A Review On Medicated Lozenges: Volume 8, Issue 2, 396-412. Review Article ISSN 2277 - 7105
A Review On Medicated Lozenges: Volume 8, Issue 2, 396-412. Review Article ISSN 2277 - 7105
A Review On Medicated Lozenges: Volume 8, Issue 2, 396-412. Review Article ISSN 2277 - 7105
Chandrawanshi Mayuri J., Sakhare R. S., Dr. Nagoba Shivappa N.* and
Bhalekar Rohini V.
KEYWORDS: Lozenges, local and systemic drug delivery, Excipients, prolonged release.
INTRODUCTION[1,2]
Lozenges are the flavoured medicated dosage forms proposed to be sucked and held in the
mouth or pharynx containing one or more medicament usually in sweetened base. Lozenges
are used to relieve oropharyngeal symptoms, which are normally caused local infection and
also for systemic drug absorption. Medicated lozenges are designed to increase retention of
dosage form in oral cavity which increases bioavailability, reduces gastric irritation and
bypasses first pass metabolism. Lozenges are used for patients who are unable to swallow
solid oral dosage form as well as for the medication designed to be released slowly to yield a
constant level of drug. Dissolution time of lozenges is about 30 minutes, it also depend on the
patient, as patient controls the rate of dissolution and absorption by sucking on lozenges until
it dissolves. Drug often incorporated into lozenges include analgesic, anti-tussives, aromatics,
astringents, corticosteroids, decongestants, demulcent and many other supplement etc.
Lozenges should dissolve slowly in mouth and possess some degree of smoothness, with their
shape being without corners. Lozenges are formulated with various shapes, like flat, circular,
octagonal, biconvex, rod shaped etc.
The consequence of this can be high variability‟s in amount of drug delivered each time the
lozenge is administered. Sucking and the subsequent production of saliva may also lead to
increased dilution of drug and accidental swallowing. Depending on the type of lozenges,
they are prepared by moulding or by compression. Many ingredients are used for the
preparation of lozenges are candy base, binders, lubricants, flavouring, colouring, whipping
agents and humectants, etc.
Most of the lozenges formulations are available as over the counter products where there is
no need of prescription from a registered medical practitioner while some are prescribed by
the medical practitioners.
Images of lozenges
Advantages of lozenges[3,4]
Disadvantages of lozenges[3,4]
Types of Lozenges[2,3,4]
Lozenges are classified into various methods classes based on various methods like
A) According to the site of action
a) Local effects E.g. antiseptics, decongestants.
b) Systemic effects E.g. Vitamins, Nicotine.
Ingredients
Candy base
It is made up of mixture of sugar and corn syrup in ratio of 50:50 to 75:25 sugars to corn
syrup.
Humectants
They are used to improve chew and mouth feel properties and include glycerine, propylene
glycol and sorbitol.
Whipping agents
These are used to incorporate air in toffee- based confections to obtain the desired degree of
soft chew. These are exemplified by milk protein, egg albumin, gelatine, xanthan gum,
starch, pectin, pectin, algin, and carageenee.
Lubricant
Lubricant includes vegetable oils and fats to avoid the sticking of candy to the teeth while
chewing.
Medicament
35-40 % of medicament is incorporated in lozenges.
Seeding crystals
Seeding crystals includes addition of fine powdered sugar at 3-10 % to warm candy mass to
speed up the crystallisation and allow the base to form into tablets within a much shorter
time.
Flavours: - zinger, clove. Mint etc.
Manufacturing processes
The candy is cooked at 95- 125oC and transferred to planetary/ sigma blade mixer.
Mass is allow to cool to 120oC. This is followed by addition of whipping agent below 105oC.
Chewable or caramel lozenges are formed in the form of long rope of suitable thickness cut to
a desired size and then packed by using wrappers. This process is called as rope forming.
Ingredients
Tablet base:-
Sugar: - Dextrose, sucrose.
Sugar free vehicles: - Sorbitol, mannitol, polyethylene glycol 6000 and 8000.
Other fillers: - calcium carbonate, di calcium phosphate, calcium sulphate,
microcrystalline cellulose.
Binders
Binders help to hold the particles of mass as discrete granules. Binders used for
manufacturing of compressed tablet lozenges are acacia, corn syrup, sugar syrup, gelatine,
polyvinyl- pyrrolidone, tragacanth and methylcellulose etc.
Lubricants
These are used to improve flow of final troche mixture and include magnesium stearate,
calcium stearate, stearic acid and PEG.
Colours: - Water soluble and lakolene dyes.
Flavours: - zinger, clove etc.
Manufacturing processes
Direct compression
In this method all the ingredients are thoroughly mixed and directly compressed in to
lozenges tablets.
Wet granulation
Wet granulation method involves grinding of sugar in to by mechanical agitation and passed
through sieve 40- 80 mesh size. Medicament is added to sugar mass and then mixed
uniformly. Sufficient amount of sugar syrup or corn syrup is added to homogeneously mixed
mass for the granulation and then passed through 2- 8 mesh size to obtain wet granules.
These wet granules are dried and once again passed through 10- 30 mesh size. Suitable
flavour and lubricant are the added before compression into required size of tablet lozenges.
c) Soft lozenges[9,10,11]
Polyethylene glycol 1000 or 1450, chocolate or sugar acacia base are used as base in the soft
lozenges formulation and they gives soft texture to the lozenges. Some soft lozenges contain
acacia and silica gel. Silica gel is used as suspending agent to avoid settling of materials to
the bottom of the mould cavity during the cooling. They are formulated by using hand rolled
method to get desired size as well as thickness and cut in to pieces or the warm mass poured
into a plastic mould to get soft lozenges. The formulation requires heating process at about
50oC hence is only suitable to heat resistant ingredients.
Ingredients
Base: - Polyethylene glycol 1000, Polyethylene glycol 1450, chocolate, sugar acacia base.
Suspending agent: - silica gel. etc.
Manufacturing processes
Soft lozenges are manufactured by hand rolled and then cut in to pieces by maintaining
desired size and thickness. Another method involves heating of all ingredients along with
medicament at about 50oC and poured into a plastic mould. Mould cavity should be overfilled
if polyethylene glycol is used, as polyethylene glycol contracts as they cool. This is not
required in case of chocolate as it does not shrink.
Soft lozenges containing Clotrimazole is made by moulding method in which the increasing
amount of polyethylene glycol, xanthan gum or xylitol. This agent increases the hardness of
the lozenges and hence the disintegration time care must be taken in the quantity of these
agents.
Ingredients
Base
This includes corn syrup, which is available on baume basis. A 43 o basume corn syrup is
preferred in hard candy lozenges. Sugar base, candy base are also used.
Sweeteners
It involves sucrose, dextrose, maltose, lactose
Acidulents
Citric acid, tartaric acid, fumaric acid, malic acid are used as acidulents. These are added to
candy base to strengthen the flavour characteristics of the finished products
Colours
Colours approved by FD and C like orange, red, green, yellow
Flavour
Menthol, eucalyptus oil, spearmint, and cherry flavour. etc.
Medicament
2-4% medicament can be incorporated in the hard candy lozenges.
Manufacturing processes
Hard candy lozenges manufactured by cooking processes by dissolving desired quantity of
sugar to prepare the candy base and other carbohydrates in one third amount of water in the
candy cooker at temperature about 110oC. If corn syrup is used for the manufacturing of hard
candy lozenges, the temperature should be kept in between 145- 156oC. 2-4% medicaments
are incorporated in hard candy lozenges. Other ingredients are added like sweetener,
acidulents to strengthening the candy base, colours, flavouring agents. Colour is added in to it
in the form of solution or paste and mixed uniformly. The weight of candy mass is checked
by mounting the lubricated vessel containing candy mass. This mass is then transferred to a
water- jacketed stainless steel cooling table for mixing of drug and flavour. The mixed mass
is poured into mould to get desired and uniform lozenge as well as mass may also be pulled
into a ribbon and after cooling it is cut into desired length to obtain lozenges which are
packed as single unit wrappers.
Center filled hard lozenges are manufactured by forming a candy base or vehicle comprising
sugar, corn syrup, and water, the candy base or the vehicle was heated to remove water there
from to obtain a cooked candy base having a residual moisture content ranging from about
0.02% to about 5.0%. Then, subsequent cooling the candy base or vehicle to a soft state and
forming the candy base in to a rope. The rope is wrapped around a filling pipe and the
powder and semi-liquid center film was prepared containing, medicament in a stabilizing
base including vegetable oil, and optionally sugar or gelatine, the semi- liquid or the powder
center filler was dispensed into the center of the candy base or vehicle in a ratio of about 2 to
50% by weight of the medicament.
Formulation of Lozenges[4,8]
The lozenges are aimed to formulate into a stable dosage form and to provide a more
promising means of administration of variety of drugs.
Candy base
Sucrose
It is disaccharide of glucose and fructose is obtained from sugarcane or beet. The choice of
beet or cane sugar is based on availability and geographical considerations. Medicated
lozenges are prepared by using Sucrose and sucrose products because of their value as neutral
sweeteners, their ready solubility, and their function as a „„drier‟‟ to reduce the weight of the
confection through crystallization.
Invert sugar
Invert sugar is derived from sucrose, possesses the very desirable physical property of
controlling the crystallization of concentrated sugar solutions and maintaining freshness of
the finished product through its humectants properties.
Corn syrup
It is used in almost every type of confection to control sucrose and dextrose crystallization,
which may lead to crumbling. Corn syrup in appropriate proportion with sucrose and dextrose
allows the formation of an amorphous glass and produces a candy with the desirable
appearance. Some physical properties of corn syrup are tremendously essential in the
preparation of medicated candies: density, dextrose equivalent (DE), Hygroscopicity, sugar
crystallization, viscosity, freezing point depression, and osmotic pressure.
Isomalt
It has properties like a binding agent, i.e. to a certain extent it is capable of establishing
binding between the individual particles in the composition and further in the binding during
the kneading step in the process of preparing a lozenge. Isomalt is beyond being a binding
agent also a suitable softener. The lozenges prepared with a binding agent comprising isomalt
are softer than lozenges that do not contain any isomalt.
Colorants
Colorants are integrated into medicated lozenges for manifestation or appearance, product
identification, and masking of physical degradation.
Acidulants
These are generally added to medicated lozenges to fortify and strengthen their flavour
profile. Organic acids such as citric, malic, fumaric and tartaric acids are most commonly
used. Citric acid alone or in combination with tartaric acid is the most common. Another use
of acids in medicated lozenges is to alter the pH to maintain the integrity of the drug.
Regular conversion corn syrup has a pH of 5.0–6.0. Addition of a weak organic acid to
improve flavor lowers it to 2.5–3.0, a pH at which some medicaments exhibit maximum
stability. If necessary, some drugs can be stabilized by adjusting the pH to 7.0–8.0 with a
suitable weak base such as calcium carbonate. Some research has shown that excessive use
of acidic lozenges could have the potential to enhance existing dental erosion, and that low
pH (2.6–3.7) leads to dissolution of calcium and phosphorous from hydroxyapatite. Others
have shown that excessive use of citric and tartaric acids may affect bioavailability of zinc in
zinc lozenges. Another report indicated that the activity of cetyl pyridinium chloride in candy
base lozenges is influenced by pH, with >5.5 being most desirable. Acceptable taste is
necessary to ensure patient acceptability, and this can be the determining factor between
commercial success and failure of an OTC product.
Flavours
These are used in medicated lozenges must be compatible with the drug and Excipients and
able of withstanding the rigors of the manufacturing conditions. It consists of numerous
chemicals that may interact with Excipients or medicaments and that degrade by heat and
light. Aldehydes, ketones, and esters may react with drugs.
Salvage
The last major ingredient in lozenges is salvage obtained from lozenge batches rejected
because of imperfect shape or size, presence of air bubbles, or unacceptable drug
concentration. Salvage, if properly heated, can be reused in finished products without altering
colour, texture, lozenge base composition, or drug concentration. Before any salvage can be
used as part of a medicated lozenge base, it should be adjusted to a pH of 4.5–7.5 to prevent
excessive and uncontrolled formation of reducing sugars, and the stability of the drug at
cooking cycles should be determined.
Evaluation of Lozenges[1,4,8]
Physical and chemical testing
Hardness[8]
Hardness of the lozenges is determined by Pfizer or Monsanto hardness tester. The resistance
of lozenges to shipping or breakage under conditions of storage, transportation and handling
before usage depends on its hardness.
Friability[18]
Roche friabilator is used for the determination of friability of lozenges. Apparatus is rotated
at 25 rpm for 4 min. Initial weights of lozenges are taken and they are placed in friabilator.
After the revolution the lozenges were de-dusted and weighed again. The observed value not
be more than 1%.
Weight variation[8]
Twenty lozenges were randomly selected and individually weighed using an electronic
balance. The average weight and standard deviation of 20 tablets was calculated or initial
weight is compared with the calculated average weight.
Disintegration test[11]
USP Disintegration apparatus is used to determine the disintegration time of lozenges.
Disintegration time is noted in pH 6.8 phosphate buffer or artificial saliva at 37ºC.
Drug content[12,15]
Drug content is done by taking an appropriate number of lozenges being crushed and
dissolved in a suitable solvent and the absorbance of the solution is measured
spectrophotometrically.
Moisture analysis[8]
Moisture analysis can be done by using three methods like
Gravimetric analysis
Weigh accurately about 1g of sample and note the initial weight. It is then placed in a vacuum
oven at 60-70 oC for 12- 16 hours. After specific period of time, once again weigh the sample
and moisture content can be calculated by subtraction of initial weight from initial weight.
Formula used for calculation moisture content is
Stability studies[8,16]
The stability studies were performed to measure physical as well as the chemical stability of
the drug, which may perhaps the organoleptic properties of the lozenges. Accelerated stability
study was conducted as per ICH guidelines (zone IV) at 45°C and 75% relative humidity over
a period of seven weeks. Sufficient number of optimized formulations were packed in amber
coloured screw capped bottles and kept in incubator maintained at 37°C. Samples were taken
at intervals of 15 days to estimate the drug content and to evaluate organoleptic properties.
Storage[16,17]
Lozenges should be stored away from heat and out of the reach of children. They should be
protected from extremes of humidity. Depending on the storage requirement of both the drug
and base, either room temperature or refrigerated temperature is usually indicated.
Packaging[16,17]
Hard candies are hygroscopic and frequently prone to absorption of atmospheric moisture.
Considerations must include the hygroscopic nature of the candy base, storage conditions of
the lozenges, length of time they are stored and the potential for drug interactions. These
products should be stored in tight containers to prevent drying. This is especially true of the
chewable lozenges that may dry out excessively and become difficult to chew. If a disposable
mould with a cardboard sleeve is used, it is best to slip this unit into a properly labelled,
sealable plastic bag. Packaging should be proper and attractive.
Dispensing[16,17]
The patient should receive counselling about the purpose of a hard lozenge/troche which is to
provide a slow, continual release of the drug over a prolonged period of time. Soft and
chewable lozenges are to be taken only as directed and not considered as candy. They should
be kept out of the reach.
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