Load Calculation
Load Calculation
Load Calculation
Pipe Load
Load Calculation for 2", 6", 12" & 16" diameter pipe (Pipe weight + Pipe filled with oil)
As per the load data obtained from the piping input, the loads for the pipes are as
tabulated below:
Weig Weight of
ht of Weight water +
Weight Weight Pipe x of water x Weight of Total
Pipe Dia No of of Pipe of oil Nos Nos Pipe weight
(inches) Pipes (Kg/m) (Kg/m) (Kg/m) (Kg/m) (Kg/m) (kg/m)
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Fig 4.1
Fig 4.1 shows The pipe bridge is analysed using a structural software program staad pro.
Analysis has been carried out on the structural model considering all loads acting over the
structure. Analysed for various load combinations as per code
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Fig 4.2 The nodes numbers of the pipe rack
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Fig 4.3 The beam numbers of the pipe rack
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Fig 4.4 The top plan view of the pipe rack
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Fig 4.6 Shows the Grid 1 and Grid 2 of the pipe rack
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Fig 4.7 The vertical pipe load of the pipe rack
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WIND LOAD CALCULATIONS AS PER IS 875-3
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =33.5
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =2.75
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =1+0.001*ΔS
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =1.00275
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =1
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =1
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp = 1
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp =33.592125
Site wind speed, Vs = Vb x Sa x Sd x Ss x Sp
Effective heightHe =6.4
Terrain and building factor, Sb =1.6864
Effective wind speed, Ve = Vs x Sb =56.6497596
Dynamic pressure, qs
Dynamic pressure, qs = 0.613 x Ve^2 =1.96723669605827
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Wind load calculation for the second frame in grid 1&2 - (X - Direction)
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Wind Load applied in (Z - Direction) 90 Degree
Exposed Area for
Column = 0.32 x 8 x 3 = 7.68 Sqm
Beam (2-3) = 0.254 x 18.55 x 1 = 4.71 Sqm
Tie = 0.09 x 18.55 x1 = 1.67 Sqm
Truss = (0.09 x 3.06 x 8) + (.09*2*7) + (3.79*0.1*2) = 4.22 Sqm
24.42 Sqm
Total Area = 240.48 Sqm
Solidity Ratio Φ = Exposed area = 0.1015
Total Area Cf 1.9
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Wind load calculation for the frame in grid A - (Z - Direction)
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Wind load calculation for the second frame in grid B - (Z - Direction)
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5 DESIGN OF BASE PLATE
LOADING
Maximum compression = 360.01 KN
Maximum tension = 187.67 KN
Base Plate details
Length L = 625
Width B = 450
Concrete
Grade of concrete fck = 35 N/mm2
Permissible stress in bending comp. = 11.5 N/mm2
Permissible bearing stress = 8.75 N/mm2 Ref:- 0.25fck
Permissible bond stress in tension = 2.37 N/mm2
modular ratio = 8.116
Bolt data
Dia of bolt Φ = 27 mm
Total no of bolts N = 4 nos
Permissible Axial Stress = 240 N/mm2
Permissible shear stress = 160 N/mm2
Check for compressive stress in concrete
σc= P/(LxB)
= 360.008x1000/(625x450)
= 1.920042667 < 8.75
SAFE
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Design for tension
Maximum tension = 187.671 KN
No of bolts taking tension = 4
Tension per bolt = 70.376625 KN
Design moment M = WL/4
= 70.38x0.225/4
= 3.96 KNm
Allowable bending stress σbc = 165 N/mm2
treq = 6M/(bxσbc)
= (6x3.96x1000000)/(150x165)
= 27.06193215 mm
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Design bending moment M = wL2/8
= 12150.27 Nmm/mm
treq = 6M/(bxσbc)
= (6x12150.27)/(1x165)
= 21.01970504 mm
Provide 30mm thick base plate.
Design of bolts subjected to shear and tension :
Input :
Actual tension in bolts T = 187.67 kN
Actual shear in bolts Fx = 46.073 kN
Fz = 68.352 kN
V = 82.43 kN
Number of bolts resisting tension Nt = 4
Number of bolts resisting shear Ns = 4
Actual tension/bolt =187.67/4 = 56.30 kN
Actual shear/bolt =82.43/4 = 30.91 kN
Diameter of bolt D = 27 mm
Number of bolts provided n = 4
Permissible tensile stress stf = 240 N/mm2
Permissible shear stress tvf = 160 N/mm2
Calculations :
Actual tensile stress = T/(n*PI()*D^2/4*0.8)
Only 80% of the bolt area taken on conservative side
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tvf,cal =30.91x1000/(3.14*27^2/4x0.8) = 67.5 N/mm2
= 0.93
Allowable stress ratio = 1.4 SAFE
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6 DESIGN OF PEDESTAL
Pedestal Mark
B
x
Design data
Column Size
Width, B = 600 mm
Depth, D = 775 mm
cover = 40 mm
Assuming dia of bar = 16 mm
Assuming dia of link = 8 mm
fcu = 35 N/Sqmm
fy = 460 N/Sqmm
b' = 544 mm
d' = 719 mm
b' / B = = 0.907
d' / D = 0.928
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Effective length calculation
Unsupported length, about depth = 1.80 m
Unsupported length, about width = 1.80 m
Effective length factor about depth = 2
Effective length factor about width = 2
Effective length of column about depth, Lex 2*1.8 = 3.60 m
Effective length of column about width, Lez 2*1.8 3.60 m
Forces on columns
Refer staad output of member end forces
Axial load on column, N = 360.01 kN
Force, Fx = 46.03 kN
Force, Fz = 68.35 kN
Slenderness check
Slenderness about depth, Lex / D = 4.65
Slenderness about width, Lez / B = 6.00
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Calculation of Nuz and K
Balance load, Nb = 0.25 x fcu x B x D = 4068.75 kN
Assuming ptmin = 0.4%, Asc = 0.4 x B x D / 100 = 1860 Sq
Nuz, (0.45 x fcu x Ac) +(0.95 x Asc x fy) 8136.57 kN
Reduction factor , K = (Nuz - N)/ (Nuz- Nb) = 1.912
Hence K is limited to one K = 1 (As per Cl 3.8.3.1 of BS 8110:Part 1:1997) 1
Additonal moments
About major axis = aux, K x D x (Lex/D )^2/20000.00 mm
Max = N*aux = 0.00 kNm
Mx = M2x + Max = 123.03 kNm
About minor axis = auz = K x B x (Lez/B )^2/2000 0.00 mm
Maz = N*auz = 0.00 kNm
Mz = M2z + Maz = 82.86 kNm
Ratio = N / (B x D x Fcu) = 0.022
(As per Table 3.22 of BS 8110:Part 1:1997)
Co-efficient Beta, β = 0.973455631
Mx / d' = 171117.7
Mz / b' = 152311.8
As Mx / d' >Mz/b'
Mx' = Mx + Mz x β x d' / b' = 229.64 kNm
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Section design - Ratios for chart entry
Axial load ratio = Nratio = N / (B x D) = 0.77
For design we have considered Maximum Moment about one axis
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7 Design of Combined Foundation "F2"
LC 30
Net SBC SBCnet 106.25 kN/m2
Factor for inc in BC Fbc 1
Joint No 5 7
X
PEDESTAL MARK
Col Mark SUM 1 2 cx1
Z wrt 1 0 4.2 z z b
X wrt 1 0 0 cx2
Pedestal Size
lZ 0.6 0.6
lX 0.775 0.78
Pped 11.04 11.04
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Unit Weight of soil
Projections of Footing (from centreline of column)
LHS Cz1 1.725
RHS Cz2 1.725
Bottom Cx1 1
Top Cx2 1
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Gross SBC SBCg=Fbc * SBCnet + gs * dfngl= 125.25 kN/m2 126k N/m2
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Transverse direction ( X - dir )
Redistributed Pressure
ez / l = 0.237
ex / b = 0.059
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Max P= KQ/BL = 3.02694942934839 X 608.804 / 7.65 X 2
= 120.4456811 OK
Design Pressure
Along Z - Direction
fzmax =Pv/A*(1+6*ABS(ez/l)) =608.8/15.3x(1+6x0.237)
Along X - Direction
fxmax =Pv/A*(1+6*ABS(ex/b)) =608.8/15.3x(1+6x0.059)
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Bottom fxb 25.68 kN/m2
R.M O.M
3262.43 Mx 167.7689 Mx
608.804 Mz 71.9732 Mz
Along X 19.45 Ok
Along Z 8.46 Ok
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Load calculations for combined Footing
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Total downward force
40.699 x 7.7 + 0.00 + 0.00 311.345 kN
SF
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Design of Footing - X Direction ( Designed as cantilever)
Basic Data:
Concrete grade M30 fck = 30 N/mm²
Steel grade Fe415 fy = 415 N/mm²
Load factor ld= 1.5
Section Data:
Projection of footing from col. face l = 1000 mm
Breadth of the footing b= 1000 mm
Depth of the footing D= 350 mm
Clear cover to reinf. d' = 75 mm
Dia of bar used f= 12 mm
Load data:
Maximum pressure fmax= 53.90 kN/m2
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Required spacing 12mm dia bars @ 266 mm c/c
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CHECK FOR SHEAR
Factored Shear Force, Fu KN = 270.00
Nominal shear stress, tv N/mm2 = 0.68
B =7.370365484
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8 Design of Combined Foundation "F3"
Load Case LC 22
Net SBC SBCnet 106.25 kN/m2
Factor for inc in BC Fbc 1
Joint No 9 11
PEDESTAL MARK
Col Mark SUM 1 2
Z wrt 1 0 4.2
X wrt 1 0 0
P (kN) -30.26 295.35
Mx (kNm) 0 0.00 0.00
Hz (kN) -96.994 48.41 -48.59
Mz (kNm) 0 0.00 0.00
Hx (kN) -55.795 -27.55-28.25
Pedestal Size
lZ 0.6 0.6
lX 0.775 0.775
Pped 16.86 16.86
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Projections of Footing (from centreline of column)
Moments due to Conc. Moments & Horizontal Forces(Myc = My + Myh ) (Mxc = Mx + Mxh )
Mxc -175 -87.1344 -87.4548
Mzc -100 -49.581 -50.85
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Total Axial Load incl wt of pedestal ( ∑Pconc ) ∑P 298.8005 kN
Area of foundation ( Provided ) A l*b 15 m2
Load due to soil Psoil gs*(df - d)*(A - ∑(lx*ly)) 307.43 kN
Weight of foundation Fbase A*d*25 131.25 kN
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Transverse direction ( X - dir )
Redistributed Pressure
ez / l = 0.194
ex / b = 0.054
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From Tengs Chart Coeff (K = 2.56794252 2.5767
= 126.25375 OK
Design Pressure
Along Z - Direction
fzmax =Pv/A*(1+6*ABS(ez/l)) =737.5/15x(1+6x0.194)
Along X - Direction
fxmax =Pv/A*(1+6*ABS(ex/b)) =737.5/15x(1+6x0.054)
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Check For Overturning
R.M O.M
2896.23 Mx 174.5892 Mx
921.85 Mz 100.431 Mz
Along X 16.59 Ok
Along Z 9.18 Ok
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LOADING
BM
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Max B.M= 130 kNm 126.595
Max S.F= 150 kN 149.884
SF
Basic Data:
Concrete grade M30 fck = 30 N/mm²
Steel grade Fe415 fy = 415 N/mm²
Load factor ld= 1.5
Section Data:
Projection of footing from col. face l= 1250 mm
Breadth of the footing b= 1000 mm
Depth of the footing D= 350 mm
Clear cover to reinf. d'= 75 mm
Dia of bar used f= 12 mm
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Load data:
Maximum pressure fmax= 65.23 kN/m2
0 126.25375
2.5 8.01
85.45932963
98.18245899
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Moment =41.90260613-11.38176563 =30.52084051
M/bd2 =0.632678663
Pt= 0.18 0.31
Ast= 821.8482124
Spacing= 137.5436465
Shear Soil
Vu= 66.60144501 18.1611 48.44034501
Tv= 0.270113448
B= 11.40125568
Tc= 0.40274325 OK
Design of Strap Beam
Dimensions
B= 600 mm
D= 750 mm
Fck = 30 N/mm2
fy = 415 N/mm2
Maximum Bending moment KN-M = 130.00
Factored Bending Moment, Mu KN-M = 195.00
Effective depth of footing, d = 665.00
Shear Force V KN = 150.00
Factored Shear Force, Fu KN = 225.00
Mu/bd2, R = 0.73
% of reinforcement required = 0.20
Min .% of reinforcement required = 0.20
Cover = 75.00
Dia of bar = 20.00
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Area of cross section of bar = 314.29
Area of steel required ,As = 812.22
Provide number of bar dia required = 3.58
Hence, number of dia of bar provided = 6
Area of steel provided, As = 1885.71 0.47
CHECK FOR SHEAR
Factored Shear Force, Fu KN = 225.00
Nominal shear stress, tv N/mm2 = 0.56
B = 7.370365484
Allowable Shear Stress = 0.4852 N/mm2
Provide shear reinforcement Vu - = 31.42
2 Legged Provide 10mm bar at = 200.00
Provide 10 mm @ 200.00 mm c/c
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