Blaster's Handbook PDF
Blaster's Handbook PDF
Blaster's Handbook PDF
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About WorkSafeBC
WorkSafeBC (the Workers’ Compensation Board) is an independent provincial statutory agency governed
by a Board of Directors. It is funded by insurance premiums paid by registered employers and by
investment returns. In administering the Workers Compensation Act, WorkSafeBC remains separate and
distinct from government; however, it is accountable to the public through government in its role of
protecting and maintaining the overall well-being of the workers’ compensation system.
WorkSafeBC was born out of a compromise between BC’s workers and employers in 1917 where workers
gave up the right to sue their employers or fellow workers for injuries on the job in return for a no-
fault insurance program fully paid for by employers. WorkSafeBC is committed to a safe and healthy
workplace, and to providing return-to-work rehabilitation and legislated compensation benefits to
workers injured as a result of their employment.
Phone 604 276-3100 in the Lower Mainland, or call 1 888 621-7233 (621-SAFE) toll-free in British Columbia.
To report after-hours and weekend accidents and emergencies, call 604 273-7711 in the Lower Mainland,
or call 1 866 922-4357 (WCB-HELP) toll-free in British Columbia.
Blasters’
Handbook
WorkSafeBC publications
Many publications are available on the WorkSafeBC web site. The Occupational Health and Safety
Regulation and associated policies and guidelines, as well as excerpts and summaries of the Workers
Compensation Act, are also available on the web site: WorkSafeBC.com
Online ordering: WorkSafeBC.com and click on Publications; follow the links for ordering
© 2005, 2007 Workers’ Compensation Board of British Columbia. All rights reserved. The Workers’
Compensation Board of B.C. encourages the copying, reproduction, and distribution of this document
to promote health and safety in the workplace, provided that the Workers’ Compensation Board of B.C.
is acknowledged. However, no part of this publication may be copied, reproduced, or distributed for
profit or other commercial enterprise, nor may any part be incorporated into any other publication,
without written permission of the Workers’ Compensation Board of B.C.
2007 edition
Irregular.
ISSN 1715-2135 = Blaster’s handbook
Introduction............................................................................................... 1
Blasters' Handbook
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Chapter 7: Handling Explosive Materials................................................ 24
Factory/vendor/user numbers............................................................................................................. 24
Separation of explosive materials........................................................................................................ 25
Handling procedures........................................................................................................................... 25
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Chapter 13: Priming and Placing Explosive Materials............................ 49
Priming................................................................................................................................................ 49
Loading................................................................................................................................................ 49
Pneumatic loading............................................................................................................................... 50
Tamping............................................................................................................................................... 51
Equipment........................................................................................................................................... 51
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Metallic equipment.............................................................................................................................. 69
Identification, destruction, and removal............................................................................................. 70
Drilling to re-fire................................................................................................................................. 71
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Chapter 21: Electric Initiation Systems.................................................. 99
Principles of electrical theory.............................................................................................................. 99
Basics of standard electric initiation................................................................................................. 101
Power source...................................................................................................................................... 101
Components of electric initiation systems........................................................................................ 101
Testing a circuit................................................................................................................................. 105
Electrical hazards.............................................................................................................................. 105
Electrical storms................................................................................................................................ 106
Static electricity................................................................................................................................. 106
Stray current...................................................................................................................................... 107
Induced current................................................................................................................................. 107
Power transmission lines................................................................................................................... 108
Galvanic current................................................................................................................................ 108
Radio frequency energy..................................................................................................................... 109
Standard electric detonator............................................................................................................... 111
Leg wires........................................................................................................................................... 112
Detonator types................................................................................................................................. 112
Circuit configurations....................................................................................................................... 116
Power line blasting............................................................................................................................ 121
Power line calculations...................................................................................................................... 122
Blasting switch................................................................................................................................... 123
Appendices............................................................................................ 125
Appendix 1: Supplemental Resource References.............................................................................. 126
Appendix 2: Glossary of Blasting Terms........................................................................................... 127
Appendix 3: Simple Blast Design...................................................................................................... 148
Appendix 4: Electrical Calculations.................................................................................................. 152
Appendix 5: Obsolescent or Limited-Use Explosive Systems........................................................... 158
Appendix 6: Seismic Blasting............................................................................................................ 162
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Introduction
B
lasting and explosives have long been a part of the industrial scene
in British Columbia. Over time, they have proven to be a valuable
tool used in road construction, fighting forest fires, clearing
snow build-up, and in the search for oil and gas reserves. Yet the use of
explosives has left a legacy of serious injury and death. As a consequence,
in 1951 the Workers’ Compensation Board was empowered to establish
a Blasting Certification Program to ensure that persons engaged in
blasting activities had the necessary skills and knowledge to safely handle
explosives.
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Chapter 1: The Theory of Explosives
B
lasters are required to have an understanding of the basic theory
of explosives and the tools of the blasting trade, including the
characteristics, effects, and properties of commercial explosives
and the general criteria for selecting an explosive.
Characteristics
Consider the three characteristics that make an explosive unique:
• Method of initiation (what sets it off, or initiates the reaction)
• Composition (what it consists of)
• Detonation (what happens when it is initiated)
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Effects
Detonation of an explosive produces a shock wave and sudden release of
heat and gases with four common effects:
• Fragmentation of material
• Displacement of material
• Vibration of ground
• Concussion (air blast)
Properties
Always refer to the
manufacturer’s Each commercial explosive has a unique combination of properties.
technical data sheets To determine whether or not it is suitable for a specific application, an
for proportions and understanding of its basic properties is necessary. Always refer to the
specifications. manufacturer’s technical data sheets for proportions and specifications.
Strength (Energy)
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comparing explosive products. Many blasters compare explosives by the
amount of energy in a unit of weight or volume.
Hot Expanding
Gases
Direction of
Shock Wave Initiation
In most applications, a VOD below 2,000 m (6,560 ft) per second may
not produce the desired results. In specialty applications, such as
secondary blasting (mud capping) and perforating (shape charges), the
higher VOD is necessary to produce the desired effect.
Density
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Water resistance
Fumes
In confined areas,
such as underground Fumes are toxic gases from an explosive detonation. They include
workings, exposure to carbon monoxide and nitrous oxides. Carbon monoxide (a colourless,
fumes is minimized with odorless gas, lighter than air) tends to rise and has toxic properties.
low fume explosives Oxides of nitrogen have an orange/brown colour and tend to hover in the
and effective ventilation atmosphere. Both gases are poisonous.
systems.
In surface blasting operations, fumes quickly disperse to the atmosphere.
In confined areas, such as underground workings, exposure to fumes is
minimized with low fume explosives and effective ventilation systems.
Sensitivity
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General criteria for explosives
Under normal use, explosive products should:
• Remain intact during the period of storage
• Not freeze or break down chemically (dissociate) under normal
temperatures
• Be suitably packaged for the intended use
• Be safe to handle, transport, and store
• Remain sensitive and detonate readily when properly initiated
• Detonate properly on initiation
• Possess the following properties:
- Adequate strength for the intended use
- High velocity of detonation (except where shattering is to be
avoided)
- Suitable density for the particular application
- Adequate water resistance
- Minimal fumes, particularly in confined areas
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Chapter 2: Classification of Explosives
Black powder is used in fireworks, special effect devices, and the (non-
shattering) production of marble and slate. In finer grades, it is the core of
safety fuse.
Dynamites
Dynamites and
Dynamites are explosives containing liquid nitrate esters. The most
other high-strength
common nitrate ester used is "NG," which is a mixture of nitroglycerine
explosives must be
treated with caution. and nitroglycol. This blend has low freezing properties, is mixed with
other ingredients to reduce its sensitivity, and produces a material
that can be packed into cartridges. Gelatinizing agents promote water
resistance, and antacids promote stability in storage.
All dynamites are in cartridge form, with a paper wrapper that prevents
contact with the NG and protects the dynamite from moisture and
contaminants. Cartridges are designed to maintain rigidity while being
loaded into drill holes and to compress readily when tamped. For
applications such as seismic and underwater blasting, cartridges made
of heavy paper or plastic tubing are used for greater water resistance and
protection from the elements.
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Slurry/watergel explosives
Slurry/watergel explosives do not contain NG. Their explosive base is
ammonium nitrate (AN), an oxidizer. Mixed with fuels, metal particles,
and sensitizers, it forms an explosive designed to be initiated by a high-
strength detonator or a booster. Slurries use gelling agents to provide
water resistance. They have high density (1.1-1.5) and can be loaded into
wet holes. The high density types usually contain a solid sensitizer, such
as smokeless powder, and must be initiated using a booster.
Emulsions
Emulsions are
An emulsion is a dispersion of minute droplets of oxidizer salt solution comparatively much
suspended in oil. The emulsion thus formed is protected against liquid safer to handle than
and oil separation by adding emulsifying agents. A bulking medium other high explosives.
is also added for density control, in the form of gas bubbles or micro
balloons. The more air that is added, the more sensitive but less powerful
the blend becomes. Emulsions may also contain solids such as aluminum
to enhance power.
Blasting agents
Blasting agents are composed of Ammonium Nitrate (AN) and contain
various other sensitizing fuels such as charcoal, fuel oil, molasses,
sawdust, or sugar. They are generally not cap-sensitive.
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Blasting agents are relatively inexpensive and, due to their low
sensitivity, are stable and safer to store, transport, and use. Most are
not water resistant, and moisture exposure can result in poor rock
breakage or misfires. Improper on-site mixing can reduce the quality
and performance of the product.
Blasting agents are either dry (free-running) or slurry. Most dry types,
AN or AN/FO mixtures, have no water resistance; therefore, a plastic
liner (sock) may be required for wet holes. Dry, free-running products
are generally supplied in bulk, or packaged in bags with an oil and
water-resistant liner.
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Chapter 3: Initiating Devices and Accessories
Initiating devices
Detonators (blasting caps) produce a powerful shock wave capable of initiating
cap-sensitive explosive products. Explosives that are not cap-sensitive will
require a cast booster, or be primed with a cartridge of high explosive.
Detonators have a small aluminum shell, closed at one end, into which
is pressed a base charge of pentaerythritol tetranitrate (PETN). Except
for specialty products, all detonators manufactured in Canada are “high
strength” blasting caps.
The igniter cord connector keeps the fuse end dry and allows easy
connection to the igniter cord. The connector can be copper or silver in
color with a slit in the end. Igniter cord is inserted into the slit and secured
by bending the tab to firmly grip the igniter cord. The slit distinguishes
the igniter cord connector from the detonator. The detonator is silver and
generally marked with the word “explosive.”
Cap
Fuse
Igniter Cord
Connector
Igniter Cord
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Shocktube assembly
The shocktube assembly consists of a high strength blasting cap, factory-
crimped to a single “shock tube.” This hollow plastic tube is lined with a
finely powdered explosive composition.
Leg wires of electric detonators are “shorted out” with metal foil (a shunt)
to protect against premature detonation from stray currents. The shunt also
keeps the wire ends clean. Leg wires are folded to minimize kinking and
electromagnetic induction, and each bundle is secured with a paper band.
Loose Charge Anti-Static Groove
Base Plastic
Charge Cup Bridge Wire & Insulated Leg Wires
Primer Rubber Plug Assembly
Charge
Instantaneous Detonator
Initiating accessories
An initiating accessory is an explosive that assists in detonating a charge
by transmitting and/or reinforcing the shock wave from a detonator.
Initiating accessories include detonating cords and cast boosters. In
certain applications, they may be used as the main charge.
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Detonating cords
Detonating cord has a core of PETN enclosed in a flexible, plastic and textile
covering, which provides tensile strength and protection from moisture and
abrasion. It is initiated by an electric or non-electric detonator, and explodes
at over 6,705 m (22,000 ft) per second. It is capable of initiating other
sensitive explosives, including other detonating cords. Detonating cord is
available with several “strengths” and grades of protective wrapping.
Booster
Tunnel Tunnel
Cap well
Cast Primer for Detonating Cord Cast Primer for Blasting Cap
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Cartridge primer or “primer”
Primer
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Chapter 4: Priming the Charge
P
riming a charge brings together — for the first time — the explosive
and its initiating device. Safe procedures for priming a charge are
determined by the conditions, the application, the explosives, and
the initiating device.
Priming considerations
To ensure detonation, the explosive charge must be adequately primed.
The velocity of detonation (VOD) of the initiating device must equal or
exceed the VOD of the explosives in the main charge. Do not under-
prime a charge. This may result in a misfire, improper breakage, and
excessive fumes.
Principles of priming
In the Regulation
The following principles apply to making up and placing a primer:
• Securely attach the detonator, or detonating cord, to the unit of Part 21.45 Priming
explosive.
A primer must not
• Protect the detonator from abrasion, impact, and other harm. If the
be made up until
detonator is placed in the explosive, it should be completely embedded immediately before
in the centre of the booster or cartridge. placing the explosives.
• It must be possible to place the primer easily and safely, without
damage to the detonator, safety fuse, leg wire, tubing, or detonating
cord.
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• Position the primer so that the “business” (closed) end of the
detonator is oriented toward the main part of the charge. When
priming a small diameter hole with a safety fuse assembly, avoid
bending or kinking the fuse.
Cast booster
• Use only:
- A detonator capable of reliably initiating the booster
- A booster with a “capwell” that allows the detonator to be easily
and completely inserted
• Thread the detonator through the “tunnel”
• Insert the detonator to the bottom of the capwell
• Ensure the detonator is securely fastened to the booster by:
- Taping any protruding cordline, leg wire, safety fuse, or tubing to
the booster, or
- Tying a half-hitch in the detonator leg wire
Cartridge primer
• Use only:
- A cartridge of good structural integrity, capable of being initiated
by the detonator
- A “punch” made of wood, plastic, or non-sparking metal such
as brass or copper, to form a hole so the detonator can be fully
inserted; the hole may be punched in the end or side of the
cartridge, but should not exit the other side
• Insert the detonator so it is completely buried with the “business”
(closed) end oriented toward the bulk of the cartridge; if priming with
a safety fuse assembly, avoid bending or kinking the fuse
• Ensure that the detonator is securely fastened to the cartridge by:
Do not tie a half-hitch in - Taping any protruding cordline, leg wire, safety fuse, or tubing to
shock tubing. the cartridge, or
- Tying a half-hitch in the leg wires around the middle of the
cartridge, if using an electric detonator
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2 3
1
Cast booster
• Use only:
- Detonating cord capable of initiating the booster
- A booster with a tunnel through which to pass the detonating cord
• Pass the detonating cord completely through the tunnel
• Secure the detonating cord by:
- Knotting, to prevent it pulling back through the tunnel, or
- Taping the cord to the booster
• When detonating cord is used, the cord must be attached to the
trunkline only at the last, most practicable moment after all holes are
loaded.
1 2 3
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Cartridge primer
In the Regulation
• Use only:
Part 21.53 Connecting - A detonating cord capable of initiating the cartridge
detonating cord - A cartridge of high explosive with the outer wrapping intact
- A wood, plastic, or non-sparking metal punch, to form a hole
(1) When detonating
cords are used, the completely through the cartridge; a second hole may be required
cords must only be to firmly secure the detonating cord
interconnected or • Pass the detonating cord completely through the hole
attached to trunk • Secure the detonating cord by:
cords at the last most - Knotting the cord to prevent it from pulling back through the hole,
practicable moment or
after all holes are
- Taping the end of the protruding cord to the side of the cartridge
loaded.
• When detonating cord is used, the cord must be attached to the
(2) When detonating trunkline only at the last, most practicable moment after all holes are
cords are used to loaded.
prime a charge, the
cord must be cut from Cartridge
the supply reel before, Primer
or as soon as possible
after the charge is
placed. Knot
(3) Detonators or
detonator connectors Tape
must not be attached
to a detonating line
until everything is in Detonating Cord
readiness for the blast.
Blasters' Handbook
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Chapter 5: Disposal of Explosive Materials
A
ny person who owns or possesses explosive materials has a legal
responsibility to properly dispose of them. Surplus explosives and
detonators in good condition may be returned to a storage facility
or the supplier. Damaged or deteriorated explosives must be destroyed
safely.
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If the protective shell or wrapping is damaged or removed, and the product
comes in contact with water or chemicals, the deterioration process will
be greatly accelerated. Many explosives will become insensitive and
not perform as intended. However, detonators and nitroglycerine (NG)
explosives that have deteriorated are extremely dangerous to handle or use.
Disposal procedures
All damaged,
deteriorated explosive A stained explosive may be used only if:
materials must be • It can be safely handled, placed, and used
destroyed. • It is initiated with a fresh primer, and
• It will detonate reliably with the desired effects
General
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Chapter 6: Legal and Jurisdictional Responsibilities
A
blaster is expected to know and comply with all laws governing
the handling, possession, storage, transportation, and use of A blaster is expected to
explosive materials. These are detailed in statutes, regulations, know and comply with
by-laws, and common law. A person who transports, stores, possesses, all laws governing the
handling, possession,
handles, uses, or destroys explosive materials has legal responsibilities.
storage, transportation,
Explosive materials fall under several jurisdictions, and some laws may and use of explosive
materials.
overlap. Compliance with one particular law does not relieve a person
from the obligation to comply with other laws and to remain current
with any changes in law that may take place.
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and standards, should be directed to the local branch office. Up-to-
date information on the Explosives Act and Regulations can be found
at: www.nrcan.gc.ca/mms/explosif/index.htm.
• Transport of Dangerous Goods Act
• Aeronautics Act and Air Regulations, which govern the transportation
of explosives by aircraft in Canada
• Canada Shipping Act and Dangerous Goods Shipping Regulations,
which govern the transportation of explosives by ships in Canadian
waters
• Railway Act and Regulations for the Transportation of Dangerous
Goods by Rail, which govern the transportation of explosives by
public railway in Canada
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Local laws
Several municipalities and districts in British Columbia have bylaws and
regulations that govern the handling, storage, transportation, and use of
explosives within their jurisdiction. To obtain a permit required by several
local jurisdictions, proof of blasting experience and insurance coverage is
often necessary.
Civil law
The person responsible
Civil law governs the relationship between individuals. Any personal for the explosive
injury or damage to property caused by explosive materials may result materials must
in a civil suit against the person (blaster) responsible. A fundamental take all reasonable
principle of civil law is duty of care. The person responsible for the precautions for the
explosive materials must take all reasonable precautions for the prevention of personal
injury or damage to
prevention of personal injury or damage to property. Precautions would
property.
include adequate guarding and control of fly material. Where explosive
materials are involved, the principle of strict liability may be applied.
This principle places a greater onus on the person possessing or using
explosives, to ensure no personal injury or damage to property results.
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Chapter 7: Handling Explosive Materials
Factory/vendor/user numbers
The Explosive Regulations (Canada) require that the outer packaging of an
explosive material is permanently marked to identify ownership. On most
packaging, there is a printed strip, or an affixed label, used for recording
ownership.
The first (left-hand) space of the identification area contains the “F” or
factory number of the manufacturer. The next space usually contains the
“V” or vendor number of the original seller of the explosive material.
Before releasing any explosives or detonators, the vendor marks the next
space with the appropriate identification number of the vendor or user
taking possession of the explosive materials. The “U” (user) and the
Purchase and Possession numbers identify a person who has purchased
explosives for their own use but cannot give away or sell the explosive
materials.
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Separation of explosive materials
Explosives, detonators,
When explosive materials are handled, transported in a conveyance, and accessories must
stored in a magazine, or kept at a worksite, they must be kept separate be kept separate from
from other materials, including drill rods; metal tools; oily rags; and each other.
sources of contamination, heat, or impact. Explosives, detonators, and
accessories also must be kept separate from each other.
Handling procedures
An explosive product must be handled in the manner specified by the
manufacturer. Special handling instructions are printed on the packaging
or contained in the product literature. The following apply to most
explosive materials:
• Handle detonators and detonating connectors separately from other
explosive materials
• Keep explosive materials a safe distance from flammable material or
open flame
• Do not drop, throw, or otherwise mishandle any explosive materials
• Do not permit any person to keep explosive materials in personal
clothing
• Except for dry free-running blasting agents, do not remove the
protective casing or wrapper from any explosive material
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• Stained, damaged, or deteriorated explosive material must be
In the Regulation examined by a blaster or other qualified person; if the defect is
Part 21.40 Ignition slight, it may be used but only with new explosive as a primer; if
sources prohibited unserviceable, it must be destroyed in a safe manner
• Do not abandon explosive material; unused materials must be
(1) Smoking is returned to a container or magazine, or destroyed in a safe manner
prohibited within • Explosives must not be handled during an electrical storm,
15 m (50 ft) of where particularly if thunder or lightning is present; evacuate the site and
explosives are stored,
keep all persons at a safe distance; post guards to prevent entry
being handled, or are
into the danger area during the storm
in loaded holes.
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Chapter 8: Transportation of Explosive Materials1
T
ransportation of explosive materials is governed by the
Transportation of Dangerous Goods Act (and the Explosives Act and
Regulations). Transportation of explosive materials on a worksite is
governed by WorkSafeBC's Occupational Safety and Health Regulation.
Further classification and description are given in the Explosives Act and
Regulations.
Labels
Labels are small hazard warning signs required to be displayed on one
side of any small means of containment (such as, plastic bags, fibre board
boxes) of explosives. TDG requirements are to mark the containers with
the shipping name and the UN number.
Placarding
The latest TDG Act and
The Transportation of Dangerous Goods Act (TDG), the Motor Vehicle Act Regulations must be
(B.C.), and the Occupational Safety and Health Regulation require vehicles checked for current
transporting explosives to display the appropriate large hazard warning placarding rules.
placard. The Classification Codes, displayed on these placards, must show:
• The class and hazard division of the explosive being transported
• The compatibility letter of the explosive
There are special rules for placarding vehicles transporting mixed loads
of explosives with different hazard ratings and/or compatibility groupings
(such as, detonators and explosives). The latest TDG Act and Regulations
must be checked for current placarding rules. Typically, for allowable
mixed loads the appropriate placard to display is the explosives of the
lowest division on the vehicle.
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Transport containers
Commercially packaged explosives must be in plastic bags and fibre board
boxes that comply with CGSB-43.151 (National Standard of Canada CAN/
CGSB-43.151-97, “Packing of Explosives (Class 1) for Transportation,”
December 1997, published by the Canadian General Standards Board).
United Nations specifications for containers as described in this standard
must be used. Typically, if the explosives are in their original packaging
from the manufacturer, then non-compliance is rare.
Compatibility
Explosives of the same compatibility grouping may be transported
together, provided there is no increase in the probability of an accident,
or the magnitude of the effects of such an accident. The Transport of
Dangerous Goods Regulations (Part 5.7) contains a compatibility chart
indicating which divisions of explosives may be transported together.
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Training and certification of drivers and helpers
Drivers and persons handling, offering for transport, and transporting
explosives must be in possession of a certificate issued by the employer,
stating the worker has received adequate training in assigned duties,
including knowledge of:
• Types of placards, labels, signs, numbers, and other safety marks;
what they mean; and when and where to display them
• A thorough knowledge of the control and emergency features for all
handling equipment used in the day-to-day activities of the job
• Safe practices on the loading, transport, and stowage of dangerous
goods
• The proper selection and use of means of containment for dangerous
goods
• Documentation for shipping dangerous goods
• Emergency response assistance planning
• Shipping names
• Reporting requirements
Employees who are not trained can handle, offer for transport, and
transport dangerous goods as long as they are doing so under the direct
supervision of a trained person. Training certificates are good for three
years, and copies of the training certificates must be kept by the employer.
Documentation
Conveyances
Conveyances transporting explosives must carry a document detailing transporting explosives
the quantity and types of explosives being carried. The consignor is must carry a document
responsible for preparing the document, which must be legible and detailing the quantity
and types of explosives
indelibly printed with the following information:
being carried.
• Name/address of place of business of consignor (not a box number)
• Date document prepared or given to carrier
• Description of dangerous goods in following order:
- Shipping name (such as, EXPLOSIVE, BLASTING, TYPE A)
- UN Class and compatibility letter (such as, Class 1.1 D)
- UN number (such as, UNOO81)
- Packing Group (such as, P.G. II)
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• For each shipping name, the net explosive quantity in International
System of Units (such as in kg)
• Words “24 Hour Number” or abbreviation followed by telephone
number with area code for consignor or other competent person
who can provide technical information on explosives being carried
(must work during transport if not a 24-hour number)
• Emergency Response Assistance Plan reference number before or
after the letters “ERP” or “ERAP” and the telephone number to call
to immediately activate the plan
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• A list of specialized equipment that is available for use at the
emergency site
• The response actions capable of being taken
• A description of the transportation arrangements to bring the
equipment and personnel to the accident site
• The communication systems expected to be used there
Copies of any formal agreements with a third party for assistance to the
plan registrant are to be included in the application.
Submit to:
Chief, Response Operations (ASDB)
330 Sparks Street
Place de Ville, Tower C, 9th floor
Ottawa, Ontario, Canada, K1A ON5
Reporting accidents
In the event of an accidental release of explosives, an immediate verbal
report is required to be made to the local police and the Provincial
Emergency Program at 800-663-3456. The person that has possession of
the explosives must also make immediate reports to his or her employer,
to the consignor, and the owner of the road vehicle (or lessee or charterer).
Any loss, theft, accident, or incident involving explosives must also be In the Regulation
reported to the federal Chief Inspector of Explosives.
Part 21.31 Firefighting
equipment
Fire extinguishers
A conveyance transporting explosive materials in British Columbia (1) A conveyance
transporting explosives
must be equipped with at least 2 fire extinguishers. Each must be
must be equipped
fully charged, in working order, and readily available for use. The fire with at least 2 fire
extinguishers must be in separate locations on the conveyance, so that extinguishers, of a type
at least one is accessible in the event of fire. For less than 2000 kg capable of quickly
of explosives, the NFPA (National Fire Protection Association) extinguishing gasoline,
recommends each must have a rating of 4-A 70-B,C or greater. When oil, or electrical fires.
a conveyance is operated in freezing temperatures, the extinguishers
must be of a non-freezing type.
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The extinguishers are intended for putting out fires on or near
the conveyance. Do not attempt to extinguish burning explosive
materials — most create their own oxygen supply and are not readily
extinguished; also impact or shock may cause them to detonate. If the fire is
in proximity to explosives or detonators, remove everyone from the “danger
area” and keep it guarded until the fire burns out and the area has cooled.
Pre-loading inspection
Before loading explosive materials on a conveyance, an inspection must be
conducted to ensure:
• The conveyance is in good working order, with
- Brakes and steering apparatus functioning
- Electrical wiring insulated and secured
- Chassis and engine clean and free from oil and grease
• The conveyance is fully serviced and contains sufficient fuel
• The fuel tank and feed lines are in good condition
• The conveyance does not contain flammable materials such as paper,
rags, and fuel containers
• Fire extinguishers are fully charged, in working order, and readily
available for use
In the Regulation • Containers for explosive materials have:
- No exposed iron or steel on the inside
Part 21.22
- A lid with a suitable lock
Vehicle operation
- A secure location in or on the conveyance
(1) A vehicle being • Explosives are not to be carried on trailers
used to transport • Explosives are not carried on semi-trailer, unless the semi-trailer is
explosives must be equipped with power brakes operable from the tractor cab, and is
in sound mechanical attached by fifth wheel
condition, suitable • Tires are not worn smooth, re-grooved, or visibly defective
for, and capable of,
safely transporting Unless these pre-loading requirements are satisfied, the conveyance must
explosives. not to be used to transport explosive materials.
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conveyance, or any loading/unloading operation
• Turn the ignition OFF and apply the parking brake; if extreme cold
and wind conditions might reasonably cause difficulty in restarting
the engine, it may be left running
• Handle explosive materials in a safe orderly manner; an accidental
fall may cause detonation
• Do not drop, throw, or otherwise mishandle explosive materials
• Distribute the load evenly between the load-bearing axles of the
conveyance
• Do not load in excess of 80% of the vehicle’s rated capacity,
commonly known as Gross Vehicle Weight (GVW), except as
permitted by the Explosives Regulations.
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• Before crossing any main highway, bring the vehicle to a complete
In the Regulation stop and proceed only when the way is clear and safe
Part 21.22 • When parked overnight, the vehicle:
Overnight parking - Must be attended by a competent person not under 18 years of
age
(1) When a vehicle - Must not be parked in an area likely to give rise to fire or
carrying or containing explosion, near habitation, or near a building containing
explosives is to be flammable materials
parked overnight, the
• If the conveyance breaks down:
premises in which the
- Make minor repairs or permit minor repairs only if they can be
vehicle will be parked
must not be used for done safely
any other purpose - Allow major repairs only when the explosive materials have
which may involve any been transferred to another vehicle or a place at least 300 m
substance likely to (985 ft) from any inhabited premises, and placed under proper
cause explosion or fire. security
- Notify the Chief Inspector of Explosives; it is recommended the
(2) Such premises
local police be contacted in the event of an accident, or break
must be away from
habitation and down, of a conveyance transporting explosive materials
buildings that contain • Report an accident involving the conveyance, or any suspected,
flammable materials. attempted, or actual theft of explosive materials:
- Immediately to the nearest police detachment
- In writing to the Chief Inspector of Explosives, stating:
➢ Place, date, and time
➢ The conveyance/magazine licence number
➢ The identification number, quantity, and type of explosive
materials involved
➢ Details of the accident or theft
• If a vehicle contains explosive materials in excess of 2000 kg
(4400 lb), the Explosives Regulations (Canada) impose additional
requirements:
- The licenced driver must be 21 years of age or over
- The vehicle must be equipped with at least two (2) fire
extinguishers having a rating of 10 BC or greater
- A copy of the Explosives Transportation Permit must be carried
in the vehicle
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Chapter 9: Storage of Explosive Materials2
S
torage of explosive materials is governed by the Natural Resources
Canada — Explosives Regulations. These regulations, and the
Magazine Standards, stipulate requirements for magazines and
storage within them. Up-to-date information can be found at: www.nrcan.
gc.ca/mms/explosif/index.htm.
Storage requirements
Explosive materials
Explosive materials must be stored in a safe, secure facility to protect must be stored in a
them from theft, damage, and contamination. safe, secure facility
to protect them from
A licenced facility is a magazine for which a licence has been issued by theft, damage, and
the Explosives Branch of the Department of Energy, Mines & Resources contamination.
(Canada). There are two types of licenced facilities:
• A Licenced Vendor Magazine, from which a vendor is authorized to
sell or distribute explosive materials
• A Licenced User Magazine, usually under the control of a blaster, in
which a user is authorized to store explosive materials for use in a
blasting operation
The terms under which the licence is issued will specify the location,
maintenance, operation, safeguards, and permitted contents of the
magazine. These terms must be strictly adhered to, and the licensee must:
• Prohibit entry by unauthorized persons
• Prohibit iron or steel tools, matches, or flammable materials
• Keep the interior clean and free of grit
• Monitor the behaviour of persons in or near the facility
• Ensure magazine key security
• Monitor the facility to ensure explosives are secure
• Report theft to the Explosives Regulatory Division
• Upgrade security as required
2 Thanks to Transport Canada and Natural Resources Canada — Explosives Regulatory
Division for information provided in this chapter.
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The operator of a licenced explosives storage facility is required to
maintain a record of the explosives stored. This record is known as the
“Magazine Log Book.” The operator must record information of any
explosive material that is received or issued, including:
• The strength and quantity of each type
• The brand name
• The cartridge size
• The date received and issued
• The name and address of the supplier
• The intended use of the material
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Sample Magazine Log for Detonators
The magazine log must be kept up to date and retained for three years
from the date of the last entry.
Magazine signage
A site where explosive materials are kept or stored must be suitably
identified by warning signs. They must be conspicuous, but should not
attract undue attention. An Explosives Inspector (Canada) may stipulate
the placement and wording of warning signs.
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The normal access routes should be posted with signs displaying
wording similar to the following:
DANGER — EXPLOSIVES
EXPLOSIVES NO TRESPASSING
DANGER PENALTY — SECTION 18
KEEP OUT CANADA EXPLOSIVES ACT
NO SMOKING — NO MATCHES
Magazine location
A site where explosive
materials are kept or A site where explosive materials are kept or stored must be located a
stored must be located safe distance from any road, building, or place frequented by people.
a safe distance from The minimum distance a storage facility must be located from such
any building or place areas depends upon the quantity of explosive materials.
frequented by people.
Table 1: Quantity-Distance for Explosive Materials gives minimum
distances in metres, which may be adjusted at the discretion of an
Inspector of Explosives. It is recommended that greater distances be
selected whenever possible.
Locate the storage site at the base of a high bank or in a grove of trees.
This will:
• Hide it from view
• Reduce the likelihood of lightning strikes
• Protect buildings and people in the event of accidental explosion
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Table 1: Quantity-Distance for Explosive Materials (TDG classes 1.1 and 1.5)
Net D2 D4 D5 D6 D7 D8
Explosive Distance Lightly Roads Factory Residence Highrise/
Qty (kg) between caps travelled and (metres) (metres) School/
& powder road streets Hospital
(metres) (metres) (metres) (metres)
50 10 30 180 45 270 400
60 10 32 45
70 10 33 46
80 11 35 48
90 11 36 50
100 12 36 53
120 12 40 55
140 13 42 60
160 14 44 63
180 14 46 65
200 15 47 65
250 16 51 70
300 17 54 75
350 17 57 80
400 18 59 83
450 19 62 88
500 20 64 90
600 21 68 95
700 22 72 100 400
800 23 75 105 415
900 24 78 108 430
1000 24 80 113 445
1200 26 86 120 475
1400 27 90 125 500
1600 29 94 130 520
1800 30 98 135 540
2000 31 105 180 140 270 560
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Net D2 D4 D5 D6 D7 D8
Explosive Distance Lightly Roads Factory Residence Highrise/
Qty (kg) between caps travelled and (metres) (metres) School/
& powder road streets Hospital
(metres) (metres) (metres) (metres)
2500 33 110 185 153 275 610
3000 35 120 205 163 305 640
3500 37 125 220 170 330 680
4000 39 130 235 178 350 710
5000 42 140 255 190 380 760
6000 44 150 270 203 405 810
7000 46 155 285 213 425 850
8000 48 160 300 223 445 690
9000 50 170 310 235 465 930
10000 52 175 320 240 480 960
12000 55 185 340 255 510 1020
14000 58 195 360 270 540 1080
16000 61 205 375 280 560 1120
18000 63 210 390 295 590 1180
20000 66 220 405 305 610 1220
25000 71 235 435 325 650 1300
30000 75 250 460 345 690 1380
35000 79 265 485 365 730 1460
40000 83 275 510 380 760 1520
50000 89 295 550 410 820 1640
60000 94 315 580 435 870 1740
70000 99 330 610 460 920 1840
80000 105 345 640 480 960 1920
90000 110 360 670 500 1000 2000
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Magazine protection
Never attempt to
Explosive materials must be protected from fire and lightning. To extinguish burning
prevent fire, keep the area within 8 m (26 ft) of a storage area or facility explosive materials.
clear of dry grass and other combustible materials. Take precautions to
ensure matches, smoking, and naked flames are kept out of this area. If
a fire occurs near a storage facility, evacuate all personnel, and keep a
safe distance from the fire, as indicated in column D8 of Table 1. Never
attempt to extinguish burning explosive materials. On the approach of
and during a thunder storm, close all storage facilities and keep a safe
distance from explosive materials.
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Chapter 10: Explosive Materials at the Worksite
General requirements
Explosive materials
must be kept separate Explosive materials must be kept separate from flammable accessories
from flammable such as igniter cord, matches, and fuse lighters. They must be kept
accessories such as separate from detonators and detonating connectors until the last
igniter cord, matches, practicable moment before they are brought together for the blast.
and fuse lighters.
1. All explosive materials delivered to a worksite must be kept in a
safe location:
• At least 7.5 m (25 ft) from flammable material
• A safe distance from mobile equipment
• Protected from falling rocks and other unstable material
• In conformity with the minimum safe distances specified in
Table 1: Quantity-Distance for Explosive Materials.
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Attendant
Whenever explosive materials are attended by a competent person, that
person must:
• Be authorized by the employer, supervisor, or blaster
• Be mentally and physically capable of guarding the materials
• Maintain visual contact with and control access to the materials
In the Regulation
Part 21.16 Detonators
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At the loading site, detonators must be kept in a crush-resistant
portable container capable of protecting the detonators from damage.
The container is usually made of plywood with a hinged or sliding
lid marked with the word “DETONATORS.” Since it is attended by a
blaster or an assistant, a lock is not required.
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Chapter 11: Control of the Blasting Area
A
blasting operation involves “use” of explosive materials, which
includes preparing, placing, and firing a charge; handling a
misfire; and destroying explosive materials.
Blasting area
A blasting area extends at least 50 metres (165 ft) in all directions from
any place in which explosive materials are being prepared or placed, or
where an unexploded charge is known or believed to exist. This minimum
distance should be increased according to site conditions and the quantity
of explosives being used. Table 1: Quantity-Distance for Explosive
Materials should be used to determine the size of the blasting area.
Blaster’s authority
In the Regulation
To avoid conflict when more than one certified blaster is involved in a
blasting operation, the employer is required to designate one blaster as the Part 21.5
“Blaster of Record,” who is responsible for conducting or directing the use Authority to blast
of explosive materials on that site. The blaster of record must have authority (2) All work within the
to safely conduct and direct activities within the blasting area. The employer blasting area must
and supervisors must support the blaster in exercising this authority. be done under the
authorization of the
Neither the employer nor a supervisor should interfere with the blaster designated blaster of
responsible for a blasting operation. However, if the employer believes record responsible for
that the blaster has failed to comply with any of the blasting requirements that area.
in the Occupational Health and Safety Regulation, manufacturer’s
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recommendations, or recognized safe blasting practices, the employer
must immediately investigate the incident and may suspend the blaster
from performing the duties of a blaster.
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Chapter 12: Drilling Precautions and Requirements
A
blaster is expected to know and understand the precautions
and requirements for drilling where explosives are being used.
Drilling into rock or other hard materials is an activity that, if
unsupervised, could result in an accident.
Pre-drilling requirements
In the Regulation
Before drilling commences, the blaster must survey the site and
surrounding area to determine the stability of rock faces, and whether Part 21.42 Predrilling
the area has been blasted before. The muck pile may have to be excavated requirements
by machinery to stabilize the material and expose previous drill holes. Before drilling begins
The blaster must inspect for misfired holes or evidence of explosive
materials such as protruding wires or cartridges. Old drill holes (sockets) (a) in a previously
or remnants of drill holes should be examined and clearly marked for blasted area, the
identification during subsequent drilling operations. surface to be drilled
must be exposed and
Misfired holes or holes containing unexploded explosives are examined for misfired
dangerous and must be dealt with before other regular work can be explosives,
carried out. Disposal procedures for explosive materials are covered in
(b) faces or slopes
Chapter 5 and Chapter 18.
must be cleared of
loose material, or
Drilling restrictions otherwise stabilized to
prevent slides or falls of
Drilling into explosives can cause an explosion. When drilling operations rock, and
take place in an area where previous blasting has been carried out, the
requirements of the Occupational Safety and Health Regulation must be (c) the location of
complied with. utility services must be
determined and clearly
marked.
Socket (old hole)
Although the driller may believe an old hole to be explosive free, this
requirement is intended to prevent any contact with explosives.
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Loaded hole
In the Regulation
In most operations, it is unnecessary to drill in proximity to loaded holes
Part 21.43 Drilling or to load near drilling operations.
prohibitions
Collapsing drill holes, or drilling and loading underwater, may require
Drilling must not take
place within a variance to the application of this Regulation. If granted, the blaster
must direct the angle and depth of the holes being drilled to ensure
(a) 15 cm (6 in) of any no contact is made with explosives in adjacent loaded holes. A tamping
part of a bootleg, or rod placed in the collar of the loaded hole may assist in determining
the correct angle for the new hole.
(b) 6 m (20 ft) of
any part of a hole
containing explosives,
unless prior written
permission has been
obtained from the
Board.
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Chapter 13: Priming and Placing Explosive Materials
B
lasting operations involve making up and placing explosive
charges. Making up a charge with an initiating device is known as
“priming.” “Placing” a charge involves loading it into a bore hole
or otherwise positioning it to be detonated. A blaster is expected to know
the procedures, requirements, and restrictions for priming and placing
explosive charges, in any situation.
Priming
A primer with an
The procedures for making up primers are described in Chapter 4. The initiating device must
following is concerned solely with priming restrictions. not be made up until
immediately before the
A primer with an initiating device must not be made up until immediately charge is placed.
before the charge is placed. To ensure the safety of workers and others,
the period of time an initiating device is attached or connected to an
explosive should be minimized. In special applications, where it is
necessary to make up primers in advance, a variance must first be
obtained from WorkSafeBC.
Loading
Drilled holes must be examined to ensure they are clear of obstructions
that could hinder loading the explosive. In unstable ground, or
underwater, where drill holes may collapse, special techniques employing
tubular inserts are used to keep the holes open.
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Copper Scraper Blow Pipe Loading Pole
Explosive materials
must not be loaded into A hole may be completely blocked, particularly if it intersects a slip or fault.
a hole that is hot from It may be necessary to redrill the hole, taking into consideration the drilling
drilling operations or a restrictions for adjacent loaded holes discussed in Chapter 12.
previous blast.
Explosive materials must not be loaded into a hole that is hot from drilling
operations or a previous blast. A “hot hole” with a temperature in excess
of 65° C (150° F) may cause many types of detonators and explosives to
detonate prematurely.
In the Regulation
Part 21.55 Pneumatic loading
Pneumatic loading
Pneumatic loading uses compressed air to place explosive materials into a
(1) Explosives may
drilled hole; it requires a pneumatic loading machine and a special hose.
only be loaded
pneumatically if the When pneumatically loading a blasting agent (such as, ammonium nitrate
procedures and
fuel oil — ANFO), use only semi-conductive hose designed for this purpose.
equipment used will
prevent buildup of This will drain static electricity (a cause of accidental detonation), which
static electricity or may be produced by the flow of the blasting agent through the hose.
hazards from stray
electric currents. During the loading operation, the pneumatic loading machine must be
effectively grounded by connecting it to a metal stake driven into the
(2) Prior written ground or rock surface. The grounding cable must not be attached to rails,
permission of the pipes, or other conductors, which could introduce stray electric charges
Board must be from distant sources such as lightning.
obtained before any
pneumatic loading is Electric detonators, and hole liners with any type of detonator, must not
carried out at a hole be placed in a hole prior to it being loaded pneumatically, unless written
which contains an permission has first been obtained from WorkSafeBC. Liners are usually
electric detonator. plastic and can contribute to the buildup of static electricity during loading.
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Bore Hole Charger
Air In
Screen
ANFO
Hopper
Semi-Conductive
Hose
ANFO
Borehole
Tamping
For an effective blast, explosive materials may be compressed into a bore
hole with a tamping rod. This will ensure explosive continuity. Tamping
rods should be made of wood or plastic and have non-sparking metal
fittings. Devices made of iron or steel must not be used.
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Chapter 14: Controlling Fly Material
F
ly material is the undesirable throw of debris from an explosion.
Fly material can cause High pressure gases are capable of propelling materials a
serious injury and considerable distance with great force. Fly material can cause
property damage. serious injury and property damage.
All blasting operations are capable of producing fly material. The blaster
should know the causes and the techniques necessary for controlling it;
the blaster is responsible for the protecting people and property from fly
material.
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Control techniques
To effectively control fly material, the blaster must:
• Assess the material to be blasted. Do geological faults exist? Is the
material soft or brittle? An experienced blaster should be able to
reasonably determine the nature of the material.
• Determine the nature of the material to be drilled. Drilling the
material should reveal its nature and the location of any abnormalities
(e.g., slips, cavities). If there is doubt as to the effect of the explosives
on the material, a small test blast should be conducted first.
• Select the most appropriate drill pattern. This is usually determined
by the type of material (rock) and the diameter of the drill bit. The
blast design should have burden and spacing that is neither excessive
nor too tight. Drill hole alignments must be accurate.
• Choose the most suitable explosive for the conditions with an energy
factor that is adequate but not excessive. In the Regulation
• Properly load each hole. Should a cavity, fault, or slip exist, load
Part 21.66 Blaster’s
accordingly. Beware of cavities, and do not overload a hole.
responsibility
• Ensure the hole is properly stemmed. The depth of stemming is
generally between 0.7 and 1.0 times the burden distance. Ideally, the (1) The blaster must
stemming material is well-graded, crushed rock. take precautions for the
• Choose the most suitable initiation system. Delay sequence blasting protection of persons
must allow for adequate burden relief. Generally, bottom (toe) priming and property, including
does not create as much “throw” as top (collar) initiation, and is not as proper loading and
stemming of holes, and
likely to result in a cutoff hole.
where necessary, the
• Where necessary, cover the blast with a layer of sand or other fill use of cover for the
material. In residential areas, cover material should be at least 1 m blast or other effective
(3 ft) in thickness. means of controlling
• When necessary, use blasting mats to contain fly material. the blast or resultant
• Mats can be constructed of logs, mesh, and rubber tires, leaving small flying material.
gaps to retain debris with a diameter in excess of 50 mm (2 in) but
allow the escape of explosive gases. Solid coverings (such as steel
plate) can be projected by the expanding gases and must not be used.
• Inspect blastmats before placement. Remove embedded rock or
possible fly material.
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Blasting Mats
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Chapter 15: Securing the Danger Area
T
he most critical period in a blasting operation is the time of the
blast, when there is the greatest potential for damage and serious
injury.
Danger area
The blaster is
The “danger area” is an area centred on the explosion, in which a person responsible for
could suffer injury from the effects of the blast, including: establishing the limits
• Air blast (concussion) of the danger area.
• Fire
• Fly material
• Ground vibration
• A mud or snow slide
A danger area exists at the time of a blast, the size of which is determined
by the:
• Amount of explosives used
• Technique of blasting
• Type of material blasted
Before detonating a charge, the blaster must clear the danger area of
all persons. Where visibility is obstructed, the blaster must conduct a
thorough examination to ensure no one is present.
Before sounding the warning signals and firing the blast, the danger area
must be cleared by the blaster or blaster’s assistant. Sounding the warning
signal does not relieve the blaster of the responsibility to clear the area,
and to keep it clear during the blast.
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Guarding charges
In the Regulation
An explosive charge must be guarded at all times by a competent person
Part 21.66 from the time it is placed until the time it is detonated. A person assigned to
Blaster’s responsibility
guard an explosive charge must be properly instructed in safety and security.
(3) The blaster must A guard must:
post workers who have • Protect the charge from damage or accidental detonation
the sole responsibility
• Prevent deliberate tampering with or theft of any part of an explosive
of guarding against
entry into the danger charge
area of the blast
It is usual practice for a member of the blasting crew to guard an
site, and the workers
must be instructed explosive charge until it is detonated. If it cannot be detonated in normal
as to their duties and working hours, it will be necessary to post a guard overnight.
responsibilities.
The guard should be provided with suitable equipment, including
(4) Whistles, signs or lights and signs. If equipped with a radio, the guard must maintain a
other signals may not safe distance from any electric detonators.
be used in place of the
guards required by Placing guards
subsection (3).
The blaster is responsible for posting “guards” to prevent access to the
(5) Before sounding the danger area. Warning signs, barricades, or other obstructions cannot
warning signals, the
substitute for a guard. The guard must be posted in a safe location,
blaster must clear the
danger area and post usually outside the danger area.
guards as required
All access to the danger area must be effectively guarded. In a small
by subsections (2) to
(4), and must ensure operation where visibility is unobstructed and the initiation system is
that all persons have instantaneous (electric blasting), it may be possible for one person to
reached a place of guard the danger area.
safety.
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Where visibility is restricted, or the initiation system is non-
instantaneous, more than one guard will be required. If there is delay
between the initiation and detonation of the charge, as in safety fuse
blasting, there is a much greater need for effective guarding.
Guard duties
Only competent persons should be assigned to guard a danger area.
They must be mature individuals capable of performing guard duties. Only competent
persons should be
The blaster is responsible for instructing all guards on their duties and assigned to guard a
responsibilities, including: danger area.
• The location of the guard post
• Warning devices and signals
• Preventing persons from entering the danger area
• Watching for fly material
• Preventing re-entry to the danger area until
- The all clear signal is given, or
- The guard is personally relieved by the blaster
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Chapter 16: Firing the Blast
Warning signals
Every person in the vicinity of a blast should understand the warning
signals. These warn that a blast is about to be fired.
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A compressed air horn, or a horn device attached to a compressor or air
hose, is commonly used. A standard car or truck horn is not distinct and In the Regulation
is therefore unacceptable as a warning signal device.
Part 21.69
Blasting signals
(1) The blaster must
ensure that an audible
signalling device, distinct
from other signalling
devices in the area, is
used to give the following
warning signals:
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Blasting log
Blasters must keep
a record of preblast Blasters must keep a record of preblast loading data and of the
loading data and of the examination of the site after the blast. This blasting log should not be
examination of the site confused with the magazine log book.
after the blast.
The blaster is required to record certain information in the blasting log.
Before the blast is detonated, the blaster must record:
• Date and time of the blast
• Number, depth, and placement of charges
• Location of the blast site (identify the location of the blast site
as accurately as possible; give the distance to the nearest public
dwelling or area)
• Material blasted (describe the type of rock or other material blasted)
• Type and size of explosives used in the blast
• Type of detonators used in the blast
• Delays (describe and show the delay sequence)
• Electrical devices (describe the circuit and record the results of
electrical calculations and measurements; identify the device
(machine) used to initiate the E.B. Caps
• Loading pattern (show the loading pattern, with the burden and
spacing between holes, and any nearby structures or roadways;
show the delay design and the expected direction of rock movement
• All misfires, undetonated explosives, and other hazards (loose rock),
as well as the action taken to correct unsafe conditions
• The resistance calculations for each electrical series and circuit
• The precautions taken to contain fly material
• The placement of danger area guards
After detonating the blast, the blaster must record the result of the
post-blast inspection for misfires and other dangers. Providing the
required information is recorded in an organized manner, any format
for reporting may be adopted. Some blasters use a diary; others use
blast record sheets provided by the employer.
The blasting log must be readily available at the blast site, and must be
produced for inspection upon request of an officer of WorkSafeBC. It must
be retained by the employer for at least five years following completion of
blasting operations at a worksite.
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Blasters and helpers training to become blasters must maintain a personal blasting log containing pre-blast
loading details and results of post blast site inspections. See OHS G21.4(4).
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Chapter 17: Returning to the Blast Site
A
fter firing a charge, the blaster is responsible for examining the
site and clearing dangers caused by the blast. Precautions must The all-clear signal is
be taken before anyone, including the blaster, returns to the blast not sounded until the
site. The blaster and persons authorized by the blaster are the only ones area has been made
safe.
allowed to enter the blast area prior to the all-clear signal.
The blaster conducts a thorough inspection of the site to identify and control
any dangers. The all-clear signal is not sounded until the area has been made
safe. Any of the following precautions may be necessary following a blast.
Electrical blasting
If a blast has been fired electrically, the firing cables must be disconnected
from the blasting machine and the lead wires short-circuited. This is to prevent
current passing through the circuit, which may still contain a “live” detonator.
Air contaminants
Air contaminants (dust and fumes) must be reduced to a safe level.
Permissible concentrations for dusts and fumes are specified in the
Occupational Safety and Health Regulation. As a general rule, no one
should return to a blast site if dust or fumes are present.
In surface blasting, dust and fumes rapidly disperse into the atmosphere.
In confined areas, they are a more serious problem. Atmospheric tests must
be made following a blast, and the space ventilated before workers are
permitted to enter. For more information on identifying confined spaces
in the workplace and how to prepare and implement a confined space
entry program, please see WorkSafeBC's Occupational Health and Safety
Regulation, Part 9 Confined Spaces.
The blaster must not leave the blasting site until attending to any un-
detonated explosive materials or other dangers caused by the blast.
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In underground workings, it is common practice to blast at the end of
a shift in order to allow dust and fumes to clear before the next shift
commences work.
Dangers
Smoke from the muck
pile may indicate All dangers must be identified and controlled before other work is
burning explosive resumed in the area. The location of a misfire should be identified by a
materials that could wooden plug, coloured flag, spray paint, or other effective means.
explode at any
moment. Control measures can include:
• Roping off the area surrounding the danger
• Keeping metal tools and equipment away from misfires
• Bracing or supporting loose material that may fall or move
Loose material
Any unstable material that could cause injury or property damage is
commonly referred to as “loose material” or “loose.” Examples include:
• Broken tree limbs
• Overhanging rocks
• Unstable boulders
Hand scaling is done using a metal scaling bar. The nature of the
material can be determined from striking the surface with the end of
the bar. A sharp (hard) sound indicates solid rock. A hollow (thud)
sound indicates unstable material.
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When hand scaling:
• Wear a safety belt or harness attached to a securely anchored lifeline
• Wear protective footwear and hard hat
• Use a scaling bar in good condition and of suitable length
• Begin scaling from a safe location, from the top down
• Stand on a solid surface and maintain balance
• Watch for holes containing explosive materials
• Do not scale above any misfire hole or un-detonated explosive materials
• Do not scale where anyone may be endangered by falling rock
After the area is inspected by the blaster and deemed clear of explosive
hazards, sound a five-second all-clear signal.
Clean up
Before leaving the
Boxes, cartons, and liners that have contained explosive materials must blast site, take a few
be collected and destroyed in a safe manner. They must be handled with minutes to clean up
care to prevent undue impact or exposure to excessive heat. Check that empty powder boxes,
detonators, explosives, or other dangerous substances are separated from expendable blasting
other waste material and destroyed in the manner discussed in Chapter 5. wire, burned safety
fuse, used tubing, and
Explosives packaging may not be re-used for any other purpose. Before other waste materials.
disposal, it should be thoroughly inspected for any leftover explosive or
residue. Preferably, boxes and bags should be burned. Where this is not
allowed, they may be placed in landfill, using the following procedures:
• Packaging must be rendered unusable by flattening boxes or slitting
bags.
• The material should be bundled so that no reference to explosives
(e.g., name, TDG diamond) is visible.
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Chapter 18: Misfires
“M
isfire” means any part of an explosive charge that, after
A hangfire CAN initiation, fails to completely detonate. Any misfire is
DETONATE ON ITS potentially dangerous. When preparing the blast, every
OWN at any time! precaution should be taken to minimize the risk of a misfire.
Types of misfires
There are two categories of misfires:
• Hangfires
• General misfires
General misfires include any blast or hole that does not fire or any blast
that does not detonate as expected.
Causes of misfires
All misfires are
dangerous — treat Common causes of misfires include:
them with extreme Explosive:
caution! • Deteriorated
• Cold or frozen
• Improperly mixed (AN/FO)
Detonator:
• Deteriorated
• Damaged
Safety fuse:
• Powder core is moist or contaminated
• Fuse is cut, kinked, or otherwise damaged
• Fuse is not properly ignited
• Low quality of fuse or assembly
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Charge:
• Detonator has become detached from charge
• Charge units are separated by gravel or other material
• Too much space between individual charge units
Stemming:
• Inadequate or no stemming
Initiation system:
• Incorrect use of initiation system
• Damage to initiation system
• Improper use of delay detonators or detonating connectors
Electrical initiation:
• Blasting wire damaged or inadequate
• Blasting wire shorted out, improperly connected, or imperfectly joined
• Current leakage in blasting circuit
• Blasting machine damaged or defective
• Blasting machine improperly used
• Application of insufficient or excessive electrical current
Other reasons:
• Explosive materials exposed to high temperatures
• Inadequate priming of the charge
• Failure to examine the blasting circuit or tie-in
• Charge or part of charge “dead pressed” by the detonation of an
adjacent charge
• Charge or part of charge “cut off” due to excessive ground movement
(such as, fracture, fault, joint)
Indicators of misfires
The indicators of a misfire depend on the explosive and the initiation
system. Common indicators include: The indicators of a
Noise: misfire depend on
the explosive and the
• Upon initiation, is there any noise?
initiation system.
• Is the "noise" as expected?
Explosive materials:
• Are explosives, detonating cords, or detonators scattered about the
blast site (e.g., cartridges, detonating cord, shock tubing)?
• Are explosive materials protruding from a hole?
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Muck pile:
The Occupational • Is the muck pile the size, location, and shape expected?
Health and Safety • Are there “oversize” boulders in the muck pile?
Regulation requires
• Is smoke rising from the muck pile? (may indicate burning explosives)
that the blaster follow
manufacturers’ Other indicators:
recommendations. • Did the explosive charge have the expected effect?
If the manufacturer • Is there an excessive amount of fly material?
recommends longer • Does the rock face have humps or cavities?
waiting times, the • Were there orange/yellow tinted fumes? (could indicate nitrous oxides,
blaster is obligated a product of improper detonation)
to follow that
recommendation. These indicators should cause a blaster to suspect a misfire.
Misfired charge
In the Regulation
The following waiting times are appropriate for misfired charges:
Part 21.36 General • 10 minutes after firing a blast using an electric detonator, or
Explosive materials • 30 minutes from the expected detonation of a safety fuse charge or the
must be stored, waiting time as recommended by the manufacturer.
transported, handled
With the exception of safety fuse, the minimum waiting time for all
and used in the manner
recommended by the initiation systems is at least 10 minutes after firing the blast.
manufacturer.
Safety fuse has greater delay potential. It may burn more slowly for a number
of reasons, including moist powder, damaged fuse, and high altitude.
Burning charge
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Burning explosive materials are highly sensitive and can detonate on their
own at any moment. Keep everyone away from a burning charge for the In the Regulation
minimum waiting time (one hour after last visible smoke), and longer if
Part 21.73 Misfires
necessary.
(1) When a blast
Make no attempt to extinguish burning explosive materials. initiated by electrical
methods cannot
Personnel be verified to have
completely detonated,
Keep the number of persons in the blasting area to a minimum; only or is suspected to have
the blaster and those required to assist are allowed in the blasting area. misfired, the blaster
must disconnect the
Helpers should be experienced workers selected from the blasting crew.
firing lines from the
Until all dangers are eliminated or controlled, treat the blasting area as a blasting machine, and
“danger area” and post guards to prevent others from entering. wait at least 10 minutes
before permitting
anyone to enter the
Removal by hand danger area.
The blaster must have as much broken material as possible removed by (2) When a blast
hand before metallic tools or equipment are used. Sparks from metal initiated by a safety
equipment and tools can cause accidental detonation. fuse cannot be verified
to have completely
detonated, or is
Metallic equipment suspected to have
Do not use metallic equipment to remove broken material unless: misfired, the blaster
must wait at least
• A blaster directs the use of the equipment
30 minutes after the
• The illumination of the area is adequate estimated time of
• Precautions are taken to prevent injury in the event of accidental detonation before
detonation permitting anyone to
enter the danger area.
When using an excavating machine or a bulldozer, all persons — except for
the blaster and the operator — should be removed from the area. Adequate
safeguards must be provided to protect the blaster and the operator in the
event of an accidental detonation.
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Identification, destruction, and removal
When a misfired charge is located, blasters must adhere to the
Occupational Health and Safety Regulation.
Identification
A hole containing a misfired charge, commonly known as a “mishole,”
must be identified by a wooden marker or by:
• Spray painting the collar of the hole
• Stuffing a coloured rag in the open end of the hole
• Placing a plastic cone in or near the collar of the hole, or
• Tying coloured “survey” flagging to a stake near the collar of the hole
Detonation
In the Regulation Once a misfired charge has been located and identified, it must be
destroyed before other work commences. Misfired charges are usually
Part 21.77
destroyed by detonation, using a fresh primer. Misfires should be
Marking and
Detonating treated like any other blast: warning signals should be sounded and
the danger area guarded. Blasters should never attempt to relight a
(1) Each misfired length of safety fuse; if shortened, it could cause premature detonation,
charge must be clearly or if damaged, could result in a hangfire.
marked and the area
cordoned off. Removal
NO ONE is permitted to remove, relight, or disturb a fuse, detonator,
(2) No attempt must
part of a charge, or a misfired charge, except under the following
be made to remove an
unexploded charge circumstances:
and no other work may • A blasting agent may be blown out with air, water, or a combination of
take place within the both. Use ONLY water in a hole containing an electric detonator. Use a
blasting area, until the fresh primer to blast the old primer.
misfired charge has • It may be necessary to remove stemming material from a loaded hole
been successfully in order to re-prime the charge. Stemming may be removed by:
detonated by rewiring
- A non-sparking (wooden) spoon or similar device
or repriming with a
fresh primer. - Pressurized water, or air and water, but not air alone
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Drilling to re-fire
Drilling an additional hole to re-fire is permitted, but only if:
• The angle of the misfired hole is accurately determined
• The blaster who placed the misfired charge directs the angle and
depth of the hole being drilled
• The hole being drilled is at least 600 mm (2 ft) from any part of the
misfired charge
If any of the above requirements cannot be met, the misfired hole must be
treated as a loaded hole and drilled in accordance with the procedures in
Chapter 12.
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Chapter 19: Non-electric Initiation Systems
Safety fuse
Safety fuse has a special black powder core in a spirally wrapped
cover of textiles and waterproof materials. The cover protects against
contamination and abrasive damage, and allows the fuse to convey flame
to the detonator at a uniform speed.
Centre Fuse Plastic Cotton
Threads Powder Sleeve Yarn
Safety Fuse
The burning speed of safety fuse is 131 seconds per metre (40 seconds per
ft) at sea level, with an allowable variation of plus or minus 10 percent.
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Fuse length
The shortest manufactured safety fuse assembly is 1 m (3.3 ft) long. In
some applications, it may be necessary to “trim” a fuse assembly by
removing the igniter cord connector or a section of fuse.
Detonator
The detonator (blasting cap) is an initiating device capable of detonating
most explosives. It has an aluminum shell approximately 6 mm (1/4 in) in
diameter and 48 mm (1 7/8 in) long, with a composite charge pressed into
the base end.
The flame spit from the safety fuse ignites the priming charge, which
in turn detonates the PETN compressed into the base of the shell.
Static shunt
All detonators used in manufactured safety fuse assemblies contain a
“static shunt.” A metal staple is embedded in the detonator, touching
the shell and penetrating through the fuse to the powder core. The
staple drains off static electricity preventing premature detonation.
The static shunt does not guarantee total immunity from static and
other electrical hazards. Therefore, a fuse assembly should not be used
if excessive amounts of static or other extraneous electricity is known
or suspected to be present.
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Igniter cord connector
The igniter cord connector is a metal tube containing a pressed ignition
composition. This connector keeps the fuse end clean and dry, and readily
ignites under most conditions.
The copper alloy metal tubing is similar to a detonator shell, except for a
slot in the base end designed to hold the igniter cord in contact with the
ignition composition. Once the igniter cord is inserted, the flap at the base
of the connector is pressed down to secure the connection.
When a lighting device other than igniter cord is used, the flap may be broken
off to expose the ignition composition. This composition has excellent resistance
to moisture. It can be exposed to water (less than 48 hours) and remain easy to
ignite. However, the cooling effect of water may reduce its ignition capability.
Safety fuse is easy to ignite, providing the lighting device has an intense
(hot) flame and the fuse end is clean and dry. An igniter cord connector
makes lighting the fuse much easier.
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the blasting area. Furthermore, smoldering materials and open flames are
prohibited in a blasting area.
2. Fusee match:
Fusee matches have an enlarged tip and are more reliable than a safety
match. A fusee match can be used to ignite 2 or 3 assemblies if they are Make sure the inside of
the pull wire lighter and
clean, dry, and in close proximity. However, other devices are more reliable.
the exposed end of the
When lighting safety fuse or an igniter cord connector with a safety fuse are clean and dry.
or fusee match, keep hands and fingers away from the fuse end. Upon
ignition, it produces a jet of flame (“ignition spit”) capable of causing a
painful burn.
To prepare the assembly, remove the igniter cord connector from the
end of the fuse, making a square cut. Make sure the inside of the pull
wire lighter and the exposed end of the fuse are clean and dry.
To attach the pull wire lighter, gently insert the fuse about 50 mm
(2 in) into the open end of the tube. Internal teeth will hold it in place.
Do not apply excessive force or twist the fuse. Serious damage or
premature ignition could result.
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To activate, hold the tube securely and firmly pull the handle. This
will produce an internal flame jet and ignite the fuse.
Hot wire lighters are available in three lengths with different burning
times and lighting capabilities.
NOTES:
1. Recommended quantities refer to fuse assemblies with clean, dry
ends, located in close proximity to each other.
2. Since moisture and other contaminants may affect the burning time,
a hot wire lighter must not be used as a timing device.
Determining ignition
A blaster must be able
to determine that a fuse A blaster must be able to determine that a fuse is actually burning.
is actually burning. Three simple checks can be made.
• Did an “ignition spit” occur? (This is the flame jet that shoots out
the end of a fuse when it is ignited). An igniter cord connector will
also “spit.”
• Does a steady stream of smoke rise from the fuse? (Additionally, a
hissing sound may be heard.)
• Is the fuse hot? As a last resort, gently touch the fuse. It will be very
hot if the powder core is actually burning. Also, at the point where the
fuse is burning internally, the fuse will become very flexible and limp.
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Ignition Spit from
End of Fuse
As the fuse burns, the outer covering darkens. Remember the powder core in
the fuse burns ahead of discoloration on the outer covering, or heat.
Returning to the blast site too soon has resulted in numerous accidents.
Should a misfire be known or suspected, wait the prescribed amount of
time (see Chapter 18).
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Chapter 20: Detonating Systems
Detonating cord
Detonating cord has a core of high velocity explosive contained in a
plastic sheath, wrapped in various combinations of textiles, plastic, and
wax coverings.
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It is not immune from contact with machinery, rock falls, or lightning
strikes. Since all explosives can be detonated, detonating cord must be
treated with respect.
Trunkline
Branchlines
There are several types of detonating cord, each with different strength
core explosive and/or quality of outer covering. Explosive strength is
usually expressed in terms of grams (grains) of PETN per linear metre
(foot) of cord or gm/m (gr/ft). Tensile strength is based on the durability
of the outer covering.
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Storage and handling
Detonating cords and
detonating connectors Detonating cords are kept or stored with explosives. Detonating connectors
contain powerful that contain sensitive “primary” explosives must be kept or stored with
explosives. They must detonators, and not with detonating cord or other explosive materials.
be properly stored and
handled with respect. Protect detonating cords and connectors from damage, heat, impact,
and other abuse. Damaged cord could result in a misfire. Damage to a
detonating connector could result in accidental detonation or a misfire.
Each reel of detonating cord must be treated with respect. It should not
be thrown or allowed to come in contact with tools, rocks, or other sharp
objects.
Cut detonating cord with a knife or cord cutter. Ensure the cutting edge
is sharp and clean. A cord cutter should have a single cutting blade acting
against a brass plate or non-metallic surface.
After cutting detonating cord, the cord ends should be sealed with tape or
a plastic sleeve. Not only will this keep the explosive clean and dry, but
the PETN (white powder) will not spill from the cord.
All cutting tools should be cleaned to remove any PETN on the metal
surfaces or moving parts. PETN with grit or metal may result in accidental
detonation.
Loading procedures
Detonating cord is used in many operations as a means of initiating
explosives in a borehole. The following procedures should be adhered to
when loading a hole with detonating cord:
• Attach the detonating cord to the first cartridge or primer loaded into
the hole.
• Use a stand, or hold the reel with a rod through the axial hole, to allow
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the detonating cord to run smoothly from the reel.
• Lower — do not drop — the primer to the bottom of the hole.
• Ensure the primer is at the desired position in the hole, preferably the
bottom (toe).
• Cut the detonating cord from the supply reel before, or as soon as
possible after, the charge is placed; keep the reel a safe distance from
the loaded hole.
• Allow 900 mm (3 ft) or more of extra detonating cord to compensate
for the charge slumping in the hole, and for making later surface
connections.
• Hold the detonating cord taut to one side of the hole so it is not damaged
by, and does not interfere with, loading and stemming the hole.
• Secure the exposed end of the cord to prevent it being kicked or pulled in
by the explosives slumping in the hole; it may be fastened to a rock or a
wooden dowel. Be sure to leave enough slack to allow for some slumping.
Layout patterns
Detonating cord is often used to initiate a blast pattern containing one
or more rows of loaded holes. The following diagrams illustrate typical
layouts of trunkline for single and multiple row patterns.
Detonating Cord
Cartridge Primer
Point of Initiation
In the preceding diagram, the “O” represents a loaded hole, and the solid
line a length of detonating cord. The connections are kept at right angles
to, or in the general direction of, the path of detonation.
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Multiple row patterns
In the diagram on
the right, there are
no delays to provide
“relief” between rows
of holes. Delays are
obtained between
holes, or rows of holes,
using detonating Point of Path of Detonation
connectors. Initiation
MS Connectors
MS Connectors can be used with detonating cord to provide millisecond
MS Connectors can be
used with detonating delay intervals along a line of propagation. They consist of a length
cord to provide of shock tubing with an identical delay detonator on each end. Each
millisecond delay detonator is contained inside a connector block to which the ends of the
intervals along a line of trunkline are attached. Each delay detonator fires in one direction only,
propagation. although the assembly itself is bi-directional. It is more reliable than a
single element connector, and delay times are more precise.
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signal is arrested for a number of milliseconds, then the receptor detonator
fires to initiate the outgoing detonating cord.
MS Connectors
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Connecting charges
Charges should not be
interconnected until the Connecting or joining charges together includes hooking up detonating cord
last possible moment. and wiring up electrical detonators. Charges should not be interconnected
until the last possible moment. However, interconnecting charges within the
hole at the time of loading, as in deck loading, is permitted.
Hooking-up procedure
• Do not interconnect detonating cord:
- Until all holes are loaded
- Immediately before the intended time of detonation
• An accidental detonation will affect all interconnected charges;
therefore, avoid hooking up until the last possible moment
• Begin connections from the furthest part of the circuit and work
toward the point of initiation
• Keep connections tight and secure; avoid in-hole connections; if
Ensure the inner cores this is not possible, make a tight knot and secure the ends with
of both detonating electrician’s tape
cords are dry; a • Remove excess cord from the pigtails after tying-in — this prevents
wet core may fail to
cutting off the trunkline; destroy cut-off ends in a safe manner
propagate
(place them in the last hole of a blast pattern)
• Keep connections 90° or less to the path of detonation — acute angles
can cause a cut-off, or the detonation wave will bypass a detonating
connector; this is more likely in underwater blasting operations
• If a blasting pattern contains a cross-tie, keep all connections at right angles
• Ensure there are no loops, sharp angles, or kinks that direct the cord
back toward the oncoming detonation path
• Ensure the circuit has no excessive slack and the cord is undamaged
• A multiple row blast using trunkline must have cross-ties between
the rows:
- To provide at least two paths of initiation
- At intervals not exceeding 30 m (98 ft)
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• Cross-ties protect against cut-offs from fly material and ground
movement; they should be spaced at closer intervals if the burden and
spacing are small, or the ground broken
• Keep the blast site clean so the detonating cord layout is readily visible
• Detonators must not be connected to the detonating cord until the
circuit is checked and everything is ready for the blast
Connections
Detonating cords are spliced or connected together using knots, plastic
connectors, or tape. A reel of detonating cord may contain a factory splice
(an overlap connection secured by a string tie). This splice must not be used
in a blasting circuit. When a splice is encountered, the string should be
removed and a connection made using a standard knot.
Knots
Knotted connections are popular. The flexibility and wax surface of most
detonating cords make knot tying easy and reliable under most conditions
and temperatures.
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Plastic connector
Plastic Connector
Taping
Initiation procedures
Detonating cord is
designed to be initiated Detonating cord is designed to be initiated by a “high strength” detonator.
by a “high strength” Also, one type of detonating cord may be initiated by another type of
detonator. detonating cord (except for low coreloads 18 gr/ft). Other explosives are
considered unreliable for initiating detonating cord.
At least one manufacturer recommends, and many blasters use, two (2)
detonators at each initiation point. This is known as “double priming.”
The second detonator is good insurance and should be used whenever the
blast is critical and the charge not easily recovered.
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Detonators to initiate detonating cord should be attached as follows:
• Bend approximately 200 mm (8 in) of the initiating end of the
detonating cord into a loop; place the detonator in the loop with the
base end pointing in the direction the shock wave will travel.
• With the detonator(s) held tightly in position, secure them in place
with electrician’s tape; keep the base end of each detonator in contact
with the cord.
• Leave approximately 6 mm (1/4 in) of the base end exposed, to check
for misfires without disturbing the connection.
• If electric detonator(s) are used, connect them in a single series
circuit and thoroughly tape all connections.
Safety procedures
When using detonating cord or detonating connectors:
• Select the appropriate detonating cord for the job; if in doubt, consult
the manufacturer or supplier
• Keep and store:
- Detonating cord with explosives
- Detonating connectors with detonators
• Keep cord supply reels in the shipping case before and after use
• Use a hand-held rod or a stand when removing cord from a reel
• Cut the cord from the reel before, or as soon as possible after,
loading a hole; move the reel to a safe location — an accidental
detonation within a hole could detonate the reel on the surface
• After loading and cutting the downline from the reel, secure the
pigtail to a wooden dowel or other anchor if there is any possibility of
the pigtail slipping into the hole
• Avoid abrasion to the cord from hole collars, casino pipes, or other
sharp edges
• Avoid in-hole connections
• Use proper knots, and ensure they are tight and secure
• Ensure connections are at right angles; if a cross-tie is used, keep all Unused explosives,
connections at right angles detonators, and
detonating connectors
• To ensure initiation, use two detonators at each ignition point
must be returned to
• Attach detonators with the base end contacting the cord pointed in the the storage magazine
intended direction of propagation (toward the main part of the charge) or destroyed in a safe
• Collect all scrap pieces of cord and destroy by connecting them to the manner.
end or back row of the blasting circuit
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Shocktube
Shocktube is a hollow plastic tube lined with finely powdered explosive
composition, which when properly initiated propagates a shock wave at
a velocity of approximately 2,000 m (6560 ft) per second, or 2 m (6.6 ft
per ms). This energy reacts through the primary charge (and any delay
element) in the detonator causing the PETN to explode.
Lateral energy is contained within the tube, which remains intact and
has no effect on an explosive in contact with it. This feature allows the
shocktube assembly to be used with any explosive, regardless of its
sensitivity.
The plastic shock tubing stiffens at lower temperatures but will not
shatter or crack unless it has surface nicks or abrasions. Under conditions
of careful handling and loading, shocktube assemblies have been used in
temperatures as low as -40° C (-40° F).
Shocktube assembly
Never remove the heat
seal or cut the tubing to The shocktube assembly is a sealed unit, available in a range of tubing
shorten an assembly. lengths. The shock tubing is securely crimped to the detonator, and the
other end is closed with a heat seal.
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Detonating Cord Trunkline
Delay Element Base Charge
Shocktube
Shocktube detonator
The detonator has an aluminum shell approximately 7.5 mm (1/3 in)
diameter, and between 58 and 84 mm (2 1/8 and 3 1/4 in) long, depending
on the delay period. A composite charge of heat sensitive (lead azide) and
high explosive (PETN) is pressed into the base end. The shell may also
contain a millisecond (ms) delay element.
The shock wave from the shocktube tubing enters the shell and reacts
through the delay element, igniting the primary charge, which in turn
detonates the base charge of PETN.
Shocktube detonators are either short or long delay types, each having
different periods and average delay intervals.
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Assemblies must be protected from high temperatures and damaging
substances. Temperatures in excess of 75° C (167° F) can cause the tubing
to soften.
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When loading is complete, at least 600 mm (2 ft) of shocktube should protrude
from the collar of the hole to facilitate later surface connections. If necessary,
secure the tubing to prevent it being kicked in or pulled in by the explosives
slumping in the hole; leave sufficient slack to allow for some slumping.
Use care in stemming the hole. Avoid frozen chunks and excessively coarse
jagged material. Also avoid contacting the tubing with shovels or other tools.
Shocktube Explosive
Assembly Column
Shocktube patterns
In a blast consisting of many holes, it is desirable to allow the holes closest
to the free face to fire first, and the holes at the back of the blast to fire Shocktube assemblies
after some delay. By doing this, the holes fired first allow some “relief” of and trunkline may
be used in single or
the burden, allowing the back holes to become more efficient.
multiple row blast
The back hole will not move without “relief” and will tend to blow patterns.
upward. The following are generally accepted as points of good design for
large blasts:
• The delay time between holes in a row should be between 1 and
2 milliseconds per foot of spacing
• The delay time between rows should not normally be less than
2 milliseconds per foot of row-to-row burden, and not more than
6 milliseconds per foot of burden
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Shocktube assemblies and trunkline may be used in single or multiple
row blast patterns as illustrated below.
In a single row pattern, the shocktube (pigtails) in the row of loaded holes
are connected to one trunkline.
Detonator
Primed
Cartridge
Point of Initiation
Shocktube Downline
Typical
Quick-Connect
Diagram 1
In Diagram 1, the “O” represents a loaded hole, and the lines represent
shocktube and trunkline. The shocktube protrudes from the holes, and
the trunkline connects the assemblies in a circuit.
Keep all connections at right angles to, or in the general direction of,
the path of detonation.
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Point of Initiation
Path of Detonation
Diagram 2
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• A multiple row circuit using trunkline must have cross-ties between
Detonators must the rows:
not be attached to - To provide no less than 2 paths of initiation, and
the shocktube or - At intervals not exceeding 30 m (98 ft)
trunkline until the
• Cross-ties afford protection against cut-offs from fly material and
circuit is checked and
everything is ready for ground movement; at least one cross-tie should interconnect the ends
the blast. of the branchlines
• Keep the blast site clean and tidy, with the shocktube and trunklines
clear and readily visible
• To minimize looping and tubing cut-offs from the trunkline, locate
connections within 300 mm (12 in) of the collar of the hole
• If dynamite or cap-sensitive slurry/watergel explosives are loaded
into the hole, make sure the trunkline is not in proximity to these
explosives
• As a final check, examine all circuits to ensure the trunkline is at least
150 mm (6 in) from tubing below the connector. If in contact or close
proximity, it could sever or damage the tubing.
Single-delay assembly
Outgoing Line
Incoming Line
Blasters' Handbook
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With such a system, a number of assemblies can be interconnected or
“daisy-chained” to achieve a delay blast, as in the following illustration.
100ms Jumper
8 (300 ms)
7 (175 ms) 7 (275 ms)
The above layout might represent a ditch or trench cut. With five different
delays (100, 125, 150, 175, and 200 ms), an infinite range of delays is
attained along the line of cut.
Example Detonating Cord Layout Using In-Hole Delays and Cord Relays
In the above pattern, shocktube delays of 230 ms are used down each
hole. On the surface, a detonating cord layout is used to initiate the
downlines. However, detonating cord delays are inserted at 10 places in
the circuit. The end effect is that the four (4) rows fire at 50 ms intervals.
After 200 ms, all rows except the last row of detonating cord have fired.
(Also, in each row the corner holes fire 50 ms after the rest of the row.)
Similar initiation systems of this design are marketed under a variety of
trade names.
Blasters' Handbook
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Dual-delay shocktube assembly
Delay assemblies can be used for the downhole portion of the shot as well
as on the surface trunklines. In this way, the circuit on the surface layout
is made up of relatively noiseless shocktube and much quieter and less
violent low-strength caps.
Connection Device
with Low-Strength Cap
Shocktube
Length
Standard Cap
Leads to
Other Caps
In the following example, there are two inventory items. In this case,
17 ms and 350 ms assemblies are used to achieve an infinite number of
delays in the blast. By “daisy-chaining” the assemblies, the blast can be
expanded to any size. Not only can the delays be timed along a row, but
the individual rows can also be delayed.
Initiation Surface Delays
(17 ms)
Direction of Initiation
Initiation procedures
Shocktube and trunkline are designed to be initiated by a “high strength”
detonator. Any other explosive is considered unreliable.
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Safety procedures
Do not use damaged
When using the shocktube system of initiation: tubing, as it will not
• Select the proper assembly and trunkline for the job initiate or propagate.
• Avoid abrasion to the shocktube from sharp or jagged objects
• Do not use damaged tubing, as it will not initiate or propagate
• Do not cut or attempt to splice tubes
• If necessary, secure the tubing to prevent it being kicked in or
pulled in by the explosives slumping in the hole
• Do not interconnect the assemblies until the last possible moment
• Ensure the trunkline is not damaged or in proximity to a sensitive Do not interconnect the
explosive assemblies until the
• Make proper connections (ensure that they are tight and clean, and last possible moment.
are at right angles to, or in the general direction of, the detonation
path)
• If there is more than one detonation path (when cross-ties are used),
keep all connections at right angles to avoid cut-offs
• Where necessary, use two detonators at each initiation point
• Attach each detonator with the base end contacting the cord, and
pointed in the direction of the desired detonation path
• Collect all scrap cord and destroy, by connecting the bunches to the
end or back row of the blasting circuit
• Return all unused shocktube assemblies, detonating cord, and
explosive materials to a safe location
Blasters' Handbook
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Bunch Blasting
Blasters' Handbook
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Chapter 21: Electric Initiation Systems
E
lectric initiation systems employ detonators designed to be initiated
by electrical current. This section deals with the principles of
electrical theory and the components and method of standard
electric blasting. Note: exploding bridgewire, Magnadet systems, and
electronic detonators are referenced in Appendix 5.
The current will flow more easily along a good conductor (copper wire)
than a poor conductor (dry wood); the difficulty encountered by the flow
of current is known as resistance, which is measured in ohms.
Force (pressure)
Resistance
Current
Blasters' Handbook
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In this analogy, the flow of water represents current, the size (diameter) of
the pipe represents resistance, and the gravitational pressure represents
electromotive force.
An increase in current means more water flows through the pipe. A larger
pipe will allow this to happen because it offers less resistance. Conversely,
a smaller pipe offers more resistance. The greater the height of water in
the tank, the greater the gravitational pressure, which is the force behind
the water.
Just as water flows inside a pipe, electric current flows within the solid
In blasting operations, portion of a conductor. A conductor is any material capable of carrying
the most commonly this flow.
used conductor is
copper wire. Electricity travels at the speed of light, 300,000 kilometres (186,000 miles)
per second. It therefore passes through an electric blasting circuit in a
fraction of a second, and initiation of detonator bridgewires is virtually
instantaneous. The current is either alternating (AC) or direct (DC),
depending on the power source. Most blasting machines produce direct
current.
Blasters' Handbook
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Basics of standard electric initiation
All standard electric initiation systems use similar components, rely on
electricity for initiation, and can be affected by electrical hazards.
They have one disadvantage: unwanted electricity can enter the circuit
and damage the detonator, or cause accidental detonation.
Power source
A blasting machine is designed to produce an electrical current. A blasting
switch is designed to control the flow of current from a power source.
Electric detonator
Electric detonators are
For more information on electric detonators, please see Chapter 3. to be initiated ONLY by
blasting machines and
Blasting wire blasting switches.
Blasting wire refers to the conductors that transmit electrical current
within a blasting circuit. Blasting wire includes:
• Leg wires, usually 22 gauge copper or iron wires that project from an
electric detonator; they are coated with tin and an insulating layer of
plastic
Blasters' Handbook
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• Connecting wire, a light (18-22 gauge) single strand or double strand
of copper wire, with an insulating layer of plastic, usually red or
yellow; it is used to connect individual detonators together, and to
connect the circuit to the lead wire or firing cable
• Lead wire, a medium (12-16 gauge) copper wire with an insulating
layer of plastic, usually yellow; it may be simplex (a single wire) or
duplex (two wires separately insulated in a common plastic covering);
it is used to connect a detonator or series of detonators to a firing
cable or blasting machine
• Firing cable, a heavy (8-12 gauge) copper wire, usually insulated duplex
wires in a strong outer black or white cover; it may extend from the
power source to the blasting area, and is connected to the blasting
circuit by means of an expendable wire (14 gauge or heavier)
Similar gauge wires can be joined with the Loop-Twist or Western Union
connection. The Loop-Twist is very effective for light (18-22) gauge wire,
and the Western Union is used with heavier (8-14) gauge wire. When
joining appreciably different gauge wires, the Straight Wrap connection is
most effective.
Loop-Twist Connection
Blasters' Handbook
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Testing equipment
In the Regulation
Instruments specifically designed and manufactured for testing electric
detonators and blasting circuits are acceptable. Part 21.63
Testing circuits
Such galvanometers, ohmmeters, multimeters and voltameters will
have the word “Blaster’s” or “Blasting” on their label. They have a Each electrical
special power cell and/or internal resistors to limit current output to circuit must be tested
before firing using an
a maximum of 25 milliamps (0.025 amps), less than one tenth of the
instrument acceptable
minimum current required to initiate a standard electric detonator.
to the Board, and the
Testing equipment must be maintained in good condition. Avoid exposure measured resistance
must be recorded in
to cold temperatures as the power cell will become weak and produce an
the blasting log.
unreliable reading.
Blasters' Handbook
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• Blasting galvanometer and ohmmeter:
The galvanometer, a special type of ohmmeter, is designed for testing
continuity. It is commonly known as a “galvo” or “tester.”
Only a competent
technician may adjust
or repair instruments Blasting Multimeter
used to test electric
detonators or circuits. The power cell must be replaced with a type recommended by the
manufacturer.
Blasters' Handbook
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Testing a circuit
To test a circuit, press the bare ends of the blasting wire to the terminals
of the testing instrument. Then compare the reading with the calculated
value; this determines the continuity of the circuit.
Measurement Indication
Electrical hazards
The minimum firing current necessary to initiate a standard electric
detonator is 250 milliamps (0.25 amps). Blasting operations using Precautions must
standard detonators should not be conducted in areas where extraneous be taken to prevent
accidental detonation
current exceeds 50 milliamps (0.05 amps).
of an electric detonator.
Extraneous electricity is undesirable electrical energy that can enter a
blasting circuit and cause premature detonation of a detonator.
Blasters' Handbook
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Electrical storms
Electrical storms can generate two hazardous conditions: lightning and
static electricity.
Static electricity
Static generated by an electrical storm can accumulate on people,
vehicles, or other insulated conductors. It can discharge to ground
through the leg wires of an electric detonator, causing it to explode.
Instruments are available for detecting the presence of static. In the
field, an AM radio tuned to a weak station will produce crackles if
static is present. Static is also generated by unfavorable atmospheric
conditions, mechanical friction, and pneumatic loading operations.
Keep the detonator leg wires shunted; and for additional protection, the
ends of the leg wires should be in direct contact with the shell of the
detonator until it is ready to be used.
Blasters' Handbook
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Pneumatic loading produces static charges that, if permitted to collect, are
capable of initiating an electric detonator. Ground the loading machine
and use only semi-conductive hose with approved couplings. Do not place
an electric detonator, or liner with any type of detonator, into a hole that
is to be loaded pneumatically, unless prior approval has been obtained
from WorkSafeBC.
Stray current
Stray current usually refers to electrical discharge from an energized
power line. Machinery with faulty grounding or worn wires may be
another source of stray current.
Induced current
To reduce the potential
Induced current is produced by alternating electromagnetic fields of induced current,
around energized power lines, transformers, and switches. A minimize the size of
multimeter can detect induced current. loops in a blasting
circuit.
A detonator can explode if its leg wires touch a conductor and
discharge induced currents, or complete an induction loop.
Blasters' Handbook
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Maximum Lower Minimum
When blasting near power lines, take precautions to prevent wire from
being blown across an energized line. Minimize the length of wire in a
circuit. Keep blasting wire away from — not parallel to — the power lines;
and stake or otherwise secure the wire.
Galvanic current
Galvanic current capable of initiating an elecric detonator is produced
when two dissimilar metals (for example, copper and steel) are immersed
in an electrolyte (salt water). Alkaline mud in a borehole may react
on metallic objects to produce a current that could cause premature
initiation.
This is one reason for keeping metal tools and equipment out of the area
when an electric initiation system is being used.
Blasters' Handbook
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Radio frequency energy
In the Regulation
Radio frequency (RF) energy results from electromagnetic fields
produced by RF transmitters, including UHF and VHF television, AM Part 21.61 Radio
frequency precautions
and FM radio, CB and mobile radio, microwave transmissions, and
radar. The intensity of RF energy potentially induced in an electric (1) During electrical
blasting circuit depends on radiated power, distance away, frequency, blasting, minimum
and wiring layout. distances from
radio frequency
In recent times, RF sources have increased as more and more portable transmitters as
RF devices enter the workplace. Although output of such devices is detailed in Institute of
very low, the threat to safe blasting operations is still present. Examples Makers of Explosives,
include: Safety Guide for the
• Handheld cellular phones and wireless devices Prevention of Radio
• Warehousing and inventory management systems Frequency Radiation
Hazards in the Use of
• Wireless computer LAN systems
Commercial Electric
• Remote equipment control systems Detonators (Blasting
• Keyless vehicle entry systems Caps) Safety Library
• Handheld 2-way radios Publication No. 20,
• Portable radios in vehicles or equipment 1988 as amended from
time to time, must be
Electrical blasting circuits are not permitted within the minimum maintained.
distances specified in a standard acceptable to WorkSafeBC. An
acceptable standard is SLP 20 of the Institute of Makers of Explosives (2) If the minimum
(IME). distance has not
otherwise been
Electrical blasting is not permitted within these minimum distances determined, electrical
unless: blasting circuits are not
• The exact type, frequency, and output power of the RF energy permitted within
transmitter has been identified from manufacturer specifications
(a) 100 m (330 ft) of
• The distance from the blasting circuit to the transmitter is outside the a CB or other mobile
minimum distance specified in a standard acceptable to WorkSafeBC or portable radio
frequency transmitter,
RF safety precautions and
It is unlikely that RF energy will cause accidental initiation of an (b) 1 000 m (3,300 ft) of
electric detonator. But in a strong RF field, the leg wires may act as an AM, FM, TV, or other
an antenna and absorb sufficient RF energy to initiate a detonator. fixed radio frequency
Shunting or short circuiting a blasting circuit offers little protection if transmitter.
the configuration and orientation of the leg wires are aligned with the
RF energy source.
Blasters' Handbook
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When considering using standard or seismic electric detonators:
• Inspect the area for RF energy transmitters prior to starting a
blasting operation
• Ensure RF energy transmissions are outside the minimum distances
specified in the regulations and standards (tables) acceptable to
WorkSafeBC
• Keep mobile transmitters away from the blasting area; post warning
signs and, if necessary, have a flag person instruct operators to keep
radio transmitters switched off
• Avoid large loops in the blasting wire by running wires parallel to
each other and close together
• If a loop is unavoidable, keep it small and oriented at right angles to
the transmitting antenna
• Keep blasting wire on or near the ground, with bare connections
insulated or sufficiently elevated to prevent current leakage
• Keep blasting wire out of the beam from directional devices such as
radar and microwave relay stations
Blasters' Handbook
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• Use a blasting machine in good condition, of a type acceptable to
WorkSafeBC.
• Do not use a dry or wet cell storage battery, such as a flashlight or
a truck battery, to fire an electric detonator.
• Test the blasting machine, using methods specified by the
manufacturer, on a regular basis and before any blast requiring the
maximum output of the machine.
• Keep the blasting machine isolated from and disconnected from the
blasting circuit until the blast is ready to be fired.
• Do not exceed the firing capacity (rated capacity) of the blasting
machine.
Pressed into the base end of the shell is a composite charge of heat-
sensitive lead styphnate, the primary charge, and a high explosive,
PETN (pentaerythritol tetranitrate).
Two insulated leg wires enter the shell through a rubber plug, which
holds them in position and forms a water-resistant seal.
Anti-Static Groove
Base Plastic
Charge Cup Bridge Wire & Insulated Leg Wires
Primer Rubber Plug Assembly
Charge
Blasters' Handbook
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Electric detonators have a “static short” built in for protection against
static charges. Each leg wire has a triangular compression slightly
ahead of the second crimp known as the “anti-static groove.”
The static short is designed to drain off static charges from the leg wires
to the anti-static groove before they enter the bridgewire and cause
detonation.
Leg wires
Leg wire is a solid metal conductor, usually made of copper — a good
conductor of electricity. Iron wire is used in operations where foreign
materials are removed from blasted rock by magnetic separation.
The wire is coated with a layer of tin and covered with flexible plastic
insulation, resistant to abrasion. Standard electric detonators are
available with 22 gauge leg wires in a number of common lengths.
Detonator types
Instantaneous detonators contain no delay element. Application of
the electrical current and initiation of the detonator are virtually
simultaneous.
Long period (LP) delay detonators have a slow delay element between
the ignition charge and the base charge. Delay periods are available
with an average of 500 ms (0.5 sec) between each period. They are used
in underground and surface operations where greater delay times are
necessary to permit relief for firing the next charge.
Blasters' Handbook
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Shunt
Shunt
All standard electric detonators have a metal foil “shunt” on the ends of
the leg wires, which joins them together. This keeps them clean and forms Do not remove
a short circuit capable of protecting the detonator from stray current. the shunt until the
detonator is connected
Once removed, it may be difficult to replace. The detonator can also into the blasting circuit.
be shunted (short circuited) by twisting the bare ends of the leg wires
together.
Electronic detonator
There are several electronic detonating systems being used and tested
in the explosives industry today. These electronic systems offer timing
accuracy not previously achieved.
Blasters' Handbook
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There is also considerable difference in the equipment, blasting machines,
connectors, and procedures that would be employed to hook up and
fire the blast. Standard electric or non-electric donating systems can be
fired using generic blasting machines. However, electronic systems must
use blasting machines and accessories designed specifically for each
manufacturer’s detonators.
Factory programmed systems use a “fixed” delay. Generally, the holes are
loaded and hooked up in the same way as a standard electric or shock-
tube system. Although the detonators, the wiring, and the procedures
may appear to be similar to standard electric blasting, the user must
always consult the manufacturer for specific procedures.
Field programmed systems offer great flexibility. With these systems, the
blaster is able to program the delay in each detonator. The programming
may take place before the detonators are loaded, after the detonators are
loaded, or immediately prior to firing.
The blasting machines, the equipment, and the detonators are all
The blaster should unique to a specific manufacturer. The blaster should never mix the
never mix the components of one system with the components of another system.
components of one
Above all, the procedures for design, hook up, and firing are specific to
system with the
the system being used.
components of another
system.
Blasting machines
Blasters' Handbook
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Capacitor discharge machines are also available in multi-circuit
models, where each series can be wired separately and fired with
very precise electronic delay between circuits. These are known as
sequential blasting machines.
A blasting machine must have its firing capacity clearly marked on it.
All machines designed and manufactured specifically for firing electric Do not attempt to fire a
detonators are acceptable to WorkSafeBC. The label must indicate the blast when the power
maximum number of electric detonators that can be initiated in a single requirements of the
series, a series-in-parallel, or a parallel circuit; this is known as the electrical blasting
circuit exceed the rated
“rated capacity” of the blasting machine.
capacity of the blasting
The rated capacity of most blasting machines is only valid for certain types machine.
of electric detonators, and for detonators and blasting wire of a specific
resistance. In all cases, the manufacturer’s specifications must be adhered to.
Blasters' Handbook
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A dry (flashlight) or wet (car) battery must not be used. The power
output from such batteries is unreliable, and a misfire could result. They
have exposed terminals; and should the firing cables inadvertently touch
them, an accidental (premature) detonation will occur.
Circuit configurations
A standard electric detonating system uses one or more standard electric
detonators wired into single series circuit and series-in-parallel series circuit.
A single series circuit has one or more electric detonator(s) connected into
one series. The total number of detonators in a single series circuit must
not exceed the rated capacity of the blasting machine.
The resistance for each series, and the complete circuit, must be
calculated. To do so, blasters must know:
• The number and type of detonators
• The length and type of blasting wire
Blasters' Handbook
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• The type of leg wire (copper or iron)
• The length of leg wire
Blasters' Handbook
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Measurement Probable Cause
No measurement Open (broken) circuit
High resistance Poor or loose connection
Low resistance Short, current leakage or caps missing from circuit
Attach a length of blasting wire to an open end of the circuit. Hold the
end of this wire to a terminal on the galvanometer, and then touch the
other terminal to bare connections throughout the circuit. This allows
the circuit to be divided into smaller areas until the fault is located.
After correcting a fault, test the series and circuit again. There could
be more faults.
6 5 4 3 2 1
C
B
A
Series-in-parallel circuit
Because electricity
takes the path of A series-in-parallel circuit may be thought of as two or more single series
least resistance, circuits joined together into one circuit. The resistance (in ohms) of each
each series must series in the circuit MUST be balanced.
have approximately
the same resistance; Many blasters balance their series by placing the same number of
otherwise, a hangfire or detonators in each one. Often, extra detonators are added to balance
misfire may occur. one series with the others.
Blasters' Handbook
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The number of series in a series-in-parallel circuit is only limited by the
rated capacity of the power source. Two series-in-parallel, or “double”
series, are quite common.
Series-in-parallel calculations
The resistance for each series and the complete circuit must be
calculated. Calculations must include the:
• Number and type of detonators in each series
• Number of series
• Length and type of blasting wire
Each series provides a separate path for the electrical current; thus,
the resistance of the circuit decreases as more series are connected
to it. When the series are balanced, the total resistance of a series-
in-parallel circuit equals the resistance of one series divided by the
number of series in the circuit.
Blasters' Handbook
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A series with higher Number of Series in the Circuit Total Resistance of the Circuit
resistance could
experience hangfires 1 series 12.0 ohms
or misfires because of 2 series 6.0 ohms
insufficient current. 3 series 4.0 ohms
4 series 3.0 ohms
5 series 2.4 ohms
6 series 2.0 ohms
Sequence
Record the test reading for each series. Because many instruments are
not completely accurate, identical readings may be impossible, but they
should be within 10 percent of each other.
Blasters' Handbook
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The greater the difference in resistance between series in a circuit,
the greater the likelihood of a hangfire or misfire. This is particularly Do not attempt to fire a
true if the blasting machine is weak or the circuit is close to the rated blast if the difference
in resistance readings
capacity of the machine.
between series
If the test reading does not agree with the calculated value, locate and exceeds 10 percent.
correct the problem before connecting into the circuit.
After all series are connected, a test reading of the complete circuit
is unlikely to reveal a problem within a particular series. A faulty
connection or break in one series may not be detected by a test of the
complete circuit. It is therefore necessary to visually check any series-
in-parallel circuit before firing the blast.
For power line blasting, the necessary amperage and voltage must
be calculated. In addition to using an acceptable blasting switch,
precautions must be taken to prevent unwanted current entering the
circuit, causing premature detonation.
Amperage
A minimum of 1.5 amps
Power line current is usually alternating current. A minimum of is required for each
1.5 amps (or 2.0 amps AC) is required for each series of standard series in a circuit.
electric detonators, in a series or series-in-parallel circuit.
Voltage
The power source must have the necessary voltage to reliably initiate
all detonators in a circuit. To calculate this voltage, apply Ohm’s
Law. Ohm’s Law states, “voltage equals current (amps) multiplied by
resistance (ohms)” and is expressed as:
E=IxR
Blasters' Handbook
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For simplicity, in this manual the formula is expressed as:
V=IxR
Where
V = Voltage (in volts)
I = Current (in amperes)
R = Resistance (in ohms)
Once the total resistance (ohms) and total required current (amps) have
been determined, multiply them to calculate the voltage. Then verify
that the power source can reliably initiate the blasting circuit.
I R
Place a finger over one symbol; then multiply or divide the remaining
symbols according to their relative position in the triangle. For example,
cover V and it equals I multiplied by R. Cover I and it equals V divided
by R.
Blasters' Handbook
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3. If there is more than one series, calculate the equivalent resistance of
the series-in-parallel (resistance of one series divided by the number
of series).
4. Determine the resistance of all blasting wire in the circuit.
5. Calculate the total resistance of the circuit.
Total resistance = the sum of steps 2 and 4 for single series OR
sum of steps 3 and 4 for series-in-parallel
6. Determine the minimum current (amps) needed to fire the blast.
A minimum 1.5 amps is required for each series of standard
electric detonators in a single series or series-in-parallel circuit.
7. Calculate the voltage required to detonate the blast.
Blasting switch
An electrical blast must not be fired from a power line or electrical
generator unless the flow of current is controlled by a blasting switch
acceptable to WorkSafeBC. A typical blasting switch comprises three
units: a fuse box, a firing box, and a short circuiting box. It may also
consist of several independent switches.
• The fuse box is a metal box containing fuses and a main switch.
It is grounded to protect the operator and minimize the effects of
lightning. This box should be kept locked in the “off” position.
• The fuses are to protect the power source from overload if a short
circuit occurs at the time of firing. The main switch controls the
flow of electricity from the power lines to the firing box.
• The firing box is made of wood or other nonconductive material. It
has a pilot light (to indicate the presence of current) and a firing
switch (handle). Some boxes have a voltameter and a gravity switch
that will automatically short-circuit and isolate the blasting circuit.
• The cable from the firing box should not be connected to the fuse box
until immediately prior to firing the blast. The cable from the
• The short circuiting box consists of an insulated panel with one or more firing box should not be
switches to control and protect the individual blasting circuits. These connected to the fuse
box until immediately
switches, which should be kept locked in the short-circuited position
prior to firing the blast.
until the blast is ready to be fired, are usually the double-throw, non-
fused type.
Blasters' Handbook
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1. FUSE BOX Power Mains 2. FIRING BOX Wooden
Box
Metal Case
Plug-in Pilot Lamp
Main (double pole) Connector to
Switch Fuse Box Firing Switch
Shorting (double pole)
Bar Fuses
Receptacle for Shorting Bar
Ground Short Cable from To Short
Firing Box Circuiting Box
Blasting switches are to be kept insulated from the ground or any other
Unlike the fuse box, source of stray current.
the firing box and short
circuit box must not be During an electrical blasting operation, the blasting switch must be
grounded. kept inaccessible to all persons except the blaster. It must also be
isolated from the circuit until the blast is ready to be fired.
Blasters' Handbook
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Appendices
Appendix 1: Supplemental Resource References
Explosives Act
The Explosives Act and Regulations are subject to revision, and blasters
must always be aware of the latest requirements. Up-to-date information
is available on the Natural Resources Canada web site
www.nrcan.gc.ca/mms/explosif/index.htm.
Explosives information
Vendors are the best source of up-to-date information on explosives. Many
vendors maintain web sites that have current and detailed information.
Some sites are:
www.dynonobel.com
www.austinpowder.com/home.htm
Explosives safety
General and safety information on explosives can be obtained through
the Institute of Makers of Explosives web site
www.ime.org.
Blasters' Handbook
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Appendix 2: Glossary of Blasting Terms
Blasters' Handbook
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Blast A method of bonding, loosening, moving, or shattering
materials using explosives through detonation of a
charge; creating a detonation wave and gas pressure
Blast Site A site where a blast has occurred; may also refer to a
site where a blast is about to occur
Blasting Circuit The circuit, consisting of blasting wire, used to fire one
or more electric detonators (see Blasting Wire)
Blasters' Handbook
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Blasting A testing instrument containing a special power cell
Multimeter and resistors to control current output; measures
resistance in ohms and current in volts and millivolts
Blow Pipe A hollow pipe used to direct compressed air into a bore
hole to clean it out prior to placing the charge; may
also be used (with water) to remove stemming after a
misfire, for the purpose of refiring; not to be used to
remove detonators or explosives
Bore Hole A drilled hole that does not yet contain explosive
materials
Bottom Prime The act of placing the primer at or near the bottom of a
blast hole
Blasters' Handbook
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Burden The volume of material blasted by a charge; the
distance between the blast hole and the nearest free
face; also known as “burden distance”
Cb Citizen’s Band
Collar Distance The distance from the top of the explosive column
to the collar of the blast hole; usually filled with
stemming material
Collar Prime The act of placing the primer at or near the opening of
a blast hole
Blasters' Handbook
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Column Charge A continuous column of explosives in a blast hole; also,
a continuous section of low energy explosives placed
above a section of high energy explosive in the toe of a
hole (“toe load”)
Core Load The explosive core of detonating cord; grams per metre
(grains per foot) of PETN in the cord
Blasters' Handbook
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Crimper A special, non-sparking tool for cutting safety fuse
and for attaching a plain detonator or igniter cord
connector to a fuse
Blasters' Handbook
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Deflagration The propagating thermal decomposition of an
explosive at a subsonic velocity less than 915 m
(3000 ft) per second); a reaction that occurs in a low
explosive; distinct from detonation
Detonation The initial shock (shattering) wave that results from the
Wave detonation of a detonator or charge; the effect is known
as brisance; the speed of detonation is referred to as VOD
Blasters' Handbook
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Detonator Box A crush-resistant container used for protecting
detonators at a loading site; also known as “cap box”
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Explosive A chemical compound or mixture, the primary or
common purpose of which is to function by explosion;
initiated by fire, friction, concussion, percussion, or
detonation; produces a sudden release of gases having
a pressure capable of destructive effects; usually refers
to commercial explosives and includes a blasting agent
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Fly Material Material that is thrown (projected) by the force of a
blast; includes dirt, ice, metal, rock, and wood; may be
dangerous and is generally undesirable
Fuel Oil The fuel used in AN/FO; usually No. 2 diesel fuel
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Grain A measurement of weight; there are 15,400 grains in a
kilogram and 7,000 grains in a pound
High Strength Refers to any detonator having 0.78 gm (12 gr) or more
of PETN, or the equivalent energy output
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Hydrostatic Water pressure; specifically, the pressure on explosive
Head materials that results from water above it in a hole
Lead Wire Blasting wire extending from the power source to the
electric detonators; usually 12 or 14 gauge insulated
copper wire
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Liner A plastic “sock” used in a blast hole to protect the
explosive (usually a blasting agent) from moisture and
other contamination
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MHz MegaHertz; a unit of frequency equal to 1,000,000
cycles per second
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Oxidizer An ingredient in an explosive that supplies oxygen,
which combines with the fuel to form gaseous or solid
products of detonation; AN is a common oxidizer
Parallel Circuit A circuit in which the leg wires from each electric
detonator in a circuit are connected to bus wires on
opposite sides of the blasting circuit
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Powder Punch A non-sparking instrument used to punch a hole in a
cartridge; usually made from a 6 mm (1/4 in) diameter
brass or copper rod, pointed and fitted with a handle
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Rcmp Royal Canadian Mounted Police
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Secondary The use of explosives to reduce oversize material;
Blasting includes mudcapping
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Shunt A metal (aluminum or brass) clip or foil used to short
out an electric detonator by interconnecting the leg
wires; also refers to the act of shorting out leg wires by
twisting them together
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Springing A blasting technique for opening up a pocket at the
bottom of a blast hole; successive charges are loaded
and blasted; used to remove stumps; also known as
“bulled hole” or “stumping”
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Thermalite A common brand of igniter cord
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Appendix 3: Simple Blast Design
T
here are sophisticated formulas and methods that can be used in
blast design. These formulas use the variables of rock density, drill
hole diameter, and explosives density to arrive at a drill pattern.
The drill pattern establishes the distribution of energy into the rock. The
method outlined here offers a much simplified method of designing a
bench blast.
One reliable formula for estimating blast design is based upon calculating
the burden distance then proportioning other dimensions based upon the
burden.
[ ( )
]
B = 2 x SGe + 1.5 De
SGr
Where:
B = burden distance in feet
SGe = specific gravity of the explosive column
SGr = specific gravity of the rock
De = explosive diameter in inches
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Table 7: Specific Gravity of Rocks
Burden distance
The burden distance is based upon the hole diameter, explosive diameter,
the specific gravity of the rock, and the specific gravity of the explosive.
Stemming (T)
T = 0.7 x B
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Subdrilling distance
Hole-to-hole spacing
Example calculation
S = 1.55 x 2 = 3.1 m
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Example of Imperial calculations
Note that the ratio method is effective for metric or imperial measurements.
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Appendix 4: Electrical Calculations
Electric tables
The following condensed tables are provided to illustrate the procedures
for calculating resistance.
Note: Be sure to check the manufacturer’s specific resistances for the caps
you are using.
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These resistances represent nominal values from detonator resistance
range specifications and apply only to standard electric detonators.
Ensure that resistance tables used are correct for the detonators and wire
being used.
Example calculation #1
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Example calculation #2
Series-in-parallel calculations
Example calculation #1
Divide the resistance of one (1) series by the number of series in the circuit.
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Example calculation #2
Example calculation #3
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Power line blasting calculations
Both amperage and voltage calculations are required for power line
blasting.
Total current required for one (1) series (1 x 1.5) = 1.5 amps
Note: a power source producing in excess of 150 volts and 1.5 amps is
required to fire this circuit.
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Example calculation #2: series-in parallel blast
Total amperage required for four (4) series (4 x 1.5) = 6.0 amps
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Appendix 5: Obsolescent or Limited-Use Explosive Systems
Before the advent of the shock tube system in the early 1970s, a number
of low energy detonating cord systems were used with ANFO and other
non-cap-sensitive explosives to bottom initiate blast holes without side-
initiating the explosive column.
These cords have been marketed under various trade names. “Anoline”
and “Cordline” have been used in British Columbia, and their
characteristics are as follows:
• Units are factory-assembled with detonator, pre-defined length of
cord, and quick-connect
• Available in standard and “reinforced” configuration for higher tensile
strength
• Available with downline high-strength detonators of various delays
• Supplied with a quick-connect plastic fitting for attaching to
detonating cord trunkline
Gas-initiated system
When the system is connected, it is filled with inert gas and tested for
continuity. Once the system is tested, it is prepared for firing by charging
the system with a combustible gas. At any time before firing, the system
can be purged and re-filled with inert gas thus rendering it “safe.”
This system has been marketed under the names “Hercudet” and “Iredet.”
The system has mostly been replaced by shock tube systems but still may
be in use in large open pit mines.
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Magnadet
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Its unique construction contributes to its safety features. The manufacturer
states an EBW detonator will not detonate when exposed to:
• Electro-static discharges
• Radio frequency energy
• Stray current
• Low voltage current
• High temperatures
Seismic Recorder
or other
Electrical Recording Firing Module
or
Triggering Device
Up to 30 m (100´ )
of Twin Lead
Hook-Up
Wire
Coated Multi-Conductor
Hook-Up Wire with Shield EBW Detonator Taped
Firing System
Control Unit to Main Blasting Charge
or Detonating Cord
EBW Deployment Method
There are several models of EBW firing systems. All feature a control
unit and a firing module. This permits remote arming and firing,
keeping the operator well away from the high voltage.
The FS-9 Firing System comprises two parts: the control unit and the
firing module.
Control unit
The control unit is a sealed metal case containing rechargeable nickel
cadmium batteries, energized by an internal charger connected to a
standard 110 volt AC, 60 cycle outlet. A test lamp indicates when the
batteries are adequately charged.
The control unit has a safeguard in the form of a “shorting plug.” Until
this plug is mated to the “Safety Interlock” connection, it is impossible
to arm the firing module.
Unless the firing is aborted, the output voltage will arm the firing module
and initiate the blasting circuit within a few seconds. To abort the firing,
release one or both of the “Hold-to-Arm” and “Hold-to-Fire” switches.
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Firing module
The firing module is a sealed metal box housing a voltage conversion
system that increases the input voltage of between 32 and 40 volts to
approximately 3,000 volts. When this level is reached, an automatic trigger
system discharges the energy into the blasting circuit.
Blasting wire
Blasting wire for an EBW circuit consists of hook-up wire and lead wire:
• Hook-up wire used between the control unit and the firing module is
duplex (twin conductor) copper wire. Each wire is insulated and must
be 20 gauge or larger.
• Lead wire used between the firing module and an EBW detonator
is duplex insulated copper wire 20 gauge or larger. It must not
exceed 30 m (100 ft) or be less than 3 m (10 ft) in length. The twin
wires must be molded together to maintain minimum current
inductance.
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Appendix 6: Seismic Blasting
Components
Two insulated leg wires enter the shell through a rubber plug that holds
them in position and forms a water-resistant seal. The leg wires connect to
a “bridgewire” embedded in the primary charge. When an electric current
is passed through the filament, it becomes hot, igniting the primary
charge, which detonates the base charge of PETN.
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Leg wires
Seismic detonator leg wires are made of copper coated with a thin
layer of tin and covered with plastic insulation, which is flexible and
resistant to abrasion. Most have 20 gauge leg wires and come in various
lengths ranging from 1 metre (3.3 ft) to 45 m (150 ft); leg wires as
long as 122 m (400 ft) are available. The leg wires distinguish seismic
detonators from other electric detonators. They are usually longer
and each has a distinct colour. Seismic detonators are electrically
incompatible with other electric detonators and must not be connected
in the same circuit. Seismic detonators from different manufacturers
should never be used in the same circuit.
Blasting machine
After connecting the blasting circuit to the equipment, the blaster tests for
circuit continuity with the built-in galvanometer. Then, after checking that
final precautions have been taken, the blaster will discharge the blasting
machine by means of a radio-tone.
When charging the machine, continue pressing the charge button after
the ready light shines until the whine produced reaches a steady note.
In cold temperatures, the “last little bit” of voltage may be necessary to
properly fire the circuit.
Resistance calculations
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Testing the circuit
When all the seismic detonators have been connected into a series, it
should be tested before being connected to the firing cable, and the firing
cable should be tested separately before the circuit is completed.
Procedure
Firing calculations
Amperage
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Firing current
The manufacturer will state the recommended firing current for each
seismic detonator in amperes of direct current (DC). It is assumed the
current will be applied for the length of time necessary to initiate all
detonators in the circuit, usually 1 ms (0.001 sec).
Safety precautions
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• Do not lower a charge into a hole by means of the detonator leg
wires. Use a loading pole, lowering hook, or other device acceptable
to WorkSafeBC.
• Do not allow the leg wires to slide through your hand. Lower the
charge slowly into the hole.
• Avoid “in-hole” connections to leg wires. If unavoidable, make sure
the connection is secure and insulated with tape or other effective
means. Splices should be staggered (at separate locations) to avoid
short-circuiting.
• Where leg wires could suffer damage from severe field conditions:
- Prime the charge with at least 2 detonators, or
- Use a downline of detonating cord to fire the charge
• If a primed charge is damaged and cannot be detonated, place an
additional primed charge in the hole to detonate the original charge.
• Do not place stemming material in a loaded hole until the circuit
continuity of at least one (1) detonator is verified and recorded in the
blasting log. This does not apply if detonating cord is used to initiate
the charge.
• Do not leave a loaded hole unguarded unless:
- The hole is in an isolated area
- The leg wires are shunted and suitably covered
- The location of the hole is recorded in the blasting log
• Do not leave a seismic charge in a hole beyond the period
recommended by the manufacturer. In no instance is this to exceed
30 days.
• Do not mix one brand of seismic detonator with another brand, or any
other type of electric detonator.
• Use an appropriate blasting machine, in accordance with the
manufacturer’s specifications.
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