POWER/HEAT CALCULATION SHEETS

ICS Triplex Project Number: ISM71510

Project Name: RAZI 3rd Ammonia

TMR Systems : Trusted TMR (Triple Modular Redundant).

Document No. VD-602-007-A4-01

Customer PIDEC

REV. Description: CHK AUTH.

1 For Approval
2
3
4
5
6

DRG NO :- 70009 Page 1 of 4 05/03/04

 POWER/HEAT CALCULATION SHEETS

Summary

ESD System :-
Power Required Total:- 1550.10 Watts

Rating for each Feeder:- 1550.10 Watts Two Redundant feeders

are required

Heat Emitted from panel:- 1008.91 Watts

Lighting / Utilities 1250 Watts Maximum per cabinet

dependent on equiment
plugged into maintenance
Other Systems:- sockets

EWS (Monitor + PC) 720 Watts

SOE (Monitor + PC) 720 Watts

Dot Matrix Printer 100 Watts

Laser Printer 230 Watts

The above figures include future spare requirements detailed within

the client specification

DRG NO :- 70009 Page 2 of 4 05/03/04

 CABINET POWER CALCULATION SHEET CUSTOMER : PIDEC
PROJECT : RAZI 3rd Ammonia
ISM71510
MODULE CONSUMPTION IN
ITEM DESCRIPTION QTY ESD QTY Marshalling TOTAL
TYPES VA

PROCESSOR
TMR PROCESSOR T8110 80.00 1 80.00 80.00
EXPANDER INTERFACE T8311 40.00 1 40.00 40.00
REGENT TMR INTERFACE T8160 20.00
COMMS INTERFACE ETHERNET ONLY T8150 24.00
COMMS INTERFACE ETHERNET+SERIAL T8151 24.00 2 48.00 48.00
FIBRE TX/RX UNIT T8314 1.70 1 1.70 1.70

I/O MODULES
EXPANDER PROCESSOR T8310 40.00 1 40.00 40.00
DIGITAL INPUT DUAL 24V 60 CHANNEL T8402 29.00
DIGITAL INPUT TMR 24V 40 CHANNEL T8403 18.00 3 54.00 54.00
DIGITAL INPUT TMR 120VDC 40 CHANNEL T8423 20.00
ANALOGUE INPUT TMR 40 CHANNEL T8431 18.00 2 36.00 36.00
ANALOGUE INPUT DUAL 60 CHANNEL T8432 18.00
DIGITAL OUTPUT TMR 24V 40 CHANNEL T8451 36.00 4 144.00 144.00
DIGITAL OUTPUT TMR 120VDC 40 CHANNEL T8471 36.00
ZONE INTERFACE MODULE 40 CHANNEL T8448 28.00
DIGITAL OUTPUT TMR 24/48VDC 40 CHANNEL T8461 36.00
ANALOGUE OUTPUT MODULE T8480 28.00

FIELD TERMINATION ASSEMBLIES

RTD T8461 0.25
VERSATILE ANALOGUE INPUT T8844 4.25 2 8.50 8.50
VERSATILE UNIVERSAL T8842 0.25
DIGITAL INPUT T8843 0.25 3 0.75 0.75
VERSATILE DIGITAL OUTPUT T8845 0.25 4 1.00 1.00
DIGITAL INPUT 24V 40 CHANNEL T8800/T8801 0.25
DIGITAL INPUT 120VDC T8821 0.25
ANALOGUE INPUT T8830/T8831 0.25
DIGITAL OUTPUT 24V T8850 0.25
DIGITAL OUTPUT 120VDC T8870 0.25
DIGITAL INPUT 24V 60 CHANNEL T8802 0.25
FIRE INPUT T8847 0.25

MISCELLANEOUS
RACK FAN TRAY T8270 8.00 2 16.00 16.00
ROOF FAN TRAY T8271 16.00 3 48.00 48.00
TERMINAL SERVER 25.00
ETHERNET HUB 4.20
EARTH FAULT MONITOR 10.00 2 20.00 20.00
I.S. ISOLATOR Dual DI P&F KFD2-SR2-EX2.W 1.30 32 41.60 41.60
I.S. ISOLATOR Dual AI P&F KFD2-STC4-EX2 2.80 28 78.40 78.40
I.S. ISOLATOR Dual DO P&F KFD2-SL2-EX2 3.30 21 69.30 69.30
SAFETY RELAY 2.00 73 146.00 146.00
MOMENTUM DI I/O BASE 8.50
MOMENTUM DO I/O BASE 8.50
LED 0.40 2 0.80 0.80
MOMENTUM INTERBUS ADAPTOR 0.80

FIELD EQUIPMENT
Digital Input IS (W) (All types) 0.16 111 17.40 17.40
Digital Output MOV (W) 9.60
Digital Output IS (W) DO1 0.96 50 48.00 48.00
Analogue Input (W) 68
Digital Output IS (W) DO3 (Volt-Free) 88
Digital Output IS (W) DO4 (Volt-Free) 4

SYSTEM PSU INEFFICIENCY 20% 234.86 234.86 W

TOTAL PSU LOADING 939.45 939.45 W

PSU Spare required 40% 375.78
TOTAL PSU LOADING + Spare 1315.24 1315.24 W

TOTAL INCOMING FEED LOADING 1174.32 1174.32 W

TOTAL INCOMING FEED + Spare 1550.10 1550.10 W

FEEDER VOLTAGE (VOLTS) 110 V +/- 10%

FEEDER FREQUENCY 47 TO 63 Hz
SYSTEM POWER FACTOR 0.95

ALL FEEDERS TO BE FUSED AT THE FEEDER PANELS (INPUT ISOLATOR FUSING IS NOT PROVIDED SEE SINGLE LINE POWER DRAWING)
EACH FEEDER IS REQUIRED TO PROVIDE THE LOAD GIVEN ABOVE, NOTE FEED A + B = FEEDA ONLY = FEEDB ONLY = LOAD GIVEN ABOVE.

DRG NO :- 70009 Page 3 of 4 05/03/04

 CABINET HEAT CALCULATION SHEET CUSTOMER : PIDEC
PROJECT : RAZI 3rd Ammonia
ISM71510
MODULE
ITEM DESCRIPTION HEAT WATTS QTY ESD QTY Marshalling TOTAL
TYPES
PROCESSOR
TMR PROCESSOR T8110 80.00 1 80.00 80.00
EXPANDER INTERFACE T8311 40.00 1 40.00 40.00
REGENT TMR INTERFACE T8160 20.00
COMMS INTERFACE ETHERNET ONLY T8150 24.00
COMMS INTERFACE ETHERNET+SERIAL T8151 24.00 2 48.00 48.00
FIBRE TX/RX UNIT T8314 1.70 1 1.70 1.70

I/O MODULES
EXPANDER PROCESSOR T8310 40.00 1 40.00 40.00
DIGITAL INPUT DUAL 24V 60 CHANNEL T8402 29.00
DIGITAL INPUT TMR 24V 40 CHANNEL T8403 18.00 3 54.00 54.00
DIGITAL INPUT TMR 120VDC 40 CHANNEL T8423 20.00
ANALOGUE INPUT TMR 40 CHANNEL T8431 18.00 2 36.00 36.00
ANALOGUE INPUT DUAL 60 CHANNEL T8432 18.00
DIGITAL OUTPUT TMR 24V 40 CHANNEL T8451 36.00 4 144.00 144.00
DIGITAL OUTPUT TMR 120VDC 40 CHANNEL T8471 36.00
ZONE INTERFACE MODULE 40 CHANNEL T8448 28.00
DIGITAL OUTPUT TMR 24/48VDC 40 CHANNEL T8461 36.00
ANALOGUE OUTPUT MODULE T8480 28.00

FIELD TERMINATION ASSEMBLIES

RTD T8461 0.25
VERSATILE ANALOGUE INPUT T8844 4.25 2 8.50 8.50
VERSATILE UNIVERSAL T8842 0.25
DIGITAL INPUT T8843 0.25 3 0.75 0.75
VERSATILE DIGITAL OUTPUT T8845 0.25 4 1.00 1.00
DIGITAL INPUT 24V 40 CHANNEL T8800/T8801 0.25
DIGITAL INPUT 120VDC T8821 0.25
ANALOGUE INPUT T8830/T8831 0.25
DIGITAL OUTPUT 24V T8850 0.25
DIGITAL OUTPUT 120VDC T8870 0.25
DIGITAL INPUT 24V 60 CHANNEL T8802 0.25
FIRE INPUT T8847 0.25

MISCELLANEOUS
RACK FAN TRAY T8270 8.00 2 16.00 16.00
ROOF FAN TRAY T8271 16.00 3 48.00 48.00
TERMINAL SERVER 25.00
ETHERNET HUB 4.20
EARTH FAULT MONITOR 10.00 2 20.00 20.00
I.S. ISOLATOR Dual DI P&F KFD2-SR2-EX2.W 1.30 32 41.60 41.60
I.S. ISOLATOR Dual AI P&F KFD2-STC4-EX2 2.80 28 78.40 78.40
I.S. ISOLATOR Dual DO P&F KFD2-SL2-EX2 3.30 21 69.30 69.30
SAFETY RELAY 2.00 23 46.00 46.00
MOMENTUM DI I/O BASE 8.50
MOMENTUM DO I/O BASE 8.50
LED 0.40 2 0.80 0.80
MOMENTUM INTERBUS ADAPTOR 0.80

FIELD EQUIPMENT
Digital Input IS (W) (All types) 0.16 111
Digital Output MOV (W) 9.60
Digital Output IS (W) DO1 0.96 50
Analogue Input (W) 68
Digital Output IS (W) DO3 (Volt-Free) 88
Digital Output IS (W) DO4 (Volt-Free) 4

SYSTEM PSU INEFFICIENCY 234.86 234.86

TOTALS (WATTS) 773.61 235.30 1008.91

Temperature rise within panel at full load assuming no forced cooling: 23.2ºC 7.1ºC 14.2ºC
Temperature rise within panel at full load with fans 4.1ºC 1.1ºC 2.7ºC
GLAZED AREA THERMAL CONDUCTIVITY 2.5 W/m2 ºC HEAT TRANSFER NO FANS
SHARED AREA THERMAL CONDUCTIVITY 2 W/m2 ºC HEAT TRANSFER FANS
STEEL THERMAL CONDUCTIVITY 5 W/m2 ºC
Fan air flow 552 m³/h (Roof fan tray with all 8 fans running = 552 m³/h)
Air heat capacity f for 0-100m above sea level 3.1 m³ K / W h Temperature rise with fan T = f * watts / air flow

Number of fan sets 1 1

PANEL HEIGHT M 2.00 2.00
PANEL WIDTH M 0.80 1.60
PANEL DEPTH M 0.80 0.80
WHOLE
SHARED TOTAL AREA: PANEL
Effective Surface Area to VDE 0660: A=1.8*H*(W+D) + 1.4*W*D m 2 6.66 10.43 14.208

Shared area thermal conductivity is an estimate of the heat flow between bays. 0 implies total blockage. Iterative allowance for heat transfer between bays is included.

ALLOWANCE FOR FIELD LOAD DISSIPATED WITHIN THE MODULE HAS BEEN MADE
ALL FIGURES ARE BASED ON THE WORST CASE LOADING
NO ALLOWANCE IS MADE FOR HEAT GENERATED FROM ADJACENT CABINETS

DRG NO:- 70009 Page 4 of 4 05/03/04