Cummins Catalog
Cummins Catalog
Cummins Catalog
DIPACO
CUMMINS
AFC / CELECT / PT / VS
FUEL INJECTION SYSTEMS
PARTS CATALOG
ADDRESS
DIPACO, Inc.
12693 Old Virginia Rd.
Reno, Nevada 89521 USA
Phone: 775.329.7511
Fax: 775.329.9740
Toll Free Phone: 800.648.4720
Toll Free Fax: 888.320.7761
E-Mail: sales@dipaco.com
Internet: www.dipacodtech.com
WHAT WE OFFER
• Providing quality fuel injection parts since 1948
• Comprehensive warranty
• Competitive pricing
• Excellence in customer service
• Company representation before and after sales
• Multi-skilled staff
• Extended trading hours
• Toll free phone and fax ordering
• Full technical support
• Quality commitment
• Superior quality inventory
• Same day shipping
INFORMATION
Copyright This catalog is in digital format to allow for
DIPACO, Inc. 2010. No part of this continuous updating as we add additional
publication may be reproduced in any parts. For current part availability, please
form by any means without written consult our current price list or contact
permission. DIPACO or your DIPACO distributor.
SUBJECT PAGE
AFC.......................................................................................................................................................................... Section 1
Pump Housing..................................................................................................................................................................... 1-1
Front Cover......................................................................................................................................................................... 1-3
Throttle Assembly................................................................................................................................................................ 1-5
Valve Assembly................................................................................................................................................................... 1-5
Dual Spring Valve Assembly................................................................................................................................................ 1-5
PTG.......................................................................................................................................................................... Section 2
Pump Housing..................................................................................................................................................................... 2-1
Front Cover......................................................................................................................................................................... 2-3
Throttle Assembly................................................................................................................................................................ 2-5
VS............................................................................................................................................................................. Section 3
Typical Pump Housing......................................................................................................................................................... 3-1
Typical Front Cover............................................................................................................................................................. 3-3
Typical Upper Spring Pack.................................................................................................................................................. 3-5
Governor................................................................................................................................................................. Section 4
Standard Governor Spring Pack......................................................................................................................................... 4-1
VS Governor Spring Pack................................................................................................................................................... 4-1
Governor Assembly............................................................................................................................................................. 4-1
Fuel Shutdown Valve Assembly............................................................................................................................ Section 5
Gear Pump and Damper Assembly....................................................................................................................... Section 6
Celect™ Fuel System............................................................................................................................................. Section 7
STC Valve................................................................................................................................................................ Section 8
Valve with Diphragm............................................................................................................................................................ 8-1
Valve with Gasket................................................................................................................................................................ 8-3
Torque Modifying Device....................................................................................................................................... Section 9
Injector Assembly................................................................................................................................................. Section 10
PTD Injector Assembly...................................................................................................................................................... 10-1
Top Stop Injector Assembly............................................................................................................................................... 10-3
5/16 PTD Injector Assembly.............................................................................................................................................. 10-5
K-PTD Injector Assembly.................................................................................................................................................. 10-7
NT-STC Injector Assembly................................................................................................................................................ 10-9
K-STC Injector Assembly.................................................................................................................................................10-11
L-10 Injector Assembly.................................................................................................................................................... 10-13
Governor Spring Pack..........................................................................................................................................Section 11
Governor Plungers And Assemblies.................................................................................................................. Section 12
Torque Control Springs....................................................................................................................................... Section 13
Injector Plunger And Barrel................................................................................................................................. Section 14
Injector Cups..................................................................................................................................................................... 14-3
Injector Orifices................................................................................................................................................................. 14-3
Pump Torque Specifications............................................................................................................................... Section 15
Kits......................................................................................................................................................................... Section 16
STC And Celect™ Service Repair Kits.............................................................................................................................. 16-1
PTG Gasket And Overhaul Kits......................................................................................................................................... 16-3
AFC Gasket And Overhaul Kits......................................................................................................................................... 16-5
O Ring Indentification Sheet.............................................................................................................................................. 16-7
Calibration Kits............................................................................................................................................................ ......16-9
PTG Gasket Set And Special DIPACO Overhaul Gasket Kit Contents............................................................................16-11
AFC Gasket Set And Special DIPACO Overhaul Gasket Kit Contents........................................................................... 16-13
Front Cover and Main Shaft Seal Information................................................................................................... Section 17
4
18
5
6
17
16 9
10
11
14 12
15
13
18 154087 O RING 1
29 1
28 2
27
3
26 5
25
7
24
8
23
9
22
10
21
20
19
18 11
17 12
16
13
15
14
1 2 3 4 8 9 10 11
5 6 7 12
13
14
15
17
16
Section 1
13
14
ANEROID PLUG
23
1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21 22
1 2 3 4 5 6
7 8 9 10 11
12 13 14
15
16 17
18 19 20
21 22 23 24
2
3
5
6
7
12
8
13
27 9 14
10
15
26
11 16
25
17
18
24 19
20
23
21
22
13
10 11 12
6 7 8 9
5
1 2 3 4
21
16 17
15
14 18 19 20
Section 2
13
14
3
4
5
6
8 7
9
10
11
12
13
14
15
16
VALVE ASSEMBLIES
- 3035342 12 VOLT, 1 TERMINAL 1
- 3035344 24 VOLT, 1 TERMINAL 1
- 3035345 12 VOLT, 2 TERMINAL 1
- 3035346 24 VOLT, 2 TERMINAL 1
- BM69974 VALVE ASSY W/ MOUNTING PARTS 1
1 2
3 4 5 6 7 8 9 10
43 12
11 42
13
41
8 9 10 40
39
38
14
37
36 15
35
16
34
33
17
32 31
18
19
30
20
29
21
28
27 22 23
24
25
26
1 2 3
6 7 8
10 11
28 27 26 25 9
12 13 14 15
24 23 22 21 20
15 16
29 30 31 32 33 34
17
35 36 37
19 18
41 38
40 39
12
13
14
RTF26125-4
- RTF26125-1 CONNECTOR AND SEAL 5
- RTF26125-2 WEDGE LOCK 5
ID Groove
RTF26143CP RTF26143 is a Celect Plus plunger and barrel with assembly. The plunger now has
a tungsten carbide coating, which provides increased wear resistance and a lower
coefficent of friction. The Celect Plus barrel is identified with a groove on the outside
diameter of the barrel on the injector body side.
NOTE: For the oversize plungers use the same Identification information for the new plunger and barrel assemblies.
The following oversized plungers are used in Non-Celect Plus type plunger and barrel assemblies.
RTF26144-3547 - O/S Plunger Bias Spring Bore Type Plunger 0.3547”
RTF26144-3550 - O/S Plunger Bias Spring Bore Type Plunger 0.3550”
RTF26144-3552 - O/S Plunger Bias Spring Bore Type Plunger 0.3552”
RTF26144-3555 - O/S Plunger Bias Spring Bore Type Plunger 0.3555”
RTF26144-3560 - O/S Plunger Bias Spring Bore Type Plunger 0.3560”
RTF26144-3565 - O/S Plunger Bias Spring Bore Type Plunger 0.3565”
The following oversized plungers are used in RTF26142 type plunger and barrel assemblies.
RTF26145-3547 - O/S Plunger Bias Spring Bore Type Plunger 0.3547”
RTF26145-3550 - O/S Plunger Bias Spring Bore Type Plunger 0.3550”
RTF26145-3552 - O/S Plunger Bias Spring Bore Type Plunger 0.3552”
RTF26145-3555 - O/S Plunger Bias Spring Bore Type Plunger 0.3555”
RTF26145-3560 - O/S Plunger Bias Spring Bore Type Plunger 0.3560”
RTF26145-3565 - O/S Plunger Bias Spring Bore Type Plunger 0.3565”
The following oversized plungers are used in RTF26143 type plunger and barrel assemblies.
RTF26146-3547 - O/S Plunger Celect Plus 0.3547”
RTF26146-3550 - O/S Plunger Celect Plus 0.3550”
RTF26146-3552 - O/S Plunger Celect Plus 0.3552”
RTF26146-3555 - O/S Plunger Celect Plus 0.3555”
RTF26146-3560 - O/S Plunger Celect Plus 0.3560”
RTF26146-3565 - O/S Plunger Celect Plus 0.3565”
1 2 3 4
5 6 7 8
10 11
12
13
14
18 19 20 15 16 17
22
21
23 24
25
26
27
28
29 30
1 2 3 4 5
6 7 8
10
11 12
13
14
15
16
20
17 18 19 22
21
23 24 25
26
27 28
16 17
15 19 2 1
18
5 4 3
7 6
14 9 8
10
13
12 11
3
9
4
10
11
12
5
13
14 15
16
17
18
4
3
7 6 5
10
2
11
1
12
13
6
1
7
2
8
10
11
12
3
13
14
15
16
17
18
2
17
3
4 18
5
19
20
16
7
15
14
21
8 22
13
23
9
10
11 24
12
25
1
14
2 15
16
3
17
13
12
4 11
18
10
5 19
9
20
6
21
22
7
8
23
24
12
13
1 14
2 15
3
4
5
16
6
7
8
11
10
17
18
GOVERNOR
Governor Plungers And Assemblies
REF PART DESCRIPTION REF PART DESCRIPTION QTY
203350 SERIES AFC & PTG 3009380 AFC TAPER SEAT
- 203350-0 STANDARD - RED - 3009380-0 STANDARD - RED
- 203350-1 .3747 - BLUE - 3009380-1 .3747 - BLUE
- 203350-2 .3748 - GREEN - 3009380-2 .3748 - GREEN
- 203350-3 .3749 - YELLOW - 3009380-3 .3749 - YELLOW
- 203350-4 .3750 - ORANGE - 3009380-4 .3750 - ORANGE
- 203350-5 .3751 - BLACK - 3009380-5 .3751 - BLACK
- 203350-6 .3752 - GRAY - 3009380-6 .3752 - GRAY
- 203350-7 .3753 - PURPLE - 3009380-7 .3753 - PURPLE
- 203350-8 .3754 - BROWN - 3009380-8 .3754 - BROWN
- 203350-9 .3755 - PINK - 3009380-9 .3755 - PINK
- 203350-10 .3756 - RED/GRAY - 3009380-10 .3756 - RED/GRAY
- 203350-11 .3757 - BLUE/GRAY - 3009380-11 .3757 - BLUE/GRAY
- 203350-12 .3758 - GREEN/GRAY - 3009380-12 .3758 - GREEN/GRAY
- 203350-13 .3759 - YELLOW/GRAY - 3009380-13 .3759 - YELLOW/GRAY
- 203350-14 .3760 - ORANGE/GRAY - 3009380-14 .3760 - ORANGE/GRAY
- 203350-15 .3761 - BLACK/GRAY
- 203350-16 .3762 - VIOLET/GRAY GOVERNOR PLUNGER
- 203350-17 .3763 - BROWN/GRAY ASSEMBLIES
- 203350-18 .3764 - PINK/GRAY - 3039070 GOVERNOR PLUNGER ASSY 1
- 203350-19 .3765 - BLUE/PURPLE 203350 GOVERNOR PLUNGER - BY SIZE 1
- 203350-20 .3766 - RED/PURPLE 3027633 WASHER 1
- 203350-21 .3767 - BLACK/PURPLE 3048557 SPACER 1
- 203350-22 .3768 - GREEN/PURPLE 70690 DRIVER 1
- 203350-23 .3769 - YELLOW/PURPLE
- 203350-24 .3770 - BROWN/PURPLE - 3010810 GOVERNOR PLUNGER ASSY 1
- 203350-25 .3771 - ORANGE/PURPLE 3009380 GOVERNOR PLUNGER - BY SIZE 1
3027633 WASHER 1
3009380 AFC TAPER SEAT 3048557 SPACER 1
- 3009380-0 STANDARD - RED 70690 DRIVER 1
- 3009380-1 .3747 - BLUE
- 3009380-2 .3748 - GREEN - 3040760 GOVERNOR PLUNGER ASSY 1
- 3009380-3 .3749 - YELLOW 3040750 GOVERNOR PLUNGER - BY SIZE 1
- 3009380-4 .3750 - ORANGE 3027633 WASHER 1
- 3009380-5 .3751 - BLACK 3048557 SPACER 1
- 3009380-6 .3752 - GRAY 70690 DRIVER 1
- 3009380-7 .3753 - PURPLE
- 3009380-8 .3754 - BROWN - 3063080 GOVERNOR PLUNGER ASSY 1
- 3009380-9 .3755 - PINK 3063060 GOVERNOR PLUNGER - BY SIZE 1
- 3009380-10 .3756 - RED/GRAY 3027633 WASHER 1
- 3009380-11 .3757 - BLUE/GRAY 3048557 SPACER 1
- 3009380-12 .3758 - GREEN/GRAY 70690 DRIVER 1
- 3009380-13 .3759 - YELLOW/GRAY
- 3009380-14 .3760 - ORANGE/GRAY - 3065420 GOVERNOR PLUNGER ASSY 1
3063060 GOVERNOR PLUNGER - BY SIZE 1
3040750 AFC 3021488 WASHER 1
- 3040750-0 STANDARD - RED 3021489 WASHER 1
- 3040750-1 .3747 - BLUE 3066638 SPACER 1
- 3040750-2 .3748 - GREEN 70690 DRIVER 1
- 3040750-3 .3749 - YELLOW
- 3040750-4 .3750 - ORANGE
- 3040750-5 .3751 - BLACK
TORQUE CONTROL
Torque Control Springs
REF PART DESCRIPTION
TORQUE CONTROL SPRINGS
WITH COLOR CODE
- 3053173 BLUE/PURPLE
- 3053174 BLUE/WHITE
- 3053175 GRAY/LT BLUE
- 3053176 GRAY/RED
- 3053177 GRAY/PINK
- 3053178 GRAY/PURPLE
- 3053179 GRAY/WHITE
- 3053180 LT BLUE/ORANGE
- 3053181 LT BLUE/PINK
- 3053182 LT BLUE/PURPLE
- 3821486 LT BLUE/BLUE/WHITE
- 3821487 LT BLUE/GREEN/WHITE
- 3821488 LT BLUE/RED/WHITE
- 3821489 LT BLUE/ORANGE/WHITE
- 3821490 PINK/WHITE/WHITE
- 3821491 PINK/BLUE/WHITE
- 3821492 PINK/GREEN/WHITE
- 3821493 PINK/RED/WHITE
3046680 SERIES
AFC & PTG SLIT DESIGN
- 3046680-0 .50090" - .50104" RED 1
- 3046680-1 .50105" - .50119" BLUE 1
- 3046680-2 .50120" - 50134" GREEN 1
- 3046680-3 .50135" - .50149" YELLOW 1
- 3046680-4 .50150" - .50164" ORANGE 1
- 3046680-5 .50165" - .50179" BLACK 1
- 3046680-6 .50180" - .50194" GRAY 1
- 3046680-7 .50195" - .50209" PURPLE 1
- 3046680-8 .50210" - .50224" BROWN 1
- 3046680-9 .50225" - .50239" WHITE 1
- 3046680-10 .50240" - .50254" CREAM 1
- 3046680-11 .50255" - .50269" BLUE/GRAY 1
- 3046680-12 .50270" - .50284" GREEN/GRAY 1
- 3046680-13 .50285" - .50299" YELLOW/GRAY 1
- 3046680-14 .50300" - .50314" BROWN/GRAY 1
- 3046680-15 .50315" - .50329" BLACK/GRAY 1
DBM68356KW
IN ADDITION TO DIPACO'S COMPLETE GASKET KIT ASSORTMENT YOU CAN
DBM68356K
DPE10020S
DPE10023S
SPECIALIZE YOUR PTG GASKET KIT REQUIREMENTS. USE THE LAST COLUMN
DBM68356
DPE10023
DPE10020
DPE10025
D3010240
MARKED "SPECIAL" AND ADD THE PARTS YOU REQUIRE IN ADDITION TO THE
ITEMS IN BOLD PRINT, WHICH ARE INCLUDED IN ALL DIPACO PTG GASKET
KITS. FAX DIPACO FOR YOUR QUOTATION, 25 KIT MINIMUM.
DBM68356KW
DBM68356K
DPE10020S
DPE10023S
DBM68356
DPE10023
DPE10020
DPE10025
D3010240
D154086 SQUARE CUT O RING 1
D162426 BLACK SPIDER 1 1 1 1 1 1 1
D3046201 O RING 1
D200998 VS GASKET 1
D213079 O RING 1
D213769 STEEL THROTTLE SHAFT BALL 1 1
D3010942 VS SHAFT, LONG 1
D3027633 GOVERNOR PLUNGER THRUST WASHER 1 1
D3030970 FUEL SHUT DOWN VALVE 1 1 1 1 1
D3048557 GOVERNOR PLUNGER SPACER 1 1 1
D3010242MK
DPE10030S
DPE10035S
D3010242M
D3010242K
COLUMN MARKED "SPECIAL" AND ADD THE PARTS YOU REQUIRE IN
DPE10030
DPE10035
D3004122
D3010242
ADDITION TO THE ITEMS IN BOLD PRINT, WHICH ARE INCLUDED IN ALL
DIPACO AFC GASKET KITS. FAX DIPACO FOR YOUR QUOTATION,
25 KIT MINIMUM.
D43696A O RING 1 1 1 1 1 1 1 1 1
D68061A O RING 2 2 2 2 2 2 2 2 2
D70415 VITON O RING 2 2 2 2 2 2 2 2 2
D70705 GOVERNOR HOUSING GASKET 1 1 1 1 1 1 1 1 1
D100099 DAMPER O RING 1 1 1 1 1 1 1 1 1
D100478 THROTTLE SHAFT O RING 1 1 1 1 1 1 1 1 1
D100764 FRONT HOUSING GASKET 1 1 1 1 1 1 1 1 1
D110855 GEAR PUMP BODY TO COVER GASKET 1 1 1 1 1 1 1 1 1
D114791 VITON O RING 1 1 1 1 1 1 1 1 1
D129888 SHUT DOWN VALVE O RING 1 1 1 1 1 1 1 1 1
D139988 DAMPER O RING 1 1 1 1 1 1 1 1 1
D151900 SQUARE CUT O RING 1 1 1 1 1 1 1 1 1
D154087 SHUT DOWN VALVE SQUARE CUT O RING 1 1 1 1 1 1 1 1 1
D154088 FILTER CAP SQUARE CUT O RING 1 1 1 1 1 1 1 1 1
D160514 NYLON SHUT DOWN VALVE GASKET 1 1 1 1 1 1 1 1 1
D163945 SNAP RING 1 1 1 1 1 1 1 1 1
D3046201 O RING 1 1 1 1 1 1 1 1 1
D212603 SEAL 1 1 1 1 1 1 1 1 1
D213079 O RING 1 1 1 1 1 1 1 1 1
D213768 O RING 1 1 1 1 1 1 1 1 1
D3002481 VITON O RING 1 1 1 1 1 1 1 1 1
D3003156 LEAD WIRE SEAL 2 2 2 2 2 2 2 2 2
D3018682 CAPSCREW 1 1 1 1 1 1 1 1 1
D3023870 GASKET 1 1 1 1 1 1 1 1 1
D3042542 VITON O RING WITH WHITE STRIPE 1 1 1 1 1 1 1 1 1
D3044942 SEAL RING 1 1 1 1 1 1 1 1 1
D3045986 VITON O RING WITH GREEN STRIPE 1 1 1 1 1 1 1 1 1
D3066914 O RING 2 1 1 1 1 1 1 1 1
D3069103 PUMP MOUNT GASKET 1 1 1 1 1 1 1 1 1
D3080837 PUMP MOUNT GASKET 1 1 1 1 1 1 1 1 1
D104038 DOUBLE LIP MAIN SHAFT SEAL
D3009625 METAL CASE MAIN SHAFT SEAL 2 2 2 2
D3062676 GREEN COATED MAIN SHAFT SEAL 2 2 2 2 2
DS2286 DRIVER SCREW 2 2 2 2 2 2
DS16052 MAIN SHAFT BEARING 1 1 1 1
D70690 GOVERNOR PLUNGER T DRIVER 1 1
D70771 FILTER CAP
D105375 NAME PLATE 1 1 1 1 1 1 1
D129839 SHUT DOWN VALVE SHIELD
D146483 FILTER SCREEN 1 1 1 1
D162426 BLACK DRIVE SPIDER 1 1 1 1 1 1
D200998 VS GASKET
D212601 MAIN SHAFT 1 1 1
D212607 TACH SHAFT 1 1 1 1
D3010242MK
DPE10030S
DPE10035S
D3010242M
D3010242K
DPE10030
DPE10035
D3004122
D3010242
D212609 BUSHING 1 1 1 1
D212668 KEY 1 1 1 1
D213769 STEEL THROTTLE SHAFT BALL 1 1 1 1 1 1
D3000446 PT FUEL PUMP COVER 1 1 1 1 1 1
D3013811S SILICONE DIAPHRAGM 1 1 1 1 1
D3027633 GOVERNOR PLUNGER THRUST WASHER 1 1
D3030970 FUEL SHUT DOWN VALVE 1 1 1 1
D3040817 VITON O RING 1 1 1 1 1 1
D3048557 SPACER 1
DPE30200 PT FUEL PUMP COVER DECAL 1 1
Cummins has introduced fuel pump front covers with a new design along with a design change in the main shaft seal.
There are four new front cover housings covering automotive, VS, Pacer heavy automotive, and heavy VS applications. The
difference between the old and new covers is the seal bore, on the fuel side of the cover, has been enlarged and modified to
accommodate a larger main shaft seal. The chart on the left shows old and new front cover part numbers. Older style front
covers can continue to be used. DIPACO has available both automotive
AFC
TYPE OLD NEW front covers, part numbers D3063054 and D3075524.
COVER COVER
The drawing on the right shows a front cover with the enlarged
seal area on the fuel side and the normal seal area on the oil side.
The change in the front cover design was driven by the design
of the new main shaft seal, part number 3075523. The new seal
has a teflon lip and a larger, rubber coated, outside diameter.
The teflon lip is used instead of the usual rubber lip to reduce
leaks between the seal and the main shaft. It also reduces shaft
wear caused by the low lubricity of diesel fuel, as compared to
engine lubricating oil. The rubber coating on the outside diameter
should reduce leakage between the housing and the seal.
DIPACO also has this seal available, part number D3075523.
3062676 Seal
3075523 Seal
The new front cover and seal can be used on any AFC fuel pump, not just as a direct replacement. The new cover design
should eliminate the problem of seals walking out of the cover due to air compressor problems and other factors.
There are special tools to use and instructions to follow when installing and removing the seal. Failure to follow the instructions
will result in seal failure and potential damage to the front cover. The procedure for installing the seal is on the following page.
Cummins Service Topic 92T5-26 includes the complete procedure for rebuilding the front cover assembly.
Very Important: Do Not Remove the support tube from the eeal until Support
you are ready to insert the drive shaft assembly. (Figure 1) Tube
If a chamfer is not present on the entry of the seal bore in the housing, use
sandpaper to create a small chamfer. Afterward, clean the housing.
Place the front cover in an oven at 275 degrees Fahrenheit (135 degrees
Celsius) for 30 minutes.
Lubricate the rubber outside diameter of the seal with a thin film of
Figure 1
calibration fluid. Do not allow any fluid to get on the Teflon lip oF the seal.
(Figure 1)
Without removing the support tube from the seal, use the 3824225 seal
driver to slowly press the seal into the bore. The lip of the seal must be
facing toward the driver. If the seal is pressed in too quickly the rubber OD
may tear. (Figure 2)
When ready to insert the drive shaft assembly, remove the cardboard tube
from the seal. Do not leave the seal lip unsupported for more than five
minutes as permanent damage can result. Using the plastic seal
installation sleeve that comes with the seal, carefully install the drive shaft
assembly. Maintain proper alignment during the shaft installation to
prevent damage to the Teflon lip. (Figure 3)
Figure 2
Figure 3