MSI-3460

Challenger 3

Technical Manual

PN 152161 Rev E
 An ISO 9001 registered company
© Rice Lake Weighing Systems. All rights reserved.

Rice Lake Weighing Systems® is a registered trademark of

Rice Lake Weighing Systems.
All other brand or product names within this publication are trademarks or
registered trademarks of their respective companies.

All information contained within this publication is, to the best of our knowledge, complete
and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to
make changes to the technology, features, specifications and design of the equipment
without notice.

The most current version of this publication, software, firmware and all other product
updates can be found on our website:

www.ricelake.com
 Contents
1.0 Introduction..................................................................................................................................... 1
1.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 MSI-3460 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.0 Operation......................................................................................................................................... 4
2.1 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Zero. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Tare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 View Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.2 Clear Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 Installation ...................................................................................................................................... 6
3.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.0 Setup ............................................................................................................................................... 9
4.1 Set Function Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.1 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1.2 Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.3 View Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.4 Net / Gross . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.5 Learn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.6 Peak Hold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1.7 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.1.8 Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Auto- Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Sleep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 Display Brightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.5 Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.6 Total Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.7 Filter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.8 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.9 Battery Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.0 Calibration .................................................................................................................................... 17
5.1 Calibration Switch Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Standard Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Initial Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.4 Guidelines for Capacity and Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.5 Constant Calibration (C-Cal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.6 Standard Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.7 Auto Zero Maintenance (AZM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.8 Zero Power Up (0.P-UP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.9 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.0 Communications ........................................................................................................................... 23

Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.ricelake.com/training
or obtained by calling 715-234-9171 and asking for the training department.
© Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.
September 9, 2016

Contents i
 6.1 Printer / Serial Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.1 Standard Print Strings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.2 Control Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.3 Printer Output Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 RF Network Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.1 802.15.4 RF Network Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.2 FCC Statement (for 802.15.4 Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.2.3 International RF CERTS (For 802.15.4 OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.0 Maintenance and Troubleshooting ............................................................................................... 28
7.1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Service Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3 Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
7.4 MSI-3460 Challenger 3 Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Rice Lake continually offers web-based video training on a growing selection

of product-related topics at no cost. Visit www.ricelake.com/webinars

ii MSI-3460 Challenger 3 Crane Scale

1.0 Introduction
The MSI-3460 Challenger 3 is a combination of the sound and proven mechanical design of the industry standard
Challenger with today’s most advanced electronics. It provides a superb feature set unmatched by any scale in its class or price
range. The multi-purpose hanging scale is ideal for situations in which headroom is at a minimum. The MSI-3460 is versatile,
reliable, accurate and easy to operate. The MSI-3460 is designed to meet or exceed the requirements of all regulatory
agencies. RF remote control and remote display options are available to further enhance the safety and usability of the MSI-
3460.
This manual can be viewed or downloaded from the Rice Lake Weighing Systems website at
www.ricelake.com/manuals
Warranty information can be found on the website at www.ricelake.com/warranties

1.1 Features
• Meets or exceeds U.S. and international safety and environmental standards
• Provides up to 50 hours of weighing time when utilizing the automatic sleep mode
• Automatic power off conserves battery life by turning off after sensing no activity during set amount of time
• Automatic sleep mode preserves the battery life by dimming the LED display after a set number of minutes of
no activity
• Rugged construction throughout. Buttons are sealed and rated for over one million operations
• Precise high resolution (2500 division standard and up to 10,000 possible) 24 bit A/D conversion coupled
with advanced RISC micro controller provides world class features and accuracy
• Five large, 1.5'' (38 mm) LED digits for clear weight reading from a distance
• Easy digital calibration assures reliable, repeatable measurements. Calibration can be performed without test
weights using C-Cal technology
• Selectable for lb/kg unless prohibited by Legal for Trade regulations
• Automatic or manual weight totalization for loading operations
• Easily customized for special applications
• High-speed PEAK mode for wire and rope stress analysis
• Three setpoints can be set for any in-range weight for operator alerts or process control
• ScaleCore™ technology provides quick and easy software updates and backup for calibration and setup
• Two service counters ensure load train safety by warning the user to perform a load train safety check when
the lift count gets high or the scale has been overloaded repeatedly

1.2 Options
• RF remote controller
• RF modem for connectivity to MSI-8000 RF Remote Display and/or remote receiver Model MSI-7000/1 RF
Receiver and Remote Scoreboard
• MSI-8000 RF Display
• 85-265 VAC input power
• Audible alarm (triggered by setpoint 1)

1
1.3 Safety
Safety Signal Definitions:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
DANGER Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided could result in serious injury or death.
WARNING Includes hazards that are exposed when guards are removed.

Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.
CAUTION
Indicates information about procedures that, if not observed, could result in damage to equipment or
Important corruption to and loss of data.

General Safety

Do not operate or work on this equipment unless this manual has been read and all instructions are
understood. Failure to follow the instructions or heed the warnings could result in injury or death.
Contact any Rice Lake Weighing Systems dealer for replacement manuals.

WARNING

Failure to heed may result in serious injury or death.

Do not allow minors (children) or inexperienced persons to operate this unit.
Do not stand near the load being lifted as it is a potential falling hazard. Keep a safe distance.
Do not use for purposes other than weight taking or dynamic load monitoring.
Do not use any load bearing component that is worn beyond 5% of the original dimension.
Do not use the scale if any of the components of the load train are cracked, deformed, or show signs of fatigue.
Do not exceed the rated load limit of the scale, rigging elements, or the lifting structure.
Do not allow multi-point contact with the hook, shackle, or lifting eye of the scale.
Do not allow high torque on the scale unless it is specifically designed for high torque.
Do not make alterations or modifications to the scale or associated load bearing devices.
Do not use improperly rated or sized shackles. Use only MSI recommended shackles.
Do not remove or obscure warning labels.
For guidelines on the safe rigging and loading of overhead scales and dynamometers, read the MSI Crane Scale Safety
and Periodic Maintenance Manual, PN 153105 (available at www.ricelake.com).
Keep hands, feet and loose clothing away from moving parts.
There are no user-serviceable parts within the MSI-3460. Any repairs are to be performed by qualified service personnel
only.

2 MSI-3460 Challenger 3 Crane Scale

1.4 MSI-3460 Front Panel
Measurement Systems International Seattle, Washington U.S.A.

6 SET 7 8 ACK 9 RF
POINTS
1 2 3
MOTION 5
10
18 LO BATT

CAL

15 14 13 12 11 20
PEAK NET GROSS TOTAL X1000

16 kg lb 17

19 F
POWER ZERO TARE USER
1 2 3 4 Model No.
MSI-3460

Figure 1-1. MSI-3460 Front Panel

Item
No. Key/LED Description

Turns the unit on and off

1
POWER When the indicator is in setup mode, cancels action and returns to prior level without saving

Used to zero out residual weight on the scale

2
ZERO In setup mode, stores changes and returns to the prior level
Removes the weight of containers, trucks or carriers and places the scale in the Net weight mode
3 functions as tare in, tare out. 
TARE
To view gross weight without resetting the tare value, program the USER key as NET/GROSS.

4 F Programmable to user-selectable functions. See Section 4.0 on page 9. Defaulted is TEST

USER

5 MOTION Indicates the weight has not settled within the motion window. When lit, scale will not zero, tare or total.
SETPOINTS User-programmable setpoints for early overload warnings.
6 Blue LED - Setpoint 1 and 2
Red LED - Setpoint 3
7 0 Center-of-Zero – Indicates the weight is within 1/4 d of zero.
ACK Acknowledge LEDs are used to provide feedback to the operator.
8 • Blue LED - Incoming remote commands have been received.
• Red LED - Lights momentarily when enabled. Lights to acknowledge Auto-Total operation.
RF Indicates carrier detect for RF remote display equipped unit. An illuminated LED indicates the MSI-3460
9 and remote display are linked. On units equipped with the RF remote control, the LED is illuminated
when a remote command is received for a half second.
10 LO BATT Displays when approximately 10% of battery life remains, blinks when automatic shutdown is imminent.
11 X1000 Used with TOTAL LED, allows accumulation of weight beyond the five digit display capacity.
12 TOTAL Indicates scale is displaying the Total weight. This is a temporary display lasting less than five seconds.
13 GROSS Indicates the scale is in the Gross weight mode. All hook weight is displayed minus any zero offset.
14 NET Indicates the scale is in Net weight mode. A tare weight is subtracted from the gross weight.
15 PEAK Indicates the scale is in peak hold mode.
16 kg Indicates weight display is in kilograms.
17 lb Indicates weight display is in pounds.
18 ----- 5-Digit 1.5''/3.8 mm high brightness LED weight display.
19 ----- Light sensor for auto brightness control.
20 ----- Wire seal-able calibration port.
Table 1-1. Front Panel Keys and Annunciators

3
2.0 Operation
The following sections describe the basic operation of the MSI-3460.
If a function key does not work as expected, it is probably not set up to support the key.
Note For example, if the Function Key is set for TOTAL, the TOTAL mode must also be set up in the Setup Menu.

2.1 Power
To turn on the power, press . The following displays in order:
POWER
• LED lights all segments at full brightness as a display test
• Display brightness changes to the setting determined in the display menu
• Software version number displays
• The unit enters weigh mode

2.2 Zero
Press to take out small deviations in zero when the scale is unloaded. See Section 2.3 on page 4 for zeroing
ZERO
(taring) package or pallet weights.
The zero key can be used in GROSS or NET mode.

Note

• The backup memory in the unit stores the zero reading and retains it even if the power fails.
• Zeroing while in net mode will zero the gross weight causing the display to show a negative tare value.
• The scale must be stable within the motion window. The unit will only zero if is on and there has been no activity
for two seconds.
• The scale will accept a zero setting over the full range of the scale (NTEP and other Legal for Trade models may have a
limited zero range). Zero settings above 4% of full scale will subtract from the overall capacity of the unit.
Example: If 100 lb on a 1000 lb scale is zeroed, the overall capacity of the scale will reduce to 900 lb, plus the
allowed over-range amount.

2.3 Tare
Tare is used to zero out a known weight such as a packing container or pallet and display a NET weight. The TARE
function is defined as a Tare-In or Tare-Out operation.
To tare the scale:
1. Place the packing container/pallet on the scale.

2. Press to enter a tare value. The MSI-3460 stores the current weight as a tare value and subtracts the
TARE
value of the container/pallet from the gross weight.  displays and the weight mode changes to NET.
3. Add the product to the packing container/pallet. The NET weight is displayed.

4 MSI-3460 Challenger 3 Crane Scale

2.3.1 View Tare
To view the gross weight without clearing the tare value:

1. Program F to the NET/GROSS function. See Section 4.1.1 on page 12.

USER

2. Press F , to toggle between net and gross values. This will only work if a tare value has been
USER
established.

Note

• The backup memory in the MSI-3460 stores the Tare reading and can restore it even if power fails.
• Only positive gross weight readings can be tared.
• The must be on, indicating weight reading is stable.
• Setting or changing the tare has no effect on the gross zero setting.
• Taring will reduce the apparent over range of the scale.
Example: Taring a 100 lb container on a 1000 lb scale, the scale will overload at a net weight of 
900 lb (1000-100) plus any additional allowed overload (usually 4% or 9d).
• The RF Remote Control has a Net/Gross permanently available.

2.3.2 Clear Tare

To clear a saved tare value, press . The GROSS weight will display.
TARE

5
3.0 Installation
The MSI-3460 installs easily by hanging it on a crane using properly sized rigging (hooks, shackles, slings).
Refer to the Crane Scale Safety and Periodic Maintenance Manual (PN 153105) for safe loading and
WARNING rigging guidelines when installing the model MSI-3460.

Regular maintenance inspections of the lifting system should be performed to ensure safety. Pay
particular attention for signs of stress on any element in the load train.

Use the appropriate interface hardware for the capacity and design of the scale.
• Rice Lake Weighing Systems can supply the MSI-3460 with oversize lifting eyes or shackle interfaces, if the
interface hardware does not fit properly.
• Install the scale using adaptive rigging if the crane hook is too large to fit in the lifting eye with single point interface.
• Use a shackle or ring to attach the multiple lines to keep a single point attachment to the scale if multiple
attachments are needed.
Using an oversize shackle or hook to interface with the MSI-3460 can cause off center loading and stress
Important points that will reduce the life of the lifting eye or hook.
Single point attachments are necessary to ensure the safety and accuracy of the scale system.

3.1 Unpacking
Ensure that all assembly parts are accounted for when unpacking the scale from the shipping container. Check the
scale for any visible damage and immediately report any damage to the shipper. Rice Lake Weighing Systems
recommends using the original shipping container when shipping or transporting the MSI-3460.

3.2 Assembly

Battery

Load

Clevis

Hook Clevis Cotter

Figure 3-1. MSI-3460 Assembly

1. Slide the hook clevis over the load cell with the open end of the hook toward front of the scale.
2. Align the holes of clevis and load cell.
3. Slide the clevis pin through the clevis and load cell holes.
4. Lock the clevis pin in place with a cotter pin. Bend the cotter pin.

WARNING The scale will be unsafe for use if the clevis pin is not properly secured with the cotter pin.

5. Slide the battery pack into the battery compartment. The battery will automatically engage with its
connectors.
6. Secure the battery pack by turning the two locking fasteners on the access door clockwise 1/4 turn.

6 MSI-3460 Challenger 3 Crane Scale

3.3 Battery Pack
The MSI-3460 is powered by a 6V rechargeable battery. The battery door is part of the battery pack.
The scale will operate for up to 50 hours before requiring recharging, using the battery life conserving modes
included in the scale.
• Auto Off – turns the scale off after a set amount of time of no scale activity. See Section 4.2 on page 12.
• Sleep mode – dims the display after a set amount of time of no scale activity. See Section 4.3 on page 12.
• Display Intensity – LED intensity can be lowered to save battery power. See Section 4.4 on page 13.
• Battery Life – when set to long, the system is placed into a sleep state for several seconds at a time if there is
no change in weight. See Section 4.9 on page 16.
Charging time for a completely discharged battery is up to eight hours. A spare battery pack is recommended to
keep the MSI-3460 in continuous operation.

Handle
Access Door Fastener

Figure 3-2. Battery Pack Removal

To Remove the Battery Pack
1. Turn the two fasteners on the access door counter-clockwise a 1/4 turn.
2. Grasp the handle and pull the battery pack straight out. The battery will disengage from its connectors.
Store the batteries between -4°F and 122°F (-20°C and +50°C) to obtain maximum service life. Stored
Note batteries should be recharged every three months. The battery is fully charged when the status indicator on
the charger is flashing.

3.4 Battery Charger

The charger is a three-stage float charger that can be left on the battery indefinitely. It has a dual color LED to
indicate the charging state:
RED – fast charge mode.
GREEN – charged or float charge.
Charge the Battery
1. Remove the battery from the scale.
2. Plug the battery charger into an AC power receptacle. The input voltage is universal from 115/230 VAC,
50/60 Hz. If the power input plug doesn’t match, contact Rice Lake Weighing Systems for information on
international plugs.
3. Slide the battery charger connector plate over the top of the battery until the battery terminals mate with the
charger connectors, as viewed through the two observation holes.
4. Six to eight hours is required to recharge a fully discharged battery. Partially discharged batteries will
finish the charge faster.

7
 Charger Connectors

Observation holes
Inside of charger

Figure 3-3. Battery Charger

To obtain maximum service life from the batteries, the manufacturer suggests recharging after each 20 hours
Note of use. Continuous deep discharging reduces the maximum battery life cycle estimated at 2000 cycles.
A second battery is recommended to enable continuous scale use. Keep one on the charger while the other is
in service.

8 MSI-3460 Challenger 3 Crane Scale

4.0 Setup
The following keys can be used when navigating through the menus while setting up the MSI-3460.

• exits setup without saving changes.  displays briefly and unit enters weigh mode.
POWER

• functions as the Enter/Select key

TARE

• F functions as the Scroll key

USER

• To enter a decimal point, press while the digit is blinking.

POWER

• Press to save and go back one level. Press it again to return to weigh mode,  displays briefly.
ZERO

• To change/correct a digit, press to step back one digit and use and F to change the digit
ZERO TARE USER

To enter into the MSI-3460 setup menu, press and F simultaneously.

POWER USER

Parameters Choices Description

  Function User Key 1 – user definable key that can be programmed to one of several functions
 Function User Key 2 – user definable key that can be programmed to one of several functions. Only
available if an RF remote is used
 Test Display – Section 4.1.1 on page 10.
 Total – Section 4.1.2 on page 11.
 View Total – function always available on the RF Remote, see Section 4.1.3 on page 11.
 Net/Gross – function always available on the RF Remote, Section 4.1.4 on page 11.
 RF Remote Learn – Section 4.1.5 on page 11.
Peak Hold – Section 4.1.6 on page 11

Function not available or non-functional in OIML R76 or NTEP HB44 modes.
Units – See Section 4.1.7 on page 12

Function not available or non-functional in OIML R76 & 1Unit modes.
 Print – Section 4.1.8 on page 12.
  Auto Off Time – prolongs the battery life of the scale by turning power off after the set time (in minutes)
 that the scale is not in use.
 See Section 4.2 on page 12


  Sleep – Time (in minutes) before unit will enter the sleep mode
 See Section 4.3 on page 12


  LED Display Intensity – used to set the display brightness.
 See Section 4.4 on page 13



  Setpoint 1 to 8 – used for warnings or process control.
 See Section 4.5 on page 13

Table 4-1. Setup Menu Parameters

9
Parameters Choices Description
  Total Mode – accumulation of multiple weighments
 See Section 4.6 on page 14



  Weight Filter – allows the scale to adjust to situations where there may be movement
 See Section 4.7 on page 15

 lb Weight Units – toggle units between pounds and kilograms
kg Function not available or non-functional in OIML R76 & 1Unit modes
See Section 4.8 on page 16
  Battery Life – sets the options for standard or extended battery life.
 See Section 4.9 on page 16

Table 4-1. Setup Menu Parameters (Continued)

4.1 Set Function Key

The MSI-3460 has one user definable key F on the front panel that can be programmed to one of several
USER
functions. To set the function key use the following steps:
1. Press and hold F and .  displays.
USER POWER

2. Press . The current user key function displays.

TARE

3. Press F to scroll through the available functions.

USER

4. Press when the desired function is displayed.  displays.

TARE

5. Press .  displays briefly and exits setup mode.

ZERO

4.1.1 Test
The TEST function will automatically scroll through the following:
Lights all LEDs at once.
Displays  followed by the software version number.
Displays followed by the battery voltage.
Displays followed by the display counting from 00000 to 99999.
Displays followed by the C-CAL value.
Other internal tests are performed and if any test fails, an error code will display. See Section 7.1 on page 28 for the
troubleshooting guide.
To run a TEST:

1. Program the F to . See Section 4.1.

USER

2. Press F to start the test. It runs through the complete test and returns to weigh mode.
USER

10 MSI-3460 Challenger 3 Crane Scale

Single Step Through Test Procedure
1. Press F within two seconds of test start, to enable a single step mode.
USER

2. Press F to scroll through the available test functions.

USER

3. Press to start or display the individual tests.

TARE

4. Press to exit individual tests.

ZERO

5. Press to exit from the test function.

ZERO

4.1.2 Total
Program the F to . See Section 4.1 on page 10.
USER

The function that will be performed when pressing F , will need to be set in Section 4.6 on page 14. If nothing
USER

has been set, nothing will happen when F is set.

USER

Note The Total mode must be programmed from the Setup Menus before the USER key will function.

4.1.3 View Total

1. Program the F to . See Section 4.1 on page 10.
USER

2. Press F to activate the total weight display followed by the number of samples.
USER

3. With the Total weight displayed, press to clear.

ZERO

4.1.4 Net / Gross

Switches the display between net and gross modes. Net weight is defined as gross weight minus a tare weight.
To switch between net mode and gross mode:
1. Program the F to . See Section 4.1 on page 10.
USER

2. Press F to toggle between net and gross values. This will only work if a tare value has been
USER
established.
The operator can switch back to gross from net without clearing the tare value. Only clearing or setting a new tare
will change the tare value held before switching into Gross Mode.
OIML Legal for Trade units only: The NET/GROSS key is a temporary action only. The gross weight is displayed
for two seconds and then the display returns to the net mode. The only way to return to permanent gross readings is
to clear the tare. See Section 2.3.2 on page 5.
4.1.5 Learn
Learn is used for programming the RF remote control. See the RF remote manual for more details.
4.1.6 Peak Hold
Peak hold only updates the display when a higher weight reading is established.
The peak hold function uses a high speed mode of the A/D converter allowing it to capture transient weights at a
far higher rate than typical scales.

11
Peak hold is cleared and re-enabled with the F , that has been set to -. See Section 4.1 on page 10.
USER
Peak hold is not available on NTEP or OIML Legal for Trade certified scales.
4.1.7 Units
Units can be changed in two ways.
• To use the F , program it to . See Section 4.1 on page 10.
USER

• Change the units with the setup menu. See Section 4.8 on page 16.

Note Unit switching is not available on OIML certified Legal for Trade scales.

4.1.8 Print
If the print option is installed, this menu choice will appear. See Section 6.1 on page 23 for setup.

4.2 Auto- Off

The Auto-Off feature prolongs the battery life by automatically powering off the unit if no buttons are pressed and
there is no change in the load exceeding 10 d for the time period, in minute, set by the user. When a button is
pressed or the detected load is in motion exceeding 10 d, the time limit is reset.

When disabled, the unit will only turn off by pressing , or if the battery dies. To set the Auto-Off function:
POWER

1. Press and hold F and .  displays.

USER POWER

2. Press F to scroll to .

USER

3. Press . The current auto off time displays.

TARE

4. Press F to scroll through the available times.

USER

5. Press when the desired time is displayed.  displays.

TARE

6. Press to exit setup and store the settings.

ZERO

4.3 Sleep
The Sleep parameter reduces power consumption by automatically turning off the display during periods of
inactivity, in minutes, set by the user. The green acknowledge annunciator blinks at one second intervals to indicate
the unit is in the sleep mode. To wake the unit up, a button must be pushed (front panel or RF remote) or the weight
must change by 5 d or more.

Note Sleep must be set to less time than the Auto-Off timer.

1. Press and hold F and .  displays.

USER POWER

2. Press F to scroll to the  function.

USER

3. Press . The current sleep time is displayed.

TARE

4. Press F to scroll through the available times.

USER

12 MSI-3460 Challenger 3 Crane Scale

 5. Press when the desired time is displayed.
TARE

6. Press to exit setup and store the settings.

ZERO

4.4 Display Brightness

The Display setup menu is used to set the display brightness. There are four fixed brightness settings and one
automatic light sensing brightness setting.
Auto setting automatically detects the ambient light and adjusts the brightness of the display accordingly.
There are four fixed brightness settings, LO-1, LO-2, HI-1 and HI-2. Lower brightness settings increase battery life.

1. Press and hold F and .  displays.

USER POWER

2. Press F to scroll to the .

USER

3. Press . The current setting is displayed.

TARE

4. Press to scroll through the available settings.

TARE

Note The display brightness changes when each setting is displayed.

5. Press when the desired setting is displayed.  displays.

TARE

6. Press to exit setup and store the settings.

ZERO

4.5 Setpoints
The MSI-3460 supports eight setpoints. There are three LED outputs that are triggered by the first three setpoints.
Setpoints 4 through 8 do not trigger an indication on the MSI-3460, but can be set to control relays or trigger
indications that are sent to other peripheral devices either through RS-232 or wireless communication. It comes
standard with LED outputs for a triggered set point.
Measurement Systems International

SET 1 2 3
POINTS

MOTION

Figure 4-1. Setpoint LED’s

The MSI-3460 has an audible output option that is triggered by Setpoint 1. Contact Rice Lake Weighing Systems
for other setpoint output options.
Setpoint Description
Setpoint Mode
 Setpoint is not activated
 Indicates the setpoint will trigger when the weight exceeds a set value
 Indicates the setpoint will trigger when the weight is less than a set value

Table 4-2. Available Setpoint Settings

13
 Setpoint Description
Setpoint Weight Type
 responds to net or gross weight
 responds to gross weight regardless of the display
 responds to the totaled weight
 responds to the total count (number of samples)
 responds to the number of times the weight has exceeded 25% of capacity

Table 4-2. Available Setpoint Settings (Continued)

To set the setpoint:
1. Press and hold F and .  displays.
USER POWER

2. Press F to scroll to the desired setpoint ().

USER

3. Press . The current setpoint mode is displayed.

TARE

4. Press F to scroll to the setpoint mode desired.

USER

5. Press . The current setpoint weight type is displayed.

TARE

6. Press F to scroll to the desired weight type.

USER

7. Press . The current setpoint weight value is displayed.

TARE

8. Press F to scroll the numbers and to enter each digit.

USER TARE

9. When the correct value is displayed, press . The next setup menu item is displays.
TARE

Note To enter a decimal point, press while the digit is blinking. To correct a digit, press to step back.
POWER ZERO

10. Press to exit setup and store the settings.

ZERO

4.6 Total Mode

For the accumulation of multiple weighments, the Total function uses the displayed load, so gross and net readings
can be added into the same total.
There are four modes of totalizing, manual and three auto modes.
All modes require that the weight on the scale return below 0.5% (relative to full scale) of GROSS ZERO or NET
ZERO before the next weighment can be added. Applied weight must be ≥1% of full scale above GROSS ZERO or
NET ZERO before it can be totaled.
Manual Total
Manual Total () adds a current weight to a previously accumulated value manually. To add weight to the total
it must be greater than 1% of capacity and not yet totaled. This assures that a weight on the scale is only added to
the total once.

1. Program the F to . See Section 4.1 on page 10.

USER

14 MSI-3460 Challenger 3 Crane Scale

 2. With the weight to be added on the scale, press F . The acknowledge LED blinks to indicate the
USER
weight was accepted and the TOTAL annunciator lights. Then the total weight is displayed for five seconds
and the number of samples is displayed for two seconds.
3. Repeat steps 1 & 2 until all weight samples have been added.
Total Mode will not function while the scale is in motion, ensure is on. If the system fails to achieve
Note stable readings, increase the filter setting or increase the size of the scale division (d) in the Init Cal procedure.

F functions as View Total only until the 1% threshold is exceeded to allow the addition to the total value.
USER

Auto Total
This mode has three variations which are programmed in the Setup menu.
Program the F to AUTO TOTAL, it functions as Auto Total On/Auto Total Off. See Section 4.1 on page 10.
USER

Setpoint Description
 Auto Load – ensures any settled load above the Rise Above threshold will be automatically totaled. The scale must fall
below the Drop Below threshold before the next total is allowed.
 Auto Last – takes the last settled weight to auto total with. The total occurs only once the scale goes below the
threshold. This allows the load to be adjusted without a total occurring. Once the load is removed, the scale uses the
last settled reading for total.
 Auto High – uses the highest settled reading. This is useful for loads that can’t be removed all at once.
Table 4-3. Auto Load Selections
Set Total Mode

1. Press F and simultaneously.  will display.

USER POWER

2. Press F to scroll to .

USER

3. Press . The currently saved total mode is displayed.

TARE

4. Press F to scroll through the choices.

USER

5. With choice displayed, press to select.  will be displayed.

TARE

6. Press to exit setup and store the settings.

ZERO

4.7 Filter Setup

Changing the filter settings allows the scale to adjust to situations where there is a lot a movement in the structure.
If the reading is not stable, it can often be improved by increasing the filter setting. Settling time will be longer as
the filter setting is increased. However, the MSI-3460 employs algorithms that speed up large weight changes while
still controlling vibration even with high filter settings.
Use the following steps to set up filtering.
1. Press F and simultaneously.  displays.
USER POWER

2. Press F to scroll to .

USER

3. Press . The currently saved total mode displays.

TARE

15
 4. Press F to scroll through the choices.
USER

5. With choice displayed, press to select.  displays.

TARE

6. Press to save and exit to weighing mode.

ZERO

4.8 Unit
1. Press F and simultaneously.  displays.
USER POWER

2. Press F to scroll to .

USER

3. Press  displays with lb or kg the display area.

TARE

4. Press F to toggle between lb and kg.

USER

5. With the desired choice displayed, press to select.

TARE

6. Press to save and exit to weighing mode.

ZERO

4.9 Battery Life

Select either Standard () or Long () battery life.
In Long battery life mode, the system is placed into a sleep state for several seconds at a time if there is no change
in weight. This disables the display in order to reduce power consumption and increase battery life. After several
seconds, the MSI-3460 will wake up to check for any changes in weight. If there is a change in weight, the unit will
stay awake. The unit will also stay awake if it is in configuration mode.
Although long battery life mode can significantly increase battery life, performance of the scale is better in
standard battery life mode.

1. Press F and simultaneously.  displays.

USER POWER

2. Press F to scroll to .

USER

3. Press . The currently saved battery life displays.

TARE

4. Press F to toggle between the choices.

USER

5. With choice displayed, press to select.  displays.

TARE

6. Press to save and exit to weighing mode.

ZERO

16 MSI-3460 Challenger 3 Crane Scale

5.0 Calibration
The MSI-3460 is calibrated using standard weights. It is required that the weight used is at least 10% of full
capacity in order to achieve rated accuracy.
Example – use at least a 500 kg test weight to calibrate a 5000 kg capacity scale.
Although a single span point is usually adequate for rated accuracy, the MSI-3460 supports multi-point calibration
with up to four span points plus zero.
When adequate test weights are not available, the unit can be calibrated using a calculated Constant Calibration 
(C-Cal). To use, a previously generated C-Cal number must be known. Rice Lake Weighing Systems supplies
replacement load cells with the C-Cal value stamped on the serial number label.
There are three kinds of calibration:
• Standard Calibration – this is used for maintenance and routine calibration.
• Initial Calibration – is used to set up both the capacity and resolution (d) of the scale. It differs from
Standard Calibration only in the initial steps. The initial calibration is performed after a calibration reset
which completely erases the calibration and setup memory.
• C-Cal – if the last calculated C-Cal value is known, the MSI-3460 can be calibrated without weights.

5.1 Calibration Switch Access

Use the following steps to access the calibration switch on the MSI-3460 if calibrating the unit using either the
standard calibration or the C-Cal calibration.
1. Remove the hex seal screw from the MSI-3460.

Figure 5-1. Calibration Button Seal Screw

2. Using a small non-conductive tool, press the calibration button located behind the hex seal screw.  is
displayed.
3. Replace screw when calibration and setup is complete.

5.2 Standard Calibration

Use the following steps to calibrate the MSI-3460 using the standard calibration procedure.
1. Place the MSI-3460 into calibration mode. See Section 5.1.

2. Press .  displays. Ensure there is no load on the scale.

TARE

3. Press .  displays briefly. If the scale is in range  is displayed, then  displays.
TARE

4. Load the scale with a test weight (for a single span point calibration, a test weight of more than 20% of
capacity or more is recommended).

5. Press . The current capacity flashes on the display. If loading the scale with the capacity weight, skip
TARE
to step 8.

6. Press F if using a calibration weight other than capacity. The displays far left digit blinks indicating a
USER
number should be entered.

17
 7. Press F to scroll the numbers and to enter each digit.
USER TARE

8. Press to save the weight entry. If the cal value is within limits,  displays briefly, then .
TARE

9. Press to save the weight entry. If the cal value is within limits,  briefly displays then .
TARE

10. Press if more cal points are desired or if a single point cal is needed.
TARE ZERO

11. Load the scale the next test weight and press if the weight value is acceptable.
TARE

12. Press F to scroll through digit choices and press to enter the calibration weight value.
USER TARE

13. Press again to complete the calibration span point. If the cal value is within limits, displays
TARE
briefly , then  or  displays.

14. Press to enter additional span point or if finished.  displays to indicate success.
TARE ZERO

15. Press and the display flashes  followed by the  number.
TARE

16. Press to store the calibration.  displays.

ZERO

17. Press to exit and return to weigh mode.

ZERO

5.3 Initial Calibration

Use this procedure only if the capacity and count-by (d) needs to be modified. The initial steps of the initial
calibration will totally erase user setup as well as any previous calibration.
Use the following steps to calibrate using the initial calibration procedure.
1. Turn the MSI-3460 off.
2. Remove the hex seal screw covering the calibration button. See Section 5.1 on page 17.

3. Press the Cal switch and simultaneously. displays.

POWER

4. Press to reset the calibration constants.  displays.

TARE

5. Press to reset.  displays.

TARE

6. Press .  displays.

TARE

7. Press .  will begin flashing.

TARE

8. Press F to select lb or kg, when the LED is lit by the correct unit, press .  displays.
USER TARE

9. Press . A capacity of 10000 is the initial value and should not be set any higher than the load cell
TARE
rated capacity.

18 MSI-3460 Challenger 3 Crane Scale

 10. Press F to scroll through the numbers and press to set the number.
USER TARE

11. With the correct number displayed, press .  displays.

TARE

12. Press . The current scale divisions will display.

TARE

13. Press F to scroll through the available scale divisions.

USER

14. When the desired value displays, press .  displays, follow the standard calibration procedure in
TARE
Section 5.2 on page 17 (starting with step 2) to complete calibration.

5.4 Guidelines for Capacity and Resolution

Crane scales are subject to forces that regular floor scales do not see. Bridge cranes, hoist cranes and mobile cranes
lack rigidity and tend to bounce or swing when loads are lifted. Rice Lake Weighing Systems recommends that
resolution is kept in the 1:2000 to 1:3000 range. Some improvement in stability can be achieved by increasing the
filtering. If the MSI-3460 display is unstable, it is recommended that the resolution be reduced and/or filtering
increased.
Due to Legal for Trade requirements and general scale design criteria, the weight must be stable for ZERO, TARE
and TOTAL to work.
To improve stability:
• Increase the filtering, at the risk of increasing settling time
• Increase the d (reduce resolution)
• Increase the motion window
The MSI-3460 defaults to ±1d as a motion window. It can be changed at Rice Lake Weighing Systems to a
Note higher value if desired. Often ±3d is selected for bridge cranes as these tend to have a lot of bounce to them.
This will carry an accuracy penalty, adding ±3 d to the total accuracy of the scale, if the zero or tare operation
happens to capture the weight in a valley or peak.
Setting capacity is dictated primarily by the capability of the load cell. Many different capacities of the MSI-3460
are offered.

WARNING Never set the capacity of the scale higher than the rating of the load cell.

Due to excellent linearity of the MSI S-Beam load cell, it is acceptable to set lower capacities to better match the
crane that the MSI-3460 is used on.
Example: if the hoist is rated for 9000 lb, then use a 10000 lb weight and reset the capacity to 9000 lb.
Use the Initial Calibration procedure for this calibration. De-rating as much as 50% of the capacity is usually
acceptable, but the scale may be less stable if the d is decreased.
Due to kg to lb conversions, the capacity of all MSI-3460 systems is rated approximately 20% higher than the rated
capacity in pounds. This is to allow the kg capacity to be exactly 1/2 the number of the pound capacity.

5.5 Constant Calibration (C-Cal)

When adequate test weights are not available, the MSI-3460 can be calibrated using a programmed constant
calibration which is referred to as C-Cal. To use the C-Cal number must be known from a previous calibration.
Rice Lake supplies replacement load cells for the MSI-3460 with the C-Cal value stamped on the serial number
label. When a calibration is performed with test weights, a new C-Cal is generated. C-Cal can be used when the
electronics are replaced to get an approximate calibration is suitable for non Legal for Trade applications.
The C-Cal number must be known prior to starting this procedure. For a MSI-3460 with its original load
Important cell, Rice Lake prints this number on the calibration record, the serial number tag and on the calibration
log found inside the battery compartment.

19
C-Cal can slightly reduce the absolute accuracy of the system if the electronics are replaced or a new load cell is
installed and is intended for non-critical use only. Legal for Trade installations require that the MSI-3460 is
calibrated using test weights. If a system was originally multi-point calibrated, the C-CAL calibration will erase the
additional span points, as C-Cal is only a two point calibration (zero and span at 10% of capacity).
Use the following steps to perform a C-Cal calibration.
1. Place the MSI-3460 into calibration mode. See Section 5.1 on page 17.

2. Press F to scroll to .

USER

3. Press .  displays, ensure all weight has been removed from the scale.
TARE

4. Press to set the zero calibration point. A flashing  displays. If the zero is in range, the scale will
TARE
display , then displays 

5. Press . A flashing  displays.

TARE

6. Press F to enter the C-Cal value. The far left digit will flash indicating that number should be entered.
USER

7. Press F to scroll the numbers and to enter each digit.

USER TARE

8. When correct number is displayed, press to save. The display will read  followed by .
TARE

9. Press to exit C-Cal setup menu.

ZERO

10. Press to store the calibration and return to the weigh mode. will display briefly.
ZERO

5.6 Standard Menu

Selection Description
This is the most common setting for the MSI-3460. With the Industrial standard, there is full range zero,
Industrial ()
access to units switching, filters, and peak hold.
Enables only approved features per the NTEP HB-44 rules and regulations. Access is denied to Peak Hold,
Handbook 44 and the zero range may be limited. The Filter menu is moved to the calibration setup menu, so filters are only
()
accessible through the calibration seal
Sets the scale to enable only approved features per OIML R-76. Only kg weight units are available. The zero
range is limited to 4% (-1 to +3% relative to calibrate zero). Net/Gross function is temporary. Once net weight
R-76 () is established, pushing an F key set for Net/Gross will cause a maximum 5 second display of the gross
weight.Clear the Tare to display gross weight constantly. Other metrological aspects are changed to meet R-
76 requirements.
The 1unit standard is exactly the same as Industrial, except units switching is inhibited. This is useful for
metric only countries. Another use of the 1Unit standard is to allow the scale to be calibrated in units other
1Unit ()
than lb or kg, since conversions are eliminated.
Contact Rice Lake for more information on the standards settings.
Table 5-1. Standard Menu Selections

Use the following steps to set up standard settings.

1. Enter configuration mode. See Section 5.1 on page 17.  displays.

2. Press F . to scroll to .

USER

3. Press .  displays.

TARE

20 MSI-3460 Challenger 3 Crane Scale

 4. Press . The current standard setting is displayed.
TARE

5. Press F to scroll to the desired standard.

USER

6. Press to set the standard.

TARE

7. Press .  is displayed.

TARE

8. Press twice to exit setup and store all changes. is displayed briefly, then the unit goes to the
ZERO
weigh mode.

5.7 Auto Zero Maintenance (AZM)

An auto zeroing maintenance mechanism is used to adjust the zero reading to the center-of-zero. The center-of-zero
is defined as the weight reading within 1/4 d of zero. AZM continuously adjusts zero to maintain the center-of-
zero. It is recommended that AZM is on to maintain the highest accuracy.
There are circumstances when it should be turned off. This can happen when minor variations of weight occur
while picking up scale attachments and the variations fall within the AZM capture window. The AZM capture
window (usually 1 d) and capture time (usually 8 seconds) can be adjusted by Rice Lake Weighing Systems to meet
custom requirements.
The settings of AZM are dictated in Legal for Trade standards and cannot be adjusted.
Use the following steps to set up a Legal for Trade standard settings.
1. Enter configuration mode. See Section 5.1 on page 17.  displays.

2. Press F to scroll to .

USER

3. Press .  displays.

TARE

4. Press F to scroll to .

USER

5. Press . The current setting is displayed.

TARE

6. Press F to toggle between  or .

USER

7. Press .  displays.

TARE

8. Press twice to save settings. displays briefly and exits setup.

ZERO

5.8 Zero Power Up (0.P-UP)

This feature will cause the unit to automatically zero after the unit is turned on. Default is .
1. Enter configuration mode. See Section 5.1 on page 17.  displays.

2. Press F to scroll to .

USER

3. Press .  displays.

TARE

4. Press F to scroll to .

USER

21
 5. Press . The current setting is displayed.
TARE

6. Press F to toggle between  or .

USER

7. When desired value is displayed, press .  displays.

TARE

8. Press twice to save settings. displays briefly and exits setup.

ZERO

5.9 Filter
Changing the filter settings allows the scale to adjust to situations where there is a lot a movement in the structure.
If the reading is not stable, it can often be improved by increasing the filter setting. Settling time will be longer as
the filter setting is increased. However, the MSI-3460 employs algorithms that speed up large weight changes while
still controlling vibration even with high filter settings. Selections are ,  and .
1. Enter configuration mode. See Section 5.1 on page 17.  displays.

2. Press F to scroll to .

USER

3. Press .  displays.

TARE

4. Press F to scroll to .

USER

5. Press . The current setting is displayed.

TARE

6. Press F to scroll to desired setting.

USER

7. When desired value is displayed, press .  displays.

TARE

8. Press twice to save settings. displays briefly and exits setup.

ZERO

22 MSI-3460 Challenger 3 Crane Scale

6.0 Communications
The MSI-3460 can communicate with peripheral devices using RS-232, 802.15.4, or 802.11/b, g, n Wi-Fi. Only one
communication type can exist at a time. Due to the difficulty of dangling RS-232 cables from a hanging crane
scale, the RF options are more commonly used for gathering weight data.
The RS-232 port located on the right side of the MSI-3460 is useful for setup and calibration using a computer and
the ScaleCore Connect software available on the Rice Lake website.
For RF operation, the MSI-3460 uses an 802.15.4 transceiver to communicate between the MSI-8000 RF remote
display. 802.15.4 operates in the 2.4 GHz ISM band and does not require the end user to obtain a license. 802.15.4
can coexist with other 2.4 GHz systems if caution is taken to isolate antennas at least 10' (3 m) from the crane
scales and MSI-8000 Remote Display acts as the network coordinator. Also available is the 802.11 Wi-Fi option for
communicating directly to a standard RF access point.

6.1 Printer / Serial Output Setup

The RS-232 communications port is capable of outputting load data. All of the RF linked device weight modes are
available in user formatted form.
The communications port settings are independent of any print settings in connected displays/indicators. They
reside only in the MSI-3460.

Parameters Choices Description

  Listen – connects with an RF remote.

 Output Port – select output port for print

  Serial String – for use in printing, see Section 6.1.1 on page 23.


 Control – print mode selected, see Section 6.1.2 on page 24.


  Rate – output rate in seconds, 0 is the fastest possible setting.
Table 6-1. Print Parameters

6.1.1 Standard Print Strings

Commands that can be used to format gross, net and print formats are shown below.
Command Description
<T> Load data
<U> Units
<M> Load mode (lb/kg)
<CRLF> Carriage return line feed
<SP> Space
Table 6-2. Standard Print Strings Commands

1 Current load Fixed output length: 16. Leading zeros suppressed except for the least significant
digit (LSD).
<TTTTTTT><SP><UU><SP><MMMMM><CRLF>
2 Net load Fixed output length:16. Leading zeros suppressed except for the LSD.
<TTTTTTT><SP><UU><SP>NET><SP><SP><CRLF>
3 Gross load Fixed output length: 16. Leading zeros suppressed except for the LSD.
<TTTTTTT><SP><UU><SP>GROSS><CRLF>
4 Tare Weight Fixed output length:16. Leading zeros suppressed except for the LSD.
<TTTTTTT><SP><UU><SP>TARE><CRLF>
Table 6-3. Standard Print Strings

23
 5 Total Weight Fixed output length: 16. Leading zeros suppressed except for the LSD.
<TTTTTTT><SP><UU><SP>TTL><CRLF>
6 Number of Samples Fixed output length: 16. Leading zeros suppressed except for the LSD.
Totaled <SP><SP><SP><SP><SP><SP><SSSSSSS><SP><T-CNT>SP>CRLF>
7 Current Weight Mode Net, Gross, Peak, etc
<SP><MMMMM>CRLF>
8/9 Carriage Return/ Used to add a space between print records.
Line Feed <CRLF>
Table 6-3. Standard Print Strings (Continued)
Combinations of the standard print strings can be entered in the string number entry screen.
Example: To get a NET, GROSS, TARE printout with a space between records, enter 2349.
The ScaleCore Connect software can also be used for custom output strings. It can be downloaded from
www.ricelake.com.
The serial output is configured as 9600 baud, Xon/Xoff handshaking, no hardware handshaking, 1 stop bit, no
parity. Other baud rates are possible by special order only.

6.1.2 Control Modes

The user can select three control modes which are described in Table 6-4.
Mode Description
User
Printing is controlled by the operator using F . if set to print mode.
USER
If using a remote device, there may be a dedicated PRINT key (F-key 3) available.
Load One print occurs when a stable load is read. The scale must then return to near zero before another print will occur.
Other configurations of loads are available using the ScaleCore Connect software. It can be
Note downloaded from www.ricelake.com

Continuous The MSI-3460 will continously output the data at a rate specified in the rate parameter (up to 65,535 seconds).
Setting the interval to 0 will set an interval as fast as the system can go.
Off Printing is disabled. Power consumption is lower with the print off.
Table 6-4. Control Modes

6.1.3 Printer Output Setup

Use the following steps to set up the printer output.

1. Press and F at the same time.  is displayed.

TARE USER

2. Press .  is displayed.

TARE

3. Press . The current setting flashes.

TARE

4. Enter the number using F to scroll through numbers and to set number.
USER TARE

5. Press .  displays.

TARE

6. Press . The current setting flashes.

TARE

7. Use F to toggle between  and .

USER

8. When the desired setting is displayed, press .  displays.

TARE

24 MSI-3460 Challenger 3 Crane Scale

 9. Press to enter.
TARE

10. Enter the number using F to scroll through numbers and to set the string number desired.
USER TARE

11. When set, press again.  displays.

TARE

12. Press to enter. Current setting flashes.

TARE

13. Press F to scroll through the settings.

USER

14. When desired setting is displayed, press .  displays.

TARE

15. Press to enter.

TARE

16. Enter the number using F to scroll through numbers and to set number.
USER TARE

17. Press again.  displays.

TARE

18. Press twice to save settings. displays briefly and exits setup.
ZERO

Note When entering numbers, pressing will step back a digit for corrections.
ZERO

6.2 RF Network Setup

The MSI-3460 uses 802.15.4 transceivers to communicate with an MSI-8000 remote display.
The MSI-3460 uses three numbers to establish a piconet. A piconet is a network that is created using a wireless
connection. Table 6-5 lists out the elements used in setting up a piconet.
6.2.1 802.15.4 RF Network Setup
When equipped with the 802.15.4 option, the MSI-3460 can connect with an MSI-8000 Remote Display or another
supported device with an 802.15.4 Modem.
Parameters/
Choices Range Description
 On Enable RF – affects continuous mode only.
OFF
 0-254 ScaleCore ID – used to identify each ScaleCore device in a Piconet, must not be duplicated within the
same RF Channel
20-30
recommended When using the MSI-8000 as network coordinator, it is recommended to use a
Note number for the MSI-3460 from 0-3 if multiple units will be connected to the MSI-
8000. If a single MSI-3460 is used, then any number up to 254 is acceptable.
 12-23 RF Channel – establishes the base network that all interconnected devices must match, range 12-23
 0-99999 Network ID – a 64 bit number that all interconnected devices must match. The MSI-3460 limits this
number to a max of 5 digits in a range of 0-99999.
Do not use a small number here to help avoid other 802.15.4 networks that default
Note to a Network ID of 0 Range 0-99999
 ZBEE Connection Type – type of card being used
Other
 On --
OFF
Table 6-5. RF Menu Parameters

25
To enter the menu:

1. Press the and F keys at the same time.  displays.

TARE USER

Note  may flash momentarily before entering the communications menu.

2. Press F .  displays.
USER

3. Press .  displays.

TARE

4. Press F to scroll through parameters.

USER

5. Press to enter parameter. The current value flashes.

TARE

6. With parameter displayed, press to select. The currently selected parameter flashes.
TARE

7. Press F to scroll through settings.

USER

8. Press .  is displayed.

TARE

9. Press . The current ID flashes. If SCID is correct, skip to step 11.

TARE

10. Enter the ID using F to scroll through numbers and to set number.
USER TARE

11. When ID is set, press again.  displays.

TARE

12. Press . The current channel flashes. If the channel number is correct skip to step 14.
TARE

13. Enter the channel using F to scroll through numbers and to set number.
USER TARE

14. When channel is set, press again.  displays.

TARE

15. Press . The current net ID flashes. If the net ID is correct, skip to step 16
TARE

16. Enter the network id using F to scroll through numbers and to set number.
USER TARE

17. When the Net ID is set, press again.  displays.

TARE

18. Press twice to save and exit to weighing mode.

ZERO

Note When entering numbers, pressing will step back a digit for corrections.
ZERO

26 MSI-3460 Challenger 3 Crane Scale

6.2.2 FCC Statement (for 802.15.4 Option)
Contains FCC ID: OUR-XBEEPRO
The enclosed device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
(i.) this device may not cause harmful interference and (ii.) this device must accept any interference received,
including interference that may cause undesired operation.
6.2.3 International RF CERTS (For 802.15.4 OPTION)
Canada Radio Cert. No.: IC: 4214A-XBEEPRO
Australia & New Zealand: AS4268:3000
Japan: Certificate of Radio Equipment in Japan No.: 08215111/AA/02
Europe and much of Asia:
This product is compliant with the following standards and/or other normative documents:
Safety (article 3.1A) EN60950-1:2001
EMC (article 3.1b) ETSI EN 301 489-17 v1.2.1 (2002-08)
Spectrum (article 3.2) ETSI EN 300 328 v1.7.1 (2006-10)

27
7.0 Maintenance and Troubleshooting
7.1 Troubleshooting
Problem Possible Cause Solution
Discharged battery Recharge, allow at least four hours charge
Display is blank when Defective battery Replace
POWER
pressed Corroded battery or battery contacts Clean contacts
Defective switch or circuit board Requires authorized service
Display does not function properly Improperly updated software. Reinstall software
or front panel keys do not function Faulty circuit board Requires authorized service
normally or scale will not turn off Loose connectors Requires authorized service
Scale does not respond to weight Out of calibration Calibrate
changes Faulty load cell Replace
Load cell connector Check connector and wires
Display over ranges below 100% Tared weight is added to load to determine Return to gross weight mode
capacity overload point
Zero requires adjustment Rezero the scale
Too much weight has been zeroed Rezero the scale
Display Drifts AZM (Auto0) is turned off Turn AZM on
Rapid temperature changes such as moving Wait until the scale temperature has
the scale from indoors to outdoors stabalized
Displayed weight shows large error Scale not zeroed before load is lifted Zero the scale with no load attached
lb/kg units causing confusion Select proper units
Requires recalibration Recalibrate
Display reading not stable Excessive vibration in crane system Increase filtering or increase d in cal
Excessive side loading Improve load train symmetry
Load cell faulty Check LC connections
Display toggles between Error Weight exceeds capacity Reduce weight immediately
and Load Faulty load cell or wiring Check LC and LC wiring
Display toggles between Error A/D is saturated negative Check LC and LC wiring
and A2DLo
Display toggles between Error A key is stuck or is being held down Check switches for damage
and buttn Ensure that a remote is not transmitting
continuously
RF remote does not work Units not mated See Setting the Transmitter (Section 5.1.3)
and Receiver (Section 5.1.4) address
procedures
Some RF remote keys do not work Keys were not enabled during the setup Enable keys by running the transmitter and
but the ACK light blinks process receiver address procedures
Lo Batt is blinking Battery is low Recharge battery
Unit turns on, then immediately off Battery is low Recharge battery
Weight will not zero System not stable Wait for motion light to turn off
Increase filtering for more stability
Zero out of range LFT units have limited zero range. Reduce
the weight or use tare instead
Weight will not tare or total System is not stable Wait for motion light to turn off, or if in a
mechanically noisy crane, increase the
filtering or reduce the size of the scale
increment d. The motion window can also be
increased. Contact RLWSif there is a
problem getting the MSI-3460 to zero, tare,
or total due to stability issues
Setpoint lights blink Setpoint is enabled and the trigger point has Disable setpoints if they are not needed
been reached
Manual total does not work A function key is not set to Total Set up Func1 or Func2 for Total
Weight must be stable Increase filtering for more stability
Table 7-1. Troubleshooting

28 MSI-3460 Challenger 3 Crane Scale

 Problem Possible Cause Solution
Auto total does not work Weight must be stable Wait for the motion light to go out, or
increase filtering for more stability
Weight thresholds not reached Weight thresholds must exceed 1% of
capacity for autototal to work. Then it must
drop below 0.5% of capacity for additional
weighments to register.
Table 7-1. Troubleshooting (Continued)

7.2 Service Counters

Only a MSI factory representative can reset the service counters, as these are important safety warning
WARNING features. Depending on the circumstances, a thorough load train inspection might be necessary to ensure
user safety.
Reference MSI’s “Crane Scale Safety and Periodic Maintenance manual” (Pub. 243-08-94D) for proper loading techniques
to improve the safety and longevity of your MSI-3460 crane scale. This publication is available at www.msiscales.com and
is included in the CD shipped with your crane scale.
The MSI-3460 maintains two service counters for safety.
• The first counter counts the number of times the scale has been overloaded.
• The second counter counts lifts above 25% of capacity.
These counters serve to warn the user to inspect the load train after a number of overloads, also when there is a
chance of fatigue failure. The power up routine will be interrupted when the lift counter exceeds 16383 lifts or the
overload counter exceeds 1023 overloads. If the screen displays LFCNT when unit is powered on:

1. Press to display the 25% lift counter.

TARE

2. Press again to see the overload lift counter.

TARE

3. Press to acknowledge the warning and return to standard scale operation.

ZERO

Note The power up warning message won't appear again for another 16383 lifts (or 1023 overloads).

To access the service counters:

4. Program F to be TEST. See Section 4.1 on page 10.

USER

5. Press F .
USER

6. Within two seconds of pressing F , press . The display flashes  (for Lift Counter)
USER TARE
followed by the number of times the weight has exceeded 25% of capacity.

Note Press to step through the service counters.

TARE

7. Press F . The display flashes  (for Overload Counter) followed by the number of times the
USER
weight has exceeded capacity.

8. Press F . The display flashes C-Cal followed by the C-Cal value.

USER

9. Press F . Returns to standard weighing mode.

USER

29
7.3 Software Update
For use with ScaleCore3 Printed Circuit Assembly (Circuit Board)
Equipment Requirements:
• PC with terminal program
• Interface Cable PN: 503230-0001 (10') or -0002 (5')
Updating Process
1. Connect interface cable to P2, as shown.

Figure 7-1. Connecting Interface Cable

2. Power on the scale.

3. Open the terminal program.

Figure 7-2. Serial Port Setup

4. Configure to the following:

•Baud Rate: 38400
•Data Bits: 8
•Parity: None
•Stop Bits: 1
•Flow Control: XON/XOFF
5. Type: {00FF09=0199}, then press Enter. This command accesses the boot-loader program within the
SCALECORE. bLOAd displays on the MSI-3460 and the Scalecore Boot Loader menu appears on the
terminal screen.

30 MSI-3460 Challenger 3 Crane Scale

 MSI-3460 Display Scalecore Boot Loader

Figure 7-3. Access Bootloader From Scalecore

6. Type u to download and program the application code. The boot loader program prompts to send the file.
7. Select the file, then send. Wait for a complete file transfer.

Figure 7-4. Send File

When complete, the boot loader menu appears on terminal screen.

Figure 7-5. Bootloader Menu

8. Verify the Application Code Version, type q to query app code info.
•App Code Version: 03b03

Note Contact Rice Lake Weighing Systems for the current version.

Figure 7-6. Query App Code Info

31
 9. Type g to execute the application code, the MSI-3460 display will return to normal weighing mode.

Figure 7-7. Normal Weighing Mode

7.4 MSI-3460 Challenger 3 Dimensions

B 12.7 in (322mm)

EYENUT
C
OPENING
Measurement Systems International Seattle, Washington U.S.A.

SET 1 2 3 ACK RF
POINTS

MOTIO

LO

6.0 in
CAL

A kg
PEAK NE GROSS TOTAL

lb
X1000

(152mm)
F
POWER ZERO TARE USER
Model
MSI-3460

D 15,000 lb (7,000 kg)

F E Note unit comes standard
with 12 ton top

9.0 in (228mm)
FRONT VIEW SIDE VIEW
Approximate
Capacity Resolution A B C D E F Shipping
Weight
250 lb 0.1 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
125 kg .05 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
500 lb 0.2 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
250 kg 0.1 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
1,000 lb 0.5 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
500 kg 0.2 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
2,000 lb 1.0 lb 11.94 in 2.0 in 2.45 in 1.63 in 1.14 in 1.16 in 22 lb
1,000 kg 0.5 kg 303 mm 51 mm 62 mm 41 mm 29 mm 29 mm 10 kg
5,000 lb 2.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
2,500 kg 1.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg
10,000 lb 5.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
5,000 kg 2.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg
15,000 lb 5.0 lb 16.67 in 2.45 in 3.40 in 2.5 in 1.81 in 1.61 in 39 lb
7, 500 kg 2.0 kg 423 mm 62 mm 86 mm 64 mm 46 mm 41 mm 18 kg
Table 7-2. MSI-3460 Challenger 3 Dimensions

32 MSI-3460 Challenger 3 Crane Scale

7.5 Specifications
Accuracy ±(0.1% +1d). d equals one displayable increment.
Resolution Standard displayed resolution: 2500-3750 d. Resolutions to 10000 d (non LFT units only) are possible.
Internal A/D resolution 24 bits.
Standard Capacities lb – 250, 500, 1000, 2000, 5000, 10,000, 15,000
kg – 125, 250, 500, 1000, 2500, 5000, 7500
Power Battery operated, 6V rechargeable sealed-lead acid battery pack (standard Challenger Charger) Typically 50
hours of battery life with automatic sleep mode and automatic power off.
Display Five-digit, large 1.5 in (38 mm) numeric red GaAIAs Light Emitting Diode (LED)
Operating Temp -40°F to +122°F (-40°C to +50°C), LFT range - 10°F to +104°F (10°C to +40°C)
Operating Time 50 hours typical/100 hours max. (depends on operating mode)
Enclosure NEMA Type 4/IP65 powder coated anodized cast aluminum
Load Cell Standard 350 Ω Bridge, S-Beam
User Programmable multifunction button for use as 
Test, Total, Unit, Peak, Net/Gross, View Total, Learn (for RF Remote Control), Hi-Res
CAL Front panel calibration switch (located behind wire sealable screw) initiates full digital calibration procedure.
Auto Zero Standard, can be disabled internally
Maintenance
Auto-Off Mode Prolongs battery life by turning POWER off after 15, 30, 45 or 60 minutes (operator determined) of no scale
activity.
Auto-Sleep Mode Prolongs battery life by dimming LED display after 5, 15, or 30 minutes of no activity.
Units kg, lb (other units available with custom calibrations)
Filtering Selectable: OFF, Low (LO), Medium (HI-1), High (HI-2)
Totalization Standard: Press button or automatic; TOTAL weight up to 99999 X 1000 kg or lb.
Peak Uses unfiltered faster reading of A/D, (>220 readings per second)
Setpoints Three internal standard setpoints and three ultra bright LEDs on front panel.
Service Counter Two independent 32 bit registers; register 1 updated each time weight exceeds 25% of capacity; register 2
updated each time weight exceeds overload; when register 1 exceeds 16383 or register 2 exceeds 1023,
display reads Cnt for load cell counter; Test function shows the two readings in order.
Construction All of these features are housed in a single, low-profile, cast aluminum housing consisting of three sections:
The front of the scale houses the display, controls and all electronics.
The center section contains the load cell, lifting eye and hook.
The rear of the scale features a quick-access battery compartment.
Options Wireless Remote Controller
50 (15 m) typical range Light-of-Sight. Uses 418 MHz (USA) hand-held transmitter.
802.15.4 RF Modem for connectivity with MSI-8000 RF Remote Display
Integral 802.15.4 RF Modem for connectivity to Optional MSI-8000 RF Remote Display.
MSI-8000 RF Remote Display
100 (30 m) typical range line of sight. Uses 802.15.4, 2.4 GHz transceiver

The MSI-3460 scale has a safe mechanical overload of 200%, and an ultimate overload of 500%.
WARNING Overloads greater than 500% may result in structural failure and dropped loads. Dropped loads may
cause serious personal injury or death.

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34 MSI-3460 Challenger 3 Crane Scale
 © Rice Lake Weighing Systems Specifications subject to change without notice.
Rice Lake Weighing Systems is an ISO 9001 registered company.

230 W. Coleman St. • Rice Lake, WI 54868 • USA

U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319
www.ricelake.com
September 9, 2016 PN 152161 Rev E