DCMT - Amin Manual
DCMT - Amin Manual
DCMT - Amin Manual
LABORATORY MANUAL
ELECTRICAL ENGINEERING DEPARTMENT
List of Practical’s
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EXPERIMENT:-01
1. Field system
2. Armature Core
3. Armature Winding
4. Commutator
5. Carbon Brushes
1. Field System:
The function of the field system is to produce uniform magnetic field within which
the armature rotates. It consists of a number of salient poles (of course, even
number) bolted to the inside of circular frame (generally called yoke). The yoke is
usually made of solid cast steel whereas the pole pieces are composed of stacked
laminations. Field coils are mounted on the poles and carry the dc exciting current.
The field coils are connected in such a way that adjacent poles have opposite
polarity.
The m.m.f. developed by the field coils produces a magnetic flux that passes
through the pole pieces, the air gap, the armature and the frame Practical d.c.
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machines have air gaps ranging from 0.5 mm to 1.5 mm. Since armature and field
systems are composed of materials that have high permeability, most of the m.m.f.
of field coils is required to set up flux in the airgap. By reducing the length of air
gap, we can reduce the size of field coils (i.e. number of turns).
2. Armature Core:
The armature core is keyed to the machine shaft and rotates between the field poles.
It consists of slotted soft-iron laminations (about 0.4 to 0.6 mm thick) that are
stacked to form a cylindrical core as shown in Fig.
The laminations are individually coated with a thin insulating film so that they do
not come in electrical contact with each other. The purpose of laminating the core is
to reduce the eddy current loss. The laminations are slotted to accommodate and
provide mechanical security to the armature winding and to give shorter air gap for
the flux to cross between the pole face and the armature “teeth”.
3. Armature Winding:
The slots of the armature core hold insulated conductors that are connected in a
suitable manner. This is known as armature winding. This is the winding in which
“working” e.m.f. is induced. The armature conductors are connected in series-
parallel; the conductors being connected in series so as to increase the voltage and in
parallel paths so as to increase the current. The armature winding of a d.c. machine
is a closed-circuit winding; the conductors being connected in a symmetrical manner
forming a closed loop or series of closed loops.
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4. Commutator:
A commutator is a mechanical rectifier which converts the alternating voltage
generated in the armature winding into direct voltage across the brushes. The
commutator is made of copper segments insulated from each other by mica sheets
and mounted on the shaft of the machine (See Fig). The armature conductors are
soldered to the commutator segments in a suitable manner to give rise to the
armature winding. Great care is taken in building the commutator because any
eccentricity will cause the brushes to bounce, producing unacceptable sparking. The
sparks may burn the brushes and overheat and carbonise the commutator.
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5. Carbon Brushes:
The purpose of brushes is to ensure electrical connections between the rotating
commutator and stationary external load circuit. The brushes are made of carbon
and rest on the commutator. The brush pressure is adjusted by means of adjustable
springs (See Fig). If the brush pressure is very large, the friction produces heating of
the commutator and the brushes. On the other hand, if it is too weak, the imperfect
contact with the commutator may produce sparking.
Multipole machines have as many brushes as they have poles. For example, a
4-pole machine has 4 brushes. As we go round the commutator, the successive
brushes have positive and negative polarities. Brushes having the same polarity are
connected together so that we have two terminals viz., the +ve terminal and the -ve
terminal.
Conclusion:
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EXPERIMENT:- 02
APPARATUS REQUIRED:
PRECAUTIONS:
The field rheostat of motor should be in minimum resistance position at the time of
starting and stopping of the machine.
The field rheostat of generator should be in maximum resistance position at the time
of starting and stopping of the machine.
DPST-1 should be kept open during starting and stopping of the machine
Observation Table:
Armature
Field Current
S.No. Voltage
If (Amps)
Eo (Volts)
1.
2.
3.
4.
5.
6.
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Model Graph:
Procidure:
Connections are made as per the circuit diagram.
After checking minimum position of motor field rheostat, maximum position of
generator field rheostat, DPST switch is closed and starting resistance is gradually
removed.
By adjusting the field rheostat, the motor is brought to its rated speed.
Voltmeter and ammeter readings are taken when the SPST switch is kept open.
After closing the DSPST switch, by varying the generator field rheostat, voltmeter
and ammeter readings are taken.
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After bringing the generator rheostat to maximum position, field rheostat of motor
to minimum position, both DPST-1 and DPST switch is opened.
Conclusion:
Viva Questions:
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EXPERIMENT:- 03
Apparatus Required:
(0-2)A MC 1
1 Ammeter
(0-20) A MC 1
2 Voltmeter (0-300)V MC 1
Formulae:
Eg = V + Ia Ra (Volts)
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Ia = IL + If (Amps)
Precautions:
Observation Table:
Armature
Voltage Current
S.No. Resistance
V (Volts) I (Amps)
Ra (Ohms)
1.
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Observation Table:
Field
Load Terminal
Current Ia = IL +If Eg =V + Ia Ra
S.No. Current Voltage
If (Amps) (Volts)
IL (Amps) (V) Volts
(Amps)
1.
2.
3.
4.
5.
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Model Graph:
Conclusion:
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EXPERIMENT:-04
Apparatus:
(0-2)A MC 1
1 Ammeter
(0-20) A MC 1
2 Voltmeter (0-300)V MC 1
Theory:
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In a series generator, the field winding and armature are connected in series. The
load is
also connected in series with the armature and series field. Thus, IL=Ia=Ise
E=VL+Ia(Ra+Rse)
When operating as series generator, there are two fluxes in the machine air gap. One
due to the field and another due to the armature. The induced emf in the armature is
due to the net flux in the air gap. Thus, the relationship between the induced emf,
the armature current is called the internal characteristic. (after considering the
armature reaction) External Characteristics (VL~IL): The graph between VL and IL
is called External Characteristic. This is a raising characteristic. In a series
generator, if the total resistance of the circuit (sum of armature, field and load
resistance) is more than the critical field resistance, then the emf build up process
shall not begin. The net induced emf in the armature, supplies the voltage drop
across the armature and fields resistances and also the load. So, the actual generated
emf can be written as Eg=voltage drop across the armature and field+ voltage across
the external load.
Eg=Ia(Ra+Rse)+VL
Procedure:
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8. Do not exceed the armature current more than the rated value of the motor or
generator.
9. Remove the loads gradually and Switch OFF the power supply.
10.Maintain the motor (Prime Mover) RPM at a constant value during the
experiment.
Observations:
DC Series Generator
Voltage
Terminal Load Armature
Sr. across Induced EMF
Voltage Current Drop
No. Series Field Ea=Vt+Vse+Va
Vt (IL) Va=Ia.Ra
Vse
1.
2.
3.
4.
5.
6.
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Graphs:
Model Graphs:
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Conclusion:
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EXPERIMENT:-05
Apparatus Required:
1 Ammeter (0-20) A MC 2
2 Voltmeter (0-300)V MC 1
Loading
4 5KW, 230V - 1
Rheostat
Precautions:
PROCEDURE
Observation Table:
Cumulative Differential
Sl. No.
IL (A) VL (V) IL (A) VL (V)
1.
2.
3.
4.
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5.
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Model Graph:
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Conclusion:
EXPERIMENT:-06
Necessity of Starters:
Where V is the supply voltage, E is the back EMF and R is the armature resistance.
When the motor is at rest, there is, as yet, obviously to back the EMF developed in
the armature. If, now full supply voltage is developed across the stationary armature,
it will draw a very large amount of current since the armature resistance is relatively
small. Consider the case of a 44v, 5HP (373 Kw) motor having a cold armature
resistance of 0.25Ω and a full load current of 50A. If this motor is started from the
line directly, it will draw a starting current of 400/0..25=1760A which is
1760/50=35.2 times its full load current. This excessive current will blow out the
fuses and prior to that, it will damage the commutator and brushes. To avoid this
happening a resistance is introduced in series with the armature (for the duration of
starting period only, say 5 to 10 seconds) which limits the starting current to a safe
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value. The starting resistance is gradually cut out as the motor gains speed and
develops the back emf which then regulates the speed.
Very small motor may, however be started from rest by connecting them directly to
the supply lines. It does not result in any harm to the motor for the following
reasons:
1. Such motors have a relatively high armature resistance than large motors; hence
their starting is not so high.
2. Being small, they have low moment of inertia, hence they speed up quickly
3. The momentary large starting current taken by them is not sufficient to produce a
large disturbance in the voltage regulation of the supply lines.
In fig. is shown the resistance R used for starting a shunt motor. It will be seen that
the starting resistance R is in series with the armature and does not with the motor as
a whole.
The field winding is connected directly across the lines. Hence shunt field current is
independent of the resistance R. If R were introduced in the motor circuit, then Ish
will be small at the start hence starting torque Tst would be small and there would
be some difficulty in starting a motor.
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The internal wiring for such a starter is shown if the fig2 and it is seen that
basically the connections are the same as in the fig1 except for the additional
protective devices used here. The three terminals of the starting box are marked as A,
B, C. One line is directly connected to one armature terminal and one field terminal
which are tied together. The other line is connected to point A which is further
connected to the starting arm L, through the over–current(or over load) release M.
To start the motor, the main switch is first closed and then the starting arm is
slowly moved to the right. As soon as the arm makes contact with stud no.1, the
field circuit is directly connected across the line and at the same time full starting
resistance RS is placed in series with the armature. The starting current drawn by the
armature=V/(RA+RS) where RS is the starting resistance. As the arm is further
moved, the starting resistance is gradually cut out till, when the arm reaches the
running position, the resistance is all cut out. The arm moved over the various studs
against a strong spring which tends to restore it to OFF position. There is a soft iron
piece S attached and held by an electromagnet E energized by the shunt current. It is
variously known as “HOLD-ON” coil, LOW-VOLTAGE (or NO-VOLTAGE)
realize.
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It will be seen that as the arm is moved from stud 1 to the last stud, the field
current has to travel back through that portion of the starting resistance that has been
cut out of the armature circuit. This results in slight decrease of shunt current. But as
the value of starting resistance is very small as compared to shunt field resistance,
this slight decrease in I is negligible. This defect can, however, be remedied by
using a brass are which is connected to stud no.1 fig3.
The normal function of HOLD-ON coil is to hold the arm in the full running
position when the motor is in running position. But, in case of failure or
disconnecting of the supply or break in the field circuit, it is de-energized thereby
releasing the arm which is pulled back by the spring to the OFF position. This
prevents the stationary armature from being put across the lines again when the
supply when the supply is restored after temporary shutdown. This would have
happened if the arm were left in the full null position. One great advantage of
connecting the HOLD-ON coil in series with the shunt field is that, should the field
circuit become open, the starting arm immediately springs back to the OFF position
thereby preventing the motor from running away.
The over-current release consists of electromagnet connected in the supply
line. If the motor becomes over-loaded beyond a certain predetermined value, then
D is lifted and short-circuits the electromagnet. Hence, the arm is released and
returns to OFF position.
The form of over-load protection described above is becoming obsolete,
because it cannot be made either as accurate or as reliable as a separate well-
designed circuit breaker with a suitable time element attachment. Many a times a
separate magnetic contractor with an overload relay is also used.
Often the motors are protected by thermal overload relays in which a
bimetallic strip is heated by the motor is itself heating up. Above a certain
temperature, this relay trips and opens the line contractor thereby isolating the motor
from the supply. It is desired to control the speed the motor in addition, then a field
rheostat is connected in the field circuit as shown in the fig2.the motor speed can be
increased by weakening the flux (N α 1/ø 1)Obviously ,there is a limit to the speed
increase obtained in this way, although speed ranges of three or four are
Possible. If too much resistance is ‘cut-in’ by the field rheostat, then field current is
reduced very much so that it is unable to create enough electromagnetic pull to
overcome the spring tension. Hence, the arm is pulled back to OFF position. It is
this undesirable feature of a three-point starter which it makes it unsuitable for use
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with variable speed motors. This has resulted in wide range application of four point
starters.
2. Four Point Starters:
Such a starter with its internal winding is shown connected to a long –shunt
compound motor in fig4.when compared to the three-point starter, it will be noticed
that one important change has been made i.e., the HOLD-ON coil has been taken
out of the shunt field and has been connected directly across the line through a
protecting resistance as shown. When the arm touches stud no.1, then the line
current divides into three parts:
(i)One part passes through starting resistance Rs, series field and motor armature.
(ii)The second part passes through the shunt field and its field rheostat Rh
(iii)The third part passed through the HOLD-ON coil and current protecting
resistance R.
It should be particularly noted that with this arrangement any change of
current in the shunt field circuit does not at all affect the current passing through the
HOLD-ON coil because the two circuits are independent of each other. It means that
the electromagnetic pull exerted by the HOLD-ON coil will always be sufficient and
will prevent the spring from restoring the starting arm to OFF position no matter
how the field rheostat or regulator is adjusted.
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Conclusion:
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EXPERIMENT:-07
Apparatus Required:
Name of the
Sl.No. Range Type Quantity
Apparatus
1. Ammeter (0 -10A) MC 1
2. Ammeter (0 - 2 A) MC 1
3. Voltmeter (0 - 300 V) MC 1
Precaution:
FORMULAE:
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Observation Table:
AS MOTOR:
Load Current IL = _____ Amps (Assume 15%, 25%, 50%, 75% of rated
current)
AS GENERATOR:
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EFFICIENCY:
Output Power
η= Input Power ×100
Calculation Table:
For Motor
Load
Voltage Ia=IL+If Ia2 Total Input Output Efficiency
S. N.
(volts) Current (A) Ra Loss Power Power
%η
IL(A) (watts) (watts) (watts)
For Generator:
Conclusion:
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EXPERIMENT:-08
AIM: To perform Speed Control Test on DC Shunt Motor for obtaining the
characteristic curve and speed control of DC shunt motor by
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Apparatus Required:
1 Ammeter (0-20) A MC 1
2 Voltmeter (0-300) V MC 1
Precautions:
12.Field Rheostat should be kept in the minimum resistance position at the time
of starting and stopping the motor.
13.Armature Rheostat should be kept in the maximum resistance position at the
time of starting and stopping the motor.
Procedure:
1. Field current is fixed to various values and for each fixed value, by varying the
armature rheostat, speed is noted for various voltages across the armature.
1. Armature voltage is fixed to various values and for each fixed value, by Adjusting
the field rheostat, speed is noted for various field currents.
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Observation Table:
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Model Graph:
Conclusion:
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EXPERIMENT:-09
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AIM: To perform Open Circuit test and Short Circuit Test on 1 phase Transformer
for predetermine the efficiency and regulation of a transformer and to draw
equivalent circuit.
Apparatus Required:
(0-2)A MI 1
1 Ammeter
(0-5) A MI 1
2 Voltmeter (0-150)V MI 2
Connecting
4 2.5sq.mm Copper Few
Wires
Precautions:
1. Auto Transformer should be in minimum voltage position at the time of closing &
opening DPST Switch.
Procedure:
Equivalent Circuit:
Observation Table:
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Formulae:
Wo
cos ∅ 0= Vo Io
−1 Wo
∅ 0=cos Vo Io
Iω = Io cosω 0 (Amps)
Iμ = Io sin ωo (Amps)
v0 WSC
Ro= Iω Ω , Ro 2= 2
Ω , Xo= V 0 Ω
ISC Iμ
Vsc
Zo2= Isc Ω ,Xo2 = ( Zo2 - Ro22)1/2
R 02
Ro 1= 2 Ω , Xo 1=( X 02)/K 2 Ω, K= V2/V1 =2
K
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Percentage Regulation:
( X )× Isc ( Ro2 cos ø ± Xo2 sinø)× 100
%Reg.= ×( X )× KVA rating × 1000× cosø
v2
Where X is the load and it is 1 for full load, ½ for half load, ¾ load, ¼ load etc.. and
the power factor is, up to, 0.8 p.f lag and 0.8 p.f lead
Conclusion:
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EXPERIMENT:-10
APPARATUS REQUIRED:-
Name of the
Sl. No. Range Type Quantity
apparatus
1. Ammeter (0 -10A) MI 1
2. Ammeter (0 - 20A) MI 1
3. Voltmeter (0 - 300V) MI 1
4. Voltmeter (0 -150V) MI 1
5. Voltmeter 150 V/20 A, UPF - 1
6. Voltmeter 300 V / 10 A, UPF - 1
Precaution
All the switches are kept open initially.
The auto transformer is kept at minimum potential position at time of starting
and stopping the experiment.
Procedure
The connections are given as per the circuit diagram.
The DPST switch is closed.
The terminal (secondary) voltage of the transformer is adjusted to the rated
value by varying the auto transformer.
The initial readings of all the meters are noted.
The load is applied in steps.
At each step of loading all the meters readings are noted.
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The procedure is repeated till ammeter reads rated current of the secondary
side.
Model Graph:
Calculation Formula:
Efficiency ɳ = (W2 / W1)
% Regulations = (VNL – VL) / VNL x 100
Observation Table:
VNL = ----------- Volts
Efficiency
Sl. Primary readings Regulation
Secondary readings in %
No. in %
W1 V1 I1 W2 V2 I2
1
2
3
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4
5
Conclusion:
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EXPERIMENT:-11
Apparatus:
Theory:
Parallel operation of transformers is used for load sharing. The transformers are
Connected in parallel on both primary and secondary side. Following conditions to
be
Satisfied during the parallel operation of transformers
Same polarities should be connected.
The two transformers should have same voltage ratio.
The percentage impedance should be same.
There should be no circulating current.
Procedure:
Observation Table:
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S.NO. I1 W1 I2 W2 IL=I1+I2
WL=W1+W2
(Amps) (Watts) (Amps) (Watts) (Amps)
(Watts)
1.
2.
3.
Precautions:
Transformers should be connected in such a way that they have same polarity.
All connections should be neat and tight.
Connecting leads should be perfectly insulated.
Discussion:
The two transformers connected in parallel share the load equally. The total load current
is distributed on two transformers accordingly.
I1+I2 = I l
The total wattmeter readings are distributed on two wattmeters accordingly.
W1+W2 = WL
Conclusion:
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LAB MANUAL: DCMT (2130904)
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LAB MANUAL: DCMT (2130904)
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