Lenovo G500 Service Manual
Lenovo G500 Service Manual
Lenovo G500 Service Manual
G505/G410/G510
Hardware
Maintenance
Manual
Note:
Before using this information and the product it supports, be sure to read the general information
under “Notices” on page 103.
Lenovo G400/G500/G405/G505/G410/
G510 .............................................................28
Specifications ..................................................... 28
Status indicators ................................................ 31
Fn key combinations ......................................... 33
iii
About this manual
This manual contains service and reference information for the following
Lenovo product:
G400/G500/G405/G505/G410/G510
Use this manual to troubleshoot problems.
The manual is divided into the following sections:
• The common sections provide general information, guidelines, and safety
information required for servicing computers.
• The product-specific section includes service, reference, and product-specific
parts information.
Important:
This manual is intended only for trained servicers who are familiar with
Lenovo products. Use this manual to troubleshoot problems effectively.
Before servicing a Lenovo product, make sure to read all the information
under “Safety information” on page 1 and “Important service information”
on page 16.
iv
Safety information
Safety information
This chapter presents the following safety information that you need to get
familiar with before you service a Lenovo computer:
• “General safety” on page 2
• “Electrical safety” on page 3
• “Safety inspection guide” on page 5
• “Handling devices that are sensitive to electrostatic discharge” on page 6
• “Grounding requirements” on page 6
• “Safety notices: multilingual translations” on page 7
• “Laser compliance statement” on page 14
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General safety
2
Safety information
Electrical safety
Important:
Use only approved tools and test equipments. Some hand tools have
handles covered with a soft material that does not insulate you when
working with live electrical currents.
Many customers have rubber floor mats near their machines that contain
small conductive fibers to decrease electrostatic discharges. Do not use such
kind of mat to protect yourself from electrical shock.
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• Always look carefully for possible hazards in your work area. Examples of
these hazards are moist floors, nongrounded power extension cables, power
surges, and missing safety grounds.
• Do not touch live electrical circuits with the reflective surface of a plastic
dental mirror. The surface is conductive; such touching can cause personal
injury and machine damage.
• Do not service the following parts with the power on when they are removed
from their normal operating places in a machine:
– Power supply units
– Pumps
– Blowers and fans
– Motor generators
and similar units. (This practice ensures correct grounding of the units.)
• If an electrical accident occurs:
– Use caution: do not become a victim yourself.
– Switch off the power.
– Send the victim to get medical aid.
4
Safety information
If any unsafe conditions are present, you must determine how serious the
apparent hazard could be and whether you can continue without first correcting
the problem.
To determine whether there are any potential unsafe conditions, use the
following checklist at the beginning of every service task. Begin the checks with
the power off, and the power cord disconnected.
Checklist:
1. Check exterior covers for damage (loose, broken, or sharp edges).
2. Turn off the computer. Disconnect the power cord.
3. Check the power cord for:
a. A third-wire ground connector in good condition. Use a meter to measure
third-wire ground continuity for 0.1 ohm or less between the external
ground pin and the frame ground.
b. The power cord should be the type specified in the parts list.
c. Insulation must not be frayed or worn.
4. Check for cracked or bulging batteries.
5. Remove the cover.
6. Check for any obvious non-Lenovo alterations. Use good judgment as to the
safety of any non-Lenovo alterations.
7. Check inside the unit for any obvious unsafe conditions, such as metal filings,
contamination, water or other liquids, or signs of fire or smoke damage.
8. Check for worn, frayed, or pinched cables.
9. Check that the power-supply cover fasteners (screws or rivets) have not been
removed or tampered with.
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Notes:
1. Use product-specific ESD procedures when they exceed the
requirements noted here.
2. Make sure that the ESD protective devices you use have been certified
(ISO 9000) as fully effective.
Notes:
The use of a grounding system to guard against ESD damage is desirable but
not necessary.
– Attach the ESD ground clip to any frame ground, ground braid, or green-
wire ground.
– When working on a double-insulated or battery-operated system, use an
ESD common ground or reference point. You can use coax or connector-
outside shells on these systems.
– Use the round ground prong of the ac plug on ac-operated computers.
Grounding requirements
Electrical grounding of the computer is required for operator safety and correct
system function. Proper grounding of the electrical outlet can be verified by a
certified electrician.
6
Safety information
The safety notices in this section are provided in English, French, German,
Hebrew, Italian, Japanese, and Spanish.
Safety notice 1
Before the computer is powered on after FRU replacement, make sure all
screws, springs, and other small parts are in place and are not left loose
inside the computer. Verify this by shaking the computer and listening for
rattling sounds. Metallic parts or metal flakes can cause electrical shorts.
Avant de remettre l’ordinateur sous tension après remplacement d’une unité
en clientèle, vérifiez que tous les ressorts, vis et autres pièces sont bien en
place et bien fixées. Pour ce faire, secouez l’unité et assurez-vous qu’aucun
bruit suspect ne se produit. Des pièces métalliques ou des copeaux de métal
pourraient causer un court-circuit.
Bevor nach einem FRU-Austausch der Computer wieder angeschlossen
wird, muß sichergestellt werden, daß keine Schrauben, Federn oder andere
Kleinteile fehlen oder im Gehäuse vergessen wurden. Der Computer muß
geschüttelt und auf Klappergeräusche geprüft werden. Metallteile oder-
splitter können Kurzschlüsse erzeugen.
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Safety notice 2
DANGER
Some standby batteries contain a small amount of nickel and cadmium. Do
not disassemble a standby battery, recharge it, throw it into fire or water, or
short-circuit it. Dispose of the battery as required by local ordinances or
regulations. Use only the battery in the appropriate parts listing. Use of an
incorrect battery can result in ignition or explosion of the battery.
Certaines batteries de secours contiennent du nickel et du cadmium. Ne les
démontez pas, ne les rechargez pas, ne les exposez ni au feu ni à l’eau. Ne
les mettez pas en court-circuit. Pour les mettre au rebut, conformez-vous à
la réglementation en vigueur. Lorsque vous remplacez la pile de sauvegarde
ou celle de l’horloge temps réel, veillez à n’utiliser que les modèles cités dans
la liste de pièces détachées adéquate. Une batterie ou une pile inappropriée
risque de prendre feu ou d’exploser.
Die Bereitschaftsbatterie, die sich unter dem Diskettenlaufwerk befindet,
kann geringe Mengen Nickel und Cadmium enthalten. Sie darf nicht
zerlegt, wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser
ausgesetzt werden. Bei der Entsorgung die örtlichen Bestimmungen für
Sondermüll beachten. Beim Ersetzen der Bereitschafts-oder Systembatterie
nur Batterien des Typs verwenden, der in der Ersatzteilliste aufgeführt ist.
Der Einsatz falscher Batterien kann zu Entzündung oder Explosion führen.
8
Safety information
Safety notice 3
DANGER
The battery pack contains small amounts of nickel. Do not disassemble it,
throw it into fire or water, or short-circuit it. Dispose of the battery pack as
required by local ordinances or regulations. Use only the battery in the
appropriate parts listing when replacing the battery pack. Use of an
incorrect battery can result in ignition or explosion of the battery.
La batterie contient du nickel. Ne la démontez pas, ne l’exposez ni au feu ni
à l’eau. Ne la mettez pas en court-circuit. Pour la mettre au rebut,
conformez-vous à la réglementation en vigueur. Lorsque vous remplacez la
batterie, veillez à n’utiliser que les modèles cités dans la liste de pièces
détachées adéquate. En effet, une batterie inappropriée risque de prendre
feu ou d’exploser.
Akkus enthalten geringe Mengen von Nickel. Sie dürfen nicht zerlegt,
wiederaufgeladen, kurzgeschlossen, oder Feuer oder Wasser ausgesetzt
werden. Bei der Entsorgung die örtlichen Bestimmungen für Sondermüll
beachten. Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der
in der Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien kann zu
Entzündung oder Explosion führen.
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Safety notice 4
DANGER
The lithium battery can cause a fire, an explosion, or a severe burn. Do not
recharge it, remove its polarized connector, disassemble it, heat it above
100°C (212°F), incinerate it, or expose its cell contents to water. Dispose of
the battery as required by local ordinances or regulations. Use only the
battery in the appropriate parts listing. Use of an incorrect battery can result
in ignition or explosion of the battery.
La pile de sauvegarde contient du lithium. Elle présente des risques
d’incendie, d’explosion ou de brûlures graves. Ne la rechargez pas, ne
retirez pas son connecteur polarisé et ne la démontez pas. Ne l’exposez pas
à une temperature supérieure à 100°C, ne la faites pas brûler et n’en exposez
pas le contenu à l’eau. Mettez la pile au rebut conformément à la
réglementation en vigueur. Une pile inappropriée risque de prendre feu ou
d’exploser.
Die Systembatterie ist eine Lithiumbatterie. Sie kann sich entzünden,
explodieren oder schwere Verbrennungen hervorrufen. Batterien dieses
Typs dürfen nicht aufgeladen, zerlegt, über 100 C erhitzt oder verbrannt
werden. Auch darf ihr Inhalt nicht mit Wasser in Verbindung gebracht oder
der zur richtigen Polung angebrachte Verbindungsstecker entfernt werden.
Bei der Entsorgung die örtlichen Bestimmungen für Sondermüll beachten.
Beim Ersetzen der Batterie nur Batterien des Typs verwenden, der in der
Ersatzteilliste aufgeführt ist. Der Einsatz falscher Batterien kann zu
Entzündung oder Explosion führen.
10
Safety information
Safety notice 5
If the LCD breaks and the fluid from inside the LCD gets into your eyes or
on your hands, immediately wash the affected areas with water at least for
15 minutes. Seek medical care if any symptoms caused by the fluid are
present after washing.
Si le panneau d’affichage à cristaux liquides se brise et que vous recevez dans
les yeux ou sur les mains une partie du fluide, rincez-les abondamment
pendant au moins quinze minutes. Consultez un médecin si des symptômes
persistent après le lavage.
Die Leuchtstoffröhre im LCD-Bildschirm enthält Quecksilber. Bei der
Entsorgung die örtlichen Bestimmungen für Sondermüll beachten. Der
LCD-Bildschirm besteht aus Glas und kann zerbrechen, wenn er
unsachgemäß behandelt wird oder der Computer auf den Boden fällt. Wenn
der Bildschirm beschädigt ist und die darin befindliche Flüssigkeit in
Kontakt mit Haut und Augen gerät, sollten die betroffenen Stellen
mindestens 15 Minuten mit Wasser abgespült und bei Beschwerden
anschließend ein Arzt aufgesucht werden.
Nel caso che caso l’LCD si dovesse rompere ed il liquido in esso contenuto
entrasse in contatto con gli occhi o le mani, lavare immediatamente le parti
interessate con acqua corrente per almeno 15 minuti; poi consultare un
medico se i sintomi dovessero permanere.
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Safety notice 6
DANGER
To avoid shock, do not remove the plastic cover that protects the lower part
of the inverter card.
Afin d’éviter tout risque de choc électrique, ne retirez pas le cache en
plastique protégeant la partie inférieure de la carte d’alimentation.
Aus Sicherheitsgründen die Kunststoffabdeckung, die den unteren Teil der
Spannungswandlerplatine umgibt, nicht entfernen.
Para evitar descargas, no quite la cubierta de plástico que rodea la parte baja
de la tarjeta invertida.
Safety notice 7
DANGER
Though the main batteries have low voltage, a shorted or grounded battery
can produce enough current to burn personnel or combustible materials.
Bien que le voltage des batteries principales soit peu élevé, le court-circuit ou
la mise à la masse d’une batterie peut produire suffisamment de courant
pour brûler des matériaux combustibles ou causer des brûlures corporelles
graves.
Obwohl Hauptbatterien eine niedrige Spannung haben, können sie doch bei
Kurzschluß oder Erdung genug Strom abgeben, um brennbare Materialien
zu entzünden oder Verletzungen bei Personen hervorzurufen.
12
Safety information
Safety notice 8
DANGER
Before removing any FRU, turn off the computer, unplug all power cords
from electrical outlets, remove the battery pack, and then disconnect any
interconnecting cables.
Avant de retirer une unité remplaçable en clientèle, mettez le système hors
tension, débranchez tous les cordons d’alimentation des socles de prise de
courant, retirez la batterie et déconnectez tous les cordons d’interface.
Die Stromzufuhr muß abgeschaltet, alle Stromkabel aus der Steckdose
gezogen, der Akku entfernt und alle Verbindungskabel abgenommen sein,
bevor eine FRU entfernt wird.
Antes de quitar una FRU, apague el sistema, desenchufe todos los cables de
las tomas de corriente eléctrica, quite la batería y, a continuación, desconecte
cualquier cable de conexión entre dispositivos.
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Some models of Lenovo computer are equipped from the factory with an optical
storage device such as a CD-ROM drive or a DVD-ROM drive. Such devices are
also sold separately as options. If one of these drives is installed, it is certified in
the U.S. to conform to the requirements of the Department of Health and Human
Services 21 Code of Federal Regulations (DHHS 21 CFR) Subchapter J for Class
1 laser products. Elsewhere, the drive is certified to conform to the requirements
of the International Electrotechnical Commission (IEC) 825 and CENELEC EN 60
825 for Class 1 laser products.
CAUTION
Use of controls or adjustments or performance of procedures other than
those specified herein might result in hazardous radiation exposure.
O uso de controles, ajustes ou desempenho de procedimentos diferentes
daqueles aqui especificados pode resultar em perigosa exposição à radiação.
Pour éviter tout risque d’exposition au rayon laser, respectez les consignes
de réglage et d’utilisation des commandes, ainsi que les procédures décrites.
Werden Steuer- und Einstellelemente anders als hier festgesetzt verwendet,
kann gefährliche Laserstrahlung auftreten.
Opening the CD-ROM drive, the DVD-ROM drive, or any other optical storage
device could result in exposure to hazardous laser radiation. There are no
serviceable parts inside those drives. Do not open.
14
Safety information
A CD-ROM drive, a DVD-ROM drive, or any other storage device installed may
contain an embedded Class 3A or Class 3B laser diode. Note the following:
DANGER
Emits visible and invisible laser radiation when open. Do not stare into the
beam, do not view directly with optical instruments, and avoid direct
exposure to the beam.
Radiação por raio laser ao abrir. Não olhe fixo no feixe de luz, não olhe
diretamente por meio de instrumentos óticos e evite exposição direta com o
feixe de luz.
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Important:
BIOS and device driver fixes are customer-installable. The BIOS and device
drivers are posted on the customer support site:
http://consumersupport.lenovo.com/.
16
Important service information
Use the following strategy to prevent unnecessary expense for replacing and
servicing FRUs:
• If you are instructed to replace an FRU, but the replacement does not solve
the problem, reinstall the original FRU before you continue.
• Some computers have both a processor board and a system board. If you are
instructed to replace either of them, and replacing one of them does not solve
the problem, reinstall that board, and then replace the other one.
• If an adapter or a device consists of more than one FRU, any of the FRUs may
be the cause of the error. Before replacing the adapter or device, remove the
FRUs one by one to see if the symptoms change. Replace only the FRU that
changed the symptoms.
Attention: The setup configuration on the computer you are servicing may have
been customized. Running Automatic Configuration may alter the settings. Note
the current configuration settings (using the View Configuration option); then,
when service has been completed, verify that those settings remain in effect.
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Note: RoHS and non-RoHS FRU part numbers with the same fit and function are
identified with unique FRU part numbers.
Lenovo plans to transit to RoHS compliance well before the implementation date
and expects its suppliers to be ready to support Lenovo’s requirements and
schedule in the EU. Products sold in 2005 and 2006 will contain some RoHS
compliant FRUs. The following statement pertains to these products and any
product Lenovo produces containing RoHS compliant FRUs.
RoHS compliant FRUs have unique FRU part numbers. Before or after the RoHS
implementation date, failed RoHS compliant parts must always be replaced with
RoHS compliant ones, so only the FRUs identified as compliant in the system
HMM or direct substitutions for those FRUs may be used.
Products marketed before June 2006 Products marketed after June 2006
Current or Replacement Current or Replacement
original part FRU original part FRU
Non-RoHS Can be Non-RoHS
Non-RoHS Can be RoHS
Must be RoHS Must be RoHS
Non-RoHS Can sub to RoHS
RoHS Must be RoHS
Note: A direct substitution is a part with a different FRU part number that is
automatically shipped by the distribution center at the time of the order.
18
General checkout
General checkout
This chapter presents the following information:
• “What to do first” on page 20
• “Power system checkout” on page 21
Before you go to the checkout, make sure to read the following important notes:
Important notes:
• Only certified trained personnel can service the computer.
• Before replacing any FRU, read the entire page on removing and
replacing FRUs.
• When you replace FRUs, use new nylon-coated screws.
• Be extremely careful during such write operations as copying,
saving, or formatting. Drives in the computer that you are servicing
sequence might have been altered. If you select an incorrect drive, data
or programs might be overwritten.
• Replace an FRU only with another FRU of the correct model. When
you replace an FRU, make sure that the machine model and the FRU part
number are correct by referring to the FRU parts list.
• An FRU should not be replaced just because of a single,
unreproducible failure. Single failures can occur for a variety of reasons
that have nothing to do with a hardware defect, such as cosmic radiation,
electrostatic discharge, or software errors. Consider replacing an FRU
only when a problem recurs. If you suspect that an FRU is defective,
clear the error logs and run the test again. If the error does not recur, do
not replace the FRU.
• Be careful not to replace a nondefective FRU.
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What to do first
When you do return an FRU, you must include the following information in the
parts exchange form or parts return form that you attach to it:
1. Name and phone number of servicer
2. Date of service
3. Date on which the machine failed
4. Date of purchase
5. Procedure index and page number in which the failing FRU was detected
6. Failing FRU name and part number
7. Machine type, model number, and serial number
8. Customer’s name and address
Note for warranty: During the warranty period, the customer may be
responsible for repair costs if the computer damage was caused by misuse,
accident, modification, unsuitable physical or operating environment, or
improper maintenance by the customer.
The following is a list of some common items that are not covered under
warranty and some symptoms that might indicate that the system was subjected
to stress beyond normal use.
Before checking problems with the computer, determine whether the damage is
covered under the warranty by referring to the following list:
20
General checkout
If you suspect a power problem, see the appropriate one of the following power
supply checkouts:
• “Checking the AC adapter” on page 21
• “Checking operational charging” on page 21
• “Checking the battery pack” on page 23
1 +20
2 0
2 1
Note: Output voltage for the AC adapter pin No. 2 may differ from the one you
are servicing.
3. If the voltage is not correct, replace the AC adapter.
4. If the voltage is acceptable, do the following:
• Replace the system board.
• If the problem persists, go to “Lenovo G400/G500/G405/G505/G410/G510”
on page 28.
Note: Noise from the AC adapter does not always indicate a defect.
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22
General checkout
Perform operational charging. If the battery status indicator or icon does not
light on, remove the battery pack and let it return to room temperature. Reinstall
the battery pack. If the charge indicator or icon is still off, replace the battery
pack.
If the charge indicator still does not light on, replace the system board. Then
reinstall the battery pack. If it is still not charged, go to the next section.
To check your battery, move your cursor to the Power Meter icon in the icon tray
of the Windows® taskbar and wait for a moment (but do not click it), and the
percentage of battery power remaining is displayed. To get detailed information
about the battery, double-click the Power Meter icon.
Note: If the battery pack becomes hot, it may not be able to be charged. Remove
it from the computer and leave it at room temperature for a while. After it cools
down, reinstall and recharge it.
1 +0 to +14
7(-)
6(-)
5 7 Ground (-)
3 4
2(+)
1(+)
3. If the voltage is less than +11.0 V DC, the battery pack has been discharged.
Note: Recharging will be continued for at least 3 hours, even though the
indicator does not light on.
If the voltage is still less than +11.0 V DC after recharging, replace the battery.
4. If the voltage is more than +11.0 V DC, measure the resistance between
battery terminals 5 and 7. The resistance must be 4 to 30 KΩ.
If the resistance is not correct, replace the battery pack. If the resistance is
correct, replace the system board.
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When the hard disk drive or solid state drive is replaced because of a failure, no
product recovery program is on the new drive. In this case, you must use the
Recovery Disc Set for the computer. Order the Recovery Disc Set and the drive at
the same time so that you can recover the new drive with the pre-installed
software when they arrive.
The Recovery Disc Set consists of the following set of DVDs to restore the
computer to the original factory configuration.
To restore the computer to the original factory configuration using the recovery
disc set, do the following:
1. Insert the bootable Start Recovery Disc into the optical drive.
2. Start the computer. When the Lenovo logo comes up, immediately press F12;
on the boot sequence menu, select the optical drive as the first boot-up device.
The computer will boot from the Start Recovery Disc. Follow the on-screen
instructions to begin the recovery process.
3. Read the license. If you agree with the terms, select I accept these terms and
conditions and then click Next.
4. Insert the Operating System Recovery Disc when prompted and click Yes to
begin the operating system recovery process.
5. Insert the Applications and Drivers Recovery Disc when prompted and then
click OK to begin the applications and drivers recovery process.
6. If you have a Supplemental Recovery Disc, insert it when prompted and click
Yes. If you do not have a Supplemental Recovery Disc, click No.
24
Related service information
7. When all of the data has been copied from the last disc in the set, remove the
disc and restart the computer.
Passwords
As many as three passwords may be needed for any Lenovo computer: the
power-on password (POP), the hard disk password (HDP), and the supervisor
password (SVP).
If any of these passwords has been set, a prompt for it appears on the screen
whenever the computer is turned on. The computer does not start until the
password is entered.
Exception: If only an SVP is installed, the password prompt does not appear
when the operating system is booted.
Power-on password
A power-on password (POP) protects the system from being powered on by an
unauthorized person. The password must be entered before an operating system
can be booted.
Hard-disk password
There are two hard-disk passwords (HDPs):
+ User HDP - for the user
+ Master HDP - for the system administrator, who can use it to get access to the
hard disk drive even if the user has changed the user HDP
Attention: If the user HDP has been forgotten, check whether a master HDP has
been set. If it has, it can be used for access to the hard disk drive. If no master
HDP is available, neither Lenovo nor Lenovo authorized service technicians
provide any services to reset either the user or the master HDP, or to recover data
from the hard disk drive. The hard disk drive can be replaced for a scheduled fee.
Supervisor password
A supervisor password (SVP) protects the system information stored in the BIOS
Setup Utility. The user must enter the SVP in order to get access to the BIOS
Setup Utility and change the system configuration.
Attention: If the SVP has been forgotten and cannot be made available to the
servicer, there is no service procedure to reset the password. The system board
must be replaced for a scheduled fee.
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Power management
Note: Power management modes are not supported for APM operating system.
To end screen blank mode and resume normal operation, press any key.
Note: Wait until the power indicator light starts blinking (indicating that the
computer is in sleep mode) before you move your computer. Moving your
computer while the hard disk is spinning can damage the hard disk, causing loss
of data.
Note: If the computer does not awaken after pressing a key on the keyboard, this
means that the computer has entered an enhanced power-saving mode.
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Related service information
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Lenovo G400/G500/G405/G505/G410/G510
This chapter presents the following product-specific service references and
product-specific parts information:
• “Specifications” on page 28
• “Status indicators” on page 31
• “FRU tests” on page 31
• “Fn key combinations” on page 33
• “FRU replacement notices” on page 34
• “Removing and replacing an FRU” on page 35
• “Locations” on page 77
• “Parts list” on page 80
Specifications
28
Lenovo G400/G500/G405/G505/G410/G510
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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30
Lenovo G400/G500/G405/G505/G410/G510
Status indicators
a
b
c
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32
Lenovo G400/G500/G405/G505/G410/G510
Fn key combinations
The following table shows the function of each combination of Fn with a function
key.
Table 4. Fn key combinations
Fn + PgUp: Enable/Disable the scroll lock.
Fn + Home: Activate the pause function.
Fn + End: Activate the break function.
Fn + PgDn: Activate the insert function.
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This section presents notices related to removing and replacing parts. Read this
section carefully before replacing any FRU.
Screw notices
Loose screws can cause a reliability problem. In the Lenovo computer, this
problem is addressed with special nylon-coated screws that have the following
characteristics:
• They maintain tight connections.
• They do not easily come loose, even with shock or vibration.
• They are harder to tighten.
• Each one should be used only once.
(Cross-section)
(Cross-section)
• Torque driver
If you have a torque screwdriver , refer to the “Torque” column for each step.
• Make sure that you use the correct screws. If you have a torque screwdriver,
tighten all screws firmly to the torque shown in the table. Never use a screw
that you removed. Use a new one. Make sure that all screws are
tightened firmly.
• Ensure torque screwdrivers are calibrated correctly following country
specifications.
34
Lenovo G400/G500/G405/G505/G410/G510
This section presents exploded figures with the instructions to indicate how to
remove and replace the FRU. Make sure to observe the following general rules:
1. Do not attempt to service any computer unless you have been trained and
certified. An untrained person runs the risk of damaging parts.
2. Before replacing any FRU, review “FRU replacement notices” on page 34.
3. Begin by removing any FRUs that have to be removed before the failing FRU.
Any of such FRUs are listed at the top of the page. Remove them in the order
in which they are listed.
4. Follow the correct sequence in the steps to remove the FRU, as given in the
figures by the numbers in square callouts.
5. When turning a screw to replace an FRU, turn it in the direction as given by
the arrow in the figure.
6. When removing the FRU, move it in the direction as given by the arrow in the
figure.
7. To put the new FRU in place, reverse the removal procedures and follow any
of the notes that pertain to replacement. For information about connecting
and arranging internal cables, see “Locations” on page 77.
8. When replacing an FRU, use the correct screw as shown in the procedures.
DANGER
Before removing any FRU, turn off the computer, unplug all power cords
from electrical outlets, remove the battery pack, and then disconnect any of
the interconnecting cables.
Attention: After replacing an FRU, do not turn on the computer until you have
made sure that all screws, springs, and other small parts are in place and none
are loose inside the computer. Verify this by shaking the computer gently and
listening for rattling sounds. Metallic parts or metal flakes can cause electrical
short circuits.
Attention: The system board is sensitive to, and can be damaged by, electrostatic
discharge. Before touching it, establish personal grounding by touching a
ground point with one hand or using an electrostatic discharge (ESD) strap
(P/N 6405959) to remove potential shock reasons.
Note: The illustrations used in this section are of the Lenovo G500, unless
otherwise stated.
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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DANGER
Only use the battery specified in the parts list for your computer. Any other
battery could ignite or explode.
When installing: Install the battery pack along the slide rails of the slot. Then
make sure that the battery release lever is in the locked position.
36
Lenovo G400/G500/G405/G505/G410/G510
a
b
37
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
a
a
38
Lenovo G400/G500/G405/G505/G410/G510
Attention:
• Do not drop the hard disk drive or apply any physical shock to it.
The hard disk drive is sensitive to physical shock. Improper handling
can cause damages and permanent loss of data.
• Before removing the drive, suggest the customer to backup all the
information on it if possible.
• Never remove the drive while the system is operating or is in suspend
mode.
39
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
40
Lenovo G400/G500/G405/G505/G410/G510
When installing: Make sure that the HDD connector is attached firmly.
41
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42
Lenovo G400/G500/G405/G505/G410/G510
43
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1060 DIMM
a a
Note: If only one DIMM is used on the computer you are servicing, the card must
be installed in SLOT-0 ( : lower slot), but not in SLOT-1 ( : upper slot).
z
When installing: Insert the notched end of the DIMM into the socket. Push the
DIMM firmly, and pivot it until it snaps into the place. Make sure that it is firmly
fixed in the slot and difficult to be moved.
44
Lenovo G400/G500/G405/G505/G410/G510
Figure 7. Removal steps of PCI Express Mini Card for wireless LAN/WAN
Disconnect the two wireless LAN cables a, and then remove the screw b.
b
In step a, unplug the jacks by using the removal tool antenna RF connector
(P/N: 08K7159), or pick up the connectors with your fingers and gently unplug
them in the direction shown by arrows.
45
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Figure 7. Removal steps of PCI Express Mini Card for wireless LAN/WAN (continued)
When installing:
• In models with a wireless LAN card that has two antenna connectors, plug
the black cable (1st) (MAIN) into the jack labeled 1, and the white cable (2nd)
(AUX) into jack labeled 2 on the card.
• In models with a wireless LAN card that has three antenna connectors, plug
the black cable (1st) (MAIN) into the jack labeled 1, the grey cable (3rd) into
jack labeled 3, and the white cable (2nd) (AUX) into jack labeled 2 on the
card.
46
Lenovo G400/G500/G405/G505/G410/G510
1080 Keyboard
a
a
a
47
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
d
e
48
Lenovo G400/G500/G405/G505/G410/G510
G500: Loosen the keyboard with fingers in the direction shown by arrow b.
49
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
d
e
50
Lenovo G400/G500/G405/G505/G410/G510
51
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
52
Lenovo G400/G500/G405/G505/G410/G510
G400: Detach the power board connector, USB board cable and touch pad cable
in the direction shown by arrow e .
53
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
When installing: Make sure that the power board connector and touch pad
cable are attached firmly.
54
Lenovo G400/G500/G405/G505/G410/G510
55
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
a a
56
Lenovo G400/G500/G405/G505/G410/G510
a
a
Loosen three screws a . Detach LCD connector in the direction shown by arrow
b , unplug the USB board and optical disk drive board connectors in the
direction shown by arrows c . Unplug the DC-IN cable , back-up battery and
speakers connectors in the direction shown by arrows d .
G500:
a a
57
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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a a
b
G500:
58
Lenovo G400/G500/G405/G505/G410/G510
When installing: Make sure that all the connectors are attached firmly.
a a
59
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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a a
When installing: When attaching the system board to the base cover, adjust the
placement of the ports as shown in , and make sure that both of the USB ports
and the microphone jack are attached to the holes on the base cover as shown in
. Improper placement of the ports or those jacks might cause a damage.
60
Lenovo G400/G500/G405/G505/G410/G510
aa a
61
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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b b
b b
a
a
When installing:
• Route the antenna cables along the cable guides. As you route the cables,
make sure that they are not subjected to any tension. Tension could cause the
cables to be damaged by the cable guides, or a wire to be broken.
• Make sure that the LCD connector is attached firmly and make sure that you
do not pinch the antenna cables when you attach the LCD assembly. Route
the LCD cable along the cable guides.
62
Lenovo G400/G500/G405/G505/G410/G510
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64
Lenovo G400/G500/G405/G505/G410/G510
Figure 12. Removal steps of fan assembly and heat sink assembly (continued)
Detach the fan connector in the direction shown by arrow a loosen three
screws b and two screws c to lift the fan assembly.
b
b
b
c
65
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Figure 12. Removal steps of fan assembly and heat sink assembly (continued)
G405:
b
b
b
c
66
Lenovo G400/G500/G405/G505/G410/G510
Figure 12. Removal steps of fan assembly and heat sink assembly (continued)
G505:
b
b
b
When installing: Make sure that the fan connector is attached firmly to the
system board.
67
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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1130 CPU
Attention: CPU is extremely sensitive. When you service the CPU, avoid any
kind of rough handling.
When installing: Place the CPU on the CPU socket in the direction shown by
arrow , and then rotate the head of the screw in the direction shown by arrow
to secure the CPU.
68
Lenovo G400/G500/G405/G505/G410/G510
Figure 14. Removal steps of base cover, speakers, USB and power assembly
Remove the speakers a .
G400:
69
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Figure 14. Removal steps of base cover, speakers, USB and power assembly (continued)
G500:
G500: Loosen the screw b , then remove the USB in the direction shown by
arrow c .
When installing: Make sure that the USB connector is attached firmly.
70
Lenovo G400/G500/G405/G505/G410/G510
Figure 14. Removal steps of base cover, speakers, USB and power assembly (continued)
G400: Remove the power assembly in the direction shown by arrow d .
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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The following labels need to be peeled off from the old base cover, and need
to be put on the new base cover.
Rating Label
SIRIM BT Label or SIRIM WLAN Label
BT Label for US/CA/TW or Indonesia Label for BT
WLAN Label for US/CA/TW or WLAN Label for INDONESIA or
WLAN Label for US/TW
INDONESIA D-SIDE LABEL
Brazil Label (BT)
KCC Label
WLAN Label for BRAZIL or WLAN Label for ISRAEL
GML label
For some models, you also need to apply one or two FCC labels. Check the
old base cover; if it has one or two FCC labels, find duplicates of them in the
label kit and apply them to the new base cover.
g h
f i
b c d e
G500/G510
g h
f i
b c d e
72
Lenovo G400/G500/G405/G505/G410/G510
a
a
a a
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Figure 16. Removal steps of LCD panel, LCD cable and hinges
G400: Remove six screws a and the hinges in the direction shown by arrows
b.
a
aa b
b
aa
74
Lenovo G400/G500/G405/G505/G410/G510
Figure 16. Removal steps of LCD panel, LCD cable and hinges (continued)
G400: Remove six screws c . Lift the LCD panel with hinges in the direction
shown by arrows d .
c
c
c
c
c
Note: The LCD cables are attached to the LCD panel by a metal connector.
Peel off the adhesive tape and detach the connector in the direction shown by
arrow e .
When installing: Make sure that the metal connector is attached firmly.
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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When installing: Stick the integrated camera to the top center of the LCD cover
and adjust the placement of it to make sure the connector is attached firmly.
76
Lenovo G400/G500/G405/G505/G410/G510
Locations
Front view
a Integrated camera
b Wireless antennas
c Computer display
d Speakers
e Novo button
f Power button
g Built-in microphone
h Touch pad
i System status indicators
j Memory card slot
k Numeric keypad (G500/G505/G510)
a
e
f
d
g
h
j
a
e
f
d
g
h
77
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
Right-side view
a AC power adapter jack
b USB port
c Optical drive
a
b
78
Lenovo G400/G500/G405/G505/G410/G510
h
i
k
j
a
b
c
l d
e
f
f
g
79
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Parts list
Notes:
• Each FRU is available for all types or models, unless specific types or
models are specified.
80
Lenovo G400/G500/G405/G505/G410/G510
Overall
2
G500
G400
4
3
G400
5
c 6
f
11
7
9 10
8 G500 7
12㧔12-1㧕
13
14 14
15
16
17
18
a
g
19 b
20
d 21
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82
Lenovo G400/G500/G405/G505/G410/G510
83
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
84
Lenovo G400/G500/G405/G505/G410/G510
85
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
86
Lenovo G400/G500/G405/G505/G410/G510
87
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
88
Lenovo G400/G500/G405/G505/G410/G510
89
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
LCD FRUs
In Lenovo G400/G500/G405/G505/G410/G510, there are following types of
LCDs.
• “14.0-in. HD TFT” G400/G405/G410
• “15.6-in. HD TFT” G500/G505/G510
2
3
5
4
7
6
7
90
Lenovo G400/G500/G405/G505/G410/G510
91
Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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92
Lenovo G400/G500/G405/G505/G410/G510
Keyboard
Table 8. Parts list—Keyboard
English 25212032 N
U.K. English 25212033 N
Italian 25212034 N
Spanish 25212035 N
Turkish 25212036 N
Thai 25212037 N
Portuguese 25212038 N
Latin 25212039 N
Canadian English&French 25212040 N
Korean 25212041 N
Traditional Chinese 25212042 N
Russian 25212043 N
French 25212044 N
German 25212045 N
Arabic 25212046 N
Chicony
Brazilian 25212047 N
Japanese 25212048 N
Dutch 25212049 N
Greek 25212050 N
Hebrew 25212051 N
Hungarian 25212052 N
Four Nordic countries 25212053 N
Belgian 25212054 N
G400/
Icelandic 25212055 N
G410/
Slovenian 25212056 N
G405
Swiss 25212057 N
International English 25212058 N
Czechoslovakian 25212059 N
Bulgarian 25212060 N
Indian 25212061 N
English 25212062 N
U.K. English 25212063 N
Italian 25212064 N
Spanish 25212065 N
Turkish 25212066 N
Thai 25212067 N
Portuguese 25212068 N
Latin 25212069 N
Canadian English&French 25212070 N
Sunrex
Korean 25212071 N
Traditional Chinese 25212072 N
Russian 25212073 N
French 25212074 N
German 25212075 N
Arabic 25212076 N
Brazilian 25212077 N
Japanese 25212078 N
Dutch 25212079 N
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Greek 25212080 N
Hebrew 25212081 N
Hungarian 25212082 N
Four Nordic countries 25212083 N
Belgian 25212084 N
Sunrex Icelandic 25212085 N
(continued) Slovenian 25212086 N
Swiss 25212087 N
International English 25212088 N
Czechoslovakian 25212089 N
Bulgarian 25212090 N
Indian 25212091 N
English 25212092 N
U.K. English 25212093 N
Italian 25212094 N
Spanish 25212095 N
Turkish 25212096 N
Thai 25212097 N
Portuguese 25212098 N
Latin 25212099 N
G400/ Canadian English&French 25212100 N
G410/ Korean 25212101 N
G405 Traditional Chinese 25212102 N
Russian 25212103 N
French 25212104 N
German 25212105 N
Arabic 25212106 N
Darfon
Brazilian 25212107 N
Japanese 25212108 N
Dutch 25212109 N
Greek 25212110 N
Hebrew 25212111 N
Hungarian 25212112 N
Four Nordic countries 25212113 N
Belgian 25212114 N
Icelandic 25212115 N
Slovenian 25212116 N
Swiss 25212117 N
International English 25212118 N
Czechoslovakian 25212119 N
Bulgarian 25212120 N
Indian 25212121 N
Primax English 25212212 N
94
Lenovo G400/G500/G405/G505/G410/G510
English 25210891 N
U.K. English 25210892 N
Italian 25210893 N
Spanish 25210894 N
Turkish 25210895 N
Thai 25210896 N
Portuguese 25210897 N
Latin 25210898 N
Canadian English&French 25210899 N
Korean 25210900 N
Traditional Chinese 25210901 N
Russian 25210902 N
French 25210903 N
German 25210904 N
Arabic 25210905 N
Chicony
Brazilian 25210906 N
Japanese 25210907 N
Dutch 25210908 N
Greek 25210909 N
Hebrew 25210910 N
Hungarian 25210911 N
Four Nordic countries 25210912 N
Belgian 25210913 N
G500/
Icelandic 25210914 N
G505/
Slovenian 25210915 N
G510
Swiss 25210916 N
International English 25210917 N
Czechoslovakian 25210918 N
Bulgarian 25210919 N
Indian 25210920 N
English 25210921 N
U.K. English 25210922 N
Italian 25210923 N
Spanish 25210924 N
Turkish 25210925 N
Thai 25210926 N
Portuguese 25210927 N
Latin 25210928 N
Canadian English&French 25210929 N
Sunrex
Korean 25210930 N
Traditional Chinese 25210931 N
Russian 25210932 N
French 25210933 N
German 25210934 N
Arabic 25210935 N
Brazilian 25210936 N
Japanese 25210937 N
Dutch 25210938 N
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Greek 25210939 N
Hebrew 25210940 N
Hungarian 25210941 N
Four Nordic countries 25210942 N
Belgian 25210943 N
Sunrex Icelandic 25210944 N
(continued) Slovenian 25210945 N
Swiss 25210946 N
International English 25210947 N
Czechoslovakian 25210948 N
Bulgarian 25210949 N
Indian 25210950 N
English 25210951 N
U.K. English 25210952 N
Italian 25210953 N
Spanish 25210954 N
Turkish 25210955 N
Thai 25210956 N
Portuguese 25210957 N
Latin 25210958 N
G500/
Canadian English&French 25210959 N
G505/
Korean 25210960 N
G510
Traditional Chinese 25210961 N
Russian 25210962 N
French 25210963 N
German 25210964 N
Arabic 25210965 N
Darfon
Brazilian 25210966 N
Japanese 25210967 N
Dutch 25210968 N
Greek 25210969 N
Hebrew 25210970 N
Hungarian 25210971 N
Four Nordic countries 25210972 N
Belgian 25210973 N
Icelandic 25210974 N
Slovenian 25210975 N
Swiss 25210976 N
International English 25210977 N
Czechoslovakian 25210978 N
Bulgarian 25210979 N
Indian 25210980 N
96
Lenovo G400/G500/G405/G505/G410/G510
Miscellaneous parts
Table 9. Parts list—Miscellaneous parts
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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AC adapters
Table 10. Parts list—3-pin AC adapters
Screws
Table 11. Parts list --screws
98
Lenovo G400/G500/G405/G505/G410/G510
Power cords
A Lenovo power cord for a specific country or region is usually available only in
that country or region:
Table 12. Parts list—3-pin power cords
CCC 145000600 *
• LINETEK PC323+RVV300/300+LS15 1m
Argentina 145000599 *
• LINETEK LS15+H03VV-F+LP39 1m
Danmark 145000598 *
• LINETEK LS15+H03VV-F+LP-38 1m
Switzerland 145000597 *
• LINETEK LS15+H03VV-F+LP-37 1m
Brazil 145000596 *
• LINETEK LS15 H03VV-F LP26A 1m
Israel 145000595 *
• LINETEK LS15+H03VV-F+LP-41 1m
UL 145000594 *
• LINETEK LP-30B + SPT-2 + LS15 1m
UK 145000593 *
• LINETEK LP-61L+ H03VV-F+ LS15 1m
Indian 145000592 *
• LINETEK PE-361+ H05VV-F+ LS15 1m
Italy 145000591 *
• LINETEK LS15+H03VV-F+PE-336 1m
Korea 145000590 *
• LINETEK LS15+H05VV-F+LP-E04A 1m
Australia 145000589 *
• LINETEK LS15+H03VV-F+LP-23A 1m
Taiwan 145000588 *
• LINETEK LS15+VCTF+LP-53 1m
Japan 145000587 *
• LINETEK LS15+VCTF+LP-54 1m
Africa 145000586 *
• LINETEK LS15+H03VV-F+PE-364 1m
CE 145000585 *
• LINETEK LP-34+H03VV-F + LS15 1m
CCC 145000568 *
• Longwell LSG-31+RVV300/300+LS-18 1m
Argentina 145000567 *
• Longwell LP-24+H03VV-F+LS-18 1m
Danmark 145000566 *
• Longwell LP-40+H03VV-F+LS-18 1m
Switzerland 145000565 *
• Longwell LP-37+H03VV-F+LS-18 1m
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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Brazil 145000564 *
• Longwell LP-46+H03VV-F+LS-18 1m
Israel 145000563 *
• Longwell LP-41+H03VV-F+LS-18 1m
UL 145000562 *
• Longwell LP-30B+SPT-2 18AWG+LS-18 1m
UK 145000561 *
• Longwell LP-61L+H03VV-F+LS-18 1m
Indian 145000560 *
• Longwell LP-67+BIS+LS-18 1m
Italy 145000559 *
• Longwell LP-22+H03VV-F+LS-18 1m
Korea 145000558 *
• Longwell LP-486+KTLH03VV-F+LS-5 1m
Australia 145000557 *
• Longwell LP-23A+LFC-3R+LS-18 1m
Taiwan 145000556 *
• Longwell LP-71+VCTF+LS-33 1m
Japan 145000555 *
• Longwell LP-54+VCTF+LS-18 1m
Africa 145000554 *
• Longwell LP-39+H03VV-F+LS-18 1m
CE 145000553 *
• Longwell LP-34A+H03VV-F+LS-18 1m
CCC 145000538 *
• VOLEX GB10S3+RVV 300/500+VAC5S 1m
Argentina 145000528 *
• VOLEX VA2073+H03VV-F+VAC5S 1m
Denmark 145000534 *
• VOLEX MP233D+H03VV-F+VAC5S 1m
Switzerland 145000524 *
• VOLEX MP232+H03VV-F+VAC5S 1m
Brazil 145000527 *
• VOLEX CH10S3+H03VV-F+VAC5S 1m
Israel 145000526 *
• VOLEX SI16S3+H03VV-F+VAC5S 1m
UL 145000537 *
• Volex US15S3+SPT-2 +VAC5S 1m
UK 145000605 *
• VOLEX MP5004+H03VV-F+VAC5S 1m
Indian 145000536 *
• VOLEX IA6A3+IS694+VAC5S 1m
Italy 145000535 *
• VOLEX IT10S3+HO3VV-F+VAC5S 1m
100
Lenovo G400/G500/G405/G505/G410/G510
Korea 145000533 *
• VOLEX M2511+KETI IEC+VAC5S 1m
Australia 145000532 *
• VOLEX AU10S3+H03VV-F+VAC5S 1m
Taiwan 145000531 *
• VOLEX TW15CS3+VCTF+VAC5S 1m
Japan 145000530 *
• VOLEX VAC5S+VCTF+M755 1m
CE 145000525 *
• VOLEX M2511+HO3VV-F+VAC5S 1m
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
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UK 145500000 *
• lux 0031+H03VV-F 0.75/3C+0011 1m
Europe 145500001 *
• lux 0033+H03VV-F 0.75/3C+0011 1m
US 145500002 *
• lux 0014+SPT-2 60°C 18/3C+0016 1m
China 145500003 *
• lux 0036+RVV 300/300 0.75/3C+0002 1m
Indian 145500004 *
• lux 0046+IS694 0.75/3C+0011 1m
Japan 145500005 *
• lux 0018(E)+VCTF 0.75/3C+0021 1m
Australia 145500006 *
• lux 0038+H03VV-F 0.75/3C+0011 1m
Taiwan 145500007 *
• lux 0019+VCTF 0.75/3C+0021 1m
Korea 145500008 *
• lux 0033+H03VV-F 0.75/3C+0011 1m
Italy 145500009 *
• lux 0029+H03VV-F 0.75/3C+0011 1m
South Africa 145500010 *
• lux 0044+H03VV-F 0.75/3C+0011 1m
Brazil 145500011 *
• lux 0034+H03VV-F 0.75/3C+0011 1m
Israel 145500012 *
• lux 0041+H03VV-F 0.75/3C+0011 1m
Switzerland 145500013 *
• lux 0027+H03VV-F 0.75/3C+0011 1m
Denmark 145500014 *
• lux 0048+H03VV-F 0.75/3C+0011 1m
Argentina 145500015 *
• lux 0040+H03VV-F 0.75/3C+0011 1m
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Notices
Notices
Lenovo may not offer the products, services, or features discussed in this
document in all countries. Consult your local Lenovo representative for
information on the products and services currently available in your area. Any
reference to a Lenovo product, program, or service is not intended to state or
imply that only that Lenovo product, program, or service may be used. Any
functionally equivalent product, program, or service that does not infringe any
Lenovo intellectual property right may be used instead. However, it is the user’s
responsibility to evaluate and verify the operation of any other product,
program, or service.
Lenovo may have patents or pending patent applications covering subject
matter described in this document. The furnishing of this document does not
give you any license to these patents.
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Lenovo G400/G500/G405/G505/G410/G510 Hardware Maintenance
Manual
Trademarks
Lenovo
OneKey
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