'09 '11 KLX250 S9F/SAF/SBF Title: This Catalog Covers: Grid No. This Grid Covers

This catalog covers: GRID NO.
This grid covers:

’09 ’11 KLX250 S9F/SAF/SBF A-1 Title
’09 ’11 KLX250 S9F/SAF/SBF

(KLX250)
Publications......................................................A-2
Model Identification .......................................... A-4
Engine .............................................................. B-1
Chassis.............................................................E-1
© Kawasaki Heavy Industries, Ltd. 2010
Engine No. Location:

LH side crankcase
Year & Model ’09 KLX250S9F ’10 KLX250SAF ’11 KLX250SBF

Color 1. Ebony (H8) 1. Ebony (H8) 1. Colored Plastic Bright White (266)
2. Lime Green (777) 2. Lime Green (777)
VIN No. Range JKALX250SSDA01774 A06539 JKALX250SSDA06540 A07966 JKALX250SSDA07967
Engine No. Range LX250DEA00001 LX250DEA00001 LX250DEA00001
’09 ’11 KLX250 S9F/SAF/SBF(EU) 99912-1559-04

This catalog covers: GRID NO. This grid covers:
’09 ’11 KLX250 S9F/SAF/SBF A-2 Publications
A&P Manual Service Manual

Year & Model Owner’s Manual Microfiche
General Supplement Basic Supplement
2009 KLX250S9F 99976-1343(EN/FR/DE) 99939-1324-01 99924-1392-02 99912-1559-04
99976-1370(IT/ES/NL)
99986-1495(English Only)
2010 KLX250SAF 99976-1561(EN/FR/DE) See above 99924-1392-03 See above

99976-1562(IT/ES/NL)
2011 KLX250SBF 99976-1633(EN/FR/DE) See above 99924-1392-04 See above
99976-1634(IT/ES/NL)
’09 ’11 KLX250 S9F/SAF/SBF A-3 Parts List Infomation
PARTS LIST INFORMATION
This parts catalog lists parts and sub-assemblies provided as spare parts.
When it becomes necessary to replace parts always use KAWASAKI GENUINE PARTS. Strict inspection assures
quality and performance of KAWASAKI GENUINE PARTS.
1. HOW TO ODER PARTS E. Description
When ordering parts be sure to use the catalog for the correct model and year of the vehicle. Include the following Describes the main function of the part and includes data such as size, number of teeth, color,etc.
items exactly as listed in this catalog on your parts order. List of Abbreviations
Part Number (+)..................................................Plus HEX.....................................Hexagonal REF......................................Reference
(-) ................................................ Minus ID = ............................. Inside Diameter RH......................................Right Hand
Part Name &.....................................................And KPH.....................Killometers Per Hour RPM ................ Revolutions Per Minute
Color Code 2ND..........................................Second L.....................................................Link RR ................................................ Rear
Specify the color using both color code (which is part of the part number) and name when ordering painted 3RD..............................................Third L = .............................................Length STD........................................Standard
parts. 4TH ............................................ Fourth L/...................................................Less T .................................................. Teeth
Example: 51001-5074-H8 TANK-COMP-FUEL,EBONY AR .................................... As Required LH.........................................Left Hand T =........................................Thickness
ASSY .................................... Assembly LWR............................................Lower U/S......................................Under Size
Parts not shown disassembled in the illustrations of this parts catalog are not sold separately; only the complete
CA ......................................... Cut Away MM........................................Millimeter UPP ............................................ Upper
units or next higher assemblies illustrated, are supplied, as spare parts. CNT ........................................... Center MPH ............................. Miles Per Hour V..................................................... Volt
2. EXPLANATION OF PARTS CATALOG FORMAT COMP ................................... Complete NA ................................... Not Available W...................................................Watt
D...............................................Degree O/S ....................................... Over Size W/..................................................With
FR ................................................ Front OD =.........................Outside Diameter WD......................................With Decal
G..................................................Gram PR........................................Ply Rating WOD.............................. Without Decal
F. Quantity
Specifies how many of a part are required at the indicated position on the illustration.
G. Year & Model
Indicates which parts are used for a specific vehicle year and model.
H. Additional Information
Additional Information is shown as follows:
1) (OPTION) Part is not installed as original equipment, but is available separately.
2) (RACING USE ONLY) Part is to be used for closed course racing only on this vehicle.
3) (OFF-ROAD USE ONLY) Part is for off-road use only this vehicle.
4) (LOCAL PROCUREMENT ITEM) Part is obtainable from a local source. No part number is listed.
5) Technical relationships between old part numbers and new part numbers are shown as follows:
INTERCHANGE - Old part or new part can be used.
SUBSTITUTE - New part replaces old part. Old part cannot be used in place of new part.
6) Mid-Year part number changes on a vehicle are noted by engine or frame number references.
( - KZ400DE001181) Affected units are from beginning of model year production up to
and including this engine number.
(KZ400D-008111 - ) Affected units are from this frame number to the end of model
year production.
(KZ400DE008181 - KZ400DE018888) Affected units are in this engine number range.
I. Specification Code
Identifies the specification of the vehicle for which the part applies. If no spec code is listed, that means the
part is used for all specifications.
’09 ’10 ’11
Spec Code Specification
S9F SAF SBF
A. Year & Model Title UK United Kingdom O O O
This title describes the year(s) and model(s) contained in this catalog. WV Whole Vehicle Type Approval O O O
B. Part Group Title
A representative name for the group of parts illustrated on this page.
C. Referernce Number
The reference number is listed on the illustration and parts list. It is the link between the illustration and the
parts list.
D. Part Number
The number assigned to a part for the purpose of parts ordering.
’09 ’11 KLX250 S9F/SAF/SBF A-4 Model I.D. ’09 ’10 KLX250 S9F/SAF
KLX250S9F KLX250SAF
Left Side View Left Side View
Right Side View Right Side View

’09 ’11 KLX250 S9F/SAF/SBF A-5 Model I.D. ’11 KLX250SBF
KLX250SBF
Left Side View
Right Side View

’09 ’11 KLX250 S9F/SAF/SBF A-6 Color Combination Parts List
’09 KLX250S9F O : Applicable : Not applicable
Color: Ebony (H8 ) (1)

Spec.Code
Part No. Description UK WV
14037-0067-RZ SCREEN,WHITE O O
32160-0349-458 FRAME-COMP,P.SILVER O O
33001-0176-458 ARM-COMP-SWING,P.SILVER O O
34003-0084-458 HOLDER-STEP,RH,P.SILVER O O
34024-0079-458 STAND-SIDE,P.SILVER O O
35004-0080-6C FENDER-FRONT,EBONY O O
35022-0039-6C FENDER-COMP-REAR,RR,EBONY O O
36033-5340-266 COVER-SIDE,LH,B.WHITE O O
36033-5341-266 COVER-SIDE,RH,B.WHITE O O
41025-1364-WA RIM,FR,1.60X21,SILVER O O
41025-1366-WA RIM,RR,2.15X18,SILVER O O
41080-0116-CM DISC,RR,SILVER O O
41080-0186-CM DISC,FR,SILVER O O
41090-0041-WA WHEEL-SUB ASSY,FR,SILVER O O
41090-0042-WA WHEEL-SUB ASSY,RR,SILVER O O
43080-0048-GN CALIPER-SUB-ASSY,FR,LH,SILVER O O
43080-0069-GN CALIPER-SUB-ASSY,RR,SILVER O O
44008-0032-KX PIPE-FORK OUTER,SILVER O O
44013-0090-458 PIPE-FORK INNER,LH,P.SILVER O O
44013-0092-458 PIPE-FORK INNER,RH,P.SILVER O O
44029-0010-KX SEAT-FORK SPRING,SILVER O O

44037-0078-18R HOLDER-FORK UNDER,F.S.BLACK O O
44039-0059-18R HOLDER-FORK UPPER,F.S.BLACK O O
45014-0246-23F SHOCKABSORBER,SPG WHT+BODY BLK O O
46003-0164-458 HANDLE,P.SILVER O O
46012-0010-18R HOLDER-HANDLE,UPP,F.S.BLACK O O
49131-5134-6C SHROUD-ENGINE,LH,EBONY O O
49131-5135-6C SHROUD-ENGINE,RH,EBONY O O
51086-5066-25Q TANK-COMP-FUEL,F.S.BLACK O O
53066-0221-MA SEAT-ASSY,DUAL,BLACK O O

Spec.Code
55020-0320-RZ GUARD,FORK,RH,WHITE O O
55020-0484-RZ GUARD,FORK,LH,WHITE O O
55020-1488-RZ GUARD,RR CALIPER,WHITE O O
55022-0052-6C COVER-HEAD LAMP,LWR,EBONY O O
55022-5048-266 COVER-HEAD LAMP,UPP,B.WHITE O O
56008-0002-MA BAG,TOOL,BLACK O O
92072-0130-MA BAND,SEAT,BLACK O O
Color: Lime Green (777 ) (1)

Spec.Code
14037-0067-RZ SCREEN,WHITE O O
32160-0349-458 FRAME-COMP,P.SILVER O O
34003-0084-458 HOLDER-STEP,RH,P.SILVER O O
35004-0080-290 FENDER-FRONT,L.GREEN O O
35022-0039-290 FENDER-COMP-REAR,RR,L.GREEN O O

49131-5132-290 SHROUD-ENGINE,LH,L.GREEN O O
49131-5133-290 SHROUD-ENGINE,RH,L.GREEN O O

Spec.Code
55020-0320-RZ GUARD,FORK,RH,WHITE O O
55020-0484-RZ GUARD,FORK,LH,WHITE O O
55020-1488-RZ GUARD,RR CALIPER,WHITE O O
55022-0052-290 COVER-HEAD LAMP,LWR,L.GREEN O O
’10 KLX250SAF O : Applicable : Not applicable

Spec.Code
14037-0067-6C SCREEN,EBONY O O
32160-0349-18R FRAME-COMP,F.S.BLACK O O
34003-0084-18R HOLDER-STEP,RH,F.S.BLACK O O
35004-0080-6C FENDER-FRONT,EBONY O O
35022-0039-6C FENDER-COMP-REAR,RR,EBONY O O
36034-5138-6C COVER-SIDE,LH,EBONY O O
36034-5140-6C COVER-SIDE,RH,EBONY O O

49131-5277-25L SHROUD-ENGINE,LH,UP EBO+LO EBO O O
49131-5278-25L SHROUD-ENGINE,RH,UP EBO+LO EBO O O

Spec.Code
55020-0320-6C GUARD,FORK,RH,EBONY O O
55020-0484-6C GUARD,FORK,LH,EBONY O O
55020-1488-6C GUARD,RR CALIPER,EBONY O O
55022-5085-6C COVER-HEAD LAMP,UPP,EBONY O O

Spec.Code
35004-0080-290 FENDER-FRONT,L.GREEN O O
35022-0039-290 FENDER-COMP-REAR,RR,L.GREEN O O

49131-5275-27W SHROUD-ENGINE,LH,UP EBO+LO GRN O O
49131-5276-27W SHROUD-ENGINE,RH,UP EBO+LO GRN O O

Spec.Code
55022-0052-290 COVER-HEAD LAMP,LWR,L.GREEN O O
’11 KLX250SBF O : Applicable : Not applicable
Color: Colored Plastic Bright White (266 ) (1)

Spec.Code
35004-0080-266 FENDER-FRONT,B.WHITE O O
35022-0039-266 FENDER-COMP-REAR,RR,B.WHITE O O
36034-5274-6C COVER-SIDE,LH,EBONY O O
36034-5276-6C COVER-SIDE,RH,EBONY O O

49131-5398-32T SHROUD-ENGINE,LH,UP EBO+LO WHT O O
49131-5399-32T SHROUD-ENGINE,RH,UP EBO+LO WHT O O
’11 KLX250SBF O : Applicable : Not applicable
Color: Colored Plastic Bright White (266 ) (2)

Spec.Code
’09 ’11 KLX250 S9F/SAF/SBF Engine B-1 Pictorial Index
B-3 Cylinder Head B-4 Cylinder Head Cover B-5 Cylinder/Piston(s)
B-6 Air Cleaner B-7 Muffler(s) B-8 Valve(s)

’09 ’11 KLX250 S9F/SAF/SBF Engine B-2 Pictorial Index
B-9 Camshaft(s)/Tensioner B-10 Crankshaft B-11 Clutch
B-12 Transmission B-13 Gear Change Drum/Shift Fork(s) B-14 Gear Change Mechanism
’09 ’11 KLX250 S9F/SAF/SBF Engine C-1 Pictorial Index
C-3 Crankcase C-4 Engine Cover(s)(1/2) C-5 Engine Cover(s)(2/2)
C-6 Throttle C-7 Fuel Pump C-8 Fuel Injection

’09 ’11 KLX250 S9F/SAF/SBF Engine C-2 Pictorial Index
C-9 Oil Pump C-10 Generator C-11 Ignition System
C-12 Starter Motor C-13 Water Pump C-14 Radiator(1/2)(S9F/SAF)

’09 ’11 KLX250 S9F/SAF/SBF Engine D-1 Pictorial Index
D-3 Radiator(2/2)(S9F/SAF) D-4 Radiator(1/2)(SBF) D-5 Radiator(2/2)(SBF)

’09 ’11 KLX250 S9F/SAF/SBF Engine D-2 Pictorial Index
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-1 Pictorial Index
E-3 Frame E-4 Engine Mount E-5 Frame Fittings
E-6 Swingarm E-7 Suspension E-8 Footrests

’09 ’11 KLX250 S9F/SAF/SBF Chassis E-2 Pictorial Index
E-9 Fenders E-10 Stand(s) E-11 Tires
E-12 Front Hub E-13 Rear Hub E-14 Brake Pedal

’09 ’11 KLX250 S9F/SAF/SBF Chassis F-1 Pictorial Index
F-3 Shock Absorber(s) F-4 Front Master Cylinder F-5 Front Brake
F-6 Rear Master Cylinder F-7 Rear Brake F-8 Handlebar

’09 ’11 KLX250 S9F/SAF/SBF Chassis F-2 Pictorial Index
F-9 Front Fork F-10 Fuel Tank F-11 Seat
F-12 Meter(s) F-13 Cables F-14 Side Covers/Chain Cover(1/2)

’09 ’11 KLX250 S9F/SAF/SBF Chassis G-1 Pictorial Index
G-3 Side Covers/Chain Cover(2/2) G-4 Headlight(s)(1/2) G-5 Headlight(s)(2/2)
G-6 Taillight(s) G-7 Turn Signals G-8 Chassis Electrical Equipment

’09 ’11 KLX250 S9F/SAF/SBF Chassis G-2 Pictorial Index
G-9 Ignition Switch G-10 Owner’s Tools G-11 Labels
G-12 Decals(Ebony)(S9F) G-13 Decals (Green)(S9F) G-14 Decals(Ebony)(SAF)

’09 ’11 KLX250 S9F/SAF/SBF Chassis H-1 Pictorial Index
H-3 Decals (Green)(SAF) H-4 Decals (White)(SBF) H-5 Manual

’09 ’11 KLX250 S9F/SAF/SBF Chassis H-2 Pictorial Index
’09 ’11 KLX250 S9F/SAF/SBF Engine B-3 Cylinder Head
Quantity-KLX250
Ref.
Part No. Description Spec Code ’09 ’10 ’11
No. S9F SAF SBF
11002 11002-0039 HEAD-ASSY-CYLINDER 1 1

11002A 11002-0071 HEAD-ASSY-CYLINDER 1
11004 11004-1249 GASKET-HEAD 1 1 1
11009 11009-1105 GASKET,10X14.5X1.5 2 2 2
11009A 11009-1344 GASKET,8.2X14X1.0 4 4 4
11060 11060-1886 GASKET,AIR SUCTION VALVE 2 2 2

11065 11065-0293 CAP 1 1 1
12021 12021-1115 VALVE-ASSY-REED 1 1 1
16065 16065-0045 HOLDER-CARBURETOR 1 1 1
39193 39193-0045 PIPE-OIL 1 1 1
49002 49002-1126 GUIDE-VALVE AR AR AR

49054 49054-1053 THERMOSTAT 1 1 1
92001 92001-1105 BOLT,FLANGED,6X38 6 6 6
92001A 92001-1872 BOLT,6X46 2 2 2
92004 92004-0050 STUD 2
92004A 92004-1217 STUD,8X22 2 2

92005 92005-0107 FITTING 1 1 1
92042 92042-007 PIN,DOWEL,6.3X8X14 2 2 2
92043 92043-4009 PIN,10.1X12X14 2 2 2
92055 92055-1255 RING-O 1 1 1
92066 92066-0002 PLUG,PT1/2X12.5 1 1 1

92150 92150-1368 BOLT,10X165 4 4 4
92150A 92150-1552 BOLT,6X135 2 2 2
92151 92151-1937 BOLT,6X22 2 2 2
92153 92153-0651 BOLT,BANJO,8X20 2 2 2
92153A 92153-1344 BOLT,SOCKET,6X16 2 2 2

92153B 92153-1345 BOLT,BANJO,10X23 1 1 1
92153C 92153-1805 BOLT 3 3 3
92160 92160-1523 DAMPER,6.3X15X14 1 1 1
92171 92171-0643 CLAMP 1 1 1
92200 92200-1042 WASHER,10.5X19X2.3 4 4 4
1 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-4 Cylinder Head Cover
Quantity-KLX250
Ref.
No. S9F SAF SBF
11060 11060-1318 GASKET,HEAD COVER 1 1 1

14091 14091-1748 COVER,HEAD 1 1 1
92055 92055-0195 RING-O,HEAD COVER BOLT 3 3 3
92153 92153-1343 BOLT,FLANGED,6X22.5 3 3 3
2 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-5 Cylinder/Piston(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11005 11005-0112 CYLINDER-ENGINE 1 1 1

11060 11060-1740 GASKET,CYLINDER BASE 1 1 1
13001 13001-0102 PISTON-ENGINE 1 1 1
13002 13002-1073 PIN-PISTON 1 1 1
13008 13008-1149 RING-SET-PISTON 1 1 1
52014 52014-1084 ELBOW 1 1 1

92033 92033-1054 RING-SNAP 2 2 2
92043 92043-4009 PIN,10.1X12X14 2 2 2
92055 92055-055 RING-O,19.5X1.5 1 1 1
92151 92151-1423 BOLT,6X14 2 2 2
3 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-6 Air Cleaner
Quantity-KLX250
Ref.
No. S9F SAF SBF
11011 11011-0139 CASE-AIR FILTER 1 1 1

11013 11013-0030 ELEMENT-AIR FILTER 1 1 1
11054 11054-1298 BRACKET,ECU 1 1 1
11065 11065-0232 CAP,AIR FILTER 1 1 1
13280 13280-0252 HOLDER 1 1 1
13280A 13280-0263 HOLDER 1 1 1

14069 14069-1051 BREATHER 1 1 1
14073 14073-0158 DUCT,A/C-THROBO 1 1 1
14073A 14073-0185 DUCT,INTAKE 1 1 1
16126 16126-0033 VALVE,AIR SWITCHING 1 1 1
92005 92005-1379 FITTING 1 1 1

92037 92037-147 CLAMP,TUBE 4 4 4
92037A 92037-1860 CLAMP 1 1 1
92066 92066-1211 PLUG,DRAIN 1 1 1
92093 92093-0101 SEAL,3X520 1 1 1
92093A 92093-0102 SEAL,4X535 1 1 1

92153 92153-0503 BOLT,6X12 1 1 1
92153A 92153-0936 BOLT,FLANGED,6X14 2 2 2
92153B 92153-1921 BOLT,WING,6X45 1 1 1
92153C 92153-1922 BOLT,FLANGED,6X12 4 4 4
92161 92161-0499 DAMPER,ASWV 1 1 1

92171 92171-0643 CLAMP 1 1 1
92171A 92171-1687 CLAMP,62MM 1 1 1
92171B 92171-1888 CLAMP 2 2 2
92171C 92171-1890 CLAMP 1 1 1
92172 92172-0005 SCREW,6X10 2 2 2

92172A 92172-0324 SCREW,5X14 4 4 4
92191 92191-1556 TUBE,7X10X300 1 1 1
92192 92192-0433 TUBE,CAP-ASWV 1 1 1
92192A 92192-0434 TUBE,ASWV-FITTING 1 1 1
92192B 92192-0435 TUBE,FITTING-A/C 1 1 1

92192C 92192-0594 TUBE,BREATHER 1 1 1
92200 92200-0411 WASHER,6.5X20X1.6 1 1 1
702 702A0770 TUBE-RUBBER,7X10X70 1 1 1
4 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-7 Muffler(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11060 11060-1203 GASKET,EXHAUST PIPE 1 1 1

11061 11061-1055 GASKET,EXHAUST PIPE CONNECTING 1 1 1
18088 18088-0512 PIPE-EXHAUST 1 1
18088A 18088-0594 PIPE-EXHAUST 1
18091 18091-0580 BODY-COMP-MUFFLER 1 1
18091A 18091-0729 BODY-COMP-MUFFLER 1

39156 39156-0325 PAD,MUFFLER COVER,RR 1 1 1
39156A 39156-0428 PAD,MUFFLER COVER,FR 1 1 1
39156B 39156-0518 PAD,MUFFLER COVER,CNT 1 1 1
49106 49106-0089 COVER-MUFFLER 1 1 1
49107 49107-0062 COVER-EXHAUST PIPE 1 1 1

92015 92015-1402 NUT,8MM 2 2
92015A 92015-1432 NUT,8MM 1 1 1
92153 92153-0578 BOLT,6X8 6 6 6
92153A 92153-1350 BOLT,SOCKET,8X25 1 1 1
92154 92154-0059 BOLT,FLANGED,8X16 2 2 2

92171 92171-0631 CLAMP 1 1 1
92200 92200-0449 WASHER,8.1X15X2.3 2 2 2
92210 92210-0076 NUT,8MM 2
461 461S0600 WASHER-SPRING,6MM 6 6 6
5 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-8 Valve(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
12004 12004-1111 VALVE-INTAKE 2 2 2

12005 12005-0029 VALVE-EXHAUST 2 2 2
12009 12009-1069 RETAINER-VALVE SPRING 4 4 4
12011 12011-1053 COLLET 8 8 8
12032 12032-1058 TAPPET 4 4 4
16007 16007-1163 SEAT-SPRING 4 4 4

49078 49078-1094 SPRING-ENGINE VALVE,OUTER 4 4 4
49078A 49078-1114 SPRING-ENGINE VALVE,INNER 4 4 4
92049 92049-1349 SEAL-OIL,VSB 4.3 7.5 5.3 8.3 4 4 4
92180 92180-1014 SHIM,T=2.50 AR AR AR
92180A 92180-1016 SHIM,T=2.55 AR AR AR

92180B 92180-1018 SHIM,T=2.60 AR AR AR
92180C 92180-1020 SHIM,T=2.65 AR AR AR
92180D 92180-1022 SHIM,T=2.70 AR AR AR
92180E 92180-1024 SHIM,T=2.75 AR AR AR
92180F 92180-1026 SHIM,T=2.80 AR AR AR

92180G 92180-1028 SHIM,T=2.85 AR AR AR
92180H 92180-1030 SHIM,T=2.90 AR AR AR
92180I 92180-1032 SHIM,T=2.95 AR AR AR
92180J 92180-1034 SHIM,T=3.00 AR AR AR
92180K 92180-1036 SHIM,T=3.05 AR AR AR

92180L 92180-1038 SHIM,T=3.10 AR AR AR
92180M 92180-1040 SHIM,T=3.15 AR AR AR
92180N 92180-1042 SHIM,T=3.20 AR AR AR
92180O 92180-1044 SHIM,T=3.25 AR AR AR
92180P 92180-1046 SHIM,T=3.30 AR AR AR

92180Q 92180-1048 SHIM,T=3.35 AR AR AR
92180R 92180-1050 SHIM,T=3.40 AR AR AR
92180S 92180-1052 SHIM,T=3.45 AR AR AR
92180T 92180-1054 SHIM,T=3.50 AR AR AR
6 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-9 Camshaft(s)/Tensioner
Quantity-KLX250
Ref.
No. S9F SAF SBF
12044 12044-0175 CAMSHAFT-VALVE,EXHAUST 1

12044A 12044-1327 CAMSHAFT-VALVE,INTAKE 1 1 1
12044B 12044-1365 CAMSHAFT-VALVE,EXHAUST 1 1
12046 12046-0001 SPROCKET,CAMSHAFT,32T 2 2 2
12048 12048-0054 TENSIONER-ASSY 1 1 1
12053 12053-1315 GUIDE-CHAIN,FR 1 1 1

12053A 12053-1317 GUIDE-CHAIN,UPP 1 1 1
12053B 12053-1391 GUIDE-CHAIN,RR 1 1 1
14014 14014-1130 PLATE-POSITION 1 1 1
92022 92022-1108 WASHER,8.5X13.5X2 1 1 1
92055 92055-086 RING-O,18.8X1.9 1 1 1

92057 92057-1416 CHAIN,CAM,92RH2010 1 1 1
92081 92081-1626 SPRING,DECOMPRESSOR 1 1 1
92145 92145-0367 SPRING,TENSIONER 1 1 1
92150 92150-1650 BOLT,SOCKET,6X10 4 4 4
92151 92151-1135 BOLT,6X35 2 2 2

92151A 92151-1154 BOLT,L=30 1 1 1
92153 92153-0650 BOLT,TENSIONER 1 1 1
132 132BB0612 BOLT-FLANGED-SMALL,6X12 1 1 1
670 670B2018 O RING,18MM 1 1 1
7 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-10 Crankshaft
Quantity-KLX250
Ref.
No. S9F SAF SBF
13031 13031-0103 CRANKSHAFT-COMP 1 1 1

13041 13041-0001 BALANCER 1 1 1
13097 13097-0087 GEAR-PRIMARY SPUR,30T 1 1 1
13101 13101-1253 GEAR-ASSY,BALANCER 1 1 1
92015 92015-1581 NUT,16MM 1 1 1
92022 92022-1356 WASHER,16.3X29X1.75 1 1 1

92033 92033-029 RING-SNAP,18MM 1 1 1
92038 92038-1057 KEY 1 1 1
8 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-11 Clutch
Quantity-KLX250
Ref.
No. S9F SAF SBF
13086 13086-0004 WHEEL-CLUTCH 1 1 1

13087 13087-0045 HUB-CLUTCH 1 1 1
13088 13088-0042 PLATE-FRICTION 7 7 7
13089 13089-1085 PLATE-CLUTCH 1 1 1
13089A 13089-1094 PLATE-CLUTCH,T=1.6 5 5 5
13089B 13089-1116 PLATE-CLUTCH,T=2.0 AR AR AR

13089C 13089-1117 PLATE-CLUTCH,T=1.2 AR AR AR
13091 13091-1134 HOLDER,CLUTCH PUSHER 1 1 1
13091A 13091-1683 HOLDER,CLUTCH SPRING 1 1 1
13095 13095-1352 HOUSING-COMP-CLUTCH 1 1 1
13114 13114-1068 PUSHER-CLUTCH 1 1 1

13236 13236-0158 LEVER-COMP 1 1 1
92015 92015-1581 NUT,16MM 1 1 1
92022 92022-1356 WASHER,16.3X29X1.75 1 1 1
92022A 92022-1974 WASHER,JUDDER SPRING 1 1 1
92022B 92022-1993 WASHER,JUDDER SPRING SEAT 1 1 1

92026 92026-1496 SPACER,20.3X36X2.0 2 2 2
92045 92045-1236 BEARING-BALL,627 1 1 1
92143 92143-1959 COLLAR 1 1 1
92145 92145-0637 SPRING 6 6 6
92154 92154-0065 BOLT,UPSET,5X35 6 6 6

92200 92200-1197 WASHER,7X12.5X0.8 1 1 1
9 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-12 Transmission
Quantity-KLX250
Ref.
No. S9F SAF SBF
13127 13127-0052 SHAFT-TRANSMISSION INPUT,10T 1 1 1

13128 13128-0039 SHAFT-TRANSMISSION OUTPUT 1 1 1
13144 13144-0055 SPROCKET-OUTPUT,14T 1 1 1
13260 13260-1386 GEAR,OUTPUT 2ND,30T 1 1 1
13262 13262-0480 GEAR,INPUT 2ND,15T 1 1 1
13262A 13262-0483 GEAR,OUTPUT 5TH,21T 1 1 1

13262B 13262-0484 GEAR,OUTPUT TOP,20T 1 1 1
13262C 13262-0549 GEAR,INPUT 3RD&4TH,18T&20T 1 1 1
13262D 13262-0597 GEAR,OUTPUT LOW,30T 1 1 1
13262E 13262-0598 GEAR,OUTPUT 3RD,27T 1 1 1
13262F 13262-0599 GEAR,OUTPUT 4TH,25T 1 1 1

13262G 13262-0600 GEAR,INPUT 5TH,20T 1 1 1
13262H 13262-0704 GEAR,INPUT TOP,21T 1 1 1
92015 92015-1963 NUT,20MM 1 1 1
92022 92022-159 WASHER,25.3X30X0.5 1 1 1
92022A 92022-198 WASHER,22.3X27X0.5 1 1 1

92022B 92022-252 WASHER,20.5X25.5X0.5 1 1 1
92022C 92022-255 WASHER,17.3X28X1 1 1 1
92025 92025-1451 SHIM,T=0.7 1 1 1
92026 92026-079 SPACER,30X38X1.0 1 1 1
92028 92028-1822 BUSHING,OUTPUT 3RD&4TH GEAR 1 1 1

92028A 92028-1823 BUSHING,INPUT TOP GEAR 1 1 1
92033 92033-029 RING-SNAP,18MM 1 1 1
92033A 92033-1172 RING-SNAP,25MM 3 3 3
92033B 92033-1293 RING-SNAP 3 3 3
92055 92055-0196 RING-O,21.5X1.5 1 1 1

92152 92152-1350 COLLAR 1 1 1
92152A 92152-1357 COLLAR,20X28X8.5 1 1 1
92200 92200-0506 WASHER 1 1 1
92200A 92200-1370 WASHER,INPUT 2 2 2
92200B 92200-1371 WASHER,OUTPUT 2 2 2
10 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-13 Gear Change Drum/Shift Fork(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11061 11061-0373 GASKET,10.5X16X1 1 1 1

13091 13091-1856 HOLDER,CHANGE DRUM 1 1 1
13091A 13091-1862 HOLDER,CHANGE DRUM 1 1 1
13140 13140-1216 FORK-SHIFT,5TH&TOP 1 1 1
13140A 13140-1217 FORK-SHIFT,2ND&3RD 1 1 1
13140B 13140-1218 FORK-SHIFT,LOW&4TH 1 1 1

13141 13141-0039 DRUM-CHANGE 1 1 1
13151 13151-1102 SWITCH-COMP,NEUTRAL 1 1 1
49047 49047-1056 ROD-SHIFT,L=106.7 1 1 1
49047A 49047-1057 ROD-SHIFT,L=71.7 1 1 1
92150 92150-1484 BOLT,SOCKET,6X35 1 1 1

610 610A0408 ROLLER,4X8 2 2 2
11 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine B-14 Gear Change Mechanism
Quantity-KLX250
Ref.
No. S9F SAF SBF
13156 13156-1480 LEVER-CHANGE,PEDAL 1 1 1

13161 13161-1214 LEVER-COMP-CHANGE SHAFT 1 1 1
13236 13236-1209 LEVER-COMP,NEUTRAL POSITION 1 1 1
92004 92004-0032 STUD,6X12 1 1 1
92022 92022-1496 WASHER,13.3X20X1 1 1 1
92022A 92022-1827 WASHER,6X12.8X1.2 1 1 1

92026 92026-1217 SPACER 1 1 1
92081 92081-076 SPRING,CHANGE LEVER 1 1 1
92081A 92081-1129 SPRING,TENSION 1 1 1
92143 92143-1148 COLLAR 1 1 1
92144 92144-1695 SPRING 1 1 1

92152 92152-1075 COLLAR 1 1 1
132 132BC0620 BOLT-FLANGED-SMALL,6X20 1 1 1
311 311BA0600 NUT-HEX 1 1 1
480 480J1300 CIRCLIP-TYPE-C,13MM 1 1 1
12 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-3 Crankcase
Quantity-KLX250
Ref.
No. S9F SAF SBF
11061 11061-0222 GASKET,10.5X16X2 1 1 1

14001 14001-0138 SET-CRANKCASE 1 1 1
14067 14067-006 FITTING,BREATHER 1 1 1
92001 92001-1829 BOLT,W/WASHER,6X14 2 2 2
92022 92022-1415 WASHER,10.2X18X1.0,SK5 1 1 1
92042 92042-007 PIN,DOWEL,6.3X8X14 8 8 8

92045 92045-036 BEARING-BALL,#6905 1 1 1
92045A 92045-1041 BEARING-BALL,TMB204 JR 1 1 1
92045B 92045-1287 BEARING-BALL,TMB203LU 1 1 1
92045C 92045-1288 BEARING-BALL,TMB205LU 1 1 1
92045D 92045-1346 BEARING-BALL,TMB302JR2 2 2 2

92045E 92045-1347 BEARING-BALL,TMB306JR2 1 1 1
92045F 92045-1348 BEARING-BALL,3TM-6207CJR2 1 1 1
92045G 92045-1414 BEARING-BALL,DG204012 1 1 1
92049 92049-1577 SEAL-OIL,TC32457 1 1 1
92066 92066-0143 PLUG,DRAIN 1 1 1

92143 92143-1263 COLLAR 1 1 1
92150 92150-1803 BOLT,RETURN SPRING 1 1 1
92150A 92150-1874 BOLT,SOCKET,6X50 1 1 1
92150B 92150-1875 BOLT,SOCKET,6X35 1 1 1
92151 92151-1233 BOLT,FLANGED,6X10 1 1 1

92151A 92151-1234 BOLT,6X50 6 6 6
92171 92171-1823 CLAMP 1 1 1
92171A 92171-1918 CLAMP 1 1 1
92190 92190-1493 TUBE 1 1 1

172 172BA0680 BOLT-STUD,6X80 1 1 1
13 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-4 Engine Cover(s)(1/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11053 11053-1656 BRACKET 1 1 1

11060 11060-1324 GASKET,CLUTCH COVER INNER 1 1 1
11060A 11060-1325 GASKET,CLUTCH COVER OUTER 1 1 1
11060B 11060-1326 GASKET,GENERATOR COVER 1 1 1
11060C 11060-1327 GASKET,TRANSMISSION COVER 1 1 1
11060D 11060-1641 GASKET,CAP 1 1 1

11065 11065-0274 CAP,GENERATOR COVER 1 1 1
12053 12053-1337 GUIDE-CHAIN 1 1 1
13271 13271-1567 PLATE 1 1 1
14014 14014-1062 PLATE-POSITION 1 1 1
14026 14026-0027 COVER-CHAIN 1 1 1

14031 14031-1400 COVER-GENERATOR 1 1 1
14032 14032-0004 COVER-CLUTCH 1 1 1
14032A 14032-0005 COVER-CLUTCH,INNER 1 1 1
14044 14044-1078 HOLDER-CABLE 1 1 1
14091 14091-0019 COVER 1 1 1

16115 16115-1053 CAP-OIL FILLER 1 1 1
16130 16130-1001 VALVE-ASSY-RELIEF 1 1 1
49063 49063-1055 SEAL-MECHANICAL,WATER 1 1 1
52005 52005-1009 GAUGE,OIL LEVEL 1 1 1
55020 55020-1460 GUARD,TRANSMISSION COVER 1 1 1

92015 92015-1367 NUT,FLANGED,6MM 1 1 1
92022 92022-1488 WASHER,8.2X14X1.0 1 1 1
92027 92027-1885 COLLAR,6.5X10.5X4.5 1 1 1
92045 92045-1246 BEARING-BALL,6901 1 1 1
92046 92046-1010 BEARING-NEEDLE,HK1210 1 1 1

92046A 92046-1148 BEARING-NEEDLE,HK1312 1 1 1
92046B 92046-1230 BEARING-NEEDLE 1 1 1
92049 92049-1191 SEAL-OIL 1 1 1
92049A 92049-1228 SEAL-OIL,SC 12X22X5 1 1 1
92049B 92049-1262 SEAL-OIL,AG0353-F0 1 1 1

92049C 92049-1559 SEAL-OIL 1 1 1
92055 92055-012 RING-O 1 1 1
92055A 92055-091 RING-O,27.7X2.4 1 1 1
92055B 92055-1146 RING-O,20X2 1 1 1
92066 92066-1397 PLUG 1 1 1

92066A 92066-1404 PLUG 1 1 1
92066B 92066-1411 PLUG,RCA297 1 1 1
92150 92150-1406 BOLT,5X8 4 4 4
14 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-5 Engine Cover(s)(2/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
92151 92151-1131 BOLT,6X40 6 6 6

92151A 92151-1133 BOLT,6X12 2 2 2
92151B 92151-1930 BOLT,FLANGED-SMALL,6X25 11 11 11
92151C 92151-1934 BOLT,6X25 1 1 1
92153 92153-0695 BOLT,6X16 2 2 2
92153A 92153-1342 BOLT,FLANGED,8X10 1 1 1

92153B 92153-1351 BOLT,FLANGED,6X35 1 1 1
92160 92160-1866 DAMPER 1 1 1
92161 92161-1182 DAMPER 1 1 1
92170 92170-1785 CLAMP 1 1 1
92172 92172-0223 SCREW,6X16 1 1 1

120 120CA0610 BOLT-SOCKET,6X10 1 1 1
132A 132BC0620 BOLT-FLANGED-SMALL,6X20 4 4 4
132B 132BC0630 BOLT-FLANGED-SMALL,6X30 4 4 4
132C 132BC0670 BOLT-FLANGED-SMALL,6X70 2 2 2

610 610A0408 ROLLER,4X8 4 4 4
15 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-6 Throttle
Quantity-KLX250
Ref.
No. S9F SAF SBF
11065 11065-0018 CAP 1 1 1

13272 13272-0676 PLATE 1 1 1
14091 14091-1714 COVER 1 1 1
16073 16073-0077 INSULATOR 1 1 1
16163 16163-0134 THROTTLE-ASSY,D34 1 1 1
21176 21176-0122 SENSOR 1 1 1

49033 49033-0016 NOZZLE-INJECTION 1 1 1
59071 59071-0063 JOINT 1 1 1
92037 92037-1142 CLAMP,TUBE 1 1 1
92055 92055-0170 RING-O 1 1 1
92055A 92055-0184 RING-O 1 1 1

92154 92154-0133 BOLT 2 2 2
92172 92172-0064 SCREW,PIPE INJECTION 1 1 1
92172A 92172-0415 SCREW 1 1 1
16 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-7 Fuel Pump
Quantity-KLX250
Ref.
No. S9F SAF SBF
27002 27002-1086 RELAY-ASSY 1 1 1

49040 49040-0027 PUMP-FUEL 1 1 1
51044 51044-0040 TUBE-ASSY,FUEL 1 1 1
92055 92055-0185 RING-O,64.6X5.7 1 1 1
92153 92153-1283 BOLT,FLANGED,6X12 5 5 5
17 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-8 Fuel Injection
Quantity-KLX250
Ref.
No. S9F SAF SBF
21175 21175-0167 CONTROL UNIT-ELECTRONIC 1

21175A 21175-0304 CONTROL UNIT-ELECTRONIC 1
21175B 21175-0360 CONTROL UNIT-ELECTRONIC 1
21176 21176-0009 SENSOR,WATER TEMP 1 1 1
21176A 21176-0026 SENSOR,VEHICLE-DOWN 1 1 1
21176B 21176-0048 SENSOR,AIR TEMPERATURE 1 1 1

21176C 21176-0094 SENSOR,OXYGEN 1 1 1
92009 92009-1984 SCREW,TAPPING,5X16 1 1 1
92055 92055-0016 RING-O,9.5X1.9 1 1 1
92152 92152-0134 COLLAR 2 2 2
92153 92153-1597 BOLT,SOCKET,5X22 2 2 2

92161 92161-0462 DAMPER,ECU 1 1 1
92161A 92161-0685 DAMPER 2 2 2
92210 92210-0007 NUT,FLANGED,5MM 2 2 2
18 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-9 Oil Pump
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1915 CAP,OIL FILTER 1 1 1

13216 13216-1193 GEAR-COMP,OIL PUMP 1 1 1
16082 16082-1163 PUMP-ASSY-OIL 1 1 1
16142 16142-1123 COVER-PUMP 1 1 1
16154 16154-1130 ROTOR-PUMP 1 1 1
49065 49065-1058 FILTER-OIL 1 1 1

52010 52010-1053 ELEMENT-OIL FILTER 1 1 1
92033 92033-1327 RING-SNAP,6MM 1 1 1
92042 92042-007 PIN,DOWEL,6.3X8X14 2 2 2
92055 92055-074 RING-O,OD=13 1 1 1
92055A 92055-1577 RING-O,52.6X2.4 1 1 1

92144 92144-1761 SPRING 1 1 1
92153 92153-0695 BOLT,6X16 2 2 2
92200 92200-1591 WASHER,8.5X12X1.0 1 1 1
220 220AA0610 SCREW-PAN-CROSS,6X10 3 3 3
220A 220AA0625 SCREW-PAN-CROSS,6X25 1 1 1

220B 220AA0630 SCREW-PAN-CROSS,6X30 2 2 2
670 670D2010 O RING 1 1 1
19 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-10 Generator
Quantity-KLX250
Ref.
No. S9F SAF SBF
21003 21003-0087 STATOR 1 1 1

21007 21007-0100 ROTOR 1 1 1
21066 21066-0027 REGULATOR-VOLTAGE 1 1 1
92037 92037-1993 CLAMP 1 1 1
92150 92150-1708 BOLT,12X50 1 1 1
92170 92170-1346 CLAMP 1 1 1

120 120CA0530 BOLT-SOCKET,5X30 3 3 3
132 132BA0620 BOLT-FLANGED-SMALL,6X20 2 2 2
220 220AA0512 SCREW-PAN-CROS,5X12 2 2 2
510 510A3100 KEY-WOODRUFF 1 1 1
20 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-11 Ignition System
Quantity-KLX250
Ref.
No. S9F SAF SBF
21121 21121-0033 COIL-IGNITION 1 1 1

21130 21130-1002 CAP-SPARK PLUG 1 1 1
21131 21131-005 GROMMET,HIGH TENSION 1 1 1
92070 92070-0031 PLUG-SPARK,CR8E(NGK) 1 1 1
92070A PLUG-SPARK,U27ESR-N(ND) AR AR AR
(LOCAL PROCUREMENT ITEM)
(OPTION)
92070B PLUG-SPARK,U24ESR-N(ND) 1 1 1
(LOCAL PROCUREMENT ITEM)
92070C 92070-1209 PLUG-SPARK,CR7E(NGK) AR AR AR
(OPTION)
92070D 92070-1266 PLUG-SPARK,CR9E(NGK) AR AR AR
(OPTION)
92071 92071-1124 GROMMET,PLUG CAP 1 1 1
21 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-12 Starter Motor
Quantity-KLX250
Ref.
No. S9F SAF SBF
13091 13091-1883 HOLDER,SWITCH 1 1 1

13194 13194-1091 CLUTCH-ONEWAY 1 1 1
13216 13216-1148 GEAR-COMP,ONEWAY CLUTCH 1 1 1
16073 16073-0053 INSULATOR 1 1 1
21039 21039-0004 BRUSH,CARBON 1 1 1
21040 21040-0003 SPRING-BRUSH 4 4 4

21163 21163-0046 STARTER-ELECTRIC 1 1 1
26006 26006-1051 FUSE,BLADE,20A,YELLOW 1 1 1
26011 26011-0164 WIRE-LEAD 1 1 1
27010 27010-1336 SWITCH 1 1 1
39076 39076-0020 LIMITER,STARTER IDLE GEAR 1 1 1

42034 42034-0048 COUPLING 1 1 1
59051 59051-1304 GEAR-SPUR,IDLE 1 1 1
92002 92002-1778 BOLT,SOCKET,6X16 6 6 6
92015 92015-1476 NUT,STARTER MOTOR 1 1 1
92022 92022-1649 WASHER,10.2X20X0.5 4 4 4

92022A 92022-1781 WASHER,27.2X44X1.0 1 1 1
92026 92026-1450 SPACER 1 1 1
92055 92055-0136 RING-O 2 2 2
92055A 92055-1276 RING-O 1 1 1
92055B 92055-1370 RING-O,4.5X2.0 1 1 1

92071 92071-0037 GROMMET 1 1 1
92153 92153-1850 BOLT 2 2 2
92153A 92153-1866 BOLT 1 1 1
92172 92172-0234 SCREW-PAN-WS-CROS,5X10 2 2 2
92172A 92172-0334 SCREW 1 1 1

92200 92200-0386 WASHER 1 1 1
92210 92210-0188 NUT,6MM 1 1 1
22 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-13 Water Pump
Quantity-KLX250
Ref.
No. S9F SAF SBF
11060 11060-1328 GASKET,PUMP COVER 1 1 1

16142 16142-0059 COVER-PUMP 1 1 1
59256 59256-1063 IMPELLER 1 1 1
92015 92015-1078 NUT,FLANGED,6MM 1 1 1
92151 92151-1199 BOLT,6X65 1 1 1
92151A 92151-1930 BOLT,FLANGED-SMALL,6X25 2 2 2

670 670B1506 O RING,6MM 1 1 1
23 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine C-14 Radiator(1/2)(S9F/SAF)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11009 11009-1145 GASKET,RESERVOIR TANK CAP 1 1

11012 11012-1084 CAP 1 1
14037 14037-0067-RZ SCREEN,WHITE 2
14037A 14037-0067-6C SCREEN,EBONY 2
27002 27002-1086 RELAY-ASSY 1 1
39060 39060-0038 RADIATOR,LH 1 1

39061 39061-0133 RADIATOR-ASSY,RH 1 1
39062 39062-0199 HOSE-COOLING,HEAD-RAD.LH 1 1
39062A 39062-0200 HOSE-COOLING,RAD. LH-RAD. RH 1 1
39062B 39062-0204 HOSE-COOLING,OVERFLOW 1 1
39062C 39062-1563 HOSE-COOLING,PUMP-CYLINDER 1 1

39062D 39062-1564 HOSE-COOLING,RADIATOR-PUMP 1 1
39062E 39062-1786 HOSE-COOLING,RESERVOIR 1 1
43078 43078-0044 RESERVOIR 1 1
49085 49085-1070 CAP-ASSY-PRESSURE,P1.1 1 1
49131 49131-5132-290 SHROUD-ENGINE,LH,L.GREEN 1

49131A 49131-5133-290 SHROUD-ENGINE,RH,L.GREEN 1
49131B 49131-5134-6C SHROUD-ENGINE,LH,EBONY 1
49131C 49131-5135-6C SHROUD-ENGINE,RH,EBONY 1
49131D 49131-5275-27W SHROUD-ENGINE,LH,UP EBO+LO GRN 1
49131E 49131-5276-27W SHROUD-ENGINE,RH,UP EBO+LO GRN 1

49131F 49131-5277-25L SHROUD-ENGINE,LH,UP EBO+LO EBO 1
49131G 49131-5278-25L SHROUD-ENGINE,RH,UP EBO+LO EBO 1
24 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine D-3 Radiator(2/2)(S9F/SAF)
Quantity-KLX250
Ref.
No. S9F SAF SBF
59502 59502-0028 FAN-ASSY 1 1

92015 92015-1487 NUT 2 2
92027 92027-1183 COLLAR 6 6
92037 92037-1589 CLAMP,COOLING HOSE 8 8
92037A 92037-1712 CLAMP 3 3
92075 92075-209 DAMPER 6 6

92143 92143-1196 COLLAR 2 2
92150 92150-1186 BOLT,6X12 3 3
92152 92152-1235 COLLAR 2 2
92153 92153-0502 BOLT,6X20 2 2
92153A 92153-0503 BOLT,6X12 4 4

92153B 92153-0936 BOLT,FLANGED,6X14 2 2
92153C 92153-0950 BOLT,FLANGED,6X22 1 1
92153D 92153-1354 BOLT,FLANGED,6X10 1 1
92153E 92153-1457 BOLT,FLANGED,6X30 3 3
92153F 92153-1560 BOLT,FLANGED-SMALL,6X22 4 4

92170 92170-1357 CLAMP 1 1
92170A 92170-1419 CLAMP 1 1
25 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine D-4 Radiator(1/2)(SBF)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11009 11009-1145 GASKET,RESERVOIR TANK CAP 1

11012 11012-1084 CAP 1
14037 14037-0067-6C SCREEN,EBONY 2
27002 27002-1086 RELAY-ASSY 1
39060 39060-0038 RADIATOR,LH 1
39061 39061-0182 RADIATOR-ASSY,RH 1

39062 39062-0199 HOSE-COOLING,HEAD-RAD.LH 1
39062A 39062-0200 HOSE-COOLING,RAD. LH-RAD. RH 1
39062B 39062-0204 HOSE-COOLING,OVERFLOW 1
39062C 39062-1563 HOSE-COOLING,PUMP-CYLINDER 1
39062D 39062-1564 HOSE-COOLING,RADIATOR-PUMP 1

39062E 39062-1786 HOSE-COOLING,RESERVOIR 1
43078 43078-0044 RESERVOIR 1
49085 49085-1075 CAP-ASSY-PRESSURE 1
26 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Engine D-5 Radiator(2/2)(SBF)
Quantity-KLX250
Ref.
No. S9F SAF SBF
49131 49131-5398-32T SHROUD-ENGINE,LH,UP EBO+LO WHT 1

49131A 49131-5399-32T SHROUD-ENGINE,RH,UP EBO+LO WHT 1
59502 59502-0028 FAN-ASSY 1
92009 92009-1844 SCREW,TAPPING,3X6 1
92015 92015-1487 NUT 2
92027 92027-1183 COLLAR 6

92037 92037-1589 CLAMP,COOLING HOSE 8
92037A 92037-1712 CLAMP 3
92075 92075-209 DAMPER 6
92143 92143-1196 COLLAR 2
92150 92150-1186 BOLT,6X12 3

92152 92152-1235 COLLAR 2
92153 92153-0502 BOLT,6X20 2
92153A 92153-0503 BOLT,6X12 4
92153B 92153-0936 BOLT,FLANGED,6X14 2
92153C 92153-0950 BOLT,FLANGED,6X22 1

92153D 92153-1354 BOLT,FLANGED,6X10 1
92153E 92153-1457 BOLT,FLANGED,6X30 3
92153F 92153-1560 BOLT,FLANGED-SMALL,6X22 4
92170 92170-1357 CLAMP 1
92170A 92170-1419 CLAMP 1
27 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-3 Frame
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1762 CAP,STEERING STEM 1 1 1

32160 32160-0349-18R FRAME-COMP,F.S.BLACK 1 1
32160A 32160-0349-458 FRAME-COMP,P.SILVER 1
92015 92015-1546 NUT,25MM,T=12 1 1 1
92015A 92015-1653 NUT,STEERING STEM,22MM 1 1
92047 92047-017 RACE,ROLLER,32005JR RS 1 1 1

92116 92116-1069 BEARING-ROLLER,HI-CAP32006JRRS 1 1 1
92200 92200-0517 WASHER,STEERING STEM 1 1 1
92210 92210-0263 NUT,CAP,22MM 1
28 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-4 Engine Mount
Quantity-KLX250
Ref.
No. S9F SAF SBF
32029 32029-1855 BRACKET-ENGINE,FR 2 2 2

32190 32190-0416 BRACKET-ENGINE,HEAD,LH 1 1 1
32190A 32190-0417 BRACKET-ENGINE,HEAD,RH 1 1 1
92001 92001-1499 BOLT,FLANGED,10X44 1 1 1
92002 92002-1674 BOLT,10X90 3 3 3
92150 92150-1168 BOLT,FLANGED,8X40 2 2 2

92150A 92150-1642 BOLT,FLANGED,10X120 1 1 1
92200 92200-0211 WASHER,10.2X23.0X2.5 1 1 1
92210 92210-1080 NUT,LOCK,FLANGED,10MM 5 5 5
29 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-5 Frame Fittings
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1369 CAP 2 2 2

11055 11055-1174 BRACKET,SENSOR 1 1 1
12053 12053-0001 GUIDE-CHAIN 1 1 1
13091 13091-1875 HOLDER 1 1 1
32059 32059-1117 BRACKET-SWITCH,BRAKE 1 1 1
32097 32097-0001 CASE-BATTERY 1 1 1

55020 55020-1456 GUARD,ENGINE 1 1 1
56008 56008-0002-MA BAG,TOOL,BLACK 1 1
56008A 56008-0037-MA BAG,TOOL,BLACK 1
92015 92015-1078 NUT,FLANGED,6MM 5 5 5
92022 92022-1561 WASHER,8.5X20X1.6 2 2 2

92027 92027-1670 COLLAR,CHAIN ROLLER 1 1 1
92072 92072-1293 BAND,L=140 1 1 1
92122 92122-1153 ROLLER,CHAIN GUIDE 1 1 1
92150 92150-1340 BOLT,6X14 2 2
92150A 92150-1435 BOLT,6X12 4 4 6

92150B 92150-1481 BOLT,FLANGED,6X22 3 3 3
92150C 92150-1506 BOLT,FLANGED,6X16 2 2 2
92152 92152-0604 COLLAR 2 2 2
92153 92153-0003 BOLT,6X45 2 2 2
92160 92160-1396 DAMPER 2 2 2

92160A 92160-1565 DAMPER 1 1 1
92170 92170-1423 CLAMP,HARNESS 1 1 1
92170A 92170-1900 CLAMP,HARNESS 1 1 1
92171 92171-1775 CLAMP,HARNESS,LH 1 1 1
92171A 92171-1907 CLAMP,HARNESS,RH 1 1 1

92172 92172-0004 SCREW,6X14 1 1 1
130 130BA0840 BOLT-FLANGED,8X40 1 1 1
132A 132BB0612 BOLT-FLANGED-SMALL,6X12 1 1 1
186 186BA0620 BOLT-UPSET-WP,6X20 2 2 2
30 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-6 Swingarm
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1259 CAP,SWING ARM 4 4 4

12053 12053-1268 GUIDE-CHAIN,RR,OUTSIDE 1 1 1
12053A 12053-1270 GUIDE-CHAIN,DRIVE,RR,INSIDE 1 1 1
12053B 12053-1328 GUIDE-CHAIN,DRIVE,FR 1 1 1
12053C 12053-1453 GUIDE-CHAIN,DRIVE,RR,OUTSIDE 1 1 1
12053D 12053-1454 GUIDE-CHAIN,DRIVE,RR,INSIDE 1 1 1

33001 33001-0176-458 ARM-COMP-SWING,P.SILVER 1 1 1
33032 33032-0033 SHAFT-SWING ARM 1 1 1
33040 33040-0023 ADJUSTER-CHAIN 2 2 2
42036 42036-1064 SLEEVE,SWING ARM 2 2 2
92015 92015-1078 NUT,FLANGED,6MM 3 3 3

92015A 92015-1407 NUT,14MM 1 1 1
92046 92046-1128 BEARING-NEEDLE,TA2030Z 2 2 2
92143 92143-1156 COLLAR 4 4 4
92153 92153-1407 BOLT,8X55 2 2 2

132A 132BA0660 BOLT-FLANGED-SMALL,6X60 2 2 2
220 220AA0608 SCREW-PAN-CROS,6X8 4 4 4
221 221AA0650 SCREW-CSK-CROS,6X50 2 2 2
317 317BA0800 NUT-HEX-SMALL,8MM 2 2 2
31 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-7 Suspension
Quantity-KLX250
Ref.
No. S9F SAF SBF
13107 13107-0198 SHAFT,ARM,14MM 1 1 1

39007 39007-0100 ARM-SUSP,UNI TRAK 1 1 1
39111 39111-0053 ROD-TIE,SUSPENSION 2 2 2
42036 42036-1245 SLEEVE,15X22X57 2 2 2
42036A 42036-1248 SLEEVE,10X16X19 1 1 1
42036B 42036-1318 SLEEVE,17X25X57 1 1 1

92001 92001-1499 BOLT,FLANGED,10X44 1 1 1
92015 92015-1407 NUT,14MM 1 1 1
92046 92046-1162 BEARING-NEEDLE,F-2220 4 4 4
92046A 92046-1192 BEARING-NEEDLE,16BM2212 1 1 1
92046B 92046-1228 BEARING-NEEDLE,BM2520 2 2 2

92049 92049-0069 SEAL-OIL 2 2 2
92049A 92049-1254 SEAL-OIL,MHA22 28 5.7F 4 4 4
92049B 92049-1426 SEAL-OIL,MF025N1 2 2 2
92150 92150-1711 BOLT,FLANGED,10X40 1 1 1
92150A 92150-1812 BOLT,ROD,12X90 2 2 2

32 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-8 Footrests
Quantity-KLX250
Ref.
No. S9F SAF SBF
34003 34003-0084-18R HOLDER-STEP,RH,F.S.BLACK 1 1

34003A 34003-0084-458 HOLDER-STEP,RH,P.SILVER 1
34028 34028-0110 STEP,RR,LH 1 1 1
34028A 34028-0111 STEP,RR,RH 1 1 1
34028B 34028-1370 STEP,FR,LH 1 1 1
34028C 34028-1371 STEP,FR,RH 1 1 1

92027 92027-162 COLLAR,6.8X10X12 2 2 2
92043 92043-115 PIN,8X35.5 2 2 2
92144 92144-1685 SPRING,STEP RETURN,RH 1 1 1
92144A 92144-1749 SPRING,STEP RETURN,LH 1 1 1
92150 92150-1339 BOLT,FLANGED,6X20 2 2 2

92150A 92150-1584 BOLT,SOCKET,8X34 2 2 2
92160 92160-1401 DAMPER,STEP 2 2 2
92200 92200-0089 WASHER,8.5X16X1.2 2 2 2
92200A 92200-1042 WASHER,10.5X19X2.3 2 2 2
92200B 92200-1133 WASHER,SPRING 2 2 2

130 130CA1020 BOLT-FLANGED,10X20 1 1 1
550 550AA2515 PIN-COTTER,2.5X15 2 2 2
33 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-9 Fenders
Quantity-KLX250
Ref.
No. S9F SAF SBF
35004 35004-0080-266 FENDER-FRONT,B.WHITE 1

35004A 35004-0080-290 FENDER-FRONT,L.GREEN 1 1
35004B 35004-0080-6C FENDER-FRONT,EBONY 1 1
35019 35019-0004 FLAP,RR FENDER,FR 1 1 1
35019A 35019-0056 FLAP,RR 1 1 1
35022 35022-0039-266 FENDER-COMP-REAR,RR,B.WHITE 1

35022A 35022-0039-290 FENDER-COMP-REAR,RR,L.GREEN 1 1
35022B 35022-0039-6C FENDER-COMP-REAR,RR,EBONY 1 1
35022C 35022-0058 FENDER-COMP-REAR,FR 1 1 1
92027 92027-1183 COLLAR 4 4 4
92037 92037-1163 CLAMP,SPEED,L=58 2 2 2

92075 92075-1690 DAMPER 4 4 4
92143 92143-1196 COLLAR 6 6 2
92150 92150-1339 BOLT,FLANGED,6X20 4 4 4
92150A 92150-1506 BOLT,FLANGED,6X16 2 2 2
92152 92152-0427 COLLAR 4 4 4

92152A 92152-0909 COLLAR,8.8X11.2X4 4
92153 92153-0502 BOLT,6X20 2 2 2
92160 92160-1303 DAMPER 2 2 2
92210 92210-0474 NUT,6MM 2 2 2

132A 132BB0630 BOLT-FLANGED-SMALL,6X30 2 2 2
34 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-10 Stand(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
34024 34024-0067-458 STAND-SIDE,P.SILVER 1

34024A 34024-0079-458 STAND-SIDE,P.SILVER 1 1
92015 92015-1188 NUT,LOCK,10MM,BLACK 1 1 1
92145 92145-0085 SPRING,SIDE STAND 1 1 1
92154 92154-0412 BOLT,SIDE STAND 1 1 1
35 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-11 Tires
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1670 CAP,BEAD STOPPER 2 2 2

41009 41009-0025 TIRE,FR,3.00-21 51P,D605 FG(D) 1 1 1
41009A 41009-0026 TIRE,RR,4.60-18 63P,D605G(D) 1 1 1
41022 41022-0004 TUBE-TIRE,120/80-18(D) 1 1 1
41022A 41022-1244 TUBE-TIRE,80/100-21(D) 1 1 1
41023 41023-1144 BAND-RIM,21XWM1.60-1.85(D) 1 1 1

41023A 41023-1145 BAND-RIM,18XWM/MT 1.85-2.15(D) 1 1 1
41025 41025-1364-WA RIM,FR,1.60X21,SILVER 1 1 1
41025A 41025-1366-WA RIM,RR,2.15X18,SILVER 1 1 1
41029 41029-0004 SPOKE-INNER,FR,228MMX165D 36 36 36
41029A 41029-0047 SPOKE-INNER,RR,LH,193.1MMX165D 18 18 18

41029B 41029-0048 SPOKE-INNER,RR,RH,189.1MMX160D 18 18 18
41032 41032-0007 NIPPLE-SPOKE 36 36 36
41032A 41032-1075 NIPPLE-SPOKE 36 36 36
41090 41090-0041-WA WHEEL-SUB ASSY,FR,SILVER 1 1 1
(OPTION)
41090A 41090-0042-WA WHEEL-SUB ASSY,RR,SILVER 1 1 1

(OPTION)
36 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-12 Front Hub
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1591 CAP,AXLE NUT 1 1 1

41034 41034-0051 DRUM-ASSY,FRONT BRAKE 1 1 1
41068 41068-0080 AXLE,FR 1 1 1
92015 92015-1407 NUT,14MM 1 1 1
92027 92027-1958 COLLAR,15.2X22.2X75 1 1 1
92049 92049-0136 SEAL-OIL 1 1 1

92152 92152-0528 COLLAR,FR AXLE,L=14 1 1 1
481 481J3500 CIRCLIP-TYPE-C,35MM 1 1 1
601 601B6202UG BEARING-BALL,#6202UG 2 2 2
37 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-13 Rear Hub
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1581 CAP,AXLE 2 2 2

41034 41034-0044 DRUM-ASSY,REAR BRAKE 1 1 1
41068 41068-0066 AXLE,RR 1 1 1
42041 42041-1421 SPROCKET-HUB,42T 1 1 1
92015 92015-1770 NUT,LOCK,20MM 1 1 1
92033 92033-1041 RING-SNAP,42MM 1 1 1

92045 92045-1239 BEARING-BALL,6004X8JRLLX2/3A 2 2 2
92049 92049-1203 SEAL-OIL,BJNC2 25425 2 2 2
92057 92057-1367 CHAIN,DRIVE,EK520LV-OX106L 1 1 1
92058 92058-1070 JOINT-CHAIN,DRIVE,EK 1 1 1
92150 92150-1978 BOLT,SOCKET,8X28 6 6 6

92152 92152-0529 COLLAR,REAR BRAKE DRUM,L=105 1 1 1
92152A 92152-0734 COLLAR,RR AXLE,L=22 1 1 1
92152B 92152-0735 COLLAR,RR AXLE,RH,L=20 1 1 1
92200 92200-1146 WASHER,20.2X36X2 1 1 1
92210 92210-0493 NUT,FLANGED,LOCK,8MM 6 6 6

410 410AA0800 WASHER-PLAIN-SMALL,8MM 6 6 6
550 550AA3025 PIN-COTTER,3.0X25 1 1 1
38 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis E-14 Brake Pedal
Quantity-KLX250
Ref.
No. S9F SAF SBF
43001 43001-0110 LEVER-BRAKE,PEDAL 1 1 1

92022 92022-1561 WASHER,8.5X20X1.6 1 1 1
92055 92055-0168 RING-O,OD=18.5 2 2 2
92145 92145-0684 SPRING,BRAKE PEDAL RETURN 1 1 1
92190 92190-1488 TUBE,13X16X25 1 1 1
550 550AA2525 PIN-COTTER,2.5X25 1 1 1
39 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-3 Shock Absorber(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
45014 45014-0246-23F SHOCKABSORBER,SPG WHT+BODY BLK 1 1 1

92092 92092-1062 BUSHING-RUBBER,SHOCKABSORBER 1 1 1
40 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-4 Front Master Cylinder
Quantity-KLX250
Ref.
No. S9F SAF SBF
27010 27010-0025 SWITCH,BRAKE 1 1 1

43015 43015-1697 CYLINDER-ASSY-MASTER,FR 1 1 1
43020 43020-1126 PISTON-COMP-BRAKE 1 1 1
43022 43022-1010 STOPPER-BRAKE,PISTON 1 1 1
43026 43026-1074 CAP-BRAKE 1 1 1
43028 43028-1061 DIAPHRAGM 1 1 1

43034 43034-1016 HOLDER-BRAKE,MASTER CYLINDER 1 1 1
43064 43064-007 GROMMET,HOSE CLAMP 1 1 1
43095 43095-0442 HOSE-BRAKE,FR 1 1 1
46092 46092-1140 LEVER-GRIP,FRONT BRAKE 1 1 1
49006 49006-1040 BOOT,DUST 1 1 1

49016 49016-1044 COVER-SEAL,MASTER CYLINDER 1 1 1
49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 4 4
92002 92002-1323 BOLT,SCREW,4X12 1 1 1
92002A 92002-1894 BOLT 2 2 2
92009 92009-1458 SCREW,4MM 2 2 2

92015 92015-1528 NUT,FLANGED,6MM 1 1 1
92022 92022-1814 WASHER 1 1 1
92150 92150-1451 BOLT,LEVER SET 1 1 1
92154 92154-0226 BOLT,OIL,L=23 2 2 2
92171 92171-1626 CLAMP,BRAKE HOSE 1 1 1

92171A 92171-1627 CLAMP,BRAKE HOSE 1 1 1
92171B 92171-1839 CLAMP,BRAKE HOSE 1 1 1
130 130BB0610 BOLT-FLANGED,6X10 1 1 1
41 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-5 Front Brake
Quantity-KLX250
Ref.
No. S9F SAF SBF
41080 41080-0172-CM DISC,FR,SILVER 1 1 1

43044 43044-0007 HOLDER-COMP-CALIPER,FR 1 1 1
43045 43045-1010 SHAFT-CALIPER 1 1 1
43048 43048-0011 PISTON-CALIPER 2 2 2
43049 43049-1060 PACKING,PISTON SEAL 2 2 2
43049A 43049-1061 PACKING,PISTON SEAL 2 2 2

43056 43056-0004 BREATHER-BRAKE 1 1 1
43057 43057-1001 CAP-BREATHER 1 1 1
43080 43080-0048-GN CALIPER-SUB-ASSY,FR,LH,SILVER 1 1 1
43082 43082-0060 PAD-ASSY-BRAKE 1 1 1
49006 49006-1088 BOOT,CALIPER 1 1 1

49006A 49006-1242 BOOT,CALIPER 1 1 1
92022 92022-1373 WASHER,WAVE 1 1 1
92043 92043-1416 PIN,HANGER 2 2 2
92144 92144-1847 SPRING,PAD 1 1 1
92150 92150-1811 BOLT,DISC PLATE,8X15 4 4 4

92160 92160-1449 DAMPER,FRONT WHEEL 1 1 1
120 120CA0840 BOLT-SOCKET,8X40 2 2 2
42 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-6 Rear Master Cylinder
Quantity-KLX250
Ref.
No. S9F SAF SBF
13070 13070-1144 GUIDE,HOSE 2 2 2

13159 13159-1056 CONNECTOR 1 1 1
43010 43010-1068 ROD-ASSY-BRAKE 1 1 1
43016 43016-1149 CYLINDER-MASTER 1 1 1
43020 43020-1094 PISTON-COMP-BRAKE 1 1 1
43026 43026-1075 CAP-BRAKE 1 1 1

43028 43028-1067 DIAPHRAGM 1 1 1
43078 43078-1189 RESERVOIR 1 1 1
43095 43095-0164 HOSE-BRAKE,RR 1 1 1
43095A 43095-0451 HOSE-BRAKE,RR MASTER CYLINDER 1 1 1
49091 49091-0001 WASHER-SEAL,10.1X14.5X1.5 4 4 4

55020 55020-1489 GUARD,RR BRAKE RESERVOIR HOSE 1 1 1
92009 92009-1596 SCREW,4X40 2 2 2
92022 92022-1028 WASHER,8.5X13X1 1 1 1
92022A 92022-1601 WASHER,CIRCRIP 1 1 1
92033 92033-1186 RING-SNAP,20.5MM 1 1 1

92037 92037-1710 CLAMP 2 2 2
92043 92043-0004 PIN 1 1 1
92055 92055-1251 RING-O,MASTER CYLINDER 1 1 1
92153 92153-0502 BOLT,6X20 1 1 1
92154 92154-0226 BOLT,OIL,L=23 2 2 2

92172 92172-0401 SCREW,6X14 4 4 4
221 221AA0610 SCREW-CSK-CROS,6X10 4 4 4
550 550AA2015 PIN-COTTER,2.0X15 1 1 1
43 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-7 Rear Brake
Quantity-KLX250
Ref.
No. S9F SAF SBF
14079 14079-0030 HOLDER-ASSY,REAR CALIPER 1 1 1

32085 32085-1386 STOPPER,PAD 1 1 1
41080 41080-0116-CM DISC,RR,SILVER 1 1 1
43048 43048-1068 PISTON-CALIPER 1 1 1
43049 43049-1060 PACKING,PISTON SEAL 1 1 1
43049A 43049-1061 PACKING,PISTON SEAL 1 1 1

43056 43056-0004 BREATHER-BRAKE 1 1 1
43057 43057-1001 CAP-BREATHER 1 1 1
43080 43080-0069-GN CALIPER-SUB-ASSY,RR,SILVER 1 1 1
43082 43082-0090 PAD-ASSY-BRAKE 1 1 1
49006 49006-1088 BOOT,CALIPER 1 1 1

49006A 49006-1242 BOOT,CALIPER 1 1 1
55020 55020-1488-RZ GUARD,RR CALIPER,WHITE 1
55020A 55020-1488-6C GUARD,RR CALIPER,EBONY 1 1
92043 92043-1507 PIN,HANGER 1 1 1
92043A 92043-1508 PIN 1 1 1

92144 92144-1819 SPRING,PAD 1 1 1
92150 92150-1340 BOLT,6X14 2 2 2
92150A 92150-1692 BOLT,PLUG 1 1 1
92150B 92150-1811 BOLT,DISC PLATE,8X15 6 6 6
44 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-8 Handlebar
Quantity-KLX250
Ref.
No. S9F SAF SBF
13280 13280-0105 HOLDER,CLUTCH LEVER 1 1 1

27010 27010-1094 SWITCH,CLUTCH,BLACK 1 1 1
46003 46003-0164-458 HANDLE,P.SILVER 1 1 1
46012 46012-0010-18R HOLDER-HANDLE,UPP,F.S.BLACK 1 1 1
46019 46019-0026 GRIP-ASSY,THROTTLE 1 1 1
46075 46075-0082 GRIP,LH 1 1 1

46076 46076-1244 LEVER-ASSY-GRIP,CLUTCH 1 1 1
46091 46091-0162 HOUSING-ASSY-CONTROL,RH 1 1 1
46091A 46091-0163 HOUSING-ASSY-CONTROL,LH 1 1 1
46092 46092-1206 LEVER-GRIP,CLUTCH 1 1 1
56001 56001-0137 MIRROR-ASSY 2 2 2

92009 92009-1134 SCREW,CABLE ADJUST,8MM,BLACK 1 1 1
92015 92015-1197 NUT,CABLE ADJUST LOCK,8MM,BLK 1 1 1
92151 92151-1986 BOLT,LEVER SET 1 1 1
92153 92153-1519 BOLT,FLANGED,8X30 4 4 4
92210 92210-0006 NUT,LOCK,6MM 1 1 1

112 112BB0622 BOLT-UPSET,6X22 1 1 1
220 220AB0525 SCREW-PAN-CROS,5X25 3 3 3
220A 220AB0540 SCREW-PAN-CROSS,5X40 1 1 1
221 221AB0316 SCREW-CSK-CROS,3X16 2 2 2
410 410AB0600 WASHER-PLAIN-SMALL,6MM 1 1 1
45 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-9 Front Fork
Quantity-KLX250
Ref.
No. S9F SAF SBF
11009 11009-1592 GASKET,FORK CYLINDER BOLT 2 2 2

44008 44008-0032-KX PIPE-FORK OUTER,SILVER 2 2 2
44013 44013-0090-458 PIPE-FORK INNER,LH,P.SILVER 1 1 1
44013A 44013-0092-458 PIPE-FORK INNER,RH,P.SILVER 1 1 1
44018 44018-1056 PISTON-FORK,INNER PIPE 2 2 2
44023 44023-0062 CYLINDER-SET-FORK 2 2 2

44026 44026-0103 SPRING-FRONT FORK 2 2 2
44028 44028-1081 GUIDE-FORK SPRING 2 2 2
44028A 44028-1084 GUIDE-FORK SPRING 2 2 2
44029 44029-0010-KX SEAT-FORK SPRING,SILVER 2 2 2
44037 44037-0078-18R HOLDER-FORK UNDER,F.S.BLACK 1 1 1

44039 44039-0059-18R HOLDER-FORK UPPER,F.S.BLACK 1 1 1
44071 44071-5074 DAMPER-ASSY,FORK,LH,SILVER 1 1 1
44071A 44071-5075 DAMPER-ASSY,FORK,RH,SILVER 1 1 1
49116 49116-1168 VALVE-ASSY,FORK 2 2 2
55020 55020-0320-RZ GUARD,FORK,RH,WHITE 1

55020A 55020-0320-6C GUARD,FORK,RH,EBONY 1 1
55020B 55020-0484-RZ GUARD,FORK,LH,WHITE 1
55020C 55020-0484-6C GUARD,FORK,LH,EBONY 1 1
92015 92015-1839 NUT 2 2 2
92022 92022-1299 WASHER 2 2 2

92028 92028-1581 BUSHING 2 2 2
92033 92033-0080 RING-SNAP 2 2 2
92033A 92033-1077 RING-SNAP 2 2 2
92049 92049-1373 SEAL-OIL 2 2 2
92055 92055-1156 RING-O 2 2 2

92055A 92055-1333 RING-O,FORK,AIR TUBE 2 2 2
92055B 92055-1502 RING-O,FORK VALVE 2 2 2
92072 92072-1267 BAND 1 1 1
92072A 92072-1283 BAND 1 1 1
92072B 92072-1414 BAND 2 2 2

92093 92093-1342 SEAL,FORK OUTER TUBE 2 2 2
92150 92150-1446 BOLT,FLANGED,8X40 2 2 2
92151 92151-1654 BOLT,SOCKET,6X14 6 6 6
92153 92153-0020 BOLT,8X40 8 8 8
92153A 92153-0503 BOLT,6X12 1 1 1

92171 92171-1833 CLAMP 1 1 1
92171A 92171-1905 CLAMP,SPEED SENSOR HARNESS 1 1 1
130 130BB0608 BOLT-FLANGED,6X8 1 1 1
46 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-10 Fuel Tank
Quantity-KLX250
Ref.
No. S9F SAF SBF
51049 51049-1134 CAP-TANK,FUEL 1 1 1

51086 51086-5066-25Q TANK-COMP-FUEL,F.S.BLACK 1 1 1
53044 53044-1209 TRIM,L=490 1 1 1
92022 92022-1690 WASHER,6.5X24X2 1 1 1
92022A 92022-1977 WASHER,5.1X10X1.0 2 2 2
92075 92075-1123 DAMPER,RUBBER 2 2 2

92075A 92075-281 DAMPER 1 1 1
92143 92143-1353 COLLAR 2 2 2
92143A 92143-1459 COLLAR,6.8X10X24.5 1 1 1
92153 92153-0502 BOLT,6X20 2 2 2
92160 92160-1254 DAMPER,FUEL TANK,RR 1 1 1

92160A 92160-1328 DAMPER,FUEL TANK 2 2 2
92170 92170-1492 CLAMP 2 2 2
92170A 92170-1834 CLAMP,TUBE 2 2 2
92192 92192-0604 TUBE 1 1 1
92192A 92192-0736 TUBE,7X12X700 2 2 2

220 220AA0510 SCREW-PAN-CROSS,5X10 2 2 2
47 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-11 Seat
Quantity-KLX250
Ref.
No. S9F SAF SBF
53066 53066-0221-MA SEAT-ASSY,DUAL,BLACK 1 1 1

92072 92072-0130-MA BAND,SEAT,BLACK 1 1 1
92150 92150-1506 BOLT,FLANGED,6X16 2 2 2
48 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-12 Meter(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
14091 14091-0874 COVER,METER,LWR 1 1 1

21176 21176-0120 SENSOR,SPEED 1 1 1
21192 21192-0004 MAGNET,SPEED SENSOR 1 1 1
25023 25023-0035 COVER-METER CASE,UPP 1 1 1
25031 25031-0170 METER-ASSY,LCD 1 1 1
28011 28011-0105 METER,LCD 1 1 1

39156 39156-0478 PAD,HEAD LAMP 1 1 1
39188 39188-0012 TAPE 1 1 1
92009 92009-1164 SCREW,TAPPING,3X16 7 7 7
92009A 92009-1197 SCREW,TAPPING,5X14 3 3 3
92022 92022-104 WASHER,5.5X20X1.2 3 3 3

92049 92049-1172 SEAL-OIL,METER GEAR CASE 1 1 1
92075 92075-1690 DAMPER 3 3 3
49 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-13 Cables
Quantity-KLX250
Ref.
No. S9F SAF SBF
49006 49006-1017 BOOT,LEVER HOLDER 1 1 1

54011 54011-0093 CABLE-CLUTCH 1 1 1
54012 54012-0263 CABLE-THROTTLE,OPENING 1 1 1
54012A 54012-0264 CABLE-THROTTLE,CLOSING 1 1 1
92037 92037-1064 CLAMP,CABLE 1 1 1
92171 92171-1901 CLAMP,CABLE 1 1 1
50 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis F-14 Side Covers/Chain Cover(1/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
36014 36014-0050 CASE-CHAIN 1 1 1

36033 36033-5340-266 COVER-SIDE,LH,B.WHITE 1
36033A 36033-5341-266 COVER-SIDE,RH,B.WHITE 1
36033B 36033-5359-266 COVER-SIDE,LH,B.WHITE 1
36033C 36033-5360-266 COVER-SIDE,RH,B.WHITE 1
36034 36034-5137-266 COVER-SIDE,LH,B.WHITE 1

36034A 36034-5138-6C COVER-SIDE,LH,EBONY 1
36034B 36034-5139-266 COVER-SIDE,RH,B.WHITE 1
36034C 36034-5140-6C COVER-SIDE,RH,EBONY 1
36034D 36034-5274-6C COVER-SIDE,LH,EBONY 1
36034E 36034-5276-6C COVER-SIDE,RH,EBONY 1
51 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-3 Side Covers/Chain Cover(2/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
39156 39156-0197 PAD,SIDE COVER,LH 1 1 1

39156A 39156-0198 PAD,SIDE COVER,RH,FR 1 1 1
39156B 39156-0199 PAD,SIDE COVER,RH,RR 1 1 1
92150 92150-1435 BOLT,6X12 2 2 2
92152 92152-0237 COLLAR 6 6 6
92153 92153-0950 BOLT,FLANGED,6X22 6 6 6

92161 92161-0605 DAMPER 1 1 1
92161A 92161-0685 DAMPER 6 6 6
52 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-4 Headlight(s)(1/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11054 11054-1692 BRACKET,HEAD LAMP&METER 1 1 1

11055 11055-0381 BRACKET,HEAD LAMP 1 1 1
11055A 11055-0382 BRACKET,HEAD LAMP 1 1 1
23007 23007-0110 LENS-COMP,HEAD LAMP 1 1 1
23008 23008-0085 SOCKET-ASSY,POSITION LAMP 1 1 1
23008A 23008-0089 SOCKET-ASSY,HEAD LAMP 1 1 1

39188 39188-0011 TAPE 1 1 1
53044 53044-0033 TRIM,L=90 2 2 2
55022 55022-0044-266 COVER-HEAD LAMP,UPP,B.WHITE 1
55022A 55022-0052-290 COVER-HEAD LAMP,LWR,L.GREEN 1 1
55022B 55022-0052-6C COVER-HEAD LAMP,LWR,EBONY 1 1 1

55022C 55022-5048-266 COVER-HEAD LAMP,UPP,B.WHITE 1
55022D 55022-5084-266 COVER-HEAD LAMP,UPP,B.WHITE 1
55022E 55022-5085-6C COVER-HEAD LAMP,UPP,EBONY 1
92027 92027-1134 COLLAR,L=14 2 2 2
92027A 92027-1651 COLLAR,FLANGED,L=12.1,BLACK 2 2 2

92069 92069-1002 BULB,12V 60/55W,H4 1 1 1
92069A 92069-1016 BULB,12V 5W 1 1 1
92075 92075-209 DAMPER 2 2 2
92075A 92075-277 DAMPER 2 2 2
92143 92143-1353 COLLAR 4 4 4

92143A 92143-1960 COLLAR 1 1 1
92145 92145-0565 SPRING,FOCUS ADJUSTING 2 2 2
92145A 92145-0753 SPRING 1 1 1
92153 92153-0503 BOLT,6X12 2 2 2
92153A 92153-0640 BOLT,UPSET-WP,6X22 4 4 4

92160 92160-1007 DAMPER 2 2 2
92160A 92160-1167 DAMPER 2 2 2
92160B 92160-1615 DAMPER 1 1 1
92172 92172-0233 SCREW,TAPPING,4X12 3 3 3
92172A 92172-0345 SCREW,5X16.7 2 2 2

92172B 92172-0346 SCREW,5X45 2 2 2
92172C 92172-0456 SCREW 1 1 1
92210 92210-0426 NUT,PLASTIC 2 2 2
92210A 92210-0427 NUT,5MM 2 2 2
130 130BB0622 BOLT-FLANGED,6X22 2 2 2
53 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-5 Headlight(s)(2/2)
Quantity-KLX250
Ref.
No. S9F SAF SBF
130A 130BB0825 BOLT-FLANGED,8X25 2 2 2

461 461DA0800 WASHER-SPRING,8MM 2 2 2
54 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-6 Taillight(s)
Quantity-KLX250
Ref.
No. S9F SAF SBF
11051 11051-1503 BRACKET,LICENSE 1 1 1

11061 11061-0326 GASKET,TAIL LAMP LENS 1 1 1
23025 23025-0049 LAMP-TAIL 1 1 1
23026 23026-0013 LENS,TAIL LAMP 1 1 1
92009 92009-1605 SCREW,TAPPING,4X16 2 2 2
92015 92015-1367 NUT,FLANGED,6MM 2 2 2

92022 92022-1557 WASHER,6.5X20X1.6 2 2 2
92027 92027-162 COLLAR,6.8X10X12 2 2 2
92069 92069-1084 BULB,12V 21/5W 1 1 1
92153 92153-0684 BOLT,6X16 2 2 2
92160 92160-1162 DAMPER 2 2 2

92161 92161-0631 DAMPER 1 1 1
55 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-7 Turn Signals
Quantity-KLX250
Ref.
No. S9F SAF SBF
23037 23037-0119 LAMP-ASSY-SIGNAL,FR,LH 1 1 1

23037A 23037-0120 LAMP-ASSY-SIGNAL,FR,RH 1 1 1
23037B 23037-0121 LAMP-ASSY-SIGNAL,RR,LH 1 1 1
23037C 23037-0122 LAMP-ASSY-SIGNAL,RR,RH 1 1 1
23048 23048-0012 LENS-SIGNAL LAMP,FR,LH&RR,RH 2 2 2
23048A 23048-0013 LENS-SIGNAL LAMP,FR,RH&RR,LH 2 2 2

92069 92069-0024 BULB,12V 10W 4 4 4
92161 92161-0493 DAMPER,SIGNAL LAMP 4 4 4
92172 92172-0343 SCREW,TAPPING,2.9X13 4 4 4
92200 92200-0370 WASHER,SIGNAL LAMP 4 4 4
224 224AB0614 SCREW-PAN-WP-CROS,6X14 4 4 4
56 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-8 Chassis Electrical Equipment
Quantity-KLX250
Ref.
No. S9F SAF SBF
11012 11012-1589 CAP,BUNGEE CORD HOOK 1 1 1

14090 14090-1331 COVER,COUPLER 1 1 1
26006 26006-0001 FUSE,15A 2 2 2
26006A 26006-0009 FUSE,10A 4 4 4
26011 26011-0082 WIRE-LEAD 1 1
26011A 26011-0209 WIRE-LEAD,BATTERY(-) 1 1 1

26011B 26011-0271 WIRE-LEAD,CAP 1
26011C 26011-1609 WIRE-LEAD,BATTERY(+) 1 1 1
26012 26012-0068 BATTERY,FTX7L-BS,12V6AH 1 1 1
26031 26031-0704 HARNESS,MAIN 1 1
26031A 26031-1110 HARNESS,MAIN 1

27002 27002-1086 RELAY-ASSY 1 1 1
27002A 27002-1097 RELAY-ASSY,SIGNAL LAMP 1 1 1
27003 27003-0029 HORN 1 1 1
49018 49018-1052 DIODE 1 1 1
56030 56030-0190 LABEL,FUSE BOX 1 1 1

56030A 56030-0191 LABEL,FUSE BOX 1 1 1
92037 92037-1163 CLAMP,SPEED,L=58 3 3 3
92072 92072-030 BAND,L=123 1 1 1
92072A 92072-1195 BAND,L=202 1 1 1
92072B 92072-1237 BAND,L=250 4 4 4

92072C 92072-1293 BAND,L=140 3 3 3
92150 92150-1689 BOLT,FLANGED,6X14 1 1 1
92170 92170-1114 CLAMP,L=150 1 1 1
92171 92171-1908 CLAMP,HARNESS 1 1 1
57 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-9 Ignition Switch
Quantity-KLX250
Ref.
No. S9F SAF SBF
14091 14091-1553 COVER,SIDE STAND SWITCH 1 1 1

21007 21007-5040 ROTOR,LOCK,TANK CAP 1 1 1
27005 27005-0046 SWITCH-ASSY-IGNITION 1 1 1
27008 27008-1170 KEY-LOCK,BLANK 1 1 1
(OPTION)
27010 27010-0097 SWITCH,SIDE STAND 1 1 1
27010A 27010-1489 SWITCH,REAR BRAKE 1 1 1

27016 27016-5207 LOCK-ASSY,HELMET 1 1 1
27045 27045-5383 SWITCH-ASSY 1 1 1
28012 28012-1088 REFLECTOR-REFLEX 1 1 1
46123 46123-0008 SPRING-COMP,REAR BRAKE SWITCH 1 1 1
92002 92002-1582 BOLT,FLANGED,6X25 1 1 1

92009 92009-1753 SCREW,6X30 1 1 1
92143 92143-1331 COLLAR 1 1 1
92153 92153-0967 BOLT,TORX,6X16 2 2 2
92210 92210-0007 NUT,FLANGED,5MM 1 1 1
411 411AA0600 WASHER-PLAIN,6.5X13X1 2 2 2
58 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-10 Owner’s Tools
Quantity-KLX250
Ref.
No. S9F SAF SBF
56007 56007-0056 TOOL-KIT 1 1 1

56008 56008-0019 BAG,TOOL 1 1 1
56019 56019-120 GASKET-LIQUID,TB1211,WHITE 1 1 1
92104 92104-0004 GASKET-LIQUID,TB1211F,CLEAR 1 1 1
92104A 92104-1064 GASKET-LIQUID,TB1216B,BLACK 1 1 1
92107 92107-0007 TOOL-DRIVER,#2PHILLIPS&SLOT 1 1 1

92110 92110-0031 TOOL-WRENCH,OPEN END,10X12 1 1 1
92110A 92110-0032 TOOL-WRENCH,OPEN END,14X17 1 1 1
92110B 92110-0033 TOOL-WRENCH,BOX,8&10MM 1 1 1
92110C 92110-0034 TOOL-WRENCH,BOX,16MM 1 1 1
92110D 92110-0035 TOOL-WRENCH,BOX END,27MM 1 1 1

92110E 92110-0036 TOOL-WRENCH,BOX END,22MM 1 1 1
92111 92111-0004 TOOL-BAR,BOX END,WRENCH 1 1 1
92112 92112-0003 TOOL-PLIERS 1 1 1
59 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-11 Labels
Quantity-KLX250
Ref.
No. S9F SAF SBF
56031 56031-1441 LABEL-MANUAL,ENGLISH/FRENCH

L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1 1 1
56033 56033-0210 LABEL-MANUAL,DAILY SAFETY 1 1 1
56033A 56033-0211 LABEL-MANUAL,DAILY SAFETY
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1 1 1
56033B 56033-0247 LABEL-MANUAL,CHAIN
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1 1 1
56033C 56033-0248 LABEL-MANUAL,CHAIN 1 1 1
56053 56053-0298 LABEL-SPECIFICATION,TIRE&LOAD 1 1 1

56053A 56053-0299 LABEL-SPECIFICATION,TIRE&LOAD
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1 1 1
56070 56070-1143 LABEL,UNLEADED PETROL ONLY 1 1 1
60 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-12 Decals(Ebony)(S9F)
Quantity-KLX250
Ref.
No. S9F SAF SBF
56052 56052-0968 MARK,KAWASAKI 1

56054 56054-0178 MARK,SHROUD,KAWASAKI 2
56068 56068-0849 PATTERN,SHROUD,LH 1
56068A 56068-0850 PATTERN,SHROUD,RH 1
56068B 56068-0851 PATTERN,SIDE COVER,UPP,LH 1
56068C 56068-0852 PATTERN,SIDE COVER,LWR,LH 1

56068D 56068-0853 PATTERN,SIDE COVER,UPP,RH 1
56068E 56068-0854 PATTERN,SIDE COVER,LWR,RH 1
56068F 56068-0981 PATTERN,HEAD LAMP COVER 1
61 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-13 Decals (Green)(S9F)
Quantity-KLX250
Ref.
No. S9F SAF SBF

56052A 56052-0968 MARK,KAWASAKI 1
56068B 56068-0844 PATTERN,SIDE COVER,UPP,LH 1
56068C 56068-0845 PATTERN,SIDE COVER,LWR,LH 1

56068D 56068-0846 PATTERN,SIDE COVER,UPP,RH 1
56068E 56068-0847 PATTERN,SIDE COVER,LWR,RH 1
56068F 56068-0981 PATTERN,HEAD LAMP COVER 1
62 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis G-14 Decals(Ebony)(SAF)
Quantity-KLX250
Ref.
No. S9F SAF SBF

56069B 56069-0047 PATTERN,HEAD LAMP COVER 1
56069C 56069-0139 PATTERN,SIDE COVER,LH 1
56069D 56069-0140 PATTERN,SIDE COVER,RH 1
63 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis H-3 Decals (Green)(SAF)
Quantity-KLX250
Ref.
No. S9F SAF SBF

56069B 56069-0042 PATTERN,HEAD LAMP COVER 1
56069C 56069-0137 PATTERN,SIDE COVER,LH 1
56069D 56069-0138 PATTERN,SIDE COVER,RH 1
64 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis H-4 Decals (White)(SBF)
Quantity-KLX250
Ref.
No. S9F SAF SBF
56069 56069-0921 PATTERN,SHROUD,UPP,LH 1

56069A 56069-0922 PATTERN,SHROUD,UPP,RH 1
56069B 56069-0929 PATTERN,SHROUD,LWR,LH 1
56069C 56069-0930 PATTERN,SHROUD,LWR,RH 1
56069D 56069-0931 PATTERN,SIDE COVER,LH 1
56069E 56069-0932 PATTERN,SIDE COVER,RH 1
65 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF Chassis H-5 Manual
Quantity-KLX250
Ref.
No. S9F SAF SBF
99901 99901-0012-01 SERVICE MANUAL,DUTCH 1 1 1

99903 99903-0012-01 A&P MANUAL,DUTCH 1 1 1
99924 99924-1392-02 SERVICE MANUAL,ENGLISH 1 1 1
99931 99931-1505-01 A&P MANUAL,ENGLISH 1 1 1
99946 99946-1049-01 A&P MANUAL,GERMAN 1 1 1
99950 99950-1056-01 A&P MANUAL,FRENCH 1 1 1

99951 99951-1038-01 A&P MANUAL,ITALIAN 1 1 1
99952 99952-1024-01 A&P MANUAL,SPANISH 1 1 1
99953 99953-1046-01 SERVICE MANUAL,GERMAN 1 1 1
99954 99954-1057-01 SERVICE MANUAL,FRENCH 1 1 1
99955 99955-1036-01 SERVICE MANUAL,ITALIAN 1 1 1

99956 99956-1022-01 SERVICE MANUAL,SPANISH 1 1 1
99976 99976-1343 OWNER’S MANUAL,EN/FR/DE
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99976A 99976-1370 OWNER’S MANUAL,IT/ES/NL
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99976B 99976-1561 OWNER’S MANUAL,EN/FR/DE
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99976C 99976-1562 OWNER’S MANUAL,IT/ES/NL

L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99976D 99976-1633 OWNER’S MANUAL,EN/FR/DE
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99976E 99976-1634 OWNER’S MANUAL,IT/ES/NL
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - WV 1
99986 99986-1495 OWNER’S MANUAL,ENGLISH
L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 1
99986A 99986-1533 OWNER’S MANUAL,ENGLISH
L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 1
99986B 99986-1613 OWNER’S MANUAL,ENGLISH

L- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - UK 1
66 JUN. 8,2010
’09 ’11 KLX250 S9F/SAF/SBF L-13 Numerical Parts Index
Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.
11002-0039 .................B-3 12011-1053 .................B-8 13114-1068 ...............B-11 132BC0670 .................C-5 21163-0046 ...............C-12 27002-1086 ................ G-8
11002-0071 .................B-3 12021-1115 .................B-3 13127-0052 ...............B-12 14001-0138 .................C-3 21175-0167 .................C-8 27002-1097 ................ G-8
11004-1249 .................B-3 12032-1058 .................B-8 13128-0039 ...............B-12 14014-1062 .................C-4 21175-0304 .................C-8 27003-0029 ................ G-8
11005-0112 .................B-5 12044-0175 .................B-9 13140-1216 ...............B-13 14014-1130 .................B-9 21175-0360 .................C-8 27005-0046 ................ G-9
11009-1105 .................B-3 12044-1327 .................B-9 13140-1217 ...............B-13 14026-0027 .................C-4 21176-0009 .................C-8 27008-1170 ................ G-9
11009-1145 ...............C-14 12044-1365 .................B-9 13140-1218 ...............B-13 14031-1400 .................C-4 21176-0026 .................C-8 27010-0025 .................F-4
11009-1145 .................D-4 12046-0001 .................B-9 13141-0039 ...............B-13 14032-0004 .................C-4 21176-0048 .................C-8 27010-0097 ................ G-9
11009-1344 .................B-3 12048-0054 .................B-9 13144-0055 ...............B-12 14032-0005 .................C-4 21176-0094 .................C-8 27010-1094 .................F-8
11009-1592 .................F-9 12053-0001 .................E-5 13151-1102 ...............B-13 14037-0067-6C .........C-14 21176-0120 ...............F-12 27010-1336 ...............C-12
11011-0139 .................B-6 12053-1268 .................E-6 13156-1480 ...............B-14 14037-0067-6C ...........D-4 21176-0122 .................C-6 27010-1489 ................ G-9
11012-1084 ...............C-14 12053-1270 .................E-6 13159-1056 .................F-6 14037-0067-RZ .........C-14 21192-0004 ...............F-12 27016-5207 ................ G-9
11012-1084 .................D-4 12053-1315 .................B-9 13161-1214 ...............B-14 14044-1078 .................C-4 220AA0510 ............... F-10 27045-5383 ................ G-9
11012-1259 .................E-6 12053-1317 .................B-9 13194-1091 ...............C-12 14067-006 ...................C-3 220AA0512 ...............C-10 28011-0105 ...............F-12
11012-1369 .................E-5 12053-1328 .................E-6 13216-1148 ...............C-12 14069-1051 .................B-6 220AA0608 .................E-6 28012-1088 ................ G-9
11012-1581 ...............E-13 12053-1337 .................C-4 13216-1193 .................C-9 14073-0158 .................B-6 220AA0610 .................C-9 311BA0600 ...............B-14
11012-1589 ................ G-8 12053-1391 .................B-9 13236-0158 ...............B-11 14073-0185 .................B-6 220AA0625 .................C-9 317BA0800 .................E-6
11012-1591 ...............E-12 12053-1453 .................E-6 13236-1209 ...............B-14 14079-0030 .................F-7 220AA0630 .................C-9 32029-1855 .................E-4
11012-1670 ...............E-11 12053-1454 .................E-6 13260-1386 ...............B-12 14090-1331 ................ G-8 220AB0525 ................. F-8 32059-1117 .................E-5
11012-1762 .................E-3 120CA0530 ...............C-10 13262-0480 ...............B-12 14091-0019 .................C-4 220AB0540 ................. F-8 32085-1386 .................F-7
11012-1915 .................C-9 120CA0610 .................C-5 13262-0483 ...............B-12 14091-0874 ...............F-12 221AA0610 ................. F-6 32097-0001 .................E-5
11013-0030 .................B-6 120CA0840 .................F-5 13262-0484 ...............B-12 14091-1553 ................ G-9 221AA0650 .................E-6 32160-0349-18R .........E-3
11051-1503 ................ G-6 13001-0102 .................B-5 13262-0549 ...............B-12 14091-1714 .................C-6 221AB0316 ................. F-8 32160-0349-458 ..........E-3
11053-1656 .................C-4 13002-1073 .................B-5 13262-0597 ...............B-12 14091-1748 .................B-4 224AB0614 .................G-7 32190-0416 .................E-4
11054-1298 .................B-6 13008-1149 .................B-5 13262-0598 ...............B-12 16007-1163 .................B-8 23007-0110 ................ G-4 32190-0417 .................E-4
11054-1692 ................ G-4 13031-0103 ...............B-10 13262-0599 ...............B-12 16065-0045 .................B-3 23008-0085 ................ G-4 33001-0176-458 ..........E-6
11055-0381 ................ G-4 13041-0001 ...............B-10 13262-0600 ...............B-12 16073-0053 ...............C-12 23008-0089 ................ G-4 33032-0033 .................E-6
11055-0382 ................ G-4 13070-1144 .................F-6 13262-0704 ...............B-12 16073-0077 .................C-6 23025-0049 ................ G-6 33040-0023 .................E-6
11055-1174 .................E-5 13086-0004 ...............B-11 13271-1567 .................C-4 16082-1163 .................C-9 23026-0013 ................ G-6 34003-0084-18R .........E-8
11060-1203 .................B-7 13087-0045 ...............B-11 13272-0676 .................C-6 16115-1053 .................C-4 23037-0119 ................ G-7 34003-0084-458 ..........E-8
11060-1318 .................B-4 13088-0042 ...............B-11 13280-0105 .................F-8 16126-0033 .................B-6 23037-0120 ................ G-7 34024-0067-458 ........E-10
11060-1324 .................C-4 13089-1085 ...............B-11 13280-0252 .................B-6 16130-1001 .................C-4 23037-0121 ................ G-7 34024-0079-458 ........E-10
11060-1325 .................C-4 13089-1094 ...............B-11 13280-0263 .................B-6 16142-0059 ...............C-13 23037-0122 ................ G-7 34028-0110 .................E-8
11060-1326 .................C-4 13089-1116 ...............B-11 132BA0616 .................E-6 16142-1123 .................C-9 23048-0012 ................ G-7 34028-0111 .................E-8
11060-1327 .................C-4 13089-1117 ...............B-11 132BA0620 ...............C-10 16154-1130 .................C-9 23048-0013 ................ G-7 34028-1370 .................E-8
11060-1328 ...............C-13 13091-1134 ...............B-11 132BA0635 ............... F-10 16163-0134 .................C-6 25023-0035 ...............F-12 34028-1371 .................E-8
11060-1641 .................C-4 13091-1683 ...............B-11 132BA0660 .................E-6 172BA0680 .................C-3 25031-0170 ...............F-12 35004-0080-266 ..........E-9
11060-1740 .................B-5 13091-1856 ...............B-13 132BB0608 .................E-5 18088-0512 .................B-7 26006-0001 ................ G-8 35004-0080-290 ..........E-9
11060-1886 .................B-3 13091-1862 ...............B-13 132BB0612 .................B-9 18088-0594 .................B-7 26006-0009 ................ G-8 35004-0080-6C ...........E-9
11061-0222 .................C-3 13091-1875 .................E-5 132BB0612 .................E-5 18091-0580 .................B-7 26006-1051 ...............C-12 35019-0004 .................E-9
11061-0326 ................ G-6 13091-1883 ...............C-12 132BB0616 ................. F-4 18091-0729 .................B-7 26011-0082 ................ G-8 35019-0056 .................E-9
11061-0373 ...............B-13 13095-1352 ...............B-11 132BB0622 .................E-9 186BA0620 .................E-5 26011-0164 ...............C-12 35022-0039-266 ..........E-9
11061-1055 .................B-7 13097-0087 ...............B-10 132BB0625 .................G-5 21003-0087 ...............C-10 26011-0209 ................ G-8 35022-0039-290 ..........E-9
11065-0018 .................C-6 130BA0840 .................E-5 132BB0630 .................E-9 21007-0100 ...............C-10 26011-0271 ................ G-8 35022-0039-6C ...........E-9
11065-0232 .................B-6 130BB0608 ................. F-9 132BC0618 ...............C-11 21007-5040 ................ G-9 26011-1609 ................ G-8 35022-0058 .................E-9
11065-0274 .................C-4 130BB0610 ................. F-4 132BC0618 .................C-5 21039-0004 ...............C-12 26012-0068 ................ G-8 36014-0050 ...............F-14
11065-0293 .................B-3 130BB0622 .................G-4 132BC0620 ...............B-14 21040-0003 ...............C-12 26031-0704 ................ G-8 36033-5340-266 ........F-14
112BB0622 ................. F-8 130BB0825 .................G-5 132BC0620 .................C-5 21066-0027 ...............C-10 26031-1110 ................ G-8 36033-5341-266 ........F-14
12004-1111 .................B-8 130CA1020 .................E-8 132BC0630 ...............C-12 21121-0033 ...............C-11 27002-1086 ...............C-14 36033-5359-266 ........F-14
12005-0029 .................B-8 13101-1253 ...............B-10 132BC0630 .................C-5 21130-1002 ...............C-11 27002-1086 .................C-7 36033-5360-266 ........F-14
12009-1069 .................B-8 13107-0198 .................E-7 132BC0670 .................C-3 21131-005 .................C-11 27002-1086 .................D-4 36034-5137-266 ........F-14
36034-5138-6C .........F-14 41068-0080 ...............E-12 44013-0090-458 ..........F-9 49107-0062 .................B-7 56030-0190 ................ G-8 59502-0028 .................D-5
36034-5139-266 ........F-14 41080-0116-CM ..........F-7 44013-0092-458 ..........F-9 49116-1168 .................F-9 56030-0191 ................ G-8 601B6202UG ............E-12
36034-5140-6C .........F-14 41080-0172-CM ..........F-5 44018-1056 .................F-9 49131-5132-290 ....... C-14 56031-1441 .............. G-11 610A0408 ..................B-13
36034-5274-6C .........F-14 41090-0041-WA ........E-11 44023-0062 .................F-9 49131-5133-290 ....... C-14 56033-0210 .............. G-11 610A0408 ................... C-5
36034-5276-6C .........F-14 41090-0042-WA ........E-11 44026-0103 .................F-9 49131-5134-6C .........C-14 56033-0211 .............. G-11 670B1506 ................. C-13
39007-0100 .................E-7 410AA0800 ...............E-13 44028-1081 .................F-9 49131-5135-6C .........C-14 56033-0247 .............. G-11 670B2018 ....................B-9
39060-0038 ...............C-14 410AB0600 ................. F-8 44028-1084 .................F-9 49131-5275-27W ......C-14 56033-0248 .............. G-11 670D2010 ...................C-9
39060-0038 .................D-4 411AA0600 .................G-9 44029-0010-KX ...........F-9 49131-5276-27W ......C-14 56052-0965 .............. G-13 702A0770 ....................B-6
39061-0133 ...............C-14 42034-0048 ...............C-12 44037-0078-18R .........F-9 49131-5277-25L ....... C-14 56052-0968 .............. G-12 92001-1105 .................B-3
39061-0182 .................D-4 42036-1064 .................E-6 44039-0059-18R .........F-9 49131-5278-25L ....... C-14 56052-0968 .............. G-13 92001-1499 .................E-4
39062-0199 ...............C-14 42036-1245 .................E-7 44071-5074 .................F-9 49131-5398-32T ......... D-5 56053-0298 .............. G-11 92001-1499 .................E-7
39062-0199 .................D-4 42036-1248 .................E-7 44071-5075 .................F-9 49131-5399-32T ......... D-5 56053-0299 .............. G-11 92001-1829 .................C-3
39062-0200 ...............C-14 42036-1318 .................E-7 45014-0246-23F ..........F-3 51044-0040 .................C-7 56054-0178 .............. G-12 92001-1872 .................B-3
39062-0200 .................D-4 42041-1421 ...............E-13 46003-0164-458 ..........F-8 51049-1134 ...............F-10 56054-0488 .............. G-14 92002-1323 .................F-4
39062-0204 ...............C-14 43001-0110 ...............E-14 46012-0010-18R .........F-8 51086-5066-25Q .......F-10 56054-0488 .................H-3 92002-1582 ................ G-9
39062-0204 .................D-4 43010-1068 .................F-6 46019-0026 .................F-8 510A3100 ................. C-10 56068-0842 .............. G-13 92002-1674 .................E-4
39062-1563 ...............C-14 43015-1697 .................F-4 46075-0082 .................F-8 52005-1009 .................C-4 56068-0843 .............. G-13 92002-1778 ...............C-12
39062-1563 .................D-4 43016-1149 .................F-6 46076-1244 .................F-8 52010-1053 .................C-9 56068-0844 .............. G-13 92002-1894 .................F-4
39062-1564 ...............C-14 43020-1094 .................F-6 46091-0162 .................F-8 52014-1084 .................B-5 56068-0845 .............. G-13 92004-0032 ...............B-14
39062-1564 .................D-4 43020-1126 .................F-4 46091-0163 .................F-8 53044-0033 ................ G-4 56068-0846 .............. G-13 92004-0050 .................B-3
39062-1786 ...............C-14 43022-1010 .................F-4 46092-1140 .................F-4 53044-1209 ...............F-10 56068-0847 .............. G-13 92004-1217 .................B-3
39062-1786 .................D-4 43026-1074 .................F-4 46092-1206 .................F-8 53066-0221-MA ........ F-11 56068-0849 .............. G-12 92005-0107 .................B-3
39076-0020 ...............C-12 43026-1075 .................F-6 46123-0008 ................ G-9 54011-0093 ...............F-13 56068-0850 .............. G-12 92005-1379 .................B-6
39111-0053 .................E-7 43028-1061 .................F-4 461DA0800 .................G-5 54012-0263 ...............F-13 56068-0851 .............. G-12 92009-1134 .................F-8
39156-0197 ................ G-3 43028-1067 .................F-6 461S0600 ....................B-7 54012-0264 ...............F-13 56068-0852 .............. G-12 92009-1164 ...............F-12
39156-0198 ................ G-3 43034-1016 .................F-4 480J1300 ..................B-14 55020-0320-6C ...........F-9 56068-0853 .............. G-12 92009-1197 ...............F-12
39156-0199 ................ G-3 43044-0007 .................F-5 481J3500 ..................E-12 55020-0320-RZ ...........F-9 56068-0854 .............. G-12 92009-1458 .................F-4
39156-0325 .................B-7 43045-1010 .................F-5 49002-1126 .................B-3 55020-0484-6C ...........F-9 56068-0981 .............. G-12 92009-1596 .................F-6
39156-0428 .................B-7 43048-0011 .................F-5 49006-1017 ...............F-13 55020-0484-RZ ...........F-9 56068-0981 .............. G-13 92009-1605 ................ G-6
39156-0478 ...............F-12 43048-1068 .................F-7 49006-1040 .................F-4 55020-1456 .................E-5 56069-0038 .................H-3 92009-1753 ................ G-9
39156-0518 .................B-7 43049-1060 .................F-5 49006-1088 .................F-5 55020-1460 .................C-4 56069-0039 .................H-3 92009-1844 .................D-5
39188-0011 ................ G-4 43049-1060 .................F-7 49006-1088 .................F-7 55020-1488-6C ...........F-7 56069-0042 .................H-3 92009-1984 .................C-8
39188-0012 ...............F-12 43049-1061 .................F-5 49006-1242 .................F-5 55020-1488-RZ ...........F-7 56069-0043 .............. G-14 92015-1078 ...............C-13
39193-0045 .................B-3 43049-1061 .................F-7 49006-1242 .................F-7 55020-1489 .................F-6 56069-0044 .............. G-14 92015-1078 .................E-5
41009-0025 ...............E-11 43056-0004 .................F-5 49016-1044 .................F-4 55022-0044-266 .........G-4 56069-0047 .............. G-14 92015-1078 .................E-6
41009-0026 ...............E-11 43056-0004 .................F-7 49018-1052 ................ G-8 55022-0052-290 .........G-4 56069-0137 .................H-3 92015-1188 ...............E-10
41022-0004 ...............E-11 43057-1001 .................F-5 49033-0016 .................C-6 55022-0052-6C ...........G-4 56069-0138 .................H-3 92015-1197 .................F-8
41022-1244 ...............E-11 43057-1001 .................F-7 49040-0027 .................C-7 55022-5048-266 .........G-4 56069-0139 .............. G-14 92015-1367 .................C-4
41023-1144 ...............E-11 43064-007 ...................F-4 49047-1056 ...............B-13 55022-5084-266 .........G-4 56069-0140 .............. G-14 92015-1367 ................ G-6
41023-1145 ...............E-11 43078-0044 ...............C-14 49047-1057 ...............B-13 55022-5085-6C ...........G-4 56069-0921 .................H-4 92015-1402 .................B-7
41025-1364-WA ........E-11 43078-0044 .................D-4 49054-1053 .................B-3 550AA2015 ................. F-6 56069-0922 .................H-4 92015-1407 ...............E-12
41025-1366-WA ........E-11 43078-1189 .................F-6 49063-1055 .................C-4 550AA2515 .................E-8 56069-0929 .................H-4 92015-1407 .................E-6
41029-0004 ...............E-11 43080-0048-GN .......... F-5 49065-1058 .................C-9 550AA2525 ............... E-14 56069-0930 .................H-4 92015-1407 .................E-7
41029-0047 ...............E-11 43080-0069-GN .......... F-7 49078-1094 .................B-8 550AA3025 ............... E-13 56069-0931 .................H-4 92015-1432 .................B-7
41029-0048 ...............E-11 43082-0060 .................F-5 49078-1114 .................B-8 56001-0137 .................F-8 56069-0932 .................H-4 92015-1476 ...............C-12
41032-0007 ...............E-11 43082-0090 .................F-7 49085-1070 ...............C-14 56007-0056 .............. G-10 56070-1143 .............. G-11 92015-1487 .................D-3
41032-1075 ...............E-11 43095-0164 .................F-6 49085-1075 .................D-4 56008-0002-MA ..........E-5 59051-1304 ...............C-12 92015-1487 .................D-5
41034-0044 ...............E-13 43095-0442 .................F-4 49091-0001 .................F-4 56008-0019 .............. G-10 59071-0063 .................C-6 92015-1528 .................F-4
41034-0051 ...............E-12 43095-0451 .................F-6 49091-0001 .................F-6 56008-0037-MA ..........E-5 59256-1063 ...............C-13 92015-1546 .................E-3
41068-0066 ...............E-13 44008-0032-KX ...........F-9 49106-0089 .................B-7 56019-120 ................ G-10 59502-0028 .................D-3 92015-1581 ...............B-10
92015-1581 ...............B-11 92033-029 .................B-10 92047-017 ...................E-3 92070-1209 ...............C-11 92143-1459 ...............F-10 92151-1135 .................B-9
92015-1653 .................E-3 92033-029 .................B-12 92049-0069 .................E-7 92070-1266 ...............C-11 92143-1959 ...............B-11 92151-1154 .................B-9
92015-1770 ...............E-13 92033-1041 ...............E-13 92049-0136 ...............E-12 92071-0037 ...............C-12 92143-1960 ................ G-4 92151-1199 ...............C-13
92015-1839 .................F-9 92033-1054 .................B-5 92049-1172 ...............F-12 92071-1124 ...............C-11 92144-1685 .................E-8 92151-1233 .................C-3
92015-1963 ...............B-12 92033-1077 .................F-9 92049-1191 .................C-4 92072-0130-MA ........ F-11 92144-1695 ...............B-14 92151-1234 .................C-3
92022-1028 .................F-6 92033-1172 ...............B-12 92049-1203 ...............E-13 92072-030 .................. G-8 92144-1749 .................E-8 92151-1423 .................B-5
92022-104 .................F-12 92033-1186 .................F-6 92049-1228 .................C-4 92072-1195 ................ G-8 92144-1761 .................C-9 92151-1654 .................F-9
92022-1108 .................B-9 92033-1293 ...............B-12 92049-1254 .................E-7 92072-1237 ................ G-8 92144-1819 .................F-7 92151-1930 ...............C-13
92022-1299 .................F-9 92033-1327 .................C-9 92049-1262 .................C-4 92072-1267 .................F-9 92144-1847 .................F-5 92151-1930 .................C-5
92022-1356 ...............B-10 92037-1064 ...............F-13 92049-1349 .................B-8 92072-1283 .................F-9 92145-0085 ...............E-10 92151-1934 .................C-5
92022-1356 ...............B-11 92037-1142 .................C-6 92049-1373 .................F-9 92072-1293 .................E-5 92145-0367 .................B-9 92151-1937 .................B-3
92022-1373 .................F-5 92037-1163 .................E-9 92049-1426 .................E-7 92072-1293 ................ G-8 92145-0565 ................ G-4 92151-1986 .................F-8
92022-1415 .................C-3 92037-1163 ................ G-8 92049-1559 .................C-4 92072-1414 .................F-9 92145-0637 ...............B-11 92152-0134 .................C-8
92022-1488 .................C-4 92037-147 ...................B-6 92049-1577 .................C-3 92075-1123 ...............F-10 92145-0684 ...............E-14 92152-0237 ................ G-3
92022-1496 ...............B-14 92037-1589 .................D-3 92055-0016 .................C-8 92075-1690 .................E-9 92145-0753 ................ G-4 92152-0427 .................E-9
92022-1557 ................ G-6 92037-1589 .................D-5 92055-012 ...................C-4 92075-1690 ...............F-12 92150-1168 .................E-4 92152-0528 ...............E-12
92022-1561 ...............E-14 92037-1710 .................F-6 92055-0136 ...............C-12 92075-209 ...................D-3 92150-1186 .................D-3 92152-0529 ...............E-13
92022-1561 .................E-5 92037-1712 .................D-3 92055-0168 ...............E-14 92075-209 ...................D-5 92150-1186 .................D-5 92152-0604 .................E-5
92022-159 .................B-12 92037-1712 .................D-5 92055-0170 .................C-6 92075-209 .................. G-4 92150-1339 .................E-8 92152-0734 ...............E-13
92022-1601 .................F-6 92037-1860 .................B-6 92055-0184 .................C-6 92075-277 .................. G-4 92150-1339 .................E-9 92152-0735 ...............E-13
92022-1649 ...............C-12 92037-1993 ...............C-10 92055-0185 .................C-7 92075-281 .................F-10 92150-1340 .................E-5 92152-0909 .................E-9
92022-1690 ...............F-10 92038-1057 ...............B-10 92055-0195 .................B-4 92081-076 .................B-14 92150-1340 .................F-7 92152-1075 ...............B-14
92022-1781 ...............C-12 92042-007 ...................B-3 92055-0196 ...............B-12 92081-1129 ...............B-14 92150-1368 .................B-3 92152-1235 .................D-3
92022-1814 .................F-4 92042-007 ...................C-3 92055-055 ...................B-5 92081-1626 .................B-9 92150-1406 .................C-4 92152-1235 .................D-5
92022-1827 ...............B-14 92042-007 ...................C-9 92055-074 ...................C-9 92092-1062 .................F-3 92150-1435 .................E-5 92152-1350 ...............B-12
92022-1974 ...............B-11 92043-0004 .................F-6 92055-086 ...................B-9 92093-0101 .................B-6 92150-1435 ................ G-3 92152-1357 ...............B-12
92022-1977 ...............F-10 92043-115 ...................E-8 92055-091 ...................C-4 92093-0102 .................B-6 92150-1446 .................F-9 92153-0003 .................E-5
92022-198 .................B-12 92043-1416 .................F-5 92055-1146 .................C-4 92093-1342 .................F-9 92150-1451 .................F-4 92153-0020 .................F-9
92022-1993 ...............B-11 92043-1507 .................F-7 92055-1156 .................F-9 92104-0004 .............. G-10 92150-1481 .................E-5 92153-0502 .................D-3
92022-252 .................B-12 92043-1508 .................F-7 92055-1251 .................F-6 92104-1064 .............. G-10 92150-1484 ...............B-13 92153-0502 .................D-5
92022-255 .................B-12 92043-4009 .................B-3 92055-1255 .................B-3 92107-0007 .............. G-10 92150-1506 .................E-5 92153-0502 .................E-9
92025-1451 ...............B-12 92043-4009 .................B-5 92055-1276 ...............C-12 92110-0031 .............. G-10 92150-1506 .................E-9 92153-0502 ...............F-10
92026-079 .................B-12 92045-036 ...................C-3 92055-1333 .................F-9 92110-0032 .............. G-10 92150-1506 ...............F-11 92153-0502 .................F-6
92026-1217 ...............B-14 92045-1041 .................C-3 92055-1370 ...............C-12 92110-0033 .............. G-10 92150-1552 .................B-3 92153-0503 .................B-6
92026-1450 ...............C-12 92045-1236 ...............B-11 92055-1502 .................F-9 92110-0034 .............. G-10 92150-1584 .................E-8 92153-0503 .................D-3
92026-1496 ...............B-11 92045-1239 ...............E-13 92055-1577 .................C-9 92110-0035 .............. G-10 92150-1642 .................E-4 92153-0503 .................D-5
92027-1134 ................ G-4 92045-1246 .................C-4 92057-1367 ...............E-13 92110-0036 .............. G-10 92150-1650 .................B-9 92153-0503 .................F-9
92027-1183 .................D-3 92045-1287 .................C-3 92057-1416 .................B-9 92111-0004 .............. G-10 92150-1689 ................ G-8 92153-0503 ................ G-4
92027-1183 .................D-5 92045-1288 .................C-3 92058-1070 ...............E-13 92112-0003 .............. G-10 92150-1692 .................F-7 92153-0578 .................B-7
92027-1183 .................E-9 92045-1346 .................C-3 92066-0002 .................B-3 92116-1069 .................E-3 92150-1708 ...............C-10 92153-0640 ................ G-4
92027-162 ...................E-8 92045-1347 .................C-3 92066-0143 .................C-3 92122-1153 .................E-5 92150-1711 .................E-7 92153-0650 .................B-9
92027-162 .................. G-6 92045-1348 .................C-3 92066-1211 .................B-6 92143-1148 ...............B-14 92150-1803 .................C-3 92153-0651 .................B-3
92027-1651 ................ G-4 92045-1414 .................C-3 92066-1397 .................C-4 92143-1156 .................E-6 92150-1811 .................F-5 92153-0684 ................ G-6
92027-1670 .................E-5 92046-1010 .................C-4 92066-1404 .................C-4 92143-1196 .................D-3 92150-1811 .................F-7 92153-0695 .................C-5
92027-1885 .................C-4 92046-1128 .................E-6 92066-1411 .................C-4 92143-1196 .................D-5 92150-1812 .................E-7 92153-0695 .................C-9
92027-1958 ...............E-12 92046-1148 .................C-4 92069-0024 ................ G-7 92143-1196 .................E-9 92150-1874 .................C-3 92153-0936 .................B-6
92028-1581 .................F-9 92046-1162 .................E-7 92069-1002 ................ G-4 92143-1263 .................C-3 92150-1875 .................C-3 92153-0936 .................D-3
92028-1822 ...............B-12 92046-1192 .................E-7 92069-1016 ................ G-4 92143-1331 ................ G-9 92150-1978 ...............E-13 92153-0936 .................D-5
92028-1823 ...............B-12 92046-1228 .................E-7 92069-1084 ................ G-6 92143-1353 ...............F-10 92151-1131 .................C-5 92153-0950 .................D-3
92033-0080 .................F-9 92046-1230 .................C-4 92070-0031 ...............C-11 92143-1353 ................ G-4 92151-1133 .................C-5 92153-0950 .................D-5
92153-0950 ................ G-3 92170-1114 ................ G-8 92180-1030 .................B-8 92210-1080 .................E-8
92153-0967 ................ G-9 92170-1346 ...............C-10 92180-1032 .................B-8 99901-0012-01 ........... H-5
92153-1283 .................C-7 92170-1357 .................D-3 92180-1034 .................B-8 99903-0012-01 ........... H-5
92153-1342 .................C-5 92170-1357 .................D-5 92180-1036 .................B-8 99924-1392-02 ........... H-5
92153-1343 .................B-4 92170-1419 .................D-3 92180-1038 .................B-8 99931-1505-01 ........... H-5
92153-1344 .................B-3 92170-1419 .................D-5 92180-1040 .................B-8 99946-1049-01 ........... H-5
92153-1345 .................B-3 92170-1423 .................E-5 92180-1042 .................B-8 99950-1056-01 ........... H-5
92153-1350 .................B-7 92170-1492 ...............F-10 92180-1044 .................B-8 99951-1038-01 ........... H-5
92153-1351 .................C-5 92170-1785 .................C-5 92180-1046 .................B-8 99952-1024-01 ........... H-5
92153-1354 .................D-3 92170-1834 ...............F-10 92180-1048 .................B-8 99953-1046-01 ........... H-5
92153-1354 .................D-5 92170-1900 .................E-5 92180-1050 .................B-8 99954-1057-01 ........... H-5

92153-1407 .................E-6 92171-0631 .................B-7 92180-1052 .................B-8 99955-1036-01 ........... H-5
92153-1457 .................D-3 92171-0643 .................B-3 92180-1054 .................B-8 99956-1022-01 ........... H-5
92153-1457 .................D-5 92171-0643 .................B-6 92190-1488 ...............E-14 99976-1343 .................H-5
92153-1519 .................F-8 92171-1626 .................F-4 92190-1493 .................C-3 99976-1370 .................H-5
92153-1560 .................D-3 92171-1627 .................F-4 92191-1556 .................B-6 99976-1561 .................H-5
92153-1560 .................D-5 92171-1687 .................B-6 92192-0433 .................B-6 99976-1562 .................H-5
92153-1597 .................C-8 92171-1775 .................E-5 92192-0434 .................B-6 99976-1633 .................H-5
92153-1805 .................B-3 92171-1823 .................C-3 92192-0435 .................B-6 99976-1634 .................H-5
92153-1850 ...............C-12 92171-1833 .................F-9 92192-0594 .................B-6 99986-1495 .................H-5
92153-1866 ...............C-12 92171-1839 .................F-4 92192-0604 ...............F-10 99986-1533 .................H-5

92153-1921 .................B-6 92171-1888 .................B-6 92192-0736 ...............F-10 99986-1613 .................H-5
92153-1922 .................B-6 92171-1890 .................B-6 92200-0089 .................E-8
92154-0059 .................B-7 92171-1901 ...............F-13 92200-0211 .................E-4
92154-0065 ...............B-11 92171-1905 .................F-9 92200-0370 ................ G-7
92154-0133 .................C-6 92171-1907 .................E-5 92200-0386 ...............C-12
92154-0226 .................F-4 92171-1908 ................ G-8 92200-0411 .................B-6
92154-0226 .................F-6 92171-1918 .................C-3 92200-0449 .................B-7
92154-0412 ...............E-10 92172-0004 .................E-5 92200-0506 ...............B-12
92160-1007 ................ G-4 92172-0005 .................B-6 92200-0517 .................E-3
92160-1162 ................ G-6 92172-0064 .................C-6 92200-1042 .................B-3

92160-1167 ................ G-4 92172-0223 .................C-5 92200-1042 .................E-8
92160-1254 ...............F-10 92172-0233 ................ G-4 92200-1133 .................E-8
92160-1303 .................E-9 92172-0234 ...............C-12 92200-1146 ...............E-13
92160-1328 ...............F-10 92172-0324 .................B-6 92200-1197 ...............B-11
92160-1396 .................E-5 92172-0334 ...............C-12 92200-1370 ...............B-12
92160-1401 .................E-8 92172-0343 ................ G-7 92200-1371 ...............B-12
92160-1449 .................F-5 92172-0345 ................ G-4 92200-1591 .................C-9
92160-1523 .................B-3 92172-0346 ................ G-4 92210-0006 .................F-8
92160-1565 .................E-5 92172-0401 .................F-6 92210-0007 .................C-8
92160-1615 ................ G-4 92172-0415 .................C-6 92210-0007 ................ G-9

92160-1866 .................C-5 92172-0456 ................ G-4 92210-0076 .................B-7
92161-0462 .................C-8 92180-1014 .................B-8 92210-0188 ...............C-12
92161-0493 ................ G-7 92180-1016 .................B-8 92210-0263 .................E-3
92161-0499 .................B-6 92180-1018 .................B-8 92210-0348 .................E-7
92161-0605 ................ G-3 92180-1020 .................B-8 92210-0426 ................ G-4
92161-0631 ................ G-6 92180-1022 .................B-8 92210-0427 ................ G-4
92161-0685 .................C-8 92180-1024 .................B-8 92210-0474 .................E-9
92161-0685 ................ G-3 92180-1026 .................B-8 92210-0493 ...............E-13
92161-1182 .................C-5 92180-1028 .................B-8 92210-1080 .................E-4
’09 ’11 KLX250 S9F/SAF/SBF B-16 Part Name Index
Air Cleaner.........................................................................................B-6 Handlebar...........................................................................................F-8
Brake Pedal......................................................................................E-14 Headlight(s) ................................................................................ G-4/G-5
Cables..............................................................................................F-13 Ignition Switch................................................................................... G-9
Camshaft(s) ....................................................................................... B-9 Ignition System................................................................................C-11
Chain Cover ..............................................................................F-14/G-3 Labels..............................................................................................G-11
Chassis Electrical Equipment............................................................G-8 Manual...............................................................................................H-5
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Crankcase..........................................................................................C-3 Muffler(s)............................................................................................B-7
Crankshaft........................................................................................B-10 Oil Pump............................................................................................C-9
Cylinder..............................................................................................B-5 Owner’s Tools..................................................................................G-10
Cylinder Head....................................................................................B-3 Piston(s).............................................................................................B-5
Cylinder Head Cover ......................................................................... B-4 Radiator(S9F/SAF) ................................................................... C-14/D-3
Decals (Green)(S9F).......................................................................G-13 Radiator(SBF).............................................................................D-4/D-5
Decals (Green)(SAF).........................................................................H-3 Rear Brake.........................................................................................F-7
Decals (White)(SBF)..........................................................................H-4 Rear Hub ......................................................................................... E-13
Decals(Ebony)(S9F)........................................................................G-12 Rear Master Cylinder.........................................................................F-6
Decals(Ebony)(SAF)........................................................................G-14 Seat..................................................................................................F-11
Engine Cover(s)..........................................................................C-4/C-5 Shift Fork(s) ..................................................................................... B-13
Engine Mount.....................................................................................E-4 Shock Absorber(s) ............................................................................. F-3
Fenders..............................................................................................E-9 Side Covers...............................................................................F-14/G-3
Footrests............................................................................................E-8 Stand(s) ........................................................................................... E-10
Frame.................................................................................................E-3 Starter Motor ................................................................................... C-12
Frame Fittings....................................................................................E-5 Suspension ........................................................................................ E-7
Front Brake.........................................................................................F-5 Swingarm...........................................................................................E-6
Front Fork...........................................................................................F-9 Taillight(s) .......................................................................................... G-6
Front Hub.........................................................................................E-12 Tensioner ........................................................................................... B-9
Front Master Cylinder ........................................................................ F-4 Throttle...............................................................................................C-6
Fuel Injection.....................................................................................C-8 Tires.................................................................................................E-11
Fuel Pump .........................................................................................C-7 Transmission....................................................................................B-12
Fuel Tank ......................................................................................... F-10 Turn Signals.......................................................................................G-7
Gear Change Drum.........................................................................B-13 Valve(s).............................................................................................. B-8
Gear Change Mechanism................................................................B-14 Water Pump.....................................................................................C-13
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF C-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF D-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF E-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF F-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF G-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10
’09 ’11 KLX250 S9F/SAF/SBF H-16 Part Name Index
Clutch...............................................................................................B-11 Meter(s)............................................................................................F-12
Generator.........................................................................................C-10

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’09 ’11 KLX250 S9F/SAF/SBF

© Kawasaki Heavy Industries, Ltd. 2010

Engine No. Location:

Year & Model ’09 KLX250S9F ’10 KLX250SAF ’11 KLX250SBF

’09 ’11 KLX250 S9F/SAF/SBF(EU) 99912-1559-04

A&P Manual Service Manual

2010 KLX250SAF 99976-1561(EN/FR/DE) See above 99924-1392-03 See above

Right Side View Right Side View

Right Side View

’09 KLX250S9F O : Applicable : Not applicable

Color: Ebony (H8 ) (1)

44029-0010-KX SEAT-FORK SPRING,SILVER O O

’09 KLX250S9F O : Applicable : Not applicable

Color: Ebony (H8 ) (2)

’09 KLX250S9F O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

44029-0010-KX SEAT-FORK SPRING,SILVER O O

’09 KLX250S9F O : Applicable : Not applicable

Color: Lime Green (777 ) (2)

’10 KLX250SAF O : Applicable : Not applicable

Color: Ebony (H8 ) (1)

44029-0010-KX SEAT-FORK SPRING,SILVER O O

’10 KLX250SAF O : Applicable : Not applicable

Color: Ebony (H8 ) (2)

’10 KLX250SAF O : Applicable : Not applicable

Color: Lime Green (777 ) (1)

44029-0010-KX SEAT-FORK SPRING,SILVER O O

’10 KLX250SAF O : Applicable : Not applicable

Color: Lime Green (777 ) (2)

’11 KLX250SBF O : Applicable : Not applicable

Color: Colored Plastic Bright White (266 ) (1)

44029-0010-KX SEAT-FORK SPRING,SILVER O O

’11 KLX250SBF O : Applicable : Not applicable

Color: Colored Plastic Bright White (266 ) (2)

B-3 Cylinder Head B-4 Cylinder Head Cover B-5 Cylinder/Piston(s)

B-6 Air Cleaner B-7 Muffler(s) B-8 Valve(s)

B-9 Camshaft(s)/Tensioner B-10 Crankshaft B-11 Clutch

C-3 Crankcase C-4 Engine Cover(s)(1/2) C-5 Engine Cover(s)(2/2)

C-6 Throttle C-7 Fuel Pump C-8 Fuel Injection

C-9 Oil Pump C-10 Generator C-11 Ignition System

C-12 Starter Motor C-13 Water Pump C-14 Radiator(1/2)(S9F/SAF)

D-3 Radiator(2/2)(S9F/SAF) D-4 Radiator(1/2)(SBF) D-5 Radiator(2/2)(SBF)

E-3 Frame E-4 Engine Mount E-5 Frame Fittings

E-6 Swingarm E-7 Suspension E-8 Footrests

E-9 Fenders E-10 Stand(s) E-11 Tires

E-12 Front Hub E-13 Rear Hub E-14 Brake Pedal

F-6 Rear Master Cylinder F-7 Rear Brake F-8 Handlebar

F-9 Front Fork F-10 Fuel Tank F-11 Seat

F-12 Meter(s) F-13 Cables F-14 Side Covers/Chain Cover(1/2)

G-3 Side Covers/Chain Cover(2/2) G-4 Headlight(s)(1/2) G-5 Headlight(s)(2/2)

G-6 Taillight(s) G-7 Turn Signals G-8 Chassis Electrical Equipment

G-9 Ignition Switch G-10 Owner’s Tools G-11 Labels

G-12 Decals(Ebony)(S9F) G-13 Decals (Green)(S9F) G-14 Decals(Ebony)(SAF)

H-3 Decals (Green)(SAF) H-4 Decals (White)(SBF) H-5 Manual

11002 11002-0039 HEAD-ASSY-CYLINDER 1 1

11060 11060-1886 GASKET,AIR SUCTION VALVE 2 2 2

49002 49002-1126 GUIDE-VALVE AR AR AR