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    Dual Shield II 101H4M

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    adanmeneses1
    Dual Shield II 101H4M is a low hydrogen flux cored electrode developed by ESAB for welding HY-80 and HSLA-100 steels used in shipbuilding. It provides excellent low temperature toughness in both the as-welded and stress relieved conditions, and produces diffusible hydrogen levels less than 4 mL/100g deposited over a wide range of parameters. This wire meets requirements for MIL-E-24403/2 and offshore welding applications. Recommended parameters are provided for welding with 75% Ar - 25% CO2 shielding gas.

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    Dual Shield II 101H4M

    Uploaded by

    adanmeneses1
    140 views2 pages
    Dual Shield II 101H4M is a low hydrogen flux cored electrode developed by ESAB for welding HY-80 and HSLA-100 steels used in shipbuilding. It provides excellent low temperature toughness in both the as-welded and stress relieved conditions, and produces diffusible hydrogen levels less than 4 mL/100g deposited over a wide range of parameters. This wire meets requirements for MIL-E-24403/2 and offshore welding applications. Recommended parameters are provided for welding with 75% Ar - 25% CO2 shielding gas.

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    Dual Shield II 101H4M is a low hydrogen flux cored electrode developed by ESAB for welding HY-80 and HSLA-100 steels used in shipbuilding. It provides excellent low temperature toughness in both the as-welded and stress relieved conditions, and produces diffusible hydrogen levels less than 4 mL/100g deposited over a wide range of parameters. This wire meets requirements for MIL-E-24403/2 and offshore welding applications. Recommended parameters are provided for welding with 75% Ar - 25% CO2 shielding gas.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    140 views2 pages

    Dual Shield II 101H4M

    Uploaded by

    adanmeneses1
    Dual Shield II 101H4M is a low hydrogen flux cored electrode developed by ESAB for welding HY-80 and HSLA-100 steels used in shipbuilding. It provides excellent low temperature toughness in both the as-welded and stress relieved conditions, and produces diffusible hydrogen levels less than 4 mL/100g deposited over a wide range of parameters. This wire meets requirements for MIL-E-24403/2 and offshore welding applications. Recommended parameters are provided for welding with 75% Ar - 25% CO2 shielding gas.

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    GAS-SHIELDED FLUX-CORED WIRES (FCAW)

    LOW ALLOY WIRES

    Dual Shield II 101H4M


    Dual Shield II 101H4M is one of a series of low hydrogen flux cored electrodes introduced by ESAB. Each of the new Dual Shield II H4 wires is an all-position flux cored
    electrode that provides excellent low temperature toughness in both the as welded and/or stress relieved conditions (as applicable) when used with 75% Ar/25% CO2.
    Each can produce diffusible hydrogen levels of < 4mL/100g deposited over a wide range of welding parameters. Dual Shield II 101H4M is especially designed to weld HY-
    80 and HSLA-100 steels typically used in shipbuilding. Suitable for single or multi-pass welding applications. This wire was developed to meet the stringent requirements
    of MIL-E-24403/2 and offshore welding, and it is an ideal choice for HSLA steels.

    Classifications ASME SFA 5.36


    ASME SFA 5.29
    AWS A5.36: E91T-M21A6-K2H4
    AWS A5.29: E91T1-GM-H4
    Approvals ABS
    QPL-24403/2 MIL-101TM
    Industry Industrial and General Fabrication
    Mobile Equipment
    Pipeline
    Ship/Barge Building
    Approvals are based on factory location. Please contact ESAB for more information.

    Typical Tensile Properties


    Condition Yield Strength Tensile Strength Reduction in Area Elongation
    75% Ar - 25% CO2
    As Welded 640 MPa (93 ksi) 705 MPa (102 ksi) 67 % 23 %
    As Welded 598 MPa (86 ksi) 680 MPa (101 ksi) 68 % 27 %

    Typical Charpy V-Notch Properties


    Condition Testing Temperature Impact Value
    75% Ar - 25% CO2
    As Welded -18 °C (0 °F) 95 J (70 ft-lb)
    As Welded -50 °C (-60 °F) 66 J (50 ft-lb)

    Typical Weld Metal Analysis %


    C Mn Si S P Ni
    0.059 1.37 0.36 0.010 0.012 2.09

    Deposition Data

    Diameter Current Voltage Wire Feed Speed Deposition Rate TTW Dist. Efficiency %
    1.2 mm 150 A 28 V 508 cm/min 1.9 kg/h - 86 %
    (.045 in.) (200 in./min) (4.2 lb/h)
    1.2 mm 210 A 29 V 762 cm/min 2.8 kg/h - 86 %
    (.045 in.) (300 in./min) (6.3 lb/h)
    1.2 mm 250 A 30 V 1016 cm/min 3.9 kg/h - 87 %
    (.045 in.) (400 in./min) (8.5 lb/h)
    1.2 mm 290 A 33 V 1270 cm/min 4.8 kg/h - 87 %
    (.045 in.) (500 in./min) (10.7 lb/h)
    1.4 mm 155 A 25 V 381 cm/min 2.0 kg/h - 87 %
    (.052 in.) (150 in./min) (4.4 lb/h)
    1.4 mm 245 A 28 V 635 cm/min 3.3 kg/h - 86 %
    (.052 in.) (250 in./min) (7.3 lb/h)
    1.4 mm 310 A 33 V 889 cm/min 4.6 kg/h - 85 %
    (.052 in.) (350 in./min) (10.2 lb/h)
    1.4 mm 360 A 36 V 1143 cm/min 6.0 kg/h - 85 %
    (.052 in.) (450 in./min) (13.3 lb/h)
    1.6 mm 190 A 27 V 38 cm/min 2.8 kg/h - 87 %
    (1/16 in.) (150 in./min) (6.1 lb/h)
    1.6 mm 300 A 30 V 35 cm/min 4.6 kg/h - 87 %
    (1/16 in.) (250 in./min) (10.2 lb/h)
    1.6 mm 365 A 33 V 762 cm/min 5.6 kg/h - 86 %
    (1/16 in.) (300 in./min) (12.3 lb/h)
    1.6 mm 410 A 33 V 889 cm/min 6.4 kg/h - 88 %
    (1/16 in.) (350 in./min) (14.0 lb/h)
    75% Ar - 25% CO2

    esab.com/fillermetals
    GAS-SHIELDED FLUX-CORED WIRES (FCAW)

    LOW ALLOY WIRES

    Dual Shield II 101H4M


    Deposition Data

    Diameter Current Voltage Wire Feed Speed Deposition Rate TTW Dist. Efficiency %
    1.2 mm 130-200 A 22-26 V 381-660 cm/min - 9.5-12.7 mm (3/8-1/2 -
    (.045 in.) (150-260 in./min) in.)
    1.2 mm 200-225 A 24-27 V 660-965 cm/min - 12.7-19 mm (1/2-3/4 -
    (.045 in.) (260-380 in./min) in.)
    1.2 mm 225-265 A 27-29 V 965-1321 cm/min - 19-25.4 mm (3/4-1 in.) -
    (.045 in.) (380-520 in./min)
    1.4 mm 135-250 A 22-26 V 279-584 cm/min - 12.7-16 mm (1/2-5/8 -
    (.052 in.) (110-230 in./min) in.)
    1.4 mm 250-295 A 25-29 V 584-864 cm/min - 16-19 mm (5/8-3/4 in.) -
    (.052 in.) (230-340 in./min)
    1.4 mm 295-355 A 27-31 V 864-1194 cm/min - 19-25.4 mm (3/4-1 in.) -
    (.052 in.) (340-470 in./min)
    1.6 mm 185-285 A 24-28 V 279-508 cm/min - 16-19 mm (5/8-3/4 in.) -
    (1/16 in.) (110-200 in./min)
    1.6 mm 285-340 A 27-30 V 508-762 cm/min - 19-25.4 mm (3/4-1 in.) -
    (1/16 in.) (200-300 in./min)
    1.6 mm 340-400 A 28-32 V 762-1067 cm/min - 25.4-31.75 mm (1- -
    (1/16 in.) (300-420 in./min) 1.25 in.)

    Recommended Welding Parameters

    Wire Diameter Current Voltage TTW Dist. Wire Feed Speed


    75% Ar - 25% CO2
    1.2 mm 130-200 A 22-26 V 9.5-12.7 mm 381-660 cm/min
    (.045 in.) (3/8-1/2 in.) (150-260 in./min)
    1.2 mm 200-225 A 24-27 V 12.7-19 mm 660-965 cm/min
    (.045 in.) (1/2-3/4 in.) (260-380 in./min)
    1.2 mm 225-265 A 27-29 V 19-25.4 mm 965-1321 cm/min
    (.045 in.) (3/4-1 in.) (380-520 in./min)
    1.4 mm 135-250 A 22-26 V 12.7-16 mm 279-584 cm/min
    (.052 in.) (1/2-5/8 in.) (110-230 in./min)
    1.4 mm 250-295 A 25-29 V 16-19 mm 584-864 cm/min
    (.052 in.) (5/8-3/4 in.) (230-340 in./min)
    1.4 mm 295-355 A 27-31 V 19-25.4 mm 864-1194 cm/min
    (.052 in.) (3/4-1 in.) (340-470 in./min)
    1.6 mm 185-285 A 24-28 V 16-19 mm 279-508 cm/min
    (1/16 in.) (5/8-3/4 in.) (110-200 in./min)
    1.6 mm 285-340 A 27-30 V 19-25.4 mm 508-762 cm/min
    (1/16 in.) (3/4-1 in.) (200-300 in./min)
    1.6 mm 340-400 A 28-32 V 25.4-31.75 mm 762-1067 cm/min
    (1/16 in.) (1-1.25 in.) (300-420 in./min)

    260-en_US-FactSheet_Main-01 2020-12-01

    esab.com/fillermetals

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