Chapter-1: 1.1 Waste Water Treatment Plant
Chapter-1: 1.1 Waste Water Treatment Plant
Chapter-1: 1.1 Waste Water Treatment Plant
INTRODUCTION
1.1 WASTE WATER TREATMENT PLANT:
Waste water in residential areas comes from water for washing, bathing and
cooking By gravity flow, the water is on its way to your local waste water treatment
plant. We need to remove the waste water pollutants to protect the environment and
protect public health. When water is used by our society, the water becomes
contaminated with pollutants. If left untreated, these pollutants would negatively
affect our water environment. For example, Organic matter can cause oxygen
depletion in lakes, rivers and streams. This biological decomposition of organics
could result in fish kills and / or foul odours. Waterborne diseases are also eliminated
through proper waste water treatment. Additionally, there are many pollutants that
could exhibit toxic effects on aquatic life and the public.
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Fig:1.1 Waste water Treatment Plant
1.2 OBJECTIVE:
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1.3 FUNCTIONS OF WASTE WATER TREATMENT PLANT:
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CHAPTER-2
Preliminary treatment
Primary treatment
Secondary treatment
Tertiary or advanced treatments
Sludge treatment and disposal.
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Fig:2.1 Operations involved in Waste water treatment plant.
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CHAPTER-3
PRELIMINARY TREATMENT
3.1 COLLECTION OF WASTE WATER:
Rivers constitute a major source of water in moist countries of the word for
both domestic and industrial purposes. After use, the water eventually returns to the
river or is discharged out to a sea, typical dry weather flow can be as high 500liters
per person per day. In large populated areas, discharges take place at many different
locations along the length of a river, there by affecting the condition of the subsequent
water abstracted downstream. Although the natural biological action of aquatic micro-
organisms tends to decompose chemical pollutants discharged into rivers, current
demand on the limited supplies and the time available is often insufficient. Therefore,
some method of purifying the effluent is required.
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The area to be analysed may divided by a grid, and a sample taken at each
point of the grid. For air pollution studies, an air sample might be taken at fixed
intervals of time, say every three hours.
This approach does not require the prior knowledge of pollutants distribution,
is easy to implement, and should produce unbiased samples. However, systematic
sampling may require more samples to be taken than some of other methods.
Grit consists of sand, gravel, cinders, and other heavy materials. It also
includes organic matter such as eggshells, bone chips, seeds, and coffee grounds. Pre-
treatment may include a sand or grit channel or chamber, where the velocity of the
incoming sewage is adjusted to allow the settlement of sand and grit.
Grit removal is necessary to the removal of grit is essential for equipment with
closely machined metal surfaces such as comminutors, fine screens, centrifuges, heat
exchangers, and high pressure diaphragm pumps. Grit chambers come in 3 types:
horizontal grit chambers, aerated grit chambers and vortex grit chambers. Vortex type
grit chambers include mechanically induced vortex, hydraulically induced vortex, and
multi-tray vortex separators. Given that traditionally, grit removal systems have been
designed to remove clean inorganic particles that are greater than 0.210 millimetres
(0.0083 in), most grit passes through the grit removal flows under normal conditions.
During periods of high flow deposited grit is resuspended and the quantity of grit
reaching the treatment plant increases substantially. It is, therefore important that the
grit removal system not only operate efficiently during normal flow conditions but
also under sustained peak flows when the greatest volume of grit reaches the plant
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Avoid abrasion of pumps and other mechanical devices.
The hydropower station sited above the basin works only a few hours a day.
Often it is only used to generate peak current electricity. During hours of low current
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demand, the power station switches off in order to save the water available in the
headstream for the valuable peak power times.
Without some form of equalization, however, the tailwaters would run dry
when the turbines shut down. This would result in extremely low levels of water,
causing serious problems for the plants and animals that live in and around the stream
or river. In general, therefore, the power station operator today is required to regulate
the flow in order to ensure a specified minimum level of water flow into the
tailwaters. During periods when the turbines are running (peak current generation) the
equalizing basin fills up; during periods when the turbines are shut down, the basin
drains gradually. In the main, equalizing basins are small reservoirs located below a
larger dam and reservoir system. The water flowingout of theequalizing basin into the
tail stream can be used in a run-of-river power station.
3. Clarifiers following secondary treatment will have greater solids separation and
improved effluent quality. If a filtration device is used, solids loading to the filtration
device will be reduced, resulting in longer filter life and higher effluent quality.
5. All types of effluent disposal systems, including tile fields, mounds, irrigation
systems, etc., will operate longer and more efficiently because organic and hydraulic
surges are eliminated system overloading is prevented.
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Fig:3.3 Equalization tank
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CHAPTER-4
PRIMARY TREATMENT
4.1 GENERAL :
Primary treatment removes material that will either float or readily settle out
by gravity. It includes the physical processes of screening, comminution, grit removal,
and sedimentation. Screens are made of long, closely spaced, narrow metal bars. They
block floating debris such as wood, rags, and other bulky objects that could clog pipes
or pumps. In modern plants the screens are cleaned mechanically, and the material is
promptly disposed of by burial on the plant grounds. A comminutor may be used to
grind and shred debris that passes through the screens. The shredded material is
removed later by sedimentation or flotation processes.
Primary and secondary treatment of sewage, using the activated sludge process.
Grit chambers are long narrow tanks that are designed to slow down the flow
so that solids such as sand, coffee grounds, and eggshells will settle out of the water.
Grit causes excessive wear and tear on pumps and other plant equipment.
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Its removal is particularly important in cities with combined sewer systems,
which carry a good deal of silt, sand, and gravel that wash off streets or land during a
storm.
Suspended solids that pass-through screens and grit chambers are removed
from the sewage in sedimentation tanks. These tanks, also called primary clarifiers,
provide about two hours of detention time for gravity settling to take place. As the
sewage flows through them slowly, the solids gradually sink to the bottom. The
settled solids known as raw or primary sludge are moved along the tank bottom by
mechanical scrapers. Sludge is collected in a hopper, where it is pumped out for
removal. Mechanical surface-skimming devices remove grease and other floating
materials.
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In modern sewage treatment, primary sedimentation must be followed by
secondary treatment to increase purification efficiencies. Sedimentation is usually
preceded by treatment using bar screens and grit chambers to remove large objects
and coarse solids.
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Fig:4.3 Sedimentation tank
The simplest form of sedimentation is to fill a jar or tank with water, leave
alone for a long enough time for particles to settle and then decant off the resulting
water without the sediment. In practice this is rarely viable in treating water for
townships, and therefore sedimentation tanks are operated continuously.
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Partly because rectangular tanks have a large footprint, multi-layer tanks (i.e.
two or three decks) have been built. These tanks are usually multi-pass in that the
water flows along the length of one layer before returning along the next.
Radial flow tanks are circular with the inlet for the water at the centre and a
peripheral outlet. Attention has to be paid to the design of inlet to support uniform
distribution of flow to the whole of the tank. The sediment is scraped to a central
hopper for its discharge.
The density difference between water and the particles produced in water
treatment by coagulation, flocs, in general is small. Therefore, they settle slowly.
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Methods of plain sedimentation (i.e., horizontal, radial and inclined sedimentation)
are preceded by a slow mixing process called flocculation. The purpose of
flocculation is to assist coagulated particles to collide and adhere so as to grow into
larger particles that might settle faster, and for the particle size distribution to be as
small as possible. Flocculation can be assisted by the application of high molecular
weight polymers called polyelectron the first instance flocculation does not increase
particle density a property of flocs is that their density decreases with increase in
particle size.
The first floc blanket tanks had an inverted pyramidal shape topped by a short
vertical section. (Floc blanket is used in preference to sludge blanket. This is because
the view is taken that floc in the suspension is still functioning as floc should, helping
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to remove the particles in the incoming water. Once floc becomes part of sediment
and become surplus to the process, the sediment is sludge. Therefore, when sediment
is allowed to accumulate on the floor of a tank that might appropriately be referred to
as a sludge blanket, as is typical in sewage treatment.) The incoming suspension was
fed downward into the apex of the pyramidal hopper by a single pipe. The blanket
occupied most of the pyramidal hopper. The comparative success of floc blanket
settling resulted in adaptation of premix-recirculation tanks being developed to
include floc blanket zones. However, more effective developments and cheaper
designs led to use of flat-bottomed rectangular tanks fed by an arrangement of
multiple inlet pipes candelabra like, or horizontal pipes with multiple orifices close to
the tank floor. Further developments have led to the use of inclined plate or tube
modules in such tanks.
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organic material such as humic acids and fulvic acids (both generated from the decay
of organic matter) to create halogenated organics. A greater level of THM formation
has been found in surface water or groundwater influenced by surface water.
There is a water use cycle in which drinking water is treated, then consumed
and discharged as wastewater. Following additional treatment, wastewater is
discharged and may enter source waters used for drinking and recreation. Then the
treatment-use-discharge process begins again, continuing the water use cycle.
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Fig:4.7 Chlorination effluent
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CHAPTER-5
SECONDARYTREATMENT
5.1 GENERAL :
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5.2 ACTIVATED SLUDGE PROCESS :
Activated sludge is also the name given to the active biological material
produced by activated sludge plants. Excess sludge is called "surplus activated
sludge" or "waste activated sludge" and is removed from the treatment process to
keep the ratio of biomass to food supplied in the wastewater in balance. This sewage
sludge is usually mixed with primary sludge from the primary clarifiers and
undergoes further sludge treatment for example by anaerobic digestion, followed by
thickening, dewatering, composting and land application.
The amount of sewage sludge produced from the activated sludge process is
directly proportional to the amount of wastewater treated. The total sludge production
consists of the sum of primary sludge from the primary sedimentation tanks as well as
waste activated sludge from the bioreactors. The activated sludge process produces
about 70–100 kg/ML of waste activated sludge (that is kg of dry solids produced per
ML of wastewater treated; one mega litre (ML) is 103 m3). A value of 80 kg/ML is
regarded as being typical. In addition, about 110–170 kg/ML of primary sludge is
produced in the primary sedimentation tanks which most - but not all - of the
activated sludge process configurations use.
A variant of the activated sludge process is the Nerada process where aerobic
granular sludge is developed by applying specific process conditions that favour slow
growing organisms.
Activated sludge may be define as the sludge which settled down after the sewage
has been agitated freely in the presence of abundant atmospheric oxygen. Activated
sludge contains a large number of aerobic bacteria and other organism and acts as a
fertilizing constituent (agent) when it is mixed with raw sewage containing sufficient
O2, the bacteria perform two functions.
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The flow diagram of activated sludge process is shown in the figure below:
The process of absorbing oxygen from air is known as aeration. High amount
of O2 is provided in the aeration tank because of high BOD in sewage. This cannot be
provided naturally therefore aerators are used to provide O 2 artificially. When the
dissolved oxygen level (D.O) falls below 2mg/l anaerobic activities starts.
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5.3 SECONDARY CLARIFIERS :
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5.4 AERATION TANKS :
The quantity of the biomass required depends strongly on the load and the
effluent quality to be met. Once the quantity of the biomass is known, the oxygen
command (OC) can be determined and the aeration tank can be designed. The aeration
tanks can be subdivided in complete mix, plug flow and circulator systems. In plug
flow systems mixing is mainly concentrated in some parts of the tank, while in
complete mix and circulator systems the mixing affects the whole tank. Therefore, the
concentrations of oxygen and pollutants differs much more in plug flow systems than
in complete mix systems. This has important effects on the biological process.
Aeration brings water and air in close contact in order to remove dissolved
gases (such as carbon dioxide) and oxidizes dissolved metals such as iron, hydrogen
sulphide, and volatile organic chemicals (VOCs). Aeration is often the first major
process at the treatment plant. During aeration, constituents are removed or modified
before they can interfere with the treatment processes. Aeration brings water and air
in close contact by exposing drops or thin sheets of water to the air or by introducing
small bubbles of air (the smaller the bubble, the better) and letting them rise through
the water. The scrubbing process caused by the turbulence of aeration physically
removes dissolved gases from solution and allows them to escape into the surrounding
air. Aeration also helps remove dissolved metals through oxidation, the chemical
combination of oxygen from the air with certain undesirable metals in the water. Once
oxidized, these chemicals fall out of solution and become particles in the water and
can be removed by filtration or flotation. The efficiency of aeration depends on the
amount of surface contact between air and water, which is controlled primarily by the
size of the water drop or air bubble.
Oxygen is added to water through aeration and can increase the palpability of
water by removing the flat taste. The amount of oxygen the water can hold depends
primarily on the temperature of the water. (The colder the water, the more oxygen the
water can hold). Water that contains excessive amounts of oxygen can become very
corrosive. Excessive oxygen can also cause problems in the treatment plant i.e., air
binding of filters. CHEMICALS REMOVED OR OXIDIZED BY AERATION
Constituents commonly affected by aeration are:
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Volatile organic chemicals, such as benzene (found in gasoline), or
trichloroethylene, dichloroethylene, and perchloroethylene (used in dry-
cleaning or industrial processes)
Ammonia
Chlorine
Carbon dioxide
Hydrogen sulphide
Methane
The terms trickle filter, trickling biofilter, biofilter, biological filter and
biological trickling filter are often used to refer to a trickling filter. These systems
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have also been described as roughing filters, intermittent filters, packed media bed
filters, alternative septic systems, percolating filters, attached growth processes, and
fixed film processes.
Waste stabilization ponds are used worldwide for wastewater treatment and
are especially suitable for developing countries that have warm climates. They are
frequently used to treat sewage and industrial effluents, but may also be used for
treatment of municipal run-off or stormwater. The system may consist of a single
pond or several ponds in a series, each pond playing a different role in the removal of
pollutants. After treatment, the effluent may be returned to surface water or reused as
irrigation water.
Waste stabilization ponds involve natural treatment processes which take time
because removal rates are slow. Therefore, larger areas are required than for other
treatment processes with external energy inputs. Waste stabilization ponds described
here use no aerators. High-performance lagoon technology that does use aerators has
much more in common with the activated sludge process. Such aerated lagoons use
less area than is needed for traditional stabilization ponds and are also common in
small towns
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of organic matter that goes to the facultative ponds, and thus decreases their required
size.[4] Anaerobic stabilization ponds have the disadvantage of potentially releasing
malodorous gases. This especially includes hydrogen sulfide with an odour of rotten
eggs, if the system has operational problems.
Facultative stabilization ponds that receive raw wastewater are called primary
facultative ponds. If they are receiving wastewater that has already been treated in
anaerobic ponds, they are called secondary facultative ponds. Facultative stabilization
ponds may also be used for treatment following other types of treatment processes
such as up flow anaerobic sludge blanket (UASB) reactors, oxidation ditches or
aerated lagoons.
Compared with anaerobic ponds, facultative ponds are shallower (1.5 to 2.5 m
deep) and have much larger surface areas. The surface area is important because it
allows atmospheric oxygen to dissolve and sunlight radiation to penetrate the water.
This allows for photosynthetic activity to occur which produces more oxygen.
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processes, such as upflow anaerobic sludge blanket (UASB) reactors.[16] They could
also be placed after an activated sludge process.
CHAPTER-6
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Flocculation/clarification consists of four distinctive processes – coagulation,
flash mixing, flocculation, and clarification. The variables that affect how these
processes are carried out are water velocity, time, and the pH. Sufficient time and
velocity are necessary to maximize the probability that particles will come together.
The pH level is an important determinant of how thoroughly colloids are removed.
6.1.2 Coagulation:
After coagulant chemicals are introduced, the water is mixed quickly and
forcefully by the flash mixer so that the chemicals are evenly distributed throughout
the water. This step is very important to create the conditions for efficient, effective
water treatment.
Flash mixing must last at least 30 seconds, or else the chemicals will not be
properly distributed, but it typically lasts for less than 60 seconds. When water is
flash-mixed for a longer period, the mixer blades will tend to chop or shear the
aggregating material back into small particles. Coagulation actual begins during flash
mixing as the coagulants neutralize the electrical charge of the fine particles. This
stops the repulsion of like-charged particles and allows the particles to begin bonding
and forming larger clumps.
6.1.4 Flocculation:
After flash mixing, flocculation begins through a slower, gentler mixing that
brings the fine particles produced during the coagulation step into contact with each
other. The flocculation phase usually goes on for 30-45 minutes in a flocculation
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basin that may have multiple compartments. Each compartment has a different mixing
speed, and these speeds randomly decrease as water flows from the top of the basin to
its bottom. This approach allows increasingly large clumps of matter to form without
being broken apart by the mixing blades.
6.1.6 Clarification:
Clarification is the last of the four steps in the process. Clarifiers consist of
tanks or basins which hold water or wastewater for a period sufficient to allow the
floc and other suspended materials to settle to the bottom. The clarification process
makes the water clear by removing all kinds of particles, sediments, oil, natural
organic matter and colour.
Fig:6.1 Clarification
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6.2 DEMINERALIZATION :
Demineralization is the process of removing mineral salts from Water by using the
exchange process. Demineralised Water is Water completely free (or almost) of
dissolved minerals as a result of one of the following processes:
Distillation
Deionization
Membrane filtration (reverse osmosis or nanofiltration
Electrodialysis
Or other technologies.
Demineralized Water also known as Deionized Water; Water that has had its
mineral ions removed. Mineral ions such as cations of sodium, calcium, iron, copper,
etc and anions such as chloride, sulphate, nitrate, etc are common ions present in
Water. Deionization is a physical process which uses specially-manufactured ion
exchange resins which provides ion exchange site for the replacement of the mineral
salts in Water with Water forming H+ and OH- ions. Because the majority of Water
impurities are dissolved salts, deionization produces a high purity
Water that is generally similar to distilled Water, and this process is quick and
without scale build-up. De-mineralization technology is the proven process for
treatment of Water. A DM Water System produces mineral free Water by operating
on the principles of ion exchange, Degasification, and polishing. Demineralized
Water System finds wide application in the field of steam, power, process, and
cooling.
6.3 FILTRATION :
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However, since most suspended particles can easily pass through the spaces
between grains of the filter media, straining is the least important process in filtration.
Filtration primarily depends on a combination of complex physical and chemical
mechanisms, the most important being adsorption. Adsorption is the process of
particles sticking onto the surface of the individual filter grains or onto the previously
deposited materials. Forces that attract and hold particles to the grains are the same as
those that work in coagulation and flocculation. In fact, coagulation and flocculation
may occur in the filter bed, especially if coagulation and flocculation before filtration
was not properly controlled. Incomplete coagulation can cause serious problems in
filter operation.
Typically have filter rates of 0.05 gm/ft2 of surface area and require large
filter areas. The top several inches of the sand has to be removed regularly--usually by
hand--due to the mass of growing material ‘schmutzdecke’ that collects in the filter.
Sand removed is usually washed and returned to the filter. These filters are still in use
in some small plants, especially in the western United States as well as in many
developing countries. They may also be used as a final step in wastewater treatment.
Modern filters are classified as: Gravity Filters (Rapid Sand or High Rate-Dual
Media-Multimedia) or Pressure Filters (Sand or Multi-media).
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Fig:6.3 Slow sand filter
Rapid sand filters have filter rates 40 times those of slow sand filters. The
major parts of a rapid sand filter are
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Fig:6.4 Rapid sand filter
6.4 DISINFECTION :
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Fig:6.5 Disinfection
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CHAPTER-7
Sludge treatment depends on the amount of solids generated and other site-
specific conditions. Composting is most often applied to small-scale plants with
aerobic digestion for mid-sized operations, and anaerobic digestion for the larger-
scale operations.
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V
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CONCLUSION
The ultimate goal of waste water treatment plant is the protection of the
environment in a manner commensurate with public health and socio-economic
concerns. Based on the nature of waste water, it is decided whether primary,
secondary and tertiary treatment will be carried out before final disposal.
Understanding the nature of waste water is fundamental to design appropriate waste
water treatment process, adopt an appropriate procedure, determination of acceptable
criteria for the residues, determination of a degree of evaluation required to validate
the procedure and decision on the residues to be tested based on toxicity. So, it is
necessary to ensure the safety, efficiency and quality of the treated waste water
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REFERENCES
Water supply and sanitary Engineering Textbook.
Tchobanoglous, George; Burton, Franklin L.; Stensel, H. David; Metcalf & Eddy,
Inc. (2003). Wastewater Engineering: Treatment and Reuse .
Metcalf & Eddy, Inc. (1972). Wastewater Engineering.
"The Historical Development of Wet-Weather Flow Management." US
Environmental Protection Agency (EPA).
Receiving Water Uses, Impairments, and Sources of Stormwater Pollutants".
Khopkar, S.M. Environmental Pollution Monitoring And Control.
Water and Environmental Health at London and Loughborough.
"Primer for Municipal Waste water Treatment Systems."
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