Instruction Manual: Single Needle Direct Drive Lock Stitcher With Electronic Feeding System and Thread Trimmer

INSTRUCTION MANUAL
S-7250A
Please read this manual before using the machine.

Please keep this manual within easy reach for quick reference.
SINGLE NEEDLE DIRECT DRIVE LOCK STITCHER WITH

ELECTRONIC FEEDING SYSTEM AND THREAD TRIMMER
Thank you very much for buying a BROTHER sewing machine. Before using your new machine,
please read the safety instructions and the explanations given in the instruction manual.
With industrial sewing machines, it is normal to carry out work while positioned directly in front of
moving parts such as the needle and thread take-up, and consequently there is always a danger of
injury that can be caused by these parts. Follow the instructions from training personnel and
instructors regarding safe and correct operation before operating the machine so that you will know
how to use it correctly.
S-7250A
SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.
Indications
The instructions which follow this term indicate situations where failure to follow the
DANGER instructions will result in death or serious injury.
WARNING The instructions which follow this term indicate situations where failure to follow the
instructions could result in death or serious injury.
The instructions which follow this term indicate situations where failure to follow the
CAUTION instructions may result in minor or moderate injury.
Symbols
This symbol ( ) indicates something that you should be careful of. The picture inside the triangle
·····
indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)
····· This symbol ( ) indicates something that you must not do.
This symbol ( ) indicates something that you must do. The picture inside the circle indicates the
·····
nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)
S-7250A i
[2] Notes on safety
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
WARNING
Do not allow any liquids to get onto this sewing machine, otherwise fire, electric shocks or operating problems may
occur.
If any liquid gets inside the sewing machine (machine head or control box), immediately turn off the power and
disconnect the power plug from the electrical outlet, and then contact the place of purchase or a qualified
technician.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free The ambient temperature should be within the
from sources of strong electrical noise such as range of 5C to 35C during use.
electrical line noise or static electric noise. Temperatures which are lower or higher than this
Sources of strong electrical noise may cause may cause problems with correct operation.
problems with correct operation.
The relative humidity should be within the range of
Any fluctuations in the power supply voltage 45% to 85% during use, and no dew formation
should be within 10% of the rated voltage for the should occur in any devices.
machine. Excessively dry or humid environments and dew
Voltage fluctuations which are greater than this formation may cause problems with correct
may cause problems with correct operation. operation.
The power supply capacity should be greater than In the event of an electrical storm, turn off the power
the requirements for the sewing machine's power and disconnect the power cord from the wall outlet.
consumption. Lightning may cause problems with correct
Insufficient power supply capacity may cause operation.
problems with correct operation. Do not connect anything to the USB port other than
the USB memory. If this is not observed, problems
with operation may result.
Installation
Machine installation should only be carried out by If using a work table which has casters, the casters
a qualified technician. should be secured in such a way so that they
cannot move.
Contact your Brother dealer or a qualified
electrician for any electrical work that may need to Secure the table so that it will not move when tilting
be done. back the machine head. If the table moves, it may
crush your feet or cause other injuries.
The sewing machine weighs approximately 35 kg
(77lb). The installation should be carried out by Use both hands to hold the machine head when
two or more people. tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
Do not connect the power cord until installation is head may cause your hand to slip, and your hand
complete. The machine may operate if the treadle may get caught.
is depressed by mistake, which could result in
injury. Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease, so that
Turn off the power switch before inserting or they do not get into your eyes or onto your skin,
removing the plug, otherwise damage to the otherwise inflammation can result.
control box could result. Furthermore, do not drink the oil or eat the grease
Be sure to connect the ground. If the ground under any circumstances, as they can cause
connection is not secure, you run a high risk of vomiting and diarrhea.
receiving a serious electric shock, and problems Keep the oil out of the reach of children.
with correct operation may also occur.
When securing the cords, do not bend the cords
excessively or fasten them too hard with staples,
otherwise there is the danger that fire or electric
shocks could occur.
ii S-7250A
CAUTION
Sewing
This sewing machine should only be used by Attach all safety devices before using the sewing
operators who have received the necessary training machine. If the machine is used without these
in safe use beforehand. devices attached, injury may result.
The sewing machine should not be used for any Do not touch any of the moving parts or press any
applications other than sewing. objects against the machine while sewing, as this
may result in personal injury or damage to the
Be sure to wear protective goggles when using the machine.
machine.
If goggles are not worn, there is the danger that if a Secure the table so that it will not move when tilting
needle breaks, parts of the broken needle may enter back the machine head. If the table moves, it may
your eyes and injury may result. crush your feet or cause other injuries.
Turn off the power switch at the following times. Use both hands to hold the machine head when
The machine may operate if the treadle is tilting it back or returning it to its original position. If
depressed by mistake, which could result in injury. only one hand is used, the weight of the machine
 When threading the needle
head may cause your hand to slip, and your hand
 When replacing the bobbin and needle may get caught.
 When not using the machine and when leaving If an error occurs in machine operation, or if
the machine unattended abnormal noises or smells are noticed, immediately
If using a work table which has casters, the casters turn off the power switch. Then contact your nearest
should be secured in such a way so that they Brother dealer or a qualified technician.
cannot move. If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
Cleaning
Turn off the power switch before carrying out Be sure to wear protective goggles and gloves when
cleaning. The machine may operate if the treadle is handling the lubricating oil and grease, so that they
depressed by mistake, which could result in injury. do not get into your eyes or onto your skin,
otherwise inflammation can result.
Secure the table so that it will not move when tilting Furthermore, do not drink the oil or eat the grease
back the machine head. If the table moves, it may under any circumstances, as they can cause
crush your feet or cause other injuries. vomiting and diarrhea.
Use both hands to hold the machine head when Keep the oil out of the reach of children.
tilting it back or returning it to its original position. If
only one hand is used, the weight of the machine
may get caught.
Maintenance and inspection

Maintenance and inspection of the sewing machine Secure the table so that it will not move when tilting
should only be carried out by a qualified technician. back the machine head. If the table moves, it may
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the Use both hands to hold the machine head when
electrical system. tilting it back or returning it to its original position.
If only one hand is used, the weight of the machine
Turn off the power switch and disconnect the power head may cause your hand to slip, and your hand
cord from the wall outlet at the following times, may get caught.
otherwise the machine may operate if the treadle is
depressed by mistake, which could result in injury. When replacing parts and installing optional
 When carrying out inspection, adjustment and accessories, be sure to use only genuine Brother
maintenance parts.
 When replacing consumable parts such as the Brother will not be held responsible for any
rotary hook and knife accidents or problems resulting from the use of
non-genuine parts.
Always be sure to turn off the power switch and then
wait one minute before opening the pulley cover. If If any safety devices have been removed, be
you touch the surface of the motor, it may cause absolutely sure to re-install them to their original
burns. positions and check that they operate correctly
before using the machine.
If the power switch needs to be left on when carrying
out some adjustment, make sure that you switch the To prevent accidents and problems, do not modify
sewing machine to maintenance mode. Pay careful the machine yourself.
attention to safety. Brother will not be held responsible for any
accidents or problems resulting from modifications
made to the machine.
S-7250A iii
[3] Warning labels
The following warning labels appear on the sewing machine.

Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.
Touching areas where high voltages are present can Be careful not to get your
2 result in severe injury. Turn off the power before
4 hands caught when returning
opening the cover. the machine head to its
original position after it has
been tilted.
3 5 Be careful to avoid injury from
the moving thread take-up.
6 High temperature warning

display
7 Be sure to connect the ground.

If the ground connection is not
secure, you run a high risk of
receiving a serious electric
shock, and problems with
correct operation may also
occur.
8 Direction of operation
* Safety devices: (A) Finger guard

(B) Thread take-up cover
(C) Motor cover
(D) Pulse motor cover
9 10 Do not hold. Problems with

operation or injury may
occur.
Do not place your hands

11 inside the bottom cover.
Problems with operation or
injury may occur.
iv S-7250A
Transformer box
(100V/110V/380V/400V)
Oil tank
1460D
S-7250A v
CONTENTS
1. MACHINE SPECIFICATIONS ............... 1 4-11-4. Menu numbers for setting functions for
the hand switch .................................. 46
2. INSTALLATION ..................................... 2
2-1. Table processing diagram ................................ 3 5. CLEANING ........................................... 47
2-2. Installation ........................................................ 3 6. STANDARD ADJUSTMENTS .............. 48
2-3. Lubrication ........................................................ 6 6-1. Arm thread guide R ......................................... 48
2-4. Connecting the cords........................................ 7 6-2. Presser foot height .......................................... 49
2-4-1. Connecting the cords ............................. 7 6-3. Adjusting the feed dog height ......................... 50
2-4-2. Other cords ............................................ 9 6-4. Adjusting the feed dog angle .......................... 51
3. USING THE OPERATION PANEL 6-5. Adjusting the needle bar height ...................... 51
(BASIC OPERATIONS)........................ 13 6-6. Adjusting the needle and feed mechanism
3-1. Names and functions ...................................... 13 timing ............................................................... 52
3-2. Sewing start and end backtack stitches ......... 15 6-7. Needle and rotary hook timing ........................ 53
3-3. Sewing continuous backtack stitches ............. 16 6-8. ADJUSTING THE ROTARY HOOK
LUBRICATION AMOUNT ............................... 54
4. USING THE OPERATION PANEL
6-9. Thread trimming .............................................. 55
(ADVANCED OPERATIONS) .............. 17
4-1. Sewing pitch setting method .......................... 17
7.TROUBLESHOOTING ........................... 58
4-2. Switching the 4-digit display ........................... 18 7-1. Sewing ............................................................ 58
4-3. Setting the sewing speed ............................... 18 7-2. Error code displays ......................................... 65
4-3-1. Setting the maximum sewing speed .... 18 8. 7-SEGMENT DISPLAY ......................... 69
4-3-2. Backtack sewing speed setting
method ................................................. 19
4-4. Setting the counters........................................ 20
4-4-1. Lower thread counter ........................... 20
4-4-2. Production counter ............................... 21
4-4-3. Needle replacement counter ................ 22
4-5. Sewing locus setting meth .............................. 23
4-6. Setting basic functions.................................... 24
4-6-1. Changing the needle stop position ...... 25
4-6-2. Thread trimming disable ...................... 26
4-6-3. Thread wiping ...................................... 27
4-6-4. Correction sewing ................................ 28
4-6-5. Slow start ............................................. 29
4-6-6. Setting the illumination LED light ......... 30
4-6-7. Setting lower thread counter operation . 31
4-6-8. Prev. thread away ................................ 32
4-6-9. Short trailing thread.............................. 33
4-6-10. Correction sewing function (1) ........... 34
4-6-11. Correction sewing function (2) ........... 35
4-7. Memory switch setting method ....................... 36
4-8. List of memory switch settings ....................... 37
4-9. Reading and writing data using USB media ... 41
4-10. Resetting all settings to their defaults........... 42
4-11. Hand switch .................................................. 43
4-11-1. Hand switch function setting .............. 45
4-11-2. 2nd correction pitch setting ................ 46
4-11-3. 2nd pitch setting ................................. 46
S-7250A
S-7250A
1. MACHINE SPECIFICATIONS
1. MACHINE SPECIFICATIONS
3 4
Thread wiper O
1424D
P
Specifications Short trailing thread specifications
3 5
Use For medium-weight materials For heavy-weight materials
Max. sewing speed Stitch length 2.0 mm or less/ 4,000 sti/min
* Standard feed locus 5,000 sti/min
Sewing speed at the time of shipment 4,000 sti/min
Backtack sewing speed Automatic 150 (*1) - 3000 sti/min, Manual 150 (*1) - 4000 sti/min*
* Standard feed locus (*1) Inching setting speed
Max. stitch length 5 mm 5 mm (can be set to 7 mm)
Presser foot Lifting lever 6 mm
height Knee lifter 13 mm
Feed dog height 0.8 mm 1.2 mm
Needle (DB×1, DP×5) #11 - #18 #19 - #22
Motor AC servo motor
Control circuit Microprocessor
1 S-7250A
2. INSTALLATION
2. INSTALLATION
CAUTION
Machine installation should only be carried out by a Secure the table so that it will not move when tilting
qualified technician. back the machine head. If the table moves, it may
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done. Use both hands to hold the machine head when
tilting it back or returning it to its original position.
The sewing machine weighs approximately 35 kg If only one hand is used, the weight of the machine
(77lb). The installation should be carried out by two head may cause your hand to slip, and your hand
or more people. may get caught.
Do not connect the power cord until installation is
complete.
The machine may operate if the treadle is
depressed by mistake, which could result in injury.
About the machine set-up location

・Do not set up this sewing machine near other equipment such as
televisions, radios or cordless telephones, otherwise such
equipment may be affected by electronic interference from the
sewing machine.
・The sewing machine should be plugged directly into an AC wall

outlet. Operation problems may result if extension cords are
used.
0475D
Carrying the machine

・The sewing machine should be carried by the arm and the motor
cover by two people as shown in the illustration.
* Do not hold by any part other than the motor cover. If this is not
observed, it may result in damage to the sewing machine.
1341D
Tilting back the machine head

・Hold section (A) with your foot so that the table does not move,
and then push the arm with both hands to tilt back the machine
head.
1342D
Returning the machine head to the upright position

1. Clear away any tools, etc. which may be near the table holes.
2. While holding the face plate with your left hand, gently return the
machine head to the upright position with your right hand.
1343D
S-7250A 2
2. INSTALLATION
2-1. Table processing diagram

・ The top of the table should be 40 mm in thickness and should be strong enough to hold the weight and withstand the
vibration of the sewing machine.
・ Drill holes as indicated in the illustration below.
Head rest hole Cotton stand hole
Cord hole
Control box
mounting hole
Control box
mounting hole
1412D
2-2. Installation
1. Control box + Oil pan
(1) Control box
(2) Bolts [4 pcs]
(3) Nuts [4 pcs]
(4) Spring washers [4 pcs]
(5) Washers [4 pcs]
2. Connecting rod
(6) Connecting rod
(7) Nut
3 S-7250A
2. INSTALLATION
3. Rubber cushions
(1) Rubber cushions [2 pcs]
1414D
4. Machine head
(1) Hinges [2 pcs]
(2) Machine head
(3) Head rest
NOTE:
・ Bind the cords together and pass
them through the cord hole.
・ Tap the head rest (3) securely into
the table hole.
・ If the head rest (3) is not pushed in
as far as it will go, the machine head
will not be sufficiently stable when it
is tilted back.
1415D
S-7250A 4
2. INSTALLATION
5. Knee lifter plate

<Knee lifter adjustment>
1. Turn the machine pulley so that the feed dog is below the
top of the needle plate.
2. Lower the presser foot (1) by using the lifting lever (2).
1416D
3. Loosen the nut (3).

4. Turn the screw (5) to adjust so that the amount of play in
the knee lifter plate (4) is approximately 10 mm.
5. After adjustment is completed, securely tighten the nut
(3).
10mm
6. Loosen the nut (6).

7. Turn the adjusting screw (8) to adjust so that the presser
foot (7) is at the desired position within a distance of 13
mm from the needle plate when the knee lifter plate is
fully pressed.
8. After adjustment is completed, securely tighten the nut
(6).
Within 13 mm
1417D
5 S-7250A
2. INSTALLATION
2-3. Lubrication
CAUTION
Do not connect the power cord until lubrication has been completed, otherwise the machine may operate if the
treadle is depressed by mistake, which could result in injury.
Be sure to wear protective goggles and gloves when handling the lubricating oil, so that it does not get into your
eyes or onto your skin.
If care is not taken, inflammation can result. Furthermore, do not drink the lubricating oil. Diarrhea or vomiting may
result.
Keep the oil out of the reach of children.
When cutting the nozzle of the oil tank, hold the base of the nozzle securely.
If you hold the end of the nozzle, injury from the scissors may result.
The sewing machine should always be lubricated and the oil

supply replenished before it is used for the first time, and also
after long periods of non-use.
1. Hold the base of the nozzle of the accessory oil tank (1),
and use scissors to cut about half-way along the straight
section (A) of the nozzle.
2. Loosen and remove the nozzle, and then remove the seal
(2).
3. Tighten the nozzle.
4. Tilt back the machine head.
5. Remove the rubber cap (3), and pour lubricating oil into
the oil cover (4) until it reaches the upper reference line
(5).
6. Replace the rubber cap (3).
7. Return the machine head to its original position.
NOTE:
When the machine head is tilted back at times such as the
following, lubricating oil may leak out from the oil cover (4).
1) If lubricating oil is added until the oil level goes above
the upper reference line (5) on the oil cover (4).
<Lubrication oil replenishment interval>

If the oil level drops below the lower reference line (6) on the
oil cover (4), be sure to replenish the oil.
Upper
reference line
Lower
reference line
1418D
S-7250A 6
2. INSTALLATION
2-4. Connecting the cords

CAUTION
Contact your Brother dealer or a qualified electrician for any electrical work that may need to be done.
Do not connect the power cord until all cords have been connected.
The machine may operate if the treadle is depressed by mistake, which could result in injury.
When securing the cords, do not bend the cords excessively or fasten them too hard with staples, otherwise there is
the danger that fire or electric shocks could occur.
Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious
electric shock, and problems with correct operation may also occur.
2-4-1. Connecting the cords

1. Cords (1)
(1) Solenoid connector 14-pin
(2) Sewing machine motor encoder
connector 10-pin
(3) Feed motor encoder connector
6-pin
(4) Operation panel connector 5-pin
(5) Power connector 3-pin
1. Secure the cords to the control box
with the black band (6).
NOTE:
For Europe specifications, Americas
220 V specifications and 100 V/400
V system specifications, refer to
“2-4-2. Other cords”.
Align the flat edges
1419D
2. Ground wire
Ground symbol
(1) Ground wire
(2) Screw
(3) Power cord
1. Attach an appropriate plug to the
power cord (3).
(The green and yellow wire is the
ground wire.)
2. Insert the power plug into a
properly-grounded electrical outlet.
NOTE:
・ Make sure that the ground
connections are secure in order to
ensure safety.
・ For Europe specifications, Americas
220 V specifications and 100 V/400
Green and yellow wire (ground wire) 1420D
V system specifications, refer to
“2-4-2. Other cords”.
7 S-7250A
2. INSTALLATION
3. Cords (2)
(1) Machine motor connector 4-pin
(2) Feed motor connector 6-pin
Lower the tab (3).
Push in securely until the tabs (3) engage.
1421D
S-7250A 8
2. INSTALLATION
2-4-2. Other cords
DANGER
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.
For Europe specifications, Americas 220 V specifications and 100 V/400 V system specifications, connect the cords
according to the respective specifications.
<Europe specifications>
(1) Filter box
(2) Screws [4 pcs]
(3) Connector
(4) CE bush plate
(5) Screws [2 pcs]
(6) CE D cord cover
(7) Screws [2 pcs]
(8) Staples [4 pcs]
(9) Power cord

power cord (9). (The green and
yellow wire is the ground wire.)
<Seen from underneath table> NOTE:

・ Take care when tapping in the
staples (8) to make sure that they do
not pierce the cords.
・ Do not use extension cords,
otherwise machine operation
problems may result.
Leg
Control box
Green and yellow wire (ground wire)

1480D
9 S-7250A
2. INSTALLATION
For Europe specifications, Americas 220 V specifications and 100 V/400 V system specifications, connect the cords
according to the respective specifications.
<For 100 V/400 V system
specifications>
(1) Power switch
(2) Screws [2 pcs]
Operator
4145M
S-7250A 10
2. INSTALLATION
(3) Transformer box

(4) Transformer box plates [2 pcs]
(5) Screws [with washer] [4 pcs]
(6) Power supply connector 3-pin
(7) Staples [5 pcs]
(8) Cord clamps [2 pcs]
(9) Power cord

power cord (10).
ground wire.)
NOTE:
otherwise machine operation
problems may result.
Green and yellow wire

(ground wire)
1479D
11 S-7250A
2. INSTALLATION
<For Americas 220 V

specifications>
(1) Power switch
(2) Screws [2 pcs]
Operator
4145M
(3) Power supply connector 3-pin

(4) Power cord
(5) Staples [5 pcs]

power cord (4).
ground wire.)
NOTE:
Green and yellow otherwise machine operation
wire (ground wire) problems may result.
1423D
S-7250A 12
3. USING THE OPERATION PANEL (BASIC OPERATIONS)

3-1. Names and functions
・ The operation panel keys cannot be operated while sewing is in progress.
Select the keys and set the number of stitches before starting sewing.
・ In the case of keys with indicators, the indicator illuminates when that function is operating, and the indicator switches off
when the key is pressed once more.
Power indicator
Stitch No. indicator
Speed indicator
Counter indicator
Locus indicator
Program indicator
1425D
The power indicator illuminates when the power switch is turned on.
(1) 3-digit display
Displays the sewing pitch.
1426D
(2) Pitch setting keys
Use these keys to set the sewing pitch.
・When the - key is pressed, the setting decreases in steps of 0.05 within a range of 0.05 to
5.00.
・ When the + key is pressed, the setting increases in steps of 0.05 within a range of 0.05 to
5.00. 1427D
(3) 4-digit display
・ When start backtack stitches are being displayed, the indicator of the start backtack key
(6) will illuminate, and the number of A stitches will appear in the A column and the
number of B stitches will appear in the B column.
・ When end backtack stitches are being displayed, the indicator of the end backtack key
(7) will illuminate, and the number of C stitches will appear in the C column and the
number of D stitches will appear in the D column.
・ When continuous backtack stitches are displayed, the indicator of the continuous
backtack key (8) will illuminate, and the number of A, B, C and D stitches will appear in
order starting from the left column of the display.
・ The five indicators on the right side of the window show which value is appearing in the
4-digit display. The 4-digit display shows the number of stitches, speed, counter, locus
and program. When the number of stitches is being displayed, the ABCD indicator (Stitch
No. indicator) will illuminate. 1428D
(4) SEL (Select) key
The value in the 4-digit display (3) can be changed each time this key is pressed.
1340D
(5) Setting keys

These keys are used to set the number of backtack stitches for A, B, C and D.
・ When the key is pressed, the setting increases from 0 up to 9.
・ If you press the key once more when “9” is displayed, the value will return to “0”.
・ If you hold down the key, the value will change continuously. 1429D
13 S-7250A
Power indicator
Stitch No. indicator
Speed indicator
Counter indicator
Locus indicator
Program indicator
1425D
(6) Start backtack key

When this key is pressed so that the indicator illuminates, the number of start backtack
stitches (0 - 9) in the A and B columns of the display are sewn.
1323D
(7) End backtack key
When this key is pressed so that the indicator illuminates, the number of end backtack
stitches (0 to 9) in the C and D columns of the display are sewn. When the treadle is
depressed backward, the end backtack stitches are sewn and then the thread is trimmed.
If the treadle has not yet been depressed backward, the end backtack function can be set to
ON, the number of stitches can be changed and the function can be set back to OFF.
1325D
(8) Continuous backtack key
When this key is pressed so that the indicator illuminates, the number of backtack stitches
(0 to 9) in the A, B, C and D columns of the display are sewn continuously. After the sewing
machine sews a full cycle of stitches set by A, B, C and D, the thread is trimmed.
1327D
(9) Thread trimming disable/F1 key
When this key is pressed so that the indicator illuminates, the sewing machine stops in the
needle up position without thread trimming being carried out even if the treadle is depressed
backward.
1330D
(10) Slow start/F2 key
When this key is pressed so that the indicator illuminates, sewing is carried out at 700
sti/min for the first two stitches at the next sewing start after thread trimming.
After this, the sewing speed corresponds to the treadle depression amount.
1332D
(11) Half stitch key
When the sewing machine is stopped, the needle bar can be moved up and down by
pressing this key.
1329D
S-7250A 14
3-2. Sewing start and end backtack stitches
0841M
Setting start backtack stitches

1 Press the key so that the indicator and the keys
illuminate.
Press the key to set the number of stitches for A and B.
For example, to select 3 stitches and 4 stitches: A-3, B-4
1350D
Setting end backtack stitches
illuminate.
Press the key to set the number of stitches for C and D.
For example, to select 3 stitches and 2 stitches: C-3, D-2
1351D
Start backtacking is carried out. After it has finished, normal sewing continues for as long as
3 the treadle remains depressed.
NOTE:
If the treadle is returned to the neutral position, the sewing machine will continue operating
until the set number of start backtack stitches has been sewn.
2159M
End backtacking is carried out. After it has finished, the thread is trimmed automatically and
4 the sewing machine stops in the needle up position.
NOTE:
・ If the treadle is depressed backward before sewing of the set number of start backtack
stitches is complete, end backtacking will not be carried out.
・ If thread trimming lock is set, the sewing machine will stop in the needle up position without
thread trimming being carried out.
2160M
15 S-7250A
3-3. Sewing continuous backtack stitches
3655M
Sewing continuous backtack stitches

illuminate.
Press the key to set the number of stitches for A, B, C and D.
For example, to select 4 stitches for A and 5 stitches for B: A-4, B-5
To select 5 stitches for C and 4 stitches for D: C-5, D-4
1352D
If the treadle is simply depressed continuously, the number of stitches set for A, B, C and D will
2 be sewn in a single cycle, the thread will be trimmed automatically and then the needle bar will
stop in the needle up position.
NOTE:
・ If the treadle is returned to the neutral position while continuous backtacking is being carried
out, the sewing machine will stop at the point where the treadle returns to the neutral
position. If the treadle is depressed again, operation will resume from the point where it was
interrupted.
・ If thread trimming lock is set, the sewing machine will stop in the needle up position without
thread trimming being carried out.
2159M
If "-" is set as the number of stitches for C, the number of stitches set by AB can be sewn D
3 times.
For example, if D=3: ABA
If D=6: ABABAB
S-7250A 16
4. USING THE OPERATION PANEL (ADVANCED OPERATIONS)

The operations described in this section should only be carried out by a technician.
4-1. Sewing pitch setting method

1 Press the key so that the stitch no., speed, counter, locus or
Any program indicator illuminates.
indicator
illuminates
・ The sewing pitch can be set regardless of whether the stitch no.,
speed, counter, locus or program is being displayed in the 4-digit
display.
(Refer to the Service Manual for details on programs.)
1353D
2 Press the - /+ keys to change the setting value.

Any
indicator
illuminates ・ When the + key is pressed, the setting value increases by
0.05.
・ When the - key is pressed, the setting value decreases by
0.05.
NOTE:
The setting range is from 0.05 to 5.00.
1354D
3 The backtack pitch can only be set when the stitch number and
sewing speed indicators are illuminated.
(Refer to "4-3-2. Backtack sewing speed setting method".)
1461D
17 S-7250A
4-2. Switching the 4-digit display

・ The 4-digit display can be changed to one of the following four statuses each time the key is pressed.
Stitch no. display or no display -> Speed display -> Counter display -> Locus display
・ When the speed display or counter display appears, you can press the key to switch to another display.
Display mode 4-digit display
Stitch number
ON ABCD stitch number display
display
Maximum sewing speed setting
ON
Sewing speed value
display Backtack sewing speed setting
ON ON
value
ON Lower thread counter value
Lower thread counter warning
Flashing
enabled
Counter display ON ON Production counter value
Needle replacement counter
ON ON
value
Needle replacement counter
Flashing Flashing
warning enabled
Locus display ON Locus setting value
4-3. Setting the sewing speed

4-3-1. Setting the maximum sewing speed
1 Press the key so that the indicator illuminates.
・ The maximum sewing speed setting value will appear in the 4-digit
display.
1355D
2 Press the C /D keys to change the setting value.
・ When the D key is pressed, the setting increases by 100.

・ When the C key is pressed, the setting decreases by 100.
NOTE:
The setting range is from 220 to 4000 sti/min.
1356D
S-7250A 18
4-3-2. Backtack sewing speed setting method
・ The maximum sewing speed setting value will appear in the 4-digit
display.
1355D
2 Press the key.
・ The indicator will illuminate and the setting value for the
backtack sewing speed will appear in the 4-digit display.
NOTE:
If you press the key once more, the indicator
will switch off and the display will return to the maximum sewing
speed setting value.
1357D
・ When the D key is pressed, the setting increases by 100.

・ When the C key is pressed, the setting decreases by 100.
NOTE:
The setting range is from 220 to 3000 sti/min.
1358D
19 S-7250A
4-4. Setting the counters

The lower thread counter, production counter and needle replacement counter are available.
The three counters can be operated at the same time.
4-4-1. Lower thread counter

The lower thread counter can be used to let you know approximately how much lower thread is remaining.
* This function is only displayed when "A09: Lower thread counter operation" is set to "ON".
Refer to "4-6-7. Lower thread counter operation".
<Setting the lower thread counter initial value>
・ The lower thread counter value will appear in the 4-digit display.
1359D
2 Press the A key for 2 seconds or more, and then press the C
or D key to set the initial value.
・ When the D key is pressed, the setting value increases by 0.1.

・ When the C key is pressed, the setting value decreases by
0.1.
NOTE:
・ The setting range is from 0.1 to 99.9.
1360D
<Lower thread counter operation>

・ The lower thread counter can be used to let you know approximately how much lower thread is remaining.
* The lower thread counter should be used as a guide only.
・ The value displayed by the lower thread counter display is reduced by 0.1 from the initial setting value each time the number
of stitches x sewing pitch reaches 0.1 m, and a warning is given when the counter goes below 0.
When the warning occurs, the counter indicator blinks and the buzzer sounds
for 5 seconds.
1361D
・ Sewing will be possible even after the treadle is returned to the neutral position and the sewing machine stops. However,
after the treadle has been depressed backward and thread trimming has been carried out, sewing using the treadle will no
longer be possible.
If the treadle is depressed at this time, “ Ent” will appear in the display. When the treadle is returned to the neutral position,
the display will return to the current counter display.
・ If the key is pressed during a warning, the indicator will change to illuminated and sewing can then be
carried out using the treadle.
If the A key is pressed again for 2 seconds or more, the counter display will return to the initial value and counting from
the initial value will be possible.
S-7250A 20
4-4-2. Production counter

The production counter can be used to let you know how many items have been sewn.
・ The lower thread counter value will appear in the 4-digit

display.
1359D
2 When the key is pressed once, the production counter

will be displayed.
・ The production counter value will appear in the 4-digit

display.
1362D
After the thread trimming operation is complete, the
3 counter will be incremented.
NOTE:
The counter is incremented when the treadle is depressed
backward even if thread trimming is set to disabled.
4 When the production counter is displayed, you can press the C

or D key to adjust the counter value (0 to 9999).
・ When the D key is pressed, the counter value increases

by 1.
・ When the C key is pressed, the counter value decreases
by 1.
・ If you press the A key for 2 seconds or more, the counter
value can be reset to "0".
1363D
21 S-7250A
4-4-3. Needle replacement counter

<Setting the needle replacement counter initial value>
・ The lower thread counter value will appear in the 4-digit display.
1359D
2 When the key is pressed two or more times, the needle

replacement counter display will appear.
・ The needle replacement counter value will appear in the 4-digit

display.
1364D
3 Press the A key for 2 seconds or more, and then press the C
or D key to set the initial value.
・ When the D key is pressed, the setting value increases by 1.

・ When the C key is pressed, the setting value decreases by 1.
NOTE:
・ The setting range is from 0 to 9999.
・ If an initial value of “0” is set, the needle replacement counter will
not operate.
1365D
<Needle replacement counter operation>

・ The needle replacement counter is reduced by 1 from the initial setting value each time the sewing machine sews 100
stitches, and a warning is given when the counter goes below “0”.
When the warning occurs, the indicator and the indicator flash,
and the buzzer sounds for 5 seconds.
1366D
・ Sewing will be possible even after the treadle is returned to the neutral position and the sewing machine stops. However,
after the treadle has been depressed backward and thread trimming has been carried out, sewing using the treadle will no
longer be possible.
If the treadle is depressed at this time, “Ent” will appear in the display. When the treadle is returned to the neutral position,
the display will return to the current counter display.
・ If the key is pressed during a warning, the indicator and the indicator will change to illuminated and
sewing can then be carried out using the treadle.
If the A key is pressed again for 2 seconds or more, the counter display will return to the initial value and counting from
the initial value will be possible.
S-7250A 22
4-5. Sewing locus setting method

Sewing locus setting method
・ The sewing locus setting value will appear in the 4-digit display.
1367D
・ When the D key is pressed, the setting value increases by 1.

・ When the C key is pressed, the setting value decreases by 1.
NOTE:
The setting range is from 0 to 3.
0: The feed dog moves along the standard locus.
1: The feed dog moves along special locus 1.
1368D
1478D
23 S-7250A
4-6. Setting basic functions

If you hold down the key and press the key while the stitch no., speed, counter, locus or program is displayed,
the following items can be set.
Setting item 3-digit 4-digit Initial value Reference item
display display
Needle up/down 『A01』『UPdn』 Needle down stop Refer to ”4-6-1”.
Thread trimming disable 『A02』『trdi』 None Press the key to
(Thread trimming
operation enabled) make the setting.
Thread wiping 『A03』『 WiP』 Specifications with Refer to ”4-6-3”.

thread wiper: Enabled
Specifications without
thread wiper: Disabled
Correction sewing 『A04』『Corr』 None
AUTO 『A05』『AUto』 None Refer to the Service Manual.
Auto thread trimming 『A06』『AtiM』 None Refer to the Service Manual.
Slow start 『A07』『SLoW』 None Press the key to
make the setting.
Illumination LED brightness 『A08』『 LEd』 Level 5
Lower thread counter operation 『A09』『UtCt』 None
Prev. thread away 『A11』『 PtA』 None
Prev. thread away pitch at 1st stitch 『A12』『PtP1』 3.30
Prev. thread away pitch at 2nd stitch 『A13』『PtP2』 2.20
Short trailing thread 『A21』『ttSH』 Disabled
Short trailing thread sewing speed at 1st 『A22』『ttr1』 1400
stitch
Short trailing thread sewing speed at 『A23』『ttr2』 400
2nd stitch
Short trailing thread pitch at 1st stitch 『A24』『ttP1』 0.70
Short trailing thread pitch at 2nd stitch 『A25』『ttP2』 0.70
Short trailing thread pitch at 3rd stitch 『A26』『ttP3』 1.20
Short trailing thread direction 『A27』『ttCS』 Fw: Forward direction
Standard switch correction sewing 『A31』『HSCF』 1: Single correction
function sewing
Function other than standard switch 『A32』『HSoF』 1: Reverse
correction sewing
2nd pitch ratio 『A33』『 2Pt』 50
Correction 2nd pitch ratio 『A34』『A2Pt』 50
Option switch correction sewing function 『A35』『oSCF』 1: Single correction
sewing
Function other than option switch 『A36』『oSoF』 1: Reverse
correction sewing
S-7250A 24
4-6-1. Changing the needle stop position

This sets whether the needle bar stops in the needle up stop position or the needle down stop position when the treadle is
returned to the neutral position and sewing stops.
1 In sewing standby mode, press the key while holding down

the key to switch to function setting mode.
・ "A01 UPdn" will be displayed.
1369D
Displaying the needle up stop and needle down

2 stop setting values ・ When the key is pressed, the setting value is displayed.
Setting the needle up stop and needle down

3 stop positions ・ When the D key is pressed, the “UP” display will appear.
・ When the C key is pressed, the “dn” display will appear.
・ When the key is pressed, the initial value will be reset.
NOTE:
If the key is pressed once more, the indicator
will switch off and the display will return to the setting item.
(Needle down stop) (Needle up stop)

1370D
Press the key. Setting mode will be exited and normal operation will be possible.
4
25 S-7250A
4-6-2. Thread trimming disable

If thread trimming is set to be disabled, thread trimming will not be carried out even when the pedal is depressed backward.
1 In sewing standby mode, press the key while holding

down the key to switch to function setting mode.
1369D
Selecting “A02 Trdi” (thread trimming disable)
2 Press the - /+ keys to select "A02 Trdi".
・ When the + key is pressed, the next setting is displayed.
・ When the - key is pressed, the previous setting is displayed.
Press either.
1371D
Displaying the thread trimming disabled setting

3 value ・ When the key is pressed, the setting value is displayed.
Setting thread trimming to disabled or enabled

4 ・ When the D key is pressed, the “on” display will appear.
・ When the C key is pressed, the “oFF” display will appear.
NOTE:
(Thread trimming (Thread trimming

operation enabled) disable) 1372D
5
S-7250A 26
4-6-3. Thread wiping

You can set whether thread wiper operation is enabled or disabled.

1369D
Selecting “A03 Wip” (thread wiping)

2 Press the - /+ keys to select "A03 Wip".

Press either.
1373D
Displaying the thread wiping setting value
3 ・ When the key is pressed, the setting value is displayed.
Setting thread wiping

NOTE:
(Thread wiping disabled) (Thread wiping enabled)

1374D
5
27 S-7250A
4-6-4. Correction sewing

When correction sewing is enabled, if the hand switch is pressed while sewing is stopped before thread trimming, one stitch
will be sewn and sewing will then stop.
* The function can be changed. (Refer to "4-11. Hand switch".)

1369D
Selecting “A04 Corr” (correction sewing)

2 Press the - or + key to select "A04 Corr".

Press either.
1375D
Displaying the correction sewing setting value

Setting correction sewing

NOTE:
(Correction sewing disabled) (Correction sewing enabled)

1376D
5
S-7250A 28
4-6-5. Slow start

If slow start is enabled, occurrences of the thread pulling out can be reduced.

1369D
Selecting “A07 SLow” (slow start)
2 Press the - or + key to select "A07 SLow".

Press either.
1377D
Displaying the slow start setting value

Setting slow start

4 ・ When the D key is pressed, the setting value increases in the
order "oFF", "1", "2", "3".
・ When the C key is pressed, the setting value decreases in the
order "3", "2", "1", "oFF".
・ Sewing speed for first 4 stitches when slow start is enabled
1: 400, 400, 400, 4000*
2: 400, 400, 4000*, 4000*
3: 700, 700, 4000*, 4000*
(Slow start disabled) (Slow start enabled) 4: Set using memory switch Nos. 403 to 406.
* If the maximum sewing speed is set to 4,000 sti/min
NOTE:
1378D
5
29 S-7250A
4-6-6. Setting the illumination LED light

You can set the brightness of the illumination LED light.

1369D
Selecting "A08 LEd" (illumination LED light)

2 Press the - or + key to select "A08 LEd".

Press either.
1379D
Displaying the illumination LED light setting
Setting the illumination LED light

4 ・ When the D key is pressed, the setting value increases from
"1" through to "9".
・ When the C key is pressed, the setting value decreases from
"9" through to "1".
NOTE:
(Dark) (Bright) If the key is pressed once more, the indicator
1380D
5
S-7250A 30
4-6-7. Setting lower thread counter operation

The lower thread counter function can be set to enabled or disabled.

1369D
Selecting "A09 UtCt" (lower thread counter

2 operation) Press the - or + key to select "A09 UtCt".

Press either.
1462D
Displaying the lower thread counter operation

3 setting value ・ When the key is pressed, the setting value is displayed.
Setting lower thread counter operation

NOTE:
(Lower thread (Lower thread
counter disabled) counter enabled)
1463D
5
31 S-7250A
4-6-8. Prev. thread away

When "Prev. thread away" is enabled, the pitch at the sewing start can be increased in order to reduce cases of the thread
pulling out.

1369D
Selecting “A11 PtA” (prev. thread away)

2 Press the - or + key to select "A11 PtA".

Press either.
1381D
Displaying the "Prev. thread away" setting

Setting "Prev. thread away"

NOTE:
("Prev. thread ("Prev. thread

away" function away" function
is disabled) is enabled)
1382D
5
S-7250A 32
4-6-9. Short trailing thread

When short trailing thread is enabled, the trailing length of the thread can be made shorter.

1369D
Selecting "A21 ttSH" (short trailing thread)
2 Press the - or + key to select "A21 ttSH".

Press either.
1383D
Displaying the short trailing thread setting value
Setting short trailing thread

NOTE:
(Short trailing (Short trailing

thread function thread function
disabled) enabled)
1384D
5
33 S-7250A
4-6-10. Correction sewing function (1)

When the correction sewing function (A04) is enabled, the hand switch correction sewing function can be set.
For details on the functions which can be set, refer to "4-11. Hand switch" for the settings when the hand switch is set as a
correction sewing switch.

1369D
Selecting "A31 HSCF" (correction sewing
2 function) Press the - or + key to select "A31 HSCF".

Press either.
1385D
Displaying the correction sewing function

3 setting value ・ When the key is pressed, the setting value is displayed.
Setting the correction sewing function

"oFF" to "1" through to "9".
"9" through to "1" to "oFF".
NOTE:
(Correction (Correction will switch off and the display will return to the setting item.
sewing function sewing function
disabled) enabled)
1386D
5
S-7250A 34
4-6-11. Correction sewing function (2)

When the correction sewing function (A04) is disabled, the hand switch functions other than correction sewing can be set.
For details on the functions which can be set, refer to "4-11. Hand switch" for the settings when the hand switch is set to other
than a correction sewing switch.

1369D
Selecting "A32 HSoF" (correction sewing
2 function) Press the - or + keys to select "A32 HSoF".

Press either.
1387D
Displaying the setting value for a function other
3 than correction sewing ・ When the key is pressed, the setting value is displayed.
Setting a function other than correction sewing

"oFF" to "1" through to "16".
"16" through to "1" to "oFF".
NOTE:
(Function other (Function other will switch off and the display will return to the setting item.
than correction than correction
sewing is disabled) sewing is enabled)
1388D
5
35 S-7250A
4-7. Memory switch setting method

1 In sewing standby mode, press the key while holding down the
key to switch to memory switch setting mode.
・ "001" or the memory switch number which was set previously will
be displayed.
1389D
Selecting a memory switch number

2 Press the - /+ keys to select the number for the memory
switch to be set.

Previous
item Next item
1390D
Selecting a memory switch number which is

3 different from the initial value While pressing the key, press the - /+ keys to select
the number for the memory switch which is different from the initial
value.
・ When the + key is pressed while holding down the key,

the next setting item is displayed.
・ When the - key is pressed while holding down the key,
Previous
item Next item the previous setting item is displayed.
1390D
Changing the memory switch setting value

4 ・ When the D key is pressed, the setting value increases or it
turns ON.
・ When the C key is pressed, the setting value decreases or it
turns OFF.
・ When the key is pressed the initial value will be set.
Decreases the value

Increases the value
1392D
Confirming the memory switch setting value

5 ・ When the key is pressed, the setting value is confirmed.
6
S-7250A 36
4-8. List of memory switch settings

Presser foot lifter and treadle settings (001 to 099)
Setting Setting
No. Initial value Setting details
range units
ON : Other
than Presser foot condition when treadle is returned to neutral position after
Europe and thread trimming
001 ON/OFF America / － ON: Presser foot is raised
OFF : OFF: Presser foot is not raised
Europe and (*) The presser foot lifts when No.851 is set to "OFF".
America
Presser foot condition when operation stops at the neutral treadle position
002 ON/OFF OFF － ON: Presser foot is raised
OFF: Presser foot is not raised
Presser foot raising after treadle is returned to neutral position to stop
sewing and is then depressed backward to the 1st step
003 ON/OFF ON －
ON : Enabled
OFF: Disabled
Operation when treadle is depressed backward
ON: Thread trimming and end backtack sewing operations are enabled
(However, if thread trimming operation is locked, needle up
004 ON/OFF ON －
operations will be carried out without thread trimming.)
OFF: Thread trimming and end backtack sewing operations are disabled
(presser foot lifts when the treadle is depressed backward)
Alternating operation of standing operation pedal and treadle
(*) For simultaneous operation which includes operation of the presser
foot lifter pedal, operation of the standing operation pedal takes priority.
010 ON/OFF OFF － ON: Treadle operation is still enabled after standing operation pedal has
been used (alternating operation is possible)
OFF: Treadle operation is disabled after standing operation pedal has
been used
Operation when standing up variable speed pedal is ON
011 0-1 0 1 0: Sewing speed corresponds to treadle depression amount
1: Operates at the sewing speed for the main section (constant speed)
0 - 500 80 10
012 Delay time from standing pedal turning on until motor starts operating
(ms) (ms) (ms)
Stop function using the work clamp pedal during standing operation when
the AUTO function is on
ON: Sewing is interrupted when presser foot lifter pedal turns on (pause
013 ON/OFF ON －
operation)
(*) This function is disabled during start backtacking.
OFF: No operation
Pause function using the high-speed pedal during standing operation
when the AUTO function is on
ON: When the high-speed pedal turns on, sewing is momentarily stopped,
014 ON/OFF ON － and it is resumed when the pedal turns off.
(*) This function is disabled when No. 010 is set to "ON".
(*) This function is disabled during start backtacking.
OFF: No operation
Presser foot lifting operation from thread trimming pedal after thread is
trimmed during standing operation
ON: Presser foot can be raised and lowered
015 ON/OFF ON － (*) If No.051 is set to "ON", thread trimming pedal operation is disabled
after the presser foot lifter pedal has been operated during standing
operation.
OFF: No operation (only possible using presser foot lifter pedal)
37 S-7250A
Sewing machine motor settings (100 to 199)

Setting Initial Setting
No. Setting details
range value units
Pedal response switching settings immediately after sewing has started
OFF: No switching
100 OFF, 1 - 3 OFF 1 1: Slow start only when sewing starts after thread trimming
2: Slow start only when sewing starts after sewing has been paused
3: Slow start always when sewing starts
Pedal response immediately after sewing has started
(The larger the value, the slower the speed when sewing starts.)
101 1-5 1 1
* When No. 100 is set to "OFF", nothing is displayed. (The setting is
disabled.)
Needle up stop position correction value
-20 - 10 0 1 Needle up stop position = Needle up stop position initial setting value +
102
(Degrees) (Degrees) (Degrees) Upper shaft reference position correction value + Needle up stop position
correction value
Needle down stop position correction value
-10 - 10 0 1 Needle down stop position = Needle down stop position initial setting
103
(Degrees) (Degrees) (Degrees) value + Upper shaft reference position correction value + Needle down
stop position correction value
Feed motor settings (200 to 299)

No. Setting details
range value units
50 - 150 100 1 Forward direction pitch correction ratio
200
(%) (%) (%)
50 - 150 100 1 Reverse direction pitch length correction ratio
201
(%) (%) (%)
50 - 150 100 1 Start backtacking B pitch correction ratio
202
(%) (%) (%)
50 - 150 100 1 End backtacking C pitch correction ratio
203
(%) (%) (%)
50 - 150 100 1 Special locus 1 pitch correction ratio
204
(%) (%) (%)
-3: 100 Special locus 2 pitch correction ratio
50 - 150 1
205 -5: 97
(%) (%)
(%)
50 - 150 92 1 Special locus 3 pitch correction ratio
206
(%) (%) (%)
Panel operation settings (300 to 399)

No. Setting details
range value units
Operation after lower thread counter warning
1: Sewing can continue until thread trimming is carried out
2: After sewing stops, it cannot continue until the [ENTER] key is pressed
300 1-3 1 1
and the warning is canceled.
3: If the counter goes below "0", sewing stops, and the warning operation
for a setting of "2" occurs.
Feed pitch display mode
0: mm display
312 0-2 0 1
1: stitch per inch display
2: stitch per 30 mm display
S-7250A 38
Sewing program settings (400 to 499)

No. Setting details
range value units
Stopping while start backtacking is in progress, and speed during start
backtacking
ON: When the treadle is returned to the neutral position, start backtacking
can be stopped before it is finished, and the speed during start
400 ON/OFF OFF － backtacking becomes the speed corresponding to the treadle
depression amount (low speed - start backtacking speed)
OFF: When the treadle is returned to the neutral position, start backtacking
ends, sewing stops and the sewing speed becomes the start
backtacking speed (constant)
Feed direction when sewing machine motor is stopped immediately after
start backtacking is complete
OFF: Sewing machine motor stops after start backtacking
is complete
401 ON/OFF ON － (*) If No. 400 is set to "OFF", operation occurs when the
treadle is depressed slightly.
ON: After start backtack sewing, the feed moves forward,
then the sewing machine motor stops.
300 - 4000 4000 100

403 1st stitch sewing speed for slow start
(sti/min) (sti/min) (sti/min)
300 - 4000 4000 100
404 2nd stitch sewing speed for slow start
300 - 4000 4000 100
405 3rd stitch sewing speed for slow start
300 - 4000 4000 100
406 4th stitch sewing speed for slow start
Repeat pattern when start backtacking sewing pattern (AB) is selected
2: A - B
3: B - A - B
408 2-6 2 1 4: A - B - A - B *Same as AB (x2)
5: B - A - B - A - B
6: A - B - A - B - A - B *Same as AB (x3)
Operation mode for manual production counter increment function using

hand switch
409 0-1 0 1 0: Counter can be incremented at any time
1: Counter can only be incremented after sewing stops and thread has
been trimmed
39 S-7250A
Standard device settings (500 to 599)

No. Setting details
range value units
Presser foot lifter SW function
OFF: Disabled
1: Presser foot lifter switch
500 OFF, 1 - 3 1 1 2: Puller switch (switching)
3: Puller switch
* Puller operation is enabled when No. 960 is set to "1", and it does not
operate when set to other than "OFF".
Thread holder operation setting
OFF: Thread holder does not operate
1: On according to the timing set by No. 502, and off according to the timing
501 OFF, 1 - 2 OFF 1
set by No. 503
2: On together with starting of machine motor, and off according to the timing
set by No. 503
Thread presser ON timing (upper shaft angle)
90 - 270 180
502 1
(Degrees) (Degrees) (*) When No. 501 is set to "OFF" or "2", nothing is displayed. (The setting is
disabled.)
Thread presser OFF timing (upper shaft angle)
270 - 430 320
503 1 (*) When No. 501 is set to "OFF", nothing is displayed. (The setting is
(Degrees) (Degrees)
disabled.)
-50 - 50 0
504 1 Feed timing for 1st stitch at sewing start *1
(Degrees) (Degrees)
-50 - 50 0
505 1 Feed timing for 2nd stitch at sewing start *1
(Degrees) (Degrees)
-50 - 50 0
506 1 Feed timing for 3rd stitch at sewing start *1
(Degrees) (Degrees)
-50 - 50 0
507 1 Feed timing for 1st stitch at sewing end *2
(Degrees) (Degrees)
-50 - 50 0
508 1 Feed timing for 2nd stitch at sewing end *2
(Degrees) (Degrees)
-50 - 50 0
509 1 Feed timing for 3rd stitch at sewing end *2
(Degrees) (Degrees)
S-7250A 40
4-9. Reading and writing data using USB media

Programs and memory switch data can be copied between sewing machines by means of USB media.
CAUTION
Turn off the power before connecting the USB memory.
Do not connect anything to the USB port other than the USB memory. If this is not observed, problems with
operation may result. Attach the cap after use.
USB cap
USB port
1464D
1 1. First connect the USB media to the sewing machine.

2. While pressing the key, turn on the power switch.
・ "B01 MAIn" will be displayed.
1465D
2 1. Press the - /+ keys to select the item to read/write.

2. Press the key to run the selected read/write item.
3. When the key is pressed, normal sewing machine operation will be possible.
The read/write items that can be selected are as follows.

3-digit 4-digit
Setting item Read/write direction
display display
『B81』『PRGR』 Read all programs USB media → (Panel) →Sewing machine
『B82』『PRGW』 Write all programs USB media ← (Panel) ←Sewing machine
『B83』『MSWR』 Read all memory switches USB media → (Panel) →Sewing machine
『B84』『MSWW』 Write all memory switches USB media ← (Panel) ←Sewing machine
『B85』『ADTR』 Read all data USB media → (Panel) →Sewing machine
『B86』『ADTW』 Write all data USB media ← (Panel) ←Sewing machine
『PDIW』 Write production USB media ← (Panel) ←Sewing machine
『B87』
information
『B88』『ERRW』 Write error log USB media ← (Panel) ←Sewing machine
Create folders for USB media

Data type File name Folder name
¥BROTHER¥ISM¥ISMDL**
(** is the value for MSW-750)
Program ISMUPG.SEW
(Refer to the Service Manual
for details on MSW-750.)
Memory switches ISMMSW.SEW Same as above
Cycle programs ISMCYC.SEW Same as above
Program functions in common ISMCOM.SEW Same as above
Design stitches ISMDST.SEW Same as above
Hand switch ISMHSW.SEW Same as above
E*******.LDT ¥BROTHER¥ISM¥ISMLDT¥
Error log
M*******.LDT
Production data P*******.LDT Same as above
41 S-7250A
4-10. Resetting all settings to their defaults

If the sewing machine stops operating normally, the cause may be that an incorrect setting may have been made for the
memory data by means of memory switches, for instance. In such cases, it may be possible to restore normal operation by
following the steps given below to initialize the memory setting data.
1. While pressing the key, turn on the power switch.

The mode will switch to initialization mode and "C01 ALLC" will appear in the display.
2. Press the - /+ keys to select the item to be initialized.
3-digit display 4-digit display Initialization item
『C01』『ALLC』 Clear all
『C02』『MSWC』 Memory switch initialization
『C03』『PGMC』 Program initialization
『C04』『PDIC』 Production data initialization
3. Press the key for 2 seconds or more.

When initialization is complete, the 4-digit display will change to show "End", and then after one second it will switch back to
the previous display.
4. Press the key.
Initialization mode will be exited and normal sewing machine operation will then be possible.
* For details on initialization items other than “C01 ALL”, refer to the Service Manual.
S-7250A 42
4-11. Hand switch

The following functions can be set for the hand switch.
When the correction sewing setting is "ON", the hand switch operates as a correction sewing switch, and when the correction
sewing setting is "OFF", the hand switch operates as a switch for functions other than correction sewing.
(Refer to "4-6-10. Correction sewing function (1)" for details on changing the correction sewing settings.)
<When the optional hand switch is being used>

The hand switch and the optional hand switch cannot be pressed at the same time. (The one which was pressed first will be
activated.)
Optional hand switch (optional part)
Hand switch
1431D
●Settings for correction sewing switch (This setting is enabled when the correction sewing setting (A04) is "ON".)
Setting
Function Setting details
value
OFF Disabled
1 Single correction sewing Stops after sewing a single stitch.
2 Continuous correction sewing If the switch is kept pressed, sewing continues.
3 Single stitch correction sewing at 2nd correction Stops after sewing a single stitch.
pitch (*1)
Settings
4 Continuous correction sewing at 2nd correction If the switch is kept pressed, sewing continues.
for
pitch (*1)
correction
5 Reverse single correction sewing Stops after sewing a single stitch.
sewing
switch 6 Reverse continuous correction sewing If the switch is kept pressed, sewing continues.
7 Half stitch correction sewing Stops after half stitch sewing.
8 Reverse single stitch correction sewing at 2nd Stops after sewing a single stitch.
correction pitch (*1)
9 Reverse continuous correction sewing at 2nd If the switch is kept pressed, sewing continues.
correction pitch (*1)
(*1) Set the 2nd correction pitch separately. (Refer to "4-11-2. Setting the 2nd correction pitch".)
43 S-7250A
●Settings for other than correction sewing switch (This setting is enabled when the correction sewing setting (A04) is "OFF".)
Setting
Function Setting details
value
OFF Disabled
Feed moves in reverse while the switch is being
1 Reverse
pressed.
2 Second pitch (*2) Changes to 2nd pitch while the switch is being pressed.
Switches between second pitch and main pitch each
3 Second Pitch (switching) (*2)
time the switch is pressed.
・When the switch is pressed, thread trimming is carried
out.
4 Thread trimming ・ When this function is selected, the hand switch
operates as a thread trimming switch even if the
correction sewing icon is turned on.
・ If the switch is pressed while tread trimming is
5 Presser foot lifter
stopped, the presser foot is raised.
・While tread trimming is stopped, the presser foot is
6 Presser foot lifter (switching)
raised and lowered each time the switch is pressed.
・This is enabled when the end backtack key is on.
Settings ・If you press the switch and then depress the treadle
for other backward while the sewing machine is stopped, the
7 Single end backtack cycle cancel
than thread will be trimmed without end backtacking being
correction carried out.
sewing ・End backtacking is only canceled once.
switch Changes to standard locus while the switch is being
8 Standard locus
pressed.
Switches between the locus which is set and the
9 Standard locus (switching)
standard locus each time the switch is pressed.
Changes to special locus 1 while the switch is being
10 Special locus 1
pressed.
Switches between the locus which is set and special
11 Special locus 1 (switching)
locus 1 each time the switch is pressed.
12 Special locus 2
pressed.
14 Special locus 3
pressed.
Production counter manual count The production counter increases by 1 each time the
16
increase (*3) switch is pressed while sewing is stopped.
(*2) Set the 2nd pitch separately. (Refer to "4-11-3. Setting the 2nd pitch".)
(*3) When using this setting, "Settings for correction sewing switch" are disabled, even if the correction sewing setting (A04) is
ON.
S-7250A 44
4-11-1. Hand switch function setting

<Switching to hand switch setting mode>
1369D
2 Press the - /+ keys to set to A31 or A32, and then press the
key to select.
Menu No. Setting details

A31 Settings for correction sewing switch
Settings for other than correction sewing
A32
switch
Set to A31 or A32

1397D
3 Press the D /C keys to select the desired setting value.

・ When the key is pressed, the mode returns to function
setting mode.
・ When the key is pressed, the mode returns to sewing standby
Select the setting mode.
1398D
45 S-7250A
4-11-2. 2nd correction pitch setting

Normally, correction sewing is carried out at the currently-set sewing pitch. However, when "Correction sewing at 2nd
correction pitch" or "Reverse correction sewing at 2nd correction pitch" is set for carrying out correction sewing, then correction
sewing is carried out at the pitch which is set below.
<Switching to correction 2nd pitch ratio screen>
1
In function setting mode, press the - /+ keys to set A34, and
then press the key to select.
Set to A34 1399D
2 Press the D / C keys to set the ratio with respect to the

current pitch.
The setting range is from 10% to 250%.
setting mode.
Set the ratio.
mode.
1400D
4-11-3. 2nd pitch setting

If "2nd pitch" has been set and the hand switch is pressed during sewing, the stitch pitch will change to the pitch set as follows.
<Switching to 2nd pitch ratio screen>
1
In function setting mode, press the - /+ keys to set A33, and
then press the key to select.
Set to A33 1401D
2 Press the D / C keys to set the ratio with respect to the

current pitch.
The setting range is from 10% to 250%.
setting mode.
Set the ratio.
mode.
1402D
4-11-4. Menu numbers for setting functions for the hand switch
When setting functions for the hand switch, the menu numbers and setting contents are as given below.
Menu No. Setting details
Hand switch setting
A32 Settings for other than correction sewing switch
A33 2nd pitch setting Settings for other than correction sewing switch
A34 2nd correction pitch setting Settings for correction sewing switch
Optional hand switch setting
A36 Settings for other than correction sewing switch
S-7250A 46
5. CLEANING
5. CLEANING
CAUTION
Turn off the power switch before carrying out these operations.
Be sure to wear protective goggles and gloves when handling the grease so that it does not get into your eyes or
onto your skin. Otherwise inflammation can result.
Furthermore, do not drink the oil or eat the grease under any circumstances. Diarrhea or vomiting may result.
Keep the oil out of the reach of children.
Secure the table so that it will not move when tilting back the machine head.
If the table moves, it may crush your feet or cause other injuries.
Use both hands to hold the machine head when tilting it back or returning it to its original position.
If only one hand is used, the weight of the machine head may cause your hand to slip, and your hand may get
caught.
The following cleaning operations should be carried out each day in order to maintain the performance of this machine and to
ensure a long service life. Furthermore, if the sewing machine has not been used for a long period of time, carry out the
following cleaning procedures before using it again.
1. If the oil level drops below the lower reference line (2) on
the oil cover (1), be sure to replenish the oil. (Refer to “2-3.
Lubrication”.)
1432D
2. Return the machine head to its original position.

3. Replace the needle if it is bent or if the tip is broken.
4. Check that the upper threads have been threaded
correctly.
5. Carry out a test sewing.
1433D
47 S-7250A
6. STANDARD ADJUSTMENTS
CAUTION
Maintenance and inspection of the sewing machine Turn off the power switch and disconnect the power
should only be carried out by a qualified technician. cord plug at the following times.
Ask your Brother dealer or a qualified electrician to The machine may operate if the treadle is depressed
carry out any maintenance and inspection of the by mistake, which could result in injury.
electrical system. ・ When carrying out inspection, adjustment and
maintenance
If any safety devices have been removed, be ・When replacing consumable parts such as the
absolutely sure to re-install them to their original
rotary hook and knives
positions and check that they operate correctly
before using the machine. Always be sure to turn off the power switch and then
wait one minute before opening the motor cover.
Secure the table so that it will not move when tilting
If you touch the surface of the motor, it may cause
back the machine head.
burns.
If the table moves, it may crush your feet or cause
other injuries. If the power switch needs to be left on when carrying
out some adjustment, be extremely careful to
Use both hands to hold the machine head when
observe all safety precautions.
tilting it back or returning it to its original position.
If only one hand is used, the weight of the machine
may get caught.
6-1. Arm thread guide R

The standard position of arm thread guide R (1) is the
position where the screw (2) is in the center of the adjustable
Becomes greater Becomes less range for arm thread guide R (1).
NOTE:
To adjust the position, loosen the screw (2) and then
move arm thread guide R (1).
・ When sewing heavy-weight material, move arm thread
guide R (1) to the left. (The thread take-up amount will
become greater.)
・ When sewing light-weight material, move arm thread
guide R (1) to the right. (The thread take-up amount will
become less.)
1434D
S-7250A 48
6-2. Presser foot height

The standard height of the presser foot (1) is 6 mm when the
presser foot (1) is raised by means of the lifting lever (2).
1. Loosen the nut (3), and then loosen the adjustment screw
(4) so that there is no pressure applied to the presser foot.
2. Raise the presser foot (1) by using the lifting lever (2).
3. Remove the rubber cap (5) from the face plate.
4. Loosen the bolt (6) and then move the presser bar (7) up
or down until the presser foot (1) is at the standard height
of 6 mm.
5. Tighten the bolt (6).
6. Install the rubber cap (5).
7. Adjust the presser foot pressure using the presser
adjusting screw (4), and then tighten the nut (3).
NOTE:
After adjusting, check that the needle moves down into
the center of the groove in the presser foot.
Needle
1435D
49 S-7250A
6-3. Adjusting the feed dog height

1. Turn on the power.
2. Turn off start backtacking, best PFM mode, slow start and
special locus.
3. Set the feed pitch to 5 mm.
4. Press and hold the ENTER key (1) and then press the SEL
key (2).
<-[]03>
0.8mm
<-[]03A>
0.8mm * The standard height of the feed dog (3) when it is raised as
<-[]05> far as possible above the surface of the needle plate is 0.8
1.2mm mm for -[]03 specifications, 0.8 mm for -[]03A specifications
and 1.2 mm for -[]05 specifications.
5. Turn the machine pulley to move the feed dog (3) to its
highest position above the needle plate.
7. Loosen the screw (4).
8. Turn the feed lifting shaft crank (5) to move the feed
bracket (6) up and down.
9. Tighten the screw (4).
Becomes higher 10. After adjusting, press the SEL key (2).
Becomes lower
1436D
S-7250A 50
6-4. Adjusting the feed dog angle

2. Turn off start backtack sewing, best PFM mode, slow start
and special locus.
key (2).
* The standard angle for the feed dog (3) when it drops until it
is aligned with the top of the needle plate is when the “○”
mark on the shaft (4) is aligned with the feed rocker bracket
arm (5) and the feed dog (3) is parallel to the needle plate.
5. Turn the machine pulley to move the feed dog (3) to its
highest position above the needle plate.
7. Loosen the set screw (6).
8. Turn the shaft (4) in the direction of the arrow within a
range of 90° with respect to the standard position.
・ In order to prevent puckering, lower the front of the feed
dog (3). (Fig. [B])
・ In order to prevent the material from slipping, raise the
front of the feed dog (3). (Fig. [A])
9. Securely tighten the set screw (6).
10. After adjusting, press the SEL key (2).
Standard
NOTE:
The height of the feed dog (3) will change after the angle
Raise the has been adjusted, so it will be necessary to re-adjust the
front height of the feed dog (3).
Lower the
front
1437D
6-5. Adjusting the needle bar height

Reference line (a) on the needle bar (1) should be aligned
with the lower edge of the needle bar bush (2) as shown in
the illustration when the needle bar (1) is at its lowest
position.
1. Turn the machine pulley to set the needle bar (1) to its
lowest position.
2. Remove the rubber cap (3) from the face plate.
3. Loosen the screw (4) and move the needle bar (1) up or
down to adjust its position.
4. Securely tighten the screw (4).
5. Install the rubber cap (3).
1438D
51 S-7250A
6-6. Adjusting the needle and feed mechanism timing

2. Turn off start backtack sewing, best PFM mode, slow start
and special locus.
key (2).
<-[]03, -[]03A> <-[]05>
Approx. 3 mm
Approx. 1 mm
* The illustration at left shows the standard position for the
needle tip when the feed dog (3) is lowered from its highest
position until it is flush with the top of the needle plate (4).
<-[]03A>
Flush with top of

needle plate
5. Remove the side plate.

6. Loosen the two set screws (6) of the vertical cam (5), and
then turn the vertical cam (5) slightly to adjust the timing.
・ To advance the needle timing, turn in the direction of
<A>. To retard the needle timing, turn in the direction of
<B>.
・ To prevent material slippage from occurring, retard the
needle timing. (Fig. [B])
・ To improve thread tightening, advance the needle
timing. (Fig. [A])
NOTE:
If the vertical cam (5) is turned too far in the direction of
<A>, it may cause the needle to break.
7. After adjusting, securely tighten the set screw (6).

8. Install the side plate.
9. After adjusting, press the SEL key (2).
Needle timing is (Standard) Needle timing is

advanced retarded
1439D
S-7250A 52
6-7. Needle and rotary hook timing

2290M 2291M The tip of the rotary hook (3) should be aligned with the center
of the needle (4) when the needle bar (1) moves up 1.8 mm
(2.2 mm for –[]03A and –[]05 specifications) from its lowest
position to the position where reference line (b) is aligned with
0.5 - 0.7 mm the lower edge of the needle bar bush (2) as shown in the
illustration.
(The distance from the upper edge of the needle hole to the
rotary hook tip will be 0.5 to 0.7 mm at this time.)
1. Turn the machine pulley to raise the needle bar (1) from its
lowest position until reference line (b) is aligned with the
lower edge of the needle bar bush (2) as shown in the
<-[]03>
illustration.
1.8 mm
2. Loosen the three set screws (5), and then align the rotary
<- []03A,-[]05>
2.2 mm
hook tip (3) with the center of the needle (4).
The distance between the tip of the rotary hook (3) and the
needle (4) should be approximately 0 - 0.05 mm at this
time.
3. Securely tighten the three set screws (5).
3869M
53 S-7250A
6-8. ADJUSTING THE ROTARY HOOK LUBRICATION AMOUNT

CAUTION
Be careful not to touch your fingers or the lubrication amount check sheet against moving parts such as the rotary
hook or the feed mechanism when checking the amount of oil supplied to the rotary hook. If care is not taken, injury
may result.
Use the following procedure to check the amount of oil being supplied to the rotary hook when replacing the rotary hook or
when changing the sewing speed.
2303M
<Checking the lubrication amount>
1. Remove the thread from all points from the thread take-up
lever to the needle.
Approx. 25 mm 2. Use the lifting lever to lift the presser foot.
3. Run the machine at the normal sewing speed for
approximately 1 minute without sewing any material
Approx. 70 mm (following the same start/stop pattern as when actually
sewing).
4. Place the lubrication amount check sheet (1) to the left of
the rotary hook (2) and hold it there. Then run the sewing
machine at the normal sewing speed for 8 seconds.
(Any type of paper can be used as the lubrication amount
check sheet (1).)
5. Check the amount of oil which has spattered onto the
sheet.
Bed
If adjustment is necessary, carry out the following operations
5 – 10 mm
in "Adjusting the lubrication amount".
2304M
Spattered oil
Correct lubrication
Too much amount Too little
0935M
<Adjusting the lubrication amount>

2. Turn the rotary hook adjusting screw (3) to adjust the
lubrication amount.
・ If the rotary hook adjusting screw (3) is turned
clockwise, the lubrication amount becomes greater.
・ If the rotary hook adjusting screw (3) is turned
counterclockwise, the lubrication amount becomes
smaller.
3. Check the lubrication amount again according to the
Less oil More oil procedure given in "Checking the lubrication amount"
above.
NOTE:
Turn the rotary hook adjusting screw (3) and check the
lubrication amount repeatedly until the lubrication amount
is correct.
1440D
4. Check the lubrication amount again after the sewing
machine has been used for approximately two hours.
S-7250A 54
6-9. Thread trimming

1. Turn off the power switch.
2. Remove the presser foot, needle plate and feed dog.
4. Loosen the screw (2) of the thread trimmer lever (1).
1441D
5. Install the movable knife (4) to the movable knife holder (5)
with the two screws (3).
1459D
55 S-7250A
<Movable knife and fixed knife position adjustment>

1. Turn the machine pulley, and then push the plunger (1) of
the thread trimming solenoid with your finger.
2. In this condition, turn the machine pulley until the roller
shaft (4) of the thread trimmer cam lever assembly (3) is
sitting on top of the thread trimmer cam (2), then move the
thread trimmer lever (7) to adjust its position so that the tip
of the fixed knife (5) and the blade of the movable knife (6)
are meshed by 1 to 1.5 mm, and then tighten the screw (8).
* Tighten the screw (8) so that there is no play in the
forked shaft (9).
* The lower thread finger (10) must be underneath the
movable knife (6).
3. Install the feed dog, needle plate and presser foot.
1442D
1 mm - 1.5 mm
1 mm - 1.5 mm
1443D
S-7250A 56
Lowest position of
<Thread trimming cam position adjustment>
needle bar Raised 5 mm 1. Raise the needle bar 5 mm from its lowest position so that
the reference line (b) is aligned with the bottom edge of the
needle bar bush, and then push the plunger (1) of the
thread trimmer solenoid in the direction of the arrow with
your finger.
Reference Reference Adjust the position of the thread trimmer cam (2) at this
line (a) line (b) time so that the roller shaft (4) of the thread trimming cam
lever assembly (3) touches the hollow (c) of the thread
trimmer cam (2) and so that the clearance between the
edge of the thread trimmer (2) and the roller (4) is 0.5 to
1.0 mm, and then tighten the set screw (5). (Fig. [A])
2. Check that the edge of the thread trimmer cam (2) and the
roller shaft (4) do not touch when the roller shaft (4) returns
to the right. (Fig. [B])
* Tighten the two set screws (5) to approximately 4 N.m.
Direction of cam
rotation
0.5 mm - 1.0 mm Should not touch
1444D
57 S-7250A
7. TROUBLESHOOTING
7. TROUBLESHOOTING
・ Please check the following points before calling for repairs or service.
・ Simplified details can be checked on the panel. (Menu → Troubleshooting)
・ If the following remedies do not fix the problem, turn off the power switch and consult a qualified technician or the place of
purchase.
DANGER
before opening the control box cover. Touching areas where high voltages are present can result in severe injury.
CAUTION
Turn off the power switch and disconnect the power cord before carrying out these operations.
7-1. Sewing
Items with a "*" in the "Page" column should only be checked by a qualified technician.
Problem Possible cause Page

1 Upper thread is not tight. ・ Is the upper thread tension too weak? Is the lower thread tension too
strong?
Adjust the lower thread tension or upper thread tension.
Try pressing the special locus key and selecting No. 1. 23
0573M
2 Lower thread is not tight. ・ Is the upper thread tension too strong? Is the lower thread tension too
weak?
Adjust the lower thread tension or upper thread tension.
0574M
3 Loops appear in seam. ・ Is the thread path not smooth enough?
Use a file with a fine grain or sandpaper to polish smooth the
thread path.
・ Is the bobbin turning smoothly?
Pull out the lower thread to check that there is no slackness in
0977M the thread tension, or replace the bobbin or bobbin case.
Try pressing the special locus key and selecting No. 1. 23
4 Skipped stitches occur ・ Is the needle tip bent? Is the needle tip blunt?
while sewing If the needle tip is bent or blunt, replace the needle.
・ Is the needle properly installed?
If it is incorrect, install the needle correctly.
・ Is the machine properly threaded?
If it is incorrect, thread the thread correctly. 47
・ Is the presser foot pressure too weak?
Adjust the presser foot pressure.
0470M ・ Is the needle too thin?
Replace the needle with a needle that is one rank thicker.
・ Is the presser foot too high?
Adjust the height of the presser foot. 49*
・ Is the thread take-up spring too weak?
*
Adjust the tension of the thread take-up spring.
・ Is the needle and rotary hook timing correct?
51*
Adjust the height of the needle bar.
Adjust the clearance between the needle and the tip of the
53*
rotary hook.
S-7250A 58
7. TROUBLESHOOTING

5 Skipped stitches at sewing ・ Is the thread take-up spring tension too strong?
start Reduce the tension of the thread take-up spring. *
Thread unraveling at・ Is the thread take-up spring operating range too large?
sewing start. Lower the position of the thread take-up spring. *
・ Is the trailing length of the upper thread too short after thread
trimming?
Adjust the pretension.
・ Are the threads not being trimmed cleanly?
Sharpen the fixed knives, or replace the fixed and movable
55*
knives if necessary. Replace the movable knife.
0749M
・ Is the needle too thick?
Replace the needle with a needle that is one rank thinner.
・ Is the length of thread trailing out from the bobbin case after thread
trimming too short?
If the bobbin is spinning loosely, replace the anti-spin spring in
the bobbin case.
・ Is the sewing speed too fast at the sewing start? 14・24・29*
Use the slow start key.
・ Is the needle up stop position too high? 25*
Adjust the needle up stop position.
・ Is the upper thread trailing length too short after thread trimming? 24
Turn on the "Prev. thread away" function.
・ If the thread is pulling out at the sewing start, try the following
remedies.
29*
1. Check the upper thread trailing length.
2. Set the slow start number to "3" or less.
3. Re-adjust the upper thread trailing length to make it longer. 24
4. Select "Prev. thread away PARA" from "Function setting".
(Refer to "4-6. Setting basic functions".)
(1) Set the 2nd stitch pitch to "3". *
(2) Increase the current stitch pitch settings for the 1st and
2nd stitches by about 0.5 to 1.
・ Is the needle hole in the needle plate too large for the needle being
used?
Replace the needle place with one with a needle hole that is
one rank thinner.
・ Is the presser foot groove too wide?
Replace the presser foot with one that has a narrower groove
so that it presses the material at the needle drop position.
・ Is the sewing machine starting to sew before the presser foot has
dropped?
Lower the presser foot before starting sewing.
・ Is the presser foot being raised before the sewing machine has
stopped sewing?
Raise the presser foot after the sewing machine has stopped
sewing.
6 Large bird's nests are ・ Is the upper thread trailing length too long after thread trimming?
forming at the sewing Increase the tension of the pre-tension.
start.
59 S-7250A
7. TROUBLESHOOTING

7 Uneven seam ・ Is the presser foot pressure too weak?
・ Is the feed dog too low?
Adjust the feed dog height. 50*
・ Is the bobbin scratched?
If the bobbin is damaged, smooth it with an oiled grindstone or
replace it.
Alternatively, replace the bobbin.
0473M
8 Large degree of puckering ・ Is the upper thread tension too strong?
(Thread is too tight) Make the upper thread tension as weak as possible.
・ Is the lower thread tension too strong?
Make the lower thread tension as weak as possible.
・ Is the needle tip blunt?
Replace the needle if it is blunt.
・ Is the needle too thick?
Replace with as thin a needle as possible.
0978M ・ Is the thread take-up spring tension too strong?
Make the thread take-up spring tension as weak as possible. *
・ Is the thread take-up spring operating range too large?
Lower the position of the thread take-up spring to as low a
position as possible. *
・ Is the presser foot pressure too strong?
・ Is the sewing speed too fast?
18*
Gradually reduce the sewing speed.
・ Is the angle of the feed dog correct?
51*
Tilt the front of the feed dog down slightly.
9 Lower thread is tangled at・ Is the bobbin spinning direction correct when the lower thread is
the sewing start. being pulled?
Bobbin is spinning during Set the bobbin so that it turns in the opposite direction to the
thread trimming. rotary hook.
・ Is there too much thread
Lower wound onto the bobbin?
thread The bobbin winding
amount should not be 2124M
more that 80 %.
・ Is the anti-spin spring attached?
0751M Attach the anti-spin spring.
・ Is the bobbin turning smoothly?
If the bobbin is not turning smoothly, replace the bobbin.
・ Is a bobbin other that the light-alloy bobbin specified by Brother being
used?
Use only bobbins which are specified by Brother.
S-7250A 60
7. TROUBLESHOOTING

10 Upper and lower threads ・ Is the needle tip bent? Is the needle tip blunt?
are breaking. If the needle tip is bent or blunt, replace the needle.
・ Is the machine properly threaded?
If it is incorrect, thread the thread correctly.
・ Is the rotary hook sufficiently lubricated? 47
If the oil gauge is down to the lower reference line in the oil
gauge window, add more oil.
・ Is the upper or lower thread tension too weak or too strong? 6
Adjust the upper thread or lower thread tension.
・ Is the upper thread may be loose because the thread take-up spring
0471M operating range is too small?
Adjust the position of the thread take-up spring.
・ Is the rotary hook, feed dog or other part damaged? 47*
If the thread path is damaged, smooth it with sandpaper or
similar.
Alternatively, replace the damaged part. *
・ Is the thread path damaged?
If the thread path is damaged, smooth it with sandpaper.
*
Alternatively, replace the damaged part.
11 Thread breaks during ・ Is the backtack sewing speed too fast?

backtack sewing. Use the panel to reduce the backtack sewing speed. 19
12 Backtack sewing pitch Adjust using memory switch No. 201. 38*
varies depending on the
sewing direction.
Backtack edge is not
aligned.
13 Thread tightening around ・ Is the height of the feed dog correct? 50*
X-over seam areas. Increase the feed dog height.
14 Upper thread is pulling out ・ Is the upper thread trailing length after thread trimming appropriate?
of the needle after thread Decrease the tension of the pre-tension.
trimming. ・ Is the thread path not smooth enough?
Use a file with a fine grain or sandpaper to polish smooth the
thread path.
・ Does the thread being used slip easily?
Turn the needle bar bush thread guide D sideways to increase
the resistance.
・ If the upper thread is pulling out of the needle after thread trimming,
check using the method given below.
1. Check the upper thread trailing length.
2. Re-adjust the upper thread trailing length to make it longer.
3. Select "T/T short parameter" from "Function setting". (Refer
to "4-6. Setting basic functions".)
(1) Delete the stitch pitch for the previous stitch. 24*
(2) Decrease the sewing speed for the final stitch and the
stitch before it.
61 S-7250A
7. TROUBLESHOOTING

15 Upper thread is raised ・ Upper thread protrudes from the material surface after thread 24*
above the material surface trimming.
after thread trimming. ・ Select "T/T short parameter" from "Function setting". (Refer to "4-6.
Setting basic functions".)
1. Increase the pitch during thread trimming.
2. Set the feed direction for sewing end processing to "bw".
16 When T/T short is on, ・ Use the T/T short parameters to delete the the stitch before the final 24*
skipped stitches occur stitch. (62-15)
where they should be ・ Use the T/T short parameters to reduce the stitch pitch of the final
sewn at the sewing end. stitch and the one before it.
・ Use the T/T short parameters to set the feed direction for sewing end
processing to "bw".
If sewing backtack stitches 15*

・ Reduce the number of stitches (D) for backtack sewing by 1 stitch
17 When T/T short is on, ・ Use the T/T short parameters to increase the stitch pitch. 24*
condense stitches (the ・ Use the T/T short parameters to reduce the sewing speed. (62-15)
final stitch and the one
before it) cannot be sewn
neatly before thread
trimming.
18 Thread trailing length on ・ Turn on the T/T short function. 32*
underside of material is
too long. If you would like the trailing length to be even sorter after turning on the
T/T short function. 55*
・ Is the meshing position of the thread trimming knives directly 24*
below the needle hole? (62-15)
・ Use the T/T short parameters to reduce the stitch pitch of the
condense stitches (the final stitch and the one before it) before
thread trimming.
・ Use the T/T short parameters to reduce the pitch during thread
trimming.
19 When T/T short is on, ・ Use the T/T short parameters to increase the pitch during 24*
thread trailing length on thread trimming. (62-15)
underside of material is
too short.
20 To prevent fraying at the ・ Turn on T/T short processing, and then use the T/T short parameters 24*
sewing end to set the feed direction for sewing end processing to "bw". (62-15)
21 Incorrect thread trimming ・ Is the fixed knife or movable knife damaged or worn?
(Upper and lower threads Replace the fixed knife or the movable knife. 55*
are both not being ・ Is there not enough of a meshing amount between the upper knife
trimmed) and the lower knife?
S-7250A 62
7. TROUBLESHOOTING

22 Incorrect thread trimming ・ Is the needle properly installed?
(Upper thread is not being If it is incorrect, install the needle correctly.
trimmed.) ・ Is the fixed knife or movable knife blunt?
(Lower thread is not being Replace the fixed knife or the movable knife. 55*
trimmed.)
23 Broken needle ・ Is the material being pushed or pulled with excessive force during
sewing?
・ Is the needle tip bent? Is the needle tip broken, or is the needle hole
blocked?
Replace the needle.
・ Is the needle and rotary hook timing correct?
Adjust the height of the needle bar. 53*
Adjust the clearance between the needle and the tip of the
rotary hook. *
・ Is the needle and feed mechanism timing correct?
Adjust to the standard timing. 52*
・ Try pressing the special locus key and selecting No. 2 or No. 3. 23
0469M
NOTE
・ It is extremely dangerous to leave any pieces of broken
needle sticking in the material. If the needle breaks, search
for all pieces until the whole of the needle is found again.
・ Furthermore, we recommend that thorough steps be taken
to account for such needles to comply with product liability
regulations.
63 S-7250A
7. TROUBLESHOOTING

24 Machine does not operate ・ Is the power supply connector
when power is turned on disconnected from the control
and treadle is pressed. box?
Insert the connectors
securely. 11・12
1452D
25 Machine does not operate ・ Is the sewing speed setting or backtack stitch speed setting too
at high speed. slow? 18・19
Set a higher sewing speed.
26 Machine stops during ・ Is the power supply voltage too low? *

sewing. Check the power supply voltage.
(If the power cord is too long or too many appliances are being
run from a single outlet, this may cause voltage drops which will
in turn cause the reset function to activate and stop the
machine, even if the power supply itself is normal.)
27 Nothing appears on the ・ Is the power supply connector 1452D

operation panel display. disconnected from the control
box?
securely. 11・12
・ Is the operation panel

connector inside the control 7
box disconnected?
securely.
1453D
28 The illumination becomes ・ The illumination may become momentarily darker or flicker when the
momentarily darker or sewing machine starts or stops, depending on the power supply in *
flickers. the environment where the sewing machine is being used. This is not
a sign of a malfunction.
S-7250A 64
7. TROUBLESHOOTING
7-2. Error code displays

If an error code appears on the operation panel display
1. Make a note of the error code and then turn off the power.
2. After the operation panel display has turned off, eliminate the cause of the error and then
turn the power back on.
・ Items with a "*" in the "Page" column should only be checked by a qualified technician.
・ For items with "**" appearing in the "Page" column, ask the place of purchase for advice.
1454D
<Connector layout diagram>

Connector P3 Connector P1
Connector P2 Connector P4
Connector P6
Connector P7
Connector P5
Power supply
connector
Feed motor connector
Sewing machine motor

connector
1451D
65 S-7250A
7. TROUBLESHOOTING
Switch-related errors
Code Cause Remedy
Machine head is detected as being tilted back when
E050 start sewing.
・Turn off the power, and then return the machine
head to its original position.
・Turn off the power and check the connection of
connector P2.
Machine head is detected as being tilted back Turn off the power and check the connection of
E051 during sewing. connector P2.
Machine head is detected as being tilted back when
E055 power was turned on.
・Turn off the power, and then return the machine
head to its original position.
connector P2.
A disabled key was being pressed when the power Turn the power off and then back on again.
E065 was turned on. * Do not press a disabled key while turning on the
power.
The hand switch was being pressed when the Turn the power off and then back on again.
E066 power was turned on. * Do not press the hand switch when turning on the
power.
Connection of treadle was not detected when Turn off the power and check the connection of
E090 power was turned on. connector P7.
Treadle or standing operation pedal was being Return treadle unit or standing up operation pedal to
E095 pressed when power was turned on. original portion.
* Do not press the treadle or the standing operation
pedal when turning on the power.
Sewing machine motor-related errors

Code Cause Remedy
The needle up stop position exceeded the specified Turn off the power and check if the sewing machine
E111 value when the sewing machine motor stopped. motor or thread trimming mechanism is stiff or not.
The needle up or needle down stop position did not Turn off the power and check if the sewing machine
E112 reach the specified value when the sewing machine motor or thread trimming mechanism is stiff or not.
motor stopped.
The needle down stop position exceeded the Turn off the power and check if the sewing machine
E113 specified value when the sewing machine motor motor or thread trimming mechanism is stiff or not.
stopped.
Sewing machine motor did not operate at sewing
E130 start or during sewing.
・Turn off the power and check if the sewing machine
motor is stiff or not.
・Turn off the power and check the connections of the
sewing machine motor connector and connector
P4.
Sewing machine motor encoder connection was not Turn off the power and check the connection of
E131 detected when power was turned on. connector P4.
Abnormal sewing speed of sewing machine motor Turn off the power and check the connection of
E132 was detected during sewing. connector P4.
Abnormal signal of sewing machine motor encoder Turn off the power and check the connection of
E133 was detected during sewing. connector P4.
Sewing machine motor ran in opposite direction to Turn off the power and check the connection of
E140 the direction specified during sewing. connector P4.
Abnormal overheating detected in sewing machine Turn off the power and check the sewing conditions.
E150 motor.
Motor overheating sensor connection was not Turn off the power and check the connection of
E151 detected. connector P4.
Sewing machine motor overload was detected Turn off the power and check the sewing conditions.
E161 during sewing.
Sewing machine motor was running continuously Turn the power off and then back on again.
E190 for too long during sewing.
Thread trimming solenoid operation was not Turn off power and check if the thread trimming
E191 completed within the specified period. mechanism is stiff.
S-7250A 66
7. TROUBLESHOOTING
Feed mechanism-related errors

Code Cause Remedy
Feed motor origin is not detected when power is
E210 turned on.
・ Turn off the power and check that the feed
mechanism is not abnormal.
・ Turn off the power and check the feed motor
connector and connector P3.
Abnormal feed motor operation detected during
E211 sewing.
・ Turn off the power and check that the feed
mechanism is not abnormal.
・ Turn off the power and check the feed motor
connector and connector P3.
Abnormal feed motor overheating detected or feed
E251 motor overheating sensor was not detected.
・Turn off the power and check the sewing conditions.
connector P3.
Communication and memory-related errors

Code Cause Remedy
Communication error with panel occurred when Turn off the power and check the connection of
E410 power was turned on. connector P2.
Data could not be written to the backup memory Turn the power off and then back on again.
E440 (main internal P.C. board).
Data could not be read from the backup memory Turn the power off and then back on again.
E441 (main internal P.C. board).
Back up memory (main internal P.C. board) data Turn the power off and then back on again.
E442 was abnormal, so settings were initialized.
Model settings could not be read from machine Turn the power off and then back on again.
E450 head memory (internal panel).
Data backup cannot be written to machine head Turn the power off and then back on again.
E451 memory (internal panel).
P.C. board-related errors

Code Cause Remedy
Abnormal rise in power supply voltage was Turn off the power and check the power supply
E700 detected when power was turned on. voltage.
Abnormal rise in sewing machine motor power
E701 supply voltage was detected.
・Turn off the power and check the
voltage.
power supply

connector P5.
Abnormal drop in power supply voltage was Turn off the power and check the power supply
E705 detected. voltage.
Power supply signal could not be detected when Turn the power off and then back on again.
E709 power was turned on.
Abnormal sewing machine motor current was Turn off the power and check the connection of
E710 detected. connector P4.
Abnormal feed motor current was detected. Turn off the power and check the connection of
E711 connector P3.
Abnormal solenoid mechanism current detected Turn off the power and check the connection of
E791 when solenoid was activated. connector P1.
67 S-7250A
7. TROUBLESHOOTING
Version updating errors

Code Cause Remedy
No USB medial connected when power was turned Turn off the power and check the connection of the
E882 on. USB media.
Version update file could not be detected in USB Turn off the power and then check that the version
E883 media when power was turned on. update file is contained in the USB media.
Problem with version update file detected during Turn off the power, and then repeat the version
E884 version updating. update procedure.
Version update file could not be read from USB Turn off the power and check the connection of the
E885 media during version updating. USB media.
Problem with version update file detected during Turn off the power, and then repeat the version
Version update file could not be written during Turn off the power, and then repeat the version
Incorrect data written to flash memory. Turn off the power, and then repeat the version
E889 update procedure.
Error occurred during version update. Turn off the power, and then repeat the version
E890 update procedure.
If an error code that is not listed above appears or if carrying out the specified remedy does not solve the problem,
contact the place of purchase.
S-7250A 68
8. 7-SEGMENT DISPLAY
8. 7-SEGMENT DISPLAY
69 S-7250A
INSTRUCTION MANUAL
* Please note that the contents of this manual may differ slightly from the actual product purchased as a result of product improvements.
© 2017 Brother Industries, Ltd. All Rights Reserved. S-7250A

This is the original instructions. I7091180Z E
2017.09.Z(3)

Instruction Manual: Single Needle Direct Drive Lock Stitcher With Electronic Feeding System and Thread Trimmer

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INSTRUCTION MANUAL

Please read this manual before using the machine.

SINGLE NEEDLE DIRECT DRIVE LOCK STITCHER WITH

Maintenance and inspection

The following warning labels appear on the sewing machine.

6 High temperature warning

7 Be sure to connect the ground.

* Safety devices: (A) Finger guard

9 10 Do not hold. Problems with

Do not place your hands

About the machine set-up location

・The sewing machine should be plugged directly into an AC wall

Carrying the machine

Tilting back the machine head

Returning the machine head to the upright position

2-1. Table processing diagram

Head rest hole Cotton stand hole

5. Knee lifter plate

3. Loosen the nut (3).

6. Loosen the nut (6).

The sewing machine should always be lubricated and the oil

<Lubrication oil replenishment interval>

2-4. Connecting the cords

2-4-1. Connecting the cords

Align the flat edges

Lower the tab (3).

Push in securely until the tabs (3) engage.

2-4-2. Other cords

1. Attach an appropriate plug to the

<Seen from underneath table> NOTE:

Green and yellow wire (ground wire)

(3) Transformer box

1. Attach an appropriate plug to the

Green and yellow wire

<For Americas 220 V

(3) Power supply connector 3-pin

1. Attach an appropriate plug to the

3. USING THE OPERATION PANEL (BASIC OPERATIONS)

Stitch No. indicator

(5) Setting keys

Stitch No. indicator

(6) Start backtack key

3-2. Sewing start and end backtack stitches

Setting start backtack stitches

Press the key to set the number of stitches for A and B.

For example, to select 3 stitches and 4 stitches: A-3, B-4

Press the key to set the number of stitches for C and D.

For example, to select 3 stitches and 2 stitches: C-3, D-2

3-3. Sewing continuous backtack stitches

Sewing continuous backtack stitches

Press the key to set the number of stitches for A, B, C and D.

4. USING THE OPERATION PANEL (ADVANCED OPERATIONS)

4-1. Sewing pitch setting method

2 Press the - /+ keys to change the setting value.

4-2. Switching the 4-digit display

Display mode 4-digit display

4-3. Setting the sewing speed

1 Press the key so that the indicator illuminates.

2 Press the C /D keys to change the setting value.

Thread wiping 『A03』『 WiP』 Specifications with Refer to ”4-6-3”.