34-ST-03-149.pdf Manifold Tech Spec
34-ST-03-149.pdf Manifold Tech Spec
Technical Information
Introduction
Salient Features
Dual Grade as Standard Safety Assured User Friendly Design
• All stainless steel SmartLine • Each manifold model is • The T-bar on valveheads has a
manifolds in stainless steel are designed to withstand a hidden screw to enable smooth and
SS 316/316L dual grade destructive test of 4 x “Over hassle-free operation of valves.
certified. All non-wetted Pressure” (per ASME VIII, • No short handles for effortless valve
components are SS316/316L B31.1, B31.3 standards) to operation
ensure reliable and safer • Ergonomic valvehead placements to
operations in the field avoid “pinching fingers”
SmartLine Manifold Specification 2
Grub Screw
Handle
Lock Nut
Stem/Shaft
Seal Yoke
Packing Seal
Tap Bonnet
Bonnet Lock Pin
Non-Rotating Trim
Valve/
Manifold
Valvehead Materials
Across SmartLine manifolds, all wetted components of the valvehead are produced from the same
material grade as the manifold body. When special alloys are used, the non-wetted components will be
produced from 316/316L SS. Below is a list of a few common materials to illustrate the list of materials
used. Care should be taken to specify the correct material for the process media and conditions.
Carbon
Duplex stainless
Valvehead SS 316/316L Hastelloy® Inconel Monel® Steel
steel
Component Dual Certified C-276 625 400 (ASTM
W Nr: 1.4462
A105)
SS
SS
316/316 CS
316/316 L Hastelloy®
Bonnet L (ASTM
Dual C-276
Dual Duplex A105)
SS Certified
Certified
stainless
316/316L Hastelloy Hastelloy® Monel® Hastelloy® Hastelloy® Inconel Monel®
Shaft/Stem steel SS 304
Dual ® C-276 C-276 400 C-276 C-276 625 400
W Nr:
Certified
1.4462 SS 304
Hastelloy® Monel® Hastelloy® Tungsten
Trim
C-276 400 C-276 Carbide
Ball
CS
Pusher (ASTM
A105)
CS
Yoke (ASTM
A105)
SS 316/316 L CS
Handle (ASTM
A105)
Grub Screw SS 304
Bonnet
SS 304
Lock Pin
Lock Nut SS 304
Dust Cap UV Stabilized Nylon - Color Coded
Packing
PTFE or Graphite
Seal
Manifold
Mounting Available as an option in Carbon Steel or SS 316 for all manifolds, suitable for 2” pipe mounting
Bracket
*** If a combination is not available in current Model Selection Guide, please contact your sales representative for ordering options
SmartLine Manifold Specification 5
PTFE
• Maximum pressure 413 bar (6000 psi) at -40
to 100°C (212°F)
• Maximum pressure 206 bar (3000 psi) at
215°C (420°F)
• Graphite
• Maximum pressure 250 bar (3625 psi) at -40
to 100°C (212°F)
• Maximum pressure 155 bar (2250 psi) at
450°C (842°F)
Each SmartLine manifold body is permanently All components undergo 100% size testing
marked with an alphanumeric traceability code during the manufacturing process. From there
called assembly A-number. the components will be assembled into the final
product which gets pressure tested to confirm
Furthermore, the individual valveheads are correct operation. To keep to the highest
pre-assembled and get their own traceability code possible standard, 100% of the finished
marked onto them before being installed into the products are tested.
manifold bodies. These codes link each
component to manufacturing, assembly and Honeywell’s standard testing procedure
mill test reports (MTR’s). conforms to MSS-SP-99*. Each manifold is
tested in such a way that every valve seat in the
The A-Number is stored in our ISO 9001 quality manifold, as well as every valvehead’s stem
management system and corresponds to our packing and bonnet to body seal is checked.
Material Certificate Register (MCR). This test utilizes pressurized nitrogen gas at a
minimum of 750 psi (MSS-SP-99 only requires
An MCR is supplied with every order to the 80 psi). Honeywell does not permit any leakage
customer. This document gives a list of the at all through the seat or the stem packing
corresponding material batch numbers and during testing.
grades for all wetted components used to
assemble that specific batch of manifolds. Along The results are then recorded, and a report
with this MCR, mill test reports (MTR’s) are also compiled.
supplied in a mini data book.
Refer to the Model Selection Guide section
All SmartLine manifolds carry permanent (Table 4) for the available certificate options.
markings of complete model code (including
material of construction, certificates etc.), * For code applications where a hydrostatic 1.5X over-
pressure shell test needs to be performed, Honeywell uses
pressure and temperature ratings and a logic
the MSS-SP-105 testing procedure. This testing is done on
diagram. special request.
Specifications
SmartLine Manifolds are designed, manufactured and tested to the highest possible standards and can
have the following standards and regulations applied as required:
ASME BPVC VIII Div 1 ASME Boiler Pressure Vessel Code Section 8 Division 1
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME B16.34 Valves Flanged, Threaded
ISO 9001:2008 Certified Quality System
MSS-SP-99 Instrument Valves
MSS-SP-105 Instrument valves for code applications
MSS-SP-25 Standard marking system for valves, fittings, flanges and unions
MSS-SP-61 Hydrostatic testing of steel valves
NACE National Association of Corrosion Engineers
NACE MR0175 / ISO 15156 Materials for use in H2S-containing environments in oil and gas production
NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining
Environments
NORSOK M650 Qualification of manufacturers of special materials
EN 10204 3.1 or 3.2 Mill Test Reports
ASME B1.20.1 General Pipe Threads or high tolerance thread
ASTM A182 Forged or Rolled Alloy - Steel Pipe Flanges, Forged Fittings, and Valves and Parts for
High Temperature Service
ASTM A276 Standard Specification for Stainless Steel Bars and Shapes
ASTM A479 Stainless Steel Bars and Shapes for Use in Boilers and other Pressure Vessels
SANS 347 Categorization and conformity assessment criteria for all pressure equipment
P.E.R Pressure Equipment Regulations (South Africa)
P.E.D Pressure Equipment Directive (Europe)
CSA B 51.03 CRN Canadian Standards Association (CRN (CSAB51.03)
CRN* Canadian Registration Number
*CRN Registration in Process
Due to internal bore size and internal volumes up to and including 1”/25mm, products offered in this
catalogue comply with S.E.P (Sound Engineering Practice) article 3, paragraph 3 of the Pressure
Equipment Directive P.E.D 97/23/EC and therefore CE marking is not applicable.
SmartLine Manifold Specification 7
Following vent / bleed / test port plug options are available in matching material of construction of
manifolds.
Bolts
** If any specific option is not available in current Model Selection Guide, please contact your sales representative for
ordering options.
SmartLine Manifold Specification 8
Manifold Section
** If a particular design selection is not available in current Model Selection Guide, please contact your sales
representative for ordering options.
Process connection:
½” NPT Female
Transmitter Connection:
½” NPT Male
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.50 kg (1.10 lbs.)
MSG Option:
STMSB - A _ _
Process connection:
½” NPT Male
Transmitter Connection:
½” NPT Female
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.50 kg (1.10 lbs.)
MSG Option:
STMSB - B_ _
Process connection:
½” NPT Female
Transmitter Connection:
½” NPT Female
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.50 kg (1.10 lbs.)
MSG Option:
STMSB - C_ _
Process connection:
½” NPT Female
Transmitter Connection:
½” NPT Male
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.59 kg (1.30 lbs.)
MSG Option:
STMDB - A_ _
Process connection:
½” NPT Male
Transmitter Connection:
½” NPT Female
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.59 kg (1.30 lbs.)
MSG Option:
STMDB - B_ _
Process connection:
½” NPT Female
Transmitter Connection:
½” NPT Female
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.59 kg (1.30 lbs.)
MSG Option:
STMDB - C_ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
N/A
Approximate Weight:
1.45 kg (3.19 lbs.)
MSG Option:
STMD2 - D_ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
0.80 kg (1.76 lbs.)
MSG Option:
STMD2 - E _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
1.4 kg (3.08 lbs.)
MSG Option:
STMD2 - F _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.40 kg (3.08 lbs.)
MSG Option:
STMD2 - G _ _
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
0.85 kg (1.87 lbs.)
MSG Option:
STMD2 - H _ _
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Side
Approximate Weight:
1.5 kg (3.30 lbs.)
MSG Option:
STMD2 - J _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
N/A
Approximate Weight:
1.65 kg (3.63 lbs.
MSG Option:
STMD3 - K _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.65 kg (3.63 lbs.)
MSG Option:
STMD3 - L _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
N/A
Approximate Weight:
1.52 kg (3.34 lbs.)
MSG Option:
STMD3 - M _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.52 kg (3.34 lbs.)
MSG Option:
STMD3 - N _ _
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
N/A
Approximate Weight:
1.75 kg (3.85 lbs.)
MSG Option:
STMD3 - O _ _
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.75 kg (3.85 lbs.)
MSG Option:
STMD3 - P _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.70 kg (3.74 lbs.)
MSG Option:
STMD5 - Q _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Front
Approximate Weight:
1.70 kg (3.74 lbs.)
MSG Option:
STMD5 - R _ _
Process connection:
½” NPT Female
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Front
Approximate Weight:
1.63 kg (3.59 lbs.)
MSG Option:
STMD5 - S _ _
5 Valve Wide Body Manifold (Flange X Flange) with Bleed Port at Bottom
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Bottom
Approximate Weight:
1.85 kg (4.07 lbs.)
MSG Option:
STMD5 - T _ _
5 Valve Wide Body Manifold (Flange X Flange) with Bleed Port at Front
Process connection:
Flanged
Transmitter Connection:
Flanged
Vent/ Bleed / Drain Location:
Front
Approximate Weight:
1.85 kg (4.07 lbs.)
MSG Option:
STMD5 - U _ _
Model STM
SmartLine Manifolds
Model Selection Guide:
34-ST-16-126 Issue 1
Instructions: Make selections from all Tables Key through V using column below the proper arrow.
Asterisk indicates availability. Letter (a) refer to restrictions highlighted in the restrictions table. Tables
delimited with dashes.
No Bolts 0__ * *
a. Bolt material Carbon steel bolts C__ c c c
SS 316 / 316 L S__ * * *
b. Plug type 1/4" standard plug (OR NO PLUG IF MANIFOLD DOES NOT HAVE PLUG PORTS) (See note 2) _S_ * * * * *
Table 3 Brackets
None 0 * * * * *
Mounting Bracket for the
Mounting bracket Carbon Steel 1 * * e f *
Manifold (mounts directly
on to the manifold) Mounting bracket SS 2 * * e f *
Table 5 Accessory Preference (may represent different choices of lead times, approvals and dimensions)*
Preference Option X 1 * * * * *
* For additional information, contact your Honeywell Account Manager or Honeywell Authorized distributor
SmartLine Manifold Specification 32
Accessories
Kit Number
Certificate of Origin (One per order) 50127432-506
Futbol Adapter 1/2" NPT-F IEC61518 316 SS PTFE 51156563-501
T Bar Handle - 316 SS - QTY 1 50154757-501
Key for anti tamper taps - 304 SS - QTY 1 50154757-502
Bolt Kit - Traditional - Carbon Steel - QTY 4 50154755-501
Bolt Kit - Traditional - 316 SS - QTY 4 50154755-502
Bolt Kit - Traditional - Grade B8M - QTY 4 50154755-503
Bolt Kit - Traditional - Monel ® - QTY 4 50154755-504
Bolt Kit - Wafer - Carbon Steel - QTY 4 50154755-505
Bolt Kit - Wafer - 316 SS - QTY 4 50154755-506
Bolt Kit - Wafer - Grade B8M - QTY 4 50154755-507
Bolt Kit - Wafer - Monel ® - QTY 4 50154755-508
Gasket Kit - PTFE - QTY 2 50154756-501
Gasket Kit - Grafoil (Graphite) - QTY 2 50154756-502
Bracket Kit - Traditional - Compact Body - 316 SS 50136042-507
Bracket Kit - Traditional - Wide Body - 316 SS 50136042-508
Bracket Kit - InLine (common) - 316 SS 50136042-504
Bracket Kit - InLine (Female process entry, extra strength) - 316 SS 50136042-505
Bracket Kit - InLine (Male process entry, extra strength) - 316 SS 50136042-506
Bracket Kit - Traditional - Compact Body - Carbon Steel 50136042-522
Bracket Kit - Traditional - Wide Body - Carbon Steel 50136042-523
Bracket Kit - InLine (common) - Carbon Steel 50136042-519
Bracket Kit - InLine (Female process entry, extra strength) - Carbon Steel 50136042-520
Bracket Kit - InLine (Male process entry, extra strength) - Carbon Steel 50136042-521
Bracket Kit - Wafer - 3 and 5 Valve - 316 SS 50136042-502
Bracket Kit - Wafer - 3 and 5 Valve - Carbon Steel 50136042-517
Bracket Kit - Wafer - 2 Valve - 316 SS 50136042-510
Bracket Kit - Wafer - 2 Valve - Carbon Steel 50136042-525
Restrictions
Restriction Available only with Not available with
Letter Table Selection Table Selection
c 1c _ _ G, L, M
1a G
e
1c _G,L,M
f 1a
N
g 1c _ _ L, M
Notes:
Customer needs to order same set of certification for integrated version while
1
selecting the transmitter
Plug material is the same as the manifold body material if the manifold has
2
plug ports.
3 Vent/Bleed/Drain connection size is 1/4 Inch NPT F
Block and Bleed (Inline GP and AP) valves do not require gaskets, therefore they
4
are not supplied.
6000 psi Standard Pressure Version
PTFE Packing
5
Maximum Pressure 413 bar (6,000 psi) at -30 to 100 deg C (212 deg F)
Maximum Pressure 206 bar (3,000 psi) at 215 deg C (420 deg F)
7 Flange thickness as per IEC 61518 Type B
Sales and Service
For application assistance, current specifications, ordering, pricing, and name of the nearest Authorized Distributor,
contact one of the offices below.
Singapore
Honeywell Pte Ltd.
Phone: +(65) 6580 3278
Fax: +(65) 6445-3033
South Korea
Honeywell Korea Co Ltd
Phone: +(822) 799 6114
Fax: +(822) 792 9015
Process Solutions
Honeywell
1250 W Sam Houston Pkwy S
Houston, USA, TX 77042