Composites Part B: Sciencedirect
Composites Part B: Sciencedirect
Composites Part B
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A R T I C LE I N FO A B S T R A C T
Keywords: This experimental investigation addresses the use of transversely placed composite ropes made of basalt as
A. Fibres external standalone confining reinforcement in cases of reinforced concrete columns with square section or
A. Hybrid combined with already applied FRP sheets. Non bonded, non impregnated basalt fiber rope is wrapped around
B. Buckling the columns by hand in 1 or 2 layers or is pre-tensioned with special mechanical devices. The efficiency of
D. Mechanical testing
wrapped columns is compared with identical columns confined with polypropylene fiber ropes. Further, the
E. Pretension of confinement
columns are wrapped with externally bonded GFRP sheets and then with non bonded basalt fiber ropes in a
hybrid scheme. The columns are subjected to multiple cycles of increasing compressive deformation to simulate
seismic actions. The columns wrapped with two layers of basalt composite ropes (pre-tensioned or not) present
an ever increasing stress-strain response for concrete axial strains higher than 5.6%, even for very high rope
pretension level, without rope fracture. Both the polypropylene and basalt ropes reveal a high potential for strain
redistribution around the variably damaged concrete core. In the cases of hybrid FRP – basalt rope confinement
the strain redistribution potential of the rope is similarly remarkable, controlling the dilation of the column even
after the multiple fracture of the GFRP sheet. The rope could increase the axial strain sustained by the concrete
from 2.21% to beyond 5.1%, without rope fracture.
∗
Corresponding author. Department of Civil Engineering, Democritus University of Thrace, Vas. Sofias 12, 67131, Xanthi, Greece.
E-mail address: trousak@civil.duth.gr (T.C. Rousakis).
https://doi.org/10.1016/j.compositesb.2018.11.024
Received 16 August 2018; Received in revised form 4 October 2018; Accepted 3 November 2018
Available online 05 November 2018
1359-8368/ © 2018 Elsevier Ltd. All rights reserved.
T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
further reduced effective strain of the FRP jacket at failure for design fracture of the FRP sheet. Then, there was load regaining, up to the
[21,22] and even revise the considered stress-strain curves for confined early stop of the cyclic testing at levels higher than 4% without PPFR
concrete as the efficiency is lower than in small scale plain concrete fracture. The proposed hybrid scheme could extend the axial deform-
ones, if the confinement is inadequate [18]. These issues are very sig- ability of the plain or RC column beyond the fracture of the GFRP jacket
nificant especially if performance - based design is followed and seismic [38] or of the basalt fiber tape [34]. It could provide maximum utili-
resistant structures are involved. In that case, unexpected overloading zation of the potential of the column to bear axial load, up to the col-
of the structure due to seismic excitations may jeopardize the failure lapse because of global second order effects. In the latter case, the RC
sequence in the building and trigger undesirable collapse and loss of column revealed no temporary load drop while it was already tested to
human lives [30]. axial strain levels higher than 5.5% in Ref. [40], it was repaired with
Several studies have highlighted the interesting features of concrete high strength mortar and then retrofitted with hybrid basalt fiber tape-
columns externally wrapped with non impregnated, non bonded tapes PPFR confinement (no resin at all has been used).
[31–35] or composite fiber ropes (FR) [34,36–41] (even in RC ones This paper, explores the efficiency of the external transverse
with deficient detailing). Suitably designed composite FR wrapping strengthening of deficient RC columns with composite basalt fiber ropes
could extend remarkably the compressive axial strain of RC columns (BSFR). The columns had square section with slender bars. The BSFR
beyond 5% strain with no fracture of the FR [34,40], up to the early were non-impregnated, non bonded, applied by hand or pre-tensioned
stop of the testing to avoid unsafe global-instability-related failures. by mechanical devices, similarly to PPFRs in Ref. [40]. Therefore, low
Even in cases pre-tensioned composite rope confinement had suitable deformability BSFR confined columns are used in this study and are
detailing according to [40], the axial strain ductility of deficient RC compared against very high deformability PPFR ones directly. Further,
columns was remarkably high, reaching strain higher than 5% with hybrid GFRP – BSFR confining schemes are applied to deficient RC
hardening stress-strain behavior and no FR fracture up to the early stop columns of square section. The columns were subjected to suitable
of testing. successive cycles of increasing compression – decompression – re-
Hybrid FRP strengthening may be a very effective approach to uti- compression, through displacement control.
lize the unique characteristics of different materials and techniques. So
far, only limited studies refer to the application of different FRP sheets
2. Materials and methods
in combination such as: hybrid glass-basalt FRP (De Luca et al. [17]) in
a large scale RC column. Further, plain concrete cylinders confined with
The tests included eight (8) columns of square section with di-
combined high modulus (and very low deformability) carbon FRP sheet
mensions of 150 × 150 mm, corner radius of 17 mm and a height of
(540 GPa) with high strength carbon FRP sheet or with PBO FRP sheet
750 mm, confined with glass FRP sheets or composite ropes (preten-
or with aramid FRP sheet or with glass FRP sheet or further combined
sioned or not). Seven out of the eight specimens had internal steel re-
high modulus carbon FRP and high strength carbon FRP and aramide
inforcement. Another two concrete prisms were left unwrapped for
FRP together in the study by Wu et al., 2008 [42]. They suggest [42]
comparison.
that a suitable combination of high strength inner FRP with high de-
formability outer FRP sheet at adequate ratio should be provided to
improve the ultimate strength. Then, the axial strain ductility of con- 2.1. Mechanical properties of materials
crete is governed by the outer FRP sheet with the high axial deform-
ability. In another study [43], hybrid glass – sisal fiber FRP confinement The columns were constructed with ready–mixed concrete con-
was used as a viable and cost effective solution to retrofit plain concrete forming to low strength C12 category. The plain concrete prism had
cylinders. Recently, Ispir et al., 2018 [44] combined carbon FRP sheet strength of 15.24 MPa at an axial strain of 0.291%. All reinforced col-
or glass FRP sheets as inner layers with PET FRP sheets as outer layers umns had S220 (nominal yield strength fy = 220 MPa) transverse
(rupture strain of 10%) to retrofit concrete cylinders. Further, hybrid smooth steel stirrups of 5.5 mm diameter, spaced at 100 mm centers
carbon FRP sheet and glass FRP sheet confinements have been con- and ribbed longitudinal bars of 8 mm diameter and B500C quality
structed. They [44] concluded that by using a combination of low- (nominal yield strength fy = 500 MPa). As mentioned above, their
rupture strain FRP as inner layer (i.e. carbon or glass) and high rupture stirrup spacing to bar diameter ratio s/ØL was equal to 12.5.
strain FRP (i.e. PET) as outer layer of confinement, the axial strain and The FRP confinement included unidirectional glass sheets of
dissipated energy of confined concrete increase enormously after the SikaWrap®-430 G/25 type. The GFRP sheets had a nominal tensile
fracture of the inner layer. They reach values around the axial strain of modulus (Ef) 76 GPa, elongation at failure (εju) 2.8% and a layer
concrete at failure for PET-FRP confined concrete alone. thickness (tj) of 0.172 mm (Sika, Products Data sheets 2010) as shown
In the study by Rousakis 2013 [38] hybrid FRP – PPFR strength- in Table 1. Treatment of any undesirable cavities and pores needed the
ening was proposed for circular plain concrete columns under cyclic use of a two-component epoxy paste (Sikadur 31 CF Normal). The
axial compressive load, combining glass FRP sheets with non bonded composite materials were applied by hand on the concrete columns
non impregnated composite ropes of very high deformability. In Rou- with the use of a two – component epoxy resin Sikadur 330.
sakis 2016 [34] hybrid basalt fiber tape and PPFR was applied in de- The polypropylene fiber rope (tPPFR 11gr/m, product of Thrace
ficient RC column subjected to cyclic axial compressive load. In all Plastic Co. S.A, Greece) is designed with two Z-twisted strands. The
cases the hybrid confining scheme resulted in enormous increase of the rope has a tensile modulus of elasticity of 2.0 GPa, an ultimate stress of
concrete axial strain, after a temporary load drop because of the 405.3 MPa and 20.36% elongation at failure. This study also includes a
braided basalt fiber rope, which has a tensile modulus of elasticity of
Table 1
Tensile properties of glass FRP, of polypropylene fiber rope and of basalt fiber rope.
Label Type of reinforcement Area of cross section, AFR, (mm2) Tensile strength, fFRu, (MPa) Tensile modulus of elasticity, EFR, (GPa) Strain at failure
εFRu, (%)
a
Per 1 mm width of GFRP sheet.
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Table 2
Specimens detailing.
Specimens label Concrete fck Maximum stress at first stress Confining layers Internal B500C steel bars Pretension (%) Failure
(MPa) reduction fcc1 (MPa) material and S220 stirrups mode
PC 15.24 19.05 – – – –
RC 16.79 20.99 – – Yes –
RCGL1 16.79 27.74 GFRP 1 Yes – F
RCPPL4 16.79 25.41 PPFR 4 Yes – ES
RCPPL13PRE1.98%a 16.79 34.36 PPFR 1 + 3PRE Yes 1.98 ES
RCBSL1 16.79 23.75 BS 1 Yes – CRF
RCBSL2 16.79 29.44 BS 2 Yes – ES
RCBSL12PRE1.87%a 16.79 38.22 BS 1 + 2 PRE Yes 1.87 ES
PCGL1BSL2 15.24 25.06 GFRP + BS 1 GFRP + 2 BS No – F, ES
RCGL1BSL2 16.79 29.14 GFRP + BS 1 GFRP + 2 BS Yes – F, ES
One reinforced concrete (RC) column was confined with GFRP. The
600 mm width sheets were placed at the mid-height area of the column,
leaving a 75 mm gap on the top and on the bottom of the column that
was covered by additional 150 mm width straps. Thus, the upper areas
were further reinforced with an additional glass sheet layer in order to
ensure failure at the mid-height of the specimen. Also, a 10 mm gap was
left between the loading plates of the compression machine and the
composite jacket, to avoid direct loading of the jacket. Wrapping had an
orientation perpendicular to the column axis. The RC column with glass
fiber (G) sheet in one layer (L1) was labeled RCGL1 (see Table 2). The
wrapped column remained in lab conditions for more than 10 days after Fig. 1. Metal pretensioning device and attachment of the devices on the column
gluing. (a), RCPPL4PRE wrapping detailing (b and c).
Three reinforced concrete columns were confined with fiber ropes
(FR) made of polypropylene or basalt, respectively. The composite for more details). At first the composite ropes were fully wrapped
ropes were wrapped around the section of the columns and along the around the column for 1 layer. Then, the metal devices were attached
height by hand, while no mechanical means for the stretching of the FR on the concrete surface (Fig. 1a) using one of their holes. Finally, the
were used. The external wrapping of concrete columns with FR needs composite rope was wrapped around the specimen by hand as in non-
no special treatment of the concrete surface. Yet, large concave-con- pretensioned columns (Fig. 1b and c). After the end of the wrapping, the
crete substrates need suitable treatment since they may reduce the two bolts in each metal device were screwed gradually with a simple
confinement effectiveness significantly. Moreover, the FRs were not wrench, by hand. After each turn, the metal bar rises and the FRs are
impregnated with resin and they were not bonded on the concrete subjected to pretension. This results in a reaction force on the grove
surface. The ropes may have been reused several times in cases with no region of the plate which is spread all over the plate surface. The pre-
FR damage. The two ends of the ropes were anchored mechanically tension scheme was designed suitably in order to apply prestress on the
through two steel collars placed near the top and the base of the square concrete core both at the middle of the sides through the plates and at
column, by pushing them on the concrete surface. the corners of the sections where the FR was in contact [40]. The ex-
The wrapping of external reinforcement was done manually. The clusive contact regions of the pretensioned rope were the metal bars
continuous wrapping stress on each coil plays a crucial role. The and the corner regions. The technique enables for the full utilization of
wrapping requires special care, as the rope needs to be placed with the pretension since no friction forces between the core and the PPFR
great detail at the edges of the test specimen, remaining stretched by are generated. It ensures a uniform pretension of the rope around the
hand at all times. The reinforcement should be wound tightly around core. Finally, it enables for the uniform pretension of multiple layers of
every edge, without any looseness or void between the coils. More FRs [40].
details on the technique can be found in Refs. [37,38]. Reinforced The column RCPPL13PRE1.98% was wrapped with 1 layer of con-
concrete columns RCPPL4, RCBSL1 and RCBSL2 were wrapped with 4 tinuous PPFR according to Fig. 1a prior to the attachment of the metal
layers (L4) of continuous polypropylene rope (PP) or 1 layer (L1) of devices. Then, another 3 layers of PPFR were applied on the metal
continuous basalt rope (BS), or 2 layers (L2) of continuous basalt rope devices and were pretensioned. The column had three pretension de-
respectively (see Table 2). vices per column face (see Fig. 1b). The column had 3 layers of PPFR
Another two columns RCPPL13PRE1.98% and RCBSL12PRE1.87% and lower pretension level on the middle pretension devices, around
had pretensioned composite ropes, fully wrapped along the height of 1.98% strain. The other two pretension devices had a higher pretension
the columns according to Fig. 1. Special mechanical devices have been level to ensure that the failure would happen at the middle-height
used in order to apply pretension to the PPFR and BSFR (see Ref. [40]
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
99
T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Fig. 4. Wrapped specimen RCPPL4 after the end of the test (a). Specimen after Fig. 7. Specimen RCPPL13PRE1.98% after the end of the test. Global buckling
unwrapping and removal of severely cracked concrete (b). Extensive disin- of the column (a), intact PPFR (b), relatively bulged concrete core at corner
tegration of concrete core (c). regions (c).
Fig. 5. Specimen RCBSL2 after the end of the test. Dilation of the concrete core
and member buckling (a), variable deformation of concrete after column un-
wrapping and removal of highly cracked concrete (b), (c).
Fig. 8. Specimen RCBSL12PRE1.87% after the end of the test. Intact BSFR (a),
cracked concrete core (b).
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Fig. 11. Stress versus axial and lateral strain curves of RC column, confined by 1 layer of GFRP (RCGL1), under cyclic axial load.
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Fig. 12. Stress versus axial and lateral strain curves of RC column, confined by 4 layers of PPFR (RCPPL4), under cyclic axial load.
Fig. 13. Stress versus axial and lateral strain curves of RC column, confined by 1 plus 3 pretensioned layers of PPFR (RCPPL13PRE1.98%), under cyclic axial load.
Fig. 14. Stress versus axial and lateral strain curves of RC column, confined by 2 layers of basalt FR (RCBSL2), under cyclic axial load.
before early stop, is far higher than the strain at failure of the basalt rope developed a maximum axial stress of 38.22 MPa at axial strain of
fiber rope, denoting the high redistribution capacity of strains at rope εcu = 5.617% (see Fig. 16), absorbing energy of 1.771 MJ/m3. The test
level, through friction with the dilating concrete core, despite the stopped early without fracture in any part of the basalt rope and
square shape of the section. without temporary load drop. Pretension of the confining BFR resulted
Column RCBSL1 developed a maximum axial stress of 23.75 MPa at similarly in remarkable increase of the bearing stress at the elastic limit
axial strain of εcc1 = 0.634%. Fig. 15 suggests that despite column of the stress-strain response of the column, at 1% axial strain level as
suffered a severe temporary load drop around 21% of fcc1, it managed to well as at 3% axial strain level: from 23.11 MPa to 31.66 MPa, increase
bounce back at 22.33 MPa bearing stress at εcu = 3.991%, absorbing of 25% when compared with RCBSL2 column.
energy of 1.033 MJ/m3 before basalt rope fracture. The gradual fracture Column PCGL1BSL2 with hybrid GFRP – basalt rope confinement
of the rope during the two last cycles is also depicted in the stress-strain developed a maximum axial stress of 30.76 MPa at axial strain of
diagram of Fig. 15. εcu = 6.428% absorbing energy of 2.087 MJ/m3 as shown at Fig. 17.
The test specimen RCBSL12PRE1.87% with pretensioned basalt Then, the test was early stopped. The load dropped twice during the
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Fig. 15. Stress versus axial and lateral strain curves of RC column, confined by 1 layers of basalt FR (RCBSL1), under cyclic axial load.
Fig. 16. Stress versus axial and lateral strain curves of RC column, confined by 1 plus 2 pretensioned layers of basalt FR (RCBSL12PRE1.87%), under cyclic axial load.
Fig. 17. Stress versus axial and lateral strain curves of concrete column, confined by 2 layers of basalt FR and 1 layer of GFRP (PCGL1BSL2), under cyclic axial load.
experiment (the maximum load drop was 18.1%), corresponding to the test without rope fracture at εcu = 5.170% (Fig. 18). The corresponding
variable fracture of the GFRP jacket. However, the basalt rope managed stress was as high as 28.64 MPa, and the absorbing energy 1.912 MJ/
to control the variably damaged concrete core after the FRP fracture. m3. The load dropped twice during the experiment because of the
The very high recorded lateral strains of the column suggest that the multiple fracture of the GFRP jacket. Intense buckling of the long-
non bonded rope could maintain the confining action despite the local itudinal bars was evident in various regions after the removal of the
fracture and bulging of the FRP jacket (see Fig. 9). rope and fractured FRP jacket. However, the two layers of BSFR man-
The specimen RCGL1BSL2 with internal steel reinforcement and aged to control the variably damaged column. During the test there was
external hybrid confinement developed a maximum axial stress of a transposition of the two linear variable displacement transducers
29.14 MPa at εcc1 = 1.180%. The additional confinement with basalt (LVDT) which provided the lateral deformations of the concrete core
rope resulted in higher and earlier development of the maximum and the measurements were unreliable and thus excluded.
bearing stress than in the RCGL1 column (27.74 MPa at 1.530%). The
bearing stress was maintained at high levels up to the early stop of the
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
lateral strain,
Ultimate
εlu (%)
1.860
3.477
3.592
6.142
3.91
–
–
Ultimate axial
strain, εcu (%)
6.071
3.991
7.341
5.617
6.428
5.170
2.13
6.93
stress, fcu
Ultimate
(MPa)
22.12
29.72
41.52
22.33
29.44
38.22
30.76
28.64
Stress at 3%
axial strain
fcc3 (MPa)
Fig. 18. Stress versus axial strain curves of RC column confined by 1 layer of
23.61
34.03
18.41
23.11
31.66
28.86
25.76
GFRP and 2 layers of BSFR (RCGL1BSL2), under cyclic axial load.
–
strain at fcc2,
3.3. Assessment of confining effects and discussion
εlc2 (%)
Lateral
2.067
2.118
2.167
3.91
0.13
This section explores the effectiveness of the different confining
–
techniques following the approach by Rousakis (2018) [30]. All col-
Axial strain
at fcc2, εcc2
umns are assessed based on their maximum effective retrofit confine-
ment rigidity ratio CRj. It is the maximum effective lateral stress
3.871
3.038
1.654
7.341
5.617
1.743
1.796
(%)
(fljmax) divided by the lateral strain (εl), multiplied by the effectively
–
confined concrete core coefficient (αj) and divided by the plain con-
fcc2, (fcc1-fcc2)/fcc1
between fcc1 and
crete strength (fco), namely CRj=(fljmax/εl)*αj/fco (more details can
be found in Refs. [30,41]. The maximum effective lateral stress depends
Stress drop
21.09
18.12
elasticity and the deformability of the confinement. When the rope is
5.59
5.76
(%)
0.2
pretensioned, the initial strain of the confinement is subtracted from the
0
0
–
When hybrid confinement is used, the two different CRj are added.
Based on previous experimental and analytical elaborations of the
fcc2 (MPa)
1.143
0.100
1.972
0.065
3.910
0.598
1.18
such analyses are out of the scope of this paper focusing mostly on the
Maximum stress at
including the basalt fiber rope seems satisfactory (Fig. 19b). However,
0.00445
0.2216
0.2216
0.0466
0.1376
0.091
significant.
RCPPL13PRE1.98%
RCBSL12PRE1.87%
Specimen label
RCGL1BSL2
PCGL1BSL2
4. Conclusions
RCPPL4
RCBSL1
RCBSL2
RCGL1
Table 3
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T.C. Rousakis et al. Composites Part B 163 (2019) 96–106
Fig. 19. Diagrams of strength increase ratio fcc/fco versus CRj for (a) GFRP and PPFR confined RC columns and (b) for BSFR confined columns.
and slender bars, under pseudoseismic, cyclic compressive load. It ex- pretension detailing and finally to the initial lateral pressure exerted
plored the confining effects of PPFR and BSFR wrapping with and on the concrete core.
without pretension. The pretension of the composite ropes was realized
with the use of special metal pretension devices, enabling for high le- Further, hybrid GFRP – BSFR strengthening was investigated for
vels of pretension without development of friction between the com- plain concrete and reinforced concrete columns. The additional non
posite rope and the concrete core. The pretension technique can de- bonded non impregnated basalt composite rope wrapping of RC column
velop significant lateral restriction of the concrete core of non-circular in RCGL1BSL2 resulted in higher and earlier development of the max-
sections in the region between the corners, where the shape effect re- imum bearing stress than in the case of RCGL1. The bearing stress was
duces the efficiency of passive confinement techniques. The pretension maintained at high levels of 28.6 MPa up to early stop at 5.1% strain
of the wrapping can be easily applied in situ. This paper further extends because of the dual confinement, without basalt rope failure, compared
the application of the pretension technique to low deformability BSFR. with the collapse of the RCGL1 at 2.13% strain. The BSFR could control
Concerning the mechanical behavior of the strengthened columns, the temporary load drop during the fracture of the GFRP jacket
the following main conclusions are drawn: throughout the loading process and reveal high redistribution potential.
- PPFR and BSFR could confine adequately square concrete sections Acknowledgements
with 17 mm corner radius and slender bars, without fracture of the
rope, achieving concrete axial strains higher than 5%. Only column Thanks are owed to Zarras S.A., Thrace Plastic Co. S.A., Juan Gili
RCBSL1 failed with the gradual rupture of the composite rope at 4% S.L. and Sika Hellas ABEE for providing concrete, polypropylene fiber
axial strain, after a temporary load drop of 21% and unique load rope, basalt fiber rope and glass fiber sheets - epoxy resins respectively.
recovery. The analytical elaborations suggest that PPFR confine- Arvanitis L., Mourelatos G., Koukourikos S. and Tzimoulidis E. are also
ment of RC columns reveals efficiency similar to that of GFRP thanked for their help in the construction of the specimens as well as
jacketing in terms of strength, while BSFR confinement is inferior. Tsepis V. and Giouleas M. for their help in tests respectively. Finally,
This is mainly attributed to the delay in activation of the specific thanks are owed to DUTh RC lab staff.
BSFR confinement to provide adequate lateral pressure and re-
striction to the concrete core. However the axial strain enhancement Appendix A. Supplementary data
is remarkable. Both PPFR and BSFR showed in all cases a very high
stress redistribution capacity and preserved full contact with the Supplementary data to this article can be found online at https://
dilating and variably damaged concrete core throughout loading, doi.org/10.1016/j.compositesb.2018.11.024.
achieving remarkable enhancement of axial strain. This feature is
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