T-6(M)

(SIEMENS-802D)

VER:IM-T073400
NO:P20ABET6M0
 Table of Contents
1. Safety Regulation
1.1 Check Points for Safe Operation ----------------------------- 1-1
1.2 Safety Rules for this machine -------------------------------- 1-2
1.2.1 Safety Practice -------------------------------------------------- 1-2
1.2.2 Machine Installation Precautions ---------------------------- 1-3
1.2.3 Turning The Power On and Off ------------------------------ 1-7
1.2.4 Safety Practice During Machine Operation ---------------- 1-7
1.2.5 Safety Practices during Maintenance & Inspection ----- 1-11
1.2.6 To Ensure High Accuracy------------------------------------ 1-13
1.2.7 Precautions when selecting Coolant------------------------ 1-14
1.2.8 Precautions When Operating Special Specification ----- 1-14
1.2.9 Front Cover Window Glass---------------------------------- 1-15
1.3 Machine Potential Danger Explanation-------------------- 1-16
1.3.1 Machine Potential Danger Zone----------------------------- 1-16
1.3.2 High-Voltage Danger Zone --------------------------------- 1-18
1.4 Safety Device Location -------------------------------------- 1-19
1.5 Caution Label On the Machine ----------------------------- 1-21

2. Machine Brief Introduction

2.1 Machine Introduction & Noise Level ----------------------- 2-1
2.1.1 Machine Introduction ----------------------------------------- 2-1
2.1.2 Noise Level ----------------------------------------------------- 2-2
2.2 Machine Outline Dimension & Nomenclature ------------- 2-3
2.2.1 Machine Outline Dimension ---------------------------------- 2-3
2.2.2 Nomenclature --------------------------------------------------- 2-4
2.3 Working Range ------------------------------------------------ 2-6
2.3.1 Tool Capacity --------------------------------------------------- 2-6
2.3.2 Cutting Range -------------------------------------------------- 2-7
2.3.3 Clamping Range ------------------------------------------------ 2-8
2.3.4 Spindle Nose End & Tailstock Taper Dimension --------- 2-9
2.4 Machine Specification --------------------------------------- 2-10
2.4.1 Machine Hardware Specification --------------------------- 2-10
2.4.2 Machine Software Specification ---------------------------- 2-15
2.4.3 Spindle Motor Torque Curve ------------------------------ 2-18
2.5 Tooling Diagram ---------------------------------------------- 2-19
3. Preparation before Machine setup
3.1 Foundation Requirement -------------------------------------- 3-1
3.2 Power Source Requirement ----------------------------------- 3-4
3.2.1 Power Specification -------------------------------------------- 3-4
3.2.2 Oil Specification ----------------------------------------------- 3-5
3.2.3 Air Specification ----------------------------------------------- 3-5

4. Transportation
4.1 Requirement of equipment ------------------------------------ 4-1
4.2 Marking on Wooden Case ------------------------------------ 4-2
4.3 Unpacking Machine ------------------------------------------- 4-3
4.4 Moving Machine after Unpacking ------------------------- 4-4
4.4.1 Confirming Fixed Bracket on Machine ------------------- 4-4
4.4.2 Fork Lifting Machine ------------------------------------------ 4-5
4.5 Relocating of Machine ---------------------------------------- 4-7

5. Installation
5.1 Machine Installation ------------------------------------------- 5-1
5.2 Power On Machine --------------------------------------------- 5-2
5.2.1 Cable Connection ---------------------------------------------- 5-2
5.2.2 Inspection before Power On ---------------------------------- 5-3
5.2.3 Inspection after Power On ------------------------------------ 5-4
5.3 Level Adjustment ---------------------------------------------- 5-6
5.4 Test-cutting ----------------------------------------------------- 5-8
5.4.1 Checklist before Test-cutting --------------------------------- 5-8
5.4.2 Warming up machine ------------------------------------------ 5-9
5.4.3 Testing-Cutting ----------------------------------------------- 5-10

6. Operation Instruction (please refer to operation manual)

7. Maintenance ＆ Cleaning
7.1 Daily Maintenance Procedures ------------------------------- 7-1
7.1.1 Daily Inspection after Operation ----------------------------- 7-4
7.2 Monthly Maintenance Procedures --------------------------- 7-6
7.3 Periodic Maintenance Procedures --------------------------- 7-7
7.3.1 Check List ------------------------------------------------------ 7-7
7.3.2 Cleaning Lubricator Tank ------------------------------------- 7-8
7.3.3 Cleaning Hydraulic Tank ------------------------------------ 7-13
7.3.4 Cleaning Coolant Tank -------------------------------------- 7-14
7.3.5 Cleaning Air Filter Regulator ------------------------------- 7-15

8. Setting & Adjustment

8.1 Level Adjustment ---------------------------------------------- 8-1
8.2 Hydraulic Pressure setting & Adjustment ------------------ 8-2
8.3 Lubricator setting & Adjustment ---------------------------- 8-3
8.4 Tailstock Sensor Adjustment --------------------------------- 8-4

9. Maintenance Troubleshooting
9.1 Alarm Troubleshooting --------------------------------------- 9-1
9.2 Maintenance of the Limit Switch on X Axis --------------- 9-2
9.3 Maintenance of the Limit Switch on Z Axis -------------- 9-3
9.4 Maintenance of the Tool Setter Arm ---------------------- 9-4
9.5 Maintenance of the Limit Switch on the Splash Guard --- 9-5
9.6 Tension Adjustment of the Spindle Drive Belt ----------- 9-6
9.7 Replacement Procedures of the Safety Glass. ------------ 9-7
Safety Regulation
Contents
1. Safety Regulation
1.1 Check Points for Safe Operation ----------------------------- 1-1
1.2 Safety Rules for this machine -------------------------------- 1-2
1.2.1 Safety Practice -------------------------------------------------- 1-2
1.2.2 Machine Installation Precautions ---------------------------- 1-3
1.2.3 Turning The Power On and Off ------------------------------ 1-7
1.2.4 Safety Practice During Machine Operation ---------------- 1-7
1.2.5 Safety Practices during Maintenance & Inspection ----- 1-11
1.2.6 To Ensure High Accuracy------------------------------------ 1-13
1.2.7 Precautions when selecting Coolant------------------------ 1-14
1.2.8 Precautions When Operating Special Specification ----- 1-14
1.2.9 Front Cover Window Glass---------------------------------- 1-15
1.3 Machine Potential Danger Explanation-------------------- 1-16
1.3.1 Machine Potential Danger Zone----------------------------- 1-16
1.3.2 High-Voltage Danger Zone --------------------------------- 1-18
1.4 Safety Device Location -------------------------------------- 1-19
1.5 Caution Label On the Machine ----------------------------- 1-21
1. Safety Regulation.
1.1 Check Points for Safe Operation

When using your CNC lathe, always make sure the following
conditions or operations are in effect. Failure to this will reduce
cutting accuracy and may be the cause of accidents.
1. When chucking a workpiece, check both the chucking method
and the pressure while considering the rigidity of the workpiece
so as not to cause chucking distortion.
2. Make sufficient chucking allowance so that the workpiece cannot
jump out from the chuck, either by cutting force or centrifugal
force of the spindle. The workpiece may be supported by the
tailstock, if necessary.
3. If the workpiece is of an eccentric or irregular shape, so that the
center of gravity of the workpiece is outside the center of
rotation, this eccentricity will cause the spindle vibrate during
rotation, adversely affecting overall cutting accuracy. To
counteract this, attach a balance for the workpiece.
4. If chips are stuck to the workpiece or to the tool, the desired
accuracy of cutting face may not be obtained. Select appropriate
tools to prevent chips from sticking to the tool and workpiece.
5. Before selecting tools, check the tools thoroughly so as to
prevent any interference between the tool and workpiece, chuck,
jaw, tailstock, cover, etc.
6. A wide variety of materials and shapes are used as workpieces to
be cut. Always set the appropriate cutting conditions for each
material and shape to obtain the desired accuracy of the
particular product.
7. At actuation of the machine an before cutting, warm up the
spindle and move the turret and slideways for a period of time to
reach proper operating temperature. This is necessary to reduce
the influence on the workpiece by thermal displacement.
8. When cutting the bar material using a bar feeder and a hole
through spindle, use only absolutely straight bar material since
the accuracy of the workpiece is influenced by curve of the bar
material.

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1.2 Safety Rules for this machine
1.2.1 Safety Practices

Each machine is shipped with a variety of built-in safety devices

To prevent such a situation from occurring, all operators must
carefully read the manuals supplied by NC unit manufacturer and
Leadwell so that they understand the machine before trying to
operate it.
Because there are so many "things which cannot be done" and
"things which must not be done, "all prohibited information cannot
be specified in the instruction manual. Assume that something is
impossible unless the manual specifically states that "it can be
done".
The following pages describe fundamental safety information.
All the items described must be carefully observed when operating
the machine or performing maintenance work. Failure to observe
fundamental safety information can lead to serious operator injury
and machine damage. All operators must strictly follow the
information.

[Signal Word Definition]

DANGER 
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.

WARNING 
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

CAUTION 
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or damages
to the machine.

NOTE 
Indicates comments and items for which care should be
exercised.

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1.2.2 Machine Installation Precautions

Installation Site
(a) Allow space for maintenance.
Install the machine so that the doors of the machine and
the NC unit can be opened without interference.
(b) Do not put things on the floor around the machine.
Keep the floor dry. If coolant or lubricating oil is spilled,
wipe it up immediately.
(c) The machine and the NC unit must not be subject to
direct sunlight. Chips, coolant, and oil must not be
splashed on the machine or the NC unit.
The machine and the NC unit must not subject to any
excessive vibrations.
Ambient temperature: 0 to 35°C
Humidity: 75%RH or less (without condensation)
(d) Make sure that the floor is strong enough to support
the machine.
The floor must not be sloped or irregular in any way.
(e) A number of cooling fans are used inside the floor.
Therefore, dust and mist must be kept to a minimum.
(f) Allow space for easy removal of the chip conveyor and
the coolant tank.

Power Supply
(a) Only an authorized electrical technician should perform
work with the power cable connections.
(b) No electrical noise generating sources, such as electric
welders or electric discharge machines, can be near the
machine. Take care to insulate the machine from any
adverse effects that might be caused by nearby
equipment.
(c) An excessive voltage drop due to an insufficient power
capacity will cause a malfunction of the NC unit. The
power cables must be connected directly and
independently to the plant power distribution panel.
Allowable values:
*Voltage............................. ±10% of nominal supply voltage.
(200/220V AC)

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 *Frequency ........................ 50/60 Hz ± 1 Hz.
*Momentary power failure.- Less than 10 msec.
*Voltage impulse............... Leak value is 200% or less of
the effective value (rms value)
of the line voltage with pulse
duration of 1.5 msec.
*Waveform distortion........ 7% or less
*Imbalance in line voltages 5% or less

Grounding
(a) Machine should be ground independently, sothat will prevent
the current damage the NC system when the attached
equipment broken was and generate unexpect current.
(b) The machine can not be ground wired together with electric
welding & EDM machine. (Series connection of several
machine ground wire is inhibited)
(c) The ground wire should be as short as possible and use of more
than 8mm wire less than 100Ω resistance, The ground wire
specification should large (good) than AWG No.7 & SWG
No.8, The same as input power cable.
(d) Inspect the ground resistance, When single devices was ground
wired the ground resistance should less than 100Ω.

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Air Supply
(a) Use only clean and dry air.
(b) Make sure that the air source can supply the specified
volume of air.

Installation
(a) To hoist the machine, be sure to follow the precautions
bellow.
1) Only an authorized technician should perform work
with the machine hoistion.
2) Use only wires, shackles, and jigs of the dimensions
specified in the manual. They must be strong enough
to support the weight of the machine. (The machine
weight is about 3.75 ton, For safty use transportation
equipment which their capacity must more than 4.5 ton)
3) Before hoisting the machine, make sure that each of
the units is fixed securely.
4) Before hoisting the machine, make sure that each of
the units is fixed securely.
5) Be sure that the machine is well balanced both
lengthwise and crosswise while hoisting the
machine slightly shove the floor.
6) When a plurality of workers are in operation, be sure
to call attention each other as necessary.
(b) If rust prevention coating is applied to the slideway
surfaces, it must be removed completely. If any rust
prevention coating is left on the slideway when the
machine power is turned ON, a servo alarm will occur.
(c) The carriage and cross slide are fixed in place with
transit clamps when the machine is shipped. Also,
eyebolts are used to hoist the machine. These clamps
and eyebolts must be removed before turning ON the
power.
(d) After installing the machine, the machine must be
leveled. The machine's crown and distortion values must
be adjusted according to the Accuracy Test Results Chart
delivered with the machine.

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(e) Keep the door interlock switch in the ON position.
Remove the key and store it in a safe place.

Before turning On The Power After Installation

After completing machine installation, check the following

points before turning ON the power.
(a) Make sure that all bolts are tightened securely.
(b) Make sure that all connectors are connected
securely.
(c) Make sure that all hydraulic hoses and air pipes are
connected securely.
(d) If the machine is equipped with any optional external
equipment (bar feeder, loader, robot), make sure that
each electrical cable and hydraulic/pneumatic pipes are
connected correctly.
(e) Check the input voltage and all the L1/L2/L3 (R/S/T)
phases of input power.

After Turning ON The Power After Installation

(a) Never feed the axes right after turning ON the power;
manually operate the cycle pump to supply lubricating
oil to the slideway surfaces first.
(b) Check for oil leaks. Make sure that all of the gauges
indicate the correct values.
(c) Make sure that any transit clamps left in the machine are
removed.
(d) Repeatedly open and close the chuck to break in the
chuck operating cylinder. Then, break in the spindle.
(e) Swiching to manual operation mode (MPG) and move
both X & Z axis to their middle poistion of the stroke ,
Then operating the machine to its home position.
(reference point)

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1.2.3 Turning the Power On and Off

(1) Always check that there are no obstacles or people near

the machine's movable parts before operating the
machine.
(2)If the machine stops due to a power failure, turn the Main
Disconnect Switch OFF immediately.
(3)The machine cannot operate unless the power is supplied
correctly. A momentary power stoppage due to a power
failure or lightning can cause an accident. Therefore,
stop the machine of abnormal fluctuation of power
supply due to lightning, etc. is anticipated.
(4) Before starting machine operation, make sure that all of
the gauges (hydraulic pressure, lubricating oil pressure,
compressed air pressure, etc.) indicate the correct values.
Airshould always be supplied to a machine equipped
with a parts catcher.
(5) After turning the power ON, make sure that the cycle
pump and the fans are operating correctly.
(6) Never feed the axes right after turning the power ON;
manually operate the cycle pump to supply lubricating
oil to the slideway surfaces first.
(7) To turn the power OFF, follow the sequence below:
-Press the Emergency Stop Button.
-Press the POWER OFF Switch on the operation panel.
-Turn the Main Disconnect Switch OFF.

1.2.4 Safety Practices during Setup and Operation

(1) Never touch any switch with wet hands.

(2)The machine should be operated by one, well-trained
person only, at any time.
injury can occur if more than one person operates the
machine; the machine could be started by one operator
while the other operator is changing the fixture or chuck
jaws. If more than one operator is absolutely necessary,
all involved operators must cooperate and be able to
communicate.

1-7
(3) Always turn the power OFF before performing setup.
If setup must be performed with the power ON, set the
switches on the operation panel to the following positions:
(a) Mode Selector Switch.............Handle
(b) Spindle speed range................Neutral (only for
machines equipped with a transmission)
(c) Chuck......................................Unclamp
(d) Spindle speed adjusting dial...Lowest position
(e) Turret index switch ........To the current turret position.
(f) Override switches
(Cutting Feed, Rapid Traverse).Lowest position
(g) Machine lock..........................ON
(4)When loosening the bolts on tool holders and cutting tools,
or loosening the tailstock body clamp bolts, be sure to
loosen them gradually.
Keep your footing stable when loosening bolts.
Do not tighten bolts excessively.
(5)When a manual chuck or manual fixture is used, always
remove the clamp handle from the chuck or fixture after
tightening.
(6)Specify a spindle speed which is permissible for the chuck,
cylinder, and fixture. If this condition is not satisfied, the
workpiece may come off the spindle, injuring operators
and damaging the machine.
(7)Select the proper chucking pressure and tailstock spindle
thrust pressure for the desired type of machining.
(8)Clamp the workpiece and cutting tools securely. Depth of
cut and cutting feed must be selected beginning with
small values.
(9)Carefully check the workpiece chucked conditions and the
center pressing conditions for center work operations.
(10)Make sure that the tool holders, tools, soft jaws, and
tailstock are all tightened securely. They should be
mounted and well balanced so that they will not interfere
with the workpiece or the machine.
(11)Be careful not to operate the wrong switch.
Visually check the switches on the operation panel before
operating them.
(12)The halogen lamp will be very hot after it has been lit for
a long period. Be careful not to touch it.

1-8
(13)Always lower the spindle speed when changing the
spindle speed range while the spindle is rotating.
(14)While operate machine, do not touch or close to
movement zone, turning or movable unit will cause
serious injury.
(15)Make sure that machine's left door is well closed, or do
not turn the spindle.
(16)Do not insert bar stock into the spindle while the spindle
is rotating.
(17)The length of bar stock should be shorter than spindle's
length, or it will cause danger.
(18)Keep the front door closed while the machine is
operating. The area inside the front door contains many
sources of potential danger-the spindle rotation at a high
speed with a workpiece clamped in it, the turret which
rotates and moves in many directions with a number of
sharp cutting tools, etc.
(19)Never try to open the front door while the spindle is
rotating to remove chips or try to touch the workpiece or
cutting tools.
(20)Never stand in front of the rotating unit, chuck , or the
spindle. During setup, the workpiece, cutting tools, or
chuck jaws might fly out.
(21)Never remove or open the covers unless absolutely
necessary.
(22)Never start machine operation with the safety devices in
place.
(23)Cover your hair and do not wear loose clothing or
jewelry to avoid becoming tangled or caught in the
machine. Always wear proper shoes when operating the
machine.
(24)Do not lean on the machine while the machine is
operating. Leaning on the covers can be very dangerous.
(25)Specify a spindle speed which is permissible for the
chuck, cylinder, and fixture. If this condition is not
satisfied, the workpiece may come off the spindle,
injuring operators and damaging the machine.

(26)After the completion of a cycle, before removing a

machined workpiece and setting a new workpiece, always

1-9
 check that the Cycle Start Indicator is not lit and that the
Feed Hold Indicator is lit.
(27)Carefully check the workpiece chucked conditions and
the center pressing conditions for center work operations.
(28)Clamp the workpiece and cutting tools securely. Depth of
cut and cutting feed must be selected with small values.
(29)During center pressing operation, always set the tailstock
spindle interlock to the ON position so that the cycle will
not start until the workpiece is held by the tailstock
spindle center.
(30)Always use straight bar stocks. When bar stock is
machined using a bar feeder, the bend of the bar stock
will cause vibration which, in turn, will deteriorate the
accuracy of the finished workpiece.
(31)When machining bar stock longer than the spindle length,
always use a bar feeder.
(32)Before pressing the Cycle Start Switch to begin
automatic operation, make sure that the Dry Run Switch
is set in the OFF position and that all other switches, such
as the Spindle Override Switch and the Feedrate Override
Switch, are set to the proper position.
(33)When running a new program for the first time, check the
program number. Never attempt to start a new program in
the automatic made; carefully run the program one block
at a time using the single block function.
(34)During automatic mode operation, be careful not to touch
any switches inadvertently.
(35)Before starting or stopping the spindle, set the spindle
speed adjusting dial (spindle speed override dial on
operation panel) to the lowest setting.
(36)Always lower the spindle speed when changing the
spindle speed range while the spindle is rotating.
(37)If an hard overtravel alarm occurs, the axis interlock
must be released to move the axis. In this case, never
move the axis in opposite direction.

(38)Never put any tools or instruments on the machine

operation panel or on any machine part.
(39)A machine with special specifications, must be operated
in accordance with the specifications.

1-10
1.2.5 Safety Practices during Maintenance and Inspection

Always turn OFF the power before performing maintenance

and inspection. Maintenance and inspection inside the cover is
especially dangerous.

(1)Daily Maintenance
In order to ensure safe operations, the machine must be
maintained and inspected daily.
(a) Clean the machine so that any abnormalities can be
found easily.
(b) During dry cutting or when machining cast-iron
workpieces, carefully remove chips from the machine not
to accumulate them.
(c) Make sure that the gauges for hydraulic pressure, air
pressure, and lubricating oil pressure indicate the correct
values.
(d) Make sure that lubricating oil is properly supplied to the
slideways.
(e) Drain the air regulator (for machines equipped with FRL
unit).
(2) Precautions on Performing Maintenance and Inspection:
(a) Wiring work for 60V AC or higher voltage circuits must
be performed only by an authorized electrical technician.
(b) Never change the parameter settings without consulting
your Leadwell representative. If changed inadvertently,
some parameters will cancel interlock settings.
(c) Do not climb on the machine unless absolutely
necessary.
(d) When chips are being discharged with the chip
conveyor, never put your hand or foot on the conveyor.

(e) The drain, provided in the spindle front cover to keep

coolant from entering the spindle bearings, must be kept
clean and unblocked by foreign matter.
(f) When a hollow chuck is used, a coolant drain is
provided at the cylinder portion at the rear of the spindle.

1-11
 This drain must also be kept clean and unblocked by
foreign matter.
(g) Disassemble and clean the chuck periodically. Apply
grease to the chuck every day.

(h) The solenoid valves become very hot when the machine
is operating. Be very carefully not to touch them after the
power in turned OFF.
(I) Supply or change hydraulic oil or lubricating oil as
specified in the Instruction Manual.
(j) Use only fresh, uncontaminated lubricating oil as specified
in the Instruction manual. Clean the reservoirs and filers
in the lubrication line periodically and check for damages
to the lubrication equipment and piping.
(k) The fan and filers in the electrical cabinet must be kept
clean.
(l) Do not open the doors of the electrical cabinet, the NC
unit, or the operation panel unless absolutely necessary.
Opening the doors allows dust, foreign matter, and
moisture to enter the enclosure and can cause machine
malfunctions.
(m) Before changing the battery for memory back up, make
sure that the power in turned ON. If the battery is
changed with power OFF, all programs, parameters, and
other data stored in memory will be lost.
(n) The halogen lamp will be very for after it has been lit for
a long period. Be careful not to touch it.
(o) Carry out daily, monthly, and semi-annual inspection as
specified in the Instruction Manual.

1-12
1.2.6 To Ensure High Accuracy

When operating a CNC lathe, the accuracy of the finished

product cannot be maintained unless the following check
points are observed. Failure to observe these check points can
also cause to accidents.

Check Points
(1) Allow a sufficient clamping area so that the workpiece
will not come out of the chuck due to the cutting force or
centrifugal force generated by spindle rotation.
Depending on the shape of the workpiece, it may need to
be supported by the tailstock.
(2) When chucking a workpiece, determine the chucking
method and chuck pressure considering the rigidity of the
workpiece so that the workpiece will not be distorted by
the chuck.
(3) Machine vibration will result when workpiece with its
center of gravity not at the chuck rotating center is rotated
in the chuck. This, in turn, will deteriorate the accuracy of
the machined workpiece.
It is necessary to balance the workpiece with a balancing
weight.
(4) Careless tooling will cause interference between the tools
and the workpiece being cut or the tailstock. Check the
tooling carefully to avoid interference.
(5) Before starting the day's operation, break in the spindle
and the axes. This will minimize the influence of thermal
distortion on workpiece accuracy.
(6) When bar stock is used, its bend has veridical influence
on the accuracy of the machined workpiece. Use straight
workpieces only.
(7) If any chips are entangled on the workpiece or cutting tool,
surface roughness will be deteriorated. Select a cutting
tool which will not entangle chips.
(8) Workpiece materials and shapes will vary widely. It is
necessary to select the cutting conditions best suited to
each workpiece in order to obtain the required accuracy.

1-13
 (9) When forged or cast workpiece are used, the cutting
allowance varies greatly from the finished dimensions. To
avoid this variation, either write a program in which takes
the variation into consideration or perform pre-machining
so that a uniform cutting allowance is left on the
workpiece.

1.2.7 Precautions when Selecting coolant

There are a variety of types of coolant available on the

market. Leadwell does not specify the type of coolant to be
used. Choose a coolant suitable for the user's applications by
consulting the supplier, taking the following requirements
into consideration.
(1) The coolant must be free of constituents with adverse
effects (smell, poisoning, etc.) on human beings.
(2) The coolant must not deteriorate during storage.
(3) The coolant must not cause corrosion of the machine.
(4) The coolant must not peel the coating off the machine.
(5) The coolant must not cause swelling of rubber parts.
(6) The coolant must not cause deterioration of accuracy.
Note that Leadwell cannot be held responsible for any
trouble arising from the use of coolant.

1.2.8 Precautions When Operating Special Specification Machines

(1) Industrial robot specification

Only properly authorized persons trained and approved
in accordance with local regulations may operate the
robots.
Unauthorized persons may not operate the robots for any
reason, including teaching and inspection. Anyone
working with the robot operators must also be properly
authorized.

1-14
1.2.9 Front Cover Window Glass

The front cover window glass will not break when hitting by
chips generated during machining. However, there are
instance (due to improper operation) when this glass has
been broken by a workpiece, soft jaws, or a fixture. In such
cases, the customer will be charged for replacing the broken
glass.

1-15
1.3 Machine Potential Danger Explanation
1.3.1 Machine Potential Danger Zone

During machine automatically cutting, inside of the

machine is a very dangerous zone. It's because there is high
rotating speed spindle. X and Z axis moving rapidly, tool
magazine rotating to change tools, tailstock quill movement
and the coolant continually spraying to working zone. These
potential dangerous zone are all protected by safety cover.
The machine was designed that moving portions are inside
of machine guarding to prevent operator form during
operation. The cable “
” put on the machine shows there is
moving parts there. So pay attention to that area during
operation or maintenance the machine.

1-16
 ! WARNING

1. When the spindle is rotating or during automatic machine

you must not open any protective cover or door.
2. When power is on, if entering into a danger zone is
necessary to do setting or maintenance, endure needs to be
very carefully.
gnoring this ! WARNING instruction will cause serious
injury or machine damage.

1-17
1.3.2 High Voltage Danger Zone

Except electric cabinet, those stickers with mark of

  DANGER also with high-voltage power, please do not
open it or get close to these zones.

! DANGER

Only qualified electric engineer is allowed to open electric

cabinet and protective cover.
Never allow unqualified people enter any high-voltage zone.
  People who ignore danger sign ! DANGER may
result in death.

1-18
1.4 Safety Device Location

There are many safety device on this machine in order to

protect operators from injury or machine damage. However the
operators need to check to make sure these devices function
normally before operating the machine.

No. Description No. Description

1 Tailstock detect sensor 2 Tool arm detect sensor
3 Front door sensor 4 X axis limit switch
5 Z axis limit switch 6 Hydraulic pressure sw.
7 Chuck sensor 8 Emergency stop push bottom

1-19
! DANGER
Only qualified electric engineer is allowed to open electric
cabinet and protective cover.
Never allow unqualified people enter any high-voltage zone.

! WARNING
Before any operation, make sure all the safety devices are
under effective conditions. Contact with Leadwell agent in
case of abnormal condition.

1-20
1.5 Caution Label On the Machine

1-21
1-22
1-23
 Machine
Brief Introduction
Contents
2. Machine Brief Introduction
2.1 Machine Introduction & Noise Level ----------------------- 2-1
2.1.1 Machine Introduction ----------------------------------------- 2-1
2.1.2 Noise Level ----------------------------------------------------- 2-2
2.2 Machine Outline Dimension & Nomenclature ------------- 2-3
2.2.1 Machine Outline Dimension ---------------------------------- 2-3
2.2.2 Nomenclature --------------------------------------------------- 2-4
2.3 Working Range ------------------------------------------------ 2-6
2.3.1 Tool Capacity --------------------------------------------------- 2-6
2.3.2 Cutting Range -------------------------------------------------- 2-7
2.3.3 Clamping Range ------------------------------------------------ 2-8
2.3.4 Spindle Nose End & Tailstock Taper Dimension --------- 2-9
2.4 Machine Specification --------------------------------------- 2-10
2.4.1 Machine Hardware Specification --------------------------- 2-10
2.4.2 Machine Software Specification ---------------------------- 2-15
2.4.3 Spindle Motor Torque Curve ------------------------------ 2-18
2.5 Tooling Diagram ---------------------------------------------- 2-19
2.1 Machine Introduction & Noise Level
2.1.1 Machine Introduction

LEADWELL T-6(M) CNC Lathe has been developed by Leadwell

CNC machine company's many years efforts. It can work on turning metal
workpiece like cast iron, steel, aluminum, copper, stainless steel and alloy
steel. As for other material application, endures should contact first with
material supplier for relevant safety information for application.

This CNC lathe was fully guarded in order to securely protect the
enduser. But when technician of maintenance take apart the guarding in
order to repair machine, technician must pay attention for safety at all time.
The machine has been protected by software and mechanical devices in
order to protect the operator's safety and keep machine's normal operation.

The type of NC controller can be specified by customer. But we

would recommend to equip with Fanuc, Mitsubishi or Siemens controllers.

To distinguish different controllers, Leadwell edits different version of

manual for each controller because operation mode buttons are different
on different controllers. Leadwell machines' operation modes include
automatic and manual selections in order to meet CE safety operation
standard. Please make sure to receive the correct manuals when machine is
installed.

Before operating this machine, read this manual and other relevant
manuals regarding programming and parameter setting in order to make
sure of correct cutting condition.

Next, this machine can be retrofitted with options like chip conveyor,
barfeeder, parts catcher, oil-mist collector, tool setter probe, automatic
door, spindle air blast and gantry robot. Furthermore the spindle drive can
be changed from H.T.D. belt to V-belt drive in order to reduce the high
speed spindle noise. For all these above options, the customer can consider
to order with machine or order as retrofit for convenience.

2-1
2.1.2 Noise Level
The method to test the noise level is to measure the noise by a
distance of 1 meter from machine guarding and height 1.9 meters from
ground. Please refer to following chart and layout.
Airborne noise test report
Date : 05/12/1999
Machine type : T-6
Instrument : PULSAR 83P series
1) Without cutting load :
Testing result :
*Environment noise: 69dBA
Noise level testing record
(rpm) 1000 2000 3500 4500
A position 71 72 73 76
B position 72 72 74 76
unit: dBA
2) With cutting load :
Cutting condition : 100％ rating horsepower
f=0.3 t=4mm D=φ75mm L=150mm
Material : middle carbon steel
Testing result :
* Environment noise : 69dBA
Noise level testing record
(rpm) 800
A position 83
B position 84
unit: dBA

Noise : 83dBA at “A” ; 84dBA at “B” position.

No vibration effect to the operator

2-2
2.2 Machine Outline Dimension & Nomenclature
2.2.1 Machine Outline Dimension

2-3
2.2.2 Nomenclature

2-4
2-5
2.3 Working Range
2.3.1 T-6 Tool Capacity & Cutting Range
(1) Tool Capacity

If the O.D.tool shank is □20mm (3/4”) and 125mm (5”) long , then the
maximum turning diameter is φ210mm (8.26”) . If there is adjacent boring bar
holder , then the maximum turning diameter is φ165mm (6.5”) . If the I.D. tool
shank have adjacent boring bar holder , then the maximum turning diameter can
achieve 50mm (6”). If the boring bar tool shank have adjacent boring bar holder ,
then the maximum turning diameter can achieve φ165mm (6.5”) .
(2) Cutting Range

＊Max. swing ：φ450mm(17.7”)

＊Swing over cross slide ：φ290mm(11.4”)
＊Max. turning diameter ：φ210mm(8.26”)
＊Shank specification ：□20mm(3/4”)

2-6
2.3 Working Range
2.3.2 T-6M Tool Capacity & Cutting Range
(1) Tool Capacity

If the O.D.tool shank is □20mm and 125mm long , then the maximum turning
diameter is φ190mm . If there is adjacent boring bar holder , then the maximum
turning diameter is φ106mm . If the I.D. tool shank have adjacent boring bar
holder , then the maximum turning diameter can achieveφ126mm . If the
boring bar tool shank have adjacent boring bar holder , then the maximum
turning diameter can achieveφ106mm .
(2) Cutting Range

＊Max. swing ：φ450mm

＊Swing over cross slide ：φ290mm
＊Max. turning diameter ：φ190mm
＊Shank specification ：□20mm
2-7
2.3.3 Clamping Range

【The power chuck specification please see power chuck instruction

manual.】

＊If the enduser wants to change type of hydraulic chuck, enduser

should contact with Leadwell to make sure of safety.

2-8
2.3.4 Spindle Nose End & Tailstock Taper Dimension

1) Spindle Nose Ens.

The spindle nose specification comply to ISO 702/(5)
standard.

2) Tailstock Taper Dimension.

2-9
2.4 Machine Specification
2.4.1 Machine Hardware Specification

T-6 規 格 表
項 目 / SPECIFICATIONS
加工範圍 Capacity
.最大旋徑 Max. swing mm(in) ψ450(17.7”)
.滑板上旋徑 Swing over cross slide mm(in) ψ290(11.4”)
.最大加工直徑 Max. turning diameter mm(in) ψ210(8.3”)
.最大加工長度 Max. turning length mm(in) 420(16.5”)
.棒材最大徑 Bar capacity mm(in) ψ51(2”)
.最大工件重量 Max. workpiece weight (with tailstock) kg 115
行 程 Travel
.X 軸 X axis mm(in) 105+15(4.9)
.Z 軸 Z axis mm(in) 460(18.1”)
主 軸 Spindle
.主軸轉速 Spindle speed range rpm 4500
.夾頭尺寸 Chuck size mm(in) 170(6”)
.主軸鼻端 Type of spindle nose A2-5
.主軸孔徑 Through spindle hole diameter mm(in) ψ62(2.4”)
.前端軸承內外徑 Front bearing ID/OD mm(in) 90/140 (3.5/5.”)
.後端軸承內外徑 Rear bearing ID/OD mm(in) 90/140 (3.5/5.5”)
.主軸馬達型式 Spindle motor type SIEMENS 1PH7131/8000RPM
.主軸馬達出力 Spindle motor power KW(HP) 15(20)
.主軸最大扭力 Max. spindle torque Kg-m 17.3
.最大扭力轉速 Max. spindle speed torque rpm 843.75
.主軸最小分度增量值 Min. spindle indexing increment
刀 塔 Turret
.刀座數量 Number of tool stations 12
.外徑刀柄尺寸 Shank height for square tool mm(in) 20(0.78)
.搪孔刀柄尺寸 Shank diameter for boring bar mm(in) ψ32(1.25)
Turret indexing time (adjacent
.換刀時間(鄰刀) sec 0.4
tool) sec
.換刀時間(對角) Turret indexing time (180 deg) sec sec 1.4
Rotary tool spindle speed
.動力刀座轉速:軸向 rpm
range:axis units
Rotary tool spindle speed
.動力刀座轉速:徑向 rpm
range:Rad units
.動力刀座馬達型式 Rotary tool motor type SIEMENS
.動力刀座出力 Rotary tool motor power KW(HP)

進 給 率 Feedrate
.X 軸快速位移 X axis rapid traverse mm(in)/min 20000(787.5)
.Z 軸快速位移 Z axis rapid traverse mm(in)/min 24000(944.9)
.每轉進給率 Feed per revolution mm/rev 0.001-500
.寸動進給率 Jog federate mm(in)/min 1260(49.6)

2-10
 T-6 規 格 表
項 目 / SPECIFICATIONS
精 度 Accuracy
.二軸定位精度 Positioning X,Z VDI(3441) mm 0.01/1000;0.01/1000
.二軸重覆定位精度 Repeatability X,Z VDI(3441) mm 0.007/1000;0.007/1000
床 身 Bed & Slide
.Z 軸滑軌寬度 Overall bed guide width mm(in) 300(11.8＂)
.X 軸滑軌寬度 Cross slide guide width mm(in) 192(7.6＂)
.床身角度 Angle deg 30°
伺服馬達 Feed motors
.X 軸馬達 X axis motor SIEMENS/KW(HP) 1FK7083/3.3(4.42)
.X 軸馬達扭力 X axis motor rated torque kg-cm 107.1
.X 軸推力 X axis feed thrust kgf 535.5
.Z 軸馬達 Z axis motor SIEMENS/KW(HP) 1FK7083/3.3(4.42)
.Z 軸馬達扭力 Z axis motor rated torque kg-cm 107.1
.Z 軸馬推力 Z axis feed thrust kgf 446.25
滾珠螺桿 Ball screws
.X 軸 X axis dia pitch mm ψ32*P10*770L
.Z 軸 Z axis dia pitch mm ψ32*P12*894L
尾 座 Tailstock
.尾座移動型式 Tailstock movement type MANUAL
.尾座位移 Tailstock movement mm(in) 395(15.5)
.套管移動型式 Quill movement type HYDRAULIC
.套管行程 Quill stroke mm(in) 75(3)
.套管直徑 Quill diameter mm(in) ψ75(3)
.套管錐度 Quill inside taper M.T 4
.套管最大推力 Quill thrust Max. kg 392
油壓單元 Hydraulic unit
.油壓泵動力 Pump motor KW(HP) 1.5(2)
.油壓泵性能 Pump capacity l/min 30
.油壓泵壓力 Pump pressure kg/c ㎡ 35
.油壓箱容量 Tank capacity L 46
冷卻單元 Coolant system
.水泵動力 Pump motor KW(HP) 0.18(0.25)
.水泵性能 Pump capacity l/min 70
.水箱容量 Tank capacity L 82
集中潤滑單元 Central lubrication
.油泵動力 Pump motor W 15
.油泵性能 Pump capacity c.c/min 6~15
.油泵壓力 Pump pressure kg/c ㎡ 7
.油箱容量 Tank capacity L 2

2-11
 T-6M 規 格 表
項 目 / SPECIFICATIONS
加工範圍 Capacity
.最大旋徑 Max. swing mm(in) ψ450(17.7”)
.滑板上旋徑 Swing over cross slide mm(in) ψ290(11.4”)
.最大加工直徑 Max. turning diameter mm(in) ψ190(7.4”)
.最大加工長度 Max. turning length mm(in) 404(15.9”)
.棒材最大徑 Bar capacity mm(in) ψ51(2”)
.最大工件重量 Max. workpiece weight (with tailstock) kg 115
行 程 Travel
.X 軸 X axis mm(in) 125+15(5.5”)
.Z 軸 Z axis mm(in) 460(18.1”)
主 軸 Spindle
.主軸轉速 Spindle speed range rpm 6000
.夾頭尺寸 Chuck size mm(in) 170(6”)
.主軸鼻端 Type of spindle nose A2-5
.主軸孔徑 Through spindle hole diameter mm(in) ψ62(2.4”)
.前端軸承內外徑 Front bearing ID/OD mm(in) 90/140 (3.5/5.”)
.後端軸承內外徑 Rear bearing ID/OD mm(in) 90/140 (3.5/5.5”)
.主軸馬達型式 Spindle motor type SIEMENS 1PH7131/8000RPM
.主軸馬達出力 Spindle motor power KW(HP) 15(20)
.主軸最大扭力 Max. spindle torque Kg-m 13
.最大扭力轉速 Max. spindle speed torque rpm 1125
.主軸最小分度增量值 Min. spindle indexing increment 士 0.001
刀 塔 Turret
.刀座數量 Number of tool stations 12
.動力刀座數量 Number of power tool stations 6
.外徑刀柄尺寸 Shank height for square tool mm(in) VDI30 20(0.78)
.搪孔刀柄尺寸 Shank diameter for boring bar mm(in) VDI30 ψ32(1.25)
Turret indexing time (adjacent
.換刀時間(鄰刀) sec 0.23
tool) sec
.換刀時間(對角) Turret indexing time (180 deg) sec sec 0.7
Rotary tool spindle speed
.動力刀座轉速:軸向 rpm 4500
range:axis units
Rotary tool spindle speed
.動力刀座轉速:徑向 rpm 4500
range:Rad units
.動力刀座馬達型式 Rotary tool motor type SIEMENS 1FT6084-1AH71-4DG1
.動力刀座出力 Rotary tool motor power KW(HP) 4.9(6.57)
進 給 率 Feedrate
.X 軸快速位移 X axis rapid traverse mm(in)/min 20000(787.5)
.Z 軸快速位移 Z axis rapid traverse mm(in)/min 24000(944.9)
.每轉進給率 Feed per revolution mm/rev 0.001-500
.寸動進給率 Jog federate mm(in)/min 1250(49.21)
精 度 Accuracy
.二軸定位精度 Positioning X,Z VDI(3441) mm 0.01/1000;0.01/1000
.二軸重覆定位精度 Repeatability X,Z VDI(3441) mm 0.007/1000;0.007/1000

2-12
 T-6M 規 格 表
項 目 / SPECIFICATIONS
床 身 Bed & Slide
.Z 軸滑軌寬度 Overall bed guide width mm(in) 300(11.8＂)
.X 軸滑軌寬度 Cross slide guide width mm(in) 192(7.6＂)
.床身角度 Angle deg 30°
伺服馬達 Feed motors
.X 軸馬達 X axis motor SIEMENS/KW(HP) 1FK7083/3.3(4.42)
.X 軸馬達扭力 X axis motor rated torque kg-cm 107.1
.X 軸推力 X axis feed thrust kgf 535.5
.Z 軸馬達 Z axis motor SIEMENS/KW(HP) 1FK7083/3.3(4.42)
.Z 軸馬達扭力 Z axis motor rated torque kg-cm 107.1
.Z 軸馬推力 Z axis feed thrust kgf 446.25
滾珠螺桿 Ball screws
.X 軸 X axis dia pitch mm ψ32*P10*770L
.Z 軸 Z axis dia pitch mm ψ32*P12*894L
尾 座 Tailstock
.尾座移動型式 Tailstock movement type MANUAL
.尾座位移 Tailstock movement mm(in) 395(15.5)
.套管移動型式 Quill movement type HYDRAULIC
.套管行程 Quill stroke mm(in) 75(3)
.套管直徑 Quill diameter mm(in) ψ75(3)
.套管錐度 Quill inside taper M.T 4
.套管最大推力 Quill thrust Max. kg 392
油壓單元 Hydraulic unit
.油壓泵動力 Pump motor KW(HP) 1.5(2)
.油壓泵性能 Pump capacity l/min 30
.油壓泵壓力 Pump pressure kg/c ㎡ 35
.油壓箱容量 Tank capacity L 46
冷卻單元 Coolant system
.水泵動力 Pump motor KW(HP) 0.8(1)
.水泵性能 Pump capacity l/min 100
.水箱容量 Tank capacity L 82
集中潤滑單元 Central lubrication
.油泵動力 Pump motor W 15
.油泵性能 Pump capacity c.c/min 6~15
.油泵壓力 Pump pressure kg/c ㎡ 7
.油箱容量 Tank capacity L 2
機型標準附件 Standard
夾頭 Chuck No. L02AA21BA5 1
夾頭油壓缸 Chuck cylinder No. L02ACM1552 1
軟爪 Soft jaw No. L02AD0HC06 3
硬爪 Hard jaw No. L02AD00413 1

2-13
 T-6M 規 格 表
項 目 / SPECIFICATIONS
調整水平治具 Leveling block No. 4310002000 0
腳踏開關 Foot switch No. G110SFS337 1
工具箱 Tool box No. J15000TS1R 1
直型旋轉式車刀座 Rotary tool holder(Axial unit) No. L02AG030DA 1
直型旋轉式車刀座 Rotary tool holder(Axial unit) No. L02AG030DB 1
L 型旋轉式車刀座 Rotary tool holder(Radial unit) No. L02AF30BRR 2
機型標準附件 / Option
切削輸送機 Chip conveyor No. 4010042020 ---
蓄屑推車 Chip bucket No. 4020008000 ---

2-14
2.4.2 Machine Software Specification

類別 機型代碼 年份 版本
T-6M SIEMENS 規 格 表

項 目/ SPECIFICATIONS 810DE CCU3

SIMODRINE 611 digital
SIMODRIVE 611 D 數位式 ●
(via profibus)
●
處理通道數(標準) Processing channels
1
控制器之組
CNC user memory (buffered) for programs ●
合/應用 CNC 程式記憶體，以 MB 為單位
and data Mbytes 0.25
control
可 擴 充 CNC 程 式 記 憶 體 ， 以 Expansion of the CNC user memory in units ○
assembly/
0.5MB 為單位增加(CCU3) in 0.5 MB steps (CCU3) OPT
application
PCU50 之硬碟可供使用者存放程 Free user memory on PCU50 hard disk for ○
式及資料的空間為 1.0GB programs and data 1.0GB OPT
伺服軸 /主軸 或 定位軸 / Axes/spindles or positioning axes/auxiliary ●
擴充主軸 (OPT) spindles (OPT) 3/5(OPT)
可相容的回
使用 1FK6 內建之增量式編碼器 Incremental encoder , built into 1FK6 ●
授信號系統
CNC 功能 CNC Functionality
動態單節緩衝記憶體(先進先出) Dynamic block buffer (FIFO) ●
路徑預先計算功能 Look ahead ●
程式功能 Geometry axes, switchable online in the CNC
在 CNC 程式中切換幾何軸 ●
Program program
functions FRAME 槪念(比例縮放、鏡像、
FRAME concept ●
旋轉)

在斜面上使用 FRAME 概念 Inclined surface processing with FRAMEs ●

加速度急衝限制 Acceleration with jerk limitation ●
可在程式中指定加速度 Programmable acceleration ●
伺服軸功能 進給插補 Feed interpolation ●
Axis Separate path feed for roundings and
functions 倒圓角與倒角時單獨指定進給率 ●
chamfers
跟隨模式(馬達未激磁情況下，編
Follow-up mode ●
碼繼續有效)

主軸轉速，數位控制 Spindle speed, digital ●

主軸定向停止 Oriented spindle stop ●
主軸功能 主軸轉速限制(最小和最大) Spindle speed limitation (min. and max.) ●
Spindle 恆速切削 Constant cutting speed ●
functions
固定螺矩車牙 Constant-lead thread cutting ●
Tapping with compensating chuck/rigid
攻牙時作夾頭補償/剛性攻牙 ●
tapping

2-15
 差補形式 藉由中心點及端點的圓形差補 Circle via center point and point ●
forms of
藉由通過點的圓形差補 Circle via intermediate point ●
interpolation
轉換 Transmit /peripheral surface transformation
旋轉軸/線性軸轉移 外圍面轉換 ●
Transformations
量測功能第一級 Measurement stage 1
量測 ●
2 個探針信號，可刪除/可不刪 2 probes (switching) with / without delete
Measurement
除殘留行程 remaining distance
CNC 程式 CNC programming
程式語言(符合 DIN66025 及高 Programming language (acc. To DIN 66 025 and
●
階擴充語法) higher level language expansion)
由主程式或副程式可呼叫主程 Main program call from main program and
●
式 subroutine
最大副程式層級/中斷副程式 Maximum subroutine level and interrupt routines 11/4
副程式數量≦9999 Subroutine throughput number≦9999 ●
極座標 Polar coordinates ●
語法
三點決定路徑 1/2/3 point ●
Language
公制/英制單位系統 Metric/inch scale ●
由操作或程式中可切換 Switchover by operation or programming ●
間接語法 Indirect programming ●
程式跳躍或分歧 Program jumps and branching ●
算術及三角函數運算 Arithmetic and trigonometric functions ●
比較與邏輯操作 Comparison and logic operations ●
加工循環 Technological cycles for drilling/milling and
鑽床/銑床/車床加工循環 ●
Cycles turning
程式支援
Programming 輔助說明畫面(MMC 103) Input screen forms and help screens (MMC 103) ●
support
車床模擬 刀具路徑模擬(無工件只有畫線 Travel path simulation without without model
●
Turning 呈現) -PCU50 (line drawing)-PCU50
simulation 在 G18 平面模擬(PCU50) Simulation in G18 plane (PCU50) ●
在 MDA 中作位置教導 Each positions in MDA buffer ●
模式 教導記錄/重演 Teach (record/playback) ●
Modes 透過操作/半自動 Via operation/semi-automatic ●
透過程式 Via program ●
刀具偏移 車床 Turning ●
Tool offset 搪刀/銑刀 Boring /milling ●

2-16
 串列埠 Serial V.24 ports (RS 232C) ●
通訊 資料備份於硬碟(PCU50) Data backup to hard drive(PCU50) ●
Communication ●
資料備份於 PC 卡功能 Data backup tp PC card function
PC CARD
軸監視功能 工作範圍限制 Working area limitation ●
Axis monitoring
路徑監視功能 Contour monitoring function ●
functions
補償功能 備隙補償 Backlash compensation ●
Compensation 螺距誤差補償 Leadscrew system compensation ●
functions 前饋控制依速度 Feedforward control speed-dependent ●

●：標準功能 (Standard) ○：選配 (Option) ◇：視操作軟體而定 (Function dependent operator software) －不可 (No available)

2-17
2.5 Tooling Diagram

＊ Note: Please contact with Leadwell for request of tool

holders and sleeves.

2-19
 Preparation
Before
Machine Setup
Contents
3. Preparation before Machine setup
3.1 Foundation Requirement -------------------------------------- 3-1
3.2 Power Source Requirement ----------------------------------- 3-4
3.2.1 Power Specification -------------------------------------------- 3-4
3.2.2 Oil Specification ----------------------------------------------- 3-5
3.2.3 Air Specification ----------------------------------------------- 3-5
3. Preparation for installation
Clean up the transportation route and the installation space 10
days before machine installation and make sure that foundation base
must be able to support the machine load, Besides consider
environments affect, a sufficient installation space which meet the
base, environment, power supplys requirement must take
consideration to ensure both machine accuracy and life.

3.1 Foundation Requirement

(1) When hook type foundation blot is required, please

contact with Leadwell for detailed information.
(2) The foundation base must be able to support load over
3.75 tons/m2.
(3) The below layout shows the area occupied by machine
and the location of foundation bolts and cable connection.
To ensure for safe maintenance in the future, the distance
between the machine body to the surrounding device must
be at least 500 mm. Therefore the installation space needs
minimum 4240 mm* 2550 mm * 1595 mm.

3-1
3.2 Power Source Requirement
3.2.1 Power Specification

Items T-6 T-6M

Total power requirement 20 KVA 30 KVA
Frequency 50/60Hz ± 1%
Input Voltage 380/400/415 ± 10%
(1) spindle motor 11 kw 15 kw
(2) electrical cabinet accessory 6 kw
1) hydraulic pump motor 0.75 kw
2) coolant pump motor 0.2 kw
3) lube pump motor 0.003 kw
4) work lamp 0.06 kw
5) chip conveyor (option) 0.2 kw
6) X servo motor 3.3 kw
7) Z servo motor 3.3 kw
8) other (option) 0.327 kw

(3) NC controller 1.1 KVA

Note:
(1) Please compare the factory voltage with machine's
specified voltage.
(2) The machine must be protected from electrical noise
source such as electric welders and an electrical
dischargemachines. Electrical noise will cause the CNC
to malfunction.
(3) A leak breaker for the power supply will be installed by
customer. The rated current is 30 mA for the breaker.
(4) Connect the power cable directly front the power supply
of the shop. Inside the electrical cabinet of machine,
there is one connecting point (marking PE) for protective
external connection.
＊ Caution: Power requirement data
(1) Allowable voltage fluctuation: ACV, 10%
(2) Allowable voltage drop : within 15% of nominal
voltage for 0.5 seconds.

3-4
 (3) Allowable frequency fluctuation : 1Hz.
(4) Allowable voltage impulse :
Peak value: less than 200% of effective value (rms value)
of the line voltage.
Duration: less than 1.5 msec.
(5) Allowable waveform distortion of AC voltage:
less than 7 %.
(6) Allowable imbalance of line voltages: less than 5%.

3.2.2 Oil Specification

Oil Recommendation

Brand MOBIL SHELL ESSO CASTROL

Pneumatic DTE TURBO TERESSO,32 HYSPIN,

Lubricant Light T32 VG32
(option) PERFECTO,
T32
Slideway VACTRA TONNA FEBIS MAGNA
lubricant NO. 2 T68 K68 BD68
Hydraulic oil DTE TELLUS UNIVIS,N32 HYSPIN
24 37 NUTO,H32 AWS32
Cutting oil depends on cutting material

Note: (1) Leadwell use M12 Pneumatic lubricant from China Petro
Company Ltd.
(2) The additive on cutting oil will affect human health or
machine, please contact with oil supplier.

3.2.3 Air Supply

(1) The air flow capacity depends on frequency of auto door

function and spindle air blast. Leadwell recommend to use
3 Hp air compressor.
(2) The air pressure setting for this machine is 6 kg/cm2.

3-5
Transportation
Contents
4. Transportation
4.1 Requirement of equipment ------------------------------------ 4-1
4.2 Marking on Wooden Case ------------------------------------ 4-2
4.3 Unpacking Machine ------------------------------------------- 4-3
4.4 Moving Machine after Unpacking ------------------------- 4-4
4.4.1 Confirming Fixed Bracket on Machine ------------------- 4-4
4.4.2 Fork Lifting Machine ------------------------------------------ 4-5
4.5 Relocating of Machine ---------------------------------------- 4-7
4.2 Marking on Wooden Case
The meaning of its mark is as following:

Easy broken goods

 Prevent from water

 Hanging position

 This side up.

 Center of gravity

4-2
4.3 Unpacking machine

This machine is packed by rust protective bag or aluminum

foil and either packed both wooden case or none wooden
case. If unpacking wooden case is necessary, please follow
steps as below.

(1) Unpack the canvas at top of the

case.

(2) Unpack the wood board on the

top and around of the case.

(3) Remove the packed rust

protective bag.

(4) Remove the machine's

accessories.

(5) Refer to the drawing on the left

to loosen and remove the 4 sets
screws and nuts.

4-3
4.4 Moving Machine after Unpacking
4.4.1 Confirming fixed Bracket on Machine

(1) Make sure that X axis shipping fastening block, Z axis fastening
plate and tailstock fastening bolt (or tailstock shipping fastening)
must be tight locked and both front door are all locked with door
guard ring.

We attach tailstock fastening bracket for machine with
option programmable tailstock.

Orange painting indicate machine shipping fastening bracket.

4-4
4.4.2 Fork Lifting Machine

(1) When machine is on wooden case bottom, the length of the

key in front of fork needs to use over 1300mm, and can
support over 4 tons. If necessary, counterweight can be
added to top of lift's back.

Machine's total weight is 3.75 tons.

4-5
4.5 Relocating of Machine
(1) X, Z axes home return.
(2) Disassemble the rear cover of machine.
(3) Fix X axis by fastening slide block. No.4100104000.
(4) Fix Z axis by moving MPG till the saddle fixed bracket was
fastened No.4100105000.

This job must be carefully done with another person's assistance.
(5) Fastening tailstock and make sure tighten the lower block of
the tailstock
(6) Fixing front doors : locking both front door by using door guard
ring, then using wood rod with soft material to push left door
against the guarding.
(7) Disconnect the coolant pump wires and remove the coolant
out from the machine.
(8) Turn off operation panel power, and then turn off main power
to remove the power cables to close cabinet door.
(9) Relocate the machine according to section 4.4

4-7
Installation
Contents
5. Installation
5.1 Machine Installation ------------------------------------------ 5-1
5.2 Power On Machine ------------------------------------------- 5-2
5.2.1 Cable Connection --------------------------------------------- 5-2
5.2.2 Inspection before Power On --------------------------------- 5-3
5.2.3 Inspection after Power On ----------------------------------- 5-4
5.3 Level Adjustment --------------------------------------------- 5-6
5.4 Test-cutting ---------------------------------------------------- 5-8
5.4.1 Checklist before Test-cutting -------------------------------- 5-8
5.4.2 Warming up machine ----------------------------------------- 5-9
5.4.3 Test-Cutting -------------------------------------------------- 5-10
5. Installation
5.1 Machine Installation
(1) Clean up the space necessary for
machine installation.
(2) Make sure once again that the
space for machine installation is
enough. The space required is
necessary to fit as described in
chapter 3.1.
(3) According to the drawing's
indication as chapter 3.1, put the
machine on the foundation, and put
the foundation block on the marked
position.
(4) According to the steps of chapter
4.5, and follow the opposite
sequence to disassemble the fix
bracket.
(5) Take away the humidity absorbing
bags in the spindle zone and inside
cabinet.
(6) Use cleaning clothes and moisten
with diesel oil to clean up two axis
moving chip guard.
(7) Fill in clean lubrication oil into oil
tank till the oil is filled to middle
level line.
(8) Fill new and clean hydraulic oil till
its upper line.

 Note:1.Refer to the sticker of oil

recommendation list on the
machine and fill in the necessary oil.
2.If machine is installed with angle
bolt, please contact Leadwell in
advance for further foundation
drawing.

5-1
5.2 Power on Machine.
5.2.1 Cable Connection.

(1) Make sure the EMERGENCY

STOP switch is in OFF position.

(2) Connect cable to the main power

terminal port in the cabinet and
make sure to screw it tight.

(3) Make sure once again the matching

voltage and phase are the same with
machine specification.

(4) Please connect ground wire to PE

terminal in terminal seat, ground
resistance should be less than 100
 Any question concerning
grounding, please contact local
Leadwell agent.

(5) To prevent dust entering into

cabinet, please use water proof plug
or seal with silicon glue.

(6) Please install device to detect

electrical leakage. (Specification:
30A)

(7) Output cable connect specification:

8mm2

5-2
5.2.2 Inspection before Power On.

(1) Make sure that the machine's power source is correct.

(Three phase 60Hz, 220V AC)
(2) Make sure power cable diameter is 8mm2, and correctly
connected phases.
(3) Make sure that outside grounding is installed.
(4) Make sure that the power supply side is fitted breaker
with sensitivity specification 30mA.
(5) Make sure the cabinet is well closed.
(6) Make sure all the foundation bolts are securely tightened.
(7) Make sure that fix brackets are removed.
(8) Make sure the chuck is tightly mounted, and there is
nothing loose.
(9) Make sure that lubrication oil is full in lubrication oil tube.
(10) Make sure that hydraulic oil tank is already filled with
suitable quantity of oil.
(11) Make sure there is nothing loose on turret , and there is
not sliding dropped problem.
(12) Make sure that the limit switch which control axis travel
and dog are not loosen.
(13) Make sure that the spindle drive belt is assembled with
suitable tension.
(14) Check if oil pipe or coolant pipe have any breakage or
looseness.
(15) Make sure that the protecting guard and safety door are
well closed.
(16) Make sure that there is no irrelevant objects nearby.
(17) Make sure the EMERGENCY STOP switch button is at
OFF condition.
(18) Make sure all pressure indicator is at "0" position.

5-3
5.2.3 Inspection after Power On.

 Before executing this item, please read Chapter 6 to understand

all buttons' function and operation procedures.

(1) Turn the main power switch to "−"

position.

(2) Make sure the correct hydraulic oil

pump rotation. The cw rotation will
have make oil pressure indicator
work. If for wrong rotation, please
stop the machine according to
instruction in chapter 5.2.1, and
reverse L1 and L3 power cable
phase.

(3) Turn on the operation panel box

power (on right of operation box).

(4) Turn the EMERGENCY STOP

switch to right side to release STOP
situation.

(5) Make sure that NC power ON/OFF

button functions normally.

(6) Make sure that all buttons of

manual operation unit function
normally according to instruction in
Chapter 6.

(7) Make sure the output cable is

normal.

5-4
(8) Machine and the space around the
machine cannot have oil.

(9) Check if all of the rotating

components function normally.

(10)Check if hydraulic main pressure

was indicated at 35 kgf/cm2





(11)Check if chuck pressure is normal
value16kgf/cm2, and 25kgf /
cm2

(12)Check if pneumatic pressure is

sufficient. (Standard pressure is
56kgf/cm2 

 This pneumatic pressure is option.

(13)Please refer to OPERATION

MANUAL Chapter 4.4 operation
indication. Use manual mode to
operate MPG and move two axis
slideways to make sure the
lubrication oil is well dispatched.

(14)Check if the wiper on chip guard is

complete and without chip left.

(15)Make sure that there is no ALARM

message.

5-5
5.3 Leveling Adjustment
Carefully accurately adjust the machine level accuracy,
because the begining installation has large affection on the machine
accuracy and life.
(1) Take the level adjustment plate and
then put level gauge on.
(2) Example:

A point: Both X axis and Z axis
are on original point.
 B point: X= 0.000
Z= -230.000
 C point: X= 0.000
Z= -460.000
(3) Please refer to OPERATION
MANUAL chapter 4.4 manual
operation instruction, move Z axis
direction, from A point via B to C
point, move forward and backward
to check level gauge's readout
variation amount, then adjust the
foundation bolts accordingly.
(4) It's most important to level on Z
axis direction accurately by
adjusting the foundation bolts till
the allowed readout.
(5) Further, reverse the level gauge
direction to check if level is
concave, convex or inclined which
should not be allowed because
accurate foundation level will do
much good for a machine.
(6) After right and left level adjustment
is done, check front and back level,
adjust till all level is complied to
allowed accuracy.

5-6
 (7) After adjustment, push the water
tank back to the machine bottom,
and add coolant into the tank till the
water up to middle level line.
 If the machine is with chip
conveyor, it is also necessary to
mount it.

 Caution: 1.After level adjustment, it must be sure that all of

foundation screws and its locknuts are tight. (Only that
can make machine's weight endured evenly and totally
by foundation screw. Thus, machine can be more
steady. )
2.Level precision should be 0.02mm/M (0.00025in/ft).

5-7
5.4 Test-Cutting
5.4.1 Checklist before test-cutting.

(1) Make sure that the tool holder is

well locked.

(2) If the tool is well locked on the

tool holder.

(3) If the cutting tool is also tight

locked.

(4) If the jaws on the chuck fixed

steady.

(5) The coolant in the coolant tank

needs to be enough.

5-8
5.4.2 Warming up machine
To make sure the precision of cutting and workpiece, warming
up machine sufficiently is definitely necessary. The following is a
program example we suggest to run to warm up machine at least 25
minutes.

Machine warm up program example :

5-9
 Operation
Chapter 6
Operation Instruction (Please refer to Operation Manual)
Maintenance &
Cleaning
Contents
7. Maintenance ＆ Cleaning
7.1 Daily Maintenance Procedures ------------------------------- 7-1
7.1.1 Daily Inspection after Operation ----------------------------- 7-4
7.2 Monthly Maintenance Procedures --------------------------- 7-6
7.3 Periodic Maintenance Procedures --------------------------- 7-7
7.3.1 Check List ------------------------------------------------------- 7-7
7.3.2 Cleaning Lubricator Tank ------------------------------------- 7-8
7.3.3 Cleaning Hydraulic Tank ------------------------------------ 7-13
7.3.4 Cleaning Coolant Tank -------------------------------------- 7-14
7.3.5 Cleaning Air Filter Regulator ------------------------------- 7-15
7 Maintenance
Cleaning
7.1 Daily Maintenance Procedures

(1) Follow the sticker "Lathe Daily Maintenance Checklist" on the

machine to do maintenance and inspection everyday.

 Chuck: Every day before operating machine, use grease gun to
fill in at least 5 gram grease so that the chuck can work
smoothly.

7-1
(2) The daily maintenance can be executed by referring formats as
per following chart.

Daily Inspection List

Item Check list \Date 1 2 3 4
*1 If the pressure setting is suitable
*2 If the air filter regulator works normally
3 If the machine part make noise
4 If operation switch and indicator light are normal
5 If there is oil leakage
6 If the hydraulic oil is consumed normally
7 If the lubrication oil tank level is normal
8 If the coolant tank level is normal
9 If the chuck is greased
10 If the chuck proximity switches are clean without
any chip
11 Clean the dust on air filter
12 Clean the chips on chuck cylinder drain outlet
13 Clean the chips on machine base
Inspector's signature
Supervisor

Note:1.Mark " 1" indicate pressure gauge setting according to

nameplate.
2.Mark " 2" indicate the checking on filter regulator;

If the oil level of oil cup is within the indicated range.
If the water is drained.
If there is oil leakage.

7-2
(3) Lubrication oil tank: Please keep
the oil in the lubrication oil tank
above the middle level line, and
check if there is dirt at the bottom
of the tank.

(4) Coolant tank: When coolant level

is lower than the middle line of the
level gauge, refill coolant water.

7-3
7.1.1 Daily Inspection after Operation

(1) Chips must be clean after daily

work.

a. Inside the machine.

b. Chip conveyor(option)

c. Chip bucket (option)

d. Chuck cylinder.

7-4
 Notice the following items when cleaning:

(1) The poster stand must be put on the

top of operation panel box when
cleaning chips on the rear of
machine or near the spindle. This
will prevent other person operating
machine.

(2) Spraying air by air gun toward

chuck flange is prohibited to avoid
the chips entering into spindle and
damage the bearings.

(3) Notify technical staff when

replacing lubrication or hydraulic
oil.

7-5
7.2 Monthly Maintenance Procedures

To realize monthly maintenance, to make a check list as

following and check one by one.

Monthly Maintenance record card

item items to check \Month 1 2 3 4
1 Clean up the electric cabinet air filter net
2 Clean up the pump and motor filter net
3 Clean up the hydraulic oil tank filter net
4* Clean up the air filter regulator receiver
5 The tightens of chip conveyor chain(#1/274)
6 Clean up the chips at the bottom of coolant tank
7 Grease filling : A. Tailstock
8 B. Chip cover
(portions that are often occuring friction)
9 C. Chip conveyor chain wheel
Inspector signature:
Supervisor signature:

7-6
7.3 Periodic Maintenance Procedures
7.3.1 Check list

Maintenance description Period Method Note

Vibration & Noise of Ball screw 1000 hrs To feel S
Noise of Spindle Motor and 1000 hrs To feel S
transmission unit
Hydraulic Oil 1500 hrs Replace
Hydraulic Oil Tank Cleaning 3000 hrs To clean
Chuck Cleaning 1000 hrs To clean
Lubrication Oil Tank 1000 hrs To clean
Lubrication Oil Filter 2000 hrs Replace
Lubrication Oil Tube 1000 hrs To lock
Hydraulic Oil Tube 1000 hrs To lock
Heat Exchanger Filter Net 50 hrs To clean
Machine Level 1000 hrs Measure S
Chip Conveyor Gear Reducer Grease 1000 hrs Grease Option
Coolant Tank Cleaning 1000 hrs To clean
Air Filter Regulator 500 hrs To clean Option

 Note:1. Period counting is based on time period from machine

power on to machine power off.
2. "S" indicates the enduser need to contact with agent
while executing this maintenance item.

7-7
7.3.2 Cleaning Lubricator Tank

(1) Turn the power off first. (Rotating

“0” position)

(2) Open the top cover.

(3) Clean the tank with diesel oil.

7-8
(4) Take off the filter net on the outlet.

(5) Clean it up in diesel oil tank.

(6) Dry it up with air gun.

CAUTION
Take care with use of compressed
air use only in well ventilated area
taking care to avoid eyes and
respiratory system.

(7) Take off the filter net on the inlet.

7-9
(8) Clean it up in diesel oil tank.

(9) Dry it up with air gun.

(as 7-9)

(10) Mount the filter net back to the

original position.

7-10
(11) Fasten the tank top cover.

(12) Fill the clean lubrication oil into the

oil tank till above middle line.

(13) Manually pump the oil out 2 or 3

times and release till the top, let it
goes down automatically and do not
push it to prevent high pressure in
the tank.

7-11
(14) Turn the power on. (Rotating
“−” position)

(15) Check if the lubrication oil flow

over on the slideways.
 Normally do this maintenance once
every 1000 hours.

7-12
7.3.3 Cleaning Hydraulic Tank

(1) Turn off the power.(Rotating

“0” position)

(2) Screw off the plug on the bottom of

oil tank to drain out oil.

(3) Open the top cover on the oil tank.

(4) Clean the tank inside and filter.

(5) Mount back the cover on the oil

tank and add clean new hydraulic
oil till the upper limit.
 Normally maintain it once every
3000 hours.

7-13
7.3.4 Cleaning Coolant Tank

(1) Drain out all the coolant in the

tank and clean up the mud and
chips.

(2) Add the coolant into the clean

coolant tank till its middle line.

 Normally maintain it once every
1000 hours.

7-14
7.3.5 Cleaning Air Filter Regulator

(1) Screw open the oil cup of air filter

regulator and add some suitable
amount of oil to have effective
lubrication.

(2) The air filter cup will keep the

condensed water which should be
drained out by loosening the bottom
knob.

(3) After operating machines for every

two weeks, take apart and clean the
air filter cup.

7-15
Setting & Adjustment
Contents

8. Setting & Adjustment

8.1 Level Adjustment ---------------------------------------------- 8-1
8.2 Hydraulic Pressure setting & Adjustment ------------------ 8-2
8.3 Lubricator setting & Adjustment ---------------------------- 8-3
8.4 Tailstock Sensor Adjustment --------------------------------- 8-4

Setting and Adjustment

Maintenance Description Period Method Note
Ball screw pitch error 1000 hrs compensation
Back lash 1000 hrs compensation
Belt tension adjustment half year adjustment
Chuck offset with cylinder 1000 hrs measure

 Note: 1. The time of counting period is the time from turn on the
machine to turn off the machine.
2. When doing the above adjustment, contact your agent
to ask for an authorized and qualified technician to do
this adjustment.



 Level Adjustment

On following conditions, the machine level need to be readjusted.

1. Chatter during cutting.

2. Machine collision due to wrong operation.
3. Every 1000 hour of machine operation.
4. The method of level adjustment, please refer to Chapter 5.3.

8-1
8.2 Hydraulic Pressure Setting & Adjustment.

(1) Turn on the machine power.

(Rotating “−” position)

(2) Loosen the screw nut of main

adjusting valve by using wrench,
then use hexagon wrench to turn
the screw in the nut to get the
required pressure setting.

 Set pressure: 35kg/cm2

(3) Fasten screw nut after setting.

8-2
8.3 Lubricator Setting & Adjustment

(1) Turn the botton from the range 0~60 mins.

(2) Original setting of lube is 6c.c/15mins.

(3) Customer can adjust the oil output as per different machining
condition.

8-3
8.4 Tailstock Sensor Adjustment

(1) Move tailstock to the proper distancefrom workpiece end

then lock the tailstock tightly.

(2) Press the “out” button (on the operation panel) let the
center engage to workpiece.

(3) Loose the set screws on the electromagnetic sensor and

move the sensor till the indicated lamp ON. Then tighten
the set screws.

Withdraw center Loose the lock nut along ccw direction

with hook wrenchthen withdraw the
center.

8-4
 Maintenance
Troubleshooting
Contents
9. Maintenance Troubleshooting
9.1 Alarm Troubleshooting --------------------------------------- 9-1
9.2 Maintenance of the Limit Switch on X Axis -------------- 9-2
9.3 Maintenance of the Limit Switch on Z Axis -------------- 9-3
9.4 Maintenance of the Tool Setter Arm ----------------------- 9-4
9.5 Maintenance of the Limit Switch on the Splash Guard -- 9-5
9.6 Tension Adjustment of the Spindle Drive Belt ------------ 9-6
9.7 Replacement Procedures of the Safety Glass -------------- 9-7
9.1 Alarm Troubleshooting

【Please refer to ELECTRICAL MANUAL】

9-1
9.2 Maintenance of the Limit Switch on X Axis

9.2.1 Select the MPG mode and X axis which on the control panel.

9.2.2 Adjust the X axis home position.

Move the X axis toward to positive direction until the limit switch
touch inside the home dog of the X axis 9-10mm, as shown in
Fig. B-B. Now the diagnosis No. 16 bit 5 interchange 1 into 0.
If it doesn‘t interchange to 0, please adjust the switch till touch the
home dog and the number is changed to 0.

9.2.3 Move the X axis continuously and toward to positive direction

when the diagnosis number 16 bit 5 display 0 Than, move again
the X axis until the diagnosis No. 16 bit 5 change 0 into 1. Now
the limit switch go away and not touch the home dog.

9.2.4 Please move X axis again. When the limit switch touch the
emergency dog, the diagnosis No. 21 bit 4 change 1 into 0 and
jump to MDI mode on control panel. The screen will display
“ NOT READY ” message.

9.2.5 Press the EMG. release button. Now, move the X axis toward to
negative direction and the limit switch go away the dog. Check
the diagnosis No. 16 bit 5 and 21 bit 4 to display 1.

9-2
9.3 Maintenance of the Limit Switch on Z Axis

9.3.1 Select the MPG mode and Z axis which on the control panel.

9.3.2 Adjust the Z axis home position.

Move the Z axis toward to positive direction until the limit switch
touch inside the home dog of the Z axis 4-6mm, as shown in Fig.
C-C. Now the diagnosis No. 17 bit 5 interchange 1 into 0.
If it doesn‘t interchange to 0, please adjust the switch till touch the
home dog and the number is changed to 0.
9.3.3 Move the Z axis continuously and toward to positive direction
when the diagnosis No. 17 bit 5 display 0. Then, move again the
Z axis until the diagnosis No. 17 bit 5 change 0 into 1. Now, the
switch go away and not touch the home dog.
9.3.4 Please move Z axis again. When the switch touch the emergency
dog, the diagnosis No. 21 bit 4 change 1 into 0 and jump to MDI
mode on control panel. The screen will display “ NOT READY ”
message.

9.3.5 Press the EMG. release button. Now, move the Z axis toward to
negative direction and the limit switch go away the dog. Check the
diagnosis No. 17 bit 5 and 21 bit 4 to display 1.

9-3
9.4 Maintenance of the Tool Setter Arm .
【Please refer to RENISHAW Manual】

The somethings notice as the under mentioned when you to using

RENISHAW Tool Setter on a 8” chuck.

○
1 The adjust soft jaw (hard jaw) to a proper position.

`
○
2 Don t has chuck clamping a working piece.

9-4
9.5 Maintenance of the Safety Switch on the Chip Guard：(CE Use)

9.5.1 Assemble the safety switch on the fixed chip guard and close
the chip door of chip guard.

9.5.2 Adjust the safety switch to touch well with actuator.

9.5.3 Check the diagnosis NO.2 bit 3 to display 1, when the chip door
close.

9.5.4 Check the diagnosis NO. 2 bit 3 have to display 0, when the chip
door open.
No. Parts no. Parts name Q‘ty No. Parts no. Parts name Q‘ty
1 G07AD00M20 Safety switch 1 4 A060005X12 Hex-s.H.d. cap 2
(door interlock) screw
2 3310099000 Machine guard 1 5 A150000005 Washer 2
3 1720133000 Bracket, 1 6 3300481000 Chip door 1
interlock pin

9-5
9.6 Adjustment of Tension the Spindle Drive Belt
Note : Model of the belt : V type RB-2070PL-10-1R Tension
adjustment is made in the following manner:

9.6.1 Loosen the four hex-s. h.d. cap screws (M16) which fix the main
motor adjustable plate.

9.6.2 To tighten the belt between spindle pulley and motor pulley, move
main motor upward or downward by four hex-s. h.d. set screws
（M12） on the adjustable plate. Measure the tension of belt with
tension meter. If it fits to machine‘s require.
Tension load：Max：4.5 kgs
Min：4.0 kgs

9.6.3 Then tighten four hex-s. h.d. cap screws (M16) of the main
motor adjustable plate.
※Note：For new machine adjust belt every three months,
after a period time operating adjust belt every six
months.

9-6
9.7 Replacement Procedures of the Safety Glass.
9.7.1 First remove the chip door out of the machine and clean the
broken glass.
9.7.2 Before putting new glass, apply anti-leak liquid in the door
frame and put the safety glass No.3830013000
（No.J200349502 ce use） of the door inside.
9.7.3 Then fasten the pushing plate No.0640347000 to the new glass
into the chip door.
No. Parts no. Parts name Q‘ty No. Parts no. Parts name Q‘ty
1 A070006X12 Round h.d. cap 1 3 0640347000 Pushing plate, 1
screw glass
2 3300481000 Chip door 1 4 3830013000 Safety glass 1

9-7
MEMO