T2100 Treadmill: Service Manual

GE Healthcare
T2100 Treadmill
Service Manual
2021403-120 Revision F
T2100 Treadmill
English
© 2012-2016 General Electric Company.
All Rights Reserved.
Publication Information
The information in this manual applies only to T2100 Treadmill product codes SK2 and SM9. It does not apply to earlier product versions.
Due to continuing product innovation, specifications in this manual are subject to change without notice.
MAC and CASE are trademarks owned by GE Medical Systems Information Technologies, Inc., a General Electric Company going to market as
GE Healthcare. All other trademarks contained herein are the property of their respective owners.
The document part number and revision are at the bottom of each page. The revision identifies the document’s update level. The revision
history of this document is summarized in the following table.
Revision Date Comments

A 21 November 2012 Initial release of this manual.
B 21 November 2012 Update Item type in MR94954
C 24 April 2014 Updates to Chapter 8 Parts List, Chapter 1, Introduction, and Appendix A,
Technical Specifications to comply with RoHS requirements and height changes.
D 17 July 2014 Updates to Chapter 8 Parts List with additional part numbers to comply with
RoHS.
E 12 April 2016 The following was updated:
• Part list of AC Power Cords
• Compliant Cables table with new power cables
• Part number for the Commutation Firmware update
• Commutation error was added to Troubleshooting with directions to replace
the drive motor.
• Updated FRU descriptions.

F 29 November 2016 Updated the handrails.
To access other GE Healthcare Diagnostic Cardiology manuals, go to the Common Documentation Library (CDL), located at
http://www.gehealthcare.com/usen/service/biomed_tech_selfservice/services_user_doc/products/support.html, and click Cardiology.
To access Original Equipment Manufacturer (OEM) manuals, go to the device manufacturer's Web site.
Service Manual Language Information

WARNING This service manual is available in English only.
(EN) • If a customer's service provider requires a language other than English, it is the customer's
responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been consulted
and is understood.
• Failure to heed this warning may result in injury to the service provider, operator, or patient,
from electric shock, mechanical or other hazards.
ПРЕДУПРЕЖДЕНИЕ Това упътване за работа е налично само на английски език.
(BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента е
да осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и разбрали упътването

за работа.
• Неспазването на това предупреждение може да доведе до нараняване на доставчика

на услугата, оператора или пациент в резултат на токов удар или механична или
друга опасност.
2 T2100 Treadmill 2021403-120F

29 November 2016
Service Manual Language Information (cont'd.)
警告本维修手册仅提供英文版本。
(ZH-CN) • 如果维修服务提供商需要非英文版本，客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前，不得进行维修。
• 忽略本警告可能对维修人员，操作员或患者造成触电、机械伤害或其他形式的伤害。
警告本維修手冊只提供英文版。
(ZH-TW) • 如果客戶的維修人員有英語以外的其他語言版本需求，則由該客戶負責提供翻
譯服務。
• 除非您已詳閱本維修手冊並了解其內容，否則切勿嘗試對本設備進行維修。
• 不重視本警告可能導致維修人員、操作人員或病患因電擊、機械因素或其他因素
而受到傷害。
UPOZORENJE Ove upute za servisiranje dostupne su samo na engleskom jeziku.
(HR) • Ukoliko korisnički servis zahtijeva neki drugi jezik, korisnikova je odgovornost osigurati
odgovarajući prijevod.
• Nemojte pokušavati servisirati opremu ukoliko niste konzultirali i razumjeli ove upute.
• Nepoštivanje ovog upozorenja može rezultirati ozljedama servisnog osoblja, korisnika ili
pacijenta prouzročenim električnim udarom te mehaničkim ili nekim drugim opasnostima.
VAROVÁNÍ Tento provozní návod existuje pouze v anglickém jazyce.

(CS) • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění
překladu do odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a
pochopili jeho obsah.
• V případě nedodržování této varování může dojít k poranění pracovníka prodejního

servisu, obslužného personálu nebo pacientů vlivem elektrického proudu, respektive
vlivem mechanických či jiných rizik.
ADVARSEL Denne servicemanual findes kun på engelsk.
(DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens ansvar
at sørge for oversættelse.
• Forsøg ikke at servicere udstyret medmindre denne servicemanual har været konsulteret
og er forstået.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk,

mekanisk eller anden fare for teknikeren, operatøren eller patienten.
WAARSCHUWING Deze service manual is alleen in het Engels verkrijgbaar.
(NL) • Indien het onderhoudspersoneel een andere taal nodig heeft, dan is de klant
verantwoordelijk voor de vertaling ervan.
• Probeer de apparatuur niet te onderhouden voordat deze service manual geraadpleegd

en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de

gebruiker of een patiënt gewond kunnen raken als gevolg van een elektrische schok,
mechanische of andere gevaren.
2021403-120F T2100 Treadmill 3

HOIATUS Käesolev teenindusjuhend on saadaval ainult inglise keeles.

(ET) • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles, vastutab
klient tõlketeenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga

tutvumist ja sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi

vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel.
VAROITUS Tämä huolto-ohje on saatavilla vain englanniksi.
(FI) • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia, tarvittavan
käännöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän
huolto-ohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston

käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai muun
vaaratilanteen vuoksi.
CẢNH BÁO Tài Liệu Hướng Dẫn Sửa Chữa chỉ có bản tiếng Anh.
(VI) • Nếu các đơn vị cung cấp dịch vụ cho khách hàng yêu cầu một ngôn ngữ nào khác tiếng
Anh, thì khách hàng sẽ có trách nhiệm cung cấp các dịch vụ dịch thuật.
• Không được sửa chữa thiết bị trừ khi đã tham khảo và hiểu Tài liệu Hướng dẫn Sửa chữa.
• Không tuân thủ những cảnh báo này có thể dẫn đến các tổn thương cho người thực
hiện sửa chữa, người vận hành hay bệnh nhân, do sốc điện, các rủi ro về cơ khí hay
các rủi ro khác.
WARNUNG Diese Serviceanleitung ist nur in englischer Sprache verfügbar.
(DE) • Falls der Kundendienst eine andere Sprache benötigt, muss er für eine entsprechende
Übersetzung sorgen.
• Keine Wartung durchführen, ohne diese Serviceanleitung gelesen und verstanden zu

haben.
• Bei Zuwiderhandlung kann es zu Verletzungen des Kundendiensttechnikers, des

Anwenders oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren
kommen.
ΠΡΟΕΙΔΟΠΟΙΗΣΗ Το παρόν εγχειρίδιο σέρβις διατίθεται στα αγγλικά μόνο.
(EL) • Εάν το άτομο παροχής σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός
των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει υπηρεσίες μετάφρασης.
• Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό εκτός εάν έχετε
συμβουλευτεί και έχετε κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Εάν δεν λάβετε υπόψη την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός
στο άτομο παροχής σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς
ή άλλους κινδύνους.
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29 November 2016
FIGYELMEZTETÉS Ez a szerviz kézikönyv kizárólag angol nyelven érhető el.

(HU) • Ha a vevő szerviz ellátója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége
a fordítás elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a szerviz kézikönyvben leírtakat

nem értelmezték és értették meg.
• Ezen figyelmeztetés figyelmen kívül hagyása a szerviz ellátó, a működtető vagy a páciens
áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
AÐVÖRUN Þessi þjónustuhandbók er eingöngu fáanleg á ensku.

(IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annars tungumáls en ensku, er það skylda
viðskiptamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema þessi þjónustuhandbók hefur verið skoðuð og skilin.
• Brot á að sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda eða
sjúklingi frá raflosti, vélrænum eða öðrum áhættum.
PERINGATAN Manual servis ini hanya tersedia dalam bahasa Inggris.
(ID) • Jika penyedia jasa servis pelanggan memerlukan bahasa lain selain dari Bahasa Inggris,
merupakan tanggung jawab dari penyedia jasa servis tersebut untuk menyediakan
terjemahannya.
• Jangan mencoba melakukan servis terhadap perlengkapan kecuali telah membaca dan
memahami manual servis ini.
• Mengabaikan peringatan ini bisa mengakibatkan cedera pada penyedia servis, operator,
atau pasien, karena terkena kejut listrik, bahaya mekanis atau bahaya lainnya.
AVVERTENZA Il presente manuale di manutenzione è disponibile soltanto in Inglese.
(IT) • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è
tenuto a provvedere direttamente alla traduzione.
• Si proceda alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente

manuale ed averne compreso il contenuto.
• Il non rispetto della presente avvertenza potrebbe far compiere operazioni da cui derivino
lesioni all'addetto, alla manutenzione, all'utilizzatore ed al paziente per folgorazione
elettrica, per urti meccanici od altri rischi.
警告このサービスマニュアルは英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はその業
者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し、十分に理解をした上で装置のサービスを
行ってください。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者が、感電
や機械的又はその他の危険により負傷する可能性があります。
경고 본 서비스 지침서는 영어로만 이용하실 수 있습니다.

(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우, 번역 서비스를 제공하는 것
은 고객의 책임입니다.
• 본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리하려고 시도하

지 마십시오.
• 이 경고에 유의하지 않으면 전기 쇼크, 기계상의 혹은 다른 위험으로부터 서비스 제

공자, 운영자 혹은 환자에게 위해를 가할 수 있습니다.
2021403-120F T2100 Treadmill 5

ЕСКЕРТУ Бұл қызмет көрсету бойынша нұсқаулығы тек ағылшын тілінде қолжетімді.
(KK) • Тұтынушының қызмет провайдері ағылшын тілінен басқа тілдегі нұсқаны талап етсе,
аудару бойынша қызметтерімен қамтамасыз ету тұтынушы жауапкершілігінде болуы
тиіс.
• Бұл қызмет көрсету бойынша нұсқаулығын назарға алып, түсінбегенше, жабдыққа

қызмет көрсетуден бас тартыңыз.
• Бұл ескертуді елемеу қызмет провайдері, оператор немесе емделушінің электр

шогынан, механикалық немесе басқа қауіптер нәтижесінде жарақат алуына әкелуі
мүмкін.
BRĪDINĀJUMS Šī apkalpotāju rokasgrāmata ir pieejama tikai angļu valodā.

(LV) • Ja apkalpošanas sniedzējam nepieciešama informācija citā, nevis angļu, valodā, klienta
pienākums ir nodrošināt tās tulkošanu.
• Neveiciet aprīkojuma apkopi, neizlasot un nesaprotot apkalpotāju rokasgrāmatu.

• Šī brīdinājuma neievērošana var radīt elektriskās strāvas trieciena, mehānisku vai citu risku
izraisītu traumu apkopes sniedzējam, operatoram vai pacientam.
ĮSPĖJIMAS Šis eksploatavimo vadovas yra prieinamas tik anglų kalba.

(LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba - ne anglų, numatyti vertimo
paslaugas yra kliento atsakomybė.
• Nemėginkite atlikti įrangos techninės priežiūros, nebent atsižvelgėte į šį eksploatavimo

vadovą ir jį supratote.
• Jei neatkreipsite dėmesio į šį perspėjimą, galimi sužalojimai dėl elektros šoko, mechaninių
ar kitų paslaugų tiekėjui, operatoriui ar pacientui.
ADVARSEL Denne servicehåndboken finnes bare på engelsk.
(NO) • Hvis kundens serviceleverandør trenger et annet språk, er det kundens ansvar å sørge
for oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.

• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren, operatøren
eller pasienten skades på grunn av elektrisk støt, mekaniske eller andre farer.
OSTRZEŻENIE Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.

(PL) • Jeśli dostawca usług klienta wymaga języka innego niż angielski, zapewnienie usługi
tłumaczenia jest obowiązkiem klienta.
• Nie należy serwisować wyposażenia bez zapoznania się i zrozumienia niniejszego

podręcznika serwisowego.
• Niezastosowanie się do tego ostrzeżenia może spowodować urazy dostawcy usług,

operatora lub pacjenta w wyniku porażenia elektrycznego, zagrożenia mechanicznego
bądź innego.
AVISO Este manual de assistência técnica só se encontra disponível em inglês.
(PT-BR) • Se o serviço de assistência técnica do cliente não for GE, e precisar de outro idioma, será
da responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual de
assistência técnica.
• O não cumprimento deste aviso pode por em perigo a segurança do técnico, operador ou
paciente devido a choques elétricos, mecânicos ou outros.
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29 November 2016
AVISO Este manual técnico só se encontra disponível em inglês.

(PT-PT) • Se a assistência técnica do cliente solicitar estes manuais noutro idioma, é da
responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual
técnico.
• O não cumprimento deste aviso pode provocar lesões ao técnico, ao utilizador ou ao

paciente devido a choques eléctricos, mecânicos ou outros.
AVERTISMENT Acest manual de service este disponibil numai în limba engleză.
(RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză, este de
datoria clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui

manual de service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau

pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură.
ПРЕДУПРЕЖДЕНИЕ Настоящее руководство по обслуживанию предлагается только на английском языке.
(RU) • Если сервисному персоналу клиента необходимо руководство не на английском, а на
каком-то другом языке, клиенту следует обеспечить перевод самостоятельно.
• Прежде чем приступать к обслуживанию оборудования, обязательно обратитесь к

настоящему руководству и внимательно изучите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к тому, что

специалисты по обслуживанию, операторы или пациенты получат удар электрическим
током, механическую травму или другое повреждение.
UPOZORENJE Ovo servisno uputstvo je dostupno samo na engleskom jeziku.
(SR) • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi prevodilačke
usluge.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca ili
pacijenta usled strujnog udara, ili mehaničkih i drugih opasnosti.
VAROVANIE Tento návod na obsluhu je k dispozícii len v angličtine.
(SK) • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie
prekladateľských služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia skôr, ako si neprečítate návod na obsluhu a

neporozumiete mu.
• Zanedbanie tohto varovania môže vyústiť do zranenia poskytovateľa služieb, obsluhujúcej

osoby alebo pacienta elektrickým prúdom, mechanickým alebo iným nebezpečenstvom.
OPOZORILO Ta servisni priročnik je na voljo samo v angleškem jeziku.
(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka zagotoviti
prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.

• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali drugih
nevarnosti poškoduje ponudnik storitev, operater ali bolnik.
2021403-120F T2100 Treadmill 7

ADVERTENCIA Este manual de servicio sólo existe en inglés.

(ES) • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el inglés, el
cliente deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido este
manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el
operador o el paciente sufran lesiones provocadas por causas eléctricas, mecánicas o
de otra naturaleza.
VARNING Den här servicehandboken finns bara tillgänglig på engelska.
(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska ansvarar kunden
för att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här
servicehandboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på serviceteknikern,
operatören eller patienten till följd av elektriska stötar, mekaniska faror eller andra faror.
UYARI Bu servis kılavuzunun sadece İngilizcesi mevcuttur.
(TR) • Eğer müşteri teknisyeni bu kılavuzu İngilizce dışında bir başka lisandan talep ederse, bunu
tercüme ettirmek müşteriye düşer.
• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.

• Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen,
operatör veya hastanın yaralanmasına yol açabilir.
ЗАСТЕРЕЖЕННЯ Дане керівництво з сервісного обслуговування постачається виключно англійською мовою.
(UK) • Якщо сервісний інженер потребує керівництво іншою мовою, користувач зобов'язаний
забезпечити послуги перекладача.
• Не намагайтеся здійснювати технічне обслуговування даного обладнання, якщо

ви не читали, або не зрозуміли інформацію, надану в керівництві з сервісного
обслуговування.
• Недотримання цього застереження може призвести до травмування сервісного

інженера, користувача даного обладнання або пацієнта внаслідок електричного шоку,
механічного ушкодження або з інших причин невірного обслуговування обладнання.
CẢNH BÁO Tài Liệu Hướng Dẫn Sửa Chữa chỉ có bản tiếng Anh.
(VI) • Nếu các đơn vị cung cấp dịch vụ cho khách hàng yêu cầu một ngôn ngữ nào khác tiếng
Anh, thì khách hàng sẽ có trách nhiệm cung cấp các dịch vụ dịch thuật.
• Không được sửa chữa thiết bị trừ khi đã tham khảo và hiểu Tài liệu Hướng dẫn Sửa chữa.
• Không tuân thủ những cảnh báo này có thể dẫn đến các tổn thương cho người thực
hiện sửa chữa, người vận hành hay bệnh nhân, do sốc điện, các rủi ro về cơ khí hay
các rủi ro khác.
8 T2100 Treadmill 2021403-120F

29 November 2016
Contents
1 Introduction
Manual Information .................................................................................. 15
Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Manual Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Regulatory and Safety Information........................................................... 16

Safety Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safety Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Classification of Medical Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
EMI/EMC/RF Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Responsibility of the Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Responsibility of the Purchaser/Customer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Product and Packaging Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Equipment Identification........................................................................... 28
Product Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Serial Number Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Product Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Service Information................................................................................... 30
Service Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Additional Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 Equipment Overview
General Description .................................................................................. 31
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ON/OFF Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Emergency Stop Switch (ESTOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Walking Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Drive Controller System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Elevation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bed Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electronic Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Side View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Connection Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3 Installation
Tools Required........................................................................................... 37
Safe Handling Guidelines .......................................................................... 37
Installation Checklist ................................................................................ 38
Electrical Safety Tests ............................................................................... 39
2021403-120F T2100 Treadmill 9

AC Line Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
200 to 240 VAC, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Equipment Assembly................................................................................. 39
Pre-Assembly Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Install Handle Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Install Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Power Cord and Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Ground Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Connect Controlling Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Secure the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Check Walking Belt Tension and Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Check Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Self-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Check T2100 Treadmill Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Performing Leakage Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Leakage Test Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Test #1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Test #2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Functional Checkout ................................................................................. 49

Functional Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Double-Check Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4 Maintenance
Introduction .............................................................................................. 53
Recommended Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Required Tools and Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Inspection and Cleaning ........................................................................... 54

Visual Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Interior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Walking Belt Tracking And Tension Adjustment ....................................... 54

When To Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Walking Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Walking Belt Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5 Theory of Operation
Power Board (PCB) Theory......................................................................... 58
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Initial Board Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Power Input Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Power Distribution/Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Power Inlet, Drive Power Outlet & Mains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Local Ride-Through Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Processor Board Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Isolation Transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Elevation Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Elevation Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ESD and EMI Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Power Board Input/Output Signal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Processor Board (PCB) Theory ................................................................... 63

Power Distribution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10 T2100 Treadmill 2021403-120F

Clock Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Reset Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Processor Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
RS-232/422 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ESD and EMI Compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Self-Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ESTOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Processor Board Power Input Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Processor Board Input/Output Signal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Drive Controller Theory............................................................................. 70

Phases and Power Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Motor Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Motor Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Electrical Requirements ............................................................................ 71
6 Troubleshooting
Quickcheck Items ...................................................................................... 73
Speed and Elevation Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Emergency Stop Switch Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
ON/OFF Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Burn-In Mode ............................................................................................ 74

Activating Burn-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Visual Inspection ....................................................................................... 76

Power Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
T2100 Treadmill Diagnostic Utility (TDU)................................................... 78

Overview of the TDU Application Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
TDU Application Error Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Download the TDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Launch TDU and Retrieve Event and Error Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
TDU Error Log Date and Time Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
TDU Troubleshooting Tables and Status LEDs .......................................... 82

Processor Board Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
TDU Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Drive Controller Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
TDU Troubleshooting Table for Drive Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Power Supply Voltage Checks and Fuses ................................................ 100

Processor Board Voltage Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Power Board Voltage Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Power Board Fuse Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7 FRU Replacement
FRU Replacement Procedures ................................................................. 105
Required Tools and Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Treadmill Shutdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Leakage Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Shroud Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
2021403-120F T2100 Treadmill 11

Location of Major Sub-Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Front Roller Replacement........................................................................ 108
Rear Roller Replacement......................................................................... 110
Walking Belt and Board Replacement..................................................... 111

Walking Belt Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Walking Board Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Drive Motor Replacement ....................................................................... 113
Drive Belt Replacement and Adjustments............................................... 116

Replace the Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Drive Belt Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Elevation Motor Replacement................................................................. 119
Drive Controller Assembly ...................................................................... 121

Drive Controller Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Drive Controller X1 PIN Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Elevation Potentiometer Replacement ................................................... 122

Elevation Potentiometer Harness Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
PCBs and Power Supply Replacement..................................................... 128
8 Parts List
Field Replaceable Units ........................................................................... 131
A Technical Specifications
Performance Specifications .................................................................... 135
Physical Specifications............................................................................ 135
Power/Environmental Specifications ...................................................... 136
Safety ...................................................................................................... 136
Environmental......................................................................................... 137
B Electromagnetic Compatibility (EMC)

Electromagnetic Emissions ..................................................................... 140
Electromagnetic Immunity...................................................................... 140
Electromagnetic Immunity...................................................................... 141
Separation Distance................................................................................ 143
Exceptions............................................................................................... 144
12 T2100 Treadmill 2021403-120F

Compliant Cables .................................................................................... 145
2021403-120F T2100 Treadmill 13

14 T2100 Treadmill 2021403-120F
Introduction
1
This chapter provides general information required for the proper use of the system
and this manual. Familiarize yourself with this information before using the system.
Manual Information
This section provides information for the correct use of this manual.
Keep this manual with the equipment at all times and periodically review it. You
should request training assistance from GE Healthcare, if needed.
Intended Audience
This manual is intended for the person who uses, maintains, or troubleshoots this
equipment.
Manual Purpose
This manual supplies technical information for service representatives and technical
personnel so they can maintain the equipment to the assembly level. Use it as a guide
for maintenance and electrical repairs considered field repairable. Where necessary
the manual identifies additional sources of relevant information and/or technical
assistance.
Document Conventions
This manual uses the following conventions.
Typographical Conventions
Convention Description
Bold Text Indicates keys on the keyboard, text to enter, or hardware items such as
buttons or switches on the equipment.
Italicized-Bold Indicates software terms that identify menu items, buttons or options in
Text various windows.
CTRL+ESC Indicates a keyboard operation. A plus (+) sign between the names of two
keys indicates that while holding the first key, you should press and release
the second key. For example, Press CTRL+ESC means to press and hold the
CTRL key and then press and release the ESC key.
2021403-120F T2100 Treadmill 15

Introduction
Convention Description
<space> Indicates that you must press the spacebar. When instructions are given
for typing a precise text string with one or more spaces, the point where
you must press the spacebar is indicated as <space>. This ensures that
the correct number of spaces is inserted in the correct positions within
the literal text string. The purpose of the < > brackets is to distinguish the
command from the literal text within the string.
Enter Indicates that you must press the Enter or Return key on the keyboard. Do
not type Enter.
> The greater than symbol, or right angle bracket, is a concise method to
indicate a sequence of menu selections.
For example, the statement “From the main menu, select System > Setup >
Options to open the Option Activation window” replaces the following:
1. From the main menu, select System to open the System menu.
2. From the System menu, select Setup to open the Setup menu.
3. From the Setup menu, select Options to open the Option Activation
window.
Illustrations
All illustrations in the manual are provided as examples only. Depending on system
configuration, screens in the manual may differ from the screens on your system.
All patient names and data are fictitious. Any similarity to actual persons is
coincidental.
Notes
Notes provide application tips or additional information that, while useful, are not
essential to the correct operation of the system. They are called out from the body
text through a flag word and indentation, as follows:
NOTE:
The tip or additional information is indented below the NOTE flag word.
Regulatory and Safety Information

This section provides information about the safe use and regulatory compliance of
this device. Familiarize yourself with this information and read and understand all
instructions before attempting to use this device. The system software is considered
medical software. As such, it was designed and manufactured to the appropriate
medical regulations and controls. Any exceptions are noted in the Compliance
Information - Exceptions section.
NOTE:
Disregarding the safety information provided is considered abnormal use of
this device and could result in injury, loss of data, and void any existing product
warranties.
Safety Conventions
A Hazard is a source of potential injury to a person, property, or the system.
16 T2100 Treadmill 2021403-120F

Introduction
This manual uses the terms DANGER, WARNING, CAUTION, and NOTICE to point out
hazards and to designate a degree or level of seriousness. Familiarize yourself with
the following definitions and their significance.
Definitions of Safety Conventions
Safety Definition
Convention
DANGER Indicates an imminent hazard, which, if not avoided, will result in death
or serious injury.
WARNING Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in death or serious injury.
CAUTION Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in moderate or minor injury.
NOTICE Indicates a potential hazard or unsafe practice, which, if not avoided,
could result in the loss or destruction of property or data.
Safety Hazards
The following messages apply to the system as a whole. Specific messages may also
be provided elsewhere in the manual.
WARNING:
ELECTRIC SHOCK— This is a class I device protected against electrical shock. The
device is a type B applied part in accordance to IEC 60601-1:2005.
To avoid the risk of electric shock, this equipment must only be connected directly
to a supply mains with protective earth. Do not use extension cords and/or
multiple receptor devices, such as power strips.
WARNING:
DEFIBRILLATOR PRECAUTIONS — SERIOUS INJURY OR DEATH COULD RESULT Do
not come into contact with patients or unit during defibrillation.
WARNING:
BODILY INJURY
Indicates the presence of mechanical parts that can result in pinching, crushing,
or other bodily injury.
To avoid risk of bodily injury, keep away from moving parts. Disconnect power
before reaching into area or servicing.
WARNING:
ACCIDENTAL SPILLS — If liquids enter a device, take the device out of service and
have it checked by a service technician before it is used again.
To avoid electric shock or device malfunction, liquids must not be allowed to
enter the device.
WARNING:
EQUIPMENT MALFUNCTION — Replace only with the same type and rating of fuse.
WARNING:
EQUIPMENT MALFUNCTION — No modification of this equipment is allowed.
2021403-120F T2100 Treadmill 17

Introduction
WARNING:
EXPLOSION HAZARD — Flammable anesthetic vapors or liquids can cause
explosions.
Do NOT use in the presence of flammable anesthetic vapors or liquids.
WARNING:
PERSONAL INJURY HAZARD — To avoid injury, follow physicians’ or qualified health
care providers’ instructions carefully during use of the equipment.
WARNING:
ENTANGLEMENT HAZARD— To avoid injury, keep hands, hair, jewelry, loose clothing
and patient cables away from moving parts.
WARNING:
STUMBLE HAZARD — To avoid injury to patient, operate the treadmill with 185 cm
(72 in) of clearance at the rear (end opposite the motor).
WARNING:
SHOCK HAZARD — Improper use of this device presents a shock hazard. Strictly
observe the following warnings. Failure to do so may endanger the lives of the
patient, the user, and bystanders.
To reduce the risk of electric shock do NOT remove cover (or back). Refer servicing
to qualified personnel.
When disconnecting the device from the power line, remove the plug from the
wall outlet first, before disconnecting the cable from the device. Otherwise there is
a risk of coming in contact with line voltage by inadvertently introducing metal
parts in the sockets of the power cord.
Devices may be connected to other devices or to parts of systems only after
making certain that there is no danger to the patient, the operators, or the
environment as a result. Standards IEC 60601-1-1/EN60601-1-1 must be
complied with in all cases.
WARNING:
LIFTING HAZARD — The treadmill is too heavy to lift, lower or move safely by one
person. Serious bodily injury or damage to the treadmill may result.
A minimum of two people are required when lifting, lowering or moving the
treadmill.
WARNING:
STUMBLE HAZARD — Rapid changes in treadmill speed and/or grade during a
stress test may result in injury.
DO NOT rapidly change treadmill speed and/or grade during a stress test.
WARNING:
TREADMILL CHANGES — DO NOT place feet under the treadmill during operation
or while decreasing the treadmill grade to avoid injury.
18 T2100 Treadmill 2021403-120F

Introduction
WARNING:
STUMBLE HAZARD — While the emergency stop switch is depressed or not present
or when power is not applied to the treadmill the walking belt is not locked.
The walking belt in this condition is allowed to move which could cause a person
to lose balance and fall if they are standing on the belt. The risk of belt movement
is increased with higher treadmill grades or inclines.
CAUTION:
STUMBLE HAZARD — The emergency stop switch is a safety device for use only in
emergency situations to stop the treadmill. The walking belt will stop quickly.
Once stopped and while the switch is depressed, the treadmill walking belt will not
lock to allow for removal of foreign objects.
CAUTION:
TRIP AND ENTANGLEMENT HAZARD — Do not route cables in a way that they may
present a stumbling hazard.
Do not route cables underneath the equipment.
For safety reasons, all connectors for patient cables and leadwires are designed to
prevent inadvertent disconnection, should someone pull on them.
For devices installed above the patient, adequate precautions must be taken to
prevent them from dropping on the patient.
CAUTION:
TRIP HAZARD — Route the AC Power cable away from moving parts and out of any
potential walking areas minimizing the potential for tripping.
An AC power cable caught in moving parts could cause injury to the user and
equipment.
CAUTION:
PERSONAL INJURY — Do not use the treadmill without proper footwear as injury
to feet may result.
Always wear proper footwear when using the treadmill.
CAUTION:
EQUIPMENT MALFUNCTION — Before connecting the device to the power line,
check that the voltage and frequency ratings of the power line are the same as
those indicated on the unit's label. If this is not the case, do not connect the
system to the power line until you adjust the unit to match the power source.
This equipment is suitable for connection to public mains as defined in CISPR 11.
CAUTION:
SUPERVISED USE — This equipment is intended for use under the direct supervision
of a licensed health care practitioner.
Make sure all users are under the direct supervision of a licensed health care
practitioner.
2021403-120F T2100 Treadmill 19

Introduction
Classification of Medical Device

The device is classified as follows, according to IEC 60601-1:
Medical Device Classifications
Category Classification
Type of protection against electrical shock Class I
Degree of Protection Against Electrical Shock Type B applied part
Degree of protection against harmful ingress IPx0
of water Ordinary equipment (enclosed equipment
without protection against ingress of water)
Degree of safety of application in the Equipment is not suitable for use in the
presence of a flammable anesthetic mixture presence of a flammable anesthetic mixture
with air or with oxygen or with nitrous oxide with air or with oxygen or with nitrous oxide
Method(s) of sterilization or disinfection Not applicable
recommended by the manufacturer
Mode of operation The Elevation motor is not rated for
continuous operation. A one minute
elevation ON time should be followed by a
ten minute OFF time. In normal operation,
the treadmill elevation motor operates for
much less than 1 minute at a time.
All other parts of the treadmill (including the
belt drive motor) are rated for continuous
operation, and do not have an ON/OFF duty
cycle requirement.
EMI/EMC/RF Safety Information

This system is designed and tested to comply with applicable regulations regarding
EMC and must be installed and put into service according to the EMC information
stated in the Electromagnetic Compatibility appendix of the Service and/or Operator’s
manual. Changes or modifications to this system not expressly approved by GE
Healthcare could cause EMC issues with this or other equipment. Mains power should
be a standard commercial or hospital environment.
Before installing or using the device or system, be aware of the proximity of known RF
sources, such as the following:
• Radio and TV stations
• Portable and mobile RF communication devices (cell phones, two-way radios)
• X-ray, CT, or MRI devices
20 T2100 Treadmill 2021403-120F

Introduction
These devices are also possible sources of interference as they may emit higher
levels of electromagnetic radiation.
WARNING:
EQUIPMENT MALFUNCTION/INTERFERENCE — Use of portable phones or other
radio frequency (RF) emitting equipment near the system may cause unexpected
or adverse operation.
Do not use portable phones or other electronic equipment that may emit radio
frequency (RF) near this system.
WARNING:
EQUIPMENT MALFUNCTION/INTERFERENCE — Do not use the equipment or system
adjacent to, or stacked with, other equipment.
If adjacent or stacked use is necessary, test the equipment or system to verify
normal operation in the configuration in which you are using it.
WARNING:
ACCESSORIES/COMPONENTS — Adding accessories or components, or modifying
the medical device or system, may result in increased EMISSIONS or decreased
IMMUNITY of the device or system.
Use the following resources for more information on EMI/EMC and RF concerns:
• The Supplies and Accessories Reference Guide for your system
• Qualified GE Healthcare or approved third-party personnel
• The Electromagnetic Compatibility appendix in your system service or operator’s
manual
NOTE:
Compliance provides reasonable protection against radio-frequency interference.
However, there is no guarantee that interference will not occur in a particular
installation. You can tell whether this device or system is causing interference by
turning it off. If the interference stops, it was most likely caused by the device or
system.
Responsibility of the Manufacturer

GE Healthcare is responsible for the safety, reliability, and performance of hardware
supplied by GE Healthcare only if the following conditions are met:
• Assembly operations, extensions, readjustments, modifications, or repairs are
performed by persons authorized by GE Healthcare.
• The electrical installation of the room where the device is used complies with the
requirements of the appropriate local, state, and other government regulations.
• The equipment is used in accordance with the instructions for use.
Responsibility of the Purchaser/Customer

The customer is responsible for providing appropriate desks, chairs, electrical wall
outlets, network connections, and analog phone lines, and for locating any of the
system components described in this manual in compliance with all local, state, and
national codes.
2021403-120F T2100 Treadmill 21

Introduction
Product and Packaging Information

This section identifies the following:
Hardware Label Locations
22 T2100 Treadmill 2021403-120F

Introduction
Label Descriptions on Hardware and Packaging
Item Label Description

1 Located on the wooden crate,
the shipping label contains the
following information:
• Product description
• Sales order number
• Configuration number
• Model number
• Serial number
• Storage conditions
• Regulatory compliance
• Country of Origin
• EC Representative information
2 Located on the rear connector
panel, this label contains the
cautionary, disposal, and
regulatory information. See
the “Symbol Descriptions” on page
24 for more information on the
symbols.
2021403-120F T2100 Treadmill 23

Introduction
Label Descriptions on Hardware and Packaging (cont'd.)
Item Label Description

3 Located inside the connector
panel compartment, this label
uniquely identifies this unit. See
the “Product Label” on page 28 for
detailed information.
4 Located on the panel above the

drive motor, the Warning labels
contain information about the
presence of high voltage.
Symbol Descriptions
The following symbols may appear on the device or its packaging. Familiarity with
these symbols assists in the safe use and disposal of the equipment. For equipment
symbols not shown, refer to the original equipment manufacturers (OEM) manuals.
Symbols are used to convey warnings, cautions, prohibitions, mandatory actions, or
information. Any hazard symbol on your device or packaging with markings in color
indicates there is certain danger and is a warning. Any hazard symbol on your device
or packaging that is in black and white indicates a potential hazard and is a caution.
Symbol Descriptions
Symbol Description
CAUTION:
CONSULT ACCOMPANYING DOCUMENTS
There may be specific warnings or precautions
associated with the device that are not
otherwise found on the label.
Consult the accompanying documentation
for more information about safely using this
device.
Consult Instructions for Use
Consult the operating instructions.
24 T2100 Treadmill 2021403-120F

Introduction
Symbol Descriptions (cont'd.)
Symbol Description
WARNING:
ELECTRIC SHOCK
Indicates the presence of hazardous energy
circuits or electric shock hazards.
To reduce the risk of electric shock hazards,
do not open this enclosure. Refer servicing to
qualified personnel.
As a warning sign, this symbol is identified by a

yellow background, black triangular band, and a
black symbol.
Dangerous voltage.
Type B applied part complying with IEC 60601-1.
Alternating current (AC)
Equipotentiality (This is the ground lug.)
Protective Earth (ground)

Identifies the terminal of a protective earth (ground)
electrode or any terminal that is intended for
connection to an external conductor for protection
against electric shock in case of a fault.
Waste Electrical and Electronic Equipment
(WEEE)
Indicates this equipment contains electrical or
electronic components that must not be disposed
of as unsorted municipal waste but collected
separately.
Contact an authorized representative of the
manufacturer for information concerning the
decommissioning of your equipment.
2021403-120F T2100 Treadmill 25

Introduction
Symbol Description
Duty Cycle
The Elevation motor is not rated for continuous
operation. A one minute elevation ON time should
be followed by a ten minute OFF time. In normal
operation, the treadmill elevation motor operates
for much less than 1 minute at a time.
Temperature Limits
Indicates the upper and lower temperature
limits for the transportation and handling of this
package. They are indicated next to the upper and
lower horizontal lines.
Atmospheric Limits
Indicates the upper and lower barometric pressure
limitations for the transportation and handling of
this package. They are indicated next to the upper
and lower horizontal lines.
Humidity Limits
Indicates upper and lower humidity limits for the
transportation and handling of this package.
They are indicated next to the upper and lower
horizontal lines.
Manufacturer Name and Address
Indicates the name and address for the
manufacturer of this device.
Date of Manufacture (Year-Month)

Indicates the original manufacture date for this
device.
Serial Number
Indicates the manufacturer's serial number.
Catalog or Orderable Part Number

Indicates the manufacturer's catalog or part
number.
Authorized Representative in the European
Community
Indicates the name and address of the authorized
representative in the European Community for this
device.
26 T2100 Treadmill 2021403-120F

Introduction
Symbol Description
IPxy IP Code (Ingress Protection Rating)
Classifies and rates the degree of protection
provided against the intrusion of solid objects
(such as body parts like hands and fingers, dust,
accidental contact), and fluids.
The first numeral (x) represents the degree of
protection against the ingress of solid objects.
The second numeral (y) represents the degree of
protection against the ingress of liquids
Input/Output
Input
Fuse
Serial Interface
Emergency Stop
Mass of the Machinery Configuration

For machinery presenting hazards due to its
mobility: this symbol expresses mass of the
machinery configuration in kilograms.
General symbol for recovery/recyclable
T 0.5AL, 250V Time Lag, 0.5 Amp, Low breaking capacity, 250 Vac
rated fuse
2021403-120F T2100 Treadmill 27

Introduction
Symbol Description
Medical
General medical equipment as to electrical shock,
fire and mechanical hazards only in accordance
with ANSI/AAMI ES 60601-1 (2005, 3rd ed.),
CAN/CSA C22.2 No. 60601-1 (2008).
CE Mark
Indicates the device or product conforms with
applicable EU (European Union) directives.
PCT (GOST-R) Mark

Indicates the device or product conforms with
applicable Russian technical and safety standards
specified by GOST
Equipment Identification
The Equipment Identification tag that contains the Product Code and Serial Number is
located on the lip of the connection panel (on the back of the T2100 Treadmill).
Product Label
The product label is laid out in the following format. Depending on the product, the
label may vary slightly in format, but it contains the same information.
Product Label Format
Item Description
1 Product part number

2 Product description
3 Date of manufacture in YYYY-MM format
4 Manufacturer name and address
5 Product bar code
6 Device serial number (See “Serial Number Format” on page 29 for more
information.)
28 T2100 Treadmill 2021403-120F

Introduction
Serial Number Format

Each device has a serial number that uniquely identifies it and provides important
information. You need the product code and the entire serial number before servicing
or requesting support for your product. The serial number format is shown in the
following illustration:
Serial Number Format
Item Name Description

1 Product Code Three-letter code that uniquely identifies the product line.
See “Product Codes” on page 29 for more information.
2 Year Manufactured Two-digit code identifying the year the device was
manufactured. Values range from 00 to 99
For example: 00 = 2000, 04 = 2004, 05 = 2005 (and so on).
3 Fiscal Week Two-digit code identifying the week the device was
Manufactured manufactured.
Values range from 01 to 52. GE Healthcare's fiscal weeks
correspond to the calendar week. For example, 01 = first
week in January.
4 Product Sequence Four-digit number identifying the order in which this
device was manufactured. Values range from 0001 to
9999.
5 Manufacturing Site One-letter code identifying the site where the device was
manufactured. For example, F = Milwaukee, N = Freiburg,
P = Bangalore
6 Miscellaneous For example, P = device is a prototype, R = device was
Characteristic refurbished, U = device was upgraded to meet the
specifications of another product code, A= device is in
production.
Product Codes
The product code identifies specific system platforms.
You can identify the product code using the serial number listed on the product label
located in one of the following places:
• On the product label attached to the device.
• On the product label provided with the application CD.
For software application systems, you can view the serial number by launching the
system application and clicking Help > About.
For information on launching the application, refer to the service or operator's manual
for this system.
2021403-120F T2100 Treadmill 29

Introduction
Service Information
This section provides information pertaining to the maintenance and servicing of the
system. Familiarize yourself with this information before requesting service from GE
Healthcare or its authorized representatives.
Service Requirements
Refer equipment servicing to GE Healthcare authorized service personnel only. Any
unauthorized attempt to repair equipment under warranty voids that warranty.
It is the user’s responsibility to report the need for service to GE Healthcare or to
one of their authorized agents.
Failure on the part of the responsible individual, hospital, or institution using this
equipment to implement a satisfactory maintenance schedule may cause undue
equipment failure and possible health hazards.
Regular maintenance, irrespective of usage, is essential to ensure that the T2100
Treadmill will always be functional when required.
Technical specifications describing the equipment can be found in the T2100 Treadmill
Operator’s and Service Manuals shipped with your system.
Additional Assistance
GE Healthcare maintains a trained staff of application and technical experts to answer
questions and respond to issues and problems that may arise during the installation,
maintenance, and use of this system.
Contact your local GE Healthcare representative to request additional assistance.
Related Documents
The following documents provide additional information that may be helpful in the
installation, configuration, maintenance, and use of this system.
Documents Related to the T2100 Treadmill Service Manual
Part Number Document Title

2065578–002 T2100 Treadmill Operator’s Manual
2021403–119 Treadmill Uncrating Instructions
30 T2100 Treadmill 2021403-120F

Equipment Overview
2
General Description
Standard features include the emergency stop (ESTOP) switch, a full handrail set,
and a 60-inch walking surface. Designed for simplified serviceability, the T2100
Treadmill has fewer moving parts than other treadmills, built-in self-calibration, and
replaceable assemblies.
Intended Use
The T2100 Treadmill is intended for use with any one of the several GE Healthcare
exercise testing systems for administering a controlled exercise load during a
diagnostic stress test.
ON/OFF Switch
When turning the T2100 Treadmill ON/OFF switch to the OFF position, there is a period
of approximately 1 second when the remaining power cycles through the system. The
T2100 Treadmill will not power up until all remaining power has cycled through the
system. After placing the ON/OFF switch to the OFF position, wait approximately 1
second before turning the ON/OFF switch to the ON position.
Emergency Stop Switch (ESTOP)

The emergency stop switch (ESTOP) is intended for emergency situations where
immediately stopping the T2100 Treadmill is required to deliver appropriate
emergency care to the patient or health care provider, as implied by the American
Heart Association "Guidelines for Clinical Exercise Testing Laboratories" (1995). It is not
intended for routinely stopping the T2100 Treadmill.
NOTE:
The ESTOP switch cable must be plugged into the T2100 Treadmill connection
panel for the T2100 Treadmill to operate. If the ESTOP is not installed, the T2100
Treadmill will not operate.
Walking Belt
With the ON/OFF switch in the OFF position (or with power cord disconnected), the
T2100 Treadmill walking belt can revolve freely in either direction. With the ON/OFF
2021403-120F T2100 Treadmill 31

Equipment Overview
switch in the ON position but the T2100 Treadmill not running, the T2100 Treadmill
walking belt is locked in both directions.
Press the emergency stop switch (ESTOP) and the T2100 Treadmill promptly stops but
the walking belt can still revolve (allowing for removal of foreign objects).
After the ESTOP button is released, the walking belt enters an unlocked state for 20
seconds, after which the walking belt is locked in both directions.
Drive Controller System

The 3 HP brushless, continuous DC motor is controlled by a separate control box and
connects directly to the front roller with a drive belt. A 15-pound flywheel, attached
to the motor’s drive shaft, keeps "footfall" variance to a minimum. An "adjustment
plate" above the motor mounting bracket contains two vertical bolts for adjusting the
drive belt tension.
The T2100 Treadmill can accommodate a weight capacity up to 450 lbs.
Elevation System
The elevation system uses a rack and pinion operation to raise and lower the T2100
Treadmill rather than jack screws and chains. The elevation motor attaches to a small
gearbox that connects to the pinion shaft. The upper- and lower-limit switches are
mounted on a fixed block in contact with a rack, making them easy to reach and
adjust. Replacing the elevation motor only requires the removal of the three mounting
bolts and detaching the motor from the pinion shaft coupling.
Bed Assembly
The one-piece bed assembly, with side rails and struts bolted together, enables quick
belt and bed replacement for field service personnel.
Electronic Assembly
An isolated "electronics box" (e-box) contains the power supply PCB, control PCB, +24
V power supply, and an EMI Filter. The box is accessible with the shroud removed and
contains parts that can be replaced in the field.
32 T2100 Treadmill 2021403-120F

Equipment Overview
Side View
Item Description
1 Handrails
2 Emergency Stop (ESTOP)
3 Shroud
4 Elevation racks and wheels
5 Level adjusting feet
6 Walking belt
2021403-120F T2100 Treadmill 33

Equipment Overview
Rear View
Item Description
1 Standing feet
For support when standing the T2100 Treadmill upright on this end.
2 Connection Panel
34 T2100 Treadmill 2021403-120F

Equipment Overview
Connection Panel
The following illustration describes the connectors on the connection panel of the
T2100 Treadmill, and identifies the general location of the serial number.
Item Description
1 RS232 Serial Port
2 RS422 Serial Port
3 Calibration Button
4 The serial number sticker is affixed to the right inside lip of the connection panel.
5 Reference designator F3 T0.5AL, 250V
GE part number 1910–012
6 Reference designator F5 T0.5AL, 250V
GE part number 1910–012
7 AC Power Connection
200–240V, 50–60Hz
8 ON/OFF Switch
9 Equipotential (ground lug)
10 Emergency Stop Switch Connection
2021403-120F T2100 Treadmill 35

Equipment Overview
36 T2100 Treadmill 2021403-120F

Installation
3
Tools Required
To install the T2100 Treadmill, you will need the following tools:
• Multi-meter
• Standard hand-tools
• T-bar allen wrench (included with T2100 Treadmill)
• Carpenter’s level
• 15 mm (9/16") socket wrench
NOTE:
See “Required Tools and Supplies” on page 105 for a complete list of tools required
for maintenance of the T2100 Treadmill.
Safe Handling Guidelines

The T2100 Treadmill ships preset with an approximate 2% grade. This slight elevation
provides for free wheel movement and prevents the shroud from scraping the floor.
2021403-120F T2100 Treadmill 37

Installation
If you are moving the T2100 Treadmill after it has been in operation, use the controlling
equipment to set the grade to approximately 7%. Then remove power and disconnect
all cables to the T2100 Treadmill before moving the unit.
NOTE:
We recommend the T2100 Treadmill not be placed on carpet or carpet tile floors
as a final location, as continual movement of the wheels may eventually damage
the carpet and possibly the T2100 Treadmill.
WARNING:
INJURY OR DAMAGE. The T2100 Treadmill is too heavy to lift, lower or move safely
by one person. Serious bodily injury or damage to the T2100 Treadmill may result.
A minimum of two people are required when lifting, lowering or moving the T2100
Treadmill.
1. Lift the end of the bed assembly to about knee height, keeping knees bent and
back straight as you lift.
2. Rotate the T2100 Treadmill in the direction you want to go (the T2100 Treadmill
will pivot on its wheels) and push forward.
3. When you have maneuvered the T2100 Treadmill into its new location, gently
lower the end of the bed assembly to the floor.
Installation Checklist
The Installation Checklist is provided as a guide for the field engineer when installing
a T2100 Treadmill. Follow the procedures in this instruction in the order that they
are written and appear.
As you complete each item, check it off in the list below.
• “Electrical Safety Tests” on page 39
• Assemble the T2100 Treadmill:
• “Pre-Assembly Inspection” on page 40
• “Install Handle Set” on page 40
• “Install Emergency Stop Switch” on page 42
• “Power Cord and Plug” on page 43
• “Ground Continuity Test” on page 43
38 T2100 Treadmill 2021403-120F
Installation
• “Connect Controlling Devices” on page 44

• “Check Emergency Stop Switch” on page 45
• “Check Walking Belt Tension and Tracking” on page 45
• “Secure the Cables” on page 45
• “Self-Calibration” on page 45
• “Check T2100 Treadmill Level” on page 47
• “Performing Leakage Tests” on page 47
• “Functional Checkout” on page 49
• “Double-Check Handles” on page 52
Electrical Safety Tests

AC Line Voltage Test
This test verifies that the wall outlet supplying power to the equipment is properly
wired. For international wiring tests, refer to the internal standards agencies of that
particular country.
200 to 240 VAC, 50/60 Hz

Use a digital voltmeter set to measure at least 300 VAC to check the voltages of the
NEMA 6-20R AC wall outlet (U.S. only, or applicable international connection; dedicated
circuit recommended). If the measurements are significantly out of range, have a
qualified electrician repair the outlet. The voltage measurements should be:
200 to 240 nominal VAC between the two "hot" contacts.
NOTE:
For proper and safe operation of the T2100 Treadmill, ensure the power source is
clean. See “Power/Environmental Specifications” on page 136 for more details.
Equipment Assembly
The T2100 Treadmill ships completely assembled except for the handle set and the
emergency stop switch.
As recommended by the American Heart Association Exercise Standards (Special
Report, Vol 82, No 6), the T2100 Treadmill should have front and side rails installed
2021403-120F T2100 Treadmill 39
Installation
for patients to steady themselves. An emergency stop switch must be visible and
readily accessible. Attach the handle set and emergency stop switch BEFORE applying
power to the unit.
Pre-Assembly Inspection
1. If connected, disconnect the power cord from the rear connector panel.
2. Remove the screws on the shroud back and remove the back panel and visually
inspect the following:
a. Drive Belt – The drive belt is correctly adjusted at the factory, but may
have changed during shipping. Before operating the T2100 Treadmill,
verify the tension of the drive belt. See “Drive Belt Adjustments” on page
117 for proper tension tolerances.
b. Drive Motor Mount– Verify that the mounting bolts are securely tightened.
c. Harnesses – Verify that all wiring harnesses are securely attached.
d. Elevation Rack – Verify that no obstructions are present in the elevation
racks.
Install Handle Set
Item Description
1 T-Brackets
2 Shroud Back
3 Grommet
4 Notch
A notch designates the right side handrail from the left side handrail.
40 T2100 Treadmill 2021403-120F

Installation
Item Description
5 Front Handrail Mounting Bracket
6 Right Side
7 Left Side
8 Side Rail Mounting Hole
1. Remove the screws on the shroud back and remove the back panel.
2. Install the two grommets on the front rail assembly.
3. Place the front handrail into the metal mounting brackets on the front corners of
the shroud. Using the supplied Allen wrench and four bolts, secure the handrail
to the brackets.
Item Description
1 Bolt
On both the left and right side rails.
2 T-Bracket
3 Nut
On both the left and right side rails.
4 Align the side rails to the pre-drilled guide holes in the front rails
4. Place the side rails into the side mounting holes and screw in the two bolts
on each side. See item 4 in the drawing at the beginning of this section for
designation of right side and left side handrails.
5. Attach the side rails to the front rail with the mated T-brackets. Tighten the two
T-bracket bolts with the Allen wrench.
2021403-120F T2100 Treadmill 41

Installation
6. Make sure all screws and bolts are seated properly and no sharp edges are
present.
7. Reassemble the shroud and align the grommets properly.
Install Emergency Stop Switch

NOTE:
The emergency stop switch must be installed and the ESTOP cable plugged in to
the T2100 Treadmill connection panel for the T2100 Treadmill to operate. If the
ESTOP is not installed, the T2100 Treadmill will not operate.
1. Attach the two clamp pieces to the assembled, latching emergency stop switch.
Item Description
1 Emergency Stop Switch Assembly
2 Cable
3 Clamp
4 Handrail
2. Position the clamps around the T2100 Treadmill front handrail and secure with
the supplied screw and nut. The emergency stop switch can be mounted in
different locations and positions based on customer preference.
3. Connect the cable from the emergency stop switch to the connection on the
T2100 Treadmill’s rear connector panel. (See “Connection Panel” on page 35 for
connection locations.)
4. Use the cord clips to attach the cable along the front handrail and secure the
excess cable.
42 T2100 Treadmill 2021403-120F

Installation
Power Cord and Plug

Verify the power cord being used with the treadmill is good:
• Verify that the line, neutral, and ground conductors are properly connected to the
power cord plug and are not short-circuited. Rewire and tighten these, or replace
the power cord, as necessary.
• Failure of the power cord strain relief is very common. Often times users of the
equipment pull on the power cord itself, rather than the power cord plug, to
unplug the unit from a wall receptacle. If in doubt, test for continuity through each
conductor of the power cord connector and plug.
• Perform the “Ground Continuity Test” on page 43 or test method that is required by
your Country/Local governing safety organization. For international power cords,
refer to the internal standards agencies of that particular country.
• Inspect the power cord, perform safety tests upon receipt of the equipment, per
the recommended maintenance frequency (See “Recommended Maintenance” on
page 53.), and each time the unit is serviced.
For reference, the following is a list of recommended international wall-side plug
standards for use with unterminated international power cords PN 408930-002
and 408930-004.
Country Standard Amperage
Italy CEI 236–16 16 A
Switzerland SEV 1011 16 A
Israel SI 32 16 A
India/South Africa SANS 164–1 16 A
Ground Continuity Test

This test verifies that there is continuity (less than 100 mΩ resistance) between all the
exposed metal surfaces, which have the potential to become energized, and the
ground prong on the mains AC power cord. Look for an exposed metal screw, or, if the
2021403-120F T2100 Treadmill 43

Installation
metal surfaces are anodized or painted, scrape off a small area in an inconspicuous
area on the aluminum casting, for the probe to make direct contact with the metal.
1. Connect the AC power cord to the T2100 Treadmill.
2. Use a digital multimeter to check all the metal surfaces of the equipment as
illustrated below. Make adjustments for any resistance in the test leads.
If the measurements are significantly out of range, check for breaks in the power
cord or in the internal connections within the unit.
Connect Controlling Devices

1. Attach the appropriate controller cable from the stress system. Use the supplied
interface cable to connect the T2100 Treadmill to the host (for example the
CASE).
NOTE:
The CASE and MAC 5000ST is connected to the RS 232 Serial Port.
NOTE:
On the CASE system, connect the T2100 Treadmill interface cable in one of
the following ports: COM 1, COM 2, COM C or COM D. The CASE RSS modem
requires the use of either COM 1 or COM 2. Move the T2100 Treadmill
interface cable to COM C or COM D only as necessary.
2. Verify that the emergency stop switch is connected.
3. Connect the AC power cord.
4. Turn the T2100 Treadmill ON/OFF switch to the On position.
5. Turn the controlling device ON/OFF switch to the On position.
44 T2100 Treadmill 2021403-120F
Installation
Secure the Cables

Tie down cables to ensure they do not get caught in the wheels or the elevation racks.
Check Walking Belt Tension and Tracking

Operate the walking belt at various speeds and verify that it tracks evenly down the
center of the walking board. If not, adjust the walking belt tracking. See “Walking Belt
Tracking And Tension Adjustment” on page 54.
Check Emergency Stop Switch

1. Manually control the speed of the T2100 Treadmill from the controlling device.
With the belt moving at a relatively high speed, press the emergency stop
switch. The T2100 Treadmill belt will stop promptly but the belt will not lock,
allowing for removal of foreign objects. To release the switch, turn the button
1/4 turn.
2. Use the controlling equipment to terminate the exercise session and turn off the
T2100 Treadmill.
Self-Calibration
The T2100 Treadmill has a built-in self-calibration routine.
WARNING:
INJURY TO PERSON. Keep hands, hair, jewelry, and loose clothing away from
moving parts.
Do not place feet under T2100 Treadmill during elevation changes. Otherwise,
serious injury could result.
WARNING:
INJURY TO PERSON. During the self-calibration process the T2100 Treadmill will
elevate to its maximum grade. Make sure you monitor the site at all times.
Make sure there are no customers or patients on or near the T2100 Treadmill
during self-calibration.
To activate the self-calibration routine, do the following:
1. Remove controlling device (CASE) cable or turn off the controlling device.
2. Unlock the emergency stop switch.
3. Connect the AC power cord on the T2100 Treadmill to the wall outlet.
2021403-120F T2100 Treadmill 45

Installation
4. Press and hold in the Calibration button.
Item Description
2 ON/OFF Switch

6. Continue to hold the Calibration button until the T2100 Treadmill starts changing
elevation.
NOTE:
Hold the Calibration button for at least 4 seconds. May be up to 25 seconds
only for a T2100 processor board that has never been calibrated.
46 T2100 Treadmill 2021403-120F

Installation
This initiates the self-calibration routine.

7. Wait for the self-calibration routine to complete. When the elevation and the
walking belt have completely stopped (approx. 2 minutes), the self-calibration is
finished.
Self-Calibration Routine
a. The T2100 Treadmill checks the functionality of the elevation limit switches
and the potentiometer by rising to the maximum height limit switch.
b. The T2100 Treadmill sets the elevation parameters by descending to the
minimum height limit switch and then rising again to the maximum height
limit switch.
c. The T2100 Treadmill descends to 10% grade and revolves the walking belt
at 3.2 km/h (2 mph) for 30 seconds.
d. The T2100 Treadmill stops the walking belt and the grade stops at 10%.
Check T2100 Treadmill Level

NOTE:
Before you check the T2100 Treadmill level, make sure that it has been
moved to its final destination.
1. Use the controlling equipment to verify the T2100 Treadmill elevation is 0.0%.
2. Check the T2100 Treadmill level with a carpenter’s level.
3. If the T2100 Treadmill is uneven, adjust the feet at the rear of the T2100
Treadmill until it is level.
4. If you cannot level the T2100 Treadmill safely, move it to another location.
Performing Leakage Tests

The leakage tests are safety tests to ensure that the equipment poses no electrical
health hazards. Use the table below to determine which tests apply to the unit under
test and the maximum allowable leakage currents. For international leakage limits,
refer to the internal standards agencies of that particular country.
If the unit under test fails the leakage tests, do not allow the customer to use the
equipment. Call Tech Support for assistance.
GE Healthcare recommends that you perform these tests:
• Before applying power for the first time
• Whenever internal assemblies are serviced
NOTE:
The accuracy of the leakage tests depends on a properly-wired wall outlet. Do not
proceed until you verify the integrity of the power source.
WARNING:
Total system leakage current must not exceed 300 microamperes.
2021403-120F T2100 Treadmill 47

Installation
Table 1. Leakage Tests and Maximum Allowable Leakage Currents
Test Maximum Current (µA)

1 Ground-wire-leakage-to-ground Gnd open = 1000
2 Chassis-leakage-to-ground Gnd open = 500
Gnd closed = 100
Leakage Test Diagrams

These diagrams show only a representation of how a typical leakage current tester
functions. Follow the instructions provided with the leakage current tester that you
use.
Test #1
Ground-Wire-Leakage-to-Ground
Test #2
Chassis-Leakage-to-Ground (Exposed Chassis)
Make sure the UUT is in the ON state.
48 T2100 Treadmill 2021403-120F

Installation
Functional Checkout
Functional Checklist
Perform each of the functional checkout procedures below and verify that the T2100
Treadmill passes each procedure before operating this treadmill.
Procedure Indicate If Failed, perform the following: Indicate

Pass/Fail Pass/Fail
AC Power Check. Contact site electrician to correct.
See “AC Line Voltage Test” on
page 39.
Ground Continuity Test. Contact site electrician to correct.
See “Ground Continuity Test”
on page 43.
Check Power Up - Turn on Verify that the ESTOP is connected.
T2100 Treadmill The T2100 Treadmill will not power
up if the ESTOP is not connected.
Contact site electrician to correct.
• Is the outlet tight in the
wall? Contact site electrician to correct.
• Does the plug feel tight
when inserted into the
outlet?
Check Calibration
2021403-120F T2100 Treadmill 49

Installation

Pass/Fail Pass/Fail
Can the unit elevate?
1. Initiate the self-calibration
procedure. See
“Self-Calibration” on page
45.
2. Follow the troubleshooting
procedure error code 0x03 in
“TDU Troubleshooting Table”
on page 84.
Can the walking belt move
1. Is the Emergency Stop Switch
with power?
locked? If yes, unlock.
procedure. See
“Self-Calibration” on page
45.
3. Follow the troubleshooting
procedure for error code
0x02 in “TDU Troubleshooting
Table” on page 84.
Speed check at 2 m.p.h. Initiate the self-calibration
(3.2km/h) = 10 revs in 38 procedure. See “Self-Calibration”
seconds. on page 45.
(Adhere a piece of tape to
the walking belt and count
10 revs of the tape in 38
seconds.)
Is the walking belt tracking Adjust belt tracking. See “Walking
evenly down the center of Belt Tracking Adjustment” on page
the walking board? 55.
Check the walking belt Adjust the belt tension.
tightness. Get on the T2100 See “Walking Belt Tension
Treadmill and try to stop the Adjustment” on page 55.
belt at a slow speed with
your feet, holding onto the
handrail.
Check T2100 Treadmill Level
Is the unit level and stable? If unit is not level, adjust.
Is the floor under the unit Relocate the T2100 Treadmill.
smooth and no loose tiles?
Check the drive belt tension
1. Adjust the drive belt tension
and tracking.
and tracking .See “Drive Belt
See “Drive Belt Adjustments” Adjustments” on page 117.
on page 117for specific
tension and tracking 2. Call tech support.
tolerances.
50 T2100 Treadmill 2021403-120F

Installation

Pass/Fail Pass/Fail
Check Emergency Stop
1. If belt does not stop, make
(ESTOP) Switch
sure emergency stop switch
is connected to back of the
T2100 Treadmill.
2. Call tech support.
Check Handles Tighten handle fasteners.
Refer to “Double-Check
Handles” on page 52.
Communicate with Host
Can Host control elevation
and speed? 1. Check that interface cable is
properly connected.
2. Replace interface cable.
3. Use the T2100 Treadmill
Diagnostic Utility (TDU) to help
troubleshoot the problem. See
“T2100 Treadmill Diagnostic
Utility (TDU)” on page 78.
Noise and Vibration See “Location of Major
Sub-Assemblies” on page 107
to identify these assemblies.
Vibration
1. Check drive belt and walking
belt tension. See “Walking
Belt Tracking And Tension
Adjustment” on page 54.
2. Check for loose bolts and
broken welds.
3. Check the fly wheel.
4. Check the drive pulley on
motor.
5. Make sure the roller assembly
bolts are tight.
Rattling or Growling
1. Check for loose bolts.
2. Check lithium grease on
elevation racks.
3. Check drive motor and
elevation motor.
Thumping Check drive belt and walking belt
tension.
See “Walking Belt Tracking And
Tension Adjustment” on page 54 .
2021403-120F T2100 Treadmill 51

Installation

Pass/Fail Pass/Fail
Squealing or Grinding
elevation motor.
2. Check elevation rack.
Squeaking
1. Check for split walking board.
elevation motor.
Rhythmic Rubbing Check that walking board is level to
the top surface of the rollers.
Leakage Test Request Biomed to perform
Leakage Test.
Was leakage test performed See “Equipment Assembly” on page
by Biomed and did it pass? 39.
Double-Check Handles
Check to make sure all handles are secure. Verify that all screws on the handles are
fastened securely.
52 T2100 Treadmill 2021403-120F

Maintenance
4
Introduction
Recommended Maintenance
A regular equipment maintenance program helps prevent unnecessary equipment
and power failures and also reduces possible health hazards.
To help you establish a systematic maintenance routine, GE Healthcare recommends
that you periodically perform the maintenance and test procedures described in
this manual, including:
• User to perform daily:
• “Visual Inspection” on page 54
• “Exterior Cleaning” on page 54
• Recommended six-month routine maintenance checks and test procedures
performed by qualified technical personnel:
• “Walking Belt Tension Adjustment” on page 55
• “Walking Belt Tracking Adjustment” on page 55
• “Self-Calibration” on page 45
• Check the handles and tighten the fasteners.
• On a monthly basis test the emergency stop switch.
NOTE:
Unless you have an Equipment Maintenance Contract, GE Healthcare does not
in any manner assume the responsibility for performing the recommended
maintenance procedures. The sole responsibility rests with the individual or
institution using the equipment. GE Healthcare service personnel may, at their
discretion, follow the procedures provided in this manual during visits to the
equipment site.
Required Tools and Supplies

See “Required Tools and Supplies” on page 105 for a complete list of tools.
2021403-120F T2100 Treadmill 53

Maintenance
Inspection and Cleaning

Visual Inspection
Regularly inspect the AC power cord and all other cords and cables for fraying or other
damage. Perform safety tests on any repaired cords.
Inspect all plugs, cables and connectors for bent prongs or pins. Verify that all cords,
socketed components, and connectors are securely seated.
Inspect the following for excessive wear or damage:
• Walking belt
• Drive belt
• Handrail and hardware
Exterior Cleaning
Turn the T2100 Treadmill system off. Clean the exterior surfaces with a clean, soft
cloth and a mild dishwashing detergent diluted in water. Wring out the excess water
from the cloth and take care not to drip solutions on the e-box connections and ports.
(Use antiseptic cleaner on the handrails and walking belt.) Avoid contact with open
vents, plugs or connectors. Dry the surfaces with a clean cloth or paper towel.
Interior Cleaning
Complete any pre-service procedures prior to opening the unit or performing any
interior cleaning. Clean the unit as needed, but at least once per month.
Walking Belt Tracking And Tension Adjustment

WARNING:
Keep hands, hair, jewelry, and loose clothing away from moving parts.
When To Adjust
The T2100 Treadmill walking-belt tension is set at the factory. However, you should
test the belt tracking every time the T2100 Treadmill is moved. Run the T2100
Treadmill for several minutes with no one exercising. If the belt tracks to one side or
the other, then you must adjust the belt tracking.
It is not unusual for the T2100 Treadmill belt to move slightly off center while a person
with a heavy gait is exercising. A properly adjusted belt re-centers itself when the
person steps off the T2100 Treadmill. If the belt does not re-center, check the T2100
Treadmill level and adjust the belt tracking as described.
54 T2100 Treadmill 2021403-120F

Maintenance
Walking Belt Tension Adjustment

1. Use the controlling equipment to set the walking belt speed to 3 – 5 km/h (2 –
3 mph).
2. Hold on to the handrails, mount the T2100 Treadmill, and begin walking at a
normal pace.
3. Hold on to the handrails tightly and step harder and heavier onto the walking
belt, adding more pressure and weight.
NOTE:
The belt tension should be just enough to keep the belt from slipping.
4. Adjust the tension bolts until the walking belt does not slip.
Arrows point to location of tension screws.
Walking Belt Tracking Adjustment

1. Use the controlling equipment to set the walking belt speed to 7 – 8 km/h (4 –
5 mph).
2. To correct a belt that tracks to the right, turn the right pulley adjustment screw
CLOCKWISE in 1/8-turn increments until the belt tracks in the center. Wait 2 or 3
minutes between each 1/8-turn to allow the belt position to stabilize.
To correct a belt that tracks to the left, turn the left pulley adjustment screw
CLOCKWISE in 1/8-turn increments until the belt tracks in the center. Wait 2 or 3
minutes between each 1/8- turn to allow the belt position to stabilize.
NOTE:
Make adjustments to the pulley screws in small increments.
Over-adjustments and repeated tightening of the screws can cause too
much tension on the belt.
3. If either adjustment in step 2 results in an over-adjustment of the belt tracking,
loosen the pulley screw that was tightened and wait several minutes for
the T2100 Treadmill belt position to stabilize. Then tighten the other pulley
adjustment screw.
2021403-120F T2100 Treadmill 55

Maintenance
4. Increase the speed to 16 – 19 km/h (10 – 12 mph) and verify that the belt
continues to track in the center.
5. Check the walking belt tension again to verify that it has not been loosened
when adjusting the tracking. See “Walking Belt Tension Adjustment” on page 55.
56 T2100 Treadmill 2021403-120F

Theory of Operation
5
T2100 Treadmill Block Diagram
2021403-120F T2100 Treadmill 57

Theory of Operation
Power Board (PCB) Theory

General Description
The power board and processor board function together as part of the e-box to
control the T2100 Treadmill. The power board contains the following:
• Mains components
• Isolation transformer
• Elevation and drive interface circuitry
• Interface to processor board
Precautions
Handling of this power board or harness should be done by qualified service personnel
observing customary EST protections procedures.
Initial Board Conditions

The power board initial conditions are all at 0V.
Power Input Requirements

The T2100 Treadmill is used on single phase AC. The specific power ratings are
200-240VAC, 50-60 Hz, 16A.
Power Distribution/Isolation
The power board receives 200 to 240VAC power (nominal 220V). The isolation
transformer supplies 12V to two switching regulators. The switching regulators supply
+5V to both the isolated side and the non-isolated side of the processor board. Bypass
caps are distributed across the board to minimize EMI and power supply noise.
Power Inlet, Drive Power Outlet & Mains

The power comes in on the terminal block, gets fused and filtered, and is distributed
to the isolation transformer, out to the drive system and to a +24V power supply.
Externally accessible T 0.5AL fuses are provided for the control portion of the circuitry.
A 2.5 Amp internal fuse is dedicated to protecting the +24V power supply. The 20 Amp
internal fuses are for the drive section and are intended to protect the wiring from
major faults within the drive system. Spacings for creepage and isolation are critical in
this whole section.
Power Supplies
There are two identical power supplies. One is for the microcontroller power and the
serial link, the other is for signal interface to the control drive. The isolated serial link
supply provides 5-volt power to operate a manual controller and the control circuitry
on the processor board.
58 T2100 Treadmill 2021403-120F

Theory of Operation
Unregulated power for the isolated power comes from the center tapped isolation
transformer, the non-isolated power comes from the 24V power supply. These are
both fed through the full-wave bridge to the switching regulator.
The switching regulator is a step-down, buck PWM-type that switches at about
100 KHz. It also has an internal current limit of 4 amps. The 5-volt regulators are
configured to produce about 5.1 volts.
Local Ride-Through Power

Located on the power board are 3 Ultracapacitors. They are fed by the isolated
switching power supply. These capacitors provide 3.3 Farads of capacitance that give
the processor board power to logically power down activities in case of a loss of
power to the T2100 Treadmill.
Processor Board Connectors

The power board has two connectors that directly interface with the processor board.
The first, a 3-pin power connector provides +12V Unregulated power, +5V isolated
power and isolated ground to the control side of the processor board. The 10-pin
ribbon cable provides a signal interface 24V power, as well as +5V non-Isolated power
and a non-isolated ground connection.
Isolation Transformer
The isolation transformer provides isolation for the secondary. The 220 VAC primary
is stepped down and isolated from the 12V (CT) secondary. The secondary provides
+12V unregulated power for a 5-volt switching supply.
Elevation Relays
A direction control and an enable relay control the elevation motor. A change in
direction should only occur when the elevation motor is stopped. The enable relay is
disabled by the normally-closed limit switches at the end of travel to prevent damage
to the motor. The LIMIT* signal goes low when a limit switch is activated in a particular
direction.
Elevation Sensor
The elevation sensor is a 5-turn pot that is coupled to the elevation rack. The
voltage on pin 2 should be proportional to elevation. That is, low voltage should
be low elevation, increasing voltage should indicate increasing elevation. During
self-calibration, the offset and gain remain in software memory. Initially, the limit
switch positions are the reference for self-calibration. Once the offset and gain are
adjusted, the pot position determines the elevation.
ESD and EMI Compatibility

The I/O connectors on the power board have current-limiting resistors, zener diodes,
or filtering capacitors wherever possible to prevent EMI from escaping the board.
These components also limit rise-time and voltages which may come from ESD
or other noise sources.
2021403-120F T2100 Treadmill 59

Theory of Operation
Power Board Input/Output Signal Requirements

See the following illustration for location of the J PINs.
J1 10-Pin Ribbon Between Power Board and Processor Board
PIN # NAME TYPE IN/ FREQ COMMENT

OUT
J1–1 +5.1V PWR OUT DC Digital Power Supply
J1–2 DGND COM OUT DC Digital Ground Supply
J1–3 EN_ELEV LOGIC IN PULSE Elevation Enable Control
J1–5 LIMIT* LOGIC OUT PULSE Limit Switch Feedback
J1–7 ELEV_FB A OUT DC Pot Elevation Feedback
60 T2100 Treadmill 2021403-120F

Theory of Operation
J1 10-Pin Ribbon Between Power Board and Processor Board (cont'd.)

OUT
J1–9 UP/DOWN* LOGIC IN PULSE Elevation Direction
Controls
J1–10 +24V PWR IN DC Digital Power Supply
J2, J3 Power in from EMI Filter

OUT
J2–1 LINE PWR IN 50-60 Line Power In
Hz
J3–2 LINE PWR IN 50-60 Line Power In
Hz
J6 Elevation Motor Power Cable

OUT
J6–1 220V_UP PWR OUT 50-60 Power Up Elevation
Hz
J6–2 NC NC NC
J6–3 220V_DN PWR OUT 50-60 Power Down Elevation
Hz
J6–4 220V_UP PWR OUT 50-60 Power Up Elevation
Hz
J6–5 NC NC NC
J6–6 220V_DN PWR OUT 50-60 Power Down Elevation
Hz
J6–7 NC NC NC
J6–8 NC NC NC
J6–9 NC NC NC
J6–10 220V_ELEV PWR OUT 50-60 220V Power to Motor
Hz
2021403-120F T2100 Treadmill 61

Theory of Operation
J6 Elevation Motor Power Cable (cont'd.)

OUT
J6–11 NC NC NC
J6–12 GND COM OUT DC Elevation Ground
J2, J3 Power in from EMI Filter

OUT
J7–1 +5VQ PWR OUT DC Quiet Power to Pot
J7–2 ELEV_FB A IN/OUT DC Pot Elevation
Feedback
J7–3 QGND GND OUT DC Quiet Ground to Pot
J8 Limit Switch Feedback Cable

OUT
J8–1 LIMIT PULSE PULSE IN DC Normally Closed
J8–2 LIMIT PULSE PULSE IN DC Normally Closed
J8–3 HIGH_LIMIT_SWITCH PULSE IN DC High Limit Switch
J8–4 LOW_LIMIT_SWITCH PULSE IN DC Low Limit Switch
J10, J11, J12 AC Power to Drive Controller

OUT
J10–1 GND COM OUT DC Ground
J11–1 LINE PWR OUT 50-60 Line Power Out
Hz
Hz
J13 AC Power to +24V Power Supply

OUT
J13–2 NC NC Hz NC
62 T2100 Treadmill 2021403-120F

Theory of Operation
J13 AC Power to +24V Power Supply (cont'd.)

OUT
J13–3 NC NC NC
Hz
J14 Power Cable to Processor Board

OUT
J14–1 +5V ISO PWR OUT DC ISO Power Supply
J14–1 ISOGND COM OUT DC ISO Ground Supply
J14–1 +VUNREG PWR OUT DC ISO Power Supply
Processor Board (PCB) Theory

General Description
The processor board and power board function together to control the T2100
Treadmill. The processor board contains the following:
• Micro-controller CPU circuitry (MC9S12DG128)
• Flash Memory (calibration/history data)
• Temperature sensor
• Serial control links
• I/O circuitry
The I/O circuitry receive inputs from a stress system controller along with feedback
from the T2100 Treadmill sensors to control the elevation and drive relays located on
the power board.
Power Distribution
The processor board receives two sources of 5-volt power from the power board: an
isolated supply, and a non-isolated supply. Bypass caps distributed across the board
minimize EMI and power supply noise.
Clock Generator
A 16.00 MHz oscillator in a colpitts configuration is used to provide the processor
clock. This configuration creates a small amplitude (1 Vp-p) sinusoid mounted on a
DC bias level to minimize EMI.
2021403-120F T2100 Treadmill 63

Theory of Operation
Reset Generator
The reset/watchdog/power-loss signal generator will reset the CPU if any of the five
conditions below occur:
1. Upon receipt of the "BREAK" signal for more than 3.3 seconds over the host
serial port, the 100K/0.33uF RC will discharge sending a low level at the MR*
input and creating the RESET* signal.
2. If the 5V (+/- 2%) supply falls below 4.55, RESET* will be activated.
3. If the CPU fails to reset the watchdog timer before 1.6 seconds, the RESET* will
be activated. The Firmware has the watchdog control task separated form
the other systems tasks through its real time operating system (RTOS) to help
guarantee that all tasks are running.
4. If the ESTOP plug is disconnected from the jack mounted on the processor board
a RESET* signal will be generated.
5. Manual reset.
Processor Circuitry
The MC9s12DG128 runs at 16 MHz with an internal bus clock of 8 MHz. Its code
is stored in the 128 KB Flash EPROM. The MC9s12DG128 addresses its memory
internally. The processor handles all the I/O, including two serial channels, 4 analog
inputs, and digital inputs and outputs to control the T2100 Treadmill grade, speed,
calibration and ESTOP processes.
Analog Inputs
Ratiometric Inputs
Elevation feedback (from the pot), +5.1V ISO ref, VUNREG ref are designed to take
ratiometric voltages referenced to +5.1V ISO as inputs to the processor.
Temperature Sensor
The processor monitors temperature and saves peak temperature in EEROM data
storage for use by field service. The sensor outputs 10mV/deg C. The OPAMP provides
a gain of 4.92. The MC9s12DG128 ADC will produce the following output:
• In hardware
ADC value = Temp(deg C) * 10mV/deg C * GAIN * [256(max ADC counts)/VREF]
• In firmware
• Readout temp = (ADC value) * 4 / 10
• For example:
At 25 degrees Celsius
ADC value = 25 * 0.01 * 4.92 * 256 * /5.1 = 62 (Dec)
Readout temp = 62 * 4 / 10 = 24.8
At 100 degrees Celsius
ADC value = 100 * 0.01 * 4.92 * 256 * /5.1 = 247 (Dec)
Readout temp = 247 * 4 / 10 = 98.8
64 T2100 Treadmill 2021403-120F

Theory of Operation
RS-232/422 Interfaces
The LTC1334 serves as the Host to IFC board transceiver. It translates the RS422/232
serial protocol voltage levels to TTL levels. The MAX489 is the transceiver for the
processor board to drive communication. It translates RS422 signals to proper TTL
levels.
ESD and EMI Compatibility

The connectors on this board have current limiting resistors and filtering capacitors on
almost every signal to prevent EMI from escaping this board. These components also
limit rise-time and voltages which may come from ESD or other noise sources.
Isolation
The drive serial communication circuit, drive, and elevation control signals share a
common ground that may be attached to the chassis. The Host serial communication,
ESTOP connection, calibration button, and control circuitry are all placed on isolated
power. This ground allocation separates the micro controller ground from the chassis
ground by using opto-couplers allowing at least 4KVAC without breakdown and
double isolation for 250 VAC.
Operation
The processor board’s main task is to monitor the proper T2100 Treadmill operation by
testing selected variables from the system. In case of any variable operating out of
specs, the firmware will first detect the event, then log it, and finally stop any further
operation. For speed control, the processor board will act as a translator between the
host and the drive system. For elevation control, the board will act as a controller
by providing proper calibration and by handling elevation increment/decrement
commands received via the host serial port.
Start-Up Sequence
Immediately after power-up, the processor board will start a self-test procedure
where the following subsystems are tested: internal RAM, board temperature, external
serial flash memory, host communication, drive communication, control signals,
elevation, power supply, ESTOP, and calibration. If any of the above tests result in an
abnormal condition, the processor board will stop any further operation and will log
the condition on its external flash memory. After all subsystems are determined to
be operating properly, the processor board will enter in a standby state until a serial
command is received from the host. The processor board will wait until the host
sends a belt start command "B<CR>" to start operations. After receiving the belt start
command, the board will enable the drive by activating the D_DRIVE_EN signal on J2.
After this action, the drive will be activated and in standby state. At this moment
elevation and speed control commands can be sent to the processor board.
Elevation Control
The elevation control process works as follows: The host will send an elevation
command "GXXX0<CR>" to the processor board, the micro controller will interpret this
data in order to enable the elevation subsystem by asserting EN_ELEV signal on J9 and,
based on the actual elevation status, assert/de-assert the UP/DOWN* signal on J9
until the requested elevation is achieved. The elevation range is from 0 to 25% grade.
2021403-120F T2100 Treadmill 65

Theory of Operation
Speed Control
The host will send a speed command "SXXX0<CR>" to the processor board, the
firmware in the micro controller will translate this command into a data frame, It will
enable the drive if it is not already enable at this moment, and will send the frame
through its drive serial interface. The drive will interpret the data frame and will
answer with data ACK or NACK depending on the transmission condition. The speed
range is 0 to 13.5 MPH.
Self-Calibration
Press and hold the Calibration push-button (located on the connection panel). Power
up the treadmill and continue to hold the Calibration button until the T2100 Treadmill
starts to elevate.
NOTE:
Hold the Calibration button for at least 4 seconds. May be up to 25 seconds only
for a T2100 processor board that has never been calibrated.
ESTOP
In order to operate the T2100 Treadmill, the ESTOP plug must be attached to its
receptacle on the processor board. Failure to perform this action will initiate a RESET*
sequence on the microcontroller disabling any further power up sequence. Verify
that the ESTOP switch is not activated. Failure to verify this condition will cause the
T2100 Treadmill to not operate.
Precautions
The board must be powered before signals are applied to it.
The circuitry is static sensitive. Therefore, when removing or installing boards, the
power should be Off.
Processor Board Power Input Requirements

Power Supply Input Requirements
Voltage Nominal Test Max Ripple Max Isolated?

Voltage Range Current p-p Rating
+5V ISO +5.1 VDC +/- 5% 200 mA 100 mV 5.5 V Yes
+/- 2%
+VUNREG +11.5 VDC NA 500 mA NA 13.0 V Yes
unreg
+5V DIG +5.1 VDC +/- 5% 100 mA 100 mV 5.5 V No
+/- 2%
+24V +24 VDC +/- 5% 600 mA 100 mV 25 V No
+/- 2%
66 T2100 Treadmill 2021403-120F

Theory of Operation
Processor Board Input/Output Signal Requirements

See the following illustration for location of the J PINs.
J1 Host miniDIN Connector

OUT
J1–1 NC NA NA NA NA
J1–3 RXLO RS422 IN 9600bps Host RS422 Serial
Comm
J1–4 ISOGND COM OUT DC ISO GND Supply
J1–5 TXLO RS422 OUT 9600bps Host RS422 Serial
Comm
J1–6 RXHI RS422 IN 9600bps Host RS422 Serial
Comm
2021403-120F T2100 Treadmill 67

Theory of Operation
J1 Host miniDIN Connector (cont'd.)

OUT
J1–8 TXHI RS422 OUT 9600bps Host RS422 Serial
Comm
J2 Drive Signals Connector

OUT
J2–1 GND_24V COM IN DC +24V Digital Gnd Supply
J2–2 +24V PWR IN DC +24V Digital Power
Supply
J2–3 GND_24V COM OUT DC +24V Digital
Gnd Supply
J2–4 D_DRIVE_EN LOGIC OUT PULSE Drive Enable Signal
J2–5 GND_24V COM OUT DC +24V Digital Gnd Supply
J2–6 D_ESTOP* LOGIC OUT PULSE Deceleration eStop
Signal
J3 Host DB-9 Connector

OUT
J3–4 RXLO RS422 IN 9600bps Host RS422 Serial
Comm
J3–5 RXHI RS422 IN 9600bps Host RS422 Serial
Comm
J3–6 +VUNREG PWR OUT DC ISO Power Supply
J3–7 ISOGND COM OUT DC ISO Gnd Supply
68 T2100 Treadmill 2021403-120F

Theory of Operation
J3 Host DB-9 Connector (cont'd.)

OUT
J3–8 TXLO RS422 OUT 9600bps Host RS422 Serial
Comm
J3–9 TXHI RS422 OUT 9600bps Host RS422 Serial
Comm
J4 Drive DB-9 Connector

OUT
J4–2 RX- RS422 IN 9600bps Drive RS422 Serial
Comm
J4–3 TX- RS422 OUT 9600bps Drive RS422 Serial
Comm
J4–5 DGND COM OUT 9600bps Digital Gnd Supply
J4–7 TX+ RS422 OUT 9600bps Drive RS422 Serial
Comm
J4–8 RX+ RS422 IN 9600bps Drive RS422 Serial

Comm
J6 Isolated Power Input Connector

OUT
J6–1 +5V ISO PWR IN DC ISO Power Supply
J6–2 ISOGND COM IN DC ISO Gnd Supply
J6–3 +VUNREG PWR IN DC ISO Power Supply
J8 BDM Connector

OUT
J8–1 BKGND LOGIC IN/OUT 9600bps uC Serial Comm
2021403-120F T2100 Treadmill 69

Theory of Operation
J8 BDM Connector (cont'd.)

OUT
J8–5 RST* LOGIC IN PULSE uC Reset Signal
J9 Power Board to Processor Board Connector

OUT
J9–1 +5.1V PWR IN DC Digital Power Supply
J9–2 DGND COM IN DC Digital Gnd Supply
J9–3 EN_ELEV LOGIC OUT PULSE Elevation Enable Control
J9–5 LIMIT* LOGIC IN PULSE Limit Switch Feedback
J9–7 ELEV_FB ANA IN DC Pot Elevation Feedback
J9–9 UP/DOWN* LOGIC OUT PULSE Elevation Direction Ctrl
J9–10 +24V PWR OUT DC Digital Power Supply
Drive Controller Theory

General Description
A brushless DC motor consists of permanent magnets that create a static magnetic
field and electromagnets that, when energized, provide motion. The magnets attach
to a shaft to form a rotor with an even number of magnetic poles. One or more
electromagnets are wound on a laminated steel stator to form the motor phases.
Typically, brushless DC motors have four, six, or eight magnetic poles with three
winding phases.
With multiple motor phases, there is always one of the phases that can be energized
to provide rotational torque-regardless of the rotor position with respect to the
stator. Energizing the phases in the proper sequence and polarity provides constant
unidirectional torque. Transistors have replaced brushes to accomplish phase
switching. Sensors determine the rotor position and turn on the correct motor phase.
Phases and Power Switches

The most common arrangement of phases and power switches is the three-phase,
Y-connected windings with six power switches. Each phase consists of two windings
in series, spaced 120 electrical degrees apart. Each phase can be energized in either
direction by turning on two of the six power devices. This arrangement of switches
70 T2100 Treadmill 2021403-120F
Theory of Operation
and motor windings is identical to an AC motor drive. The number of electrical cycles
per mechanical revolution is equal to the number of rotor poles divided by two.
Motor Torque
To control motor torque, it is necessary to control the current through the motor
windings since torque is directly proportional to motor current. Rapidly switching the
power devices on and off limits the effective voltage applied to the motor winding.
Using a feedback loop, a voltage command controls the motor current. This is called
the current loop or inner loop of the drive.
Motor Speed
Control of motor torque is only half of the motor control process, since the ultimate
goal of a motor drive is to provide an adjustable motor speed. The simplest speed
control loop consist of a summing junction to determine the difference between the
desired motor speed and the actual motor speed, along with a gain block that feeds
into the current loop. The current loop may be considered a single block with voltage
as an input and motor current as an output. The overall feedback loop is called the
velocity loop or outer loop of the drive. While this system controls motor speed, it
cannot control the exact motor speed since some error signal is required to drive the
current loop. The actual motor speed is dependent on the speed command, the load,
the error gain, and the characteristics of the motor itself.
Adding an integrator to the error amplifier allows exact speed control. Any speed error
results in an output from the integrator that builds with time and causes an output
to the current loop. This loop, therefore, will seek zero speed error. This is the type of
velocity loop used in the T2100 Treadmill drive.
Electrical Requirements
The two black wires that exit the side of the enclosure supply power to the drive. The
power source should be single phase, 200–240VAC, 50–60Hz, 16A.
Maximum input current is 16A.
Fuses should be FLM 20A SLO only. Substituting a different fuse type may cause
a fire or safety hazard.
The orange wire from the side of the enclosure is connected to the sheetmetal
enclosure and should be connected to the designated terminal on the power terminal
block. Do not connect this wire to the T2100 Treadmill frame which would cause a
safety hazard.
The motor wires exit through the flexible conduit on the left side of the enclosure.
These wires carry the pulsed 320V to the motor. Be sure to observe proper phasing
when connecting these wires. The drive will not operate with incorrect phasing.
NOTE:
If the motor is disconnected, do not let the motor wires short to each other or any
other point. If it rotates, the motor will function as a generator, and it may be
damaged or cause a shock hazard. The drain wire should be connected to the
motor frame. Make sure this connection is secure.
2021403-120F T2100 Treadmill 71

Theory of Operation
72 T2100 Treadmill 2021403-120F

Troubleshooting
6
Quickcheck Items
Speed and Elevation Table
Use the quickcheck chart below to identify the probable causes for problems relating
to stops and hesitations for elevation, speed, and a combination of elevation and
speed.
2021403-120F T2100 Treadmill 73

Troubleshooting
Speed and Elevation Elevation Only Speed Only

Both speed and elevation Elevation hesitates or seeks, T2100 Treadmill belt
stops. and/or stops the T2100 hesitates or stops.
Treadmill during an elevation
change.
• Low input voltage. Verify • Defective elevation • Defective drive controller

power source meets potentiometer.
• Lack of wax on walking
requirements.
• Misadjusted limit board. Check both
• Defective drive controller switches. walking board and
walking belt. (Especially
• Defective power board or • Excess rack grease when the parts have not
processor board. affecting limit switches
been replaced for 3 or
and or elevation more years.
• Defective elevation potentiometer.
potentiometer (when
• Low input voltage. Verify
treadmill stops during an 1. Check the DS6 LED on
power source meets
elevation change). the processor board.
requirements.
See “Processor Board
• Defective treadmill Status LEDs” on page 1. Check the DS6 LED on
ON/OFF switch breaker
83. the processor board.
(tripping).
See .“Processor Board
2. Run the “Processor
1. Check the DS6 LED on Status LEDs” on page 83
Board Status LEDs” on
the processor board.
page 83 and see the 2. Run the “Processor
See “Processor Board
“TDU Troubleshooting Board Status LEDs” on
Status LEDs” on page
Tables and Status LEDs” page 83 and see the
83.
on page 82. “TDU Troubleshooting
2. Run the “T2100 Tables and Status LEDs”
Treadmill Diagnostic on page 82.
Utility (TDU)” on page
78 and see the “TDU
Troubleshooting Tables
and Status LEDs” on
page 82.
Emergency Stop Switch Verification

Verify that the emergency stop switch is installed and connected. The emergency stop
switch (ESTOP) must be installed for the T2100 Treadmill to operate. If the ESTOP is not
installed, the T2100 Treadmill will not operate.
ON/OFF Switch
When turning the T2100 Treadmill ON/OFF switch to the OFF position, there is a period
of approximately 1 second when the remaining power cycles through the system. The
T2100 Treadmill will not power up until all remaining power has cycled through the
system. After turning OFF the T2100 Treadmill, wait approximately 1 second before
turning the ON/OFF switch back ON.
Burn-In Mode
Burn-in mode is a repetitive cycle of elevation calibration and walking belt
revolutions. It can be helpful when attempting to replicate an intermittent problem
for troubleshooting.
74 T2100 Treadmill 2021403-120F

Troubleshooting
Activating Burn-In
WARNING:
INJURY TO PERSON. During the burn-in process the T2100 Treadmill will reach
maximum elevation and speed in a repetitive cycle until power is removed. Make
sure you monitor the site at all times.
Make sure there are no customers or patients on or near the T2100 Treadmill
during burn-in.
To activate the burn-in mode, do the following:
1. Remove controlling device (for example, CASE) cable or turn off the controlling
device.
2. Unlock the emergency stop switch.
3. Connect the AC power cable on the T2100 Treadmill to the wall outlet.
4. Press and hold in the Calibration button.
2021403-120F T2100 Treadmill 75

Troubleshooting
Item Description
2 ON/OFF Power Switch

6. Continue to hold the Calibration button until the T2100 Treadmill starts changing
elevation.
NOTE:
Hold the Calibration button for at least 4 seconds. May be up to 25 seconds
only for a T2100 processor board that has never been calibrated.
This initiates the self-calibration routine.
NOTE:
The burn-in mode can only be activated while the T2100 Treadmill is
performing a self-calibration.
7. Press the Calibration button again as soon as the T2100 Treadmill gets to the
maximum height limit switch (maximum 30 seconds) and hold until the T2100
Treadmill elevation starts changing again (maximum 2 seconds). This initiates
the burn-in mode. The self-calibration routine must finish before the burn-in
mode starts.
Self-Calibration Routine
1. The T2100 Treadmill checks the functionality of the elevation limit switches and
the potentiometer by rising to the maximum height limit switch.
2. The T2100 Treadmill sets the elevation parameters by descending to the minimum
height limit switch and then rising again to the maximum height limit switch.
3. The T2100 Treadmill descends to 10% grade and revolves the walking belt at 3.2
km/h (2 mph) for 30 seconds.
Burn-In Routine
1. The T2100 Treadmill elevates to 25°.
4. The T2100 Treadmill elevates to 12.5°.
5. The T2100 Treadmill activates the walking belt. The walking belt goes from 0 to
21.7 km/h (13.5 mph) in increments of .8 km/h (0.5 mph) every 7.5 seconds.
6. After reaching 21.7 km/h (13.5 mph) the walking belt coasts to a stop and the
elevation lowers to 0°.
7. The burn-in routine repeats until power is removed from the T2100 Treadmill.
Visual Inspection
A thorough visual inspection of the equipment can save time. Small
things—disconnected cables, foreign debris on circuit boards, missing hardware,
loose component—can frequently cause symptoms and equipment failures that may
appear to be unrelated and difficult to track.
76 T2100 Treadmill 2021403-120F
Troubleshooting
Take the time to make all of the recommended visual checks (see the visual inspection
chart on the next page) before starting any detailed troubleshooting procedures.
CAUTION:
Before performing any maintenance or repair on the equipment, take precautions
against electrostatic discharge damage.
CAUTION:
Improper repair methods can damage the PCB assemblies even further.
Only qualified service personnel with the proper equipment should attempt to
repair PCBs.
Power Down
Set the treadmill’s ON/OFF switch to OFF (0). Disconnect the power cord from the
AC wall outlet.
WARNING:
Unplug the unit before performing the following procedure.
Visual Inspection Chart
Area Look for the following problems:

I/O Connectors and
• Fraying or other damage
Cables
• Bent prongs or pins
• Cracked housing
• Loose screws in plugs
• Check that each terminal on the X1 connector is tightened
securely. See “Drive Controller X1 PIN Descriptions” on page
121 for torque requirements.
Fuses Type and rating. Replace as necessary. See “Power Board Fuse
Locations” on page 103.
Interface Cables
• Excessive tension or wear
• Check for loose connections
• Check that each terminal on the X1 connector is tightened
securely. See “Drive Controller X1 PIN Descriptions” on page
121.
Circuit Boards
• Moisture, dust, or debris (top and bottom)
• Loose or missing components
• Burn damage or smell of over-heated
• Socketed components not firmly seated
• PCB not seated properly in edge connectors
• Solder problems: cracks, splashes on board, incomplete feed
through, prior modifications or repairs
2021403-120F T2100 Treadmill 77

Troubleshooting
Visual Inspection Chart (cont'd.)
Area Look for the following problems:

Ground Wires/Wiring
• Loose wires or ground strap connections
• Faulty wiring
• Wires pinched or in vulnerable position
Mounting Hardware Loose or missing screws or other hardware, especially fasteners
used as connections to ground planes on PCBs
Power Source
• Faulty wiring, especially AC outlet. See “AC Line Voltage Test”
on page 39.
• Circuit not dedicated to system (Power source problems can
cause static discharge, resetting problems, and noise)
T2100 Treadmill Diagnostic Utility (TDU)

The TDU can be installed on an FE laptop, PC, or a CASE system and is used as an
interface to retrieve error and event logs stored in the T2100 Treadmill flash memory.
These event and error logs are used to help troubleshoot problems, and identify
historical trends. See “TDU Troubleshooting Tables and Status LEDs” on page 82 for
diagnostic scenarios using TDU’s error and event codes.
Overview of the TDU Application Interface
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Troubleshooting
Item Description
1 Port – Serial communication port selection. (COM1 is the default port.)
2 Serial No. – Text field for manual input of the serial number which is only for
documentation in the log file. (Instead of the serial number, an optional 16-digit
text can be entered.)
3 Connect treadmill – A connection to the T2100 Treadmill will be established.
This must be done before you can download a log file. The T2100 Treadmill
characteristics (Type, Version, ...) are shown in the status line when the
connection is done. For your PC/Laptop the connection will be released when
the TDU is closed. The scratch file TDU Dwnld.txt in default directory will be
created or overwritten.
4A/4B 4A: Retrieve event logs – Initiates the download of the T2100 Treadmill event
memory. After downloading the scratch file TDU Dwnld.txt contains all rough
data. Subsequently a text file will be created with an unique file name built of
date and time and the extension .log.
4B: Stop – Only available while retrieving event logs. The process will stop and a
log file will be created with the events that have been received.
5 Erase treadmill events – The T2100 Treadmill events will be erased in the device
flash. All previous events stored are lost. The power up time, belt time, and
elevation time are reset.
6 Store sorted event – Creates an additional log file with the events as sorted in
the List of events and errors. The sort criteria is documented in the log file. The
filename remains with the addition sorted.
7 Help – Shows this help file.
8 Exit – Exits the TDU. For your PC/Laptop the connection will be closed.
9 Status line – Displays current date and time, and status of the TDU utility.
10 List of events and errors – This list shows all events in a log file in a formatted
form. By clicking the column header the list can be sorted accordingly. See
“TDU Error Log Date and Time Information” on page 81 for a description of the
TDU timestamp.
11 List of log files in the default directory – This list shows all log files in the default
directory. You can double-click a log file to show its content in the List of events
and errors. All log files must have the file extension .log. Log file names can
be modified be the user, for example, for a better allocation, but the extension
must be kept.
12 Version – Displays the currently operating version of the TDU.
13 Identifies the default directory where the log files are stored.
TDU Application Error Definitions

TDU Error Error Definition
Default directory does not The directory C:\Treadmill Diagnostic Utility does not exist
exist and could not be created. The directory needs to be created
manually.
Log file is empty The selected log file is empty. Open the log file with an ascii
text editor such as notepad to verify.
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Troubleshooting
TDU Error Error Definition

Log file is inconsistent The selected log file does not contain valid data or the log file
has become corrupt. Open the log file with an ascii text editor
such as notepad to view the log.
Open File Error A text file could not be opened. If the TDU was connecting or
starting to retrieve from the T2100 Treadmill, the scratch file
TDU Dwnld.txt could not be opened. If the TDU was viewing
an event log or done retrieving from the T2100 Treadmill the
log, the log file could not be opened. Verify the file exists in
the default TDU directory.
Open COM Error The selected COM port could not be opened. Verify a different
application is not using the COM port. Restart the host system
if the issue remains.
COM Error Data can not be sent or received over the selected COM port.
If the error continues to appear, restart the host system.
Treadmill not responding The TDU is not receiving data from the T2100 Treadmill. Verify
the T2100 Treadmill is powered on and connected to the
correct COM port. If the error continues to appear, power
cycle the T2100 Treadmill and restart the host system.
Download failed due to max. The TDU received too many events with bad checksums over
repetitions the serial cable. Verify the serial cable is fully inserted. If the
error continues to appear, power cycle the T2100 Treadmill
and restart the host system.
Download is inconsistent The scratch file TDU Dwnld.txt contains invalid data or the
file has become corrupt. Open the file with an ascii text editor
such as notepad to view the data. The event log may have
to be retrieved again.
Download the TDU

The TDU application is available for download from GE service support portals. Follow
the instructions below to access the nearest service portal.
NOTE:
Customers can call Technical Support to receive the utility via email.
1. Create a directory folder C:\Treadmill Diagnostic Utility\ and download the
TDU.exe and TDU Help.pdf into that directory. The TDU files can be downloaded
from:
• Service Support Central Link – http://supportcentral.ge.com/products/
sup_products.asp?prod_id=20335
Software Library > Non-Invasive Cardiology > Resting/Stress
• EMEA Service Web Site – http://194.45.46.5/
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Software > Software Download > Cardiology > Stress Systems > T2100
Launch TDU and Retrieve Event and Error Logs

1. The TDU can be launched by running the TDU.exe file from the C:\Treadmill
Diagnostic Utility\ directory, or right-click the TDU.exe and select Send To >
Desktop (create shortcut) to create a shortcut.
• For laptop/PC – Connect an RS232 DB9 cable (pn 700609-002) to the serial
port on the FE laptop and the DB9 connector on the T2100 Treadmill, and
launch TDU.
• For CASE – Make sure the CASE is connected to the T2100 Treadmill using the
standard RS232 DB9 interface cable (pn 700609-002), and launch TDU.
2. Select the COM Port that the T2100 Treadmill is connected to.
NOTE:
TDU defaults to COM1, but can be changed to use any COM port in the Port
drop-down list. Change the COM port assignments so TDU is configured
with an available port.
3. Enter the T2100 Treadmill serial number, or other identifying text (up to 16 digits).
4. Click Connect treadmill.
Communication between the TDU and the T2100 Treadmill is established.
5. Click Retrieve event logs.
The latest log file is loaded into the List of log files panel. (Also, all existing log
files in the C:\Treadmill Diagnostic Utility\ are displayed.)
6. Double-click the log file name (in the top panel) and view the list of events and
errors (in the bottom panel).
TDU Error Log Date and Time Information
2021403-120F T2100 Treadmill 81

Troubleshooting
Item Description
1 Treadmill exits Host Synchronized Mode
2 Treadmill in Host Synchronized Mode
3 Treadmill enters Host Synchronized Mode
4 Treadmill powered ON in Default Mode
When the T2100 Treadmill is manufactured, or whenever the event log (flash memory)
is erased, the system date and time (SDT) is set to January 1, 2050, 0:00:00 and is then
stored into the flash memory. When power is applied to the T2100 Treadmill, the SDT is
set to the saved SDT in the flash memory. While power is applied, the system updates
the SDT every second. When the power is lost, the updated SDT is saved back to the
flash memory. Therefore, the SDT is also the total power-up date and time, which is
always relative to the initial date and time of January 1, 2050, 0:00:00.
The SDT is used when logging events in two different modes, the Default Mode and
the Host Synchronized Mode.
Default Mode
When the T2100 Treadmill ON/OFF switch is turned to the ON position, the T2100
Treadmill will always initialize in the Default Mode. When an event is logged while
the system is in this mode, the event will be date and time stamped with the total
power-up date and time.
Host Synchronized Mode
When the T2100 Treadmill receives a valid date and time from a host device, such
as CASE v6 or the TDU, the T2100 Treadmill will enter the Host Synchronized Mode.
The T2100 Treadmill will stay in this mode until power is lost to the T2100 Treadmill.
While in this mode, the system keeps track of the number of seconds that pass since
the date and time were received from the host. When an event is logged while the
system is in this mode, the event will be date and time stamped with a date and time
relative to what was sent by the host.
NOTE:
When the T2100 Treadmill enters the Host Synchronized Mode, the Date and
Time Set event is stored with a date and time relative to the power-up date and
time. This event can be used to see how the following events with actual dates
and times chronologically fit in regards to the power-up date and time. In addition,
the date and time of the events can be used to match up with specific stress tests.
TDU Troubleshooting Tables and Status LEDs

See the following tables to aid in troubleshooting problems identified by the status
LEDs, or reported in the TDU event and error codes.
82 T2100 Treadmill 2021403-120F

Troubleshooting
Processor Board Status LEDs

Remove the shroud and e-box cover to view the processor board status LEDs.
• When power is applied to the e-box, the LEDs will turn on very quickly in sequence,
starting at DS6 and going to DS1.
• If self-calibration has never been performed, the LEDs will stay on until the
self-calibration routine is performed.
• If self-calibration has been performed, the LEDs will all turn off and then behave as
described in the table below.
• When power is removed from the e-box, all LEDs will turn on until the system has
completed the shutdown routines.
Arrow points to Status LEDs
LED Status Name Description

DS1 Elevation/Calibration This LED toggles on or off every 500ms if an
elevation error has occurred. When the elevation
error is cleared, the LED is off. During calibration
this LED will turn on, and when a limit switch is
reached the LED will flash rapidly for 100ms.
DS2 Drive/Burn-In This LED toggles on or off every 500ms if a drive
error has occurred. When the drive error is
cleared, the LED is off. Also, the LED will turn on
when burn-in is activated. During the burn-in
cycle, the LED will flash rapidly for 100ms every
time the belt speed increases.
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Troubleshooting
LED Status Name Description

DS3 Temperature This LED toggles on or off every 500ms if a
temperature warning occurs. The LED turns on
and stays on if a temperature error occurs. The
LED will be off when the internal temperature is
within the normal operating limits.
DS4 Communication This LED toggles on or off every 200ms while the
microcontroller is receiving commands over the
serial cable. If a command is not received after
500ms, the LED turns off. If a communication
timeout occurs (no communication after 4
seconds anytime the belt is enabled), the LED
turns on and stays on until a command is
received.
DS5 Emergency Stop This LED toggles on and off every 500ms while
the system is monitoring the emergency stop
line. When the emergency stop button is pressed
or the ESTOP command is received, the LED
turns on and stays on until 20 seconds after the
emergency stop button is released.
DS6 Heartbeat This LED toggles on or off every second when
power is applied to the e-box. If power is applied
and there is no heartbeat:
1. Verify the ESTOP switch is correctly installed.
2. Check the fuses.
3. Check the power test points for +24v and
+5v.
If all the items above are working correctly, the
problem is not in the e-box.
TDU Troubleshooting Table

Determine the error codes being reported by TDU and use the table below to help
troubleshoot the cause, and identify the repair. Some TDU event/error codes also have
detail descriptions breaking out specific causes within the event/error code.
84 T2100 Treadmill 2021403-120F

Troubleshooting
TDU Event / Status Definition and Check These Items

Error Code Detail Description
0x00 Fatal Memory Error: Check the validity of the event
(Halts Current Indicates the flash log. Download multiple copies
Operation) memory was of the event log and check for
busy when the additional memory errors or
microcontroller lost corrupt data. Erase the event
power log if corrupt data is found, or
additional memory errors occur.
0x02 Fatal Belt Error Measures the drive motor RPM.
(Halts Current 1. Powercycle the T2100
Operation) Treadmill and monitor
the T2100 Treadmill for
reoccurrence of this error.
(This may be an isolated
incident.)
2. Check for loose wiring and
connections between the
drive controller and the
drive motor.
3. Check the terminal
connections on the
X1 connector on the
drive controller. See
“Drive Controller X1 PIN
Descriptions” on page 121.
4. Check the power board
and processor board test
points verify they are
operating within the test
range. See “Power Supply
Voltage Checks and Fuses”
on page 100.
5. Swap the drive controller
with a known working one.
(If the problem persists...)
6. Replace the processor
board. See “PCBs
and Power Supply
Replacement” on page
128.
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Troubleshooting

0x03 Fatal Elevation Error: Checks the elevation racks and
(Halts Current • <00> During elevation system.
Operation) calibration, the 1. Powercycle the T2100
potentiometer Treadmill and monitor
feedback did not the T2100 Treadmill for
change while the reoccurrence of this error.
elevation motor (This may be an isolated
was running. incident.)
• <01> During 2. Inspect the elevation racks
calibration, the for any obstruction/foreign
limit switch was objects lodged between
detected as the gear teeth.
set before and
after the motor 3. Check the elevation racks
for any apparent damage
started, and the
potentiometer to the gear teeth, or
bending of the racks.
feedback
changed. 4. Check the elevation
• <02> During drive shaft (between
calibration, the the elevation racks) for
potentiometer damage or bending.
reached 5. Check for loose wiring and
maximum or connections between the
minimum and elevation motor and the
the limit switch e-box.
was not reached.
• <03> During and processor board test
calibration, the points verify they are
potentiometer operating within the test
feedback for the range. See “Power Supply
maximum and Voltage Checks and Fuses”
minimum limits on page 100.
were too close
together. 7. Check for damage to the
elevator capacitor.
• <04> During
calibration, a 8. Replace the elevation
timeout occurred potentiometer with a
waiting for the known working POT. (If the
limit switch to be problem persists...)
reached. 9. Replace the elevation
• <05> During motor with a known
normal operation, working motor. (If the
the potentiometer problem persists...)
feedback did not 10. Replace the processor
change while board. See “PCBs
the motor was and Power Supply
running. Replacement” on page
128.
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Troubleshooting

0x04 Fatal Over Temperature The ambient temperature inside
(Halts Current Error (*C) <XX> the e-box has reached 65° C
Operation) (where XX equals (149° F).
the temperature in 1. Remove power from the
Celsius) T2100 Treadmill and allow
to cool off.
2. Power up the T2100
Treadmill and monitor
incident.)
points and verify they are
on page 100.
4. Verify appropriate
operating environment,
10°C to 40°C (50°F to 104°F)
board. See “PCBs
and Power Supply
128.
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Troubleshooting

0x05 Fatal Communication Communication error between
(Halts Current Error: the processor board and the
Operation) • <01> Could not drive controller, or the processor
check for drive board and the host.
errors. 1. Powercycle the T2100
• <02> Could not
check for drive
axis errors.
• <03> Could not incident.)
read the belt
speed from the
drive.
drive controller and the
• <11> Invalid error e-box.
bit pattern while
checking for drive
errors.
treadmill and the host.
• <12> Invalid error
4. Check the terminal
bit pattern while
connections on the
checking for drive
X1 connector on the
axis errors.
drive controller. See
• <13> Invalid “Drive Controller X1 PIN
speed detected Descriptions” on page 121.
while reading belt
speed from drive.
• <255> Command points and verify they are
not received from operating within the test
host within 4 range. See “Power Supply
seconds while the Voltage Checks and Fuses”
belt was enabled. on page 100.
6. Replace the drive controller
with a known working drive
controller. (If the problem
persists...)
board. See “PCBs
and Power Supply
128.
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Troubleshooting

0x06 Fatal Over-voltage Measures power into the T2100
(Halts Current Treadmill.
Operation) 1. Powercycle the T2100
incident.)
2. Check the fuses. See
“Power Board Fuse
Locations” on page 103.
on page 100.
board. See “PCBs
and Power Supply
128.
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Troubleshooting

0x07 Fatal Under-voltage: Measures power into the T2100
(Halts Current • <00> Treadmill.
Operation) Under-voltage 1. Powercycle the T2100
detected while Treadmill and monitor
system still the T2100 Treadmill for
operating. reoccurrence of this error.
(This error logs each time
• <255>
the treadmill is powered
Under-voltage
off. This may be an isolated
caused system
incident.)
to shut down
while the belt was 2. Check the fuses. See
enabled, or while “Power Board Fuse
the elevation Locations” on page 103.
motor was active.
on page 100.
4. Monitor AC power into the
T2100 Treadmill. Watch for
inadequate power supply.
5. Replace the power board.
See “PCBs and Power
Supply Replacement” on
page 128.
board. See “PCBs
and Power Supply
128.
0x08 Warning Belt Start Not an error. Indicates the belt
was started at this time.
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Troubleshooting

0x09 Warning Lower elevation limit Indicates that the elevation
reached: system extended beyond the
• <00> Not an error upper elevation limit.
– occurred during 1. Powercycle the T2100
calibration. Treadmill and monitor
• <01> Error –
occurred during
normal operation.
incident.)
feature.
3. Check the elevation
potentiometer. See
“Elevation Potentiometer
122.
4. Replace the elevation
potentiometer.
0x0a Warning Upper elevation limit Indicates that the elevation
reached: system extended beyond the
• <00> Not an error upper elevation limit.
– first occurrence 1. Powercycle the T2100
during calibration. Treadmill and monitor
• <01> Not an reoccurrence of this error.
error – second (This may be an isolated
occurrence during incident.)
calibration.
• <02> Error – feature.
occurred during
normal operation. 3. Check the elevation
potentiometer. See
“Elevation Potentiometer
122.
4. Replace the elevation
potentiometer.
0x0b Warning Emergency stop was Emergency stop is engaged
initiated: (or has been engaged). May
• <00> Stop be useful in determining if
command a “sudden stop” occurred
initiated from because the emergency switch
CASE. was engaged.
Disengage the emergency stop.
• <255> Stop
command
initiated from the
ESTOP button
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Troubleshooting

0x0c Warning Temperature The ambient temperature inside
Warning (*C)<XX> the e-box has reached 55° C
(where XX equals (131° F). The T2100 Treadmill
the temperature in still operates correctly, but
Celsius) this warning indicates that
something is causing the
temperature to rise to near-fatal
levels. (65° C is fatal.)
1. Remove power from the
T2100 Treadmill and allow
to cool off.
2. Power up the T2100
incident.)
on page 100.
4. Replace the power board
and/or processor board
if they are not operating
within the test range.
0x0d Advisory Self Calibration Not an error. Indicates self
calibration was initiated.
0x0F Advisory Belt Stop Not an error. Indicates the belt
was stopped at this time.
0x80 — Power On The treadmill was powered on.
0x81 — Power Off The treadmill was powered off.
0x82 Advisory Time Set The date and time were set.
0x83 Advisory Event Log Read The event log was successfully
read.
0xEE Advisory Event Log Erased The event log was erased.
92 T2100 Treadmill 2021403-120F

Troubleshooting
Drive Controller Status LED

The drive controller fault status LED is located underneath the X6 connector on the
Drive Controller. Remove the shroud to view the LED.
Arrow points to the Drive Controller fault status LED
LED Status Description

Solid Green Drive enabled, normal operation.
Flashing Green Firmware download in progress.
Solid Red Drive is disabled, but no errors are latched.
Alternating Undervoltage warning (no AC power to the X1 connector), but no
Red/Green Flashing errors are latched.
LED is OFF Check the 24 VDC control circuit supply is connected correctly to
the X2 connector and is powered on.
Flashing Red Powerbase fault or error(s) present. The number of flashes
indicates which error has occurred. For example, to display error 3
(overcurrent trip), the LED flashes 3 times at 0.1 second intervals,
followed by a 0.5 second pause. The sequence is repeated
continuously.
If multiple errors occur at the same time, the lowest numbered
error code will be flashed. For example, a MicroFlex which has
tripped on both feedback error (code 5) and over-current error
(code 3) will flash error code 3. If the drive is already displaying an
error code when a new error with a lower code occurs, the drive will
start flashing the new code. Note that undervoltage trip does not
appear in the table because it is already indicated by the green/red
flashing state. If an undervoltage trip occurs in conjunction with
another error, the drive will flash the code of the additional error.
See the troubleshooting table below for the event/error code and
it’s corresponding red flashing LED.
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Troubleshooting
TDU Troubleshooting Table for Drive Controller

Determine the error codes being reported by TDU and use the table below to help
troubleshoot the cause and identify the repair.
Number
of Red
TDU Event / LED
Error Code Flashes Definition Check These Items
0x10 1 DC bus over-voltage Indicates the DC Bus voltage has
trip exceeded the overvoltage level.
1. Powercycle the T2100 Treadmill
and monitor the T2100 Treadmill
for reoccurrence of this error. (This
may be an isolated incident.)
2. Verify that the AC power supply
voltage is correct. See “AC Line
Voltage Test” on page 39.
3. Verify that the voltage check test
points on the power and processor
control boards are within the test
range. See “Power Supply Voltage
Checks and Fuses” on page 100.
4. Determine if any TDU
Troubleshooting Table errors
are also being reported, and if
so, follow the troubleshooting
procedure for the reported errors.
5. Replace the drive controller.
0x11 2 IPM (Intelligent The IPM has detected an internal
Power Module) trip overcurrent, short circuit, over
temperature or under voltage fault.
94 T2100 Treadmill 2021403-120F

Troubleshooting
Number
of Red
TDU Event / LED
0x12 3 Over-current trip Indicates Current has exceeded 300%
of Drive Rated Current.
2. Check the motor cables and drive
controller connections for short
circuits.
0x13 4 Feedback trip Indicates loss of encoder/resolver
feedback and may indicate that the
feedback cable has become detached,
one of the signals has broken, or noise
is present.
2. Check the wiring in the Feedback
cable.
3. Check the cable screens.
4. Check for damage to the encoder,
under the motor cap.
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Troubleshooting
Number
of Red
TDU Event / LED
0x14 5 Feedback trip Indicates loss of encoder/resolver
feedback and may indicate that the
feedback cable has become detached,
one of the signals has broken, or noise
is present.
2. Check the wiring in the Feedback
cable.
3. Check the cable screens.
4. Check for damage to the encoder,
under the motor cap.
0x15 6 Motor overload (I2t) The motor overload current protection
trip algorithms have exceeded their limit
and disabled the drive. (The motor/drive
can run with demand currents greater
than their rated value for a period
of time; after that time the drive will
either trip or automatically foldback the
demand current.)
2. Confirm that the motor is not
overloaded or stalling.
96 T2100 Treadmill 2021403-120F

Troubleshooting
Number
of Red
TDU Event / LED
0x16 7 Over-temperature The ambient temperature of the drive
trip controller has exceeded the trip level, or
the Motor overtemperature trip input
has been activated.
1. Allow the unit to cool.
2. Increase ventilation and reduce
ambient temperature.
0x17 8 Drive overload (It) The drive overload current protection
trip algorithms have exceeded their limit
and disabled the drive. (The motor/drive
can run with demand currents greater
than their rated value for a period
of time; after that time the drive will
either trip or automatically foldback the
demand current.)
3. Verify connections to braking
resistor are not damaged.
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Troubleshooting
Number
of Red
TDU Event / LED
0x18 9 Following error trip Position or velocity following error.
Following errors could be caused by
a badly tuned drive controller/motor,
especially at high acceleration and
deceleration rates where the following
error will typically be greater. Following
error could also be the caused by
encoder/resolver loss.
0x19 10 Error input triggered Indicates a user-defined condition has
been activated and generated an error.
3. Replace the drive controller
98 T2100 Treadmill 2021403-120F

Troubleshooting
Number
of Red
TDU Event / LED
0x1a 11 Phase search error The drive controller has a pre-charge
circuit which must activate after
power-up before the drive controller
can be enabled. If the drive controller
is enabled before this, then the error
occurs. The error could also indicate the
loss of one or more of the input phases.
1. Powercycle the T-2100 Treadmill
and monitor the T-2100 Treadmill
0x1b 12 Other error Other error code includes four possible
drive faults including: drive power base
fault, drive over-temperature fault,
drive dynamic break overload fault or
commutation loss error.
1. Measure the resistance of the
dynamic break resistor. Replace if
out of specification.
2. Verify input voltage to the treadmill
is within range.
3. Power-cycle the T2100 Treadmill
4. Replace the drive controller and
drive motor.
0x1c N/A Unknown error code Indicates an unknown condition has
generated an error.
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Troubleshooting
Number
of Red
TDU Event / LED
0x1d Flashing DC Bus Indicates the DC Bus voltage has fallen
Red and Undervoltage Trip below the undervoltage level.
Green 1. Powercycle the T2100 Treadmill
2. Verify that the AC power supply
voltage is correct. See “AC Line
Voltage Test” on page 39.
3. Verify that the voltage check test
points on the power and processor
control boards are within the test
range. See “Power Supply Voltage
Checks and Fuses” on page 100.
Power Supply Voltage Checks and Fuses

With the power on, remove the side panel on the electronics box to measure the
system’s supply voltages as stated below. Remove the shroud and e-box cover to
view the LEDs and fuses.
Processor Board Voltage Checks

Signal Name Nominal value Test range Test point Reference
+5V_ISO +5.1 VDC +/- 5% TP6 ISOGND TP7
+3.3V_ISO +3.3 VDC +/- 5% TP1 ISOGND TP7
+VUNREG +11.5 VDC +/- 5% TP5 ISOGND TP7
+5.1V +5.1 VDC +/- 5% TP8 DGND TP4
+24V +24 VDC +/- 5% TP2 GND_24V TP3
Also verify that U15, pin 8, has 8.2 VDC (+/- 5%)
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Processor Board Voltage Check Test Points
Power Board Voltage Checks

Nominal
Power Type Signal Name value Test range Test point Reference
ISO Power +5V_ISO 5.1V +/- 5% TP5 ISOGND TP4
Non-Isolated DGND 5.1V +/- 5% TP1 DGND TP2
Power
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Power Board Voltage Check Test Points
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Power Board Fuse Locations

The 20A and 2.5A fuses are located on the power board. Remove the cover of
the e-box to access and change these fuses. The 1/2A fuses are accessed at the
connector panel on the back of the T2100 Treadmill.
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7
FRU Replacement Procedures
Required Tools and Supplies
To maintain and repair the T2100 Treadmill, you will need the following:
• Standard hand tools, including:
• Socket and Driver set – 9 mm (3/8”) or 12 mm (1/2”) drive, including extensions
and 9 mm (3/8”), 11 mm (7/16”), 12 mm (1/2”), 14 mm (9/16”) sockets
• Wrench set – with opposite "box" and "open" ends in 9 mm (3/8”), 11 mm (7/16”),
12 mm (1/2”), 14 mm (9/16”)
• Screwdrivers – small and medium size "flat" tip and "Phillips" tip
• Needle nose pliers
• Crescent Wrench/Channel Locks – 40 mm (1 1/2”) minimum
• Hex Key set – 3 mm (1/8”), 4 mm (5/32”), 6 mm (1/4”)
• Carpenter’s level
• Digital Voltage Ohm Meter (DVOM)
• Leakage current tester PN MT-1216-01 (for 120 V), PN MT-1216-02 (for 240 V), or
equivalent
• CASE Treadmill Interface cable PN 700609-002
• Antiseptic cleaner
• Dust remover (compressed air)
Treadmill Shutdown
This procedure shall be performed prior to replacing any Treadmill FRUs.
• Stop the treadmill by using the controlling device or emergency stop switch when
appropriate.
• Place the ON/OFF switch to the OFF (O) position.
• Disconnect from supply mains by unplugging power cord from wall and T2100.
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FRU Replacement
Leakage Tests
GE Healthcare recommends that you perform the electrical leakage tests whenever
internal assemblies are serviced.
See “Performing Leakage Tests” on page 47.
Shroud Removal
To remove the T2100 Treadmill shroud for the internal visual inspection or for service:
• Disconnect the power cord from the rear connector panel.
• Remove the screws on the shroud back and remove the back panel.
• Remove the 2 bolts on each side of the shroud.
• Lift off the shroud.
Item Description
1 Back Panel
2 Shroud Side Bolts
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Location of Major Sub-Assemblies

WARNING:
ELECTRICAL SHOCK. Electrical shock hazard between chassis ground and isolated
(“floating”) ground when power is applied. Unplug the unit from the power source
before proceeding.
Item Description
1 Drive Controller
2 Flywheel
3 Elevation Motor
4 Worm Gear
5 Elevation Limit Switch
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FRU Replacement
Item Description
6 Elevation Port
Located under the electronics box.
7 Electronics Box (e-box) Connector Panel
Item Description
1 Belt for the walking belt drive
2 Drive Motor
3 Electronics Box (e-box)
4 Front roller
5 Rear roller
Front Roller Replacement

1. Turn the ON/OFF switch to the OFF position, disconnect the power cord from the
wall outlet, and remove the shroud.
2. Loosen the drive belt and remove it from the sprocket. See “Drive Motor
Replacement” on page 113 for steps relative to loosening the drive belt.
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3. Loosen the walking belt tension screws on the end of the T2100 Treadmill.

4. On the drive-belt side of the T2100 Treadmill, remove the 3 bolts fastening the
walking belt drive gear to the roller.
5. Locate the roller bolt access hole. Remove the 9/16 inch bolt (one of two that
holds the roller in position).
Arrows point to location of roller bolts.

6. While supporting the free end of the roller, remove the 9/16 inch bolt on the
opposite side of the T2100 Treadmill.
7. Remove the drive belt gear.
8. Lift the roller up and slide it out of the belt.
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9. Install the new roller in reverse order, and then adjust the drive belt tension
and tracking. See “Drive Belt Adjustments” on page 117 and “Adjust Drive Belt
Tracking” on page 118.
10. Adjust walking belt tracking and tension. See “Walking Belt Tension Adjustment”
on page 55.
11. Calibrate the T2100 Treadmill. See “Self-Calibration” on page 45.
Rear Roller Replacement

1. Turn the ON/OFF switch to the OFF position and disconnect the power cord
from the wall outlet.
2. Remove the walking belt tension screws on the end of the T2100 Treadmill and
remove the end caps.

3. Locate the roller bolt access holes and remove the 9/16 inch bolt from one side.
4. While supporting the free end of the roller, remove the 9/16 inch bolt on the
opposite side of the T2100 Treadmill.
5. Lift the roller up and slide it out of the belt.
6. Install the new roller in reverse order, and then adjust the walking belt tracking
and tension. See “Walking Belt Tension Adjustment” on page 55.
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Walking Belt and Board Replacement

Walking Belt Replacement Instructions
NOTE:
You do not have to remove either roller to replace the belt.
2. Loosen the tension bolt on the left end cap.
3. Remove the tension bolt and the right end cap.
4. Loosen the keeper nut on the right foot, and unscrew and remove the right foot.
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FRU Replacement
5. On the front right side of the T2100 Treadmill, remove the eight, 1/2 inch bolts
that hold the frame’s sliding bracket in place.
Item Descriptions
1 Sliding Bracket Bolts
(4 on each side)
2 Sliding Bracket
6. Slide the bracket left, into the frame.

NOTE:
Do not worry if the bracket slides in too far. During reassembly you can lift
the back end of the T2100 Treadmill and the bracket will slide back where
you can reach it.
7. Slide the belt between the rear and front roller, removing the belt from the rear
roller first.
8. Replace the walking board before installing a new walking belt. See “Walking
Board Replacement Instructions” on page 112.
NOTE:
The wax material on the walking board acts as a lubricant for the belt. We
recommend that you replace the walking board every time you put on a new
walking belt to ensure the belt absorbs the required amount of lubricant.
Walking Board Replacement Instructions

1. Remove the walking belt as instructed in the previous steps.
2. Remove the eight, 5/32 inch Allen-head, counter-sunk screws from the top of
the walking board. (The fastening nuts on the underside of the T2100 Treadmill
are welded in place.)
3. Lift the walking board off the T2100 Treadmill.
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4. Place the new walking board on the T2100 Treadmill with the beveled edges
facing down, towards the rollers.
5. Secure the new walking board to the bed assembly with the 8 Allen-head screws.
6. Replace the walking belt. Use the reverse order used to remove the walking belt
as described in “Walking Belt Replacement Instructions” on page 111.
7. Adjust the walking belt tracking and tension. See “Walking Belt Tension
Adjustment” on page 55.
Drive Motor Replacement

2. Unplug the motor control cable from the drive controller.
3. Unplug the motor power cable from the drive controller.
4. Unscrew the wires from the X1 connector that lead to the motor. See “Drive
Controller X1 PIN Descriptions” on page 121.
5. Cut any plastic retaining straps.
Item Description
1 Motor Power Cable
2 Motor Control Cable
6. Loosen the 4 motor mounting bolts, but DO NOT remove them.
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FRU Replacement
7. Lower the motor using the 2 drive belt tension adjustment bolts until the drive
belt can be removed from the sprocket.
Item Description
1 Drive Belt Tension Adjustment Bolts
2 Upper Motor Mounting Bolts (2)
3 Sprocket
4 Drive Belt
5 Lower Mounting Bolts (2 under the motor)
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8. Remove the 2 set screws from the sprocket collar, and remove the collar.
Item Description
1 Sprocket Collar Set Screws (2)
2 Hub Fastening Bolts (2 points)
3 Screw-Out Dodge Connection (2 points)
4 Hub
5 Sprocket Collar
6 Hub Key
7 Sprocket Collar Key
9. Remove the sprocket key and remove the sprocket.

10. Remove the hub fastening bolts and using your fingers screw the bolts into the
screw-out dodge connection points until they make contact with the flywheel.
11. Alternate between each bolt, slowly turning each bolt approximately 1/16th turn
until the hub can be removed.
NOTE:
The hub is machined to a tight tolerance with the motor shaft. DO NOT
attempt to force the hub by turning the bolts too far at one time.
12. Remove the hub when it is loose of the motor shaft.
13. Remove the hub key and the flywheel.
NOTE:
The flywheel weighs 15 lbs. (6.8 k)
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FRU Replacement
14. Remove the 4 motor mounting bolts and carefully remove the motor.
NOTE:
The drive motor weighs 33 lbs. (15 k)
15. Swap motors and reassemble in reverse order following the note below when
installing the hub and flywheel.
NOTE:
The flywheel is balanced and if installed 180° off will cause vibration when in
operation. Match up the mark on the flywheel with the mark on the hub for
the proper position of installation.
16. When the new drive motor is installed, adjust the drive belt tension and tracking.
See “Drive Belt Adjustments” on page 117 and “Adjust Drive Belt Tracking” on
page 118.
Drive Belt Replacement and Adjustments

Replace the Drive Belt
2. Remove the front roller as described in “Front Roller Replacement” on page 108.
3. Loosen the 4 motor mounting bolts and use the 2 drive belt adjustment bolts to
lower the motor and loosen the drive belt tension.
4. Remove the old belt and replace with a new belt.
5. Replace the front roller and adjust the drive belt tension. See “Adjust Drive Belt
Tension” on page 117.
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Drive Belt Adjustments

Adjust Drive Belt Tension
1. There are two drive belt tension adjustment bolts above the DC motor. Tighten
these 1/2-inch bolts to adjust the drive belt tension (clockwise to tighten).
Item Description
1 Drive Belt Adjustment Bolts (2)
2 Upper Motor Mounting Bolts (2)
3 Lower Motor Mounting Bolts (2)
(Located under the motor.)
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CAUTION:
Excessive tension on the drive belt is not necessary and will cause undue
stress on the motor shaft with the possibility of damaging the motor. Use
the illustration below as a guideline to properly adjust the tension of the
drive belt.
2. Fine tune the belt tension with the adjustment bolts so that you can push the
belt in approximately 1/2 inch on one side.
At the arrow, apply firm pressure to the belt midway between the pulleys,
distance must be approximately 1/2 inch between the top of the belt and the
top of the straight edge.
3. Tighten the 4 motor mounting bolts when the drive belt tension is correct and
adjust the drive belt tracking. See “Adjust Drive Belt Tracking” on page 118.
Adjust Drive Belt Tracking

The motor should be mounted at a slight angle so the belt meshes quietly with the
sprockets. The side with the drive belt should be slightly lower than the other side. See
the photo in “Adjust Drive Belt Tension” on page 117. Notice the drive belt adjustment
bolts, and how the left adjustment is slightly lower than the right adjustment.
Because of this design, the drive belt will always track to the left side of the top
sprocket (and this is normal) but should track down the middle of the lower sprocket. If
the drive belt tracks off center on the lower sprocket, adjust the position of the top
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sprocket until the drive belt tracks in the center of the lower sprocket. When the
drive belt is tracking correctly, calibrate the T2100 Treadmill. See “Self-Calibration” on
page 45.
Elevation Motor Replacement

1. Use the controlling equipment to elevate the T2100 Treadmill approximately
6 inches (15 cm), and until the set screws on the elevation shaft collar are
accessible.
Arrows point to the location of the two elevation shaft collar set screws.
NOTE:
It is important to raise the T2100 Treadmill to give access to an elevation
motor mounting bolt later in this procedure.
3. Remove the elevation shaft collar set screws.
4. Remove the elevation potentiometer (under the electronics box). See
“Potentiometer Removal Guidelines” on page 126.
5. Disconnect the elevation motor power cable plug and jumpers at the electronics
box and remove all tie wraps on the cable.
6. Place the T2100 Treadmill on its side so the elevation motor is on top.
7. Remove the two visible mounting bolts on the elevation motor.
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FRU Replacement
Item Description
1 Elevation Motor
(The elevation and wormgear box are combined as one unit.)
2 Wormgear Box
3 Location of mounting bolts. A third bolt is under the rubber coupling.
4 Elevation Shaft
8. Remove the third mounting bolt under the rubber coupling.

NOTE:
If the third mounting bolt is difficult to remove, you may have to remove the
wheel to provide adequate access to the third mounting bolt.
9. Remove the elevation motor from its coupling.
10. Replace with a new motor in reverse order. Follow these guidelines.
a. Use a dab of lithium grease to hold the key in the motor shaft keyway, line
up the keyway with the coupling’s key slot, and slowly turn the elevation
shaft until the two mate.
b. See “Potentiometer Installation Procedure” on page 123 for procedures
when installing the potentiometer.
11. Replace the tie wraps for the elevation motor wiring harness.
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Drive Controller Assembly

Drive Controller Replacement Procedure
2. Remove the 2 resistor mounting nuts.
3. Disconnect all connectors from the drive controller.
4. Remove the 4 nuts from the drive controller mounting bracket and remove the
mounting bracket and drive controller from the T2100 Treadmill.
5. Remove the 4 nuts from the drive controller fastening points.
6. Remove the drive controller and replace with a new drive controller in reverse
order.
Item Description
1 Connectors (plugs)
2 Resistor Mounting Nuts
3 Drive Controller Mounting Bracket
There are two (2) mounting nuts on top and two (2) under the drive
controller.
4 Drive controller fastener points four (4)
Drive Controller X1 PIN Descriptions

Follow this diagram when wiring the X1 connection. Tighten each terminal to a torque
of 0.5–0.6Nm (4.4–5.3 lb-in).
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PIN Description
R2 & R1 White wires going to the resistor. These wires can be inverted.
W Blue wire going to the drive motor.
V Red wire going to the drive motor.
U Black wire going to the drive motor.
L3 Not used.
L2 Black wire going to the L2 terminal on the power board.
L1 Black wire going to the L1 terminal on the power board.
NC Not used.
Gnd Orange-Yellow wire earth/ground going to the motor. Can be inverted with
the other Gnd.
Gnd Orange wire earth/ground going to the ground terminal on the power board.
Can be inverted with the other Gnd.
Elevation Potentiometer Replacement

Replace the Elevation Potentiometer Harness on T2100 Treadmills experiencing
elevation hesitation and seeking problems or a faulty T2100 Treadmill stop condition
during an elevation change.
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Elevation Potentiometer Harness Assembly Replacement

1. Lower T2100 Treadmill to 0% grade.
2. Turn the ON/OFF switch to the OFF position, disconnect the power cord from
the wall outlet, and remove the shroud.
3. Remove old potentiometer harness assembly. See “Location of Major
Sub-Assemblies” on page 107.
CAUTION:
DO NOT apply any pulling force to the potentiometer shaft. If this does occur, the
entire potentiometer harness will require replacement.
The potentiometer is susceptible to damage resulting from an axial pulling force
on the shaft (see figure).
Potentiometer Installation Procedure

1. Remove the nut and washer from the potentiometer.
2. Attach the mounting plate to the potentiometer and secure with the washer
and nut provided.
3. Attach the plastic coupling tube to the potentiometer to approximately 1/3rd
of the coupling tube length, such that there is sufficient length remaining to
attach to the elevation shaft. Do not press the tubing on any farther than it
needs to. We want to avoid pulling the tubing off the shaft if it is pressed on too
far (see caution statement).
4. While looking at the shaft end of the potentiometer, rotate the shaft CCW until it
stops. Then rotate the shaft 1–2 turns CW.
5. Attach the harness assembly to the unit by guiding the potentiometer (with
tube attached) through the clearance hole in the chassis tower. Make sure
the harness assembly is oriented such that the mounting plate holes are in
general alignment with the threaded stand-offs. This must be done in order to
maintain the 1–2 turns established in Step 4. Also be sure that the cables are
toward the rear of the T2100 Treadmill. Attach the tube far enough on to the
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FRU Replacement
elevation shaft such that the mounting plate is within 1/16 inch or less of the
threaded stand-offs.
Item Description
1 Mounting Plate Hole
2 Threaded Standoff
6. Secure the mounting plate with the appropriate screws.

7. Connect the other end of the harness to the Control PCB as required.
8. Power on the unit and run calibration to ensure proper operation of elevation
system.
9. Test the T2100 Treadmill using the CASE system (or other controlling device) to
ensure the T2100 Treadmill is capable of reaching its lower and upper limits.
Confirm that the requested vs. actual elevation (as reported by the following
CASE application screen example) match at 0% grade and at 25% grade. If the
actual elevation does not reach 25% grade, the 1–2 turns preset established in
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Step 4 may have been altered during Step 5. See the “Potentiometer Removal
Guidelines” below.
Manually increase the elevation to a 25% grade and confirm that the 25.0 is
displayed.
10. Re-assemble the remaining components to complete the overall T2100
Treadmill assembly.
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FRU Replacement
Potentiometer Removal Guidelines

NOTE:
If it is necessary to remove the potentiometer with the intention of reinstallation,
please follow these guidelines to reduce the risk of damage to the potentiometer.
1. Remove the two mounting plate screws.
Arrows are pointing to the location of the mounting plate screws.

CAUTION:
DO NOT apply any pulling force to the potentiometer shaft. If this does
occur, the entire potentiometer harness will require replacement. The
potentiometer is susceptible to damage if axial pulling forces are applied
to the shaft. Do not attempt to remove the potentiometer by grabbing the
potentiometer and pulling it off.
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2. Use a long, thin needle nose pliers and place on the elevation shaft, behind
the coupling tube.
Item Description
1 Coupling Tube
2 Needle Nose Pliers
3 Elevation Shaft
3. Gently push the tube to the left to remove it from the elevation shaft.
NOTE:
If needle-nose pliers are not available, a standard slotted screwdriver can be
used to work the coupling tube off the elevation shaft.
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PCBs and Power Supply Replacement
Item Description
1 Elevation Capacitor
2 Power to Processor PCB Harness
3 Processor PCB/Service and Host I/F PCB
4 Power Supply
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Item Description
5 Power PCB to 24V Power Supply Harness
6 Power-In Harness
7 Switch to Filter Harness
8 EMI Filter
9 Filter to Power PCB Harness
10 Power PCB
11 Ribbon Cable from Power PCB to Processor PCB
12 Elevation Cap Harness
NOTE:
Electrostatic discharge can harm the PCB boards and power supply. The following
guidelines help protect the PCB boards and power supply from ESD damage.
• Keep the new PCB boards and power supply in their anti-static bags until they
are ready to be installed.
• Discharge any static charge you may have built up before handling the PCB
boards and power supply. (Touch a metal surface to discharge a spark.)
• Handle the PCB boards and power supply by their edges. Do not touch the
semi-conductor components.
2. Remove the e-box cover.
3. Disconnect any wiring harnesses/connections.
4. Unscrew the mounting screws.
5. Reconnect any wiring harnesses/connections.
6. Replace the e-box cover and the shroud.
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130 T2100 Treadmill 2021403-120F

Parts List
8
Field Replaceable Units
Below is a table identifying the field replaceable units (FRUs) and their part numbers.
NOTE:
The drive motor, sprocket, and flywheel should be ordered together whenever
replacing either of these FRUs. They are fitted with tight machined tolerances
and may be difficult to disassemble.
GE Part Number Description

2023710-003 FRU Motor 3HP Brushless Hardwired Encoder (see note above)
This is the walking belt drive motor.
2023254-001 Sprocket (see note above)
2023253-001 Flywheel (see note above)
2026182-006 FRU Assy T2100 Microflex Drive RoHS with PARAM and Firmware
Commutation Update
88380-007 Emergency Stop Switch (ESTOP)
700338-002 Harness, Elevation Limit Switch
2023887-004 FRU Braking Resistor & Harness ROHS Compliant
2023446-004 Harness Drive to Interface RS422 ROHS Compliant
2023442-003 24Volt Distribution Harness/Drive/ESTOP ROHS Compliant
2026180-001 Shroud with T2100 label (front)
2026390-001 Shroud Cover with service label (rear)
2083695-002 FRU PCB Treadmill Power 3rd Edition ROHS (located in the e-box)
NOTE:
This service FRU includes 2083695-001 board.
2083693–003 FRU PCB T2100 Treadmill Processor RoHS (located in the e-box)
NOTE:
This service FRU includes 2086393–001 board.
2066830-002 FRU Power Supply 24V (located in the e-box)
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Parts List

2023445-001 Power PCB to 24V Power Supply Harness (located in the e-box)
2023441-001 Ribbon Cable from Power PCB to Processor PCB (located in the e-box)
2024974-001 Power to Processor PCB Harness (located in the e-box)
2024413-001 Elevation Cap Harness (located in the e-box)
2024412-001 Filter to Power PCB Harness (located in the e-box)
2015553-001 EMI Filter (located in the e-box)
408934-001 Switch to Filter Harness (located in the e-box)
410570-001 Elevation Capacitor (located in the e-box)
408935-002 Power-In Harness (located in the e-box)
1910-012 FUSE, 0.5 Amp, Time lag, Low breaking capacity, 250Vac rated fuse,
F3, F5
2023406-002 FUSE 13/32 FLM 20 Amp SLOW F4, F6
420824-001 FUSE SB, 2.5 Amp, 250Volt F1, F2
700609-002 RS 232 Interface Cable (for CASE, CS, or Cardiosoft connection to T2100
Treadmill; and T2100 Treadmill connection to TDU on laptop)
2007918-001 RS 232 Interface Cable (for MAC5000ST and MAC5500ST
408890-001 Elevation Motor
408895-001 Roller Assy Front
408896-001 Roller Assy Rear
408913-001 Belt, drive
2023183-003 Harness, Elevation Pot, T2100 ROHS Compliant
56944-009 Walking Board with Wax
3602-009 Belt, walking
2061990–001 Wheel Phenolic 6 x 1.5 W (Product Code SK2)
4704-001 Wheel 3.25OD (Product Code SM9)
2060851–001 Foot Treadmill Frame (Product Code SK2)
408915-001 Foot Treadmill Frame (Product Code SM9)
2062795–001 Bolt Shldr 0.375 in. OD x 0.25 in. long, Allen Head (Product Code SK2)
2060852–001 Rack STL 10P 14.5° Press (Product Code SK2)
408897-001 Rack STL 10P 14.5° Press (Product Code SM9)
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Parts List

2061723–001 Rack STL 10P 14.5° Press–No Notches (Product Code SK2)
408897-002 Rack STL 10P 14.5° Press–No Notches (Product Code SM9)
2019790-003 FRU KIT HANDRAIL ALL METAL T2000/T2100 FULL
AC Power Cords
GE Part Description
Number
408930-003 Power Cable (U.S. Only)
408930-004 Power Cable International (unterminated)
408930-005 Power Cable (EURO Schuko style)
2028038-013 Power Cable (China CCC)
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134 T2100 Treadmill 2021403-120F

Technical Specifications
A
Performance Specifications
Item Specification
Maximum Rated Load 204 kg (450 lbs)
Belt Speed Range 0.0 to 22.0 km/h at 220 VAC by 0.1 km/h increments
or 0.0 to 13.5 mph at 220 VAC by 0.1 mph increments
Belt Speed Tolerance 1.6 km/h; ±0.16 km/h (1 mph; ±0.1 mph)
Belt Speed Acceleration/ Approximately 0.8 km/h/s (0.5 mph/sec)
Deceleration
Belt Motor 2.24 kW (3.0 hp)
Elevation Motor 0.10 kW (0.13 hp)
Elevation Range 0.0 to 25 % grade by 0.1 % increments
Elevation Range Increase/Decrease 0.73 ±0.1 % grade per second at 50 Hz
0.85 ±0.1 % grade per second at 60 Hz
Maximum Leakage Current 100 μA, chassis to ground
Interface Either RS-232 port or RS–422 serial port, 9600 baud
Host Device Requirements The host device shall minimally meet IEC 60950
Mode of Operation The Elevation motor is not rated for continuous
operation. A one minute elevation ON time should
be followed by a ten minute OFF time. In normal
operation, the treadmill elevation motor operates for
much less than 1 minute at a time.
All other parts of the treadmill (including the belt drive
motor) are rated for continuous operation, and do not
have an ON/OFF duty cycle requirement.
Physical Specifications
Item Specification
Weight 182.8 kg (403 lbs)
Walking Area 45.7 cm x 152.4 cm (18 x 60 in)
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Item Specification
Floor Space Required 81 x 390 cm (32 x 154 in)
390 cm (153.5 in) = 205 cm (80.7 in) for treadmill + 185
cm (72.8 in) of clearance
Walking Surface Height 26 cm (10.2 in) (Product Code SK2)
14.0 cm (5.5 in) (Product Code SM9)
Handrail Height Above Walking Front: 101.6 cm (40 in)
Surface Side: Maximum 88.9 cm (35 in) at the front descending
at a 5 ° angle to 81.3 cm (32 in)
Ceiling Height (minimum) 270 cm (106 in)
Power/Environmental Specifications
Item Specification
Power Requirements 200 to 240 VAC, 50 – 60 Hz, single-phase, 20
amperes, NEMA 6-20 R wall socket (U.S. only, or
applicable international connection; dedicated circuit
recommended)
Power Consumption 1540 watts (5254 BTU), 16 amperes
Safety
Item Specification
Certification UL/cUL classified
Type of Protection Against Electrical Class I
Shock
Degree of Protection Against Type B applied part
Electrical Shock
Degree of Protection Against Ingress IPx0
of Liquids Ordinary equipment (enclosed equipment without
protection against ingress of water).
Handling of Disposable Supplies and Use only parts and accessories manufactured or
Other Consumables recommended by GE Medical System Information
Technologies.
Follow manufacturer’s instructions for use for
disposable/consumable product.
Follow local environmental guidelines concerning the
disposal of hazardous materials (for example, lead
acid batteries).
Patient Leakage Current 100/10 μA (AC/DC) in normal condition
500/50 μA (AC/DC) in single fault condition
136 T2100 Treadmill 2021403-120F

Item Specification
Maintenance Frequency Test the stop switch assembly monthly.
Recommended user daily visual inspection and
cleaning.
Recommended six-month routine maintenance
checks and test procedures performed by qualified
technical personnel.
Repair Guidelines Calibration instructions, equipment descriptions, and
all other service information to repair those parts
of the equipment designated as field repairable by
qualified technical personnel are available in the
service manual.
Environmental
Item Specification
Operating Conditions
Ambient temperature 10 °C to 40 °C (50 °F to 104 °F)
Relative humidity 15 % to 90 % RH non-condensing
Maximum operating altitude 3000 m (9,842.5 ft)
Storage/Transport Conditions
Temperature range –40 °C to 70 °C (–40 °F to 158 °F)
Relative humidity 5 % to 95 % RH non-condensing
Atmosphere pressure 525 hPa to 1060 hPa (394 mmHg to 795 mmHg)
2021403-120F T2100 Treadmill 137

138 T2100 Treadmill 2021403-120F

Electromagnetic Compatibility (EMC)
B
Changes or modifications to this system not expressly approved by GE Healthcare can
cause EMC issues with this or other equipment. This system is designed and tested to
comply with applicable regulation regarding EMC and must be installed and put into
service according to the EMC information stated in this appendix.
WARNING:
Use of portable phones or other radio frequency (RF) emitting equipment near the
system may cause unexpected or adverse operation.
WARNING:
The equipment or system should not be used adjacent to, or stacked with, other
equipment. If adjacent or stacked use is necessary, the equipment or system
should be tested to verify normal operation in the configuration in which it is
being used.
2021403-120F T2100 Treadmill 139

Electromagnetic Emissions
The T2100 Treadmill is intended for use in the electromagnetic environment specified
below. The customer or user of the T2100 Treadmill should assure that it is used in
such an environment.
Guidance and manufacturer’s declaration – electromagnetic emission
Emissions Test Compliance Electromagnetic Environment –

Guidance
RF emissions Group 1 Group 1 use
(Radiated) Class A The T2100 uses RF energy only for
30 MHz to 1,000 MHz its internal function. Therefore, its RF
emissions are very low and are not
IEC 60601-1-2 likely to cause any interference in
EN 55011(CISPR11) nearby electronic equipment.
RF emissions Group 1 Class A use
(Conducted) Class A The T2100 Treadmill is suitable
150 KHz to 30 MHz for use in all establishments other
than domestic and those directly
IEC 60601-1-2 connected to the public low-voltage
EN 55011(CISPR11) power supply network that supplies
buildings used for domestic purposes.
Harmonic Emissions Class A The T2100 Treadmill is suitable for
2nd – 40th use in all establishments, including
domestic establishments and those
Harmonic directly connected to the public
IEC 60601-1-2 low-voltage power supply network
EN 55011(CISPR11) that supplies buildings used for
domestic purposes.
Voltage Complies
fluctuations/ Flicker (Pass)
emissions
IEC 60601-1-2
EN/IEC 61000-3-3
Electromagnetic Immunity
140 T2100 Treadmill 2021403-120F

Guidance and manufacturer’s declaration – electromagnetic immunity
Immunity Test Compliance Compliance level Electromagnetic

Test level Environment –
Guidance
Electrostatic ± 2/4/6 kV indirect ± 2/4/6 kV indirect Floors should be
discharge (ESD) ± 2/4/6 kV direct ± 2/4 kV direct wood, concrete or
IEC 60601-1-2 ceramic tile. If floors
± 2/4/8 kV air ± 2/4/8 kV air are covered with
EN 61000-4-2 synthetic material,
the relative humidity
should be at least
30%.
Electrical fast ± 2 kV for power ± 2 kV for power Mains power
transient/burst (EFT) supply lines supply lines should be that of
IEC 60601-1-2 ±1 kV for ±1 kV for a typical commercial
input/output lines input/output lines or hospital
EN 61000-4-4 environment.
Fast Transient Surge ± 500V/1 kV ± 500V/1 kV Mains power
(FTS) differential mode differential mode should be that of
IEC 60601-1-2 ± 2 kV common mode ± 2 kV common mode a typical commercial
or hospital
EN/IEC 61000-4-5 environment.
Voltage dips, short <5% Ut (>95% dip in <5% Ut (>95% dip in Mains power
interruptions and Ut) for 0.5 cycles Ut) for 0.5 cycles should be that of
voltage variations on <40% Ut (>60% dip in <40% Ut (>60% dip in a typical commercial
power supply input Ut) for 5 cycles Ut) for 5 cycles or hospital
lines environment. If
<70% Ut (>30% dip in <70% Ut (>30% dip in the user requires
IEC 60601-1-2 Ut) for 25 cycles Ut) for 25 cycles continued operation
EN/EC 61000-4-11 <5% Ut (>95% dip in <5% Ut (>95% dip in during power mains
Ut) for 5 s Ut) for 5 s interruptions, it is
recommended that
power be supplied
from an applicably
rated uninterruptible
power supply or a
battery.
Power frequency 3 A/m 3 A/m Power frequency
(50/60 Hz) magnetic magnetic fields
field should be at levels
IEC 60601-1-2 characteristics of a
typical location in a
EN/IEC 61000-4-8 typical commercial
or hospital
environment.
NOTE: Ut is the a.c. mains voltage prior to application of the test level.
Electromagnetic Immunity
2021403-120F T2100 Treadmill 141

Guidance and manufacturer’s declaration – electromagnetic immunity
Immunity Test Compliance Compliance Level Electromagnetic

Guidance
Portable and mobile
RF communications
equipment should
be used on closer
to any part of
the [equipment or
system], including
cables, than the
recommended
separation distance
calculated fro the
equation applicable
to the frequency of
the transmitter.
Recommended
separation distance
Conducted RF 3 Vrms 3 V rms d = 1.17√P
IEC 60601-1-2 150 KHz to 80 MHz @
2 Hz mod.
EN/IEC 61000-4-6
Radiated RF 3 V/m 3 V /m d = 1.17 √P 80 MHz to
IEC 60601-1-2 80 MHz to 2.5 GHz @ 800 MHz
EN/IEC 61000-4-3 2 Hz mod. d = 2.33 √P 800 MHz
to 2.5 GHz
142 T2100 Treadmill 2021403-120F

Guidance and manufacturer’s declaration – electromagnetic immunity (cont'd.)
Immunity Test Compliance Compliance Level Electromagnetic

Guidance
where P is the
maximum output
power rating of
the transmitter in
watts (W) according
to the transmitter
manufacturer and d
is the recommended
separation distance
in meters (m).
Field strengths from
fixed RF transmitters,
as determined by
an electromagnetic
site survey a should
be less than the
compliance level
in each frequency
range. b
Interference may
occur in the vicinity
of equipment marked
with the following
symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is
affected by reflection from structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio
(cellular/cordless) telephones and land mobile radio, AM and FM radio
broadcast and TV broadcast cannot be predicted theoretically with
accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, and electromagnetic site survey should be considered. If
the measured field strength in the location in which the T2100 is used
exceeds the applicable RF compliance level above, the T2100 should
be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting
or relocating the T2100.
b
Over the frequency range 150 KHz to 80 MHz, field strengths should
be less than V1 V/m.
Separation Distance
This table provides the recommended separation distances between portable and
mobile RF communications equipment and the T2100 Treadmill.
2021403-120F T2100 Treadmill 143

The T2100 Treadmill is intended for use in the electromagnetic environment on which
radiated RF disturbances are controlled. The customer or the user of the T2100
Treadmill can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters)
and the T2100 Treadmill as recommended below, according to the maximum output
power of the communications equipment.
Recommended Separation Distances
Separation distance (meters) according to frequency

Rated maximum of transmitter
output power of
transmitter in watts 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
W d = [3.5/V1] √P d = [3.5/E1] √P d = [7/E1] √P
0.01 0.12 0.12 0.23
0.1 0.37 0.37 0.74
1 1.2 1.2 2.3
10 3.7 3.7 7.4
100 11.7 11.7 23.3
For transmitters rated at a maximum output power not listed above, the recommended
separation distance d in meters (m) can estimated using the equitation applicable to the
frequency of the transmitter, where P is the maximum output power rating of the transmitter
in watts (w) according to the transmitter manufacturer.
NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range
applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is
affected by absorption and reflection from structures, objects, and people.
Exceptions
EMC Exception(s) Disclosure
Type Exception Electromagnetic Environment

Guidance
Electrostatic For direct discharges to the Do not expose the rear connection
discharge (ESD) exposed communication ports on panel of the T2100 Treadmill to
the back panel, compliance only any source of direct electrostatic
up to the level of +/- 4 kV discharge while in operation.
Communication ports on back
panel are accessed during
installation and not during normal
usage.
Electrical fast None N/A
transient/ burst
(EFT)
Fast Transient None N/A
Surge (FTS)
144 T2100 Treadmill 2021403-120F

EMC Exception(s) Disclosure (cont'd.)
Type Exception Electromagnetic Environment

Guidance
Voltage dips, short None N/A
interruptions and
voltage variations
on power supply
input lines
Power frequency None N/A
(50/60 Hz)
magnetic field
Conducted RF None N/A
Radiated RF None N/A
Compliant Cables
NOTICE:
The use of cables and transducers other than those specified may result in increased
emissions or decreased immunity performance of the equipment or system.
The following table lists cables and transducers with which GE Healthcare claims
EMC compliance.
NOTE:
Any supplied cables and transducers that do not affect EMC compliance are not
included.
Part Number Description Maximum Cable/Cord Lengths
408930-003 Power Cable (U.S. Only) 3 m/10 ft
408930-004 Power Cable International 3 m/10 ft
(unterminated)
408930–005 Power Cable (EURO Schuko style) 3 m/10 ft

2028038–013 Power Cable (China CCC) 3 m/10 ft
700609-002 RS232 Communication Cable 6 m/20 ft
400073-001 RS422 Communication Cable 6 m/20 ft
88380-007 ESTOP Cable 3 m/10 ft
2021403-120F T2100 Treadmill 145

146 T2100 Treadmill 2021403-120F

Asia Headquarters
GE Medical Systems GE Medical Systems GE Medical Systems
Information Technologies, Inc. Information Technologies GmbH Information Technologies, Inc.
8200 West Tower Avenue Munzinger Straße 5 Asia; GE (China) Co., Ltd.
Milwaukee, WI 53223 USA 79111 Freiburg Germany 1 Huatuo Road
Tel: +1 414 355 5000 Tel: +49 761 45 43 -0 Zhangjiang Hi-tech Park Pudong
+1 800 558 7044 (US Only) Fax: +49 761 45 43 -233 Shanghai, People's Republic of China 201203
Tel: +86 21 3877 7888
Fax: +86 21 3877 7402
GE Medical Systems Information Technologies, Inc., a General Electric Company, going to market as
GE Healthcare.
www.gehealthcare.com

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Revision Date Comments

• Updated FRU descriptions.

Service Manual Language Information

• Не използвайте оборудването, преди да сте се консултирали и разбрали упътването

• Неспазването на това предупреждение може да доведе до нараняване на доставчика

2 T2100 Treadmill 2021403-120F

VAROVÁNÍ Tento provozní návod existuje pouze v anglickém jazyce.

• V případě nedodržování této varování může dojít k poranění pracovníka prodejního

• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk,

• Probeer de apparatuur niet te onderhouden voordat deze service manual geraadpleegd

• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de

2021403-120F T2100 Treadmill 3

HOIATUS Käesolev teenindusjuhend on saadaval ainult inglise keeles.

• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga

• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või patsiendi

• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön, laitteiston

• Keine Wartung durchführen, ohne diese Serviceanleitung gelesen und verstanden zu

• Bei Zuwiderhandlung kann es zu Verletzungen des Kundendiensttechnikers, des

4 T2100 Treadmill 2021403-120F

FIGYELMEZTETÉS Ez a szerviz kézikönyv kizárólag angol nyelven érhető el.

• Ne próbálja elkezdeni használni a berendezést, amíg a szerviz kézikönyvben leírtakat

AÐVÖRUN Þessi þjónustuhandbók er eingöngu fáanleg á ensku.

• Si proceda alla manutenzione dell'apparecchiatura solo dopo aver consultato il presente

경고 본 서비스 지침서는 영어로만 이용하실 수 있습니다.

• 본 서비스 지침서를 참고했고 이해하지 않는 한은 해당 장비를 수리하려고 시도하

• 이 경고에 유의하지 않으면 전기 쇼크, 기계상의 혹은 다른 위험으로부터 서비스 제

2021403-120F T2100 Treadmill 5

• Бұл қызмет көрсету бойынша нұсқаулығын назарға алып, түсінбегенше, жабдыққа

• Бұл ескертуді елемеу қызмет провайдері, оператор немесе емделушінің электр

BRĪDINĀJUMS Šī apkalpotāju rokasgrāmata ir pieejama tikai angļu valodā.

• Neveiciet aprīkojuma apkopi, neizlasot un nesaprotot apkalpotāju rokasgrāmatu.

ĮSPĖJIMAS Šis eksploatavimo vadovas yra prieinamas tik anglų kalba.

• Nemėginkite atlikti įrangos techninės priežiūros, nebent atsižvelgėte į šį eksploatavimo

• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.

OSTRZEŻENIE Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.

• Nie należy serwisować wyposażenia bez zapoznania się i zrozumienia niniejszego

• Niezastosowanie się do tego ostrzeżenia może spowodować urazy dostawcy usług,

6 T2100 Treadmill 2021403-120F

AVISO Este manual técnico só se encontra disponível em inglês.

• O não cumprimento deste aviso pode provocar lesões ao técnico, ao utilizador ou ao

• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui

• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului sau

• Прежде чем приступать к обслуживанию оборудования, обязательно обратитесь к

• Несоблюдение требований данного предупреждения может привести к тому, что

• Nepokúšajte sa o obsluhu zariadenia skôr, ako si neprečítate návod na obsluhu a

• Zanedbanie tohto varovania môže vyústiť do zranenia poskytovateľa služieb, obsluhujúcej

• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.

2021403-120F T2100 Treadmill 7

ADVERTENCIA Este manual de servicio sólo existe en inglés.

• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.

• Не намагайтеся здійснювати технічне обслуговування даного обладнання, якщо

• Недотримання цього застереження може призвести до травмування сервісного

8 T2100 Treadmill 2021403-120F

Regulatory and Safety Information........................................................... 16

Safe Handling Guidelines .......................................................................... 37

Installation Checklist ................................................................................ 38