Installation Manual: VRV W T-Series Water-Cooled System Air Conditioner
Installation Manual: VRV W T-Series Water-Cooled System Air Conditioner
Installation Manual: VRV W T-Series Water-Cooled System Air Conditioner
RWEQ96TAYD∗ RWEQ96TATJ∗
RWEQ120TAYD∗ RWEQ120TATJ∗
RWEQ144TAYD∗ RWEQ144TATJ∗
RWEQ192TAYD∗ RWEQ192TATJ∗
RWEQ216TAYD∗ RWEQ216TATJ∗
RWEQ240TAYD∗ RWEQ240TATJ∗
RWEQ264TAYD∗ RWEQ264TATJ∗
RWEQ288TAYD∗ RWEQ288TATJ∗
RWEQ312TAYD∗ RWEQ312TATJ∗
RWEQ336TAYD∗ RWEQ336TATJ∗
RWEQ360TAYD∗ RWEQ360TATJ∗
RWEQ384TAYD∗ RWEQ384TATJ∗
RWEQ408TAYD∗ RWEQ408TATJ∗
RWEQ432TAYD∗ RWEQ432TATJ∗
Veuillez visiter http://www.daikinac.com/content/resources/manuals pour obtenir la version la plus récente des instructions
d’installation. En cas de conflit d’informations, les instructions d’installation en ligne doivent être utilisées.
Installation manual
English
VRV W T-Series water-cooled system air conditioner
Manuel d'installation
Français
Climatiseur système refroidi par eau VRV W série T
Manual de instalación
Español
Sistema de climatización condensado por agua VRV W serie T
2 Inspection, handling and unpacking the unit 4 5.6.5 Final charge adjustment..................................................30
2.1 Inspection, handling and unpacking the unit...................................4 5.6.6 Checks after charging refrigerant....................................30
2.4 Method for removing shipping plate................................................6 5.7.2 Precautions when connecting the water piping...............30
5.7.3 To connect the water piping............................................30
3 Identification and system layout 6 5.7.4 To fill the water circuit.....................................................30
3.1 Standard operation limit...................................................................6 5.7.5 To insulate the water piping............................................31
3.2 Identification label: Outside unit.......................................................7 5.8 Connecting the electrical wiring.....................................................31
3.3 About the outside unit......................................................................7 5.8.1 Precautions when connecting electrical wiring...............31
3.4 System layout..................................................................................7 5.8.2 Field wiring: Overview.....................................................31
3.5 Combining units and options...........................................................8 5.8.3 About the electrical wiring...............................................32
3.5.1 About combining units and options...................................8 5.8.4 To route and fix the transmission wiring.........................33
3.5.2 Connection Ratio..............................................................8 5.8.5 To connect the transmission wiring.................................33
3.5.3 Possible combinations of outside units.............................8 5.8.6 To route and fix the power supply...................................33
3.5.4 Outside Unit Combinations...............................................8 5.8.7 To connect the power supply..........................................34
3.5.5 Possible options for the outside unit.................................9 5.8.8 To connect the conduit....................................................34
4 Preparation 9 5.8.9 To connect the optional wiring........................................34
4.1 Overview: Preparation.....................................................................9 6 Checking of device and installation conditions 35
4.2 Preparing installation site................................................................9
4.2.1 Installation site requirements of the outside unit...............9
7 Configuration 36
7.1 Overview: Configuration................................................................36
4.2.2 Securing safety against refrigerant leaks........................10
7.2 Making field settings......................................................................36
4.3 Refrigerant pipe size and allowable length....................................11
7.2.1 About making field settings.............................................36
4.3.1 Selection of piping material.............................................11
7.2.2 Field setting components................................................36
4.3.2 To select the piping size.................................................11
7.2.3 To access the field setting components..........................36
4.3.3 To select refrigerant branch kits......................................12
7.2.4 To access mode 1 or 2...................................................36
4.3.4 System piping (length) limitation.....................................13
7.2.5 To use mode 1................................................................37
4.3.5 Single module and standard multi-outside-unit
combinations...................................................................14 7.2.6 To use mode 2................................................................37
4.3.6 Multiple module: Possible layouts...................................15 7.2.7 Mode 1: Monitoring settings............................................37
4.3.7 Piping length requirements.............................................15 7.2.8 Mode 2: Field settings.....................................................38
4.4 Preparing water piping...................................................................16 7.2.9 To connect the PC configurator to the outside unit.........42
4.4.1 Water quality requirements.............................................16 8 Commissioning 42
4.4.2 Water circuit requirements..............................................17 8.1 Overview: Commissioning.............................................................42
4.4.3 Maintenance of plate-type/brazed plate heat 8.2 Precautions when commissioning.................................................42
exchanger ......................................................................17
8.3 Checklist before commissioning....................................................43
4.4.4 Variable water flow rate..................................................18
8.4 About test run................................................................................43
4.5 Field wiring ...................................................................................19
8.5 To perform a test run.....................................................................44
4.5.1 Safety device requirements............................................19
8.6 Correcting after abnormal completion of the test run....................44
5 Installation 19 8.7 Operating the unit..........................................................................44
5.1 Unpacking and placing the unit.....................................................19
9 Maintenance and service 44
5.1.1 To open the outside unit.................................................19
9.1 Overview: Maintenance and service..............................................44
5.1.2 Accessing the control box ..............................................19
9.2 Maintenance safety precautions....................................................44
5.2 Mounting the outside unit..............................................................20
9.2.1 To prevent electrical hazards..........................................44
5.2.1 To provide the installation structure................................20
9.3 Maintenance of the plate heat exchanger.....................................45
5.3 Refrigerant piping..........................................................................20
9.3.1 Daily service and maintenance.......................................45
5.3.1 Precautions when connecting refrigerant piping.............20
9.3.2 Maintenance of plate-type heat exchanger.....................45
5.3.2 Connecting the refrigerant piping....................................20
9.4 About service mode operation.......................................................46
5.3.3 Routing refrigerant piping................................................20
9.4.1 To use vacuum mode.....................................................46
5.3.4 To connect the refrigerant piping to the outside unit.......21
9.4.2 To recover refrigerant.....................................................46
5.3.5 Multi connection piping kit connection............................21
5.3.6 To connect the refrigerant branching kit.........................21 10 Troubleshooting 46
5.3.7 Protection against contamination....................................22 10.1 Overview: Troubleshooting............................................................46
5.3.8 To braze the pipe end.....................................................22 10.2 Solving problems based on error codes........................................46
5.3.9 Using the stop valve and service port.............................22 10.3 Error codes: Overview...................................................................47
5.3.10 To remove the pinched pipes..........................................23
11 Technical data 49
5.4 Checking the refrigerant piping......................................................24
11.1 Overview: Technical data..............................................................49
5.4.1 About checking the refrigerant piping.............................24
11.2 Service space: Outside unit...........................................................49
5.4.2 Checking refrigerant piping: General guidelines.............24
11.3 Piping diagram: Outside unit.........................................................50
5.4.3 Checking refrigerant piping: Setup..................................24
11.4 Wiring diagram: Outside unit.........................................................51
5.4.4 Air tight test and vacuum drying......................................25
5.5 To insulate the refrigerant piping...................................................25
5.6 Charging refrigerant.......................................................................26
5.6.1 Precautions when charging refrigerant...........................26
▪ Do not install the air conditioner or heat pump in the ▪ Unpacking and handling the outside unit
following locations: ▪ Removing the accessories from the unit
(a) Where a mineral oil mist or oil spray or vapor is ▪ Removing the transportation stay
produced, for example, in a kitchen.
Plastic parts may deteriorate and fall off and thus Keep the following in mind:
may result in water leakage.
▪ At delivery, the unit must be checked for damage. Any damage
(b) Where corrosive gas, such as sulfurous acid gas, is must be reported immediately to the carrier's claims agent.
produced.
Corroding copper pipes or soldered parts may result ▪ Bring the packed unit as close as possible to its final installation
in refrigerant leakage. position to prevent damage during transport.
(c) Near machinery emitting electromagnetic waves. ▪ When handling the unit, take into account the following:
Electromagnetic waves may disturb the operation of
Fragile, handle the unit with care.
the control system and cause the unit to malfunction.
(d) Where flammable gas may leak, where there is Keep the unit upright in order to avoid compressor
carbon fiber, or ignitable dust suspension in the air, damage.
or where volatile flammables such as thinner or
gasoline are handled. Operating the unit in such ▪ Choose in advance the path along which the unit is to be brought
conditions may result in a fire. in.
▪ Take adequate measures to prevent the outside unit
from being used as a shelter by small animals. Small
animals making contact with electrical parts may result
in malfunctions, smoke, or fire. Instruct the customer to
keep the area around the unit clean.
b
d
d
a
c
a Packaging material
b Belt sling
c Opening
d Protector
NOTE
Use a belt sling of ≤0.79 inch (20 mm) wide that adequately 1
bears the weight of the unit.
2
▪ A forklift can only be used for transport as long as the unit remains 3
on its pallet as shown above.
2×
WARNING a b c d e
1× 1× 1× 6× 4×
Tear apart and throw away plastic packaging bags so that
nobody, especially children, can play with them. Possible
risk: suffocation.
1 2 f g h i
1× 1× 1× 2×
a Operation manual
b Installation manual
c Additional refrigerant charge label
d Vinyl tube
e Conduit mounting plate
f Piping accessory bag
g Hose
h Strainer (50 mesh, ANSI-ASME B1.20.1•1-1/4-11.5NPT
female thread, only for water use)
i Pipe adaptor (ISO228-1•G1-1/4B→ANSI-ASME B1.20.1•
1-1/4-11.5NPT)
Accessories: Diameters
Unit: inch (mm)
3 Accessory pipes MBH Øa Øb
Liquid pipe 96 1/2 3/8
4× (12.7) (9.5)
▪ Top connection
120
Øa 1/2
Øb
144 (12.7)
90 (32.2) 90 (32.2)
transport. Proceed as shown in the figure and procedure below. 70 (21.1) 70 (21.1)
90 (32.2) 80 (26.7)
5 (9.1 ft·lbf
(12.3 N·m)) 80 (26.7) 70 (21.1)
3 70 (21.1) 60 (15.6)
2 60 (15.6) 50 (10)
1
50 (10) 40 (4.4)
40 (4.4) 30 (–1.1)
2 20 (–6.7)
30 (–1.1)
20 (–6.7) 10 (–12.2)
50 60 70 80 90 50 60 70 80 90
(10) (15.6) (21.1) (26.7) (32.2) (10) (15.6) (21.1) (26.7) (32.2)
B C
e e
g h
2 3
Model identification
d c
Example: RW E Q 96 T A YD ∗
Code Explanation e
f
RW Water-cooled
e e
E Heat pump system
Q Refrigerant R410A h g
96 Capacity class
g g
T Model series
a Unit
A Minor model change
b Refrigerant piping
YD, TJ Power supply c Branch selector unit
YD: 460 V d Multi branch selector unit
TJ: 208/230 V e VRV indoor unit
f Cooling only VRV indoor unit
∗ Minor revision g User interface (dedicated depending on indoor unit type)
h User interface (wireless, dedicated depending on indoor
unit type)
3.3 About the outside unit i Water system connection
The VRV W T-Series water-cooled system can be combined with 3.5.4 Outside Unit Combinations
several types of indoor units and is intended for R410A use only.
Total capacity of indoor units needs to be within the specified range.
For an overview which units are available you can consult the
product catalogue for VRV W T-Series water-cooled system. <Outside unit> <Total capacity index of indoor units>
An overview is given indicating the allowed combinations of indoor RWEQ96........................................ 48-124
units and outside units. Not all combinations are allowed. They are .RWEQ120...................................... 60-156
subject to rules (combination between outside-indoor, single module
use, multiple module use, combinations between indoor units, etc.) .RWEQ144...................................... 72-187
mentioned in the technical engineering data. .RWEQ192...................................... 96-249
.RWEQ216..................................... 108-280
3.5.2 Connection Ratio
.RWEQ240..................................... 120-312
Connection Ratio = Total capacity index of the indoor units / .RWEQ264..................................... 132-343
Capacity index of the outside units
.RWEQ288..................................... 144-374
Min. connection ratio .RWEQ312..................................... 156-405
Type Types of connected outside units .RWEQ336..................................... 168-436
RWEQ-T type .RWEQ360..................................... 180-468
Single outside units .RWEQ384..................................... 192-499
Double outside units 50% .RWEQ408..................................... 204-530
Triple outside units .RWEQ432..................................... 216-561
*1. If the operational capacity of indoor units is more than 130%, low
airflow operation is enforced in all the indoor units.
*2. 120% for RWEQ432
KHRP25M73TU9 / KHRP25M73TUA ▪ Provide required service space around the unit as stated in the
For the selection of the optimal branching kit, please refer to technical engineering book or in section "11.2 Service space:
"4.3.3 To select refrigerant branch kits" on page 12. Outside unit" on page 49 of this manual.
▪ Ensure that the foundation is strong enough to support the weight
Outside multi connection piping kit
of the unit and the floor is flat to prevent vibration and noise
In case of heat pump system generation.
Number of outside units Model name ▪ Make sure the area is well ventilated. Do NOT block any
ventilation openings.
2 BHFP22T84U
▪ Make sure the unit is level.
3 BHFP22T126U
▪ Make sure to install the unit in a machine room that is free of
In case of heat recovery system moisture. The unit is designed for indoor use only.
Number of outside units Model name ▪ Select the location of the unit in such a way that the sound
2 BHFP26T84U generated by the unit does not disturb anyone, and the location is
selected according the applicable legislation.
3 BHFP26T126U
Do NOT install the unit in the following places:
Cool/heat selector ▪ In potentially explosive atmospheres.
In order to control the cooling or heating operation from a central
▪ In places where there is machinery that emits electromagnetic
location, the following option can be connected:
waves. Electromagnetic waves may disturb the control system,
Description Model name and cause malfunction of the equipment.
Cool/heat change over switch KRC19-26A6 ▪ In places where there is a risk of fire due to the leakage of
flammable gases (example: thinner or gasoline), carbon fiber,
Cool/heat change over PCB BRP2A81
ignitable dust.
With optional fixing box for the KJB111A
▪ In places where corrosive gas (example: sulphurous acid gas) is
switch
produced. Corrosion of copper pipes or soldered parts may cause
the refrigerant to leak.
INFORMATION
▪ In places where a mineral oil mist, spray or vapor may be present
The cool/heat selector can only be used when the in the atmosphere. Plastic parts may deteriorate and fall off or
refrigerant system is configured as heat pump system. cause water leakage.
External control adaptor (DTA104A61/62)
NOTE
To instruct specific operation with an external input coming from a
This is a class A product. In a domestic environment this
central control the external control adaptor can be used. Instructions
product may cause radio interference in which case the
(group or individual) can be instructed for low noise operation and
user may be required to take adequate measures.
power consumption limitation operation.
b a
m)
(1500 m
(1000 mm)
c
b
≥40 inch
c
≥60 inch
h )
(1000 mm)
nc m
≥40 inch
0i m
≥41000 m)
(
in ch (1500 m
≥60
in ch (1 500 mm
) e
≥60
a 0 inc h (1 500 mm)
≥6
In places with weak reception, keep distances of 10 ft (3 m) or more To check the maximum concentration level
to avoid electromagnetic disturbance of other equipment and use
conduit tubes for power and transmission lines. Check the maximum concentration level in accordance with steps 1
to 4 below and take whatever action is necessary to comply.
CAUTION
1 Calculate the amount of refrigerant lbs (kg) charged to each
Appliance not accessible to the general public, install it in a
system separately.
secured area, protected from easy access.
Formula: A+B=C
This unit, both indoor and outside, is suitable for installation
in a commercial and light industrial environment. A Amount of refrigerant in a single unit system (amount of
refrigerant with which the system is charged before leaving
▪ When installing, take earthquakes into account, improper the factory).
B Additional charging amount (amount of refrigerant added
installation may result in the unit turning over.
locally).
▪ Take care that in the event of a water leak, water cannot cause C Total amount of refrigerant lbs (kg) in the system.
any damage to the installation space and surroundings.
NOTE
▪ When installing the unit in a small room, take measures in order to
Where a single refrigerant facility is divided into 2 entirely
keep the refrigerant concentration from exceeding allowable
independent refrigerant systems, use the amount of
safety limits in the event of a refrigerant leak, refer to "About
refrigerant with which each separate system is charged.
safety against refrigerant leaks" on page 10.
CAUTION 2 Follow local code requirements.
Excessive refrigerant concentrations in a closed room can Disposal requirements
lead to oxygen deficiency.
Dismantling of the unit, treatment of the refrigerant, of oil and of
▪ Ensure that water cannot cause any damage to the location by other parts must be done in accordance with relevant local and
adding water drains to the foundation and prevent water traps in national legislation.
the construction.
▪ Install drain piping to ensure proper drainage and insulate piping
to prevent condensation. Improper drain piping may result in
indoor water leakage and property damage.
4.3 Refrigerant pipe size and allowable 4.3.2 To select the piping size
length INFORMATION
Please select the proper pipe sizes depending on the
NOTE
mode of your system. There are 2 possible modes:
The refrigerant R410A requires strict cautions for keeping ▪ heat pump,
the system clean, dry and tight.
▪ heat recovery.
▪ Clean and dry: foreign materials (including mineral oils
or moisture) should be prevented from getting mixed Determine the proper size using the following tables and reference
into the system. figure (only for indication).
▪ Tight: R410A does not contain any chlorine, does not In case of heat pump mode
destroy the ozone layer, and does not reduce earth’s
protection against harmful ultraviolet radiation. R410A
can contribute slightly to the greenhouse effect if it is
released. Therefore we should take special attention to
check the tightness of the installation.
A B B B
a x C y
4.3.1 Selection of piping material
D D
NOTE
b b
Piping and other pressure containing parts shall comply
with the applicable legislation and shall be suitable for
refrigerant. Use phosphoric acid deoxidized seamless
copper for refrigerant. E E E E
NOTE 1 2 3 4
1~4 VRV indoor unit
▪ All field piping must be installed by a licensed A~E Piping
refrigeration technician and must comply with relevant a,b Indoor branch kit
local and national regulations. x,y Outside multi connection kit
▪ After piping work is complete, do not under any In case of heat recovery mode
circumstances open the stop valve until
"5.8 Connecting the electrical wiring" on page 31.
"6 Checking of device and installation conditions" on
page 35 are complete.
▪ Do not use flux when brazing the refrigerant piping. Use
A B B B
the phosphor copper brazing filler metal a x C y
(B-Cu93P-710/795 : ISO 3677) which does not require
flux. Flux has extremely negative effect on refrigerant D E
piping systems. For instance, if the chlorine based flux is
b 12
used, it will cause pipe corrosion or, in particular, if the
flux contains fluorine, it will damage the refrigerant oil.
D* D
▪ Use only pipes which are clean inside and outside and which do D
not accumulate harmful sulfur, oxidants, dirt, cutting oils, moisture, 1 1 2
or other contamination. (Foreign materials inside pipes including
b b
oils for fabrication must be 0.14 gr/10 ft (30 mg/10 m) or less.)
▪ Use the following items for the refrigerant piping.
E E E E E E E E E
Material : Jointless phosphor-deoxidized copper pipe.
3 4 5 6 7 8 9 10 11
Size : See "4.3.2 To select the piping size". 1 Multi branch selector unit
Thickness : Select a thickness for the refrigerant piping which 2 Single branch selector unit
3~11 VRV indoor unit
complies with national and local laws.
12 Cooling only VRV indoor unit
▪ For piping work, follow the maximum tolerated length, difference in A~E Piping
height, and length after a branch indicated in the "4.3.7 Piping a,b Indoor branch kit
length requirements" on page 15. x,y Outside multi connection kit
▪ Outside unit multi connection piping kit and refrigerant branch kit
(sold separately) are needed for connection of piping between
outside units (in case of multi system) and piping branches.
▪ Use only separately sold items selected specifically according to
the outside unit multi connection piping kit, the refrigerant branch
kit selection in the "4.3.3 To select refrigerant branch kits" on page
12.
H3
a
H3
4 1 5
H1
1
c
4 2 3 2
d
H1
5 b b
3
b b
H2
b
H2
a Outside unit
a Outside unit b VRV indoor unit
b VRV indoor unit c Multi branch selector unit
d Single branch selector unit
Pipe Maximum length (actual/equivalent)
Multi branch selector box is to be considered as a branch, a single
Longest pipe from the 540 ft (165 m)/623 ft (190 m)(a) branch selector box is not considered as a branch.
outside unit to the last indoor
unit (1+3, 1+2+5) Pipe Maximum length (actual/equivalent)
Longest pipe after the first 295 ft (90 m)(b)/— Longest pipe from the 540 ft (165 m)/623 ft (190 m)(a)
branch (3, 2+5) outside unit to the last indoor
unit (1+2, 1+3, 1+5)
In case of a multi-outside 33 ft (10 m)/43 ft (13 m)
setup: longest pipe from the Longest pipe after the first 295 ft (90 m)(b) (c)/—
outside unit to the last multi- branch (3, 2, 5)
outside piping branch (4) In case of a multi-outside 33 ft (10 m)/43 ft (13 m)
Total pipe length (1+2+3+5) 980 ft (300 m)/—(c) setup: longest pipe from the
outside unit to the last multi-
The actual piping length from 130 ft (40 m)/—
outside piping branch (4)
each indoor units to the
nearest refrigerant branch kit Total pipe length (1+2+3+5) 980 ft (300 m)/—(d) (e)
(a) If the equivalent piping length is more than 295 ft (90 m), The actual piping length from 130 ft (40 m)(c)/—
size up the main liquid piping according to "4.3.2 To select each indoor units to the
the piping size" on page 11. nearest refrigerant branch kit
(b) If actual piping length of indoor units where difference from
the indoor unit nearest to the outside unit is more than 130 ft
(40 m), please size up according to "4.3.7 Piping length
requirements" on page 15.
(c) In the case of an outside units multi system, "outside unit"
should be read as the "first outside unit multi connection
piping kit", seen from the indoor units side.
A B C
4.3.6 Multiple module: Possible layouts
▪ The piping between the outside units must be routed level or a To indoor units
slightly upward to avoid the risk of oil retention into the piping.
b Outside unit multi connecting piping kit (first branch)
Pattern 1 Pattern 2 c Outside unit multi connecting piping kit (second branch)
b b
a a 4.3.7 Piping length requirements
(6+11)–(6+10)<130 ft (40 m)
≥8 inch (200mm)
(7+12+17)–(6+10)<130 ft (40 m)
(7+13+17)–(6+10)<130 ft (40 m)
If Then
(7+8+14)–(6+10)>130 ft (40 m)
≤6.5 ft (2 m) 6.5 ft (2 m) (7+8+9+15)–(6+10)>130 ft (40 m)
or less b
a (7+8+9+16)–(6+10)>130 ft (40 m)
please size up both liquid pipe and gas pipe until the closest branch.
(14, 16)
≥3.15 inch
(80 mm)
corrosion. j f h i
n
e
k
4.4.2 Water circuit requirements l
INFORMATION a Air purge (field supply)
b Water outlet
Also read the precautions and requirements in the c Water inlet
"General safety precautions" chapter. d Shut-off valve (field supply)
e Water connection
NOTE f Water piping (field supply)
g Insulation (field supply)
Use water pipes compiled with the local and national codes. h Pipe adaptor (accessory)
i Heat exchanger
▪ The water pressure resistance of water piping of this outside unit j Strainer (accessory)
is 464 psig (3.2 MPa). k Drain valve (field supply)
l Drain connection
▪ The connection port for water piping is located in the front. The
m Insulation cover
connection ports for drain piping are located in the front and back. n Flow switch (field supply)
When using the back port, change the cast iron plug from the back
to the front and securely close it.
4.4.3 Maintenance of plate-type/brazed plate
▪ In indoor use, piping work should be such that no water drops on heat exchanger
the outer plate.
▪ The lateral protruding section of the drain piping should be short CAUTION
(within 15-3/4 inch (400 mm)) and installed in a downward A brazed plate-type heat exchanger is used for this unit.
direction. Because its structure is different from a conventional type
The diameter of drain pipe should be the same as the diameter of heat exchanger, it must be handled in a different manner.
unit connection (3/8 inch (9.5 mm)) or more.
▪ The diameter of water pipe should be the same as the diameter of When designing the equipment
unit connection (1-1/4 inch (31.8 mm)) or more.
▪ Install an air purge valve in the midway of the water piping to 1 Install a strainer (standard accessory) at the water inlet side
prevent cavitation. adjacent to the outside unit in order to prevent any foreign
materials such as dust, sand, etc. from entering.
▪ After completing the drain piping work, make sure that the water
runs smoothly without any clogging by dust. 2 Depending on the water quality, scale may stick to the plate-
type heat exchanger. In order to remove scale, it is necessary
▪ Do not connect the drain outlet to the water outlet.
to use chemicals to clean it at regular intervals. To this end,
▪ Install a strainer (standard accessory) in the inlet of water piping install a gate valve in the water piping. Set up a piping
within a distance of 4.9 ft (1.5 m) from the outside unit. connection port on the piping between this gate valve and the
(If sand, waste or rust particles are mixed in the water circulation outside unit for cleaning by chemicals.
system, metal materials will become corrosive.)
3 For the purpose of cleaning and water drain-off from the outside
▪ Install insulation on the inlet/outlet of water piping to prevent unit (water draining during a long period of non-use in winter,
condensation and freezing. draining upon starting of season-off), install an "air discharge
At installing insulation on water in/outlet pipe, use Polyurethane valve" and a "water draining plug" at the inlet/outlet ports of
foam thickness 3/16 inch (5 mm) for insulation of water piping water piping. In addition, install an "automatic air discharging
socket on heat exchanger. valve" at the top of riser piping or at the top of a portion where
air tends to stay.
▪ Install insulation up to the base of heat exchanger.
4 Independent of the piping inlet of the outside unit, install a
▪ Install a gate valve for chemical cleaning in an easy position to
cleanable strainer at a portion close to the pump piping inlet.
handle.
5 Carry out complete cooling/thermal insulation of water piping
▪ Use water pipes compliant with the local and national codes.
and outside dehumidification. If complete cooling or thermal
▪ Run the water pump to flush inside of water piping. insulation has not been carried out, any damage may be
Then, clean the strainer. caused during severe winter due to freezing, in addition to
▪ If there is a possibility of freezing, take measures to prevent thermal loss.
freezing. 6 When you stop operation during night or winter, it is necessary
▪ Connect water piping and heat exchanger via pipe adaptor to take measures to prevent water-related circuits from natural
(accessory) freezing in the area the ambient temperature drops below 32°F
(ISO228-1•G1-1/4B→ANSI-ASME B1.20.1•1-1/4-11.5NPT) (0°C) (by water drain off, keeping the circulation pump running,
warming up by a heater, etc.) Freezing of water related circuits
▪ Tighten securely the connection of water piping and socket with may result in any damage to the plate-type heat exchanger.
tightening torque of 220 ft·lbf (300 N·m) or less. Therefore, take appropriate measures depending on the
(If a large torque is applied, the unit may be damaged.) circumstances of use.
Follow the design criteria below to select the correct valve for the
system. The valve system maximum required flow rate A is a
a property of the supplied valve and the 50% flow rate B is directly
related to the maximum flow rate of the system.
b
INFORMATION
c Some third party valves/pumps have a maximum flow rate
defined by the hardware of the system, but a different
a Constant flow maximum flow rate can be set to correspond with the
b Flow regulating valve (field supply)
maximum input voltage (9 V DC) The installer should ask
c Inverter pump (field supply)
information to the valve/pump supplier before making the
A system can either be configured as a constant flow system (a), a selection.
variable flow system with valve (b) or a variable flow system with a
pump (c). Design criteria
1 Minimum flow rate C:
▪ Constant flow system (a): the variable water flow rate function is
not used. Model C
▪ A pressure independent flow regulating valve (b): the valve RWEQ96~144 13.2 gpm (50 l/min)
controls the flow rate of a centralized inverter pump through the 21.2 gpm (80 l/min)(a)
unit. (a) For antifreeze use
▪ Inverter pump (c): the pump directly controls the water flow rate
through the unit.
To activate the variable flow system, change field setting [2-24] to
the applicable value. See "7.2 Making field settings" on page 36.
a NOTE
Improper installation may lead to malfunction of the outside
unit.
▪ Install the joints horizontally, so that the caution label (a) attached
to the joint comes to the top.
▪ Do not tilt the joint more than 15° (see view A).
▪ Do not install the joint vertically (see view B).
5.3.4 To connect the refrigerant piping to the
outside unit 15°
15° A B
Heat recovery system Heat pump system
Do not cut the a a
stop valve pipe
Connect Do not connect
Connect Connect
High High
Pressure Liquid Pressure Liquid
/ Low / Low
Pressure Suction Pressure Suction a Caution label
Gas Gas Gas Gas X Not allowed
O Allowed
Suction gas
▪ Make sure that the total length of the piping connected to the joint
side is is absolute straight for at least 19-11/16 inch (500 mm). Only if a
totally shut. straight field piping of more than 4-3/4 inch (120 mm) is
connected, more than 19-11/16 inch (500 mm) of straight section
can be ensured.
A
B
NOTE b c
Precautions when connecting field piping. Add brazing
material as shown in the figure.
≤Ø1 inch (25.4 mm) >Ø1 inch (25.4 mm)
1 a
±30°
1 A
2 2
1 a
1 B
NOTE
a Horizontal surface
▪ Be sure to use the supplied accessory pipes when
b Refnet joint mounted vertically
carrying out piping work in the field. c Refnet joint mounted horizontally
▪ Be sure that the field installed piping does not touch
other pipes, the bottom panel or side panel.
Connect the stop valves to the field piping using the accessory pipes
supplied with the unit.
The connections to the branch kits are the responsibility of the
installer (field piping).
Unit Installation period Protection method ▪ Make sure to keep all stop valves open during operation.
Outside unit >1 month Pinch the pipe ▪ The figure below shows the name of each part required in
handling the stop valve.
<1 month Pinch or tape the pipe
Indoor unit Regardless of the ▪ The stop valve is factory closed.
period
a
Seal the piping and wiring intake holes using sealing material (field
supply), otherwise the capacity of the unit will drop and small
b
animals may enter the machine.
c
If the gaps are not properly sealed, sound level will increase and
sweat problems can occur. d
a Service port and service port cover
b Stop valve
5.3.8 To braze the pipe end c Field piping connection
d Stop valve cover
NOTE
e d c
Precautions when connecting field piping. Add brazing
material as shown in the figure.
≤Ø1 inch (25.4 mm) >Ø1 inch (25.4 mm)
1
1
a b
a Service port
2 2 b Stop valve cover
c Hexagon hole
1
1 d Shaft
e Seal
▪ When brazing, blow through with nitrogen to prevent creation of
large quantities of oxidised film on the inside of the piping. This To open the stop valve
film adversely affects valves and compressors in the refrigerating
system and prevents proper operation. 1 Remove the stop valve cover.
▪ The Dry Nitrogen pressure should be set to 2.9 psi (0.02 MPa (i.e. 2 Insert a hexagon wrench into the stop valve and turn the stop
just enough so it can be felt on the skin)) with a pressure-reducing valve counterclockwise.
valve. 3 When the stop valve cannot be turned any further, stop turning.
a b c d e Result: The valve is now open.
To fully open the stop valve with a diameter of Ø3/4 inch to Ø1 inch
(Ø19.1 mm to Ø25.4 mm), turn the hexagonal wrench until a torque
between 19.9 and 24.3 ft·lbf (27.0 and 33.0 N·m) is achieved.
f f
Inadequate torque may cause leakage of refrigerant and breakage of
a Refrigerant piping
b Part to be brazed
the stop valve cap.
c Taping
d Manual valve
e Pressure-reducing valve
f Nitrogen
b
To handle the stop valve cover a
▪ The stop valve cover is sealed where indicated by the arrow. Do d
NOT damage it.
a Service port and service port cover
▪ After handling the stop valve, tighten the stop valve cover b Stop valve
securely, and check for refrigerant leaks. For the tightening c Field piping connection
torque, refer to the table below. d Stop valve cover
4 When all gas and oil is recovered from the pinched piping,
5.3.10 To remove the pinched pipes disconnect the charge hose and close the service ports
NOTE 5 Cut off the upper part of the liquid, gas, and high pressure/low
In case of heat pump mode, do NOT remove the pinched pressure gas stop valve pipes along the black line. Use an
pipe of the gas line stop valve. appropriate tool (e.g. a pipe cutter, a pair of nippers).
WARNING
Any gas or oil remaining inside the stop valve may
blow off the pinched piping.
Failure to observe the instructions in procedure below
properly may result in property damage or personal
injury, which may be serious depending on the
circumstances.
NOTE
Make sure the pump oil does not flow oppositely into the
It is very important that all refrigerant piping work is done before the system while the pump is not working.
units (outside or indoor) are powered on.
NOTE
When the units are powered on, the expansion valves will initialize.
This means that they will close. Leak test and vacuum drying of field Do not purge the air with refrigerants. Use a vacuum pump
piping and indoor units is impossible when this happens. to evacuate the installation.
NOTE
Do not connect the vacuum pump to the suction gas stop
valve if the unit is intended to run in heat pump mode. This
will increase the risk of unit failure.
Parameter [B]
INFORMATION
Piping length is considered by the distance from the
outside unit to the farthest indoor unit.
Parameter [C]
Refrigerant
0.06 0.03 0.14 0.29 0.25 0.16 0.33 0.25 0.08 0.00
amount (lbs.
(0.03) (0.014) (0.06) (0.13) (0.11) (0.07) (0.15) (0.11) (0.04) (0.00)
(kg)/unit)
Indoor unit FXFQ type
capacity Others
type 07 09 12 15 18 24 30 36 48
Refrigerant
0.36 0.33 0.30 0.26 0.61 0.53 0.61 0.53 0.36 0.00
amount (lbs.
(0.16) (0.15) (0.14) (0.12) (0.28) (0.24) (0.28) (0.24) (0.16) (0.00)
(kg)/unit)
H3
piping kit (*3)
r
s
REFNET joint (A-E)
a b c
B C
A
H1
d j
B1 B2 B3
p
g
e f D k m E
i o
h n
1 2 3 4 5 6 7
8
H2
Example for refrigerant branch using REFNET joint and REFNET header for systems and each pipe length as shown below.
Liquid piping
a: Ø3/4 × 60 ft e: Ø1/4 × 15 ft i: Ø3/8 × 20 ft m: Ø3/8 × 15 ft r: Ø1/2 × 10 ft
b: Ø5/8 × 20 ft f: Ø3/8 × 10 ft j: Ø3/8 × 10 ft n: Ø3/8 × 15 ft s: Ø1/2 × 15 ft
c: Ø1/2 × 10 ft g: Ø3/8 × 10 ft k: Ø3/8 × 10 ft o: Ø3/8 × 10 ft
d: Ø3/8 × 15 ft h: Ø3/8 × 15 ft ℓ: Ø3/8 × 15 ft p: Ø3/8 × 10 ft
BS4Q54T∗×1 BSQ96T∗×1
BSQ60T∗×1
a b c, r, s d, f, g, h, i, j, e [A] [B]
k, ℓ, m, n, o, p
= 26.247 ⇒ 26.2 lbs.
Round off in units of 0.1 lbs.
INFORMATION
Piping length is considered by the distance from the
outside unit to the farthest indoor unit.
5.6.5 Final charge adjustment 5.7.2 Precautions when connecting the water
It is not necessary to do this final adjustment normally, but perform piping
the following operation only when if the most adequate refrigerant for
the best performance is required. INFORMATION
Run the system for 30 minutes in cooling to allow pressures to Also read the precautions and requirements in the
stabilize, then check subcooling as detailed in the following sections. following chapters:
Subcooling = Condensing_temp.(TC) – (Heat exchanger liquid pipe) ▪ General safety precautions
Check subcooling for each outside unit by DAIKIN specified checker ▪ Preparation
and calculate the average subcooling of the outside unit using
weighted average method. (shown below)
To display the specific temperature in the unit, refer to the 5.7.3 To connect the water piping
instructions in the manual that comes with the kit.
Average subcooling = ((C1) x (S1) + (C2) x (S2) + (C3) x (S3) ) / (CT)
C1 = O-1 Capacity index (Outside Unit 1)
S1 = O-1 Subcooling (Outside Unit 1)
C2 = O-2 Capacity index (Outside Unit 2)
S2 = O-2 Subcooling (Outside Unit 2)
C3 = O-3 Capacity index (Outside Unit 3)
S3 = O-3 Subcooling (Outside Unit 3) a
CT = Total Capacity index of Outside unit
Systems should have a subcooling of following table.
Unit: °F (°C)
b
Capacity
96 120 144 192 216 240 264 a Condenser water outlet
index
b Condenser water inlet
Average 4.9 7.2 9.9 4.9 6.1 7.2 8.6
subcooling (2.7) (4.0) (5.5) (2.7) (3.4) (4.0) (4.8) Consult "4.4.2 Water circuit requirements" on page 17 for the correct
tightening torque of the water piping connections.
Capacity
288 312 336 360 384 408 432 5.7.4 To fill the water circuit
index
Average 9.9 7.6 6.5 7.2 8.3 9.2 9.9 1 Connect the water supply hose to the fill valve (field supply).
subcooling (5.5) (4.2) (3.6) (4.0) (4.6) (5.1) (5.5)
2 Open the fill valve.
a. If average subcooling is low, add charge to raise subcooling to
(Average subcooling)±1.8°F (1°C). 3 Run the pump ONLY and make sure that no air has been
(The maximum additional charge is 4.4 lbs/unit. (2 kg/unit)) caught in the water circulation system otherwise the plate heat
b. If average subcooling is high, remove charge to lower the exchanger will freeze.
subcooling to (Average subcooling)±1.8°F (1°C). 4 Check if the water flow rate is correct, otherwise the plate heat
exchanger will freeze. Measure any water pressure loss before
5.6.6 Checks after charging refrigerant and after running the pump and make sure that the flow rate is
correct. If not, stop the pump immediately and carry out
▪ Are all stop valves open? troubleshooting.
▪ Is the amount of refrigerant, that has been added, recorded on the
refrigerant charge label?
WARNING NOTE
All field wiring and components must be installed by a NEVER remove a thermistor, sensor, etc., when
licensed electrician and must comply with the applicable connecting power wiring and transmission wiring. (If
local and national codes. operated without thermistor, sensor, etc., the compressor
may break down.)
WARNING
If NOT factory installed, a main switch or other means for 5.8.2 Field wiring: Overview
disconnection, having a contact separation in all poles
providing full disconnection under overvoltage category III In case of heat recovery mode
condition, MUST be installed in the fixed wiring.
WARNING 3
1
▪ Use copper wires only.
5
▪ Make sure the field wiring complies with the applicable 2
local and national codes.
▪ All field wiring must be performed in accordance with
the wiring diagram supplied with the product.
▪ NEVER squeeze bundled cables and make sure they
do not come in contact with the piping and sharp 6
8
edges. Make sure no external pressure is applied to the
terminal connections.
3
▪ Make sure to install ground wiring. Do NOT ground the 7
unit to a utility pipe, surge absorber, or telephone
ground. Incomplete ground may cause electrical shock. 4
1 Field power supply
▪ Make sure to use a dedicated power circuit. NEVER 2 Main switch
use a power supply shared by another appliance. 3 Fuse or circuit breaker
4 Remote controller
▪ Make sure to install the required fuses or circuit
5 Outside unit
breakers. 6 Branch selector unit
7 Indoor unit
Install power cables at least 10 ft (3 m) away from televisions or 8 Cool/heat selector
radios to prevent interference. Depending on the radio waves, a Power supply wiring
distance of 10 ft (3 m) may not be sufficient. Transmission wiring
WARNING
▪ After finishing the electrical work, confirm that each
electrical component and terminal inside the electrical
components box is connected securely.
▪ Make sure all covers are closed before starting up the
unit.
NOTE
Do NOT operate the unit until the refrigerant piping is
complete. Running the unit before the piping is ready will
break the compressor.
NOTE
Only proceed with wiring work after blocking off all power.
b
e
7 b
g
b
3
6 f
4 b
1 Field power supply
2 Main switch
3 Fuse or circuit breaker g
4 Remote controller b
5 Outside unit
6 Indoor unit c
7 Cool/heat selector b
Power supply wiring
Transmission wiring
a Outside unit
These images are intended as examples only. Please follow local b Indoor unit + Branch selector units
and national electrical code. c Main line
d Branch line 1
e Branch line 2
5.8.3 About the electrical wiring f Branch line 3
g No branch is allowed after branch
It is important to keep the power supply and the transmission wiring h Central user interface (etc...)
separated from each other. In order to avoid any electrical A Outside/indoor transmission wiring
B Main/sub transmission wiring
interference the distance between both wiring should always be at
least 1 inch (25.4 mm). In case of heat pump mode
NOTE h
A B
▪ Be sure to keep the power line and transmission line a a a
apart from each other. Transmission wiring and power
supply wiring may cross, but may not run parallel. d
b
▪ Transmission wiring and power supply wiring may not
touch internal piping (except the inverter PCB cooling e
pipe) in order to avoid wire damage due to high b
temperature piping. g
▪ Firmly close the lid and arrange the electrical wires so b
as to prevent the lid or other parts from coming loose. f
b
The transmission wiring outside the unit should be routed in conduit.
g
Be sure to follow the limits below. If the unit-to-unit cables are
b
beyond these limits, it may result in malfunction of transmission:
c
Description Limitation b
Maximum wiring length 3280 ft (1000 m) a Outside unit
b Indoor unit
Total wiring length 6560 ft (2000 m)
c Main line
Maximum inter unit wiring length between 98 ft (30 m) d Branch line 1
outside units e Branch line 2
f Branch line 3
Transmission wiring to cool/heat selector 1640 ft (500 m) g No branch is allowed after branch
Maximum number of branches for unit-to- 16 h Central user interface (etc...)
A Outside/indoor transmission wiring
unit cabling(a)
B Main/sub transmission wiring
Maximum number of independent 10
For the above wiring, always use vinyl cords with AWG18 to AWG16
interconnectable systems
sheath or cables (2-core wires). 3-core wire cables are only
(a) No branching is allowed after branching (see figure below). allowable for the cooler/heater changeover user interface.
e
e f f
g a
F1 F2 F1 F2 F1 F2
h
i
A
F1 F2 F1 F2 F1 F2
Fix to the indicated plastic brackets (factory installed). 5.8.6 To route and fix the power supply
NOTE
5.8.5 To connect the transmission wiring
When routing ground wires, secure clearance of 1 inch
The wiring from the indoor units must be connected to the F1/F2 (25.4 mm) or more away from compressor lead wires.
(In‑Out) terminals on the PCB in the outside unit. Failure to observe this instruction properly may adversely
Tightening torque for the transmission wiring terminal screws: affect correct operation of other units connected to the
same ground.
Screw size Tightening torque
M3.5 (A1P) 0.59~0.71 ft·lbf (0.8~0.97 N·m)
F1 F2 F1 F2 Q1Q2
F1 F2 F1 F2
TO IN/D TO OUT/D
F1 F2 F1 F2
TO IN/D TO OUT/D
UNIT UNIT UNIT UNIT
h h
a A1P b A1P c A1P
F1 F2 F1 F2 Q1 Q2 Q1 Q2 Q1 Q2
F1 F2 F1 F2 F1 F2 F1 F2
i i
e e j
g
F1 F2 F1 F2
b
f
a
c d
i g h
a Power supply (208/230 V - 3 phase 60 Hz OR 460 V - 3
phase 60 Hz)
b Fuse or circuit breaker
c Ground wire
d Power supply terminal block
e Connect each power wire: RED to L1, WHT to L2 and BLK
to L3
f Ground wire (GRN/YLW). When connecting the ground
wire, it is recommended to perform curling.
g Clamp the power supply to the bracket using a field
supplied clamp to prevent external force being applied to
the terminal.
A1P h Cup washer.
i Vinyl tube (accessory)
CAUTION
When connecting the power supply, the ground connection 5.8.9 To connect the optional wiring
must be made before the current-carrying connections are
established. When disconnecting the power supply, the
For the optional wiring use insulated wires of a rated voltage of
current-carrying connections must be separated before the
250 V or higher and a minimal cross section of AWG16 for single
ground connection is. The length of the conductors
core wires and AWG18 for multicore wires.
between the power supply stress relief and the terminal
block itself must be as such that the current-carrying wires Variable water flow
are tautened before the ground wire is in case the power The variable water flow output signal is a low voltage control signal
supply is pulled loose from the stress relief. which generates an output of 2~9 V DC depending on the required
Tightening torque for the terminal screws: water flow rate through the plate heat exchanger. For more
information, see "4.4.4 Variable water flow rate" on page 18.
Screw size Tightening torque
NOTE
M8 (Power terminal block) 4.05~5.38 ft·lbf (5.5~7.3 N·m)
The maximum output power of the 2~9 V DC output signal is
M8 (Ground) 50 mW. Exceeding this power can result in damage of the system.
WHT
ORG
YLW
BRN
RED
BLK
BLU
BLU
BLU
X3M
X2M 1 2 3 4 5 6 7 8 9 10
YLW 1
a ORG 2
INTER TW1
LOCK IN
TW2
OUT
b
RED 3 X
BRN 4
BLU 5
a c BLU 6
X2M + 2~9 V DC WHT 7
– d WHT 8
+ – e
BLK 9
b 12 V DC BLK 10
Y
a Valve/pump
b Power supply X2M
WHT
ORG
YLW
BRN
RED
BLK
BLU
BLU
BLU
NOTE
Make sure to connect a flow switch to your RWEQ∗T-Series X3M 1 2 3 4 5 6 7 8 9 10
Interlock
X Relay (close contact when no compressor operation signal)
It is mandatory to connect a flow switch to the interlock circuit of the outside
(field supply)
unit. Running the system with a flow rate below the minimum requirement Y Flow switch (open contact when no flow signal) (field
can result in damage of the system. The flow switch should be installed in supply)
the main water circuit between the plate heat exchanger and the closed
valve. Select a flow switch contact of at least 15 V DC, 1 mA. Multifunction outputs
Connect the flow switch to: X2M terminals 5 and 6. To monitor the outside unit operation or trigger field supplied
Failure to do so will result in HJ error. equipment connected to the outside unit, this RWEQ*T, series is
equipped with 5 output contacts.
In case of a multi outside unit system, install one or more flow
switches depending on the installation of the water system so that General contact specifications: 220 V AC, 3 mA-0.5 A.
water flow is guaranteed under every condition. To connect these output signals, choose the applicable contacts in
NOTE the X3M terminal of the master outside unit in the table below:
c
7 Configuration
a Switch box cover
7.1 Overview: Configuration b Main PCB with 3 7‑segment displays and 3 push buttons
c Access cover
This chapter describes what you have to do and know to configure
the system after it is installed. Operate the switches and push buttons with an insulated stick (such
as a closed ball-point pen) to avoid touching of live parts.
It contains information about:
▪ Making field settings
▪ Using the leak detection function
INFORMATION Make sure to re-attach the inspection cover into the electronic
It is important that all information in this chapter is read component box cover and to close the front plate's inspection cover
sequentially by the installer and that the system is after the job is finished. During operation of the unit the front plate of
configured as applicable. the unit should be attached. Settings are still possible to be made
through the inspection opening.
DANGER: RISK OF ELECTROCUTION NOTE
Make sure that all outside panels, except for the service
cover on the control box, are closed while working.
7.2 Making field settings Close the lid of the control box firmly before turning on the
power.
7.2.1 About making field settings
INFORMATION 7.2.4 To access mode 1 or 2
The LEDs and buttons are located in the refrigerant Initialization: default situation
module.
NOTE
7.2.2 Field setting components Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
Location of the 7‑segment displays, buttons and DIP switches: to protect the compressor.
a b Turn on the power supply of the outside unit and all indoor units.
When the communication between indoor units and outside unit(s) is
established and normal, the 7‑segment display indication state will
be as below (default situation when shipped from factory).
BS1 BS2 BS3 DS1 DS2
Stage Display
X27A
When turning on the power supply: flashing as
BS1 MODE: For changing the set mode
indicated. First checks on power supply are
BS2 SET: For field setting
executed (1~2 min).
BS3 RETURN: For field setting
DS1, DS2 DIP switches When no trouble occurs: lighted as indicated
a 7‑segment displays (8~10 min).
b Push buttons
Ready for operation: blank display indication as
indicated.
7.2.3 To access the field setting components
7‑segment display indications:
It is not required to open the complete electronic component box to
Off
access the push buttons on the PCB and read out the 7‑segment
Blinking
display(s).
On
To access you can remove the front inspection cover of the front
plate (see figure). Now you can open the inspection cover of the When above situation cannot be confirmed after 12 min, the
electrical component box front plate (see figure). You can see the malfunction code can be checked on the indoor unit user interface
three push buttons and the three 7‑segment displays and DIP and the outside unit 7‑segment display. Solve the malfunction code
switches. accordingly. The communication wiring should be checked at first.
Power consumption limitation can be set in mode 2. There are two [2‑8] Te target
methods to activate power consumption limitation of the outside unit 1 37.4°F (3°C)
system.
2 (default) 42.8°F (6°C)
▪ The first method is to enable a forced power consumption
3 44.6°F (7°C)
limitation by field setting. The unit will always operate at the
selected power consumption limitation. 4 46.4°F (8°C)
▪ The second method is to enable power consumption limitation 5 48.2°F (9°C)
based on an external input. For this operation an optional 6 50°F (10°C)
accessory is required.
7 51.8°F (11°C)
[1‑5] [1‑6]
[2‑9]
Shows:
Tc target temperature during heating operation without variable
▪ [1‑5]: The current Te target parameter position. refrigerant temperature (VRT) control.
▪ [1‑6]: The current Tc target parameter position.
[2‑9] Tc target
[1‑13] 1 105.8°F (41°C)
Shows the total number of connected outside units (in case of 2 107.6°F (42°C)
multiple module system).
3 109.4°F (43°C)
It can be convenient to check if the total number of outside units
which are installed matches the total number of outside units which 4 111.2°F (44°C)
are recognized by the system. In case there is a mismatch, it is 5 113°F (45°C)
recommended to check the communication wiring path between
6 (default) 114.8°F (46°C)
outside and outside units (Q1/Q2 communication line).
7 120.2°F (49°C)
[1‑17] [1‑18] [1‑19]
[2‑12]
Shows:
Enable the power consumption limitation via external control adaptor
▪ [1‑17]: The latest malfunction code.
(DTA104A61/62).
▪ [1‑18]: The 2nd last malfunction code.
If the system needs to be running under power consumption
▪ [1‑19]: The 3rd last malfunction code. limitation conditions when an external signal is sent to the unit, this
When the latest malfunction codes were reset by accident on an setting should be changed. This setting will only be effective when
indoor unit user interface, they can be checked again through this the optional external control adaptor (DTA104A61/62) is installed.
monitoring settings. [2‑12] Description
For the content or reason behind the malfunction code see 0 (default) Deactivated.
"10.2 Solving problems based on error codes" on page 46, where
1 Activated.
most relevant malfunction codes are explained. Detailed information
about malfunction codes can be consulted in the service manual of [2‑20]
this unit.
Manual additional refrigerant charge.
7.2.8 Mode 2: Field settings In order to add the additional refrigerant charge amount in a manual
way, following setting should be applied. Further instructions
[2‑0] regarding the different ways to charge additional refrigerant into your
Cool/Heat selection setting. system can be found in chapter "5.6.2 Charging refrigerant" on
page 26.
Cool/Heat selection setting is used in case the optional Cool/Heat
selector (KRC19-26A6) is used. [2‑20] Description
0 (default) Deactivated.
[2‑25] Flow % of max flow rate DC output (V) [2‑31] Power consumption limitation
(approximately)
— 0% 2.0
(thermo-off) 1 (default) 40%
0 10% 2.7 2 50%
1 20% 3.4 3 55%
Indoor units fan speed limitation related to connection capacity for [2‑50] Description
energy saving.
0 (default) Water
[2‑34] Indoor unit fan tap setting
2 EG 35%
0 (default) Fan speed is limited to L tap when indoor units
3 EG 45%
capacity ≥ 130%.
4 EG 30%, PG 30%
1 In heating mode or simultaneous cool/heat
mode, fan speed is limited to L tap when indoor 5 PG 35%
units capacity ≥ 130%. 6 EG 40%, PG 40%
2 Fan speed follows the setting of remote 7 PG 45%
controllers (not limited by indoor units
connection capacity). 8 EG 50%, PG 50%
9 EG 10%, PG 10%
[2‑42]
10 EG 15%, PG 15%
Interlock error operation setting.
11 EG 20%, PG 20%
Abnormal indication is enabled after constant time after a circuit
12 EG 25%, PG 25%
(S3S) of the interlock input opened.
EG: Ethylene Glycol (wt%)
[2‑42] Interlock error operation setting PG: Propylene Glycol (wt%)
[2‑47] [2‑73]
Te target temperature during heat recovery operation. Heat rejection cancellation control setting.
[2‑37]
Heat pump lockout 2.
Heat pump is locked out when this setting and an external input to ABC terminal are made.
Actions
Mode Description Shorted Heating Thermo-on Heating Thermo-off
Field setting
between Heater Fan Heater Fan
Mode 1 Lockout is controlled by an 2-37: Mode 1 A-C ON ON (H/L) OFF LL (*2)
external input to ABC B-C OFF
terminal
Mode 2 2-37: Mode 2 A-C LL LL (*2)
(*1) B-C LL OFF
H JST
Please be aware that the error codes that are not listed do not auto- 3
4 a c b
backup in order to protect the unit. 5
X2
7A
E5 Inverter compressor motor lock
E9 Electronic expansion valve coil abnormality a PC
b Cable (999482P3)
F3 Discharge pipe temperature abnormality c Outside unit main PCB
F9 Branch Selector unit electronic expansion valve
abnormality
H9 Outside unit inside air thermistor (R1T) abnormality
8 Commissioning
HC Water inlet thermistor (R9T) abnormality
Water outlet thermistor (R10T) abnormality
8.1 Overview: Commissioning
J3 Discharge pipe thermistor (R12T) abnormality
Compressor body thermistor (R13T) abnormality After installation and once the field settings are defined, the installer
J4 Plate heat exchanger gas thermistor (R4T) is obliged to verify correct operation. Therefore a test run must be
abnormality performed according to the procedures described below.
J5 Suction pipe thermistor (R3T) abnormality This chapter describes what you have to do and know to
commission the system after it is configured.
J6 Plate heat exchanger liquid thermistor (R7T)
abnormality Commissioning typically consists of the following stages:
J7 Receiver outlet liquid pipe thermistor (R6T) 1 Checking the "Checklist before commissioning".
abnormality 2 Performing a test run.
Subcooling heat exchanger outlet liquid pipe 3 If necessary, correcting errors after abnormal completion of the
thermistor (R8T) abnormality test run.
Injection pipe thermistor (R11T) abnormality 4 Operating the system.
J9 Subcooling heat exchanger outlet gas pipe
thermistor (R5T) abnormality
Exhaust heat cancellation heat exchanger gas
8.2 Precautions when commissioning
pipe thermistor (R2T) abnormality
DANGER: RISK OF ELECTROCUTION
JA High pressure sensor abnormality
JC Low pressure sensor abnormality DANGER: RISK OF BURNING
L1 Inverter PCB abnormality
L3 Reactor temperature rise abnormality CAUTION
L4 Inverter radiation fin temperature rise abnormality Do not perform the test operation while working on the
indoor units.
L5 Inverter compressor instantaneous overcurrent
When performing the test operation, not only the outside
L8 Inverter compressor overcurrent
unit, but the connected indoor unit will operate as well.
L9 Inverter compressor startup abnormality Working on an indoor unit while performing a test operation
LC Transmission error between inverter PCB and is dangerous.
outside unit main PCB
CAUTION
Do not insert fingers, rods or other objects into the air inlet
or outlet. Do not remove the fan guard. When the fan is
rotating at high speed, it will cause injury.
INFORMATION
During the first running period of the unit, the required
power may be higher than stated on the nameplate of the
unit. This phenomenon is caused by the compressor, that
needs a continuous run time of 50 hours before reaching
smooth operation and stable power consumption.
INFORMATION
8.5 To perform a test run Refer to the installation manual of the indoor unit for
detailed malfunction codes related to indoor units.
1 Close all front panels in order to not let it be the cause of
misjudgment (except the control box inspection opening service
cover).
8.7 Operating the unit
2 Make sure all field settings you want are set; see "7.2 Making
field settings" on page 36. Once the unit is installed and test operation of outside unit and
indoor units is finished, the operation of the system can start.
3 Turn ON the power to the outside unit and the connected indoor
For operating the indoor unit, the user interface of the indoor unit
units.
should be switched ON. Refer to the indoor unit operation manual for
NOTE more details.
Be sure to turn on the power 6 hours before operation in
order to have power running to the crankcase heater and
to protect the compressor. 9 Maintenance and service
4 Make sure the default (idle) situation is existing; see "7.2.4 To
NOTE
access mode 1 or 2" on page 36. Push BS2 for 5 seconds or
more. The unit will start test operation. Maintenance must be done by an authorized installer or
service agent.
Result: The test operation is automatically carried out, the
outside unit display will indicate " " and the indication "test We recommend to do maintenance at least once a year.
operation" and "central control" will display on the user interface However, applicable legislation might require shorter
of indoor units. maintenance intervals.
Steps during the automatic system test run procedure:
Cooling stable condition ▪ Preventing electrical hazards when maintaining and servicing the
system
Communication check, gas stop valve check
▪ Cleaning the plate heat exchanger
Liquid stop valve check
▪ The refrigerant recovery operation
Pipe length check
Discharge gas stop valve check 9.2 Maintenance safety precautions
Pump down operation
DANGER: RISK OF ELECTROCUTION
Unit stop
DANGER: RISK OF BURNING
Note: During the test operation, it is not possible to stop the unit
operation from a user interface. To abort the operation, press BS3.
The unit will stop after ±30 seconds. NOTE: Risk of electrostatic discharge
5 Check the test operation results on the outside unit 7‑segment Before performing any maintenance or service work, touch
display. a metal part of the unit in order to eliminate static electricity
and to protect the PCB.
Completion Description
Normal completion No indication on the 7‑segment display (idle).
9.2.1 To prevent electrical hazards
Abnormal Indication of malfunction code on the
completion 7‑segment display.
When performing service to inverter equipment:
Refer to "8.6 Correcting after abnormal
completion of the test run" on page 44 to take 1 Do not open the electrical component box cover for 10 minutes
actions for correcting the abnormality. When after the power supply is turned off.
the test operation is fully completed, normal 2 Measure the voltage between terminals on the terminal block
operation will be possible after 5 minutes. for power supply with a tester and confirm that the power supply
is shut off. In addition, measure points as shown in the figure,
with a tester and confirm that the voltage of the capacitor in the
main circuit is less than 50 V DC.
Code Example
9.4 About service mode operation
Main code
Refrigerant recovery operation/vacuuming operation is possible by
applying setting [2‑21]. Refer to "7.2 Making field settings" on page 36 Sub code
for details how to set mode 2.
When vacuuming/recovery mode is used, check very carefully what
should be vacuumed/recovered before starting. See installation
With an interval of 1 second, the display will switch between main
manual of the indoor unit for more information about vacuuming and
code and sub code.
recovery.
NOTE
Make sure to NOT recover any oil while recovering
refrigerant. Example: By using an oil separator.
U1 01/05/07 No power supplied to outside unit or indoor unit Check if the power supply wiring for the outside unit
(Reverse phase/open phase). or indoor unit is correctly connected, and correct if
necessary.
U4 01 Faulty wiring to Q1/Q2 or indoor- outside. Connect transmission wiring of indoor units to “TO
IN/D UNIT (F1, F2)” and transmission wiring of other
outside units to “TO OUT/D UNIT (F1, F2)”.
03 Malfunction of connected indoor unit. Check the malfunction code of indoor unit and
resolve it.
U7 01 Faulty wiring to Q1/Q2 or indoor- outside. Connect transmission wiring of indoor units to “TO
02 IN/D UNIT (F1, F2)” and transmission wiring of other
outside units to “TO OUT/D UNIT (F1, F2)”.
03
U9 01 ▪ System mismatch. Wrong type of indoor units Check if other indoor units have malfunction and
combined (R407C, Mini-split, etc). confirm indoor unit mix is allowed.
▪ Indoor unit malfunction.
UA 18 Connection malfunction over indoor units or type Check if other indoor units have malfunction and
mismatch (R407C, Mini-split, etc). confirm indoor unit mix is allowed.
20 Wrong combination of outside units (different series Correct the units combination.
(e.g. RWEQ and RWEYQ), or different type (e.g. P
type and T type)).
27 Assembly defect of indoor and outside units (e.g. ▪ Check and modify the number of indoor units that
different models, number of units or part numbers, or are connected.
different series are mixed). ▪ Check the type of refrigerant for indoor and outside
units, and replace them with adaptable indoor/
outside units in the case of inconsistency.
UH 01 Auto address malfunction (inconsistency) Check if transmission wired unit amount matches
with powered unit amount (by monitor mode) or wait
till initialization is finished.
UF 01 ▪ Auto address malfunction (inconsistency) ▪ Check if transmission wired unit amount matches
▪ Stop valves closed. with powered unit amount (by monitor mode) or
wait till initialization is finished.
▪ Open stop valves.
11 Technical data
a a (*1)
b b
b b
b b
c c
d (*2)
*1
This ventilation space is necessary when heat rejection
cancellation is not active.
*2 This space is necessary when refrigerant piping is connected to
the top of the unit.
INFORMATION
Further specifications can be found in the technical
engineering data.
C
SV
SV
SV
M
SV
SV
SENPH
SENPL
HPS
SV
SV
B B B A 4D108945C
Oil separator
A Charge port
B Stop valve (with service port Ø0.32 inch flare
connection)
C Cooling water inlet Accumulator
D Cooling water outlet
Charge port / Service port
Compressor
Filter
Check valve
Double tube heat exchanger / Plate heat exchanger
Pressure relief valve
Liquid receiver
Solenoid valve
Thermistor
Capillary tube
Electronic expansion valve
4‑way valve
Propeller fan
R402V
R401V
U U U K7R 1
1 SEG 1 SEG2 SEG3 X12A
2 Y1S
R14T L1B L2B L3B R15T X2A BS1 BS2 BS3 1
3
-t° -t° A3P 1 K8R
X13A
2 Y2S
X71A P22 P21 P11 L1B L2B L3B X72A DS1 DS2 1
1 2 K84R R1 1 2 ON ON
K3R X6A X28A K9R 2
U K1M 1 1
OFF
1234
OFF
1234 X15A
V1D Y3S
V V2R PS 2 2 1
3 3 2
W C1 HAP K11R
X63A X40A X16A
SHT1 1 2 1 2 Y4S
V1R X41A X4A
1 1 1
2 2
M1C MS
3~ K12R 2
A4P X17A
Y5S
X11A X16A X1A 1
1 1 2 F1U 1 2 3 4 K13R 2
2 Z1F X10A X37A PS X19A R12T
R1T 1 1 1
-t° X12A 2 2 -t°
2
1 K7R 3
K1R K2R K3R K4R K5R K6R K8R X15A X20A
2 4
R2T 1 2 1 2 1 2 3 4 1 2 1 2 1 2 3 4 1 1 5 -t°
-t° X3A X4A X5A X7A X8A X23A 2 2 6 R13T
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2
X21A X22A X25A X31A X32A X3A
X3M 1 2 3 4 X3M 5 6 X3M 7 8 X3M 9 10
a b c d e 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
M M M Y9S
M Y1E M Y2E M Y3E P>
1~ 1~ 1~ S1NPL S1NPH S1PH
M1F M2F M3F
F403U
T2 1
X3Y A5P K5R 2
R402V F412U
R400V F410U
R1V 3
R3V
R403V
U U U U U U Z1F 1 X2A
R2V
A7P A3P U 2 1
K7R 1
SEG 1 SEG2 SEG3 X12A
X1A X2A K1R 2 Y1S
F1U
F2U
Z1F
1 1 BS1 BS2 BS3 1
E L1B L2B L3B X4A
2 2 1 2 1 2 F1S
1
K8R 3
L11 X3A X1A X13A
L31 E 2 Y2S
L32 DS1 DS2 1
L12 ON ON K9R 2
L1B L2B L3B X601A X602A X6A X28A OFF OFF X15A
L1R 1234 1234 Y3S
P11 1 2 1 2 3 1 1
P21 K1M 2 2 1
C66 C32 3 3 K11R 2
L2R U
HAP X16A
V R2
X63A X40A Y4S
R3
W 1 1 1
R77 V2R 1 2 1 2 2 2 K12R 2
V1R X4A X41A X17A
A4P Y5S
M1C MS
3~
1
X11A X16A F1U X1A X14A K13R 2
1 1 2 1 2 3 4 1 2 PS X19A R12T
R1T 2 Z1F 1
-t°
2
-t° X12A X10A X37A 3
K1R K2R K3R K4R K5R K6R K7R 1 2 1
1 K8R 1 4
2 1 2 1 2 1 2 3 4 1 2 1 2 1 2 3 4 X15A 2 2 5 -t°
R2T X3A X4A X5A X7A X8A X23A 6 R13T
-t° 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2
X20A X21A X22A X25A X31A X32A X3A
1 2
X3M 1 2 3 4 X3M 5 6 X3M 7 8 X3M 9 10
a b c d e 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
Y9S
M1F M
1~
M2F M
1~ M Y1E M Y2E M Y3E
P>
S1NPL S1NPH S1PH
4P602454-1C 2020.08