Armature: Definition, Function and Parts (Electric Motor & Generator)
Armature: Definition, Function and Parts (Electric Motor & Generator)
What is an Armature?
This EMF will oppose the current of an armature and the torque produced in
the rotor. And hence, the electrical power is converted into mechanical power.
The toque produced in the rotor is transferred to rotate other devices via a
shaft.
When the armature is used as an electric generator, in most cases the armature
used as a rotor. And the armature was driven mechanically with the help of
diesel engine or prime mover.
The field winding is excited to generate a magnetic field. The armature EMF
drives the armature current and hence, the mechanical power of shaft is
converted into electrical power.
Armature Core
The core of the armature is made up of laminated thin metal plates instead of
a single piece. The thickness of laminations depends on the supply frequency.
It is approximately 0.5mm thick. The laminated silicon steel is used for the
armature core to reduce the eddy current and hysteresis loss.
Generally, the armature core is a hollow cylindrical shape. And the shaft is
placed inside the armature core.
The core consists of the number of slots. The armature winding is placed in
the slots provided on the outer surface of the armature core. The slots in the
armature core are skewed at some angle to avoid magnetic locking and
provides smooth rotation.
Armature Winding
The armature winding is inserted into slots of the armature core. The
armature winding is insulated to avoid direct contact of the coil with the core.
Generally, the winding is made up of copper. But in some cases, it is made up
of aluminum to reduce the cost of the machine. According to the design of the
armature winding, it can be lap wound or wave wound.
In a lap winding arrangement, the number of current paths is equal to the
number of poles and brushes. In this type of winding, the finishing end of one
coil is connected to the commutator segment and the starting end of the next
coil is connected at the same pole and commutator segment.
In a wave winding arrangement, the number of current paths is only two. In
this type of winding, both ends of each coil are connected to the commutator
segment with the distance between the poles. This makes a series connection
of coils and the addition of voltages in winding between brushes.
To learn more about these armature winding arrangements, learn more about
pole pitch and coil span.
Shaft
The shaft of the machine is used to transfer mechanical energy. It is a stiff rod
mounted between two bearings. The length, speed, and bearing points are
decided to minimize the harmonic distortions. The thickness of the shaft is
chosen enough to transmit the torque required by the machine. and it must be
stiff enough to control any out of balance forces.
Commutator
The commutator is made up of copper bars, each bar is separated from each
other with the help of insulating materials like mica or plastic.
It is pressed onto the shaft and wires from each coil come out of the slots and
connect to the commutator bars. When the commutator is pressed on the
shaft, it must be aligned precisely with the slot.
The armature must be placed with exact angular displacement from the
commutator bar to work efficiently for the magnetic circuit.
Armature Test 1
First, we will check the armature winding. By this test, we can find if the
armature winding is open-circuited or short-circuited.
In this test, we will measure the resistance of two commutator bars of each
coil at 180˚ across each other with the help of ohmmeter. The reading of the
ohmmeter depends on the size of the motor. But in this condition, we are not
interested in the exact reading.
After testing one reading, rotate armature and check resistance between every
pair of bars on the commutator.
If the reading is the same for all pairs, the armature winding is good. And if
the reading is decreasing towards zero, the armature winding is short-
circuited. Similarly, if the reading is increasing towards infinite, the armature
winding is broken or open-circuited.
Armature Test 2
We need to find; which winding is damaged. So, for that, we need to measure
the resistance of each bar. Similar to test-1, if the readings are the same for all
bars, the winding is good. And if you find a drastic change in the resistance,
the winding is damaged.
Armature Test 3
In this test, we will measure the resistance of every commutator bar with the
armature stack. In this test, the commutator bars must not have electrical
continuity to the armature stack.