ATV600 Embedded Ethernet Manual en EAV64327 03
ATV600 Embedded Ethernet Manual en EAV64327 03
ATV600 Embedded Ethernet Manual en EAV64327 03
EAV64327 10/2017
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
document on any medium whatsoever without permission of Schneider Electric, given in writing. You also
agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2017 Schneider Electric. All Rights Reserved.
2 EAV64327 10/2017
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Network Layer Supported Functions/Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TCP and UDP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2 Modbus TCP Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Modbus TCP Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Modbus TCP Servers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Supported Modbus TCP Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Application Profile with Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 3 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Hardware Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Connection to the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cable Routing Practice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Chapter 4 Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
IP Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
[Device Name] PAn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
[IP mode Eth Embd] IM00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
[IP Eth Embd] IC01IC02IC03IC04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
[IP Mask Eth Embd]IM01IM02IM03IM04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
[IP Gate Eth Embd]IG01IG02IG03IG04 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
[Enable FDR] FdV0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
[FDR Action] FdA0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
[FDR Operating State] FdS0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
[FDR Error Status] Fdr0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
[MAC @] MAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
[ETH emb Rx frames] ErXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
[ETH emb Tx frames] EtXE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
[ETH emb error frames] EErE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
[Ethernet Rate Data] ArdE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
[Ethernet Embd cmd.] CMd5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
[Ethernet Embd Ref Freq] LFr5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
[Enable Web Services] EWEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
[Reset EmbWeb Passwd] rWPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
[Ethernet Timeout] ttOb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2 Additional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
FDR Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
[Embedded Eth Com Interrupt] EtHF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
[External Error] EPF1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Configuring I/O Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
DNS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SNTP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
SNMP Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EAV64327 10/2017 3
4.3 Fast Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Startup Detailed Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
FDR Operation Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Local Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Downloaded Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.4 Communication Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Definition of a Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Functional Profiles Supported by the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
CIA402 Operating State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Description of Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Cmd Register CMd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Stop Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Assigning Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
[CIA402 State Reg] EtA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Starting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Sequence for a Drive Powered by the Power Stage Supply . . . . . . . . . . . . . . . . . . . . . . . . . 73
Sequence for a Drive with Separate Control Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Sequence for a Drive with Mains Contactor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.5 Embedded Webserver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Connection to the Webserver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Chapter 5 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Configuring Communication Error Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Configuring the Control Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Configuration of the Drive for Operation in I/O Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode. . . . . . . . . 87
Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode. . . . . . . . . . 88
Chapter 6 Diagnostic and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Fieldbus Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Connection for Fieldbus Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fieldbus Functions Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4 EAV64327 10/2017
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical,
electrical and electronic equipment of the entire system in which the product is used. All persons working
on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.
EAV64327 10/2017 5
Intended Use
This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use
according to this manual. The product may only be used in compliance with all applicable safety standard
and local regulations and directives, the specified requirements and the technical data. The product must
be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk
assessment in view of the planned application. Based on the results, the appropriate safety measures must
be implemented.Since the product is used as a component in an entire system, you must ensure the safety
of persons by means of the design of this entire system (for example, machine design). Any use other than
the use explicitly permitted is prohibited and can result in hazards. Electrical equipment should be installed,
operated, serviced, and maintained only by qualified personnel.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment,
repair and maintenance must be performed by qualified personnel.
The system integrator is responsible for compliance with all local and national electrical code
requirements as well as all other applicable regulations with respect to grounding of all equipment.
Many components of the product, including the printed circuit boards, operate with mains voltage.
Only use properly rated, electrically insulated tools and measuring equipment.
Do not touch unshielded components or terminals with voltage present.
Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the
drive system, block the motor shaft to prevent rotation.
AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused
conductors of the motor cable.
Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals.
Before performing work on the drive system:
Disconnect all power, including external control power that may be present. Take into account that
the circuit breaker or main switch does not de-energize all circuits.
Place a Do Not Turn On label on all power switches related to the drive system.
Lock all power switches in the open position.
Wait 15 minutes to allow the DC bus capacitors to discharge.
Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation
manual of the product.
Before applying voltage to the drive system:
Verify that the work has been completed and that the entire installation cannot cause hazards.
If the mains input terminals and the motor output terminals have been grounded and short-circuited,
remove the ground and the short circuits on the mains input terminals and the motor output
terminals.
Verify proper grounding of all equipment.
Verify that all protective equipment such as covers, doors, grids is installed and/or closed.
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with unknown or unsuitable settings or data.
Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
6 EAV64327 10/2017
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines (1).
Each implementation of the product must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),
Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed
Drive Systems.
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage
Failure to follow these instructions can result in equipment damage.
The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation.
WARNING
HOT SURFACES
Ensure that any contact with hot surfaces is avoided.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the product has sufficiently cooled down before handling it.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
EAV64327 10/2017 7
Machines, controllers, and related equipment are usually integrated into networks. Unauthorized persons
and malware may gain access to the machine as well as to other devices on the network/fieldbus of the
machine and connected networks via insufficiently secure access to software and networks.
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
In your hazard and risk analysis, consider all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cyber security concept.
Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated as well as all organizational measures and rules covering access to this infrastructure
consider the results of the hazard and risk analysis and are implemented according to best practices
and standards covering IT security and cyber security (such as: ISO/IEC 27000 series, Common
Criteria for Information Technology Security Evaluation, ISO/ IEC 15408, IEC 62351, ISA/IEC 62443,
NIST Cybersecurity Framework, Information Security Forum - Standard of Good Practice for
Information Security).
Verify the effectiveness of your IT security and cyber security systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
Perform a comprehensive commissioning test to verify that communication monitoring properly
detects communication interruptions
Failure to follow these instructions can result in death, serious injury, or equipment damage.
8 EAV64327 10/2017
About the Book
At a Glance
Document Scope
The purpose of this document is to:
Show you how to connect the Ethernet fieldbus on your drive.
Show you how to set up the drive to use Ethernet for monitoring and control.
Provide examples of setup using commissioning software
NOTE: Read and understand this document and all related documents (see below) before
installing,operating, or maintaining your drive.
Validity Note
Original instructions and information given in this manual is written in English (before optional translation).
This documentation is valid for the Altivar Process drives.
The technical characteristics of the devices described in this document also appear online. To access this
information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference that
interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the
product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that interests
you.
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics that
appear online. In line with our policy of constant improvement, we may revise content over time to improve
clarity and accuracy. If you see a difference between the manual and online information, use the online
information as your reference.
EAV64327 10/2017 9
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com.
The internet site provides the information you need for products and solutions:
The whole catalog for detailed characteristics and selection guides,
The CAD files to help design your installation, available in over 20 different file formats,
All software and firmware to maintain your installation up to date,
A large quantity of White Papers, Environment documents, Application solutions, Specifications... to
gain a better understanding of our electrical systems and equipment or automation,
And finally all the User Guides related to your drive, listed below:
You can download these technical publications and other technical information from our website at
http://www.schneider-electric.com/en/download
(Other option manuals and Instruction sheets are available on www.schneider-electric.com)
10 EAV64327 10/2017
Title of Documentation Catalog Number
ATV600 Multi Masters Booster Control Pressure Feedback with QGH36061 (English)
Service Continuity
Application Note: ATV600 Multi Drives Standard Level Control QGH36059 (English)
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the
terms or definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure,
fault, fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
IEC 61800 series: Adjustable speed electrical power drive systems
IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
EN 954-1 Safety of machinery - Safety related parts of control systems
ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems
IEC 61158 series: Industrial communication networks - Fieldbus specifications
IEC 61784 series: Industrial communication networks - Profiles
IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements
In addition, the term zone of operation is used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO
12100-1.
Also see the glossary at the end of this manual.
Contact Us
Select your country on
www.schneider-electric.com/contact
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France
EAV64327 10/2017 11
12 EAV64327 10/2017
Altivar Process ATV600
Presentation
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Chapter 1
Presentation
Presentation
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Presentation
Hardware Overview
General
The drive embeds an Ethernet communication port that can be used for Modbus TCP industrial
communication protocol.
In addition of the communication services provided by the protocol, embedded adapter provides a set of
services at the Ethernet and TCP/IP level. The embedded adapter offers an embedded Web server (in 6
langages) which offers comfortable displaying and commissioning functions directly from a standard web
browser.
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Presentation
Software Overview
NOTE: When using ModbusTCP, it is advisable to use function codes 16 or 23 to control the drive.
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Presentation
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Altivar Process ATV600
Basics
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Chapter 2
Basics
Basics
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Basics
Section 2.1
Introduction
Introduction
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Basics
Introduction
Modbus TCP
The Modbus application layer is standard. Many of the manufacturers are already implementing this
protocol. Many have already developed a Modbus TCP/IP connection and numerous products are
currently available. With the simplicity of its protocol and the fast Ethernet throughput data rate of
100 Mbit/s, Modbus TCP/IP achieves excellent performance.
Web Server
The standard webserver (in six languages) provides access to pages such as:
Drive monitor
Data viewer/editor
Save and restore configuration
Network parameters
iPar client settings
Administration
TCP/IP statistics
Modbus statistics
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Basics
ARP Protocol
The ARP (Address resolution protocol) is a protocol used to map network addresses (IP) to hardware
addresses (MAC).
The protocol operates below the network layer as a part of the OSI link layer, and is used when IP is used
over Ethernet. A host, wishing to obtain a physical address, broadcasts an ARP request onto the TCP/IP
network. A unique IP address is assigned to the host, and is sent to its hardware address.
ICMP Protocol
The embedded module manages the ICMP protocol.
ICMP client: not supported
ICMP server: the managed requests are the following:
Type Description
0 Echo reply (ping)
3 Destination unreachable
4 Sources quench
5 Redirect
6 Alternate host address
8 Echo request (ping)
9 Router advertisement
10 Router solicitation
11 Time exceeded
12 Parameter problem
13 Time stamp request
14 Time stamp reply
15 Information request
16 Information reply
17 Address mask request
18 Address mask reply
IP Protocol
The Ethernet adapter implements the IPV4 and IPV6 (for DPWS) protocols.
SNMP Services
The Ethernet adapter accepts the community name “private” for writing and the community name “public”
for Reading.
MIB
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Basics
Connections
The Ethernet adapter supports up to 32 concurrent TCP/IP and/or TCP/UDP connection.
Field Description
op Message type DHCP request / DHCP reply
htype Address hardware type
hlen Hardware address length
hops Used by relay agent
xid Transaction identifier, random number chosen by the client allowing to associate the request and the
response
secs Time in seconds since the beginning of the transaction
flags First bit used for the broadcast reply flag
ciaddr Client IP address, only used if the client can respond to ARP request
yiaddr Client IP address, “your” IP address proposed by the server
siaddr IP address of the server
giaddr Gateway IP address, used when a relay agent needs to be crossed
sname Server name
file Location of boot file
options Optional parameters with DHCP extensions
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Basics
DHCP Message
The DHCP protocol uses 8 different types of message during the IP assigning process.
The following table describes the 8 messages:
Message Description
DISCOVER The client tries to discover the DHCP server using a broadcast
OFFER The server proposes a configuration
REQUEST The client chooses a DHCP server and declines other offers
ACK The chosen server assigns the IP configuration
NAK The server rejects the client request
DECLINE The client declines the assigned IP configuration
RELEASE The client releases Its IP address before the end of the lease
INFORM The client asks for network information (it already has an IP address)
Operating Modes
The choice between DHCP, BOOTP, and fixed configuration is made through one parameter:
Fixed: the Ethernet adapter uses the address stored in parameter.
BOOTP: the Ethernet adapter receives the addresses from BOOTP server.
DHCP: if the device name [XXX] is valid, the Ethernet adapter receives the addresses from the DHCP
server.
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Basics
Section 2.2
Modbus TCP Features
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Basics
TCP Telegrams
Modbus TCP telegrams are not only Modbus standard requests and responses encapsulated in TCP
frames.
1 TCP header
2 MBPA: Modbus application protocol header
3 ADU: Application data unit
4 PDU: Protocol data unit (The Modbus message itself)
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Basics
Overview
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Basics
Identification
Id Value Comment
00 hex Schneider Electric Device manufacturer
01 hex ATVXXX Drive commercial part number
02 hex 0101 Drive version
04 hex − −
05 hex − −
06 hex Customized Name Device name
This exchange is performed by implicit requests, thus avoiding the need to program the controller (PLC).
The I/O scanner periodically generates the read/write multiple registers (23 = 17 hex) request. The I/O
scanning service operates if it has been enabled in the PLC and in the drive. The drive parameters
assigned to I/O scanning have been selected by default. This assignment can be modified by configuration.
When the I/O scanning service has been enabled in the drive:
A TCP connection is assigned to it.
The parameters assigned in the periodic variables are exchanged cyclically between the Ethernet
adapter and the drive.
The parameters assigned to the periodic output variables are reserved for I/O scanning. They cannot
be written by other Modbus services, even if the I/O scanner is not sending its periodic output variables.
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Basics
Description
The profiles managed with the drive when it is controlled through Modbus TCP are:
Native profile (CiA402 - IEC 61800-7),
I/O profile.
For details, refer to CiA®402 - IEC61800-7 functional profile (see page 60)
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Basics
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Altivar Process ATV600
Hardware Setup
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Chapter 3
Hardware Setup
Hardware Setup
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Hardware Setup
Hardware Presentation
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Hardware Setup
Firmware Version
Compatibility
The drive firmware and embedded communication adapter are provided in a common package for
updating the drive.
The associated EDS is named as shown in the following example
NOTE: The following procedure is applicable for the drives with power greater than 22kW.
Apply the following instructions to remove the front cover of the drive:
Step Action
1 Unscrew the four screws attaching the front cover
2 Slide down the front cover
3 Remove the front cover
4 Plug the Ethernet cable in the Ethernet port
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Hardware Setup
Electrical Installation
Pin Layout
The figure shows the RJ45 socket for the Ethernet connection:
The table provides the pin out details of each RJ45 connector:
Cable Specification
Cable specifications are as follows:
Minimum Cat 5e,
Use equipotential bonding conductors
Connector RJ45
Shield: both ends grounded
Twisted-pair cable
Cable: 8 x 0.25 mm² (8 x AWG 22)
Use pre-assembled cables to reduce the wiring mistakes,
Verify that wiring, cables, and connected interfaces meet the PELV requirements.
Maximum cable length per segment = 100 m (328 ft)
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Hardware Setup
Installation Topology
The following figure shows the connection between the drive and PC through an Ethernet switch.
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Hardware Setup
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Altivar Process ATV600
Software Setup
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Chapter 4
Software Setup
Software Setup
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Software Setup
Section 4.1
Basic Settings
Basic Settings
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Software Setup
IP Parameter Settings
Assigning IP Parameters
If not using IPV6 functionalities for DPWS, following parameters shall be configured:
The drive IP address.
The subnet mask.
The gateway IP address.
These IP addresses can be entered using the display terminal, the embedded webserver, or the DTM-
based PC software.
They can be also provided by:
A BOOTP server (correspondence between the MAC address and the IP addresses).
Or a DHCP server (correspondence between device name [DEVICE NAME] PAn and the IP
addresses).
If an IP address other than 0.0.0.0 has been entered manually, assignment using a server is disabled.
Regardless of the type of IP address assignment, if the address is modified, then the IP address is effective
the next time the drive is turned on (control voltage if a separate power supply is being used).
Configuring BOOTP
The BOOTP service is used to assign IP addresses based on the MAC address. The MAC address
consisting of 6 hexadecimal digits (MM-MM-MM-XX-XX-XX) must be entered in the BOOTP server. The
MAC address appears on the fieldbus adapter dedicated menu on the display terminal.
In the [Communication] COM- , [Comm parameters] CMP- menu and [Ethernet Embd] EtE-
submenu:
Leave the IP address [IP Eth Embd] IC01. IC02 . IC03. IC04 . . . at the value [0.0.0.0] 0
0 0 0.
Do not enable the FDR service.
Configuring DHCP
The DHCP service is used to assign IP addresses and FDR configuration file path based on the device
name [DEVICE NAME] PAn.
The device name consisting of an alphanumeric string must be entered in both the DHCP server and the
drive.
In the [Communication] COM- , [Comm parameters] CMP- menu and [Ethernet Embd] EtE-
submenu, enter the [DEVICE NAME] PAn
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Software Setup
Access
This parameter is accessible via [Communication] COM- , [Comm parameters] CMP- menu and
[Ethernet Embd] EtE- submenu.
This is a read/write parameter
Possible Settings
The FDR (Fast Device Replacement) service is based on identification of the device by a Device Name. In
the case of the Altivar drive, this is represented by the [Device Name] PAn parameter. Verify that all the
network devices have different Device Name.
NOTE: The [Device Name] PAN is common for both Ethernet interfaces.
Access
This parameter is accessible via [Communication] COM- , [Comm parameters] CMP- menu and
[Ethernet Embd] EtE- submenu.
This is a read/write parameter
The parameter number is 64400.
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [Communication] COM- , [Comm parameters] CMP- menu and
[Ethernet Embd] EtE- submenu.
This is a read/write parameter
The parameter number for IC01 is 64401
The parameter number for IC02 is 64402
The parameter number for IC03 is 64403
The parameter number for IC04 is 64404
Possible Settings
The table presents the parameter settings:
Access
This parameter is accessible via [Communication] COM- , [Comm parameters] CMP- menu and
[Ethernet Embd] EtE- submenu.
This is a read/write parameter
The parameter number for IM01 is 64405
The parameter number for IM02 is 64406
The parameter number for IM03 is 64407
The parameter number for IM04 is 64408
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [Communication] COM- , [Comm parameters] CMP- menu and
[Ethernet Embd] EtE- submenu.
This is a read/write parameter
The parameter number for IG01 is 64409
The parameter number for IG02 is 64410
The parameter number for IG03 is 64411
The parameter number for IG04 is 64412
Possible Settings
The table presents the parameter settings:
Access
This parameter is accessible via [Communication] CoM-, [Comm parameters] CMP- menu, [Embd Eth
Config] EtE- submenu and [Fast Device Replacement] Fdr- submenu.
This is a read/write parameter.
The parameter number is 64435
This parameter can be accessed if [IP mode Ether. Embd] iM00 is set to [DHCP] dHCP
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [Communication] CoM-, [Comm parameters] CMP- menu, [Embd Eth
Config] EtE- submenu and [Fast Device Replacement] Fdr- submenu.
This is a read/write parameter.
The parameter number is 64434
This parameter can be accessed if [IP mode Ether. Embd] iM00 is set to [DHCP] dHCP
Possible Settings
The table presents the parameter settings:
Access
This parameter is accessible via [Communication] CoM-, [Comm parameters] CMP- menu, [Embd Eth
Config] EtE- submenu and [Fast Device Replacement] Fdr- submenu.
This is a read-only parameter.
The parameter number is 64433
This parameter can be accessed if [IP mode Ether. Embd] iM00 is set to [DHCP] dHCP
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [Communication] CoM-, [Comm parameters] CMP- menu, [Embd Eth
Config] EtE- submenu and [Fast Device Replacement] Fdr- submenu.
This is a read-only parameter.
The parameter number is 64432
This parameter can be accessed if [IP mode Ether. Embd] iM00 is set to [DHCP] dHCP
Possible Settings
The table presents the parameter settings:
[MAC @] MAC
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Ethernet
Embd Diag] MPE- submenu.
This is a read-only parameter
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Ethernet
Embd Diag] MPE- submenu.
This is a read-only parameter
The parameter numbers is 64416
[ETH emb Tx frames] EtXE
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Ethernet
Embd Diag] MPE- submenu.
This is a read-only parameter
The parameter numbers is 64418
[ETH emb error frames] EErE
Access
This parameter is accessible via [Display] MON-, [Communication map] CMM- menu and [Ethernet
Embd Diag] MPE- submenu.
This is a read-only parameter
The parameter numbers is 64420
[Ethernet Rate Data] ArdE
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Ethernet
Embd Diag] MPE- submenu.
This is a read-only parameter
The parameter numbers is 64413
Possible Settings
The table presents the parameter settings:
EAV64327 10/2017 43
Software Setup
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Command
word image] CWI- submenu.
This is a read-only parameter
The parameter numbers is 8515
Access
This parameter is accessible via [Display] MON- , [Communication map] CMM- menu and [Command
word image] CWI- submenu.
This is a read-only parameter
The parameter numbers is 8525
Access
This parameter is accessible via [My preferences] MYP- menu and [Webserver] WbS- submenu.
This is a read/write parameter
The parameter numbers is 6693
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This parameter is accessible via [My preferences] MYP- menu and [Webserver] WbS- submenu.
This is a read/write parameter
Possible Settings
The table presents the parameter settings:
Access
This parameter is accessible via fieldbus using the Modbus address.
This is a read/write parameter
The parameter number is 64415.
Possible Settings
The table presents the parameter settings:
Settings Description
0.1...30 sec Factory setting: 10 sec
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Software Setup
Section 4.2
Additional Settings
Additional Settings
46 EAV64327 10/2017
Software Setup
FDR Settings
Access
The parameters are accessible via the webserver or the DTM-based PC software
FDR Configuration
The following figure shows FDR settings via webserver:
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Software Setup
Access
This is a read-only parameter
The parameter number is 7136.
Possible Settings
The table presents the parameter settings:
Access
This is a read-only parameter
The parameter number is 7143.
Possible Settings
The table presents the parameter settings:
Description
The drive I/O scanning service can be enabled or disabled with the DTM-based PC software.
It is not possible to modify the assignment of the I/O scanning periodic variables using the display terminal.
To configure I/O scanning, use the DTM-based PC software.
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Software Setup
DNS Settings
Description
The Domain Name System (DNS) is a distributed naming system for devices connected to the network.
It translates domain names to IP addresses for locating the devices easily on the network.
DNS Configuration
The DNS configuration can be done using the DTM-based PC software.
The following figure shows the DNS configuration window:
Item Description
1 Obtain DNS Server address automatically: When checked, the function is enabled and allows getting
automatically the IP address from the DNS server.
2 Preferred DNS server: Enter the IP address of the preferred DNS server.
3 Alternate DNS server: Enter the IP address of the alternate DNS server.
NOTE: The alternate IP address is used only if the first server is unavailable.
NOTE: The changes must be applied to the module configuration by clicking the button.
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Software Setup
SNTP Settings
Description
The Simple Network Time Protocol (SNTP) is networking protocol for clock synchronization of devices
connected to the network.
SNTP Configuration
The SNTP configuration can be done using the DTM-based PC software.
The following figure shows the SNTP Configuration window:
Item Description
1 Enabled: Enables SNTP service.
Disabled: Disables SNTP service.
2 Server 1 IP Address: Enter the IP address of the first preferred SNTP server.
3 Server 2 IP Address: Enter the IP address of the second preferred SNTP server.
NOTE: This IP address is used for SNTP only if the first server is unavailable.
4 Polling Interval: Allows you to select the scanning interval for checking the time change.
Item Description
a Current Date: Allows you to enter the current date
b Current Time:Allows you to select the current time
NOTE: The changes must be applied to the module configuration by clicking the button.
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Software Setup
SNMP Settings
Description
Simple Network Management Protocol (SNMP) is an internet-standard protocol used to manage devices
on IP networks.
It is used for collecting and organizing information about the devices on the network.
SNMP Configuration
The SNMP configuration can be done using the DTM-based PC software.
The following figure shows the SNTP Configuration window:
Manager's IP Address
SNMP manager is a central system used for monitoring and controlling the SNMP agents.
The table presents Manager’s IP Address settings:
Item Description
1a Manager 1: SNMP manager is a central system, which is used for monitoring and controlling the
SNMP agents.
2a Manager 2: Enter the IP address of SNMP manager 2.
Agents
Agents are the devices which are connected to the network. The SNMP manager monitors these devices.
The table presents the Agents settings:
Item Description
1b System Name: Enter the system name used by the drive.
2b System Location: Enter the system location of the drive.
3b System Contact:Contact point to get the information about the system.
Enter the system contact of the drive.
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Software Setup
Community Names
Community names are used to identify the commands that can be performed by an SNMP manager on a
device.
The table presents the Community Names settings:
Item Description
1c Get: Requests send from manager to agent to retrieve data.
2c Set: Requests send from manager to agent to change data.
3c Trap: Requests send from manager to agent to find the available data.
Enabled Traps
Traps are used to inform the SNMP manager of specific events occurring on device.
The table presents the Enabled Traps settings:
Item Description
1d Cold Start: The agent reinitialized its configuration tables.
2d Link Down Trap: A network interface card (NIC) on agent reinitializes.
3d Link Up Trap: A network interface card (NIC) on agent stops responding.
4d Authentication Failure Trap: SNMP agent gets a request from an unrecognized community name.
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Software Setup
Section 4.3
Fast Device Replacement
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Software Setup
Presentation
FDR Service
The FDR (Fast Device Replacement) service is used to simplify the maintenance of drives connected to
an Ethernet network. In the event of a drive not working correctly, this service automatically reconfigures
its replacement.
The new drive (FDR client) retrieves:
Its IP addresses and the FDR file path from a DHCP server
The FDR file from an FTP server if the drive is not configured in local configuration
In practice, the DHCP server and the FTP server are the same device (PAC M580, M340 PLC, M251MESE
or dedicated PCs).
The FDR file contains:
The Ethernet parameters (configuration of I/O scanning, FDR, and so on)
The drive parameters (drive, functions, application, and so on)
The FDR service is based on identification of the device by a Device Name. In the case of the drive, this
is represented by the [DEVICE NAME] PAn parameter.
The configuration of the FDR service is accessible via embedded webserver or DTM-based software or
Graphic Display Terminal.
NOTE: Check that all the network devices have different Device Name.
The FDR server controls duplication of Device Name (it does not assign an IP address that has already
been assigned and is active).
If the same IP address is supplied on 2 devices, the second should trigger an IP address duplication
(network management detected error which triggers an [External Error] EPF1 by default).
If the FDR service has been enabled, the Ethernet adapter attempts to restore its IP addresses on each
power-up. Each time the procedure has detected error, the Ethernet adapter reiterates its FDR requests
(DHCP).
After assigning the Ethernet adapter IP addresses, if the configuration is not downloaded successfully, the
Ethernet adapter triggers a [FDR1 Error] FDR1.
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Presentation
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Software Setup
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Local Configuration
Presentation
IP Assignment Save
If the drive parameter configuration is local, the FDR server only assigns the following IP addresses:
IP address,
Subnet mask,
Gateway IP address.
On connection to the network, the drive automatically saves its parameters in the FDR server.
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Software Setup
Downloaded Configuration
Presentation
IP Assignment Save
If the drive parameter configuration has been downloaded, the FDR server assigns the following
addresses:
IP address,
Subnet mask,
Gateway IP address,
FDR server IP address.
Periodic Saving
Periodic saving of the drive configuration can be configured on the FDR server in either local configuration
or downloaded configuration mode
Using the embedded webserver or the DTM-based software:
Set FDR synchronization to automatic mode
Set the synchronization cycle time
NOTE: Saving too often overburden the fieldbus and adversely affects its performance (factory setting:
2.560 s.).
Limitations
The FDR service is able to store the current configuration of the drive, but does not provide the possibility
to store multi-parameters configurations.
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Software Setup
6 Check that the system is If the save operation has not been successful, the adapter detects a
operational communication error which, in factory settings mode, triggers a [FDR1
Error]FDR1
Replacing a Drive
For replacing a drive, it is necessary to follow the procedure below:
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Software Setup
Section 4.4
Communication Profile
Communication Profile
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Software Setup
Definition of a Profile
Types of Profiles
There are 3 types of profile:
Communication profiles
Functional profiles
Application profiles
Communication Profile
A communication profile describes the characteristics of a bus or network:
Cables
Connectors
Electrical characteristics
Access protocol
Addressing system
Periodic exchange service
Messaging service
...
A communication profile is unique to a type of fieldbus (such as Modbus, PROFIBUS DP, and so on) and
is used by different types of devices.
Functional Profile
A functional profile describes the behavior of a type of device:
Functions
Parameters (such as name, format, unit, type, and so on.)
Periodic I/O variables
State chart
...
A functional profile is common to all members of a device family (such as variable speed drives, encoders,
I/O modules, displays, and so on).
They can feature common or similar parts. The standardized (IEC 61800-7) functional profiles of variable
speed drives are:
CiA402
PROFIDRIVE
CIP AC Drive
CiA402 device profile for drives and motion control represents the next stage of this standard development
and is now part of the IEC 61800-7 standard.
Application Profile
Application profile defines the services to be provided by the devices on a machine. For example, CiA DSP
417-2 V 1.01 part 2: CANopen application profile for lift control systems - virtual device definitions.
Interchangeability
The aim of communication and functional profiles is to achieve interchangeability of the devices connected
via the fieldbus.
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Software Setup
I/O Profile
Using the I/O profile simplifies PLC programming.
The I/O profile mirrors the use of the terminal strip for control by utilizing 1 bit to control a function.
The I/O profile for the drive can also be used when controlling via a fieldbus.The drive starts up as soon as
the run command is sent.15 bits of the control word (bits 1...15) can be assigned to a specific function.
This profile can be developed for simultaneous control of the drive via:
The terminals
The Modbus control word
The CANopen control word
Ethernet Modbus TCP embedded control word
The fieldbus module control word
The I/O profile is supported by the drive itself and therefore in turn by all the communication ports.
CiA402 Profile
The drive only starts up following a command sequence.
The control word is standardized.
5 bits of the control word (bits 11...15) can be assigned to a function.
The CiA402 profile is supported by the drive itself and therefore by all the communication ports.
The drive supports the velocity mode of CiA402 profile.
In the CiA402 profile, there are two modes that are specific to the drive and characterize commands and
references value management:
Separate [Separate] SEP
Not separate [Not separ.] SIm,
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Software Setup
Functional Description
Introduction
Drive operation involves two main functions, which are illustrated in the diagrams below.
CiA402
The main parameters are shown with their CiA402 name and their CiA402/Drivecom index (the values in
brackets are the CANopen addresses of the parameter).
The following figure shows the control diagram for drive operation:
Altivar Drive
These diagrams translate as follows for the Altivar drive.
The following figure shows the control diagram for drive operation:
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Software Setup
State Diagram
After switching on and when an operating mode is started, the product goes through a number of operating
states.
The state diagram (state machine) shows the relationships between the operating states and the state
transitions. The operating states are internally monitored and influenced by monitoring functions.
The following figure shows the CIA402 state diagram:
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Summary
Operating State Power Stage Supply for Power Supplied to Motor Modification of Configuration
Separate Control Stage Parameters
1 - Not ready to Not required No Yes
switch on
2 - Switch on Not required No Yes
disabled
3 - Ready to Not required No Yes
switch on
4 - Switched on Required No Yes, return to 2 - Switch on
disabled operating state
5 - Operation Required Yes No
enabled
6 - Quick stop Required Yes, during fast stop No
active
7 - Fault reaction Depends on error response Depends on error −
active configuration response configuration
8 - Fault Not required No Yes
NOTE:
Configuration parameters are described in communication parameter file as R/WS access type
parameters. Other parameters can be accessed whatever the operating state.
A Setting parameter can be accessed in all operating state of the drive.
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Stop Commands
Halt Command
The Halt command enables movement to be interrupted without having to leave the 5 - Operation
enabled state. The stop is performed in accordance with the [Type of stop] Stt parameter.
If the Halt command is active, no power is supplied to the motor and no torque is applied.
Regardless of the assignment of the [Type of stop] Stt parameter [Fast stop Assign] FSt, [Ramp stop]
rMP, [Freewheel Stop] nSt, or [DC Injection Assign] dCI, the drive remains in the 5 - Operation
enabled state.
Freewheel Command
A Freewheel Stop command using a digital input of the terminal or a bit of the control word assigned
to Freewheel Stop causes a change to operating state 2 - Switch on disabled.
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Function Codes
In the CiA402 profile, fixed assignment of a function input is possible using the following codes:
For example, to assign the DC injection braking to bit13 of embedded Ethernet, simply configure the [ DC
Injection Assign] dCI parameter with the [C513] C513 value.
Bit 11 is assigned by default to the operating direction command [Reverse Assign] rrS.
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Operating Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ETA Masked
State Switch On Quick Voltage Fault Operation Switched Ready to by 006F H (1)
Disabled Stop Enabled Enabled On Switch On
1 -Not 0 X X 0 0 0 0 −
ready to
switch on
2 -Switch 1 X X 0 0 0 0 0040 hex
on
disabled
3 -Ready 0 1 X 0 0 0 1 0021 hex
to switch
on
4 - 0 1 1 0 0 1 1 0023 hex
Switched
on
5 - 0 1 1 0 1 1 1 0027 hex
Operation
enabled
6 -Quick 0 0 1 0 1 1 1 0007 hex
stop
active
7 -Fault 0 X X 1 1 1 1 002F hex
reaction
active
8 -Fault 0 X X 1 0 0 0 0008 hex(2)..
.0028 hex
(1)
This mask can be used by the PLC program to test the diagram state.
(2)detected error following operating state 6 - Quick stop active.
X: In this state, the value of the bit can be 0 or 1.
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Starting Sequence
Description
The command sequence in the state diagram depends on how power is being supplied to the drive.
There are 3 possible scenarios:
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Description
Both the power and control stages are powered by the power stage supply.
If power is supplied to the control stage, it has to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
Apply the 2 - Shut down command
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Then apply the 4 - Enable operation command.
The motor can be controlled (send a reference value not equal to zero).
NOTE: It is possible, but not necessary to apply the 3 - Switch on command followed by the 4 -
Enable Operation command to switch successively into the operating states 3 - Ready to Switch
on, 4 - Switched on and then 5 - Operation Enabled. The 4 - Enable operation command
is sufficient.
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Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
The power stage supply is not necessarily present.
Apply the 2 - Shut down command
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Check that the power stage supply is present (Voltage enabled of the status word).
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Step 3
Check that the drive is in the operating state 4 - Switched on.
Then apply the 4 - Enable operation command.
The motor can be controlled (send a reference value not equal to zero).
If the power stage supply is still not present in the operating state 4 - Switched on after a time delay
[Mains V. time out] LCt, the drive triggers an error [Input Contactor] LCF.
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Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well. The
drive controls the mains contactor.
The following sequence must be applied:
Step 1
The power stage supply is not present as the mains contactor is not being controlled.
Apply the 2 - Shutdown command.
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Apply the 3 - Switch on command, which closes the mains contactor and switch on the power stage
supply.
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Section 4.5
Embedded Webserver
Embedded Webserver
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Software Setup
Overview
Webserver
The Ethernet adapter provides an integrated Web server which allows several functions like: display,
parameter settings, and diagnostics. This chapter describes the services provided by this webserver.
The webserver can be accessed from standard browsers like Internet Explorer, Chrome, Safari, or Firefox.
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Access
The webserver can be accessed from standard browsers.
First connect the computer to the drive by typing http:// followed by the drive IP address.
You are asked to first enter a User Name and a Password.
By default the user name is ADMIN. If you are connecting to the webserver for the first time, the password
is available from the Graphic Display Terminal of the drive in the [Main Menu] / [My preference]
MYP/[Webserver] WbS-/[Webserver default password] WDP menu. Once logged in you are asked to
change the default connection ID (User Name and Password), according to the default security access
rule. Access rules can be modified in the Setup/Access Management web page.
Once connected, the webserver home page is displayed.
Using IPV6 network discovery service, there is no need to set IP parameters. The drive appears
automatically in the network explorer of the PC while physically connected.
The drive is identified as ATV6•••••••-MMMM where MMMM is the two last bytes of the MAC address.
Right-click and select Display device web page to open the webserver.
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Operations
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Chapter 5
Operations
Operations
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Section 5.1
Operating States
Operating States
Description
The response of the drive in the event of an Ethernet communication interruption can be configured.
Configuration can be performed using the display terminal from the [Complete settings] CSt-,
[Error/Warning handling] CSWM- menu, [Embedded modbus TCP] EMtC- via the [Eth Error
Response] EtHL parameter.
The values of the [Eth Error Response] EtHL parameter, which triggers a transition to the operating
state fault [Embedded Eth Com Interrupt] EtHF are:
Value Meaning
[Freewheel Stop] YES Freewheel stop (factory setting)
[Ramp stop] rMP Stop on ramp
[Fast stop] FSt Fast stop
[DC injection] dCI DC injection stop
The values of the [Eth Error Response] EtHL parameter, which does not trigger a transition to the
operating state fault are:
Value Meaning
[Ignore] nO Detected error ignored
[Per STT] Stt Stop according to configuration of [Type of stop] Stt
[Fallback Speed] LFF Change to fallback speed, maintained as long as the detected error
persists and the run command has not been removed
[Speed maintained] rLS The drive maintains the speed at the time the detected error occurred, as
long as the detected error persists, and the run command has not been
removed
The fallback speed can be configured in the [Complete settings] CSt-, [Error/Warning handling]
CSWM- menu, [Fallback speed] LFF- submenu, using the [FallbackSpeed] LFF parameter.
WARNING
LOSS OF CONTROL
If this parameter is set to nO, Ethernet communication monitoring is disabled.
Only use this setting after a thorough risk assessment in compliance with all regulations and standards
that apply to the device and to the application.
Only use this setting for tests during commissioning.
Verify that communication monitoring has been re-enabled before completing the commissioning
procedure and performing the final commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Detected Errors
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Section 5.2
Operating Modes
Operating Modes
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Overview
This chapter explains how to configure the drive for operation from the communication network through
three following examples.
I/O mode - a simple command word (based on forward, reverse, and reset binary commands).
Combined mode (with native profile CiA 402) - Both reference value and command word come from the
communication network.
Separate (with native profile CiA 402) - reference value and command word come from separate
sources: for example, the command word (in CiA 402) comes from the communication network and the
reference value from the HMI.
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Description
For the I/O profile, here is a simple example, which can be extended with additional features. The
command word is made of run forward (bit 0 of CMd), run reverse (bit 1 of CMd), and the function fault
reset (bit 7 of CMd). Reference frequency value is obtained from the Graphical Display Terminal..
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Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode
Description
This section describes how to configure the settings of the drive if it is controlled in CiA 402 mode. The
example focuses on the not separate mode. Additional modes are detailed in the drive programming
manual.
In the
[Ref Freq Channel 1] Fr1: is set on according to the communication source you can choose in the
following table:
[Freq Switch Assign] rFC is set to default value ([Ref Freq 1 Config] Fr1).
[Control Mode] CHCF: defines if the drive operates in combined mode (reference and command from
the same channel).
For the current example, [Control Mode] CHCF is adjusted to [Not separ.] SIM as reference and control
are originated from the communication network.
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Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode
Description
Alternate combinations are possible, see the drive programming manual for the list of possible settings.
For example:
The drive is controlled from the communication (Ethernet) but the reference value is adjusted on the display
terminal. The control word comes from the controller and is written according to CiA 402 profile.
The settings are as shown in the table:
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Diagnostic and Troubleshooting
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Chapter 6
Diagnostic and Troubleshooting
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LED Indicators
The following figure describes the LEDs status for fieldbus monitoring
LED Description
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LED Behavior
Description
If the product cannot be addressed via the fieldbus, first check the connections. The product manuals
contains the technical data of the device and information on fieldbus and device installation.
Verify the following:
Power connections to the device
Fieldbus cable and fieldbus wiring
Fieldbus connection to the device
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WARNING
LOSS OF CONTROL
Do not use function code 6 (write single register) to control the drive with product software versions up
to V1.6IE15.
If your product software version is below or equal to V1.6IE15 and your PLC supports only function
code 6, contact your local Schneider Electric sales office to update the firmware of your product.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to the manual of the PLC for information on selecting function codes.
Communication channels are monitored if they are involved in one of the following parameters:
The control word ([Cmd Register] CMd) from the active command channel
The control word containing the command switch (bit configured on [Cmd switching] CCS)
The control word containing the switch for reference value 1'1B (bit configured on [Ref 1B switching]
rCb)
The control word containing the switch for reference value 1'2 (bit configured on [Freq Switch Assign]
rFC)
The reference frequency or reference speed ([Ref Frequency] LFr or LFRD: Nominal speed value)
from the active channel for reference value
Summing reference frequency or reference speed ([Ref Frequency] LFr or LFRD: Nominal speed
value) 2 (assigned to [Summing Input 2] SA2)
Summing reference frequency or reference speed ([Ref Frequency] LFr or LFRD: Nominal speed
value) 3 (assigned to [Summing Input 3] SA3)
Subtracting reference frequency or reference speed ([Ref Frequency] LFr or LFRD: Nominal speed
value) 2 (assigned to [Subtract Ref Freq 2] dA2)
Subtracting reference frequency or reference speed ([Ref Frequency] LFr or LFRD: Nominal speed
value) 3 (assigned to [Subtract Ref Freq 3] dA3)
The reference value given by the PID controller (PISP)
The PID controller feedback ([AI Virtual 1] AIU1)
The multiplication coefficient of the reference values ([Multiplying coeff.] MFr) 2 (assigned to [Ref Freq
2 Multiply] MA2)
The multiplication coefficient of the reference values ([Multiplying coeff.] MFr) 3 (assigned to [Ref Freq
3 Multiply] MA3)
As soon as one of these parameters has been written once to a communication channel, it activates
monitoring for that channel.
If a communication warning is sent (in accordance with the protocol criteria) by a monitored port or fieldbus
module, the drive triggers a communication interruption.
The drive reacts according to the communication interruption configuration (operating state Fault,
maintenance, fallback, and so on)
If a communication warning occurs on a channel that is not being monitored, the drive does not trigger a
communication interruption.
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Glossary
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Glossary
A
Abbreviations
Req. = Required
Opt. = Optional
C
CAN
Controller Area Network is an internally standardized serial bus system
COB
Communication Object. A unit of transportation in a CAN network. Data must be sent across a CAN
Network inside a COB. There are 2048 different COB's in a CAN network. A COB can contain at most 8
bytes of data.
COB ID
Each COB is uniquely identified in a CAN network by a number called the COB Identifier (COB-ID).
D
Display terminal
The display terminal menus are shown in square brackets.
For example: [Communication]
The codes are shown in round brackets.
For example: COM-
Parameter names are displayed on the display terminal in square brackets.
For example: [Fallback Speed]
Parameter codes are displayed in round brackets.
For example: LFF
DP
Decentralized Periphery
DPWS
Device Profile for Web Service
E
Error
Discrepancy between a detected (computed, measured, or signaled) value or condition and the specified
or theoretically correct value or condition.
F
Factory setting
Default configuration of the product.
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A "Fault reset" is required to exit this operating state after the
cause of the detected error has been removed. Further information can be found in the pertinent standards
such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault Reset
A function used to restore the drive to an operational state after a detected error is cleared by removing
the cause of the error so that the error is no longer active.
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Glossary
L
LSB
Least Significant Byte
M
MEI
Modbus Encapsulated Interface
Monitoring function
Monitoring functions acquire a value continuously or cyclically (for example, by measuring) in order to
check whether it is within permissible limits. Monitoring functions are used for error detection.
MS0, MS1
Number of a master in the network.
MSB
Most Significant Byte
N
NMT
Network Management. One of the service elements of the application layer in the CAN Reference Model.
The NMT serves to configure, initialize, and handle detected errors in a CAN network.
P
Parameter
Device data and values that can be read and set (to a certain extent) by the user.
PDO
Process Data Object
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
PLC
Programmable logic controller
PNO
PROFIBUS Nutzerorganisation e.V. (PROFIBUS User organization).
Power stage
The power stage controls the motor. The power stage generates current for controlling the motor.
Q
QoS
Quality of Service
Quick Stop
The quick Stop function can be used for fast deceleration of a movement as a response to a detected error
or via a command.
R
RPDO
Receive PDO
S
SNMP
Simple Network Management Protocol
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Glossary
SNTP
Simple Network Time Protocol
SYNC
Synchronization Object
T
TPDO
Transmit PDO
V
VSD
Variable Speed Drive
W
Warning
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that
was detected by a monitoring function. A warning does not cause a transition of the operating state.
Z
Zone of operation
This term is used in conjunction with the description of specific hazards, and is defined as it is for a hazard
zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
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