User Manual: Air Compressor Controller MAM6070
User Manual: Air Compressor Controller MAM6070
User Manual: Air Compressor Controller MAM6070
MAM6070
USER MANUAL
NOTICE
Please read all the operation manual before operating the set and keep this manual
for further reference.
Inst Installation of MAM*** compressor controller can be performed only by professional technicians.
Wiring shall be performed respectively according to regulations for heavy and weak
current to reduce electromagnetic interference.
RC snubber must be connected to the two terminals of coil (such as AC contactor, valve, etc),
which are controlled by relay output.
Correct ground connection (the third ground) can help increase product capacity of resisting
signal interference.
Features:
● Multiple run mode optional
● In VSD mode, support any frequency convertor on the market.
● 5 inch color screen, with key switch button and touch penal.
● Support real time power consumption and accumulative power consumption measurement
● Scheduled on/off function and scheduled pressure function optional
● More accurate in writing frequency to control inverter through 485 communication
● Free to control all inverter supporting MODBUS RTU protocol
● Open phase, current overload, current unbalance, over voltage, low voltage protection for motor
● High integration, high reliability, high cost performance
CONTENTS
1, Basic Operation ..................................................................................................................................................... 7
1.1 Button Explanation ...................................................................................................................................... 7
1.2 Indicator Explanation................................................................................................................................... 8
1.3 Status Display and Operation ...................................................................................................................... 8
1.4 Running Parameter ...................................................................................................................................... 9
1.5 User Parameter............................................................................................................................................11
1.6 Factory Parameter ...................................................................................................................................... 13
1.7 Calibration Parameter ................................................................................................................................ 16
1.8 Network Parameter .................................................................................................................................... 17
1.9 Hardware Parameter .................................................................................................................................. 17
1.10 Maintenance Parameter ........................................................................................................................... 18
1.11 Inverter Set............................................................................................................................................... 19
1.12 Touch Calibration .................................................................................................................................... 20
1.13 Scheduled P ............................................................................................................................................. 20
1.14 Scheduled On-Off.................................................................................................................................... 21
1.15 History Record......................................................................................................................................... 21
1.16 Motor VSD .............................................................................................................................................. 21
1.17 Fan VSD .................................................................................................................................................. 24
1.18 Date.......................................................................................................................................................... 26
Check and set time........................................................................................................................................... 26
1.19Air Output................................................................................................................................................. 26
1.20 Operation Authorization and Password ................................................................................................... 26
2, Controller Function and Technical Parameter ............................................................................................. 26
3, Model and Specification .............................................................................................................................. 28
3.1 Model Explanation..................................................................................................................................... 28
3.2 Power Specification Sheet for Corresponding Motor ................................................................................ 28
4, Installation.................................................................................................................................................. 28
4.1 Current transfomer Installation.................................................................................................................. 28
4.2 Controller installation ................................................................................................................................ 29
5, Alarm Function.......................................................................................................................................... 31
5.1 Air Filter Alarm.......................................................................................................................................... 31
5.2 Oil Filter Alarm.......................................................................................................................................... 32
5.3 O/A Separator filter Alarm......................................................................................................................... 32
5.4 Lubricant Alarm......................................................................................................................................... 32
5.5 Grease Alarm ............................................................................................................................................. 32
5.6 Element Over Temperature Alarm............................................................................................................. 32
6, Controller Protection................................................................................................................................. 32
6.1 Motor Protection........................................................................................................................................ 32
6.2 Protection of Element Temperature High .................................................................................................. 32
6.3 Protection of Air Compressor wrong rotation............................................................................................ 33
6.4 Protection of Air compressor Open Phase ................................................................................................. 33
6.5 Protection of Air Pressure Over ................................................................................................................. 33
6.6 Protection of Sensor Fault ......................................................................................................................... 33
7, Trouble Shooting ................................................................................................................................................. 33
8, Network control and network communication ............................................................................................... 34
Page 5 Total 45
9, Inverter Control ................................................................................................................................................... 35
10, Schematic Diagram............................................................................................................................................ 38
10.1 PF............................................................................................................................................................. 38
10.2 PM/MOTOR VSD ................................................................................................................................... 39
10.4 FAN VSD................................................................................................................................................. 41
10.5 MOTOR/FAN VSD ................................................................................................................................. 42
10.6 SOFT START .......................................................................................................................................... 43
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1, Basic Operation
1.1 Button Explanation
Picture 1.1.1
Parameter
Input
Page icon
——Start/Stop Button:
When compressor is at stop status, press this button to start the compressor.
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When compressor is set as master (No.1) in network status, press this button to start the
compressor and activate network mode function at the same time.
When the compressor is at running status, press this button to stop the compressor.
When compressor is set as master (No.1) in network status, press this button to stop
compressor and network function as well.
The display screen will show as below after power on and display “MAM-6070”for a while:
Click “RUN PARAMETER” to check the relative data and setting below:
Page 9 Total 45
MOTOR THIS
Display the accumulative this power consumption based on the
POWER 0000000.0Kw.H
main inverter real time output power
CONSUMPTION
MOTOR TOTAL
Display the accumulative total power consumption based on the
POWER 0000000.0Kw.H
main inverter real time output power
CONSUMPTION
PRESSURE 00.00MPa Display the current pressure.
MOTOR STATE Display the main inverter state description, here according to the
0001
DESCRIPTION: hex read by controller.
MOTOR ERROR Display the main inverter error description, here according to
0000
DESCRIPTION: the hex read by controller.
WRITE
000.0 Display output frequency send to the main inverter.
FREQUENCY:
FAN SPEED 0000 RPM Display the fan real time speed based on the fan frequency read
FAN
000.0 Hz Display the output frequency of the fan inverter
FREQUENCY:
FAN
000.0 A Display the output current of the fan inverter
CURRENT:
FAN
000.0 V Display output voltage of the fan inverter
VOLTAGE:
FAN OUTPUT
000.0 Kw Display the real time output power based on the the fan inverter
POWER:
FAN THIS
Display the accumulative this power consumption based on the
POWER 0000000.0Kw.H
fan inverter real time output power
CONSUMPTION
FAN TOTAL
POWER Display the accumulative total power consumption based on the
0000000.0Kw.H
CONSUMPTION fan inverter real time output power
:
TEMPERATURE 0000℃ Display the element temperature
FAN STATE Display fan inverter state description here according to the hex
0203
DESCRIPTION: read by controller.
ERROR Display motor error description of fan inverter here according to
0000
DESCRIPTION: the hex read by controller.
WRITE
000.0 Display the fan frequency based on the PID calculation.
FREQUENCY:
PRODUCTION
0000-00-00 Display production date.
DATE:
THIS RUN TIME 0000:00:00 Record compressor this run time
THIS LOAD
0000:00:00 Record compressor this load time
TIME:
CHECK 1: 00003FFF Display check 1.
SOFTWARE
CK0000M0000 Display software edition.
EDITION:
CHECK 2: FFFFFFFF_1 Display check 2.
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1 2 3 4
●●●●
1: In accordance with No.1 digital input state
2: In accordance with No.2 digital input state
INPUT STATE:
3: In accordance with No.3 digital input state
4: In accordance with No.4 digital input state
Red circle of input state means terminal is connected; Orange circle of input state means
terminal is disconnected
16 15 14 13 12 11
●●●●●●
16: In accordance with No.16 digital output state
15: In accordance with No.15 digital output state
14: In accordance with No.14 digital output state
OUTPUT STATE
13: In accordance with No.13 digital output state
12: In accordance with No.12 digital output state
11: In accordance with No.11 digital output state
Red circle of input state means terminal is connected
Orange circle of input state means terminal is disconnected
PF MOTORΦUI 000000.0 Kw Display real time motor current* voltage
PF MOTOR
Display this time power consumption according to the PF motor
THIS POWER 0000000.0Kw.H
real time output power.
CONSUMPTION
PF MOTOR
Display accumulative total power consumption according to the
TOTAL POWER 0000000.0Kw.H
PF motor total output power.
CONSUMPTION
PF FANΦUI 000000.0 Kw Display real time fan current* voltage
PF FAN THIS
POWER Display this time power consumption according to the PF fan
0000000.0Kw.H
CONSUMPTION motor output power.
:
PF FAN TOTAL
POWER Display accumulative total consumption according to the PF fan
0000000.0Kw.H
CONSUMPTION motor total output power.
:
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Touch operation: (Yellow
background)
1, When the cursor is fixed here,
you can modify the parameter by
clicking the data box directly if the
password has been verified already
2, If the password is not verified
yet, a password verification box
will prompt.
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DRAIN CLOSE
0001 Auto drain control, continuously drain interval time
TIME(M):
SOFT START Controller starts LOAD DELAY TIME after SOFT-START DELAY
0010
DELAY(S): (this data is only available in SOFT START mode)
MANUAL : only when the pressure is above UNLD P, compressor
will unload automatically .For any other case ,the Load/Unload
MANUAL/A
LOAD MODE: function can only be executed by pressing “load/unload” key
UTOMATIC
AUTOMATICAL: the load/unload function can be executed by the
fluctuation of AIR P automatically
LOCAL: only the button on the controller can turn on and turn off
the machine
REMOTE: both the button on the controller and the remote control
LOCAL/RE button can turn on and turn off the machine
START MODE:
MOTE Note: When one input terminal is set as REMOTE START
ENABLE, start mode is controlled by hardware status. It is remote
when terminal is close, it is local when terminal is open
In this case, the set here is not available
PF/MOTOR
VSD/FAN
Choose the corresponding compressor run mode according to
VSD/MOTO
RUN MODE: customer requirement and choose the corresponding schematic
R FAN
diagram for reference
VSD/SOFT
START
Set the communication address in COMPUTER or NETWORK
COM ADD: 0001
mode. This address is unique for every controller in net
BACKLIGHT Adjust the backlight, the higher the data, the brighter the
0005
ADJUSTMENT: display(from level 1 to level 7)
DISABLE: communication function is not activated.
COMPUTER COMPUTER: compressor can communicate with computer or DCS
COM MODE: /BLOCK/DIS as slave according to MODBUS-RTU. Baud rate:9600;Data
ABLE format:8E1; Parity bit: even parity check
BLOCK: compressors can work in a net
MPa: Pressure unit displays as MPa
MPa/PSI/BA
PRESSURE UNIT: PSI: Pressure unit displays as PSI
R
BAR: Pressure unit displays as BAR
TEMPERATURE °C: Temperature unit displays as °C
℃/℉
UNIT: °F: Temperature unit is displays as °F
CHINESE/E ENGLISH: Displays in English
LANGUAGE:
NGLISH CHINESE: Displays in Chinese
User could modify the user password by old user password or
USER PASSWORD: ****
factory password
Adjust the sleep backlight, the higher the data, the brighter the
SLEEP display(from level 0 to level 7)
0000
BACKLIGHT: 0: Touch and button operation is closed. After 3 min, close the
display.
1.6 Factory Parameter
Factory parameter is used to store relative data. Factory password is required for check and modification.
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The modification of factory parameter is same with customer parameter. Main function is as below.
Maximum
When the current of motor is more than 1.2 times of the set data ,
MOTOR RATED motor
the unit will delay for overload feature. Warn motor overload
CURRENT(A): overload data
fault.(see table 2.1.1)
/1.2
Maximum fan
FAN RATED When the current of fan is more than 1.2 times than the set data ,
overload
CURRENT(A): the unit will delay for overload feature. Warn fan overload delay.
data/1.2
When element temperature reaches this set data, compressor will
ALARM T(°C): 0105
alarm
When the element temperature reaches this set data, compressor
STOP T(°C): 0110
will alarm and stop
D-END BEARING When the D-end bearing temperature is higher than this set data,
0000
ALARM (°C): compressor will alarm
D-END BEARING When the D-end bearing temperature is higher than this set data,
0000
STOP (°C): compressor will alarm and stop
When pressure reaches this set data ,compressor will alarm and
STOP P(MPa): 00.90
stop
SYSTEM STOP When system pressure is higher than this set data, compressor will
00.00
P(MPa): alarm and stop
This data is the maximum of UNLD P. The UNLD P in the
UNLD P LIM(MPa): 00.80
customer parameter must be set no higher than this data
When( MAX -MIN CURRENT)≥(1+ SET DATA*MIN
CURRENT CURRENT/10), the unbalance protection is activated, compressor
0010
UNBALANCE: will alarm and stop, reporting MOTOR CURR UNBAL
If the set data ≥ 15, the unbalance protection will not be activated
OPEN PHASE If OPEN PHASE protection ≥20 seconds, OPEN PHASE
005.0
PROT(S): protection is not activated
FAULT RECORD Input”8888”and press “set“ button to clear all the history fault
****
RESET: record
When controller detects oil filter,air filter, O/A separator lubricant
ALARM LONG STOP
0000 and grease running over the max time and alarm over the data set,
(H):
compressor will alarm and stop
When the compressor is in a stop status and the TOTAL RUN
MAX RUN TIME(H): 0000 TIME is over this MAX TIME set, compressor will alarm and
stop, reporting USER MISTAKE
FACTORY
**** Set a FACTORY PASSWORD which can be modified
PASSWORD 2:
When voltage is detected higher than OVER VOLTAGE, the
controller will alarm and stop
OVER VOLTAGE(V): 0410
When set as 0000, OVER VOLTAGE protection function is not
activated
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When voltage is detected lower than LOW VOLTAGE, the
controller will alarm and stop
LOW VOLTAGE(V): 0350
When set as 0000, LOW VOLTAGE protection function is not
activated
Record time when controller sent first data, if controller failed to
COMMUNICATION
000.5 receive the feedback from inverter within this set time, controller
OVERTIME(S):
is regarded overtime and will send command again
COMMUNICATION If controller failed to receive feedback from inverter for this set
0000
INTERRUPT(S): time, communication is interrupted
After communication is interrupted, and controller receives the
COMMUNICATION
0003 correct data more than this set times, communication is regarded
RESTORE:
restored
SCHEDULED DISABLE ENABLE: SCHEDULED ON/OFF is valid
ON/OFF: /ENABLE DISABLE: SCHEDULED ON/OFF is invalid
DISABLE ENABLE: SCHEDULED P is valid
SCHEDULED P
/ENABLE DISABLE: SCHEDULED P is invalid
TOTAL RUN 000000H:00
Revise total run time
TIME(H): M
TOTAL LOAD 000000H:00
Revise total load time
TIME(H): M
2: After power on, if the temperature is detected lower than the set
LOW TEMP data, it is not allowed to turn on.
-0030
PRO(°C): 2: Two minutes after running, if the temperature is detected lower
than the set data, it is reported temperature sensor fault and stop
DISABLE/ ENABLE: AUTO RESTART is valid
AUTO RESTART:
ENABLE DISABLE: AUTO RESTART is invalid
PF MOTOR POWER
0.900 Set the coefficient for the calculation of motor power
COEF:
PF MOTOR POWER
CONSUMPTION 0000000.0 Set and modify the motor power consumption in PF mode
(Kw.H):
PF FAN POWER
0.900 Set the coefficient for the calculation of fan power
COEF:
PF FAN POWER
CONSUMPTION 0000000.0 Set and modify the fan power consumption in PF mode
(Kw.H):
Set the compressor power frequency. Used to calculate sampled
FREQ SELECT: 50HZ/60HZ
motor/fan current and voltage in PF mode.
SEPARATOR
When separator filter pressure difference reaches this set data,
FILTER P DIFF 00.00
compressor will alarm
ALARM (MPa):
SEPARATOR
When separator filter pressure difference reaches this set data,
FILTER P DIFF 00.00
compressor will alarm and stop
STOP(MPa):
LINE PRESSURE When line pressure resistance reaches this set data, compressor
00.00
RESISTANCE(MPa): will alarm and stop
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ND-end BEARING When the ND-end bearing temperature is higher than this set data,
0000
ALARM (°C): compressor will alarm
ND-end BEARING When the ND-end bearing temperature is higher than this set data,
0000
STOP (°C): compressor will alarm and stop
SERIAL NO.: 00000000 Factory serial number
PRODUCTION DATE 0000-00-00 Factory production date
1.7 Calibration Parameter
Calibration parameter is used to store relative data. Calibration password is required for check and
modification. Main function is as below.
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Menu Preset Data Function
NO FUNCTION/EMERGENCY/REMOTE ON/REMOTE
1 TERMINAL: EMERGENCY OFF/REMOTE INCHING/KEEP REMOTE / LACK WATER
(N.C.)/REMOTE LOAD/REMOTE START
O/A ENABLE/REMOTE LOAD/UNLD /TANK HIGH T (N.C.)/
2 TERMINAL: SEPERATOR COIL HIGH T (N.C.)/ BEARING HIGH T (N.C.)/ ELEC
FILTER FAULT (N.C.)/MOTOR OVLD (N.C.)/FAN OVLD (N.C.)/OIL
(N.C.)/ OIL BLOCKING (N.O.)/
O/A BLOCKING (N.C.)/O/A BLOCKING (N.O.)/AIR
3 TERMINAL: LACK WATER FILTER BLOCKING (N.C.)/AIR FILTER BLOCKING (N.O.)/
AIR FAULT (N.C.)/DRYER FAULT (N.C.)/ MOTOR INV
REMOTE FAULT (N.O.)/ MOTOR INV FAULT (N.C.)/ FAN INV FAULT
4 TERMINAL: ON-OFF (N.O.)/ FAN INV FAULT (N.C.). Note: User can set different
digital input function
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1, Alarm prompt when total running time of grease is above the set
GREASE MAX RUN data.
0000
TIME(H): 2,Set this data to “0000” , alarm function for grease running time is
not activated
INVERTER
ATV61 Choose inverter model.
NAME:
RUN(W) ADD1: 2135 Corresponding address 1 of inverter start command
This data is inverter start data (please refer to communication
SEND VALUE: 0000
chapter in inverter manual for different inverter.)
RUN(W) ADD2: 2135 Corresponding address 2 of inverter start command
This data is inverter start data (please refer to communication
SEND VALUE: 0001
chapter in inverter manual for different inverter.)
STOP(W) ADD: 2135 Corresponding address of inverter stop command
This data is inverter stop data (please refer to communication
SEND VALUE: 0000
chapter in inverter manual for different inverter.)
RESET(W) ADD: 2135 Corresponding address of inverter reset command
This data is inverter reset data (please refer to communication
SEND VALUE: 0080
chapter in inverter manual for different inverter.)
Corresponding register address of inverter running frequency
FREQ(W) ADD: 2136
source
The REC value is frequency value with one decimal. Use
formula to transfer to corresponding value based on different
inverter and sends it to inverter.
Example: 50HZ running frequency,REC value:500
REC*0001÷0 For inverter with write frequency of 2 decimals, formula:
FREQ(R) =
001 REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in
corresponding with 10000, the formula: REC*1000÷50
Read inverter running status address. Use to check if inverter
STATE(R) ADD: 219B
has run.
R
Check if inverter has run the formula (please refer to
RUN STATE = AND
communication chapter in inverter manual)
0004=0004
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Set the data format of controller and inverter communication.
This set should be consistent with inverter communication
format
8N1-N: 1start bit,8 data bits,1 stop bit, no parity bit
COM FORM: 8N1-N
8N1-E: 1start bit,8 data bits,1 stop bit, even parity bit
8N1-O: 1start bit,8 data bits,1 stop bit, odd parity bit
8N2-N: 1start bit,8 data bits,2 stop bit, no parity bit
Note: Communicate with inverter, the baud rate is fixed: 9600
FREQ(R) ADD: 0C82 Read inverter frequency address(refer to inverter manual )
REC*0001÷0 Calculate inverter frequency formula. Controller will transfer
FREQ(R) =
001 the frequency to one decimal.
VOLT(R) ADD: 0C88 Read inverter voltage address
REC*0010÷0 Calculate inverter voltage formula. Controller will transfer the
VOLT(R) =
001 voltage to one decimal
CURR(R) ADD: 0C84 Read inverter current address
REC*0001÷0 Calculate inverter current formula. Controller will transfer the
CURR(R) =
001 current to one decimal
POWE(R) ADD: 0C8B Read inverter power address
REC*S*0001 Calculate inverter power formula. Controller will transfer the
POWE(R):
÷0100 power to one decimal
ERR ADD 219B Read inverter error address
E
ERR S= AND Whether the inverter report error formula.
0008≠0000
EMERGENCY
2135 Corresponding add of inverter emergency stop command
ADD:
This data is inverter emergency stop data (please refer to
SEND VALUE: 0006 communication chapter in inverter manual for different
inverters.)
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During Scheduled P START TIME and Scheduled P STOP
TIME, set AIR P in VSD mode to keep running stable. When
SCHEDULED VSD P pressure is fluctuated around this data, controller will adjust
00.70
(MPa): operating frequency of inverter to control the pressure close to
this data (This data is only available in MOTOR VSD or
MOTOR/FAN VSD mode)
Scheduled P START Set this data to activate P SECTION SEL function.
00:00
TIME: Set this data to “0”, this function is not activated
Scheduled P STOP Set this data to activate P SECTION SEL function.
00:00
TIME: Set this data to “0”,this function is not activated
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MOTOR VSD Use to calculate total power consumption when motor VSD
0.900
POWER COEF runs.
When motor run time under min frequency reach the value set
here, stop running automatically and display LOW FREQ STOP.
LOW FREQ STOP
0000 After pressure is lower than the loading pressure, start
DELAY (S)
automatically.
When it set to 0, the function is invalid.
MOTOR PROP Track speed of PID TARGET P, the bigger the data, the faster
0016
GAIN: the track; the smaller the data, the slower the track
Track the speed of PID TARGET P and STEADY STATE
ERROR, the bigger the data ,the faster the track and smaller the
MOTOR INT GAIN: 0008
STEADY-STATE ERRORS; the smaller the data ,the slower the
track and bigger the STEADY-STATE ERRORS
Track the hysteresis system (such as temperature), it is not used
MOTOR DIFF GAIN: 0000
very often and normally set as “0000”
MOTOR MAX FREQ
200.0HZ The maximum operating frequency in loading status
(HZ):
In the process of adjustment, The minimum operating frequency
MOTOR MIN
080.0HZ when pressure is over the LOAD P pressure and not reach the
FREQ(HZ):
UNLD P
MOTOR UNLD
0060.0HZ Permitted operating frequency in UNLD MODE
FREQ(HZ):
MAIN INVERTER Set the INTERVER ADD and keep it consistent with COM
0001
ADD: ADD
Use for constant pressure control.
SPEED ADJUST Range: 0~1.0
01.00
COEF The larger this value is, the more significant the down-clocking
effect is at a constant pressure point.
Controller can pre-store at most 10 different inverter
MAIN INVERTER
ATV61 communication address ( Inverter should support MODBUS
MODEL:
RTU protocol for communication )
Page 22 Total 45
1, Inverter start command come from communication:
SLOW: When controller receives stop command, inlet valve
terminals will open. Controller sends stop command to inverter
to slow stop inverter
FREE: When controller receives stop command, inlet valve
terminals will open. Controller sends write frequency through
RS485.Controller frequency will decrease and send stop
command to inverter 1S before stop delay finished.
QUICK: When the controller receives the stop command,
send the stop command to the inverter immediately. The inverter
immediately stops the output. To prevent the air compressor
with the variable inlet valve over pressure. Because of the delay
time is too long, during the shutdown, the pressure continues to
rise.
MOTOR STOP
SLOW/FREE 2, Inverter start command come from terminal:
MODE:
SLOW: When compressor receives stop command, inlet valve
terminals will open and main inverter control terminal will open.
The compressor will stop according to stop delay set.
FREE: When compressor receives stop command, Inlet valve
will open. main inverter control terminal will keep closed to
control inverter frequency decreasing and it will open until 1 s
before stop delay finishes
QUICK: When the controller receives the stop command,
main inverter control terminal will open immediately. The
inverter immediately stops the output. To prevent the air
compressor with the variable inlet valve over pressure. Because
of the delay time is too long, during the shutdown, the pressure
continues to rise.
Page 23 Total 45
MAIN INVERTER Press start button, controller sends start command to inverter
001.0
DELAY(S): after this set time.
Open or close output option. Related introduction please see
OUTPUT OPTION ON/OFF
appendix.
In constant power running mode, when pressure is above the
PRESSURE 1(MPa) 0.50 data set here, Max output frequency is set as constant power
frequency1
PRESSURE 2(MPa) In constant power running mode, when pressure is above the
0.60 data set here, Max output frequency is set as constant power
frequency2
PRESSURE 3(MPa) In constant power running mode, when pressure is above the
0.65 data set here, Max output frequency is set as constant power
frequency3
In constant power running mode, when pressure is above the
PRESSURE 4(MPa) 0.70 data set here, Max output frequency is set as constant power
frequency4
PRESSURE 5(MPa) In constant power running mode, when pressure is above the
0.00 data set here, Max output frequency is set as constant power
frequency5
PRESSURE 6(MPa) In constant power running mode, when pressure is above the
0.00 data set here, Max output frequency is set as constant power
frequency6
PRESSURE 7 (MPa) In constant power running mode, when pressure is above the
0.00 data set here, Max output frequency is set as constant power
frequency7
CONSTANT POWER
200.0 Set with pressure 1 above.
FREQUENCY 1(HZ):
CONSTANT POWER
180.0 Set with pressure 2 above.
FREQUENCY 2(HZ):
CONSTANT POWER
160.0 Set with pressure 3 above.
FREQUENCY 3(HZ):
CONSTANT POWER
150.0 Set with pressure 4 above.
FREQUENCY 4(HZ):
CONSTANT POWER
150.0 Set with pressure 5 above.
FREQUENCY 5(HZ):
CONSTANT POWER
150.0 Set with pressure 6 above.
FREQUENCY 6(HZ):
CONSTANT POWER
150.0 Set with pressure 7 above.
FREQUENCY 7(HZ):
Note 1: In constant power running mode
PRESSURE 1<= PRESSURE 2<= PRESSURE 3<= PRESSURE 4<= PRESSURE 5<= PRESSURE 6<=
PRESSURE 7
Note 2: FREQUENCY 1>= FREQUENCY 2>= FREQUENCY 3>= FREQUENCY 4>= FREQUENCY 5>=
FREQUENCY 6>= FREQUENCY 7
Note 3: Suppose M>N, When CONSTANT POWER PRESSURE N set to 00.00, CONSTANT POWER
PRESSURE M and CONSTANT POWER FREQUENCY M, the set is invalid.
1.17 Fan VSD
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Fan VSD is used to set Fan VSD data. Fan VSD password is required for check and modification. Main
function is below:
Preset
Menu Function
Data
In VSD mode, set element T to keep running stable. When
element T is fluctuated around this data, controller will adjust
FAN VSD T(°C): 0082 operating frequency of fan inverter to control element T close to
this data (This data is only available in FAN VSD or
MAIN/FAN VSD mode)
When element T is above or equal to this data, control fan
MAX VSD T(°C): 0090 inverter output frequency to FAN MAX FREQ (This data is
only available in FAN VSD or MAIN/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too
FAN ACC TIME: 0020
fast which cause fan speeding up too fast
Restrict PID calculations in case the frequency decreasing too
FAN DEC TIME: 0015
fast which cause fan slowing down too fast
Set FAN RATED POWER to calculate the actual fan power in
FAN POWER: 002.0 FAN VSD mode (This data is only available in FAN VSD or
MAIN/FAN VSD mode)
Set the corresponding fan speed in 50HZ to calculate actual fan
FAN SPEED: 1500 speed in FAN VSD mode (This data is only available in FAN
VSD or MAIN/FAN VSD mode)
VSD fan will start if element T is above this set data (This data
VSD FAN START T(°C): 0082
is only available in FAN VSD or MAIN/FAN VSD mode)
VSD fan will stop if element T is below this set data(This data is
VSD FAN STOP T(°C): 0075
only available in FAN VSD or MAIN/FAN VSD mode)
Track speed of PID target T , the bigger the data, the faster the
FAN PROP GAIN: 0120 track and the less stable the data; the smaller the data the slower
the track and the slower the adjustment
Track the speed of PID target T and steady state error, the bigger
the data ,the faster the track and smaller the steady-state errors;
FAN INT GAIN: 0010
the smaller the data ,the slower the track and bigger the
steady-state errors
FAN DIFF GAIN: 0000 Normally set as“0000”, this function is not activated
In the process of adjustment, The maximum operating frequency
FAN MAX FREQ(HZ): 050.0
when temperature is over the VSD work temperature
In the process of adjustment, The minimum operating frequency
FAN MIN FREQ(HZ): 020.0
when temperature is below the VSD work temperature
VSD FAN POWER
0.900 Calculate VSD fan power coefficient.
COEF:
Set the FAN VSD ADD and keep it consistent with VSD COM
FAN INVERTER ADD: 002
ADD
FAN PID CYCLE(S): 000.2 Set the PID calculation interval time to adjust fan speed.
FAN INVERTER
ATV61 Choose inverter protocol
MODEL:
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COM/
FAN INVERTER START
TERMIN Set fan inverter start mode
MODE:
AL
VSD FAN ELEC(Kw.H): 000000.00 VSD fan power consumption
1.18 Date
1.19Air Output
Choose output model.
1.20 Operation Authorization and Password
Controller provides multiple passwords and access management. According to different levels of passwords,
controller provides different levels of operating authorization, details as following:
1.20.1 CUSTOMER PASSWORD: factory set
Permissions: Allows to modify all CUSTOMER PRAMETER.
1.20.2 FACTORY PASSWORD: fixed
Permissions: Allows to modify all CUSTOMER PRAMETER.
Permissions: Allows to modify BASIC PARAMETER, MOTOR VSD PARAMETER, FAN VSD
PARAMETER in FACTORY PARAMETER
1.20.3 CALIBRATE PASSWORD: fixed
Permissions: Allows to modify all CALIBRATE PARAMETER
1.20.4 BLOCK PASSWORD
Permissions: Allows to modify all BLOCK PARAMETER
1.20.5 HARDWARE CONFIG PASSWORD: fixed
Permissions: Allows to modify all HARDWARE CONFIG
1.20.6 MAINTENANCE PARAMETER PASSWORD
Permissions: Allows to modify all MAINTENANCE PARAMETER
1.20.7 INVERTER SET PASSWORD
Permissions: Allows to modify all INVERTER SET
1.20.8 TOUCH CALIBRATION PASSWORD
Permissions: Allows to modify TOUCH ACCURACY
1.20.9 SCHEDULED P PASSWORD
Permissions: Allows to modify all SCHEDULED P PARAMETER.
1.20.10 SCHEDULED ON/OFF PASSWORD
Permissions: Allows to modify all SCHEDULED ON-OFF PARAMETER
1.20.11 MOTOR VSD PASSWORD: fixed
Permissions: Allows to modify all MOTOR VSD PARAMETER
1.20.12 FAN VSD PASSWORD: fixed
Permissions: Allows to modify all FAN VSD PARAMETER
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3, Model and Specification
(T) (V)
MAM 6070(B) (40)
6070 controller
Model
Corresponding
Current Range
Specification Main Motor Remark Description
(A)
Power (KW)
MAM6090 (20) 8~20 Below 11 Fan has three
MAM6090 (40) 16~40 11-18.5 levels of current,
MAM6090 (100) 100 22-45 such as 0.2-2.5A,
MAM6090 (200) 200 55-90 1-5A and 4-10A,
MAM6090 (400) 400 110 determined-by
MAM6090 (600/5) 600/5 200-250 With CT current of motor
Table 3.2.1 Power specification sheet for corresponding motor
4, Installation
The CT shall be installed at a place where the current of motor cable can be measured, thus, controller can be
set according to instructions on motor nameplate, and the detailed dimension is shown as below:
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A
Picture 4.1.1 Structural dimension of CT1(ф36hole) Picture 4.1.2 Installation dimension of CT1
A
B
Picture 4.1.3 Structural dimension of CT2(ф10hole) Picture 4. 1.4 Installation dimension of CT2
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4. 2.1 Controller structure dimension
5, Alarm Function
5.1 Air Filter Alarm
Air filter blocking check. (In hardware configuration, there is air check function set in digital input
terminal)
The monitor displays air filter blocking by checking pressure differential switch close.
Air filter running time alarm
The text displays air time end when running time of the air filter is exhausted.
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5.2 Oil Filter Alarm
Oil filter blocking check. (In HARDWARE configuration, there is oil check function set in digital input
terminal)
The monitor displays OIL blocking by checking pressure differential switch close.
Oil filter running time alarm
The text displays OILTIME END when running time of the oil filter is exhausted.
O/A separator filters blocking check. (In HARDWARE configuration, there is O/A check function set in
digital input terminal)
The monitor displays O/A blocking by checking pressure differential switch close.
O/A separator filter running time alarm
The text displays O/A TIME END when running time of the separator filter is exhausted.
The text displays LUBE TIME END when running time of the lubricant is exhausted.
The text displays GREASE TIME END when running time of the grease is exhausted.
6, Controller Protection
6.1 Motor Protection
MAM6070 compressor controller provides overload, open phase, unbalance, high voltage, low voltage
protection to motor and overload protection to fan.
Electronic
Failure Display Reason
Failure
Overload, bearing wear and other mechanical
Overload Display “:MOTOR/FAN CURR OVLD”
failure
Power supply, contactor and open phase of
Open phase Display “MOTOR CUR OPEN PHASE”
motor
Current Poor contact of contactor, inside open loop of
Display “MOTOR CURR UNBAL”
Unbalance motor
Over Voltage Display “OVER VOLTAGE” Motor voltage high
Low Voltage Display “LOW VOLTAGE” Motor voltage low
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When ELEMENT T is above the STOP ELEMENT T, the controller will alarm and stop the machine. THIS
When compressor is at stop status and three phases sequence is not in order, this fault displays phase wrong 1,
and the controller cannot start the motor. Change the position of any arbitrary two phase power lines and check
When compressor is at stop status and open phase is detected, this fault displays phase wrong2, and the
When the AIR P is above the MAX LIM P, the controller will alarm and stop the machine. This fault displays
over P.
When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop the machine.
7, Trouble Shooting
Element over Bad vent condition, Oil shortage Check the vent condition and lubricant
temperature etc. amount etc.
Temperature
Cable broken or PT100 failure Check the wiring and PT100
Sensor Failure
Pressure too high or the pressure
Over Pressure Check the pressure and the pressure sensor
sensor failure
Pressure Sensor Cable broken, Sensor failure or
Check the wiring and pressure transmitter
Failure the cables connect reversely
Power open phase or the contactor
Open Phase Check the power and contactors
failure
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Voltage too low, tubes block,
bearing wear off or other Check the set data, voltage, bearings, tubes
Overload
mechanical failure or wrong set and other mechanical system.
data etc.
Current unbalance, contactor
Unbalance failure or the internal open loop of Check the power, contactor and the motor
the motor
Wrong Phase Phase sequence reversal or open
Check the wiring
Sequence phase
Motor overload Master start time set to less than Reset the master start time longer than star
during start the star delta delay time delay + 2 seconds
The emergency stop button is
Main Contactor Check if the coil of contactor connects with
loose or controller is reset by
shakes frequently RC snubber or not
interference
Inverter Wrong set of relatively parameter Check the set data; Check the cable
Communication of controller and inverter;
Fault Communication cable loose
主机 从机 从机 从机 从机
Compressor with COM ADD 0001 is master, others are slave. Any one MAM series compressor can be
set as master or slave
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8.1.1 Network Control Set:
8.1.2.1 Set as Master:
Set the COM ADD in USER PARAMTER to 001
According to user requirement, set com mode, block number, turn time, block load p, block UNLD p, block
delay, block mode .after set, and controller needs to be powered off and restart to save setting.
8.1.2.2 Set as Slave:
When MAM6070 controller serves as slave, it is only necessary to set COM MODE as BLOCK, COM
ADD can be set from2-16 in sequence according to the quantity of compressors, .BLOCK STATUS set as
SLAVE.
8.1.2 Start, Stop Block mode:
Make sure block cables connect correctly; also the parameter of compressor in block mode is set correctly.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, thus, master will no longer send command to
compressors in net.
8.2 Network Communication
MAM6070 controller supports MODBUS RTU protocol and can serve as slave when connects with other
equipment .It is supports 03, 06, 16 MODBUS command. Communication baud rate: 9600BPS, 1 start bit, 8
data bits, 1 stop bits and even parity. For MODBUS register address, please see MODBUS communication
manual.
9, Inverter Control
485 communication control
There is one spare port for RS485 to communicate with inverter. User can start or stop controller through
RS485,it transfers the output frequency based on PID calculation to inverter through 485 port. This is how to
adjust inverter output frequency and realize constant pressure and temperature. The baud rate is fixed as 9600BPS
when RS485 control inverter. Different inverter data format can be set in INVERTER SET in FACTORY
PARAMETER. MOTOR INVERTER is suggested to be set as 0001, FAN INVERTER is 0002.
In order to be compatible with different inverter, set the item such as CURR(R) ADD, VOLT(R) ADD,
FREQ(R) ADD, POWE(R) ADD, RUN (W) ADD, ERR STATE(R) ADD, FREQ(W) , RESET(W) ADD. For
different inverter, amplification of current, voltage, frequency, power is different. Write a formula to every
parameter to transfer current, voltage, frequency, power of inverter to one digit data.
Relative parameter introduction is as below, please take the Schneider 67, 71 inverter as example
INVERTER
0ATV61 Set inverter name
NAME
RUN(W) ADD1 2135 Corresponding address 1 of inverter start command
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This data is inverter start data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)
RESET(W) ADD 2135 Corresponding address of inverter reset command
R AND
ERR S = Inverter reports error formula or not
0000≠0000
EMERGENCY
2135 Corresponding add of inverter emergency stop command
ADD
This data is inverter free stop data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)
Firstly, controller sends 0 to corresponding register of“STATE(R) ADD” through inverter. After delay for a while,
sends 1 to corresponding register of “RUN1(W) ADD”. After another delay, reads“ RUN S”register, and judges if
the inverter is running based on the set formula. Calculate the output frequency based on the comparison of
pressure detected and pressure set and send this value to corresponding address of “FREQ(R) ADD” through
formula operation.
Schneidel inverter parameter set:
1、CON |AD2-
|AD1-|ADD :1
|EBr :96
|EFO :8N1
|EEO :15
CTL- | Fr1 :ndb
|rln
|PST
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|CHCF :IO
|CD1 :ndb
Flt- | PTC-
|rST- | rSF :C107
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10, Schematic Diagram
10.1 PF
( )
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10.2 PM/MOTOR VSD
485
485+
485-
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10.3 PF/VSD
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10.4 FAN VSD
485
485+
485-
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10.5 MOTOR/FAN VSD
485
485+
485-
485
485+
485-
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10.6 SOFT START
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Appendix:Output Mode Introduction:
We add 4 control mode options to controller 6080、6090、6070. User can choose to
open or close this function. The introduction is shown as below:
Turn on “output option” in motor VSD parameter, than menu selection interface will
increase “output option”. Shown as below:
Click “output option” and enter the interface as shown in the below. Users can choose the proper speed
Mode A: In this mode, the motor is speeded up to motor rated frequency according to inverter
maximum acceleration performance after start. After running for some time, pressure is close to
constant pressure, then to judge whether brake intelligently according to pressure rise speed, and
stabilize pressure to a constant pressure point in one time. ( the old version software adopts the
model)
Mode B: (Overclocking operation) In this mode, the motor is speeded up to the corresponding
frequency value according to constant power pressure point set by users after start. After running
for some time, pressure is close to constant pressure, then to judge whether brake intelligently
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according to pressure rise speed, and stabilize pressure to a constant pressure point in one time.
(New mode 1)
Mode C :( Overclocking and high speed operation). In this mode, the motor is speeded up to the
corresponding frequency value according to constant power pressure point set by users after start.
Make fastest air output. This mode will take full advantage of the air compressor. (New mode 2)
Mode L: This mode, based on the mode A, to reduces the running time in low frequency and to
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