Tennant s30 Rider Floor Sweeper Service Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 136

S30

Sweeper
Service Information Manual

North America / International 9004086


Rev. 00 (04-2008)

www.tennantco.com *9004086*
Home Find... Go To..
A
B

FOR REPLACEMENT PARTS


Identify machine model and serial number.
1. (A) Identify the machine model.
2. (B) Identify the machine serial number from the data plate.
Refer to the TENNANT Parts Manual.

NOTE: Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered
online, by phone, by fax or by mail.

Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com

Thermo--Sentry, Touch--N--Go, 1--STEP, Clean--Wedge, Variable Drain Valve, EasyOpen, Grip--N--Go, MaxPro@, Dura--Track, SmartRelease,
InstantAccess, Duramer, FaST--PAK and ErgoSpace are US registered and unregistered trademarks of Tennant Company.
Specifications and parts are subject to change without notice.

Copyright E 2008 TENNANT Company, Printed in U.S.A.

Home Find... Go To..


S30 SERVICE INFORMATION Table of Contents

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi

GENERAL MACHINE INFORMATION . . . . . . . . . . . . . . . . . . 1


GENERAL MACHINE DIMENSIONS/CAPACITIES . . . . . . . . . . . . . . . 2
GENERAL MACHINE PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . 2
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COMPONENT LOCATOR (1 OF 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAINTENANCE & REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 11


MAINTENANCE CHECK POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
MAINTENANCE CHART (1 OF 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
REAR WHEEL SUPPORT (S30 and S30XP) . . . . . . . . . . . . . . . . 15
STEERING CYLINDER BEARING(S30 and S30XP) . . . . . . . . . . 15
HOPPER LIFT ARM BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
STEERING ROD END (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
STEERING SPINDLES (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FRONT WHEEL BEARINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HYDRAULIC FLUID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
HYDRAULIC HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FUEL FILTER (Gasoline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FUEL FILTER (LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FUEL FILTER (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FUEL LINES (Diesel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PRIMING THE FUEL SYSTEM (Diesel) . . . . . . . . . . . . . . . . . . . . . 22
ELECTRONIC PRESSURE REGULATOR (LPG) . . . . . . . . . . . . . 22
ENGINE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
TIMING BELT (Gasoline/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SPARK PLUGS (Gasoline/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
RELAY PANEL FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . 23
ENGINE HARNESS FUSES AND RELAYS (Gasoline/LPG) . . . 24
ENGINE HARNESS RELAYS (Diesel) . . . . . . . . . . . . . . . . . . . . . . 25
CAB FUSES (CAB OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
REMOVING AND INSPECTING THE DUST FILTER . . . . . . . . . . . . . 26
CLEANING THE DUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
REPLACING OR ROTATING THE MAIN BRUSH . . . . . . . . . . . . 28
CHECKING THE MAIN BRUSH PATTERN . . . . . . . . . . . . . . . . . . 29
ADJUSTING THE MAIN BRUSH TAPER . . . . . . . . . . . . . . . . . . . . 29
ADJUSTING THE MAIN BRUSH WIDTH . . . . . . . . . . . . . . . . . . . . 30

S30 9004086 (4--08) iii


Home Find... Go To..
Table of Contents S30 SERVICE INFORMATION

MAINTENANCE & REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . cont’d


SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPLACING THE SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ADJUSTING THE SIDE BRUSH PATTERN . . . . . . . . . . . . . . . . . . 31
ROTATING AND REPLACING THE SIDE BRUSH GUARD . . . . 31
SKIRTS AND FLAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
HOPPER SKIRTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
BRUSH DOOR SKIRTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
REAR SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
RECIRCULATION FLAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BRUSH DOOR SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DUST FILTER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
HOPPER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
HOPPER INSPECTION DOOR SEALS . . . . . . . . . . . . . . . . . . . . . 33
FILTER CHAMBER INLET SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DUST RETURN SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
VACUUM WAND DOOR SEALS (OPTION) . . . . . . . . . . . . . . . . . . 34
CYCLONIC PRE--FILTER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . 34
BRAKES AND TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PROPELLING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PUSHING, TOWING, AND TRANSPORTING THE MACHINE . . . . . 36
PUSHING OR TOWING THE MACHINE . . . . . . . . . . . . . . . . . . . . 36
TRANSPORTING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MACHINE JACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
STORAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ELECTRICAL SYMBOLS & ABBREVIATIONS . . . . . . . . . . . . . . . . . . 40
FUSES AND RELAYS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . 41
RELAY PANEL FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . 41
ENGINE HARNESS FUSES AND RELAYS . . . . . . . . . . . . . . . . . . 42
CAB FUSES (CAB OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
S30 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . . . . . . . . . . . . 43
S30XP / S30X4 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . 47
GASOLINE ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) 51
LPG ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) . . . . 53
DIESEL ENGINE HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . 55
CAB HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . 56
S30 WIRE HARNESS DRAWING (1 OF 2) . . . . . . . . . . . . . . . . . . . . . . 57
S30XP / S30X4 WIRE HARNESS DRAWING (1 OF 3) . . . . . . . . . . . 59
ALL MACHINES HOPPER COVER WIRE HARNESS DRAWING . . 62
ALL MACHINES HOPPER WIRE HARNESS DRAWING . . . . . . . . . . 63
DIESEL ENGINE WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . 64
CAB WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
KEY SWITCH INFORMATION (S30,S30XP,S30X4) . . . . . . . . . . . . . . 66
KEY OFF POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . 67
KEY OFF POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . 68

iv S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Table of Contents

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cont’d
KEY ON POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . . 69
KEY ON POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . . 70
MAIN & SIDE BRUSHES ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
MAIN & SIDE BRUSHES ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . 72
VACUUM FAN ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
VACUUM FAN ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
FILTER SHAKER ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
FILTER SHAKER ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . 76
HOPPER LIFT (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
HOPPER LIFT (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
HOPPER LOWER (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
HOPPER LOWER (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
HOPPER DOOR OPEN -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . . 81
HOPPER DOOR OPEN -- MANUAL (S30) . . . . . . . . . . . . . . . . . . . . . . 82
HOPPER DOOR OPEN (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 83
HOPPER DOOR CLOSE -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . 84
HOPPER DOOR CLOSE (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . 85
DISPLAY MODULE FAULT INDICATORS (S30) . . . . . . . . . . . . . . . . . 86
FAULT INDICATORS (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . 87
DASH FAULT INDICATORS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . 88
OPERATING, MAINT., & DIAG. MODES (S30XP,S30X4) (1 OF 2) . 89
CIRCUIT BOARD PIN FUNCTIONS (S30XP,S30X4) . . . . . . . . . . . . . 91

HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
GENERAL INFORMATION (S30, S30XP, S30X4) (1 OF 2) . . . . . . . . 94
HYDRAULIC SCHEMATIC (S30, S30XP) (1 OF 2) . . . . . . . . . . . . . . . 96
HYDRAULIC SCHEMATIC (S30X4) (1 OF 2) . . . . . . . . . . . . . . . . . . . . 98
OVERALL HYDRAULIC HOSE DIAGRAM (S30) . . . . . . . . . . . . . . . . . 100
OVERALL HYDRAULIC HOSE DIAGRAM (S30XP) . . . . . . . . . . . . . . 101
OVERALL HYDRAULIC HOSE DIAGRAM (S30X4) . . . . . . . . . . . . . . 102
RESERVOIR HOSE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
COOLER HOSE & TUBE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
PUMPS DIAGRAM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
PUMPS DIAGRAM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
VALVE BLOCK DIAGRAM (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
VALVE BLOCK DIAGRAM (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . 108
PRIORITY AND FLOW DIVIDER VALVE DIAGRAM (S30X4) . . . . . . 109
LEFT SIDE BRUSH HYDRAULIC DIAGRAM (S30XP, S30X4) . . . . . 110
MAIN BRUSH ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 111
MAIN BRUSH & SIDE BRUSH(ES) ON (S30, S30XP, S30X4) . . . . . 112
HOPPER DOOR OPEN (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . 113
HOPPER DOOR CLOSE (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . 114
HOPPER LIFT (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
HOPPER LOWER (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 116
VACUUM FAN ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . 117
MAIN BRUSH LOWER (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 118
MAIN BRUSH & SIDE BRUSH(ES) LOWER (S30XP, S30X4) . . . . . . 119
3--WHEEL STEERING SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . 120
4--WHEEL STEERING SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . 121
3--WHEEL PROPEL SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . 122
4--WHEEL PROPEL SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . 123

S30 9004086 (4--08) v


Home Find... Go To..
Safety Precautions S30 SERVICE INFORMATION
SAFETY PRECAUTIONS
The following precautions are used throughout this CALIFORNIA PROPOSITION 65 WARNING:
manual as indicated in their description: Engine exhaust from this product contains
chemicals known to the State of California
WARNING: To warn of hazards or unsafe to cause cancer, birth defects, or other
practices that could result in severe reproductive harm.
personal injury or death.
FOR SAFETY:
CAUTION: To warn of unsafe practices that
could result in minor or moderate personal 1. Do not operate machine:
injury. -- Unless trained and authorized.
-- Unless operator manual is read and
FOR SAFETY: To identify actions that must be understood.
followed for safe operation of equipment. -- If it is not in proper operating condition.
-- In flammable or explosive areas.
Do not use the machine other than described in this -- In areas with possible falling objects
Operator Manual. The machine is not designed for unless equipped with overhead guard.
use on public roads.
2. Before starting machine:
The following information signals potentially -- Check for fuel, oil, and liquid leaks.
dangerous conditions to the operator or equipment: -- Keep sparks and open flame away from
refueling area.
WARNING: Flammable materials or reactive -- Make sure all safety devices are in place
metals can cause an explosion or fire. Do and operate properly.
not pickup. -- Check brakes and steering for proper
operation.
WARNING: Moving belt and fan. Keep away.
3. When starting machine:
WARNING: Engine emits toxic gases. -- Keep foot on brake and directional pedal
Serious injury or death can result. Provide in neutral.
adequate ventilation.
4. When using machine:
WARNING: Raised hopper may fall. Engage -- Always wear safety belt (if so equipped)
-- Do not pick up burning or smoking
hopper support pin.
debris, such as cigarettes, matches or hot
ashes
WARNING: Lift arm pinch point. Stay clear
-- Use brakes to stop machine.
of hopper lift arms. -- Go slow on inclines and slippery
surfaces.
WARNING: Burn hazard. Hot surface. Do -- Use care when reversing machine.
NOT touch. -- Move machine with care when hopper is
raised.
WARNING: Machine can emit excessive -- Make sure adequate clearance is available
noise. Hearing loss can result. Wear before raising hopper.
hearing protection. -- Do not carry passengers on machine.
-- Always follow safety and traffic rules.
CAUTION: LPG engine will run for a few -- Report machine damage or faulty
seconds after key is turned off. Apply operation immediately.
parking brake before leaving machine.

WARNING: Accident may occur. Do not


operate vacuum or blower wand while
driving.

vi S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Safety Precautions
5. Before leaving or servicing machine:
-- Stop on level surface.
-- Set parking brake.
-- Turn off machine and remove key.

6. When servicing machine:


-- Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
-- Block machine tires before jacking
machine up.
-- Jack machine up at designated locations
only. Support machine with jack stands.
-- Use hoist or jack that will support the
weight of the machine.
-- Wear eye and ear protection when using
pressurized air or water.
-- Disconnect battery connections before
working on machine.
-- Avoid contact with battery acid.
-- Avoid contact with hot engine coolant.
-- Do not remove cap from radiator when
engine is hot.
-- Allow engine to cool.
-- Keep flames and sparks away from fuel
system service area. Keep area well
ventilated.
-- Use cardboard to locate leaking hydraulic
fluid under pressure.
-- Use Tennant supplied or approved
replacement parts.

7. When loading/unloading machine onto/off


truck or trailer:
-- Turn off machine.
-- Use truck or trailer that will support the
weight of the machine.
-- Use winch. Do not drive the machine
onto/off the truck or trailer unless the load
height is 380 mm (15 in) or less from the
ground.
-- Set parking brake after machine is loaded.
-- Block machine tires.
-- Tie machine down to truck or trailer.

S30 9004086 (4--08) vii


Home Find... Go To..
S30 SERVICE INFORMATION

viii S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION General Machine Information

GENERAL G

MACHINE
INFORMATION
BEFORE CONDUCTING TESTS:
* Read and Follow ALL Safety Warnings and Precautions as mentioned
at the beginning of this manual
* Always unhook Battery when removing or replacing components

DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action

NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
S30 9004086 (4--08) 1
Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES
Item Dimension/capacity

G
Length 2360 mm (93 in)
Height 1475 mm (58 in)
Height (with overhead guard) 2095 mm (82.5 in)
Width/frame 1590 mm (62.5 in)
Cleaning path width (Single side brush) 1590 mm (62.5 in)
Cleaning path width (Dual side brushes) 2030 mm (80 in)
Main brush diameter 356 mm (14 in)
Side brush diameter 660 mm (26 in)
Debris hopper volume capacity (Plastic and Steel) 395 L (14 ft3)
Debris hopper weight capacity (Plastic) 490 kg (1080 lbs)
Debris hopper weight capacity (Steel) 545 kg (1200 lbs)
Dump height (variable to) 1525 mm (60 in)
Minimum ceiling dump height 2500 mm (98 in)
Weight -- empty 1595 Kg (3520 lbs)
GVWR 2585 Kg (5700 lbs)
Transport ground clearance 100 mm (4 in)
Operating Sound Level At Operator Ear 80 r1.5 dBA
Vibration level at steering wheel does not exceed 0.2 m/s@

GENERAL MACHINE PERFORMANCE

Item Measure
Minimum aisle turn 2870 mm (113 in)
Travel speed forward (maximum) (S30 and S30XP) 16.0 Km/h (10 mph)
Travel speed forward (maximum) (S30X4) 24.0 Km/h (15 mph)
Travel speed reverse (maximum) 5.0 Km/h (3 mph)
Maximum rated climb and descent (full hopper) 10_/18%
Maximum rated climb and descent (empty hopper) 14_/25%

HYDRAULIC SYSTEM
System Capacity Fluid Type
Hydraulic reservoir 38 L (10 gal) TENNANT part no. 65869 -- above 7_ C (45_ F)
Hydraulic total 45 L (12 gal) TENNANT part no. 65870 -- below 7_ C (45_ F)

STEERING
Type Power source
Rear wheel, hydraulic cylinder Hydraulic accessory pump

2 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION General Machine Information
POWER TYPE
Engine Type Ignition Cycle Aspiration Cylinders Bore Stroke
GM 1.6 Piston Distributorless- 4 Natural 4 79 mm 81.5 mm
type spark (3.11 in) (3.21 in)

G
Displacement Net power, governed Net power, maximum
1600 cc (98 cu in) 23.2 kw (32 hp) @ 2400 rpm 41 kw (55 hp) @
4000 rpm
Fuel Cooling system Electrical system
Gasoline, 87 octane Water/ethylene glycol 12 V nominal
minimum, unleaded antifreeze
Fuel tank: 42 L (11.2 gal)
LPG,, Total: 7.5 L (2 gal) 75 A alternator
F l ttank:
Fuel k 15 kg
k (33 lb) Radiator: 3.8 L (1 gal)
Idle speed, no load (Fast) governed speed, under Firing order
load
1350 + 50 rpm Normal sweep mode: 1--3--4--2
2000 + 50 rpm
Litter sweep mode:
2400 + 50 rpm
Spark plug gap Valve clearance, cold Engine lubricating oil
with filter
1 mm (0.035 in) No Adjustment 3.5 L (3.7 qt) 5W30
OHC Engine SAE--SG/SH
Engine Type Ignition Cycle Aspiration Cylinders Bore Stroke
Kubota V1505--B Piston Diesel 4 Natural 4 78 mm 78.4 mm
(3.07 in) (3.08 in)
Displacement Net power, governed Net power, maximum
1500 cc (91.4 cu in) 24.6 kw (34 hp) @ 2400 rpm 27.2 kw (37.5 hp) @
3000 rpm
Fuel Cooling system Electrical system
Diesel Water/ethylene glycol 12 V nominal
Fuel tank: 42 L (11.2 gal) antifreeze
Total: 7.5 L (2 gal) 75 A alternator
Radiator: 3.8 L (1 gal)
Idle speed, no load (Fast) governed speed, under Engine lubricating oil
load without filter
1350 + 50 rpm 2000 + 50 rpm 6 L (6.35 qt)
2400 + 50 rpm Diesel rated engine oil
above CD grade only

S30 9004086 (4--08) 3


Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
BRAKING SYSTEM

Type Operation
Service brakes Mechanical drum brakes (2), one per front wheel,
cable actuated

G Parking brake

TIRES
Utilize service brakes, cable actuated

Location Type Size


Front (2) Solid 127 mm x 535 mm (5 in x 21 in)
Rear (1) Pneumatic 115 mm x 470 mm (4.5 in x 18.5 in)
(S30 and S30XP)
Rear (2) (S30X4) Foam Fill 115 mm x 410 mm (4.5 in x 16 in)

MACHINE DIMENSIONS

1475 mm
(58 in)

2360 mm 1590 mm
(93 in) (62.5 in)

354726

4 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION General Machine Information
Component Locator
(page 1 of 6)

1 2 3 4 5 6
G
S30
10 11
7
9 12
15

1 3 4 5 6
2

S30XP/S30X4
14

15

13

1. Instrument panel
2. Indicator panel
3. Dash Fault Indicator lights (LP8,LP9,LP10,LP11,LP12)
4. Wand switch (option) (SW21)
5. Side brush light switch (option) (SW17)
6. Operating / hazard light switch (SW12)
7. Side Brush Lever Switch (SW7)
8. Horn button (SW19)
9. Hopper raise / lower switch (SW22)
10. Engine speed switch (SW6)
11. Vacuum fan / filter shaker switch (SW18)
12. Hopper door switch (SW3)
13. Sweeping function buttons (see next page)
14. Supervisor control buttons (see next page)
15. Fuse & relay panel

S30 9004086 (4--08) 5


Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
Component Locator
(page 2 of 6)

G S30XP/S30X4

2 3
13

7
12 4

6
11 5
8

10
9

1. Supervisor control buttons


2. Hour meter / fuel indicator / fault code indicator
3. Contrast control button
4. 1--STEP sweep button
5. Engine speed button
6. Vacuum fan button
7. Side brush button
8. Hopper door open button
9. Hopper door close button
10. Hopper lower button
11. Hopper raise button
12. Filter shaker button
13. Fault indicator light

6 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION General Machine Information
Component Locator
(page 3 of 6)

All machines S30XP/S30X4

1
3
1
G
2

FRONT FRONT

LPG Engines Diesel Engines

7
5 6
4

8 5

FRONT FRONT

Gasoline Engines All machines

6
10 11
7 9
5 8

FRONT FRONT

1. Fuse & relay panel 7. Fuel Pump (PUMP1)


2. Main Brush Lift Cylinder (CYL4) 8. Fuel Sending Unit (SNDR1 or S2)
3. Steering Priority Valve (S30X4 Only) 9. Fuel Pressure Regulator
4. Low Fuel Pressure Switch (SW2 or S3) 10. Propel System Hydraulic Pump (PUMP1)
5. Steering Cylinder (S30/S30XP Only -- CYL5) 11. Accessory Hydraulic Pumps (PUMP2, 3, & 4)
6. Fuel Filter

S30 9004086 (4--08) 7


Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
Component Locator
(page 4 of 6)

Gasoline/LPG Engines Diesel Engines

G 2 3 4
5 9 6
8
1
6 10 11

7 7

FRONT FRONT

All machines S30X4


12
TOP VIEW

14
15
13

16
FRONT FRONT

All machines All machines


19
21

22
18 20

17

FRONT FRONT

1. Engine Fuse & Relay Panel 12. Hydraulic Oil Cooler (HTX)
2. Fuel Filter (LPG Only) 13. Engine Fan Motor (MTR6)
3. Electronic Fuel Pressure Regulator (LPG Only) 14. Propel System Flow Divider Valve
4. Fuel Lockoff Valve (LPG Only) 15. Steering Cylinder (CYL5)
5. Engine Control Module 16. Left & Right Propel Motors (MTR6 & MTR7)
6. Alternator Pull--Up Resistor (R1) 17. Hydraulic Valve Manifold
7. Engine Radiator 18. Hydraulic Oil Temp. Sender (SNDR3 or S7)
8. Engine Speed Governor Controller (CNTRL2) 19. Main Brush Lever Switch (S30 Only -- SW5)
9. Diesel Engine Control Relays (M9,10,11, &12) 20. Hydraulic Oil Reservoir (RES1)
10. Starter Engagement Timer (TMR2) 21. Reservoir Cap & Oil Level Indicator
11. Glow Plugs 40A Fuse (F13) 22. Hydraulic Oil Filter (FLTR)

8 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION General Machine Information
Component Locator
(page 5 of 6)

All machines All machines


1

2
3
G
1
3 2
4

FRONT FRONT

All machines All machines 10


6 8
9 9
7

11
1
5

FRONT FRONT

All machines S30XP/S30X4


TOP VIEW

12
14
10
13
11
13

FRONT FRONT

1. Clogged Dust Filter Switch (SW8 or S8) 8. Reservoir Cap & Oil Level Indicator
2. Hydraulic Valve Manifold 9. Hydraulic Oil Filter (FLTR)
3. Battery 10. Hopper Position Switch (SW16)
4. Vacuum Fan Motor (MTR5) 11. Thermo--Sentry Switch (SW14)
5. Dust Filter Shaker Motor (MTR1) 12. Horn (LS1)
6. Main Brush Lever Switch (S30 Only -- SW5) 13. Side Brush Motor (MTR2)
7. Hydraulic Oil Reservoir (RES1) 14. Side Brush Lift Cylinder (CYL3)

S30 9004086 (4--08) 9


Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
Component Locator
(page 6 of 6)

G
All machines

5 4

1. Hopper Door Cylinder (CYL1)


2. Hopper Lift Cylinder (CYL2)
3. Horn (LS1)
4. Hopper Position Switch (SW16)
5. Brake Switch (S15)
6. Steering Valve

10 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair

MAINTENANCE
& REPAIR
M

BEFORE CONDUCTING TESTS:


* Read and Follow ALL Safety Warnings and Precautions as mentioned
at the beginning of this manual
* Always unhook Battery when removing or replacing electrical
components

DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action

NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.

S30 9004086 (4--08) 11


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
MAINTENANCE

10
M
1
9

12

15
14
7

13
5

11

6
4

12 S30 9004086 (4--08)

Home Find... Go To..


MAINTENANCE

MAINTENANCE CHART

No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Daily 1 Engine Check oil level EO 1
Check coolant level in reservoir WG 1
Check air filter indicator − 1
2 Hydraulic fluid reservoir Check fluid level HYDO 1
3 Dust filter Shake to clean − 1
4 Main brush compartment Check for damage, wear, and − All
skirts adjustment
5 Hopper skirts Check for damage, wear, and − All
adjustment
6 Main brush Check for damage and wear − 1
7 Side brush Check for damage and wear − 1
50 Hours 6 Main brush Rotate end-for-end and check − 1
pattern
8 Rear wheel Torque wheel nuts (after initial − 1
50 hours only)
9 Battery Clean and tighten battery cable − 1
connections (after initial 50
hours only)
1 Engine Check belt tension − 1
100 Hours 1 Engine Change oil and filter EO 1
Drain oil from electronic pressure − 1
regulator (EPR)
3 Dust filter Check for damage, clean or − 1
replace
10 Radiator Clean core exterior − 1
10 Hydraulic cooler Clean core exterior HYDO 1
8 Rear tire Check pressure − 1
− Seals Check for damage or wear − All
200 Hours 10 Radiator hoses and clamps Check for tightness and wear − All
11 Parking brake Check adjustment − 1
11 Brake pedal Check adjustment − 1
12 Rear wheel support Lubricate SPL 2
bearings
12 Steering cylinder bearings Lubricate SPL 1
13 Hopper lift arm bearings Lubricate SPL 2
14 Side brush guard Rotate 90_ − 1

34 S30 Gas/LPG 9004080 (9−2012)

Home Find... Go To..


MAINTENANCE
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
400 Hours 1 Engine Clean and re−gap or replace − 4
spark plugs
Replace fuel filter (Gas/LPG) − 1
15 Front wheels Adjust and repack bearings SPL 2
800 Hours 2 Hydraulic fluid reservoir Replace filler cap − 1
1 Engine Check timing belt − 1
− Hydraulic hoses Check for wear and damage − All
10 Cooling system Flush WG 1
8 Propelling motor Torque shaft nut − 1
8 Rear wheel Torque wheel nuts − 1
9 Battery Clean and tighten battery cable − 1
connections
1200 2 Hydraulic fluid filter * Change filter element − All
Hours
2000 1 Engine Replace timing belt 1
Hours
2400 2 Hydraulic fluid reservoir * Replace suction strainer − 1
Hours * Change hydraulic fluid HYDO 1
NOTE: Change the hydraulic fluid, filter, and suction strainer, indicated (*), after every 800 hours for
machines NOT originally equipped with TennantTrue premium hydraulic fluid. (See Hydraulics section).

LUBRICANT/FLUID
EO . . . . Engine oil, 5W30 SAE−SG/SH only.
HYDO . TennantTrue premium hydraulic fluid or equivalent
WG . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F)
SPL . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1)

NOTE: More frequent maintenance intervals may be required in extremely dusty conditions.

S30 Gas/LPG 9004080 (3−2012) 35


Home Find... Go To..
S30 SERVICE INFORMATION Maintenance & Repair
REAR WHEEL SUPPORT (S30 and S30XP)
LUBRICATION
Lubricate the rear wheel support bearings after every
200 hours of operation.
ENGINE OIL
Check the engine oil level daily. Change the oil and oil
filter after every 100 hours of operation.

GAS/LPG
M
STEERING CYLINDER BEARING
(S30 and S30XP)
Gas/LPG engines: Fill the engine with oil until the oil
is between the indicator marks on the dipstick. DO Lubricate the steering cylinder after every 200 hours
NOT fill past the top indicator mark. The engine oil of operation.
capacity is 3.5 L (3.7 qt) with oil filter.

DIESEL

Diesel engines: Fill the engine with oil until the oil is HOPPER LIFT ARM BEARINGS
between the indicator marks on the dipstick. DO NOT
fill past the top indicator mark. The engine oil capacity Lubricate the hopper lift arm bearings after every 200
is 6 L (6.35 qt) with oil filter. hours of operation.

S30 9004086 (4--08) 15


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
STEERING ROD END (S30X4) FRONT WHEEL BEARINGS
Lubricate the steering rod end and spindles after Repack and adjust the front wheel bearings every 400
every 200 hours of operation. hours of operation.

M
STEERING SPINDLES (S30X4)
Lubricate the steering after every 200 hours of
operation.

16 S30 9004086 (4--08)

Home Find... Go To..


MAINTENANCE
NOTE: Change the hydraulic fluid, filter, and
HYDRAULICS suction strainer after every 800 hours for ALL
machines that have NOT consistently used
TennantTrue premium hydraulic fluid or
Check the hydraulic fluid level at operating equivalent.
temperature daily. The hopper must be down
when checking hydraulic fluid level. The reservoir has a built-in strainer outlet that
filters hydraulic fluid before it enters the system.
Replace the strainer after every 2400 hours of
operation.

Replace the hydraulic fluid filter after every 1200


hours of operation or if the hydraulic reservoir
gauge is in the yellow/red zone when the reservoir
hydraulic fluid is approximately 32_C (90_ F).

A filler cap is mounted on top of the reservoir. It


has a built-in breather and fluid level dipstick.
Replace the cap after every 800 hours of
operation.

Lubricate the filler cap gasket with a film of


hydraulic fluid before putting the cap back on the
reservoir.
HYDRAULIC FLUID
ATTENTION! Do not overfill the hydraulic fluid
reservoir or operate the machine with a low There are two fluids available for different
level of hydraulic fluid in the reservoir. temperature ranges:
Damage to the machine hydraulic system may
result. TennantTrue premium
hydraulic fluid (Extended Life)
Drain and refill the hydraulic fluid reservoir with Part Ambient ISO Ca-
new TennantTrue premium hydraulic fluid after number temperature Grade pacity
every 2400 hours of operation. Machines have a
blue colored drop (left photo) on the hydraulic fluid 1057710 above 7_ C (45_ F) 100 3.8 L
label if originally equipped with TennantTrue (1 gal)
premium hydraulic fluid. 1057711 above 7_ C (45_ F) 100 19 L
(5 gal)
1057707 below 7_ C (45_ F) 32 3.8 L
(1 gal)
1057708 below 7_ C (45_ F) 32 19 L
(5 gal)

If using a locally-available hydraulic fluid, be sure


the specifications match Tennant hydraulic fluid
specifications. Substitute fluids can cause
premature failure of hydraulic components.

ATTENTION! Hydraulic components depend


on system hydraulic fluid for internal
TennantTrue Fluid Previous Fluid lubrication. Malfunctions, accelerated wear,
and damage will result if dirt or other
contaminants enter the hydraulic system.
S30 Gas/LPG 9004080 (12−2009) 37
Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
HYDRAULIC HOSES
ENGINE
Check the hydraulic hoses after every 800 hours of
operation for wear or damage.
COOLING SYSTEM
FOR SAFETY: When servicing machine, use
cardboard to locate leaking hydraulic fluid under FOR SAFETY: When servicing machine, avoid
pressure. contact with hot engine coolant.

High pressure fluid escaping from a very small hole Check the coolant level in the reservoir daily. The
can almost be invisible, and can cause injury. coolant level must be between the two indicator
marks when the engine is cold.

GAS/LPG
00002

Contact appropriate personnel if a leak is discovered.

ATTENTION: Only use TENNANT supplied


hydraulic hoses or equivalent rated hydraulic
hoses.

DIESEL

FOR SAFETY: When servicing machine, do not


remove cap from radiator when engine is hot.
Allow engine to cool.

Check the coolant level in the radiator after every 100


hours of operation. Refer to the label on the coolant
container for water/coolant mixing instructions.

Flush the radiator and the cooling system after every


800 hours of operation.

18 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
The cooling system must be completely filled with Check the radiator hoses and clamps after every 200
coolant to keep the engine from overheating. When hours of operation. Tighten loose clamps. Replace
filling the cooling system, open the drain cocks to damaged hoses and clamps.
bleed the air from the system.

Location of drain cock on LPG machines.

GAS/LPG

LPG
M
Location of drain cock on gasoline machines.

DIESEL

GAS

Location of drain cock on diesel machines.

DIESEL

S30 9004086 (4--08) 19


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
Check the radiator core exterior and hydraulic cooler AIR FILTER
fins for debris after every 100 hours of operation.
Blow or rinse (with low pressure air or water) all dust Replace the primary air filter after every 400 hours of
through the grille and radiator fins, in the opposite operation.
direction of normal air flow. Be careful to not bend the
cooling fins when cleaning. Clean thoroughly to NOTE: Clean the filter more often if machine is used
prevent the fins from becoming encrusted with dust. in extremely dusty conditions.
To avoid cracking the radiator, allow the radiator and
cooler fins to cool before cleaning.

M
Replace the safety filter element after the primary has
been changed three times. Do not remove the safety
filter element from the housing unless it is restricting
air flow.

FUEL FILTER (Gasoline)


FOR SAFETY: When servicing machine, wear eye Replace the gasoline fuel filter after every 800 hours
and ear protection when using pressurized air or of operation.
water.
FOR SAFETY: When servicing machine, keep
flames and sparks away from fuel system service
area. Keep area well ventilated.

20 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
FUEL FILTER (LPG) FUEL FILTER (Diesel)
NOTE: Close the LPG tank service valve and operate Replace the fuel filter after every 800 hours of
the engine until it stops from lack of fuel before operation.
working on the LPG fuel system.
FOR SAFETY: When servicing machine, keep
Replace the LPG fuel filter after every 400 hours of flames and sparks away from fuel system service
operation. area. Keep area well ventilated.

FOR SAFETY: When servicing machine, keep


flames and sparks away from fuel system service
area. Keep area well ventilated.

FUEL LINES (Diesel)


Check the fuel lines every 50 hours of operation. If
the clamp band is loose, apply oil to the screw of the
Disassemble the fuel lock off valve to access the LPG band and securely tighten the band.
fuel filter.

S30 9004086 (4--08) 21


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION

The rubber fuel lines can become worn--out whether ENGINE BELT

M
the engine has been used much or not. Replace the
fuel lines and clamp bands every two years. Check the belt tension after every 50 hours of
operation. Adjust tension as necessary. Proper belt
FOR SAFETY: When servicing machine, keep tension is 13 mm (0.50 in) from a force of 4 to 5 kg (8
flames and sparks away from fuel system service to 10 lb) applied at the mid-point of the longest span.
area. Keep area well ventilated.

If the fuel lines and clamp bands are found worn or


damaged before two years’ time; replace or repair
them at once. Bleed the fuel system after
replacement of any fuel lines, see PRIMING THE
FUEL SYSTEM. When the fuel lines are not installed,
plug both ends with clean cloth or paper to prevent
dirt from entering the lines. Dirt in the lines can cause
fuel injection pump malfunction.

PRIMING THE FUEL SYSTEM (Diesel)


Typical diesel fuel systems require priming to remove
pockets of air from the fuel lines and fuel
components. This is usually required after running out
of fuel, changing fuel filter elements or repairing a fuel WARNING: Moving belt and fan.
system component. Air in the fuel prevents smooth Keep away.
engine operation.

This fuel system however is self-priming. The return TIMING BELT (Gasoline/LPG)
line comes from the top of the injector that allows the
air to escape through the return line. Check the timing belt after every 800 hours of
operation.
ELECTRONIC PRESSURE REGULATOR (LPG)
Replace the timing belt after every 2000 hours of
Remove the sensor and drain the oil from the LPG operation.
electronic pressure regulator (EPR) after every 100
hours of operation.

FOR SAFETY: When servicing machine, keep


flames and sparks away from fuel system service
area. Keep area well ventilated.

22 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
SPARK PLUGS (Gasoline/LPG)
FUSES AND RELAYS
Clean or replace, and set the gap of the spark plugs
after every 400 hours of operation. The proper spark
plug gap is 1 mm (0.042 in). RELAY PANEL FUSES AND RELAYS
Remove the relay panel cover to access fuses and
relays. Always replace a fuse with a fuse of the same
amperage. Extra 15 Amp fuses are provided inside
the relay panel drawer on the relay panel.

M
BATTERY

Clean and tighten the battery connections after the


first 50 hours of operation and after every 800 hours Refer to the diagram below for locations of the fuses
after that. Do not remove the vent plugs from the and relays on the relay panel.
battery or add water to the battery.

FOR SAFETY: When servicing machine, avoid


contact with battery acid.

S30 9004086 (4--08) 23


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
Refer to the tables below for the fuses and circuits Refer to the tables below for the relays and circuits
protected. controlled.

S30 S30
Fuse Rating Circuit Protected Relay Rating Circuit Controlled
FU1 15 A Horn M1 12 VDC, 40 A Horn
FU2 15 A Key Switch, Engine, M2 12 VDC, 40 A Auxiliary 1
Instrumentation
M3 12 VDC, 40 A Shaker
FU3 15 A Turn Signals, 4--Way Flashers
M4 12 VDC, 40 A Main Brush Valves, Side
FU4 15 A Extra Fused, Switched B+ Brush Valves
FU5 15 A Main Brush Valves, Side Brush M5 12 VDC, 40 A Auxiliary 2
Valves
FU6 15 A Hopper Valves S30XP and S30X4
FU7 15 A Lights, Backup Alarm Relay Rating Circuit Controlled
FU8 15 A Extra Fused B+ M1 12 VDC, 40 A Horn

M FU9
FU10
15 A
15 A
Shaker, Vacuum Fan Valve
Not Used
M2
M3
12 VDC, 40 A
12 VDC, 40 A
Auxiliary 1
Shaker
FU11 60 A Main Power Fuse, In Line, In Main M4 12 VDC, 40 A Not Used
Harness
M5 12 VDC, 40 A Auxiliary 2
FU12 60 A Cab Power (Optional)
FU13 40 A Not Used
ENGINE HARNESS FUSES AND RELAYS
FU14 60 A Not Used (Gasoline/LPG)

S30XP and S30X4


The engine harness fuses and relays are located in
the fuse box inside the engine compartment. Refer to
Fuse Rating Circuit Protected the fuse box cover for locations of engine harness
FU1 15 A Horn fuses and relays.
FU2 15 A Key Switch, Engine,
Instrumentation
FU3 15 A Turn Signals, 4--Way Flashers,
Shaker
FU4 15 A Control Board
FU5 15 A Main Brush Valves, Side Brush
Valves
FU6 15 A Hopper Valves, Vacuum Fan
Valves
FU7 15 A Lights, Backup Alarm
FU8 15 A Extra Fused B+
FU9 15 A Extra Switched, Fused B+
FU10 15 A Not Used
FU11 60 A Main Power Fuse, In Line, In Main
Harness NOTE: Always replace a fuse with a fuse of the same
FU12 60 A Cab Power (Optional) amperage.
FU13 40 A Not Used
FU14 60 A Not Used

NOTE: Always replace a fuse with a fuse of the same


amperage.

24 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
ENGINE HARNESS RELAYS (Diesel)
The engine harness relays are located inside the
engine compartment.

M
Relay Rating Circuit Controlled
M9 12 VDC, 40 A Starter Solenoid
M10 12 VDC, 40 A Anti--Restart
M11 12 VDC, 40 A Fuel Pump
M12 12 VDC, 40 A Glow Plug

NOTE: Always replace a fuse with a fuse of the same


amperage.

CAB FUSES (CAB OPTION)


The cab fuses are located in the fuse box inside the
cab. Remove the fuse cover to access the fuses.

Refer to the table below for the fuses and circuits


controlled.
Fuse Rating Circuit Protected
FU1 5A Lights
FU2 5A Wiper
FU3 20 A Air Conditioner
FU4 2A Heat

NOTE: Always replace a fuse with a fuse of the same


amperage.

S30 9004086 (4--08) 25


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
4. Remove the dust filter from the filter housing.
REMOVING AND INSPECTING THE DUST FILTER

Shake the dust filter at the end of every shift and


before removing the filter from the machine. Inspect
and clean the filter after every 100 hours of operation.
Replace damaged dust filters.

NOTE: Clean the filter more often if used in extremely


dusty conditions.

FOR SAFETY: Before leaving or servicing


machine, stop on level surface, set parking brake,
and turn off machine.

1. Open the top cover and side shroud.

M
5. Clean or discard the dust filter element. Refer to
2. Disconnect the filter shaker wire from the CLEANING THE DUST FILTER.
harness.
6. Insert the dust filter into the filter housing and
reinstall the removed parts. Be sure the seal is
installed as shown below.

3. Remove the filter shaker assembly from the filter


housing.

7. Close the side shroud and top cover.

26 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair

CLEANING THE DUST FILTER MAIN BRUSH

Use one of the following methods to clean the dust Check the brush daily for wear or damage. Remove
filter: any string or wire tangled on the main brush, main
brush drive hub, or main brush idler hub.
SHAKING--Press the filter shaker switch.

TAPPING--Tap the filter gently on a flat surface. Do


not damage the edges of the filter. The filter will not
seal properly if the edges of the filter are damaged.

AIR--Always wear eye protection when using


compressed air. Blow air through the center of the
filter and out toward the exterior. Never use more than
550 kPa (80 psi) of air pressure with a nozzle no
smaller than 3 mm (0.13 in) and never hold the nozzle
closer than 50 mm (2 in) to the filter.
M
FOR SAFETY: When servicing machine, wear eye
and ear protection when using pressurized air or
water.
Check the main brush pattern and rotate the brush
end-for-end after every 50 hours of operation, for
maximum brush life and best sweeping performance.
Refer to REPLACING OR ROTATING THE MAIN
BRUSH.

Replace the main brush when the remaining bristles


measure 25 mm (1.0 in) in length.

S30 9004086 (4--08) 27


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
REPLACING OR ROTATING THE MAIN BRUSH 4. Pull the main brush from the main brush
compartment.
1. Raise the brush head.

FOR SAFETY: Before leaving or servicing


machine, stop on level surface, set parking brake,
and turn off machine.

2. Open the right side main brush access door.

M 5. Replace or rotate the main brush end--for--end.

6. Slide the brush into the brush compartment and


all the way onto the drive plug.

7. Reinstall the brush idler plate.


3. Unlatch and remove the brush idler plate.

8. Close the right side main brush access door.

9. Check and adjust the brush pattern if needed.


Refer to CHECKING THE MAIN BRUSH
PATTERN.

28 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
CHECKING THE MAIN BRUSH PATTERN ADJUSTING THE MAIN BRUSH TAPER
1. Apply chalk, or a similar marking material, to a FOR SAFETY: Before leaving or servicing
smooth and level section of the floor. machine, stop on level surface, set parking brake,
and turn off machine.
NOTE: If chalk or other material is not available, allow
the brush to spin on the floor for two minutes. A polish 1. Loosen the shaft bearing bracket mounting bolts.
mark will remain on the floor.

2. Lower the main brush onto the chalked area and


hold it there for 15 to 20 seconds without moving
the machine.

3. Raise the brush and drive the machine from the


chalked area. The brush pattern should be 50 to
65 mm (2.0 to 2.5 in) across the entire length of
the brush. Refer to ADJUSTING THE MAIN
BRUSH WIDTH.
M
2. Move the bracket up or down in the slots and
tighten the mounting bolts.

3. Check the main brush pattern and readjust as


necessary. Set the main brush adjustment knob
pointer to the same color band as the brush idler
plate.

00582

4. If the brush pattern is tapered, see ADJUSTING


THE MAIN BRUSH TAPER section of this
manual.

00601

S30 9004086 (4--08) 29


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
ADJUSTING THE MAIN BRUSH WIDTH
SIDE BRUSH
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, set parking brake,
and turn off machine. Check the side brush daily for wear or damage.
Remove any tangled string or wire from the side
1. Compare the length of the main brush bristles brush or side brush drive hub.
with the color band on the brush idler plate.
REPLACING THE SIDE BRUSH
Replace the side brush when it no longer cleans
effectively or when the remaining bristles are 64 mm
(2.5 in) or less in length. The side brush may be
changed sooner if sweeping light litter. The bristles
may be worn shorter if sweeping heavy debris.

1. Raise the side brush.

M FOR SAFETY: Before leaving or servicing


machine, stop on level surface, set parking brake,
and turn off machine.

2. Remove the side brush retaining pin and then


remove the side brush.
2. Loosen the main brush adjustment knob and slide
the pointer so it matches the color band on the
brush idler plate. Retighten the knob.

NOTE: Remove the drive hub and put it on the new


brush if one is not installed.

3. Recheck the pattern. Readjust if necessary. 3. Slide the new side brush onto the side brush drive
shaft and reinstall the retaining pin.

4. Adjust the side brush pattern. Refer to


ADJUSTING THE SIDE BRUSH PATTERN.

30 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
ADJUSTING THE SIDE BRUSH PATTERN ROTATING AND REPLACING THE SIDE BRUSH
GUARD
The side brush bristles should touch the floor between
10 o’clock and 4 o’clock when the brush is in motion. Rotate the side brush guard 90_ every 200 hours of
operation. Replace the brush guard after all four sides
have been used.

M
350327

S30: Turn the side brush adjustment knob


counterclockwise to increase the brush pattern and
clockwise to decrease the brush pattern.

S30XP and S30X4: Tighten the side brush


adjustment knob into the side brush bracket to
increase the brush pattern and loosen the knob to
decrease the brush pattern.

S30 9004086 (4--08) 31


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
REAR SKIRT
SKIRTS AND FLAPS
NOTE: Be sure the rear tire is properly inflated before
checking skirt clearances.
HOPPER SKIRTS
The rear brush skirt should clear the floor by
Check the hopper skirts for wear or damage daily. 3 to 6 mm (0.12 to 0.25 in). Check the skirt for wear
Replace the hopper skirts when they no longer touch or damage and adjustment daily.
the floor.

RECIRCULATION FLAP
BRUSH DOOR SKIRTS
The recirculation flap is self-adjusting. Check the flap
NOTE: Be sure the rear tire is properly inflated before for wear or damage daily.
checking skirt clearances.

The brush door skirts should clear the floor by


3 to 6 mm (0.12 to 0.25 in). Check the skirts for wear
or damage and adjustment daily.

NOTE: The brush door skirts have slotted holes to


allow for a ground clearance adjustment. The door
must be closed for proper adjustment.

32 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
HOPPER SEALS
SEALS
Check the hopper door seals for wear or damage
every 100 hours of operation.
BRUSH DOOR SEALS
Check the brush door seals for wear or damage every
100 hours of operation.

DUST FILTER SEALS


Check the dust filter seals for wear or damage every
100 hours of operation.

HOPPER INSPECTION DOOR SEALS


Check the hopper inspection door seal for wear or
damage every 100 hours of operation.

S30 9004086 (4--08) 33


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
FILTER CHAMBER INLET SEAL VACUUM WAND DOOR SEALS (OPTION)
Check the filter chamber inlet seal for wear or Check the vacuum wand door seal for wear or
damage every 100 hours of operation. damage every 100 hours of operation.

CYCLONIC PRE--FILTER SEALS


Check the cyclonic pre--filter seals for wear or
damage every 100 hours of operation.

M
DUST RETURN SEALS
Check the dust return seals for wear or damage every
100 hours of operation.

34 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair

BRAKES AND TIRES PROPELLING MOTOR

BRAKES Torque the shaft nut to 508 Nm (375 ft lb) lubricated,


644 Nm (475 ft lb) dry, after every 800 hours of
Check the brake adjustment after every 200 hours of operation.
operation.

PARKING BRAKE
Check the parking brake adjustment after every 200
hours of operation.

TIRES
The standard front tires are solid. The standard rear
tire is pneumatic.

Check the rear tire pressure every 100 hours of


operation. The proper air pressure is
M
790 + 35 kPa (115 + 5 psi).

REAR WHEEL
Torque the rear wheel nuts twice in the pattern shown
to 122 to 149 Nm (90 to 110 ft lb) after the first 50
hours of operation, and then after every 800 hours.

2
4

1
3

S30 9004086 (4--08) 35


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION
TRANSPORTING THE MACHINE
PUSHING, TOWING, AND TRANSPORTING THE
MACHINE 1. Raise the brushes. If necessary, slightly raise the
hopper for additional ramp clearance.

PUSHING OR TOWING THE MACHINE NOTE: Empty the hopper before transporting.

If the machine becomes disabled, it can be pushed 2. Position the front of the machine at the loading
from the front or rear, but only towed from the rear. edge of the truck or trailer.

Use the bypass valve to prevent damaging the FOR SAFETY: When loading machine onto truck
hydraulic system when pushing or towing the or trailer, use winch. Do not drive the machine
machine. This valve allows a disabled machine to be onto the truck or trailer unless the loading
moved for a very short distance and at a speed to not surface is horizontal AND is 380 mm (15 in) or
exceed 1.6 kp/h (1 mph). The machine is NOT less from the ground.
intended to be pushed or towed a long distance or at
a high speed. 3. If the loading surface is horizontal and 380 mm

M
(15 in) or less from the ground, drive the machine
ATTENTION! Do not push or tow machine for a onto the truck or trailer.
long distance or damage may occur to the
propelling system.

Turn the bypass valve located on the bottom of the


propelling pump 90_ (either direction) from the normal
position before pushing or towing the machine. Return
the bypass valve to the normal position when finished
pushing or towing the machine. Do Not use the
bypass valve during normal machine operation.

4. To winch the machine onto the truck or trailer,


attach the winching chains to the holes in the right
and left lower corners in front of the machine.

36 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Maintenance & Repair
5. Position the machine as close to the front of the 9. Route the tie--downs to the opposite ends of the
trailer or truck as possible. machine and hook them to the brackets on the
floor of the trailer or truck. Tighten the tie--down
6. Set the parking brake and place a block behind straps.
each wheel to prevent the machine from rolling.
NOTE: It may be necessary to install tie-down
7. Lower the brushes and hopper (if hopper was brackets to the floor of the trailer or truck.
raised).

8. Connect the tie--down straps to the holes in the


right and left lower corners in front of the machine
and the holes in the rear jacking brackets behind
the rear tires.

FOR SAFETY: When unloading machine off truck


or trailer, use winch. Do not drive the machine off
the truck or trailer unless the loading surface is
horizontal AND 380 mm
(15 in) or less from the ground.

10. If the loading surface is horizontal AND is 380


mm (15 in) or less from the ground, drive the
machine off the truck or trailer.

S30 9004086 (4--08) 37


Home Find... Go To..
Maintenance & Repair S30 SERVICE INFORMATION

MACHINE JACKING STORAGE INFORMATION

Empty the hopper before jacking up the machine. The following steps should be taken prior to storing
Jack up the machine at the designated locations. Use the machine for extended periods.
a hoist or jack capable of supporting the weight of the
machine. Use jack stands to support the machine. 1. Park the machine in a cool, dry area. Do not
expose the machine to rain or snow. Store
FOR SAFETY: Before leaving or servicing indoors.
machine, stop on level surface, set parking brake,
and turn off machine. 2. Remove the battery, or charge battery every three
months.
FOR SAFETY: When servicing machine, block
machine tires before jacking machine up. Use a
hoist or jack that will support the weight of the
machine. Jack machine up at designated

M
locations only. Support machine with jack stands.

Rear jacking locations are located directly behind the


rear tire on each side of the machine.

Front jacking locations are located on the frame


directly in front of the front tire.

38 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting

ELECTRICAL
Troubleshooting Information

BEFORE CONDUCTING TESTS:


* Read and Follow ALL Safety Warnings and Precautions as mentioned
at the beginning of this manual
* Always use an ESD (Electrostatic Discharge) strap when working near
the Control Board
* Be cautious when working near Control Board -- Battery voltage is
E
always present, even with Key OFF
* Always unhook Battery when removing or replacing components

DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action

NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
S30 9004086 (4--08) 39
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Electrical Symbols & Abbreviations

WIRES WIRES NOT BATTERY CHASSIS CONNECTION TO OR PLUG-- IN FUSE SENDING


CONNECTED CONNECTED GROUND FROM ANOTHER POINT CONNECTION UNIT

OPEN CLOSED

ON-- OFF TEMPERATURE PRESSURE LIMIT RELAY OR RELAY MOTOR SOLENOID LAMP
SWITCH SWITCH SWITCH SWITCH SOLENOID CONTACTS VALVE
COIL

DIODE LED (LIGHT HORN OR ASSEMBLY COMPONENT IN ACTIVATED MOVEMENT FROM


EMITTING DIODE) ALARM POSITION OTHER COMPONENT NORMAL POSITION
THAN NORMAL

i ! 6/BLU
ENERGIZED INFORMATION WARNING BATTERY BATTERY NON-- ACTIVE WIRE NUMBER
COMPONENT POSITIVE NEGATIVE WIRE & COLOR

E ABBREVIATIONS

A Amps Wire Colors


ACT Actuator BLK Black
B+ Battery Positive BLU Blue
CKT Circuit BRN Brown
D Diode GRN Green
F Fuse GRY Gray
GND Ground ORA Orange
LP Lamp PNK Pink
M Relay Coil PUR Purple
MTR Motor RED Red
NC Normally Closed TAN Tan
NO Normally Open WHT White
PM Permanent Magnet YEL Yellow
S or SW Switch
SV Solenoid Valve
TMR Timer
VDC Volts, Direct Current

40 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Fuses and Relays (S30,S30XP,S30X4)
(page 1 of 2)

RELAY PANEL FUSES AND RELAYS Refer to the tables below for the fuses and circuits
protected.
Remove the relay panel cover to access fuses and
relays. Always replace a fuse with a fuse of the same S30
amperage. Extra 15 Amp fuses are provided inside
Fuse Rating Circuit Protected
the relay panel drawer on the relay panel.
FU1 15 A Horn
FU2 15 A Key Switch, Engine,
Instrumentation
FU3 15 A Turn Signals, 4--Way Flashers
FU4 15 A Extra Fused, Switched B+
FU5 15 A Main Brush Valves, Side Brush
Valves
FU6 15 A Hopper Valves
FU7 15 A Lights, Backup Alarm
FU8 15 A Extra Fused B+
FU9 15 A Shaker, Vacuum Fan Valve
FU10 15 A Not Used
FU11 60 A Main Power Fuse, In Line, In Main
Harness
Refer to the diagram below for locations of the fuses FU12 60 A Cab Power (Optional)
and relays on the relay panel.
FU13 40 A Not Used

E
FU14 60 A Not Used

S30 XP and X4
Fuse Rating Circuit Protected
FU1 15 A Horn
FU2 15 A Key Switch, Engine,
Instrumentation
FU3 15 A Turn Signals, 4--Way Flashers,
Shaker
FU4 15 A Control Board
FU5 15 A Main Brush Valves, Side Brush
Valves
FU6 15 A Hopper Valves, Vacuum Fan
Valves
FU7 15 A Lights, Backup Alarm
FU8 15 A Extra Fused B+
FU9 15 A Extra Switched, Fused B+
FU10 15 A Not Used
FU11 60 A Main Power Fuse, In Line, In Main
Harness
FU12 60 A Cab Power (Optional)
FU13 40 A Not Used
FU14 60 A Not Used

NOTE: Always replace a fuse with a fuse of the same


amperage.

S30 9004086 (4--08) 41


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Fuses and Relays (S30,S30XP,S30X4)
(page 2 of 2)

Refer to the tables below for the relays and circuits CAB FUSES (CAB OPTION)
controlled.
The cab fuses are located in the fuse box inside the
S30 cab. Remove the fuse cover to access the fuses.
Relay Rating Circuit Controlled
M1 12 VDC, 40 A Horn
M2 12 VDC, 40 A Auxiliary 1
M3 12 VDC, 40 A Shaker
M4 12 VDC, 40 A Main Brush Valves, Side
Brush Valves
M5 12 VDC, 40 A Auxiliary 2

S30 XP and X4
Relay Rating Circuit Controlled
M1 12 VDC, 40 A Horn
M2 12 VDC, 40 A Auxiliary 1
M3 12 VDC, 40 A Shaker
M4 12 VDC, 40 A Not Used Refer to the table below for the fuses and circuits
controlled.
M5 12 VDC, 40 A Auxiliary 2
Fuse Rating Circuit Protected

E
ENGINE HARNESS FUSES AND RELAYS FU1 5A Lights

The engine harness fuses and relays are located in FU2 5A Wiper
the fuse box inside the engine compartment. Refer to FU3 20 A Air Conditioner
the fuse box cover for locations of engine harness FU4 2A Heat
fuses and relays.
NOTE: Always replace a fuse with a fuse of the same
amperage.

NOTE: Always replace a fuse with a fuse of the same


amperage.

42 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30 Electrical Schematic (1 of 4)

1029278-- 354728

S30 9004086 (4--08) 43


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30 Electrical Schematic (2 of 4)

1029278-- 354728

44 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30 Electrical Schematic (3 of 4)

1029278-- 354728

S30 9004086 (4--08) 45


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30 Electrical Schematic (4 of 4)

1029278-- 354728
46 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30XP / S30X4 Electrical Schematic (1 of 4)

1029279-- 354729
S30 9004086 (4--08) 47
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30XP / S30X4 Electrical Schematic (2 of 4)

1029279-- 354729

48 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30XP / S30X4 Electrical Schematic (3 of 4)

1029279-- 354729
S30 9004086 (4--08) 49
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30XP / S30X4 Electrical Schematic (4 of 4)

1029279-- 354729
50 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Gasoline Engine Harness Electrical Schematic (1 of 2)

384997 -- 354495
S30 9004086 (4--08) 51
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Gasoline Engine Harness Electrical Schematic (2 of 2)

384997 -- 354496
52 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
LPG Engine Harness Electrical Schematic (1 of 2)

384990 -- 354497

S30 9004086 (4--08) 53


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
LPG Engine Harness Electrical Schematic (2 of 2)

384990 -- 354498
54 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Diesel Engine Harness Electrical Schematic

1029278-- 354728

S30 9004086 (4--08) 55


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Cab Harness Electrical Schematic

1029278-- 354728

56 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30 Wire Harness Drawing (1 of 2)

S30 9004086 (4--08) 57


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30 Wire Harness Drawing (2 of 2)

58 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30XP / S30X4 Wire Harness Drawing (1 of 3)

S30 9004086 (4--08) 59


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30XP / S30X4 Wire Harness Drawing (2 of 3)

60 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
S30XP / S30X4 Wire Harness Drawing (3 of 3)

S30 9004086 (4--08) 61


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
All Machines Hopper Cover Wire Harness Drawing

62 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
All Machines Hopper Wire Harness Drawing

S30 9004086 (4--08) 63


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Diesel Engine Wire Harness Drawing

64 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Cab Wire Harness Drawing

354761

S30 9004086 (4--08) 65


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Key Switch Information (S30,S30XP,S30X4)

A B A B

C C

D D
OFF OFF
RUN RUN
OFF Position GLOW
RUN Position
GLOW
PLUG PLUG

KEY KEY START


START SWITCH
SWITCH

OFF OFF
RUN RUN

GLOW GLOW
PLUG PLUG
Glow Plug Position START Position
KEY KEY START
START

E
SWITCH SWITCH
A B A B

C C

D D

(Diesel Only)
Spring loaded--Returns to RUN unless held Spring loaded--Returns to RUN unless held

Key Switch pin terminal


A B C D
OFF No Connections
Key Switch
position
RUN
Glow Plug
START
“ “ Indicates a common connection

i Common connections in various switch positions should be less than 1 :

66 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Key OFF Power Distribution (S30)

12 VDC
RED Battery Cable BLK Battery Cable 13/BLK

STARTER MOTOR

RED Battery Cable MTR2 Engine Block

ALTERNATOR
1/RED + -- Engine Block
B A
1/RED

GAS/LP--To engine harness RED (B+)


DIESEL--No connection

GAS/LP--To engine harness PUR (excite)


F11 DIESEL--15/GRN to engine harness
60A D6
(Inline)
M1
F1 15A LS1
2/BRN 4/YEL 51/PNK 13/BLK
HORN RELAY HORN
F3 15A
2/BRN 31/PNK TO SIGNAL FLASHER

F8 15A
2/BRN 85/GRN EXTRA UNSWITCHED B+

F10 25A TO M9 START RELAY


2/BRN 75/GRN (DIESEL ONLY)
M5

E
F7 15A
2/BRN 5/GRN 38/GRY TO LIGHTING CIRCUITS
AUX 2 RELAY
F9 15A
19/WHT 86/BLU TO M3 SHAKER RELAY
M2
F6 15A TO M4 MAIN BRUSH RELAY,
2/BRN 19/WHT 19/WHT 36/BLU ENABLE VALVE TIMER (TMR1),
SV4, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A
19/WHT 39/WHT TO SV1 & SV3 LCD DISPLAY PANEL

F2 F4 15A EXTRA
15A 19/WHT 20/TAN SWITCHED B+

6/BLU 6/BLU P1-- 7


P1-- 5 13/BLK
KEY SWITCH P2-- 2
9/WHT INPUT
S9
KEY SWITCH
A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
SW19
HORN RELAY HORN SWITCH
C
7/PUR START

D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
OFF AUX 1 RELAY

TO INDICATOR LAMPS: CHECK ENGINE


(LP9), STALLED BROOM (LP10), CLOGGED 9/WHT 9/WHT M5 13/BLK
HYD. FILTER (LP11), HOT HYD. OIL (LP12)
AUX 2 RELAY

TO ENGINE SPEED SWITCH (SW6), TO VACUUM FAN & SHAKER SWITCH (SW18),
ALTERNATOR RESISTOR (R1), CAB 9/WHT 9/WHT SHAKER RELAY (M3), SHAKER TIMER (TMR3)
CONTACTOR (C1), & SEAT SWITCH

S30 9004086 (4--08) 67


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Key OFF Power Distribution (S30XP,S30X4)

12 VDC
RED Battery Cable BLK Battery Cable 13/BLK

STARTER MOTOR

RED Battery Cable MTR2 Engine Block

ALTERNATOR
1/RED + -- Engine Block
B A
1/RED

GAS/LP--To engine harness RED (B+)


DIESEL--No connection

GAS/LP--To engine harness PUR (excite)


F11 DIESEL--15/GRN to engine harness
60A D6
(Inline)
M1
F1 15A LS1
2/BRN 4/YEL 51/PNK 13/BLK
HORN RELAY HORN
F3 15A TO M3 SHAKER RELAY
2/BRN 31/PNK & SIGNAL FLASHER
F8 15A
2/BRN 23/ORA EXTRA UNSWITCHED B+

F10 25A TO M9 START RELAY


2/BRN 75/GRN (DIESEL ONLY)
M5

E
F9 15A
2/BRN 25/GRN 25/GRN 24/YEL EXTRA SWITCHED B+

AUX 2 RELAY
F7 15A
25/GRN 38/GRY TO LIGHTING CIRCUITS
M2
F6 15A TO M3 SHAKER RELAY, M6 ENGINE SHUT-
2/BRN 19/WHT 19/WHT 33/ORA
DOWN RELAY, SV2, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A TO SV1, SV3, CONTROL BOARD
19/WHT 39/WHT SV4, SV7, SV8 P1-- 22 13/BLK
F2 F4 15A
15A 19/WHT 20/TAN 20/TAN P1-- 2 P1-- 33 13/BLK

20/TAN P1-- 3 P1-- 34 13/BLK

6/BLU 6/BLU P1-- 32 P1-- 35 13/BLK

P1-- 1
S9
KEY SWITCH
A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
S19
HORN RELAY HORN SWITCH
C
7/PUR START

D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
OFF AUX 1 RELAY

TO INDICATOR LAMPS: CHECK ENGINE


(LP9), STALLED BROOM (LP10), CLOGGED 9/WHT M5 13/BLK
9/WHT
HYD. FILTER (LP11), HOT HYD. OIL (LP12),
PARKING BRAKE (LP18) AUX 2 RELAY

TO ALTERNATOR RESISTOR (R1), CAB


CONTACTOR (C1), & M6 ENGINE SHUT- 9/WHT
DOWN RELAY

68 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Key ON Power Distribution (S30)

12 VDC
RED Battery Cable BLK Battery Cable 13/BLK

STARTER MOTOR

RED Battery Cable MTR2 Engine Block

ALTERNATOR
1/RED + -- Engine Block
B A
1/RED

GAS/LP--To engine harness RED (B+)


DIESEL--No connection

GAS/LP--To engine harness PUR (excite)


F11 DIESEL--15/GRN to engine harness
60A D6
(Inline)
M1
F1 15A LS1
2/BRN 4/YEL 51/PNK 13/BLK
HORN RELAY HORN
F3 15A
2/BRN 31/PNK TO SIGNAL FLASHER

F8 15A
2/BRN 85/GRN EXTRA UNSWITCHED B+

F10 25A TO M9 START RELAY


2/BRN 75/GRN (DIESEL ONLY)
M5

E
F7 15A
2/BRN 5/GRN 38/GRY TO LIGHTING CIRCUITS
AUX 2 RELAY
F9 15A
19/WHT 86/BLU TO M3 SHAKER RELAY
M2
F6 15A TO M4 MAIN BRUSH RELAY,
2/BRN 19/WHT 19/WHT 36/BLU ENABLE VALVE TIMER (TMR1),
SV4, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A
19/WHT 39/WHT TO SV1 & SV3 LCD DISPLAY PANEL

F2 F4 15A EXTRA
15A 19/WHT 20/TAN SWITCHED B+

6/BLU 6/BLU P1-- 7


P1-- 5 13/BLK
KEY SWITCH
S9 9/WHT P2-- 2
KEY SWITCH INPUT

A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
SW19
HORN RELAY HORN SWITCH
C
7/PUR START

D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
RUN AUX 1 RELAY

TO INDICATOR LAMPS: CHECK ENGINE


(LP9), STALLED BROOM (LP10), CLOGGED 9/WHT 9/WHT M5 13/BLK
HYD. FILTER (LP11), HOT HYD. OIL (LP12)
AUX 2 RELAY

TO ENGINE SPEED SWITCH (SW6), TO VACUUM FAN & SHAKER SWITCH (SW18),
ALTERNATOR RESISTOR (R1), CAB 9/WHT 9/WHT SHAKER RELAY (M3), SHAKER TIMER (TMR3)
CONTACTOR (C1), & SEAT SWITCH

S30 9004086 (4--08) 69


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Key ON Power Distribution (S30XP,S30X4)

12 VDC
RED Battery Cable BLK Battery Cable 13/BLK

STARTER MOTOR

RED Battery Cable MTR2 Engine Block

ALTERNATOR
1/RED + -- Engine Block
B A
1/RED

GAS/LP--To engine harness RED (B+)


DIESEL--No connection
TO M3 SHAKER RELAY,
SV2, SV5, SV6A, SV6B GAS/LP--To engine harness PUR (excite)
F11 DIESEL--15/GRN to engine harness
60A D6
(Inline)
M1
F1 15A LS1
2/BRN 4/YEL 51/PNK 13/BLK
HORN RELAY HORN
F3 15A TO M3 SHAKER RELAY
2/BRN 31/PNK & SIGNAL FLASHER
F8 15A
2/BRN 23/ORA EXTRA UNSWITCHED B+

F10 25A TO M9 START RELAY


2/BRN 75/GRN (DIESEL ONLY)
M5

E
F9 15A
2/BRN 25/GRN 25/GRN 24/YEL EXTRA SWITCHED B+

AUX 2 RELAY
F7 15A
25/GRN 38/GRY TO LIGHTING CIRCUITS
M2
F6 15A TO M3 SHAKER RELAY, M6 ENGINE SHUT-
2/BRN 19/WHT 19/WHT 33/ORA DOWN RELAY, SV2, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A TO SV1, SV3, CONTROL BOARD
19/WHT 39/WHT SV4, SV7, SV8
P1-- 22 13/BLK
F2 F4 15A
15A 19/WHT 20/TAN 20/TAN P1-- 2 13/BLK
P1-- 33
20/TAN P1-- 3 P1-- 34 13/BLK

6/BLU 6/BLU P1-- 32 P1-- 35 13/BLK


S9
KEY SWITCH P1-- 1

A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
S19
HORN RELAY HORN SWITCH
C
7/PUR START

D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
RUN AUX 1 RELAY

TO INDICATOR LAMPS: CHECK ENGINE


(LP9), STALLED BROOM (LP10), CLOGGED 9/WHT 9/WHT M5 13/BLK
HYD. FILTER (LP11), HOT HYD. OIL (LP12),
PARKING BRAKE (LP18) AUX 2 RELAY

TO ALTERNATOR RESISTOR (R1), CAB


CONTACTOR (C1), & M6 ENGINE SHUT- 9/WHT
DOWN RELAY

70 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Main & Side Brushes ON (S30)
Conditions: Key ON (RUN), Main & Side Brushes Lowered. Hopper Down

SWITCHED B+ BATTERY
FROM AUX. 1 LCD DISPLAY PANEL NEGATIVE
RELAY (M2)

P2-- 5 28/GRY
D7

SW14
M4
F5 SV1 13/BLK
19/WHT 39/WHT 39/WHT 42/BRN 52/BRN

15A MAIN BRUSH MAIN BRUSH THERMO--


VALVE RELAY SENTRY

D8 TO VACUUM
42/BRN 73/ORG FAN & SHAKER
D11 SWITCH (SW18)

SV3 SW7
39/WHT 41/PNK 13/BLK

SIDE BRUSH
VALVE SIDE BRUSH
LEVER SWITCH
(Brush Lowered)

19/WHT
F6

15A
36/BLU 36/BLU M4

MAIN
BRUSH
49/WHT
SW5
68/GRY
SW16
13/BLK E
MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Lowered) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT
SWITCH (SW3) only when in the fully
lowered position

TO HOPPER ENABLE VALVE (SV4),


HOPPER DOOR VALVE (SV5), HOPPER
36/BLU
RAISE/LOWER VALVES (SV6A,SV6B),
& ENABLE VALVE TIMER (TMR1)

Thermo-- Sentry switch (SW14) is shown in the normal


i NON-- activated position (13/BLK connected to 52/BRN). The
switch is activated (13/BLK connected to 28/GRY) when the
Hopper air temperature exceeds 71_C (160_F). The Hopper
Fire indicator on the LCD panel will also illuminate when this
switch is activated. When the temperature falls below 60_C
(140_F), the switch will return to the NON-- activated position,
and the indicator light will turn OFF.

S30 9004086 (4--08) 71


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Main & Side Brushes ON (S30XP,S30X4)
Conditions: Key ON (RUN), Sweep System Activated, Side Brush(es) Activated. Hopper Down

SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT

CONTROL BOARD
F5
15A

SV1
39/WHT 42/BRN 42/BRN P1-- 5
MAIN BRUSH
ON VALVE
SW16
SV8 P1-- 27 44/YEL 13/BLK

39/WHT 42/BRN
MAIN BRUSH HOPPER
LOWER VALVE POSITION
SWITCH
(Hopper
SV4 Lowered)

E
40/TAN P1-- 4 NOTE: Switch closes only when
39/WHT in the fully lowered position
ENABLE
VALVE

SV3
39/WHT 41/PNK 41/PNK P1-- 31
SIDE BRUSH S14
ON VALVE X 13/BLK

P1-- 13 52/BRN
SV7
THERMO--
39/WHT 41/PNK SENTRY
SIDE BRUSH
LOWER VALVE

Thermo-- Sentry switch (S14) is shown in the normal


i NON-- activated position (13/BLK connected to 52/BRN). The
switch is activated (13/BLK connected to 28/GRY) when the
Hopper air temperature exceeds 71_C (160_F). The Hopper
Fire indicator on the control panel will also illuminate when
this switch is activated. When the temperature falls below
60_C (140_F), the switch will return to the NON-- activated
position, and the indicator light will turn OFF.

72 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Vacuum Fan ON (S30)
Conditions: Key ON (RUN), Main Brush Lowered. Hopper Down

SHAKER
RELAY BATTERY
SWITCHED B+ SWITCHED TMR3
FROM AUX. 1 B+ FROM NEGATIVE
9/WHT M3 PIN 1
RELAY (M2) IGNITION SHAKER
SWITCH
TIMER
9/WHT PIN 3
PIN 2 13/BLK
SW18 1
2 33/ORG PIN 6
9/WHT 9/WHT
4
UNUSED
6 5 UNUSED
73/ORG
72/BRN
8
VACUUM FAN
& SHAKER

PIN P2--5
DISPLAY
TO LCD
D8 SWITCH
(Vac. Fan ON)
SW14
NO
M4 28/GRY
COM
13/BLK
TO MAIN BRUSH
42/BRN 42/BRN 52/BRN
VALVE (SV1) NC
MAIN BRUSH THERMO--
RELAY D10
SENTRY
SWITCH
M3
F9 SV2

E
19/WHT 86/BLU 86/BLU 43/ORG 72/BRN

15A VACUUM
SHAKER D1
FAN VALVE
RELAY

86/BLU 32/BRN MTR1 13/BLK

SHAKER
MOTOR

F6 SW5 SW16
19/WHT 36/BLU 36/BLU M4 49/WHT 68/GRY 13/BLK

15A MAIN
BRUSH MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Lowered) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT only when in the fully
SWITCH (SW3)
lowered position

TO HOPPER ENABLE VALVE (SV4),


HOPPER DOOR VALVE (SV5), HOPPER
36/BLU
RAISE/LOWER VALVES (SV6A,SV6B),
& ENABLE VALVE TIMER (TMR1)

- The Thermo-- Sentry switch (SW14) is shown in the normal NON-- activated position
i (13/BLK connected to 52/BRN). The switch is activated (13/BLK connected to 28/GRY)
when the Hopper air temperature exceeds 71_C (160_F). The Hopper Fire indicator on the
LCD panel will also illuminate when this switch is activated. When the temperature falls
below 60_C (140_F), the switch will return to the NON-- activated position, and the
indicator light will turn OFF.
- The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing shows
the switch in the Vacuum Fan position, which will remain in this position until the
operator selects the OFF (center) position, or performs a Shaker cycle (momentary
position).

S30 9004086 (4--08) 73


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Vacuum Fan ON (S30XP,S30X4)
Conditions: Key ON (RUN), Sweep System Activated, Vacuum System Activated. Hopper Down

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
19/WHT

CONTROL BOARD

F6 S8
15A
P1-- 14 30/TAN 13/BLK

CLOGGED DUST
FILTER SWITCH
SV2
33/ORA 36/BLU P1-- 10
VACUUM
FAN VALVE

SW16

E
P1-- 27 44/YEL 13/BLK
NOTE:
Switch
HOPPER closes only
POSITION when in the
SWITCH
(Hopper fully lowered
33/ORA M3 34/YEL P1-- 11 position
Lowered)
SHAKER RELAY
S14
NO
COM
X 13/BLK

P1-- 13 52/BRN
NC
THERMO--
SENTRY
SWITCH

- Thermo-- Sentry switch (S14) is shown in the normal NON-- activated position (13/BLK
i connected to 52/BRN). The switch is activated (13/BLK NOT connected to 52/BRN) when the
Hopper air temperature exceeds 71_C (160_F). The LCD screen on the control panel will also
show “F5: HOPPER FIRE” when this switch is activated, all sweeping functions will turn OFF
and the hopper door will close. When the temperature falls below 60_C (140_F), the switch will
return to the NON-- activated position.
- Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT
connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes
when the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the
control panel will also show “F4: SHAKER FILTER” when this switch is closed.

74 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Filter Shaker ON (S30)
Conditions: Key ON (RUN), Hopper Down

SHAKER
RELAY BATTERY
SWITCHED B+ SWITCHED TMR3
FROM AUX. 1 B+ FROM NEGATIVE
9/WHT M3 PIN 1
RELAY (M2) IGNITION SHAKER
SWITCH
TIMER
9/WHT PIN 3
PIN 2 13/BLK
SW18 1
2 33/ORG PIN 6
9/WHT 9/WHT
4
UNUSED
UNUSED
6 5
73/ORG
72/BRN
8
VACUUM FAN
& SHAKER
D8 SWITCH
(Shaker ON) TO LCD
DISPLAY 28/GRY
PIN P2--5
SW14
M4
13/BLK
TO MAIN BRUSH
42/BRN 42/BRN 52/BRN
VALVE (SV1)
MAIN BRUSH THERMO--
RELAY D10
SENTRY
SWITCH
M3
F9 SV2

E
19/WHT 86/BLU 86/BLU 43/ORG 72/BRN

15A VACUUM D1
SHAKER
FAN VALVE
RELAY

86/BLU 32/BRN MTR1 13/BLK

SHAKER
MOTOR

F6 SW5 SW16
19/WHT 36/BLU 36/BLU M4 49/WHT 68/GRY 13/BLK

15A MAIN
BRUSH MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Raised) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT
SWITCH (SW3) only when in the fully
lowered position

TO HOPPER ENABLE VALVE (SV4),


HOPPER DOOR VALVE (SV5), HOPPER
36/BLU
RAISE/LOWER VALVES (SV6A,SV6B),
& ENABLE VALVE TIMER (TMR1)

- The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing
i shows the switch in the Shaker position, which must be held, and then released
(momentary switch) to initiate a Shaker cycle. When released, the switch will
return to the center OFF position.
- When B+ is momentarily applied to Pin 6 of the Shaker Timer (TMR3) , a 30
second Shaker cycle begins, applying Battery Negative to Pin 1 of TMR3.

S30 9004086 (4--08) 75


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Filter Shaker ON (S30XP,S30X4)
Conditions: Key ON (RUN), Shaker System Activated

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
19/WHT

CONTROL BOARD

F6 S8
15A
P1-- 14 30/TAN 13/BLK

CLOGGED DUST
FILTER SWITCH
SV2
33/ORA 36/BLU P1-- 10
VACUUM
FAN VALVE

E
33/ORA M3 34/YEL P1-- 11
SHAKER RELAY
UNSWITCHED
B+ FROM
FUSE F11
2/BRN

D1
F3
15A
M3

31/PNK 32/BRN MTR1 13/BLK


SHAKER SHAKER
RELAY MOTOR

- When activated, the Shaker System will run for 30 seconds. The Shaker System is automatically
i activated when turning the sweeping system OFF, or can be activated anytime by pressing the Shaker
button. Pressing the Shaker button during sweeping will turn OFF the Vacuum Fan during the Shaker
cycle. The Shaker System is the only sweeping related function that can be activated with the Hopper
in the raised position.
- Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT
connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes when
the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the control
panel will also show “F4: SHAKER FILTER” when this switch is closed.

76 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Hopper Lift (S30)
Conditions: Key ON (RUN), Hopper Door Closed

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)

D15
40/TAN 40/TAN

F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE TIMER
VALVE
PIN 1 13/BLK

36/BLU 36/BLU PIN 2


PIN 3 13/BLK
D12 35/GRN PIN 4

SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER UNUSED
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)

49/WHT

E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK

MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
D13 (Hopper Lifted)
NOTE: Switch closes
only when in the fully
lowered position
SV6A
1 SW22
36/BLU 37/PUR 2
13/BLK
HOPPER 4
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (Hopper Lift)

HOPPER
LOWER 40/TAN 40/TAN
VALVE

- The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing
i shows the switch in the Hopper Lift position, which must be held (momentary
switch) while the Hopper is being lifted. When released, the switch will return to
the center OFF position, and the Hopper will remain in the current position.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.

S30 9004086 (4--08) 77


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Hopper Lift (S30XP,S30X4)
Conditions: Key ON (RUN)

SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT

CONTROL BOARD

F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE

F6 SW16
15A P1-- 27 44/YEL 13/BLK

SV6A HOPPER
33/ORA 37/PUR P1-
--31
P1- 8 POSITION
SWITCH
HOPPER (Hopper
Raised)

E
LIFT
VALVE NOTE: Switch closes only when
in the fully lowered position

SV6B
33/ORA 48/GRY P1-- 9
HOPPER
LOWER
VALVE

- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.

78 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Hopper Lower (S30)
Conditions: Key ON (RUN), Hopper Door Closed

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)

D15
40/TAN 40/TAN

F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE TIMER
VALVE
PIN 1 13/BLK

36/BLU 36/BLU PIN 2


PIN 3 13/BLK
D12 35/GRN PIN 4

SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER UNUSED
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)

49/WHT

E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK

MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
D13 (Hopper Lifted)
NOTE: Switch closes
only when in the fully
lowered position
SV6A
1 SW22
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (Hopper Lower)

HOPPER
LOWER 40/TAN 40/TAN
VALVE

- The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing
i shows the switch in the Hopper Lower position, which must be held (momentary
switch) while the Hopper is being lowered. When released, the switch will return to
the center OFF position, and the Hopper will remain in the current position.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.

S30 9004086 (4--08) 79


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Hopper Lower (S30XP,S30X4)
Conditions: Key ON (RUN)

SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT

CONTROL BOARD

F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE

F6 SW16
15A P1-- 27 44/YEL 13/BLK

SV6A HOPPER
33/ORA 37/PUR P1-
--31
P1- 8 POSITION
SWITCH
HOPPER (Hopper
LIFT Raised)

E
VALVE NOTE: Switch closes only when
in the fully lowered position

SV6B
33/ORA 48/GRY P1-- 9
HOPPER
LOWER
VALVE

- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.

80 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Hopper Door Open - Automatic (S30)
Conditions: Key ON (RUN), Main Brush Lowered, Hopper Down

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)

D15
40/TAN 40/TAN

F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK

36/BLU 36/BLU PIN 2


PIN 3 13/BLK
D12 35/GRN PIN 4

SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)

49/WHT

E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK

MAIN BRUSH NOTE:


RELAY Switch
MAIN BRUSH HOPPER closes
LEVER SWITCH POSITION only when
(Brush Lowered) SWITCH
D13 (Hopper in the fully
Lowered) lowered
SW22 position
SV6A
1
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (OFF)

HOPPER
LOWER 40/TAN 40/TAN
VALVE

- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Automatic Door position, which automatically opens the Hopper
Door when sweeping, and closes it when the sweeping function is turned OFF.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.

S30 9004086 (4--08) 81


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Hopper Door Open - Manual (S30)
Conditions: Key ON (RUN), Main Brush Lifted, Hopper Raised

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)

D15
40/TAN 40/TAN

F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK

36/BLU 36/BLU PIN 2


PIN 3 13/BLK
D12 35/GRN PIN 4

SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Manual Open)

49/WHT

E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK

MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
(Hopper Lifted)
D13

SW22
SV6A
1
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (OFF)

HOPPER
LOWER 40/TAN 40/TAN
VALVE

- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Manual Open position, which opens the Hopper Door regardless of
the Hopper position or sweeping function status (ON or OFF).
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.

82 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Hopper Door Open (S30XP,S30X4)
Conditions: Key ON (RUN)

SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT

CONTROL BOARD

F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE

SW16
P1-- 27 44/YEL 13/BLK

HOPPER
POSITION
F6 SWITCH
SV5 (Hopper
19/WHT 33/ORA 35/GRN P1-- 7 Lowered)

E
15A NOTE: Switch closes only when
HOPPER in the fully lowered position
DOOR OPEN
VALVE

- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
- Hopper Door automatically opens when activating the One-- Step sweeping system.

S30 9004086 (4--08) 83


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Hopper Door Close - Automatic (S30)
Conditions: Key ON (RUN), Main Brush Raised, Hopper Down

SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)

D15
40/TAN 40/TAN

F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK

36/BLU 36/BLU PIN 2


PIN 3 13/BLK
D12 35/GRN PIN 4

SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)

49/WHT

E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK

MAIN BRUSH
RELAY MAIN BRUSH
LEVER SWITCH HOPPER
(Brush Raised) POSITION
SWITCH
D13 (Hopper
Lowered)
SW22
SV6A
1
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (OFF)

HOPPER
LOWER 40/TAN 40/TAN
VALVE

- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Automatic Door position, which automatically opens the Hopper
Door when sweeping, and closes it when the sweeping function is turned OFF.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.

84 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Hopper Door Close (S30XP,S30X4)
Conditions: Key ON (RUN)

SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT

CONTROL BOARD

F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE

SW16
P1-- 27 44/YEL 13/BLK

HOPPER
POSITION
F6 SWITCH
SV5 (Hopper
19/WHT 33/ORA 35/GRN P1-- 7 Lowered)

E
15A NOTE: Switch closes only when
HOPPER in the fully lowered position
DOOR OPEN
VALVE

- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
- Hopper Door automatically closes when deactivating the One-- Step sweeping
system.

S30 9004086 (4--08) 85


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Display Module Fault Indicators (S30)

The fault indicator lights illuminate when a fault has


occurred. Stop the machine immediately and correct
the problem if these indicators come on.

Refer to the table below to determine the cause and


remedy for the fault.

2 1 8 7

3 4 5 6

Fault Indicators Cause(s) Remedy


1: Water Temperature (Red) Engine coolant is too hot to safely Shut off machine.
operate the machine Contact TENNANT service

E
representative.
2: Charging System (Amber) Alternator is not charging the Shut off machine.
battery. Contact TENNANT service
representative.
3: Maintenance (Amber) Not Used Not Used
4: Fuel Level (Red) Fuel level is low. Refuel / Change fuel tank
5: Engine Oil Pressure (Red) Oil pressure is below the normal Shut off machine.
operating pressure Contact TENNANT service
representative.
6: Parking Brake (Amber) Not Used Not Used
7: Clogged Dust Filter (Amber) Dust filter is clogged Activate the filter shaker.
8: Hopper Fire (Red) Fire in the hopper Shut off machine.
Extinguish fire.
If necessary, call emergency
personnel.

86 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Fault Indicators (S30XP,S30X4)

This machine is equipped with two visual indicators, a The LCD will display a fault code. If there is more
red indicator light and an LCD (liquid crystal display). than one fault, each fault will alternately display.

The red indicator light will blink continuously indicating


that a fault has occurred.

All faults are also accompanied by an audible alarm to


alert the operator a fault has occurred.

Refer to the table below to determine the cause and


remedy for the fault.
Fault Code Cause(s) Result Remedy
(Displayed in LCD)
F3: CLOGGED Hydraulic filter is clogged -- Shut off machine.
HYD FILTER Contact TENNANT service
representative.
F4: SHAKER Hopper dust filter is -- Activate filter shaker to
FILTER clogged unclog hopper dust filter.
F5: HOPPER FIRE Fire in the hopper Terminates sweeping Shut off machine.
functions and closes Extinguish fire.
hopper door If necessary, call

E
emergency personnel.
F6: ALTERNATOR Alternator not charging Contact TENNANT service
representative.
F7: LOW OIL Engine oil pressure is low Shuts down engine Contact TENNANT service
PRESS representative.
F8: HIGH ENG Engine temperature is high Shuts down engine Shut off machine.
TEMP Contact TENNANT service
representative.
F9: HIGH HYD Hydraulic fluid temperature Cancels 1--Step sweep Shut off machine.
TEMP is high functions Contact TENNANT service
representative.
F10: LOW FUEL Low fuel -- Fill fuel tank (gasoline).
Replace fuel tank (LPG).
F18: HOPPER UP Hopper is up Terminates sweeping Lower hopper completely.
functions--
F20: UP KEY ERR Hopper up button failure Prevents all panel Shut off machine.
operations Contact TENNANT service
representative.
F21: DN KEY ERR Hopper down button failure Prevents all panel Shut off machine.
operations Contact TENNANT service
representative.
F22: OPN KEY Hopper door open button Prevents all panel Shut off machine.
ERR failure operations Contact TENNANT service
representative.
F23: CL KEY ERR Hopper door close button Prevents all panel Shut off machine.
failure operations Contact TENNANT service
representative.
F24: SEAT Operator not in the seat Engine will shut off Engage parking brake
SWITCH (Option) while engine is running and before leaving the machine.
parking brake not engaged

S30 9004086 (4--08) 87


Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Dash Fault Indicators (S30,S30XP,S30X4)

The dash fault indicators illuminate when a fault has


occurred. Stop the machine immediately and correct
the problem if these indicators come on.

Refer to the table below to determine the cause and


remedy for the fault.

1 4

2 5

3 6

Warning Light Cause(s) Remedy


1: Stalled Brush One of the brushes is stalled Shut off machine and remove
obstructions preventing brushes

E
from operating
2: Hydraulic Filter Hydraulic filter is clogged Shut off machine.
Contact TENNANT service
representative
3: Hydraulic Temperature Hydraulic system is too hot to Shut off machine.
safely operate the machine Contact TENNANT service
representative
4: Hazard Flasher Not Used Not Used
5: Glow Plug -- Preheat Not Used Not Used
(Diesel machines only)
6: Check Engine Engine control system detects a Shut off machine.
fault during machine operation Contact TENNANT service
representative

88 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Operating, Maintenance, & Diagnostic Modes (S30XP,S30X4)
(page 1 of 2)

In addition to normal operation, the S30XP/S30X4 has five modes that can be accessed. The five modes are:
1) Input Display Mode
2) Manual Mode
3) Reset Hourmeter
4) LED Brightness Adjustment Mode
5) Self Test / Display Error Mode
During normal operation, the control panel will show the following items after turning the key switch ON:
1) The first 8 segments on the LCD display turn ON and the control panel LED’s illuminate briefly
2) The software revision date for 1 to 2 seconds
3) Fuel level and hourmeter
4) Condition and Fault messages when sensed

INPUT DISPLAY MODE


This mode allows the technician to observe if the inputs to the control board are operating as intended. Use
this mode to test or troubleshoot the input switches, wiring, and circuit board logic. Refer to the chart after the
following instructions for LED / Input associations.
To enter Input Display Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.

E
3) Use the “2/3” button to scroll through the various modes until “INPUT MODE” is displayed.
4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “INPUT MODE OPR”.
5) Perform necessary tests.
6) Exit Input Display Mode by turning the key switch OFF.
Panel LED LED ON Condition LED OFF Condition Pin #
Hopper UP LED NO hopper fire Hopper fire sensed P1--13
Vacuum Fan LED Low oil pressure Oil pressure OK P1--25
Hopper DOWN LED Hopper fully lowered Hopper raised P1--27
Side Brush LED High engine temperature Engine temperature OK P1--23
Filter Shaker LED Sweep filter OK Sweep filter clogged P1--14
Hopper Door Closed LED Not used Not used x
Hopper Door Open LED Alternator NOT charging Alternator charging OK P1--16
One--Step Sweep LED Not used Not used x

MANUAL MODE
This mode allows the technician to turn ON various machine functions regardless of the status of the sensed
inputs or interlocks. For example, the main brush can be turned ON with the hopper raised.
To enter Manual Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.
3) Use the “2/3” button to scroll through the various modes until “MANUAL MODE” is displayed.
4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “MANUAL MODE
OPR”.
5) Perform any necessary tests or repairs.
6) Exit Manual Mode by turning the key switch OFF.
S30 9004086 (4--08) 89
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Operating, Maintenance, & Diagnostic Modes (S30XP,S30X4)
(page 2 of 2)

RESET HOURMETER MODE


Contact the Tennant Warranty Department if the hourmeter needs to be reset. The Warranty Department will
determine if it is appropriate to reset the hourmeter, and will provide the steps needed to perform this function.
The Tennant Warranty Department can be contacted by calling 1--800--553--8033.

LED BRIGHTNESS ADJUSTMENT MODE


This mode allows the technician to adjust the brightness of the LED’s on the control panel.
To enter LED Brightness Adjustment Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.
3) Use the “2/3” button to scroll through the various modes until “LED BRIGHTNESS” is displayed.
4) Press the “0/1” button to select the mode.
5) Press & hold the “8/9” button to slowly increase the control panel LED brightness. Release the button
to set the brightness level. To reduce the brightness, press & hold the “8/9” button again until the
desired brightness level is attained, then release button.
6) Exit LED Brightness Adjustment Mode by turning the key switch OFF.

SELF TEST / DISPLAY ERROR MODE

E This mode allows the technician to determine the status of the electrical load on each output from the control
board. The self test takes less than one second to perform. If the control board passes the test, “OK” will be
displayed. If the panel fails the test, the pin number of the failing output(s) will be displayed. If “OPEN LOAD”
is displayed after the pin number, the self test found the output from that pin electrically open. If “SHORT
LOAD” is displayed after the pin number, the self test found the output from that pin electrically shorted to
battery positive (B+). Repair the output wires or replace the component as needed.
NOTE: P1--15 will always result in an “OPEN LOAD” error unless the Clogged Hydraulic Filter Switch (S4) is
shorted across the terminals to test the output, as this is a normally open switch. Also, P1--24 will also result
in an “OPEN LOAD” since this output is not currently being used.
To enter Self Test / Display Error Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.
3) Use the “2/3” button to scroll through the various modes until “SELF TEST” is displayed.
4) Press the “0/1” button to select the mode.
5) Using the displayed information, perform any necessary tests or repairs.
6) Exit Self Test / Display Error Mode by turning the key switch OFF.

90 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Electrical Troubleshooting
Circuit Board Pin Functions (S30XP,S30X4)

Pin # Function Active Voltage Inactive Voltage


P1--1 Chassis ground (static) B-- B--
P1--2 Power, battery positive B+ B--
P1--3 Power, battery positive B+ B--
P1--4 Output, SV4 B-- B+
P1--5 Output, SV1 & SV8 B-- B+
P1--6 Input, analog, S7 See NOTE 1 See NOTE 1
P1--7 Output, SV5 B-- B+
P1--8 Output, SV6A B-- B+
P1--9 Output, SV6B B-- B+
P1--10 Output, SV2 B-- B+
P1--11 Output, M3 B-- B+
P1--12 Not Used x x
P1--13 Input, digital, S14 B-- 5 VDC
P1--14 Input, digital, S8 B-- 5 VDC
P1--15 Output, LP11 B-- B+
P1--16 Input, digital, Alternator B-- 5 VDC
P1--17 Not Used x x
P1--18 Not Used x x
P1--19 Output, LP12 B-- B+

E
P1--20 Output, Governor OPEN B+
P1--21 Output, Governor OPEN B+
P1--22 Ground, battery negative B-- B--
P1--23 Input, analog, S10 See NOTE 2 See NOTE 2
P1--24 Not Used x x
P1--25 Input, digital, S11 B-- 5 VDC
P1--26 Input, digital, seat switch B-- 5 VDC
P1--27 Input, digital, SW16 B-- 5 VDC
P1--28 Input, analog, S2 or S3 See NOTE 3 See NOTE 3
P1--29 Input, digital, S1 B-- 5 VDC
P1--30 Not Used x x
P1--31 Output, SV3 & SV7 B-- B+
P1--32 Memory storage B+ B+
P1--33 Ground, battery negative B-- B--
P1--34 Ground, battery negative B-- B--
P1--35 Ground, battery negative B-- B--

NOTE 1 - Hydraulic Oil Temperature Sender (S7) specifications: High temperature indicated when oil is 107_C (225_F) or higher.
Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases.

NOTE 2 - Engine Temperature Sender (S10) specifications: High temperature indicated when coolant is 107_C (225_F) or higher.
Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases.

NOTE 3 - GASOLINE/DIESEL engines -- Fuel Sender (S2) specifications: Fuel sender measures approximately 90 Ohms with a full
fuel tank, and approximately 5 Ohms with an empty fuel tank.
LPG engines -- Fuel Switch (S3) specifications: Fuel switch is open above approximately 4.8 BAR (70 PSI), indicating
sufficient fuel, and measures approximately 0 Ohms below this pressure, indicating low fuel.

S30 9004086 (4--08) 91


Home Find... Go To..
S30 SERVICE INFORMATION

92 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting

HYDRAULIC
Troubleshooting Information

BEFORE CONDUCTING TESTS:


* Read and Follow ALL Safety Warnings and Precautions as mentioned
at the beginning of this manual
* Engine & Hydraulic Oil Must Be At Normal Operating Temperatures
after Running Machine and Hydraulics a Minimum of 5 Minutes
* Examine Machine For Any Linkage Binding or Mechanical Problems

DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action
* Maintain Normal Main Brush Pressure as Listed in Operator’s Manual
H

NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.

S30 9004086 (4--08) 93


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
General Information (S30, S30XP, S30X4)
Page 1 of 2

Commonly Used Hydraulic Symbols

LINES LINES NOT HIGH PRESSURE RETURN OR LOW ACTIVE PILOT NON-- ACTIVE SUCTION LINE
CONNECTED CONNECTED OR FLOW LINE PRESSURE LINE PORT LINE PILOT PORT LINE

CASE DRAIN ASSEMBLY ACTIVATED ENERGIZED HYDRAULIC FLOW VARIABLE CYLINDER OR RAM
LINE COMPONENT COMPONENT OR MOVEMENT OR PWM

PUMP MOTOR SOLENOID MANUAL RELIEF CHECK PILOT PORT SPRING LOADED
VALVE VALVE VALVE VALVE CHECK VALVE CHECK VALVE

i !
QUICK CONNECT RESTRICTOR TANK OR OIL COOLER FILTER OR ROTATING INFORMATION WARNING
TEST PORT OR ORIFICE RESERVOIR OR HEAT STRAINER COMPONENT
EXCHANGER

EXAMPLES
Energized Non--energized
Solenoid Solenoid Valve
Valve

Valve position for


indicated circuit

94 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
General Information (S30, S30XP, S30X4)
Page 2 of 2

Hydraulic Pump Flow Rates (typical)

PROPEL PUMP
ACCESSORY PUMPS

ENGINE
S30,S30XP:
6.4 cc 11.5 cc 11.5 cc 20.3 cc (1.24 ci) ENGINE
per rev.
(0.39 ci) (0.7 ci) (0.7 ci) S30X4:
per rev. per rev. per rev. 40.6 cc (2.48 ci)
per rev.
PUMP PUMP PUMP
4 3 2 PUMP 1

Pump Displacement Volume @ 2000RPM Volume @ 2400RPM


Pump 1 (S30, S30XP) 20.3 cc (1.24 ci) 40.5 lpm (10.7 gpm) 48.4 lpm (12.8 gpm)
Pump 1 (S30X4) 40.6 cc (2.46 ci) 81.0 lpm (21.4 gpm) 96.5 lpm (25.5 gpm)
Pump 2 11.5 cc (0.7 ci) 22.7 lpm (6.0 gpm) 27.2 lpm (7.2 gpm)
Pump 3 11.5 cc (0.7 ci) 22.7 lpm (6.0 gpm) 27.2 lpm (7.2 gpm)
Pump 4 6.4 cc (0.39 ci) 12.5 lpm (3.3 gpm) 15.1 lpm (4.0 gpm)

Commonly Used Abbreviations


AUX Auxiliary MFLD Manifold
CC Cubic Centimeters MTR Motor
CK Check Valve OR Orifice
CM Centimeters PC Pilot Port Check Valve
CU Cubic PMP Pump
CV Control Valve PSI Pounds Per Square Inch
CYL Cylinder PSWITCH Pressure Switch
DC Direct Current PWM Pulse Width Modulation

H
DCn Disconnect (Test Port) RES Reservoir
FLTR Filter RH Right Hand
GPM Gallons Per Minute RPM Revolutions Per Minute
HTX Heat Exchanger RV Relief Valve
IN Inches SC Spring Loaded Check Valve
kPa KiloPascals STRN Strainer
LH Left Hand SV Solenoid Valve
LPM Liters Per Minute SW Switch
M Motor (Combustion) V Volts

Hydraulic Manifold Port Markings

C Cylinder Connection P Pump Connection


G Test Port PS Pressure Switch Connection
M Motor Connection T Tank Connection

S30 9004086 (4--08) 95


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hydraulic Schematic (S30, S30XP)
(page 1 of 2)

96 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Schematic (S30, S30XP)
(page 2 of 2)

S30 9004086 (4--08) 97


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hydraulic Schematic (S30X4)
(page 1 of 2)

98 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Schematic (S30X4)
(page 2 of 2)

S30 9004086 (4--08) 99


Home Find... Go To..
H
Cooler Cooling Fan

100
Motor

FRONT
Hydraulic Troubleshooting

Reservoir

T Steering
Aux

Home
Valve Pump

L
P
R

Propel
Pump

T2

M4

Find... Go To..
P2
P1
M3
M5
Control T1
M2
Valve M1
Hopper Lift M6
Overall Hydraulic Hose Diagram (S30)

Cylinder C2
C1
C5
C4

Side Brush Vac Fan


Motor Motor
Main Brush
Motor
Wheel Drive
Steer Motor
Hopper Cylinder
Dump Door
Cylinder
S30 SERVICE INFORMATION

S30 9004086 (4--08)


Cooler Cooling Fan
Motor

S30 9004086 (4--08)


FRONT

Home
Reservoir

T Steering
S30 SERVICE INFORMATION

Aux
Valve Pump

L
P
R

Propel
Pump

Find... Go To..
T2

M4

Main Brush
Lift Cylinder P2
P1
M3
M5
Control T1
M2
Hopper Valve M1
M6
Lift Cylinder C2
C1
C5
Overall Hydraulic Hose Diagram (S30XP)

C4
C8
C9
C6
C7

Vac Fan
Side Brush Motor
Lift Cylinder Main Brush Wheel Drive
Steer Motor
Motor
Cylinder

Hopper
Side Brush Dump Door
Motor Cylinder
Hydraulic Troubleshooting

101
H
H
Cooler Cooling Fan

102
Motor

FRONT

Priority
Steering
Valve P
Hydraulic Troubleshooting

Reservoir
Aux
CF EF
LS T
Pump

Home
T Propel
Pump
Steering
Valve
L
L
P
R
LS

T2

M4

Main Brush
Lift Cylinder

Find... Go To..
P2
P1
M3
M5
Control T1
M2
Hopper Valve M1
M6
Lift Cylinder C2
C1
C5
C4
C8 Flow Divider
C9
C6 Wheel Drive Valve
Overall Hydraulic Hose Diagram (S30X4)

C7
Motor

Vac Fan
Side Brush Steer
Motor
Lift Cylinder Main Brush Cylinder
Motor Wheel Drive
Motor
Hopper
Side Brush Dump Door
Motor Cylinder
S30 SERVICE INFORMATION

S30 9004086 (4--08)


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Reservoir Hose Diagram

S30 9004086 (4--08) 103


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hydraulic Cooler Hose & Tube Diagram

104 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Pumps Diagram (S30, S30XP)

S30 9004086 (4--08) 105


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hydraulic Pumps Diagram (S30X4)

106 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Valve Block Diagram (S30)

G1

M4

G2

C1
M2
PS M6
T1
C3

C4
C5
M5
P2
C2
M3
H
P1

M1 T2

S30 9004086 (4--08) 107


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hydraulic Valve Block Diagram (S30XP, S30X4)

G1

M4

G2

C1
M2
PS M6
T1
C3

H C6
C7
C8 C4
C5
M5
P2
C2
M3

C9 P1

M1 T2

108 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hydraulic Priority and Flow Divider Valve Diagram (S30X4)

S30 9004086 (4--08) 109


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Left Hand Side Brush Hydraulic Diagram (S30XP, S30X4)

C7
C6

110 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Main Brush ON (S30, S30XP, S30X4)
Conditions: Engine Running, Main Brush Lowered, Hopper Down

MANIFOLD ASSEMBLY
T2

SV3

M2

MAIN
SV1 BRUSH
MOTOR

M1
MTR1

OR1 PS STALL SENSOR


3.5 mm (PRESSURE SWITCH)
(0.14 in) 165 BAR
(2400 psi)

SV4

i Vacuum Fan speeds (+/- 300 RPM):


Engine @ 2000 RPM: 4600 RPM
Engine @ 2400 RPM: 5500 RPM

RV1 G1
172 BAR TEST
(2500 psi) PORT
P1

H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

S30 9004086 (4--08) 111


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Main Brush & Side Brush(es) ON (S30, S30XP, S30X4)
Conditions: Engine Running, Sweep System Activated, Side Brush(es) Lowered, Hopper Down

MANIFOLD ASSEMBLY T2

SV3
RIGHT SIDE LEFT SIDE
BRUSH MOTOR BRUSH MOTOR
M4

MTR2 MTR3

M2

MAIN
SV1 BRUSH
MOTOR

M1
OR1
3.5 mm MTR1
(0.14 in)
PS STALL SENSOR
(PRESSURE SWITCH)
165 BAR
(2400 psi)
SV4

RV1 G1
172 BAR TEST
(2500 psi) PORT
P1

H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

112 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hopper Door Open (S30, S30XP, S30X4)
Conditions: Engine Running, Hopper Door Switch in OPEN Position

MANIFOLD ASSEMBLY
T2

SV3

SV1

SV4

T1

SV5
C3

OR1 OR2 C2
3.5 mm PC1
11.7 mm 6.9 BAR
(0.14 in) (0.46 in) (100 psi)

C1

OPEN CYL1

G1 TEST HOPPER DOOR CYLINDER


PORT

RV1
172 BAR
(2500 psi) - When Hopper Door Cylinder reaches the end of
P1 i travel, Relief Valve (RV1) will open to prevent
excessive pressure build-- up.
- S30 ONLY: The Enable Valve Timer (TMR1) energizes
the Enable Valve (SV4) for 6 seconds when triggered.

H
PUMP PUMP PUMP PUMP ENGINE Triggering of TMR1 occurs when the Hopper Door Open
4 3 2 1 Valve (SV5) is turned ON or OFF, and is input on Pin 4 of
TMR1.

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

S30 9004086 (4--08) 113


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hopper Door Close (S30, S30XP, S30X4)
Conditions: Engine Running, Main Brush Raised, Hopper Door Switch in CLOSE or AUTO Position

MANIFOLD ASSEMBLY
T2

SV3

SV1

SV4

T1

SV5

C3

OR1 OR2 C2
3.5 mm PC1
11.7 mm 6.9 BAR
(0.14 in) (0.46 in) (100 psi)

C1

CYL1
CLOSE

G1 TEST HOPPER DOOR CYLINDER


PORT

RV1
172 BAR
- Surface area differential in hydraulic cylinder
(2500 psi)
P1 i causes Hopper Door Cylinder to extend
- When Hopper Door Cylinder reaches the end of
travel, Relief Valve (RV1) will open to prevent
excessive pressure build-- up.

H
PUMP PUMP PUMP - S30 ONLY: The Enable Valve Timer (TMR1) energizes
PUMP ENGINE
4 3 2 1 the Enable Valve (SV4) for 6 seconds when triggered.
Triggering of TMR1 occurs when the Hopper Door Open
Valve (SV5) is turned ON or OFF, and is input on Pin 4 of
TMR1.

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

114 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Hopper Lift (S30, S30XP, S30X4)
Conditions: Engine Running, Hopper Lift Switch in RAISE Position

MANIFOLD ASSEMBLY
T2

SV3

SV1

SV4
T1
SV6A RV3
55 BAR
(800 psi)

C4

PC3
OR1 6.9 BAR
3.5 mm (100 psi)
(0.14 in)

C5
SV6B
PC2 OR
6.9 BAR 11.9 mm
(100 psi) (0.47 in)
CYL2
LIFT

G1 TEST HOPPER LIFT CYLINDER


PORT

RV1
172 BAR
- When Hopper Lift Cylinder reaches the end of travel
(2500 psi)
P1 i when Raising Hopper, Relief Valve (RV1) will open to
prevent excessive pressure build-- up.
- The Enable Valve (SV4) is turned ON whenever the
Hopper Lift Switch(SW22) is in the RAISE or LOWER

H
PUMP PUMP PUMP PUMP ENGINE position.
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

S30 9004086 (4--08) 115


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Hopper Lower (S30, S30XP, S30X4)
Conditions: Engine Running, Hopper Lift Switch in LOWER Position

MANIFOLD ASSEMBLY
T2

SV3

SV1

SV4
T1
RV3
55 BAR
(800 psi)

SV6A C4

PC3
OR1 6.9 BAR
3.5 mm (100 psi)
(0.14 in)

C5

PC2 OR
6.9 BAR 11.9 mm
(100 psi) (0.47 in)
CYL2
SV6B LOWER

G1 TEST HOPPER LIFT CYLINDER


PORT

RV1
172 BAR
(2500 psi)
P1 - When Hopper Lift Cylinder reaches the end of travel
i when Lowering Hopper, Relief Valve (RV3) will open to
prevent excessive pressure build-- up.
- The Enable Valve (SV4) is turned ON whenever the

H
PUMP PUMP PUMP PUMP ENGINE Hopper Lift Switch(SW22) is in the RAISE or LOWER
4 3 2 1 position.

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

116 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Vacuum Fan ON (S30, S30XP, S30X4)
Conditions: Engine Running, Sweep System Activated, Vacuum System ON

MANIFOLD ASSEMBLY T2

SV2
VACUUM
FAN MOTOR
M6

MTR5

M3

ENGINE
COOLING FAN
MOTOR

M5
MTR6
RV2
172 BAR
(2500 psi)

G2 TEST
PORT

P2

H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

S30 9004086 (4--08) 117


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
Main Brush Lower (S30XP, S30X4)
Conditions: Engine Running, Sweep System Activated, Vacuum Fan OFF

MANIFOLD ASSEMBLY T2

SV2
VACUUM
FAN MOTOR
M6

MTR5
M3

ENGINE
COOLING FAN
MOTOR
M5

MTR6
RV2 G2
172 BAR TEST
(2500 psi) PORT

SV8

C9

C8

CYL4
LOWER

MAIN BRUSH
LIFT CYLINDER
P2

H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

118 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
Main Brush & Side Brush(es) Lower (S30XP, S30X4)
Conditions: Engine Running, Sweep System Activated, Side Brush(es) Activated, Vacuum Fan OFF

MANIFOLD ASSEMBLY T2

SV2
VACUUM
FAN MOTOR
M6

MTR5
M3

ENGINE COOLING
FAN MOTOR
M5

MTR6
RV2 G2
172 BAR TEST
(2500 psi) PORT
SV8

C9

C8

CYL4
LOWER

SV7 MAIN BRUSH LIFT CYLINDER

C7

C6

CYL3 CYL6
LOWER LOWER
P2

H
RH SIDE BRUSH LH SIDE BRUSH
LIFT CYLINDER LIFT CYLINDER

PUMP PUMP PUMP PUMP ENGINE


4 3 2 1

RV9
172 kPa
STRN1 (25 psi)

RV8
20.7 kPa
(3 psi)
FLTR HTX

RES1

S30 9004086 (4--08) 119


Home Find... Go To..
Hydraulic Troubleshooting S30 SERVICE INFORMATION
3-- Wheel Steering System (S30, S30XP)

STEERING
WHEEL

T STEERING VALVE ASSEMBLY

CK2

RV4 CYL5 RIGHT TURN


80 BAR LEFT TURN
(1160 psi)
STEERING CYLINDER

H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

120 S30 9004086 (4--08)

Home Find... Go To..


S30 SERVICE INFORMATION Hydraulic Troubleshooting
4-- Wheel Steering System (S30X4)

STEERING
WHEEL
STEERING T
PRIORITY RV4 T
VALVE 82.7 BAR
(1200 psi)

OR CK2
0.76 mm R
(0.030 in)
LS E
L
OR 0.66 mm
(0.026 in)
CF
P P
EF

OR STEERING VALVE ASSEMBLY


0.66 mm
(0.026 in)

CYL5 RIGHT TURN

LEFT TURN

STEERING CYLINDER

PUMP PUMP PUMP


4 3 2
PUMP ENGINE
H
1

RV9
STRN1 172 kPa
(25 psi)

RV8
20.7 kPa
(3 psi)

FLTR HTX

RES1

S30 9004086 (4--08) 121


Home Find... Go To..
S30 9004086 (4--08)
S30 SERVICE INFORMATION

A
CV
RV6 CK4
310 BAR DRIVE
(4500 psi) WHEEL
MTR6
PUMP PUMP PUMP PUMP PUMP ENGINE
4 3 2 1A 1
3-- Wheel Propel System (S30, S30XP)

RV7
206 BAR
(3000 psi)
CK3 RV5
8.2 BAR
(120 psi)

Find... Go To..
B
STRN1
RV9

Home
172 kPa
RV8 (25 psi)
20.7 kPa
(3 psi)
Hydraulic Troubleshooting

FLTR
RES1

122
H
H

123
Hydraulic Troubleshooting

M1
RV6
310 BAR
(4500 psi) B P1
CV4 RIGHT
MTR DRIVE
7 WHEEL
CK4
M2 RV
11 BAR
(160 psi)
PUMP PUMP PUMP
PUMP PUMP ENGINE PROPEL
4-- Wheel Propel System (S30X4)

4 3 2
1A 1
SYSTEM
FLOW
DIVIDER LEFT
RV5 VALVE CV3
18.9 BAR DRIVE
MTR WHEEL
(275 psi) 6
CK3
CV1 CV2 RV
11 BAR

Find... Go To..
P2 (160 psi)
RV7 A
206 BAR
(3000 psi)
M4
M3
STRN1
S30 SERVICE INFORMATION

RV9
172 kPa
RV8 (25 psi)

Home
20.7 kPa
(3 psi)
FLTR

S30 9004086 (4--08)


RES1
Home Find... Go To..
We Need Your Help...
As part of Tennant’s Zero Defects Program, we want to know about errors you have
found or suggestions you may have regarding our machine manuals. If you find an
error or have a suggestion, please complete this postage-paid form and mail it to us.
Thank you for helping us make zero defects a way of life at Tennant.

Manual No. Rev. No. Publish Date Page


Machine - Report Error - Suggestion

Name Date
Customer Number
Company
Address
City/State/Zip Code

Home Find... Go To..


Find... Go To.. Home
Fold along dotted lines Tape here
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED SATES
BUSINESS REPLY MAIL
FIRST CLASS MAIL PERMIT NO. 94 MINNEAPOLIS, MN
POSTAGE WILL BE PAID BY ADDRESSEE
TENNANT COMPANY
Technical Publications #15
701 North Lilac Drive
P.O. Box 1452
Minneapolis, MN 55440--9947
We Need Your Help...
As part of Tennant’s Zero Defects Program, we want to know about errors you have
found or suggestions you may have regarding our machine manuals. If you find an
error or have a suggestion, please complete this postage-paid form and mail it to us.
Thank you for helping us make zero defects a way of life at Tennant.

Manual No. Rev. No. Publish Date Page


Machine - Report Error - Suggestion

Name Date
Customer Number
Company
Address
City/State/Zip Code

Home Find... Go To..


Find... Go To.. Home
Fold along dotted lines Tape here
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED SATES
BUSINESS REPLY MAIL
FIRST CLASS MAIL PERMIT NO. 94 MINNEAPOLIS, MN
POSTAGE WILL BE PAID BY ADDRESSEE
TENNANT COMPANY
Technical Publications #15
701 North Lilac Drive
P.O. Box 1452
Minneapolis, MN 55440--9947

You might also like