Tennant s30 Rider Floor Sweeper Service Manual
Tennant s30 Rider Floor Sweeper Service Manual
Tennant s30 Rider Floor Sweeper Service Manual
Sweeper
Service Information Manual
www.tennantco.com *9004086*
Home Find... Go To..
A
B
NOTE: Only use TENNANT Company supplied or equivalent parts. Parts and supplies may be ordered
online, by phone, by fax or by mail.
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: (800) 553--8033 or (763) 513--2850
www.tennantco.com
Thermo--Sentry, Touch--N--Go, 1--STEP, Clean--Wedge, Variable Drain Valve, EasyOpen, Grip--N--Go, MaxPro@, Dura--Track, SmartRelease,
InstantAccess, Duramer, FaST--PAK and ErgoSpace are US registered and unregistered trademarks of Tennant Company.
Specifications and parts are subject to change without notice.
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
ELECTRICAL SYMBOLS & ABBREVIATIONS . . . . . . . . . . . . . . . . . . 40
FUSES AND RELAYS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . 41
RELAY PANEL FUSES AND RELAYS . . . . . . . . . . . . . . . . . . . . . . 41
ENGINE HARNESS FUSES AND RELAYS . . . . . . . . . . . . . . . . . . 42
CAB FUSES (CAB OPTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
S30 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . . . . . . . . . . . . 43
S30XP / S30X4 ELECTRICAL SCHEMATIC (1 OF 4) . . . . . . . . . . . . 47
GASOLINE ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) 51
LPG ENGINE HARNESS ELECTRICAL SCHEMATIC (1 OF 2) . . . . 53
DIESEL ENGINE HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . 55
CAB HARNESS ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . 56
S30 WIRE HARNESS DRAWING (1 OF 2) . . . . . . . . . . . . . . . . . . . . . . 57
S30XP / S30X4 WIRE HARNESS DRAWING (1 OF 3) . . . . . . . . . . . 59
ALL MACHINES HOPPER COVER WIRE HARNESS DRAWING . . 62
ALL MACHINES HOPPER WIRE HARNESS DRAWING . . . . . . . . . . 63
DIESEL ENGINE WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . 64
CAB WIRE HARNESS DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
KEY SWITCH INFORMATION (S30,S30XP,S30X4) . . . . . . . . . . . . . . 66
KEY OFF POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . 67
KEY OFF POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . 68
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . cont’d
KEY ON POWER DISTRIBUTION (S30) . . . . . . . . . . . . . . . . . . . . . . . . 69
KEY ON POWER DISTRIBUTION (S30XP,S30X4) . . . . . . . . . . . . . . . 70
MAIN & SIDE BRUSHES ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
MAIN & SIDE BRUSHES ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . 72
VACUUM FAN ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
VACUUM FAN ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
FILTER SHAKER ON (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
FILTER SHAKER ON (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . 76
HOPPER LIFT (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
HOPPER LIFT (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
HOPPER LOWER (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
HOPPER LOWER (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
HOPPER DOOR OPEN -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . . 81
HOPPER DOOR OPEN -- MANUAL (S30) . . . . . . . . . . . . . . . . . . . . . . 82
HOPPER DOOR OPEN (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 83
HOPPER DOOR CLOSE -- AUTOMATIC (S30) . . . . . . . . . . . . . . . . . . 84
HOPPER DOOR CLOSE (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . 85
DISPLAY MODULE FAULT INDICATORS (S30) . . . . . . . . . . . . . . . . . 86
FAULT INDICATORS (S30XP,S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . 87
DASH FAULT INDICATORS (S30,S30XP,S30X4) . . . . . . . . . . . . . . . . 88
OPERATING, MAINT., & DIAG. MODES (S30XP,S30X4) (1 OF 2) . 89
CIRCUIT BOARD PIN FUNCTIONS (S30XP,S30X4) . . . . . . . . . . . . . 91
HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
GENERAL INFORMATION (S30, S30XP, S30X4) (1 OF 2) . . . . . . . . 94
HYDRAULIC SCHEMATIC (S30, S30XP) (1 OF 2) . . . . . . . . . . . . . . . 96
HYDRAULIC SCHEMATIC (S30X4) (1 OF 2) . . . . . . . . . . . . . . . . . . . . 98
OVERALL HYDRAULIC HOSE DIAGRAM (S30) . . . . . . . . . . . . . . . . . 100
OVERALL HYDRAULIC HOSE DIAGRAM (S30XP) . . . . . . . . . . . . . . 101
OVERALL HYDRAULIC HOSE DIAGRAM (S30X4) . . . . . . . . . . . . . . 102
RESERVOIR HOSE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
COOLER HOSE & TUBE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
PUMPS DIAGRAM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
PUMPS DIAGRAM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
VALVE BLOCK DIAGRAM (S30) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
VALVE BLOCK DIAGRAM (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . 108
PRIORITY AND FLOW DIVIDER VALVE DIAGRAM (S30X4) . . . . . . 109
LEFT SIDE BRUSH HYDRAULIC DIAGRAM (S30XP, S30X4) . . . . . 110
MAIN BRUSH ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 111
MAIN BRUSH & SIDE BRUSH(ES) ON (S30, S30XP, S30X4) . . . . . 112
HOPPER DOOR OPEN (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . 113
HOPPER DOOR CLOSE (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . 114
HOPPER LIFT (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
HOPPER LOWER (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 116
VACUUM FAN ON (S30, S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . 117
MAIN BRUSH LOWER (S30XP, S30X4) . . . . . . . . . . . . . . . . . . . . . . . . 118
MAIN BRUSH & SIDE BRUSH(ES) LOWER (S30XP, S30X4) . . . . . . 119
3--WHEEL STEERING SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . 120
4--WHEEL STEERING SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . 121
3--WHEEL PROPEL SYSTEM (S30, S30XP) . . . . . . . . . . . . . . . . . . . . 122
4--WHEEL PROPEL SYSTEM (S30X4) . . . . . . . . . . . . . . . . . . . . . . . . . 123
GENERAL G
MACHINE
INFORMATION
BEFORE CONDUCTING TESTS:
* Read and Follow ALL Safety Warnings and Precautions as mentioned
at the beginning of this manual
* Always unhook Battery when removing or replacing components
DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action
NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
S30 9004086 (4--08) 1
Home Find... Go To..
General Machine Information S30 SERVICE INFORMATION
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES
Item Dimension/capacity
G
Length 2360 mm (93 in)
Height 1475 mm (58 in)
Height (with overhead guard) 2095 mm (82.5 in)
Width/frame 1590 mm (62.5 in)
Cleaning path width (Single side brush) 1590 mm (62.5 in)
Cleaning path width (Dual side brushes) 2030 mm (80 in)
Main brush diameter 356 mm (14 in)
Side brush diameter 660 mm (26 in)
Debris hopper volume capacity (Plastic and Steel) 395 L (14 ft3)
Debris hopper weight capacity (Plastic) 490 kg (1080 lbs)
Debris hopper weight capacity (Steel) 545 kg (1200 lbs)
Dump height (variable to) 1525 mm (60 in)
Minimum ceiling dump height 2500 mm (98 in)
Weight -- empty 1595 Kg (3520 lbs)
GVWR 2585 Kg (5700 lbs)
Transport ground clearance 100 mm (4 in)
Operating Sound Level At Operator Ear 80 r1.5 dBA
Vibration level at steering wheel does not exceed 0.2 m/s@
Item Measure
Minimum aisle turn 2870 mm (113 in)
Travel speed forward (maximum) (S30 and S30XP) 16.0 Km/h (10 mph)
Travel speed forward (maximum) (S30X4) 24.0 Km/h (15 mph)
Travel speed reverse (maximum) 5.0 Km/h (3 mph)
Maximum rated climb and descent (full hopper) 10_/18%
Maximum rated climb and descent (empty hopper) 14_/25%
HYDRAULIC SYSTEM
System Capacity Fluid Type
Hydraulic reservoir 38 L (10 gal) TENNANT part no. 65869 -- above 7_ C (45_ F)
Hydraulic total 45 L (12 gal) TENNANT part no. 65870 -- below 7_ C (45_ F)
STEERING
Type Power source
Rear wheel, hydraulic cylinder Hydraulic accessory pump
G
Displacement Net power, governed Net power, maximum
1600 cc (98 cu in) 23.2 kw (32 hp) @ 2400 rpm 41 kw (55 hp) @
4000 rpm
Fuel Cooling system Electrical system
Gasoline, 87 octane Water/ethylene glycol 12 V nominal
minimum, unleaded antifreeze
Fuel tank: 42 L (11.2 gal)
LPG,, Total: 7.5 L (2 gal) 75 A alternator
F l ttank:
Fuel k 15 kg
k (33 lb) Radiator: 3.8 L (1 gal)
Idle speed, no load (Fast) governed speed, under Firing order
load
1350 + 50 rpm Normal sweep mode: 1--3--4--2
2000 + 50 rpm
Litter sweep mode:
2400 + 50 rpm
Spark plug gap Valve clearance, cold Engine lubricating oil
with filter
1 mm (0.035 in) No Adjustment 3.5 L (3.7 qt) 5W30
OHC Engine SAE--SG/SH
Engine Type Ignition Cycle Aspiration Cylinders Bore Stroke
Kubota V1505--B Piston Diesel 4 Natural 4 78 mm 78.4 mm
(3.07 in) (3.08 in)
Displacement Net power, governed Net power, maximum
1500 cc (91.4 cu in) 24.6 kw (34 hp) @ 2400 rpm 27.2 kw (37.5 hp) @
3000 rpm
Fuel Cooling system Electrical system
Diesel Water/ethylene glycol 12 V nominal
Fuel tank: 42 L (11.2 gal) antifreeze
Total: 7.5 L (2 gal) 75 A alternator
Radiator: 3.8 L (1 gal)
Idle speed, no load (Fast) governed speed, under Engine lubricating oil
load without filter
1350 + 50 rpm 2000 + 50 rpm 6 L (6.35 qt)
2400 + 50 rpm Diesel rated engine oil
above CD grade only
Type Operation
Service brakes Mechanical drum brakes (2), one per front wheel,
cable actuated
G Parking brake
TIRES
Utilize service brakes, cable actuated
MACHINE DIMENSIONS
1475 mm
(58 in)
2360 mm 1590 mm
(93 in) (62.5 in)
354726
1 2 3 4 5 6
G
S30
10 11
7
9 12
15
1 3 4 5 6
2
S30XP/S30X4
14
15
13
1. Instrument panel
2. Indicator panel
3. Dash Fault Indicator lights (LP8,LP9,LP10,LP11,LP12)
4. Wand switch (option) (SW21)
5. Side brush light switch (option) (SW17)
6. Operating / hazard light switch (SW12)
7. Side Brush Lever Switch (SW7)
8. Horn button (SW19)
9. Hopper raise / lower switch (SW22)
10. Engine speed switch (SW6)
11. Vacuum fan / filter shaker switch (SW18)
12. Hopper door switch (SW3)
13. Sweeping function buttons (see next page)
14. Supervisor control buttons (see next page)
15. Fuse & relay panel
G S30XP/S30X4
2 3
13
7
12 4
6
11 5
8
10
9
1
3
1
G
2
FRONT FRONT
7
5 6
4
8 5
FRONT FRONT
6
10 11
7 9
5 8
FRONT FRONT
G 2 3 4
5 9 6
8
1
6 10 11
7 7
FRONT FRONT
14
15
13
16
FRONT FRONT
22
18 20
17
FRONT FRONT
1. Engine Fuse & Relay Panel 12. Hydraulic Oil Cooler (HTX)
2. Fuel Filter (LPG Only) 13. Engine Fan Motor (MTR6)
3. Electronic Fuel Pressure Regulator (LPG Only) 14. Propel System Flow Divider Valve
4. Fuel Lockoff Valve (LPG Only) 15. Steering Cylinder (CYL5)
5. Engine Control Module 16. Left & Right Propel Motors (MTR6 & MTR7)
6. Alternator Pull--Up Resistor (R1) 17. Hydraulic Valve Manifold
7. Engine Radiator 18. Hydraulic Oil Temp. Sender (SNDR3 or S7)
8. Engine Speed Governor Controller (CNTRL2) 19. Main Brush Lever Switch (S30 Only -- SW5)
9. Diesel Engine Control Relays (M9,10,11, &12) 20. Hydraulic Oil Reservoir (RES1)
10. Starter Engagement Timer (TMR2) 21. Reservoir Cap & Oil Level Indicator
11. Glow Plugs 40A Fuse (F13) 22. Hydraulic Oil Filter (FLTR)
2
3
G
1
3 2
4
FRONT FRONT
11
1
5
FRONT FRONT
12
14
10
13
11
13
FRONT FRONT
1. Clogged Dust Filter Switch (SW8 or S8) 8. Reservoir Cap & Oil Level Indicator
2. Hydraulic Valve Manifold 9. Hydraulic Oil Filter (FLTR)
3. Battery 10. Hopper Position Switch (SW16)
4. Vacuum Fan Motor (MTR5) 11. Thermo--Sentry Switch (SW14)
5. Dust Filter Shaker Motor (MTR1) 12. Horn (LS1)
6. Main Brush Lever Switch (S30 Only -- SW5) 13. Side Brush Motor (MTR2)
7. Hydraulic Oil Reservoir (RES1) 14. Side Brush Lift Cylinder (CYL3)
G
All machines
5 4
MAINTENANCE
& REPAIR
M
DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action
NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
10
M
1
9
12
15
14
7
13
5
11
6
4
MAINTENANCE CHART
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Daily 1 Engine Check oil level EO 1
Check coolant level in reservoir WG 1
Check air filter indicator − 1
2 Hydraulic fluid reservoir Check fluid level HYDO 1
3 Dust filter Shake to clean − 1
4 Main brush compartment Check for damage, wear, and − All
skirts adjustment
5 Hopper skirts Check for damage, wear, and − All
adjustment
6 Main brush Check for damage and wear − 1
7 Side brush Check for damage and wear − 1
50 Hours 6 Main brush Rotate end-for-end and check − 1
pattern
8 Rear wheel Torque wheel nuts (after initial − 1
50 hours only)
9 Battery Clean and tighten battery cable − 1
connections (after initial 50
hours only)
1 Engine Check belt tension − 1
100 Hours 1 Engine Change oil and filter EO 1
Drain oil from electronic pressure − 1
regulator (EPR)
3 Dust filter Check for damage, clean or − 1
replace
10 Radiator Clean core exterior − 1
10 Hydraulic cooler Clean core exterior HYDO 1
8 Rear tire Check pressure − 1
− Seals Check for damage or wear − All
200 Hours 10 Radiator hoses and clamps Check for tightness and wear − All
11 Parking brake Check adjustment − 1
11 Brake pedal Check adjustment − 1
12 Rear wheel support Lubricate SPL 2
bearings
12 Steering cylinder bearings Lubricate SPL 1
13 Hopper lift arm bearings Lubricate SPL 2
14 Side brush guard Rotate 90_ − 1
LUBRICANT/FLUID
EO . . . . Engine oil, 5W30 SAE−SG/SH only.
HYDO . TennantTrue premium hydraulic fluid or equivalent
WG . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F)
SPL . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1)
NOTE: More frequent maintenance intervals may be required in extremely dusty conditions.
GAS/LPG
M
STEERING CYLINDER BEARING
(S30 and S30XP)
Gas/LPG engines: Fill the engine with oil until the oil
is between the indicator marks on the dipstick. DO Lubricate the steering cylinder after every 200 hours
NOT fill past the top indicator mark. The engine oil of operation.
capacity is 3.5 L (3.7 qt) with oil filter.
DIESEL
Diesel engines: Fill the engine with oil until the oil is HOPPER LIFT ARM BEARINGS
between the indicator marks on the dipstick. DO NOT
fill past the top indicator mark. The engine oil capacity Lubricate the hopper lift arm bearings after every 200
is 6 L (6.35 qt) with oil filter. hours of operation.
M
STEERING SPINDLES (S30X4)
Lubricate the steering after every 200 hours of
operation.
High pressure fluid escaping from a very small hole Check the coolant level in the reservoir daily. The
can almost be invisible, and can cause injury. coolant level must be between the two indicator
marks when the engine is cold.
GAS/LPG
00002
DIESEL
GAS/LPG
LPG
M
Location of drain cock on gasoline machines.
DIESEL
GAS
DIESEL
M
Replace the safety filter element after the primary has
been changed three times. Do not remove the safety
filter element from the housing unless it is restricting
air flow.
The rubber fuel lines can become worn--out whether ENGINE BELT
M
the engine has been used much or not. Replace the
fuel lines and clamp bands every two years. Check the belt tension after every 50 hours of
operation. Adjust tension as necessary. Proper belt
FOR SAFETY: When servicing machine, keep tension is 13 mm (0.50 in) from a force of 4 to 5 kg (8
flames and sparks away from fuel system service to 10 lb) applied at the mid-point of the longest span.
area. Keep area well ventilated.
This fuel system however is self-priming. The return TIMING BELT (Gasoline/LPG)
line comes from the top of the injector that allows the
air to escape through the return line. Check the timing belt after every 800 hours of
operation.
ELECTRONIC PRESSURE REGULATOR (LPG)
Replace the timing belt after every 2000 hours of
Remove the sensor and drain the oil from the LPG operation.
electronic pressure regulator (EPR) after every 100
hours of operation.
M
BATTERY
S30 S30
Fuse Rating Circuit Protected Relay Rating Circuit Controlled
FU1 15 A Horn M1 12 VDC, 40 A Horn
FU2 15 A Key Switch, Engine, M2 12 VDC, 40 A Auxiliary 1
Instrumentation
M3 12 VDC, 40 A Shaker
FU3 15 A Turn Signals, 4--Way Flashers
M4 12 VDC, 40 A Main Brush Valves, Side
FU4 15 A Extra Fused, Switched B+ Brush Valves
FU5 15 A Main Brush Valves, Side Brush M5 12 VDC, 40 A Auxiliary 2
Valves
FU6 15 A Hopper Valves S30XP and S30X4
FU7 15 A Lights, Backup Alarm Relay Rating Circuit Controlled
FU8 15 A Extra Fused B+ M1 12 VDC, 40 A Horn
M FU9
FU10
15 A
15 A
Shaker, Vacuum Fan Valve
Not Used
M2
M3
12 VDC, 40 A
12 VDC, 40 A
Auxiliary 1
Shaker
FU11 60 A Main Power Fuse, In Line, In Main M4 12 VDC, 40 A Not Used
Harness
M5 12 VDC, 40 A Auxiliary 2
FU12 60 A Cab Power (Optional)
FU13 40 A Not Used
ENGINE HARNESS FUSES AND RELAYS
FU14 60 A Not Used (Gasoline/LPG)
M
Relay Rating Circuit Controlled
M9 12 VDC, 40 A Starter Solenoid
M10 12 VDC, 40 A Anti--Restart
M11 12 VDC, 40 A Fuel Pump
M12 12 VDC, 40 A Glow Plug
M
5. Clean or discard the dust filter element. Refer to
2. Disconnect the filter shaker wire from the CLEANING THE DUST FILTER.
harness.
6. Insert the dust filter into the filter housing and
reinstall the removed parts. Be sure the seal is
installed as shown below.
Use one of the following methods to clean the dust Check the brush daily for wear or damage. Remove
filter: any string or wire tangled on the main brush, main
brush drive hub, or main brush idler hub.
SHAKING--Press the filter shaker switch.
00582
00601
3. Recheck the pattern. Readjust if necessary. 3. Slide the new side brush onto the side brush drive
shaft and reinstall the retaining pin.
M
350327
RECIRCULATION FLAP
BRUSH DOOR SKIRTS
The recirculation flap is self-adjusting. Check the flap
NOTE: Be sure the rear tire is properly inflated before for wear or damage daily.
checking skirt clearances.
M
DUST RETURN SEALS
Check the dust return seals for wear or damage every
100 hours of operation.
PARKING BRAKE
Check the parking brake adjustment after every 200
hours of operation.
TIRES
The standard front tires are solid. The standard rear
tire is pneumatic.
REAR WHEEL
Torque the rear wheel nuts twice in the pattern shown
to 122 to 149 Nm (90 to 110 ft lb) after the first 50
hours of operation, and then after every 800 hours.
2
4
1
3
PUSHING OR TOWING THE MACHINE NOTE: Empty the hopper before transporting.
If the machine becomes disabled, it can be pushed 2. Position the front of the machine at the loading
from the front or rear, but only towed from the rear. edge of the truck or trailer.
Use the bypass valve to prevent damaging the FOR SAFETY: When loading machine onto truck
hydraulic system when pushing or towing the or trailer, use winch. Do not drive the machine
machine. This valve allows a disabled machine to be onto the truck or trailer unless the loading
moved for a very short distance and at a speed to not surface is horizontal AND is 380 mm (15 in) or
exceed 1.6 kp/h (1 mph). The machine is NOT less from the ground.
intended to be pushed or towed a long distance or at
a high speed. 3. If the loading surface is horizontal and 380 mm
M
(15 in) or less from the ground, drive the machine
ATTENTION! Do not push or tow machine for a onto the truck or trailer.
long distance or damage may occur to the
propelling system.
Empty the hopper before jacking up the machine. The following steps should be taken prior to storing
Jack up the machine at the designated locations. Use the machine for extended periods.
a hoist or jack capable of supporting the weight of the
machine. Use jack stands to support the machine. 1. Park the machine in a cool, dry area. Do not
expose the machine to rain or snow. Store
FOR SAFETY: Before leaving or servicing indoors.
machine, stop on level surface, set parking brake,
and turn off machine. 2. Remove the battery, or charge battery every three
months.
FOR SAFETY: When servicing machine, block
machine tires before jacking machine up. Use a
hoist or jack that will support the weight of the
machine. Jack machine up at designated
M
locations only. Support machine with jack stands.
ELECTRICAL
Troubleshooting Information
DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action
NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
S30 9004086 (4--08) 39
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Electrical Symbols & Abbreviations
OPEN CLOSED
ON-- OFF TEMPERATURE PRESSURE LIMIT RELAY OR RELAY MOTOR SOLENOID LAMP
SWITCH SWITCH SWITCH SWITCH SOLENOID CONTACTS VALVE
COIL
i ! 6/BLU
ENERGIZED INFORMATION WARNING BATTERY BATTERY NON-- ACTIVE WIRE NUMBER
COMPONENT POSITIVE NEGATIVE WIRE & COLOR
E ABBREVIATIONS
RELAY PANEL FUSES AND RELAYS Refer to the tables below for the fuses and circuits
protected.
Remove the relay panel cover to access fuses and
relays. Always replace a fuse with a fuse of the same S30
amperage. Extra 15 Amp fuses are provided inside
Fuse Rating Circuit Protected
the relay panel drawer on the relay panel.
FU1 15 A Horn
FU2 15 A Key Switch, Engine,
Instrumentation
FU3 15 A Turn Signals, 4--Way Flashers
FU4 15 A Extra Fused, Switched B+
FU5 15 A Main Brush Valves, Side Brush
Valves
FU6 15 A Hopper Valves
FU7 15 A Lights, Backup Alarm
FU8 15 A Extra Fused B+
FU9 15 A Shaker, Vacuum Fan Valve
FU10 15 A Not Used
FU11 60 A Main Power Fuse, In Line, In Main
Harness
Refer to the diagram below for locations of the fuses FU12 60 A Cab Power (Optional)
and relays on the relay panel.
FU13 40 A Not Used
E
FU14 60 A Not Used
S30 XP and X4
Fuse Rating Circuit Protected
FU1 15 A Horn
FU2 15 A Key Switch, Engine,
Instrumentation
FU3 15 A Turn Signals, 4--Way Flashers,
Shaker
FU4 15 A Control Board
FU5 15 A Main Brush Valves, Side Brush
Valves
FU6 15 A Hopper Valves, Vacuum Fan
Valves
FU7 15 A Lights, Backup Alarm
FU8 15 A Extra Fused B+
FU9 15 A Extra Switched, Fused B+
FU10 15 A Not Used
FU11 60 A Main Power Fuse, In Line, In Main
Harness
FU12 60 A Cab Power (Optional)
FU13 40 A Not Used
FU14 60 A Not Used
Refer to the tables below for the relays and circuits CAB FUSES (CAB OPTION)
controlled.
The cab fuses are located in the fuse box inside the
S30 cab. Remove the fuse cover to access the fuses.
Relay Rating Circuit Controlled
M1 12 VDC, 40 A Horn
M2 12 VDC, 40 A Auxiliary 1
M3 12 VDC, 40 A Shaker
M4 12 VDC, 40 A Main Brush Valves, Side
Brush Valves
M5 12 VDC, 40 A Auxiliary 2
S30 XP and X4
Relay Rating Circuit Controlled
M1 12 VDC, 40 A Horn
M2 12 VDC, 40 A Auxiliary 1
M3 12 VDC, 40 A Shaker
M4 12 VDC, 40 A Not Used Refer to the table below for the fuses and circuits
controlled.
M5 12 VDC, 40 A Auxiliary 2
Fuse Rating Circuit Protected
E
ENGINE HARNESS FUSES AND RELAYS FU1 5A Lights
The engine harness fuses and relays are located in FU2 5A Wiper
the fuse box inside the engine compartment. Refer to FU3 20 A Air Conditioner
the fuse box cover for locations of engine harness FU4 2A Heat
fuses and relays.
NOTE: Always replace a fuse with a fuse of the same
amperage.
1029278-- 354728
1029278-- 354728
1029278-- 354728
1029278-- 354728
46 S30 9004086 (4--08)
1029279-- 354729
S30 9004086 (4--08) 47
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30XP / S30X4 Electrical Schematic (2 of 4)
1029279-- 354729
1029279-- 354729
S30 9004086 (4--08) 49
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
S30XP / S30X4 Electrical Schematic (4 of 4)
1029279-- 354729
50 S30 9004086 (4--08)
384997 -- 354495
S30 9004086 (4--08) 51
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Gasoline Engine Harness Electrical Schematic (2 of 2)
384997 -- 354496
52 S30 9004086 (4--08)
384990 -- 354497
384990 -- 354498
54 S30 9004086 (4--08)
1029278-- 354728
1029278-- 354728
354761
A B A B
C C
D D
OFF OFF
RUN RUN
OFF Position GLOW
RUN Position
GLOW
PLUG PLUG
OFF OFF
RUN RUN
GLOW GLOW
PLUG PLUG
Glow Plug Position START Position
KEY KEY START
START
E
SWITCH SWITCH
A B A B
C C
D D
(Diesel Only)
Spring loaded--Returns to RUN unless held Spring loaded--Returns to RUN unless held
12 VDC
RED Battery Cable BLK Battery Cable 13/BLK
STARTER MOTOR
ALTERNATOR
1/RED + -- Engine Block
B A
1/RED
F8 15A
2/BRN 85/GRN EXTRA UNSWITCHED B+
E
F7 15A
2/BRN 5/GRN 38/GRY TO LIGHTING CIRCUITS
AUX 2 RELAY
F9 15A
19/WHT 86/BLU TO M3 SHAKER RELAY
M2
F6 15A TO M4 MAIN BRUSH RELAY,
2/BRN 19/WHT 19/WHT 36/BLU ENABLE VALVE TIMER (TMR1),
SV4, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A
19/WHT 39/WHT TO SV1 & SV3 LCD DISPLAY PANEL
F2 F4 15A EXTRA
15A 19/WHT 20/TAN SWITCHED B+
D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
OFF AUX 1 RELAY
TO ENGINE SPEED SWITCH (SW6), TO VACUUM FAN & SHAKER SWITCH (SW18),
ALTERNATOR RESISTOR (R1), CAB 9/WHT 9/WHT SHAKER RELAY (M3), SHAKER TIMER (TMR3)
CONTACTOR (C1), & SEAT SWITCH
12 VDC
RED Battery Cable BLK Battery Cable 13/BLK
STARTER MOTOR
ALTERNATOR
1/RED + -- Engine Block
B A
1/RED
E
F9 15A
2/BRN 25/GRN 25/GRN 24/YEL EXTRA SWITCHED B+
AUX 2 RELAY
F7 15A
25/GRN 38/GRY TO LIGHTING CIRCUITS
M2
F6 15A TO M3 SHAKER RELAY, M6 ENGINE SHUT-
2/BRN 19/WHT 19/WHT 33/ORA
DOWN RELAY, SV2, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A TO SV1, SV3, CONTROL BOARD
19/WHT 39/WHT SV4, SV7, SV8 P1-- 22 13/BLK
F2 F4 15A
15A 19/WHT 20/TAN 20/TAN P1-- 2 P1-- 33 13/BLK
P1-- 1
S9
KEY SWITCH
A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
S19
HORN RELAY HORN SWITCH
C
7/PUR START
D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
OFF AUX 1 RELAY
12 VDC
RED Battery Cable BLK Battery Cable 13/BLK
STARTER MOTOR
ALTERNATOR
1/RED + -- Engine Block
B A
1/RED
F8 15A
2/BRN 85/GRN EXTRA UNSWITCHED B+
E
F7 15A
2/BRN 5/GRN 38/GRY TO LIGHTING CIRCUITS
AUX 2 RELAY
F9 15A
19/WHT 86/BLU TO M3 SHAKER RELAY
M2
F6 15A TO M4 MAIN BRUSH RELAY,
2/BRN 19/WHT 19/WHT 36/BLU ENABLE VALVE TIMER (TMR1),
SV4, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A
19/WHT 39/WHT TO SV1 & SV3 LCD DISPLAY PANEL
F2 F4 15A EXTRA
15A 19/WHT 20/TAN SWITCHED B+
A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
SW19
HORN RELAY HORN SWITCH
C
7/PUR START
D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
RUN AUX 1 RELAY
TO ENGINE SPEED SWITCH (SW6), TO VACUUM FAN & SHAKER SWITCH (SW18),
ALTERNATOR RESISTOR (R1), CAB 9/WHT 9/WHT SHAKER RELAY (M3), SHAKER TIMER (TMR3)
CONTACTOR (C1), & SEAT SWITCH
12 VDC
RED Battery Cable BLK Battery Cable 13/BLK
STARTER MOTOR
ALTERNATOR
1/RED + -- Engine Block
B A
1/RED
E
F9 15A
2/BRN 25/GRN 25/GRN 24/YEL EXTRA SWITCHED B+
AUX 2 RELAY
F7 15A
25/GRN 38/GRY TO LIGHTING CIRCUITS
M2
F6 15A TO M3 SHAKER RELAY, M6 ENGINE SHUT-
2/BRN 19/WHT 19/WHT 33/ORA DOWN RELAY, SV2, SV5, SV6A, SV6B
AUX 1 RELAY
F5 15A TO SV1, SV3, CONTROL BOARD
19/WHT 39/WHT SV4, SV7, SV8
P1-- 22 13/BLK
F2 F4 15A
15A 19/WHT 20/TAN 20/TAN P1-- 2 13/BLK
P1-- 33
20/TAN P1-- 3 P1-- 34 13/BLK
A B
6/BLU 9/WHT 9/WHT M1 10/TAN 13/BLK
S19
HORN RELAY HORN SWITCH
C
7/PUR START
D GLOW
8/GRY 9/WHT M2 13/BLK
PLUGS
RUN AUX 1 RELAY
SWITCHED B+ BATTERY
FROM AUX. 1 LCD DISPLAY PANEL NEGATIVE
RELAY (M2)
P2-- 5 28/GRY
D7
SW14
M4
F5 SV1 13/BLK
19/WHT 39/WHT 39/WHT 42/BRN 52/BRN
D8 TO VACUUM
42/BRN 73/ORG FAN & SHAKER
D11 SWITCH (SW18)
SV3 SW7
39/WHT 41/PNK 13/BLK
SIDE BRUSH
VALVE SIDE BRUSH
LEVER SWITCH
(Brush Lowered)
19/WHT
F6
15A
36/BLU 36/BLU M4
MAIN
BRUSH
49/WHT
SW5
68/GRY
SW16
13/BLK E
MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Lowered) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT
SWITCH (SW3) only when in the fully
lowered position
SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT
CONTROL BOARD
F5
15A
SV1
39/WHT 42/BRN 42/BRN P1-- 5
MAIN BRUSH
ON VALVE
SW16
SV8 P1-- 27 44/YEL 13/BLK
39/WHT 42/BRN
MAIN BRUSH HOPPER
LOWER VALVE POSITION
SWITCH
(Hopper
SV4 Lowered)
E
40/TAN P1-- 4 NOTE: Switch closes only when
39/WHT in the fully lowered position
ENABLE
VALVE
SV3
39/WHT 41/PNK 41/PNK P1-- 31
SIDE BRUSH S14
ON VALVE X 13/BLK
P1-- 13 52/BRN
SV7
THERMO--
39/WHT 41/PNK SENTRY
SIDE BRUSH
LOWER VALVE
SHAKER
RELAY BATTERY
SWITCHED B+ SWITCHED TMR3
FROM AUX. 1 B+ FROM NEGATIVE
9/WHT M3 PIN 1
RELAY (M2) IGNITION SHAKER
SWITCH
TIMER
9/WHT PIN 3
PIN 2 13/BLK
SW18 1
2 33/ORG PIN 6
9/WHT 9/WHT
4
UNUSED
6 5 UNUSED
73/ORG
72/BRN
8
VACUUM FAN
& SHAKER
PIN P2--5
DISPLAY
TO LCD
D8 SWITCH
(Vac. Fan ON)
SW14
NO
M4 28/GRY
COM
13/BLK
TO MAIN BRUSH
42/BRN 42/BRN 52/BRN
VALVE (SV1) NC
MAIN BRUSH THERMO--
RELAY D10
SENTRY
SWITCH
M3
F9 SV2
E
19/WHT 86/BLU 86/BLU 43/ORG 72/BRN
15A VACUUM
SHAKER D1
FAN VALVE
RELAY
SHAKER
MOTOR
F6 SW5 SW16
19/WHT 36/BLU 36/BLU M4 49/WHT 68/GRY 13/BLK
15A MAIN
BRUSH MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Lowered) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT only when in the fully
SWITCH (SW3)
lowered position
- The Thermo-- Sentry switch (SW14) is shown in the normal NON-- activated position
i (13/BLK connected to 52/BRN). The switch is activated (13/BLK connected to 28/GRY)
when the Hopper air temperature exceeds 71_C (160_F). The Hopper Fire indicator on the
LCD panel will also illuminate when this switch is activated. When the temperature falls
below 60_C (140_F), the switch will return to the NON-- activated position, and the
indicator light will turn OFF.
- The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing shows
the switch in the Vacuum Fan position, which will remain in this position until the
operator selects the OFF (center) position, or performs a Shaker cycle (momentary
position).
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
19/WHT
CONTROL BOARD
F6 S8
15A
P1-- 14 30/TAN 13/BLK
CLOGGED DUST
FILTER SWITCH
SV2
33/ORA 36/BLU P1-- 10
VACUUM
FAN VALVE
SW16
E
P1-- 27 44/YEL 13/BLK
NOTE:
Switch
HOPPER closes only
POSITION when in the
SWITCH
(Hopper fully lowered
33/ORA M3 34/YEL P1-- 11 position
Lowered)
SHAKER RELAY
S14
NO
COM
X 13/BLK
P1-- 13 52/BRN
NC
THERMO--
SENTRY
SWITCH
- Thermo-- Sentry switch (S14) is shown in the normal NON-- activated position (13/BLK
i connected to 52/BRN). The switch is activated (13/BLK NOT connected to 52/BRN) when the
Hopper air temperature exceeds 71_C (160_F). The LCD screen on the control panel will also
show “F5: HOPPER FIRE” when this switch is activated, all sweeping functions will turn OFF
and the hopper door will close. When the temperature falls below 60_C (140_F), the switch will
return to the NON-- activated position.
- Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT
connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes
when the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the
control panel will also show “F4: SHAKER FILTER” when this switch is closed.
SHAKER
RELAY BATTERY
SWITCHED B+ SWITCHED TMR3
FROM AUX. 1 B+ FROM NEGATIVE
9/WHT M3 PIN 1
RELAY (M2) IGNITION SHAKER
SWITCH
TIMER
9/WHT PIN 3
PIN 2 13/BLK
SW18 1
2 33/ORG PIN 6
9/WHT 9/WHT
4
UNUSED
UNUSED
6 5
73/ORG
72/BRN
8
VACUUM FAN
& SHAKER
D8 SWITCH
(Shaker ON) TO LCD
DISPLAY 28/GRY
PIN P2--5
SW14
M4
13/BLK
TO MAIN BRUSH
42/BRN 42/BRN 52/BRN
VALVE (SV1)
MAIN BRUSH THERMO--
RELAY D10
SENTRY
SWITCH
M3
F9 SV2
E
19/WHT 86/BLU 86/BLU 43/ORG 72/BRN
15A VACUUM D1
SHAKER
FAN VALVE
RELAY
SHAKER
MOTOR
F6 SW5 SW16
19/WHT 36/BLU 36/BLU M4 49/WHT 68/GRY 13/BLK
15A MAIN
BRUSH MAIN BRUSH HOPPER
RELAY LEVER SWITCH POSITION
(Brush Raised) SWITCH
(Hopper
Lowered)
TO HOPPER DOOR NOTE: Switch closes
49/WHT
SWITCH (SW3) only when in the fully
lowered position
- The Vacuum Fan & Shaker Switch (SW18) is a 3-- position switch. This drawing
i shows the switch in the Shaker position, which must be held, and then released
(momentary switch) to initiate a Shaker cycle. When released, the switch will
return to the center OFF position.
- When B+ is momentarily applied to Pin 6 of the Shaker Timer (TMR3) , a 30
second Shaker cycle begins, applying Battery Negative to Pin 1 of TMR3.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
19/WHT
CONTROL BOARD
F6 S8
15A
P1-- 14 30/TAN 13/BLK
CLOGGED DUST
FILTER SWITCH
SV2
33/ORA 36/BLU P1-- 10
VACUUM
FAN VALVE
E
33/ORA M3 34/YEL P1-- 11
SHAKER RELAY
UNSWITCHED
B+ FROM
FUSE F11
2/BRN
D1
F3
15A
M3
- When activated, the Shaker System will run for 30 seconds. The Shaker System is automatically
i activated when turning the sweeping system OFF, or can be activated anytime by pressing the Shaker
button. Pressing the Shaker button during sweeping will turn OFF the Vacuum Fan during the Shaker
cycle. The Shaker System is the only sweeping related function that can be activated with the Hopper
in the raised position.
- Clogged Dust Filter Switch (S8) is shown in the normal NON-- activated position (30/TAN NOT
connected to 13/BLK), and will close when the dust filter becomes clogged. The switch closes when
the negative pressure reaches 28 cm (11 in) of water lift (vacuum). The LCD screen on the control
panel will also show “F4: SHAKER FILTER” when this switch is closed.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
D15
40/TAN 40/TAN
F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE TIMER
VALVE
PIN 1 13/BLK
SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER UNUSED
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)
49/WHT
E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK
MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
D13 (Hopper Lifted)
NOTE: Switch closes
only when in the fully
lowered position
SV6A
1 SW22
36/BLU 37/PUR 2
13/BLK
HOPPER 4
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (Hopper Lift)
HOPPER
LOWER 40/TAN 40/TAN
VALVE
- The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing
i shows the switch in the Hopper Lift position, which must be held (momentary
switch) while the Hopper is being lifted. When released, the switch will return to
the center OFF position, and the Hopper will remain in the current position.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.
SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT
CONTROL BOARD
F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE
F6 SW16
15A P1-- 27 44/YEL 13/BLK
SV6A HOPPER
33/ORA 37/PUR P1-
--31
P1- 8 POSITION
SWITCH
HOPPER (Hopper
Raised)
E
LIFT
VALVE NOTE: Switch closes only when
in the fully lowered position
SV6B
33/ORA 48/GRY P1-- 9
HOPPER
LOWER
VALVE
- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
D15
40/TAN 40/TAN
F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE TIMER
VALVE
PIN 1 13/BLK
SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER UNUSED
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)
49/WHT
E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK
MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
D13 (Hopper Lifted)
NOTE: Switch closes
only when in the fully
lowered position
SV6A
1 SW22
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (Hopper Lower)
HOPPER
LOWER 40/TAN 40/TAN
VALVE
- The Hopper Lift/Lower Switch (SW22) is a 3-- position switch. This drawing
i shows the switch in the Hopper Lower position, which must be held (momentary
switch) while the Hopper is being lowered. When released, the switch will return to
the center OFF position, and the Hopper will remain in the current position.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.
SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT
CONTROL BOARD
F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE
F6 SW16
15A P1-- 27 44/YEL 13/BLK
SV6A HOPPER
33/ORA 37/PUR P1-
--31
P1- 8 POSITION
SWITCH
HOPPER (Hopper
LIFT Raised)
E
VALVE NOTE: Switch closes only when
in the fully lowered position
SV6B
33/ORA 48/GRY P1-- 9
HOPPER
LOWER
VALVE
- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
D15
40/TAN 40/TAN
F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK
SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)
49/WHT
E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK
HOPPER
LOWER 40/TAN 40/TAN
VALVE
- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Automatic Door position, which automatically opens the Hopper
Door when sweeping, and closes it when the sweeping function is turned OFF.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
D15
40/TAN 40/TAN
F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK
SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Manual Open)
49/WHT
E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK
MAIN BRUSH
RELAY MAIN BRUSH HOPPER
LEVER SWITCH POSITION
(Brush Raised) SWITCH
(Hopper Lifted)
D13
SW22
SV6A
1
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (OFF)
HOPPER
LOWER 40/TAN 40/TAN
VALVE
- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Manual Open position, which opens the Hopper Door regardless of
the Hopper position or sweeping function status (ON or OFF).
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.
SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT
CONTROL BOARD
F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE
SW16
P1-- 27 44/YEL 13/BLK
HOPPER
POSITION
F6 SWITCH
SV5 (Hopper
19/WHT 33/ORA 35/GRN P1-- 7 Lowered)
E
15A NOTE: Switch closes only when
HOPPER in the fully lowered position
DOOR OPEN
VALVE
- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
- Hopper Door automatically opens when activating the One-- Step sweeping system.
SWITCHED B+ BATTERY
FROM AUX. 1 NEGATIVE
RELAY (M2)
D15
40/TAN 40/TAN
F6 TMR1
SV4
19/WHT 36/BLU 36/BLU 40/TAN 40/TAN PIN 5
15A ENABLE VALVE
ENABLE Six second battery TIMER
VALVE i negative output
on Pin 5. PIN 1 13/BLK
SW3 5
SV5 6 13/BLK
36/BLU 35/GRN 35/GRN 8
49/WHT
HOPPER
DOOR OPEN UNUSED
1
VALVE UNUSED
2
UNUSED
4
HOPPER
DOOR SWITCH
(Automatic)
49/WHT
E
SW5 SW16
36/BLU M4 49/WHT 49/WHT 68/GRY 13/BLK
MAIN BRUSH
RELAY MAIN BRUSH
LEVER SWITCH HOPPER
(Brush Raised) POSITION
SWITCH
D13 (Hopper
Lowered)
SW22
SV6A
1
36/BLU 37/PUR 2
4 13/BLK
HOPPER
LIFT VALVE 48/GRY
40/TAN 6
D14 5
13/BLK 13/BLK
40/TAN
8 HOPPER
SV6B LIFT/LOWER
SWITCH
36/BLU 48/GRY (OFF)
HOPPER
LOWER 40/TAN 40/TAN
VALVE
- The Hopper Door Switch (SW3) is a 2-- position switch. This drawing shows the
i switch in the Automatic Door position, which automatically opens the Hopper
Door when sweeping, and closes it when the sweeping function is turned OFF.
- Enable Valve (SV4) must be energized when Lifting or Lowering the Hopper, or
when Opening or Closing the Hopper Door. To open the Hopper Door, the Enable
Valve (SV4) and the Hopper Door Open Valve (SV5) must be energized. To close
the Hopper Door, ONLY the Enable Valve (SV4) must be energized (SV5 is OFF).
- The Enable Valve Timer (TMR1) energizes the Enable Valve (SV4) for 6 seconds
when triggered. Triggering of TMR1 occurs when the Hopper Door Open Valve
(SV5) is turned ON or OFF, and is input on Pin 4 of TMR1.
SWITCHED B+
FROM AUX. 1 BATTERY
RELAY (M2) NEGATIVE
19/WHT
CONTROL BOARD
F5 SV4
19/WHT 39/WHT 40/TAN P1-- 4
15A ENABLE
VALVE
SW16
P1-- 27 44/YEL 13/BLK
HOPPER
POSITION
F6 SWITCH
SV5 (Hopper
19/WHT 33/ORA 35/GRN P1-- 7 Lowered)
E
15A NOTE: Switch closes only when
HOPPER in the fully lowered position
DOOR OPEN
VALVE
- The Enable Valve (SV4) is ON ONLY during the following Hopper related functions:
i 1) Hopper Lift
2) Hopper Lower
3) Hopper Door Open
4) Hopper Door Close
- Lifting the Hopper or closing the Hopper Door turns OFF all sweeping related
functions when the One-- Step system is ON.
- Hopper Door automatically closes when deactivating the One-- Step sweeping
system.
2 1 8 7
3 4 5 6
E
representative.
2: Charging System (Amber) Alternator is not charging the Shut off machine.
battery. Contact TENNANT service
representative.
3: Maintenance (Amber) Not Used Not Used
4: Fuel Level (Red) Fuel level is low. Refuel / Change fuel tank
5: Engine Oil Pressure (Red) Oil pressure is below the normal Shut off machine.
operating pressure Contact TENNANT service
representative.
6: Parking Brake (Amber) Not Used Not Used
7: Clogged Dust Filter (Amber) Dust filter is clogged Activate the filter shaker.
8: Hopper Fire (Red) Fire in the hopper Shut off machine.
Extinguish fire.
If necessary, call emergency
personnel.
This machine is equipped with two visual indicators, a The LCD will display a fault code. If there is more
red indicator light and an LCD (liquid crystal display). than one fault, each fault will alternately display.
E
emergency personnel.
F6: ALTERNATOR Alternator not charging Contact TENNANT service
representative.
F7: LOW OIL Engine oil pressure is low Shuts down engine Contact TENNANT service
PRESS representative.
F8: HIGH ENG Engine temperature is high Shuts down engine Shut off machine.
TEMP Contact TENNANT service
representative.
F9: HIGH HYD Hydraulic fluid temperature Cancels 1--Step sweep Shut off machine.
TEMP is high functions Contact TENNANT service
representative.
F10: LOW FUEL Low fuel -- Fill fuel tank (gasoline).
Replace fuel tank (LPG).
F18: HOPPER UP Hopper is up Terminates sweeping Lower hopper completely.
functions--
F20: UP KEY ERR Hopper up button failure Prevents all panel Shut off machine.
operations Contact TENNANT service
representative.
F21: DN KEY ERR Hopper down button failure Prevents all panel Shut off machine.
operations Contact TENNANT service
representative.
F22: OPN KEY Hopper door open button Prevents all panel Shut off machine.
ERR failure operations Contact TENNANT service
representative.
F23: CL KEY ERR Hopper door close button Prevents all panel Shut off machine.
failure operations Contact TENNANT service
representative.
F24: SEAT Operator not in the seat Engine will shut off Engage parking brake
SWITCH (Option) while engine is running and before leaving the machine.
parking brake not engaged
1 4
2 5
3 6
E
from operating
2: Hydraulic Filter Hydraulic filter is clogged Shut off machine.
Contact TENNANT service
representative
3: Hydraulic Temperature Hydraulic system is too hot to Shut off machine.
safely operate the machine Contact TENNANT service
representative
4: Hazard Flasher Not Used Not Used
5: Glow Plug -- Preheat Not Used Not Used
(Diesel machines only)
6: Check Engine Engine control system detects a Shut off machine.
fault during machine operation Contact TENNANT service
representative
In addition to normal operation, the S30XP/S30X4 has five modes that can be accessed. The five modes are:
1) Input Display Mode
2) Manual Mode
3) Reset Hourmeter
4) LED Brightness Adjustment Mode
5) Self Test / Display Error Mode
During normal operation, the control panel will show the following items after turning the key switch ON:
1) The first 8 segments on the LCD display turn ON and the control panel LED’s illuminate briefly
2) The software revision date for 1 to 2 seconds
3) Fuel level and hourmeter
4) Condition and Fault messages when sensed
E
3) Use the “2/3” button to scroll through the various modes until “INPUT MODE” is displayed.
4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “INPUT MODE OPR”.
5) Perform necessary tests.
6) Exit Input Display Mode by turning the key switch OFF.
Panel LED LED ON Condition LED OFF Condition Pin #
Hopper UP LED NO hopper fire Hopper fire sensed P1--13
Vacuum Fan LED Low oil pressure Oil pressure OK P1--25
Hopper DOWN LED Hopper fully lowered Hopper raised P1--27
Side Brush LED High engine temperature Engine temperature OK P1--23
Filter Shaker LED Sweep filter OK Sweep filter clogged P1--14
Hopper Door Closed LED Not used Not used x
Hopper Door Open LED Alternator NOT charging Alternator charging OK P1--16
One--Step Sweep LED Not used Not used x
MANUAL MODE
This mode allows the technician to turn ON various machine functions regardless of the status of the sensed
inputs or interlocks. For example, the main brush can be turned ON with the hopper raised.
To enter Manual Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.
3) Use the “2/3” button to scroll through the various modes until “MANUAL MODE” is displayed.
4) Press the “0/1” button to select the mode. Confirm that the LCD display reads “MANUAL MODE
OPR”.
5) Perform any necessary tests or repairs.
6) Exit Manual Mode by turning the key switch OFF.
S30 9004086 (4--08) 89
Home Find... Go To..
Electrical Troubleshooting S30 SERVICE INFORMATION
Operating, Maintenance, & Diagnostic Modes (S30XP,S30X4)
(page 2 of 2)
E This mode allows the technician to determine the status of the electrical load on each output from the control
board. The self test takes less than one second to perform. If the control board passes the test, “OK” will be
displayed. If the panel fails the test, the pin number of the failing output(s) will be displayed. If “OPEN LOAD”
is displayed after the pin number, the self test found the output from that pin electrically open. If “SHORT
LOAD” is displayed after the pin number, the self test found the output from that pin electrically shorted to
battery positive (B+). Repair the output wires or replace the component as needed.
NOTE: P1--15 will always result in an “OPEN LOAD” error unless the Clogged Hydraulic Filter Switch (S4) is
shorted across the terminals to test the output, as this is a normally open switch. Also, P1--24 will also result
in an “OPEN LOAD” since this output is not currently being used.
To enter Self Test / Display Error Mode:
1) Hold the “Side Brush” and the “4/5” panel buttons while turning ON the key switch. The key switch
must be in the RUN position, but the engine does not have to be started.
2) Release buttons after 5 seconds. Confirm that the LCD display reads “CONFIG MODE”.
3) Use the “2/3” button to scroll through the various modes until “SELF TEST” is displayed.
4) Press the “0/1” button to select the mode.
5) Using the displayed information, perform any necessary tests or repairs.
6) Exit Self Test / Display Error Mode by turning the key switch OFF.
E
P1--20 Output, Governor OPEN B+
P1--21 Output, Governor OPEN B+
P1--22 Ground, battery negative B-- B--
P1--23 Input, analog, S10 See NOTE 2 See NOTE 2
P1--24 Not Used x x
P1--25 Input, digital, S11 B-- 5 VDC
P1--26 Input, digital, seat switch B-- 5 VDC
P1--27 Input, digital, SW16 B-- 5 VDC
P1--28 Input, analog, S2 or S3 See NOTE 3 See NOTE 3
P1--29 Input, digital, S1 B-- 5 VDC
P1--30 Not Used x x
P1--31 Output, SV3 & SV7 B-- B+
P1--32 Memory storage B+ B+
P1--33 Ground, battery negative B-- B--
P1--34 Ground, battery negative B-- B--
P1--35 Ground, battery negative B-- B--
NOTE 1 - Hydraulic Oil Temperature Sender (S7) specifications: High temperature indicated when oil is 107_C (225_F) or higher.
Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases.
NOTE 2 - Engine Temperature Sender (S10) specifications: High temperature indicated when coolant is 107_C (225_F) or higher.
Temperature sender measures approximately 75 Ohms at 107_C (225_F). Resistance lessens as temperature increases.
NOTE 3 - GASOLINE/DIESEL engines -- Fuel Sender (S2) specifications: Fuel sender measures approximately 90 Ohms with a full
fuel tank, and approximately 5 Ohms with an empty fuel tank.
LPG engines -- Fuel Switch (S3) specifications: Fuel switch is open above approximately 4.8 BAR (70 PSI), indicating
sufficient fuel, and measures approximately 0 Ohms below this pressure, indicating low fuel.
HYDRAULIC
Troubleshooting Information
DURING TESTS:
* Call Technical Services if Diagnostic Time Exceeds One Hour With
Unknown Cause or Course of Action
* Maintain Normal Main Brush Pressure as Listed in Operator’s Manual
H
NOTE: Troubleshooting charts may be shown with optional equipment. The optional equipment
may not be specified in these charts. Some machines may not be equipped with all components
shown.
LINES LINES NOT HIGH PRESSURE RETURN OR LOW ACTIVE PILOT NON-- ACTIVE SUCTION LINE
CONNECTED CONNECTED OR FLOW LINE PRESSURE LINE PORT LINE PILOT PORT LINE
CASE DRAIN ASSEMBLY ACTIVATED ENERGIZED HYDRAULIC FLOW VARIABLE CYLINDER OR RAM
LINE COMPONENT COMPONENT OR MOVEMENT OR PWM
PUMP MOTOR SOLENOID MANUAL RELIEF CHECK PILOT PORT SPRING LOADED
VALVE VALVE VALVE VALVE CHECK VALVE CHECK VALVE
i !
QUICK CONNECT RESTRICTOR TANK OR OIL COOLER FILTER OR ROTATING INFORMATION WARNING
TEST PORT OR ORIFICE RESERVOIR OR HEAT STRAINER COMPONENT
EXCHANGER
EXAMPLES
Energized Non--energized
Solenoid Solenoid Valve
Valve
PROPEL PUMP
ACCESSORY PUMPS
ENGINE
S30,S30XP:
6.4 cc 11.5 cc 11.5 cc 20.3 cc (1.24 ci) ENGINE
per rev.
(0.39 ci) (0.7 ci) (0.7 ci) S30X4:
per rev. per rev. per rev. 40.6 cc (2.48 ci)
per rev.
PUMP PUMP PUMP
4 3 2 PUMP 1
H
DCn Disconnect (Test Port) RES Reservoir
FLTR Filter RH Right Hand
GPM Gallons Per Minute RPM Revolutions Per Minute
HTX Heat Exchanger RV Relief Valve
IN Inches SC Spring Loaded Check Valve
kPa KiloPascals STRN Strainer
LH Left Hand SV Solenoid Valve
LPM Liters Per Minute SW Switch
M Motor (Combustion) V Volts
100
Motor
FRONT
Hydraulic Troubleshooting
Reservoir
T Steering
Aux
Home
Valve Pump
L
P
R
Propel
Pump
T2
M4
Find... Go To..
P2
P1
M3
M5
Control T1
M2
Valve M1
Hopper Lift M6
Overall Hydraulic Hose Diagram (S30)
Cylinder C2
C1
C5
C4
Home
Reservoir
T Steering
S30 SERVICE INFORMATION
Aux
Valve Pump
L
P
R
Propel
Pump
Find... Go To..
T2
M4
Main Brush
Lift Cylinder P2
P1
M3
M5
Control T1
M2
Hopper Valve M1
M6
Lift Cylinder C2
C1
C5
Overall Hydraulic Hose Diagram (S30XP)
C4
C8
C9
C6
C7
Vac Fan
Side Brush Motor
Lift Cylinder Main Brush Wheel Drive
Steer Motor
Motor
Cylinder
Hopper
Side Brush Dump Door
Motor Cylinder
Hydraulic Troubleshooting
101
H
H
Cooler Cooling Fan
102
Motor
FRONT
Priority
Steering
Valve P
Hydraulic Troubleshooting
Reservoir
Aux
CF EF
LS T
Pump
Home
T Propel
Pump
Steering
Valve
L
L
P
R
LS
T2
M4
Main Brush
Lift Cylinder
Find... Go To..
P2
P1
M3
M5
Control T1
M2
Hopper Valve M1
M6
Lift Cylinder C2
C1
C5
C4
C8 Flow Divider
C9
C6 Wheel Drive Valve
Overall Hydraulic Hose Diagram (S30X4)
C7
Motor
Vac Fan
Side Brush Steer
Motor
Lift Cylinder Main Brush Cylinder
Motor Wheel Drive
Motor
Hopper
Side Brush Dump Door
Motor Cylinder
S30 SERVICE INFORMATION
G1
M4
G2
C1
M2
PS M6
T1
C3
C4
C5
M5
P2
C2
M3
H
P1
M1 T2
G1
M4
G2
C1
M2
PS M6
T1
C3
H C6
C7
C8 C4
C5
M5
P2
C2
M3
C9 P1
M1 T2
C7
C6
MANIFOLD ASSEMBLY
T2
SV3
M2
MAIN
SV1 BRUSH
MOTOR
M1
MTR1
SV4
RV1 G1
172 BAR TEST
(2500 psi) PORT
P1
H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY T2
SV3
RIGHT SIDE LEFT SIDE
BRUSH MOTOR BRUSH MOTOR
M4
MTR2 MTR3
M2
MAIN
SV1 BRUSH
MOTOR
M1
OR1
3.5 mm MTR1
(0.14 in)
PS STALL SENSOR
(PRESSURE SWITCH)
165 BAR
(2400 psi)
SV4
RV1 G1
172 BAR TEST
(2500 psi) PORT
P1
H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY
T2
SV3
SV1
SV4
T1
SV5
C3
OR1 OR2 C2
3.5 mm PC1
11.7 mm 6.9 BAR
(0.14 in) (0.46 in) (100 psi)
C1
OPEN CYL1
RV1
172 BAR
(2500 psi) - When Hopper Door Cylinder reaches the end of
P1 i travel, Relief Valve (RV1) will open to prevent
excessive pressure build-- up.
- S30 ONLY: The Enable Valve Timer (TMR1) energizes
the Enable Valve (SV4) for 6 seconds when triggered.
H
PUMP PUMP PUMP PUMP ENGINE Triggering of TMR1 occurs when the Hopper Door Open
4 3 2 1 Valve (SV5) is turned ON or OFF, and is input on Pin 4 of
TMR1.
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY
T2
SV3
SV1
SV4
T1
SV5
C3
OR1 OR2 C2
3.5 mm PC1
11.7 mm 6.9 BAR
(0.14 in) (0.46 in) (100 psi)
C1
CYL1
CLOSE
RV1
172 BAR
- Surface area differential in hydraulic cylinder
(2500 psi)
P1 i causes Hopper Door Cylinder to extend
- When Hopper Door Cylinder reaches the end of
travel, Relief Valve (RV1) will open to prevent
excessive pressure build-- up.
H
PUMP PUMP PUMP - S30 ONLY: The Enable Valve Timer (TMR1) energizes
PUMP ENGINE
4 3 2 1 the Enable Valve (SV4) for 6 seconds when triggered.
Triggering of TMR1 occurs when the Hopper Door Open
Valve (SV5) is turned ON or OFF, and is input on Pin 4 of
TMR1.
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY
T2
SV3
SV1
SV4
T1
SV6A RV3
55 BAR
(800 psi)
C4
PC3
OR1 6.9 BAR
3.5 mm (100 psi)
(0.14 in)
C5
SV6B
PC2 OR
6.9 BAR 11.9 mm
(100 psi) (0.47 in)
CYL2
LIFT
RV1
172 BAR
- When Hopper Lift Cylinder reaches the end of travel
(2500 psi)
P1 i when Raising Hopper, Relief Valve (RV1) will open to
prevent excessive pressure build-- up.
- The Enable Valve (SV4) is turned ON whenever the
Hopper Lift Switch(SW22) is in the RAISE or LOWER
H
PUMP PUMP PUMP PUMP ENGINE position.
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY
T2
SV3
SV1
SV4
T1
RV3
55 BAR
(800 psi)
SV6A C4
PC3
OR1 6.9 BAR
3.5 mm (100 psi)
(0.14 in)
C5
PC2 OR
6.9 BAR 11.9 mm
(100 psi) (0.47 in)
CYL2
SV6B LOWER
RV1
172 BAR
(2500 psi)
P1 - When Hopper Lift Cylinder reaches the end of travel
i when Lowering Hopper, Relief Valve (RV3) will open to
prevent excessive pressure build-- up.
- The Enable Valve (SV4) is turned ON whenever the
H
PUMP PUMP PUMP PUMP ENGINE Hopper Lift Switch(SW22) is in the RAISE or LOWER
4 3 2 1 position.
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY T2
SV2
VACUUM
FAN MOTOR
M6
MTR5
M3
ENGINE
COOLING FAN
MOTOR
M5
MTR6
RV2
172 BAR
(2500 psi)
G2 TEST
PORT
P2
H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY T2
SV2
VACUUM
FAN MOTOR
M6
MTR5
M3
ENGINE
COOLING FAN
MOTOR
M5
MTR6
RV2 G2
172 BAR TEST
(2500 psi) PORT
SV8
C9
C8
CYL4
LOWER
MAIN BRUSH
LIFT CYLINDER
P2
H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
MANIFOLD ASSEMBLY T2
SV2
VACUUM
FAN MOTOR
M6
MTR5
M3
ENGINE COOLING
FAN MOTOR
M5
MTR6
RV2 G2
172 BAR TEST
(2500 psi) PORT
SV8
C9
C8
CYL4
LOWER
C7
C6
CYL3 CYL6
LOWER LOWER
P2
H
RH SIDE BRUSH LH SIDE BRUSH
LIFT CYLINDER LIFT CYLINDER
RV9
172 kPa
STRN1 (25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
STEERING
WHEEL
CK2
H
PUMP PUMP PUMP PUMP ENGINE
4 3 2 1
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
STEERING
WHEEL
STEERING T
PRIORITY RV4 T
VALVE 82.7 BAR
(1200 psi)
OR CK2
0.76 mm R
(0.030 in)
LS E
L
OR 0.66 mm
(0.026 in)
CF
P P
EF
LEFT TURN
STEERING CYLINDER
RV9
STRN1 172 kPa
(25 psi)
RV8
20.7 kPa
(3 psi)
FLTR HTX
RES1
A
CV
RV6 CK4
310 BAR DRIVE
(4500 psi) WHEEL
MTR6
PUMP PUMP PUMP PUMP PUMP ENGINE
4 3 2 1A 1
3-- Wheel Propel System (S30, S30XP)
RV7
206 BAR
(3000 psi)
CK3 RV5
8.2 BAR
(120 psi)
Find... Go To..
B
STRN1
RV9
Home
172 kPa
RV8 (25 psi)
20.7 kPa
(3 psi)
Hydraulic Troubleshooting
FLTR
RES1
122
H
H
123
Hydraulic Troubleshooting
M1
RV6
310 BAR
(4500 psi) B P1
CV4 RIGHT
MTR DRIVE
7 WHEEL
CK4
M2 RV
11 BAR
(160 psi)
PUMP PUMP PUMP
PUMP PUMP ENGINE PROPEL
4-- Wheel Propel System (S30X4)
4 3 2
1A 1
SYSTEM
FLOW
DIVIDER LEFT
RV5 VALVE CV3
18.9 BAR DRIVE
MTR WHEEL
(275 psi) 6
CK3
CV1 CV2 RV
11 BAR
Find... Go To..
P2 (160 psi)
RV7 A
206 BAR
(3000 psi)
M4
M3
STRN1
S30 SERVICE INFORMATION
RV9
172 kPa
RV8 (25 psi)
Home
20.7 kPa
(3 psi)
FLTR
Name Date
Customer Number
Company
Address
City/State/Zip Code
Name Date
Customer Number
Company
Address
City/State/Zip Code