Index

1. ATEK DIGITAL READOUT SYSTEMS

11. ATEK linear encoder and digital coordinate readout unite usage advantages.....................ioimiciiiiiiii ii iiiiiiiei e] VI

12. ATEK Magnetic Linear Encoder

UV

2. TECHNICAL PARAMETERS. =

3. SYSTEM SETUP 0

3.1. Language Selection 0

3.2. Resolution Setup Mm

3.3. Direction Setup (O

3.4. Machine Tool Selection WO

3.5. Compansation Selection 0

3.6. Advanced Settings IO

361. Digit On-Off O

PP

3.62. Axis Addition O

3.6.3. 4. Axis Type O

Pepe

3.64. Calculator Decimal Setup O

q

+ =
3.6.5. Probe Logic Level Setup
Are

3.6.6. Buzzer Close -

3.6.7. Return to Factory Settings Ha

3.7. Test =

3:71: Display Test H

3.7.2: Eeprom Test N

3.73. Keyboard Test N

3.7.4. CPU Test N

3:75. Relay Test N

4. Basic Functions W

41. Measurement System Change W

4.2. Operation Mode Selection W

HRpPpPppPRepPppPpPPPpPpPRPpPRPP

4.3. Quick Zero Axis Values W

44. Manuel Value Setting for Each Axis: W

45. Setting Half Value of The Display Value (Milling, Bohrwerk)

RR

4.6. Diameter Mode (Lathe): RR

4.7. Center Find (Milling, Bohrwerk) Rn

48. Simple Calculation on Axis Values:

OG

49. Undo Function m

4.10. Activate the 4th Axis mA

4.11. Display Angle on the 4th Axis

SI
ov
aE
io

ie
A
N
|
4.12. Sleep Mode: ................iii iii
iii eee

aa
. 17
[

s
FUNCTIONS.....................
|
|
ADVANCED
nana 18
51. To Find Zero Point of the Machine
|
TOOl..............ceiii=er 18

summit in nt ii riiri a
511. Ruler ZaroPOINt ssiciiieiicrccciccicec ie ineșe
0555 nn VE .. 18

E
9
007 nano a
(iaizadete eso ne soaenas

51.2. MEcharnical ZErG POINT: .-.-.- Rl ocara 19

D
iei
nn
5.2. Error Compensation Function:..........iiiieiieiieiiiiiii viile 20
e

IV
ini
521. Linear Error Compensation Function:................. NERIRĂ
ELRTVE 20

V s
5.2.2. Segmented Error Compansation Function:.......................... 21

scursă

eta
ES
sin
5.3. Travel Limit: rare RESET inna
nana 23

TE
5.4. Axis Addition (Lathe, Bohrwerk) ........oliiicieiiciiieiie ieieiei aceea cantarea iee 24

EA
VE
EN
sep
acc
TV
pas
Shrink FUnction: .........oieii ie i e e e
Epson dl iv ana
ETTORE
5.5. _ eine eieinie eee BRA SENEI SR EA Sea nn tgaSa EATA peer aan sean re pe 25

a
Calculator
o E CI sv

pan
5.6... FUNCtIONM::==s:smzzrruziz;i CE

5.6.1. To Transfer the Calculated Values

Arena Tarile razii
To The Axes:................ 26

anna

în
teen
5.62. To Transfer The Axis Values To Calculator:..................-+itecerreriiiittrrIEIE EL
AREA 27

vesa
EEE
EET
Etna
PUS
5.7. Datum Point Memory: ...........oiociiii
ciclice li 28

ERE
ETA
i iei e ie i e ete ROATE

REA
ciiiie
5.8. Bolt Hole Circle (Divisor) (Milling) ....oioliiie cei CIRES EEE EET EEE TEO ETA TEA PETELE EERO 0e 32

IEEE
mana
PER ananeea 34
"

5.9. Bolt Hole Lihe Function (MIlling).......... oile ei ret e it eat ea

EEE EA EEE IEEE EEE ERORI

S5ER
TETT
TREE
5.10. Smooth Radius (MIlling)

DEEE
......... eee scana 36

TOTO
RARA
511. Simple Radius (MIlIINg).......... || 39

TEREN
5.12. Linear Hole Patterns (MIilling) .....ooleclec eee erei ee i a et ORE EEE ODO ED ORODEL ETERA PESEIRO ae 41 R

5.13. Frame Hole Patterns (MIilling) ....eiiicie eee e

ei e et E IARTA OTET ETERA TATAEE TATAEE TATE EEE teen 43
A
PETE

5.14.

5.15.
Rectangular POCket (MIlIIMB).:«««sm=rozurnzirizr

Work Piece Angle Measuring (MIlling)........ooieciciie ie cei i eee etate tentante

OILE CETE

NEL Panta
45

47

TETTEEITTTOET
5.16. Touch Probe (Milling, Bohrwerk) .:.:::s:5scicciiicii Săi ei genei nare 48

EREAIIRREAARRORUATATATI. / Setting the

5.16.1. Zero the Axis Half Value Display Value ...........olieiecece ice ci ct ct et etate ete teens Eta
of TEA
eee 0A 48
5.16.2. Find Center...........ioioieieiii iii iii ei teieieieieai tinea
MERETEVEVETETEVETEVEVERSTSTSESUSAFAFEFAFETO ARSURA 49

516.3. MEASUNOMENt:---crsucizecri TIET TEI E EAT 50

5.27. Tool Diameter Compansation cocoiceeiieieieetaeeteeeeeeana
(MINNINB) dn aen 52
5.18.

5.19.
Tool Storeroom' (Lathe) :::::s:sciiiiiizi totu TE

Taper Angle Measurement (Lathe)..............iiiiei e tei otet e e

TIS N GTR INT ETTORE E
etate AEGEE ERE
E id
EEE EEE EEE EEE
oa in vro
PoE E
OTE
na

OA GA
nat

RtA
53

56
5.20. Digital Filter (Vibration Filter) .........oioicececeee ei otet eee et etate
teen EEE RER 57
5.21. Inclined Z Axis Machining (MIilling) ...ooicieciieie iei cei eee eee se tat ns ne tneaat ee 58
5.22. EDM Depth Control Function (Erosion) .........iiiiiiiiiei i eiiiiiieiiiiiienieiae 60
5:23.

5.24.
HOLD FUNCtiONs=>5t:srcrTT

Data Transfer by RS= 232 POrt.........oieicicic

EET ee
OLE

eee re
E ERE
ie etttata A
TU

atA
ARE SS CEE PAR

AEEEOEEAEAAOATEEAEAEAEARAGAEA
ENE GOL
RARA
el ei
RA RA Pa SETATA ERE
Ea non 62
AOAR AAA 63
 1.
READOUT
New 2, 3 and 4 axis available ADR 10 Series Digital Readouts can meet the
application in all machine tools with maximum performance and it includes
features that are essential for increasing productivity. With high-capacity
memory it is possible to save 1000 pcs programs and for the lathes 1000
pcs tool memory. 5 different language choices ar&'existed as Turkish,
English, German, Spanish and Portuguese. Connection opportunity by
contact probe is also available. With 8+1 digit display and standard
11. ATEKlinear resolution values with user designated resolution, ADR10 is designed for
encoder and your all requires.
digital ADR 10;
-- coordinate
readout unit - Minimizing production time, increasing productivity.

usage - Scrap Cost Saving.

advantages
- More Accurate Positioning.

- More Quality Parts.

- 80% Reduced Process time.

Amortizing in a Short Time.

ATEK
-

DIGITAL
SYSTEMS
1.2. ATEK Magnetic
Linear Encoder
For the best performance please use ATEK Linear Encoders. ATEK MLC
Series magnetic linear scales presents to their user's high accuracy and
usage advantages. The magnetic systems never influenced negatively from
the environmental conditions as dust, chip, humidity and cutting fluid, they
work without any problem. Because of the contactless working there is no
friction, they have unlimited lead time mechanically, they work without
any mechanical problem and maintenance.

Visit our web site for linear scale options and details.
:

www.ateksensor.com
tt
Axis Number
TECHNICAL
EEE
1. TECHNICAL PARAMETERS

SPECIFICATIONS

2,3,4
8 Digit + 1 Sign (-) Digit, Green, Touring V Sign
Display
0.1 um, 0.2 um, 0.5 um, 1 um, 5 um, 10 pm, 25 pm
Display Resolution Or the user can designate as requested.
Available Push Pullor TTL
ae IFLSNIT
4) A,B,Z (Line Driver A, B,Z, /A, /B, /Z) Incremental Encoder Signais

Mass 3Kg

Power Supply Voltage 85 — 265 V AC 50/60Hz.

Storage Temperature -25”65'C

(eesti ME)
Relative Humidity
CI -107”45'*C

%20 - %85

DimensionS(uxwxT) 202mm x 320mm x 844mm

Housing Aluminum Injection Housing

Diameter Limits -99999,999 mm * 99999,999 mm

380

[4]
 is
E
Info Screen

is n BEC! 234561

— MEI TI oo
O[SȚL]ATER ADR!

Z Axis
(Axis 3)
UE
e & LO aa BB
BBO DOZZS8
ZBBSEB
N...

A
Metric / Inch Absolute / Incremental Shrink Tool Enter Button
measurement selection Selection
Tec
Mode ___] (Lathe)

Screen Renew Ratio and

EDM Function
E 4 Axis Activation
Button NB Sleep Mode
User Zeros

AH me

t
[=
Trape Angle and Radius Functions
Recall (lathe)
Eccentricity Measurement
UB
Divisor Travelling Button

X Axis Selection
(2) Y Axis Selection Z Axis Selection |Sw W Axis Selection
WUABABREOBOAE

X Axis Zero Button Y Axis Zero Button

(E Z Axis Zero Button W Axis Zero Button

%» Functii
Function Button Cosinus Function
i i Tan/
Tangant Function
i

Sinus Function
d ş

F3

Calculator Arc Trigonometric

Clear Button Del pelete Arc =
« Function
rm ,
|

Addition
[=] Substraction Button X Multipication
= Division

Equal
la Square Root Button
> |
Undo |
+ Sign Changing Button

= Decimal Point button [9] Numeric Buttons

ENTER

BI
 WARNING!

While installation of the device, please switch all

machine energy off and follow the manual directions.

Encoder
Connection

Contact
RS -232
Probe
Connection :
connection

Buzzer
Voice
1A Insure

On / Off i Ground
Switch | Connection

Power Cable
Connection

While Connection;

= Never Make Connection Under Energy.

= Check the On / Off Switch is “Off”.
= Check the power voltage if convenient values.
= Use only the power cable which is given with the product.
= Check the ground connections.
= Don'tuse in strong magnetic field.
= Don'tuse in high temperature and humidity environments.
= Install the display as vertical in the high which user can use the keyboard and see the screen.

Note: 4 Axis ADR 10-4 Type DRO Gear Panel View.

[6]
 Encoder Connections (Differential)

Pin Number 1 2 3 4 5

Encoder Connections

Pin Number 1 2 3 4 5

RS — 232 Output Port Connection

Pin Number 1 Ze
3 4 5

Contact Probe Connection

Pin Number I 2 3 4 5

Empty Empty
-

Signal (for SINO) Empty Empty Signal+ Shie Id

Note: While using single contact probe “Signal-” pin must be empty.
 2. SYSTEM SETUP
To enter system setup, when ADR-10 first energized (power connections completed and on/off switch turned “on”)

press “ENTER” button «fa for a while. You will see “LANGUAGE” word as first when you are in system setup menu.

|
For traveling
L
MENU

i
3.1. Language Selection
It is the first selection of system setup. The numeric buttons can be used for language selection.
—

written. Language selection can be done by

In data display “LANGUAGE” and in X axis display language options are
numeric buttons. After selection please press “ENTER” to save.

* 0 1 2 3 4
Numeric Button
Language Option

3.2. Resolution Setup

After selection language, by pressing
resolution options are displayed as first.

seen on axis. To save the resolutions

are seen while the resolution value is X
, In data screen “RESOLION X” words

to enter.
:
;
please press

2 3 4 5 6 7 8 9
0 1
Numeric Button
Resolution

“ENTER” button. To enter a value press

To enter user determinate resolution after pressing “9” button please press
“Sy” button and enter the resolution value and press enter to save.

You can turn to system setup menu by |“S| button.

For the other axes you can repeat the same operation for resolution setup.
Using 4th Axis for Angle Display

For angle measurement with 4th axis (W axis) when you are in “RESOLION W” please press “9” button and press
“ENTER” to enter the pulse number of the encoder. Press “ENTER” again to save. After N
this in “ADVANCED” menu
will be told detailed in the fallowing pages.

A
TYPE” option must be selectas1 — “ADVANCED”
rotary. menu

2.3. Direction Setup

It determinates the measuring direction according to encoder movement direction.

“1” value in X axis. For negative measuring

For positive measuring direction, press “1” button. You will see
direction, please press “0” button. “-1” value will be seen on X axis. Press “ENTER” to save.
[a
+
You can repeat the same buttons for the other axes.

2.4. Machine Tool Selection

This menu is used to select the type of the machine tool which Digital Readout used on.
E

Numeric Button

Machine Type

Please press “ENTER” button after machine tool selection.

Z.5. Compansation Selection

Compansation selection is setup by system setup menu.

linear compensation by “0” button and select

By up-down button the “COMPNSTN” writing is found please select
“ENTER” button.
segmented compensation by “1” button. Save the selected compensation by pressing

2.6. Advanced Settings

You can receive to Advanced Settings by “System Setup” menu.

After see “ADVANCED” writing, press “ENTER” to enter the menu.

 2.6.1. Digit On-Off
It is în the “Advanced Setting” menu.

You can determine the closed digit number by “Hide X” menu. You can close digit numbers upto 5 digits. Please
enter the digit number which will be closed by keyboard and press “ENTER” to save

Please repeat the same way for the other axes.

2.6.2. Axis Addition

Only for lathe and bohrwerk machine tools the axis addition can be used. =
You can use this option by “Advanced Setting”

By “1” button you can,active and “0” button you can passive. On lathes it adds and Z axis. On bohrwerk machine
tools it adds Z and W axis.

In this menu if addition is active, on lathes Z axis, on Bohrwerks W axis can't be change by manuel.

2.6.3. 4th Axis Type

The encoder type which will be used on 4th axis means W axis must be
enter.

If a rotary encoder will be used press “1” button. On X axis “1” writing and on Y axis “rot” writing will be
seen. If a
linear encoder will be used “0” button must be pressed. On X axis “0”
writing and on Y axis “Lin” writing will be seen.

2.6.4. Calculator Decimal Setup

This menu determines the decimal number of the calculations on the calculator.

3 or 4 digits can be seen after point. The decimal number can be entering by keyboard. After
press “ENTER” to save
the value.

[10]
|
2.6.5. Probe Logic Level
[
It can be needed
Setup
to change according to used
probe.

If there is a signal after probe

contact (High-Active) must change
change as “0”. Press “ENTER”
to
save.
as “1”, if there is no any signal ( Low-Active) must be

26.6. Buzzer Close

Buzzer voice can be closed by this menu.
«=

It can be closed by “1”

button and can be opened
by “0” button.

2.6.7. Return to
Factory Settings
It is used to reset all functions changes.

In the menu, to return facto

ry settings please press to “Enter”
“ENTER”, “ WAIT” button. “S URE” writing is
writing is seen and after a while it seen, Press again to
turns to fa bric setup.

2.7. Test
In system setup menu the device can be tested. You can make display,
eeprom test, CPU test, and Relay
Test.

Press “Enter” button to

enter the menu.

2.7.1. Display Test

It exists in test menu. It can be active by “ENTER” button.

“Probe” LED can't be test. To stop the

IEEE 2.7.2.
If

2.7.3.
It exists in
Eeprom Test
Eeprom Works correct when you press “ENTER” button

Keyboard Test
test menu. You can active it by “ENTER”
you will see “1” writing.

button.
—_

aaa
After activation you have
to see different number by for each pressed buttons. To turn back, press button.

2.7.4. CPU Test

When you press “Enter” button CPU data can be
seen.

On X axis, it shows drawer speed in Hertz unit, on Y axis drawer flash memo ry in Byte unit, on Z axis RAM in byte
unit.

2.7.5. Relay Test

Ai
By pressing “Enter” button this test can be done.

ax

For each “ENTER” pressing the relay will be push and pull. Ex

[22]
 4. Basic Functions
4.1. Measurement System Change

Fort his operation utton is used. For each pressing the measurement system is changed. The used
measurement systems can be transfer to the user by LED's.

Example:

Using Metric Measurement System > Using Inch Measurement System>

«”

4.2. Operation Mode Selection -

Operation Mode can be selected by ABS/INC button on the keyboard.
supported.
2 different coordinate display systems are

- Absolute Operation Mode

- incremental Operation Mode

For each pressing the operation mode is changed. The used measurement system is transfer to user by
LED's. In the same time it
is showed on data display.

Example:

Using Absolute Operation Mode >

Using Incremental Operation Mode >

4.3. Quick Zero Axis Values

|
Axis values can be zero by the zero buttons of the ach axes.
rara

To zero X axis [lbutton is used, To zero Y axis button is used, to zero Z axis, [zl button is used and to zero W
axis lwd button is used.
d

Example: To zero X axis;

4.4. Manuel Value Setting for Each Axis:

It is used to setting value to the axes as manuel.

The axis which will be value setting should be selected by the “Axis Selection Button, the value should be
set and
ENTER button should be pressed. select X axis [sx] to select Y axis [sv] to select Z axis
To
and to select W axis
button should be pressed and enter pressed. is
[13]
E
—_—_mmmnmnmnmnmnmnmnnnrmuussssssssssssssssssssssstssssuuuuua

gun
Example: To setting 26.100 mm for
X axis;

>

4.5. Setting Half Value of the Display Value (Milling, Bohrwerk)

With the included keyboard you can get the half value of the axis you want. Firstly the select the axis which you want
to get half value and press % function button.

Example: To get half value of the X axis which shows 50.000;

,mHB ,
e

you
4.6. Diameter Mode (Lathe):
With this mode, designed for lathe machines the measured value is showed 25 2 times. Ît is valid on X axis. To
activate this function X axis is selected and % button is pressed. When the function
LED signs.
:

=
activated, “Diameter Mode”
'
Example: On X axis which shows 50.000 value to activate diameter mode;

4.7. Center Find (Milling, Bohrwerk)

It is used to find centre of the work piece on XY plane according to teached ports The Z point of the work piece
must be teached.

A e
Y
a 4
e
!
Position e
l

'
T

1 l

I l e

l
l
I l

''' 'Î
l

l l l l l
I

Position1 CF -:-:* Ll
Il Y. D Position 2

E=rre
l
1

l RI

X
l
VI

EEai E
Position 3

ae ta 3 a _
1

AN ierta al 5 i Di
x
aa e imitate
x

Please press “5” button and press enter enter to the

function. Contact the tool edg= on point on X axis as
“Position 1” and press enter to save. Contact the tool edge on Point 2 for position 7 ans press enter. For 3 point
st
contact the tool edge to Point 3 on Y axis for position 3 and press enter. 4s last contact Te tool edg= for Point 4 and
press enter to
save. You will see “OK” writing on the screen. When you press erter you will s== the coordinates to
find the centre by moving. When you move the table up to make zero the coordinates wii! de îound the centre.

[14]
E
Want
Example: Y

;
i

i
Î

!
A

Position
IEEE
a
10 *
= "= ----
Position 4

U
Position
:

X
;
:

3
ia i "D Position 2
To find the centre of the
left.

*
_
drawing on the

a?
oare

Tool edge is bringed to

“Position 1”

EEE
ii*
V
Tool edge
is bringed to
wjejoje
m “Position 2”

Tool edge
is bringed to
“Position 3”

T >
Tool edge
is bringed to
“Position 4”

r
Ir
La

> When you move up to reset axis value

zero you can
find the centre of the work piece.
[135]
“————— 4.8. Simple Calculation on Axis Values:
It is possible to make simple calculation
as addition, subtraction, division and multiplication on axis values.
done without activation of calculator. Firstly the axis which
can be
the calculation will be done must be selected. Press the
It
calculation button (+,-,/,* ). And then;

Example: To
divide by 3 the X axis value;
E

4.9. Undo Function

aaa
After transferrinig the axis value as manuel or after making simple calculations
to return the last value this function

a
is

CE 5
used. For this function firstly
select the axis and press button and press enter. If you press button again you
will be canceled the operation.

Example: To turn to old values on X axis;

-
4.10. Activate the 4th Axis
In 4 axis digital readouts you can activate or deactivate the 4th axis. The axis 4 button îs used for this operation
Example: To activate the 4th axis;

> [m >

h
Example: To deactivate the 4th axis;
be

mm,
4.11. Display Angle on the 4th Axis
To display angle on 4th axis
And again by “system
detailed.
by “system setting”
setting” menu, rotary type must be selected. You

The angle can be set as Degree

button accordingly.
or Degree.minute.s econd. To make

Example: To Change Degree Angle as

Degree.minute.second;
can also see this

passing please press “Sw” button and

setting on system setting as

O
“Tan/F3”

4.12. Sleep Mode:

When the screen is on sleepy mode all
the buttons are turned off
interfere will be prevented. except “HOLD” button. By this way 3th person
Although the buttons are turned off, the
signal s will be process. If you change the table
it
place it senses this changing and if in
the normal mode uses the last positi on.
In the brake times and after works the device
can be sleepy mode until beginning to work
again.

it
You can pass “Sleepy Mode”
by “HOLD” button and is possible to exit by the same “HOLD” button.
Example: To pass to “Sleepy” mode and to
exit;
 5. ADVANCED FUNCTIONS
5.1. ToFFind Zero Point of the Machine Tool
It is used not to lost time by measuring the work pieces one by one. The zero point will not be deleted after energy
cuttings. But for the high accuracy it will be better to
revise for each new starts. E
ta

5.1.1. Ruler Zero Point: To set the ruler zero press the button which selects the axis and press the button
You will see the compensation screen. To pass this screen press button. On the information
screen you will see the “RULER ZERO” writing. Please press enter and move the scale to see “OK” ”
writing on the screen and you will exit in one second from the function.

Example: To find ruler zero point on X axis;

si V
—
N

&
Move the scale to find the zero point

The zero point will be found by these steps.

E
side and press “ENTER”
tosave.
EEE
Mechanical Zero Point: Please select the
see the compensation screen. To pass please
axis which

press
press “HOLD” button. Then you will see “MACH. ZERO”
will be zero and

Writing. Move the

press
mm]

bu tton. When you see “RULER ZERO”

button. You will

writing
scale the end point of left

aIII
aa
er

Move
the
scale to end
>
of left side

The mechanical zero point will be found

by these steps.
 5.2. Error Compensation Function:
It is used to compensate the errors on the machine tools. Error compensation function can be used as
linear or
segmented. You can set this function only in metric system but it can be used both in
measuring systems.
5.2.1. Linear Error Compensation Function: Linear Error compensation function can be
generating by
setting different error values for each axis. The linear errors increase as linear proportion with'the“
distance. In the “System Setting” menu compensation function would
as “Linear”. be
set
-----= 0077 Error

»
Distance

please Im
For linear error compensation only one value would be entered as “Correction Factor” to each axis. Correction *
Factor can be calculated according to which value is showed for 1000 mm (1 meter). To make

press
E
Lx1000 L = Real Measured Value
CorrectionFactor = ——— — There is
L = Value on the screen
when th
device. |

To activate the function, the measuring system must be in ABS mode. Please select the axis and press [Burton adjustmi
There wi
Then please press button enter the Correction Factor. To make active the function, measuring system must be
in ABS mode. By the axis selection button select the axis and press HI button. Press enter to button and enter the
After ad
correction factor. Press enter to save. Press
same operations and enter the affirmation factor as “0”.
s|
button to exit. To close the linear compensation functions
repeat
entered
ente to s

and maki
Example: On Y axis the real measurement value is 50 mm but the screen shows 45 mm. To activate linear
compensation;

Lx1000 _45x1000 Example:

CorrectionFactor 45000
=
E
———
50
=-—=-900 Erroi
50

=.
0

se

ej
.
+
risisi-ir
4isiejx
T[2[3
oi-i+
=

2 _
„E DExI+-JLOAPIST

>

ra DOOS
“isiejx
COOB
o £
E
_ On Z axis

Ba

SE
a

[20]
ar or 5.2.2. Segmented Error Compansation Function: If the scale makes errors in different dimensions
this
function used for compensation. It can make compensation
is
up to 100 point. Please select
îng by segmented option from system setting menu. +
îh the

Error
o
o
-ouw

Lt,
—

afla
-or

o -os

of
—
—
—

an
L

4 >
L L —
- L

Distance
Start Point Affirmation Points

Please move the scale to reference point and enter the points in definite distances.
“Etion
To make active the function the device must be on ABS mode. The axis which will be correct must be selected and

press button. Enter the segment number. Press enter. Enter the distance as mm and press enter again to save.

There
is
possible to pass this step as two selection. First selection is adjustment
of
scale zero. To adjust the scale zero
when there is writing “RULER ZERO” press enter. By moving the scale
please provide to send zero signal to the
device. When the zero signal is received the system
pass to second step automatically. Second selection is
adjustment of mechanical zero point. When there is writting “RULER ZERO” on the screen
press “HOLD” button.
There will be writting “MACH. ZERO” on the info screen. Move the
scale end and press enter to
left
save. to
After adjustment of scale zero point enter the first correction point. Move
the table according to distance which
entered before. You will see the error value on the screen. Press Sy button and enter the correct value
and press
ente to save. After saving the value you will see the error value on the screen again. Pass 2. Point by ma buttton to
and make the same operations for the other points. Afetr finishing all points press button to exit.

Example:
Erro 1. Point Read Value: 52.285 mm

2. Point Read Value: 98.750 mm

>
Distance 3, Point Read Value: 154.045 mm
50mm 100mm 200mm

On Z axis the errors are determined with 50 mm distances. To compensate the error;
 The scale is moved up to sense the
zero point

în The scale is

> miti: +,
moved 50 mm.
> [Sy' '5)[0]
& DOOS 52,285 will be
4 six
= 1
3i+i screened.
0j-izi=i

[ol

(N
+
&
Se
The scale is lov]

[) n -
"=
Ludi
aj +
s DOOSS moved 100
>
=oii
nO0nN
3i+ mm. 98,750 will Ielb)
be screened.

UI

u|POIAT
scale
o
Se.
The is

“+!
&

> . i SSE + moved 150 mm.

E
ej-|»j
ejo|o]E

- > 154,045 willbe >

e screened.
Afte

> (To exit from the function)

By exiting from the function the segmented error compensation will be active.

[22]
 5.3. Travel Limit:
A limit value must be determined to move in positive or negative direction. Different travel limit is determined for
each axis.

al
|
To use travel limit function select the axis which you apply limit. To adjust + direction limit F1” button or
„pei
to adjust negative direction limit press “Sin/F2” button. Press Sx button and enter the limit uzi. Prăss button
to exit. Please repeat the same steps for each limit values.

Example: On axis for positive direction 100 mm and negative direction 100 mm, on
X Y axis positive direction 50 mm
and negative direction 50 mm;
sums
54. Axis Addition (Lathe, Bohrwerk)
Axis addition function is designed for lathe and bohrwerk

the
machines. When it is made active on lathe machines it
values of Y and Z axis and writes the value on Y axis. On Bohrwerk
and writes on Z axis.
machines it sums the
Z and W axis values
|
Ai

ar
To use axis addition function
firstlyyou must make active the axis addition > th
in adjusted functions systeris. System
setting is clarified on the manuel largely. va
th
To open or close the Axis
will be active too.
addition function “ARC” button
is used. If the Axis addition
is active then the “Axis Sum” led En

En

En
Example: On Lathe machine to make active the axis addition function:
Ex

ga
7isjei-
DOO
DOOS
OBBE

VILE
 5.5. Shrink Function:
After the injection of the materials as plastic there can be shrink on the dimensions. So
the molding dimensions must
be largerin definite ratios. By shrink function you can enter this value to adjust the tolerance.
Press “SHR” button
and enter the extension ratio by numeric buttons. Press enter to save. To close this
function you have to make “1”
It
the extension ratio. is also possible to close the function by entering “0”, “1”, or pres3ing-Sx and
enter without any
value. When the function is active the “SHR” led will be signed. For each
opening and closing the function please find
the zero of the part.

Entered Value > 1: Work piece externs.

Entered Value 1: Same dimensions.
î Entered Value < 1: Work piece shrinks.

Example: To adjust the shrink ratio as 0,005 in plastic injection machines; La

1
e|-|»]-)
* _

To close shrink function;

aa js
>
 5.6. Calculator Function:
calculations can be done by included keyboard. Near addition, subtraction, division and multiplication also
All logical

trigonometric functions and sin, cos, tan and square root calculation can be done. Please press “Cal” button to enter
or exit to calculator function.
|
o

Example: To find square root of 30 number by the calculator;

Ex
E

Example: To divide 25 number by 4 by calculator;

5.6.1. To Transfer the Calculated Values to the Axes: The calculated values can be transfer to the

axes. After calculation please press []button and select the axis and press enter. Or press the
axis select button. When you exit from calculation function the value will be seen on the axis.

Example: To transfer the calculate value to Y axis:

126]
 5.6.2. 2
To Transfer the Axis Values to Calculator:
To make calcula tion
the axis values can be
transferred to calculator. Press “Cal” button
to enter the function and press
ike to deal. Or
0 button and press
press axis zero button. When the value is
i
press enter. seen
Example: To Transfer the value on Z axis to calculator;
 5.7. Datum Point Memory:
On
digital readout display you can save 1.000 different datum point memory. By this way you don't need to set
coordinates again and again.

The coordinate axis can be

set in memory after moving the machine tablet he definite coordinates. It can be done by
two different ways. As first please press button and enter the coordinate number and Whe
press enter to save.
Again please press button to exit. As the second way please press “ZERO” button and Yout
enter the coordinate
number, after that please press axis zero button. To enter Absolute mode
press please press “ABS/INC” button.
Thec

Exart
Example: X: 26,380 Y: 42,490 Z: -19,345 values are seen on the ax&s. To set number 50 coordinate
memory:
Way 1:
«are Si
p*

Way 2:
 Also the coordinate memory can be set by
manuel one by one. To save the coordinate points
“ZERO” button, enter the memory number in memory press
“D set and to
“|
press ENTER”. To enter X coordinate press “Sx” „to enter to
Y coordinate press “Ys” to enter
„ Z coordinate press “Sx” and to enter

E
enter the coordinate value
Z coordinate press “Sw” button and
by numeric buttons.

sa
Ve.
When you are in ABS mode
if you press “.” button 10 times all coordinate points Bidricr iei e zero.
ate You can receive the coordinate points by FA CI buttons.
The coordinate points in memory get reference the “absolute” operation mode.

Example: In Absolute mode the values: X: 10,000 Y: 0,000 Z: -10,000

On 10th coordinate point
memory X: 20,000 Y: 20,000
are set; Z:20,000 coordinate points
+

)
> fo) 3
3 [][o]
XI

:
superi erzra

After turning to
ABS screen, when
you add 5 mm for
each axis:
-- zzso] 1
[0]
ŞI
 2500055]=

a
1

Screen seen as 5 mm
.

is
=

Er added to coordinate
>

zi . TE
mirizisi*
memory values.
oi-iti=

Example: X: 5,650 Y:-12,750 z8225

X: -2,500 Y:5,400 Z: 5,000
X:9,300 13,295 Z:-8,755 to add the values to coordinate memory;

anaoslăi sraacată
For the other coordinate points, after pressing “ZERO” button the
different memory numbers are set, the same things are done.

[30]
 le

o|-[a|-]£ wjejojo[E

«je
ups

1555 0Exis)ZERO i
After turning to ABS mode, the changes on X axis
=tET5 & . are seen on the set coordinate point. In the
example 10 mm is added to X axis so 10 mm will
be also added to X axis automatically.
 3
=
circle with
the same distance. The start and finish
angle will be
more then 360, system will calculate
=

the value according to 360

(Example: when You enter 390, it
senses as 30 degree.) Divisor
can

E a E
:

av o
o
e |
l
PFirstHolea
irsi
e
RI
î

RT E
'
„- Start axis

Ia
V
. '
l 2 *

drdle
O V
Centre | NDiameter /

of
te) a
,
distance
'
The
A
a

!
Centre to 2nd
DT.

|
Axis

i o! =
>
1
The distance of
<—
1
centre to 1st
axis

[27]
To enter to divisor function
j “enter” button is pressed. The
button is pressed. By the CIA buttons, the operation axes
distance between operation are selected and
selection buttons are pressed
diameter is
to enter these values. To
set and “enter” is pressed. Enter the
pass to following step button is pressed. This step the H
hole number and press “Enter”
press enter. Set last hole diameter and again. Set the first hole angle and
press enter again. To make zero the
coordinates as “0,000” move the
table.
And machine the
first hole. By button the second hole coordinates
will be screened. And the same operation
be repeat. After getting all will
the holes YOU can exit from the function
by the button.

Example: On XZ coordinate
plane,
Distance to X axis= 100 mm
Distance to Z axis= 80mm

RE.
Circle Diameter= 50
mm

ET
O
Start Angle= 20" ; BE
Finished Angle= 160*
Î
With this information to
use divisor function:

132|
0
be
360

can

>E 200 PŢSTETETEE ZI] >

Cta

st PPP EET:
>E 2000ERTSĂSTART

m)
E ceace
ENI
To make zero all axis
displays the table make
+ move and drilling > LI]
operation is done.
Sh
For point 2 the distance values are
For point 3 the distance values are
screened and up to making
zero the

"8D
screened and up to making
axis value, the table
make moved > axis value, the table
zero the
and the 2nd hole drilling make moved
operation
is done. and the 3rd Hole drilling
operation is
done.
 5.9. Bolt Hole Line Function (Milling)
This function is used to make holes on a line with the equal distances.

2nd Axis!
Î
Step_7*,

RL
:
Ă

1
Ă O
O

i
,

'

e
: Angle

ELor n ST
!
O
(Opri
Referance
Point
E o

Ea —

1st Axis

To use this function, the machine tool is moved to reference point which the first hole will be drilled. With the F] For Point.
screened.
button you can enter the function. With
CIEI buttons the operation axes are selected and enter is pressed. After
> make zerc
ENEAuttors. In the
this there are two options for user as “STEP” and “LENGTH”. User section can be changed with hole will E

“STEP” section distance between 2 holes and in “LENGTH” section the distance between the first and last hole must
be entered. After setting the distance press enter. Enter the angle value and press enter again to save. Enter the hole
number. Press enter to
save. You will see the reference point axis values. The value will be because the machine
O

tool is already on reference point. After drilling press H button and pass to 2nd point axis values. Move the table

up
to see 0 values. After drilling press A button and repeat the same operations. After all drilling operations press

= button to exit.

„e
Example: On XY Coordinate Plane,

20 mm step distance, Yi

to drill 3 pieces linear holes;

|

45” Angle, :

x
Referance
Point
Find “LINEXY”by
this button.

Find “STEP” by this

button.
3 [2] [0]
foto

Table on Referance
is

point so all the values > FI

For Point 2 the moving distance is For Point 3 the moving distance is

+
After screened. The table is moved upto screened. The table is moved up to
? make zero all axis values aad2nd_ > make zero all axis values and 3th
În the hole will be drilled, hole will be drilled.
must
 5.10. Smooth Radius (Milling) the user determines the start and finish
In this operation
This function is used to accurateaccurate
circular cutting operatio n.
operation and also ît provi des better
time and decrease the scraps amount
angle. This function provides

XY Plane
n YZ Plane

Asont
please

| XZ Plane When
|

al tool must be used. deterr

if the arch includes 90* or the multiplies of spheric
a
| «
While the radius op eration Point
the
To enter to “Smooth Radius” function please press
Bl button and find button to see “RADIUS” writing on +

the ne
screen. And press “enter” to enter
the function.
exit.

=
Exam
2nd Axis

e :
” iC) e O "= .
First
"A+
Referance Angle

Tool Diameter

Distance

*
between centri

E
and
L

EEE
o'
,

1st
E
Axis
1 Distance between, 1

centre and 1st axis 1

By
+
buttons to
buttons the axis which the radius
enter the distance of axis to centre
the cutting tool radius. Press enter to save.
will be done, must be selected. Press enter.
and press enter. Enter the radius and press
Enter the maximum distance between
Press axis selection
enter save. Enter
2 points as “maximum
angle. Press
to
and press angle to save. Enter the finish
cutting”."Press enter to save. Enter the reference angle
add or subtract the tool diameter from
radius.
enter to save. In this step you can

[36]
x
[|
=
_
NN

DI &+roo
Workpiece 1 Workpiece 2

Teottose

—
re]E
Tool Edge
R + Tool Usage R a Tool-Usage -

As on the work piece 1 convex would be given R+ Tool should be used. You can travel by LI button. After selection
please press enter save. to
When there is
the 1st Point distance which will be drill on the axis will be
writing “POINT 1” on the info screen,
o
determined. The table will be moved up to make zero the values and
1st Hole will be drilled. By button the 2nd m
Point distance will be screened. The table will be moved
up to make zero the
values and 2nd Hole will be drilled. For
the next hole m button is used and the sane operations are done up to
finish all holes. Please press button to
exit.

Example:

Work piece
Circle
Cutted Part
A ere

E
On XY
plane, circle centre to X axis is 550 mm, to Y axis is 450 mm, radius is 300 mm, tool diameter 8
distance of
mm,
max. Cutting distance 45 mm, reference angle 20'finished angle 80”and
to applicate smooth radius function:

[= SI PPLE RAD
=

+| Mia Find “RADIUS” with

u]
TI - Fr =
Select the axis with
this button.

Na
 ETER5.11. Sir
This function is
simple function
from 8 quarter

[Blhutton is

by CI
After writing
bt

cutting dista

If convex i
piece 2 “R-
Select “R- Tool”
>
(concave). On info sc
all axes th

zero all ax

The table is moved up to same ope

making zero all the screen
* [A
values and drilling
operation is done. |
is done. By
all axis values and drilling operation
table moved up to making zer o
> Point 2 values are screened. The
operations are done.
A button the fallowing pointis passed. For all points the same

function.
button you can exit from the
> After all points, by

[38]
1
5.11. Simple Radius (Milling)
This function is used to make accurate circle cutting
on the work piece. The difference of the smooth function and
simple function is,in simple function
you don't give reference angle and finish angle, you only choice the needed one
from 8 quarter circle. The present positions evaluates as circle centre.

E
by REA
is used to enter to the function.
After writing the number as 1 to 8 press enter
By +
to
button find the “Simple
Press enter and find the plane
buttons. Press enter to save. On the info screen after “TOOL PATH” Writing, select
R.” Writing.

one of the 8 tool ways.

save. Enter the circle Radius. Press enter to save. Enter “Maximum
cutting distance and press enter. Determine if
the tool diameter must be add or subtract.

N [ara]
Work piece 1 Work piece 2
Tool Edge
R + Tool must be used Tool must be used

H
Ifconvex radius will be done as work piece 1 “R+ Tool” must be selected. If the radius will be done concave as work
piece 2 “R-Tool” must be selected. Press enter to save.

On
info screen “POINT 1” will be written and on the axes the distances of the point 1 will be seen. Up to make zero
all axes the table is moved. And the Hole is drilled. By + button the point 2 distances will be seen. Up to make
zero all axes the table is moved. And hole 2 is drilled. By H button the next point is passed. Up
to drill all holes the
same operations will repeat. Please press
: Ă

> button axis.

,
 Example: On XZ plane 50 mm diameter,
Linei
6 mm tool diameter and 12 colul
mm max. cutting distance

simple radius as the picture direction;

E Ea Find “Simple
this button
R”
by
a

>
UI Find XZ by
this button

To mi

presst

active

optior
andel
line nu
button

B.
Examp

Select R-TOOL

(concave)
=

Move
the
table up to
make zero all axis values
> on the screen and make
drilling.
> []Sh

Point 2 values are seen. The table is moved u p to zero the values. Drilling
operation is done. The next point
by HI
is
passed button. The same operations
are repeated for all points.

>After all points = button is pressed

to exit.
:

5.12. Linear Hole Patterns (Milling)

Linear Hole Patterns Function is used to drill holes
on the work piece as grid which includes requested line and
column number by
user.

First Hole

To make active linear hole patterns function the table is moved to first hole which will be drilled. [7] button is
pressed and “Cos / F1” button is
pressed. On the info screen there will be writing “LIN.ARRAY”. Press enter to make
active. By CI buttons the plane
is
selected. Press enter to save. Please select the “STEP” or “LENGTH” from
two
CIA
options by buttons. Select the distance and press enter
and enter the angle value. Press enter to save. Enter
to
save. Press enter to pass the other step. Press Sx
the column numbers. Press enter to save. Press Sy to enter the
line numbers. Press enter
to save. You will see the distance for the first hole. It will be “0”. After drilling
press O
button you will see the distance forthe 2nd hole. Move the table up to make zero the values and make
drilling. Press
O button
to pass fallowing holes.and repeat the same opeartions. Press button to
exit.

Example: plane,
XY

Distance between column: 50mm

Line Distance: 40mm
Angle: 20*
Column quantity: 3
Line quantity: 2

To use linear hole patterns function by the givens;

 rm 5.1.
Frame h
work pie

+
E

_ Ej
-. > Select “ STEP”
— —

> -. O0BOB
e
jo

je
= > by this button?

o”

“
To activ

see “FR

press er
distance

value ar
„JTUABER enter th
enter tc
OBO
=
"jejeje
- After di

anddrill

RI
Exampl

The first point is on reference

> > point sothe value will be “0”. >
Make drilling.

Move the table up to making zero the values

E and make drilling.

>By E] button the coordinates are screened. All operations repeat for = ports

> After drilling of all points you can exit by button

 5.13. Frame Hole Patterns (Milling) of the
created by the holes on the determined plane
Frame hole patterns function is used fort o make a frame which
be determine by the user.
work piece. The edge hole numbers must

First Hole

HF] button and press “Sin / F2” button. You will

To
active the function move the tablet o the first hole point. Press
buttons. OH And
Press enter to open the function. Select
the plane by the
see “FRAME” writing on the screen. “STEP” or choice the
distance between 2 holes as
has 2 options here. He can choice the
press enter button. The user *
distance between the first hole and last
hole as “length”. Use AH
buttons for this choice. Enter the lenght / step
HA
value. Press button and press Sx button again to
value and press enter save. Enter the angle value. Press enter
to line number. Enter the value and press
Save. Press Sy button to enter the
enter the clounm number. Press enter to
For the first hole the value will be “0”.
HA
button and see the distance value on the screen
.

enter to save. Press

After drilling press Îi
button and see the dşistance for the
2. Hole. Move table to up to make zero the value
the
anddrill the 2. Hole. By m
Button the next step is passed. These operations
must be repeat for all holes and press

button to exit.

Example: On XY Plane,
Column Length: 60mm
Line Length: 90mm
Angle: 30'V
Column Number: 4
Line Number: 3
To use the function with the above data;
 5.14.
When a rei
a better wc

a Select
“LENGTH”

To use the
the tool is '

the screen.

point. Pres:
button and

axis and pri

the values.

s
se the first hole so the
It is

> _
— valuesare an “0”.
>
estas
4jsisjx Example: T
mi rizisi+ Start point:
oi-j+
Start point i

Rectangula!
Rectangula!
Finish Deptl
-
:
Se
S
+.

3 > Movethe table up ro make “0” all values To use recti

m[

aOOSG
4
1
six
3j+
oj-jtj=i

= Es Pass to next hole. Repeat the operations for all holes.

Press button to exit after all holes are drilled.

>
a

5.14. Rectangular Pocket (Milling)

When a rectangular hole
a
is need on the work piece this function
better working time. The reference point is centre of the
isused. It is good for a quality rectangular hole and
rectangular hole.

/
Y Distance of
centre to Y axis. |. LL.

0 Distance of centre to X
X axis

To use the function, press “Cos/F1” button. After pressing Sx button

the tool is with Radius press “1” button to see “L-1”
enter the tool diameter. Press enter
on the screen. If there is not Radius, press “0”
save. If to
to see “L-0” on
the screen. Press u, button to pass next step. Press Sx button and enter
the distance of the X axis to the reference
point. Press enter to save. Press Sy and enter the distance of
button and Sx button and entef the length of X axis.
reference point to Y axis. Press enter to save. Press
Press enter to save. Press Sy button and enter the
length of Y
a
axis and press enter
to save. Press + button to screen the moving distances. The table is moved up to making zero
the values. Press Hu button and repeat the same
operations for the other points. Press button to
exit.

Example: Tool diameter: 8mm, no radius

Y
Start point distance to X axis: 110 mm
Start point distance to Y axis: 90 mm
Rectangular Pocket X axis dimension: 100mm
Rectangular Pocket Y axis dimension: 80mm
so min
Finish Depth: 3mm
L--

i
o mnl

To use rectangular pocket function with

these data;
—
0
TI mm =»

See L-0 by pressing “0”

> [Sx button because no

radius on insert tools.
.

!
 mmm
5.1
By angle

> e
ej
mi

||

005 ca EEE
“=
+

> e[-|»|-]E

"Trofee
e
aitinii
“
"iulie

For me
Z
button

upper
you ca

2000 „FARSA PSSE Examr

Se
D
+
DOOE
> e
DOOEC
DUBBOS
DOBE

<
Move the table up to make zero all
> values and make drilling.

Mo
poii

Move the
table up to
bitinitit,
make zero all values.

-BSh
After the operation press
=
button
Next step is passed by this >
to exit.
button
 5.15. Work Piece Angle Measuring (Milling)
By angle measuring function
it is possible to measure the work piece angle.

Axis 2

l
Axis1

For measuring
buttons select
the tool edge is moved to “Point 1” position. Then
press
the axes which will be measure and press enter to save.
button to enter the function. By ML
When the tool edge moved to
Point 2 on the
upper line there is written the angle. On the second line degree.minute.second values are screened by button
you can exit.

Example: To
find the angle of the work piece as the left side;

Y
*

—
point
the tool edge to
1.
> >

LI i tool
Select “XY” plane by Move the edge to
>
these buttons. Point 2

See the angle as 29.998.

 5.16. Touch Probe (Milling, Bohrwerk)
To ADR 10 digital coordinate readout displays
series
to metal work piece the probe leds sign
touch probe can be provided. When the contact probe
and probe menu îs entered. By touch probe is possible
function
to make
can be
contacts
axis zero /
opened by
it
us
To find
5.16.2.
the wor
and when the
function. The [
find center, measurement functions. Touch probe
setting half value of the axis value,
calculator and ît is closed as the same way.
i uncontact. The
pressing 10 times to x button on

_
reference point
centre.
Value
5.16.1. Zero the Axis / Setting Half Value of the Display
“ZERO” selection buttons. Press axis
with the work piece find the
When the contact probe is contacted automatically. Setting half
ît zeros the axis and exit from the function Example: To fir
selection button. When you cut the contact
“ZER! O” menu, select the axis and press
"1/7" button.
value of the display value, when-you are on

setting half value of the Y axis value;

Example: For

E
PET) n=
_ 0008z]= OOOSE
«|s[e]zi=
DOOE
si-l=i= x

|
m | +4
Find
Se! 58
“ZERO”
“5
=
oj-|»|u DOOE
+
sa

a
| - Contact
reference
th
ti
risie! “e

DOO
tis
BSE al
CBE

Contact t!
reference

148]
 5.16.2. Find Center
To find the work piece centre by contact probe, probe is contacted to
first reference point of work piece on X axis

and when the menu opened find the “CENTRE FND” option by
is CIEI buttons and press enter to open
the
function. The probe uncontact to work piece and it is contacted to 2nd reference point'ân X axis and probe
uncontact. The first reference point of Y axis is contacted and uncontacted. Then the probe is contacted to 2nd
reference point and uncontact. After seeing “OK” writing on the screen press enter to see the distance to work piece
centre.

Example: To
find the centre of the work piece by probe as below;

Contact the probe to

>
reference point 1

5mm 10mm 15mm X

LI Find “CENTRE
FND”

Contact the
probe to
reference
point 2

Contact the probe to

reference point 3

Contact the probe to

reference point 4
 will find the work piece centre.
When the work pieces are moved up to make zero all axes you

5.16.3. Measurement
To measure with contact probe when the probe is contacted to the work piece on the opened menu find
“MEASURE“ section by OH buttons and press enter to select. Probe must be contacted to Point 1.

Point 1 Point2
Point 1 Point2

Probe diameter

is adjusted. If the measure of the work piece will be

On the opened function menu, the measure effect of probe
“LDIAMETER” writing on the screen. If the measure of the work
taken as in the Picture 1 press “1” button and see
“-DIAMETER” writing on the screen. Press “Sx” button and
piece will be taken as Picture 2 press “y” button and see
HI button to see “POINT 1” writing. Press button of the axis
enter probe diameter and press enter to save. Press
Point 2 the length will be deal to
selection. When you uncontact the probe device, save Point 1. When you contact
user.
Example:
As the left side picture to find inner dimesions of Y
axis

ED A
Lenght?

First contact Position;

26.110 Y:61.200 Z-0.000)

E
X:

&
5 mm

Point 1
Find
“MEASURE”
>
TE NV
|

V
2000[xȚs]- DIARETER

o|-|»i|
je[e[E

„Ie
w|ejelo[t
1
,
“

EEE
The length is calculated as 75 mm. Please press Mi... to exit.
 5.17. Tool Diameter Compansation (Milling)
tool diameter effects.
Tool diameter compensation is used to prevent the machining errors because of the
(p Tool Diameter

lar
(p Tool Diameter

because of the tool

As example the 1st work piece wants to be machined.
If you consider only a and b dimensions,
also important which work piece will be machined on which
It
effect the work piece will be machines wrongly.
is

=
a>

:
:

side.

1, A
|

i
e
şi
“4
6—

-
—4
7

Compansation function moves the tool edge to

the start point which the machining will be
For Tool Diameter
must be selected by numeric buttons. By
started. And Tan / F3 button is
pressed. On work piece the machining side

A buttonthe next stepped is passed. Enter tool diameter.

The table is moved up to seen the values the real of
dimensions of the work piece.

|
Example: 100 mm a

Tool Diameter : 8mm

£ To machine the workpiece as the left picture;

Move the tool to start point; Press “6” ( machining

direction of the workpiece)

The piece will be machined up to

3 work

the X axis values are 100.000.

 5.18. Tool Storeroom (Lathe)
While machining the
different work piece or different surfaces of the work piece, the different machine tools
may be
needed. So you will need to change the machine tools. ADR10 digital coordinate readout has 1000
pcs tool
memories. By this way you don't need to get zero point for each tool changing.

The tool must be open to use this function. To open the tool button must be pressed 10 times
to open the
too.
The registration of the tools can be made by automatically or manuel. For automatic
=

E
registration please press
button and “Tool” button. The memory number must be set. On the zero point of X axis “Sx” button is pressed. On
the Y axis “Sy” button is pressed accordingly.

For manuel setting of tool memory “Tool” button is pressed and “Zero” button is pressed accordingly. Then the
memory number is set and “enter”.
Sx button is pressed and X axis length is entered. Sy button is
pressed and Y axis
length entered button
is
is
pressed. You can exit by button. To make easier generally “0” is used for memory
number. For reference number of
the tool dimensions “0” can be used for easy.

MT

|
Example:

+ To memory; 2 different tool and to set

10
tool1 as reference and tool2 as
selection as left drawing
 2000Es-
2080 *
00
*
a +
—
Determine X

au * DOOSS
«|sje[x >
axis as
> [ad
rele
oi-itj=
referance
point.
WI

ETETI ro PEEL
Move Y axis to
aan0tul= a
a +
risivi-ir
zero point. >
ani
BL
s 4jsieix
OUBOE
oii ti=

3008 „) DOL * i
Se
+a08B
Install
|DOL
%

+ jo
2000 DOOSB Selection o
2ndtool. > %

si riziai*
oii ti

500| „7 OK. Se
100080 %

Move X axis to _ mi +
aasa & isisi-lE
zero point. 45 LI
mia _
oj-jti=

Move Y axis to

zero point.

cor PER aaa

Manuel): Move axis to zero point.
Tool Memory Setting Second Way
Y
(

10x :
Un Î|
 20005
TOOL

»[«]REFERENCE
 5.19. Taper Angle Measurement (Lathe)
This function is designed for Lathe Machines to measure the Taper Object Hill Angle.
rm
In
5.20.
some app!
1

grinding app!
It disturbs th
display is del
H EEE
Point 1
o
adPE
Point 2
—
Bai error, they 2
the renew îîi
“tool”
a
use
reference point and button is pressed. Then move the
To taper angle measure the tool edge moved to
object ms. The vibr:
axis 2a angle and on Y axis a angle is seen.
tool edge to 2nd reference point and press enter.
On X

Example: To

which connected to the lathe;

Example: To measure the angle of taper work piece

Tool moves to 1st

reference point.
a,
i
n 3

Tool moves to 2nd

*
reference point.

36,746" 20 = 73,492"
a=

[56]
 error, they are always correct position values. To
change the display renewing ratio “EDM”
button is pressed. Then
ia
the renew timeis set and “enter” is pressed to save the value. the
If screen type is selected as “erosion” type, please
use “tool” button instead of “EDM” button
to enter the function. The renew time must be between
10ms and 500
ms. The vibration decreases by the value. To
exit, please press button.
Example: To make 100 ms the renew time of the screen;
 Example:
5.21. Inclined Z Axis Machining (Milling)
function is made on XZ or YZ plane.
This function is used to make inclined on the Z axis. This

2 n_--

[zrire
rr

N
Nara

aaa

“Sin / F2” button and by

EE
buttons and the plane is selected.
The tool edge is moved to start point and press
to save. Enter Z axis step distance (AZ) and press
enter. the If
Press enter to save. Enter angle (a) and press enter

step distance is upper side save it possitive or

îf it is down side save ît as negative. When you press 1
button you
X and axis will be
If you select “YZ” plane the coordinates of
Z
will see the firsyt point coordinates on the screen.
make zero the axis
coordinaates will be changed. Move the table up to
changed or Îf you select XZ plane and axis
Y Z
:

values. Press button for following steps.

l: Step Number
xm= tgA
ZI) = AZI
= tgA

AX: X Axis Step Distance

AZ: Z Axis Step Distance

Before useing the functi on enter the “a” value as

* Inclined Z axis machining function is used as 4 different way.
angle value.
 Example:

ra the
To machine workpiece as left Picture, on XZ
plane, 30* angle and 0,1 mm Z axis. 0,1mm Z
axis
steps; 2
|

| XZ Plane |

Select “XZ” Plane

Ea by these buttons.

ACI

oa
The worl kpiece is machined
up to axis values are zero. By
button the next coordinate is screened.
Up to machine whole
+
part these operations are repeated. Press
button to
exit.
 5.22. EDM Depth Control Function (Erosion) machined Z axis. To
This function is used for depth control on the erosion machines the work piece which will be
of the electrode errors. Also two different modes can
be
enter of the offset values is also possible to compensation Also the device will
adjusted. When “MODE adjusted
0” is relay will be on and it continues up to requested depth.
received.
warn you when the requested depth is -
Electrode

LA
[oa «>

When the electrode contact with the work piece the

axis values will be zero. Press EDM button to enter the function.

On
info screen you will see “DEPTH”+writing. Press Sx and enter the
depth value. Press enter to save. By

[
which would be occurring by
info screen. Press Sx and enter the error value
you will see “Offset” writing on the
depth distance. Press button again and press 1 or 0
electrode. Press enter to save. This value will be added to
When you select Mode 0 the relays will be on up to
button to select operation mode and press enter to Save.
will start with the normal position and it will be on when the requested
If
requested depth. you select Mode 1 relays
relay. (1—X Axis, 2-Y
depthis received. After mode selection please press enter to save. Enter the axis to use EDM

Axis, 3 —Z Axis, 4 — W Axis)

without offset is seen and on Y

While operation the “2” be sign. On X axis the value which will be continue
led will
Z axis you will see the present value.
axis you will see the max depth value. On

Pin Number Function

Description d
Ope

P1
C1

Screen
G2

Example:

eA

n e
Electrode The workpiece wants to be machined up to
left
side picture.

EEE
50 mm depth as the
Because of the electrode abrasion the

INT
dimension decrease 3 mm. The relay wants

E aa
A Waihipiece
 It shows 3 mm deficient
so 3mm is added. If

it
shows 3 mm over the
dn offset value will be
enter -3.

a Electrode

Workpiece

When 50 mm +3 mm (Offset) depth value

is received the relay
changesits
position and digital readout warns the user both by
written and sounds. To exit press EDM button
or enter or
button. If the Mode 0 would be used the function
would be
exited automatically.

[61]
 EEE

5.2
5.23. HOLD Function
You can freezethe values open the requested axis. After freezing the axis value if you move the tablet he axis value There
i:
can continue with the new position of the table. Or it
can continue with the frozen values.
transfei
values t
To activate the function select the axis which will be frozen and press “HOLD” button. Press again “HOLD” button

and you can move the

table. The axis will be continued with the last position value. If you exit by button if the
table position changed the axis value continues with the new value.
is

Example: Hold function for Y axis;

|

«nasi n ES

“2088 a
>
52 oţel. DOO=
“sie
. i
iza
si-i*
“

For

For
=
“na S 5

EEE
For
ETTITI
>
m Mc
E
vizisj+*
>
Exampli
For

When the workpiece possition is changed; 0: 264

X:50 Y:50 1: 663

2:
42.

2 ways for exit

Way 1: Way 2:

[6Z]
 5.24. Data Transfer by RS
There
- 232 Port
is RS 232 port on ADR
—
10
digital readout. B Y this
transfers th € Same coordinate way the coordinate data can
informations if the DRO has how be
followed by computer.
It
values up to 15 meters many coordinates. RS-232
far. (Baud rate: 57.600, Parit y None, Stop Bit:1) port can transfer the

Mitte

Axis
Position Line Feed
Number
Information Character
Pracket
Carriage Return
Character

For X axis, axis number iso

ForY axis, axis number is1

For Z axis, axis number

isE 2
For W axis, axis number
is3
Example: The signals of ADR10 3 axis
DRO RS — 232 output port.

0: 26.610

1 6638.425

2: -42.890