Biology: Chairside CAD/CAM Materials: Current Trends of Clinical Uses
Biology: Chairside CAD/CAM Materials: Current Trends of Clinical Uses
Biology: Chairside CAD/CAM Materials: Current Trends of Clinical Uses
Review
Chairside CAD/CAM Materials: Current Trends of
Clinical Uses
Giulio Marchesi *, Alvise Camurri Piloni , Vanessa Nicolin, Gianluca Turco and Roberto Di Lenarda
Department of Medical, Surgical, and Health Sciences, University of Trieste, 34127 Trieste, Italy;
alvise.camurripiloni@gmail.com (A.C.P.); nicolin@units.it (V.N.); gturco@units.it (G.T.);
rdilenarda@units.it (R.D.L.)
* Correspondence: gmarchesi@units.it
Abstract: Restorative materials are experiencing an extensive upgrade thanks to the use of chairside
Computer-aided design/computer-assisted manufacturing (CAD/CAM) restorations. Therefore, due
to the variety offered in the market, choosing the best material could be puzzling for the practitioner.
The clinical outcome of the restoration is influenced mainly by the material and its handling than
by the fabrication process (i.e., CAD/CAM). Information on the restorative materials performances
Citation: Marchesi, G.; Camurri can be difficult to gather and compare. The aim of this article is to provide an overview of chairside
Piloni, A.; Nicolin, V.; Turco, G.; CAD/CAM materials, their classification, and clinically relevant aspects that enable the reader to
Di Lenarda, R. Chairside CAD/CAM select the most appropriate material for predictable success.
Materials: Current Trends of Clinical
Uses. Biology 2021, 10, 1170. https:// Keywords: CAD/CAM; chairside; resin; ceramic; block; hybrid ceramic
doi.org/10.3390/biology10111170
1. Introduction
Received: 21 September 2021
Accepted: 9 November 2021 In dentistry, the synergic effect of the introduction of digital technologies on one side,
Published: 12 November 2021 and the evolution of materials with suitable mechanical and aesthetic features on the other
side, has led to a profound change in prosthetic restorative dentistry.
Publisher’s Note: MDPI stays neutral More and more colleagues are using Computer-aided design/computer-assisted man-
with regard to jurisdictional claims in ufacturing (CAD/CAM) chairside technology, and manufacturers are increasingly expand-
published maps and institutional affil- ing their material offering with the aim of reducing armchair operating times while having
iations. high standards of precision and aesthetics.
CAD/CAM technology is a digital workflow that requires three steps:
1. Impression with software associated with an over-the-counter scanner or intrao-
ral camera;
Copyright: © 2021 by the authors. 2. Digital data processing using a program to delimit dental preparation, occlusion, and
Licensee MDPI, Basel, Switzerland. restoration contacts;
This article is an open access article 3. Restoration production is designed using subtractive manufacturing processes, which
distributed under the terms and require milling the desired restoration starting from a block of material.
conditions of the Creative Commons
The first generation of CAD/CAM machinery appeared in the market in the 1980s,
Attribution (CC BY) license (https://
and it was only able to design and produce ceramic indents. Nowadays, the main chairside
creativecommons.org/licenses/by/
systems (e.g., PlanScan, Carestream, or CEREC) are using a “full-digital workflow”, which
4.0/).
Table 1. Cont.
Table 2. Features and indications for the use of the chairside CAD/CAM materials.
2.6. Zirconia
Zirconia is a heterogeneous polycrystalline ceramic and is characterized by excellent
mechanical properties (flexural strength 500–1200 MPa, elastic modulus of 210 GPa) and
suitable aesthetic properties but is not susceptible to traditional acid bite procedures [43,44].
Both in vivo and in vitro, it has excellent biocompatibility, reduced plaque retention com-
pared to titanium, and has the lowest rate of wear against the antagonist among the various
integral ceramics [45].
From a chemical-physical point of view, zirconia is a metal oxide characterized by
polymorphism and allotropy and is present in nature in 3 different crystalline structures: cu-
bic (from the melting point to 2680 at 2370 ◦ C), tetragonal (2370 to 1170 ◦ C), and monocline
(1170 ◦ C at room temperature).
Zirconia is mainly used in both tetragonal and cubic phases. At room temperature after
post-sinter cooling, zirconia crystals may experience irreversible spontaneous transforma-
tion to the monocline form with an increase in crystal volume of 4–5% and the generation of
high compressive stress within the material that is called phase transformation toughening
(PTT). PTT is exploited in prosthetics since zirconia has the possibility to block or at least
slow down the progression of micro-cracks and fractures within the material, transforming
from the tetragonal to the monocline phase [46]. At the industrial level, zirconia is stabi-
lized with oxides such as yttrium, magnesium, cerium, and lanthanum, and these oxides
can be lost as a result of trauma, superficial modifications (occlusal adjustments, finishing),
and aging of the material. Zirconia is an opaque restoration material with aesthetic and
less captivating properties than glass ceramics, suitable for masking dyschromic stumps or
stumps with metal restorations. Recently, 30–35% cubic zirconia with high translucency
has been introduced. Beyond the improved optical properties, however, it has significantly
lower mechanical resistance values with residence to the bending between 500 and 900 MPa
due to the size of cubic granules that are larger than those tetragonal [47,48].
The zirconia chairside provides for the processing only soft-machining or the use
of presintered zirconia that makes it more easily breakable, reducing processing times,
the wear of the machinery creating negligible internal porosity [49]. On the other hand,
this procedure provides for zirconia to be milled with an oversizing of 25% of the final
volume, which will then have to be compensated during the sintering phase. This material
Biology 2021, 10, 1170 8 of 11
is indicated for the manufacture of single crowns, implant abutment, and it is possible
with chairside blocks to create bridges up to three elements. The minimum thickness of
monolithic restorations is 0.5 mm [50].
The first block introduced on the market in 2016 was Cerec zirconia (Dentsply Sirona),
characterized by multilayer pre-colored zirconia blocks. In the same period, an induction
furnace for sintering (SpeedFire, Dentsply Sirona; Bensheim, Germany) was introduced,
which significantly reduced the sintering time to less than 20 min, thus allowing the design,
processing, and delivery of the restoration in a single appointment. Bending resistance
and fracture resistance is at least three times higher than that of ceramic adhesive glass
materials. The resistance to the fracture force reported for zirconia is more than 1000 MPa.
The high strength of zirconia allows both traditional cementation and adhesive cementation,
although there is no evidence in the literature of which is the cementation method that
guarantees the greater resistance to retention. Being a new category of CAD/CAM chairside
materials, formulations with greater translucency and sufficient strength to be cemented
rather than glued with adhesive techniques are being developed. Newer materials for
CAD/CAM application such as Katana Zirconia (Kuraray Noritake Dental; Tokyo, Japan),
Mazic Zir HT, Mazic Zir Ultra HT (Varicom co., Korea), LuxaCam Zircon HT Plus (DMG,
Hamburg, Germany), IPS e.max and zirCAD (Ivoclar Vivadent), were introduced with
better translucency and aesthetic result. However, to date, there is limited clinical evidence
regarding these materials.
2.7. Resins
Interim prostheses represent a paramount part of the fixed prosthodontic treat-
ment and are usually made from conventional resin materials such as poly(methyl),
poly(ethylene), and bis-acrylate composite resins. Polymethyl methacrylate (PMMA)-
based polymers are pre-polymerized without incorporation of fillers and stored until usage.
Their mechanical properties depend mainly on their chemical composition and their cross-
linked structure. Structural properties may be better than the ones of the conventional
resins, such as low mechanical stability due to porosity, absence of voids, and lower poly-
merization shrinkage that occur during mixing, packing, and setting. Interim prostheses
can be made in a shorter chairside time. These PMMA-based polymers could also be used
for long-term interim prostheses. The most common are:
LuxaCam PMMA DMG, Hamburg, Germany) is a copolymer based on PMMA >99%.
ArtBlock Temp (MERZ Dental GmbH, Germany) is composed of highly cross-linked
interpenetrated OMP-N (Organic Modified Polymer Network) without inorganic fillers,
has a flexural strength of more than 90 MPa and an elastic modulus of 2680 MPa.
TelioCAD (Ivoclar Vivadent, Schaan, Liechtenstein) is composed of PMMA and is
used to produce full-contour single-tooth and multiple-unit temporary restorations using
CAD/CAM technology. It has a flexural strength of 130 MPa and a flexural modulus of
3200 MPa, a Vickers hardness of 190 HV, and a water absorption less than 28 µg/mm3 .
CAD Temp (Vita Zahnfabrik, Germany) is a particular fiber-free, homogeneous, high-
molecular, and cross-linked acrylate polymer with a microscopic filler named MRP (micro-
filler reinforced polyacrylic). In this material, developed by VITA, inorganic microfillers are
polymerized into the network and a completely homogeneous, methyl methacrylate-free
material, which exhibits superior material quality and outstanding abrasion resistance. It
has a flexural strength higher than 80 MPa and an elastic modulus of 2800 MPa.
Mazic Pro (Vericom co., Korea) is a provisional hybrid composite for CAD/CAM
restoration containing 10 nm ceramic filler and pearl-type polymer with flexural strength
170 MPa and surface hardness equal to 25 HV.
3. Conclusions
Due to the various materials available nowadays, the term chairside CAD/CAM
restoration is not fully explicative of the actual restorations. Understanding the material
Biology 2021, 10, 1170 9 of 11
features, their pros and cons, and how they have to be handled will play a paramount role
in choosing the specific material for a particular clinical situation.
The outcome of the clinical treatment is strictly related to the attention paid to choosing
the unique properties and features of the various categories of CAD/CAM materials. The
success of chairside restorations depends on several factors such as material selection,
restoration design, occlusion, and cementation.
At the moment the chairside CAD/CAM materials are recent and there are only
limited evidence and narrow clinical experience of such material use. Some material
offered few years ago have been withdrawn of the market. The clinician must choose the
material best suited to his works habits.
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