Industrial Visit.: Mechanical Engineering

Report
On
Industrial visit.
Submitted To
MSBTE
In Partial Fulfillments of Requirement of Diploma In
Mechanical Engineering
Under I Scheme
Submitted By
Name of the students Roll No
Sameer Mathkar 58
Under I Scheme
Under the Guidance of

Mr. M.T.PATIL
FOR ACADEMIC YEAR 2020-2021
YASHWANTRAO BHONSALE POLYTECHNIC, SAWANTWADI.

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION
CERTIFICATE
This is to certify that:-
Sr.No. Name Enrollment No. Roll No.
1 Sameer Mathkar 1917420172 58
Of Fifth semester of diploma in MACHANICAL ENGINEERING Of

institute Yashwantrao Bhonsale Polytechnic, Sawantwadi (1742) has
completed the Industrial visit satisfactorily in for the academic year 2020
to 2021 as prescribed in the curriculum.
Course Teacher HOD Principal

1: INTRODUCTION: New Supreme Castings.
New Supreme Castings is one of the companies of Supreme Group having

Foundry Division. It was established in the year of 2004 as the name of M/s J.R.
Engineers under the aegis of Mr. Ravi J. Waradkar and Mr. Pramod J. Waradkar.
After Dec 2009 it was named as M/s New Supreme Castings. The company
manufactures various type Castings in Graded Gray Cast Iron, S. G Iron for
various Automobile component & Agricultural Industries product in the range of
0.20 Kg to 20 Kg., with well equipped & skilled employees, to provide better
quality and service. Company also provides Machining Facility to various
automobile components using latest technologies. Company has special business
interest in development of patterns with latest technologies.
Melting Capacity of the unit is around 150 Tons per Month, and also interested
in extend their capacity with development of bigger castings weight up to 50-75
kg/piece. Our sister concern unit M/s J. R. Tools is also one of the company of
Supreme Group. It was established in year of 1998. This unit provides machining
facility to Cast Iron components using latest Machines like CNC, VMC for
various Automobile & Agricultural Industries. Company is equipped with skilled
employees, so they provide better quality and better service. Presently our
machining unit have equipped with Three VMC Machines & Conventional
Machines for Machining of Component. For inspection a Trimos (Electronic
Make) is present & also various types inspection facility.
COMPANY DETAILS
Company Name: - NEW SUPREME CASTINGS

Company Address: - Plot No. J-9, MIDC, Gokul Shirgaon, Kolhapur-41623,
Maharashtra
Country: - India
Phone No. [Office]:- +91-231-2671644
Contact Details.: - Mr. Ravindranath J. Waradkar [CEO] +91-9822240362
Mr. Mahendra P. Waradkar [MR] +91-7722016633
E-mail I.D.: - newsupreme.casting@gmail.com
2: Processes observed in the industry:
1.Pattern making: Patterns are a model for the object to be cast. A

pattern makes an impression on the mould, liquid metal is poured into
the mould, and the metal solidifies in the shape of the original pattern.
Patternmaking isn’t as simple as the definition suggests. In addition to
shaping the mould cavity, a pattern must provide accurate dimensions,
have means of exiting the mould cavity without breaking it,
compensate for solidification shrinkage and distortion, and include a
feeding system of gates and risers to deliver liquid metal into the
mould. Any flaw can result in a failed casting.
Getting all those factors right requires precision and more than a few
calculations. Each pattern is carefully designed and constructed.
2.Sand preparation: Sand casting, also known as sand moulded
casting, is a metal casting process characterized by using sand as the
mould material. The term "sand casting" can also refer to an object
produced via the sand-casting process. Sand castings are produced in
specialized factories called foundries. Over 60% of all metal castings
are produced via sand casting process.
Moulds made of sand are relatively cheap, and sufficiently refractory
even for steel foundry use. In addition to the sand, a suitable bonding
agent (usually clay) is mixed or occurs with the sand. The mixture is
moistened, typically with water, but sometimes with other substances,
to develop the strength and plasticity of the clay and to make the
aggregate suitable for moulding.
3.Mould making:The mould flask is used as container for holding
the mould. The mould flask is designed and separated into two halves
to help in the process of mould making. The sand moulds made are
actually temporary moulding. This results in the process of making new
moulds to carry out each individual casting of mould. The sand mould
is divided into two halves, which has the architecture and functionality
as follows. The moulding board holds the drag, which is nothing but
the bottom, half of the mould. Since the moulds are poured with greater
force the cores must be of higher strength to handle the same. The
precision to be handled in the process must also be higher and so proper
steps for handling higher accurate precision must be taken. This is
because the surfaces which are interior are much difficult to machine.
If proper steps are not taken for handling precisions of higher accuracy
errors might crop inside.
4.Core setting process: A core is a sand or metal insert used to shape
any part of a casting that cannot be shaped by the primary removable
pattern. Cores are created to allow more complexity in the design.
Automotive engine moulds might have up to five cores in them to
create the chambers necessary for the working of a combustion engine.
Cores can also help create angles that would be impossible with a
pattern. Any overhang above an empty space would make it impossible
to withdraw the pattern without breaking the overhang. In these
instances, a core can be used.
5.Melting process:
The preparation of molten metal for casting is referred to as melting. It is usually
done in a specifically designated area of the foundry, and the molten metal is
transferred to the pouring area where the moulds are filled. Melting may be done
by gas or electricity.
6.Pouring process: The process of pouring is not just another procedure to be
followed in the holistic process of casting. Poring today has become an art of
modern technology. It has to done in a certain manner to ensure minimal energy
consumption along with efficiency and convenience.
7.Cooling process: The cooling rate of a casting decreases during the cooling
process due to changing thermal gradients. This is particularly important for very
large castings with a cooling time of up to several weeks in order to reach the
desired shakeout temperature.
8.Cleaning of job with shot blasting process: Shot Blasting is an
effective process on C.I. casting to make the surface sand free, to make the surface
rust free & to create uniformity on the surface. It imparts uniform surface
roughness or anchor profile that leads to increased surface area for better bonding
strength with paint or any other coat.
9.Finishing processes and Trimming: Casting finishing is the process of

taking cooled, moulded cast assemblies and preparing them for use. Depending
on the process used, (nobake, green sand, investment, etc.) the castings will
require various levels of finishing. The type of metal cast also plays a part in the
finishing process.
10.Quality inspection: Finished product inspections are carried out
after the castings have all been completed to make sure that the product
meets the requirements specified by the customer. Defective castings
may be salvaged or completely rejected to be re-melted for their
material content depending upon the nature and extent of defect.
11.packing and export: Once an order is completed and all its parts
and products have passed quality control standards, the next stage is of
packaging the products and their shipment. All the products are
carefully packaged to prevent any possible damage and deterioration
during the shipping process. Packaging and shipping equipment are an
integral part of the infrastructure of every foundry. These products and
equipment are used for packaging and delivery of finished goods to
their desired destinations.

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Report

Name of the students Roll No

Under the Guidance of

FOR ACADEMIC YEAR 2020-2021

YASHWANTRAO BHONSALE POLYTECHNIC, SAWANTWADI.

Sr.No. Name Enrollment No. Roll No.

1 Sameer Mathkar 1917420172 58

Of Fifth semester of diploma in MACHANICAL ENGINEERING Of

Course Teacher HOD Principal

New Supreme Castings is one of the companies of Supreme Group having

Company Name: - NEW SUPREME CASTINGS

1.Pattern making: Patterns are a model for the object to be cast. A

9.Finishing processes and Trimming: Casting finishing is the process of

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