ABB Panel Builder Line Card FINAL
ABB Panel Builder Line Card FINAL
ABB Panel Builder Line Card FINAL
PA N E L B U I L D E R L I N E C A R D
Enclosures ABB enclosures are ideal for single family houses, multiple dwellings, commercial
System pro E buildings, infrastructures and industrial applications in compliance with international
standards and community norms.
Main Distribution Boards System pro E power is ABB’s solution for main distribution switchgears with rated cur-
System pro E power rent up to 6300A and short-circuit current up to 120kA. Meets all plant requirements
depending on the type of installation, required degree of protection, and the electrical
and mechanical specifications. ABB provides complete solutions for main electric power
distribution in infrastructure and industries in accordance with the regulatory frame-
work. In addition, System pro E power guarantees full compatibility with all other ABB
products.
Capacitors, capacitor units, Power quality of the low-voltage network is an important challenge for today's industrial
reactive power controllers and commercial applications. Good power quality leads to trouble free and efficient
operation of installations. The ABB's QCap standardized cylindrical low-voltage capacitor
range will help improve the power quality of low-voltage installations by addressing
poor power factor issues. ABB offers the most powerful, complete and user-friendly
range of power factor controllers.
Product / Offering Benefits and features
System pro E energy – The compact distribution boards, stand out due to its flexibility and build-up speed
Compact Distribution which will support the users in their daily tasks. From empty enclosures ready to fit
CombiLine modules and panels, or enclosures already equipped with panels, the compact
distribution board range offers a broad portfolio. Be it for commercial, industrial or
domestic uses – this broad range of products offers a solution to any type of mounting –
from flush-mounting and wall-mounting up to hollow-wall mounting applications.
Depending on the version (Distribution/small automation/media board), degrees of pro-
tection between IP31 and IP43, flush and wall, all are available.
System pro E energy – With the TwinLine system, another benchmark in the field of modern power distribution
TwinLine is set. TwinLine cna be delivered as a welded system, TwinLine N 55 (IP55), TwinLine N 44
(IP44) or TwinLine S 55 (IP55) and as flatpack system, TwinLine S 43 (IP43). All have been
tested according to IEC 61439 and DIN EN 61439 Parts 1, 2 and 3. Continuity is the guiding
principle for these new wall-mounted and stand-alone cabinets for distribution board
assembly – from their high degree of protection, to their ease of installation, to a portfo-
lio that can meet all requirements in the field. Systems intelligence comes as standard
with TwinLine because in combination with System pro E combi – CombiLine modules,
TwinLine offers unlimited possibilities for the internal configuration.
TwinLine Remote ABB’s preconfigured Remote Power Panel (RPP) helps to meet the demands of power-
Power Panels intensive applications, delivering unsurpassed power monitoring and distribution with
up to 256 poles in a safe, reliable, space-saving footprint. The RPP is the ideal solution
for data center engineers, saving the time for planning and drawing of the RPP. The pre-
configured RPP can ensure continuous power to critical applications and help panel
builders to reduce the certification costs dramatically.
Interrior fittings – CombiLine is a the simple, quick and safe modular distribution panel system for all
System pro E combi – sub-distribution cabinets up to 850 A. Its sophisticated quick mounting system, makes
CombiLine completion of modular distribution panels an effortless process. CombiLine modules
are available with plastic covers (CombiLine N) and will fit the Compact Distribution en-
closures as well as the TwinLine N range, CombiLine S, with its metal covers will fit the
new TwinLine S range of enclosures. CombiLine Modules can be delivered as completely
pre-assembled (with or without components), as single loose parts or flatpack. Thanks
to the customer feedbacks, CombiLine is undergone to a continuos enhancement and
range extention, to suit every application in electrical distribution. System pro E combi –
CombiLine
British standard enclosures BS Distribution Boards’ range is designed to save electrical contractors from additional
engineering and installation work, via integrating the latest low voltage components that
ABB has to offer.
Functionality, flexibility, and safety are central to the range, it is design verified to the
latest standard IEC BS EN 61439 1-2, which is made of sheet steel coated in epoxy paint.
This range is suitable for flush, wall-mounting, and hollow-wall mounting applications.
It is available with ratings from 125A till 630A. The range is tailored to target all segments
of the building solutions industry.
Building solutions providers can use the range to achieve a greater flexibility in meeting
customer needs, while installers and operators benefit from enhanced ease of use and
safety features. Our range is delivered equipped with factory assembled busbar system,
this allows the installers to save time in installations with direct fixing of incoming and
outgoing devices without the need for any additional cabling and maintaining the integ-
rity of the test.
Product / Offering Benefits and features
Consumer units System pro E comfort is ABB’s series of consumer units where versatility and perfor-
System pro E comfort – mance are combined with an elegant design. Designed to reduce cabling times, as well as
MISTRAL allowing the total integration of several kinds of devices for DIN-Rail or to be installed
on a mounting plate or on blind front panels. The wide range of sizes and versions makes
System pro E comfort one of the most complete ranges of consumer units to complete
ABB’s offer for protection, control and monitoring.
Cable Distribution Cabinets Kabeldon Cable Distribution Cabinets fit well in most environments. They come in various
and Board designs and sizes, and perform well even under very tough conditions. At the same time,
they satisfy current requirements for long life with undiminished safety and low operating
and maintenance costs.
Control and Automation Boards System pro E control is ABB's range of metal structures for industrial automation and
System pro E control controlgear switchboards that conforms to several international standard such as
the IEC 62208 and to the new IEC 61439-1-2. The structures IS2 are also seismic-proof
according the IEEE Std 693 and tested against vibrations. Their high mechanical per-
formances, the sturdiness and the loading capacity are the market benchmark and allow
installation on-board machines, in production lines, Motor Control center and in every
typical 19" Rack applications. Furthermore, the new range of System pro E control made
in stainless steel AISI304 is perfect for outdoor and for environments where high level
of hygiene is required.
Control and Automation Boards GEMINI are thermoplastic enclosures made through co-injection technology guaranteeing
System pro E control - GEMINI the highest level of mechanical protection against impacts (IK10) without the need
to add hardening substances (fiber glass). Gemini keeps its mechanical characteristics
in the long term and thanks to IP66 rating and to the high UV resistance, it's perfect
for any outdoor use and PV/solar applications. GEMINI can easilly host DIN rail devices
(up to 216 poles), Tmax (up to T5) and Tmax XT MCCBs. A new GEMINI version, UL listed,
is available.
DC String combiners boxes ABB has developed, using Gemini and EUROPA65 PV enclosures, a family of prewired and
(plug-and-play) certified String combiners boxes to meet the needs of any plant types: from single string
installation in residential applications to large-scale solar fields. The whole range is ready
to be connected to the solar electrical installation (plug and play) and is available with a
high level of customization.
Molded Case Circuit Breaker ABB’s molded case circuit breakers guarantee an extremely high performance level while
being progressively smaller in size, simple to install and able to provide increasingly
better safety. Our Tmax XT range is complete with four frame sizes: XT1, XT2 up to 160A,
and XT3, XT4 up to 250A. Our Tmax T range completes the offering up to 3200A.
Air Circuit Breakers ABB Emax2 is the new benchmark of air circuit-breakers that not only monitors power,
but has evolved into a true power manager. It is offered in frame sizes up to 6300A with
exclusive integrated functions such as the Ekip power controller, generator protection
and network analyzer functions. Emax2 is the only breaker that protects electrical circuits
and also reduces energy consumption based on the user’s needs, thereby leading to
massive reductions in energy waste. Emax2 contains the perfect blend of control, con-
nectivity, safety and performance.
Product / Offering Benefits and features
Arc guard TVOC-2 ABB is a leader in electrical safety with the TVOC-2 arc guard system providing an unri-
valed optical arc mitigation device with SIL-2 safety certification. With TVOC-2 an arc
is detected in < 1ms and a trip signal is sent to the breaker to isolate the panel and limit
the damage. With TVOC-2 both lives and cost can be saved if an electrical arc happens
and it is an industrial standard in several markets. The TVOC-2 is very easy to install and
with the plug-in communication module, it provides operators real time status updates
and instant information regarding the location of any arcs.
AC Switch Disconnectors The OT range of switch disconnectors from 16 to 4000A is suitable for diverse applications
such as machinery, power distribution and motor control centers. Thanks to a modular
design, OT switches are available in different pole configurations. M
ounting is possible in
any direction and a wide offering of accessories is available.
DC Switch Disconnectors The OTDC range of switch disconnectors from 16 to 1500A is specially designed for DC
applications. OTDC switches have a compact design, high energy efficiency, and reliable
breaking power at all current levels. ABB’s range includes switches for installations with
1500 VDC and for simultaneous switching of up to 3 strings.
Transfer Switches ABB offers a wide variety of transfer switches from 16 to 3200A, including switches for
manual, remote or automatic transfer of loads from one source to another. The switches
are designed to be virtually maintenance free across their entire extended lifespan and
offer safe and reliable change-over performance.
Enclosed Switches Our range of enclosed switches is one of the most complete in the market. Whether you
need a main disconnect or a safety switch, you can always find a high quality product
that suits your application. Our offering includes enclosed switch disconnectors, switch
fuses and safety switches. The enclosures are made of plastic, sheet steel, aluminum or
stainless steel.
Cam Switches OC and OL cam switches are suitable for even the most demanding applications. A versa-
tile selection of handles, mounting options, and accessories make it easy to create the
perfect solution. With the online configurators, Camweb and Camweb2, users can design
their own cam switch with confidence.
Fusegear ABB Fusegear products are designed for an easy, safe and reliable installation and opera-
tion in substations, Cable Distribution Cabinets (CDC), distribution boards in Compact
Secondary Substations (CSS) and distribution boards in industrial, commercial and resi-
dential applications.
Switch Fuses OS switch fuses range from 20 to 1250A and are suitable for different types of fuses: DIN,
BS, NFC, J and L. OS switch fuses have a modular design and are available in different
pole configurations. ABB offers ready and tested type 2 coordination tables for easy and
fast selection of motor control devices.
EasyLine XLP, Fuse Switch EasyLine range of fuse disconnectors ensures high protection and reliable operation in
Disconnectors critical power applications, distribution boards, switchboards, and capacitor banks.
A wide range of cable terminals and snap-on accessories make the installation easy and
fast. EasyLine can be fitted into different distribution systems by means of busbar
adapters.
Product / Offering Benefits and features
InLine II ABB is proud to introduce the latest technology of fuse switch disconnectors to ensure
the best stability and safety in the power distribution network. InLine II is available in
two different versions: ZLBM for space saving and ZHBM for easy integration of current
transformers at the back. A wide variety of accessories and cable terminals – bolt or
V-clamps – enables a flexible installation. The degree of protection is IP30 (front). InLine II
has been designed for an easy and safe replacement of NH fuse links. InLine II supports
a high level of stability in the electrical distribution network, with the aid of intelligent
communication.
SlimLine XR, Switch The SlimLine XR meets increasing demands in the industry for safe and reliable energy
Disconnects or Fuse distribution. Thanks to the unique contact design and compact size, the installation
is safe, fast and easy. For remote operation and monitoring, SlimLine XR is available with
an integrated motor, electronic fuse monitor (EFM) or the new integrated energy
monitoring device ITS2.
Miniature Circuit Miniature Circuit Breakers protect installations against overload and short-circuit, guaran-
Breakers (MCBs) teeing reliability and safety for operations. The System pro M compact S200 series are
current limiting overcurrent protective devices. They have two different tripping mecha-
nisms, the delayed thermal tripping mechanism for overload protection and the
magnetic tripping mechanism for short circuit protection.
Residual Current Devices (RCDs) Residual Current Devices protect people and equipment against electric shock. We offer
a comprehensive range to cover all the applications in residential, commercial and
industrial segments. ABB can offer all the RCD types according to IEC international
standards like RCCBs, RCBOs, RCD-blocks, Earth Leakage Relays
DIN-Rail and front panels.
Surge Protective Devices (SPDs) The OVR & Furse range is designed to protect electrical systems and equipment against
transitory surges and impulses caused by lightning and operations on the electrical grid.
Modular DIN-Rail Components Modular DIN-Rail Components, or MDRC are a range of components that provide all
(MDRCs) functions to complete the offering of an electric switchboard (other than line protection
and residual current protection) such as measuring, controlling and command.
They are plugged on a standard DIN-Rail in just one click.
CMS System The CMS system monitors electric circuits to track the electrical performance; spikes in
demand and potential faults via its integrated control unit, even in highly demanding,
complex applications. More compact than similar systems, it measures the power flow as
close to the load as possible, directly on the protection devices inside the distribution
boards. Ideal for critical power applications, in data centers or commercial buildings, the
new CMS-700 can analyze current flow and performance data in up to 96 circuits to
identify overloaded lines before they occur. It helps predictive maintenance and reduces
emergency downtime. The control unit collects the electricity values, measures the
voltage and calculates the power or energy consumption. With its integrated Web server,
the CMS-700 can display all this data online and further processing is possible using
LAN TCP/IP or Modbus RTU interfaces.
SMISSLINE TP SMISSLINE TP is the complete line protection solution for applications with high availabil-
ity, easy and fast installation and maintenance requirements. Being the world’s first
pluggable socket system, SMISSLINE TP ensures that load-free devices and components
can be snapped on and off under voltage without the need for additional personal
protective equipment to guard against electrical hazards. That opens up completely
new prospects for you when it comes to installation, operation and flexibility.
Product / Offering Benefits and features
Electricity Meters Managing electrical supply is a priority. Without measuring usage, it is hard to determine
efficiency. Measuring an electrical installation can save effort and money. The addition
of energy meters for sub-metering and a current measurement system for branch super-
vision enables the monitoring of energy usage, from the incoming energy all the way
down to the last branch.
Analog and electronic ABB measurement devices range of System pro M compact® includes a comprehensive
instruments for network and specialist offers of front panel and DIN-Rail devices (network analyzers, analogue
measurement and digital voltmeters, ammeters and frequency meters) designed for every type of civil,
commercial and industrial applications, which allow effective measurement of the
main single-phase or three-phase electrical parameters. The offer is completed with
a wide range of accessories: current and voltage transformers, shunt, converters of
bus communication.
Industrial Plugs Easy to use, tough and supporting critical power, with safety as the highest priority
and Sockets for a wide range of applications. ABB has the full range of plugs and sockets for use in the
harshest environments.
3-pole contactors and over- ABB 3-pole contactors offer an exhaustive selection of products for simple and extreme
load relays for Motor Starting applications as well as products with specific purposes. The AF contactor technology
and power switching revolutionizes how we use contactors and allows use in all parts of the world and in a
variety of network conditions. Furthermore, the mini-contactor range offers compact
dimensions and specific connection possibilities.
4-Pole Contactors for Power ABB’s AF 4-pole contactor range is a complement to the family of 3-pole AF contactors and
Switching motor protection equipment. Unmatched performance in a variety of applications and
environments has made the AF contactors well appreciated by customers throughout the
world. You can also benefit from the compactness of the 4-pole mini contactors available
with 3 connection types.
Manual motor starters Manual motor starters are electromechanical protection devices for the main circuit. They
are used mainly to switch motors manually ON/OFF and to provide fuseless protection
against short-circuit, overload and phase failures. Fuseless protection saves costs, space
and ensures a quick reaction under short-circuit condition by switching off the motor
within milliseconds. Starter combinations are set up together with contactors. Special ver-
sions for control transformer protections complete the portfolio.
Installation Contactors ESB installation contactors are mainly used in buildings for switching and controlling
lighting, heating, ventilation, motor and pumps. They are designed to match the
ABB modular DIN-Rail components and can be easily integrated in dedicated panels.
EN contactors have a built-in toggle switch for automatic and manual application.
Contactors for capacitor UA..RA 3-pole contactors for capacitor switching, can be used in installations with very
switching high current peak at capacitor energization. The contactors are delivered complete with
their damping resistors and must be used without additional inductances.
Contactors for DC switching The GAF contactors are rated for DC-1 or DC general purpose applications according to
IEC 1000 V DC or UL 600 V DC. The GAF contactors share the external dimensions of its
corresponding standard AF contactor.
Product / Offering Benefits and features
Pilot devices ABB pilot devices have high reliability with self-cleaning contacts and up to IP69K rating
for water- and dust-proof panels. They are very easy to install with the modular range
that allows for simple reconfigurations of e.g. number of contacts during installation and
the compact range with an all-in-one design. The same ranges are available World-wide
and our pilot devices comply with all major certifications, making them the perfect op-
tion for exporting industries.
Safety products ABB offers a wide range of safety products including safety controllers and emergency
stops. The Pluto Safety PLC can control all kinds of machine safety applications and uses
gateways for communication with other control systems. The Sentry safety relays are
powerful and easy to use safety relays, suitable for all common types of safety applica-
tions. INCA is an illuminated emergency stop for panel mounting. It is designed for instal-
lation in 22.5 mm holes in equipment cabinets and the connection is easily made via a
removable terminal. With its very compact dimensions, INCA takes very little space in the
cabinet.
Motor controllers The ABB Motor Controller UMC100.3 combines flexible motor control, motor protection
and fieldbus/Ethernet communication in one modular solution. With its advanced diag-
nosis functions it can create pre-warnings before a fault actually happens and helps to
avoids unwanted downtimes. The device can easily be expanded when needed for exam-
ple with analog & temperature inputs, voltage measurement or digital inputs and out-
puts. Due to its flexible configuration options the engineering effort can be significantly
reduced and the design is reduced to a minimum. All these functions let the UMC100.3
become the intelligent HUB within an Motor Control Center.Due to the benefits it pro-
vides, the UMC100.3 is used worldwide in many application segments and in projects
where several thousand motors must be reliably controlled.
Soft Starters ABB’s soft starters increase a motor’s lifetime by protecting it from electrical stresses.
They do so by letting you optimize starting currents that with conventional starting
methods put lots of stress on the motor. With many built-in motor protection features,
your motor is safe in its hands. ABB’s soft starters are also installation-friendly and can
cut your assembly and startup time by being easy to use and easy to learn. With every-
thing that you need in one unit, from bypass contactor to overload protection, a single
soft starter makes for a compact and complete starting solution. Furthermore, with
many application specific features, ABB’s soft starters can ultimately help you increase
productivity. Torque control, pump cleaning and many more features let you do more
than simply softstarting.
Signal Converters ABB’s universal signal converters of the CC-range amplify, convert, isolate and measure
any type of analog signal to ensure safe and reliable plant processes. Whenever you
need 3-way electrical isolation, select an ABB signal converter to protect your process
and automation applications from overvoltage.
Measuring and ABB offers all the important measuring and monitoring relays required for a wide range
monitoring relays of applications no matter what environment you operate in. All electrical key parameters
of single- and three-phase networks can be monitored including special purpose prod-
ucts e.g. for insulation and grid feeding monitoring. Further products offer reliable tem-
perature measurement and help to protect motors and other equipment. Liquid level
monitors allows to realize filling and draining applications. Choose among a large range
of high quality multifunction or single function products to ensure reliable protection
of your valuable assets.
Interface Relays and ABB’s interface relays and optocouplers ensure a reliable voltage conversion between
Optocouplers process peripherals and higher level control systems. For all sorts of machinery, our
relays ensure reliable signal switching and provide electrical isolation for your sensitive
electronics such as PLCs. The wide variety of pluggable interface relays with standard
or logic sockets can be used for switching AC or DC loads. Suitable for extreme environ-
ments, ABB’s interface relays offers a range of different coil voltages and plug-in
functional modules.
Product / Offering Benefits and features
Electronic Timers The electronic timers of the CT range have been used in applications worldwide and
have proven their excellent functionality in daily use, even under the toughest conditions.
Three ranges of electronic timers provide timing functions for all applications. ABB
ensures all low voltage timing control needs are met with our wide variety of product
options – from economic to highly sophisticated, providing maximum value.
Primary Switch Mode Power The CP range offers the latest technology in a compact construction of power supplies.
Supplies Modern power supply units are a vital component in most areas of energy management
and automation technology. ABB pays the utmost attention to the resulting requirements.
Innovation is the key to a substantial enlargement of our power supply product program.
Connection Devices ABB proposes one of the largest connection offerings on the market with various
technologies including screw, PI-Spring, (Push-In and Spring), spring, IDC, pluggable,
stud, etc. These are found in over 8,000 products.
Limit Switches Limit switches are electromechanical devices. The contacts are mechanically linked to an
actuator. By combining different types of actuators, casings and contacts, our limit
switches are perfectly suited to a large variety of applications, whatever the environment.
Illumination and Light Sensors ABB i-bus® KNX ensures optimum lighting of industrial and office buildings as well
as private dwellings. The lighting requirement is monitored and controlled. In addition,
subsystems (such as 1–10 V lighting control, DALI) and their interfaces are supported.
Shutters and Sun Protection ABB i-bus® KNX controlled roller shutters, windows and blinds with sun position controlled
louvers allow optimal lighting conditions and contribute to improved temperature and
climate control in the room.
Heating, Ventilation and ABB i-bus® KNX integrates the heating, air-conditioning and ventilation to a comfortable
Air Conditioning and efficient climate control. Measured temperature values in the rooms are recorded
and supplied to the heating and cooling control to generate the optimum temperature
and air quality.
Security and Surveillance The combination of professional ABB security technology components and ABB i -bus®
KNX devices provides optimum building monitoring and warning against unauthorized
entry. Emergency call stations allow immediate notification if help is required. Technical
detection alarms (water, smoke, gas) can also be integrated.
Visualization, Display Networked structures work much more efficiently than individual systems. In both resi-
and Signalling Devices dential and business facilities, energy consumption is reduced, thereby reducing operat-
ing costs. At the same time, they provide added comfort and security. ABB KNX control
elements form the interface between this state-of-the-art technology and the user.
User Interfaces Lighting, heating, energy consumption, security systems: With a high-performance home
control from ABB, your home responds to your wishes. Living becomes comfortable while
energy efficiency and safety increase at the same time. In addition, audio, video or
household appliances can also be integrated seamlessly. And with the intuitive operation
of the elegant control elements from ABB, you have all areas fully under your control.
Product / Offering Benefits and features
Cable Ties, Tools and ABB offers one of the industry’s broadest ranges of innovative solutions for fastening,
Accessories bundling and securing wire and cable, including the trusted Ty-Rap®, Ty-Fast® and
Spec-Kon® cable tie brands in multiple sizes, colors and specialty materials for deman-
ding applications. Our range also covers many mounting bases and e asy-to-use tools.
Wiring Duct Premium quality duct for point-to-point wiring is ideal for electrical enclosures, machine
building and data/communications panels and cabinets. Offering includes imperial,
metric and DIN duct in standard materials and specialty materials that are halogen-free.
Wire Termination and Tools A full line that includes insulated and non-insulated terminals, splices, wire joints,
disconnects, ferrules, heat-shrinkable terminals, splices and disconnects in imperial
and true metric sizes. A complete set of tooling is included.
Heat Shrink Solutions A broad range of heat shrink products with different wall thicknesses (thin, medium,
thick), packaging (reels, cut lengths, dispenser boxes, pre-cut bags), shrink ratios
(2:1, 3:1, 4:1), different colors, pre-molded parts, with or without glue are offered (dual).
Compression Cable Lugs AWG, IEC and DIN compression connectors, made of the highest-grade materials offering
and Tools high conductivity/low resistance, meet or exceed all industry standards. Range includes
straight and angled connectors and splices, plus a full range of mechanical, pneumatic,
and battery operated compression tools.
Flexible conduit and Fittings ABB is the global leader in nylon cable protection systems led by the PMA & Adaptaflex
brand of highly engineered nylon conduits and fittings. In addition, the ABB offer
includes metallic and ATEX/IECex/UL/CSA systems for demanding applications.
Please note: This is ABB’s global offering and some products might not be available in your country. Refer to abb.com for your location.
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ABB
For more information and local contacts, please visit:
new.abb.com/low-voltage
abb.com/world-of-installation