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    Instruction of Disassembly and Assembly of Low-Pressure Relief Valve

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    mohamed
    The document provides instructions for disassembling and assembling a low-pressure relief valve. It describes cleaning and inspecting parts for wear and defects. Key steps include inspecting seats and surfaces, replacing damaged parts, and ensuring O-rings and seals are properly installed. Special care must be taken when handling O-rings and reassembling spools to avoid malfunctions. Adhesives are used on threaded parts and proper ventilation is required when using adhesives.

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    © All Rights Reserved
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    Instruction of Disassembly and Assembly of Low-Pressure Relief Valve

    Uploaded by

    mohamed
    43 views3 pages
    The document provides instructions for disassembling and assembling a low-pressure relief valve. It describes cleaning and inspecting parts for wear and defects. Key steps include inspecting seats and surfaces, replacing damaged parts, and ensuring O-rings and seals are properly installed. Special care must be taken when handling O-rings and reassembling spools to avoid malfunctions. Adhesives are used on threaded parts and proper ventilation is required when using adhesives.

    Original Title

    Doosan DX225LC air cv

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    The document provides instructions for disassembling and assembling a low-pressure relief valve. It describes cleaning and inspecting parts for wear and defects. Key steps include inspecting seats and surfaces, replacing damaged parts, and ensuring O-rings and seals are properly installed. Special care must be taken when handling O-rings and reassembling spools to avoid malfunctions. Adhesives are used on threaded parts and proper ventilation is required when using adhesives.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    43 views3 pages

    Instruction of Disassembly and Assembly of Low-Pressure Relief Valve

    Uploaded by

    mohamed
    The document provides instructions for disassembling and assembling a low-pressure relief valve. It describes cleaning and inspecting parts for wear and defects. Key steps include inspecting seats and surfaces, replacing damaged parts, and ensuring O-rings and seals are properly installed. Special care must be taken when handling O-rings and reassembling spools to avoid malfunctions. Adhesives are used on threaded parts and proper ventilation is required when using adhesives.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    Instruction of Disassembly and Assembly of Low-pressure

    Relief Valve

    3 D 1

    4 2
    "O-ring" P/N: 95113-02100 "O-ring" P/N: 21001-00213
    FG007736

    Figure 40

    1. This unit has press fit portion (D) and it should be replaced
    as a complete assembly.

    SP001024 Main Control Valve


    Page 56
    CLEANING AND INSPECTION
    (WEAR LIMITS AND
    TOLERANCES)
    For general cleaning and inspection procedures, refer to
    "General Maintenance Procedures" section.

    Cleaning
    Clean all parts thoroughly using a suitable cleaning fluid and dry
    them with moisture free compressed air. Put them on a clean
    paper or a vinyl for inspection.

    Inspection
    Inspect all parts for scratches, notches and other defects.
    1. Inspect load check seat surface of valve housing for
    scratches, scores, dirt, notches and corrosion. Remove
    small scratches with oilstone.
    2. Inspect exterior surface of spool for scratches and notches.
    Remove small scratches with oilstone.
    3. Sliding parts should be moved lightly and foreign materials
    should be removed in all grooves and passages.
    4. Replace any springs that are damaged, heavy deformed or
    worn.
    5. If relief valve malfunction, inspect it using relief valve
    maintenance procedure.
    6. Replace all O-rings and backup rings with new.
    7. After disassembling cap or plug, check whether there are
    paint chips around body hole or plug. If paint chips
    penetrate into valve, they can cause malfunction or valve to
    leak.

    SP001024 Main Control Valve


    Page 57
    REASSEMBLY

    Caution on Assembly

    Caution on Handling O-ring


    1. Do not use O-ring which has any defect or scratches from
    handling.
    2. Apply grease or hydraulic oil to installation portion of O-ring
    grooves and O-ring to ease installation.
    3. Do not stretch O-ring beyond permanent set.
    4. When installing O-ring, be careful not to twist it. (A twisted
    O-ring, is very difficult to return to its original shape after
    installing it. This could also cause a leak.)

    Caution on Handling Spool


    1. Rated torque should be kept because over torque of screw
    portion, can cause a malfunction of spool.
    2. Be careful that each spool, spring and spool end should be
    reassembled like before disassembling.

    Method of Painting the Adhesives (screw part and arm


    screw part of parts requiring the adhesiveness)
    NOTE: Male and female screw threads of parts which need
    to adhere.

    CAUTION!
    When working with Loctite, work in a place that is well
    ventilated.

    1. Cleaning (removal of grease)


    Remove grease with steam, acetate, etc. or clean with an
    alkali cleanser.
    2. Dry
    Dry Loctite surface with moisture free air or naturally. If it is
    not completely dried, the effect of Loctite is weakened.
    3. Primer painting
    Slightly spray Loctite primer T effect promoter to Loctite
    surface and leave it for three or five minutes to dry.
    4. Loctite application
    Lightly apply Loctite #274 or equivalent to two or three
    threads of spool female inlet. At this time, be careful not to
    touch coated part to spring seat.

    SP001024 Main Control Valve


    Page 58

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