Mechanical Cable Glands: BS 6121: Part 2: 1989
Mechanical Cable Glands: BS 6121: Part 2: 1989
© British Standards Institution. No part of this publication may be photo«:opied or otherwise reproduced without the prior permission In writing of BSI
British Standard
Mechanische Kabelflansche
Teil 2. Kabelflansche aus Polymerwekstoff
Foreword
Contents
Page
Foreword Inside front cover
Committees responsible Back cover
Specification
1 Scope 2
2 Definitions 2
3 Types of gland 2
4 Sizes of gland 2
5 Marking 2
6 Materials and construction 4
7 Dimensions 4
8 Type tests 5
Appendices
A Information to be supplied when ordering 7
B Temperature conditioning for tests 7
C Proof torque test 7
D Load test 7
E Seal test for glands of type A2 7
F Radial load torque test 8
G Endurance test 8
H Flammability test 8
Table
1 Glands for unarmoured cables 3
Figures
1 General construction of polymeric cable gland 4
2 Load test 7
3 Radial load torque test 8
1.
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*b121: PART*2 89 II 1624669 0053907 9 II
BS 6121 : Part 2 : 1989
Specification
2 Definitions
NOTE. See figure 1. 5 Marking
For the purposes of this Part of BS 6121, the definitions
An appropriate part of the gland shall be legibly and
given in BS 4727 :Part 2 : Group 08 apply, together with
permanently marked with the following particulars:
the following.
(a) the manufacturer's identification, e.g. name or
2.1 polymeric cable gland. A device manufactured in trade mark;
polymeric material designed to attach and secure the end
(b) the size designation of the gland (see clause 4);
of an unarmoured cable to the equipment by means
suitable for the type and description of cable for which (c) whenever possible, the type of the gland.
it is designed. All identification labels used for packaging shall carry the
NOTE. These glands may also be used for securing and/or sealing number of this British Standard, i.e. BS 6121 :Part 2*.
cables passing through either bulkheads or gland plates. Where printing is used for marking the gland, the perma-
2.2 mechanical cable gland. A cable gland in which the nency of identification shall be checked by inspection
cable is secured. and by rubbing the mark by hand for 15 s with a piece of
cloth soaked with water and again for 15 s with a piece
2.3 sealed gland. A gland having a seal so constructed as of cloth soaked with petroleum spirit.
to exclude dust and water under the conditions prescribed
in appendix E (IP66 test).
*Marking BS 6121 :Part 2 on or in relation to a product represents a manufacturer's declaration of conformity, i.e. a claim by or on
behalf of the manufacturer that the product meets the requirements of the standard. The accuracy of the claim is therefore solely the
responsibility of the person making the claim. Such a declaration is not to be confused with third party certification of conformity,
which may also be desirable.
2
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
Wed Jul 02 16:58:16 2003
Copyright by the British Standards Institution
e e e e.
Table 1. Glands for unarmoured cables
Thread size X 1.5p'- Sg, mm M10* M12 M16 M20 M20 M25 M32 M40 M50 M50
"lJ
Diameter of test mandrel§ >
and minimum diameter of cable clamp/outer seal, mm 1.5 2.5 4.0 7.5 9.5 13.0 17.5 24.5 31.0 36.5 ::::0
-'l
Load test load. N 20 20 20 20 20 30 35 40 45 50 *
ru
Radial load test torque, N · m 30 30 30 30 30 30 40 90 120 120 (]:I
..JJ
w *This size gland is available with a M20 entry thread (designated 16/20).
tThis size gland is available_with a M25 entry thread (designated 20/25).
*Pitch 1.0 for M1 0 thread.
I
§Subject to tolerances of +0.5 mm for glands of all sizes. 1:-'
IT'
ru
...c:-
IT'
IT'
..JJ
c:J
c:J
l..n
w
..JJ
c:J
(]:I
OJ c:J
en
0>
_..
1\)
I
_..
..
"'tJ
Q)
"""
r+
1\)
.._..
(0
CXI
(0
BSI BS*6121: PART*2 89 II 1624669 0053909 2 II
BS 6121 :Part 2: 1989
6 Materials and construction (see figure 1) 6.2.2 Sealing devices. Sealing devices shall consist of an
elastomeric compound complying with 8.5. When used
6.1 Materials with a gland and cable of the appropriate size, the sealing
All parts of the gland shall be made of a polymeric material device shall not damage the insulation or sheath of the
except the skid washer which shall be made of metallic, cable.
polymeric or fibrous material. No restriction is placed on
the kind of polymer used, provided that the gland is
capable of meeting the requirements of this standard. 7 Dimensions
NOTE. Attention is drawn to the fact that no polymeric material
is completely resistant to solvents, oil and greases. 7.1 Threaded fixing component
7.1.1 Thread The thread on the threaded fixing compo-
6.2 Construction
nent shall be the ISO metric thread in accordance with
6.2.1 General. Those parts of the gland that have to be BS 3643 for all sizes of gland, but other forms complying
tightened or held during installation shall be hexagonal or with national or international standards (e.g. DIN 40 430*,
have hexagons formed on them. Fed- Std H.28*) are permissible provided the glands meet
All externally projecting edges and corners of gland all the other requirements of this standard.
components shall be rounded or chamfered to reduce the The nominal size of the thread shall be one of the values
danger of injury in handling or after installation. given in table 1.
Each gland shall be capable of being attached to the appro- 7.1.2 Length. The length of thread from the face of the
priate apparatus through a single clearance or threaded gland on the threaded fixing component shall be not less
circular hole of the appropriate diameter. than the appropriate value given in table 1.
The use of skid washers is permitted.
The face of the gland which is to be clamped against the
7.2 Minimum bore
apparatus casing shall be machined normally to the axis The minimum bore diameter of the threaded fixing
of the gland. component shall be in accordance with table 1. A plug-
NOTE. A locknut is not normally regarded as part of a cable gland. gauge of a size not less than the maximum diameter of the
When locknuts are supplied the combined gland and locknut cable shall pass through the gland with the seal
assembly should comply with this Part of BS 6121. uncompressed.
Seal
Protrusion
NOTE. This figure illustrates the terms used in this standard and does not represent an actual design of gland.
*Available from EiSI Sales Department, BSI, Linford Wood, Milton Keynes MK14 6LE.
4
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 .. 1624669 0053910 9 ..
7.6 Cable overall diameter 8.5.2 Compression set. When tested in accordance with
The gland shall be capable of accommodating cable of the BS 903 : Part A6, using a method A, type 1 test piece,
appropriate maximum overall diameter as shown in table 1. a temperature of 70 ± 1 °C during the compression period,
and a recovery period of 10 min, the compression set shall
be not greater than 25 %.
8.3.2 At ambient temperature. There shall be no damage 8.7.3 Load. The gland shall meet the requirements
to the threads and no detrimental effect to the hexagon given in 8.4.
on dismantling after the gland has been tested as described
8.7.4 Radial load torque. The gland shall meet the require-
in appendix C.
ments given in 8.6.
8.3.3 At low temperature. There shall be no damage to NOTE 2. The endurance test is not intended to reflect the reduction
the threads and no detrimental effect to the hexagon in working life resulting from environmental pollution by atmos·
on dismantling after the gland has been tested as described pheric chemicals.
in appendix Cat a temperature of -5 °C.
5
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 II 1624669 0053911 0 II·
BS 6121 :Part 2: 1989
8.8 Flammability test (c) have any specimens that burn with flaming or
NOTE 1. This test is intended solely to measure and describe the glowing combustion up to the holding clamp.
flammability properties of the material used in the cable gland in NOTE 2. Specimens are permitted to drip flaming particles which
response to heat and flame under controlled laboratory conditions. burn only briefly.
When a set of five specimens of each size is prepared, If only one specimen from a set of five specimens fails to
conditioned and flame tested as described in appendix H, comply with these requirements, or if the total number
the material shall not: of seconds of flaming is in the range of 251 s to 255 s,
(a) burn with flaming combustion for more than 30 s an additional five specimens shall be tested, and all
after either application of the test flame; specimens from this second set of tests shall comply
(b) have a total flaming combustion time exceeding with (a) to (c).
250 s for the 10 flame applications for each set of five
specimens;
6
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 II 1624669 0053912 2 II,
BS 6121 : Part 2 : 1989
e Appendices
Appendix A Information to be supplied torque equal to 50 %of the proof torque specified in
table 1. The mandrel, which shall be clean, dry and
when ordering polished, shall carry a platform on which weights may be
When ordering, purchasers should give the following placed.
information: Mark the mandrel so that any movement relative to the
(a) the number of this British Standard, gland can easily be detected. Load the mandrel with
i.e. BS 6121 : Part 2; weights until the total tensile load of the mandrel, platform
and weights is in accordance with table 1. Maintain the
(b) the type and size of gland (see clauses 3 and 4);
load for 6 h. Measure at the end of this period, the distance,
(c) the number of the British Standard cable if any, through which th~ mandrel has moved relative to
specification, if applicable; the gland. -
(d) the type, size and voltage rating of the cable;
(e) the actual diameter of the cable;
(f) details of any special environmental conditions, Locknut
including enclosure material;
(g) whether a size 16 gland with M20 thread is
acceptable, or a size 20S or 20 gland with M25 thread
-is acceptable.
Cable gland
Appendix B. Temperature conditioning for
tests
Place all the glands in an oven and maintain at 120 ± 2 °C
for 2 h. Remove and allow to cool to room temperature.
NOTE. Remove seal and skid washer, if present, prior to
temperature conditioning.
7
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*b121: PART*2 89 II 1624669 0053913 4 II
BS 6121 : Part 2 : 1989
Rigid support
(gland plate)
Insulated adaptor Mandrel
Hook
Weight
Platform
NOTE. The mandrel shall not enter the plane of the rigid support.
8
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 II 1624669 0053914 6 II·
BS 6121 : Part 2: 1989
.
H.2.2 Bunsen burner or Tim ill burner, having a tube with be limited only to the material in the colours, melt flows,
a length of80 mm to 100 mm and an inside diameter of and reinforcement contents tested, or additional specimens
9.5 mm. The tube shall not be equipped with end attach- in intermediate colours, melt flows, and reinforcement
ments (e.g. a stabilizer). contents are to be provided for tests.
H.2.3 Ring stand, with clamps or equivalent and adjustable H.3.3 Number
for vertical positioning of the specimens. Prepare two sets of five specimens for each size and type
H.2.4 Gas supply, with suitable regulator and meter for of material to be tested.
uniform gas flow.
NOTE. Natural gas having a heat content of approximately H.4 Conditioning
37 X 106 J/m 3 has been found to give satisfactory results.
Prior to testing, condition the specimens as follows:
H.2.5 Stopwatch, or other suitable timing device. (a) condition one set of each size and type of material
H.2.6 Desiccator, containing anhydrous ca.lcium chloride. in a conditioning chamber (H.2.7) for a minimum
duration of 48 hat 23 ± 2 °C and relative humidity
H.2.7 Conditioning chamber, capable of being maintained of 50± 5 %;
at 23 ± 2 °C and a relative humidity of 50± 5 %.
(b) condition one set of each size and type of material
H.2.8 Circulating air oven, capable of being maintained in a circulating air-oven (H.2.8) for a duration of 168 h
at 70 ± 1 °C. at 70 ± 1 °C and then cool the specimens in the
desiccator (H.2.6), for a minimum duration of 4 h at
H.3 Specimens room temperature.
9
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 II 1624669 0053915 8 II
BS 6121 :Part 2: 1989
.•
10
Copyright by the British Standards Institution
Wed Jul 02 16:58:16 2003
BSI BS*6121: PART*2 89 • 1624669 0053916 T . ,
Previous page
is blank
Publications referred to
BS 192 Specification for open-ended wrenches
BS903 Methods of testing vulcanized rubber
Part A6 Determination of compression set after constant strain
Part A26 Determination of hardness
BS 2782 Methods of testing plastics
Part 5 Optical and colour properties, weathering
Method 5408 Methods of exposure to laboratory light sources, (xenon arc lamp, enclosed carbon arc lamp,
open-flame carbon arc lamp, fluorescent tube lamps)
BS 3643 ISO metric screw threads
BS 4727 Glossary of electrotechnical, power, telecommunication, electronics, lighting and colour terms
Part 2 Terms particular to power engineering
Group 08 Electric cable terminology
BS 5420 Specification for degrees of protection of enclosures of switchgear and controlgear for voltages up to and
including 1000 V a.c. and 1200 V d.c.
BS 5490 Specification for classification of degrees of protection provided by enclosures
BS 6004 Specification for PVC-insulated cables (non-armoured) for electric power and lighting
BS 6007 Specification for rubber-insulated cables for electric power and lighting
BS 6346 Specification for PVC-insulated cables for electricity supply
BS 6500 Specification for insulated flexible cords and cables
*DIN 40 430 Steel conduit thread dimensions
*Fed- Std H.28 Screw thread standards for Federal Services
*Available from BSI Sales Department, BSI, Linford Wood, Milton Keynes MK14 6LE.
OJ
(/)
0')
Amendments issued since publication ~
1\.)
~
Amd. No. Date of issue Text affected
British Standards Institution · 2 Park Street London W1A 2BS . Telephone 01-629 9000. Telex 266933
GEL/3
8908-6-l.Bk-B