Machine Tool - Student Material
Machine Tool - Student Material
Machine Tool - Student Material
Machine tool
& cnc machine tool
Course syllabus
Course Units:
Lecture: 30 hours
Seminar: 15 hours
Lab: 2 x 2 hours
Student Duties
Class attendance: ≥ 80%
Homework:
Lab work:
...
Assessment
Mid-term grade: 0.3 (70%)
Home work grading
Project
Lab work and reports:
Mid-tem test
Final exam (multichoice and writing): 0.7 (70%)
Textbook: TC 9-524 - Fundamentals of Machine Tools -
Headquarters, Department of the army - 1996
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Course topics
1. General introduction of machine tools
2. Typical part and the mechanisms of machine tool
3. Kinetics of lathes and milling machines
4. Basic structures of Computer Numerical
Controlled Machine Tool (CNC machine Tool)
5. CNC Systems in Machine Tool
6. Programming and Operation of CNC machines
(basic)
Machine Tool 1
Hanoi University of Science and Technology
References
“Mechatronics and Machine Tool”, HMT Limited, McGraw-Hill, 1999.
“Mechanical Engineering handbook”, Frank Kreith, CRC Press,
1999
“Handbook of Machine foundations”, P. Srinivasulu, G. V.
Vaidyanathan, McGraw-Hill, 1990
“Mechatronics an introduction”, Robert H. Bishop, CRC Press -
Taylor & Francis Group, 2006
“Introduction to Computer Numerical Control”, Prentice Hall, Inc,
1995.
“Computer numerical control programming”’, Prentice Hall, Inc,
1990.
“CNC Machining Handbook”, Industrial Press Inc. NewYork,
NY.10016, 1996
PREFACE
Machine tools are metal cutting machine tools,
factory equipments for producing machines,
instruments, and tools of all kinds
Metal part manufacturing
History:
In Vietnam:
Machine Tool 2
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Feed gearbox
Lead screw
Milling Machines
CNCtoMachine
§1. Introduction Tool Tool
CNC Machine
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
Machine Tool 3
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10
Chapter I
Introduction of machine tools
1.1 Metal cutting theory
1.2 Machine tool Classification
1.3 Auxiliary Motions in Machine tools
11
T
Q Q
T1
T T2
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12
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a) -Cylinder
(a) H×nh trô b) Cone
(b) - H×nh c«n
C S S
a)
(c)- H×nh tang trèng
Shaped (d)
b) Thread
- H×nh d¹ng ren
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13
a. b. c.
Special surfaces:
Cam, balding, involutes curve… C
S
C
a) b)
* To define generator line and baseline is relative.
* Choose generator line, baseline kinematic diagram of the machine is completely
different
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14
15
Machine Tool 5
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Classification:
Simple surface forming I
I Q
motions:
a. b. II
II
T
Q t Q
Complicated surface
I I
forming motion: Sd
II II
ST
S Sng
Machine-tool and Tribology
a. b. 16
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16
17
Dao ®Þnhcutting
Shaped h×nh tool Indexing
Cutting edge is also generator line, creating the part surface when moving
base on the baseline
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18
Machine Tool 6
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Note: With the same cutting method, cutting tool, but different relative
position between cutting tool and work piece will result different surface
a. b. c.
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19
20
21
Machine Tool 7
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Auxiliary motions:
22
23
Turning
Spindle Chain drive
Losen
Milling Spindle
cylindrical gear
Floating
Lead srew
cylindrical gear
Stationary
Flat belt drive
cylindrical gear
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24
Machine Tool 8
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§C 1
tp
2
iv Ph«i
3
4
5
ô ®éng
is V Dao
6 Bµn dao
7 VÝt me
tx
Speed chain: Motor -1-2-iv-3-4-5-part
Feed chain: Part-4-5-is-6-7-8-lead screw
25
Formula:
26
Chapter two
Typical parts and the mechanisms of machine tool
27
Machine Tool 9
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Chapter two
typical parts and the mechanisms of machine tool
28
29
30
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31
32
33
Machine Tool 11
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34
i2
Z4
i1 Z1 nTC
Ii
n§C
Z2
Iii
Z3
35
Z1 Z2
I Z4
nI Z3 Z5
Ii
nTC
Z'1 Z'2
Iii
Z'4
Z'3 Z'5
36
Machine Tool 12
Hanoi University of Science and Technology
ic«n nTC
n®c . i® . a/b . ic = nTC
b a
37
b c
C¬ cÊu
Norton
38
Z1
I
B¸nh r¨ng
®Öm Z0
Z0
A0
Ii i
Ii
A Za
39
Machine Tool 13
Hanoi University of Science and Technology
3 - Space i
Z'1 Z'2
Z'3 Z'4
3 1
40
(I )
(II )
Z4
(II ) Z3
Z0
Z4
(III )
Z3
(III )
Z5
Z5
Type 1:
Type 2:
41
a a 1
B
I 4
c b b A c
R
2
II
A0
A
d d
III
AA BB
6
b c 1
1 8 8
3
2
7 2
42
Machine Tool 14
Hanoi University of Science and Technology
Machine table
43
1. Reversing Mechanisms C
Z1
I Z1 Z2
Z1 Z2
I
Z2 M
Z3
Z0 Ii I
Z4 Tay g¹t
Ii Z'1
Z'2
Z3
Ii
b.
c.
a.
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44
= (l1+l2)) / (z.t) t
T3
l1
Rack Gear
Pinion
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45
Machine Tool 15
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46
47
48
Machine Tool 16
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49
50
51
Machine Tool 17
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Chapter Three
kinetics of lathes and milling machines
§1 Engine Lathes
§2 Milling machines
§3 Some types of Gear - cutting machines
52
53
54
Machine Tool 18
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Feed gearbox
Lead screw
55
56
57
Machine Tool 19
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58
iv
ii
i ii v
Low speeds
Motor vi
High speed
There are two kinematic chains:
Low speeds
High speeds
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59
i®c
tp
iTT
tx
ics igb
60
Machine Tool 20
Hanoi University of Science and Technology
61
62
High accurate thread cutting: Requiring the shortest motion chain (used directly
change-gear box as feed gear box): spindleVIIVIIIittIX C2XI
C3XIV C5 Lead screw
Plane thread: machining plane-Acsimet on the 3 jaw chuck:
Feed cutting motion chain is the same as cutting normal thread, however from
CX to XIV 28/56 (Skip friction clutch) XV (shaft) Tool carriage crossing
lead screw (tx=5)
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63
Machine Tool 21
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xxii
xx
Z=37
Z=37 xix
64
65
Carriage
(2) (4) (6)
(4)
(1)
(5)
66
Machine Tool 22
Hanoi University of Science and Technology
67
68
69
Machine Tool 23
Hanoi University of Science and Technology
70
v
26 37 47 30 15 M7 t=6x1 t2=6x1 xii
t1=6x1 t=6x1
18 xi
iv 33 M5
22 33 22 16 18 x 13
39 36 19 ix 37 20
40 M2 44 M4 vii Viii
iii M3 33 M6 26
28 33 18 vi 35 18
ii 13 M1 34 28
37
v 43
54 16 22 19 21
N= 7 kW iv 40 57
i
n=1440 27
vg/ph 36 18
26 iii 64
45 18 40 24 18 27 44
36 ii
t=6x1 t=6x1 24
i
t 3=6x1 26
N= 17 kW
n=1420 rpm
71
72
Machine Tool 24
Hanoi University of Science and Technology
(Right)
axial
axial
cross
cross
73
13
40 M1 1
45 2 3 1
18
a) b) c)
a. Idle position
b. Indirect transmission: 1234
c. Direct transmission: 12
74
cross
vertical
Special Mechanisms
Clutches on output shaft VI:
+ Ball type safety clutch M2 (1)
+ Claw clutch M3 (7)
+ Disk friction clutch M4 (6)
75
Machine Tool 25
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handwheel
76
Chapter four
basic structures of computer numerical controlled machine tool
(CNC machine tool)
77
78
Machine Tool 26
Hanoi University of Science and Technology
79
80
Introductionto
4.1.Introduction
§1. ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
81
Machine Tool 27
Hanoi University of Science and Technology
4.1.Introduction
§1. Introductionto
ofCNC
CNCMachine
MachineTool
Tool
1.2. CNC machines
1947: J.Parson began experimenting for 3 – axis curvature date to
control. machine tool motion for the production of aircraft
components
1949: Parson awarded a US Air Force contract to build the first NC
machine
1951: MIT was involved in the project
1952: NC achieved when MIT demonstrated that simultaneous 3 –
axis movements were possible using a laboratory – build
controller and a Cincinnati HYDROTEL vertical spindle
1955: after refinements NC become available to industry.
82
83
84
Machine Tool 28
Hanoi University of Science and Technology
85
86
87
Machine Tool 29
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88
Spindle motion:
89
90
Machine Tool 30
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Position:
91
92
a) Turret:
Illustration of Turret on
Lathe CNC machine
93
Machine Tool 31
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Turret ATC
94
95
96
Machine Tool 32
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97
98
99
Machine Tool 33
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100
101
102
Machine Tool 34
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Measuring system
Classification:
103
Measuring system
2. Direct and indirect measuring system:
Direct measuring system
104
Measuring system
Incremental:
105
Machine Tool 35
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Measuring system
3. Absolute and Incremental measurements:
106
Measuring system
Incremental measuring system:
Current Sensor at
Position reference point
Grid ruler
107
Measuring system
Sensor Sensor
(photodiode) (photodiode)
108
Machine Tool 36