MarooOn Catalog (ENG) 190604

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MarooOn specializes in developing and marketing battery restoration systems, chargers, discharge machines, and battery monitoring systems. They aim to develop products that make human life more convenient by reducing uncomfortable routines.

MarooOn specializes in developing and marketing various products, including battery restoration systems, chargers, discharge machines, and battery monitoring systems.

MarooOn provides battery maintenance services for large telecommunication providers in Southeast Asia and South America. They also export equipment to 76 countries as of 2018.

Battery Regenerator,

Charger, Discharger
& Battery Monitoring System

2019Y

MarooOn Inc. 1599-9882


www.maroo-on.com 1247 Dureungyuri-ro, Ochang-eup, Cheongwon-gu, Cheongju-si, South Korea
About MarooOn

Dear Customers,

My name is Han Yeon-soo, CEO of MarooOn.

MarooOn specializes in development and global marketing of various


products, including battery restoration systems, chargers, discharge
machines, and battery monitoring systems, with the development
principles of "how to use batteries for a long period" and "convenient
management".

Even before the term IoT was used, battery monitoring systems were
developed by implementing the internet of things. We have started to
develop products that enrich human life from uncomfortable routines
with a single idea

Based on our power control and IoT technology, for which we boast the
lion’s share of the global market, we strive to develop power equipment,
such as UPS and ESS, to advance our product quality from 'no one' to
'only one'.

With the skills and the value of human management, we strive to be a


trusted and respected company that gives back to society.

Thank you.
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MarooOn's world-renowned technology!

Proud Korean products.

 Equipment exports to 76 countries as of Dec. 2018


- Manufacturer of electric logistics equipment, including Germany Linde, the US
Liftech, the Hyster-Yale Group, Raymond, Crown, and Toyota

 As of Nov. 2018, we have more than 20 battery regeneration plants &


battery maintenance services in operation in five countries.

 Battery maintenance services for large telecommunication providers in


Southeast Asia and South America
- Thailand Plant: AIS (Mobile carrier), ToT (state-run telephone company),
Thai Airline, DHL/Throughout Thailand
- Indonesia: Telkomsel (Mobile carrier)/Throughout Indonesia
- South America (Chile): Telefornica, Claro, Movistar, Gtd manquehue

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 MarooOn Sales Partner & Brands

 Global Reference
About MarooOn

Our Brands & Certification


 Brands

 Certification(Patent: Domestic 11, overseas 5, application 10)

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About MarooOn

Equipment, monitoring devices & Accessories

 Battery Maintenance Equipment

 Battery Charger & Discharger

 FBMS & CBMS (Electric Equipment Monitoring System)

 Accessories

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About MarooOn

Company Location

MarooOn Inc.

Address: 1247 Dureungyuri-ro, Ochang-eup, Cheongwon-gu, Cheongju-si, Chungchungbuk-do, South Korea


Main Number: 1599-9882

All employees of MarooOn are dedicated to achieving


customer success through ceaseless endeavor.

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www.maroo-on.com

Battery Maintenance
Equipment
Battery maintenance equipment

Battery Restoration System

It may be complicated for people to talk about battery


maintenance, diagnosis and battery regeneration and
restoration.

People think that proper analysis, maintenance, and


restoration of battery capacity takes a lot of time.

MarooOn battery restoration technology of is the most


professional and easy to use in today's marketplace.
The technology is precise and efficient and provides
detailed reporting of before/after battery conditions.

The MarooOn Battery Restoration System is a proven


technology used by more than 500 clients in 86
countries.

The system ensures rapid regeneration and significantly prolongs battery


life. Batteries can be used for 2-3 years if properly maintained.

The restoration process is fully automated and all processes are controlled
by software programs.

When used with the BMS (Battery Monitoring System), even the cell level
of batteries can be analyzed.

If you can reduce the fixed overhead, your business can enjoy a big profits
with minimum maintenance cost.

Please take full advantage of MarooOn's maintenance equipment to save


your enterprise money and time.

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Battery maintenance equipment

Battery Restoration System

 The principle of battery restoration charging

 Effective removal of chemical depletion (Sulfates) of batteries

 The input electricity is digitally broken down in 4,000-time resolution per


cycle, and AC (alternating current) electricity is phase controlled according
to the set voltage and current, and applied to the battery electrode in the
form of ripple current Shark Pulse.

 Shark Pulse's skin effect improves battery performance and extends lifespan
by removing PbSO4 (Sulfates) stiffening by momentary heat and vibration.

The input electricity is digitally broken down


in 4,000-time resolution per cycle, and AC
(alternating current) electricity is phase
controlled according to the set voltage and
current, and applied to the battery electrode in
the form of ripple current Shark Pulse .

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Battery maintenance equipment

Battery Restoration System

 What is sulfation?
While using batteries, small lead sulfate crystals are formed. This is normal and
not harmful. In case of a prolonged lack of charge, however, lead sulfate is
converted to a crystalline form deposited on a negative plate. This leads to a
large crystal that reduces active substances of batteries that are responsible
for high capacity and low resistance, which block the current passage on the
surface of the electric current plate, which increases the resistance. When
attached to more than 50% of the electric current plate, batteries are unable to
charge and discharge and eventually will have to be discarded.

 The effect of sulfation

• Sulfation increases the internal resistance of batteries.


• It reduces the specific gravity of battery electrolyte.
• Sulfation cannot be avoided while using batteries.
• After 3-4 years of use, the sulfation process in batteries will accelerate
significantly.
• Let us identify the cause of the sulfation in the battery.

 Identifying the cause of the sulfation in the battery


• Battery is not used for a long period
• If the battery is completely discharged
• If an incorrect charger is used
• If there is a problem with the cells inside the battery that are connected in
series.
• If battery charging and operating temperature is too high or low
• If the battery is charged for a long period instead of charged frequently

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Battery maintenance equipment

Battery Restoration System

 Changes in the electrode plate due to battery restoration

 Before Vs. after battery restoration

Target battery specification

Terminal Total Cell


voltage voltage quantity(pcs)
Capacity

Before
Before restoration After restoration restoration

After restoration

Increase rate

Compare to new
products

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Battery maintenance equipment

Battery Restoration System

 Advantage of MarooOn Battery Restoration System

• Battery charger and discharger in one


• BMS system, high-capacity discharge link function
• Minimal maintenance cost
• Extend battery life
• Rapid regeneration time and high generation efficiency
• Free analysis software support
• Automation program update support
• 18-month equipment warranty
• CE, MET Certifications
• Wireless connection support between equipment and computers

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Battery maintenance equipment

Battery Restoration System

 MarooOn Battery Restoration System - Report

When 730AH electric forklift battery is discharged,  Our test result showed there has
been 93% increase in capacity after regeneration of 79% capacity.

 Efficient use of battery restoration system

Extend life span through


General use
restoration at battery
Regeneration restoration use deterioration point (4 - 5 years)

Carry out battery maintenance


periodically for a short period to
General use continue usage without sulfite.
Regeneration restoration use

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Battery maintenance equipment

Battery Restoration System

Line-up of Models
Model M-1001I

Power AC 1PH, 110~220V, 50/60Hz

Output 1.2 ~ 100V, 0A ~ 30A

Battery
300 AH
Volume

Transformer 7.5 kW

Model M-1005G

Power AC 3PH, 200~440V, 50/60Hz

Output 1.2 ~ 120V, 0A ~ 50A

Battery
500 AH
Volume

Transformer 10 kW

Model M-1007F

Power AC 3PH, 200~440V, 50/60Hz

Output 1.2 ~ 150V, 0A ~ 100A

Battery
1,000 AH
Volume

Transformer 20 kW

Model M-1009A

Power AC 3PH, 200~440V, 50/60Hz

Output 1.2 ~ 75V, 0A ~ 300A

Battery
3,000 AH
Volume

Transformer 50 kW

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Battery maintenance equipment

BMS System : Wireless detection of bad cells

Professional individual voltage measurement of all cells during


battery discharge fully evaluates the battery.

A typical system displays only the full voltage and capacity of


the battery, but does not display the results of individual cells.

With BMS, accurate measurements of the performance of each


cell can be obtained, allowing accurate evaluation of the battery.

 BMS provides the following:

• Precise voltage measurement for individual cell during the entire discharge
process (BMS for 2V, 6V 12V)
• Real-time battery monitoring
• Analysis function through the provided software
• Easy installation, wireless connection between equipment and computer
• MarooOn Battery Regeneration System interlocking (Easy Sync support)

 BMS Composition
• Comprises in BMS sensors of the same number as the battery cell number
• The BMS sensor measures the voltage of each cell and transmits to the
wireless receiver.
• When used with the MarooOn Battery Regeneration System and discharger,
defect elements can be detected and battery capacity increased.

12V ~ 120V Battery 10 BMS Sensor (12V) + 1 Receiver

48V Battery 24 BMS Sensor (2V) + 1 Receiver

80V Battery 40 BMS Sensor (2V) + 1 Receiver

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Battery maintenance equipment

BMS System : Wireless detection of bad cells


 Introduction the BMS software

Table View

Line View

Column View

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Battery Monitoring System

BMS System : Wireless detection of bad cells

 MCS Restoration System + BMS Sync Drive

Combine MCS regeneration system and BMS and control in one program.
You can learn more about the status of individual cells in the battery in the charge-discharge
test process.

Create report in just a few clicks.

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Battery Monitoring System

BMS System : Wireless detection of bad cells

 Let us find out how easy it is to use the BMS.

Connect the MCS battery regeneration


system and the BMS to the forklift battery.
Use the program and control the equipment
and the BMS.

Discharging
progress

During several hours of discharge, the operator cannot continue to measure 24 battery
cells at a set time.

Viewing with the Line View, you can see the trend of decreasing voltage in the battery
cell during discharge.

For this battery, four cells must be replaced.

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Battery Charger &


Discharger
Battery Charger

MPC-1007K (Constant Current - Constant Voltage Charger)

Product Overview
The longer the battery is used, the smaller the capacity of the battery and longer the
charging cycle and charging time.
Battery capacity is reduced with repeated charge and discharge cycles.
This is due to the formation of crystallized sulfite and deactivation during the discharge
cycle.
This causes an increase in internal resistance and a decrease in the specific gravity of
sulfuric acid, resulting in deterioration of battery life.
These batteries cannot use regular battery chargers.

MPC-1007K is capable of constant current or constant current-constant voltage charging in


high battery voltage ranges.
The system controls voltage and current precisely through CPU control, checks battery
temperature during charging through a temperature sensor, and controls the current
automatically to protect the battery.
Further, the charge capacity setting protects the battery from overcharging.
The charging system contains a transformer to ensure high charging efficiency and reliability
You can achieve efficient battery management using MPC-1007K for battery charge
management.

MPC-1007K can freely set charging current, so it can be used as a low current charger.
[MPC-1007K] It can charge and manage all electric forklift batteries, regardless of battery capacity.

Features
• Charge mode support of constant current/constant current-constant voltage methods of maximum
performance and efficiency
• A wide range of battery charge and low-current charging (0V ~ 100V, 0A ~ 40A)
• Automatic adjustment of charge current according to battery temperature
• Overcharge protection through battery capacity settings
• Mounted with AC220V input 50A breaker equipment
• Overheat protection, battery polarity connection check alarm (equipment protection)
• Computer wireless control program (optional)

Technical Specifications
Input Specification User interface

Input power AC 200V ~ 240V Display 128x64 Mono-LCD

Input frequency 50Hz/ 60Hz Input interface Rotary & Push switch

Input phase Single-phase Protocol interface Rs-232 D-sub


Input breaker specification Mounted with 50A breaker equipment
LED Display 2-LED Indicators
-Power, Discharging
Charging function
Alarms -Battery connection
Charge voltage range DC 2.0V ~ 100.0V (Notices on display screen) -Reverse battery electrode

Charge current range 1.0A ~ 40.0A(Constant current)


Accessories
Charging mode Mode 1 Constant current charge mode
Output cable 50mm2 x 2.0m, SB-175
Mode 2 Constant - constant voltage
charge mode
Service environment
Voltage/current precision Current : 1.0%
Voltage : 0.2~0.5% Operating temperature

Voltage/current display unit Current : 0.1A Operation humidity


Voltage : 0.01V

Charge data storage method USB, Zigbee wireless Equipment instrument information
(2.4GHz/Option)

Charge current limit according to More than 45 degrees, 50% of


temperature the set current

Charge capacity limit Termination when set capacity


AH is reached

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Battery Charger

MPC-2,000K 300kW large capacity charger


(made-to-order product)

Product Overview
MPC-2000K 300kW large-capacity charger is constant voltage - constant current charger
capable of charging max. 15-A within the range of 400V ~ 2,000V charge voltage.

MPC-2000K can be used in high battery charging voltage range of 2,000V. It uses circuits
and components that require high reliability and high-quality appropriate for high pressure.

The CPU control allows the charging channel to automatically operate over a wide range of
charging voltage.
Furthermore, the charge capacity setting protects the battery from overcharging.

The charging system consists of a transformer ensures high charging efficiency and
reliability.

[MPC-2,000K]

Features
• 300kW large capacity charger (2,000V , 150A)
• wide range of battery voltage charge (400V ~ 2,000V, 0A ~ 150A)
• 1.0V/1.0A unit control and setting function
• Charging channel automatic control function according to battery voltage
• Overcharge protection through battery capacity settings

Technical Specifications
User interface
Input Specification
Display 4.3inch TFT-LCD
Input power AC 380V
Input interface Touch
Input frequency 50Hz/ 60Hz

Protocol interface RS-232 D-Sub


Input phase 3-phase

Input breaker specification Mounted with 200A breaker equipment LED Display 2-LED Indicators
-Power, Charging
Charging function Alarms -Battery connection
(Notices on display screen) -Reverse battery electrode
Charge voltage range

Charge current range Service environment

Charging mode Mode 1 Constant current charge Operating temperature


mode
Operation humidity
Mode 2 Constant - constant voltage
charge mode Equipment instrument information

Voltage/current precision

Voltage/current display unit

Charge data storage method

 The specification is subject to change as the product is made-to-order for customers.

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Battery Charger

MPC-101K Battery charger for generator starting

Product Overview
MPC-101K is battery charger for generator starting, which is designed specifically for starter
batteries.

General chargers cause many defects due to over current when the engine starts.
In addition, constant voltage and constant current charging cannot be performed, significantly
deteriorating battery life due to overcharging and insufficient charging.

MPC-101K charger is specialized for starting batteries with floating charge function to enable
extended battery service time.
[MPC-101K]

MPC-101K Feature

Problems of conventional chargers for MPC-101K battery advantage


starters
Charge voltage current graph of existing diode charger
Charge voltage, current graph of MarooOn GBC

Current Current
Voltage Voltage

Time Time

• Over-current protection circuit embedded for


• There is no charger considering the generator engine start
characteristics of the generator starting battery • Ensures durability and reliability with embedded
start. overheat protection circuit
• Charger malfunction due to over current during • Constant voltage - constant current charge function
engine start.ing. and floating charge function
• Non-constant voltage and constant current • Charges all batteries below 30V
charging as the output voltage changes (competitive with 8V, 12V, 24V batteries)
according to input voltage. • Quick charge function
• Battery life is reduced due to overcharge and • Three years of warranty service, the first in the
under-charge occurrence industry

Technical Specifications
Input Specification User interface

Input power AV 200V ~ 240V Display

Input frequency 50Hz/ 60Hz Input interface

Input phase Single-phase Protocol interface

Charging function LED Display 4-LED Indicators


-Charging, quick charging, full
Charge voltage range charging, settings
Service environment
Charge current range
Operating temperature
Charging mode Mode 1 Constant current charge mode Operation humidity
Mode 2 Constant - constant voltage
charge mode Equipment instrument information

Voltage/current precision

Voltage/current display unit

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Battery Discharger

MPD-1007K (Constant current discharger)

Product Overview
Discharge testing is the only way to verify battery capacity. The MPD-1007K can
perform all battery performance tests, including battery capacity, battery
maintenance, engineering, and DC power with load.

During a discharge test, constant-current automatic discharge can be performed


constantly, regardless of the voltage range with accurate sensing of current
through digital control without the need of manual current adjustment.

The MPD-1007K can be used with the MCS Restoration System. It can check
the performance of the battery accurately by linking with equipment control and
BMS (Battery Monitoring system) through wireless communication.

[MPD-1007K]

Features
• MCS battery regeneration system interlocking function (MCS equipment is operated for charging, MPD-1007K
operation/automatic control for discharging)
• Automatic switch control through discharge current monitoring (200A constant current discharge from 110v to 10v)
• Large capacity discharge (1.0A ~ 200A), 1,000AH Forklift battery compatible
• Overheat protection, battery polarity connection check alarm (equipment protection)
• Computer wireless control program (optional)

Technical Specifications
AC input power MSC regeneration system interlocking

AC input voltage AC 100V ~ 120V or MSC equipment interlocking MCS M-1001I, M-1005G,
AC 200V ~ 240V model M-1007F

Frequency 50Hz/ 60Hz Discharge current range 1.0A ~ 200.0A

Phase Single-phase Protocol interface RS-232 cable

Discharge function support Manual mode discharge


Discharge function Program mode discharge & Restoration
mode Pulse 3,4
Discharge voltage range DC 10.0V ~ 110.0V
PC Software support YES, Wireless communication support.
Discharge current range 1.0A~200.0A (Use existing MCS operation method)
(Constant current)
BMS(Battery monitoring
system) support
Voltage/current precision Current : 1.0%
Voltage : 0.2~0.5%
Service environment
Voltage/current display unit Current : 0.1A
Voltage : 0.01V Operating temperature

Discharge data storage method USB. Zigbee wireless (2.4GHz) Operation humidity
User input specification
Equipment instrument information
Display 128x64 Mono-LCD

Input interface Rotary & Push switch

LED Display 2-LED Indicators Accessories


-Power, Discharging
Cable
Alarms -Battery connection
(Notices on display screen) -Reverse battery eletrode UBS Provide sub (optional)

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Battery Discharger

MPD-2,000K (2,000V High Voltage Discharger)

Product Overview
The discharge test is the only way to verify the capacity of the battery. The MPD-
2,000K can perform all battery performance tests, including battery capacity,
battery maintenance, engineering, and DC power with load.

During a discharge test, constant-current automatic discharge can be performed


constantly, regardless of the voltage range with accurate sensing of current
through digital control without the need of manual current adjustment.

The MPD-2000K High Voltage discharger can precisely check the performance
of batteries in a wide operating range of 250V to 2000V battery voltage.

[MPD-2,000K]

Features
• High Voltage discharge voltage range (250V ~ 2,000V)
• Automatic switch control through discharge current monitoring (10A constant current discharge from
2,000V to 250v)
• Voltage adjustment range 0.1V, current adjustment unit 1A/precision within 5%
• Overheat protection, battery polarity connection check alarm (equipment protection)

Technical Specifications
AC input power User input specification

AC input voltage AC 200V~240V Display 4.3inch TFT LCD

Frequency 50Hz/ 60Hz Input interface Touch

Phase Single-phase LED Display 2-LED Indicaztors


-Power, Discharging
Discharge function Alarms -Battery connection
(Notices on display screen) -Reverse battery electrode
Discharge voltage range DC 250V ~ 2000V
Service environment
Discharge current range 1.0A ~ 10.0A
(Constant current)
Operating temperature
Voltage/current precision Current : 5.0%
Operation humidity
Voltage : 0.2~0.5%

Voltage/current display unit Current : 0.1A


Equipment instrument information
Voltage : 0.01V

Discharge element Transistor

Discharge data storage method USB, SD Card (Memory)  The specification is subject to change as the product id
order-made for customers.

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www.maroo-on.com

Electric Equipment
Monitoring System
(FBMS, CBMS)
Electric equipment monitoring system

MarooOn Electric Equipment Monitoring System

The Electric Equipment Monitoring System of


MarooOn is applicable to logistics equipment, e.g.
battery-operated golf carts and electric forklifts.

By utilizing IoT (Internet of Things) technology, users


can monitor usage and battery of their equipment with
computer or smart devices. Manage your logistics
equipment with Data Mining, AI (Artificial Intelligence)
and status diagnosis using Big Data Technology.

The MarooOn's monitoring system is manufactured


with international patent technology.
Furthermore, by embedding a life-predicting algorithm
according to user environment, active maintenance
operation is feasible through prior maintenance.

Industrial batteries are expensive consumables and


one of the major fixed costs that require periodic
replacement.

Our innovative system reduce costs through efficient


resource management and utilization.

Battery life prediction algorithm based on user environment and


big data analysis

Patent – Power monitoring systems Patent – Battery power monitoring


and power monitoring method of electric systems for electric devices
devices

27
Electric equipment monitoring system

MarooOn Electric Equipment Monitoring System

 How did the industry manage equipment and batteries?


 Small business size, non-professional manpower, and simple battery voltage
measurement all make it very difficult perform battery evaluation, particularly for large
volumes of batteries.

 The high-priced battery replacement cycle is short due to inability to recognize


performance degradation, e.g. inadequate charge and low electrolyte caused by lack
of professional management manpower.

 Batteries are the main cause of electric logistics equipment malfunction.


That is, 80% of cases more are due to charger and batteries.

 As the batteries used in logistics equipment are connected and used in series,
degraded batteries can dramatically reduce usage time.

 What can we learn from equipment and battery monitoring


systems?
1. All information on the use of power equipment.

Accumulative management and operation through big data, e.g. information for use by
operating hours, charging time, and time zone
2. All information about batteries

Early diagnosis of problems, e.g. voltage, current, usage and charging voltage, and number
of charging times during operation
3. Low voltage, low electrolyte automatic alarm
Precautions against problems caused by low voltage and not replenishing distilled water
Reduces operating costs by enabling management with small manpower

4. Equipment and battery management online

Monitoring with computer and smart devices anywhere in the world


No extra modem and mobile communication fees because it uses an Internet network.

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Electric equipment monitoring system

MarooOn Electric Equipment Monitoring System

 Introduction proposal of the MarooOn Electric Equipment


Monitoring System

An essential system essential for forklift rental business


Due to the nature of the electric forklift rental business, extended use of batteries, which
are expensive consumable parts, is essential.

Efficient maintenance
- Online maintenance, recognize and resolve problems in advance
- Reduce labor and operating costs with minimum manpower operation

Customer service
-Before service
-Service proposal through cumulative management of customer use environment

Cost reduction & customer service

 Cost reduction analysis after introducing monitoring


systems

1. Golf course with 100-golf carts operation


1. 50 electric forklift operation site 2. Average battery price: 230,000 won (installed 6
2. Average battery price: 3,000,000 won units, 380,000 won)
3. Three-year cycle replacement cost: 3. Three-year cycle replacement cost:
150,000,000(4,166,000/Month) 138,000,000(5,750,000/Month)
4. 6-month extension use: 25,000,000 won 4. 6-month extension use: 34,500,000 won
5. 12-month extension use: 50,000,000 won 5. 12-month extension use: 69,000,000 won

Extended usage period and cost reduction details


- Charge state of battery, over-discharge use, usage check, low-voltage and battery distilled-water alarm
- Maintains performance by restoring degraded batteries
-Circular placement through electric equipment usage (efficient use of resources)
- Reduces labor costs for battery and power equipment management
- Accident prevention through pre-inspection

ROI (Return on Investment) = Within 6 months

29
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 Problems of electric forklift and battery management


1. Battery life is reduced due to deviation between battery cells used in series
No load voltage Load voltage

1.8V / End of discharge

[BMS data after 1 hour discharging of 48V 400AH electric vehicle batteries 80A used for 2 years]

2. Rapid battery life reduction due to insufficient charging time and absence
of charging recognition

Electric forklift in operation under low charge [Total number of charges in one year (54 times),
[* Hourly usage information of electric forklift for one day at a logistics center – FBMS Data] Average 0.1 time/A company FBMS Data]

3. In case of business locations that use many power forklifts, the distribution
of forklifts is not easy due to lack of accumulation management for the
number of operation and usage.
No. 4 forklift usage information

No. 3 forklift usage information

3-month usage time statistics of a business location using 5 power forklifts - FBMS Data

4. Difficult to know the appropriate timing for replenishing distilled water

30
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 MarooOn FBMS characteristics

1. Equipped with battery life prediction algorithm

• Provides battery life prediction graphics through statistical analysis of battery usage
• Displays used cycle, displays usable cycle by battery status rating

Windows OS program screen Mobile, android application screen

2. Battery status information big data process and alarm function


(low-voltage, electrolyte level)
• Battery rating according to data statistics, charging state, low-voltage cell (performance degradation),
detailed information graph of batteries by electric forklift
• Insufficient battery electrolyte, low-voltage alarm function

Lowest voltage in operation

A B. C D

Insufficient electrolyte
Low-voltage alarm Monthly big data statistics

3. Electric forklift usage time information (by 24-hour and 15-minute)


• Displays various driving information, e.g. battery charging time and operation time, also checks insufficient charging time
versus usage
• Information by electric forklift time zone (daily/weekly/monthly/yearly), dispatch management

Displays electric forklift usage time by 15 minutes Checks equipment usage date,
The darker the red, the more usage is displayed work details through calendar

31
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 Features of MarooOn FBMS


4. Maintenance by electric forklift planning and inspection cycle
• Periodic maintenance by electric forklift usage time
• Efficient management through accident prevention

Plan maintenance and inspection cycle

Drive axle housing (wet disk) _ Oil change 500 hours or every 3 months

Discharge and change of drive shaft oil 1000 hours or every 6 months

Hydraulic oil filter change 1000 hours or every 6 months

Drive axle housing (show break) _ Oil change 1500 hours or every 9 months

Hydraulic breather change 2000 hours or every 1 years

Tire_ front _ change Every 4 years

Hydraulic oil and strainer change 2500 hours or every 1.5 years

Drive handle motor _ DC motor brush and commentator replacement Every 1.5 - 2 years
Usage information by big data statistics

Tire _rear change 2500 hours or every 2 years

Battery 2.5- 3 years

5. Distinguished before & after service


• Customer satisfaction with "Before Service"
• Familiarize with usage information and visit customers, special memo function sharing

Lowest voltage in operation Max. A Discharge Ah

Battery No.

Memo
Nov. 18, 2018
Regular inspection
No abnormality in battery voltage, distilled water refilling
Operator: John Doe

Tip: Expand by dragging/Disables expansion by clicking the chart/Hides the chart by


clicking the introductory remarks

6. Grant master admin. account by user


• Sales office and agency management by granting the master admin. account
• Prevents accidents through joint monitoring at 3-5 locations, e.g. the headquarters, exclusive sales, local retails, sales agencies

Master Admin. Account and Slave Account in operation (Windows OS)

32
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 FBMS Model – Advance (System composition)

VMS A-DCS NA
(Voltage Measurement Sensor) (Advance Data Collection System) (Network Adaptor)

48V Forklift 48V Forklift

VMS x6 sets DCS x1 set VMS x 6 sets DCS x1 set

VMS x1 set = 2V Cell x4CH

48V Battery = VMS x6 sets


72V Battery = VMS x9 sets
80V Battery = VMS x10 sets

PC / Internet Data Server Smart Device

33
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 FBMS Model – Advance (System composition)

A-DCS Item Specification

Power Supply 24.0V

Current Measurement ±400.0 A

Current Consumption 40mA

Interface Zigbee 2.4GHz

Dimension 93x2x3 mm

VMS Item Specification

Power Supply 8.0V

Voltage Measurement 2.0V / Cell / 4CH

Current Consumption 30mA

Interface Zigbee 2.4GHz

Dimension 50x0x0 mm

NA Item Specification

Power Supply 5.0V

CPU ARM7 Core

Zigbee 2.4GHz,
Interface
Ethernet

Dimension 97x2x8 mm

34
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 FBMS Model – Standard (System composition)

S-DCS NA
(Standard Data Collection System) (Network Adaptor)

48V Forklift 48V Forklift

DCS x1 set DCS x1 set

48V Battery = 8V (2V cell x 4pcs) x6 CH


72V Battery = 12V (2V cell x 6pcs) x6 CH
80V Battery = 16V (2V cell x pcs) x5 CH

PC / Internet Data Server Smart Device

35
Electric equipment monitoring system

FBMS : Electric forklift battery monitoring system

 FBMS Model – Standard (System composition)

S-DCS Item Specification

Power Supply 24.0V

Current Measurement ±400.0 A

Voltage Measurement 8V, 12V, 16V

48V Battery = 8V x6CH


Battery / Channel
80V Battery = 16V x5CH

Current Consumption 60mA

Interface Zigbee 2.4GHz

Dimension 93x2x3 mm

NA Item Specification

Power Supply 5.0V

CPU ARM7 Core

Zigbee 2.4GHz,
Interface
Ethernet

Dimension 97x2x8 mm

36
Electric equipment monitoring system

CBMS : Golf cart battery monitoring system

 Problems of electric golf cart and battery management


1. Shortens battery life due to deviation between batteries used in series
No load voltage Load voltage

10.8V / End of discharge

[BMS data after discharging 1 hour of Trojan T-1285 battery 30A used for 2 years]

The cart uses 4 to 6 batteries in series, and due to the nature of the battery, depletion
is caused by the use of 1 or 2 batteries.
If the problem is left untreated, all batteries will rapidly become depleted and will
require early disposal.

2. Golf courses with many golf carts cannot implement cumulative management
for number of operations and usage, which makes it difficult to assign and
operate carts.

Operation
information
Battery Operation Charging Operation Working time Usage Ah Lowest Variation WH Distilled
No. start time time voltage water

3. Difficult to know the appropriate timing for replenishing distilled water

37
Electric equipment monitoring system

CBMS : Golf cart battery monitoring system

 CBMS Model – Standard (System composition)

C-DCS NA
(Standard Data Collection System) (Network Adaptor)

72V Golf cart battery 72V Golf cart battery

DCS x1 set DCS x1 set

48V Battery = 8V x6 CH
72V Battery = 12V x6 CH

PC / Internet Data Server Smart Device

38
Electric equipment monitoring system

CBMS : Golf cart battery monitoring system

 CBMS Model – Standard (System composition)

C-DCS Item Specification

Power Supply 24.0V

Current Measurement ±400.0 A

Voltage Measurement 8V, 12V, 16V

48V Battery = 8V x6CH


Battery / Channel
72V Battery = 12V x6CH

Current Consumption 60mA

Interface Zigbee 2.4GHz

Dimension 93x2x3 mm

NA Item Specification

Power Supply 5.0V

CPU ARM7 Core

Zigbee 2.4GHz,
Interface
Ethernet

Dimension 97x2x8 mm

39
www.maroo-on.com

4 Accessories
Accessories
Accessories

 FLUKE Thermal Imagers


Fluke TI90 & TI100 THERMAL IMAGERS
The thermal imaging camera of Fluke TI90 &
TI100 makes it easy to find abnormal and
performance-defective battery cells of the
battery connector.

Features :
• Wireless with superior image quality
• Easy-to-use and rugged
• Size (H x W x D): 284 x 86 x 135 mm
• Weight: 0,726 kg
• Warranty: 2 years

Specifications : TI90 TI100

The left is thermal image of an 80V electric forklift battery.


After thermal analysis, an abnormal battery connector has been
identified .
The average temperature of the battery is 22 ° C, but the
temperature of the connector has increased to 62 ° C.

Problems that are difficult to find with the naked eye can be easily
found using a thermal imaging camera.

41
Accessories

Accessories

 Digital hydrometer
The digital hydrometer demonstrates
accuracy of 99.9% and is 50% faster
compared to normal hydrometers.

Features :
• Easy operation, handy and light design capable of measurement with one
hand
• Large LCD with backlight

Specifications :
• Measuring range:
- Density: 0 g/cm³ to 3 g/cm³
- Temperature: 0 °C to 40 °C
- Viscosity: 0 mPa·s to 1000 mPa·s
• Sample volume: 2 ml
• Dimensions (L x W x H): 140 x 138 x 27 mm
• Data memory: 1024 measured results
• Power supply: two 1,5 V alkaline batteries
• Immediately compensates to 25 °C
• Measure the density of all your cells and then export them
wirelessly to your PC in Excel

42
Accessories

Accessories

 MarooOn battery cleaner

• Extends the battery life by


suppressing natural discharge of
battery due to exposure to battery
electrolyte

• Prevent corrosion of battery case,


terminals, and power equipment
due to battery electrolyte

• Protects operators' skin and


clothing from battery electrolyte

• Indicator function to check leakage of electrolyte

• Neutralization of sulfuric acid which is battery electrolyte

• Actively prevent accidents caused by electrolyte

[Before [After
cleaning] cleaning]

43
Accessories

Accessories

 Industrial battery connector

SB350

SB175

SB50

44
Accessories
Accessories

 Cable assembly for battery connection

Cable assembly Part Number Specification

SB350 - SB175,
AC-CAS-0001-10A
360mm

SB175 - SB50,
AC-CAS-0002-10A
360mm

SB350 - Ring terminal


AC-CAS-0003-10A
(50-8) / 3.5m

SB175 - Clamp,
AC-CAS-0004-10A
1.5m

Clamp - Ring terminal


AC-CAS-0005-10A
(25-8) / 3.5m

SB175 - Ring terminal


AC-CAS-0006-10A
(50-10) / 1.0m

SB350 - SB350,
AC-CAS-0013-10A
2.5m

45

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