Mounted Disc Plough: Operator Manual Service Manual Part Catalogue
Mounted Disc Plough: Operator Manual Service Manual Part Catalogue
Mounted Disc Plough: Operator Manual Service Manual Part Catalogue
CUSTOMER INFORMATION
YOUR AUTHORIZED
FIELDKING DEALER
Name ______________________________________________
2. Operate, lubricate, assemble and maintain the equipment in accordance with all 1.1 Introduction
instructions and safety procedures in this manual. 1.2 Warranty
1.3 When the warranty becomes void
3. Inspect the equipment and replace or repair any parts that are damaged or worn 1.4 Warning signals
out which under continued operation would cause damage, wear to other parts,
or cause a safety hazard. 2. USAGE INSTRUCTIONS
4. Return the equipment or parts to the authorized “FIELDKING” dealer, from where 2.1 Before use
it was purchased, for service or replacement of defective parts that are covered 2.2 Attaching plough to the tractor
by warranty. (The “FIELDKING” Factory may inspect equipment or parts before 2.3 Note
warranty claims are honored.)
3. TRACTOR PREPARATION
5. All costs incurred by the dealer for traveling to or transporting the equipment for
warranty inspection and claims will be borne by the customer. 3.1 Instructions for tractor preparation
3.2 Adjustments
3.3 Warning for driver
3.4 Safety
3.5 Draft of disc plough
3.6 Adjustments for deeper ploughing
4. MAINTENANCE
5. TROUBLE SHOOTING
1.1 INTRODUCTION 1. Thoroughly read the instruction manual before proceeding with the various
operations.
This handbook contains the use and maintenance instructions with a list of the 2. Keep maintenance and warranty according to this handbook.
spare parts of the disc plough.
2. USAGE INSTRUCTIONS
This disc plough is equipped with heavy-duty tubular frame specially designed for
deep ploughing / land preparation of rough soil. 2.1 BEFORE USE
Regular and satisfactory operations together with economic and long lasting use of Before mounting of disc plough make sure that all nuts and bolts are properly
the implement depend on the compliance with instructions given in this handbook. secured.
Compliance with the instructions in this handbook is also important since 2.2 ATTACHING THE PLOUGH TO THE TRACTOR
Manufacturer declines all and every responsibility for damage to persons or
1. Place the plough duly leveled on the flat piece of land.
property caused by negligence and failure to comply with these instructions.
2. Reverse the tractor to the plough ( Do not drag the plough up the tractor)
3. Attach the left arm of the tractor to the plough first.
4. Attach the central arm to the plough. To attach, turn the screws on both sides to
1.2 WARRANTY
an equal length. If the arm is too short or too long, turn the screw to adjust both
When the machine is delivered, check that it has not been subjected to damage at the same time until aligned with the hole on the central arm.
during transport and that the accessories are in a perfect condition and complete. 5. To attach the lower right arm, turn the screw until the mounting pin is at the same
level as the hole on the tractor arm. If the gap between hole and mounting pin is
Any claims following the receipt of damaged goods shall be presented in writing too close or too distant, turn the control arm in or pull it away to an appropriate
within 8 days from the receipt of the goods. distance. You may have to adjust both height and distance at the same time.
When the hole at tractor arm and mounting pin are even, insert the pin in the
The purchaser may only make the claims under warranty when he has complied hole and lock it with the lynch pin.
with the warranty conditions in the supply contract. 6. After attaching the plough lift it and adjust the control arm parallel to the ground.
When you look from both rear or sideways, the discs should all be touching the
1.3 WHEN THE WARRANTY BECOMES VOID ground uniformly.
Besides the cases specified in the supply agreement, the warranty shall in any case 2.3 NOTE
become void.
1. The plough will work best when the right wheel of the tractor is inside the
1. When the implement has been used beyond the specified power limit like previously ploughed furrow. Readjust the plough alignments again if
(Tractor Horse Power) necessary.
2. When repairs made by the customer without authorization from the 2. To get good results from the plough discs should be replaced when their
manufacturer or owing to installation of spurious spare parts, the machine is diameter is reduced to 22".
subjected to variations and the damage can be ascribed to these variations.
3. When the user has failed to comply with the instructions in this handbook. 3. TRACTOR PREPARATION
4. If the implement is used in very hard/stony soil no warranty of discs will be
given. 3.1 INSTRUCTIONS FOR TRACTOR PREPARATION
5. If the implement is not lifted while taking a turn of the tractor no warranty of any
breakage of coulter assembly (coulter bearing and coulter disc) would be The following are typical instructions for preparing a tractor for operation.
allowed.
6. No warranty will be given if the service and greasing is not done on time. 1. The horsepower of tractor selected should match the implement.
1 2
2. Adjust the front and rear wheel track width.
3. Provide adequate front end ballast for tractor stability.
4. Provide proper rear furrow wheel weight.
5. All plough adjustment should be carried out.
6. Select load and depth control setting according to tractor operators manual.
3.2 ADJUSTMENTS
Discs would not cut if they are rolled straight ahead. They must be set at an
angle. Provision is made in the plough standard for the adjustment of the
horizontal disc angle and vertical tilt angle to obtain optimum disc operation in
different soil conditions.
3. Leveling the plough
a) Disc Angle is the angle which the plain of cutting edge makes with the line of
travel. It is normally 42° – 47°. Reducing this angle increases the disc rotation The level of the plough is controlled by the tractor top link. If the rear end of the
with respect to ground speed and reduces the tendency of the plough to over plough beam is higher than the front end of the beam, lengthen the top link. If
cut. Increasing the disc angle improves the disc penetration. rear end of the plough beam is lower than the front end, then shorten the top
link. Lateral leveling is controlled by adjusting the length of the tractor right
b) Tilt Angle is the angle which the plain of the cutting edge makes with the vertical lower link. These adjustments must be made with the plough prior to operation.
line. It ranges from 15° - 25°. Increasing the tilt angle improves disc penetration
in heavy, sticky soils. Decreasing the tilt angle improves disc penetration in 4. Tightening the bearing
loose and brittle soils. Bearings must be kept tight. Tighten the castle nuts until the disc binds the hub.
5. Scrapper adjustments
Scrappers are set low enough to catch and turn the furrow slice before it falls
away from the disc. For deeper ploughing, the scrapper has to be set a little
higher. For sticky soils, set them closer to the disc. The research study data
reveals that mould board type scrapper performs the best, but in sticky soils use
of hoe type scrapper is better.
1. Before ploughing check all nuts and bolts of the disc plough.
2. Don’t plough on stony soil.
3. Tractor should be in high first gear.
4. If soil is hard then plough the field at least twice.
2. Width of cut adjustment
5. Make sure that the shocker spring is tight.
Every disc plough has a particular width of cut ranging from 18-25 cm’s 6. Lift the disc plough on every turn.
depending on the diameter of the blade. However to suit various draft and 7. Be vigilant about the tree roots and stones.
penetration requirements the width of the cut for the front disc can be adjusted 8. Keep proper distance from disc plough when disc plough is in working.
with the help of drawbar. Drawbar has an index line which can be lined up with 9. Lift the plough before approaching the road.
different (1, 2, 3) markings on the drawbar carrier as shown.
3 4
3.4 SAFETY 3.5 DRAFT OF DISC PLOUGH
Understanding the Machine Safety Labels
The disc plough is lighter in draft than the mouldboard plough, turning same
The machine safety labels shown in this section are
volume of soil in similar conditions. In very hard soil, some extra weight is added
placed in important areas on your machine to draw
which increases the draft.
attention to potential safety hazards.
On your machine the words DANGER, WARNING The bearing conditions of the bearing housing will also affect the draft. Keep
and CAUTION are used with this safety-alert symbol. bearing in smooth conditions i.e. apply the grease whenever necessary.
DANGER identifies the most serious hazards. Draft is also affected by the depth and width of cut per bottom for complete
The operator’s manual also explains any potential plough. Speed is also another factor which increases the draft, doubling the
Safety-Alert Symbol safety hazards whenever necessary. speed increases the draft by about 20 -25%.
4. MAINTENANCE
4.1 MAINTENANCE INSTRUCTIONS
Never allow riders on the tractor or implement
unless an additional seat is available. If you work the disc plough on stony land then maintenance also increases. Please
follow these rules to get the best results.
1. If disc plough is new then after first two hours of working tighten all nut bolts.
2. Check the plough adjustments if the steering is hard.
3. Check the scrapper adjustments frequently.
Be careful when moving around steep gradient to 4. If the soil has entered in grease nipple, then change the nipple.
avoid sharp turn. 5. After every fifty hours grease all greasing points with grease gun and tighten all
nuts and bolts.
6. After three hundred hours, open the hub of disc plough & cleanse it with diesel
oil, pump in new grease & replace its seal.
7. Constantly check for loose nuts and bolts.
8. Sharpen the disc if the blades are dull. Blunt blades increase the draft
Never transport the implement on rough roads considerably.
during the night. When operating, avoid sharp 9. When the diameter of disc is reduced to 24" it is desirable to change the degree
turns that may cause tractor colliding with the of hub by loosening the mounting bolts.
implement.
10. Discs cannot work beyond 22" diameter. They must be replaced for effective
ploughing.
5 6
11. Keep the bearings lubricated as per the instructions given in the manual.
12. Coat the disc blades for rust prevention with the used oil in slack season.
4.3 LUBRICATION
Please take care that high quality grease is used in bearing housings, coulter
hub & bushes.
5. TROUBLE SHOOTING
TROUBLE SHOOTING
SR. NO. DEFECT REASON REMEDY
5 UNEVEN FURROW - DISC ANGLE NOT UNIFORM - SET THE DISC ANGLE
- HITCHING DEFECTIVE - SET THE HITCHING
7 8
9
MOUNTED DISC PLOUGH 2 TO 5 BOTTOM
PART NO. QTY.
SR.NO. DESCRIPTION
2 BOTTOM 3 BOTTOM 4 BOTTOM 5 BOTTOM 2 BOTTOM 3 BOTTOM 4 BOTTOM 5 BOTTOM
1 FRAME ASS. 72150001 71270017 71300003 75130001 1
2 HEX HEAD BOLT M16x140x2P 10260388 4
3 LINCH PIN 10MM 10020022 - 4
4 PIN Ø19x90L 10020026 - 1
5 SPRING WASHER 20MM 10270016 2
6 SPRING WASHER 12MM 10270003 - 1
7 NYLOCK NUT M12x1.75P 10280025 -
1
8 STAND ASS. 72160001 -
9 HITCH PIN 32MM 10020023 2
10 LINK DRAW BAR ASS. 72170011 72170014 1
11 LOWER U-BLOCK 72150011 2
12 SPRING WASHER 16MM 10270005 -
6 7 8 9
13 NYLOCK NUT M16x2P 10280005 -
14 SCRAPER HOLDING FLAT 71280004 -
15 SCRAPER BOLT WITH NUT & WASHER 71280003 -
16 SCRAPER BUSH 10070032 -
17 NYLOCK NUT M8x1.25P 10280027 -
2 3 4 5
18 SPRING WASHER 8MM 10270001 -
10
13
SR. NO. DISCRIPTION PART NO. QTY.
1 CSK BOLT M12x40L 10260052 5
2 PLAIN DISC 26" 10240039 1
3 SPINDLE 10380001 1
4 SPRING WASHER 10270003 5
5 NUT M12x1.75P 10280028 5
6 OIL SEAL 10010009 1
7 BEARING 32213 10050012 1
8 GREASE NIPPLE 10300005 1
9 BEARING HOUSING 10090006 1
10 BEARING 32209 10050013 1
11 PLAIN WASHER M36 10270025 1
12 CASTEL NUT M361.5P 10280035 1
13 SPLIT PIN 10020097 1
14 GASKET 10040020 1
15 BEARING HOUSING CAP 10180011 1
16 ALLEN BOLT M10 10260095 3
14
QTY.
1
1
1
1
6
1
1
1
6
6
1
1
1
1
1
3
Dealer Pre-Delivery (Please Tick) Please Complete all Dealer information Below
10390005
10010007
10050010
10260008
10240004
10090005
10300005
10270003
10280025
10050035
10280015
10020074
10040027
10180005
10260093
COLTER HUB ASSEMBLY (72200001)
10290011
PART No.
1. The customer or person responsible has Dealer’s Name..............................................................................
been given the operator’s manual.
Address........................................................................................
2. The customer undertakes to read the .......................................................................................................
c o m p l e t e o p e r a t o r ’s m a n u a l a n d
BEARING 30206
BEARING 6208
CIRCLIP 80MM
DESCRIPTION
COLTER HUB
before operation of the machine.
SPLIT PIN
Phone.......................................... Fax..........................................
3. All safety, operational and maintenance
Email.............................................................................................
information have been explained and
demonstrated. Service Person..............................................................................
4. All greasing and oil points, stickers, I confirm that the pre-delivery service was performed on this machine.
guarding and ID plate have been identified
and physically pointed out. Signature.......................................................................................
Sr. No.
10
12
13
14
15
16
11
1
2
3
4
5
6
7
8
9
5. The customer agrees that it is his Date..............................................................................................
responsibility to read and carry out the
Comments.....................................................................................
safety, maintenance and operation as per .......................................................................................................
this operator’s manual. .......................................................................................................
Customer Delivery (Please Tick) Please Complete all Customer Information Below
4. All greasing and oil points, stickers, I confirm that all of the delivery checks were explained and performed.
guarding and ID plate have been identified
Signature.......................................................................................
and physically pointed out.
Delivery Date................................................................................
5. The customer agrees that it is his
responsibility to read and carry out the Comments.....................................................................................
safety, maintenance and operation as per .......................................................................................................
this operator’s manual. .......................................................................................................
15 16
WARRANTY CARD
Customer Copy
ADDRESS :
MOBILE NO. :
Email :
NAME OF IMPLEMENT :
MODEL NO. :
YEAR OF Mfg. :
SERIAL NO. :
REGISTRATION NO. :
DATE OF PURCHASING :
NAME OF DEALER :
9001:2015
Beri Udyog Pvt. Ltd.
Corporate Office : Plot No. 235-236 & 238-240, Sec-3, HSIIDC,
Karnal- 132001 (Haryana), India +91-184-2221571/ 72/ 73
marketing@fieldking.com, exports@fieldking.com, www.fieldking.com
17 18
WARRANTY CARD
Company Copy
ADDRESS :
MOBILE NO. :
Email :
NAME OF IMPLEMENT :
MODEL NO. :
YEAR OF Mfg. :
SERIAL NO. :
REGISTRATION NO. :
DATE OF PURCHASING :
NAME OF DEALER :
9001:2015
Beri Udyog Pvt. Ltd.
Corporate Office : Plot No. 235-236 & 238-240, Sec-3, HSIIDC,
Karnal- 132001 (Haryana), India +91-184-2221571/ 72/ 73
marketing@fieldking.com, exports@fieldking.com, www.fieldking.com
19 20
WARRANTY CARD
Dealer Copy
ADDRESS :
MOBILE NO. :
Email :
NAME OF IMPLEMENT :
MODEL NO. :
YEAR OF Mfg. :
SERIAL NO. :
REGISTRATION NO. :
DATE OF PURCHASING :
NAME OF DEALER :
9001:2015
Beri Udyog Pvt. Ltd.
Corporate Office : Plot No. 235-236 & 238-240, Sec-3, HSIIDC,
Karnal- 132001 (Haryana), India +91-184-2221571/ 72/ 73
marketing@fieldking.com, exports@fieldking.com, www.fieldking.com
21 22