4700 Vertical Multi-Stage Centrifugal Pumps: Installation and Operating Instructions
4700 Vertical Multi-Stage Centrifugal Pumps: Installation and Operating Instructions
multi-stage
centrifugal
pumps
vms, vmsb
Installation and
operating instructions
File No: 47.81
Date: september 11, 2017
Supersedes: new
Date: new
contents
1.0 Introduction 4
1.1 Preface 4
1.2 Icons and symbols 4
2.0 Manufacturer identification data 4
2.1 Manufacturer data 4
3.0 General information 4
4.0 General safety warnings 4
4.1
Preventive measures to be taken by the user 4
4.2 Important protections and cautions 4
4.3 Additional risks include the following 5
5.0 Handling and storage 5
5.1 Handling 5
5.2 Storage 5
6.0 Product overview 5
6.1
Description 5
6.2 Applications 5
6.3 Pumps are not designed for use in the
following applications 5
7.0 Preparing for use 6
7.1 Coupling to the motor 6
7.2 General installation precautions 7
7.3 Flange loading and tightening torques 8
8.0 Filling the pump 9
8.1
Filling pump in suction lift arrangement 9
8.2 Filling pump in a flooded installation 9
9.0 Use, starting and running 9
9.1
General warnings 9
9.2 Starting 9
9.3 Running 9
9.4 Stopping 10
10.0 Maintenance and repairs 10
10.1 Replacement of shaft seal 10
11.0 Disposal 10
12.0 Troubleshooting 11
13.0 Additional technical documentation 13
in sta l l a ti o n & 4 7 0 0 Vertical multi-stage
op era ti ng i nstr u ct ion s centrifugal pumps
1.0 introduction The following parts are subject to wear during normal operation:
• Bearings
1.1 preface • Mechanical seals
Observe all operation and maintenance instructions con- • Grommets
tained herein to obtain best results from the product. If you • Capacitors
need further information, please contact the nearest autho-
If a fault that is not listed in the Troubleshooting table (sec-
rized dealer.
tion 13) occurs, please contact the nearest authorized retailer.
No part of these illustrations and/or text may be reproduced
for any reason.
6.3 pumps are not designed for use in It is strongly suggested to perform a start-up test run follow-
the following applications ing coupling to check operation. If possible, it is suggested
to perform coupling once the pump has been fastened down
Improper use of the pump is hazardous and can in its working position and connected to the suction and
result in personal injury and damage to property. discharge pipes.
7.2.3 fastening down Suction and discharge piping must be sized to with
stand the maximum working pressure of the pump.
Bolt the pump on to a concrete base or suitable metal structure.
Use of anti-vibration supports is highly recommended in com-
It is recommended a pressure gauge is installed on the dis-
mercial buildings (with occupants) if the concrete base is an
charge line before the non-return valve and isolating valve.
integral part of the reinforced concrete structure of buildings.
Use adequate supports for the suction and discharge lines to
When fastening, use a drill bit to center mark the 4 holes in the
avoid stress on the pump flange. If the pump is installed with
base of the pump on the surface it is due to be installed on.
a suction lift arrangement (liquid level lower than the pump)
Use a drill to make 4 holes (dia. 12mm (AE/cb") for vms 01b, and it feeds an open circuit, install a foot valve at the end of
03b, 05b, 10b, 15b, 20b pumps and dia. 14mm (I/af") for the suction line and use a hose connected to the pump.
vms 32, 45, 64 pumps). Move the pump back into position,
line it up with the pipes and tighten the screws all the way.
warning
The position of the fastening holes is also illustrated in
Ensure that available npsh is greater than npsh
section 15.6
required by the pump. Insufficient npsh will result
in cavitation, which reduces pump performance
7.2.4 pipework and may result in damage to the pump. Refer to the
In addition to the instructions given below, also comply with pump curves.
the general instructions found in section 15.7 of the manual
and with the directions in fig. 1.
d A
void switching the motor pump on and off too frequently
The pump and suction line must be filled with water. Running (check motor specifications);
the pump without water inevitably causes serious damage to
e D
uring power cuts, it is advisable to disconnect the power
the pump.
to the pump.
10
Do not operate the pump with the isolating valve 10.1 replacement of shaft seal
closed on the discharge line.
See pictorial instructions on pages 16-19.
11
12.0 troubleshooting
displayed
cause solution
fault
Float sticking Check that the float reaches the level ON
Thermal protection activated (single phase) It reactivates automatically (single phase only)
Incorrect electrical connection Check the terminal board and the electrical panel
The pump does Automatic switch triggered or fuses blown* Reset the switch or replace the fuses and verify the cause
not work No electricity Check the electrical supply meter
The motor does Plug not inserted Check the connection to the power supply
not turn
Built-in thermal overload protection device (if fitted) Wait for built-in thermal overload protection device to
or thermal cutout in control panel tripped* reset or reset thermal cutout in control panel
Check water level and/or correct connection of system
Device protecting against dry running tripped*
devices
Decrease in the line voltage Wait for voltage to return to normal
Suction filter / inlet blocked Clean filter/inlet
Foot valve blocked** Release or clean the valve and check that it works properly
The pump does
not work Pump has not been filled** Fill (sect. 9)
The motor turns Water level low (if no protection system is fitted)** Restore water level
Prime the pump, Check any isolation and check valves,
Pump not primed
Check the liquid level
Pressure too low Restrict the discharge line
System undersized Ensure that pump is sized for the application
System dirty Clean the piping, valves, filters
The pump works Water level too low Switch off the pump or immerse the foot valve
With a reduced Incorrect rotational direction (three-phase only) Swap two of the line phases
flow rate Supply the pump with the voltage indicated on the name-
Incorrect supply voltage
plate
Leaks from piping Check the joints
Pressure too high Recheck the system
Check whether there are excessive drops in voltage due to
Supply voltage outside motor’s accepted range
undersized line or cables
Inadequate thermal cutout setting Adjust setting to motor’s rated current (see rating plate)
• Reduce glow rate throttling the discharge line or replace
Pump stops after motor with more powerful one
running for short Motor overload due to dense and/or viscous liquid • Check actual power absorbed by the pump based on
time liquid pumped
As a result of Pump delivers liquid at higher rate than max. flow
thermal overload rate on rating plate Reduce flow rate by throttling discharge line
protection trip-
Panel exposed to sun or other sources of heat Protect panel from sun or sources of heat.
ping
• Disassemble and clean pump
Foreign matter blocking impeller rotation
• Call our nearest Servicing Department to do the job
• Replace bearings
Motor bearings worn
• In this case, motor is noisy, too
in sta l l a ti o n & 4700 Vertical multi-stage
op era ti ng i nstr u ct ion s centrifugal pumps
12
displayed
cause solution
fault
The pump stops
Liquid temperature too high The temperature exceeds the technical limits of the pump
after working for
brief periods
Thermal protec-
Internal fault Contact the nearest authorized distributor or service center
tion intervention
Note:
* If you encounter the same trouble again, call our Service Department
** Caution: mechanical seal could be damaged
4700 Vertical multi-stage insta l l ati o n &
centrifugal pumps operat ing instr ucti o ns
13
14
1 6 10
M6 = 15 Nm (11 lb-ft)
M8 = 18 Nm (13 lb-ft)
M10 = 50 Nm (37 lb-ft)
a
2
7
11
360°
12
4
13
3 Nm
2.2 lb-ft
5 14
9
47 0 Vertical multi-stage insta l l ati o n &
entc rifugal pumps operat ing instr ucti o ns
15
2 4
3 5
1
5 9
M6 = 15 Nm (11 lb-ft)
2
6 10
3 - 5 Nm
2.2 - 3.7 lb-ft
3 7 11
4 12
8
in sta l l a ti o n & 470 0 Verticalmu-sg
op era ti ng i nstr u ct ion s entrifugalpmsc
16
1 5 9
M8 = 18 Nm (13 lb-ft)
M10 = 50 Nm (37 lb-ft)
2 6 10
3
3 - 5 Nm
2.2 - 3.7 lb-ft
7 11
4 8 12
470 0 Verticalmu-sg insta l l ati o n &
entrifugalpmsc operat ing instr ucti o ns
17
6
1
11
7
2
12
3
13
4 9
5 - 7 Nm
3.7 - 5.2 lb-ft
14
5 10
in sta l l a ti o n & 470 0 Verticalmu-sg
op era ti ng i nstr u ct ion s entrifugalpmsc
18
6
1
11
2
12
3 5 - 7 Nm
3.7 - 5.2 lb-ft
13
14
10
5
470 insta l l ati o n &
operat ing instr ucti o ns
19
20
21
22
23
24
25
26
27
28
29
30
31
coupling detail
for vms 32
32
33
34
35
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