Topic 510
Topic 510
Topic 510
Page 510.
1
flow of liquid as it is moved smoothly toward the discharge port. The idler
gear, which carries the liquid between its teeth and the inside surface of the
crescent, rotates on the pin supported by the pump head. The rotor gear,
The colored portion at left indicates the liquid as it which carries the liquid between its teeth, travels between the casing and the
enters the suction port area of the casing and the area outside surface of the crescent and is connected to the pump shaft. The four
between the rotor teeth and corresponding concave
area between the idler teeth. The two black arrows schematic drawings at right give a graphic illustration of flow characteristics
indicate the pump rotation and progress of the liquid. through the pump.
2 3 4
Notice the progress of the liquid through the pump and This illustration shows the pump in a nearly flooded This view shows the pump in a completely flooded
between the teeth of the “gear-within-a-gear” principle. condition just previous to the liquid being forced into condition and in the process of discharging the liquid
Also, note how the crescent shape on the head divides the discharge port area. Notice how the gear design of through the discharge port. The rotor and idler teeth
the liquid and acts as a seal between the suction and the idler and rotor form locked pockets for the liquid so mesh, forming a seal equidistant between the
discharge ports. as to guarantee absolute volume control. discharge and suction ports, forcing liquid out the
discharge port.
CONTENTS
Page Page
PART 1. ROTARY PUMP STEP 6 – Determine the size of the
FUNDAMENTALS discharge piping..............................................12-17
Figure 2 – Installation showing various Figure 12 – Performance curve for a Viking pump
suction and discharge conditions......................... 4 model K124 handling 2,500 SSU liquid............ 18
10
26
24
to the total head value.
8
22 Total Suction Lift — is the total pressure below
PRESSURE, PSI
10 10
See Figure 3.
8
15
6
20
4 Total Suction Head — is the total pressure above
25 2 atmospheric (expressed in psi) at the suction port when
the pump is in operation and is equal to the static suction
29.92 0
Total Static Head — is the sum of the static suction lift As mentioned before, when cavitation occurs in the
and the static discharge head or the difference between handling of any liquid, capacity is reduced and the
the static discharge head and the static suction head. pump may be expected to be noisy and vibrate. With
See Figure 2, (A), (B) and (C). cavitation, the higher the discharge pressure, the more
Total Dynamic Head — is the sum of the total discharge noisy the pump will be.
head and total suction lift or the difference between the
total discharge head and total suction head. See Figure 3.
Net Positive Suction Head (NPSH) — is the pressure
in feet of liquid absolute measured at the pump suction
port, less the vapor pressure. For additional discussion STATIC
TOTAL
STATIC
on NPSH, see Application Data Sheet AD-19. DISCHARGE
HEAD
HEAD
TOTAL
STATIC
STATIC
DISCHARGE
VAPOR PRESSURE* HEAD
CENTERLINE
HEAD
when both values of pressure are expressed in feet of the FRICTION HEAD
HEAD
liquid.
The suction lift practical for actual pumping installations
STATIC
SUCTION
TOTAL LIFT
212 120
200
TEMPERATURE IN DEGREES FAHR.
THEORETICAL 110
180 CATALOG RATED SPEED
100
120 70
MAXIMUM RECOMMENDED
100 60
80 50
60
40
30
40
12 8 4 0 4 8 12 16 20 24 28 32 36
20
SUCTION HEAD (FT.) SUCTION LIFT (FT.)
10
FIG. 4 - Theoretical and Maximum Recommended 50 100 1,000 10,000 100,000 1,000,000
Suction Lift for Water at Various Temperatures °F. VISCOSITY IN SECONDS SAYBOLT UNIVERSAL
VISCOSITY
Viscosity and Units — Viscosity may be defined as Under some conditions, with high viscosity liquids, it
the resistance of a fluid to flow. In the United States the may be better to relocate the pump to obtain a static
most widely used instrument for measuring viscosity is suction head rather than to have a static suction lift.
the Saybolt Universal viscosimeter. In this instrument, This relocation will help guarantee filling of the tooth
adopted by the American Society for Testing Materials, spaces of the idler and rotor during the time they are
the time required for a given quantity of fluid to flow exposed to the suction port and result in improved pump
through a capillary tube is measured. This time, in performance.
seconds, gives a result in terms of Seconds Saybolt For additional discussion on Viscosity and its effect on
Universal (SSU). For high viscosities, a Saybolt Furol Pump Selection, see Application Data Sheet AD-3.
viscosimeter is used that gives a result in terms of
Seconds Saybolt Furol (SSF). SSF x 10 = SSU. CAPACITY
Conversions from other viscosity units to SSU are Capacity Units — The capacity is measured in terms of
shown in Figure 6 on the following page. US gallons per minute or gpm.
Effect on Pump Installation — The viscosity of the
liquid is a very important factor in the selection of a pump.
It is the determining factor in frictional head, motor size HORSEPOWER AND
required and speed reduction necessary. Frequently, EFFICIENCY
for high viscosity liquids, it is more economical to use Horsepower and Units — The work required to drive
a large pump operating at a reduced speed since the the pump or the power input is designated as brake
original higher total installation cost is more than offset horsepower or Pin. Power output or Pout may be com-
by reduced maintenance and subsequent longer life of puted by the formula:
the unit. Figure 5 shows the percentage of rated speed
used for pumping liquids of various viscosities. gals. per min. x total dynamic head in psi
Compared to other types of pumps, the rotary pump is Pout =
1715
best able to handle high viscosity liquids. The following
tabulation shows the approximate maximum viscosity
liquids that can be handled with various type pumps: Friction in the pump is the main loss of power so that
the power output is always less than the power input.
Centrifugal................................................. 3,000 SSU Pump efficiency is defined as power output divided by
Reciprocating............................................ 5,000 SSU power input or:
Rotary................................................. 2,000,000 SSU
The theoretical maximum allowable static suction lift is Pout
Efficiency =
equal to 14.7 psi minus the frictional head. If the frictional Pin
head is high, an increase in suction piping size and port gals. per min. x total dynamic head in psi
Pin =
size will reduce the frictional head and allow a greater 1715 x Efficiency
static suction lift. On high viscosity liquids, the reduction
of pump speed will also reduce frictional head and allow
a greater static suction lift.
Redwood 1
Redwood 2
(Admiralty)
Cup No. 10
Cup No. 15
Cup No. 20
(Standard)
& Lambert
Universal,
Kinematic
Cup No. 7
Ford Cup
Ford Cup
Viscosity
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Seconds
Degrees
Degrees
Saybolt
Saybolt
Barbey
Engler
Engler
Parlin
Parlin
Parlin
Parlin
Furol,
No. 3
No. 4
Pratt
SSU
SSF
“F”
1 54 1.0 20
32
56
2 30 1.1
35 25
60
3
1.2
40 4 35
5 70
1.4 2.5
45 40
6 30
50 80 1.6
8
50 90
60 10 1.8
5.0
100 35
70 60 2
80 70 3.0
90 5.5
100 80 3
20 90
40
100
18 200 5
4
30 6.0
20 15 45 3.5
5
40 25
200 300 6 6
200 20 6.5
50 115
7
30 60 25 400 8 25 50
300 9 7
300 30 500 7.0 4.0
40 10
80
400 600
400 40 8
50 100 700 50 75 7.5
500 50 25
500 50 800
600 60 9 4.5
900
700 70 600 60 1,000 20
80 75 50 10 100
800 700 70 10
900 90 200 800 80
1,000 100 30
900 90 25
1,000 100 100 50 5.0
75 200
300 2,000 40 15
15
50 150 100
400 15
300 100 7.5
2,000 200 3,000 60
2,000 200 200 20
500
70 25
600 4,000 80 150 10 10
3,000 300 90
3,000 300 5,000 100 30
800 300 200
4,000 400 15
1,000 50 40
4,000 400 7,000 400 200
5,000 500 300 5
5,000 500 500 20
6,000 600
7,000 700 6,000 600 10,000 200 60
400 75 4.3 300 25
7,000 700 700
8,000 800 2,000 8,000 800 500 80 30
9,000 900 100 3.75
10,000 1,000 10,000 1,000 300
1,000 3.3 500 100
700 40
3,000 20,000 400 800 150
1,200 2.4 50
150
500 1,500 750
4,000 1,000
10,000 2,000 30,000 600 1,700 1,200 200 1.5 950 200 70
20,000 2,000
5,000
6,000 40,000 800
3,000
30,000
8,000
30,000 3,000 50,000 1,000 CONVERSION FACTORS
40,000 4,000 60,000
50,000 5,000
10,000 40,000 4,000 70,000 Centipoises
50,000 5,000 Centistokes =
60,000 6,000
60,000 6,000 100,000 2,000
Specific Gravity
80,000 8,000
20,000 80,000 8,000
SSU* = Centistokes x 4.55
100,000 10,000
100,000 10,000
3,000
Degrees Engler* = Centistokes x 0.132
30,000 200,000 4,000 Seconds Redwood 1* = Centistokes x 4.05
200,000 20,000
40,000
300,000
5,000
* Where Centistokes are greater than 50
200,000 20,000 6,000
50,000
____RESULTS____
A SATISFACTORY
VIKING PUMP
FOR EACH APPLICATION
❻ DETERMINE
PIPING
THE SIZE OF THE DISCHARGE
❸
FIGS. 12
PUMPING TEMPERATURE
FIG. 9
FOREWORD STEP 1
The purpose of this section “Selecting the Correct
Viking Pump in 10 Easy Steps” is to provide a means of Determine the Capacity Required in Gallons Per Minute
systematically arriving at the proper final pump selection Since desired capacity is not always known in terms
with a minimum of effort. Reference to the terms defined of gallons per minute, a few common conversions are
in the “Introduction” will aid in understanding this section. listed below:
Consult the factory when in doubt on any point in the
US gpm = .7 x barrels per hour (bph)
selection of a pump.
To aid in following the explanation, an example = .0292 x bbls. per day (bpd)
problem is given below. The example problem will be pounds per hour
=
followed through each of the “Ten Easy Steps” and the specific gravity x 500
selection of the proper pump for the application will be = 1.2 x Imperial GPM
given. One barrel is considered to contain 42 US or 35
Example: (See FIG. 7) Imperial Gallons. For other volumetric conversions, see
A canning factory desires to add syrup to a cooking Page 22.
kettle at the rate of 448 pounds of syrup per minute. Example:
The syrup must be taken from a basement storage tank The capacity required in gallons per minute is given
and delivered to the cooking kettle located on the third by the formula:
floor. The basement temperature will reach a minimum pounds per hour
of 60°F. at which temperature the syrup will have a US GPM =
specific gravity x 500
viscosity of 3,000 SSU. The specific gravity of the syrup
at 60°F. is 1.36. For a liquid of this viscosity, the pump 448 x 60
US GPM =
would usually be located in the basement below the 1.36 x 500
storage tank, however, space limitations prevent this US GPM = 40
and the pump must be located on the first floor. The
desired piping arrangement and dimensions are shown
on Figure 7. Select the proper size pipe and pump unit STEP 2
for this application.
Determine the Liquid Viscosity at the
Pumping Temperature (Lowest)
Viscosities of some common liquids are listed in
Figure 8 to aid in the viscosity determination of the
liquid pumped. For conversion to SSU from other units
of viscosity measurement, refer to Figure 6.
If it is impossible to determine the liquid viscosity, a
sample of the material may be sent to Viking Pump,
Inc., Cedar Falls, Iowa, where an accurate viscosity
determination will be made in the laboratory. A minimum
of one pint of liquid is needed for this purpose. In
submitting a sample, always specify the temperature at
which the liquid will be pumped.
Example:
The viscosity, in SSU, of the syrup is given.
SSU = 3,000
STEP 3
It includes some of the Pump sizes which cover the Following the example below, using Figure 9 on Page
entire capacity range that can be handled by Viking 10, the intersection of 40 GPM and 3,000 SSU falls in
Pumps. the zone of a K size pump.
Viking’s varied product line occasionally offers an Example: (Dotted Line)
alternate choice of pump sizes depending upon the Viscosity, SSU . ........................................................... 3,000
application and the type of pump desired. Capacity, GPM .................................................................. 40
Refer to specific section(s) of the catalog for complete Basic Pump Size . ...............................................................K
performance data and specifications on particular pump
models, series and sizes.
STEP 4
A. Locate the capacity required along the left edge of
the chart. Select the Type and Class of Pump
B. Locate the viscosity of the liquid along the bottom After the pump size has been determined, the choice
edge of the chart. of a type of pump will depend on several factors.
C. Follow the capacity line horizontally and the viscosity To serve the needs of all industries and pump users,
line vertically until they intersect. Viking pumps are grouped by types to serve the num-
erous needs of the users. These pump types, together
D. The zone in which these lines intersect denotes the
with pressure limitations are to be found in the catalog.
correct size pump for the application.
As the name implies, General Purpose pumps are
E. If the point of intersection of the capacity and vis- used for normal duty operation and where pressures are
cosity lines lies to the right of the solid vertical line not excessive. For continuous duty at higher pressures,
A-A, a steel fitted pump or one of equal strength the Heavy-Duty pump fulfills the job.
must be used. Intersection points to the left of the The liquid handled is often instrumental in the selection
line A-A indicate a pump of standard construction of a type of pump. Milk should be handled by a Sanitary
may be used. pump, propane by an LP Gas pump, etc.
P/RS
1000
N
QS
LS
L/LQ/LL M
100 LL
KK
L/LQ
K
Capacity
(GPM)
HL
K
H
10
H
FH
F
1
0.1
10 20 100 160 550 1000 1600 5400 10000 16000 54000 100000
( 100 SSU) ( 750 SSU) ( 2500 SSU) ( 7500 SSU) ( 25000 SSU) ( 75000 SSU) ( 250000 SSU)
Viscosity (cSt)
FIG. 9
Pump
Letter L or
Size C F FH G GG H HJ HL AS AK AL K KK LQ LL LS Q M QS N R P RS
GPM ½ 1½ 3 5 10 15 20 30 50 50 75 75 100 135 140 200 300 420 500 600 1100 1500 1600
RPM 1800 1800 1800 1200 1800 1800 1800 1800 1800 1200 1200 780 780 640 520 640 520 420 520 350 280 230 280
NOTE: Nominal capacities and rated speeds may vary depending upon pump series.
For clean liquids of low to medium viscosities at low Determining NPSHr values for Viking pumps, over the
to medium temperatures, the mechanical seal pumps wide range of speeds and viscosities they are used for, is
are desirable. Packed pumps with special packing are a large undertaking and a great deal of NPSHr data has
usually recommended for applications involving high been and continues to be, accumulated. However, the
temperatures, high viscosities. Pumps with special following discussion is intended as a general guideline
wear resistant features are available for handling liquids and refers to allowable vacuum gage readings in in.
containing abrasive particles. Hg. which is in keeping with rotary pump application
Insurance Underwriters or city or state law require- traditions.
ments may determine the choice of an Underwriters Since many pump application problems are related to
Approved pump when handling flammable liquids. the suction side of the pump, it is always good to practice
Example: to pay particular attention to this portion of the proposed
Two types of pumps could be selected, the General installation. Feel free to contact your Viking distributor,
Purpose or the Heavy-Duty. For long life and continuous Viking sales representative or the factory for answers to
duty, the Heavy-Duty pump would be the choice. The questions you may have regarding this matter.
final decision, in this case, need not be made until the For ideal pumping conditions, the total suction lift
total discharge head is calculated. should never exceed 15 in. Hg. when pumping non-
volatile liquids (See “Vapor Pressure”). For volatile
liquids, the total suction lift should never exceed 10
STEP 5 in. Hg., becoming less as the vapor pressure of the
liquid increases.
Determine the Size of the Suction Piping Considering non-volatile liquids, the static suction lift,
The use of ample size suction piping is a prime in psi, must first be subtracted from the allowable 15 in.
requirement of a good installation. This is especially Hg. (7.4 PSI)* to obtain the allowable PSI friction head
true for viscous liquids, previously discussed under the for the suction line (A).
heading “Viscosity.” Referring to Figure 10, determine if the flow of liquid
When considering the suction side of a pump in- in the suction piping will be laminar or turbulent by
stallation, reference is often made to Net Positive following the capacity line horizontally and the viscosity
Suction Head (NPSH) which was defined in the fun- line vertically until they intersect.
damentals section. For laminar flow, disregard friction losses for fittings
NPSH is the energy that forces liquid into the pump. and valves. Divide the allowable PSI friction head for
Determining the Net Positive Suction Head Available suction line (A) by the total length of suction pipe to
(NPSHa) on an existing pumping system involves obtain the maximum allowable loss in PSI per foot
measuring the absolute pressure at the suction port of suction pipe for laminar flow (B). From Figure 10,
by means of a gage and subtracting the liquid’s vapor select the pipe size having a per foot friction loss less
pressure at the pumping temperature. To calculate than the maximum allowable loss per foot of suction
NPSHa for an existing or proposed installation, de- pipe for laminar flow (B).
termine the absolute pressure above the source of For turbulent flow, assume the suction port size as the
liquid, add the suction head or subtract the suction lift, proper size suction pipe and determine the equivalent
subtract the piping friction losses and the liquid’s vapor lengths of straight pipe for the valves and fittings from
pressure. Remember all measurements and calculations Figure 11. Add these values to the length of straight
are expressed in feet of liquid pumped. suction pipe to obtain the total equivalent length of
For a given pump with specific operating conditions a straight suction pipe (C). Divide the allowable PSI
minimum value of NPSH is required to assure desirable friction head for suction line (A) by the total equivalent
full flow operation. This is referred to as the Net Positive length of straight suction pipe (C) to obtain the
Suction Head Required (NPSHr) for the pump and can maximum allowable PSI loss per foot of suction pipe
be determined only by closely controlled testing. for turbulent flow (D). If the maximum allowable PSI
If the NPSHa on a proposed installation does not loss per foot of suction pipe for turbulent flow (D) is
exceed the NPSHr, the pump may operate in a “starved” greater than the value given in Figure 10, the correct
condition or will cavitate, as discussed previously. size suction pipe has been selected. If the maximum
The effects of such a condition may vary from a slight allowable PSI loss per foot of suction pipe for turbulent
reduction in expected capacity to serious vibration, flow (D) is less than the value given in Figure 10, repeat
extremely noisy operation and/or abnormal wear. the above process for the next larger pipe size until the
Many Viking pumps are called upon to operate with maximum allowable PSI loss per foot of suction pipe
marginal suction conditions and do so successfully. for turbulent flow (D) becomes greater than the value
Frequently it is possible to obtain pumps with oversize given in Figure 10 for the pipe size checked.
ports to aid in reducing NPSHr. *See * on page 510.12
for turbulent flow (H). If the maximum allowable PSI would require a 2 x 2½ increaser in the pump discharge
loss per foot of discharge pipe for turbulent flow (H) port. Horsepower requirements will be discussed in
is greater than the value given in Figure 10, the proper step 7.
size pipe has been selected. If the maximum allowable
STEP 7
PSI loss per foot of discharge pipe for turbulent flow
(H) is less than the value in Figure 10, select the pipe
Determine the Horsepower* Required
size for which the value given in Figure 10 is less than
To determine brake horsepower (Pin) required by a
(H).
pump per the formula on Page 510.5, it is necessary to
Example: know the capacity in GPM, the total dynamic head in
In step 4 a heavy duty pump was tentatively selected. PSI and the pump efficiency. The capacity and head or
This pump has a maximum allowable total dynamic differential pressure are determined by the application.
head of 200 PSI for viscous liquids. The static discharge The pump or mechanical efficiency cannot be calculated
head, in PSI, equals 45 x 1.36 or 26.4 PSI. The maxi- until after the brake horsepower has been determined
2.31 by laboratory tests. Since it is necessary to test a pump
mum total discharge head equals total dynamic head before the mechanical efficiency can be determined,
less the total suction lift, 200 PSI – 6.03 PSI or 193.97 it is more logical to present the actual horsepower
PSI. The maximum allowable PSI discharge line friction data in the form of performance curves rather than to
loss is then 193.7 – 26.4 or 167.57 PSI. Assuming the provide mechanical efficiency values which then require
discharge pipe size to be the same as the pump port additional calculations.
size (2 inch for “K” pumps), for a first trial, and referring Viking catalogs a series of performance curves based
to figure 10, a flow of 40 GPM and 3,000 SSU is found on extensive tests of all pump models. These curves
to be laminar and no losses need to be considered for plot brake horsepower and pump capacity against
valves and fittings. The allowable PSI friction head (E) pump speed at several pressures and for up to 8
divided by the total length of discharge pipe is equal to different viscosities ranging from 38 SSU (No. 2 Fuel
167.57
or 1.3 PSI per foot of discharge pipe (F). Oil) through 250,000 SSU. Horsepower for viscosities
128
Again referring to figure 10, we find that the pressure between those shown on the performance curves can
per foot of 2 inch pipe is .544 PSI (.4 times the specific be taken from the nearest higher viscosity curve or can
gravity, 1.36 equals .544 PSI per foot). Since this value be determined by averaging the values from the curves
is substantially below the 1.3 PSI loss per foot allowable, with viscosities immediately above and below that of the
consideration may be given to more economical 1½ inch application. The performance curves are printed on buff-
pipe with a PSI friction loss per foot of 1.49 (1.1 times colored paper and are grouped in back of the individual
specific gravity 1.36 equals 1.49 PSI per foot). Since General Catalog sections.
this value of pressure drop per foot of pipe is higher For those occasions when it is desirable to calculate
than the allowable 1.3 PSI, selection of 2 inch pipe for the mechanical efficiency of a pump for a specific
the discharge line appears to be proper. application, use the following formula which appears on
The total discharge head for 2 inch pipe is equal to the many of the General Catalog performance curve pages:
static discharge head plus the friction head or: (Diff. Press., PSI)(Cap., GPM)(100)
M.E. in % =
Static discharge head....................................26.4 PSI (Horsepower, BHP)(1715)
Friction head (.544 PSI per foot x 128 feet)....69.5 PSI There are times when it is convenient to be able to
Total discharge head.....................................95.9 PSI quickly arrive at a “ballpark” figure for horsepower. For
Note here that if a general purpose pump had been an application involving viscosities in the range of 100
selected in step 4 instead of a heavy-duty, the total to 2500 SSU and pressures above 50 PSI, this can be
dynamic head, which equals the total discharge head done by multiplying the differential pressure in PSI by the
plus the total suction lift or 95.9 + 6.03 = 101.93 PSI, capacity in GPM and dividing by 1000. It can be seen by
would have slightly exceeded the maximum allowable looking at the formula on Page 510.5 that if an efficiency
total head for general purpose pumps. NOTE: for a of approximately 58% is used, the value below the line
2½ inch discharge line, the total discharge head would comes out to be 1000 (1715 x 0.58). This formula for
equal 128 x .19 x 1.36 + 26.4 or 59.4 PSI and the total estimating horsepower is strictly a convenience for use
dynamic head would have been 59.4 + 6.03 PSI or on a limited number of applications; for exact values it is
65.43 PSI. necessary to refer to the General Catalog performance
Selection of the more expensive 2½ inch discharge curves.
line would permit consideration of a more economical For some applications it is desirable to be able to
general purpose pump and perhaps the use of a drive determine the torque** requirements of the pump; this is
with less horsepower resulting from the reduced total * See definitions on Page 510.5.
** Torque is a turning or twisting force; applying a 10 pound force perpendicular to the
dynamic head. The use of a 2½ inch discharge line end of a 12 inch long crank or wrench results in a torque or twisting force of 120 inch
T (”#’s) =
RPM
To illustrate, a 1 horsepower motor operating at 1750
With constant pressure and viscosity, the torque re- 1 150 PSI
72
100 PSI
speed.
3
under the poppet until it starts to lift from the valve seat K124
PUMP SPEED – RPM
would be determined as follows using the formula selection of materials with low corrosion rates will
discussed earlier: normally result in high first cost and low maintenance
PSI (102) x GPM (42) x 100 cost. In addition, the contamination of the customer’s
M.E. % =
BHP (4.6) x 1715 product or process when using materials with rapid
M.E. = 54% corrosion rates may be objectionable and may dictate
In Step 6 when a 2½” diameter discharge line was the use of materials with lower rates of corrosion.
considered instead of a 2” line, the total dynamic head When new liquids are encountered, the materials
was determined to be 65.43 (65) PSI. From Figure 12 presently used in handling or storing the liquid may be a
the horsepower is shown to be 3.5; a 5 HP motor would guide to the proper materials of pump construction.
still be required. Corrosion tests on possible materials of construction
From the above discussion it can be seen that the use can be made for any liquid in the Viking chemical
of larger pipe, while involving a greater initial expense, laboratory but these tests are very expensive and due to
would require considerably less electrical energy over liquid aeration etc., the tests are not entirely conclusive.
the operating life of the pump. Also, since the pump However, without any previous knowledge of proper
would be operating at a lower total dynamic head or materials of construction, these facilities should then be
differential pressure, it would have a longer service life utilized. A minimum of one pint of liquid is required for a
with less maintenance. Another consideration, which corrosion test.
is well to keep in mind, is that with the larger pipe it Many liquids that are pumped or can be pumped are
would be relatively easy to increase the flow rate or not listed. When not familiar with a liquid, the selection of
to increase the viscosity of the liquid pumped without the proper materials of construction should be a factory
extensive changes to the system. choice since a vast amount of proper material data has
In summary, the use of generously-sized suction and been collected over a period of years of successful
discharge lines is highly recommended as a means of pump operation.
lowering the overall cost per gallon of liquid pumped. Example: a pump of Standard Construction should be con-
sidered for this application.
STEP 8
STEP 9
Select the Materials of Construction
A choice of the proper materials of construction of Consider the Temperature of the Liquid Pumped
a pump for handling a specific liquid is important and Although rotary pumps can successfully handle liquids
often quite complicated. In the selection of materials up to viscosities of 2,000,000 SSU, the liquids are often
of construction, factors that must be considered, other heated prior to pumping for reasons such as 1) higher
than consideration of the liquid itself, are temperature, allowable speeds for greater capacities 2) desirability
contamination, concentration of the liquid, etc. Each of a specific temperature of liquid in a heat transfer
of these variables may play a vital role in a choice of process and 3) lower power requirements. Conversely,
materials of construction. pumps are often required to handle low temperature
Section 520 of the Viking catalog includes a com- liquids, particularly in refrigeration or air conditioning
prehensive listing of a wide variety of liquids that are equipment. In either case, special consideration must
handled by Viking pumps, including information about be given to pump construction at extreme temperature
the liquids, recommendations about material of con- conditions.
struction selection as well as pump types and special Extreme sub-zero temperatures cause reduction
pump features that have been found desirable for the of strength and brittleness in some metals. For these
specific liquid. In addition, the catalog contains infor- reasons, the factory should always be consulted on all
mation about materials of construction and features that low temperature installations.
are available on specific pump models or pump model Temperature ranges within which standard pumps with
series. You are directed to these sources for answers no modifications may be used are listed throughout the
to questions you may have regarding selection of pump Viking catalog in specification charts. These temperature
materials of construction. ranges may vary with the size and pump model.
Recommendations given in Section 520 are to be ap- Temperatures in excess of those listed in specification
praised as general since the variables mentioned above charts require varying amounts of extra clearances
may alter the choice of materials. All of the recom- applied to the internal parts of the pump to avoid scoring,
mendations, however, have been successfully used in galling, and other mechanical failures.
actual installations. For temperatures above 300°F. special gaskets and
The final choice is usually left up to the customer since packing materials are required.
selection of materials with the most rapid corrosion rate Bronze bushings with proper operating clearances
will normally result in low first cost and high maintenance are suitable for operation up to 450°F.
cost or eventual pump replacement. Conversely,
VIKING PUMP • A Unit of IDEX Corporation • Cedar Falls, IA ©2007
Section
Page
510
510.20
VIKING ENGINEERING DATA
Issue D
SELECTING THE CORRECT VIKING PUMP — IN 10 EASY STEPS
Carbon graphite bushings are recommended for use 2. Direct Connected — coupled to standard electric
with high temperature, low viscosity liquids such as motor, gear head motor, variable speed motor or
heat transfer oils. Because of the low expansion rate of other driven (type “D” drive).
the carbon graphite, there is an operating temperature
above which it is necessary to use special interference 3. Viking Reducer Drive — coupled to standard electric
fits at assembly. This temperature varies depending on motor with a Viking helical gear speed reducer (type
pump size. See Engineering Service Bulletin ESB-3 for “R” drive).
specifics. 4. Commercial Reducer Drive — coupled to driver by
Special idler pin materials are recommended for means of a Commercial speed reducer (Type “P”
operation above 450°F. drive).
Viking Cast Iron parts have been found satisfactory
for operation up to 650°F. 5. V-Belt Drive — connected to driver by V-Belt(s) and
For operation above 650°F. or when required by sheaves (type “V” drive).
various safety codes and specifications, Viking pumps
are available with steel externals to resist thermal shock 6. Motor Mounted — coupled and mounted directly to
or comply with such codes or specifications. flanged faced electric motor (type “M” drive).
Steel relief valve springs are considered suitable for 7. Bracket Drive — pump mounted on bracket type
operation up to 350°F. For temperatures above 350°F. sub-base complete with outboard shaft bearing.
stainless steel or other special spring materials are (Type “B” drive) This type of drive unit may be used
recommended. to build direct or V-Belt units on small general
The heating or cooling of liquids that are being purpose pump units.
pumped is often accomplished by circulating steam or
hot or cold liquids through external jackets provided as
standard features or options on many Viking pumps.
Consult the specific section of the general catalog for Example: The K125 Heavy-Duty pump should be
further information regarding the availability of jacketing mounted with a drive arrangement that will give a shaft
features on the pump you are interested in using. speed of 420 RPM and that can transmit 5 horsepower.
Provisions can be made for the operation of mechanical Of the several drive arrangements listed above that
seals at temperatures in excess of those listed in the could be used with this unit – “D”, “R”, “P” and “V” –
catalog specification charts. This may involve special the Viking Reducer or “R” type is the most popular and
materials, different seal configurations, different seal would be the first choice for the example. The model
locations on the pump or special provisions for cooling number of the unit would be K125R.
the seal to an acceptable operating temperature. For
additional discussion on Temperature considerations,
see Application Data Sheet AD-5.
Example:
Since the operating temperature is below 200°F., no
special consideration need to given to temperature.
STEP 10
45
°B
50,000
44
AU
°B
M
AU
43
E
¹
M
°B
42
E
°B
¹
AU
20,000
41
AU
M
°B
E
M
¹
E
AU
¹
76
72
M
VISCOSITY — SSU
10,000
°B
E
°B
¹
RI
RI
X
X
68
5,000
°B
RI
4,000
X
3,000
2,000
1,500
SUGAR SYRUPS CORN SYRUPS
1,000
750
500
400
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
TEMPERATURE — DEGREES F.
CONVERSION FACTORS
Multiply By To Obtain Multiply By To Obtain
LOSS IN PSI PRESSURE PER 100 FEET OF SMOOTH BORE RUBBER HOSE
Data is for liquid having viscosity of 38 SSU
ATMOSPHERIC PRESSURE, BAROMETER READING AND EQUIVALENT HEAD OF WATER AT DIFFERENT ALTITUDES
Altitude Above Sea Level Atmospheric Pressure Barometer Reading Equivalent Head of Water
Feet Pounds Per Square Inch Inches of Mercury Feet
0 14.7 29.929 33.95
1000 14.2 28.8 32.7
2000 13.6 27.7 31.6
3000 13.1 26.7 30.2
4000 12.6 25.7 29.1
5000 12.1 24.7 27.9
6000 11.7 23.8 27.0
7000 11.2 22.9 25.9
8000 10.8 22.1 24.9
9000 10.4 21.2 24.0
10000 10.0 20.4 23.1
For feet head of liquid — Divide feet head of water by specific gravity of liquid pumped.