Ready For Impact
Ready For Impact
Ready For Impact
www.boplan.com
| INTRODUCTION |
FLEX IMPACT 12 But there are risks. This is where the game plan (traffic management plan) comes in.
AXES GATE 68 You have traffic on your site. You also have merchandise, expensive equipment, stock and people walking
around. At football matches, the players don’t randomly chase every ball around the pitch. You create a
LINE PLAN 74 strategy with attackers and notably a solid line of defence to protect your goal.
Flexible safety barriers let your team relax, knowing that whatever happens mid-field, the defence is in place.
TEDDY PRO 78
Everyone can work more smoothly without constantly worrying about accidents. Everyone knows their place –
SCIENTIFIC APPROACH TO SAFETY 80 and can see it. And if the worst comes to the worst, the barriers are there to protect the stock, human capital,
machinery - and the company’s image in case of human casualties.
TECHNICAL INFORMATION 84
At the end of the day, the (safety) scoreboard has the final word. So, what’s your game plan?
Xavier Ramon
© 2020, BOPLAN® bv: Nothing included in this edition may be copied, stored
in an automated database and/or published in any form or in any way, either
electronically, mechanically, by photocopying, recording or in any other way
without prior written consent of BOPLAN bvba. All information in this brochure
is free of obligation, replaces all prior information, prices and documentation
and can be altered at any time. BOPLAN cannot be held liable for changes to its
products. The pictures included in this brochure are merely illustrative and are
often provided with options. Registered models, patents and patents pending. The Xavier Ramon
colours in the brochure can differ from product to product and may not reflect the
Founder & Owner
colour of the actual products. Colours in this brochure are non-binding and may
vary by application, market and production cycle. BOPLAN® Group
FORKLIFTS
FORKLIFTS AND PEOPLE DON’T MIX
CAUSE JUST 1% OF ALL
WORKPLACE ACCIDENTS
BUT 10%
OF ALL INJURIES 2
TRAFFIC SECURITY
AVOID SERIOUS PROBLEMS
AND SAFETY PLAN
WITH FORKLIFT
ACCIDENTS SAFETY IN THE WORKSPACE: CHOOSE A COMPLETE SOLUTION
DAMAGE
that other parties offer to you. Our wide range of safety products
allows us to cover a broad spectrum of possible risk situations in
the workspace: fall protection, crash protection, anti-skid, etc.
PROPERTY
DAMAGE
safety products, of which all the components are fine-tuned to
each other. This makes our system modular and future-proof:
SEPARATE PEDESTRIANS & TRAFFIC
modifications are seamlessly integrated into the concept.
PREVENT COLLISIONS AND WORKPLACE ACCIDENTS SAFETY OF STAFF, MACHINES AND INFRASTRUCTURE
43%
IS A PRIORITY
PEOPLE
That’s why a preventive approach is necessary in order to
minimize the risks for crashes and workplace accidents. Our BOPLAN® provides safety solutions that protect your staff,
safety equipment clearly demarcates and separates work traffic, machines and infrastructure from damage or injury. Our durable
COMPLAINTS
pedestrians and hazardous zones, and is available by default in safety systems allow you to prevent unintended downtime and
a clearly visible yellow safety colour. Preventing collisions and keep your productivity at optimum level. BOPLAN safety products
PEDESTRIANS workplace accidents is after all the essence of the BOPLAN® safety
approach..
are the current standard in dozens of sectors such as car parks,
airports, warehouses, etc.
HIT BY FORKLIFT 1
Sources: 1 (OSHA) Occupational Safety & Health Administration, US Bureau of
Labor Statistics
2
Evofenedex, network of Dutch trade and production companies with
a logistical or international operation.
WHAT’S YOUR
GAME PLAN ?
€ 110.000.000
NO GAME PLAN
IMMEDIATE COSTS ARE INCURRED
TB 400 PLUS
DUE TO FORKLIFT ACCIDENTS 1
AVOID WORKPLACE Accidents in the workplace are a realistic risk in various sectors.
ACCIDENTS BY USING
Avoid workplace accidents by using adequate safety solutions.
Failing to do so can have serious consequences, both for the worker
EFFECTIVE SAFETY
as for the employer. Accidents can lead to severe injuries, long-term
disability and can in the worst case be fatal. Damage claims can never
truly compensate for personal suffering. The consequences for the
The feedback which BOPLAN® has collected over years from the
multitude of completed projects is always included in the ongoing
process of perfecting our safety solutions. Our portfolio of safety
solutions is the result of our more than 20 years of experience
with a variety of sectors and a multitude of different projects and
situations. The expertise we acquired together with our relentless
focus on innovation allows us to continuously improve and perfect
29%
our products. FLEX IMPACT®, AXES GATE, XTRA GRIP and
LINE PLAN are just a few of the many innovations that are part of
our BOPLAN® total solutions to improve safety and reduce costs
in the workspace.
ACCIDENTS INVOLVING
FORKLIFT DRIVER
2
Sources: 1 (OSHA) Occupational Safety & Health Administration, US Bureau of Labor Statistics
2
Evofenedex, network of Dutch trade and production companies with a logistical or international operation.
SAFETY & INNOVATIVE SAFETY PRODUCTS, THE RESULT OF NON-STOP RESEARCH AND
company should be cherished and cared for. That’s why investing
in reliable crash protection is vitally important to your company. DEVELOPMENT
5.000
EVERY YEAR
AIRPORTS
PEOPLE KILLED SAFETY & LEGAL
IN WORKPLACE ACCIDENTS
1/3 RELATED TO TRANSPORT 1
FRAMEWORK
SAFETY IN THE WORKSPACE, A LEGAL AND MORAL
OBLIGATION
MODULAR CRASH
PROTECTION MADE FROM
FLEXIBLE POLYMER
FLEX IMPACT® is an extensive modular array of safety systems that have been specifically
designed to create a safe work environment in an economically responsible way. If you
consider security in the workspace a high priority, you will need to do your utmost to ensure
optimal protection of personnel, machines, property, buildings and infrastructure. Collisions
are one of the main risk factors for workplace accidents, causing physical and/or material
damages. Halting the machines after temporary failure and recovery causes exponentially
increasing, unnecessary costs. Physical injury not only means a considerable delay of work,
but often also leads to human suffering. And as a company, that is the last thing we want.
PRODUCT GROUPS
SAFETY BARRIERS 20
Collision protection from forklifts and other traffic
HANDRAILS 38
Flexible plastic handrails for various applications
SAFETY GATES 44
Innovative safety gates as a barrier to
unauthorised personnel
RACK PROTECTORS 50
For an optimum in warehouse protection
Patented guillotine
locking system
ACTIVE MEMORY
Ergonomic multicolour rails
FLEX IMPACT® has been specially
(wide choice of safety colours)
designed to absorb the force released
in a collision with a heavy vehicle. In Fully reinforced
the event of a collision, the material profiles and edges
simply bends and then returns to its
original shape again afterwards.
Clearly visible FLEX IMPACT® barriers need to be installed in strategic places, at locations where forklift
traffic is prohibited. These include the zones around your company restaurant, in the vicinity of your
reflector, the location where you have your timekeeping administration, at the entrances, near your
sanitary facilities, etc. Less logical locations would be the zones within your warehouse or outside on the
company grounds, where you will have pedestrian traffic circulating alongside forklifts, vans and lorries.
In these situations, it is also imperative to ensure the maximum safety of your pedestrian staff by placing
clearly visible safety fences, safety posts, handrails and security gates. Indicating exclusive zones for
pedestrians is best enforced within a radius of three meters, separated from any kind of traffic involving
rolling stock such as forklifts. The best way to demarcate pedestrian zones in the workspace is by placing
physical barriers.
FLEX IMPACT® safety systems have been designed from a specially SEPARATION OF passenger vehicle. Even at limited speeds, a forklift remains a
huge risk for pedestrian safety in the workspace.
PEDESTRIAN ZONES
developped polymer, which is highly impact-resistant, flexible
and shock-absorbent. All of our safety systems have been tested
COLLISION PROTECTION products, each and every one of them is subjected to a series of
strict, extensive and very realistic crash tests. Specialised staff
that lets us use collision simulation to predict the behavior,
burden, impact, deflection, tension and a series of other
MADE OF DURABLE, execute various static and dynamic tests. The actual proof comes
from outdoor tests. On a racetrack, a forklift weighing 3.5 tons
parameters for each of our products.
In order to integrate all of that acquired knowledge into our
FLEXIBLE POLYMER
collides with our barriers from various angles and at increasing products, we work in close collaboration with distinguished
speeds. High-speed cameras register the various speeds, angles of research firms and university research centres. Based on our
impact, deformations and the exact point of impact. know-how, we were called in as consultants to help determine
FLEX IMPACT® consists of a series of systems to provide crash The crash protection not only survived the collision under all the safety standards in our industry.
and impact protection, manufactured from flexible polymer with conditions, but the forklift retained its safe position after impact.
high-tech, highly impact-resistant properties, even at high collision These extensive crash tests enable us to launch safety products
speeds. The thick-walled, fortified polymer elements bend with on the market that comply with the highest standards
each impact and reform to their original shape again afterwards. of safety.
KP 150
PEDESTRIAN ZONES AND advantages which will make it inevitable for their iron and steel predecessors to be replaced by the
synthetic alternatives on the market.
OF HUMAN SUFFERING
✪ Does not need to be treated or painted after installation
✪ Reforms to its original shape after collision and therefore does not need to be repaired or replaced
✪ Ensures that the anchors are not ripped out of the ground, so the concrete floor is not damaged
✪ Is light and easy to transport
✪ Consists of modular elements that are easily installed and can be easily replaced if necessary
✪ Is durable and cost-efficient over time
✪ Is chemical resistant
TB Super Double
EASY TO USE
MODULAR
DESIGN
SAFETY BARRIERS
COLLISION PROTECTION FROM FORKLIFTS
AND OTHER TRAFFIC
TB
choose to expand at a later date.
40
0
DO
UB
LE
PL
US
TB
40
0 DO
UB
LE
TB
40
0 PL
US
TB SUPER TRIPLE
TB
40
0
TB
200
TB 260 SERIES
21,200 JOULES TB 260
90° IMPACT
800 mm
resembles a guardrail which goes the extra mile in shielding
pedestrians from vehicle collisions. The TB DOUBLE consists of
TB 260 PLUS 21,200 JOULES
1.000 - 2.0
0 0 mm two parallel horizontal tubes placed on top of each other, fortified
90° IMPACT
by a mid-post but is lower to the ground. The lower centre of
PROVIDING AN EFFECTIVE BARRIER BETWEEN PEDESTRIAN AND gravity provides extra strength. Essentially, the TB DOUBLE 260
TRAFFIC ZONES is a TB 260 with an added extra protective line, making the barrier
extra robust when a high-impact crash happens.
The TB PLUS 260 barrier is very similar in design to the TB Plus
but the protective tube is lower to the ground. This lower centre
1.100 mm
of gravity gives the barrier extra strength. The low tube prevents
pallets or goods from sliding underneath the barrier whilst the
double handrail provides additional safety for pedestrians.
1.000 - 2.0
0 0 mm TB 260 DOUBLE PLUS 46,500 JOULES
90° IMPACT
Ø 250 mm
PROVIDING ROBUST PROTECTION AGAINST COLLISIONS FROM
HEAVIER VEHICLES
21,200 JOULES Just like our TB 400 DOUBLE PLUS, the TB 260 DOUBLE PLUS
90° IMPACT
provides extra protection against impact from heavier vehicles.
TB 260 PLUS FENCE
1.100 mm
The difference is that the TB 260 DOUBLE PLUS has a lower
BUILT-IN FENCING TO PROTECT MACHINERY bottom barrier for extra strength. This flexible barrier is ideal
for shielding pedestrians from vehicles with higher impact risk.
This TB 260 PLUS Fence is low to the ground for effective
1.000 - 2
2.300 mm
1.350 mm
by unauthorised personnel.
22 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 23
| FLEXIMPACT ® | SAFETY BARRIERS
20.100 JOULES
TB 400 SERIES TB 400 GRILL
90° IMPACT
max .3.075 mm
275 mm
The TB 400 GRILL with single tube protects people
SHIELDING VEHICLE ZONES WITH AN IMPACT RISK
20,100 JOULES against the impact of forklifts and falling goods.
90° IMPACT
Depending on the size of the (stacked) goods, one can
The TB 400 is a tube-shaped barrier from the FLEX IMPACT®
Ø 250 mm opt for an arrangement with a centre distance between
family of traffic barriers with mid-posts. In spite its small tube
the rails of 275 mm or 550 mm.
diameter, its flexibility and impact resistance should not be
underestimated.
1.000 - 2.0 The single-tube TB 400 is perfectly suited as a barrier for zones
0 0 mm
designated for vehicles with a certain impact risk. A wrong
400 mm
800 mm
pedestrians from vehicle collisions. The DOUBLE upgrade consists
A STRONG GUARDRAIL PROTECTING PEOPLE AGAINST FORKLIFT 20,100 JOULES of two parallel horizontal tubes placed on top of each other,
90° IMPACT
1.000 - 2.0 fortified by a mid-post. Essentially, it’s a TB single-tube guardrail
IMPACTS 0 0 mm
Ø 250 mm with an added extra protective line, making the barrier extra robust
The FLEX IMPACT® TB PLUS upgrade is a hybrid between our when a high-impact crash happens.
TB single-tube guardail and our HP PLUS handrail. Combining both
the strength and height makes this the ideal product for protecting
pedestrians. TB PLUS upgrades are extremely impact-resistant and
1.100 mm
after a crash this barrier retains its original shape, appearance and 39.100 JOULES
TB 400 DOUBLE PLUS 90° IMPACT Ø 250 mm
properties. The TB PLUS is light, modular and easy to install.
The TB PLUS is used for creating walkways and protecting ROBUST BARRIER FOR PEDESTRIAN ZONES TO PROTECT FROM
pedestrians from pallet trucks, lift trucks, forklifts or other vehicles 1.000 - 2.0 COLLISIONS WITH HEAVIER VEHICLES
0 0 mm
with limited speeds.
The TB DOUBLE PLUS upgrade is a double traffic barrier with an
1.100 mm
extra handrail that goes the extra mile in shielding pedestrians from
collisions involving vehicles. The addition of a single handrail on top
20,100 JOULES provides an extra protection from collisions with vehicles that have a
90° IMPACT TB 400 PLUS FENCE higher impact risk. 1.000 - 2.0
00 mm
PROTECTION BY GUARDING MACHINERY FROM FALLING GOODS OR
NEARBY PEDESTRIANS 39.100 JOULES
90° IMPACT
The PLUS FENCE upgrade provides the same shock absorbing TB 400 DOUBLE GRILL
2.300 mm
max .3.350 mm
there is a risk of impact from vehicles such as forklifts. The built-in
TB 400 DOUBLE GRILL is an extremely robust, double
fencing offers further protection by guarding machinery from falling
traffic barrier for collision protection against heavy vehicles
goods or nearby pedestrians. The fencing is made from flexible
and (falling) goods. The TB double-tube guardrail offers
materials to minimise damage caused by impacts.
pedestrians increased safety in storage areas with a lot of
forklift traffic. Depending on the size of the (stacked) goods,
one can opt for an arrangement with a centre distance
1.350 mm
between the rails of 275 mm or 550 mm
24 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 25
| FLEXIMPACT ® | SAFETY BARRIERS
18,300 JOULES
90° IMPACT TB 550 TB SUPER DOUBLE
Ø 250 mm 50,100 JOULES
FORTIFIED CRASH PROTECTION FOR VEHICLES INVOLVING 90° IMPACT
FORTIFIED PROTECTION FROM VEHICLES WITH A HIGH IMPACT RISK
INCREASED IMPACT Ø 250 mm
The TB SUPER DOUBLE is the second heaviest traffic barrier in
The TB 550 is a tube-shaped reinforced traffic barrier, derived Boplan’s FLEX IMPACT® range. As the name implies, this barrier is
from its smaller brother, the TB 400. However, the TB 550 has a part of the ultimate in collision protection systems. The TB SUPER
1.000 -
2
800 mm
.000 mm fortified mid-post. The increased fortification of the traffic barrier DOUBLE is assembled from two parallel protective lines supported
500 mm
enables it to absorb even heavier crashes. by an extra fortified mid-post. with an added extra protective line,
1.000 - 2.0 making the barrier extra robust when a high-impact crash happens.
0 0 mm
Ø 250 mm
The upgrade is specially designed for use in car parks and on access The TB SUPER TRIPLE is the ultimate in protection for collisions
ramps. The strong flexible traffic barrier resits impact and absorbs in Boplan’s FLEX IMPACT® array. With its three parallel protective
1.100 mm
shock whilst the built-in fence protects pedestrians. lines on top of each other and its fortified mid-post, the TB SUPER
The TB 550 PLUS FENCE is available in two sizes; 5 metres or 10 TRIPLE is the heaviest traffic barrier in our series.
1.100 mm
metres. The bright yellow colour increases visibility so that the
1.350 m
barrier can be easily seen even in compromised lighting. m With its three parallel protective lines, this most heavy-duty traffic
barrier provides maximum impact resistance while retaining
its shape, appearance and properties after a crash. The impact 1.000 - 2.0
0 0 mm
resistance as well as the modularity of the system have been
subjected to the strictest tests. The TB SUPER TRIPLE is the
perfect traffic barrier to protect business-critical installations
and buildings that have a significant chance at collisions in your
company due to heavy traffic.
26 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 27
| FLEXIMPACT ® | SAFETY BARRIERS | FLEXIMPACT ® | SAFETY BARRIERS
TB 200 SERIES
LONG LIFESPAN
+ LOW MAINTENANCE
= COST SAVING 21,800 JOULES TB 200
90° IMPACT
200 mm
TB MINI SERIES
TB MINI TB MINI DOUBLE
5,000 JOULES 7,000 JOULES
90° IMPACT 90° IMPACT
550 mm
500 - 2.00
0 mm
500 - 2.00
0 mm
200 mm
PROTECTION FROM TROLLEYS, CARTS, LIGHT TRAFFIC WITH PROVIDING FLEXIBLE PROTECTION AGAINST LOW IMPACT OBJECTS
A LOW IMPACT RISK
“We know that we are better served with this type of The TB MINI DOUBLE is similar in design to our TB MINI but with
The FLEX IMPACT® TB MINI is the smallest and lightest size of an additional tube for increased protection. The TB MINI DOUBLE
railing over bolted down steel framing.” is sufficiently strong enough to protect against light wheeled
impact protection in our series and is specifically designed for use
– Warehouse Manager at Tetra Pak with light wheeled objects that have a low impact risk. This barrier objects such as containers, pallet trucks and trolleys. This is the
consists of a smaller single tube low to the ground. And even lightest traffic barrier in our FLEX IMPACT® range.
though it is very light-weight, it holds well against any small rolling
stock. The TB MINI is quick and easy to install.
TB 260 DOUBLE
BOLLARDS
& GOAL POSTS
ROBUST PROTECTIVE POSTS AND BARRIERS
FOR YOUR GATES AND ACCESS WAYS
With optional
Bollards and GOAL POSTS by BOPLAN® provide excellent rotor
barriers for your gates and access ways. After all, collisions
involving gates and access ways can lead to major,
long-term problem situations. Damage or defects in your
gates and access ways due to collisions with a pallet truck
or forklift can cause a major disruption in the flow of
people and goods. Waiting until the damage is repaired
can cause serious delays or may even lead to a temporary
shutdown in activity, and that is obviously something
you’d rather avoid.
GP
GO
AL
PO
ST
BO
SU
PE
R
BO
IM
PA
C
BO
T
LED
BO
LIG
HT
Ø 125 mm BO LIGHT
PROTECTIVE POSTS USED FOR COLLISIONS INVOLVING MINOR
IMPACT RISK
250-1.000 mm
The BO LIGHT is a flexible protective post which provides
protection from light crashes with vehicles. As a result, this
protective post is the lightest in the series of impact-resistant
bollards in Boplan’s FLEX IMPACT® series.
Ø 200 mm
BO IMPACT
3,200 JOULES
PROTECTIVE POSTS IN PLACES WHERE COLLISIONS FREQUENTLY 90° IMPACT
250-2.500 mm
OCCUR Optional
rotor
Ø 200 mm
BO LED
3,200 JOULES PROTECTIVE POST FOR BADLY LIT ENVIRONMENTS AND
90° IMPACT
LOADING DOCKS
1.200 mm
Ø 250 mm
BO SUPER
PROTECTIVE POSTS FOR FREQUENT COLLISIONS WITH HEAVY
VEHICLES
7,200 JOULES
90° IMPACT
NO MORE
FLOOR
450-2.200 mm
1
IMPACT
BOPLAN
DETECTION
GOES
2
ANALYSE
STRENGTH
SMART 3
TAKE
ACTION
MULTIPLE
DEVICES
SMART BOLLARD
REAL-TIME NOTIFICATIONS
Clearly you’ve made the right decision to have
protection installed. Time to focus on critical
hot spots.
GET INSIGHTS
Gain valuable knowledge about protected locations,
impact history, frequency, and strength levels.
TRIGGER INSPECTIONS
Replace or upgrade protection if required or
alter traffic flows where possible.
3,200 JOULES 7,200 JOULES
90° IMPACT 90° IMPACT
Ø 200 mm
Ø 250 mm
Optional
touch barrier
Optional
touch barrier
2.000 - 4.500 mm*
TESTED &
FLEXIBLE HEIGHT LIMITER AND PROTECTIVE PORTAL TO PROTECT CRASH DAMAGE IN ELEVATED PLACES APPROVED
The GOAL POST within the FLEX IMPACT® array is a flexible unattached, adjustable tube or touch barrier. The GOAL POST is
height limiter that protects your high gates, canopies and bridges available in sizes tailored to your needs and in a variety of colours,
from collisions with high vehicles, such as elevated work platforms, with or without a touch barrier.
trucks and buses. A GOAL POST consists of a portal and an
36 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 37
| FLEXIMPACT ® | HANDRAILS
LIGHTWEIGHT
COMPARED TO
STEEL
HANDRAILS
FLEXIBLE PLASTIC HANDRAILS FOR
VARIOUS APPLICATIONS
HT
safety gate for any situation. All of our handrails are made
TU
NN
of high-quality, high-performance synthetics, which will
EL
FR
make the properties of traditional natural resources seem
EE
ST
like yesterday’s news.
AN
HP
DI
NG
PL
US
FE
FE
NC
E
HD
ME
ZZ
A
HD
90 mm
HD LIGHT
A LIGHT HANDRAIL, THE PERFECT ADDITION
TO FLOOR MARKINGS
1.100 mm
A physical barrier with HD LIGHT handrails compels people to
follow the prescribed route and therefore prevent possible
accidents in the workspace. That is why we always advise to
250 - 2.00 supplement Line Plan or any other floor demarcation system
0mm
by a light safety gate or balustrade such as the HD LIGHT.
This approach allows us to offer a durable safety product with
a cost-efficient impact that should not be underestimated.
90 mm
HD MEZZA
BALUSTRADE FOR PEDESTRIANS ON MEZZANINE AND HEIGHTS
1.100 mm
handrail with extra skirting board to provide fall protection for
people and objects. The HD MEZZA is suited as a balustrade to
safeguard the safety of pedestrians who are working at height,
250 - 2.0
such as on a mezzanine, a floor or a work platform. 00 mm
90 mm
NO OPTIMAL FE FENCE
CORROSION VISIBILITY COST-EFFICIENT MACHINE GUARDING AND PROTECTION
2.000 mm
FOR PEDESTRIANS
Keep fingers and hands safe from machinery with the FE FENCE.
The FE FENCE is designed to protect pedestrians from machinery
by creating a physical barrier between them and your equipment.
“Everything was a success and the factory
It will keep pedestrians at a safe distance and stop them from
is taking a liking to it very well! We are falling onto equipment if they stumble or trip in the area.
1.300 mm
extremely satisfied with the product here.”
– Warehouse Manager at Nestlé
HP PLUS
40 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 41
| HANDRAILS | PLUS SERIES | HANDRAILS | TUNNEL SERIES
HP PLUS
5,500 JOULES
90° IMPACT
110 mm
110 mm
MAX 5.000 mm
The HT TUNNEL is designed to protect pedestrian walkways
and is ideal for creating a safe passage between stacked goods.
1.100 mm
The flexible barriers on either side prevent falling products
from landing on passing pedestrians. The free standing tunnel
can be easily installed wherever needed to protect your people
from lighter falling products.
250 - 2.00
0 mm
m
MAX 1.750m
250
- 2.0
00
mm
MAX 5.000 mm
pedestrian walkways that run alongside a wall. These could be next
to stacked good, traffic zones or at height. The HT TUNNEL offers
HP GRILL flexible protection.
275 mm
42 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 43
| FLEXIMPACT ® | SAFETY GATES
Always physically separate traffic lanes from pedestrians, use safety gates
at clearly marked crossings or dangerous areas.
SG
SL
only accessible to authorised personnel.
ID
IN
G
GA
TE
SG
DR
OP
GA
TE
SG
SW
ING
GA
TE
BB
BE
SG SLIDING GATE
SAFETY GATE WITH A SLIDING DOOR
1.100 mm
SG SLIDING GATE is a safety gate that opens and closes by means
of a sliding door.
500 - 2.00
0m
m
SG SWING GATE
SAFETY GATES WITH A SELF-CLOSING SIDEWAYS SWING GATE
The SG SWING GATE is a safety gate that you can swing open on
Closing block (included) Gate stop (included) Standard wheel support for
both sides. It is quite common to carelessly leave open gates and gates longer than 1,500 mm
access ways to hallways and machine rooms. Thanks to the
SG SWING GATE, this will be a thing of the past.
1.100 mm
700 - 2
.0 00 mm
SG DROP GATE
SAFETY GATE THAT OPENS WITH AN UPWARD MOVEMENT
1.100 mm
for closing off access ways that have insufficient space to install
a classic swing gate. This access gate opens with an upward
movement.
1.000 - 1.
500mm
1.100 mm
The BELT BARRIER is available in two lengths of either 5m or 10m.
1.000 - 5
It allows you to quickly close off an area such as a doorway, gate or or 10.000.000
mm
loading dock opening. This prevents pedestrians from walking into
the path of moving vehicles, stepping into an uncovered opening or
entering into an area where maintenance is being carried out.
46 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 47
| FLEXIMPACT | SAFETY GATES
DOCK GATE
E F FO R
TLES
S OP
ENI
NG
AN T CLOSE-
DC SOF SY
L
ST
OS
E
ING
EM
1.175 mm
1.800 - 3.000 mm
RackBull L
RackBull XL
RACK PROTECTORS
STEP 1: CLICK, STEP 2: DONE!
FOR OPTIMUM WAREHOUSE PROTECTION
RA
CK
BU
LL
XL
®
RA
CK
BU
LL
L
With optional rotor
®
RE
WI POR
SU
RA
TH T
CK
EN
D
Ø 200 mm
mm-80
mm-45 The RE RACK END is a perfect shield for the ends of your racking.
70
34
Warehouse operatives are often under severe time constraints Optional
when they have to manoeuvre their forklifts, Clark lifters or pallet rotor
530 mm
trucks in the aisles between the racks. A crash is often just a corner
away, causing the collapse of the racking and sometimes even
750-2.500 m
causing a serious domino effect. m
Optional Impact Foam Optional Dust Cap Optional Impact Foam Optional Dust Cap
75 - 110 mm
75 - 110 mm
1,000 JOULES 1,000 JOULES
90° IMPACT 90° IMPACT
600 mm
existing RE RACK END from the rack protection series in the
600 mm
Fits multiple rack sizes Fits multiple rack sizes FLEX IMPACT® family. The fortified mid-post provides extra
Optional support and robust reinforcement, protecting from collisions
530 mm
rotor
involving the ends of your racking. Warehouse operatives who are
often under severe time constraints sometimes collide with the
2.510 - 3.20 racks when they have to manoeuvre their forklifts, Clark lifters or
0 mm
pallet trucks in the aisles of your warehouse. The consequences
cannot be underestimated: rack collapse, damaged goods, and
sometimes also physical injury.
RACK
The RACKBULL from BOPLAN® is an innovative rack protection there are currently various diameters common in rack supports.
system within the FLEX IMPACT range to help prevent rack
®
RACKBULL deals with that problem in a spectacular way. With VEHICLE IMPACTS.
OPTIONAL ROTATORS
collapse due to crashes. The lack of a single international standard this rack protection, you won’t have to worry about exact CAN DEFLECT THE
in racking dimensions makes it particularly difficult for companies measurements anymore, because RACKBULL is the first universal COLLAPSE. IMPACT FORCE.
to find rack protection that will fit on all of their racking. After all, rack protector in the market.
52 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 53
| FLEXIMPACT ®| COLUMN & CORNER PROTECTORS
0
KP
50
KP
0
40
300
KP
KP
200
150
KP
KP
00
KP 1
54 | MORE INFO ON: WWW.BOPLAN.COM | 55
| COLUMN & CORNER PROTECTORS | KP SERIES
KP 150
KP PROTECTORS
600 mm
500 mm 400 mm
300 mm
2,200 JOULES 200 mm
90° IMPACT 150 mm
100 mm
1.100 mm
PROTECTION APPLIED AROUND LOAD-BEARING PILLARS OR COLUMNS WITH AN H BEAM
The KP PROTECTOR is a round column protector for all-round load- columns in factories and warehouses. THE KP PROTECTOR consists
bearing pillars or columns with an H beam. This pillar protection will of two parts that can easily be snapped shut around the pillar.
help you prevent collision damage to masts, load-bearing pillars and
KP UNIVERSAL
2,000 JOULES
90° IMPACT
MODULAR AND UNIVERSAL PROTECTION OF LARGE
COLUMNS AND MASTS
1.100 mm
1.100 mm
With its enormous capacity for compression, this product handles
shocks, absorbing them even during the slightest collisions.
Durable and maintenance-free synthetic column protection is
available in highly visible signal yellow. Thanks to its modular ‘one-
1.000 m
size-fits-all’ construction, it is suitable for pillars of all dimensions.
m 700 mm
After impact, the KP UNIVERSAL column protector will retain its
shape, appearance and characteristics.
CP PROTECTOR
CORNER PROTECTION FOR THE MOST VULNERABLE WALLS
AND CORNERS
1.000 mm
corners, but also for small pillars and machines in your company,
garage, warehouse or shop. The CP PROTECTOR is part of the
flexible and durable FLEX IMPACT® collision protector series and
is available in both yellow and black. The CP PROTECTOR is light,
easy to install and will protect even the most vulnerable ends and 120 mm
corners of your walls and partitions.
KP Universal
58 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 59
| FLEXIMPACT ® | PLINTHS & WHEELSTOPPERS
Disclaimer:
PLINTHS
This is a simplified
visualization of our products
for better understanding
& WHEELSTOPPERS
ABSORB IMPACTS THAT TAKE PLACE LOW TO
THE GROUND
Our kick rails are ideal for protecting walls and skirting
boards from impacts that take place low to the ground.
They also act as wheel guides or stoppers for light-wheeled
objects such as pallet trucks and trolleys. As well as our
kick rails, we also offer a specially designed wheel stop
which prevents vehicles from overshooting their parking
space without causing damage to the vehicle. These wheel
stops are available in three different sizes depending on
your requirement. Our kick rails and wheel stops can be
customised to fit to the needs of your business.
HE
XA
FL
IP
KE
RB
*
KIC
K
HP PLUS with KICK
WS
WH
EEL
STO
P
60 | MORE INFO ON: WWW.BOPLAN.COM | *End - and Mid posts coloured in yellow are not standard. Black is the default colour. 61
| FLEXIMPACT ® | PLINTHS & WHEELSTOPPERS | PLINTHS |
KICK
2,670 JOULES
90° IMPACT PROTECT SKIRTING BOARDS AND WALLS FROM VEHICLE COLLISIONS
110 mm
The KICK is specifically designed to absorb impacts that take
1.0
0 0- place low to the ground. The rectangular-shaped design is ideal
3.0
0 0m for protecting skirting boards and walls from low impact collisions
m
in high-traffic zones such as car parks, construction halls and
110 mm warehouses . The KICK can be combined with most of our traffic
barrier systems for a full safety solution.
KERB
250
PROVIDING CONTINUOUS FLEXIBLE PROTECTION AGAINST mm
ROLLING STOCK
110 mm
1.2
50
m
The KERB is similar to the KICK but with the added benefit of 2,206 JOULES m*
90° IMPACT
being able to connect multiple KERBS together to give continuous
protection. The KERB is made of a synthetic material and is perfect
for protecting walls and skirting boards from scuffs and damage *Also available from 600 mm up to 1.750 mm. 110 mm
End - and Mid posts coloured in yellow are not standard.
caused by vehicle collisions. Black is the default colour.
HEXA
ROBUST SYNTHETIC PROTECTION AGAINST CRASHES
150 mm
1.0
00
- 3.
000 The HEXA is a hexagonal-shaped, synthetic kick rail which is ideal
mm
for protecting walls and skirting boards from collisions.
5,500 JOULES The HEXA is a slightly bigger and heavier version of the KICK with
90° IMPACT
190 mm a hexagonal design rather than rectangular.
| WHEELSTOPPERS |
WS WHEELSTOP
RUBBER STOP USED IN PARKING BAYS TO RESTRICT COMMERCIAL
75/110/150 mm
VEHICLES REVERSING
Our rubber wheel stop used in HGV, LGV and Domestic parking
bays to restrict commercial vehicles reversing into perimeter
fencing, walls etc. Each wheel stop incorporates 5 Fixings suitable
for tarmac or concrete. This makes it a very strong, reliable and
robust solution. A rubber wheel stop delivers its job well providing 1.000 mm
a positive stop to HGV, LGV and Domestic vehicles, aiding and
/
3000/200
mm
showing the driver to know where to stop and park.
14
HP Plus with PL Kick
62 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 63
| FLEXIMPACT ® | PLINTHS
FLIP
GROUND LEVEL PROTECTION
Our latest product FLIPTM offers full ground level protection up to ankle height.
FLIPTM, available in different lengths, covers all angles thanks to its flexible and
modular design with connection pieces. The innovative and robust I-shaped rail
and thick-walled connection pieces absorb impacts up to 3000 Joules on both
rails and posts. FLIPTM is quick and easy to install and can be combined with
other Boplan traffic barrier systems for maximum safety.
300 - 2.000 mm
EXTREME
IMPACT BI-COLOR
180 mm
ENDLESS
connection
pieces
150
mm
MODULAR
SYSTEM
BOPLAN FLEX SYSTEM
Proven impact absorption system with deflecting rails
Highly visible wall protection Create safety zone around machines Any corner configuration possible Seamless protection along factory wall
450 mm
Half section with
reinforcement plate
FEATURES APPLICATIONS/
Robust design with shock absorber fins TYPICAL ENVIRONMENTS
Superior abrasion, cut and tear resistance Loading and unloading platforms
Integrated zinc coated metal plate
Distribution centers
Long lifespan
No mechanical components Transport and logistics centers
Chemical resistant (chemicals & oils) Warehouses and storage facilities
Highly visible for extra safety
Only 2 fixation points
Quick and straightforward installation
Easy to replace (concrete screws,
Logistics, supply chain and
materials handling industries
and many more... BUMPER
no chemical fixings or anchors)
INDUSTRIAL SAFETY
GATE FOR ROBUST
FALL PROTECTION
Falling from a great height constitutes a genuine risk for many
categories of employees. The consequences of such a fall can
be catastrophic: serious injury, prolonged incapacity for work or
a fatality in the worst case. No compensation can usually make
up for the personal suffering caused. The consequences for the
employer should not be underestimated either: the production
process is halted or is subject to serious delays and time-
consuming labour inspections follow. The company’s reputation
risks being damaged, the time lost is significant and costs get out
of hand.
MOUNTS ANYWHERE
ADVANTAGES CLOSURE
Both the SINGLE AXES GATE and the DOUBLE AXES GATE
are available in lengths ranging from 550 to 1,200 mm.
EXTENSIVELY TESTED AND DECLARED SAFE WITH ADJUSTABLE CLOSURE FORCE EASY INSTALLATION
The AXES GATE is extremely impact resistant, as proven Installing an AXES GATE couldn’t be simpler. It is delivered
by its compliance with the EN 14122-3 and 14122-4 packaged in a box or pallet box as a fully assembled product.
Weather resistant inox The supplied adapters for mounting on round pipes and the
standards. The AXES GATE can resist an impact of 100 kg
inner parts
with no problem whatsoever. Due to the use of flexible use of one-size bolts and nuts mean that an extensive array
plastic, no cracks or dents appear that are typical of the of tools is unnecessary. This facilitates easy, fast and safe
traditional solutions made from iron and steel. 15 years of installation at considerable heights.
uninterrupted production experience has been translated
OPTIMAL VISIBILITY
into a product that has been perfected down to the
The plastic used is coloured to the core with a striking yellow
smallest details.
colour. No painting or repainting following impact damage is
AUTOMATIC CLOSURE, WITH ADJUSTABLE CLOSURE FORCE necessary. The AXES GATE also catches the eye in aesthetic
The negligence factor is eliminated thanks to the terms. Pre-shaped slots make it possible to affix a warning sign.
innovative self-lubricating hinge element. The gate shuts
SAFE AND COST EFFECTIVE
automatically, which means that any opening remains
Whatever you do, don’t cut costs when it comes to the safety
permanently screened off. You determine the force and
of your work environment. After all you cannot put a price on
the speed at which the gate shuts.
personal suffering and avoidable company costs. Any accident
ONE AXES GATE, OPENS IN TWO DIRECTIONS can cause your company financial and other damage: damage
A two-directional opening is possible with the very same to its reputation, loss of time, delays, time-consuming and
AXES GATE. You simply tighten the spring in the direction tedious labour inspections, etc. With the AXES GATE you no
of your choice. What’s more the gate has a generous longer need to lie awake at night.
turning circle of 180°.
NO SHARP EDGES, SAFE FOR THE HANDS
CHEMICAL AND UV RESISTANT, ANTI-STATIC AXES GATES Our innovative hinge technology offers ultimate safety for
AXES GATES have been employed worldwide on a daily the hands: the rounded elements prevent clothes or limbs
basis for the past 15 years in the harshest and most getting caught. The product as a whole not only looks better
demanding situations, such as in the chemical industry in aesthetic terms but its functionality has been designed with
and on offshore drilling platforms. They effortlessly resist the utmost attention to detail. Rust and corrosion don’t stand
severe weather conditions, extremely salty environments a chance with the AXES GATE’s plastic and stainless steel
and highly corrosive chemical substances. The product’s components. These materials prevent any form of weakening
design, composition and properties make it suitable for any to the structure and are also extremely maintenance friendly.
application in any sector. The AXES GATE is also entirely
chemical and UV resistant.
OPTIONAL PIPE FIXING OPTIONAL MAGNETIC OPTIONAL SIGN BOARD OPTIONAL END CAP
EXTREMELY LONG LIFESPAN SYSTEM LOCKING SYSTEM
A known problem with traditional fall protection is metal
fatigue. The AXES GATE totally excludes this risk factor
due to its construction from high quality reinforced
Polyurethane (PU). The spring on the hinge has been
tested and guaranteed at over 100,000 cycles. Rust and
corrosion don’t have a chance with the AXES GATE’s
plastic and stainless steel components. These materials
prevent any form of weakening to the structure and are
also extremely maintenance friendly.
Our SINGLE AXES GATE has received wide acclaim for its very long
326 mm
life span. The safety gates of the AXES GATE family have been
manufactured from high-quality, reinforced polyurethane (PU). This
synthetic material puts the all-too-familiar problems with metal
fatigue in traditional fall protection systems firmly in the past. Our
safety gates are ultra-strong, robust and durable, and therefore
highly reliable for restricting access to hazardous zones, machinery,
elevated platforms, open water at sea, cage ladders, etc.
610 mm
safety measures to prevent falls. The DOUBLE AXES GATE
is a robust, industrial safety gate that you can use to secure
the openings of cage ladders and safely restrict access to your
machines and work platforms.
APPLICATIONS
* Our SINGLE AXES GATE is developed for environments on a ground floor level.
For environments on height we strongly advice to use the DOUBLE AXES GATE solution.
72 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 73
| LINE PLAN | INTRODUCTION
INDESTRUCTIBLE FLOOR
MARKINGS WITH
AN UNDENIABLY
PROFESSIONAL LOOK
LINE PLAN offers a superior system for floor markings, line
markings and pictograms that spectacularly surpasses all other
marking systems on the market. LINE PLAN floor markings have
sloping edges, making it harder for them to get ripped off under
the duress of constant heavy traffic from forklifts and trucks.
While the floor tape used in most alternative floor marking
systems tears loose at the slightest abrupt manoeuvre with a
forklift, or even if people scuff their feet over it, LINE PLAN
provides unparalleled resistance to any kind of friction or external
influence.
LINE PLAN MARKING TAPE CROSS LINE PLAN MARKING SIGN – DOT*
CONTRASTING FLOOR TAPES FOR POSSIBLE DANGER ZONES GREAT FOR MAKING CURVED LINES
By contrasting 2 standard colours in a diagonal fashion, LINE PLAN LINE PLAN 5s floor tape dots are great in high traffic areas where
has constructed a floor tape that allows employees to be made skids are dragged or pulled, reducing scraping and other damage.
aware of possible danger zones within the work area. LINE PLAN floor marking dots are also great for making curved lines.
100 mm
Our cross tape is offered in the multiple colours.
m
235 m
50 mm 100 mm
50 mm 430 mm
800 mm
50 mm
76 | MORE INFO ON: WWW.BOPLAN.COM | * No beveled edges. Technical overview tables available at the end of this catalog 77
| TEDDY PRO | INLEIDING
PROTECTIVE BUMPERS TO for indoor use in temperatures between -40°C and +100°C
RR 30
4 VERSIONS
SILICONE-FREE PAPER FILM
for easy and smooth application of profile
FL 40
SCIENTIFIC APPROACH TO
MAXIMUM SPEED AND WEIGHT
• Speed weight diagrams obtained from the accredited labratory • These diagrams are set up with values using a 2.5 ton forklift.
Transpolis. Values for heavier vehicles and for higher speeds are translated
• These values originate from 90° impacts straight into the post. and need to be interpreted with caution.
Maximum weight of a vehicle driving @5km/h - 90° impact on post. Maximum speed of a vehicle of 2500kg – 90° impact on post.
5 5
We strongly advise choosing theappropriate system for each 13.5 TON 16.3 TON 40.3 TON 42.3 TON 11.5 KM/H 12.6 KM/H 20.1 KM/H 20.5 KM/H
0 0
situation. BOPLAN has performed real life impact tests with the
®
(=prevent any penetration by test weight) Breakpoint: vehicle stopped but safety barrier broken.
Examples: 70
SPEED (km/h)
driving speed of approximately 40
10 km/hr, straight into a barrier (90°).
30
CONCLUSION
This is the ability to push back a fork lift in order to stop it. Each system has its own maximum capacity for holding
back a crashing forklift. Exceeding the maximum impact resistance for a certain system will result in the forklift
driving through the barrier. The graph below shows the maximum force values.
TB400
60
TB550
TB SUPER DOUBLE
50 TB 260 DOUBLE
SPEED (km/h)
30
20
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ask your BOPLAN representative for the detailled test reports.
®
WEIGHT (ton)
BE
ST
SE
LL
ER
HT TUNNEL HT TUNNEL WALL
HD LIGHT HD MEZZA HP 3R FREE STANDING FIX FE FENCE
SUITABILITY
Application
MESH
(between 2 posts)
Max. Height x Max. Width (mm) - - - - - 1.800 x 1.200
Cell Height x Width x Depth (mm) - - - - - 33 x 33x13
RAILS SET
(between 2 posts)
Impact Breakpoint (Joule) Handrails are designed for pedestrian segregation. Use SAFETY BARRIERS for vehicle protection
N° Rails 2 2 2 or 3 12 or 16 6 or 8 -
Included - Skirting Board - - - -
Rail Height x Width (mm) 70x50 70x50 70x50 70x50 70x50 -
Standard Length (mm)* 500 500 500
750 750 750
1.000 1.000 1.000
1.250 1.250 1.250 -
1.500 1.500 1.500 1.500 1.500
1.750 1.750 1.750
2.000 2.000 2.000
Custom Length (mm)* 250 - 1.999 250 - 1.499 250 - 1.999 - - -
Rail Colour(s) yellow yellow yellow yellow
(body/stripe) black/yellow yellow black/yellow black/yellow black/yellow
yellow/black yellow/black yellow/black yellow/black yellow/black
-
black/red (Skirting Board black/red black/red black/red
yellow/photoluminescent is always yellow) yellow/photoluminescent yellow/photoluminescent yellow/photoluminescent
black/photoluminescent black/photoluminescent black/photoluminescent black/photoluminescent
POST
Height (mm) 3.500 3.500
1.100 1.100 1.100 2.000
5.000 5.000
Width x Depth (mm) 90x90 90x90 110x110 110x110 110x110 90x90
Length top rail (mm) - - - 1.750 1.750 -
Corner requires 2 posts ✓ ✓
BASEPLATES* Discover all available baseplates at the end of the catalog
Advised safety length by Boplan. While increasing length may decrease cost in mid posts, it will also decrease strength and increase the deflection zone.
Based on test results with a 90° impact angle using an object with a vertical flat surface.
84 | MORE INFO ON: WWW.BOPLAN.COM | (*) center to center distance between posts 85
| TECHNICAL INFORMATION | FLEX IMPACT - TRAFFIC BARRIERS
TB 260 TB 260 TB 260 TB 260 TB 260 TB 400 TB 400 TB 400 TB 400 TB SUPER TB SUPER TB 200 TB MINI TB MINI TB 550 TB 550
TB 400
PLUS PLUS FENCE DOUBLE DOUBLE PLUS PLUS FENCE DOUBLE DOUBLE DOUBLE TRIPLE DOUBLE PLUS FENCE
PLUS PLUS
SUITABILITY
Corners supported ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Application
where energy where energy where energy where high where high where energy where energy where energy where high where high where high where very high robust protection protection from protection from where energy where energy
impacts are impacts are impacts are energy impacts energy impacts impacts are impacts are impacts are energy impacts energy impacts energy impacts energy impacts close to ground hand pallets hand pallets with impacts are impacts are
possible close possible closer possible closer are possible are possible possible with possible with possible closer to are possible are possible are possible, are possible, level increased height possible with possible with
to ground to ground level to ground closer to closer to standard wheel standard wheel ground level with with pedestrian extra reinforced extra reinforced standard wheel standard wheel
level with extra level with ground level ground level arch impact arch impact standard wheel handrailing in arch impact arch impact
pedestrian extra fencing and with height in mind height and arch impact mind height and height and
handrail protection pedestrian pedestrian height in mind reinforced reinforced
handrailing in handrailing in and extra fencing midposts in mind midposts with
mind mind protection fencing in mind
TUBES
Impact Breakpoint (Joule) 90° on tube 21.200 21.200 21.200 46.500 46.500 20.100 20.100 20.100 39.100 39.100 50.100 48.300 21.800 5.000 7.000 18.300 18.300
N° Tubes 1 1 1 2 2 1 1 1 2 2 2 3 1 1 2 1 1
Diameter (mm) Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø125 Ø125 Ø200 Ø200
750 750 750 750 750 750 750 750 750 750 750 750
950 950 950 950 950 950 950 950 950 950 950 950
1.150 1.150 1.100 1.150 1.150 1.150 1.150 1.100 1.150 1.150 1.150 1.150 1.150 1.150
Standard Length (mm) 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350
1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550
1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750
2.000 2.000
HANDRAILS
N° Rails - 2 - - 1 - 2 - - 1 - - - - - - 1
Height x Width (mm) - 70x50 - - 70x50 - 70x50 - - 70x50 - - - - - - 70x50
FENCES
N° Fences - - 1 - - - - 1 - - - - - - - - 2
END POST
Height (mm) 310 1.160 2.300 795 1.160 450 1.160 2.300 795 1.160 795 1.160 210 200 400 600 560
Width (mm) 250 250 250 250 250 250 250 250 250 250 250 250 375 100 100 250 250
MID POST
Impact Breakpoint (Joule) 90° on post 11.950 11.950 11.950 39.800 39.800 16.100 16.100 16.100 30.700 30.700 41.900 44.500 9.000 3.990 7.770 13.500 13.500
Height (mm) 260 1.160 2.300 750 1.160 400 1.160 2.300 750 1.160 750 1.160 560 560
Width (mm) 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
BE
BE
BE
ST
ST
ST
SE
SE
SE
LL
LL
LL
ER
ER
ER
RACKBULL RACKBULL RE RACK END
SG SWING GATE SG DROP GATE SG SLIDING GATE BB BELT BARRIER L XL RE RACK END WITH SUPPORT
SUITABILITY SUITABILITY
Application Application
with sufficient freedom of with limited freedom of with very limited freedom of temporary close access point rack upright protection during rack upright protection during rack upright protection during
protection of ends of racking
movement movement movement placement and retrieval of placement placement
aisles
pallets and retrieval of pallets and retrieval of pallets
Opening swings 2-ways** upwards sideways sideways
Closes automatically ✓*** ✓ RAILS SET (between 2 posts)
Impact Breakpoint (Joule) - - 8.550 8.550
POST
N° Rails - - 2 2
N° Posts included 0 0 2 0
Height x Width (mm) - - 88x88 88x88
Width x Depth (mm) - - 110x110 -
Custom Length (mm)* - - 750 -2.500 2.510-3.200
Height (mm) - - 1.100 -
Colour(s) - -
GATE
PRODUCT / POST
Impact Breakpoint (Joule) Gates are designed for pedestrian segregation. Use SAFETY BARRIERS for vehicle protection
Impact Breakpoint (Joule) 1.000 1.000 3.000 3.000
Height (mm) 145 @ 5m length
620 590 1.150
167 @ 10m length Height (mm) 600 600 530 530
Standard Length (mm) 700 Width (mm) - - Ø200 Ø200
800
900 1.000 Rotor - - optional optional
1.000 5.000
1.000 1.500
1.500 10.000**** Support - - optional standard
1.250 2.000
1.500
2.000* RACK LEG
Custom Length (mm) 800 - 1.999 1.000 - 1.500 500 - 1.999 - Width (mm) 110 110
100 100 - -
Gate Stop included** included optional included 90 90
Depth (mm) 34 - 45 70 - 80 - -
ACCESSORIES
(****) 10m version too wide to be installed onto Flex Impact 112x112 posts, choose BO Impact. BASEPLATES Discover all available baseplates at the end of the catalog
BE
ST
SE
LL
ER
Can be fitted around round,
square, octagonal or
rectangular pillars
CP CORNER PROTECTOR CP UNIVERSAL L CP UNIVERSAL XL KP 100 KP 150 KP 200 KP 300 KP 400 KP 500 KP 600
SUITABILITY
Application
Protect wall corners from damage Protect columns from damage of Protect columns from damage of Protect columns from damage of glancing vehicles.
of glancing vehicles glancing vehicles glancing vehicles The concentrated local impact of the vehicle is spread out over the constructive element
PROTECTOR COMPLETE
Impact Breakpoint (Joule)
- 2.000 2.000 2.200 2.200 2.200 2.200 2.200 2.200 2.200
Inner dimensions (mm) 700 to 200 1.000 to 200 100x100 150x150 200x200 300x300 500x500
- 400x400 600x600
(straight & rotation) (adjustable range) (adjustable range) (80x80) (120x120) (150x150) (260x260) (410x410)
Outer dimensions (mm) 120x120 inner dimension + 220 mm inner dimension + 220 mm Ø450 Ø450 Ø520 Ø620 Ø830 Ø930 Ø1.035
Height (mm) 1.000 1.000 1.000 1.100 1.100 1.100 1.100 1.100 1.100 1.100
PROTECTOR HALF
Inner dimensions (mm) - - - 155x77 155x77 210x105 310x155 410x205 510x255 610x305
FIXATION
Straps - - - 2 2 3 3 3 3 3
Screws 6 12 12 optional optional optional optional optional optional optional
Extension (mm) - - - +100 +100 +100 +100 +100 +100 +100
NE
BE
W
ST
PR
SE
OD
LL
UC
ER
T
KICK KERB FLIP PL HEXA WS WHEELSTOP S WS WHEELSTOP M WS WHEELSTOP L
SUITABILITY
Impact Breakpoint (Joule) 2.200 2.200 3.000 (45° Impact) 5.500 - - -
Modularity ✓ ✓
Application
Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Truck parking bays, Double deck vehicles,
Domestic vehicle parking bays Truck loading gates
of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system Coaches, Light good vehicles
Weight (kg) - - - - 7,2 15 25
Fixations - - - - 3 5 5
BE
ST
SE
LL
ER
BO LIGHT BO IMPACT BO SUPER BO LED GOAL POST 200 GOAL POST 250
SUITABILITY
Application
where energy impacts where high energy impacts where energy impacts are possible doorway opening protection increased doorway opening protection
not suitable for motorised vehicles
are possible are possible while illuminating dark areas and height restriction and height restriction
POST
Impact Breakpoint (Joule) N/A* 3.200 7.200 3.200 3.200*** 7.200***
Diameter (mm) Ø125 Ø200 Ø250 Ø200 Ø200 Ø250
Standard Height (mm)* 450 450
300 600 600
750 750 750 1.200 - -
1.000 1.000 1.000
1.200 1.200
Custom Height (mm)* 250 - 1.200 550 - 1.200 inner height inner height
1.201 - 1.500 1.201 - 1.500 2.000 - 3.000 2.000 - 3.000
250 - 1.000 -
1.600 - 2.000 1.600 - 2.000 3.100 - 4.000 3.100 - 4.000
2.100 - 2.500 2.100 - 2.500 4.100 - 4.500** 4.100 - 6.000**
LED
Lights - - - 5 - -
Temperature (K) - - - 6.500 - -
Light strength (lm) - - - 800 - -
Power (W) - - - 16 - -
Volt (V) - - - 220 - -
ACESSORIES
ROTOR
Height (mm) 450
600
- - - - -
750
1.000
Diameter (mm) - Ø225 - - - -
WALL FIX
Plastic version colour - - - -
TOUCH BARRIER
For inner length (mm) 1.800 - 2.500 1.800 - 2.500
- - - - 2.600 - 4.000 2.600 - 4.000
4.100 - 6.000 4.100 - 6.000
Diameter (mm) - - - - Ø125 Ø125
BASEPLATES Discover all available baseplates at the end of the catalog
92 | MORE INFO ON: WWW.BOPLAN.COM | (**) Additional supports required if > 4.000 mm (**) value at average forklift impact height 93
| TECHNICAL INFORMATION | FLEX IMPACT - BASEPLATES AND MATERIALS
Remarks:
• All necessary fixations are included when a product is ordered. Anchored
• Installation sheets are available and need to be followed accurately to guarantee the specified impact resistance. N/A
countersunk
• Stainless steel anchors are not standard, but are available on request.
• For long term outdoor installations, use stainless steel fixations.
Flex Impact Rails, Tubes & Posts Flex Impact Column Protectors Flex Impact Corner Protectors Flex Impact RackBull Axes Gates Line plan
Temperature Range -10°C to +40°C Temperature Range -10°C to +40°C Temperature Range -10°C to +40°C Temperature Range -20°C to +40°C Temperature Range -10°C to +40°C Temperature Range -10°C to 50°C
Material Polyolefin Material Polyolefin Material Polyolefin Material Solid colored Material PVC with double
Material HDPE reinforced PU sided tape
(Polyurethane)
Abrasion and corrosion Excellent - ISO/TR
resistance 10358 Abrasion and corrosion Excellent - ISO/TR Abrasion and corrosion Abrasion and corrosion Excellent - ISO/TR Abrasion and corrosion
- resistance 10358 ASTM D1784 - Class B
resistance 10358 resistance resistance
Recyclable 100% Abrasion and corrosion Excellent - ISO/TR
Recyclable 100% Recyclable no Recyclable 100% Recyclable yes
resistance 10358
UV resistance Northern regions:
+/- 15 years UV resistance Northern regions: UV resistance Northern regions: UV resistance Northern regions: UV resistance Northern regions:
Recyclable No
Southern regions: +/- 15 years +/- 15 years +/- 15 years +/- 15 years
+/- 10 years Southern regions: Southern regions: Southern regions: UV resistance Northern regions: Southern regions:
+/- 10 years +/- 10 years +/- 10 years +/- 15 years +/- 10 years
Toxicity Not Hazardous Southern regions:
Toxicity Not Hazardous Toxicity Not Hazardous. Toxicity Not Hazardous Toxicity Not Hazardous
+/- 10 years
Fire rating HB (UL 94
classification) Fire rating HB (UL 94 Fire rating HB (UL 94 Fire rating HB (UL 94 Fire rating V0 (UL 94
Toxicity Not Hazardous
classification) classification) classification) classification)
Fire rating HB (UL 94
classification)
BO TB TB TB TB TB TB 260 TB 400 TB Super TB Super TB 260 TB 400 TB 260 TB 400 BO BO GP Goal GP Goal RE Rack HD Light HP Plus HT Tunnel FE Fence
Light Mini 200 260 400 550 Double Double Double Triple Plus Plus Double Double Impact Super Post 200 Post 250 End
(Fence) (Fence) Plus Plus
BO Light
TB Mini
TB 200 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 260 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 260 Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 400 Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB Super Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB Super Triple ✓ ✓ ✓ ✓ ✓
TB 260 Plus ✓ ✓ ✓ ✓
TB 400 Plus ✓ ✓
TB 260 Plus (Fence) ✓ ✓
TB 400 Plus (Fence) ✓
BO Impact ✓ ✓
BO Super ✓ ✓
GP Goal Post 200 ✓
GP Goal Post 250 ✓
RE Rack End ✓
HD Light ✓ ✓ ✓ ✓
HP Plus ✓ ✓ ✓
HT Tunnel ✓
FE Fence ✓
SG Sliding Gate ✓ ✓
SG Swing Gate ✓ ✓ ✓ ✓ ✓
SG Drop Gate ✓ ✓ ✓ ✓
AG Axes Gate ✓ ✓ ✓ ✓ ✓
BE
ST
SE
LL
ER
AXES GATE AXES GATE
MARKING TAPE MARKING TAPE ANTISLIP MARKING SIGN ARROW MARKING SIGN FOOT
SINGLE DOUBLE
SUITABILITY
SUITABILITY
Application aisle ways and other areas slippery areas directions directions
Impact Design Limit
(113kg during 1min. ✓ ✓ Beveled edges ✓
Impact Design Limit Thickness (mm) 1,0 1,0 1,0 1,0
(144kg during 1min. ✓ ✓
Width x length 50mm x 30m
Application 75mm x 30m 50mm x 18m 150mm x 250mm 90mm x 240mm
100mm x 30m
outdoor ground level only outdoor on heights Colour yellow
red
Min length (mm) 550 550 yellow
white yellow
yellow red
Max length (mm) 940 940 blue black
photoluminescent blue
1.200 1.200 green photoluminescent
green
black
Height (mm) 326 610 orange
Compliance DIN EN ISO 14122-3 chapter 7.1.4 (kneerail) Center line white on red (*)
DIN EN ISO 14122-3 chapter 8.2
DIN EN ISO 14122-3 chapter 8.2 (strength) black on yellow (*) - - photoluminescent on yellow
Certification TÜV Nord TÜV Nord photoluminescent on yellow (*)
ACCESSORIES
Magentic lock (pullpower in kg) 7,5 7,5
16 16
Pipe fixing adapter (mm) Ø40 Ø40
Ø50 Ø50
SUITABILITY
Application corners corners circular
Beveled edges
Thickness (mm) 0,8 0,8 0,8
Colour yellow
red
yellow yellow
blue
green
Center line - - -
Cross - - -
98 | MORE INFO ON: WWW.BOPLAN.COM | (*) only in 100mm x 30m | (**) not in 75mm x 30m 99
| NOTES |
CHECKLIST
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SUPERVISOR:
DATE:
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