Ready For Impact

Download as pdf or txt
Download as pdf or txt
You are on page 1of 52

READY FOR IMPACT

www.boplan.com
| INTRODUCTION |

“ Employees who feel safe at work are happier and more


productive. It’s win-win for businesses and their teams.
That’s why peace of mind is our key focus. BOPLAN ® unburdens
clients from worries about safety in work environments.”
 Boplan Head Office

WHAT’S YOUR GAME PLAN ?


COMPLETE PEACE OF MIND
INHOUD
You can’t be everywhere. You can’t be on the pitch the whole time, and on the sideline and in the management
FORKLIFTS AND PEOPLE DON’T MIX 4 meetings. Your team has to go out and do their thing without you constantly looking over their shoulders.

FLEX IMPACT 12 But there are risks. This is where the game plan (traffic management plan) comes in.

AXES GATE 68 You have traffic on your site. You also have merchandise, expensive equipment, stock and people walking
around. At football matches, the players don’t randomly chase every ball around the pitch. You create a
LINE PLAN 74 strategy with attackers and notably a solid line of defence to protect your goal.

Flexible safety barriers let your team relax, knowing that whatever happens mid-field, the defence is in place.
TEDDY PRO 78
Everyone can work more smoothly without constantly worrying about accidents. Everyone knows their place –
SCIENTIFIC APPROACH TO SAFETY 80 and can see it. And if the worst comes to the worst, the barriers are there to protect the stock, human capital,
machinery - and the company’s image in case of human casualties.
TECHNICAL INFORMATION 84
At the end of the day, the (safety) scoreboard has the final word. So, what’s your game plan?

Xavier Ramon
© 2020, BOPLAN® bv: Nothing included in this edition may be copied, stored
in an automated database and/or published in any form or in any way, either
electronically, mechanically, by photocopying, recording or in any other way
without prior written consent of BOPLAN bvba. All information in this brochure
is free of obligation, replaces all prior information, prices and documentation
and can be altered at any time. BOPLAN cannot be held liable for changes to its
products. The pictures included in this brochure are merely illustrative and are
often provided with options. Registered models, patents and patents pending. The Xavier Ramon
colours in the brochure can differ from product to product and may not reflect the
Founder & Owner
colour of the actual products. Colours in this brochure are non-binding and may
vary by application, market and production cycle. BOPLAN® Group

2 | MORE INFO ON: WWW.BOPLAN.COM | 3


| INFOGRAPHIC | FORKLIFTS AND PEOPLE DON’T MIX

FORKLIFTS
FORKLIFTS AND PEOPLE DON’T MIX
CAUSE JUST 1% OF ALL
WORKPLACE ACCIDENTS

BUT 10%
OF ALL INJURIES 2

TRAFFIC SECURITY
AVOID SERIOUS PROBLEMS
AND SAFETY PLAN
WITH FORKLIFT
ACCIDENTS SAFETY IN THE WORKSPACE: CHOOSE A COMPLETE SOLUTION

You do not want to go to different suppliers for each and every


safety application. That would only increase the risk that you
might overlook something. BOPLAN® provides you with a single
point of contact and a single safety plan to increase safety in
EQUIPMENT the workspace. We look beyond that one specific safety product

DAMAGE
that other parties offer to you. Our wide range of safety products
allows us to cover a broad spectrum of possible risk situations in
the workspace: fall protection, crash protection, anti-skid, etc.

SAFETY PRODUCTS WITH MODULAR FLEXIBILITY


TB Super Triple

PROPERTY
 

We offer innovative solutions for almost every hazardous situation.


Working with BOPLAN means you can choose from a family of

DAMAGE
safety products, of which all the components are fine-tuned to
each other. This makes our system modular and future-proof:
SEPARATE PEDESTRIANS & TRAFFIC
modifications are seamlessly integrated into the concept.
PREVENT COLLISIONS AND WORKPLACE ACCIDENTS SAFETY OF STAFF, MACHINES AND INFRASTRUCTURE

43%
IS A PRIORITY

PEOPLE
That’s why a preventive approach is necessary in order to
minimize the risks for crashes and workplace accidents. Our BOPLAN® provides safety solutions that protect your staff,
safety equipment clearly demarcates and separates work traffic, machines and infrastructure from damage or injury. Our durable

COMPLAINTS
pedestrians and hazardous zones, and is available by default in safety systems allow you to prevent unintended downtime and
a clearly visible yellow safety colour. Preventing collisions and keep your productivity at optimum level. BOPLAN safety products

PEDESTRIANS workplace accidents is after all the essence of the BOPLAN® safety
approach..
are the current standard in dozens of sectors such as car parks,
airports, warehouses, etc.
HIT BY FORKLIFT 1
Sources: 1 (OSHA) Occupational Safety & Health Administration, US Bureau of
Labor Statistics
2
Evofenedex, network of Dutch trade and production companies with
a logistical or international operation.

4 | MORE INFO ON: WWW.BOPLAN.COM | 5


| INFOGRAPHIC | FORKLIFTS AND PEOPLE DON’T MIX

WHAT’S YOUR
GAME PLAN ?
€ 110.000.000
NO GAME PLAN
IMMEDIATE COSTS ARE INCURRED
TB 400 PLUS
 
DUE TO FORKLIFT ACCIDENTS 1

THE CONSEQUENCES OF ACCIDENTS AT WORK CAN BE SERIOUS

AVOID WORKPLACE Accidents in the workplace are a realistic risk in various sectors.

ACCIDENTS BY USING
Avoid workplace accidents by using adequate safety solutions.
Failing to do so can have serious consequences, both for the worker

EFFECTIVE SAFETY
as for the employer. Accidents can lead to severe injuries, long-term
disability and can in the worst case be fatal. Damage claims can never
truly compensate for personal suffering. The consequences for the

SOLUTIONS employer are not to be underestimated either: considerable delays


or even a temporary shut down of the production process, time-
consuming inspections, damage to the company reputation, etc.

COST-REDUCING SAFETY SOLUTIONS

The feedback which BOPLAN® has collected over years from the
multitude of completed projects is always included in the ongoing
process of perfecting our safety solutions. Our portfolio of safety
solutions is the result of our more than 20 years of experience
with a variety of sectors and a multitude of different projects and
situations. The expertise we acquired together with our relentless
focus on innovation allows us to continuously improve and perfect

29%
our products. FLEX IMPACT®, AXES GATE, XTRA GRIP and
LINE PLAN are just a few of the many innovations that are part of
our BOPLAN® total solutions to improve safety and reduce costs
in the workspace.

ACCIDENTS INVOLVING
FORKLIFT DRIVER 
2

Sources: 1 (OSHA) Occupational Safety & Health Administration, US Bureau of Labor Statistics
2
Evofenedex, network of Dutch trade and production companies with a logistical or international operation.

6 | MORE INFO ON: WWW.BOPLAN.COM | 7


| INFOGRAPHIC | FORKLIFTS AND PEOPLE DON’T MIX

FLEXIBLE POLYMER SAFE WORKING


WITH ACTIVE ENVIRONMENT &
HEALTHY COMPANY
SHAPE MEMORY IMAGE

INVESTING IN CRASH PROTECTION FOR A HEALTHY WORKING


ENVIRONMENT

Entrepreneurship means working with people. People who love HP Plus


 

to do their jobs and derive satisfaction from working for your

SAFETY & INNOVATIVE SAFETY PRODUCTS, THE RESULT OF NON-STOP RESEARCH AND
company should be cherished and cared for. That’s why investing
in reliable crash protection is vitally important to your company. DEVELOPMENT

PARTITIONING AND CRASH BARRIERS IN ORDER TO PREVENT


FUNCTIONAL BOPLAN® safety systems are safer, smarter and stronger than ever. Over the years,
BOPLAN® has invested heavily in research and development so it could launch new safety
DOWNTIME
AESTHETICS products on the market. Our product developers are constantly looking for easy-maintenance
shapes and materials without having to sacrifice strength.
Reliable partitioning allows you to prevent employee access to
hazardous zones within your company or on the docks. Crash
CRASH PROTECTION DESIGNED TO ABSORB barriers provide effective protection that keeps your rolling
ENORMOUS AMOUNTS OF ENERGY stock within a certain zone and protects your workforce and
infrastructure from accidents. The advantages of such reliable COLD STORE
crash protection? A healthy workforce that need not be replaced,
an intact infrastructure that need not be repaired, and no
downtime shutting down your company temporarily. In short, a
safe working environment and a healthy company image!

The FLEX IMPACT® crash protection systems are known


worldwide for their unique flexibility properties, without losing any
of their strength. FLEX IMPACT® has been specially designed to
absorb the force released in a collision with a heavy vehicle such as
a 4.5 ton forklift.
Our FLEX IMPACT® safetyproducts are made of highly flexible
polymer, a synthetic material that possesses a kind of active
shape memory, also known as ‘active memory’, enabling them to
absorb massive amounts of force. In the event of a collision, the
material simply bends and then returns to its original shape again
afterwards. In contrast to a steel construction that will remain WHEN A FORKLIFT HITS A RACK IN THE
WAREHOUSE & THE DRIVER GETS HURT
dented and damaged,
FLEX IMPACT® crash protection makes it look like nothing ever
happened. Your safety fences, crash barriers, safety gates and
protective posts will remain unscathed, just like your corporate THIS CASE WILL COST YOU
€10.000 - €20.000  1
reputation and professional look.

Sources: 1 Eurostat, European Commission, European statistics on accidents at work (ESAW)

8 | MORE INFO ON: WWW.BOPLAN.COM | 9


| INFOGRAPHIC | FORKLIFTS AND PEOPLE DON’T MIX

5.000
EVERY YEAR

AIRPORTS
PEOPLE KILLED SAFETY & LEGAL
IN WORKPLACE ACCIDENTS
1/3 RELATED TO TRANSPORT 1
FRAMEWORK
SAFETY IN THE WORKSPACE, A LEGAL AND MORAL
OBLIGATION

Companies and employers have a legal obligation to guarantee


safety in the workspace. Workplace accidents often lead to human
suffering but also to lawsuits, which will have a negative impact on
the company’s reputation. Wherever possible, it is therefore
imperative to prevent workplace accidents that could be
attributable to a lack of safety.

SAFETY IN YOUR COMPANY, A CONSCIOUS CHOICE

BOPLAN® provides a wide selection of safety solutions that


could help prevent workplace accidents. Due to the innovative
safety products offered by BOPLAN®, your company will be able
to splash out with unprecedented safety in the workspace. The
protection of people, vehicles, buildings and infrastructure will
repay itself over time with a considerable reduction in costs and
RACKBULL®
 
an excellent business reputation..

INNOVATIVE SAFETY PRODUCTS, THE RESULT OF NON-STOP


PARKINGS
RESEARCH AND DEVELOPMENT

BOPLAN® prototypes are extensively tested and improved down to


the smallest detail. For us, crash protection is not just a protective
post or barrier. In terms of design, special attention is given to the
functional aesthetics of our safety products. Where it is
a mere afterthought to others, BOPLAN® would also like to
contribute to the look of the workspace in your company.
Safety does not need to be dull or unattractive. Safety systems and
aesthetics can go hand in hand. Companies are more than happy to
make the extra effort nowadays.

WHY CHOOSE OUR SAFETY SYSTEMS


✪ Flexible with active memory ✪ No repaint
✪ Long lifespan + Low maintenance = Cost saving ✪ No floor damage
✪ Lightweight compared to steel ✪ Optimal visibility
✪ Strength equivalent to steel ✪ No corrosion - chemical - UV resistant
✪ Easy to use modular design ✪ Recyclable, low ecological footprint.
✪ Tested and approved ✪ Chemical resistant

KP 150 with HP PLUS


 
Sources: 1 (OSHA) Occupational Safety & Health Administration, US Bureau of Labor Statistics

10 | MORE INFO ON: WWW.BOPLAN.COM | 11


| FLEXIMPACT ® | INTRODUCTION

MODULAR CRASH
PROTECTION MADE FROM
FLEXIBLE POLYMER
FLEX IMPACT® is an extensive modular array of safety systems that have been specifically
designed to create a safe work environment in an economically responsible way. If you
consider security in the workspace a high priority, you will need to do your utmost to ensure
optimal protection of personnel, machines, property, buildings and infrastructure. Collisions
are one of the main risk factors for workplace accidents, causing physical and/or material
damages. Halting the machines after temporary failure and recovery causes exponentially
increasing, unnecessary costs. Physical injury not only means a considerable delay of work,
but often also leads to human suffering. And as a company, that is the last thing we want.

PRODUCT GROUPS

SAFETY BARRIERS 20
Collision protection from forklifts and other traffic

BOLLARDS & GOAL POSTS 30


Robust protective posts and barriers
for your gates and access ways

HANDRAILS 38
Flexible plastic handrails for various applications

SAFETY GATES 44
Innovative safety gates as a barrier to
unauthorised personnel

RACK PROTECTORS 50
For an optimum in warehouse protection

COLUMN & CORNER PROTECTORS 54


The best protection for load-bearing pillars and columns

PLINTHS & WHEELSTOPPERS 60


Absorb impacts that take place low to the ground

12 | MORE INFO ON: WWW.BOPLAN.COM | TB SUPER DOUBLE


  13
| FLEXIMPACT ® | INTRODUCTION

Flexible and impact-resistant


rail & post system

Patented guillotine
locking system

ACTIVE MEMORY
Ergonomic multicolour rails
FLEX IMPACT® has been specially
(wide choice of safety colours)
designed to absorb the force released
in a collision with a heavy vehicle. In Fully reinforced
the event of a collision, the material profiles and edges
simply bends and then returns to its
original shape again afterwards.

EASY TO USE MODULAR DESIGN


Various modular building blocks can be used
to compose a variety of configurations. The
locking method doesn’t require screws or bolts,
allowing certain freedom of movement between
connecting elements. A fixed locking method
would increase the risk to break upon impact. Perfectly designed
baseplates with highly
efficient fasteners
LIGHTWEIGHT COMPARED TO STEEL Extremely strong plastic
with “active memory”
Tension-regulating
locking system
FLEX IMPACT® safety products are much lighter (fully coloured)
and therefore much easier to transport than their
classic counterparts in steel. One might expect
light materials to be weaker, but that is far from
the truth.
LONG LIFESPAN + LOW MAINTENANCE NO REPAINT NO CORROSION
STRENGTH EQUIVALENT TO STEEL = COST SAVING All of our FLEX IMPACT® safety products are made The FLEX IMPACT® safety products are highly corrosion-
from polymers that are coloured to the very core. In resistant, retaining their characteristics even under the
FLEX IMPACT® crash protection requires little
The flexible polymer used in our FLEX IMPACT® contrast to steel crash protection systems, when you least-favourable conditions.
to no maintenance. In addition, due to the
safety products is at least equal to the classic use this system, no paint or finish will peel off in the
impact resistance, the costs of restoration and
steel safety solutions that have been outpaced collision. Repainting after a collision will be a definite
replacement will be kept to a minimum.
by modern technology. thing of the past.
UV RESISTANT
Due to this characteristic, your safety posts, fences and

TESTED AND APPROVED NO FLOOR DAMAGE


OPTIMAL VISIBILITY gates will retain their clearly visible and distinctive yellow
colour, and preserve your company’s reputation.
When colliding against one of our FLEX IMPACT® safety
In the execution of the safety tests, we work in All of our FLEX IMPACT® safety materials have been
products, the force of the impact will be absorbed by the
close collaboration with highly recommended made in bright and distinctive colours. By default, our
flexible polymer and subsequently distributed throughout
partners, such as Transpolis L.I.E.R. laboratories.
When the tests produce a successful result, these
the entire volume of the safety post or safety fences. The
products have all been made in yellow, the standard
international safety color for all industries.
CHEMICAL RESISTANT
force of the impact will therefore no longer be focused on the base.
authorities grant us their certification and label. The unique composition of our FLEX IMPACT®
This ensures that the FLEX IMPACT products will last much longer
safety products makes them resistant to most of the
and withstand collisions far better without damaging the floor.
prevailing chemical and corrosive substances in the
chemical industry.

14 | MORE INFO ON: WWW.BOPLAN.COM | 15


| FLEXIMPACT ® | INTRODUCTION

FLEX IMPACT, AVOID WORKPLACE ACCIDENTS


A COST-EFFICIENT BY USING CLEAR DEMARCATION
INVESTMENT OF PEDESTRIAN ZONES
TB 400 PLUS with BO IMPACT and KICK
 

Clearly visible FLEX IMPACT® barriers need to be installed in strategic places, at locations where forklift
traffic is prohibited. These include the zones around your company restaurant, in the vicinity of your
reflector, the location where you have your timekeeping administration, at the entrances, near your
sanitary facilities, etc. Less logical locations would be the zones within your warehouse or outside on the
company grounds, where you will have pedestrian traffic circulating alongside forklifts, vans and lorries.
In these situations, it is also imperative to ensure the maximum safety of your pedestrian staff by placing
clearly visible safety fences, safety posts, handrails and security gates. Indicating exclusive zones for
pedestrians is best enforced within a radius of three meters, separated from any kind of traffic involving
rolling stock such as forklifts. The best way to demarcate pedestrian zones in the workspace is by placing
physical barriers.

PEDESTRIANS ARE STILL


CRUSHED BY FORKLIFTS
FAR TOO FREQUENTLY
HP PLUS
 

A large number of workplace accidents are caused by collisions


between pedestrians and forklifts. Half of all victims of these

A CLEAR AND PHYSICAL


types of collisions are pedestrians who perished from the crushing
impact of a forklift that was barely moving! The weight per wheel
TB 400 PLUS with KICK
 
of a forklift is considerable when compared to that of a regular

FLEX IMPACT® safety systems have been designed from a specially SEPARATION OF passenger vehicle. Even at limited speeds, a forklift remains a
huge risk for pedestrian safety in the workspace.

PEDESTRIAN ZONES
developped polymer, which is highly impact-resistant, flexible
and shock-absorbent. All of our safety systems have been tested

AND FORKLIFT TRAFFIC


extensively over a long period of time in order to comply with the
strictest standards of safety. In any kind of impact due to collision,
the material simply bends and then returns to its original shape.
In addition, FLEX IMPACT® uses a modular construction, making it A clear and highly visible physical demarcation is the most efficient
possible to install each and every element separately. If necessary, way to separate your traffic zones from the pedestrian zones in FLOOR MARKING ALONE HAS
each element can be replaced separately as well. This approach the workspace. Forklifts and pallet trucks are among the most NEVER STOPPED A FORKLIFT.
allows us to offer a durable safety product with a highly dangerous types of rolling stock in the workspace. Almost half of PHYSICAL PROTECTION IS AN
cost-efficient impact that should not be underestimated. ABSOLUTE MUST HAVE.
all victims in collisions involving such machines are pedestrians.
Our FLEX IMPACT® barriers offer a simple safety precaution to
separate your pedestrian zones from busy forklift traffic zones. Disclaimer: This is a simplified
visualization of our products
for better understanding

16 | MORE INFO ON: WWW.BOPLAN.COM | 17


| FLEXIMPACT ® | INTRODUCTION

FLOORMARKING & SAFETY BARRIER


PLACEMENT MUST TAKE IN ACCOUNT
BARRIER DEFLECTION ZONE

EXTENSIVE CRASH TESTS MARKET LEADER AND


THAT COMPLY WITH THE ADVISOR IN SAFETY
HIGHEST STANDARDS STANDARDS IN CRASH
OF SAFETY PROTECTION
IMPACT-RESISTANT As ultimate proof of the extreme impact resistance of our safety These crash tests have enabled us to develop special software

COLLISION PROTECTION products, each and every one of them is subjected to a series of
strict, extensive and very realistic crash tests. Specialised staff
that lets us use collision simulation to predict the behavior,
burden, impact, deflection, tension and a series of other

MADE OF DURABLE, execute various static and dynamic tests. The actual proof comes
from outdoor tests. On a racetrack, a forklift weighing 3.5 tons
parameters for each of our products.
In order to integrate all of that acquired knowledge into our

FLEXIBLE POLYMER
collides with our barriers from various angles and at increasing products, we work in close collaboration with distinguished
speeds. High-speed cameras register the various speeds, angles of research firms and university research centres. Based on our
impact, deformations and the exact point of impact. know-how, we were called in as consultants to help determine
FLEX IMPACT® consists of a series of systems to provide crash The crash protection not only survived the collision under all the safety standards in our industry.
and impact protection, manufactured from flexible polymer with conditions, but the forklift retained its safe position after impact.
high-tech, highly impact-resistant properties, even at high collision These extensive crash tests enable us to launch safety products
speeds. The thick-walled, fortified polymer elements bend with on the market that comply with the highest standards
each impact and reform to their original shape again afterwards. of safety.

KP 150
 

SUPERIOR PROPERTIES OF FLEXIBLE


POLYMER VERSUS IRON AND STEEL
CLEARLY DEMARCATE In addition to these superior impact-resistant properties, our polymer impact protection systems also have other

PEDESTRIAN ZONES AND advantages which will make it inevitable for their iron and steel predecessors to be replaced by the
synthetic alternatives on the market.

PREVENT A GREAT DEAL ✪ Flexible polymer

OF HUMAN SUFFERING
✪ Does not need to be treated or painted after installation
✪ Reforms to its original shape after collision and therefore does not need to be repaired or replaced
✪ Ensures that the anchors are not ripped out of the ground, so the concrete floor is not damaged
✪ Is light and easy to transport
✪ Consists of modular elements that are easily installed and can be easily replaced if necessary
✪ Is durable and cost-efficient over time
✪ Is chemical resistant

TB Super Double
 

18 | MORE INFO ON: WWW.BOPLAN.COM | 19


| FLEXIMPACT ® | SAFETY BARRIERS

EASY TO USE
MODULAR
DESIGN
SAFETY BARRIERS
COLLISION PROTECTION FROM FORKLIFTS
AND OTHER TRAFFIC

FLEX IMPACT® safety barriers are a form of impact


protection specifically designed to protect machines and
buildings from collisions with forklifts or other heavy
vehicles. These impact protection materials are meant for
high-speed transport environments or locations where
heavy loads are moved or transported, such as
warehouses, construction halls and airports.

IMPACT-RESISTANT, FLEXIBLE IMPACT PROTECTION

Crash tests show that these safety barriers can withstand


the impact of a high-speed collision with a
3.5-ton forklift. What is unique about this impact protection
is that, even in the event of a collision, its anchor points are
not ripped out of the ground and the flexible elements retain
their original shape after impact. The modular construction
of the safety barriers gives you the opportunity to finish the
impact protection of your company one zone at a time or

TB
choose to expand at a later date.

40
0
DO
UB
LE
PL
US
TB
40
0 DO
UB
LE
TB
40
0 PL
US
TB SUPER TRIPLE
 
TB
40
0
TB
200

20 | MORE INFO ON: WWW.BOPLAN.COM | 21


| FLEXIMPACT ® | SAFETY BARRIERS

TB 260 SERIES

21,200 JOULES TB 260
90° IMPACT

Ø 250 mm A BARRIER WHICH IS LOWER TO THE GROUND FOR EXTRA IMPACT


RESISTANCE

The TB 260 is similar to our TB 400 safety barrier but is lower to


1.000 - 2.0 the ground. The lower centre of gravity provides extra strength..
0 0 mm
This tube-shaped barrier is ideal for protecting against damage
46,500 JOULES
260 mm
caused by forklift manoeuvres. The low tube prevents goods or
TB 260 DOUBLE
90° IMPACT
pallets sliding under the barriers and getting damaged or causing
Ø 250 mm
damage to machines or equipment.
A DOUBLE BARRIER WHICH IS LOWER TO THE GROUND FOR EXTRA
IMPACT RESISTANCE

The TB DOUBLE 260 is a double traffic barrier that closely

800 mm
resembles a guardrail which goes the extra mile in shielding
pedestrians from vehicle collisions. The TB DOUBLE consists of
TB 260 PLUS 21,200 JOULES
1.000 - 2.0
0 0 mm two parallel horizontal tubes placed on top of each other, fortified
90° IMPACT
by a mid-post but is lower to the ground. The lower centre of
PROVIDING AN EFFECTIVE BARRIER BETWEEN PEDESTRIAN AND gravity provides extra strength. Essentially, the TB DOUBLE 260
TRAFFIC ZONES is a TB 260 with an added extra protective line, making the barrier
extra robust when a high-impact crash happens.
The TB PLUS 260 barrier is very similar in design to the TB Plus
but the protective tube is lower to the ground. This lower centre

1.100 mm
of gravity gives the barrier extra strength. The low tube prevents
pallets or goods from sliding underneath the barrier whilst the
double handrail provides additional safety for pedestrians.
1.000 - 2.0
0 0 mm TB 260 DOUBLE PLUS 46,500 JOULES
90° IMPACT
Ø 250 mm
PROVIDING ROBUST PROTECTION AGAINST COLLISIONS FROM
HEAVIER VEHICLES

21,200 JOULES Just like our TB 400 DOUBLE PLUS, the TB 260 DOUBLE PLUS
90° IMPACT
provides extra protection against impact from heavier vehicles.
TB 260 PLUS FENCE

1.100 mm
The difference is that the TB 260 DOUBLE PLUS has a lower
BUILT-IN FENCING TO PROTECT MACHINERY bottom barrier for extra strength. This flexible barrier is ideal
for shielding pedestrians from vehicles with higher impact risk.
This TB 260 PLUS Fence is low to the ground for effective
1.000 - 2
2.300 mm

crash protection. The low centre of gravity gives the barrier .0 00 mm


extra strength and prevents goods or pallets sliding under the
barrier. This makes them ideal for use in areas where forklift
manoeuvres take place. The built-in fence is made from glass
fibre reinforced resin and acts as a safety barrier between
pedestrians and machinery. This minimises the risk of people
getting caught in machinery or machinery being tampered with

1.350 mm
by unauthorised personnel.

22 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 23
| FLEXIMPACT ® | SAFETY BARRIERS

20.100 JOULES
TB 400 SERIES TB 400 GRILL
90° IMPACT

CRASH PROTECTION AGAINST FALLING GOODS


TB 400

max .3.075 mm
275 mm
The TB 400 GRILL with single tube protects people
SHIELDING VEHICLE ZONES WITH AN IMPACT RISK
20,100 JOULES against the impact of forklifts and falling goods.
90° IMPACT
Depending on the size of the (stacked) goods, one can
The TB 400 is a tube-shaped barrier from the FLEX IMPACT®
Ø 250 mm opt for an arrangement with a centre distance between
family of traffic barriers with mid-posts. In spite its small tube
the rails of 275 mm or 550 mm.
diameter, its flexibility and impact resistance should not be
underestimated.

1.000 - 2.0 The single-tube TB 400 is perfectly suited as a barrier for zones
0 0 mm
designated for vehicles with a certain impact risk. A wrong
400 mm

manoeuvre with a forklift can easily cause substantial damage to


your building or your machines. This impact-resistant traffic barrier 39.100 JOULES
TB 400 DOUBLE
90° IMPACT
is part of a remarkably flexible system that provides highly effective
crash protection with a collision involving a certain impact. Ø 250 mm DOUBLE SHIELDING TO PROTECT FROM COLLISIONS WITH HEAVIER
VEHICLES

The DOUBLE upgrade is a double traffic barrier that closely


resembles a guardrail which goes the extra mile in shielding
TB 400 PLUS

800 mm
pedestrians from vehicle collisions. The DOUBLE upgrade consists
A STRONG GUARDRAIL PROTECTING PEOPLE AGAINST FORKLIFT 20,100 JOULES of two parallel horizontal tubes placed on top of each other,
90° IMPACT
1.000 - 2.0 fortified by a mid-post. Essentially, it’s a TB single-tube guardrail
IMPACTS 0 0 mm
Ø 250 mm with an added extra protective line, making the barrier extra robust
The FLEX IMPACT® TB PLUS upgrade is a hybrid between our when a high-impact crash happens.
TB single-tube guardail and our HP PLUS handrail. Combining both
the strength and height makes this the ideal product for protecting
pedestrians. TB PLUS upgrades are extremely impact-resistant and

1.100 mm
after a crash this barrier retains its original shape, appearance and 39.100 JOULES
TB 400 DOUBLE PLUS 90° IMPACT Ø 250 mm
properties. The TB PLUS is light, modular and easy to install.
The TB PLUS is used for creating walkways and protecting ROBUST BARRIER FOR PEDESTRIAN ZONES TO PROTECT FROM
pedestrians from pallet trucks, lift trucks, forklifts or other vehicles 1.000 - 2.0 COLLISIONS WITH HEAVIER VEHICLES
0 0 mm
with limited speeds.
The TB DOUBLE PLUS upgrade is a double traffic barrier with an

1.100 mm
extra handrail that goes the extra mile in shielding pedestrians from
collisions involving vehicles. The addition of a single handrail on top
20,100 JOULES provides an extra protection from collisions with vehicles that have a
90° IMPACT TB 400 PLUS FENCE higher impact risk. 1.000 - 2.0
00 mm
PROTECTION BY GUARDING MACHINERY FROM FALLING GOODS OR
NEARBY PEDESTRIANS 39.100 JOULES
90° IMPACT

The PLUS FENCE upgrade provides the same shock absorbing TB 400 DOUBLE GRILL
2.300 mm

properties as the TB single-tube guardrail with the added protection


of a built-in fence. This upgrade provides excellent resistance where CRASH PROTECTION AGAINST FALLING GOODS
275 mm

max .3.350 mm
there is a risk of impact from vehicles such as forklifts. The built-in
TB 400 DOUBLE GRILL is an extremely robust, double
fencing offers further protection by guarding machinery from falling
traffic barrier for collision protection against heavy vehicles
goods or nearby pedestrians. The fencing is made from flexible
and (falling) goods. The TB double-tube guardrail offers
materials to minimise damage caused by impacts.
pedestrians increased safety in storage areas with a lot of
forklift traffic. Depending on the size of the (stacked) goods,
one can opt for an arrangement with a centre distance
1.350 mm
between the rails of 275 mm or 550 mm

24 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 25
| FLEXIMPACT ® | SAFETY BARRIERS

TB 550 SERIES TB SUPER SERIES

18,300 JOULES
90° IMPACT TB 550 TB SUPER DOUBLE
Ø 250 mm 50,100 JOULES
FORTIFIED CRASH PROTECTION FOR VEHICLES INVOLVING 90° IMPACT
FORTIFIED PROTECTION FROM VEHICLES WITH A HIGH IMPACT RISK
INCREASED IMPACT Ø 250 mm
The TB SUPER DOUBLE is the second heaviest traffic barrier in
The TB 550 is a tube-shaped reinforced traffic barrier, derived Boplan’s FLEX IMPACT® range. As the name implies, this barrier is
from its smaller brother, the TB 400. However, the TB 550 has a part of the ultimate in collision protection systems. The TB SUPER
1.000 -
2

800 mm
.000 mm fortified mid-post. The increased fortification of the traffic barrier DOUBLE is assembled from two parallel protective lines supported
500 mm

enables it to absorb even heavier crashes. by an extra fortified mid-post. with an added extra protective line,
1.000 - 2.0 making the barrier extra robust when a high-impact crash happens.
0 0 mm

TB 550 PLUS FENCE TB SUPER TRIPLE


18,300 JOULES
SPECIALLY DESIGNED FOR USE IN CAR PARKS AND ON ACCESS 90° IMPACT
Ø 250 mm THE HEAVIEST TRAFFIC BARRIER FOR YOUR BUSINESS-CRITICAL 48,300 JOULES
RAMPS INSTALLATIONS 90° IMPACT

Ø 250 mm
The upgrade is specially designed for use in car parks and on access The TB SUPER TRIPLE is the ultimate in protection for collisions
ramps. The strong flexible traffic barrier resits impact and absorbs in Boplan’s FLEX IMPACT® array. With its three parallel protective
1.100 mm
shock whilst the built-in fence protects pedestrians. lines on top of each other and its fortified mid-post, the TB SUPER
The TB 550 PLUS FENCE is available in two sizes; 5 metres or 10 TRIPLE is the heaviest traffic barrier in our series.

1.100 mm
metres. The bright yellow colour increases visibility so that the
1.350 m
barrier can be easily seen even in compromised lighting. m With its three parallel protective lines, this most heavy-duty traffic
barrier provides maximum impact resistance while retaining
its shape, appearance and properties after a crash. The impact 1.000 - 2.0
0 0 mm
resistance as well as the modularity of the system have been
subjected to the strictest tests. The TB SUPER TRIPLE is the
perfect traffic barrier to protect business-critical installations
and buildings that have a significant chance at collisions in your
company due to heavy traffic.

26 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 27
| FLEXIMPACT ® | SAFETY BARRIERS | FLEXIMPACT ® | SAFETY BARRIERS

TB 200 SERIES

LONG LIFESPAN
+ LOW MAINTENANCE
= COST SAVING 21,800 JOULES TB 200
90° IMPACT

WHEEL GUIDES OR WHEEL STOPPERS AS DEMARCATIONS


375 mm OF A TRAFFIC ZONE

The TB 200 is installed low to the ground and therefore serves


primarily as a wheel guide or wheel stopper. This traffic barrier is
1.000 - 2.0 often chosen to prevent vehicles from crossing the boundaries
0 0 mm
between pedestrian zones and traffic zones.

200 mm
TB MINI SERIES
TB MINI TB MINI DOUBLE

5,000 JOULES 7,000 JOULES
90° IMPACT 90° IMPACT

550 mm
500 - 2.00
0 mm
500 - 2.00
0 mm

200 mm
PROTECTION FROM TROLLEYS, CARTS, LIGHT TRAFFIC WITH PROVIDING FLEXIBLE PROTECTION AGAINST LOW IMPACT OBJECTS
A LOW IMPACT RISK
“We know that we are better served with this type of The TB MINI DOUBLE is similar in design to our TB MINI but with
The FLEX IMPACT® TB MINI is the smallest and lightest size of an additional tube for increased protection. The TB MINI DOUBLE
railing over bolted down steel framing.” is sufficiently strong enough to protect against light wheeled
impact protection in our series and is specifically designed for use
– Warehouse Manager at Tetra Pak with light wheeled objects that have a low impact risk. This barrier objects such as containers, pallet trucks and trolleys. This is the
consists of a smaller single tube low to the ground. And even lightest traffic barrier in our FLEX IMPACT® range.
though it is very light-weight, it holds well against any small rolling
stock. The TB MINI is quick and easy to install.
TB 260 DOUBLE
 

28 | MORE INFO ON: WWW.BOPLAN.COM | 29


| FLEXIMPACT ® | BOLLARDS & GOAL POSTS

BOLLARD HEIGHT AND


VISIBILITY FEATURES
ARE EXTREMELY
IMPORTANT

BOLLARDS
& GOAL POSTS
ROBUST PROTECTIVE POSTS AND BARRIERS
FOR YOUR GATES AND ACCESS WAYS
With optional
Bollards and GOAL POSTS by BOPLAN® provide excellent rotor
barriers for your gates and access ways. After all, collisions
involving gates and access ways can lead to major,
long-term problem situations. Damage or defects in your
gates and access ways due to collisions with a pallet truck
or forklift can cause a major disruption in the flow of
people and goods. Waiting until the damage is repaired
can cause serious delays or may even lead to a temporary
shutdown in activity, and that is obviously something
you’d rather avoid.

PREVENTION IS BETTER THAN THE CURE WITH THESE


FLEXIBLE PROTECTIVE POSTS

BOPLAN’s impact-resistant FLEX IMPACT® range offers


various types of protective posts and constructions for
simple yet effective protection for your gates and access
ways. The synthetic construction of our Bollards and Goal
Posts provides the optimum in energy-absorbing capacity.
These flexible protective posts have therefore been
constructed in such a way that in the event of a collision,
they will prevent damage to your gates, the protective
posts and the vehicle causing the crash.

GP
GO
AL
PO
ST
BO
SU
PE
R
BO
IM
PA
C
BO

T
LED
BO
LIG
HT

30 | MORE INFO ON: WWW.BOPLAN.COM | 31


| BOLLARDS & GOAL POSTS | BOLLARD SERIES | FLEXIMPACT ® | BOLLARDS & GOAL POSTS

Ø 125 mm BO LIGHT
PROTECTIVE POSTS USED FOR COLLISIONS INVOLVING MINOR
IMPACT RISK

250-1.000 mm
The BO LIGHT is a flexible protective post which provides
protection from light crashes with vehicles. As a result, this
protective post is the lightest in the series of impact-resistant
bollards in Boplan’s FLEX IMPACT® series.

Ø 200 mm

BO IMPACT
3,200 JOULES
PROTECTIVE POSTS IN PLACES WHERE COLLISIONS FREQUENTLY 90° IMPACT

250-2.500 mm
OCCUR Optional
rotor

The BO IMPACT protective post has a larger diameter than its


lighter brother, the BO LIGHT. As a result, the BO IMPACT is the
most suitable flexible protective post that we can install as a
standard protective feature in places where frequent impact
risks occur.

Ø 200 mm

BO LED
3,200 JOULES PROTECTIVE POST FOR BADLY LIT ENVIRONMENTS AND
90° IMPACT

LOADING DOCKS
1.200 mm

This BO IMPACT with LEDs offers the same benefits as our


BO IMPACT product but with the addition of five LED lights that
can be controlled by an on/off switch. Our protective posts are
perfect for protecting areas where frequent impacts occur such as
access ways, gates and corners.

Ø 250 mm

BO SUPER
PROTECTIVE POSTS FOR FREQUENT COLLISIONS WITH HEAVY
VEHICLES
7,200 JOULES
90° IMPACT
NO MORE
FLOOR
450-2.200 mm

The BO SUPER protective post gives you a fortified version of


the BO IMPACT. That makes the BO SUPER the ideal flexible
DAMAGE
protective post to protect gates, access ways, corners and
machines from frequent crashes with heavier vehicles.

32 | MORE INFO ON: WWW.BOPLAN.COM | 33


| BOLLARDS & GOAL POSTS | SMART SERIES

1
IMPACT

BOPLAN
DETECTION

GOES
2
ANALYSE
STRENGTH

SMART 3
TAKE
ACTION

24/7 MONITORING OF CRITICAL HOT SPOTS

MULTIPLE
DEVICES

SMART BOLLARD

REAL-TIME NOTIFICATIONS
Clearly you’ve made the right decision to have
protection installed. Time to focus on critical
hot spots.

GET INSIGHTS
Gain valuable knowledge about protected locations,
impact history, frequency, and strength levels.

TRIGGER INSPECTIONS
Replace or upgrade protection if required or
alter traffic flows where possible.

34 | MORE INFO ON: WWW.BOPLAN.COM | 35


| BOLLARDS & GOAL POSTS | GOAL POST SERIES

GP GOAL POST 200 GP GOAL POST 250

3,200 JOULES 7,200 JOULES
90° IMPACT 90° IMPACT
Ø 200 mm
Ø 250 mm

Optional
touch barrier
Optional
touch barrier
2.000 - 4.500 mm*

2.000 - 6.000 mm*


“Since the installation we experienced how
after impacts, even quite violent, the safety
barriers protected the installations perfectly
and no repair was necessary. We chose
BOPLAN® because of the responsiveness
and service received.”
1.800 - 4
.0 00 mm* – Production Project Leader at SCA Hygiene Products
1.800 -
6.0 00 mm*

* Additional supports required if > 4.000 mm

TESTED &
FLEXIBLE HEIGHT LIMITER AND PROTECTIVE PORTAL TO PROTECT CRASH DAMAGE IN ELEVATED PLACES APPROVED
The GOAL POST within the FLEX IMPACT® array is a flexible unattached, adjustable tube or touch barrier. The GOAL POST is
height limiter that protects your high gates, canopies and bridges available in sizes tailored to your needs and in a variety of colours,
from collisions with high vehicles, such as elevated work platforms, with or without a touch barrier.
trucks and buses. A GOAL POST consists of a portal and an

36 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 37
| FLEXIMPACT ® | HANDRAILS

LIGHTWEIGHT
COMPARED TO

STEEL

HANDRAILS
FLEXIBLE PLASTIC HANDRAILS FOR
VARIOUS APPLICATIONS

Peaceful cohabitation between man and vehicle requires


strict rules and safe partitioning. Our FLEX IMPACT®
handrails have been specifically designed to provide
logical, clear separations between people and vehicles in
busy, high-traffic areas. Our flexible handrails are available
in three separate versions, from light to heavy, to help
you with your safety needs. In addition, you also have
the choice between handrails with two or three rails, in
accordance with the situation that needs to be secured.

MULTIFUNCTIONAL RAIL SYSTEM


AS SAFETY GATE, BOTH INSIDE AND OUTSIDE

The FLEX IMPACT® handrails provide a multifunctional


rail system for various applications, indoor or outdoor.
There is no idea too wild: from balustrade to safety gate,
we provide the appropriate flexible and impact-resistant

HT
safety gate for any situation. All of our handrails are made

TU
NN
of high-quality, high-performance synthetics, which will

EL
FR
make the properties of traditional natural resources seem

EE
ST
like yesterday’s news.

AN
HP

DI
NG
PL
US
FE
FE
NC
E
HD
ME
ZZ
A
HD

HP Plus with KP 150


 
LIG
HT

38 | MORE INFO ON: WWW.BOPLAN.COM | 39


| FLEXIMPACT ® | HANDRAILS |HANDRAILS | LIGHT SERIES

90 mm
HD LIGHT
A LIGHT HANDRAIL, THE PERFECT ADDITION
TO FLOOR MARKINGS

1.100 mm
A physical barrier with HD LIGHT handrails compels people to
follow the prescribed route and therefore prevent possible
accidents in the workspace. That is why we always advise to
250 - 2.00 supplement Line Plan or any other floor demarcation system
0mm
by a light safety gate or balustrade such as the HD LIGHT.
This approach allows us to offer a durable safety product with
a cost-efficient impact that should not be underestimated.

90 mm
HD MEZZA
BALUSTRADE FOR PEDESTRIANS ON MEZZANINE AND HEIGHTS

The HD MEZZA is an excellent choice when you are looking for a

1.100 mm
handrail with extra skirting board to provide fall protection for
people and objects. The HD MEZZA is suited as a balustrade to
safeguard the safety of pedestrians who are working at height,
250 - 2.0
such as on a mezzanine, a floor or a work platform. 00 mm

90 mm

NO OPTIMAL FE FENCE
CORROSION VISIBILITY COST-EFFICIENT MACHINE GUARDING AND PROTECTION

2.000 mm
FOR PEDESTRIANS

Keep fingers and hands safe from machinery with the FE FENCE.
The FE FENCE is designed to protect pedestrians from machinery
by creating a physical barrier between them and your equipment.
“Everything was a success and the factory
It will keep pedestrians at a safe distance and stop them from
is taking a liking to it very well! We are falling onto equipment if they stumble or trip in the area.
1.300 mm
extremely satisfied with the product here.”
– Warehouse Manager at Nestlé

HP PLUS
 

40 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 41
| HANDRAILS | PLUS SERIES | HANDRAILS | TUNNEL SERIES

HP PLUS
5,500 JOULES
90° IMPACT

110 mm

110 mm

HT TUNNEL FREE STANDING


PROTECT PEDESTRIAN WALKWAYS FROM FALLING PRODUCTS AND
STACKED GOODS

MAX 5.000 mm
The HT TUNNEL is designed to protect pedestrian walkways
and is ideal for creating a safe passage between stacked goods.

1.100 mm
The flexible barriers on either side prevent falling products
from landing on passing pedestrians. The free standing tunnel
can be easily installed wherever needed to protect your people
from lighter falling products.

250 - 2.00
0 mm

m
MAX 1.750m
250
- 2.0
00
mm

HP PLUS 2 rails HP PLUS with PL KICK

REINFORCED SEPARATION FOR PEDESTRIANS AND BOUNDARIES


FOR HIGH-RISK AREAS WITH TRAFFIC M
110 m
m 1.750 AX
mm
The HP PLUS safety gates are the strongest version of the
FLEX IMPACT ® handrails. By adding a third extra horizontal HT TUNNEL WALL FIX
rail and heavier posts, we want to focus on separating and
shielding pedestrians from high-risk traffic zones where constant PROTECT PEDESTRIAN WALKWAYS FROM FALLING PRODUCTS
HP PLUS glow in the dark HP PLUS glow in the dark
manoeuvering takes place.
The HT TUNNEL wall fix is very similar to the free standing version
but is connected to a wall on one side. It is the ideal solution for

MAX 5.000 mm
pedestrian walkways that run alongside a wall. These could be next
to stacked good, traffic zones or at height. The HT TUNNEL offers
HP GRILL flexible protection.
275 mm

CRASH PROTECTION AGAINST FALLING GOODS


max .2.800 mm

HP GRILL was designed to protect people against falling


products in zones without forklift traffic. This separate
shielding ensures a clear segregation between people and
(stacked) goods. Depending on the size of the goods, one can
opt for an arrangement with a centre distance between 250
- 2.0
00 m
the rails of 275 mm or 550 mm. m

42 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 43
| FLEXIMPACT ® | SAFETY GATES

Always physically separate traffic lanes from pedestrians, use safety gates
at clearly marked crossings or dangerous areas.

SAFETY GATES Disclaimer: This is a simplified


visualization of our products
for better understanding

INNOVATIVE SAFETY GATES AS A BARRIER


TO UNAUTHORISED PERSONNEL

In locations where safety is paramount, unintentionally


left open gates could have dramatic consequences.
Due to the various gates in our array of Safety Gates, you
can easily eliminate these risks.

COMPLETELY CLOSING OFF HALLWAYS AND MACHINE


ROOMS FOR UNAUTHORISED PERSONNEL

To ensure even greater safety, our access gates are


supplied with accompanying balustrades. In addition, both
the sliding gates and swing gates are provided with a self-
closing system, ensuring that traffic between the various
zones in your company not only proceeds at a faster pace,
but also stays more secure. Safety gates are the perfect
way to close off hallways and machine rooms which are

SG
SL
only accessible to authorised personnel.

ID
IN
G
GA
TE
SG
DR
OP
GA
TE
SG
SW
ING
GA
TE
BB
BE

HP PLUS with SG SWING GATE


 
LT
BAR
RIE
R

44 | MORE INFO ON: WWW.BOPLAN.COM | 45


| FLEXIMPACT ® | SAFETY GATES

SG SLIDING GATE
SAFETY GATE WITH A SLIDING DOOR

The integration of a safety gate with a sliding door is especially


suited to rooms that have limited freedom of movement. The

1.100 mm
SG SLIDING GATE is a safety gate that opens and closes by means
of a sliding door.
500 - 2.00
0m
m

SG SWING GATE
SAFETY GATES WITH A SELF-CLOSING SIDEWAYS SWING GATE

The SG SWING GATE is a safety gate that you can swing open on
Closing block (included) Gate stop (included) Standard wheel support for
both sides. It is quite common to carelessly leave open gates and gates longer than 1,500 mm
access ways to hallways and machine rooms. Thanks to the
SG SWING GATE, this will be a thing of the past.

1.100 mm
700 - 2
.0 00 mm

SG DROP GATE
SAFETY GATE THAT OPENS WITH AN UPWARD MOVEMENT

The SG DROP GATE is a safety gate that was specially developed

1.100 mm
for closing off access ways that have insufficient space to install
a classic swing gate. This access gate opens with an upward
movement.
1.000 - 1.
500mm

LIGHTWEIGHT 145 or 167 mm

COMPARED TO BB BELT BARRIER

STEEL VISUALLY CLOSE OFF AREAS TO PREVENT PEDESTRIANS FROM


ENTERING DANGEROUS ZONES

1.100 mm
The BELT BARRIER is available in two lengths of either 5m or 10m.
1.000 - 5
It allows you to quickly close off an area such as a doorway, gate or or 10.000.000
mm
loading dock opening. This prevents pedestrians from walking into
the path of moving vehicles, stepping into an uncovered opening or
entering into an area where maintenance is being carried out.

TB400 PLUS with SG SWING GATE


 

46 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 47
| FLEXIMPACT | SAFETY GATES

DOCK GATE

LOADING DOCK FALL PROTECTION SYSTEM

Gate with double rail system for a pedestrian fall protection


equipped with a hydraulic assist mechanism for smooth and easy
operation while ensuring a safe working environment for employees
and pedestrians. In addition, the dock gate provides protection for
your door tracks. The loading dock gate consists of few components,
reducing the time of installation to a minimum.

E F FO R
TLES
S OP
ENI
NG
AN T CLOSE-
DC SOF SY
L

ST
OS

E
ING

EM
1.175 mm

1.800 - 3.000 mm

FEATURES APPLICATIONS / TYPICAL ENVIRONMENTS


Protected shutter mechanism Loading and unloading zones
Compact and straightforward design Distribution centres
Indoor use Warehouses and storage facilities
Easy and fast installation Transport and logistics centres
Safe solution Logistics, supply chain and materials handling industries
Flexible and impact-resistant rail and post system Commercial real estate

48 | MORE INFO ON: WWW.BOPLAN.COM | 49


| FLEXIMPACT ® | RACK PROTECTORS

RackBull L
RackBull XL

RACK PROTECTORS
STEP 1: CLICK, STEP 2: DONE!
FOR OPTIMUM WAREHOUSE PROTECTION

Rack protectors will not only save you from considerable


warehouse damage, they will also help you prevent human
suffering. Crashes between racking and forklifts are among the
most common workplace accidents in warehouses. Warehouse
operatives are often under severe time constraints and have to
manoeuvre quickly in a relatively small space. A crash against a
rack is therefore an accident waiting to happen. Almost every time,
these types of crashes lead to costly damages, especially when
aggrevated by an uncontrollable domino effect. In addition, this
almost always causes life-threatening situations for the forklift
driver as well as the other staff present in the warehouse
at that time.

PREVENT WORKPLACE ACCIDENTS WITH SOLID RACK


PROTECTION

By installing Rack Protectors from Boplan’s FLEX IMPACT® family,


you can almost entirely eliminate the risks for this type of disaster
scenario. Our rack protection is made of extremely energy-
absorbing and flexible material. After a crash, the rack protection
will return to its original shape and retains its external appearance
and properties, whilst leaving your racking intact.

RA
CK
BU
LL
XL
®
RA
CK
BU
LL
L
With optional rotor

®
RE
WI POR
SU

RA
TH T

TB RACKBULL with RE RACK END


 
P

CK
EN
D

50 | MORE INFO ON: WWW.BOPLAN.COM | 51


| RACK PROTECTORS | RACKBULL ® SERIES L & XL | RACK PROTECTORS | RACK END SERIES

RACKBULL® L RACKBULL® XL RE RACK END


8,550 JOULES
CRASH PROTECTION AT THE ENDS OF YOUR RACKING 90° IMPACT

Ø 200 mm

mm-80
mm-45 The RE RACK END is a perfect shield for the ends of your racking.

70
34
Warehouse operatives are often under severe time constraints Optional
when they have to manoeuvre their forklifts, Clark lifters or pallet rotor

530 mm
trucks in the aisles between the racks. A crash is often just a corner
away, causing the collapse of the racking and sometimes even
750-2.500 m
causing a serious domino effect. m

Optional Impact Foam Optional Dust Cap Optional Impact Foam Optional Dust Cap

75 - 110 mm
75 - 110 mm
1,000 JOULES 1,000 JOULES
90° IMPACT 90° IMPACT

RE RACK END WITH SUPPORT


FORTIFIED CRASH PROTECTION FOR RACKING
8,550 JOULES
90° IMPACT
The RE RACK END with Support is a fortified version of the
Ø 200 mm

600 mm
existing RE RACK END from the rack protection series in the
600 mm

Fits multiple rack sizes Fits multiple rack sizes FLEX IMPACT® family. The fortified mid-post provides extra
Optional support and robust reinforcement, protecting from collisions

530 mm
rotor
involving the ends of your racking. Warehouse operatives who are
often under severe time constraints sometimes collide with the
2.510 - 3.20 racks when they have to manoeuvre their forklifts, Clark lifters or
0 mm
pallet trucks in the aisles of your warehouse. The consequences
cannot be underestimated: rack collapse, damaged goods, and
sometimes also physical injury.

THE UNIVERSAL RACK PROTECTION THAT FITS ALL RACKING


AVOID
PROTECTING RACK
ENDINGS & RACK
UPRIGHTS FROM

RACK
The RACKBULL from BOPLAN® is an innovative rack protection there are currently various diameters common in rack supports.
system within the FLEX IMPACT range to help prevent rack
®
RACKBULL deals with that problem in a spectacular way. With VEHICLE IMPACTS.
OPTIONAL ROTATORS
collapse due to crashes. The lack of a single international standard this rack protection, you won’t have to worry about exact CAN DEFLECT THE
in racking dimensions makes it particularly difficult for companies measurements anymore, because RACKBULL is the first universal COLLAPSE. IMPACT FORCE.
to find rack protection that will fit on all of their racking. After all, rack protector in the market.

52 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 53
| FLEXIMPACT ®| COLUMN & CORNER PROTECTORS

COLUMN & CORNER Stackable for protection at heights

PROTECTORS Can be used on pillars and columns


of various shapes and sizes
KP 150
 

Air columns for controlled Installation in only a few seconds


impact absorption with broad Velcro® ties
THE BEST PROTECTION FOR LOAD-BEARING PILLARS They minimize the impact force with which colliding vehicles
AND COLUMNS can damage columns, eliminating virtually all risk of damage Manufactured from poleylefin
through their absorption power and safeguarding the Colored through to the core
UV-resistant
Column protectors prevent expensive and structural damage structural integrity of your pillars. BOPLAN® can offer suitable Non-conductive
to columns, posts and pillars in warehouses, production protection for pillars and columns of all possible sizes. Water-resistant
halls, airports and parking facilities. Tested and approved, With a wide range in diameters, the most suitable form
Ability to screw halfs together
and developed in accordance with the most stringent safety of column protection can be installed in every working
standards, these products provide all-round protection. environment.

Every year in numerous working environments all over the


world, a great deal of damage is caused to columns, posts and
pillars by collision with moving vehicles. BOPLAN® column
protectors enable you to prevent expensive damage to your
buildings and vehicles. Vehicle operators are also better
protected against injury thanks to FLEX IMPACT®’s
unique characteristics.
BOPLAN® column protectors were designed specifically to
enhance safety in industrial working environments, particularly
in situations where forklift and pedestrian traffic regularly
converge. The application of large BOPLAN® protectors is an
attractive, versatile and highly visible method to guarantee a
safe flow of traffic on the work floor and minimize expensive
damage to freestanding columns in industrial buildings.
0
60

0
KP

50
KP

0
40

300
KP

KP

200

150
KP

KP

00
KP 1
54 | MORE INFO ON: WWW.BOPLAN.COM | 55
| COLUMN & CORNER PROTECTORS | KP SERIES

INCREDIBLY STRONG & EXTREMELY IMPACT-ABSORBENT

KP SERIES ✪ BOPLAN® column protectors are made from a flexible and NO


REPAINT
unbreakable plastic or synthetic material.
✪ They minimize the collision impact caused by a forklift
OFFERS NUMEROUS ADVANTAGES that can damage pillars, the surrounding support points
and the forklift itself - or injure its driver.
BOPLAN® offers high-quality, advanced and efficient ✪ Strategically placed curves and recesses are installed
column protection for your pillars, columns and buildings. around the column protector to eliminate collision
BOPLAN® polyolefin protectors offer an extremely high forces on the column or pillar.
degree of impact resistance and come in yellow as a ✪ Air columns eliminate interior air at a controlled speed
standard, the colour commonly used to designate safety during the collision, enabling the protectors to retain their
hazards. Thanks to “Active Memory”, they retain their resistance against colliding forces while deflating.
original shape and/or position after every collision. As ✪ BOPLAN® Column Protectors will never slide away,
synthetic materials do not rust or need painting, they are a regardless of the collision angle.
cost-efficient solution for every warehouse. ✪ Our extensively tested protectors are elastic, flexible and
shape-retaining, with a high impact absorption capacity.
✪ Following a collision with a vehicle or forklift against steel
or concrete pillars of a building’s skeleton or warehouse,
the column protector will retain its original shape thanks
to its extensive absorbing capacities.

UNIQUELY PROMINENT APPEARANCE

✪ Eye-catching yellow: prominently visible in the


universal colour for designating a safety hazard (also
available in other colours).
✪ UV-resistant plastic prevents loss of colour and
discoloration.
Available in various Consists of two separate parts
✪ The shape and number of recesses are taken into
shapes/sizes
consideration during the design phase to create a
flowing design. This will prevent any dust or dirt from
accumulating in angular recesses.
✪ The protectors are water-resistant, do not rust and are
therefore easy to clean;
✪ Impervious to most chemical products and
non-conductive.

Supporting smaller size Can be fitted around round,


underneath corners thanks to square, octagonal or
recesses* rectangular pillars**
“I would like to take this opportunity
*KP 400 & KP 600 excluded ** Optional extensions Optional KP Fixation Set to thank you for the excellent work that
your teams have done on our store floor.”
– Prevention adviser at Euro-Locks

KP 150
 

56 | MORE INFO ON: WWW.BOPLAN.COM | 57


| FLEXIMPACT ® | RACK PROTECTORS | COLUMN & CORNER PROTECTORS | KP SERIES

KP PROTECTORS

600 mm
500 mm 400 mm
300 mm
2,200 JOULES 200 mm
90° IMPACT 150 mm
100 mm

1.100 mm
PROTECTION APPLIED AROUND LOAD-BEARING PILLARS OR COLUMNS WITH AN H BEAM

The KP PROTECTOR is a round column protector for all-round load- columns in factories and warehouses. THE KP PROTECTOR consists
bearing pillars or columns with an H beam. This pillar protection will of two parts that can easily be snapped shut around the pillar.
help you prevent collision damage to masts, load-bearing pillars and

KP UNIVERSAL
2,000 JOULES
90° IMPACT
MODULAR AND UNIVERSAL PROTECTION OF LARGE
COLUMNS AND MASTS

The KP UNIVERSAL is part of the FLEX IMPACT® family and just


as all other products in this series, is extremely impact-resistant.

1.100 mm

1.100 mm
With its enormous capacity for compression, this product handles
shocks, absorbing them even during the slightest collisions.
Durable and maintenance-free synthetic column protection is
available in highly visible signal yellow. Thanks to its modular ‘one-

1.000 m
size-fits-all’ construction, it is suitable for pillars of all dimensions.
m 700 mm
After impact, the KP UNIVERSAL column protector will retain its
shape, appearance and characteristics.

CP PROTECTOR
CORNER PROTECTION FOR THE MOST VULNERABLE WALLS
AND CORNERS

The CP PROTECTOR provides an impact-resistant corner


protection or wall protection for all types of walls, partitions and

1.000 mm
corners, but also for small pillars and machines in your company,
garage, warehouse or shop. The CP PROTECTOR is part of the
flexible and durable FLEX IMPACT® collision protector series and
is available in both yellow and black. The CP PROTECTOR is light,
easy to install and will protect even the most vulnerable ends and 120 mm
corners of your walls and partitions.

KP Universal
 

58 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 59
| FLEXIMPACT ® | PLINTHS & WHEELSTOPPERS

Protect machines and walls against lowered forks

Disclaimer:

PLINTHS
This is a simplified
visualization of our products
for better understanding

& WHEELSTOPPERS
ABSORB IMPACTS THAT TAKE PLACE LOW TO
THE GROUND

Our kick rails are ideal for protecting walls and skirting
boards from impacts that take place low to the ground.
They also act as wheel guides or stoppers for light-wheeled
objects such as pallet trucks and trolleys. As well as our
kick rails, we also offer a specially designed wheel stop
which prevents vehicles from overshooting their parking
space without causing damage to the vehicle. These wheel
stops are available in three different sizes depending on
your requirement. Our kick rails and wheel stops can be
customised to fit to the needs of your business.

HE
XA
FL
IP
KE
RB
*
KIC
K
HP PLUS with KICK
 
WS
WH
EEL
STO
P

60 | MORE INFO ON: WWW.BOPLAN.COM | *End - and Mid posts coloured in yellow are not standard. Black is the default colour. 61
| FLEXIMPACT ® | PLINTHS & WHEELSTOPPERS | PLINTHS |

KICK
2,670 JOULES
90° IMPACT PROTECT SKIRTING BOARDS AND WALLS FROM VEHICLE COLLISIONS

110 mm
The KICK is specifically designed to absorb impacts that take
1.0
0 0- place low to the ground. The rectangular-shaped design is ideal
3.0
0 0m for protecting skirting boards and walls from low impact collisions
m
in high-traffic zones such as car parks, construction halls and
110 mm warehouses . The KICK can be combined with most of our traffic
barrier systems for a full safety solution.

KERB
250
PROVIDING CONTINUOUS FLEXIBLE PROTECTION AGAINST mm

ROLLING STOCK

110 mm
1.2
50
m
The KERB is similar to the KICK but with the added benefit of 2,206 JOULES m*
90° IMPACT
being able to connect multiple KERBS together to give continuous
protection. The KERB is made of a synthetic material and is perfect
for protecting walls and skirting boards from scuffs and damage *Also available from 600 mm up to 1.750 mm. 110 mm
End - and Mid posts coloured in yellow are not standard.
caused by vehicle collisions. Black is the default colour.

HEXA
ROBUST SYNTHETIC PROTECTION AGAINST CRASHES

150 mm
1.0
00
- 3.
000 The HEXA is a hexagonal-shaped, synthetic kick rail which is ideal
mm
for protecting walls and skirting boards from collisions.
5,500 JOULES The HEXA is a slightly bigger and heavier version of the KICK with
90° IMPACT
190 mm a hexagonal design rather than rectangular.

| WHEELSTOPPERS |

WS WHEELSTOP
RUBBER STOP USED IN PARKING BAYS TO RESTRICT COMMERCIAL

75/110/150 mm
VEHICLES REVERSING

Our rubber wheel stop used in HGV, LGV and Domestic parking
bays to restrict commercial vehicles reversing into perimeter
fencing, walls etc. Each wheel stop incorporates 5 Fixings suitable
for tarmac or concrete. This makes it a very strong, reliable and
robust solution. A rubber wheel stop delivers its job well providing 1.000 mm
a positive stop to HGV, LGV and Domestic vehicles, aiding and

/
3000/200
mm
showing the driver to know where to stop and park.

14
HP Plus with PL Kick
 

62 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 63
| FLEXIMPACT ® | PLINTHS

FLIP
GROUND LEVEL PROTECTION

Our latest product FLIPTM offers full ground level protection up to ankle height.
FLIPTM, available in different lengths, covers all angles thanks to its flexible and
modular design with connection pieces. The innovative and robust I-shaped rail
and thick-walled connection pieces absorb impacts up to 3000 Joules on both
rails and posts. FLIPTM is quick and easy to install and can be combined with
other Boplan traffic barrier systems for maximum safety.

300 - 2.000 mm

EXTREME
IMPACT BI-COLOR
180 mm

for optimal visibility


RESISTANT
polymer

ENDLESS
connection
pieces

150
mm
MODULAR
SYSTEM
BOPLAN FLEX SYSTEM
Proven impact absorption system with deflecting rails

Protection up to ankle height


Modular design (endless safety path)
Robust design with integrated connection pieces
Absorbs impacts up to 3000 joules on both rails and posts
Quick and easy installation

CORNERPOST END POST MID POST UNIVERSAL CORNERPOST

APPLICATIONS / TYPICAL ENVIRONMENTS


Protection of machines and infrastructure Cost –  efficient rack end
Wheelguide for pallet trucks or trolleys in busy traffic lanes Indoor and outdoor (-10°C +40°C)
Protection of sensitive walls Food approved (compliant to food contact regulation)
(refrigerator walls / decorative walls / sandwich panels) Can be combined with other Boplan traffic barrier systems
Absorb impacts low to the floor (eg: TB400 / TB400 PLUS / HP PLUS …)

Highly visible wall protection Create safety zone around machines Any corner configuration possible Seamless protection along factory wall

64 | MORE INFO ON: WWW.BOPLAN.COM | 65


| FLEXIMPACT | LOADING DOCK PROTECTION

NO OPTIMAL DOCK BUMPER


CORROSION VISIBILITY LOADING DOCK PROTECTION

Protect your buildings, loading and unloading


platforms and trucks with Boplan’s
DOCK BUMPER. Our robust, wear-resistant
250 mm loading dock protection made from
PU polymer, has a superior abrasion, cut and
tear resistance compared to traditional EPDM
rubber products on the market. Moreover,
our DOCK BUMPER is reinforced with
an integrated, zinc coated metal plate
and designed to absorb large impacts of
manoeuvring vehicles against the loading bay.
The size and striking colour of the
DOCK BUMPER provide extra visibility and
safety when docking.

450 mm
Half section with
reinforcement plate

FEATURES APPLICATIONS/
Robust design with shock absorber fins TYPICAL ENVIRONMENTS
Superior abrasion, cut and tear resistance Loading and unloading platforms
Integrated zinc coated metal plate
Distribution centers
Long lifespan
No mechanical components Transport and logistics centers
Chemical resistant (chemicals & oils) Warehouses and storage facilities
Highly visible for extra safety
Only 2 fixation points
Quick and straightforward installation
Easy to replace (concrete screws,
Logistics, supply chain and
materials handling industries
and many more... BUMPER
no chemical fixings or anchors)

66 | MORE INFO ON: WWW.BOPLAN.COM | 67


| AXES GATE | INTRODUCTION

INDUSTRIAL SAFETY
GATE FOR ROBUST
FALL PROTECTION
Falling from a great height constitutes a genuine risk for many
categories of employees. The consequences of such a fall can
be catastrophic: serious injury, prolonged incapacity for work or
a fatality in the worst case. No compensation can usually make
up for the personal suffering caused. The consequences for the
employer should not be underestimated either: the production
process is halted or is subject to serious delays and time-
consuming labour inspections follow. The company’s reputation
risks being damaged, the time lost is significant and costs get out
of hand.

The AXES GATE prevents such situations because it provides


robust fall protection, by constantly building on its extensive
experience in diverse sectors. The AXES GATE was BOPLAN’s
very first product and has since been perfected down to the
smallest details. The installation is extremely easy and once
installed the fall protection does not require any further
maintenance. The feedback that BOPLAN® has collected over
the years has been systematically incorporated in the process to
continuously perfect the system. The AXES GATE is just one of
BOPLAN’s many innovations that are part of the BOPLAN® total
solution for increased safety at work.

MOUNTS ANYWHERE

Round Tube* Round Tube Square Tube Angle Iron


with adapter
*optional to order

68 | MORE INFO ON: WWW.BOPLAN.COM | 69


| AXES GATE | ADVANTAGES

AUTOMATIC TWO TYPES IN DIFFERENT LENGTHS

ADVANTAGES CLOSURE
Both the SINGLE AXES GATE and the DOUBLE AXES GATE
are available in lengths ranging from 550 to 1,200 mm.

EXTENSIVELY TESTED AND DECLARED SAFE WITH ADJUSTABLE CLOSURE FORCE EASY INSTALLATION
The AXES GATE is extremely impact resistant, as proven Installing an AXES GATE couldn’t be simpler. It is delivered
by its compliance with the EN 14122-3 and 14122-4 packaged in a box or pallet box as a fully assembled product.
Weather resistant inox The supplied adapters for mounting on round pipes and the
standards. The AXES GATE can resist an impact of 100 kg
inner parts
with no problem whatsoever. Due to the use of flexible use of one-size bolts and nuts mean that an extensive array
plastic, no cracks or dents appear that are typical of the of tools is unnecessary. This facilitates easy, fast and safe
traditional solutions made from iron and steel. 15 years of installation at considerable heights.
uninterrupted production experience has been translated
OPTIMAL VISIBILITY
into a product that has been perfected down to the
The plastic used is coloured to the core with a striking yellow
smallest details.
colour. No painting or repainting following impact damage is
AUTOMATIC CLOSURE, WITH ADJUSTABLE CLOSURE FORCE necessary. The AXES GATE also catches the eye in aesthetic
The negligence factor is eliminated thanks to the terms. Pre-shaped slots make it possible to affix a warning sign.
innovative self-lubricating hinge element. The gate shuts
SAFE AND COST EFFECTIVE
automatically, which means that any opening remains
Whatever you do, don’t cut costs when it comes to the safety
permanently screened off. You determine the force and
of your work environment. After all you cannot put a price on
the speed at which the gate shuts.
personal suffering and avoidable company costs. Any accident
ONE AXES GATE, OPENS IN TWO DIRECTIONS can cause your company financial and other damage: damage
A two-directional opening is possible with the very same to its reputation, loss of time, delays, time-consuming and
AXES GATE. You simply tighten the spring in the direction tedious labour inspections, etc. With the AXES GATE you no
of your choice. What’s more the gate has a generous longer need to lie awake at night.
turning circle of 180°.
NO SHARP EDGES, SAFE FOR THE HANDS
CHEMICAL AND UV RESISTANT, ANTI-STATIC AXES GATES Our innovative hinge technology offers ultimate safety for
AXES GATES have been employed worldwide on a daily the hands: the rounded elements prevent clothes or limbs
basis for the past 15 years in the harshest and most getting caught. The product as a whole not only looks better
demanding situations, such as in the chemical industry in aesthetic terms but its functionality has been designed with
and on offshore drilling platforms. They effortlessly resist the utmost attention to detail. Rust and corrosion don’t stand
severe weather conditions, extremely salty environments a chance with the AXES GATE’s plastic and stainless steel
and highly corrosive chemical substances. The product’s components. These materials prevent any form of weakening
design, composition and properties make it suitable for any to the structure and are also extremely maintenance friendly.
application in any sector. The AXES GATE is also entirely
chemical and UV resistant.
OPTIONAL PIPE FIXING OPTIONAL MAGNETIC OPTIONAL SIGN BOARD OPTIONAL END CAP
EXTREMELY LONG LIFESPAN SYSTEM LOCKING SYSTEM
A known problem with traditional fall protection is metal
fatigue. The AXES GATE totally excludes this risk factor
due to its construction from high quality reinforced
Polyurethane (PU). The spring on the hinge has been
tested and guaranteed at over 100,000 cycles. Rust and
corrosion don’t have a chance with the AXES GATE’s
plastic and stainless steel components. These materials
prevent any form of weakening to the structure and are
also extremely maintenance friendly.

70 | MORE INFO ON: WWW.BOPLAN.COM | 71


| AXES GATE | PRODUCT RANGE

550 - 1.200 mm SINGLE AXES GATE*


PROTECTION AND RESTRICTED ACCESS TO HAZARDOUS ZONES
ON GROUND LEVEL (NOT ON HEIGHTS)

Our SINGLE AXES GATE has received wide acclaim for its very long

326 mm
life span. The safety gates of the AXES GATE family have been
manufactured from high-quality, reinforced polyurethane (PU). This
synthetic material puts the all-too-familiar problems with metal
fatigue in traditional fall protection systems firmly in the past. Our
safety gates are ultra-strong, robust and durable, and therefore
highly reliable for restricting access to hazardous zones, machinery,
elevated platforms, open water at sea, cage ladders, etc.

DOUBLE AXES GATE


550 - 1.200 mm
FALL PROTECTION FOR EMPLOYEES IN CAGE LADDERS AND ON
WORK PLATFORMS

The DOUBLE AXES GATE is specifically developed as fall


protection for sectors in­volving work in elevated places,
such as on work platforms and in cage ladders. Employees
that work in elevated places are constantly exposed to
hazardous situations and therefore need to have the best

610 mm
safety measures to prevent falls. The DOUBLE AXES GATE
is a robust, industrial safety gate that you can use to secure
the openings of cage ladders and safely restrict access to your
machines and work platforms.

APPLICATIONS

✪ Ladders with safety cages


✪ Fire escapes
✪ Work platforms
✪ Silos
✪ Drilling platforms and the petrochemical industry
✪ Access to machines and ladders
✪ Integration in existing handrail systems
(such as FLEX IMPACT® by BOPLAN®)
✪ …

* Our SINGLE AXES GATE is developed for environments on a ground floor level.
For environments on height we strongly advice to use the DOUBLE AXES GATE solution.

72 | MORE INFO ON: WWW.BOPLAN.COM | Technical overview tables available at the end of this catalog 73
| LINE PLAN | INTRODUCTION

INDESTRUCTIBLE FLOOR
MARKINGS WITH
AN UNDENIABLY
PROFESSIONAL LOOK
LINE PLAN offers a superior system for floor markings, line
markings and pictograms that spectacularly surpasses all other
marking systems on the market. LINE PLAN floor markings have
sloping edges, making it harder for them to get ripped off under
the duress of constant heavy traffic from forklifts and trucks.
While the floor tape used in most alternative floor marking
systems tears loose at the slightest abrupt manoeuvre with a
forklift, or even if people scuff their feet over it, LINE PLAN
provides unparalleled resistance to any kind of friction or external
influence.

LINE PLAN floor markings give you a sharply demarcated, safe


work environment that will give your company that professional
look, while at the same time protecting your employees. The LINE
PLAN floor markings and line markings are suitable for every type
of surface and use, including concrete floors, footpaths, hallways,
work zones, traffic zones, warehouse floors, etc.

74 | MORE INFO ON: WWW.BOPLAN.COM | 75


| LINE PLAN | LINES | LINE PLAN | SIGNS

LINE PLAN MARKING SIGN – L / T*


LINE PLAN MARKING TAPE GREAT FOR MARKING OFF PALLETS AND MACHINERY ROW
SOLID COLORED FLOOR TAPES WITH SLOPING EDGES LINE PLAN 5S Floor Marking L’s and T’s are great for marking off
pallets and machinery rows. Use the LINE PLAN floor tape angles
LINE PLAN solid colored floor tapes are the most popular tapes
to mark your facility in different sizes and colours.
we offer. Our LINE PLAN floor tapes come in multiple sizes,
LINE PLAN floor tape L’s and T’s have a peel and stick adhesive.
colours and patterns. Using LINE PLAN floor tapes keep your
50 mm 75 mm 100 mm facility neat and organized, as well as enhancing your facility’s
m
overall visual appearance. 0m
50 15
mm

LINE PLAN MARKING TAPE CROSS LINE PLAN MARKING SIGN – DOT*
CONTRASTING FLOOR TAPES FOR POSSIBLE DANGER ZONES GREAT FOR MAKING CURVED LINES

By contrasting 2 standard colours in a diagonal fashion, LINE PLAN LINE PLAN 5s floor tape dots are great in high traffic areas where
has constructed a floor tape that allows employees to be made skids are dragged or pulled, reducing scraping and other damage.
aware of possible danger zones within the work area. LINE PLAN floor marking dots are also great for making curved lines.
100 mm
Our cross tape is offered in the multiple colours.

m
235 m
50 mm 100 mm

LINE PLAN MARKING SIGN – FOOT / ARROW*


LINE PLAN MARKING TAPE CENTER GREAT FOR MARKING PEDESTRIAN AISLE WAYS
TWO TONE CENTER-LINE TAPES TO CUSTOMIZE YOUR FACILITY LINE PLAN 5s floor marking footprints and arrows are great for
marking pedes­trian aisle ways or segregating certain areas inside
Not satisfied with the variety of our solid colored LINE PLAN
your 5s facility. LINE PLAN floor tape footprints are peel and stick
floor tapes? Use our two tone center-line tapes to customize your
and remove cleanly. Tell workers which area in the warehouse they
facility. LINE PLAN also offers a variety of glow-in-the-dark center
line floor tape offered in multiple standard colours. Glow-in-the- 250 are walking through with different colour standards of footprints
mm in your facility. Glow-in-the-dark center lines are available as well.
dark highlighted exit ways allow for workers to safely leave the
area free of injury and worry due to unexpected power shortages.

50 mm 430 mm

LINE PLAN MARKING SIGN – PICTO


FLOOR MARKING FOR INFECTION PREVENTION AND HEALTH
IN THE WORKPLACE
LINE PLAN MARKING TAPE ANTISLIP*
Reduce the risk of workplace contamination for your employees
FOR INDUSTRIAL APPLICATIONS IN DRY, WET OR OILY CONDITIONS and visitors by using the PICTO floor markings! Encourage
workers and visitors to practice good hygiene by washing their
LINE PLAN offers a full range of functional, slip-resistant tapes
hands and maintaining social distancing. Made of industrial-grade
suitable for industrial applications in dry, wet or oily conditions.
PVC, BOPLAN® PICTO floor markings have a long lifespan and
can be used in wet environments.

800 mm
50 mm
76 | MORE INFO ON: WWW.BOPLAN.COM | * No beveled edges. Technical overview tables available at the end of this catalog 77
| TEDDY PRO | INLEIDING

ALTERNATING YELLOW-BLACK STRIPING


to warn passersby of a situation containing a possible hazard

FLEXIBLE PROFILE AVAILABLE IN 1 OR 2 METERS


can be applied on curved surfaces

TEAR RESISTANT SKIN

PROTECTIVE BUMPERS TO for indoor use in temperatures between -40°C and +100°C

PREVENT INJURIES OR DAMAGE


Teddy Pro are flexible and shock-absorbing profiles made from PU, and can be
used for countless applications. They are meant to protect employees against
AR 25
corners and sharp edges involving any type of construction. In addition, this
kind of bumper eliminates damages caused by carts or trolleys. This way you LONGLASTING PROTECTIVE BUMPER
to prevent body injuries at corners and edges
not only avoid injuring your staff, but you also keep your infrastructure and to prevent damages to scratch-sensitive materials
products both dent- and scratch free. to protect infrastructure against trolleys and light carts

PERMANENT SOLVENT-FREE ADHESIVE


suitable for almost all surfaces

RR 30

4 VERSIONS
SILICONE-FREE PAPER FILM
for easy and smooth application of profile

AR 25 RR 30 EV 19

AVAILABLE WITH STAINLESS STEEL BASE (SSB)


for installation on damp, oil soaked, brick, wooden or oneven surfaces

AR 25 EV 19 FL 40


EV 19 FL 40

FL 40

78 | MORE INFO ON: WWW.BOPLAN.COM | 79


| INFOGRAPHIC | SCIENTIFIC APPROACH TO SAFETY

SCIENTIFIC APPROACH TO
MAXIMUM SPEED AND WEIGHT

• Speed weight diagrams obtained from the accredited labratory • These diagrams are set up with values using a 2.5 ton forklift.
Transpolis. Values for heavier vehicles and for higher speeds are translated
• These values originate from 90° impacts straight into the post. and need to be interpreted with caution.

Maximum weight of a vehicle driving @5km/h - 90° impact on post. Maximum speed of a vehicle of 2500kg – 90° impact on post.

TESTS WITH ISO 17025 ACCREDITATED LABORATORY


TRANSPOLIS

TB 400 TB 260 TB Super TB 400 TB 260 TB Super


TB 550 TB 550
(PLUS) DOUBLE (PLUS) DOUBLE (PLUS) DOUBLE (PLUS) DOUBLE
BOPLAN develops safety barriers for
®
30 30
different industrial environments, ranging

Vehicle Speed (KM/H)


Vehicle weight (ton)
25 25
from low frequency traffic with manually
20 20
operated trolleys up to busy traffic with
15 15
heavy duty engine powered fork lift trucks.
10 10

5 5
We strongly advise choosing theappropriate system for each 13.5 TON 16.3 TON 40.3 TON 42.3 TON 11.5 KM/H 12.6 KM/H 20.1 KM/H 20.5 KM/H
0 0
situation. BOPLAN has performed real life impact tests with the
®

renowned ISO 17025 accredited laboratory Transpolis


(formerly known as LIER) which has stakeholders such as Renault,
Polaris Inc. USA, etc. BOPLAN® effectively designs and develops
based upon scientifically based impact results and is capable to do
custom impact simulations upon its safety barrier range thanks to CONCLUSION
the analyses of a professional team of scientists and engineers.
• Flex Impact safety barrier systems have been designed and tested for different kinds of vehicle impact.
• Real life tests were performed by scientific partners with experience in the car industry (Transpolis).
• The results clearly prove the impact capabilities.
• Maximum impact on the tubes is higher compared to the posts.

TESTS WITH TÜV NORD SYSTEMS IMPACT TESTS SUMMARY

BOPLAN® also aquired certifications by TÜV Nord Systems for


multiple products such as:

RACKBULL®: DIN EN 15512 chapter 6.4.1


(= impact of shock loads) and DIN 15635 chapter 9.5.1 TB 550 TB 400 (PLUS) TB 260 DOUBLE (PLUS) TB SUPER DOUBLE
(=rules for assessing damage to columns and bracing elements)
Breakpoint
13,500 16,100 39,800 41,900
Max. impact on Posts
energy (Joule) 90° Breakpoint
18,300 20,100 46,500 50,100
SINGLE AXES GATE: DIN EN ISO 14122-3 chapter 8.2 on Tubes
(=prevent any penetration by test weight)
Clarification
Every safety barrier can absorb a certain amount of energy. Those energy values are fixed and should not be surpassed. Based on the formula where
Energy = 0.5 x weight x speed² (E = 0.5 x m x v²), you’ll quickly understand in case of higher impact speeds, the weight of the vehicle should be lower,
DOUBLE AXES GATE: DIN EN ISO 14122-3 chapter 8.2 or the other way round, lower speeds, allow higher vehicle weights upon impact.

(=prevent any penetration by test weight) Breakpoint: vehicle stopped but safety barrier broken.

80 | MORE INFO ON: WWW.BOPLAN.COM | 81


| INFOGRAPHIC | SCIENTIFIC APPROACH TO SAFETY

IMPACT ANGLES TB400


impact with different angles
This graph shows the maximum speed for a 100
vehicle with different weights driving under
90 90° 45° 25° 10°
four different angles into a TB 400 barrier.
80

Examples: 70

1. Maximum impact for a TB 400 is 60


equivalent to a four-ton forklift with a 50

SPEED (km/h)
driving speed of approximately 40
10 km/hr, straight into a barrier (90°).
30

2. At an angle les than 10°, the maximum 20

impact for a TB 400 is equivalent to a 10


four-ton forklift with a driving speed 0
of approximately 42 km/hr. 0 1 2 3 4 5 6 7 8 9 10
WEIGHT (ton)

CONCLUSION

• A tube has a higher impact value than a post.


• Increasing tube/rail lengths may decrease cost in amount of mid posts over
a certain length but will increase deflection and decrease strength upon
impact.
• A system with tubes lower to the ground will have higher impact force
values (TB 400 vs TB 550; TB 260 DOUBLE vs TB SUPER DOUBLE).
MAXIMUM IMPACT RESISTANCE

This is the ability to push back a fork lift in order to stop it. Each system has its own maximum capacity for holding
back a crashing forklift. Exceeding the maximum impact resistance for a certain system will result in the forklift
driving through the barrier. The graph below shows the maximum force values.

SPEED – WEIGHT DIAGRAM (impact 90°/on post)


70

TB400
60
TB550
TB SUPER DOUBLE
50 TB 260 DOUBLE
SPEED (km/h)

40 • Smaller impact angles permit higher maximum impact speeds.

30

20

10

0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Ask your BOPLAN representative for the detailled test reports.
®

WEIGHT (ton)

82 | MORE INFO ON: WWW.BOPLAN.COM | 83


| TECHNICAL INFORMATION | FLEX IMPACT - HANDRAILS

BE
ST
SE
LL
ER
HT TUNNEL HT TUNNEL WALL
HD LIGHT HD MEZZA HP 3R FREE STANDING FIX FE FENCE

SUITABILITY
Application

segregate pedestrians segregate pedestrians reinforced segregation of


protect pedestrians from the toppling of stacked goods protect pedestrians from the toppling of stacked goods segregate pedestrians from machines
from traffic on mezzanines pedestrians from traffic

MESH
(between 2 posts)
Max. Height x Max. Width (mm) - - - - - 1.800 x 1.200
Cell Height x Width x Depth (mm) - - - - - 33 x 33x13

RAILS SET
(between 2 posts)
Impact Breakpoint (Joule) Handrails are designed for pedestrian segregation. Use SAFETY BARRIERS for vehicle protection
N° Rails 2 2 2 or 3 12 or 16 6 or 8 -
Included - Skirting Board - - - -
Rail Height x Width (mm) 70x50 70x50 70x50 70x50 70x50 -
Standard Length (mm)* 500 500 500
750 750 750
1.000 1.000 1.000
1.250 1.250 1.250 -
1.500 1.500 1.500 1.500 1.500
1.750 1.750 1.750
2.000 2.000 2.000
Custom Length (mm)* 250 - 1.999 250 - 1.499 250 - 1.999 - - -
Rail Colour(s) yellow yellow yellow yellow
(body/stripe) black/yellow yellow black/yellow black/yellow black/yellow
yellow/black yellow/black yellow/black yellow/black yellow/black
-
black/red (Skirting Board black/red black/red black/red
yellow/photoluminescent is always yellow) yellow/photoluminescent yellow/photoluminescent yellow/photoluminescent
black/photoluminescent black/photoluminescent black/photoluminescent black/photoluminescent

POST
Height (mm) 3.500 3.500
1.100 1.100 1.100 2.000
5.000 5.000
Width x Depth (mm) 90x90 90x90 110x110 110x110 110x110 90x90
Length top rail (mm) - - - 1.750 1.750 -
Corner requires 2 posts ✓ ✓
BASEPLATES* Discover all available baseplates at the end of the catalog

Advised safety length by Boplan. While increasing length may decrease cost in mid posts, it will also decrease strength and increase the deflection zone.
Based on test results with a 90° impact angle using an object with a vertical flat surface.

84 | MORE INFO ON: WWW.BOPLAN.COM | (*) center to center distance between posts 85
| TECHNICAL INFORMATION | FLEX IMPACT - TRAFFIC BARRIERS

TB 260 TB 260 TB 260 TB 260 TB 260 TB 400 TB 400 TB 400 TB 400 TB SUPER TB SUPER TB 200 TB MINI TB MINI TB 550 TB 550
TB 400
PLUS PLUS FENCE DOUBLE DOUBLE PLUS PLUS FENCE DOUBLE DOUBLE DOUBLE TRIPLE DOUBLE PLUS FENCE
PLUS PLUS
SUITABILITY
Corners supported ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Application

where energy where energy where energy where high where high where energy where energy where energy where high where high where high where very high robust protection protection from protection from where energy where energy
impacts are impacts are impacts are energy impacts energy impacts impacts are impacts are impacts are energy impacts energy impacts energy impacts energy impacts close to ground hand pallets hand pallets with impacts are impacts are
possible close possible closer possible closer are possible are possible possible with possible with possible closer to are possible are possible are possible, are possible, level increased height possible with possible with
to ground to ground level to ground closer to closer to standard wheel standard wheel ground level with with pedestrian extra reinforced extra reinforced standard wheel standard wheel
level with extra level with ground level ground level arch impact arch impact standard wheel handrailing in arch impact arch impact
pedestrian extra fencing and with height in mind height and arch impact mind height and height and
handrail protection pedestrian pedestrian height in mind reinforced reinforced
handrailing in handrailing in and extra fencing midposts in mind midposts with
mind mind protection fencing in mind

RAILS SET (between 2 posts)

TUBES
Impact Breakpoint (Joule) 90° on tube 21.200 21.200 21.200 46.500 46.500 20.100 20.100 20.100 39.100 39.100 50.100 48.300 21.800 5.000 7.000 18.300 18.300
N° Tubes 1 1 1 2 2 1 1 1 2 2 2 3 1 1 2 1 1
Diameter (mm) Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø200 Ø125 Ø125 Ø200 Ø200

750 750 750 750 750 750 750 750 750 750 750 750
950 950 950 950 950 950 950 950 950 950 950 950
1.150 1.150 1.100 1.150 1.150 1.150 1.150 1.100 1.150 1.150 1.150 1.150 1.150 1.150
Standard Length (mm) 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350 1.350
1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550 1.550
1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750 1.750
2.000 2.000

HANDRAILS
N° Rails - 2 - - 1 - 2 - - 1 - - - - - - 1
Height x Width (mm) - 70x50 - - 70x50 - 70x50 - - 70x50 - - - - - - 70x50

FENCES
N° Fences - - 1 - - - - 1 - - - - - - - - 2

Height x Width (mm) 500x(700-1,450)


- - 1.800x1.220 - - - - 1.944x1.220 - - - - - - - -
310x(700-1,450)

END POST
Height (mm) 310 1.160 2.300 795 1.160 450 1.160 2.300 795 1.160 795 1.160 210 200 400 600 560

Width (mm) 250 250 250 250 250 250 250 250 250 250 250 250 375 100 100 250 250

MID POST
Impact Breakpoint (Joule) 90° on post 11.950 11.950 11.950 39.800 39.800 16.100 16.100 16.100 30.700 30.700 41.900 44.500 9.000 3.990 7.770 13.500 13.500

Height (mm) 260 1.160 2.300 750 1.160 400 1.160 2.300 750 1.160 750 1.160 560 560

Width (mm) 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250

BASEPLATES Discover all available baseplates at the end of the catalog

86 | MORE INFO ON: WWW.BOPLAN.COM | 87


| TECHNICAL INFORMATION | FLEX IMPACT - SAFETY GATES | TECHNICAL INFORMATION | FLEX IMPACT - RACK PROTECTORS

BE

BE

BE
ST

ST

ST
SE

SE

SE
LL

LL

LL
ER

ER

ER
RACKBULL RACKBULL RE RACK END
SG SWING GATE SG DROP GATE SG SLIDING GATE BB BELT BARRIER L XL RE RACK END WITH SUPPORT

SUITABILITY SUITABILITY
Application Application

with sufficient freedom of with limited freedom of with very limited freedom of temporary close access point rack upright protection during rack upright protection during rack upright protection during
protection of ends of racking
movement movement movement placement and retrieval of placement placement
aisles
pallets and retrieval of pallets and retrieval of pallets
Opening swings 2-ways** upwards sideways sideways
Closes automatically ✓*** ✓ RAILS SET (between 2 posts)
Impact Breakpoint (Joule) - - 8.550 8.550
POST
N° Rails - - 2 2
N° Posts included 0 0 2 0
Height x Width (mm) - - 88x88 88x88
Width x Depth (mm) - - 110x110 -
Custom Length (mm)* - - 750 -2.500 2.510-3.200
Height (mm) - - 1.100 -
Colour(s) - -
GATE
PRODUCT / POST
Impact Breakpoint (Joule) Gates are designed for pedestrian segregation. Use SAFETY BARRIERS for vehicle protection
Impact Breakpoint (Joule) 1.000 1.000 3.000 3.000
Height (mm) 145 @ 5m length
620 590 1.150
167 @ 10m length Height (mm) 600 600 530 530
Standard Length (mm) 700 Width (mm) - - Ø200 Ø200
800
900 1.000 Rotor - - optional optional
1.000 5.000
1.000 1.500
1.500 10.000**** Support - - optional standard
1.250 2.000
1.500
2.000* RACK LEG
Custom Length (mm) 800 - 1.999 1.000 - 1.500 500 - 1.999 - Width (mm) 110 110
100 100 - -
Gate Stop included** included optional included 90 90
Depth (mm) 34 - 45 70 - 80 - -

ACCESSORIES

(***) at 90° opening angle Installation kit optional optional - -

gate stays in the open Dust cap optional optional - -


(*) Wheelsupport (included) (**) use gate stop for position, unless it has an Foam impact optional optional - -
for SG Swing Gate” one-way. swing (included) push back block. Locker stainless steel optional optional - -

(****) 10m version too wide to be installed onto Flex Impact 112x112 posts, choose BO Impact. BASEPLATES Discover all available baseplates at the end of the catalog

88 | MORE INFO ON: WWW.BOPLAN.COM | 89


| TECHNICAL INFORMATION | FLEX IMPACT - COLUMN PROTECTORS - PLINTHS & WHEELSTOPPERS

BE
ST
SE
LL
ER
Can be fitted around round,
square, octagonal or
rectangular pillars

CP CORNER PROTECTOR CP UNIVERSAL L CP UNIVERSAL XL KP 100 KP 150 KP 200 KP 300 KP 400 KP 500 KP 600
SUITABILITY
Application

Protect wall corners from damage Protect columns from damage of Protect columns from damage of Protect columns from damage of glancing vehicles.
of glancing vehicles glancing vehicles glancing vehicles The concentrated local impact of the vehicle is spread out over the constructive element

PROTECTOR COMPLETE
Impact Breakpoint (Joule)
- 2.000 2.000 2.200 2.200 2.200 2.200 2.200 2.200 2.200

Inner dimensions (mm) 700 to 200 1.000 to 200 100x100 150x150 200x200 300x300 500x500
- 400x400 600x600
(straight & rotation) (adjustable range) (adjustable range) (80x80) (120x120) (150x150) (260x260) (410x410)
Outer dimensions (mm) 120x120 inner dimension + 220 mm inner dimension + 220 mm Ø450 Ø450 Ø520 Ø620 Ø830 Ø930 Ø1.035
Height (mm) 1.000 1.000 1.000 1.100 1.100 1.100 1.100 1.100 1.100 1.100

For corners 85° - 100° - - - - - - -

PROTECTOR HALF
Inner dimensions (mm) - - - 155x77 155x77 210x105 310x155 410x205 510x255 610x305

FIXATION
Straps - - - 2 2 3 3 3 3 3
Screws 6 12 12 optional optional optional optional optional optional optional
Extension (mm) - - - +100 +100 +100 +100 +100 +100 +100

NE
BE

W
ST

PR
SE

OD
LL

UC
ER

T
KICK KERB FLIP PL HEXA WS WHEELSTOP S WS WHEELSTOP M WS WHEELSTOP L
SUITABILITY
Impact Breakpoint (Joule) 2.200 2.200 3.000 (45° Impact) 5.500 - - -
Modularity ✓ ✓
Application

Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Wheel guides, wall protection, as a part Truck parking bays, Double deck vehicles,
Domestic vehicle parking bays Truck loading gates
of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system of a BOPLAN traffic barrier system Coaches, Light good vehicles
Weight (kg) - - - - 7,2 15 25

Fixations - - - - 3 5 5

Width (mm) 112 112 150 187 140 200 300

Height (mm) 112 112 180 150 75 110 150


Standard Length (mm)
150 (posts only) 500
1.000
250 (posts only) 700-800-900-1.000- 1.100-1.200 1.000
2.000 1.000 1.000 1.000
1.250 1.300-1.400-1.500-1.600-1.700 2.000
3.000
1.800-1.900-2.000 3.000

Custom Lenght (mm) 501-1.300


501-1300
600-1.249 300-1.299 1.301-2.200
1301-2200 - - -
1.250 - 1.750 1.301 - 1.999 2.201-3.100
2201-3100
3.301-4.000

90 | MORE INFO ON: WWW.BOPLAN.COM | 91


| TECHNICAL INFORMATION | BOLLARDS & GOAL POSTS

BE
ST
SE
LL
ER
BO LIGHT BO IMPACT BO SUPER BO LED GOAL POST 200 GOAL POST 250
SUITABILITY

Application
where energy impacts where high energy impacts where energy impacts are possible doorway opening protection increased doorway opening protection
not suitable for motorised vehicles
are possible are possible while illuminating dark areas and height restriction and height restriction

POST
Impact Breakpoint (Joule) N/A* 3.200 7.200 3.200 3.200*** 7.200***
Diameter (mm) Ø125 Ø200 Ø250 Ø200 Ø200 Ø250
Standard Height (mm)* 450 450
300 600 600
750 750 750 1.200 - -
1.000 1.000 1.000
1.200 1.200
Custom Height (mm)* 250 - 1.200 550 - 1.200 inner height inner height
1.201 - 1.500 1.201 - 1.500 2.000 - 3.000 2.000 - 3.000
250 - 1.000 -
1.600 - 2.000 1.600 - 2.000 3.100 - 4.000 3.100 - 4.000
2.100 - 2.500 2.100 - 2.500 4.100 - 4.500** 4.100 - 6.000**

Diameter horizontal tube (mm) - - - - Ø125 Ø200

Inner width horizontal post (mm) 1.800 - 2.500


1.800 - 2.500
- - - - 2.600 - 4.000
2.600 - 4.000
4.100 - 6.000
Stripes 0-1 0-3 0-3 - - -

Stripe Height (mm) 75 150 150 - - -

LED
Lights - - - 5 - -
Temperature (K) - - - 6.500 - -
Light strength (lm) - - - 800 - -
Power (W) - - - 16 - -
Volt (V) - - - 220 - -

ACESSORIES

ROTOR
Height (mm) 450
600
- - - - -
750
1.000
Diameter (mm) - Ø225 - - - -

WALL FIX
Plastic version colour - - - -

Steel version colour - - - -

TOUCH BARRIER
For inner length (mm) 1.800 - 2.500 1.800 - 2.500
- - - - 2.600 - 4.000 2.600 - 4.000
4.100 - 6.000 4.100 - 6.000
Diameter (mm) - - - - Ø125 Ø125
BASEPLATES Discover all available baseplates at the end of the catalog

(*) for non-motorised transport only

92 | MORE INFO ON: WWW.BOPLAN.COM | (**) Additional supports required if > 4.000 mm (**) value at average forklift impact height 93
| TECHNICAL INFORMATION | FLEX IMPACT - BASEPLATES AND MATERIALS

BASEPLATE FIXATIONS BASEPLATE EXAMPLES


All Traffic barrier, bollards and hand rail systems are delivered with fixations. Different types of fixations are used. Only fixations from
Baseplate /Post Handrail Light Post Handrail Post /Safety Barrier Midpost Safety Barrier Post
premium suppliers are used. All fixations are ETA tested (European Technical Assessment). This ensures the specified performance values
Lacquered/
result from strict testing methods. Galvanised

Design
Fixations performance
Category Type Head Material in concrete Certification
Inox
Torque Screw and
M8 up to M16 Zinc plated
controlled nut
expansion
anchors Hexagon Stainless Up to Installation requirements:
head steel (RVS) 17.1 kN
•  Non–cracked concrete floor with
Counter- minimum quality C20/25. (Anchors can be
sunk head used in cracked concrete, but performance Removable
will be lower) with slider
Chemical
M12 up to M16 Zinc plated •  Concrete floor thickness at least 1.5 x length
anchors
Screw and of the fixation. N/A
nut Up to
Stainless •   Fixations installed near the edge of a
20 kN
steel (RVS) concrete floor will reduce the performance of
the installation. Keep at least 300 mm from
M12
the edge.
Concrete
Hexagon Zinc plated 6.3 kN •  Installations in asphalt are discouraged. It is
screws
head recommended to prepare a concrete slap in Removable with
N/A
these cases. core-in

Remarks:
•  All necessary fixations are included when a product is ordered. Anchored
•  Installation sheets are available and need to be followed accurately to guarantee the specified impact resistance. N/A
countersunk
•  Stainless steel anchors are not standard, but are available on request.
•  For long term outdoor installations, use stainless steel fixations.

PRODUCT MATERIALS & COLOURS

Flex Impact Rails, Tubes & Posts Flex Impact Column Protectors Flex Impact Corner Protectors Flex Impact RackBull Axes Gates Line plan
Temperature Range -10°C to +40°C Temperature Range -10°C to +40°C Temperature Range -10°C to +40°C Temperature Range -20°C to +40°C Temperature Range -10°C to +40°C Temperature Range -10°C to 50°C

Material Polyolefin Material Polyolefin Material Polyolefin Material Solid colored Material PVC with double
Material HDPE reinforced PU sided tape
(Polyurethane)
Abrasion and corrosion Excellent - ISO/TR
resistance 10358 Abrasion and corrosion Excellent - ISO/TR Abrasion and corrosion Abrasion and corrosion Excellent - ISO/TR Abrasion and corrosion
- resistance 10358 ASTM D1784 - Class B
resistance 10358 resistance resistance
Recyclable 100% Abrasion and corrosion Excellent - ISO/TR
Recyclable 100% Recyclable no Recyclable 100% Recyclable yes
resistance 10358
UV resistance Northern regions:
+/- 15 years UV resistance Northern regions: UV resistance Northern regions: UV resistance Northern regions: UV resistance Northern regions:
Recyclable No
Southern regions: +/- 15 years +/- 15 years +/- 15 years +/- 15 years
+/- 10 years Southern regions: Southern regions: Southern regions: UV resistance Northern regions: Southern regions:
+/- 10 years +/- 10 years +/- 10 years +/- 15 years +/- 10 years
Toxicity Not Hazardous Southern regions:
Toxicity Not Hazardous Toxicity Not Hazardous. Toxicity Not Hazardous Toxicity Not Hazardous
+/- 10 years
Fire rating HB (UL 94
classification) Fire rating HB (UL 94 Fire rating HB (UL 94 Fire rating HB (UL 94 Fire rating V0 (UL 94
Toxicity Not Hazardous
classification) classification) classification) classification)
Fire rating HB (UL 94
classification)

94 | MORE INFO ON: WWW.BOPLAN.COM | 95


| TECHNICAL INFORMATION | FLEX IMPACT MODULARITY

BO TB TB TB TB TB TB 260 TB 400 TB Super TB Super TB 260 TB 400 TB 260 TB 400 BO BO GP Goal GP Goal RE Rack HD Light HP Plus HT Tunnel FE Fence
Light Mini 200 260 400 550 Double Double Double Triple Plus Plus Double Double Impact Super Post 200 Post 250 End
(Fence) (Fence) Plus Plus
BO Light

TB Mini

TB 200 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 260 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 260 Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB 400 Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB Super Double ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
TB Super Triple ✓ ✓ ✓ ✓ ✓
TB 260 Plus ✓ ✓ ✓ ✓
TB 400 Plus ✓ ✓
TB 260 Plus (Fence) ✓ ✓
TB 400 Plus (Fence) ✓
BO Impact ✓ ✓
BO Super ✓ ✓
GP Goal Post 200 ✓
GP Goal Post 250 ✓
RE Rack End ✓
HD Light ✓ ✓ ✓ ✓
HP Plus ✓ ✓ ✓
HT Tunnel ✓
FE Fence ✓

SG Sliding Gate ✓ ✓
SG Swing Gate ✓ ✓ ✓ ✓ ✓
SG Drop Gate ✓ ✓ ✓ ✓
AG Axes Gate ✓ ✓ ✓ ✓ ✓

96 | MORE INFO ON: WWW.BOPLAN.COM | ✓ Combination possible. Combination not possible. 97


| TECHNICAL INFORMATION | AXES GATE | TECHNICAL INFORMATION | LINE PLAN

BE
ST
SE
LL
ER
AXES GATE AXES GATE
MARKING TAPE MARKING TAPE ANTISLIP MARKING SIGN ARROW MARKING SIGN FOOT
SINGLE DOUBLE
SUITABILITY
SUITABILITY
Application aisle ways and other areas slippery areas directions directions
Impact Design Limit
(113kg during 1min. ✓ ✓ Beveled edges ✓
Impact Design Limit Thickness (mm) 1,0 1,0 1,0 1,0
(144kg during 1min. ✓ ✓
Width x length 50mm x 30m
Application 75mm x 30m 50mm x 18m 150mm x 250mm 90mm x 240mm
100mm x 30m
outdoor ground level only outdoor on heights Colour yellow
red
Min length (mm) 550 550 yellow
white yellow
yellow red
Max length (mm) 940 940 blue black
photoluminescent blue
1.200 1.200 green photoluminescent
green
black
Height (mm) 326 610 orange
Compliance DIN EN ISO 14122-3 chapter 7.1.4 (kneerail) Center line white on red (*)
DIN EN ISO 14122-3 chapter 8.2
DIN EN ISO 14122-3 chapter 8.2 (strength) black on yellow (*) - - photoluminescent on yellow
Certification TÜV Nord TÜV Nord photoluminescent on yellow (*)

Rails 1 2 Cross yellow/black


yellow/black (**)
photoluminescent/black - -
white/black (*)
Material PUR PUR red/white

ACCESSORIES
Magentic lock (pullpower in kg) 7,5 7,5
16 16
Pipe fixing adapter (mm) Ø40 Ø40
Ø50 Ø50

End cap (black) optional

Sign board optional

MARKING SIGN “L” MARKING SIGN “T” MARKING SIGN DOT

SUITABILITY
Application corners corners circular

Beveled edges
Thickness (mm) 0,8 0,8 0,8

Optional Optional sign Optional Magnetic Optional Pipe Width x length


board locking system Fixing System 50mm x 150mm 50mm x 150mm Ø100mm
end rail

Colour yellow
red
yellow yellow
blue
green
Center line - - -
Cross - - -

98 | MORE INFO ON: WWW.BOPLAN.COM | (*) only in 100mm x 30m | (**) not in 75mm x 30m 99
| NOTES |

CHECKLIST
T
C K L IS
CHE

YOUR LAST LINE OF DEFENSE


PROJECT LOCATION:

SUPERVISOR:

DATE:

Are pedestrian aisle ways defined and physically YES NO


separated from industrial vehicle traffic conveyors and
robotic equipment?
 See Flex Impact Handrails, Safety Gates and Safety
Barriers on p. 40, 46 and 20.

Is perimeter guarding installed around automated YES NO


equipment and does it meet guidelines published by
the HSE or OSHA?
 See Flex Impact Handrails (FE Fence) and Line Plan Floor
marking on p. 41 and 72.

Are gates, overhead bridges, conveyers and pipes YES NO


properly guarded from vehicle traffic?
 See Flex Impact Bollards and Goal Posts on p. 30.
Are rack and shelving systems guarded to prevent loose YES NO
objects from falling into walkways, work areas, or flues?
 See Flex Impact Rack Protection on p. 48

Are material handling entry points to fixed equipment and YES NO


work cells properly guarded from vehicle traffic?
 See Flex Impact Handrails (FE Fence) on p. 41
Are pallet rack uprights in high traffic areas, tunnel bays, YES NO
or end of rows protected from impact?
 See Flex Impact Rack Protection on p. 48

Are building columns in high vehicle traffic areas properly YES NO


protected?
 See Flex Impact Column Protection on p. 52

Do mezzanines, elevated work platforms, and load/unload YES NO


areas have proper guarding to prevent people or products
from falling?
 See Flex Impact Handrails (HD Mezza) on p. 41
Are shipping docks protected from damage or falls? YES NO

 See Double Axes Gate on p. 64


Are fixed structures such as racks, in-plant offices, YES NO
electrical equipment, or sprinkler main lines protected
from industrial vehicle traffic?

 See Flex Impact Safety Barriers on p. 20


Are personnel in designated work cells isolated from YES NO
vehicle traffic?

 See Flex Impact Handrails and Line Plan Floor marking


on p. 41 and 72

Contact your BOPLAN® representative for solutions.


www.boplan.com
100 | MORE INFO ON: WWW.BOPLAN.COM | 101
© BOPLAN | 2020 | 09 | EN
for more information about our products,
services and worldwide dealer network

Boplan · Headquarter
Muizelstraat 12 T +32 (0)56 20 64 20
8560 Moorsele (Belgium) E info@boplan.com

Boplan UK
Science Centre, Wolverhampton Science Park T +44 (0)1902 82 4280
Glaisher Drive, Wolverhampton WV10 9RU E info@boplan.co.uk

Boplan France
617, Avenue de Bayonne T +33 (0)1 80 88 47 32
64210 Bidart E info@boplan.fr

Boplan Germany
IHP-Nord · Babenhäuser Str. 50 T +49 (0)6026 999 51 90
63762 Großostheim E info@boplan.de

Boplan Netherlands
Toermalijnring 100 T +31 (0)85 13 07 500
3316 LC Dordrecht E info@boplan.nl

Boplan Spain
Pl Ramon Berenguer el Gran, 1 T +34 936 81 66 88
08002 Barcelona E info@boplan.es

Boplan USA
2600 Northlake Drive T +1 678-890-5906
Suwanee, GA 30024 E info@boplan.us

Please contact one of our 65 dealers or contact sales@boplan.com

FOLLOW US

102 | MORE INFO ON: WWW.BOPLAN.COM |

You might also like