Sartorius PR-1713 installation Manual

System Weighing Controller

PR 1713

Installation Manual

Installation manual 9499 053 45710 Edition 3 Dat. 20000808

for PR1713/.. Release: 1.10

GLOBAL Weighing
GWT
lll sartorius group
GWT GLOBAL Weighing Technologies GmbH , P.O.B. 730 370, 22123 Hamburg / Germany Tel:++49-40-67960-303 Fax:++49-40-67960-383
PR 1713 rel 1.10 iii

Contents

1 SAFETY HINTS, ELECTRICAL PROTECTION CLASS ..................................................................................1

1.1 APPLICATION OF THE INSTRUMENT...........................................................................................................................1
1.2 INITIAL INSPECTION.................................................................................................................................................1
1.3 BEFORE COMMISSIONING .........................................................................................................................................1
1.3.1 Installation .....................................................................................................................................................1
1.3.2 Electrostatically sensitive components............................................................................................................2
1.3.3 Opening the instrument...................................................................................................................................2
1.3.4 Earthening......................................................................................................................................................2
1.3.5 Protective earth ..............................................................................................................................................2
1.3.6 Power connection PR1713/00 .........................................................................................................................2
1.4 REPAIR AND MAINTENANCE .....................................................................................................................................3
1.4.1 Failure and excessive stress............................................................................................................................3
1.4.2 For special attention.......................................................................................................................................3
1.4.3 Fuse................................................................................................................................................................3
1.4.4 Soldering work................................................................................................................................................4
1.4.5 Battery replacement........................................................................................................................................4
1.4.6 Disposal .........................................................................................................................................................4
1.5 CLEANING ..............................................................................................................................................................4
2 SYSTEM WEIGHING CONTROLLER PR1713..................................................................................................5
2.1 BASIC INSTRUMENT SURVEY ....................................................................................................................................5
2.2 OPTIONS .................................................................................................................................................................6
2.2.1 Program extensions (optional) ........................................................................................................................7
2.2.2 Plug-in cards and modules (optional) .............................................................................................................7
2.3 HOUSING ................................................................................................................................................................8
3 INSTALLING THE INSTRUMENT AND OPTIONS ..........................................................................................9
3.1 MECHANICAL PREPARATION ....................................................................................................................................9
3.2 HARDWARE CONSTRUCTION ....................................................................................................................................9
3.2.1 Installing the options ....................................................................................................................................10
3.2.2 Cable gland and connection .........................................................................................................................11
3.3 ON THE CONNECTING BOARD ................................................................................................................................. 12
3.3.1 Load cell cable/ cable junction box...............................................................................................................12
3.3.2 External PC-AT keyboard.............................................................................................................................13
3.3.3 RS 232 Builtin interface................................................................................................. ...............................13
3.3.4 PR1713/04 Serial I/O....................................................................................................................................14
3.3.5 PR1713/06 analog output card .....................................................................................................................18
3.3.6 PR 1713/07 Analog I/O................................................................................................................................. 19
3.3.7 Control I/O: PR1713/12 Opto-, PR1713/15 Relay-Output.............................................................................20
3.3.8 PR1713/08 BCD output ................................................................................................................................22
3.3.9 PR1713/13 DIOS master............................................................................................................................... 24
3.3.10 PR1713/14 Ethernet....................................................................................................................................26
3.4 ON MAIN PRINT 2 ..................................................................................................................................................27
3.4.1 Activating the battery ...................................................................................................................................27
3.4.2 PR1713/05 RAM-extension ...........................................................................................................................27
3.4.3 PR 1721 field bus interface...........................................................................................................................28
3.4.4 Installation of the fieldbus interface..............................................................................................................28
4 PR1713/00 COMMISSIONING ...........................................................................................................................31
4.1 DATA SAVING/ POWER FAILURE..............................................................................................................................31
4.1.1 Calibration data ...........................................................................................................................................31
4.1.2 Configuration data ....................................................................................................... ................................32
4.1.3 Programming with PR1750 ...........................................................................................................................32
4.1.4 Cold start......................................................................................................................................................32
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4.2 DISPLAY ELEMENTS AND CONTROLS ON THE BUILT-IN CONSOLE...............................................................................32
4.2.1 Control signals .............................................................................................................................................33
4.2.2 Language......................................................................................................................................................33
4.2.3 Operating concept: Commissioning ..............................................................................................................33
4.3 MAIN MENU ..........................................................................................................................................................34
4.3.1 Configuration area Setup..............................................................................................................................34
4.3.2 Boot menu ....................................................................................................................................................36
4.4 CALIBRATION, WEIGHINGPOINT PARAMETERS .........................................................................................................39
4.4.1 Calibration sequence ....................................................................................................................................39
4.4.2 Start messages ........................................................................................................... ...................................39
4.4.3 Set Parameters........................................................................................................... ...................................43
4.4.4 External Wp..................................................................................................................................................44
4.5 CONFIGURATION OF NOT WEIGHINGPOINT PARAMETERS ..........................................................................................44
4.5.1 Set Clock ......................................................................................................................................................44
4.5.2 Serial Ports...................................................................................................................................................45
4.5.3 Software parameters .....................................................................................................................................45
4.5.4 Fieldbus Parameter ......................................................................................................................................47
4.5.5 Show Boardnumber.......................................................................................................................................47
4.5.6 Licence Setup ...............................................................................................................................................48
4.5.7 Print Setupdata.............................................................................................................................................48
4.5.8 Refresh Display ............................................................................................................................................48
4.5.9 Show Version ................................................................................................................................................48
4.5.10 Reboot ........................................................................................................................................................48
4.6 CONFIG PROGRAM (SET-UP MENU)..........................................................................................................................49
4.6.1 Production report parameters.......................................................................................................................49
4.6.2 Layout of printed reports ..............................................................................................................................49
4.6.3 Batch parameters......................................................................................................... .................................49
4.6.4 Limit values ..................................................................................................................................................50
4.6.5 Printer interface ...........................................................................................................................................51
4.6.6 Digital I/O Coding....................................................................................................... .................................52
4.7 ENTER FIX-TARE WEIGHTS .....................................................................................................................................52
4.8 COUNT FACTORS ...................................................................................................................................................52
5 COMMISSIONING WITH TERMINAL ............................................................................................................53
5.1 SYSTEM CONSOLE: CONNECTING MENU STRUCTURE ................................................................................................53
5.1.1 Connecting PR1713-PC................................................................................................................................53
5.1.2 Terminal program.........................................................................................................................................53
5.1.3 Main-Command-Level - menu structure ........................................................................................................54
5.1.4 General operating notes ...............................................................................................................................56
5.2 CONFIGURATION ...................................................................................................................................................57
5.2.1 Set date.........................................................................................................................................................57
5.2.2 Set time.........................................................................................................................................................58
5.2.3 Serial interface configuration .......................................................................................................................58
5.2.4 Entry of the software licence number ............................................................................................................60
5.2.5 Entry of software parameters ........................................................................................................................61
5.2.6 Fieldbus parameter.......................................................................................................................................62
5.2.7 Entry of user-defined units............................................................................................................................62
5.2.8 Printing all configuration data .......................................................................................... ...........................62
5.3 WEIGHING POINT MASK .........................................................................................................................................63
5.4 WEIGHING POINT PARAMETERS: STORING, SAVING, PROTECTING .............................................................................64
5.4.1 Access protection: CAL switch......................................................................................................................64
5.4.2 Saving the weighing point parameters in EAROM............................................................................ .............66
5.4.3 Saving the weighing point parameters temporarily........................................................................................66
5.5 WEIGHING POINT CONFIGURATION .........................................................................................................................66
5.5.1 Editing functions for parameter entry ...........................................................................................................66
5.5.2 Filter: Analog Filter .....................................................................................................................................67
5.5.3 Analog test mode: Testmode .........................................................................................................................67
5.5.4 Measuring time: Meastime............................................................................................................................68
5.5.5 Standstill detection .......................................................................................................................................68
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5.5.6 Zero set range: Zeroset.rn............................................................................................... ..............................68
5.5.7 Automatic zero tracking................................................................................................................................68
5.5.8 Automatic zero correction switch-on/off........................................................................................................68
5.5.9 Zero tracking range: Zerotrk.rn ....................................................................................................................68
5.5.10 Zero tracking stepwidth: Zerotrk.st .............................................................................................................68
5.5.11 Zero tracking interval: Zerotrk.ti ................................................................................................................69
5.5.12 Multirange scale.........................................................................................................................................69
5.5.13 Tare time-out: Tare timot............................................................................................................................69
5.5.14 Maximum permissible overload: Overload.................................................................................. ................69
5.5.15 Min. weight limit for print-out: no p below............................................................................. .....................69
5.5.16 Stepwidth (scale divisions): Stepwidth.........................................................................................................69
5.5.17 W&M mode: W & M ...................................................................................................................................69
5.6 WEIGHING POINT CALIBRATION .............................................................................................................................69
5.6.1 Weighing point calibration parameters .........................................................................................................70
5.6.2 Editing functions for parameter entry ...........................................................................................................70
5.6.3 Adjusting the full scale value: Fullscale........................................................................................................71
5.6.4 Default span ................................................................................................................................................71
5.6.5 Weighing point calibration procedure/sequence ............................................................................ ...............71
5.6.6 Weighing point calibration with weights .......................................................................................................72
5.6.7 Weighing point calibration without weights ..................................................................................................77
5.6.8 Error messages in the calibration menu........................................................................................................80
5.7 ADDITIONAL WEIGHING POINTS .............................................................................................................................81
5.7.1 PR1720 as second WP ..................................................................................................................................82
5.7.2 Customer-specific weighing point .................................................................................................................82
5.8 SUB-MENU SERVICE ...............................................................................................................................................85
5.8.1 Available memory in PR1713........................................................................................................................86
5.8.2 Show hardware configuration .......................................................................................................................87
5.8.3 Testing the input and output modules............................................................................................................87
5.8.4 Printing all configuration data .......................................................................................... ...........................91
5.9 PROLOC OPERATING LEVEL ................................................................................................................................. 92
6 TECHNICAL DATA ............................................................................................................................................93
6.1 ANALOG PART, A/D CONVERSION ..........................................................................................................................93
6.1.1 Accuracy and stability ................................................................................................... ...............................93
6.1.2 Sensitivity .....................................................................................................................................................93
6.1.3 Load cells .....................................................................................................................................................93
6.1.4 Safe condition...............................................................................................................................................93
6.1.5 Certificate of type approval ..........................................................................................................................94
6.1.6 Location of seals...........................................................................................................................................95
6.2 DIGITAL PART .......................................................................................................................................................96
6.2.1 Display .........................................................................................................................................................96
6.2.2 Keyboard......................................................................................................................................................96
6.2.3 External keyboard ........................................................................................................................................96
6.2.4 Built-in RS 232 interface ..............................................................................................................................96
6.2.5 Power supply PR1713/00 ..............................................................................................................................96
6.3 ENVIRONMENTAL EFFECTS ....................................................................................................................................97
6.3.1 Power voltage sags .......................................................................................................................................97
6.3.2 Environmental conditions .............................................................................................................................97
6.3.3 Electromagnetic immunity ............................................................................................................................97
6.3.4 RF interference suppression..........................................................................................................................97
6.3.5 CE conformity marking................................................................................................................................. 97
6.4 MECHANICAL DATA...............................................................................................................................................98
6.4.1 Construction type..........................................................................................................................................98
6.4.2 Dimensions ...................................................................................................................................................98
6.4.3 Connections..................................................................................................................................................98
6.4.4 Accessories...................................................................................................................................................98
6.4.5 Weight ..........................................................................................................................................................98
6.5 OPTIONS ...............................................................................................................................................................99
6.5.1 Analog output ...............................................................................................................................................99
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6.5.2 Digital inputs................................................................................................................................................99
6.5.3 Digital outputs..............................................................................................................................................99
6.5.4 Serial interfaces............................................................................................................................................99
6.6 FIELD BUSES ....................................................................................................................................................... 100
6.6.1 Interbus-S/ Profibus-DP/ DeviceNet ........................................................................................................... 100
6.6.2 GSD file for PR1721 Profibus DP............................................................................................................... 101
6.6.3 EDS-file for PR1721 DeviceNet.................................................................................................................. 102
7 ANNEX................................................................................................................................................................ 103
7.1 PR1713 /00 SPARE PARTS ................................................................................................................................... 103
7.2 OTHER PR1713 DOCUMENTS ............................................................................................................................... 103
7.3 GLOSSARY .......................................................................................................................................................... 103
7.4 INDEX................................................................................................................................................................. 104
7.5 HINT FOR CUSTOMER FEEDBACK .......................................................................................................................... 107
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