Miniature Drive Systems: Dr. Fritz Faulhaber GMBH & Co. KG

DR.
FRITZ FAULHABER
GMBH & CO. KG
Daimlerstrasse 23/25
71101 Schönaich · Germany
Tel.: +49 (0) 7031 638 0
Fax: +49 (0) 7031 638 100
info@faulhaber.de
MINIMOTOR SA
6980 Croglio · Switzerland
Miniature Drive Systems
Tel.: +41 (0)91 611 31 00
Fax: +41 (0)91 611 31 10
info@minimotor.ch
MICROMO
14881 Evergreen Avenue

Clearwater · FL 33762-3008 · USA
Tel.: +1 (727) 572 0131
Fax: +1 (727) 572 7763
Toll-Free: 800 807 9166
info@micromo.com
DFF_KAT_04-2011_EN_7300
Your local contact
2011 – 2012
www.faulhaber.com WE CREATE MOTION EN

YOUR CONTACTS
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© 2011 111 Soi Sukhumvit 62/1, Sukhumvit Road,
DE GERMANY 17-10 Yeoido-Dong,
Bangchak, Phrakanong · 10260 Bangkok
DR. FRITZ FAULHABER GMBH & CO. KG DR. FRITZ FAULHABER GMBH & CO. KG Youngdeongpo-Gu,150-874 Seoul
Tel.: +66 (0) 2 3112 111
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Contents
Introduction Introduction 3 – 19
Detailed Index 20 – 21
DC-Micromotors DC-Micromotors 22 – 75
Flat DC-Micromotors & DC-Gearmotors
Brushless DC-Motors Brushless DC-Micromotors, Brushless DC-Servomotors 76 – 219

Brushless DC-Motors with integrated Encoder
Brushless Flat DC-Micromotors & DC-Gearmotors
Brushless DC-Motors with integrated Speed Controller
Motion Control Systems Brushless DC-Servomotors 220 – 239

with integrated Motion Controller
Stepper Motors Stepper Motors 240 – 269

Lead Screws
Linear DC-Servomotors Linear DC-Servomotors 270 – 287
Precision Gearheads Precision Gearheads 288 – 337
Encoders Encoders – 2 Channel 338 – 383

Encoders – 3 Channel
Servo Components Brakes 384 – 391

DC-Tachogenerators
DC-Motor-Tacho Combinations
Drive Electronics Speed Controller 392 – 437

Motion Controller
Accessories
Technologies driving the Future
Brushless DC-Micromotors
DC
C-M
Miccro
omotors
WE CREATE MOTION
Encoders
Planetary Gearheads
Line
ear DC-Servomotors
Fllatt DC-M
Micromotors
The success story of the „FAULHABER“ brand

began over 60 years ago with the development of the
self-supporting, skew-wound ironless rotor coil by
Dr. Fritz Faulhaber. As a symbol of quality the brand is
the cornerstone of FAULHABER’s pioneering platform
of innovative, high precision drive technologies which
have unlocked new opportunities for a host of cutting
edge applications.
Some of Dr. Faulhaber sen. Today, the tradition of

first models of the self- ironless coil technology
supporting skew–wound leadership is carried
ironless rotor coil on using state of the
art development and
production technologies
Seamless Partnership
Drive Electronics Motor with integrated Encoder Precision Gearhead
WE CREATE MOTION
The optimal whole is the sum of Commitment and experience define
unique parts our mutual success
FAULHABER offers the largest consolidated The prerequisite for success is the dialog with
portfolio of miniature and micro drive techno- our customers. Only through a focused exchange
logies available in the world today. This unique of information and ideas can the customer‘s
basis provides almost limitless possibilities for needs be fully understood and the most efficient
innovation. solution provided. Our staff is committed to pro-
viding their experience and know-how to under-
Based on decades of application experience stand our customer‘s needs and to help guide
in a myriad of high-tech areas of application, them to the best solution for their individual
FAULHABER developes new drive systems miniature drive system requirements.
tailormade to the ever more challenging needs
of our customers. These drive systems find
application in industries where high precision,
reliability, and miniaturization are essential
elements for success.
CONSULTING AND CONCEPT

We create Motion
Moving in new directions

for continuous innovation
In each of its dedicated research and develop-

ment departments FAULHABER is hard at work
on the future of miniature and micro drive
system technologies.
From the idea, to the prototype, and through to

the innovative new products that we bring to
the market year after year, FAULHABER utilizes
state-of-the-art tools and methods to support
and enhance its research and development capa-
bilities. Computer aided 3D design, advanced
simulation tools, and preventative methods like
matix FMEA‘s, are par for the course not to
mention our uncompromising focus on quality
and providing the customer with the most
efficient production and logistical solution
available.
WE CREATE MOTION
Our philosophy is market driven
technology leadership Multiple awards for
innovative development and
For over 60 years the name FAULHABER has implementation of detailed
been synonymous with inventions and innova- technical solutions
tions that have written countless chapters in the
history of miniature and micro drive technology.
The pioneering spirit of Dr. Fritz Faulhaber sen.
that drove him to continuously set new stand-
ards in the market lives on today in the hearts
and minds of our highly motivated and creative
engineering team.
DESIGN
The Standard is High-tech
WE CREATE MOTION
The highest power in the most compact
dimensions
FAULHABER miniature and micro drive systems

are electromechanical masterpieces. In today‘s
high-tech market, miniaturization and an ever
increasing need to integrate intelligent features
into our systems are common challenges.
Through decades of research and development

experience FAULHABER has aquired the high
degree of know-how in the various specialized
processes, manufacturing, and logistical tech-
niques that are necessary to efficiently produce
complex miniature and micro drive systems.
Our globalized network of state-of-the-art

production facilities with 1,300 qualified em-
ployees provide an integrated, highly competi-
tive, efficient production platform focused on
on-time delivery and uncompromising quality.
Efficient and effective

processes from manual pro-
duction to highly automated
production and testing
PROCESSES AND PRODUCTION

A Vision of Innovation
WE CREATE MOTION
Unique applications demand unique
solutions
Decades of drive systems applications know-how

and experienced engineers combined with the
widest portfolio of high precision drive technologies
in the industry, make FAULHABER the ideal partner
for a multitude of custom drive system solutions.
We provide a strong basis for your

success
FAULHABER‘s service portfolio ranges from

custom design of drive components to the
design of complete drive systems based on
strategic partnerships with our innovative
customers which includes coordinated devel-
opment and production support.
This close partnership in the creation of custom

The areas of application
drive solutions provides our visionary customers
of FAULHABER custom
the opportunity to focus on their core capabili- solutions are as diverse as
ties in order to assure the future market success they are challenging; anything
of their product. from critical medical care
to high end automation
FAULHABER completes
the drive system with
custom designed electronics,
software and sensor
components
CUSTOM SOLUTIONS
Applications driving the Future
Medical & Laboratory Instrumentation Factory Automation Industrial Machinery

Equipment Balances, scales & Robotics & Equipment
Analysis & dialysis equipment Densitometers Handling equipment Automatic weighting systems
Arthroscopic tools Display boards Screwdrivers CD production machines
Artificial limbs Fibre optics splicers Remote inspection devices Industrial sawing machines
Blood extraction pumps Geotechnical measurements PCB automated handling Laser cutting systems
Chemotherapy pumps Laser levelling devices Robots, educational robots Laser marker machines
Dental equipment Laser measuring equipment SMD, SMT Paper industry
EGG & EEG recorders Measuring equipment Positioning devices
Hearing aids Micrometers Battery operated devices
Mammographs Valves Power nailers
Opthalmic tools Potentiometers Printing industry
Orthopaedic equipment Plotters Surface roughness scanners
Peristaltic pumps Scanners Textile machines
Respiratory aids Solar displays Tool changers
Safety equipment Photo spectrometers Welding equipment
Syringe drivers Surface roughness meters Winding machines
X-Ray equipment Thermoprinters
WE CREATE MOTION
Office, Security Aerospace & Aviation Optical, Audio & Video Environmental & Safety
& Communications Aircraft instrumentation Camera lens adjustments Air sampling monitors
Access systems Flap controls CCTV Emissions supervision devices
Card readers Flight recorders Concert lighting Forced air gasmasks
Copiers & Printers Flight simulators Film winders
Data processing equipment Gyros Microfilm readers
Data storage equipment High altitude cameras Microscopes
Voice recorders Infrared pyrometers Movie & photo cameras
Labelling & franking machines Radar Photographic aerial
Personal emergency senders Range finders applications
Locking systems Thermal imagers TV studio equipment
Paper cutters Video recorders
Pagers
Payphones
Ticket printers & dispensers
Vending devices
APPLICATIONS
Total Quality Commitment
We believe that the commitment
to total quality is the responsibility
of each and every employee
For FAULHABER, quality assurance is not just

a technical certification but also an employee
philosophy. An atmosphere of solution oriented
cooperation and dialog contribute to the total
quality consciousness that is embodied by each
and every employee in our Group.
A clearly defined quality system supports our

employees from the first contact with a cus-
tomer through to delivery and after sales service
and contributes to the uncompromising quality
and high performance of our products and
services.
WE CREATE MOTION
Periodical ISO audits guarantee that we
ful- fill the accepted international standards
and we profit from an external view of our
management processes and procedures.
The will for continuous improvement and
the implementation of state-of-the-art test
procedures enhances the value of our pro-
ducts and services for our customers.
ISO ISO
13485 9001
QUALITY
Naturally efficient
The basis for a responsible use
of resources
The reduction of CO2 emissions and the respon-

sible use of energy play a key roll in protecting
our environment in all its natural beauty for
future generations.
FAULHABER is doing its part through the con-

scientious development of highly energy and
resource efficient drive systems which help to
lower overall energy use in a myriad of high-
tech applications.
FAULHABER maintains a high standard of

environmental consciousness in each aspect of
its organization. This transparent commitment
to a responsible relationship to the environment
is confirmed by our certification according to
the ISO 14001 standard.
ISO
14001
WE CREATE MOTION
In practice for FAULHABER this means energy
efficient production, disciplined recycling, and
a commitment to energy efficient infrastructure
and facilities worldwide.
The most recent addition to the

FAULHABER facility in Schönaich,
Germany, was constructed with
a conscious focus on energy and
resource efficiency
SUSTAINABILITY
Detailed Index
Introduction Brushless DC-Servomotors

Brushless DC-Servomotors
General Index 3
Technologies driving the Future 4–5 0620 … B with integrated Hall Sensors 0,36 mNm 90 – 91
Consulting and Concept 6–7 1226 … B with integrated Hall Sensors 2,2 mNm 92 – 93
Design 8–9 1628 … B with integrated Hall Sensors 2,6 mNm 94 – 95
Processes and Production 10 – 11 2036 … B with integrated Hall Sensors 5,2 mNm 96 – 97
Custom Solutions 12 – 13 2057 … B with integrated Hall Sensors 16,5 mNm 98 – 99
Applications 14 – 15 2444 … B with integrated Hall Sensors 11,8 mNm 100 – 101
Quality 16 – 17 3056 … B with integrated Hall Sensors 22,1 mNm 102 – 103
Sustainability 18 – 19 3564 … B with integrated Hall Sensors 47,1 mNm 104 – 105
Detailed Index 20 – 21 4490 … B with integrated Hall Sensors 191 mNm 106 – 107
4490 … BS with integrated Hall Sensors 202 mNm 108 – 109
Brushless DC-Servomotors – SMARTSHELL® Technology
1524 … BSL sensorless, with optional Hall Sensors 2,1 mNm 112 – 113
DC-Micromotors 1536 … BSL sensorless, with optional Hall Sensors 5,7 mNm 114 – 115
Technical Information 24 – 30 2248 … BSL sensorless, with optional Hall Sensors 15,5 mNm 118 – 119
DC-Micromotors Brushless DC-Servomotors – 4-Pole-Technology
0615 … S Precious Metal Commutation 0,11 mNm 31 2232 … BX4 S with integrated Hall Sensors 10 mNm 122 – 123
0816 … S Precious Metal Commutation 0,15 mNm 32 2232 … BX4 with integrated Hall Sensors 19 mNm 124 – 125
1016 … G Precious Metal Commutation 0,48 mNm 33 2250 … BX4 S with integrated Hall Sensors 22 mNm 126 – 127
1219 … G Precious Metal Commutation 0,6 mNm 35 3242 … BX4 with integrated Hall Sensors 56 mNm 130 – 131
1224 … SR Precious Metal Commutation 1,8 mNm 37
Brushless DC-Motors with integrated Encoder
1331 … SR Precious Metal Commutation 3,2 mNm 39 Brushless DC-Servomotors – 4-Pole-Technology
1336 … C Graphite Commutation 4,0 mNm 40 2232 … BX4 S + Encoder with integrated Encoder 11 mNm 136 – 140
1516 … S Precious Metal Commutation 0,4 mNm 41 2232 … BX4 + Encoder with integrated Encoder 22 mNm 142 – 146
1516 … SR Precious Metal Commutation 0,8 mNm 42 2250 … BX4 S + Encoder with integrated Encoder 25 mNm 148 – 152
1524 … SR Precious Metal Commutation 2,5 mNm 43 2250 … BX4 + Encoder with integrated Encoder 43 mNm 154 – 158
1624 … S Precious Metal Commutation 1,5 mNm 44 3242 … BX4 + Encoder with integrated Encoder 55 mNm 160 – 164
1717 … SR Precious Metal Commutation 2,0 mNm 45 3268 … BX4 + Encoder with integrated Encoder 92 mNm 166 – 170
1727 … C Graphite Commutation 5,0 mNm 47 Brushless Flat DC-Micromotors & DC-Gearmotors
2224 … SR Precious Metal Commutation 5,0 mNm 48 Brushless Flat DC-Micromotors & DC-Gearmotors
2230 … S Precious Metal Commutation 2,5 mNm 49
1509 … B with integrated Hall Sensors 0,6 mNm 172 – 173
2232 … SR Precious Metal Commutation 10 mNm 50
1515 … B with integrated Gearhead 30 mNm 174 – 175
2237 … CXR Graphite Commutation 11 mNm 52
2342 … CR Graphite Commutation 16 mNm 53
2642 … CXR Graphite Commutation 23 mNm 54 Brushless Flat DC-Micromotors & DC-Gearmotors – penny-motor® Technology
2642 … CR Graphite Commutation 28 mNm 55 1202 … BH with integrated Hall Sensors 0,16 mNm 181
2657 … CXR Graphite Commutation 35 mNm 56 1307 … BH with integrated Gearhead 5 mNm 182
2657 … CR Graphite Commutation 44 mNm 57 1309 … BH with integrated Gearhead 5 mNm 183
3242 … CR Graphite Commutation 35 mNm 58 1608 … BH with integrated Hall Sensors 0,2 mNm 184 – 185
3557 … CS Graphite Commutation 50 mNm 60 Brushless DC-Motors with integrated Speed Controller
3863 … C Graphite Commutation 110 mNm 61 Brushless DC-Motors
Flat DC-Micromotors and DC-Gearmotors 1525 … BRC with integrated Electronics 1,8 mNm 187
1506 … SR Precious Metal Commutation 0,3 mNm 64 1935 … BRE with integrated Electronics 3,2 mNm 188
1506 … SR IE2-8 with integrated Encoder 0,3 mNm 65 – 66 3153 … BRC with integrated Electronics 28 mNm 189
1512 … SR with integrated Gearhead 30 mNm 67 Brushless DC-Servomotors – 4-Pole-Technology
1512 … SR IE2-8 with int. Gearhead and Encoder 30 mNm 68 – 69
2607 … SR Precious Metal Commutation 3,0 mNm 70 2232 … BX4 S SC with integrated Speed Controller 7 mNm 192 – 194
2607 … SR IE2-16 with integrated Encoder 2,0 mNm 71 – 72 2232 … BX4 SC with integrated Speed Controller 13 mNm 195 – 197
2619 … SR with integrated Gearhead 100 mNm 73 2250 … BX4 S SC with integrated Speed Controller 15 mNm 198 – 200
2619 … SR IE2-16 with int. Gearhead and Encoder 100 mNm 74 – 75 2250 … BX4 SC with integrated Speed Controller 25 mNm 201 – 203
3242 … BX4 SC with integrated Speed Controller 54 mNm 204 – 206
3242 … BX4 SCDC with int. Speed Controller, 2-wire 50 mNm 207 – 209
Brushless DC-Motors 3268 … BX4 SC with integrated Speed Controller 73 mNm 210 – 212
3268 … BX4 SCDC with int. Speed Controller, 2-wire 58 mNm 213 – 215
Technical Information 78 – 80 Brushless Flat DC-Micromotors & DC-Gearmotors
2610 … B SC with integrated Speed Controller 3,7 mNm 216 – 217
Brushless DC-Micromotors 2622 … B SC with integrated Speed Controller 100 mNm 218 – 219
0206 … B sensorless 0,012 mNm 81
02/1 Micro Planetary Gearhead 0,15 mNm 82 Motion Control Systems
Brushless DC-Micromotors – smoovy® Technology
Technical Information 222 – 225
0308 … B sensorless 0,023 mNm 83 Brushless DC-Servomotors with integrated Motion Controller
03A Micro Planetary Gearhead 0,88 mNm 84
03A S3 Linear Actuator 2,8 N 85 NEW 2232 ... BX4 CSD/CCD with integrated Motion Controller 18 mNm 226 – 227
0515 … B sensorless 0,20 mNm 86 NEW 2250 ... BX4 CSD/CCD with integrated Motion Controller 35 mNm 228 – 229
06A Micro Planetary Gearhead 25 mNm 87 3242 ... BX4 CS/CC with integrated Motion Controller 56 mNm 230 – 231
06A S2 Linear Actuator 41 N 88 3268 ... BX4 CS/CC with integrated Motion Controller 96 mNm 232 – 233
3564 ... B CS/CC with integrated Motion Controller 50 mNm 234 – 235 32/3 S Planetary Gearheads 7,0 Nm 330
MC Function/RS232 description MC und RS232 interface 236 – 237 38A Planetary Gearheads 20 Nm 331
MC Function/CAN description MC und CAN interface 238 – 239 38/1 Planetary Gearheads 10 Nm 332
38/1 S Planetary Gearheads 10 Nm 333
38/2 Planetary Gearheads 10 Nm 334
Stepper Motors 38/2 S Planetary Gearheads 10 Nm 335
DC-Micromotors
38/3 Spur Gearheads 1,2 Nm 336
Stepper Motors – PRECIstep® Technology
ADM 0620-2R Two Phase with Disc Magnet 0,2 mNm 248 – 249
AM 0820 Two Phase 0,65 mNm 250 – 251
Encoders
AM 1020 Two Phase 1,6 mNm 252 – 253 Technical Information 340 – 344
ADM 1220 Two Phase with Disc Magnet 2,4 mNm 254 – 255
DC-Motors
Brushless
ADM 1220 S Two Phase with Disc Magnet 2,4 mNm 256 – 257
AM 1524 Two Phase 6 mNm 258 – 259 PA2-50 optical 345 – 347
AM 2224 Two Phase 22 mNm 260 – 261 PA2-100 optical 348 – 350
AM 2224-R3 Two Phase 22 mNm 262 – 263 IE2-16 magnetic 351
Lead Screws and Options – PRECIstep® Technology IE2-400 magnetic 352
NEW IE2-1024 magnetic 353 – 361
Motion Control
M1,2 x 0,25 x L1 Lead Screw 264 30B magnetic 362 – 363
Systems
M1,6 x 0,35 x L1 Lead Screw 265 20B, 21B magnetic 364 – 365
M2 x 0,2 x L1 Lead Screw 266 AE 30B19 magnetic 366
M2,5 x 0,25 x L1 Lead Screw 267 AE 23B8 magnetic 367
M3 x 0,5 x L1 Lead Screw 268 PE22-120 optical 368
Options 269
Stepper Motors
HXM3-64 magnetic 369 – 370
Linear DC-Servomotors HEM3-256-W magnetic 371 – 373
IE3-1024 magnetic 374 – 375
IE3-1024L magnetic, Line Driver 376 – 377
Linear DC-Servomotors – QUICKSHAFT® Technology HEDS, HEDM 55x0 optical 378
NEW LM 0830 ... 01 with analog Hall Sensors 1,03 N 278 – 279 HEDL 5540 optical, Line Driver 379 – 381
40B optical, Line Driver 382 – 383
DC-Servomotors
LM 1247 ... 01 with analog Hall Sensors 3,6 N 280 – 281
LM 1247 ... 02 for sin/cos control 3,6 N 282 – 283
Linear
Servo Components
Brakes
Precision Gearheads MBZ magnetic 387
DC-Tachogenerators and DC-Motor-Tacho Combinations
Gearheads
Precision
Precision Gearheads 2225 DC-Tachogenerators 388 – 389
1841 … S DC-Motor-Tacho Combinations 390
06/1 Planetary Gearheads 25 mNm 296 2251 … S DC-Motor-Tacho Combinations 391
08/1 Planetary Gearheads 60 mNm 297
08/2 Spur Gearheads 15 mNm 298
08/3 Spur Gearheads, zero backlash 15 mNm 299 Drive Electronics
Encoders
10/1 Planetary Gearheads 0,1 Nm 300
12/3 Spur Gearheads 0,03 Nm 301 Speed Controller
12/4 Planetary Gearheads 0,3 Nm 302 SC 1801 P/S/F for DC and Brushless Motors 1A 394 – 395
12/5 Spur Gearheads, zero backlash 0,03 Nm 303 SC 2402 P for DC and Brushless Motors 2A 396 – 397
13A Planetary Gearheads 0,18 Nm 304 SC 2804 S for DC and Brushless Motors 4A 398 – 399
Servo Components
14/1 Planetary Gearheads 0,3 Nm 305 NEW SC 5004 P for DC and Brushless Motors 4A 400 – 401
15A Planetary Gearheads 0,25 Nm 306 NEW SC 5008 S for DC and Brushless Motors 8A 402 – 403
15/5 Spur Gearheads 0,1 Nm 307 SC Function description Speed Controller 404 – 407
15/5 S Spur Gearheads 0,1 Nm 308 BLD 7010 for Brushless Motors 10 A 408 – 409
15/8 Spur Gearheads, zero backlash 0,1 Nm 309 BLD 05002 S for Brushless Motors 0,25 A 410
16A Spur Gearheads 0,03 Nm 310 AD…M1S for Stepper Motors 411
16/5 Spur Gearheads 0,1 Nm 311 AD…M3S for Stepper Motors 412
16/5 S Spur Gearheads 0,1 Nm 312
Drive Electronics
Motion Controller
16/8 Spur Gearheads, zero backlash 0,1 Nm 314 MCDC 3003 S/C for DC-Micromotors 3A 414 – 415
20/1 Planetary Gearheads 0,5 Nm 315 MCDC 3006 S/C for DC-Micromotors 6A 416 – 417
22E Planetary Gearheads 0,6 Nm 316 MCBL 3003 S/C for Brushless Motors 3A 418 – 419
NEW 22EKV Planetary Gearheads 1,2 Nm 317 MCBL 3006 S/C for Brushless Motors 6A 420 – 421
22F Planetary Gearheads 1,0 Nm 318 MCLM 3003 S/C for Linear Motors 3A 422 – 423
22/2 Spur Gearheads 0,1 Nm 319 MCLM 3006 S/C for Linear Motors 6A 424 – 425
22/5 Spur Gearheads, zero backlash 0,1 Nm 320 MC Function/RS232 description MC and RS232 interface 426 – 427
22/7 Planetary Gearheads 0,7 Nm 321 MC Function/CAN description MC and CAN interface 428 – 429
23/1 Planetary Gearheads 0,7 Nm 322 MCDC 5004 for DC-Micromotors 4A 430 – 431
26A Planetary Gearheads 1,0 Nm 323 MCBL 5004 for Brushless Motors 4A 432 – 433
Accessories
26/1 S Planetary Gearheads 3,5 Nm 325
30/1 Planetary Gearheads 4,5 Nm 326 6501.0009x USB Programming board 434
30/1 S Planetary Gearheads 4,5 Nm 327 6501.00088 Programming board 435
32A Planetary Gearheads 4,5 Nm 328 6501.00065 Adapter board 436
32/3 Planetary Gearheads 7,0 Nm 329 6501.00113 Adapter board BX4 CxD 437
DC-Micromotors
DC-Micromotors
WE CREATE MOTION
For notes on technical data and lifetime performance © DR. FRITZ FAULHABER GMBH & CO. KG
022
refer to „Technical Information“. Specifications subject to change without notice.
Edition 2011 – 2012 www.faulhaber.com
DC-Micromotors Page
DC-Micromotors
1016 … G Precious Metal Commutation 0,48 mNm 33
1219 … G Precious Metal Commutation 0,6 mNm 35
1336 … C Graphite Commutation 4,0 mNm 40
1727 … C Graphite Commutation 5,0 mNm 47
2232 … SR Precious Metal Commutation 10 mNm 50
3557 … CS Graphite Commutation 50 mNm 60
3863 … C Graphite Commutation 110 mNm 61
Flat DC-Micromotors and DC-Gearmotors Page

1506 … SR IE2-8 with integrated Encoder 0,3 mNm 65 – 66
1512 … SR with integrated Gearhead 30 mNm 67
1512 … SR IE2-8 with integrated Gearhead and Encoder 30 mNm 68 – 69
2607 … SR IE2-16 with integrated Encoder 2,0 mNm 71 – 72
2619 … SR with integrated Gearhead 100 mNm 73
2619 … SR IE2-16 with integrated Gearhead and Encoder 100 mNm 74 – 75
023
DC-Micromotors
Technical Information
General information
DC-Micromotors
The lifetime, depending on the application type, may DC-Micromotors

exceed the 10 000 hours. Higher speeds cause accelerated Precious Metal Commutation
mechanical wear, resulting in reduced lifetime.
Also excessively high current and temperature shortens
the lifetime. On the average, lifetime of up to 1 000 hours
for metal brushes, and more than 3 000 hours for graphite Series 0615 ... S
0615 N
brushes can be expected when the motors are operated 1 Nominal voltage UN
2 Terminal resistance R
within recommended values indicated on the data sheet. 3 Output power P2 max.
4 Efficiency d max.
These values do not influence each other. It is advisable
that the current under load in continuous operation 5 No-load speed no
should not be higher than one third of the stall current.

Notes on technical data
In motors with graphite brushes the relationship between
stall current and current under load depends on the All values at 22 °C.
All values at nominal voltage, motor only, without load.
delivered power and frame size. The motors should not
be operated at the stall torque MH, otherwise after a short Nominal voltage UN [Volt]
period of time, the commutation or the windings could be The nominal voltage at which all other characteristics
damaged. indicated are measured.
The motor develops its maximum power P2 max. at exactly Terminal resistance R [Ω] ±12%
half the stall torque MH which also corresponds to half the The resistance measured across the motor terminals.
speed. For reasons of life performance, this working point The value is directly affected by the coil temperature
should only be selected for intermittent periods. (temperature coefficient: α22 = 0,004 K-1).
For exceptional long life performance, brushless DC-Motors
are available. Output power P2 max. [W]
The maximum obtainable mechanical power achieved
Unspecified tolerances: at the nominal voltage.
Tolerances in accordance with ISO 2768 medium.
2
R –––U
≤ 6 = ± 0,1 mm P2 max. = –– · N – Io
4 R
≤ 30 = ± 0,2 mm
≤ 120 = ± 0,3 mm Efficiency ηmax. [%]
The max. ratio between the absorbed electrical power and
Motors with tighter tolerances and tolerances of values
the obtained mechanical power of the motor.
not specified are given on request.
It does not always correspond to the optimum working
Bearing options: point of the motor.
– Standard: Unless otherwise stated, vacuum impregnated
sintered bearings are used Io· R 2
= 1– ––––
max. · 100
UN
– Optional: Shielded ball bearings
No-load speed no [rpm] ±12%
Motor shaft:
Describes the maximum speed under no-load conditions
All dimensions with shaft pushed against motor.
at steady state and 22 °C ambient temperature. If not
Motor choice: otherwise defined the tolerance for the no-load speed is
The listed motor types represent standardised executions. assumed to be ±12%.
However, a variety of further coil possibilities are available.
no = (UN – Io · R) · kn
No-load current Io [A] ±50%

Describes the current consumption of the motor without
load at an ambient temperature of 22°C after reaching a
steady state condition. The tolerance is given at +/-50%.
0615_S.indd 1
024
The no-load current is speed and temperature dependent.
= 100 ·R·J
–––––––––
DC-Micromotors
m
Changes in ambient temperature or cooling conditions kM 2
will influence the value. In addition, modifications to the
Rotor inertia J [gcm2]
shaft, bearing, lubrication, and commutation system or
Rotor‘s mass dynamic inertia moment.
combinations with other components such as gearheads or
encoders will all result in a change to the no-load current Angular acceleration α max. [·103 rad/s2]
of the motor. The acceleration obtained from standstill under no-load-
conditions and at nominal voltage.
Stall torque MH [mNm]
The torque developed by the motor at zero speed max.
MH· 10
= –––––––
and nominal voltage. This value is greatly influenced J
by temperature. Thermal resistance Rth1/Rth2 [K/W]
UN – I Rth1 corresponds to the value between the rotor and
MH = kM · ––– o
R housing. Rth2 corresponds to the value between the
housing and the ambient air.
Friction torque MR [mNm]
Rth2 can be reduced by enabling exchange of heat between
Torque losses caused by the friction of brushes, bearings
the motor and the ambient air (for example using a heat
and commutators. This value is influenced by temperature.
sink or forced air cooling).
MR= kM · Io Thermal time constant τw1 / τw2 [s]
The thermal time constant specifies the time needed for
Speed constant kn [rpm/V] the rotor and housing to reach a temperature equal to
The speed variation per Volt applied to the motor 63% of final value.
terminals at constant load.
θm
Final
no
kn = –––––––– =1 000
––––– temperature
UN – Io · R kE
Back-EMF constant kE [mV/rpm] 63,2 % of

Final (t) Thermal time constant
The constant corresponding to the relationship between temperature
the induced voltage in the rotor at the speed of rotation.
2π · kM
kE = –––––– τ th
60 t
Torque constant kM [mNm/A] Operating temperature range [°C]

The constant corresponding to the relationship between Indicates the min. and max. motor operating temperature,
the torque developed by the motor and the current drawn. as well as the maximum permitted rotor temperature.
Current constant kI [A/mNm] Shaft bearings
The constant between the current in the motor and the The bearings used for the DC-Micromotors.
torque developed.
Shaft load max. [N]
1
kl = ––– The output shaft load at a specified shaft diameter for the
kM
primary output shaft. For motors with ball bearings the
Slope of n-M curve ∆n/∆M [rpm/mNm] load and lifetime are in accordance with the values given
The ratio of the speed variation to the torque variation. by the bearing manufacturers. This value does not apply to
The smaller the value, the more powerful the motor. second, or rear shaft ends.
Δn = –––––––
30 000 –––R Shaft play [mm]
––– · 2
ΔM π kM The shaft play on the bearings, measured at the bearing
Rotor inductance L [µH] exit.
The inductance measured on the motor terminals at 1 kHz. Housing material
Mechanical time constant τm [ms] The housing material and the surface protection.
The time required for the motor to reach a speed of 63% Weight [g]
of its final no-load speed, from standstill. The average weight of the basic motor type.
025
DC-Micromotors
Direction of rotation Duty cycle δ = 100 %

Supply voltage U = 20 V DC
DC-Micromotors
The direction of rotation is viewed from the front face. Current source, max. I = 0,5 A
Positive voltage to the + terminal gives clockwise rotation Space max. diameter = 25 mm
of the motor shaft. All motors are designed for clockwise length = 50 mm
Shaft load radial = 1,0 N
(CW) and counterclockwise (CCW) operation; the direction axial = 0,2 N
of rotation is reversible.
Recommended values Preselection

The maximum recommended values for continuous The first step is to calculate the power the motor is
operation to obtain optimum life performance are listed expected to deliver:
below. The values are independent of each other.
π
P2 = M · n ––––––––– [W]
The values will be reduced with thermal insulation and 30 · 1 000
elevated temperature but can be increased with forced
cooling. π
P2 = 3 · 5 500 ––––––––– = 1,73 W
30 · 1 000
Speed ne max. [rpm]
The maximum recommended operating speed. A motor is then selected from the catalogue which will
Torque Me max. [mNm] give at least 1,5 to 2 times the output power [P2 max.] than
The maximum recommended torque rating. the one obtained by calculation, and where the nominal
voltage is equal to or higher than the one required in the
Current Ie max. [A] application data.
The maximum allowable current, based on the thermal
The physical dimensions (diameter and length) of the
limits of the max. permissible standard rotor temperature
motor selected from the data sheets should not exceed the
at 22 °C ambient.
available space in the application.
How to select a DC-Micromotor P2 max. ≥ P2 UN ≥ U
This section reviews a step-by-step procedure on how
to select a DC-Micromotor. The procedure allows calcula- The motor selected from the catalogue for this particular
tion of the parameters in order to produce a graph of application, is series 2233 T 024 S with the following
the characteristics and per-mitting the definition of the characteristics:
motor‘s behaviour. To simplify the calculation, in this Nominal voltage UN = 24 V DC
example continuous operation and optimum life perform- Output power, max. P2 max. = 2,47 W
Frame size: diameter Ø = 22 mm
ance are assumed and the influence of temperature and length L = 33 mm
tolerances has been omitted. Shaft load, max.: radial = 1,2 N
axial = 0,2 N
Application data: No-load current Io = 0,005 A
The basic data required for any given application are: No-load speed no = 8 800 rpm
Stall torque MH = 10,70 mNm
Required torque M [mNm]
Required speed n [rpm] Caution:
Duty cycle δ [%] Should the available supply voltage be lower than the
Available supply voltage, max. U [V DC]
Available current source, max. I [A] nominal voltage of the selected DC-Micromotor, it will be
Available space, max. diameter/length [mm] necessary to calculate [P2 max.] with the following equation:
Shaft load radial/axial [N]
2
R –––U
The assumed application data for the selected example are: P2 max. = –– · N – Io [W]
4 R
Output torque M =3 mNm
Speed n = 5 500 rpm
2
P2 max. (20 V) = ––– 20 – 0,005
57 ––– = 1,70 W
·
4 57
026
Optimizing the preselection
Graph 1
DC-Micromotors
To optimize the motor‘s operation and life performance, Efficiency Output-
power Current Speed
the required speed [n] has to be higher than half the no- η
P2
I n
load speed [no] at nominal voltage, and the load torque [M] (%) (W) (A) (rpm)
has to be less than half the stall torque [MH]. 3,0 0,5 10 000
n o = 8 800 rpm
no
n ≥ ––– MH
M ≤ –––
9 000
P2 max = 2,47 W
2,5
2 2 100 0,4 8 000
I
IH = 0,421 A
nt
90 rre
7 000 cu
η max = 80 %
From the data sheet for the DC-Micromotor, 2233 T 024 S 80
2,0
0,3 6 000
ef
the parameters meet the above requirements. 70 fic
ienc
y
1,5 5 000
60
out
is greater
put
no
n (5 500 rpm) ≥ ––– 8 800 = 4 400 rpm
–––––
50 0,2 4 000
sp
pow
2 than 2 40 1,0
3 000
ee
d
n
er
30
0,1 2 000
20 0,5
M
MH is less 10,70
M (3 mNm) ≤ ––– ––––– = 5,35 mNm 10
1 000 Torque
2 than 2 0 0 0 0
Io M Opt.= 1,18 mNm
MH = 10,70 mNm
0 1 2 3 4 5 6 7 8 9 10 11 (mNm)
MR= 0,13 mNm
This DC-Micromotor will be a good first choice to test in

this application. Should the required speed [n] be less than
Calculation of the main parameters
half the no-load speed [no], and the load torque [M] be
In this application the available supply voltage is lower
less than half the stall torque [MH], try the next voltage
than the nominal voltage of the selected motor.
motor up.
The calculation under load therefore is made at 20 V DC.
Should the required torque [M] be compliant but the
No-load speed no at 20 V DC
required speed [n] be less than half the no-load speed [no],
try a lower supply voltage or another smaller frame size U – (Io · R)
no = ––––––––– · 1 000 [rpm]
motor. kE
Should the required speed be well below half the no-load inserting the values
speed and or the load torque [M] be more than half the Supply voltage U = 20 V DC
Terminal resistance R = 57 Ω
stall torque [MH], a gearhead or a larger frame size motor No-load current IO = 0,005 A
has to be selected. Back-EMF constant kE = 2,690 mV/rpm
Performance characteristics at nominal voltage (24 V DC)

A graphic presentation of the motor‘s characteristics can 20 – (0,005 · 57)
no = –––––––––––––– · 1 000
be obtained by calculating the stall current [I] and the 2,690
torque [M] at its point of max. efficiency [Mopt.]. All other
Stall current IH
parameters are taken directly from the data sheet of the = 7 315 rpm
selected motor. U
IH = –––
R
Stall current
UN 20
IH = ––– [A]
I = ––– [A] 57
R
Stall torque MH
24 = 0,351 A
I = ––– = 0,421 A
57
MH = kM (IH – Io)
Torque at max. efficiency
inserting the value
[mNm]
Mopt. = MH · MR [mNm] Torque constant kM = 25,70 mNm/A
MH = 25,70 (0,351 – 0,005) = 8,91 mNm
Mopt. = 10,70 · 0,13 = 1,18 mNm
It is now possible to make a graphic presentation and

draw the motor diagram (see graph 1).
027
DC-Micromotors
Output power, max. P2 max. Efficiency at the operating point

DC-Micromotors
R –––UN – I 2 P2 · 100
= –––– [%]
P2 max. = –– · o [W] U·I
4 R
2
P2 max.(20 V) = 57
–– · 20
–– – 0,005 = 1,70 W 1,52
= ––––––––– · 100 = 62,3 %
4 57 20 · 0,122
Efficiency, max. ηmax. In this example the calculated speed at the working point
is different to the required speed, therefore the supply
Io 2
max. = 1 – ––– · 100 [%] voltage has to be changed and the calculation repeated.
IH
Supply voltage at the operating point
2 The exact supply voltage at the operating point can now
0,005 · 100
= 1 – ––––––
max. = 77,6 % be obtained with the following equation:
0,351
U = R · I + kE · n · 10-3
At the point of max. efficiency, the torque delivered is:
U = 57 · 0,122 + 2,695 · 5 500 · 10-3 = 21,78 V DC
Mopt. = MH · MR [mNm] In this calculated example, the parameters at the operating
point are summarized as follows:
inserting the values
Supply voltage U = 21,78 V DC
Friction torque MR = 0,13 mNm Speed n = 5 500 rpm
and Output torque MN = 3 mNm
Stall torque at 20 V DC MH = 8,91 mNm Current I = 0,12 A
Output power P2 = 1,72 W
Efficiency η = 66 %
Mopt. = 8,91 · 0,13 = 1,08 mNm
Motor characteristic curves

Calculation of the operating point at 20 V DC For a specific torque, the various parameters can be read
When the torque (M = 3 mNm) at the working point is on graph 2.
taken into consideration I, n, P2 and η can be calculated:
To simplify the calculation, the influence of temperature
Current at the operating point and tolerances has deliberately been omitted.
In certain cases the influence of temperature should, how-
I = –M +MR
––––––– [A] ever, be taken into consideration.
kM
Graph 2
I = –3–––––––
+ 0,13 = 0,122 A Efficiency Output-
25,70 power Current Speed
P2
η I n
Speed at the operating point (%) (W) (A) (rpm)
3,0 0,5 10 000
n =U –R·I
––––––– · 1 000 [rpm]
kE 9 000
2,5
100 0,4 8 000
90
20 – 57 · 0,122
n = –––––––––––––– = 4 841 rpm
7 000
· 1 000 80
2,0
2,690 0,3 6 000

1,72W
5 500 rpm
70
1,5 5 000
60
Output power at the operating point 66%
50 0,2 4 000
24
V
1,0
π
P2 = M · n · ––––––––– [W]
40
3 000
30 · 1 000 30
0,1 2 000
0,12A
20
V
21
,7
8V
20 0,5
10
1 000 M
Torque
π
P2 = 3 · 4 841 · ––––––––– = 1,52 W 0 0 0 0
30 · 1 000 0 1 2 3 4 5 6 7 8 9 10 11 (mNm)
028
DC-Micromotors
Precious Metal Commutation
1
3
4
DC-Micromotors
5
12
6
DC-Micromotor
7
1 End cap
2 Ball bearing
3 Brush cover 8
4 Brushes 9
5 Housing
6 Commutator
7 Coil 10
8 Shaft
9 Washer
10 Magnet
11 Retaining sleeve 2
12 Terminals 9
11
Features Benefits
The main difference between FAULHABER DC-Micromotors ■ Ideal for battery operated devices
and conventional DC motors is in the rotor. The winding ■ No cogging
does not have an iron core but consists of a self-supporting ■ Extremely low current consumption –
low starting voltage
skew-wound copper coil. This featherweight rotor has
■ Highly dynamic performance due to
an extremely low moment of inertia, and it rotates with-
a low inertia, low inductance coil
out cogging. The result is the outstanding dynamics of
■ Light and compact
FAULHABER motors. For low power motors, commutation
■ Precise speed control
systems using precious metals are the optimum solution
■ Simple to control due to the linear
because of their low contact resistance. performance characteristics
FAULHABER precious metal commutated motors range

in size from just 6 mm to 22 mm in diameter.
FAULHABER completes the drive system by providing Product Code
a variety of additional hightech standard components
including high resolution encoders, precision gearheads,
and drive electronics. FAULHABER specializes in the
modification of their drive systems to fit the customer’s
particular application requirements. Common modifica-
tions include vaccuum compatibility, extreme tempera-
ture compatibility, modified shaft geometry, additional 12 Motor diameter
19 Motor length [mm]
1219 N 012 G
voltage types, custom motor leads and connectors, and N Shaft type
much more. 012 Nominal voltage [V]
G Type of commutation (precious metal)
029
DC-Micromotors
Graphite Commutation
1
2
3
4
5
2
DC-Micromotors
13
7
8
DC-Micromotor
1 Retaining ring
9
2 Spring washer
3 Ball bearing
10
4 Brush cover
5 Graphite brushes
6 Insulating ring 11
7 Commutator
8 Coil
9 Shaft
12
10 Magnet
11 Magnet cover
12 Housing
13 Terminals 3
Features Benefits
These motors feature brushes manufactured of a sintered ■ No cogging
metal graphite material and a copper commutator. ■ High power density
This ensures that the commutation system can withstand ■ Highly dynamic performance due to
more power and still deliver exceptionally long opera- a low inertia, low inductance coil
tional lifetimes. ■ Light and compact

A multitude of adaptations for customer specific require- ■ Simple to control due to the linear
ments and special executions are available. performance characteristics
FAULHABER motors with graphite brushes range in size

from just 13 mm to 38 mm in diameter.
FAULHABER completes the drive system by providing
a variety of additional high-tech standard components Product Code
including high resolution encoders, precision gearheads,
drive electronics, brakes and other servo componets.
FAULHABER specializes in the modification of their drive
systems to fit the customer‘s particular application require-
ments. Common modifications include vaccuum compat-
ibility, extreme temperature compatibility, modified shaft
geometry, additional voltage types, custom motor leads 23 Motor diameter [mm]
2 3 42 S 0 2 4 C R
and connectors, and much more. S Shaft type
024 Nominal voltage [V]
C Type of commutation (Graphite)
R Version (rare earth magnet)
030
DC-Micromotors 0,11 mNm
Precious Metal Commutation For combination with
Gearheads:
06/1
Encoders:
HXM3-64, PA2-50
Series 0615 ... S

0615 N 1,5 S 003 S 4,5 S
DC-Micromotors
1 Nominal voltage UN 1,5 3 4,5 V
2 Terminal resistance R 3,9 16,2 37,7 Ω
3 Output power P2 max. 0,12 0,12 0,11 W
4 Efficiency, max. d max. 52 50 48 %
5 No-load speed n0 19 100 20 200 20 000 rpm

6 No-load current (with shaft ø 0,8 mm) I0 0,03 0,016 0,012 A
7 Stall torque MH 0,24 0,22 0,21 mNm
8 Friction torque MR 0,02 0,02 0,02 mNm
9 Speed constant kn 13 840 7 346 4 872 rpm/V

10 Back-EMF constant kE 0,072 0,136 0,205 mV/rpm
11 Torque constant kM 0,69 1,3 1,96 mNm/A
12 Current constant kI 1,449 0,769 0,51 A/mNm
13 Slope of n-M curve 6n/6M 78 224 91 538 93 713 rpm/mNm

14 Rotor inductance L 12 39 95 µH
15 Mechanical time constant om 8 10 10 ms
16 Rotor inertia J 0,01 0,01 0,01 gcm²
17 Angular acceleration _ max. 244 221 213 ·10³rad/s²
18 Thermal resistance Rth 1 / Rth 2 35 / 76 K/W

19 Thermal time constant o w1 / o w2 2,6 / 110 s
20 Operating temperature range:
– motor -30 ... +85 (optional version -30 ... +125) °C
– rotor, max. permissible +85 (optional version +125) °C
21 Shaft bearings sintered bearings

22 Shaft load max.:
– with shaft diameter 0,8 mm
– radial at 3 000 rpm (1,5 mm from bearing) 0,5 N
– axial at 3 000 rpm 0,1 N
– axial at standstill 20 N
23 Shaft play
– radial ≤ 0,03 mm
– axial ≤ 0,15 mm
24 Housing material steel, black coated

25 Weight 2 g
26 Direction of rotation clockwise, viewed from the front face
Recommended values - mathematically independent of each other

27 Speed up to ne max. 13 000 13 000 13 000 rpm
28 Torque up to Me max. 0,11 0,11 0,11 mNm
29 Current up to (thermal limits) Ie max. 0,341 0,167 0,11 A
0 0 -0,03
ø6 ±0,03 ø5 -0,018 ø1,5 -0,03 ø1,75 -0,05 3,65
A M4,5x0,5 ø0,07 A ø0,07 A
1 0,04 0,04
DIN 58400
m=0,12
z=12
x=+0,2
0,4 ø3 ±0,05
0,3 1,9
2,15 2,1 3,35 1,8
3,1 15 5,15 ±0,3
0615 N ... S 0615 C ... S

for Gearhead 06/1
031
Gearheads:
08/1, 08/2, 08/3
Encoders:
HEM3-256-W, PA2-50
Series 0816 ... S

0816 N 003 S 006 S 008 S
DC-Micromotors
1 Nominal voltage UN 3 6 8 V
2 Terminal resistance R 11,5 47 75,7 Ω

6 No-load current (with shaft ø 1 mm) I0 0,016 0,008 0,006 A




22 Shaft load max.:
– with shaft diameter 1 mm
23 Shaft play
24 Housing material steel, nickel plated

25 Weight 3,5 g

0 0 -0,03 -0,04
ø8 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,34 -0,05 ø1,93 -0,06 4,6
A M5,5x0,5 ø0,07 A ø0,07 A ø0,07 A
2 0,04 0,04 0,04
DIN 58400 DIN 58400
m=0,16 m=0,14
z=12 z=11
x=+0,2 x=+0,3
0,4 ø3,9 ±0,05

1,9
1,6 2,15 2,1 3,35 1,8 3,45 1,7
4 16 5,15 ±0,3
0816 N ... S 0816 P ... S 0816 D ... S

for Gearhead 08/1 for Gearheads 08/2, 08/3
032
Gearheads:
10/1, 12/3
Encoders:
30B, HEM3-256-W, PA2-100
Series 1016 ... G

1016 N 003 G 006 G 012 G
DC-Micromotors
2 Terminal resistance R 8,7 20,1 95 Ω




21 Shaft bearings sintered bearings ball bearings

22 Shaft load max.: (standard) (optional version)
– with shaft diameter 0,8 1 mm
– radial at 3 000 rpm (1,5 mm from bearing) 0,5 5 N
– axial at 3 000 rpm 0,1 0,5 N
– axial at standstill 20 5 N
23 Shaft play
– radial ≤ 0,03 0,02 mm
– axial ≤ 0,2 0,2 mm

25 Weight 6,5 g

0 0 0 0
ø10 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,92 -0,015 ø2,38 -0,04 6,7
A M5,5x0,5 ø0,07 A ø0,07 A ø0,07 A 4,6
2 0,04 0,04 0,04
DIN 58400 DIN 58400
m=0,2 m=0,2
z=12 z=9
x=+0,2 x=+0,35
0
0,4 ø5,5 -0,03
1,9
1,4 2,15 2,1 3,35 1,8 2,15 2,1
4,2 15,7 5,15 ±0,3
1016 N ... G 1016 M ... G 1016 E ... G

for Gearhead 10/1 for Gearhead 12/3
033
Gearheads:
10/1, 12/3, 12/4, 12/5
Encoders:
30B, HEM3-256-W, PA2-100
Series 1024 ... S

1024 N 003 S 006 S 012 S
DC-Micromotors




19 Thermal time constant o w1 / o w2 5 / 289 s

22 Shaft load max.:
23 Shaft play

25 Weight 8,8 g

0 0 0 0 -0,04
ø10 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,92 -0,015 ø2,38 -0,04 ø3,65 -0,06 6,7
A M5,5x0,5 ø0,07 A ø0,07 A ø0,07 A ø0,07 A 4,6
2 0,04 0,04 0,04 0,04
DIN 58400 DIN 58400 DIN 58400
m=0,2 m=0,2 m=0,25
z=12 z=9 z=12
x=+0,2 x=+0,35 x=+0,2
0
0,4 ø5,5 -0,03
0,3 1,9 ø3 ±0,05
1,4 2,15 2,1 3,35 1,8 2,15 2,1 3,9 3
4,2 23,7 5,15 ±0,3
1024 N ... S 1024 M ... S 1024 E ... S 1024 A ... S

for Gearhead 10/1 for Gearheads 12/3, 12/5 for Gearhead 12/4
034
Gearheads:
10/1, 12/3
Encoders:
30B
Series 1219 ... G

1219 N 4,5 G 006 G 012 G 015 G
DC-Micromotors
1 Nominal voltage UN 4,5 6 12 15 V
2 Terminal resistance R 10,7 17,6 69 131 Ω
3 Output power P2 max. 0,46 0,49 0,5 0,41 W
4 Efficiency, max. d max. 74 73 72 70 %
5 No-load speed n0 15 300 16 000 16 000 16 200 rpm

6 No-load current (with shaft ø 0,8 mm) I0 0,008 0,007 0,004 0,003 A
7 Stall torque MH 1,14 1,17 1,19 0,96 mNm
8 Friction torque MR 0,02 0,02 0,03 0,03 mNm
9 Speed constant kn 3 460 2 721 1 364 1 109 rpm/V

10 Back-EMF constant kE 0,289 0,368 0,733 0,902 mV/rpm
11 Torque constant kM 2,76 3,51 7 8,61 mNm/A
12 Current constant kI 0,362 0,285 0,143 0,116 A/mNm
13 Slope of n-M curve 6n/6M 13 413 13 642 13 447 16 875 rpm/mNm

14 Rotor inductance L 150 300 1 200 1 600 µH
15 Mechanical time constant om 20 20 18 19 ms
16 Rotor inertia J 0,14 0,14 0,13 0,11 gcm²
17 Angular acceleration _ max. 81 84 92 87 ·10³rad/s²


– with shaft diameter 0,8 1 mm
– radial at 3 000 rpm (1,5 mm from bearing) 0,5 5 N
– axial at 3 000 rpm 0,1 0,5 N
23 Shaft play
– radial ≤ 0,03 0,02 mm
– axial ≤ 0,2 0,2 mm

25 Weight 11 g

27 Speed up to ne max. 12 000 12 000 12 000 12 000 rpm
28 Torque up to Me max. 0,6 0,6 0,6 0,6 mNm
29 Current up to (thermal limits) Ie max. 0,26 0,2 0,1 0,07 A
0 0 0 0
ø12 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,38 -0,04 ø2,92 -0,015 8,7
A M5,5x0,5 ø0,07 A ø0,07 A ø0,07 A
2 0,04 0,04 0,04
DIN 58400 DIN 58400
m=0,2 m=0,2
z=9 z=12
x=+0,35 x=+0,2
0,4
1,9
1,9
2,15 2,1 2,15 2,1 3,35 1,8
4 18,7 5,15 ±0,3
1219 N ... G 1219 E ... G 1219 M ... G

for Gearhead 12/3 for Gearhead 10/1
035
DC-Micromotors 1 mNm
Gearheads:
10/1, 12/3, 12/4, 12/5
Encoders:
30B
Series 1224 ... S

1224 N 006 S 012 S 015 S
DC-Micromotors

9 Speed constant kn 2 318 1 173 923 rpm/V




22 Shaft load max.:
23 Shaft play

25 Weight 13 g

28 Torque up to Me max. 1 1 1 mNm
0 0 0 0 -0,04
ø12 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,92 -0,015 ø2,38 -0,04 ø3,65 -0,06
A ø0,07 A ø0,07 A ø0,07 A ø0,07 A
0,04 0,04 0,04 0,04
M5,5x0,5 DIN 58400 DIN 58400 DIN 58400
m=0,2 m=0,2 m=0,25
2 z=12 z=9 z=12
x=+0,2 x=+0,35 x=+0,2
0,4 6,7
1,9
1,9 8
2,15 2,1 3,35 1,8 2,15 2,1 3,9 3
4 24,2 5,15 ±0,3 6,9 ±0,3
1224 N ... S 1224 M ... S 1224 E ... S 1224 A ... S

036
Gearheads:
10/1, 12/3, 12/4, 12/5
Encoders:
30B, HEM3-256-W, PA2-100
Series 1224 ... SR

1224 N 006 SR 012 SR 015 SR
DC-Micromotors





22 Shaft load max.:
23 Shaft play

25 Weight 13,5 g

0 0 0 0 -0,04
ø12 ±0,03 ø6 -0,018 ø1,5 -0,03 ø2,92 -0,015 ø2,38 -0,04 ø3,65 -0,06
A ø0,07 A ø0,07 A ø0,07 A ø0,07 A
0,04 0,04 0,04 0,04
M5,5x0,5 DIN 58400 DIN 58400 DIN 58400
m=0,2 m=0,2 m=0,25
2 z=12 z=9 z=12
x=+0,2 x=+0,35 x=+0,2
0,4 6,7
1,9
1,9 8
2,15 2,1 3,35 1,8 2,15 2,1 3,9 3
4 24,2 5,15 ±0,3
1224 N ... SR 1224 M ... SR 1224 E ... SR 1224 A ... SR

037
Gearheads:
13A, 14/1, 15/5, 15/5 S
Encoders:
IE2-400
Series 1319 ... SR

1319 T 006 SR 012 SR 024 SR
DC-Micromotors
3 Output power P2 max. 1 0,95 1,1 W


11 Torque constant kM 4,19 8,57 15 mNm/A

14 Rotor inductance L 130 530 1 600 µH

– rotor, max. permissible +125 °C

22 Shaft load max.:
– radial at 3 000 rpm (3 mm from bearing) 1,2 N
23 Shaft play

25 Weight 12 g

0 0 -0,004 0
ø13 -0,052 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04
A ø0,05 A ø0,07 A
ø3,5 0,02 0,04
DIN 58400
m=0,2 10,6
z=9
x=+0,35
1 1
2,1 6 ±0,3 1,1 2,1 3,9 ±0,5
19,2 8,1 ±0,3 4,3 ±0,3 2
1319 T ... SR 1319 E ... SR
038
Gearheads:
13A, 14/1, 15/5, 15/5 S
Encoders:
IE2-400
Series 1331 ... SR

1331 T 006 SR 012 SR 024 SR
DC-Micromotors

9 Speed constant kn 1 790 835 439 rpm/V

13 Slope of n-M curve 6n/6M 946 1 000 1 070 rpm/mNm



22 Shaft load max.:
23 Shaft play

25 Weight 19 g

0 0 -0,004 0
ø13 -0,052 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04
A ø0,05 A ø0,07 A
ø3,5 0,02 0,04
DIN 58400
m=0,2 10,6
z=9
x=+0,35
1 1
2,1 6 ±0,3 1,1 2,1 3,9 ±0,5
31,2 8,1 ±0,3 4,3 ±0,3 2
1331 T ... SR 1331 E ... SR
039
Graphite Commutation For combination with
Gearheads:
13A, 14/1
Encoders:
20B, 21B, 30B, IE2-1024, IE2-16
Series 1336 ... C

1336 U 006 C 012 C 024 C
DC-Micromotors
2 Terminal resistance R 4 15,6 63,6 Ω



15 Mechanical time constant om 5,5 5,5 5,5 ms

– motor -30 ... +100 °C
21 Shaft bearings ball bearings, preloaded

22 Shaft load max.:
– radial at 3 000 rpm (3 mm from bearing) 8 N
23 Shaft play
– axial = 0 mm

25 Weight 23 g

Orientation with respect to motor

terminals not defined
0 0 -0,004
2x M1,6 1,5 deep ø 3,5 ø7 ø13 -0,05 ø 6 -0,02 ø2 -0,009
ø0,3 A
A ø0,05 A
ø 3,5 0,02
ø10 9
1 1
2 6 ±0,3 5 ±0,4
3 ±0,5 36 8 ±0,3 2
1336 U ... C
040
Gearheads:
15/5, 15/5 S, 16A
Series 1516 ... S

1516 T 1,5 S 002 S 4,5 S 006 S 012 S
DC-Micromotors
1 Nominal voltage UN 1,5 2 4,5 6 12 V
2 Terminal resistance R 1,11 3,25 14,7 31,2 115 Ω
3 Output power P2 max. 0,45 0,25 0,29 0,23 0,25 W
4 Efficiency, max. d max. 59 48 50 45 47 %
5 No-load speed n0 14 400 14 200 15 000 15 000 15 600 rpm

6 No-load current (with shaft ø 1,5 mm) I0 0,075 0,057 0,027 0,021 0,011 A
7 Stall torque MH 1,2 0,68 0,73 0,59 0,62 mNm
8 Friction torque MR 0,07 0,07 0,07 0,07 0,07 mNm
9 Speed constant kn 10 159 7 827 3 659 2 800 1 445 rpm/V

10 Back-EMF constant kE 0,098 0,128 0,273 0,357 0,692 mV/rpm
11 Torque constant kM 0,94 1,22 2,61 3,41 6,61 mNm/A
12 Current constant kI 1,064 0,82 0,383 0,293 0,151 A/mNm
13 Slope of n-M curve 6n/6M 12 000 20 800 20 600 25 600 25 100 rpm/mNm
14 Rotor inductance L 16 27 140 240 900 µH
15 Mechanical time constant om 39 45 56 56 60 ms
16 Rotor inertia J 0,31 0,21 0,26 0,21 0,23 gcm²
17 Angular acceleration _ max. 39 32 28 28 27 ·10³rad/s²

21 Shaft bearings sintered bearings ball bearings ball bearings, preloaded

22 Shaft load max.: (standard) (optional version) (optional version)
– with shaft diameter 1,5 1,5 1,5 mm
– radial at 3 000 rpm (3 mm from bearing) 1,2 5 5 N
– axial at 3 000 rpm 0,2 0,5 0,5 N
– axial at standstill 20 10 10 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm
24 Housing material steel, zinc galvanized and passivated

25 Weight 10 g

27 Speed up to ne max. 12 000 12 000 12 000 12 000 12 000 rpm
28 Torque up to Me max. 0,4 0,4 0,4 0,4 0,4 mNm
29 Current up to (thermal limits) Ie max. 0,78 0,46 0,22 0,15 0,077 A

6x 0 0 -0,004 0
ø1,3 3 deep ø13 ø15 -0,043 ø14,8 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04 3,8 10,6 3,8
ø0,3 A
for M1,6 A ø0,05 A ø0,07 A
ø3,5 0,02 0,04
DIN 58400
m=0,2
z=9
ø10 x=+0,35 2
1 2,2
6x 60
1 1,1 2,1
2,1 6 ±0,3 4,3 ±0,3
15,8 8,1 ±0,3
1516 T ... S 1516 E ... S
041
Gearheads:
15/5, 15/5 S, 15/8, 15A, 16/7, 16A
Encoders:
IE2-1024, IE2-16
Series 1516 ... SR

1516 T 006 SR 009 SR 012 SR
DC-Micromotors





– axial at 3 000 rpm 0,2 0,5 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 13 g


6x 0 0 -0,004 0
M1,6 1,4 deep ø15 -0,052 ø13 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04
ø0,3 A
A ø0,05 A ø0,07 A
ø3,5 0,02 0,04
DIN 58400
m=0,2
z=9
ø10 x=+0,35 10,6
1 0,75 1
6x 60
2,1 6 ±0,3 1,1 2,1
4,2 ±0,5
15,8 8,1 ±0,3 4,3 ±0,3 2
1516 T ... SR 1516 E ... SR
042
Gearheads:
15/5, 15/5 S, 15/8, 15A, 16/7, 16A
Encoders:
IE2-1024, IE2-16
Series 1524 ... SR

1524 T 003 SR 006 SR 009 SR 012 SR 018 SR 024 SR
DC-Micromotors
1 Nominal voltage UN 3 6 9 12 18 24 V
2 Terminal resistance R 1,1 5,1 10,4 19,8 44 79,6 Ω
3 Output power P2 max. 1,92 1,7 1,88 1,75 1,78 1,75 W
4 Efficiency, max. d max. 77 77 77 76 77 78 %
5 No-load speed n0 10 800 9 700 10 100 9 900 9 900 9 900 rpm

6 No-load current (with shaft ø 1,5 mm) I0 0,047 0,021 0,014 0,011 0,007 0,005 A
7 Stall torque MH 6,8 6,68 7,12 6,76 6,86 6,75 mNm
8 Friction torque MR 0,12 0,12 0,12 0,13 0,12 0,11 mNm
9 Speed constant kn 3 660 1 650 1 140 840 560 419 rpm/V

10 Back-EMF constant kE 0,273 0,607 0,877 1,19 1,79 2,38 mV/rpm
11 Torque constant kM 2,61 5,8 8,37 11,4 17,1 22,8 mNm/A
12 Current constant kI 0,384 0,172 0,119 0,088 0,059 0,044 A/mNm
13 Slope of n-M curve 6n/6M 1 590 1 450 1 420 1 460 1 440 1 470 rpm/mNm
14 Rotor inductance L 17 70 150 250 560 1 000 µH
15 Mechanical time constant om 10 10 10 10 10 10 ms
16 Rotor inertia J 0,6 0,66 0,67 0,65 0,66 0,65 gcm²
17 Angular acceleration _ max. 110 100 110 100 100 100 ·10³rad/s²
18 Thermal resistance Rth 1 / Rth 2 4,5 / 31 K/W


– axial at 3 000 rpm 0,2 0,5 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 21 g

27 Speed up to ne max. 10 000 10 000 10 000 10 000 10 000 10 000 rpm
28 Torque up to Me max. 2,5 2,5 2,5 2,5 2,5 2,5 mNm
29 Current up to (thermal limits) Ie max. 1,3 0,63 0,44 0,32 0,21 0,16 A

6x 0 0 -0,004 0
M1,6 1,4 deep ø15 -0,052 ø13 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04
ø0,3 A
A ø0,05 A ø0,07 A
0,02 0,04
ø3,5 DIN 58400
m=0,2
z=9
ø10 x=+0,35 10,6
1 0,75 1
6x 60
2,1 6 ±0,3 1,1 2,1
4,2 ±0,5
23,8 8,1 ±0,3 4,3 ±0,3 2
1524 T ... SR 1524 E ... SR
043
Gearheads:
15A, 16/5, 16/5 S, 16/7, 16/8, 16A
DC-Motor-Tacho Combinations:
1841 ... S
Series 1624 ... S

1624 T 003 S 006 S 009 S 012 S 018 S 024 S
DC-Micromotors
2 Terminal resistance R 1,6 9,1 14,5 24 42 75 Ω

9 Speed constant kn 4 070 1 800 1 300 1 110 779 611 rpm/V

13 Slope of n-M curve 6n/6M 2 770 3 100 2 580 3 070 2 670 2 930 rpm/mNm
14 Rotor inductance L 85 200 400 750 1 200 3 000 µH


– axial at 3 000 rpm 0,2 0,5 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 21 g


6x 0 0 -0,004 0
ø1,3 3 deep ø13 ø16 -0,043 ø15,8 ø6 -0,05 ø1,5 -0,009 ø2,38 -0,04 3,8 10,6 3,8
ø0,3 A
for M1,6 ø0,07 A
A ø0,05 A
ø3,5 0,02 0,04
DIN 58400
m=0,2
z=9
ø10 x=+0,35 2
1 2,2
6x 60°
1 1,1 2,1
2,1 6 ±0,3 4,3 ±0,3
23,8 8,1 ±0,3
1624 T ... S 1624 E ... S
044
Gearheads:
15A, 16/7, 16A
Encoders:
IE2-1024, IE2-16
Series 1717 ... SR

1717 T 003 SR 006 SR 012 SR 018 SR 024 SR
DC-Micromotors
1 Nominal voltage UN 3 6 12 18 24 V
2 Terminal resistance R 1,07 4,3 17,1 50,1 68,8 Ω


13 Slope of n-M curve 6n/6M 2 610 2 620 2 600 2 640 2 610 rpm/mNm
16 Rotor inertia J 0,59 0,58 0,59 0,58 0,59 gcm²


– axial at 3 000 rpm 0,2 0,5 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 18 g

28 Torque up to Me max. 2 2 2 2 2 mNm

6x 0 0 -0,004
M1,6 1,6 deep ø15,9 ø17 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
ø3,5 0,02
ø10 10,6
1 1
6x 60
2 2,1 6 ±0,3
17 8,1 ±0,3 4,2 ±0,5
2
1717 T ... SR
045
Gearheads:
15A, 16/7, 16A
Encoders:
IE2-1024, IE2-16
Series 1724 ... SR

1724 T 003 SR 006 SR 012 SR 018 SR 024 SR
DC-Micromotors

9 Speed constant kn 2 760 1 450 666 472 362 rpm/V

13 Slope of n-M curve 6n/6M 621 748 752 750 748 rpm/mNm
16 Rotor inertia J 1,2 1 1 1 1 gcm²
18 Thermal resistance Rth 1 / Rth 2 4 / 24,5 K/W


– axial at 3 000 rpm 0,2 0,5 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 27 g

28 Torque up to Me max. 4,2 4,2 4,2 4,2 4,2 mNm

6x 0 0 -0,004
M1,6 1,6 deep ø15,9 ø17 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
ø3,5 0,02
ø10 10,6
1 1
6x 60
2 2,1 6 ±0,3
24 8,1 ±0,3 4,2 ±0,5
2
1724 T ... SR
046
Gearheads:
16/7, 20/1
Encoders:
IE2-1024, IE2-16
Series 1727 ... C

1727 U 006 C 012 C 024 C
DC-Micromotors
2 Terminal resistance R 3 13,8 57,6 Ω

7 Stall torque MH 11,6 11 11 mNm

13 Slope of n-M curve 6n/6M 672 709 709 rpm/mNm


– motor -30 ... +100 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 28 g


6x 0 0 0 -0,004
M1,6 2,5 deep ø3,5 ø7 ø16 -0,05 ø17 -0,1 ø6 -0,015 ø2 -0,009
ø0,3 A
A ø0,05 A
ø3,5 0,02 0,2
ø10 9
6x 60
1 1
5,5 ±0,2 2 6 ±0,3
2,9 ±0,5 27,2 8 ±0,4
4,8 ±0,4
2
1727 U ... C
047
Gearheads:
20/1, 22/2, 22/5, 22/7, 22E, 22EKV, 22F, 23/1, 38/3
Encoders:
IE2-1024, IE2-16
Series 2224 ... SR

2224 U 003 SR 006 SR 012 SR 018 SR 024 SR 036 SR
DC-Micromotors
2 Terminal resistance R 0,56 1,94 8,71 17,5 36,3 91,4 Ω

6 No-load current (with shaft ø 2 mm) I0 0,066 0,029 0,014 0,01 0,007 0,005 A
7 Stall torque MH 18,5 21,2 19,8 21,4 19 16,9 mNm

11 Torque constant kM 3,49 6,92 14,5 21 29,1 43,5 mNm/A
14 Rotor inductance L 11 45 200 450 800 1 800 µH


– with shaft diameter 2 2 2 mm
– axial at 3 000 rpm 0,2 0,8 0,8 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 46 g

28 Torque up to Me max. 5 5 5 5 5 5 mNm

6x 0 0 -0,004 -0,04
M2 3,7 deep ø22 -0,062 ø20 ø7 -0,05 ø2 -0,009 ø4,35 -0,06
ø0,3 A
A ø0,05 A ø0,07 A
0,02 0,04 ø14,9
ø3,5 DIN 867
m=0,3
z=12
x=+0,25
ø12 10,6
1 0,75 1
6x 60
2,1 6 ±0,3 2,1 4,3
4,2 ±0,5
24,2 8,1 ±0,3 8,1 ±0,3 2
2224 U ... SR 2224 R ... SR
048
Gearheads:
20/1, 22/2, 22/5, 22/7, 22E, 22EKV, 23/1, 38/3
Encoders:
HEDL 5540, HEDM 5500, HEDS 5500, HEDS 5540
Series 2230 ... S

2230 T 003 S 006 S 012 S 015 S 024 S 040 S
DC-Micromotors
2 Terminal resistance R 0,6 3 10,8 21 50 193 Ω

7 Stall torque MH 14,7 12,1 13,2 11,9 12 9,37 mNm

11 Torque constant kM 2,96 6,1 12 16,9 25,2 45,9 mNm/A


– with shaft diameter 1,5 2 2 mm
– axial at 3 000 rpm 0,2 0,8 0,8 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 50 g


terminals not defined 0 -0,004 -0,004 -0,04
4x
M2 4 deep ø20 ø22 -0,052 ø21,7 ø1,5 -0,009 ø2 -0,009 ø4,35 -0,06
ø0,3 A 0 ø0,05 A ø0,05 A ø0,07 A
ø13 ø7 -0,05 0,02 0,02 0,04
A
DIN 867
ø3,5 m=0,3
z=12 2
x=+0,25
3 3,8 10,6 3,8

6x 60
ø12 1 1 2,1 4,3
4 2,1 6 ±0,3 8,1 ±0,3
30 8,1 ±0,3
2230 T ... S 2230 U ... S 2230 F/R ... S
049
Gearheads:
20/1, 22/2, 22/5, 22/7, 22E, 22EKV, 22F, 23/1, 26A,
38/3
Encoders:
IE2-1024, IE2-16
Series 2232 ... SR
2232 U 006 SR 009 SR 012 SR 015 SR 018 SR 024 SR
DC-Micromotors
3 Output power P2 max. 11 9,35 8,7 8,41 8,86 8,68 W


11 Torque constant kM 8,03 11,5 16 20,1 24,1 32,1 mNm/A


– with shaft diameter 2 2 2 mm
– axial at 3 000 rpm 0,2 0,8 0,8 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 62 g


6x 0 0 -0,004 -0,04
M2 3,7 deep ø22 -0,062 ø20 ø7 -0,05 ø2 -0,009 ø4,35 -0,06
ø0,3 A
A ø0,05 A ø0,07 A
0,02 0,04 ø14,9
ø3,5 DIN 867
m=0,3
z=12
x=+0,25
ø12 10,6
1 0,75 1
6x 60
2,1 6 ±0,3 2,1 4,3
4,2 ±0,5
32,2 8,1 ±0,3 8,1 ±0,3 2
2232 U ... SR 2232 R ... SR
050
Gearheads:
20/1, 22/2, 22/5, 22/7, 22E, 22EKV, 23/1, 38/3
Encoders:
DC-Motor-Tacho Combinations:
2251 ... S
Series 2233 ... S
2233 T 4,5 S 006 S 012 S 018 S 024 S 030 S
DC-Micromotors
1 Nominal voltage UN 4,5 6 12 18 24 30 V
2 Terminal resistance R 1,3 2,9 9,7 25 57 105 Ω


13 Slope of n-M curve 6n/6M 435 548 518 626 822 1 090 rpm/mNm


– with shaft diameter 1,5 2 2 mm
– axial at 3 000 rpm 0,2 0,8 0,8 N
23 Shaft play
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm

25 Weight 61 g


terminals not defined 0 -0,004 -0,004 -0,04
4x
M2 4 deep ø20 ø22 -0,052 ø21,7 ø1,5 -0,009 ø2 -0,009 ø4,35 -0,06
ø0,3 A 0 ø0,05 A ø0,05 A ø0,07 A
ø13 ø7 -0,05 0,02 0,02 0,04
A
DIN 867
ø3,5 m=0,3
z=12 2
x=+0,25
2,4 3,8 10,6 3,8

6x 60
ø12 1 1 2,1 4,3
4 2,1 6 ±0,3 8,1 ±0,3
32,6 8,1 ±0,3
2233 T ... S 2233 U ... S 2233 F/R ... S
051
Gearheads:
22/7, 22F, 23/1, 26A
Encoders:
IE3-1024, IE3-1024 L
Series 2237 ... CXR

2237 S 006 CXR 012 CXR 018 CXR 024 CXR 036 CXR 048 CXR
DC-Micromotors
2 Terminal resistance R 0,85 3,92 8,5 15,7 33 62,8 Ω
4 Efficiency, max. d max. 68,1 70,8 72,2 72,6 73,6 73,5 %



– motor -30 ... +100 °C
21 Shaft bearings sintered bearings ball bearings, preloaded

– with shaft diameter 3 3 mm
– radial at 3 000 rpm (3 mm from bearing) 2,5 15 N
– axial at 3 000 rpm 0,3 2 N
23 Shaft play
– radial ≤ 0,03 0,015 mm
– axial ≤ 0,15 0 mm

25 Weight 68 g

28 Torque up to Me max. 10 10,5 10,5 10,5 11 11 mNm

terminals not defined -0,006 0 0 0 0 -0,006
6x
M2 2,5 deep
ø3 -0,010 ø9 -0,05 ø21 -0,05 ø22 -0,1 ø10 -0,015 ø3 -0,010
ø0,3 A A ø0,1 A
ø6 ø6 0,02 0,5
ø17 16
1,5 1
6x 60
+0,2
2,9 ±0,3 6 2,2 -0,1 9,9 ±0,3
5,8 ±0,3 37 12,2 ±0,3 3,5 11,6 ±0,5

7
2,8
2237 S ... CXR for Faston connector
2,8 x 0,5
052
Gearheads:
22/7, 22F, 23/1, 26/1, 26/1 S, 26A, 30/1, 30/1 S,
38/3
Encoders:
HEDL 5540, HEDM 5500, HEDS 5500, HEDS 5540,
IE2-1024, IE2-16, IE3-1024, IE3-1024 L
Series 2342 ... CR
2342 S 006 CR 012 CR 018 CR 024 CR 036 CR 048 CR
DC-Micromotors
3 Output power P2 max. 20,5 17 18,1 19 19,4 17,7 W

7 Stall torque MH 87,2 80 86,5 85,4 91,4 84,4 mNm
8 Friction torque MR 0,98 1 0,99 0,99 0,99 0,95 mNm

13 Slope of n-M curve 6n/6M 103 101 92,5 99,5 88,6 94,8 rpm/mNm
14 Rotor inductance L 13,5 65 150 265 590 1 050 µH
16 Rotor inertia J 5,6 5,7 6,2 5,8 6,5 6 gcm²

– motor -30 ... +100 °C

22 Shaft load max.:
– axial at 3 000 rpm 2 N
23 Shaft play
– axial = 0 mm

25 Weight 88 g


6x ø3 -0,010 ø9 -0,05 ø21 -0,05 ø23 -0,1 ø10 -0,015 ø3 -0,010 0,5
M2 2,5 deep
ø0,3 A A ø0,05 A
ø6 ø6 0,02
16
ø17
1,5 1
6x 60
5,7±0,4 6 2,2 10 ±0,3 3,5 11,6 ±0,5
7
8,8 ±0,5 42 12,2 ±0,4 2,8
for Faston connector
2342 S ... CR 2,8 x 0,5
053
Gearheads:
26/1, 26/1 S, 26A, 30/1, 30/1 S, 32A
Encoders:
IE3-1024, IE3-1024 L
Series 2642 ... CXR

2642 W 012 CXR 024 CXR 048 CXR
DC-Micromotors

7 Stall torque MH 144,6 150,5 149 mNm
9 Speed constant kn 514 252 125 rpm/V

13 Slope of n-M curve 6n/6M 40,4 39 39,4 rpm/mNm

15 Mechanical time constant om 5,1 4,9 5 ms
16 Rotor inertia J 12 12 12 gcm²
18 Thermal resistance Rth 1 / Rth 2 4,7 / 15,2 K/W

– motor -30 ... +100 °C

– radial at 3 000 rpm (3 mm from bearing) 10 20 N
– axial at 3 000 rpm 2 2 N
23 Shaft play
– radial ≤ 0,03 0,015 mm
– axial ≤ 0,2 0 mm

25 Weight 114 g

Orientation with respect to motor -0,006 0 0 0 0 -0,006

terminals not defined ø4 -0,010 ø11 -0,05 ø24 -0,05 ø26 -0,1 ø10 -0,015 ø4 -0,010 0,5
3x
M2 3 deep A ø0,05 A
ø0,3 A
ø6,5 ø6,5 0,02
18
ø17
+0,05
6x 60 1,5 1 -0,15
3x 3,5
M3 3 deep 3,2 ±0,25 6 2,5 ±0,15 9,9 ±0,3 11,6 ±0,5
ø0,3 A 7
8,8 ±0,4 42 12,4 ±0,3 2,8
2642 W ... CXR 2,8 x 0,5
054
Gearheads:
26/1, 26/1 S, 26A, 30/1, 30/1 S, 32A
Encoders:
IE2-1024, IE2-16, IE3-1024, IE3-1024 L
Series 2642 ... CR
2642 W 012 CR 024 CR 048 CR
DC-Micromotors
3 Output power P2 max. 22,1 23,2 23 W

7 Stall torque MH 132 139 137 mNm
8 Friction torque MR 2 2 2 mNm



– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 114 g


3x
ø0,3 A
ø6,5 ø6,5 0,02
18
ø17
6x 60 1,5 1
3x 3,5
M3 3 deep 3,4 ±0,25 6 2,4 ±0,15 10 ±0,3 11,6 ±0,5
ø0,3 A 7
8,8 ±0,4 42 12,4 ±0,3 2,8
2642 W ... CR 2,8 x 0,5
055
Gearheads:
26/1, 26/1 S, 26A, 30/1, 30/1 S, 32A
Encoders:
IE3-1024, IE3-1024 L
Series 2657 ... CXR

2657 W 012 CXR 024 CXR 048 CXR
DC-Micromotors




– motor -30 ... +100 °C

– radial at 3 000 rpm (3 mm from bearing) 10 20 N
– axial at 3 000 rpm 2 2 N
23 Shaft play
– radial ≤ 0,03 0,015 mm
– axial ≤ 0,2 0 mm

25 Weight 156 g


3x
ø0,3 A
ø6,5 ø6,5 0,02
18
ø17
+0,05
6x 60 1,5 1 -0,15
3x 3,5
M3 4 deep 3,2 ±0,25 6 2,5 ±0,15 9,9 ±0,3 11,6 ±0,5
ø0,3 A 7
8,8 ±0,4 57 12,4 ±0,3 2,8
2657 W ... CXR 2,8 x 0,5
056
Gearheads:
26/1, 26/1 S, 26A, 30/1, 30/1 S, 32A
Encoders:
IE2-1024, IE2-16, IE3-1024, IE3-1024 L
Series 2657 ... CR
2657 W 012 CR 024 CR 048 CR
DC-Micromotors


13 Slope of n-M curve 6n/6M 22,7 22,4 24,2 rpm/mNm


– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 156 g


3x
ø0,3 A
ø6,5 ø6,5 0,02
18
ø17
6x 60 1,5 1
3x 3,5
M3 4 deep 3,4 ±0,25 6 2,4 ±0,15 10 ±0,3 11,6 ±0,5
ø0,3 A 7
8,8 ±0,4 57 12,4 ±0,3 2,8
2657 W ... CR 2,8 x 0,5
057
Gearheads:
32/3, 32/3 S, 32A, 38/1, 38/1 S, 38/2, 38/2 S, 38A
Encoders:
IE2-1024, IE2-16, IE3-1024, IE3-1024 L
Series 3242 ... CR
3242 G 012 CR 024 CR 048 CR
DC-Micromotors
2 Terminal resistance R 1,27 5 19,7 Ω


11 Torque constant kM 20,6 41,3 82 mNm/A
13 Slope of n-M curve 6n/6M 28,7 28 28 rpm/mNm


– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 175 g


6x ø5 -0,010 ø13 -0,05 ø30 -0,05 ø32 -0,1 ø16 -0,015 ø5 -0,010 0,5
M3 3 deep
ø0,3 A A ø0,05 A
ø8 ø8
0,02
21
1,5 1,5
6x60 +0,2
3,4 - 0,3 5 3 ± 0,15 10±0,3
11,6 ±0,5
ø22 9 ±0,4 42 13 ±0,3 3,5 7
2,8
3242 G ... CR
2,8 x 0,5
058
Gearheads:
32/3, 32/3 S, 32A, 38/1, 38/1 S, 38/2, 38/2 S, 38A
Encoders:
IE2-1024, IE2-16, IE3-1024, IE3-1024 L
Series 3257 ... CR
3257 G 012 CR 024 CR 048 CR
DC-Micromotors


10 Back-EMF constant kE 2 3,95 7,98 mV/rpm

18 Thermal resistance Rth 1 / Rth 2 2/8 K/W

– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 242 g


6x ø5 -0,010 ø13 -0,05 ø30 -0,05 ø32 -0,1 ø16 -0,015 ø5 -0,010 0,5
ø0,3 A
M3 3 deep
ø8 A ø8 ø0,05 A
0,02
21
1,5 1,5
6x60 +0,2
3,4 - 0,3 5 3 ±0,15 10±0,3
11,6 ±0,5
ø22 9 ±0,4 57 13 ±0,3 3,5 7
2,8
3257 G ... CR for Faston connector
2,8 x 0,5
059
Gearheads:
30/1, 30/1 S, 32/3, 32/3 S, 38/1, 38/1 S, 38/2,
38/2 S, 38A
Encoders:
Series 3557 ... CS
3557 K 009 CS 012 CS 020 CS 024 CS 048 CS
DC-Micromotors
2 Terminal resistance R 0,7 1,34 4 5,5 23 Ω

6 No-load current (with shaft ø 4 mm) I0 0,19 0,125 0,07 0,065 0,04 A
7 Stall torque MH 188 185 169 176 177 mNm

11 Torque constant kM 14,9 20,9 34,2 41 86,5 mNm/A
13 Slope of n-M curve 6n/6M 30,3 29,2 32,5 31,3 29,4 rpm/mNm
16 Rotor inertia J 50 52 47 49 52 gcm²

– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 275 g

28 Torque up to 1) Me max. 50 50 50 50 50 mNm
1)
thermal resistance Rth 2 by 40% reduced

terminals not defined -0,004 0 0 0 -0,004
8x ø4 -0,010 ø14 -0,018 ø35 -0,1 ø31,6 ø16 -0,018 ø4 -0,010 16,4
M2 3,5 deep
ø0,2 A A ø0,04 A
0,02
5,8
27,4
17,6
3,5 2 ±0,2 2,8

8x 45 M2 2 deep
1,4
20
ø22 9,8 ±0,5 57 13,8 ±0,3 for Faston connector
2,8 x 0,5
3557 K ... CS
060
Gearheads:
38/1, 38/1 S, 38/2, 38/2 S, 38A, 44/1
Encoders:
IE2-1024, IE2-16
Series 3863 ... C
3863 H 012 C 018 C 024 C 036 C 048 C
DC-Micromotors
3 Output power P2 max. 204 189 220 197 226 W

6 No-load current (with shaft ø 6 mm) I0 0,48 0,32 0,24 0,15 0,12 A
7 Stall torque MH 1 200 1 090 1 250 1 170 1 290 mNm
8 Friction torque MR 8,1 8 8 7,9 8,1 mNm

13 Slope of n-M curve 6n/6M 5,4 6,1 5,4 5,5 5,2 rpm/mNm
15 Mechanical time constant om 6 6,5 6 6 6 ms
16 Rotor inertia J 110 100 110 100 110 gcm²

– motor -30 ... +125 °C

22 Shaft load max.:
23 Shaft play
– axial = 0 mm

25 Weight 400 g

28 Torque up to Me max. 110 110 110 110 110 mNm
Scale reduced
Orientation with respect to motor 0 0 0 -0,004 -0,03
terminals not defined ø15 -0,025 ø38 -0,1 ø16 -0,02 ø 6 -0,010 ø11,6 -0,11
6x 3 x ø 2,75 2,8 deep
M3 3 deep A ø0,04 A ø0,07 A
ø25 for screw M3 DIN 7500
ø0,3 A -0,004 0,02 0,04
ø6 -0,010 DIN 58400
m=0,5
z=21
27,5
0,5
14,8 1 1,5
6x 60
1,1 2,2 22,8 5
ø22 17,5±0,5 64 25 ±0,3 9±0,4 3,5 11,5 ±0,5
2,8 7
3863 H ... C 3863 A ... C for Faston connector
2,8 x 0,5
061
DC-Micromotors
Notes
062
Flat DC-Micromotors
1
2
3
DC-Micromotors
5
6
7
DC-Gearmotor with
integrated encoder 8
1 End cap with encoder PCB

9
2 Sintered bearing
3 Washer 10
4 Brush cover
5 Coils and collector 11
6 Sintered bearing 12
7 Washer 13
8 Housing with integrated gears
9 Intermediate plate 14
10 Sintered bearing
11 Output shaft
12 Washer
13 Sleeve bearing
14 Front cover
Features Benefits
The heart of these Flat DC-Micromotors is the ironless ■ No cogging
rotor made up of three flat self supporting coils. ■ Extremely low current consumption –
The rotor coil has exceptionally low inertia and inductance low starting voltage
and rotates in an axial magnetic field. ■ Highly dynamic performance due to

a low inertia, low inductance coil
Motor torque can be increased by the addition of an inte- ■ Light and compact
grated reduction gearhead. This also reduces the speed to ■ Precise speed control
fit the specifications in the application. ■ Simple to control due to the linear
FAULHABER specializes in the modification of their drive performance characteristics
systems to fit the customer‘s particular application require-
ments. Common modifications include vaccuum compat-
ibility, extreme temperature compatability, modified shaft
geometry, additional voltage types, custom motor leads Product Code
and connectors, and much more.
26 Motor diameter [mm]

2619 S 012 SR
S Shaft type
S Type of commutation (precious metal)
R Version (rare earth magnet)
063
Flat DC-Micromotors 0,3 mNm
Series 1506 ... SR

1506 N 003 SR 006 SR 012 SR
DC-Micromotors




19 Thermal time constant o w1 / o w2 4,5 / 48,4 s
– motor -25 ... +80 °C

22 Shaft load max.:
23 Shaft play
24 Housing material plastic

25 Weight 4,3 g


0 0 terminals ±10°
ø15 -0,15 ø6 -0,05
A 0 4x
ø1,5 -0,03 1,4 ø2
0 ø0,07 A
17,5
ø4 -0,05 0,04
4,9 ±0,2 6,45
1,4 ±0,2
4,5 ±0,3
0,5 2 2 0,9
4 ±0,3 5,5 ±0,2 ø19 5,5 ±0,2
1506 N ... SR 1506 N ... SR X3697
064
Flat DC-Micromotors 0,3 mNm
Drive Electronics:
with integrated Encoder SC 1801
Series 1506 ... SR IE2-8

1506 N 003 SR 006 SR 012 SR IE2-8
DC-Micromotors
Nominal voltage UN 3 6 12 Volt
Terminal resistance R 10,4 50,5 130 1
Output power P2 max. 0,19 0,17 0,26 W
Efficiency d max. 68 66 70 %
No-load speed no 13 400 14 300 15 500 rpm

No-load current (with shaft ø 0,8 mm) Io 0,010 0,005 0,003 A
Stall torque MH 0,54 0,46 0,64 mNm
Friction torque MR 0,02 0,02 0,02 mNm
Speed constant kn 4 640 2 480 1 340 rpm/V

Back-EMF constant kE 0,216 0,403 0,749 mV/rpm
Torque constant kM 2,06 3,84 7,15 mNm/A
Current constant kI 0,486 0,260 0,140 A/mNm
Slope of n-M curve 6n/6M 24 700 31 400 24 200 rpm/mNm

Rotor inductance L 175 720 2 100 µH
Mechanical time constant om 24 30 23 ms
Rotor inertia J 0,09 0,09 0,09 gcm2
Angular acceleration _ max. .103rad/s2
58 50 71
Thermal resistance Rth 1 / Rth 2 36 / 61 K/W

Thermal time constant o w1 / o w2 5,4 / 190 s
Operating temperature range: 0 ... + 70 °C
Shaft bearings sintered sleeves bearings

Shaft load max.:
– radial at 3000 rpm (3 mm from bearing) 0,5 N
– axial at 3000 rpm 0,1 N
Shaft play:
– radial ) 0,03 mm
– axial ) 0,2 mm
Housing material plastic

Weight 7,1 g
Direction of rotation clockwise, viewed from the front face

Speed up to ne max. 10 000 10 000 10 000 rpm
Torque up to Me max. 0,3 0,3 0,3 mNm
Current up to (thermal limits) Ie max. 0,206 0,098 0,060 A
M 1:1
0 0
ø15 –0,15 ø 6 –0,05
A 0
ø1,5 –0,03
ø0,07 A
0,04
14
150 ±10
0,5
4,5 ±0,3
2,3
5,5 ±0,2 5 ±0,3
1506 N ... SR IE2-8
065
Integrated optical Encoder IE2 -8
DC-Micromotors
Lines per revolution N 8

Signal output, square wave 2 channels
Supply voltage U DD 3,2 ... 5,5 V DC
Current consumption, typical (UDD = 5 V DC) I DD typ. 8, max. 15 mA
Output current, max. allowable (at Uout < 1,5V) I OUT 5 mA
Pulse width 1) P 180 ± 45 °e
Phase shift, channal A to B 1) \ 90 ± 45 °e
Signal rise/fall time, max. (CLOAD = 50 pF) tr/tf 2,5 / 0,3 µs
Frequency range 2), up to f 4,5 kHz
1) Ambient temperature 22°C (tested at 1kHz)

2) Velocity (rpm) = f (Hz) x 60/N
Features
In this version, the DC-Micromotors have an optical encoder with Full product description
two output channels. A code wheel on the shaft is optically captured Examples:
and further processed. At the encoder outputs, two 90° phase-
shifted rectangular signals are available with 8 impulses per motor 1506N003SR IE2-8
revolution. 1506N012SR IE2-8
The encoder is suitable for the monitoring and regulation of the

speed and direction of rotation and for positioning the drive shaft.
The supply voltage for the encoder and the DC-Micromotor as well
as the two channel output signals are interfaced through a ribbon
cable with connector.
Output signals / Circuit diagram / Connector information
Output signals Output circuit

with clockwise rotation as seen
from the shaft end
Pin Function
4 1 Motor –
P 2 Motor +
UDD
Amplitude
Channel A 3 GND
4 UDD
6k8
5 channel B
∗ 150 ±10
Ω
6 channel A
5/6
Φ Channel A/B PVC ribbon cable
6-conductors – 0,09 mm2
3
Channel B GND 6,1
12,2
Rotation
642
* An additional external pull-up resistor 531
Admissible deviation of phase shift: can be added to improve the rise time.
\ Connector
6\ = 90° – Caution: IOUT max. 5 mA must not
P * 180° ≤ 45° DIN-41651
be exceeded!
grid 2,54 mm
066
DC-Gearmotors 30 mNm
Series 1512 ... SR

1512 U 003 SR 006 SR 012 SR
DC-Micromotors
No-load speed (motor) no 11 100 11 980 12 800 rpm


Rotor inductance L 275 1 157 3 550 µH

Geartrain material metal
Backlash, at no-load ) 4 °
Bearings on output shaft plastic / brass bearing
Shaft load max.: N
– radial (5 mm from mounting face) ) 1,4 N
– axial ) 1 N
Shaft press fit force, max. ) 15 N
Shaft play:
– radial (5 mm from mounting face) ) 0,08 mm
– axial ) 0,25 mm
Operating temperature range – 25 ... + 80 °C
Specifications
output torque
reduction ratio output weight continuous intermittent direction efficiency
(rounded) speed with operation operation of rotation
up to motor (reversible)
nmax Mmax Mmax
rpm g mNm mNm %
6:1 779 6,9 1,4 3 = 81
13 : 1 372 7,0 2,8 5 ≠ 73
39 : 1 129 7,2 7,0 10 = 60
112 : 1 45 7,4 19,8 30 ≠ 59
324 : 1 15 7,7 30,0 50 = 53
M 1:1
Orientation with respect to

motor terminals ±10°
0 0
2x M1,6 1 deep ø4 –0,05 ø15 –0,15 4,9 ±0,2 1,4 6,45
0
ø4 –0,05
0
ø2 –0,02
ø8,25 1,4 ±0,2 1 6 ±0,3

ø12,2 4 ±0,3 12 7 ±0,3
1512 U
067
Drive Electronics:
Series 1512 ... SR ... IE2-8

1512 U 003 SR 006 SR 012 SR IE2-8
DC-Micromotors



Rotor inductance L 175 720 2 100 µH

Shaft load max.: N
– axial ) 1 N
Shaft play:
– axial ) 0,25 mm
Operating temperature range 0 ... + 70 °C
Specifications
output torque
nmax Mmax Mmax
rpm g mNm mNm %
6:1 779 6,9 1,4 3 = 81
13 : 1 372 7,0 2,8 5 ≠ 73
39 : 1 129 7,2 7,0 10 = 60
112 : 1 45 7,4 19,8 30 ≠ 59
324 : 1 15 7,7 30,0 50 = 53
M 1:1
motor terminals ±10°
0
90° ø15 –0,15
ø12,2 0
ø 4 –0,05
0
ø8,25 ø2 –0,02
14
2x M 1,6 1 deep
150 ±10
1 6 ±0,3
45° ±10° 2,3 12 7 ±0,3
1512U ... SR ... IE2-8
068
DC-Micromotors
Supply voltage UDD 3,2 ... 5,5 V DC
Current consumption, typical (UDD = 5 V DC) IDD typ. 8, max. 15 mA
Output current, max. allowable (at Uout < 1,5V) IOUT 5 mA

Features
shifted rectangular signals are available with 8 impulses per motor 1512U003SR 6:1 IE2-8
revolution. 1512U012SR 324:1 IE2-8
The supply voltage for the encoder and the DC-Micromotor as well as
the two channel output signals are interfaced through a ribbon cable
with connector.

from the shaft end
Pin Function
4 1 Motor –
P 2 Motor +
UDD
Amplitude
Channel A 3 GND
4 UDD
6k8
5 channel B
∗ 150 ±10
Ω
6 channel A
5/6
Φ Channel A/B PVC ribbon cable
6-conductors – 0,09 mm2
3
Channel B GND 6,1
12,2
Rotation
642
* An additional external pull-up resistor 531
Admissible deviation of phase shift: can be added to improve the rise time.
\ Connector
6\ = 90° – Caution: IOUT max. 5 mA must not
P * 180° ≤ 45° DIN-41651
be exceeded!
grid 2,54 mm
069
Flat DC-Micromotors 3 mNm
Series 2607 ... SR

2607 T 006 SR 012 SR 024 SR
DC-Micromotors


10 Back-EMF constant kE 0,9 2 3,83 mV/rpm
13 Slope of n-M curve 6n/6M 1 055 957 917 rpm/mNm


– motor -25 ... +80 °C

– with shaft diameter 1,5 1,5 mm
– radial at 3 000 rpm (3 mm from bearing) 1,2 5 N
– axial at 3 000 rpm 0,2 0,5 N
23 Shaft play
– radial ≤ 0,03 0,015 mm
– axial ≤ 0,2 0,2 mm

25 Weight 16,1 g

0 Orientation with respect to motor

ø26 -0,15 ø25,8 terminals ±10°
0 4x
2,3 ±0,3 ø6 -0,05 8,5 ø2,1
A 0 26,2
ø1,5 -0,01
0
ø6 -0,05 ø0,05 A
0,04 2,5
2,5
1,4
0,7±0,3
4,0 ±0,3 1,3 1,6 ±0,2 1,3
1 6 ±0,3 ø30 6,9 ±0,3
6,9 ±0,3 7 ±0,3
2607 T ... SR 2607 T ... SR 3697
070
Flat DC-Micromotors 2 mNm
Drive Electronics:
Series 2607 ... SR IE2-16

2607 T 006 SR 012 SR 024 SR IE2-16
DC-Micromotors
Terminal resistance R 8 31,2 118,6 1
Efficiency d max. 80 80 80 %

Stall torque MH 6,33 6,31 6,48 mNm
Friction torque MR 0,08 0,08 0,08 mNm
Speed constant kn 1 130 582 304 rpm/V


Mechanical time constant om 7,5 7,8 7,9 ms
Angular acceleration _ max. .103rad/s2
94 93 95

Thermal time constant o w1 / o w2 6 / 250 s
Operating temperature range: 0 ... + 70 °C
Shaft bearings sintered sleeves bearings ball bearings

Shaft load max.: (standard) (optional)
– with shaft diameter 1,5 1,5 mm
– radial at 3000 rpm (3 mm from bearing) 1,2 5 N
– axial at 3000 rpm 0,2 0,5 N
Shaft play:
– radial ) 0,03 0,015 mm
– axial ) 0,2 0,2 mm

Weight 18,6 g
Direction of rotation clockwise, viewed from the front face

Speed up to ne max. 5 500 5 500 5 500 rpm
Torque up to Me max. 2 2 2 mNm
M 1:1
0 0
ø26 –0,15 ø 25,8 ø6 –0,05
A
0
ø1,5 –0,01
ø0,05 A
0,04
24
150 ±10
2,3 0,7± 0,3
1,3
1 6 ±0,3
6,9 ±0,3 7 ±0,3
2607 T ... SR IE2-16
071
DC-Micromotors


Features
shifted rectangular signals are available with 16 impulses per motor 2607T006SR IE2-16
revolution. 2607T024SR IE2-16
with connector.

from the shaft end
P
4
UDD
Amplitude
Channel A Pin Function

6k8
1 Motor –
∗
Ω
2 Motor +
5/6 3 GND
Φ Channel 4 UDD
A/B 150 ±10 5 channel B
6 channel A
3 PVC ribbon cable

Channel B GND 6-conductors – 0,09 mm2
Rotation 6,1
* An additional external pull-up resistor 12,2 Connector

Admissible deviation of phase shift: can be added to improve the rise time. 642 DIN-41651
\ Caution: IOUT max. 5 mA must not 531 grid 2,54 mm
6\ = 90° – * 180° ≤ 45°
P be exceeded!
072
Series 2619 ... SR

2619 S 006 SR 012 SR 024 SR
Nominal
voltage UN 6 12 24 Volt
Terminal
resistance R 9,2 35,7 135,6 Ω
Output
power P2 max. 1,08 0,97 1,1 W

No-load
speed (motor) no 6 600 5 900 6 200 rpm

Speed
constant kn 1 111 500 261 rpm/V
Back-EMF
constant kE 0,9 2 3,83 mV/rpm
Torque
constant kM 8,59 19,09 36,54 mNm/A
Current
constant kI 0,116 0,052 0,027 A/mNm

Slope of n-M curve Δn/ΔM 1 055 957 917 rpm/mNm


Backlash,
at no-load ≤ 4 °
Bearings
on output shaft brass / ceramic bearings ball bearings
Shaft
load max.: (standard) (optional)
– radial
(5 mm from mounting face) ≤
3,5 10,5 N
– axial
≤
2 5 N
Shaft
press fit force, max.
≤
10 10 N
Shaft
play:
– radial
(5 mm from mounting face) ≤
0,07
0,03 mm
– axial
≤
0,25 0,25 mm
Operating
temperature range
– 25 ... + 80 °C
Specifications

output
torque

reduction ratio
output
weight
continuous
intermittent
direction efficiency
(rounded)
speed
with
operation
operation
of rotation
up to
motor
(reversible)
nmax
Mmax
Mmax

rpm
g
mNm
mNm
%
8 : 1
635
25 9 30 = 81
22 : 1 223 26 23 75 ≠ 73
33 : 1 151 26 30 100 = 60
112 : 1 44 27 93 180 ≠ 59
207 : 1 24 27 100 180 = 53
361 : 1 14 27 100 180 = 53
814 : 1 6 28 100 180 = 43
1 257 : 1 4 29 100 180 = 43
M 1:1
motor terminals ±10° 0 0
3x ø1,48 4 deep ø26 –0,15 ø25,8 ø26 –0,3 8,5
0
0 ø12 –0,05
ø6 –0,05 0
ø3 –0,02
ø17 6x 60°
1,4 9,9 ±0,3

2,3 ±0,3
3x M2 3,5 deep 4,1±0,3
1,6 ±0,2
4 ±0,3 9,5 ±0,3 1
19,2 ±0,3 10,9 ±0,3
2619 S
refer to “Technical Information”. Specifications subject to change without notice.
Edition 2011 Apr. 26 www.faulhaber.com
Drive Electronics:
Series 2619 ... SR ... IE2-16

2619 S 006 SR 012 SR 024 SR IE2-16
DC-Micromotors

Terminal resistance R 8 31,2 118,6 1



Bearings on output shaft brass / ceramic bearings ball bearings
Shaft load max.: (standard) (optional) N
– radial (5 mm from mounting face) ) 3,5 10,5 N
– axial ) 2 5 N
Shaft press fit force, max. ) 10 10 N
Shaft play:
– radial (5 mm from mounting face) ) 0,07 0,03 mm
– axial ) 0,25 0,25 mm
Specifications
output torque
nmax Mmax Mmax
rpm g mNm mNm %
8:1 635 25 9 30 = 81
22 : 1 223 26 23 75 ≠ 73
33 : 1 151 26 30 100 = 60
112 : 1 44 27 93 180 ≠ 59
207 : 1 24 27 100 180 = 53
361 : 1 14 27 100 180 = 53
814 : 1 6 28 100 180 = 43
1 257 : 1 4 29 100 180 = 43
M 1:1
Orientation with respect to motor terminals ±10°
0 0
3x M2 3,5 deep
tief 3x ø1,48 4 deep
tief ø26 –0,15 ø 25,8 ø 26 –0,3
0
ø 12 –0,05
0
ø3 –0,02
ø17 24
6x 60°
9,9 ±0,3 150 ± 10
2,3
4,1±0,3
9,5 ±0,3 1
21,5 ± 0,5 10,9 ±0,3
2619S ... SR ... IE2-16
074
DC-Micromotors

Features
shifted rectangular signals are available with 16 impulses per motor 2619S006SR 8:1 IE2-16
revolution. 2619S024SR 1257:1 IE2-16
with connector.

from the shaft end
P
4
UDD
Amplitude
Channel A Pin Function

6k8
1 Motor –
∗
Ω
2 Motor +
5/6 3 GND
Φ Channel 4 UDD
A/B 150 ±10 5 channel B
6 channel A
3 PVC ribbon cable

Channel B GND 6-conductors – 0,09 mm2
Rotation 6,1
* An additional external pull-up resistor 12,2 Connector

Admissible deviation of phase shift: can be added to improve the rise time. 642 DIN-41651
\ Caution: IOUT max. 5 mA must not 531 grid 2,54 mm
6\ = 90° – * 180° ≤ 45°
P be exceeded!
075
Brushless DC-Motors
DC-Motors
Brushless
WE CREATE MOTION
076
Brushless DC-Micromotors Page
Brushless DC-Micromotors 0206 … B sensorless 0,012 mNm 81
02/1 Micro Planetary Gearhead 0,15 mNm 82
Brushless DC-Micromotors – 0308 … B sensorless 0,023 mNm 83

smoovy® Technology 03A Micro Planetary Gearhead 0,88 mNm 84
03A S3 Linear Actuator 2,8 N 85
0515 … B sensorless 0,20 mNm 86
06A Micro Planetary Gearhead 25 mNm 87
06A S2 Linear Actuator 41 N 88
Brushless DC-Servomotors Page

Brushless DC-Servomotors 0620 … B with integrated Hall Sensors 0,36 mNm 90 – 91
DC-Motors
Brushless
4490 … B with integrated Hall Sensors 191 mNm 106 – 107
4490 … BS with integrated Hall Sensors 202 mNm 108 – 109
Brushless DC-Servomotors – 1524 … BSL sensorless, with optional Hall Sensors 2,1 mNm 112 – 113
SMARTSHELL® Technology 1536 … BSL sensorless, with optional Hall Sensors 5,7 mNm 114 – 115
Brushless DC-Servomotors – 2232 … BX4 S with integrated Hall Sensors 10 mNm 122 – 123
4-Pole-Technology 2232 … BX4 with integrated Hall Sensors 19 mNm 124 – 125
2250 … BX4 S with integrated Hall Sensors 22 mNm 126 – 127
2250 … BX4 with integrated Hall Sensors 37 mNm 128 – 129
Brushless DC-Servomotors with integrated Encoder Page

Brushless DC-Servomotors – 2232 … BX4 S + Encoder with integrated Encoder 11 mNm 136 – 140
4-Pole-Technology 2232 … BX4 + Encoder with integrated Encoder 22 mNm 142 – 146
2250 … BX4 S + Encoder with integrated Encoder 25 mNm 148 – 152
2250 … BX4 + Encoder with integrated Encoder 43 mNm 154 – 158
Brushless Flat DC-Micromotors & DC-Gearmotors Page

Brushless Flat DC-Micromotors & 1509 … B with integrated Hall Sensors 0,6 mNm 172 – 173
DC-Gearmotors 1515 … B with integrated Gearhead 30 mNm 174 – 175
Brushless Flat DC-Micromotors & 1202 … BH with integrated Hall Sensors 0,16 mNm 181
DC-Gearmotors – 1307 … BH with integrated Gearhead 5 mNm 182
penny-motor® Technology 1309 … BH with integrated Gearhead 5 mNm 183
1608 … BH with integrated Hall Sensors 0,2 mNm 184 – 185
Brushless DC-Motors with integrated Speed Controller Page

Brushless DC-Motors 1525 … BRC with integrated Electronics 1,8 mNm 187
1935 … BRE with integrated Electronics 3,2 mNm 188
3153 … BRC with integrated Electronics 28 mNm 189
Brushless DC-Servomotors – 2232 … BX4 S SC with integrated Speed Controller 7 mNm 192 – 194
4-Pole-Technology 2232 … BX4 SC with integrated Speed Controller 13 mNm 195 – 197
2250 … BX4 S SC with integrated Speed Controller 15 mNm 198 – 200
3242 … BX4 SCDC with integrated Speed Controller, 2-wire 50 mNm 207 – 209
3268 … BX4 SCDC with integrated Speed Controller, 2-wire 58 mNm 213 – 215
Brushless Flat DC-Micromotors & 2610 … B SC with integrated Speed Controller 3,7 mNm 216 – 217
DC-Gearmotors 2622 … B SC with integrated Speed Controller 100 mNm 218 – 219
077
No-load current Io [A] ± 50 %

The current consumption of the motor at nominal voltage
Brushless DC-Servomotors and under no-load conditions. This value varies propor-
tionally to speed and is influenced by temperature.
Co + Cv · no
Io = ––––––––––
kM
DC-Motors
Brushless
Series 1628 ... B Stall torque MH [mNm]

1628 T
1 Nominal voltage UN The torque developed by the motor at zero speed and
2 Terminal resistance, phase-phase R nominal voltage.
3 Output power 1) P2 max.
4 Efficiency d max.
UN – C
MH = kM · ——
5 No-load speed no o
R
6 No-load current (with shaft ø 1,5 mm) Io
Friction torque CO [mNm]

Notes on technical data The sum of torque losses not depending from speed.
This torque is caused by static mechanical friction of the
The perfomance lifetime of Brushless DC-Servomotors is mainly influ- ball bearings and magnetic hysteresis of the stator.
enced by the ball bearings service life and the electronic components
used. On average, the lifetime may exceed 10 000 hours if the Viscous damping factor CV [·10-5 mNm/rpm]
motors are operated within the recommended values indicated on The multiplier factor defining the torque losses propor-
the data sheet.
tional to speed. This torque is due to the viscous friction
All values at 22 °C. of the ball bearings as well as to the Foucault currents in
All values at nominal voltage, motor only, without load.
the stator, originated by the rotating magnetic field of
Nominal voltage UN [Volt] the magnet.
The direct voltage applied on the motor phases corre- Speed constant kn [rpm/V]
spond to a bipolar supply with a 120° square-wave com- The speed variation per Volt applied to the motor phases
mutation logic. Definition of motor parameters η, no and at constant load.
Io are directly related to it. A higher or lower voltage may
be applied according to the application requirement. no
kn = ——–––– 1 000
= –––––
U N – Io · R kE
Terminal resistance, phase to phase R [ ] ±12 %
The resistance measured between two motor phases. Back-EMF constant kE [mV/rpm]
The value is directly affected by the coil temperature The constant corresponding to the relationship between
(temperature coefficient: α 22 = 0,004 K-1). the induced voltage in the motor phases and the rotation
speed.
Output power P2 max. [W]
The maximum obtainable mechanical power achieved by 2 π · kM
kE = ——–––
the motor at continuous operation and at the thermal 60
limit. This power can only be obtained at high speeds.
Torque constant kM [mNm/A]
π The constant corresponding to the relationship between
P2 max. = –––––– · n · (km · Ie max. – Co – Cv · n)
30 000 the torque developed and the current drawn.
Efficiency η max. [%] Current constant kI [A/mNm]
The max. ratio between the absorbed electrical power The constant corresponding to the relationship between
and the obtained mechanical power of the motor. the current drawn and torque developed.
It does not always correspond to the optimum working
kI = ——1
point of the motor. kM
No-load speed no [rpm] ±12 %
Slope of n-M curve ∆n/∆M [rpm/mNm]
The maximum speed the motor attains under no-load con-
The ratio of the speed to torque variations. The smaller
ditions at the nominal voltage. This value varies according
this value, the more powerful the motor.
to the voltage applied to the motor.
Δn = 30 000 –––
R
no = (Un – Io · R) · 1 000
––––– –––
ΔM
––––––
π
· 2
kM
kE
1628_B_front.indd 1 04.03.10 15:02

078
Terminal inductance, phase to phase L [µH] Direction of rotation
The inductance measured between two phases at 1 kHz. The direction of rotation is given by the external servo
Mechanical time constant τ m [ms] amplifier. All motors are designed for clockwise (CW)
The time required by the motor to reach a speed of 63% and counter-clockwise (CCW) operation; the direction of
of its final no-load speed, from standstill. rotation is reversible.
Recommended values
DC-Motors
100 · R · J
Brushless
m = –––––––––
kM2
The maximum recommended values for continuous
Rotor intertia J [gcm2] operation to obtain optimum life performance are listed
Rotor’s mass. dynamic inertia moment. below.
These values are independent each other.
Angular acceleration αmax. [·103 rad/s2]
No-load rotor acceleration, from standstill and at nominal The recommended torque (Me max.) and current (Ie max.) are
voltage. given with the Rth 2 value reduced by 55%.
(UN /R) · kM – Co · 10 Speed ne max. [rpm]

max. = –––––––––––––
J The max. operation speed limited by Foucault currents is
generated by the rotation of the magnet and the mag-
Thermal resistance Rth 1 / Rth 2 [K/W]
netic field in the stator. The values are calculated at 2/3 of
Rth 1 corresponds to the value between the coil and housing.
the max. permissible motor temperature, rounded off.
Rth 2 corresponds to the value between the housing and the
ambient air.
ne max. = Co2 + ––––––––––––––––
–––––– 30 000 · (T83 – T22) – –––––
Co
Rth 2 can be reduced by enabling exchange of heat bet- 4 · Cv2 π · 0,45 · Rth 2 · Cv 2 · Cv
ween the motor and the ambient air (for example using
a heat sink or forced air cooling). Torque Me max. [mNm]
All parameters calculated at thermal limit are given with a The calculated torque for a motor at the thermal limit.
Rth 2 value reduced by 55%.
Thermal time constant τ w1 / τ w2 [s] Me max. = kM · le max. – Co – Cv · n
The thermal time constant specifies the time needed for
Current le max. [A]
the rotor and housing to reach a temperature equal to
The calculated current for a motor at the thermal limit.
63% of final value.
Operating temperature range [°C] π
T125 – T22 – –––––– · n · 0,45 · Rth 2 · (Co + Cv · n)
The min. and max. permissible operating temperature Ie max. = 30 000
––––––––––––––––––––––––––––––––––––––––
of the motor. R · (1 + 22 · (T125 – T22 )) · (Rth 1 + 0,45 · Rth 2)
Shaft bearings
The standard bearings used for the Brushless DC-Servo-
motor.
Shaft load max. [N]

The max. load values allow a motor lifetime of 20 000
hours. This is in accordance with the values given by the
bearing manufacturer. The radial load is defined for a
force applied at the center of the standard shaft length.
Shaft play [mm]
The shaft play on the bearings, measured at the bearing
exit.
Housing material
The housing material and the surface protection.
Weight [g]
The average weight of the basic motor type.
079
1
6
DC-Motors
Brushless
10
Brushless
Blind
8
DC-Micromotor 11
1 Blind 12 4
Micro Planetary
1
2 Housing
Blind Gearhead
13 9
2
3 Blindcover
Rear
3
4 Bearing
Blind support 10 Satellite carrier
4
5 Bearing
Blind 11 Satellite gear
5
6 Magnet
Blind 12 Sun gear 14
6
7 Washer
Blind 13 Planetary stage
7 Coil 14 Output shaft
8 Shaft 15 Housing
15
9 Cover / Bearing 16 Bearing / Cover
support 17 Retaining ring
16
17
Features Benefits
This smallest, brushless DC-Micromotor is based on the ■ Extremely light and compact
System FAULHABER skew wound coil technology.
® ■ Exceptional power to volume ratio
It is essentially comprised of a three phase coil, a stator ■ Brushless commutation for long life
housing, and a two-pole NdFeB magnet on the ouput ■ Low operating voltage
shaft as the rotor. ■ For combination with micro planetary gearheads
A Micro Planetary Gearhead of conventional design was

likewise developed for combination with the brushless
DC-Micromotor. The production employs LIGA-technology,
a method combining lithography, electroforming and
mold-copying. Special involute toothing with a module of
55 µm and a reduction ratio of 3,6 : 1 per gear stage is
used, providing the three stage gear motor combination Product Code
with 150 µNm torque. The microdrive is produced in series
under cleanroom conditions.
Brushless DC-Micromotors require an external electronic

controller. FAULHABER offers a wide variety of speed
control solutions for operation of the microdrive.

0 20 6 H 0 0 1 B
H Shaft type
B Type of commutation (brushless)
080
Brushless DC-Micromotors 0,012 mNm
sensorless For combination with
Micro Planetary Gearhead:
02/1
Motion Controller: contact the manufacturer
Series 0206 ... B

0206 H 001 B
Nominal voltage UN 1 V eff
Terminal resistance, phase-phase R 7,2 Ω
Output power max. 1) P2 max. 0,13 W
Efficiency max. d max. 26,7 %
No-load speed n max. 100 000 rpm

No-load current lo 0,032 A
Stall torque M max. 0,0095 mNm
DC-Motors
Brushless
Friction torque, static Co 0,001 mNm
Friction torque, dynamic Cv 0,0015 .10-5 mNm/rpm
Speed constant kn 126 320 rpm/V

Back-EMF constant kE 0,00792 mV/rpm
Torque constant kM 0,0756 mNm/A
Current constant kl 13,223 A/mNm
Slope of n-M curve 6n/6M 12 030 000 rpm/mNm

Terminal inductance, phase-phase L 3,9 µH
Mechanical time constant om 9 ms
Rotor inertia J 0,00007 gcm2
Angular acceleration _ max. 1 350 .
103rad/s2

Thermal time constant o w1 / o w2 0,15 / 9,2 s
Shaft bearings: sleeve bearing

Shaft load max.:
– radial at 20 000 rpm 0,2 N
Shaft play:
– radial ≤ 20 µm
– axial ≤ 50 µm
Housing material steel, nickel plated

Weight 0,09 g
Direction of rotation electronically reversible

Speed up to 2) ne max. 100 000 rpm
Torque up to 1) 2) Me max. 0,012 mNm
Current up to (thermal limits) 1) 2)
le max. 0,2 A
1)
at 100 000 rpm
2)
thermal resistance Rth 2 not reduced
Scale enlarged
Actual size
0 +0,006
ø1,9 -0,01 ø 0,24 +0,002
+0,03
5,5 0 1,3
Leadwires with connector

0206 H
length approx. 200 mm
081
Micro Planetary Gearheads 0,15 mNm
For combination with
Brushless DC-Motors
Series 02/1
02/1
Geartrain material plastic
Recommended max. input speed for:
– continuous operation 20 000 rpm
Backlash, at no-load -
Bearings on output shaft sleeve bearing
Shaft load, max.:
– radial (1 mm from mounting face) ≤ 0,5 N
DC-Motors
Brushless
– axial ≤ 0,5 N
Shaft press fit force, max. ≤1N
Shaft play
– radial (1,2 mm from mounting face) ≤ 0,05 mm
Operating temperature range - 20 ... + 60 °C
Specifications
Number of gear stages 2 3
Continuous torque mNm 0,15 0,15
Intermittent torque mNm 0,3 0,3
Weight without motor, ca. g 0,09 0,09
Efficiency, max. % 60 50
Direction of rotation, drive to output = =
Reduction ratio 1) 13:1 47:1

(rounded)
L2 [mm] = length without motor 3,02 3,78

L1 [mm] = length with motor 0206A...B 8,82 9,58
1)
The reduction ratios are rounded, the exact values are available on request or at www.faulhaber.com.
Note: These gearheads are available only with motors mounted.

For more robust handling, the motor-gearhead combination is also available with a reinforcing tube with an diameter of Ø 2,2 mm.
Scale enlarged
Actual size
Example of combination with 0206...B.

0
ø1,9 ø1,6 ø1,4 ø0,5 -0,004
0,2 ±0,02
L2 ±0,02 1,55
L1 ±0,14 2
02/1
082
Gearheads:
smoovy® Technology 03A
Drive Electronics:
BLD 05002 S, SC 1801 F
Series 0308 ... B

0308 H 003 B
1 Nominal voltage UN 3 Volt
2 Terminal resistance, phase-phase R 33,5 1
3 Output power 1) P2 max. 0,04 W
4 Efficiency d max. 16,94 %
5 No-load speed no 60 500 rpm

6 No-load current (with shaft ø 0,6 mm) Io 0,029 A
7 Stall torque MH 0,024 mNm
DC-Motors
Brushless
8 Friction torque, static Co 1,77 ·10-3 mNm
9 Friction torque, dynamic Cv 1,09 ·10-7 mNm/rpm
10 Speed constant kn 33 043 rpm/V

11 Back-EMF constant kE 0,03 mV/rpm
12 Torque constant kM 0,289 mNm/A
13 Current constant kI 3,46 A/mNm
14 Slope of n-M curve 6n/6M 3,8·106 rpm/mNm

15 Terminal inductance, phase-phase L 60 µH
16 Mechanical time constant om 8 ms
17 Rotor inertia J 2 ·10-4 gcm2
18 Angular acceleration _ max. 1 200 ·103rad/s2

21 Operating temperature range – 30 ... + 60 °C
22 Shaft bearings jewel bearings

23 Shaft load max.:
– radial at 3 000 (1 mm from mounting flange) 0,2 N
– axial at 3 000 rpm (push-on only) 0,2 N
– axial at standstill (push-on only) 2 N
24 Shaft play:
– axial ) 0,15 mm
25 Housing material Nickel alloy

26 Weight 0,31 g
27 Direction of rotation electronically reversible

28 Speed up to 2) ne max. 84 000 rpm
29 Torque up to 1) 2) Me max. 0,023 mNm
30 Current up to (thermal limits) 1) 2) Ie max. 0,1 A
1) at 15 000 rpm
2) thermal resistance Rth 2 not reduced
Scale enlarged M 2:1

0
ø3 -0,014 ø2 ±0,03 ø0,6 ±0,002 ø0,815 ±0,005
8 0,25 ±0,04 0,5

2,2
8,4 ±0,3 2
DIN 58400
m = 0,055
z = 12 Connection
x = +0,5 75 ± 0,7
No. Function
4 ±0,1 1 Phase A
2 Phase B
+0,5
3 Phase C
0,3 ±0,05 3,5 0
Flex Print connector
8 ±0,2
3-pole, 1 mm pitch, e.g.:
Molex: 52207-0390
0308 H 0308 A 1 3
083
Micro Planetary Gearheads 0,88 mNm
smoovy Technologie
®
Brushless DC-Motors
Series 03A
03A
Geartrain material steel
Backlash, at no-load ≤4°
Bearings on output shaft bronze
Shaft load, max.:
– radial (1,5 mm from mounting face) ≤ 0,1 N
DC-Motors
Brushless
– axial ≤ 0,2 N
Shaft play
Specifications
Continuous torque mNm 0,28 0,88
Intermittent torque mNm 0,42 1,32
Efficiency, max. - -
Reduction ratio 25:1 125:1

(exact)

Scale enlarged
For more combinations see table.

ø3,4 ø0,8 ±0,002
L2 ±0,2
L1 ±0,3 3 ±0,5
03A
084
Linear Actuators 2,8 N
smoovy Technologie
®
Brushless DC-Motors
Series 03A S3
03A S3
Screw material steel
Nut material bronze
Max. linear travel 7 mm
DC-Motors
Brushless
Shaft play (on bearing output):
Specifications
Push force, continuous N 0,47 2,8
Push force, intermittent N 0,7 4,2
Max. speed mm/min 120 24
Reduction ratio 25:1 125:1

(exact)


Capability of pushing/pulling the nut with a bearing at the end of the shaft.
Scale enlarged

ø3,4 M1,6x0,2 ø0,99 ±0,05

ø3
1,3 ±0,05
L2 ±0,2 1,2 ±0,05
L1 ±0,3 10,25
03A S3
085
Gearheads:
smoovy® Technology 06A
Drive Electronics:
BLD 05002 S, SC 1801 F
Series 0515 ... B

0515 G 006 B
2 Terminal resistance, phase-phase R 15,8 1

DC-Motors
Brushless
8 Friction torque, static Co 0,030 mNm


14 Slope of n-M curve 6n/6M 102 000 rpm/mNm

16 Mechanical time constant om 2,2 ms
17 Rotor inertia J 0,002 gcm2

22 Shaft bearings sintered bronze sleeves

23 Shaft load max.:
– radial at 3 000 (1 mm from mounting flange) 0,2 N
– axial at 3 000 rpm (push-on only) 0,2 N
24 Shaft play:
– axial ) 0,15 mm
25 Housing material Nickel alloy

26 Weight 1,5 g

28 Speed up to 2) ne max. 15 000 rpm
29 Torque up to 1) 2) Me max. 0,2 mNm
30 Current up to (thermal limits) 1) 2) Ie max. A
0,23
1) at 15 000 rpm
2) thermal resistance Rth 2 by 55% reduced
Scale enlarged M 2:1

ø5 ±0,02 ø0,8 ±0,003
14,1 ±0,3
14,6 ±0,3 3,4 ±0,5 2,2 ±0,1
75 ± 0,7 Connection
No. Function
4 ±0,1 1 Phase A
2 Phase B
0,3 ±0,05 +0,5 3 Phase C
3,5 0 Flex Print connector
8 ± 0,2
3-pole, 1 mm pitch, e.g.:
Molex: 52207-0390
0515 G 1 3
086
Micro Planetary Gearheads 25 mNm
smoovy Technologie
®
Brushless DC-Motors
Series 06A
06A
Geartrain material bronze
Shaft load, max.:
– radial (2,5 mm from mounting face) ≤ 0,3 N
DC-Motors
Brushless
– axial ≤ 0,5 N
Shaft play
Specifications
Number of gear stages 2 3 3
Continuous torque mNm 1,2 6 25
Intermittent torque mNm 1,8 9 37,5
Weight without motor, ca. g 1,24 1,32 1,4
Efficiency, max. - - -
Direction of rotation, drive to output = = =
Reduction ratio 25:1 125:1 625:1

(exact)
L2 [mm] = length without motor 11,0 11,0 12,7

L1 [mm] = length with motor 0515A...B 22,8 22,8 24,5
Scale enlarged
0
ø 5,8 ±0,02 ø3,3 ±0,1 ø 1,4 -0,01
0
1,3 -0,08
0,4 ±0,15 2,5 ±0,1

L2 ±0,2
L1 ±0,5 4,8 ±0,5
06A
087
Linear Actuators 41 N
smoovy Technologie
®
Brushless DC-Motors
Series 06A S2
06A S2
Geartrain material bronze
Screw material steel
Nut material bronze
Max. linear travel 12 mm
DC-Motors
Brushless
Shaft play (on bearing output):

Specifications
Number of gear stages 2 3 4
Push force, continuous N 1,6 15,7 41,2
Push force, intermittent N 2,4 23,6 61,8
Weight without motor, ca. g 1,79 1,92 2,05
Max. speed mm/min 150 30 6
Direction of rotation, drive to output = = =
Reduction ratio 25:1 125:1 625:1

(exact)
L2 [mm] = length without motor 11,0 11,0 12,7

L1 [mm] = length with motor 0515A...B 22,8 22,8 24,5

Capability of pushing/pulling the nut with a bearing at the end of the shaft.
Scale enlarged
ø5,8 ±0,02 +0,03 0

M2,5x0,25 ø5 0 ø1,995 -0,005
2
L2 ±0,2 2,2
L1 ±0,5 14,7
06A S2
088
1
7
Brushless 14
DC-Servomotor
DC-Motors
Brushless
1 Rear cover 8
2 PCB
3 Hall sensors
4 Bearing support 9
5 Ball bearing
6 Shaft
7 Magnet 10
8 PCB 11
9 Coil
10 Spring washer
12
11 Spacer
12 Stator laminations
13 Housing
14 Lead wires 13
Features Benefits
The FAULHABER Brushless DC-Servomotors are built ■ System FAULHABER®, ironless stator coil
for extreme operating conditions. They are precise, have ■ High reliability and operational lifetime
extreme long lifetimes and are highly reliable. Exceptio- ■ Wide range of linear torque / speed performance
nal qualities such as smooth running and especially low ■ No sparking
noise level are of particular note. The rare-earth magnet ■ No cogging
as rotor, and FAULHABER skew winding technology ensure ■ Dynamically balanced rotor
that these motors deliver top performance dynamics ■ Simple design
within minimum overall dimensions. ■ Standard with digital hall sensors with optional
analog hall sensors
This series is also available in an autoclavable version and
is ideally suited for application in laboratory and medical
equipment.
Product Code
Sterilizing conditions
■ Temperature 134 °C ± 2 °C
■ Water vapour pressure 2,1 bar
■ Relative humidity 100 %
■ Duration of cycle 20 min.
■ Rated for a minimum of 100 cycles

2444 S 024 B
S Shaft type
089
Brushless DC-Servomotors 0,36 mNm
Gearheads:
06/1
Encoder:
PA2-50, HXM3-64
Drive Electronics:
Speed Controller, Motion Controller
Series 0620 ... B
0620 K 006 B 012 B
1 Nominal voltage UN 6 12 Volt
2 Terminal resistance, phase-phase R 9,1 59,0 Ω
3 Output power 1) P2 max. 1,47 1,49 W
4 Efficiency d max. 52 50 %
5 No-load speed no 46 500 35 600 rpm

6 No-load current (with shaft ø 1,0 mm) Io 0,062 0,020 A
7 Stall torque MH 0,73 0,57 mNm
DC-Motors
Brushless
8 Friction torque, static Co 0,023 0,023 mNm

9 Friction torque, dynamic Cv 1,0 .10-6 1,0 .10-6 mNm/rpm

11 Back-EMF constant kE 0,118 0,305 mV/rpm
12 Torque constant kM 1,13 2,91 mNm/A
13 Current constant kI 0,885 0,344 A/mNm

15 Terminal inductance, phase-phase L 26 187 µH
16 Mechanical time constant om 6 6 ms
17 Rotor inertia J 0,0095 0,0095 gcm2
18 _ max. .103rad/s2
Angular acceleration 768 601

– motor – 20 ... +100 °C
– coil, max. permissible +125 °C

23 Shaft load max.:
– radial at 10 000/50 000 rpm (3,7 mm from mounting flange) 2,0 / 1,5 N
– axial at 10 000/50 000 rpm (push-on only) 0,6 / 0,2 N
24 Shaft play:
– axial = 0 mm
25 Housing material aluminium, black anodized

26 Weight 2,5 g

28 Speed up to 2) ne max. 100 000 100 000 rpm
29 Torque up to 1) 2) Me max. 0,351 0,356 mNm
30 Current up to 1) 2) Ie max. A
0,367 0,144
1) at 40 000 rpm
n [rpm]
ne max. = 100 000 rpm
100 000
90 000
80 000
70 000
60 000
50 000 n = 40 000 rpm
40 000 1,49 Watt
30 000
20 000
Me max. = 0,36 mNm
10 000
0 M [mNm]
0 0,10 0,15 0,20 0,25 0,30 0,35 0,40
Recommended area for continuous operation
090
Options
K1855:
Motors for operation with Motion Controllers
MCBL 3003 S/C, MCBL 3006 S/C.
0620 ... B
0 -0,009 -0,03
ø6 ±0,03 ø5 -0,018 ø1,0 -0,012 ø1,75 -0,05
A ø0,05 A ø0,07 A
M4,5x0,5
0,02 0,04
DIN 58400
m=0,12
z=12
DC-Motors
Brushless
0,4 x=+0,2
1,9
16,7 ±0,2
80 ±1
20 5,15 ±0,3 3,35 1,8
5,5 ±0,5 4 ±0,3
1 8
0,3 ±0,03
4,5 ±0,07
0620 K 0620 C for Gearheads 06/1
Cable and connection information
Recommended connector Flexboard

Molex - ZIF Connector, 8 circuits; 0,5mm pitch,
No. 52745-0896. Top Contact Style.
1 8
+5V
∆ Coil winding 3 x 120° Connection

+5V
N No. Function
1 Phase C
2 Phase B
3 Hall sensor C
S +5V 4 +5V
5 GND
6 Hall sensor A
7 Hall sensor B
+5V
8 Phase A
091
Gearheads:
10/1, 12/3, 12/4, 12/5
Drive electronics:
Series 1226 ... B

1226 S 006 B 012 B

DC-Motors
Brushless



18 Angular acceleration _ max. 496 635 .
103rad/s2

– motor – 20 ... +100 °C
– coil, max. permissible +125 °C

23 Shaft load max.:
– radial at 10 000/30 000 rpm (3,7 mm from mounting flange) 4,9 / 4,0 N
24 Shaft play:
– axial = 0 mm

26 Weight 13 g

30 Current up to 1) 2)
Ie max. 0,97 0,64 A
1)
at 40 000 rpm
2)
n [rpm]
70 000
ne max. = 60 000 rpm
60 000
50 000
n = 40 000 rpm 9,6 Watt
40 000
30 000
20 000 Me max. = 2,28 mNm
10 000
0 M [mNm]
0 0,5 1,0 1,5 2,0 2,5 3,0
092
Options
K1855:
1226 ... B
0 -0,007 0 0 -0,04
ø12 ±0,03 ø6 -0,018 ø1,2 -0,01 ø2,92 -0,015 ø2,38 -0,04 ø3,65 -0,06
A ø0,05 A ø0,07 A ø0,07 A ø0,07 A
0,02 0,04 0,04 0,04
M5,5x0,5 DIN 58400 DIN 58400 DIN 58400
DC-Motors
Brushless
m=0,2 m=0,2 m=0,25
wire 1
z=12 z=9 z=12
x=+0,2 x=+0,35 x=+0,2
5,6
wire 8
0,4 2,9
1,9 3,35 1,8 2,15 2,1 3,9 3 3,6
26 5,15 ±0,3
1226 S 1226 M 1226 E 1226 A

7 Cable
Single wires, material PTFE
Length 80 mm ± 3 mm
8 conductors, AWG 30
+5V
∆ Coil winding 3 x 120° Connection

+5V
N No. Function Colour
1 Phase C yellow
2 Phase B orange
3 Hall sensor C grey
S +5V 4 Logical supply +5V red
5 Logical GND black
6 Hall sensor A green
7 Hall sensor B blue
+5V
8 Phase A brown
093
Gearheads:
16/7
Encoders:
IE2-1024
Drive Electronics:
Series 1628 ... B
1628 T 012 B 024 B
3 Output power 1) P2 max. 10 11 W

7 Stall torque MH 11 12 mNm
DC-Motors
Brushless



103rad/s2

21 Operating temperature range – 30 ... +125 °C

23 Shaft load max.:
– radial at 3 000/20 000 rpm (4,5 mm from mounting flange) 17 / 10 N
– axial at 3 000/20 000 rpm (push-on only) 10 / 6 N
24 Shaft play:
– axial = 0 mm

26 Weight 31 g

Ie max. 0,77 0,41 A
1)
at 40 000 rpm
2)
n [rpm]
70 000 ne max. = 65 000 rpm
60 000
50 000
n = 40 000 rpm
40 000 11 Watt
30 000
20 000 Me max. = 2,6 mNm
10 000
0 M [mNm]
0 0,5 1,0 1,5 2,0 2,5 3,0
094
Options
K1000:
Motors in autoclavable version.
K1155:
1628 T ... B
0 -0,006
M1,6 2 deep ø16 ±0,1 ø6 -0,005 ø1,5 -0,010
A ø0,05 A
DC-Motors
0,02
Brushless
3x 120
1 7,1 ±0,3
ø10 20 ±0,5 28 8,1 ±0,3
1628 T ... B - K312 with rear end shaft
-0,006
ø1,5 -0,010
4 ±0,3
7 Cable
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V +5V Logical supply red
+5V
∆ Coil winding 3 x 120° GND Logical black
095
Gearheads:
20/1
Encoders:
IE2-1024, 5500, 5540
Drive Electronics:
Series 2036 ... B
2036 U 012 B 024 B 036 B 048 B
1 Nominal voltage UN 12 24 36 48 Volt
2 Terminal resistance, phase-phase R 3,4 14,0 27,9 62,2 Ω
3 Output power 1) P2 max. 20 19 18 18 W
4 Efficiency d max. 70 69 69 69 %
5 No-load speed no 17 600 18 000 19 500 17 400 rpm

6 No-load current (with shaft ø 2,0 mm) Io 0,102 0,053 0,040 0,025 A
7 Stall torque MH 22 21 22 20 mNm
DC-Motors
Brushless
8 Friction torque, static Co 0,27 0,27 0,27 0,27 mNm

9 Friction torque, dynamic Cv 2,14 .10-5 2,14 .10-5 2,14 .10-5 2,14 .10-5 mNm/rpm

12 Torque constant kM 6,34 12,36 17,15 25,56 mNm/A

15 Terminal inductance, phase-phase L 148 600 1 160 2 500 µH
17 Rotor inertia J 1,95 1,95 1,95 1,95 gcm2
18 Angular acceleration _ max. 114 107 113 100 .
103rad/s2


23 Shaft load max.:
– axial at 3 000/20 000 rpm (push-on only) 8/4 N
24 Shaft play:
– axial = 0 mm

26 Weight 50 g

28 Speed up to 2) ne max. 49 000 49 000 49 000 49 000 rpm
29 Torque up to 1) 2) Me max. 5,2 4,9 4,8 4,8 mNm
Ie max. 0,98 0,48 0,34 0,23 A
1)
at 36 000 rpm
2)
n [rpm]
50 000 ne max. = 49 000 rpm
45 000
40 000 n = 36 000 rpm
35 000 20 Watt
30 000
25 000
20 000 Me max. = 5,2 mNm
15 000
10 000
5 000
0 M [mNm]
0 1,0 2,0 3,0 4,0 5,0 6,0
096
Options
K1000:
K1155:
2036 U ... B
0 -0,004
M2 2,5 deep ø20 ±0,1 ø6 -0,005 ø2 -0,008
A ø0,05 A
0,02
DC-Motors
Brushless
3x120
1
max. 20
7,1 ±0,3
ø12 36 8,1 ±0,3
2036 U ... B - K312 with rear end shaft
-0,004
ø2 -0,008
5 ±0,3
Cable
7 Single wires, material PTFE
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V
097
Gearheads:
20/1, 23/1
Encoders:
IE2-1024, 5500, 5540
Drive Electronics:
Series 2057 ... B
2057 S 012 B 024 B

DC-Motors
Brushless



103rad/s2


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 95 g

Ie max. 3,41 2,12 A
1)
at 36 000 rpm
2)
n [rpm]
60 000
50 000
40 000 n = 36 000 rpm

62 Watt
30 000
Me max. = 16,5 mNm
20 000
10 000
0 M [mNm]
0 2,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0
098
Options
K1000:
K1155:
2057 S ... B
3x 0 -0,006
M2 2,5 deep ø20 ±0,1 ø9 -0,005 ø3 -0,010
A ø0,05 A
0,02
DC-Motors
Brushless
3x120
ø12 ø17
1
3x 120
9 ±0,3
3x
M2 2 deep max. 20 57 10 ±0,3
2057 S ... B - K312 with rear end shaft
-0,006
ø3 -0,010
7,4 ±0,3 57,5
Cable
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V
099
Gearheads:
23/1, 26/1, 26/1 S, 30/1, 30/1 S, 38/3
Encoders:
IE2-1024, IE3-1024, IE3-1024 L, 5500, 5540
Drive Electronics:
Series 2444 ... B
2444 S 024 B 048 B

DC-Motors
Brushless



103rad/s2


23 Shaft load max.:
– radial at 3 000/20 000 rpm (6 mm from mounting flange) 30 / 17 N
24 Shaft play:
– axial = 0 mm

26 Weight 100 g

Ie max. 1,37 0,69 A
1)
at 30 000 rpm
2)
n [rpm]
40 000 ne max. = 38 000 rpm
35 000
n = 30 000 rpm
30 000 37 Watt
25 000
20 000
15 000 Me max. = 11,8 mNm
10 000
5 000
0 M [mNm]
0 2,0 4,0 6,0 8,0 10,0 12,0 14,0
100
Options
K1000:
K1155:
2444 S ... B
0 -0,004
M2 3 deep ø24 ±0,1 ø10 -0,006 ø3 -0,008
A ø0,05 A
0,02
DC-Motors
Brushless
3x120
max. 20 1 11,6 ±0,3
ø17 44 12,6 ±0,3
2444 S ... B - K312 with rear end shaft
-0,004
ø3 -0,008
7,4 ±0,3
Cable
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V
101
Gearheads:
30/1, 30/1 S, 38/1, 38/1 S, 38/2, 38/2 S
Encoders:
IE3-1024, IE3-1024 L, 5500, 5540
Drive Electronics:
Series 3056 ... B
3056 K 012 B 024 B 036 B 048 B

DC-Motors
Brushless



15 Terminal inductance, phase-phase L 160 720 1 400 2 520 µH
103rad/s2

20 Thermal time constant o w1 / o w2 19 / 1 034 s

23 Shaft load max.:
– axial at 3 000/20 000 rpm (axial push-on only) 18 / 12 N
– axial at standstill (axial push-on only) 62 N
24 Shaft play:
– axial = 0 mm

26 Weight 190 g

Ie max. 1,94 0,96 0,66 0,50 A
1)
at 22 000 rpm
2)
n [rpm]
30 000 ne max. = 28 000 rpm
25 000 n = 22 000 rpm
51 Watt
20 000
15 000
10 000 Me max. = 22,1 mNm
5 000
0 M [mNm]
0 5,0 10,0 15,0 20,0 25,0
102
Options
K1000:
K1155:
3056 K ... B
M2 5 deep 0 +0,003
ø30 ±0,1 ø13 -0,005 ø4 -0,002
A ø0,05 A
0,02
DC-Motors
Brushless
4x 90
5
1,4 12,6 ±0,3
max.15
45
14 ±0,3
ø19 56
3056 K ... B - K312 with rear end shaft
+0,003 M1,6 3 deep

ø4 -0,002
3x120
9,6 ±0,3 57,8 ø20,9
Cable
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V
103
Gearheads:
30/1, 30/1 S, 32/3, 32/3 S, 38A, 38/1, 38/1 S, 38/2, 38/2 S
Encoders:
IE3-1024, IE3-1024 L, 5500, 5540
Drive Electronics:
Series 3564 ... B
3564 K 012 B 024 B 036 B 048 B

DC-Motors
Brushless



15 Terminal inductance, phase-phase L 96 194 427 678 µH
17 Rotor inertia J 34 34 34 34 gcm2
103rad/s2


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 310 g

Ie max. 3,68 2,50 1,71 1,36 A
1)
at 22 000 rpm
2)
n [rpm]
30 000 ne max. = 27 000 rpm
25 000 n = 22 000 rpm
109 Watt
20 000
15 000
10 000 Me max. = 47 mNm
5 000
0 M [mNm]
0 10 20 30 40 50 60
104
Options
K1000:
K1155:
3564 K ... B
0 +0,003
M2 5 deep ø35 ±0,1 ø16 -0,008 ø4 -0,002
A ø0,05 A
0,02
DC-Motors
Brushless
4x 90
max. 20 1,4 12,6 ±0,3

45
ø22 64 14 ±0,3
3564 K ... B - K312 with rear end shaft
+0,003
ø4 -0,002 M1,6 3 deep
3x120
9,6 ±0,3 65,8 ø20,9
Cable
+5V
Connection
+5V
N Function Colour
A Hall sensor green
A Phase brown
B Hall sensor blue
S B Phase orange
C Hall sensor grey
C Phase yellow
+5V
105
Brushless DC-Servomotors 191 mNm
Gearheads:
38A, 44/1
Encoders:
IE3-1024, IE3-1024 L, 40B
Drive Electronics:
Series 4490 ... B
4490 H 024 B 036 B 048 B
1 Nominal voltage UN 24 36 48 Volt
2 Terminal resistance, phase-phase R 0,237 0,445 0,720 Ω
3 Output power 1) P2 max. 201 201 200 W
4 Efficiency d max. 86 86 86 %
5 No-load speed no 9 550 10 450 11 000 rpm

6 No-load current (with shaft ø 6,0 mm) Io 0,554 0,432 0,354 A
7 Stall torque MH 2 406 2 637 2 758 mNm
DC-Motors
Brushless
8 Friction torque, static Co 3,65 3,65 3,65 mNm

9 Friction torque, dynamic Cv 1,0 .10-3 1,0 .10-3 1,0 .10-3 mNm/rpm


15 Terminal inductance, phase-phase L 76 143 236 µH
17 Rotor inertia J 130 130 130 gcm2
18 Angular acceleration _ max. 185 203 212 .103rad/s2


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 750 g
Coil connection 6 Delta-circuit
28 Speed up to 2) ne max. 16 000 16 000 16 000 rpm
29 Torque up to 1) 2) Me max. 191,8 191,9 191,1 mNm
1) 2) 8,62 6,29 4,95
30 Current up to Ie max. A
1) at 10 000 rpm
n [rpm]
20 000
15 000
10 000 201 Watt
Me max. = 191 mNm

5 000
0 M [mNm]
0 50 100 150 200 250
106
Options
K1155:
Motors with linear Hall sensors.
4490 H ... B
Scale reduced
6x 0 +0,003
M3 5/6,5 deep ø44 ±0,1 ø16 -0,02 ø6 -0,002
A ø0,08 A
0,04
DC-Motors
Brushless
M3
6x60°
max. 20
1,5 23,5 ±0,3 5 1,5
ø22 90 25 ±0,3 Mounting holes
scale 1:1
4490 H ... B
4490 H ... B - K312 with rear end shaft

Scale reduced
+0,003 2x
ø6 -0,002 M2 1,8 deep
14°
22,5 ±0,3 ø32,5
4490 H ... B - K312
7 Cable
+5V
+5V Connection
N Coil winding 3 x 120°
Function Colour
A Hall sensor green
A Phase brown
S B Hall sensor blue
B Phase orange
C Hall sensor grey
C Phase yellow
+5V +5V +5V Logical supply red
GND Logical black
107
Gearheads:
38A, 44/1
Encoders:
IE3-1024, IE3-1024 L, 40B
Drive Electronics:
Series 4490 ... BS
4490 H 024 BS 036 BS 048 BS

7 Stall torque MH 1 455 1 584 1 689 mNm
DC-Motors
Brushless



17 Rotor inertia J 130 130 130 gcm2
18 _ max. .103rad/s2
Angular acceleration 112 122 130


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 750 g
Coil connection Star-circuit

30 Current up to 1) 2) Ie max. A
5,05 3,63 2,88
1) at 10 000 rpm
n [rpm]
20 000
15 000
10 000 212 Watt
Me max. = 202 mNm

5 000
0 M [mNm]
0 50 100 150 200 250
108
Options
K1155:
Motors with linear Hall sensors.
4490 H ... BS
Scale reduced
6x 0 +0,003
M3 5/6,5 deep ø44 ±0,1 ø16 -0,02 ø6 -0,002
A ø0,08 A
0,04
DC-Motors
Brushless
M3
6x60°
max. 20
1,5 23,5 ±0,3 5 1,5
ø22 90 25 ±0,3 Mounting holes
scale 1:1
4490 H ... BS
4490 H ... BS - K312 with rear end shaft

Scale reduced
+0,003 2x
ø6 -0,002 M2 1,8 deep
14°
22,5 ±0,3 ø32,5
4490 H ... BS - K312
7 Cable
+5V
+5V Connection
N Star coil winding 3 x 120°
Function Colour
A Hall sensor green
A Phase brown
S B Hall sensor blue
B Phase orange
C Hall sensor grey
C Phase yellow
+5V +5V +5V Logical supply red
GND Logical black
109
Brushless
DC-Motors
Notes
110
Sensorless, SMARTSHELL® Technology
4
1
8
9
10
11
12
DC-Motors
Brushless
13
Brushless DC-Servomotor,
sensorless
5
1 Cover / Bearing support

2 Ball bearing
3 Shaft
4 Magnet
7
5 Lead wires Hall sensor Module
6 Spring washer 6
7 Stator: 8 Flange
7.1 PCB 9 PCB
7.2 Coil 10 Hall sensors
7.1
7.3 Stator laminations 11 Lead wires
7.4 Cover / Bearing 12 Sensor magnet
7.2
support 13 Housing
7.3
7.4
Features Benefits
The skew-wound self-supporting coil, System FAULHABER®, ■ System FAULHABER®, ironless stator coil
the printed circuit board, the laminated stack and the ■ High reliability and operational lifetime
front-end bearing cover are all encapsulated and meshed ■ Wide range of linear torque / speed performance
together with a mould-injected LCP (Liquid Crystal ■ No sparking
Polymer), exhibiting outstanding mechanical and thermal ■ No cogging
features. ■ Dynamically balanced rotor
■ Simple design
The modular design concept of the SMARTSHELL® motors
■ Available with optional digital or analog hall sensors
offers two Hall sensor modules for precise speed and
position control. With these modules assembled to the
rear end of the motors, the BDS (Brushless Digital Sensors)
and BAS (Brushless Analog Sensors) options are available
for use with the appropriate drive electronics. Productt Code

2 2 32 S 0 4 8 B S L
S Shaft type
SL Version (sensorless)
111
sensorless, with optional Hall Sensors For combination with
Gearheads:
SMARTSHELL® Technology 15/5, 15/5 S, 15/8, 16/7
Drive Electronics:
Speed Controller
Series 1524 ... BSL

1524 U 006 BSL 009 BSL 012 BSL

DC-Motors
Brushless



17 Rotor inertia J 0,30 0,30 0,30 gcm2
18 Angular acceleration _ max. 129 123 133 .
103rad/s2


23 Shaft load max.:
– radial at 3 000/20 000 rpm (4,5 mm from mounting flange) 5/4 for series 1524 U ... B .. N
– radial at 3 000/20 000 rpm (2,0 mm from mounting flange) 5,5 / 4,5 for series 1524 E ... B .. N
– axial at 3 000/20 000 rpm (push-on only) 4 / 3,5 N
24 Shaft play:
– axial = 0 mm
25 Housing material mounting face in aluminium, housing in plastic

26 Weight 20 g

Ie max. 0,91 0,61 0,48 A
1)
at 36 000 rpm
2)
n [rpm]
70 000 ne max. = 62 000 rpm

60 000
50 000
40 000 n = 36 000 rpm

8 Watt
30 000
20 000
Me max. = 2,1 mNm
10 000
0 M [mNm]
0 0,5 1,0 1,5 2,0 2,5 3,0
112
Options
Motors with digital sensors:
1524 U ... BDS, 1524 E ... BDS
Motors with analog sensors:
1524 U ... BAS, 1524 E ... BAS
1524 U ... BSL sensorless
Orientation with respect to cable ±5˚

+0,006 0 +0,006 +0,012
3x M1,6 2 deep ø2 0 ø15 ±0,1 ø6 -0,012 ø2 0 ø4 0 0,6 deep
A ø0,05 A
0,02
3x120
DC-Motors
Brushless
ø10
0,75
7 7,4 ±0,3
7,35 ±0,3
Connection
max. 20 24,2 8,1 ±0,3 Function Colour
Phase A brown
Cable 1524 U ... BSL Phase B orange
Single wires, material PTFE for combination with: Phase C yellow
Length 300 mm ± 15 mm Gearheads 16/7
3 conductors, AWG 26 Drive Electronics Speed Controller
1524 E ... BSL sensorless

+0,006 0 0 +0,012
3x M1,6 2 deep ø2 0 ø15 ±0,1 ø6 -0,012 ø2,38 -0,04 ø4 0 0,6 deep
A ø0,07 A
0,04
3x120 DIN 58400
m=0,2
z=9
x=+0,35
ø10
0,75
7 7,4 ±0,3
1,1 2,1
Connection
max. 20 24,2 4,3 ±0,3 Function Colour
Phase A brown
Cable 1524 E ... BSL Phase B orange
Length 300 mm ± 15 mm Getriebe 15/5, 15/5 S, 15/8
1524 U ... BAS, 1524 U ... BDS, 1524 E ... BAS, 1524 E ... BDS with Hall sensors
max.10 2 max.10 ø2,38

Inertia of magnet disc
J = 0,025 gcm2
5x AWG 28 3x AWG 26
7 7
8,5 24,2 8,5 24,2
Connection
32,7 32,7 Function Colour
Phase A brown
1524 U ... BDS 1524 E ... BDS Phase B orange
for combination with: for combination with: Phase C yellow
Drive Electronics Speed Controller Drive Electronics Speed Controller Hall sensor A green
Cable Hall sensor B blue
Single wires, material PTFE Hall sensor C grey
Length 300 mm ± 15 mm 1524 U ... BAS 1524 E ... BAS
+5V - Logical supply red
3 conductors, AWG 26 for combination with: for combination with:
GND - Logical black
5 conductors, AWG 28 Drive Electronics Motion Controllers Drive Electronics Motion Controllers
113
Gearheads:
SMARTSHELL® Technology 15/5, 15/5 S, 15/8, 16/7
Drive Electronics:
Speed Controller
Series 1536 ... BSL

1536 U 009 BSL 012 BSL 024 BSL

DC-Motors
Brushless



103rad/s2


23 Shaft load max.:
– radial at 3 000/20 000 rpm (4,5 mm from mounting flange) 5,5 / 4,5 for series 1536 U ... B .. N
– radial at 3 000/20 000 rpm (2,0 mm from mounting flange) 6/5 for series 1536 E ... B .. N
– axial at 3 000/20 000 rpm (push-on only) 4 / 3,5 N
24 Shaft play:
– axial = 0 mm

26 Weight 33 g

Ie max. 1,19 0,92 0,47 A
1)
at 36 000 rpm
2)
n [rpm]
60 000 ne max. = 55 000 rpm
50 000
40 000 n = 36 000 rpm

22 Watt
30 000
20 000
Me max. = 5,7 mNm
10 000
0 M [mNm]
0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0
114
Options
1536 U ... BDS, 1536 E ... BDS
1536 U ... BAS, 1536 E ... BAS

+0,006 0 +0,006 +0,012
3x M1,6 2 deep ø2 0 ø15 ±0,1 ø6 -0,012 ø2 0 ø4 0 0,6 deep
A ø0,05 A
0,02
3x120
DC-Motors
Brushless
ø10
0,75
7 7,4 ±0,3
7,35 ±0,3
36,6 Connection
max. 20 8,1 ±0,3
Function Colour
Phase A brown
Length 300 mm ± 15 mm Gearheads 16/7
1536 E ... BSL sensorless

+0,006 0 0 +0,012
3x M1,6 2 deep ø2 0 ø15 ±0,1 ø6 -0,012 ø2,38 -0,04 ø4 0 0,6 deep
A ø0,07 A
0,04
3x120
DIN 58400
m=0,2
z=9
ø10 x=+0,35
0,75
7 7,4 ±0,3
1,1 2,1
max. 20 36,6 4,3 ±0,3 Connection
Function Colour
Phase A brown
Cable 1536 E ... BSL Phase B orange
Length 300 mm ± 15 mm Getriebe 15/5, 15/5 S, 15/8
1536 U ... BAS, 1536 U ... BDS, 1536 E ... BAS, 1536 E ... BDS with Hall sensors
max.10 ø2 ø2,38
Inertia of magnet disc
J = 0,025 gcm2
5x AWG 28 3x AWG 26
7
8,5 36,6
Connection
45,1 Function Colour
Phase A brown
1536 U ... BDS 1536 E ... BDS Phase B orange
Length 300 mm ± 15 mm 1536 U ... BAS 1536 E ... BAS
GND - Logical black
115
Gearheads:
SMARTSHELL® Technology 20/1, 22/2, 22/5, 22/7, 23/1, 26/1, 26/1 S, 30/1,
30/1 S, 38/3
Drive Electronics:
Speed Controller
Series 2232 ... BSL

2232 S 006 BSL 012 BSL 024 BSL 048 BSL

DC-Motors
Brushless



15 Terminal inductance, phase-phase L 38 153 509 1 337 µH
103rad/s2


23 Shaft load max.:
– radial at 3 000/20 000 rpm (6 mm from mounting flange) 28 / 24 for series 2232 S ... B .. N
– radial at 3 000/20 000 rpm (4,5 mm from mounting flange) 29 / 25 for series 2232 U ... B .. N
24 Shaft play:
– axial = 0 mm

26 Weight 60 g

Ie max. 2,17 1,10 0,60 0,36 A
1)
at 20 000 rpm
2)
n [rpm]
50 000

40 000
30 000
n = 20 000 rpm
20 000 14 Watt
10 000 Me max. = 6,5 mNm
0 M [mNm]
0 1,0 2,0 3,0 4,0 5,0 6,0 7,0 8,0 9,0
116
Options
2232 S ... BDS, 2232 U ... BDS
2232 S ... BAS, 2232 U ... BAS
2232 S ... BSL sensorless

+0,006 0 +0,006 +0,012
3x M2 3 deep ø3 0 ø22 ±0,1 ø10 -0,015 ø3 0 ø6 0 1 deep
A ø0,05 A
0,02
3x120
DC-Motors
Brushless
ø17
1
7,3 ±0,3 11,6 ±0,3
7 Connection
max. 20 32,4 12,6 ±0,3
Function Colour
Phase A brown
Cable 2232 S ... BSL Phase B orange
Length 300 mm ± 15 mm Gearheads 22/7, 23/1, 26/1, 26/1 S, 30/1, 30/1 S, 38/3

+0,006 0 -0,004 +0,012
6x M2 3,7 deep ø3 0 ø22 ±0,1 ø7 -0,05 ø2 -0,009 ø6 0 1 deep
A ø0,05 A
0,02
6x 60
ø12
1
7,3 ±0,3 7,1 ±0,3
7
max. 20 36,1 8,1 ±0,3 Connection
Function Colour
Phase A brown
Length 300 mm ± 15 mm Gearheads 20/1, 22/2, 22/5
2232 S ... BAS, 2232 S ... BDS, 2232 U ... BAS, 2232 U ... BDS with Hall sensors
Inertia of Magnet disc ø15 ø3 ø2

J = 0,025 gcm2
7
Connection
max. 20 8,5 Function Colour
Phase A brown
2232 S ... BDS 2232 U ... BDS Phase B orange
Length 300 mm ± 15 mm 2232 S ... BAS 2232 U ... BAS
GND - Logical black
117
Gearheads:
SMARTSHELL® Technology 20/1, 22/2, 22/5, 22/7, 23/1, 26/1, 26/1 S, 30/1,
30/1 S, 38/3
Drive Electronics:
Speed Controller
Series 2248 ... BSL

2248 S 012 BSL 024 BSL 048 BSL

DC-Motors
Brushless


14 Slope of n-M curve 6n/6M 164 158 172 rpm/mNm

15 Terminal inductance, phase-phase L 71 276 1 048 µH
103rad/s2


23 Shaft load max.:
– radial at 3 000/20 000 rpm (6 mm from mounting flange) 31 / 23 for series 2248 S ... B .. N
– radial at 3 000/20 000 rpm (4,5 mm from mounting flange) 32 / 24 for series 2248 U ... B .. N
24 Shaft play:
– axial = 0 mm

26 Weight 95 g

Ie max. 2,14 1,12 0,56 A
1)
at 20 000 rpm
2)
n [rpm]
35 000 ne max. = 32 000 rpm

30 000
25 000
n = 20 000 rpm
20 000 33 Watt
15 000
10 000 Me max. = 15,5 mNm

5 000
0 M [mNm]
0 4,0 8,0 12,0 16,0 20,0 24,0
118
Options
2248 S ... BDS, 2248 U ... BDS
2248 S ... BAS, 2248 U ... BAS
2248 S ... BSL sensorless

+0,006 0 +0,006 +0,012
3x M2 3 deep ø3 0 ø22 ±0,1 ø10 -0,015 ø3 0 ø6 0 1 deep
A ø0,05 A
0,02
3x120
DC-Motors
Brushless
ø17
1
7,4 ±0,3 11,6 ±0,3
7 Connection
max. 20 48 12,6 ±0,3
Function Colour
Phase A brown
Cable 2248 S ... BSL Phase B orange
Length 300 mm ± 15 mm Gearheads 22/7, 23/1, 26/1, 26/1 S, 30/1, 30/1 S, 38/3

cable ±5˚ +0,006 0 -0,004 +0,012
6x M2 3,7 deep ø3 0 ø22 ±0,1 ø7 -0,05 ø2 -0,009 ø6 0 1 deep
A ø0,05 A
0,02
6x 60
ø12
1
7,4 ±0,3 7,1 ±0,3
7 Connection
max. 20 51,7 8,1 ±0,3
Function Colour
Phase A brown
Length 300 mm ± 15 mm Gearheads 20/1, 22/2, 22/5
2248 S ... BAS, 2248 S ... BDS, 2248 U ... BAS, 2248 U ... BDS with Hall sensors
Inertia of magnet disc ø15 ø3 ø2

J = 0,025 gcm2
7
Connection
max. 20 8,5 Function Colour
Phase A brown
2248 S ... BDS 2248 U ... BDS Phase B orange
Length 300 mm ± 15 mm 2248 S ... BAS 2248 U ... BAS
GND - Logical black
119
4 Pole Technology 1
3
4
5
12
DC-Motors
Brushless
Brushless
DC-Servomotor
4 Pole Technology
7
1 Rear cover
2 PCB 8
3 Retaining ring
4 Spring washer
5 Ball bearing 9
6 Coil with Hall sensors
7 Housing
10
8 Stator laminations
9 Magnet 5
10 Shaft
11 Front flange
11
12 Flat cable
3
Features Benefits
The brushless servo motors in the FAULHABER BX4 ■ High torque 4 Pole Technology
series are characterised by their innovative design, which ■ Compact, robust design
comprises just a few individual components. ■ Modular concept
■ Available with integrated encoders and
Despite their compact dimensions, the 4 pole magnet speed controllers
technology gives these drives a high continuous torque ■ High reliability and operational lifetime
with smooth running characteristics and a particularly ■ No sparking
low noise level. The modular rotor system makes it pos- ■ No cogging
sible to tune the performance of the motor to the higher ■ Dynamically balanced rotor
torque or higher speed needs of the application. ■ Simple design
Thanks to the electronic commutation of the drives, the

lifetime is much longer in comparison with mechanically Product Code
commutated motors. Alongside the basic version in which
the commutation is provided by an external control, the
highly flexible BX4 series also includes advanced speci-
fications with integrated speed controller or integrated
encoder.
The motors come standard with digital Hall sensors.

2 2 32 S 0 1 2 B X 4
S Shaft type
BX4 Type of commutation
(brushless), 4 Pole Technology
120
4 Pole Technology
overview of combinations
Series 22 ... BX4

Controller Encoders Motors Gearheads
SC Series 2232 … BX4

Speed Controller
Ø 22 mm, integrated
400 – 50.000 rpm
Page 192 – 203
DC-Motors
Brushless
CSD/CCD
Motion Controller IE3(L)
Ø 22 mm, integrated Magnetic Encoder
RS232 / CAN 3 Channel, Ø 22 mm
Page 226 – 229 1024 Lines
Page 136 – 158 Series 2250 … BX4
AES Series 22F, 22/7 Series 26A

Absolute Encoder Planetary Gearheads Planetary Gearheads
Ø 22 mm, 4096 Lines Ø 22 mm Ø 26 mm
Page 136 – 158 0,7 – 1,0 Nm 1,0 Nm
Page 318, 321 Page 323
Series 32 ... BX4

Controller Encoders Motors Gearheads
SC
Speed Controller
Ø 32 mm, integrated
400 – 50.000 rpm IE3(L) Series 3242 … BX4
Page 204, 210 Magnetic Encoder
3 Channel, Ø 32 mm
SCDC 1024 Lines
Speed Controller Page 160 – 170
Ø 32 mm, 2-wire
400 – 50.000 rpm AES
Page 207, 213 Absolute Encoder
Ø 32 mm
4096 Lines
Page 160 – 170
Series 3268 … BX4 Series 30/1(S)

CS/CC Planetary Gearheads
Motion Controller Ø 30 mm
integrated 4,5 Nm
RS232 / CAN Page 326 – 327
Page 230 – 233 Series 32A, 32/3(S)
Planetary Gearheads
Ø 32 mm
4,5 - 7 Nm
Page 328, 329 – 330
Series 38/1(S), 38/2(S)

Planetary Gearheads
Ø 38 mm
10 Nm
Page 332 – 335
121
4 Pole Technology For combination with
Gearheads:
22F, 22/7, 26A
Encoders:
2232...BX4S + Encoder
Drive Electronics:
Speed Controller
Series 2232 ... BX4 S
2232 S 012 BX4 S 024 BX4 S
4 Efficiency d max. 60,9 61,7 %

DC-Motors
Brushless

9 Friction torque, dynamic Cv 5,5 ·10-5 5,5 ·10-5 mNm/rpm

14 Slope of n-M curve ∆n/∆M 504 493 rpm/mNm



23 Shaft load max.:
– radial at 3 000 rpm (4 mm from mounting flange) 20 N
24 Shaft play:
– axial = 0 mm
25 Housing material stainless steel

26 Weight 70 g
28 Number of pole pairs 2

29 Speed up to ne max. 34 000 34 000 rpm
30 Torque up to 1) 2) Me max. 6 / 10 6 / 10 mNm
31 Current up to 1) 2) Ie max. 0,94 / 1,42 0,50 / 0,75 A
1) at 5 000 rpm
2) thermal resistance Rth 2 not reduced / thermal resistance Rth 2 by 55% reduced
Note: n [rpm] Watt

The diagram indicates the recommended 5 10 15 20 2232 S...BX4 S
speed in relation to the available torque 40 000 2232 S...BX4 S (Rth2 -55%)
at the output shaft for a given ambient
temperature of 22°C. 35 000
The diagram shows the motor in a 30 000

completely insulated as well as thermally
coupled condition (Rth 2 55% reduced).
25 000
20 000
The nominal voltage (UN) curve shows
the operating point at nominal voltage 15 000 Un
in the insulated and thermally coupled
condition. Any points of operation above 10 000
the curve at nominal voltage will require
a higher operating voltage. Any points 5 000
below the nominal voltage curve will
require less voltage. 0 M [mNm]
0 5 10 15 20 25
Recommended areas for continuous operation
122
Dimensional drawing
M 1:1
Orientation with respect 0 -0,006

ø17
to motor cable ± 10 °
ø22 ±0,1 ø10 -0,05 ø3 -0,010
A ø0,06 A
M2 3 deep
0,02
6x
DC-Motors
ø0,2 A
Brushless
6x 60°
0 175 ±10
1 -0,05
3 ±0,5 33,8 12,2 ±0,3
1 8
2232 S ... BX4 S
Options
Connector variant (Option no. 3830)
Motor:
AWG 26 / PVC ribbon cable 2 4 6 8
with connector Micro-Fit 1 3 5 7
Full product description

Examples:
2232S012BX4S
Cable
Jacket Material: PVC
grid 1,27 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
∆ Coil winding 3 x 120°
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
123
Gearheads:
22F, 22/7, 26A
Encoders:
2232...BX4 + Encoder
Drive Electronics:
Speed Controller
Series 2232 ... BX4
2232 S 012 BX4 024 BX4

DC-Motors
Brushless



16 Mechanical time constant om 6,7 6,5 ms


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 70 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 5 10 15 20 2232 S...BX4
speed in relation to the available torque 40 000 2232 S...BX4 (Rth2 -55%)

25 000
20 000
the operating point at nominal voltage 15 000
condition. Any points of operation above 10 000 Un
0 5 10 15 20 25
124
Dimensional drawing
M 1:1

ø17
ø22 ±0,1 ø10 -0,05 ø3 -0,010
A ø0,06 A
M2 3 deep
0,02
6x
DC-Motors
ø0,2 A
Brushless
6x 60°
0 175 ±10
1 -0,05
3 ±0,5 33,8 12,2 ±0,3
1 8
2232 S ... BX4
Options
Motor:

Examples:
2232S024BX4
Cable
grid 1,27 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
125
Gearheads:
22F, 22/7, 26A
Encoders:
2250...BX4S + Encoder
Drive Electronics:
Speed Controller
Series 2250 ... BX4 S
2250 S 024 BX4 S
2 Terminal resistance, phase-phase R 5,9 Ω

DC-Motors
Brushless

10 Speed constant kn 451 rpm/V

14 Slope of n-M curve ∆n/∆M 125,6 rpm/mNm

18 Angular acceleration _ max. 160 ·103rad/s2


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 90 g

29 Speed up to ne max. 25 000 rpm
30 Torque up to 1) 2) Me max. 14 / 22 mNm
31 Current up to 1) 2) Ie max. 0,79 / 1,20 A
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 5 15 25 2250...BX4 S
speed in relation to the available torque 30 000 2250...BX4 S (Rth2 -55%)
temperature of 22°C.
25 000
The diagram shows the motor in a
completely insulated as well as thermally 20 000
The nominal voltage (UN) curve shows 15 000

the operating point at nominal voltage Un
in the insulated and thermally coupled 10 000
condition. Any points of operation above
a higher operating voltage. Any points
5 000
0 10 20 30 40
126
Dimensional drawing
M 1:1

ø17 ø22 ±0,1 ø10 -0,05 ø3 -0,010
A ø0,06 A
M2 3 deep 0,02
6x
DC-Motors
ø0,2 A
Brushless
0 175 ±10
6x 60° 1 -0,05
3 ±0,5 51,8 12,2 ±0,3
1 8
2250 S ... BX4 S
Options
Motor:

Examples:
2250S024 BX4S
Cable
grid 1,27 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
127
Gearheads:
22F, 22/7, 26A
Encoders:
Drive Electronics:
Speed Controller
Series 2250 ... BX4
2250 S 024 BX4

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 106 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 40 2250...BX4
10 20 30
speed in relation to the available torque 30 000 2250...BX4 (Rth2 -55%)
25 000

the operating point at nominal voltage
in the insulated and thermally coupled 10 000
condition. Any points of operation above Un
0 10 20 30 40
128
Dimensional drawing
M 1:1

ø17 ø22 ±0,1 ø10 -0,05 ø3 -0,010
A ø0,06 A
M2 3 deep 0,02
6x
DC-Motors
ø0,2 A
Brushless
0 175 ±10
6x 60° 1 -0,05
3 ±0,5 51,8 12,2 ±0,3
1 8
2250 S ... BX4
Options
Motor:

Examples:
2250S024 BX4
Cable
grid 1,27 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
129
Gearheads:
30/1, 32A, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S
Encoders:
Drive Electronics:
Speed Controller
Series 3242 ... BX4
3242 G 012 BX4 024 BX4

6 No-load current Io 0,206 0,103 A
DC-Motors
Brushless


14 Slope of n-M curve ∆n/∆M 19,3 19,4 rpm/mNm

17 Rotor inertia J 30 30 gcm2


23 Shaft load max.:
– radial at 3 000 rpm (4,5 mm from mounting flange) 50 N
24 Shaft play:
– axial = 0 mm

26 Weight 177 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 10 20 30 40
speed in relation to the available torque 18 000
coupled condition (Rth 2 55% reduced). 3242...BX4
9 000 3242...BX4 (Rth2 -55%)
in the insulated and thermally coupled 6 000 Un
3 000
0 10 20 30 40 50 60 70
130
Dimensional drawing
Orientation with respect M 1:1
0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
6x 60°
DC-Motors
Brushless
0
1,5 -0,05 184 ±10
42 13 ±0,3
3 ±0,5 44,2
3242 G ... BX4 1 8
Options
Motor:
Analog Hall sensors (Option no. 3692)

Examples:
3242G012BX4
3242G024BX4
Cable
Insulation: PVC
pitch 2,54 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
131
Gearheads:
30/1, 32A, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S
Encoders:
Drive Electronics:
Speed Controller
Series 3268 ... BX4
3268 G 024 BX4

6 No-load current Io 0,212 A
7 Stall torque MH 718 mNm
DC-Motors
Brushless



17 Rotor inertia J 60 gcm2


23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 290 g

1) at 5 000 rpm
Note: n [rpm] Watt

10 000
coupled condition (Rth 2 55% reduced). 7 500 3268...BX4
3268...BX4 (Rth2 -55%)
The nominal voltage (UN) curve shows Un
the curve at nominal voltage will require 2 500
0 20 40 60 80 100 120
132
Dimensional drawing
to motor cable ± 10 ° 0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
6x 60°
DC-Motors
Brushless
0
1,5 -0,05 184 ±10
68 13 ±0,3
3 ±0,5 70,2
3268 G ... BX4 1 8
Options
Motor:
Analog Hall sensors (Option no. 3692)

Examples:
3268G024BX4
Cable
Insulation: PVC
pitch 2,54 mm
wires tinned
2 ±0,5
1 8
UDD
Connection
UDD S
No. Function
N 1 Phase C
N 2 Phase B
3 Phase A
S 4 GND
UDD 5 UDD (2,2 ... 18V DC)
6 Hall sensor C
UDD 7 Hall sensor B
8 Hall sensor A
133
Brushless
DC-Motors
Notes
134
with integrated Encoder
DC-Motors
Brushless
Brushless
DC-Servomotor
with integrated
Encoder
1 Motor series BX4

2 Sensor magnet
3 Encoder housing
4 Encoder mounting flange
5 Encoder PCB with chip
6 Rear cover
7 Encoder cable
8 Motor cable
Features Benefits
Encoders of the series IE3/IE3L and AES are designed with ■ Compact design in robust housing
a diametrically magnetized code wheel which is pressed ■ A wide range of resolutions are available
onto the motor shaft and provides the axial magnetic field ■ Index channel
to the encoder electronics. The electronics contain all the ■ Line Drivers are available
necessary functions of an encoder including Hall sensors, ■ Standardized encoder outputs
interpolation, and driver. The Hall sensors senses the rota- ■ Ideal for combination with FAULHABER Motion Controllers
tional position of the sensor magnet and the signal is inter- and FAULHABER Speed Controllers
polated to provide a high resolution position signal. ■ Custom modifications including custom resolution, index
position and index pulse width are possible
At the encoder outputs, two 90° phase-shifted rectangular ■ Available as absolute encoder with serial interface
signals are available with up to 1024 impulses and an index
impulse per motor revolution.
Product Code
In the AES version, absolute position information is pro-
vided with a resolution of 4096 steps per revolution at the
signal outputs and communicated via a serial (SSI) interface.
The absolute encoder is ideal for commutation, speed and

position control of the motor.
42 Motor length [mm] 32 42 G 024 BX 4 I E3
G Shaft type
BX4 Type of commutation (brushless),
4 Pole Technology
IE3 Integrated Encoder
135
with integrated Encoder For combination with
Gearheads:
4 Pole Technology 22F, 22/7, 26A
2232 ... BX4 S + Encoders

2232 S 012 BX4 S 024 BX4 S

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 81 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 5 10 15 20 2232 S...BX4 S + Encoder
speed in relation to the available torque 45 000 2232 S...BX4 S + Encoder (Rth2 -55%)
35 000
25 000
in the insulated and thermally coupled 15 000 UN
10 000
0 2 4 6 8 10 12 14
136
Features
The brushless DC-servomotors feature in this version an Encoder In the AES version (absolute encoder), absolute position information
that is available with different interfaces. A permanent magnet is provided with a resolution of 4096 steps per revolution at the
on the shaft creates a moving magnetic field which is captured signal outputs and communicated via a serial (SSI) interface.
using a single-chip angular sensor and further processed. Absolute means, that each shaft position is assigned to a unique
angular value within one revolution. This value is already available
In the IE3 version, the brushless DC servomotors have an encoder directly after power-on.
with 3 output channels. At the encoder outputs, two 90° phase-
shifted rectangular signals are available with up to 1 024 impulses The absolute encoder is ideal for commutation, speed and
DC-Motors
Brushless
and an index impulse per motor revolution. The encoder is available position control of the motor. It can be used to create a sinusoidal
in a variety of different resolutions and is suitable for speed control commutation signal. The advantages are a reduced torque ripple,
and positioning applications. a higher efficiency, and reduced electrical noise generation.
Motor and encoder are connected via a common ribbon cable.
The Line Driver IE3L version has differential signal outputs (TIA-422).
Differential signals reduce ambient interference and are suitable for
applications with high ambient interference. The line driver amplifies For more information about installation and setup a detailed
the encoder signal which means that long cables can be used without instruction manual is included with the product or is available
signal degradation. Differential signal outputs must be decoded by online at www.faulhaber.com
the appropriate receiver module. The motor and encoder cables are
connected via separate ribbon cables.
Other resolutions of 1 - 127 impulses are available on request.
Dimensional drawing
M 1:1
Orientation with respect
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
6x 60°
0
20° 32 1 -0,05
Encoder L1 mm
L1 49,6 ±0,6 12,2 ±0,3 IE3 2 Cable 162 ±10
IE3 L 2 Cable 150 ±10
AES 1 Cable 162 ±10
2232 S ... BX4 S+ Encoder
137
Brushless DC-Servomotor 2232 ... BX4 S with Encoder IE3 - 32 IE3 - 64 IE3 - 128 IE3 - 256 IE3 - 512 IE3 - 1 024
Lines per revolution N 32 64 128 256 512 1 024
Frequency range 1), up to f 15 30 60 120 240 430 kHz
Signal output, square wave 2 + 1 Index channels
Supply voltage Encoder UDD Enc 4,5 ... 5,5 V DC

Current consumption, typical 2) IDD Enc typ. 16, max. 23 mA
Output current, max. allowable 3) IOUT 4 mA
DC-Motors
Brushless
Index Pulse width 4) P0 90 ± 45 90 ± 75 °e

Phase shift, channel A to B 4) \ 90 ± 45 90 ± 75 °e
Inertia of encoder magnet J 0,08 gcm2
Connection information Motor IE3 - 32 IE3 - 64 IE3 - 128 IE3 - 256 IE3 - 512 IE3 - 1 024
Supply voltage Hallsensors 5) UDD 2,2 ...18 4,5 ... 5,5 V DC
1) speed (rpm) = f (Hz) x 60/N
2) UDD Enc = 5 V: with unloaded outputs
3) UDD Enc = 5 V: low logic level < 0,4 V, high logic level > 4,5 V: CMOS- and TTL compatible
4) at 5 000 rpm
5) IE3-32/64/128/256 UDD ≠ UDD ENC (galvanically isolated)
IE3-512 / 1 024 UDD = UDD ENC

Features / Connector information
Options
Connection Encoder
Connector variant (Option no. 3592) No. Function
1 6 1 n.c.
Encoder:
2 Channel I (Index)
AWG 28 / PVC ribbon cable 1 3 GND Enc
with connector PicoBlade (pitch 1,25 mm)
4 UDD Enc
5 Channel B
Motor: 6 Channel A
2 4 6 8
AWG 26 / PVC ribbon cable
1 3 5 7
with connector Micro-Fit
No. Function
1 8 1 Phase C
Connection Motor 2 Phase B
Examples: 3 Phase A
2232S024BX4 S IE3-1024 4 GND
5 UDD
6 Hall sensor C
Caution: 7 Hall sensor B
Incorrect lead connec- 8 Hall sensor A
tion will damage the
motor electronics!
Output signals / Circuit diagram
Output circuit Output signals

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
Admissible deviation of phase shift / Index pulse:
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
138
Brushless DC-Servomotor 2232 ... BX4 S with Encoder IE3 - 32 L IE3 - 64 L IE3 - 128 L IE3 - 256 L IE3 - 512 L IE3 - 1 024 L
Signal output, square wave 2 + 1 index and complementary outputs channels
Supply voltage UDD Enc 4,5 ... 5,5 V DC

DC-Motors
Brushless

3) at 5 000 rpm
Notes: The output signals are TIA-422 compatible.

Examples of Line driver Receivers: ST26C32ABD (STM), ST26C32IP16 (EXAR), DS26C32AT (NSC).

Options
Connector variant (Option no.: 3589) Connection Motor No. Function
1 Phase C
Motor: 7 5 3 1 8 1
8 6 4 2 2 Phase B
AWG 26 / PVC ribbon cable 3 Phase A
with connector Micro-Fit 4 GND
5 UDD (2,2 ... 18V DC)
1 9
Encoder: 6 Hall sensor C
AWG 28 / PVC ribbon cable 7 Hall sensor B
with connector DIN-41651 (pitch 2,54 mm) 8 Hall sensor A
2 10
1 10 No. Function
Full product description 1 n.c.
Examples: Connection Encoder 2 UDD Enc
3 GND Enc
2232S024BX4S IE3-1024 L
4 n.c.
5 Channel A
Caution: 6 Channel A
Incorrect lead connec- 7 Channel B
tion will damage the 8 Channel B
motor electronics! 9 Channel I (Index)
10 Channel I (Index)

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
139
Brushless DC-Servomotor 2232 ... BX4 S with Encoder AES-4096
Lines per revolution (resolution) N 4 096
Signal output Synchronous Serial Interface (SSI)

Output current, max. (DATA) 2) 4 mA
Clock Frequency, max. (CLK) 2 MHz

DC-Motors
Brushless
Input low level (CLK) 0 ... 0,8 V

Input high level (CLK) 2 ... UDD Enc V
Setup time after power on, max. tsetup 4 ms
Operating temperature range – 40 ... +100 °C

2) UDD Enc = 5 V: low logic level ≤ 0,4 V, high logic level ≥ 4,6 V
Options
Connector variant (Option no. 3830) 0,02
2 4 6 8
AWG 26 / PVC ribbon cable No. Function
1 3 5 7
with connector Micro-Fit 1 Phase C
2 Phase B
Full product description 3 Phase A
4 GND Enc
Examples: 5 UDD Enc
2232S024BX4S AES-4096 6 CLK
7 Res. (CS)
1 8 8 DATA
Connection Motor
and Encoder
Caution:
Incorrect lead connec-
motor electronics!
Circuit diagram / Interface signals
Output circuit Interface signals (SSI)
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Ack Start CDS D11 D10 D0 Res. Res. CRC5 CRC4 CRC0 Stop
DATA Data Range
GND Enc
Angle position values are ascending for clockwise rotation.

Clockwise rotation as seen from the shaft end
140
Notes
141
Brushless
DC-Motors
Gearheads:
2232 ... BX4 + Encoders

2232 S 012 BX4 024 BX4

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 81 g

1) at 5 000 rpm
Note:
2232 S 012 BX4 + Encoder 2232 S 024 BX4 + Encoder
The diagram indicates the recommended n [rpm] n [rpm]
speed in relation to the available torque 2232 S 012 BX4 + Encoder (Rth2 -55%) 2232 S 024 BX4 + Encoder (Rth2 -55%)
temperature of 22°C. 30 000 30 000
The diagram shows the motor in a 25 000 25 000

coupled condition (Rth 2 55% reduced). 20 000 20 000
The nominal voltage (UN) curve shows 15 000 15 000

in the insulated and thermally coupled Watt Watt
10 000 10 000
UN UN
a higher operating voltage. Any points 5 000 10 5 000 10
below the nominal voltage curve will 5 5
require less voltage. 0 M [mNm] 0 M [mNm]
0 5 10 15 20 25 0 5 10 15 20 25
142
Features
DC-Motors
Brushless
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
6x 60°
0
20° 32 1 -0,05
Encoder L1 mm
L1 49,6 ±0,6 12,2 ±0,3 IE3 2 Cable 162 ±10
IE3 L 2 Cable 150 ±10
2232 S ... BX4 + Encoder
143
Brushless DC-Servomotor 2232 ... BX4 with Encoder IE3 - 32 IE3 - 64 IE3 - 128 IE3 - 256 IE3 - 512 IE3 - 1 024

DC-Motors
Brushless

Connection information Motor IE3 - 32 IE3 - 64 IE3 - 128 IE3 - 256 IE3 - 512 IE3 - 1 024
4) at 5 000 rpm
IE3-512 / 1 024 UDD = UDD ENC

Options
Connection Encoder
1 6 1 n.c.
Encoder:
2 Channel I (Index)
4 UDD Enc
5 Channel B
Motor: 6 Channel A
2 4 6 8
1 3 5 7
No. Function
1 8 1 Phase C
Examples: 3 Phase A
2232S024BX4 IE3-1024 4 GND
5 UDD
6 Hall sensor C
Caution: 7 Hall sensor B
Incorrect lead connec- 8 Hall sensor A
motor electronics!

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
144
Brushless DC-Servomotor 2232 ... BX4 with Encoder IE3 - 32 L IE3 - 64 L IE3 - 128 L IE3 - 256 L IE3 - 512 L IE3 - 1 024 L

DC-Motors
Brushless

3) at 5 000 rpm


Options
1 Phase C
Motor: 7 5 3 1 8 1
8 6 4 2 2 Phase B
5 UDD (2,2 ... 18V DC)
1 9
2 10
1 10 No. Function
3 GND Enc
2232S024BX4 IE3-1024 L
4 n.c.
5 Channel A
6 Channel A
Caution:
7 Channel B
8 Channel B

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
145
Brushless DC-Servomotor 2232 ... BX4 with Encoder AES-4096


DC-Motors
Brushless


Options
2 4 6 8
1 3 5 7
2 Phase B
4 GND Enc
Examples: 5 UDD Enc
2232S024BX4 AES-4096 6 CLK
7 Res. (CS)
1 8 8 DATA
Connection Motor
and Encoder
Caution:
motor electronics!
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Data Range
GND Enc

146
Notes
147
Brushless
DC-Motors
Gearheads:
2250 ... BX4 S + Encoders

2250 S 024 BX4 S

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 101 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 10 20 30 40 2250 S 024 BX4 S + Encoder
speed in relation to the available torque 35 000 2250 S 024 BX4 S + Encoder (Rth2 -55%)
coupled condition (Rth 2 55% reduced). 20 000
UN
10 000
0 10 20 30 40 50
148
Features
DC-Motors
Brushless
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
6x 60°
0
20° 50 1 -0,05
Encoder L1 mm
L1 67,6 ±0,6 12,2 ±0,3
IE3 2 Cable 162 ±10
IE3 L 2 Cable 150 ±10
2250 S ... BX4 S + Encoder
149
Brushless DC-Servomotor 2250 ... BX4 S with Encoder IE3 - 32 IE3 - 64 IE3 - 128 IE3 - 256 IE3 - 512 IE3 - 1 024

DC-Motors
Brushless

Connection information Motor

4) at 5 000 rpm
IE3-512 / 1 024 UDD = UDD ENC

Options
Connection Encoder
1 6 1 n.c.
Encoder:
2 Channel I (Index)
4 UDD Enc
5 Channel B
Motor: 6 Channel A
2 4 6 8
1 3 5 7
No. Function
1 8 1 Phase C
Examples: 3 Phase A
2250S024BX4S IE3-1024 4 GND
5 UDD
Caution: 6 Hall sensor C
Incorrect lead connec- 7 Hall sensor B
tion will damage the 8 Hall sensor A
motor electronics!

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
150
Brushless DC-Servomotor 2250 ... BX4 S with Encoder IE3 - 32 L IE3 - 64 L IE3 - 128 L IE3 - 256 L IE3 - 512 L IE3 - 1 024 L

DC-Motors
Brushless

3) at 5 000 rpm


Options
1 Phase C
Motor: 7 5 3 1 8 1
8 6 4 2 2 Phase B
5 UDD (2,2 ... 18V DC)
1 9
2 10
1 10 No. Function
3 GND Enc
2250S024BX4S IE3-1024 L
4 n.c.
5 Channel A

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
151
Brushless DC-Servomotor 2250 ... BX4 S with Encoder AES-4096


DC-Motors
Brushless


Options
2 4 6 8
1 3 5 7
2 Phase B
4 GND Enc
Examples: 5 UDD Enc
2250S024BX4 S AES-4096 6 CLK
7 Res. (CS)
1 8 8 DATA
Connection Motor
and Encoder
Caution:
motor electronics!
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Data Range
GND Enc

152
Notes
153
Brushless
DC-Motors
Gearheads:
2250 ... BX4 + Encoder

2250 S 024 BX4
4 Efficiency d max. 75 %

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 117 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 10 20 30 40 2250 S 024 BX4 + Encoder
speed in relation to the available torque 35 000 2250 S 024 BX4 + Encoder (Rth2 -55%)
10 000
UN
0 10 20 30 40 50
154
Features
DC-Motors
Brushless
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
6x 60°
0
20° 50 1 -0,05
Encoder L1 mm
L1 67,6 ±0,6 12,2 ±0,3
IE3 2 Cable 162 ±10
IE3 L 2 Cable 150 ±10
2250 S ... BX4 + Encoder
155

DC-Motors
Brushless


4) at 5 000 rpm
IE3-512 / 1 024 UDD = UDD ENC

Options
Connection Encoder
1 6 1 n.c.
Encoder:
2 Channel I (Index)
4 UDD Enc
5 Channel B
Motor: 6 Channel A
2 4 6 8
1 3 5 7
No. Function
1 8 1 Phase C
Examples: 3 Phase A
2250S024BX4 IE3-1024 4 GND
5 UDD
motor electronics!

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
156

DC-Motors
Brushless

3) at 5 000 rpm


Options
1 Phase C
Motor: 7 5 3 1 8 1
8 6 4 2 2 Phase B
5 UDD (2,2 ... 18V DC)
1 9
2 10
1 10 No. Function
3 GND Enc
2250S024BX4 IE3-1024 L
4 n.c.
5 Channel A

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
157


DC-Motors
Brushless


Options
2 4 6 8
1 3 5 7
2 Phase B
4 GND Enc
Examples: 5 UDD Enc
2250S024BX4 AES-4096 6 CLK
7 Res. (CS)
1 8 8 DATA
Connection Motor
and Encoder
Caution:
motor electronics!
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Data Range
GND Enc

158
Notes
159
Brushless
DC-Motors
Gearheads:
4 Pole Technology 30/1, 32A, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S

3242 G 012 BX4 024 BX4

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 194 g

1) at 5 000 rpm
Note: n [rpm] Watt

temperature of 22°C. 14 000 3242...BX4 + Encoder
12 000 3242...BX4 + Encoder (Rth2 -55%)
10 000
8 000
the operating point at nominal voltage 6 000 UN
0 10 20 30 40 50 60 70
160
Features
DC-Motors
Brushless
Dimensional drawing
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
6x 60°
8
0 Encoder L1 mm
1,5 -0,05 IE3 2 Cable 170 ±10
IE3 L 2 Cable 170 ±10
L1 59,4 ±0,6 13 ±0,3 AES 1 Cable 170 ±10
3242 G ... BX4 + Encoder
161

DC-Motors
Brushless


4) at 5 000 rpm
IE3-512 / 1 024 UDD = UDD ENC

Options Connection Encoder

Connector variant (Option no. 3592) 02 No. Function
Encoder: 1 n.c.
1 2 Channel I (Index)
with connector PicoBlade (pitch 1,25 mm) 3 GND Enc
4 UDD Enc
6 1 5 Channel B
Motor: 6 Channel A
7 5 3 1
8 6 4 2
No. Function
Full product description 1 Phase C
2 Phase B
Examples: 8 1 3 Phase A
3242G024BX4 IE3-1024 Connection Motor 4 GND
3242G012BX4 IE3-32 5 UDD
motor electronics!

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
162

DC-Motors
Brushless

3) at 5 000 rpm

Options Connection Encoder No. Function

Connector variant (Option no.: 3589) 02 1 n.c.
10 2
2 UDD Enc
Encoder:
AWG 28 / PVC ribbon cable 3 GND Enc
with connector DIN-41651 (pitch 2,54 mm) 4 n.c.
9 1 5 Channel A
10 1 6 Channel A
Motor: 7 Channel B
8 Channel B
9 Channel I (Index)
No. Function
Examples: 8 1
1 Phase C
3242G024BX4 IE3-1024 L Connection Motor 2 Phase B
3 Phase A
3242G012BX4 IE3-32 L
Caution: 4 GND
Incorrect lead connec- 5 UDD (2,2 ... 18V DC)
tion will damage the 6 Hall sensor C
motor electronics! 7 Hall sensor B
8 Hall sensor A

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
163


DC-Motors
Brushless



Options ,02
Connector variant (Option no. 3830) 7 5 3 1
AWG 24 / PVC ribbon cable 8 6 4 2 No. Function
2 Phase B
3 Phase A
4 GND Enc
Examples: 5 UDD Enc
3242G024BX4 AES-4096 6 CLK
7 Res. (CS)
3242G012BX4 AES-4096
8 DATA
8 1
Connection Motor
and Encoder
Caution:
motor electronics!
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Data Range
GND Enc

164
Notes
165
Brushless
DC-Motors
Gearheads:

3268 G 024 BX4

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 307 g

1) at 5 000 rpm
Note: n [rpm] Watt

speed in relation to the available torque 12 500 3268...BX4 + Encoder
at the output shaft for a given ambient 3268...BX4 + Encoder (Rth2 -55%)
10 000
The nominal voltage (UN) curve shows UN

0 20 40 60 80 100 120
166
Features
DC-Motors
Brushless
Dimensional drawing
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
6x 60°
8
0
1,5 -0,05
170 ±10 85,4 ±0,6 13 ±0,3

3268 G ... BX4 + Encoder
167
Signal output, square wave 2 + 1 Index

DC-Motors
Brushless


4) at 5 000 rpm
IE3-512 / 1 024 UDD = UDD ENC

Options
Connection Encoder
Connector variant (Option no. 3592) 02 No. Function
Encoder: 1 n.c.
1
AWG 28 / PVC ribbon cable 2 Channel I (Index)
with connector PicoBlade (pitch 1,25 mm) 3 GND Enc
4 UDD Enc
Motor: 6 1 5 Channel B
AWG 24 / PVC ribbon cable 7 5 3 1 6 Channel A
No. Function
Full product description 1 Phase C
Examples: 8 1 2 Phase B
3 Phase A
3268G024BX4 IE3-1 024
Connection Motor 4 GND
5 UDD
motor electronics!

from the shaft end
P
Amplitude
UDD Enc A
Φ
A, B, I
B
Po
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
168

DC-Motors
Brushless

3) at 5 000 rpm

Options Connection Encoder No. Function

Connector variant (Option no.: 3589) 02 1 n.c.
10 2
2 UDD Enc
Encoder:
3 GND Enc
4 n.c.
with connector DIN-41651 (pitch 2,54 mm)
9 1 5 Channel A
10 1 6 Channel A
Motor: 7 Channel B
8 Channel B
8 6 4 2
with connector Micro-Fit 9 Channel I (Index)
No. Function
Examples: 8 1
1 Phase C
3268G024BX4 IE3-1 024 L
3 Phase A
4 GND
Caution:
5 UDD (2,2 ... 18V DC)
6 Hall sensor C
7 Hall sensor B
motor electronics!
8 Hall sensor A

from the shaft end
A P
Amplitude
A A
B A
Φ
B
B
I
B
Po
I
I
UDD Enc
I
GND Enc
Rotation
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75°
P * P *
169


DC-Motors
Brushless



Options ,02
AWG 24 / PVC ribbon cable 8 6 4 2 No. Function
2 Phase B
3 Phase A
4 GND Enc
Examples: 5 UDD Enc
3268G024BX4 AES-4 096 6 CLK
7 Res. (CS)
8 DATA
8 1
Connection Motor
and Encoder
Caution:
motor electronics!
UDD Enc
CLK
CLK
Timeout
Res. (CS) Res. (CS)
DATA Data Range
GND Enc

170
Brushless Flat DC-Micromotors
1
DC-Motors
Brushless
6
Brushless Flat
DC-Micromotor 8
1 End cap
2 Ball bearing
3 Hall Sensor PCB
4 Rotor and output shaft
5 Stator Coil
6 Rotor, Back-Iron
and Magnet
7 Ball bearing
8 Housing
Features Benefits
The heart of each brushless flat DC motor consists of the ■ No cogging torque
flat stator coils. The rotor is constructed of a high power ■ Electronic commutation using
three digital hall sensors
rare earth magnet and two rotating discs which provide
the back iron for an optimal use of the magnetic flux.
■ Flat, light, and very compact
The rotating back iron also serves to eliminate any cog-
ging, or so-called detent torque which improves the in-
herent speed control properties of the motor drastically.
Thanks to the brushless commutation the motors can

reach much higher operational lifetimes than conventional
mechanically commutated DC motors.
Product Code
Motor torque can be increased and motor speed reduced
by the addition of an integrated reduction gearhead.
The revolutionary integrated design provides for a wide
variety of reduction ratios while maintaining a very flat
profile.
26 10 T 0 1 2 B
T Shaft type
B Type of commutation (electronic)
171
Brushless Flat DC-Micromotors 0,6 mNm
Drive Electronics:
Speed Controller
Series 1509 ... B

1509 T 006 B 012 B

DC-Motors
Brushless



18 Angular acceleration _ max. .103rad/s2
14 13

21 Operating temperature range -25 ... + 80 °C
22 Shaft bearings ball bearing, preloaded

23 Shaft load max.:
– radial at 3 000/16 000 rpm (3 mm from mounting flange) 2,0 / 0,5 N
24 Shaft play:
– axial = 0 mm

26 Weight 6,9 g

29 Torque up to 1) 2) Me max. 0,52 / 0,60 0,51 / 0,58 mNm
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 0,25 0,50 0,75
temperature of 22°C. 15 000 1509...B
1509...B (Rth2 -55%)
coupled condition (Rth 2 55% reduced). Un
9 000
The nominal voltage curve shows the
operating point at nominal voltage in
the insulated and thermally coupled 6 000
3 000
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
172
1509 T ... B
Scale enlarged
0 0
ø15 ø6 -0,05 ø1,5 -0,01 ø19 ø2,1
R 2,5 A ø0,07 A
0,04
DC-Motors
Brushless
4x 90°
Connection
2,1 ±0,2 No. Function
1 150 ±10 1 Phase C
2 Phase B
4 ±0,2
3 Phase A
0,9 4 GND
5 + 5V
1 8
7x 1 8,8 ±0,2 5 ±0,25 2 ±1 6 Hall sensor C
7 Hall sensor B
1509 T 8 Hall sensor A
173
Brushless DC-Gearmotors 30 mNm
Drive Electronics:
Speed Controller
Series 1515 ... B

1515 U 006 B 012 B
3 Output power P2 max. 0,31 0,30 W

DC-Motors
Brushless



14 13

Integrated Gearhead
Shaft load max.:
– axial ) 0,3 N
Shaft play:
– axial ) 0,25 mm
Specifications
output torque
nmax Mmax Mmax
rpm g mNm mNm %
6:1 779 6,9 1,4 3 = 81
13 : 1 372 7,0 2,8 5 ≠ 73
39 : 1 129 7,2 7,0 10 = 60
112 : 1 45 7,4 19,8 30 ≠ 59
324 : 1 15 7,7 30,0 50 = 53
174
1515 U ... B
Scale enlarged
2x M1,6 1 deep 0 0
ø15 -0,15 ø4 -0,05
ø12,2 ø8,25 0
ø2 -0,02
DC-Motors
Brushless
Connection
No. Function
2,1 ±0,2 1 Phase C
6 ±0,3 150 ±10
1 2 Phase B
3 Phase A
4 GND
5 + 5V
15,2 ±0,2 7 ±0,3
1 8 6 Hall sensor C
7x1
2 ±1 7 Hall sensor B
1515 U 8 Hall sensor A
175
Drive Electronics:
Speed Controller
Series 2610 ... B

2610 T 006 B 012 B

DC-Motors
Brushless



9,5 9,5


23 Shaft load max.:
– axial at standstill (push-on only) 17,5 N
24 Shaft play:
– axial = 0 mm

26 Weight 20,1 g

1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 0,5 1,0 1,5 2,0
2610...B
The diagram shows the motor in a 6 000 2610...B (Rth2 -55%)

Un
5 000
4 000
The nominal voltage curve shows the
operating point at nominal voltage in 3 000
the insulated and thermally coupled
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0
176
2610 T ... B
M 1:1
0 0
26 ø26 ø6 -0,05 ø1,5 -0,01 ø30
ø0,07 A ø2,1
R 1,5 A
0,04
DC-Motors
Brushless
4x 90°
Connection
No. Function
6 ±0,2 1 Phase C
1 ±0,2 150 ±10 2 Phase B
1
3 Phase A
1,25 4 GND
7x 1 1 8
10,4 ±0,2 5 + 5V
7 ±0,25 2 ±1 6 Hall sensor C
7 Hall sensor B
2610 T 8 Hall sensor A
177
Drive Electronics:
Speed Controller
Series 2622 ... B

2622 S 006 B 012 B

DC-Motors
Brushless



9,5 9,5

Integrated Gearhead
Bearings on output shaft ball bearing
Shaft load max.:
– radial (5 mm from mounting face) ) 15 N
– axial ) 5 N
Shaft play:
– axial ) 0,25 mm
Specifications
output torque
nmax Mmax Mmax
rpm g mNm mNm %
8:1 635 25 9 30 = 81
22 : 1 223 26 23 75 ≠ 73
33 : 1 151 26 30 100 = 60
112 : 1 44 27 93 180 ≠ 59
207 : 1 24 27 100 180 = 53
361 : 1 14 27 100 180 = 53
814 : 1 6 28 100 180 = 43
1 257 : 1 4 29 100 180 = 43
178
2622 S ... B
M1:1
0
ø 26 ø 26 -0,3
3x M 2 3,5 deep
0
ø 12 -0,05
ø17 0
ø 3 -0,02
DC-Motors
Brushless
6x 60°
Connection
3x ø 1,48
4 deep 150 ±10 No. Function
1 ±0,2 1 Phase C
1 9,9 ±0,3 2 Phase B
3 Phase A
7x1
10,4 ±0,2 4 GND
1 8
5 + 5V
2 ±1
22 ±0,3 10,9 ± 0,3 6 Hall sensor C
7 Hall sensor B
2622 S 8 Hall sensor A
179
Brushless Flat DC-Micromotors
penny-motor® Technology
2
DC-Motors
Brushless
5
Brushless Flat
DC-Micromotor
1 PCB with coil 6
2 Bearing support
3 Ball bearing
4 Magnet
5 Rotor disc
6 Shaft
Features Benefits
The extremely flat design of the brushless penny-motor® ■ Ultra flat design
is made possible by innovative coil design. Instead of being ■ No cogging and precise speed control
mechanically wound, it is fabricated by means of photo- ■ Exceptional power to volume ratio
lithographic processes. High power neodymium magnets ■ Very low current consumption
(NdFeB) and a precise bearing system complete the motors ■ High operational lifetime
for exceptional torque and smooth performance despite
their extremely flat dimensions.
Motors with integrated spur gears are available with

coaxial or eccentric shafts for higher torque in a com-
pact form. The motors are electronically commutated for
extremely long operational lifetime. They are particularly
suited for applications where precise speed control and Product Code
continuous duty operation are a must; for example in high
precision optical filters, choppers or scanning devices.

1202 H 004 BH
02 Motor height [mm]
H Shaft type
H Hall sensors
180
penny-motor® Technology For combination with
Drive Electronics:
BLD 05002 S, SC 1801
each with adapter board
Series 1202 ... BH

1202 H 004 BH 006 BH
Nominal voltage UN 4 6 V
Terminal resistance, phase-phase R 16 70 1
Output power 1) P2 max. 0,652 0,492 W
Efficiency d max. 51 42 %
No-load speed no 41 740 37 600 rpm

No-load current Io 0,028 0,015 A
Stall torque MH 0,222 0,124 mNm
DC-Motors
Brushless
Friction torque, static Co 0,003 0,003 mNm
Friction torque, dynamic Cv 0,52 ·10-6 0,52 ·10-6 mNm/rpm

Back-EMF constant kE 0,094 0,156 mV/rpm
Torque constant kM 0,902 1,485 mNm/A
Current constant kI 1,109 0,673 A/mNm
Slope of n-M curve 6n/6M 187 793 303 121 rpm/mNm

Terminal inductance, phase-phase L 26 58 µH
Mechanical time constant om 246 397 ms
Rotor inertia J 0,125 0,125 gcm2
Angular acceleration _ max. 18 ·103 10 ·103 rad/s2

Operating temperature range -30 ... + 85 °C
Shaft bearing ball bearing

Shaft load max.:
– radial at 10 000 rpm (at shaft step ø 3,4 mm) 0,6 N
– axial at 10 000 rpm (axial push-on only) 1 N
Shaft play:
– axial ) 0,060 mm
Number of pole pairs 4
Weight 1,1 g

Speed up to ne max. 40 000 40 000 rpm
Torque up to 2) 3) Me max. 0,16 0,12 mNm
Thermal current up to 3) 4) Ie max. 0,199 0,095 A
1) at 40 000 rpm 2) at 10 000 rpm 3) thermal resistance Rth 2 not reduced 4) at standstill
Scale enlarged Connection

1,48±0,12 ø11 ±0,04 4x ø1,05 ±0,05 No. Function
12 ±0,05 5) 0,56±0,15 ø3,4 ±0,05 4x10 ±0,05 1 Star point
2 Phase A
+0,01 3 Phase A
ø1 0 4 Phase B
5 Phase B
6 Phase C
7 Phase C
8 Hall sensor In +
3 ±0,05 6) 9 Hall sensor In -
0,2 ±0,01 10 analog Hall A Out +
11 analog Hall A Out -
30 ± 0,6
12 analog Hall B Out +
3,2 ±0,1 13 analog Hall B Out -
14 analog Hall C Out +
15 analog Hall C Out -
5,4 ± 0,5 0,2 ±0,03
Connectors
+0,05
4,8 -0,06 15-pole; 0,3 mm pitch; e.g.:
15 1 Hirose: FH23-15S-0.3SHAW (05)
5) also available with round stator ø 12 ± 0,05
6) also available with 1 mm output shaft length
1202 H
181
Drive Electronics:
BLD 05002 S, SC 1801
Series 1307 ... BH

Integrated Motor 1307 C 004 BH 006 BH

DC-Motors
Brushless


backlash,
Drive systemat no-load
Housing material / Geartrain material plastic / metal
Shaft bearing combination ball bearings + sleeve bearings
Shaft load max.:
– radial at 10 000 rpm (1,5 mm from bearing) ) 0,5 N
– axial at 10 000 rpm ) 0,1 N
– axial at standstill ) 5 N
Shaft play:
– radial (3 mm from bearing face) ) 0,12 mm
– axial ) 0,2 mm

Speed up to ne max 10 000 10 000 min-1
Current up to (thermal limits) 2) 3) Ie max 0,205 0,098 A
1) at 10 000 min-1 2) thermal resistance Rth2 not reduced 3) at standstill
Integrated Gearhead 004 BH 006 BH

output torque output torque
reduction ratio output weight continuous intermittent continuous intermittent direction efficiency
(rounded) speed with operation operation operation operation of rotation
nmax Mmax. Mmax. Mmax. Mmax.
rpm g mNm mNm mNm mNm %
6:1 1 639 2,1 1,0 1,9 0,8 1,5 = 88
11 : 1 893 2,2 1,6 3,3 1,3 2,6 ≠ 82
32 : 1 310 2,3 4,4 8,9 3,5 7,1 = 77
93 : 1 107 2,4 5,0 15,0 5,0 15,0 ≠ 72
270 : 1 37 2,5 5,0 15,0 5,0 15,0 = 68
659 : 1 15 3,5 5,0 15,0 5,0 15,0 ≠ 64

No. Function
ø1,5 H7 –
+0,05 –0,005 +0,004 1 Star point
1,35 -0,05 deep ø12,5 –0,10 ø5 –0,020 ø1,5 +0,001
4,568 2 Phase A
3,482 3 Phase A
4 Phase B
5 Phase B
6 Phase C
7 Phase C
8 Hall sensor In+
9 Hall sensor In-
1,439 10 analog Hall A Out+
11 analog Hall A Out-
4,568 3,473 ±0,055 7,06 ±0,19
12 analog Hall B Out+
5,507 30 ± 0,6 13 analog Hall B Out-
2 x ø0,85 – 3,2 ±0,1
14 analog Hall C Out+
1,65 ±0,05 deep 1,2 ±0,07 5,82 ±0,1* 15 analog Hall C Out-
( for M1)
5,4 ±0,5 0,2 ±0,03
Connectors
+0,05 15-pole; 0,3 mm pitch; e.g.:
4,8 -0,06 15 1 Hirose: FH23-15S-0.3SHAW (05)
1307 C
* also available with 2,82 mm output shaft length
182
Drive Electronics:
BLD 05002 S, SC 1801
Series 1309 ... BH

Integrated Motor 1309 C 004 BH 006 BH

DC-Motors
Brushless

backlash,
Drive systemat no-load
Housing material / Geartrain material plastic / metal
Shaft bearing combination ball bearings + sleeve bearings
Shaft load max.:
– radial at 10 000 rpm (1,5 mm from bearing) ) 0,5 N
– axial at 10 000 rpm ) 0,1 N
– axial at standstill ) 5 N
Shaft play:
– radial (3 mm from bearing face) ) 0,12 mm
– axial ) 0,2 mm

Speed up to ne max 10 000 10 000 min-1
Current up to (thermal limits) 2) 3) Ie max 0,205 0,098 A
1) at 10 000 min-1 2) thermal resistance Rth2 not reduced 3) at standstill
Integrated Gearhead 004 BH 006 BH

output torque output torque
reduction ratio output weight continuous intermittent continuous intermittent direction efficiency
(rounded) speed with operation operation operation operation of rotation
nmax Mmax. Mmax. Mmax. Mmax.
rpm g mNm mNm mNm mNm %
17 : 1 592 2,6 2,5 5,0 2,0 3,9 ≠ 82
31 : 1 323 2,7 4,3 8,5 3,4 6,8 = 77
90 : 1 111 2,8 5,0 15,0 5,0 15,0 ≠ 72
259 : 1 39 2,9 5,0 15,0 5,0 15,0 = 68
749 : 1 13 2,9 5,0 15,0 5,0 15,0 ≠ 64
1 830 : 1 5 3,0 5,0 15,0 5,0 15,0 = 60

No. Function
+0,05 –0,005 1 Star point
ø1 H7 – 4 4 ø12,5 –0,10 ø10 , 2 ±0,03 ø5 –0,020 2 Phase A
1,9 +0,1 deep 3 Phase A
4 Phase B
5 Phase B
4 6 Phase C
7 Phase C
8 Hall sensor In+
9 Hall sensor In-
10 analog Hall A Out+
+0,004
2 x ø0,85 – 9,6 ± 0,23 ø1,5 +0,001 11 analog Hall A Out-
12 analog Hall B Out+
1,9 +0,1 deep 30 ±0,6
( for M1) 1,92 ± 0,08 13 analog Hall B Out-
3,2 ±0,1 14 analog Hall C Out+
1,18 ± 0,07 5,82 ±0,1* 15 analog Hall C Out-
5,4 ± 0,5 Connectors

0,2 ±0,03 15-pole; 0,3 mm pitch; e.g.:
+0,05
4,8 -0,06 15 1 Hirose: FH23-15S-0.3SHAW (05)
* also available with 2,82 mm output shaft length

1309 C
183
Gearheads:
16A
Drive Electronics:
SC 1801 F
Series 1608 ... BH

1608 H 003 BH
Nominal voltage UN 3 V
Terminal resistance, phase-phase R 18,6 1
Output power 1) P2 max. 0,116 W
Efficiency d max. 38 %
No-load speed no 17 872 rpm

No-load current Io 0,032 A
Stall torque MH 0,203 mNm
DC-Motors
Brushless
Friction torque, static Co 0,005 mNm

Friction torque, dynamic Cv 2 ·10-6 mNm/rpm
Speed constant kn 7 407 rpm/V

Back-EMF constant kE 0,135 mV/rpm
Current constant kI 0,776 A/mNm
Slope of n-M curve 6n/6M 106 746 rpm/mNm

Terminal inductance, phase-phase L 21 µH
Angular acceleration _ max. 3 ·103 rad/s2

Operating temperature range -30 ... + 85 °C
Shaft bearing sintered sleeve bearings

Shaft load max.:
– radial at 10 000 rpm (at shaft step ø 3,4 mm) 0,5 N
– axial at 10 000 rpm (axial push-on only) 0,1 N
Shaft play:
– axial ) 0,12 mm
Number of pole pairs 4
Weight 4,1 g

Speed up to ne max. 12 000 rpm
Torque up to 1) 2) Me max. 0,205 mNm
Thermal current up to 1) 2) Ie max. 0,184 A
1) at 5000 rpm 2) thermal resistance Rth 2 not reduced

0 +0,2 No. Function
ø1,35 ±0,03 ø16 -0,3 4,37 -0,3 1 Hall sensor A
ø0,2 2 Hall sensor B
+0,2
0,9 ±0,1 4,37 -0,3 3 Hall sensor C
4 UDD (2.2 ... 18V DC)
5 GND
ø1,5h8 ø2,38 6 Phase A
7 Phase B
12x 30˚ 1
8 Phase C
8
Connectors
8-pole; 0,5 mm pitch;
+0,26 +0,2
3,27 -0,28 3,3 -0,3 thickness 0,3 mm
0
ø6 -0,05 1,1 ±0,11 1,1 ±0,11
+0,7
ø10 1 -0,4 7,75 ±0,05
1608 N 1608 E
184
Series
Accessory - optional
Adapter board with ribbon cable

Part number: 6611.00017
FAULHABER Brushless
Gearmotor
Series 1608 ... BH
DC-Motors
Brushless
Note: The conector on the adapter board has contacts on both sides. The pin out of the adapter board
depends on the orientation of the ribbon cable and motor conector.
Accessory - Dimensional drawing

M 1:1
2x ø3,3 ±0,1
8
RM2,54
8
16 ±0,1 21 ±0,5 50 ±4
1
8x ø1
1
1,47 ±0,5 2,5 ±0,5
15 ±0,5
1
Connector Information
FFC / FPC Connector; 8-pole;
0,5 mm pitch; thickness: 0,3 mm
Adapter board Connector has contacts on both sides Ribbon cable
185
Brushless DC-Motors
with integrated Drive Electronics
1
4
DC-Motors
Brushless
5
Brushless DC-Motor 3
6
1 Rear cover 7
2 Drive Electronics 8
3 Flat cable
4 Housing
9
5 Coil
6 Spring washer 10
7 Ball bearing
8 Washer 11
9 Magnet
10 Shaft
11 Rotor back-iron 7
12 Front flange
12
Features Benefits
These new brushless DC-Motors with integrated drive ■ System FAULHABER®, ironless stator coil
electronics combine the advantages of the System ■ High reliability and operational lifetime
FAULHABER skew wound coil technology with the lifetime
® ■ Wide range of linear torque / speed performance
benefits of electronic commutation. The motors are based ■ Programmable motor characteristics
on a three-phase ironless coil, a bipolar rare-earth perma- ■ No sparking
nent magnet and sensorless electronic commutation. ■ No cogging
■ Dynamically balanced rotor
To define the position of the rotor in relation to the
■ Integrated electronics
rotating field of the coil, the back-EMF is measured and
■ Simple design
processed. The position detection of the rotor is sensorless.
The design features the basic linear characteristics over a
wide speed range and the absence of cogging torque just
like the traditional brush commutated DC-Motors in the Product Code
FAULHABER program. The rotating magnet and iron flux
path avoid iron losses and results in higher efficiency.

3153 K 012 BRC
K Shaft type
BRC Type of commutation
(brushless), with integrated electronics
186
Brushless DC-Motors 1,8 mNm
Series 1525 ... BRC

1525 U 009 BRC 012 BRC 015 BRC
Starting torque MA 3,9 4,1 4,1 mNm

DC-Motors
Brushless
Shaft bearings ball bearings, preloaded

Shaft load max.:
– shaft diameter 2,0 mm
– radial at 3 000 rpm (3 mm from mounting face) 8 N
Shaft play:
– axial = 0 mm
Housing material mounting face in aluminium, housing in plastic

Weight 16 g
Direction of rotation reversible

Speed range ne 1 000 – 16 000 rpm
Torque up to 1) Me max. 1,7 1,8 1,8 mNm
Current up to (thermal limits) 1) Ie max. 0,40 0,31 0,25 A
1)
Specification applies to Unsoll = 10 V
Electronic
Supply voltage Up min. 4 ... max. 18 V DC
Current I max. 15 mA
1
Up
Circuit diagram
22k
* An additional external pull-up resistor can be added

Ω
6 to improve the rise time.

FG
Caution:
3 IOUT max. 15 mA must not be exceeded!
GND
0 0 +0,005
Orientation with respect to motor cable not defined ø15 -0,1 ø6 -0,05 ø2 0
2x M 1,6 2 deep A ø0,05 A
ø0,2 A
0,02
ø10
150 ±10
PVC ribbon cable 1 6
6 x AWG 28
25 ±1,5 7 ±0,4 2
5x 1
6 1
1525 U
Cable connection
No. Function
1 (red) Up : electronic supply 4 V DC - 18 V DC
2 Umot : coil supply 1,7 V DC - 18 V DC Caution:
3 GND : ground Incorrect lead
4 Unsoll : Speed command 0 - 10 V DC | > 10 V DC - max. UP not defined connection will damage
5 DIR : direction of rotation on ground or U < 0,5 V = CCW, U > 3 V = CW the motor electronics!
6 FG : frequency output (max. Up, I max. 15 mA) 3 lines per revolution
187
Brushless DC-Motors 3,2 mNm
Series 1935 ... BRE

1935 S 006 BRE 009 BRE 012 BRE
Nominal voltage 1) UN 6 9 12 Volt
Starting torque MA 2,9 4,0 4,4 mNm

DC-Motors
Brushless

Shaft load max.:
– shaft diameter 3 mm
Shaft play:
– axial = 0 mm

Weight 33 g
Direction of rotation not reversible - clockwise rotation, viewed from the front face
1)
The supply voltage range for the integrated electronics is: min. 4,5 ... max. 16 V DC

Torque up to Me max. 2,4 2,9 3,2 mNm
006 BRE 009 BRE 012 BRE

12 500 12 500 12 500
speed - rpm
speed - rpm
speed - rpm
10 000 10 000 10 000

7 500 7 500 7 500
5 000 5 000 5 000

2 500 2 500 2 500
1 600 1 600 1 600
torque torque torque
mNm mNm mNm
0 1 2 3 4 0 1 2 3 4 0 1 2 3 4
Recommended speed - torque range
Orientation with respect to motor leadwires not defined

4x 0 -0,004
M 2 3 deep ø19 -0,1 ø3 -0,009 ø15
ø0,3 A
ø0,05 A
0 0,02
ø7 -0,05
PVC leadwires 0,14 mm2
A
+ red
- black
5,5 7 ±2 1 10 ±0,3
Caution:
ø12 145 ±10 35 ±0,6 11 ±0,3 Incorrect lead
connection will damage
the motor electronics!
1935 S
188
Brushless DC-Motors 28 mNm
Series 3153 ... BRC

3153 K 009 BRC 012 BRC 024 BRC
Starting torque MA 42 50 50 mNm

Slope of n-M curve 6n/6M 45,8 42,9 41,4 rpm/mNm
Rotor inertia J 118 118 118 gcm2
DC-Motors
Brushless

Shaft load max.:
– shaft diameter 4,0 mm
Shaft play:
– axial = 0 mm

Weight 155 g

Torque up to 1) Me max. 27 28 28 mNm
Current up to (thermal limits) 1) Ie max. 1,90 1,46 0,75 A
1)
Specification applies to Unsoll = 10 V
Electronic
Supply voltage Up min. 5 ... max. 30 V DC
Current I max. 25 mA
1
Up
Circuit diagram
22k
* An additional external pull-up resistor can be added

Ω
6 to improve the rise time.

FG
Caution:
3 IOUT max. 15 mA must not be exceeded!
GND
Orientation with respect to motor cable not defined Scale reduced

4x 0 0 +0,004
M 3 4 deep ø31 -0,2 ø16 - 0,05 ø4 - 0,001
ø0,3 A
A ø0,05 A
0,02
ø22
200 ±10
PVC ribbon cable 1,4 12,6 ±0,3
6 x AWG 26
5x 1,27 53 ±0,5 14 ±0,3 2
6 1
3153 K
Cable connection
No. Function
1 (red) Up : electronic supply 5 V DC - 30 V DC
2 Umot : coil supply 0 V DC up to 2 · UN (max. 30 V DC) Caution:
3 GND : ground Incorrect lead
4 Unsoll : Speed command 0 - 10 V DC | > 10 V DC - max. UP not defined connection will damage
5 DIR : direction of rotation on ground or U < 0,5 V = CCW, U > 3 V = CW the motor electronics!
6 FG : frequency output (max. Up, I max.
3153 15 mA)
K 3 lines per revolution
189
Brushless
DC-Motors
Notes
190
Brushless DC-Motors
with integrated Speed Controller 1
2 3
DC-Motors
Brushless
4
Series 2232 ... BX4 5

with integrated
Speed Controller
Serie 2610 ... B
with integrated
1 Motor Speed Controller
2 Housing
3 Mounting flange 1 End cap
4 Electronics PCB 2 Electronics PCB
5 End cap 3 Motor (Front)
Features Benefits
These new brushless DC motors combine the advantages ■ Integrated drive electronics
of a slotless brushless motor with dedicated, high pre- ■ Extremely compact
cision, speed control electronics. ■ Very robust construction
■ Easy to use
Speed control is achieved using the on board PI controller
■ Integrated current limiting
with an external command voltage. The drives are pro-
■ Control parameters can be tuned
tected from overload with the integrated current limiting. to the application
The control parameters of the drive electronics can

be modified to fit the application using our optional
programming adapter and the easy to use FAULHABER
Motion Manager software. Product Code
Many drives are also available in a simple 2 wire con-
figuration for ease of integration or replacement of
standard DC motors in some applications.
32 68 G 024 BX4 SC
G Shaft type
024 Nominal Voltage [V]
BX4 Type of commutation (electronic)
SC Integrated Speed Controller
191
with integrated Speed Controller For combination with
Gearheads:
Series 2232 ... BX4 S SC

2232 S 012 BX4 S 024 BX4 S SC

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 77 g

30 Torque up to 1) 2) Me max. 7 7 mNm
1) 2)
31 Current up to Ie max. 0,99 0,52 A
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 2 4 6 2232 S 012 BX4 S SC
speed in relation to the available torque at the 25 000
output shaft for a given ambient temperature 2232 S 024 BX4 S SC
of 22°C. 22 500
The diagram shows the motor in a completely 20 000
insulated condition. 17 500
The motor is factory pre-configured to a con-
tinuous current for the thermally insulated 15 000 UN
condition. The controller must be reconfigured 12 500
with the easy to use Motion Manager Software
for use with other parameter settings. 10 000
The nominal voltage (UN) curve shows the 7 500
operating point at nominal voltage in the 5 000
insulated condition. Any points of operation
above the curve at nominal voltage will 2 500
require a higher operating voltage. Any points
below the nominal voltage curve will require
0 M [mNm]
less voltage. 0 1 2 3 4 5 6 7 8
192
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
DC-Motors
Brushless
6x 60°
0 6 1
20° 32 1 -0,05
PVC ribbon cable
6 x AWG 26, 1,27 mm
150 ±10 49,6 ±0,6 12,2 ±0,3
2232 S ... BX4 S SC
Speed Controller 012 BX4 S 024 BX4 S SC

Power supply electronic Up 5 ... 28 V DC
Power supply motor Umot 6 ... 28 V DC
PWM switching frequency fPWM 96 kHz
Efficiency d 95 %
Max. continuous output current 1) Idauer 1 0,5 A
Max. peak output current Imax 2 1 A
Total standby current Iel 0,020 A
Speed range electronic 400 ... 50 000 2) rpm

Scanning range 500 µs
1) at 22°C ambient temperature and max. 60°C motor temperature respectively

2) speed depend on motor operating voltage
Connection information 012 BX4 S 024 BX4 S SC

Connection 1 “UP”: power supply electronic UP
Connection 2 “Umot”: power supply electronic coil Umot
Connection 3 “GND”: ground ground
Connection 4 “Unsoll”:
– analog input input voltage Uin = 0 ... 10 V | > 10 V ... UP » set speed value not defined
input resistance Rin 5 kƻ
set speed value per 1 V 2 000 2 000 rpm
Uin < 0,15 V » motor stops
Uin > 0,3 V » motor starts
Connection 5 “DIR”:
– analog input direction of rotation to ground or level < 0,5 V » counterclockwise
open or level > 3 V » clockwise
Connection 6 “FG”: max. UP; Imax = 15 mA; open collector with 22 k1 pull-up resistor
– digital output frequency output 6 lines per revolution
Features
In this variant, the brushless DC servomotors have an integrated Using the “FAULHABER Motion Manager” software, the customer
Speed Controller. The motor is commutated using Hall sensors can modify the Speed Controller to special conditions of use.
integrated into the motor. Speed control is via a PI regulator. The following parameters can be changed: current limit and
The Speed Controller has a current limiting device which limits the regulator parameters.
maximum motor current if the thermal load is too high. Twice the
continuous current is possible over a short time.
193
Circuit diagram / Connection information
Output circuit Cable connection
1
Up
22k
DC-Motors
Ω
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
6 1 4 Unsoll
5 DIR
6 FG
* An additional external pull-up resistor

Caution:
can be added to improve the rise time.
Caution: IOUT max. 15 mA must not be tion will damage the
exceeded! motor electronics!
Options
5 3 1
Connector variant (Option no.: 3809) 6 4 2

Accessories
Programming board (Part No.: 6501.00088)

Example:
2232S024BX4S SC
194
Gearheads:
Series 2232 ... BX4 SC

2232 S 012 BX4 024 BX4 SC

DC-Motors
Brushless




23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 77 g

30 Torque up to 1) 2) Me max. 13 13 mNm
1) 2)
31 Current up to Ie max. 0,95 0,50 A
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended
2 4 6 8 2232 S 012 BX4 SC
output shaft for a given ambient temperature 2232 S 024 BX4 SC
of 22°C. 14 000
The diagram shows the motor in a completely
The motor is factory pre-configured to a con- 10 000
tinuous current for the thermally insulated
UN
The nominal voltage (UN) curve shows the
operating point at nominal voltage in the
4 000
insulated condition. Any points of operation 2 000
above the curve at nominal voltage will
require a higher operating voltage. Any points
0 M [mNm]
less voltage. 0 2 4 6 8 10 12 14 16
195
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
DC-Motors
Brushless
6x 60°
0 6 1
20° 32 1 -0,05
PVC ribbon cable
6 x AWG 26, 1,27 mm
150 ±10 49,6 ±0,6 12,2 ±0,3
2232 S ... BX4 SC
Speed Controller 012 BX4 024 BX4 SC

Efficiency d 95 %
Max. continuous output current 1) Idauer 1 0,5 A
Max. peak output current Imax 2 1 A


Connection information 012 BX4 024 BX4 SC

Features
196
1
Up
22k
DC-Motors
Ω
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
6 1 4 Unsoll
5 DIR
6 FG

Caution:
Options
5 3 1

Accessories

Example:
2232S024BX4 SC
197
Gearheads:
Series 2250 ... BX4 S SC

2250 S 024 BX4 S SC

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 97 g

30 Torque up to 1) 2) Me max. 15 mNm
1) 2)
31 Current up to Ie max. 0,84 A
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 2,5 5 7,5 10 2250 S 024 BX4 S SC
output shaft for a given ambient temperature
of 22°C. 12 000
The diagram shows the motor in a completely UN
tinuous current for the thermally insulated 8 000
condition. The controller must be reconfigured
with the easy to use Motion Manager Software 6 000
for use with other parameter settings.
require a higher operating voltage. Any points 0 M [mNm]
less voltage. 0 2 4 6 8 10 12 14 16
198
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
DC-Motors
Brushless
6x 60°
0 6 1
20° 50 1 -0,05
PVC ribbon cable
6 x AWG 26, 1,27 mm
150 ±10 67,6 ±0,6 12,2 ±0,3
2250 S ... BX4S SC
Speed Controller 024 BX4 S SC

Efficiency d 95 %
Max. continuous output current 1) Idauer 0,8 A
Max. peak output current Imax 1,6 A


Connection information 024 BX4 S SC

set speed value per 1 V, 2 000 rpm
Features
199
1
Up
22k
DC-Motors
Ω
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
6 1 4 Unsoll
5 DIR
6 FG

Caution:
Options
5 3 1

Accessories

Example:
2250S024BX4S SC
200
Gearheads:

2250 S 024 BX4 SC

DC-Motors
Brushless




23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 117 g

30 Torque up to 1) 2) Me max. 25 mNm
1) 2)
31 Current up to Ie max. 0,79 A
1) at 5 000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 5 7,5 10 12,5 2250 S 024 BX4 SC
of 22°C. 7 000
The diagram shows the motor in a completely 6 000 UN
insulated condition.
require a higher operating voltage. Any points 0 M [mNm]
less voltage.
0 5 10 15 20 25 30
201
Dimensional drawing
M 1:1
0 -0,006
ø17 M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
6x A ø0,06 A
ø0,2 A 0,02
DC-Motors
Brushless
6x 60°
0 6 1
20° 50 1 -0,05
PVC ribbon cable
6 x AWG 26, 1,27 mm
150 ±10 67,6 ±0,6 12,2 ±0,3
2250 S ... BX4 SC
Speed Controller 024 BX4 SC

Efficiency d 95 %
Max. peak output current Imax 1,6 A


Connection information 024 BX4 SC

set speed value per 1 V, 1 000 rpm
Features
202
1
Up
22k
DC-Motors
Ω
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
6 1 4 Unsoll
5 DIR
6 FG

Caution:
Options
5 3 1

Accessories

Example:
2250S024BX4 SC
203
Gearheads:

3242 G 012 BX4 024 BX4 SC

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 192 g

1) at 5 000 rpm
Note:
The diagram indicates the recommended 3242 G 012 BX4 SC (factory preset) 3242 G 024 BX4 SC (factory preset)
n [rpm] n [rpm]
speed in relation to the available torque at the 3242 G 012 BX4 SC (Rth2 -55%) 3242 G 024 BX4 SC (Rth2 -55%)
of 22°C. 16 000 16 000
The diagram shows the motor in a completely 14 000 14 000
insulated as well as thermally coupled condition
(Rth 2 55% reduced). 12 000 12 000
The motor is factory pre-configured to a con- 10 000 10 000
condition. The controller must be reconfig- 8 000 8 000
ured with the easy to use Motion Manager
Software for use at higher continuous current. 6 000 UN 6 000 UN
Watt Watt
The nominal voltage (UN) curve shows the 4 000 30 4 000 30
insulated and thermally coupled condition. 2 000 2 000
10 10
Any points of operation above the curve at
0 M [mNm] 0 M [mNm]
nominal voltage will require a higher operating
voltage. Any points below the nominal voltage 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70
curve will require less voltage. Recommended areas for continuous operation
204
Dimensional drawing
0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
DC-Motors
Brushless
6x 60°
6 1
0
1,5 -0,05
PVC ribbon cable
6 x AWG 24, 2,54 mm
170 ±10 59,4 ±0,6 13 ±0,3
3242 G ... BX4 SC
Speed Controller 012 BX4 024 BX4 SC

Efficiency d 95 %
Max. continuous output current 1) Idauer 2 A
Max. peak output current Imax 4 A
Total standby current at UN Iel 17 10 mA
Speed range, electronics 400 ... 50 000 2) rpm

Scanning rate 500 µs
1) at 22°C ambient temperature

2) speed is dependent on the motor operating voltage
Connection information
input resistance Rin 8,9 kƻ
set speed value per 1 V , 1 000 rpm
Features
205

,06 A
02
1
Up
DC-Motors
22k
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
4 Unsoll
5 DIR
6 1
6 FG
can be added to improve the rise time. Caution:
Caution: IOUT max. 15 mA must not be Incorrect lead connec-
exceeded! tion will damage the
motor electronics!
Options
5 3 1

Accessories

Examples:
3242G012BX4 SC
3242G024BX4 SC
206
Gearheads:
Series 3242 ... BX4 SCDC

3242 G 012 BX4 024 BX4 SCDC

DC-Motors
Brushless




23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 189 g

1) at 5000 rpm
Note:
The diagram indicates the recommended 3242 G 012 BX4 SCDC 3242 G 024 BX4 SCDC
n [rpm] n [rpm]
speed in relation to the available torque at the 3242 G 012 BX4 SCDC (Rth2 -55%) 3242 G 024 BX4 SCDC (Rth2 -55%)
of 22°C. 14 000 14 000
The diagram shows the motor in a completely 12 000 12 000
(Rth 2 55% reduced). 10 000 10 000
The motor is factory pre-configured to per-
form at the recommended continuous current. 8 000 8 000
Non-standard configurations are only possible
upon request from the manufacturer. 6 000 6 000 UN
UN
Watt
4 000
Watt
insulated and thermally coupled condition. 2 000 2 000
10 10
0 M [mNm] 0 M [mNm]
voltage. Any points below the nominal voltage
curve will require less voltage. 0 10 20 30 40 50 60 0 10 20 30 40 50 60
207
Dimensional drawing
0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
DC-Motors
Brushless
6x 60°
21
0
1,5 -0,05
PVC ribbon cable
2 x AWG 24, 2,54 mm
170 ±10 59,4 ±0,6 13 ±0,3
3242 G ... BX4 SCDC
Speed Controller 012 BX4 024 BX4 SCDC

Power supply electronic Up 6,5 ... 30 V DC
Power supply motor Umot 6,5 ... 30 V DC
Efficiency d 95 %
Total standby current at UN Iel 17 10 mA


Connection 1 “Mot +”: positive power supply
Connection 2 “Mot –”: negative power supply
Features
In this version, the brushless DC servomotors have an integrated The direction of rotation is dependent on the polarity of the
Speed Controller. The motor is commutated using the integrated voltage.
digital hall sensors. Speed control is via a PI regulator.
The Speed Controller has a current limiting device which limits the Full product description
maximum motor current if the thermal load is too high. Examples:
Twice the continuous current is possible over a short time. 3242G012BX4 SCDC
3242G024BX4 SCDC
208
Options Cable connection

,06 A
Connector variants (Option no. 4140) 02
DC-Motors
Brushless
connector pin assignment:
2
1
21
Connection
No. Function
1 Mot +
2 Mot –
209
Gearheads:

3268 G 024 BX4 SC

DC-Motors
Brushless





23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 305 g

1) at Usoll = 10V
Note: n [rpm] Watt

The diagram indicates the recommended 15 25 35
of 22°C. 7 000
The diagram shows the motor in a completely 3268...BX4 SC (factory preset)
insulated as well as thermally coupled condition 6 000
UN 3268...BX4 SC (Rth2 -55%)
(Rth 2 55% reduced).
5 000
tinuous current for the thermally insulated 4 000
condition. The controller must be reconfig-
ured with the easy to use Motion Manager 3 000
Software for use at higher continuous current.
1 000
insulated and thermally coupled condition.
0 M [mNm]
voltage. Any points below the nominal voltage 0 20 40 60 80 100
210
Dimensional drawing
scale reduced
0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
DC-Motors
Brushless
6x 60°
6 1
0
1,5 -0,05 PVC ribbon cable
6 x AWG 24, 2,54 mm
170 ±10 85,4 ±0,6 13 ±0,3
3268 G ... BX4 SC
Speed Controller 024 BX4 SC

Efficiency d 95 %
Total standby current at UN Iel 10 mA


input resistance Rin 8,9 kƻ
set speed value per 1 V , 1 000 rpm
Features
211

,06 A
02
1
Up
DC-Motors
22k
Brushless
Connection
6
FG No. Function
1 UP
2 Umot
3
GND 3 GND
4 Unsoll
5 DIR
6 1
6 FG
can be added to improve the rise time. Caution:
Caution: IOUT max. 15 mA must not be Incorrect lead connec-
exceeded! tion will damage the
motor electronics!
Options
Connector variant (Option no.: 3809)

Accessories

Example:
3268G024BX4 SC
212
Gearheads:
Series 3268 ... BX4 SCDC

3268 G 024 BX4 SCDC

DC-Motors
Brushless




23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 305 g

1) at 5000 rpm
Note: n [rpm] Watt

The diagram indicates the recommended 15 25 35
of 22°C. 7 000
The diagram shows the motor in a completely 3268...BX4 SCDC
insulated as well as thermally coupled condition 6 000
UN 3268...BX4 SCDC (Rth2 -55%)
5 000
The motor is factory pre-configured to per-
form at the recommended continuous current. 4 000
Non-standard configurations are only possible
upon request from the manufacturer. 3 000
Any points of operation above the curve at 1 000
voltage. Any points below the nominal voltage 0 M [mNm]
curve will require less voltage. 0 20 40 60 80 100
213
Dimensional drawing
scale reduced
0 -0,006
ø22 6x M3 4 deep ø32 ±0,1 ø16 -0,05 ø5 -0,010
ø0,2 A A ø0,06 A
0,02
DC-Motors
Brushless
6x 60°
21
0
1,5 -0,05 PVC ribbon cable
2 x AWG 24, 2,54 mm
170 ±10 85,4 ±0,6 13 ±0,3
3268 G ... BX4 SCDC
Speed Controller 024 BX4 SCDC

Power supply electronic Up 6,5 ... 30 V DC
Power supply motor Umot 6,5 ... 30 V DC
Efficiency d 95 %
Total standby current at UN Iel 10 mA


Connection 1 “Mot +”: positive power supply
Connection 2 “Mot –”: negative power supply
Features
In this version, the brushless DC servomotors have an integrated The direction of rotation is dependent on the polarity of the
Speed Controller. The motor is commutated using the integrated voltage.
digital hall sensors. Speed control is via a PI regulator.
The Speed Controller has a current limiting device which limits the Full product description
maximum motor current if the thermal load is too high. Examples:
Twice the continuous current is possible over a short time.
3268G024BX4 SCDC
214
Options Cable connection

,06 A
Connector variants (Option no. 4140) 02
DC-Motors
Brushless
connector pin assignment:
2
1
21
Connection
No. Function
1 Mot +
2 Mot –
215
with integrated Speed Controller
Series 2610 ... B SC

2610 T 006 B 012 B SC

DC-Motors
Brushless



9,5 9,5


23 Shaft load max.:
– axial at standstill (push-on only) 17,5 N
24 Shaft play:
– axial = 0 mm

26 Weight 20,1 g

1) at 5 000 rpm
Note: n [rpm] Watt

2610T006BSC
The diagram indicates the recommended 0,5 1,0 1,5
8 000 2610T006BSC (Rth2 -55%)
speed in relation to the available torque
2610T012BSC
6 000 2610T012BSC (Rth2 -55%)
The diagram shows the motor in a com-
pletely insulated as well as thermally cou- 5 000
pled condition (Rth 2 55% reduced).
4 000
The area of the curve is defined by the
maximum allowable supply voltage of 3 000
the integrated speed controller as well as
the control performance characteristics. 2 000
1 000
0 M [mNm]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0
216
2610 T ... B SC
M 1:1 Option
ø 26 ø 30 connector variants
26 0
ø 6 -0,05 AWG 28 / PVC ribbon
R 1,5 ø 2,1 cable with connector
B 0
ø 1,5 -0,01 Picoblade
ø 0,07 A connector pin
0,04 assignment:
DC-Motors
Brushless
4x 90°
6 1
1 ±0,2 6 ±0,2 Connection

150 ±10 No. Function
1 1 Up
1,25 2 Umot
5 x1
3 GND
10,4 ±0,2 7 ±0,25 1 6
1,5 2 ±1 4 Unsoll
5 DIR
2610 B SC 6 FG
Speed Controller 006 B 012 B SC

PWM switching frequency 96 96 kHz
Efficiency 95 95 %
Max. continuous output current 1) 0,8 0,8 A
Max. peak output current 1,6 1,6 A
Total standby current 0,020 A


Connection information 006 B 012 B SC

Connection 1 “UP”: power supply electronic UP = 4 ... 18 V
Connection 2 “Umot”: power supply electronic coil Umot = 1,7 ... 18 V
– analog input input voltage Uin = 0 ... 10 V (max. Up)
open or level > 3 V » clockwise (max. Up)
Connection 6 “FG”: with max. UP » Imax = 15 mA; open collector with 22 k1 pull-up resistor
Features
In this variant, the brushless DC-Micromotors have an integrated The following parameters can be changed: current limit and
Speed Controller. The motor is commutated using Hall sensors regulator parameters.
integrated into the motor. Speed control is via a PI regulator. The
Speed Controller has a current limiting device which limits the
maximum motor current if the thermal load is too high. Twice the Full product description
continuous current is possible over a short time. Examples:
Using the “FAULHABER Motion Manager” software, the customer 2610T006B SC
can modify the Speed Controller to special conditions of use. 2610T012B SC
217
with integrated Speed Controller
Series 2622 ... B SC

2622 S 006 B 012 B SC

DC-Motors
Brushless



9,5 9,5

Integrated Gearhead
Bearings on output shaft ball bearing
Shaft load max.:
– radial (5 mm from mounting face) ) 15 N
– axial ) 5 N
Shaft play:
– axial ) 0,25 mm
Specifications
output torque
nmax Mmax Mmax
rpm g mNm mNm %
8:1 635 25 9 30 = 81
22 : 1 223 26 23 75 ≠ 73
33 : 1 151 26 30 100 = 60
112 : 1 44 27 93 180 ≠ 59
207 : 1 24 27 100 180 = 53
361 : 1 14 27 100 180 = 53
814 : 1 6 28 100 180 = 43
1 257 : 1 4 29 100 180 = 43
218
2622 S ... B SC
M 1:1 Option
0 connector variants
ø 26 ø 26 -0,3
3x M 2 3,5 deep
AWG 28 / PVC ribbon
0 cable with connector
ø 12 -0,05 Picoblade
0
ø17 ø 3 -0,02 connector pin
assignment:
DC-Motors
Brushless
6x 60°
6 1
3x ø 1,48
150 ±10
4 deep 1 ±0,2 Connection
No. Function
1 Up
10,4 ±0,2 1 9,9 ±0,3 2 Umot
1 6 3 GND
5 x1 2 ±1 4 Unsoll
1,5 22 ±0,3 10,9 ±0,3
5 DIR
2622 B SC 6 FG
Speed Controller 006 B 012 B SC

PWM switching frequency 96 96 kHz
Efficiency 95 95 %
Max. continuous output current 1) 0,8 0,8 A
Max. peak output current 1,6 1,6 A
Total standby current 0,020 A


Connection information 006 B 012 B SC

Connection 1 “UP”: power supply electronic UP = 4 ... 18 V
Connection 2 “Umot”: power supply electronic coil Umot = 1,7 ... 18 V
– analog input input voltage Uin = 0 ... 10 V (max. Up)
open or level > 3 V » clockwise (max. Up)
Connection 6 “FG”: with max. UP » Imax = 15 mA; open collector with 22 k1 pull-up resistor
Features
In this variant, the brushless DC-Micromotors have an integrated The following parameters can be changed: current limit and
Speed Controller. The motor is commutated using Hall sensors regulator parameters.
integrated into the motor. Speed control is via a PI regulator. The
Speed Controller has a current limiting device which limits the
maximum motor current if the thermal load is too high. Twice the Full product description
continuous current is possible over a short time. Examples:
Using the “FAULHABER Motion Manager” software, the customer 2622S006B SC
can modify the Speed Controller to special conditions of use. 2622S012B SC
219
Motion Control Systems
WE CREATE MOTION
Brushless DC-Servomotors with integrated Motion Controller Page
NEW 2232 ... BX4 CSD/CCD with integrated Motion Controller 18 mNm 226 – 227
NEW 2250 ... BX4 CSD/CCD with integrated Motion Controller 35 mNm 228 – 229
3242 ... BX4 CS/CC with integrated Motion Controller 56 mNm 230 – 231
3268 ... BX4 CS/CC with integrated Motion Controller 96 mNm 232 – 233
3564 ... B CS/CC with integrated Motion Controller 50 mNm 234 – 235
MC Function/RS232 description MC and RS232 interface 236 – 237
MC Function/CAN description MC and CAN interface 238 – 239
Motion Control
Brushless DC-Servomotor with

Systems
integrated Motion Controller
1 Heat sink/cover
2 Thermal conduction pad
3 Thermal protection
4 Motion Controller
5 Housing
6 Analog Hall sensors
7 Brushless DC-Servomotor
8 Interface cable
Features Benefits
With its incredibly compact design, this all-round package ■ Highly dynamic, compact drive system
with brushless motor and integrated
units a powerful brushless DC-Servomotor, a high-reso-
motion controller and encoder
lution encoder and a programmable position and speed
■ Controlled either by means of a RS232
regulator. interface oder CAN interface
■ Smallest integrated CANopen Motion Controller
Because of its brushless commutation, the service life of with CiA DS301 V4/ DSP402 V2 standard protocols
these powerful complete systems is only limited by the
■ Exact torque regulation through improved
servicelife of the bearings and the electronic components power monitoring
used. As well as the familiar RS232 interface, the system is ■ Very flexible motion control functionality
now available for the first time with a CAN interface and ■ Digital inputs for TTL and PLC can be configured compatibly
CANopen protocol. This means that up to 127 can be
linked and controlled with ease.
Product Code
The powerful motion controller, together with the valua-
tor, permits a whole host of positioning tasks and speed
regulations with a resolution of 1/3000 revolutions.
The integrated self-protection against overheating and
overvoltage ensures reliable operation. The use of the
latest DSP technology enables very high regular sensing
rates and PWM frequencies that make the dynamic power 3268 Motor series
G Shaft type
pack score extremely well in terms of regulation and 3268 G 024 BX4 CS
effectiveness. BX4 Type of commutation
(brushless, integrated electronics)
CS Type of interface
222
Motion Control
Systems
1 Connecting cable
2 End cover
3 Thermal coupling pad
4 PCB with flexboard
5 Flange, electronics side
6 Flange, motor side
7 Housing
8 Brushless DC-Servomotor
Features Benefits
■ World‘s smallest drive with integrated inline
FAULHABER has extended its BX4 range of four pole Motion Controller
Brushless DC Servomotors with the introduction of the ■ Modular construction, available in two sizes
series 2232 / 2250…BX4 CSD/CCD, the world’s most com- ■ Maximum performance-to-volume ratio through
pact drive with integrated motion controller. This new innovative design
series combines all the advantages of the BX4 four pole ■ Controlled via RS232 or CAN interface
brushless technology with a single axis motion controller. ■ Configuration with FAULHABER Motion Manager
software
High reliability, high torque, compact slotless design with
no cogging torque, and robust construction without the
use of adhesives make this new series ideal for complex
areas of application like robotics, automation, medical
and laboratory technology, specialty machinery and aero-
space.
Product Code
The drives are based on the flexible and easy to use
FAULHABER motion control platform. The compact motion
controller, which fits within the diameter of the motor,
combined with the motor and a full range of gearhead
combinations provides a versatile modular platform for a
variety of applications. 32 Motor length [mm]
S Shaft type
22 32 S 024 BX4 CCD
BX4 Type of commutation (brushless),
4 Pole Technology
CCD Integrated Motion Controller,
type of interface
223
Motion Control
Systems
Motion Manager
The high-performance “Motion Manager” software from
FAULHABER enables users to control and configure drive
systems with motion controllers.
The graphic user interface and commands use the same
menus and functions regardless if the CAN or RS232
interface is in use. This can dramatically simplify the first
steps into CAN applications.
Motion Manager for all Windows™ versions can be
downloaded free of charge in German or English from
www.faulhaber.com.
Startup and configuration

Motion Manager automatically searches for connected
drive nodes and displays these in the “Node Explorer”.
Transparent configuration dialogs and dynamic regulating
parameter setting, make entry easy.
Graphical online analysis of drive behavior (e.g. as step
responses) and possibility to change the regulating param-
eter continuious, provide invaluable help during to enter
commands. The program also supports the creation, trans-
mission and administration of sequential programs and
parameter files.
The program is rounded off with an online help and the
integrated Visual Basic Script language.
224
Motion Control
Systems
Programming Integration in higher level control systems
The ASCII commands and CAN telegrams make it possible
Version with RS 232 Interface to integrate the drive into a higher level control system as
A complete ASCII command set is available for operation well as field bus based control environments.
and configuration of the drive. Visual Basic Script can be written and tested directly in the
Motion Manager.
Motion programs can be created in the Motion Manager
or other available terminal programs and then transmit- Furthermore, any high level language (Basic, C/C++,
ted to the drive where they are stored in the on-board Delphi, LabView...) can be used to develop applications
memory. The easy to use motion command library pro- on the PC which send commands via RS232 directly to the
vides all the necessary commands for programming. drive mechanism or to read messages sent from there.
Commands can also be used within a PLC program for
Version with CAN Interface
data exchange with the drive unit.
In addition to the standard CANopen profiles as defined
in the CiA DSP402 such as profile position mode and pro-
file velocity mode, the drive supports a special FAULHABER
Mode. With the help of the CAN command interpreter
implemented in the FAULHABER Motion Manager soft-
ware this mode allows the user to operate and configure
the drive with the same easy to use command set as with
the RS232 version.
The FAULHABER CANopen motion controller supports the
standard CiA DS301 / DSP402 / DSP305 protocols. The CAN
interface offers a wide range of functions. You will find
details of how to use and configure the controller in the
user‘s manual (available at www.faulhaber.com)
Alternatively, you can contact your local support engineer.
225
NEW
Brushless DC-Servomotor 18 mNm

with integrated Motion Controller For combination with
Gearheads:
and RS232 or CAN interface 22F, 22/7, 26A
2232 ... BX4 CSD/CCD

2232 S 024 BX4 CSD/CCD

6 No-load current Io 6,1 .10-2 A
7 Stall torque at 1,8A MH 57 mNm
9 Friction torque, dynamic Cv 1,5 .10-4 mNm/rpm

Motion Control
13 Current constant kI 3,18 .10-2 A/mNm

Systems
14 Slope of n-M curve ∆n/∆M 120 rpm/mNm



23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 77 g

28 Speed up to ne max. 5 - 8 000 rpm
Ie max. 0,44 / 0,69 A
1)
at 4 000 rpm
2)
thermal resistance Rth 2 not reduced / thermal resistance Rth 2 by 55% reduced
Note: n [rpm] Watt

The diagram indicates the recommended 2,5 5 7,5 10
speed in relation to the available torque at the 10 000 2232...BX4 CSD/CCD (factory preset)
output shaft for a given ambient temperature 2232...BX4 CSD/CCD (Rth2 -55%)
of 22°C.
The diagram shows the motor in a completely 8 000
(Rth 2 55% reduced). Un
condition. The controller must be reconfig-
ured with the easy to use Motion Manager 4 000
nominal voltage will require a higher operating 0 M [mNm]
voltage. Any points below the nominal voltage 0 5 10 15 20 25
226
Dimensional drawing
M 1:1
0 -0,006
ø17 6x M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
ø0,2 A A ø0,06 A
0,02
Connection
No. Function
1 3.input
2 +24V
3 GND
4 Analog input
5 Analog GND
Motion Control
6 Fault output
6x 60°
Systems
0 8 1 7 RS232 RXD / CAN_L
10° 32 1 -0,05 8 RS232 TXD / CAN_H
PVC ribbon cable
158 ±10 49,6 ±0,6 12,2 ±0,3 8 x AWG 26, 1,27 mm Caution:
motor electronics!
Options
Options
Accessories
Adapter board BX4 CxD (Part No.: 6501.00113)

Example:
2232S024 BX4 CSD
Motion Controller
Supply voltage 1) UB 5 ... 30 V DC
Peak current 2) I max. 3 A
Connection "Analog input":

– Speed command analog input voltage range ±10 V
– Speed command PWM input frequency range 100 ... 2 000 Hz
pulse duty factor 50% 0 rpm
– Digital input input resistance (at 24V) 5 k
–Position
Externalcontrol
encoder f max. 400 kHz
– Step frequency input f max. 400 kHz
Connection "Fault output":

– Fault output no error switched to GND
– Digital output open collector max. UB / 30 mA
– Digital input input resistance 100 k
Connection "3.input":
– Electronic supply voltage 1) UB 5 ... 30 V DC
Encoder:
– Scanning rate 200 µs
– Resolution internal encoder 3 000 Inc./turn
The signal level of the digital inputs can be set using the above commands:
Standard (PLC): Low 0...4,5V / High 12,5V...UB, TTL: Low 0...0,5V / High 2,5V...UB
1)
Separate supply of motor and control electronics for safetyrelevant applications is optionally available (Option no. 2993).
In this case the 3rd input is not available for digital signals.
2)
Preset value. Can be changed over the interface.
227
NEW

Gearheads:
and RS232 or CAN interface 22F, 22/7, 26A


6 No-load current Io 7,20 .10-2 A
7 Stall torque at 3A MH 110 mNm

Motion Control
13 Current constant kI 2,71 .10-2 A/mNm

Systems



23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 117 g

Ie max. 0,7 / 1,1 A
1)
at 4 000 rpm
2)
Note:
n [rpm] Watt
The diagram indicates the recommended
5 7,5 10 12,5 2250...BX4 CSD/CCD (factory preset)
output shaft for a given ambient temperature 2250...BX4 CSD/CCD (Rth2 -55%)
of 22°C.
The diagram shows the motor in a completely
insulated as well as thermally coupled condition 6 000 Un
condition. The controller must be reconfig- 4 000
ured with the easy to use Motion Manager
nominal voltage will require a higher operating 0 M [mNm]
voltage. Any points below the nominal voltage 0 10 20 30 40
228
Dimensional drawing
M 1:1
0 -0,006
ø17 6x M2 3 deep ø22 ±0,1 ø10 -0,05 ø3 -0,010
ø0,2 A A ø0,06 A
0,02 Connection
No. Function
1 3.input
2 +24V
3 GND
4 Analog input
5 Analog GND
Motion Control
6 Fault output
Systems
7 RS232 RXD / CAN_L
6x 60°
8 RS232 TXD / CAN_H
0 8 1
10° 50 1 -0,05
Caution:
PVC ribbon cable
158 ±10 67,6 ±0,6 12,2 ±0,3 8 x AWG 26, 1,27 mm Incorrect lead connec-
motor electronics!
Options
Options
Accessories
Adapter board BX4 CxD (Part No.: 6501.00113)
Example:
2250S024 BX4 CSD
Motion Controller

– Digital input input resistance (at 24V) 5 k
–Position
Externalcontrol
encoder f max. 400 kHz
– Step frequency input f max. 400 kHz

– Electronic supply voltage 1) UB 5 ... 30 V DC
Encoder:
1)
In this case the 3rd input is not available for digital signals.
2)
229
Gearheads:
and RS232 or CAN interface 30/1, 32A, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S
3242 ... BX4 CS/CC

3242 G 024 BX4 CS/CC

6 No-load current 3) Io 0,098 A

Motion Control

Systems



23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 370 g

30 Current up to 1) 2) 3)
Ie max. 1,00 / 1,58 A
1)
at 4 000 rpm 2)
3)
total standby current 0,08 A
Note: n [rpm] Watt

The diagram indicates the maximum 10 20 30 3242...BX4 CS/CC
3242...BX4 CS/CC (Rth2 -55%, factory preset)
The motor can provide more power with 6 000

adequate cooling (for ex. Rth 2 reduction Un
of –55%).
The maximum available torque and speed 4 000

will be reduced if the ambient temperature
is higher than 22°C and / or the motor
is thermally insulated to the ambient
environment.
2 000
The characteristics of the curve diagram

is determined by Ub and the control 0 M [mNm]
characteristics of the integrated Motion
0 10 20 30 40 50 60 70
Controller.
230
Dimensional drawing
Orientation with respect to connecting cable 30° ±5° scale reduced
6x M3 4 deep 0 -0,006
ø0,2 A ø32 ±0,1 ø16 -0,05 ø5 -0,010 Connection
A ø0,06 A Wires Function
0,02
blue GND
pink + 24 V
20
brown Analog input
white Fault output
ø22 grey Analog GND
yellow RS232 RXD / CAN_L
30°±5 54 ±0,3 green RS232 TXD / CAN_H
red Connection No. 3
0
1,5 -0,05
Motion Control
Caution:
13±0,3
Systems
be sure to connect motor supply
terminals to the correct polarity.
Motor electronics are protected
against polarity reversal by an
internal fuse. In case of damage
40 ±0,3 25,8 ±1,5 PVC-cable,
due to polarity reversal, this
8-conductors AWG 24
63,8 ±2,5 Conneting cable 1 meter
internal fuse can only be
replaced at the factory.
3242 ... BX4 CS/CC
Options
Accessories
Adapter board (Part No.: 6501.00065)
Example:
3242G024 BX4 CS (RS232 interface)
3242G024 BX4 CC (CAN interface)
Motion Controller
Input/output 3

– Digital control
Position input f max. input resistance (at 24V) 5 k
– External encoder f max. 400 kHz
– Step frequency input 400 kHz

– Digital input UB input resistance 22 k
– Electronic supply voltage 1) 12 ... 30 V DC
Encoder:
1)
In this case the 3rd input is not available for digital signals; connection 3.
2)
231
Gearheads:
and RS232 or CAN interface 30/1, 32A, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S
3268 ... BX4 CS/CC

3268 G 024 BX4 CS/CC

6 No-load current 3) Io 0,203 A

Motion Control

Systems



23 Shaft load max.:
24 Shaft play:
– axial = 0 mm

26 Weight 460 g

30 Current up to 1) 2) 3)
Ie max. 1,60 / 2,65 A
1)
at 4 000 rpm 2)
3)
total standby current 0,08 A
Note: n [rpm] Watt

The diagram indicates the maximum 15 25 35 45 3268...BX4 CS/CC
3268...BX4 CS/CC (Rth2 -55%, factory preset)
The motor can provide more power with 6 000

adequate cooling (for ex. Rth 2 reduction Un
of –55%).
The maximum available torque and speed 4 000

will be reduced if the ambient temperature
is higher than 22°C and / or the motor
is thermally insulated to the ambient
environment. 2 000
The characteristics of the curve diagram

is determined by Ub and the control 0 M [mNm]
characteristics of the integrated Motion
Controller.
0 20 40 60 80 100 120
232
Dimensional drawing
scale reduced
Orientation with respect to connecting cable 30° ±5° Connection
6x M3 4 deep 0 -0,006
ø0,2 A ø32 ±0,1 ø16 -0,05 ø5 -0,010 Wires Function
A ø0,06 A blue GND
0,02 pink + 24 V
brown Analog input
20 white Fault output
grey Analog GND
ø22 yellow RS232 RXD / CAN_L
green RS232 TXD / CAN_H
30°±5 54 ±0,3
0
1,5 -0,05
Motion Control
Caution:
Systems
13±0,3 be sure to connect motor supply
terminals to the correct polarity.
against polarity reversal by an
PVC-cable, internal fuse. In case of damage
40 ±0,3 25,8 ±1,5
8-conductors AWG 24 due to polarity reversal, this
89,8 ±2,5 internal fuse can only be
Conneting cable 1 meter
3268 ... BX4 CS/CC
Options
Accessories
Example:
3268G024 BX4 CS (RS232 interface)
3268G024 BX4 CC (CAN interface)
Motion Controller
Input/output 3

– Digital input f max. input resistance (at 24V) 5 k

Encoder:
1)
2)
233
Gearheads:
and RS232 or CAN interface 30/1, 32/3, 32/3 S, 38/1, 38/1 S, 38/2, 38/2 S
3564 ... B CS/CC

3564 K 024 B CS/CC
Nominal voltage UN 24 Volt
Output power P2 max. 90 W
Efficiency d max. 80 %
No-load speed no 10 500 rpm

No-load current Io 0,28 A
Peak torque for 8 A MP 160 mNm
Friction torque:
– static Co 1,10 mNm
– dynamic Cv 2,4 .10-4 mNm/rpm

Current constant kI 0,05 A/mNm
Motion Control
Slope of n/M curve n/ M 31 rpm/mNm

Systems

Rotor inertia J 34 gcm2
Angular acceleration _ max. 109 .
103rad/s2
Thermal resistance Rth 1 / Rth 2 2,5 / 6,3 K/W

Thermal time constant o w1 / o w2 23 / 1 175 s

Shaft load max.:
– radial at 3000 rpm (7,4 mm from mounting flange) 108 N
– axial at 3000 rpm (push-on only) 50 N
Shaft play:
– axial = 0 mm
Housing material aluminium, black anodized

Weight 440 g

Speed range 1) ne 5 - 12 000 rpm
Torque up to 2) Me max. 50 mNm
Current up to 2) Ie max. 2,80 3) A
1)
Power rating of 44 Watt at 8 400 rpm and 50 mNm 3)
This is a preset value and can be changed
2)
thermal resistance Rth over the RS232 or CAN interface
234
Dimensional drawing
scale reduced
Orientation with respect to connecting cable 45° ±5°
Connection
ø0,2 A
M2 5 deep ø35 ±0,1
0 +0,003 Wires Function
ø16 –0,008 ø4 –0,002
blue GND
A ø0,05 A
0,02 pink + 24 V
20 brown Analog input
white Fault output
grey Analog GND
22
yellow RS232 RXD / CAN_L
54 ±1,5 green RS232 TXD / CAN_H
Motion Control
±5 Caution:
45˚ 1,4 12,6 ±0,3
Systems
be sure to connect motor supply
14 ±0,3 terminals to the correct polarity.
25,8 ±1,5 PVC-cable, against polarity reversal by an
40 ±0,3
8-conductors AWG 24 internal fuse. In case of damage
83,3 ±3
Conneting cable 1 meter due to polarity reversal, this
internal fuse can only be
3564 ... B CS/CC
Options
Accessories
Example:
3564K024B CS (RS232 interface)
3564K024B CC (CAN interface)
Motion Controller
Input/output 3

– Digital input f max. input resistance (at 24V) 5 k

Encoder:
1)
2)
235
MC Function / RS232
General description
FAULHABER Motion Controllers are available as external electronic The interface also offers the option of querying online operating
controls to be used in combination with DC-Micromotors, Brushless data and values. The RS232 interface also allows the operation of
DC-Servomotors and Linear DC-Servomotors or, if already integrated, several networked drives on one control.
with Brushless DC-Servomotors in the form of motion control systems.
Motion control is thus possible for the majority of motors from a Sensor interfaces (position and speed sensors, depending on motor type)
diameter of 6 mm upward. The integrated systems reduce the amount Analog Hall signals
of space required. At the same time, their wiring requirements are Three analog Hall signals, offset by 120°, for motor position and
minimal, which helps to simplify installation. speed in the case of Brushless DC-Motors and Linear DC-Servomotors
Incremental encoders
Operating modes Incremental encoders for motor position and speed in the case of
Speed control DC-Micromotors and as additional sensors for Brushless DC-Motors
PI speed control, even for demanding synchronization requirements Absolute encoders
Serial SSI port for motor position and speed matching Brushless
Positioning DC-Servomotors with an AES Encoder
For moving to defined positions with a high level of resolution.
Motion Control
With a PD Controller, the dynamic response can be adjusted to suit RS232 Programming / Configuration
the application. Reference and limit switches are evaluated by
Systems
An extensive ASCII command set is available for programming and

means of various homing modes. operation. This can be preset from the PC, e.g. via any Windows
Speed profiles terminal program or via any other control computer.
Acceleration ramps, deceleration ramps and maximum velocity In addition, even complex processes can be created from these com-
can also be defined for each section. As a result, even complex mands and stored in the drive. Once programmed as a stepper motor,
profiles can be implemented quickly and effectively. electronic gear or as a speed or position controller via the analogue
Current control input, the drive can be operated independently of the RS232 interface.
Protects the drive by limiting the motor current to the set peak
current. The current is limited to the continuous current by the "Faulhaber Motion Manager" software is available for Windows
integrated I²t monitoring if required. operating systems. It considerably simplifies operation and configura-
tion and also enables graphic online analysis of the operating data.
Protective functions
- Protection against ESD Options
- Overload protection for the electronic circuitry and the motor Separate supply of power to the motor and electronic actuator is
- Self-protection against overheating optional (important for safety-relevant applications), in which case
- Overvoltage protection in generator mode no third input is required. Depending on the controller, additional
programming adaptors and connection aids are available. The modes
Extended operating modes and parameters can be specially preconfigured on request
- Stepper motor mode
- Gearing mode Notes
- Position control to analog set point Motion Controllers and Motion Control Systems are accompanied by
- Operation as servo amplifier in voltage adjuster mode a device manual for installation and putting into operation.
- Torque/force controller using variable set current input A communication and function manual and the "Faulhaber Motion
Manager" software are available on request and on the Internet at
Interfaces - Discrete I/O www.faulhaber.com.
Setpoint input
Depending on the operating mode, setpoints can be input via the
serial port, via an analog voltage value, a PWM signal or a
quadrature signal.
Error output (Open Collector)
This can also be used as a digital input for the evaluation of
reference switches or for specifying direction of rotation.
RS232 interface
For connection to a PC with a transmission rate of up to 115 kbaud.
The information can be stored in the integrated memory (FLASH).
Connection diagram
Adapter for DC-Micromotor
encoder (optional) with encoder
PC witch RS232 interface
Motion Controller Or Brushless or Linear DC-Servomotor

RS232 zero with Hall sensors
modem cable
Or Brushless DC-Servomotor with

Adapter (optional) integrated Motion Controller
M
otio
er
nM ag
an
236
Position control DC-Micromotor with encoder
+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit
PWM Motor + M7
Overvoltage MOSFET
generator Power DC-Motor
Command Position nsoll PI-Speed
Ua Motor – M8
M1 Input 5 amplifier
position controller controller
M2 Input 4 2,2k VCC M5
Evaluation
n ist 5V-Control
V8 Input 3
Motion Control
Example: Speed +5V
inputs 2,2k M3
V5 Analog calculation Armature Channel A
Systems
Limit switch ϕ(t)
V3 input Evaluation position Channel B M4 Encoder
calculation
AGND limit switch
V2 RXD RS232 I2t I ist
Current
RS232 { PCPC TXD
RXD
V1 TXD
Communication
and configurations
module
limiting
RS Signal GND M6
GND Micro Controller
GND
V7
Position control Brushless DC-Servomotor with Hall sensors

+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit Δϕ Phase A M8 brown
Overvoltage 3 Phase
PWM MOSFET Phase B M7 orange Brushless
nsoll Ua Sine wave Power
Command Position PI-Speed Phase C M1 yellow Motor
position controller commutator amplifier
controller
Evaluation
n ist
V8 Input 3 Hall sensor A M2 green
Example: input 3 Speed
V5 Analog calculation Position
Limit switch ϕ(t) calculation
Hall sensor B M5 blue
V3 input Evaluation Hall sensor C M6 grey
AGND limit switch
RS232 2 I ist VCC M3 red
V2 RXD I t Current 5V-Control
PC RXD Communication
RS232 { PC TXD V1 TXD and configurations
module
limiting
RS
+5V
Signal GND M4 black
GND
V7
Position control Brushless DC-Servomotor with integrated Motion Controller

+ 24V DC
2,7k
LED
Fault UB
output
Protection:
10k
Overtemperature
Current limit
Δϕ
Overvoltage 3 Phase MOSFET
Phase A
PWM Phase B
Power Motor
Sine wave
Command Position n soll PI-Speed Ua
commutator
amplifier Phase C
Example: n ist
Analog
Limit switch + Evaluation Speed
input _ calculation Hall sensor A
limit ϕ(t) Armature
AGND switch position Hall sensor B
input 3 calculation Hall sensor C
Evaluation input 3
2
RS232 I t Current I ist
RXD
PC TXD Communication limiting
RS232 { PC RXD TXD
and configurations RS
module
GND GND
237
MC Function / CAN
General description
FAULHABER Motion Controllers are available as external electronic Sensor interfaces (position and speed sensors, depending on motor type)
controls to be used in combination with DC-Micromotors, Brushless Analog Hall signals
DC-Servomotors and Linear DC-Servomotors or, if already integrated, Three analog Hall signals, offset by 120°, for motor position and
with Brushless DC-Servomotors in the form of motion control systems. speed in the case of Brushless DC-Motors and Linear DC-Servomotors
Motion control is thus possible for the majority of motors from a Incremental encoders
diameter of 6 mm upward. The integrated systems reduce the amount Incremental encoders for motor position and speed in the case of
of space required. At the same time, their wiring requirements are DC-Micromotors and as additional sensors for Brushless DC-Motors
minimal, which helps to simplify installation. Absolute encoders
Operating modes DC-Servomotors with an AES Encoder
Speed control
PI speed control, even for demanding synchronization requirements CAN Programming / Configuration
Positioning FAULHABER Motion Controllers support the CANopen communication
For moving to defined positions with a high level of resolution. profile under DS301 V4.02 in accordance with the CiA specification
for slave devices with the following services:
Motion Control
With a PD Controller, the dynamic response can be adjusted to suit

the application. Reference and limit switches are evaluated by - 1 Server SDO
Systems
means of various homing modes. - 3 transmit PDOs, 3 receive PDOs

- Static PDO mapping
Speed profiles - NMT with node guarding
Acceleration ramps, deceleration ramps and maximum velocity - Emergency Object
can also be defined for each section. As a result, even complex
profiles can be implemented quickly and effectively. The transfer rate and node no. are set via the network in accordance
with the LSS protocol conforming to DSP305 V1.11, and automatic
Current control baud rate detection is also implemented. In addition, all the functions
Protects the drive by limiting the motor current to the set peak and parameters of the drive unit can be easily activated via a special
current. The current is limited to the continuous current by the FAULHABER PDO channel.
integrated I²t monitoring if required.
Protective functions As regards the CiA device profile for Motion Controllers (CiA 402),
- Protection against ESD the following are supported:
- Overload protection for the electronic circuitry and the motor - Profile Position Mode and Position Control Function
- Self-protection against overheating - Homing Mode
- Overvoltage protection in generator mode - Profile Velocity Mode
Extended operating modes Also, for each Faulhaber command there is an appropriate CAN frame
- Stepper motor mode available on the PDO channel, with which the CAN unit can be
- Gearing mode operated in the same way as the serial variant and the extended
- Position control to analog set point operating modes can be supported.
- Operation as servo amplifier in voltage adjuster mode "Faulhaber Motion Manager" software is available for Windows
- Torque/force controller using variable set current input operating systems. It considerably simplifies operation and configura-
Interfaces - Discrete I/O Options
Setpoint input Separate supply of power to the motor and electronic actuator is
Depending on the operating mode, setpoints can be input via the optional (important for safety-relevant applications), in which case
serial port, via an analog voltage value, a PWM signal or a no third input is required. Depending on the controller, additional
quadrature signal. programming adaptors and connection aids are available. The modes
Error output (Open Collector) and parameters can be specially preconfigured on request
This can also be used as a digital input for the evaluation of Notes
reference switches or for specifying direction of rotation. Motion Controllers and Motion Control Systems are accompanied by
CANopen interface a device manual for installation and putting into operation.
For integration into a CAN network with transfer rates of up A communication and function manual and the "Faulhaber Motion
to 1 Mbit/s. Via the CAN interface a number of drives can be Manager" software are available on request and on the Internet at
networked and operated on a higher-level control. www.faulhaber.com.
Connection diagram
PC with CAN interface e.g. 2 x Motion DC-Micromotor with encoder
Controller MCBL 3006 C and adapter (optional)
Node o
Node n Brushless or Linear DC-Servomotor

Node p with Hall sensors
M
otio
er
nM ag
an
Note
The “FAULHABER Motion manager” Up to 127 CANopen
software supports at the moment all devices (nodes) can be Node q
CAN interface of the company IXXAT. connected.
Extensions for CAN interfaces of other e.g. digital inputs or a
manufacturers are possible. drive circuit. External resistor on the last node must be set
238
+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit
PWM Motor + M7
Overvoltage MOSFET
Ua Motor – M8
Evaluation
n ist 5V-Control
V8 Input 3 +5V
Example: inputs Speed
Motion Control
V5 Analog calculation Armature Channel A 2,2k M3
Limit switch ϕ(t)
Systems
calculation
AGND limit switch
V2 CAN_L CANopen I 2 t Current I ist
CAN_L Communication
CANopen
{ CAN_H V1 CAN_H and configurations
module
limiting
RS Signal GND M6
GND
V7

+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit ∆ϕ Phase A M8 brown
Overvoltage 3 Phase
controller
Evaluation n ist
V8 Input 3 Speed Hall sensor A M2 green
Example: input 3
V5 Analog calculation Position Hall sensor B M5 blue
AGND limit switch
CANopen 2 I ist VCC M3 red
V2 CAN_L I t Current 5V-Control
Communication
CANopen { CAN_H
CAN_L
V1 CAN_H and configurations
module
limiting
RS
+5V
Signal GND M4 black
GND
V7

+ 24V DC
2,7k
LED
Fault UB
output Protection:
10k
Overtemperature
Current limit
Δϕ
Overvoltage 3 Phase Phase A
PWM MOSFET
Power Phase B
Sine wave Motor
commutator
amplifier Phase C
Analog n ist
Example:
input + Evaluation Speed
Limit switch _ limit calculation Hall sensor A
ϕ(t) Armature
Evaluation input 3
2
CANopen I t Current I ist
CAN_L
CAN_L Communication limiting
Interface CAN-Bus { CAN_H
CAN_H and configurations RS
module
GND GND
239
Stepper Motors
Stepper Motors
WE CREATE MOTION
240
Stepper Motors – PRECIstep® Technology Page
ADM 0620-2R Two Phase with Disc Magnet 0,2 mNm 248 – 249
AM 0820 Two Phase 0,65 mNm 250 – 251
AM 1020 Two Phase 1,6 mNm 252 – 253
ADM 1220 Two Phase with Disc Magnet 2,4 mNm 254 – 255
ADM 1220 S Two Phase with Disc Magnet 2,4 mNm 256 – 257
AM 1524 Two Phase 6 mNm 258 – 259
AM 2224 Two Phase 22 mNm 260 – 261
AM 2224-R3 Two Phase 22 mNm 262 – 263
Lead Screws and Options – PRECIstep® Technology Page

M1,2 x 0,25 x L1 Lead Screws 264
M2 x 0,2 x L1 Lead Screws 266
M3 x 0,5 x L1 Lead Screws 268
Stepper Motors
Options 269
241
Stepper Motors
WE CREATE MOTION
Stepper Motors
Residual torque 1) [mNm]

Torque needed to rotate rotor by outside torque when no
phase winding is energized. Residual torque is useful to
Stepper Motors
hold a position without any current to save battery life or
Two phase, 24 steps per revolution
to reduce heat.
PRECIstep® Technology
Rotor inertia [kgm2]
This value represents the inertia of the complete rotor.
AM1524-ww-ee Resonance frequency (at no load) [Hz]
ww = V-6-35
Voltage Curr Is the step rate at which the unload motor will show rotor
1 Nominal voltage 6 –
2 Nominal current per phase (both phases ON) – 0,1 resonance. It is recommended to start with a frequency
3 Phase resistance (at 20°C) 35 above this frequency or to use half-, micro-step to operate
4 Phase inductance (1kHz) 15
5 Back-EMF amplitude 6
outside this frequency. The resonance frequency changes
with the addition of inertial loads.
Notes on technical data Electrical time constant [ms]

Is the time needed to establish 67% of the max. possible
Stepper Motors
Nominal voltage [Volts] phase current under a given operation point. It is one of
Is the voltage applied to both phase windings that will not the factors which reduce the provided torque at higher
overheat the motor. The motor develops nominal holding speed.
torque using this voltage.
Ambient temperature range [°C]
Nominal current per phase (both phases ON) [A]
Temperatures at which the motor can operate.
Is the current level supplied to both phase windings
that will not overheat the motor. The motor develops the Winding temperature tolerated max. [°C]
nominal holding torque when energized this way. Maximum temperature supported by the winding and the
magnets.
Phase resistance 1) [⍀]
Phase winding resistance at 20 °C; tolerance is ±12%. Thermal resistance winding-ambient air [°C/W]
The gradient at which the motor winding temperature
Phase inductance [mH]
increases per Watt of power losses generated in the motor.
Inductance of the phase windings, measured at 1 kHz.
Additional cooling surface is reducing it.
Back-EMF amplitude 1) [V/k step/s]
Thermal time constant [s]
Amplitude of the back-EMF at 1000 steps/s. It is one of the
Time needed to reach 67% of the final winding tempera-
factors which reduce the provided torque at higher speed.
ture. Adding cooling surfaces reduces the thermal resist-
Holding torque (at nominal current in both phases) [mNm] ance but will increase the thermal time constant.
Is the amplitude of the torque the motor generates
Shaft bearings
with both phases energized in voltage or current mode.
Offered are either self lubricating sintered bronze bearings
Holding torque (at twice the nominal current) [mNm] or 2 preloaded ball bearings. The ball bearing preload is
Is the amplitude of the torque the motor generates assured by a spring washer assembled at the rear bearing.
with both phases energized with 2 x nominal current.
Shaft load, max. radial [N]
There is no risk of motor damage due to their magnetic The figure is representing for all bearing types the recom-
design. However, to limit heat development the boost mended maximally supported radial load.
current should be applied only for short periods during
critical sections of the motion cycle. Shaft load, max. axial [N]
This value is representing the recommended maximally
Step angle (full step) [degree] supported axial load for all bearing types. For ball bear-
Number of angular degrees the motor moves per full-step. ings, this value corresponds to the set preload. Note that
Angular accuracy [% of full step] overtaking the preload may cause an irreversible displace-
Percentage of a full step by which the unloaded motor ment of the shaft. The rotor can be pulled without risk
with identical currents in both phases will be off from any of damage to the motor by approximately 0,2 mm.
calculated fullstep position. This error does not cumulate. Shaft play max., radial [µm]
The clearance between shaft and bearing tested with the
indicated force to move the shaft.
AM1524_PCS.indd 1 243 09.03.10 10:33

Shaft play max., axial [µm]
Represents the axial play tested with the indicated force.
Torque (mNm)
Isolation test voltage 1) [VDC] 1.25
Is the test voltage for isolation test between housing and
1
phase windings.
0.75
Weight [g]
Is the motor weight in grams. 0.5
1)
these parameters are measured during final inspection on 100 % 0.25
of the products delivered.
0
0 500 1000 1500 2000 2500 3000 3500
-0.25
-0.5
Stepper Motor Selection -0.75
T (ms)
The selection of a stepper motor requires the use of
published torque speed curves based on the load parameters.
Stepper Motors
It is not possible to verify the motor selection mathematically

without the use of the curves. Depending on the motor size suitable for the application
it is required to recompute the torque parameters with the
To select a motor the following parameters must be
motor inertia as well.
known:
In the present case it is assumed that a motor with an out-
■ Motion profile side diameter of maximum 15 mm is suitable and the data
■ Load friction and inertia has been computed with the inertia of the AM1524.
■ Required resolution 2. Verification of the motor operation.
■ Available space The highest torque/speed point for this application is
■ Available power supply voltage found at the end of the acceleration phase. The top speed
is then n = 5000 rpm, the torque is M = 1 mNm.
1. Definition of the load parameters at the motor shaft
Using these parameters you can transfer the point into
The target of this step is to determine a motion profile
the torque speed curves of the motor as shown here with
needed to move the motion angle in the given time frame
the AM1524 curves for a current mode drive.
and to calculate the motor torque over the entire cycle
using the application load parameters such as friction and It is not possible to use the full torque of the motor:
load inertia. a safety factor of 30% is requested. The shown example
The motion and torque profiles of the movement used in assures that the motor will correctly fulfil the requested
this example are shown below: application conditions.
Torque Power
(mNm) (W)
Speed (rpm) AM1524-A-0,25-12,5-ee

2 Phasen ON, 0.25A, 12V
6000
3 1,5
5000
4000
2 1
3000
2000 1 0,5
1000
0 0
0 500 1000 1500 2000 2500 3000 3500 0 5000 10000 15000 20000 Speed (rpm)
T (ms) 2000 4000 6000 8000 (Step/s)
244
In case that no solution is found, it is possible to adapt ■ In full step mode (1 phase on) the phases are successive-
the load parameters seen by the motor by the use of a ly energised in the following way:
reduction gearhead. 1. A+ 2. B+ 3. A– 4. B–.
The demonstrated method does not specify the differences ■ Half step mode is obtained by alternating between
between the two published torque speed curves, one for 1-phase-on and 2-phases-on, resulting in 8 half steps
voltage mode and one for current mode (which was used per electrical cycle: 1. A+ 2. A+B+ 3. B+ 4. A–B+
as the solution for the application example). 5. A– 6. A–B– 7. B– 8. A+B–.
The difference is mainly linked to the performance one ■ If every half step should generate the same holding
may get from the motor. Whereas the voltage mode is torque, the current per phase is multiplied by √2 each
offering good performance at low speed the torque will time only 1 phase is energised.
decrease rapidly, the current mode allows higher speed The two major advantages provided by microstep opera-
performance as the constant current mode drive (the tion are lower running noise and higher resolution, both
current is controlled by a chip related control loop) which depending on the number of microsteps per full step
allows to apply a higher voltage to the motor phases. which can in fact be any number but is limited by the
Voltage mode is the best choice for application with system cost.
Stepper Motors
supply voltage below 10 V mainly due to the availability of As explained above, one electrical cycle or revolution of
suitable driver chips. In voltage mode, the motor winding the field vector (4 full steps) requires the driver to provide
must have a nominal voltage equal to the power supply to a number of distinct current values proportional to the
get the best performances. number of microsteps per full step.
The moment the voltage is higher than 10 V a current For example, 8 microsteps require 8 different values which
mode driver will be the better choice. It is recommended in phase A would drop from full current to zero following
to apply a supply voltage at least U = 5 x R x I of the the cosine function from 0° to 90°, and in phase B would
selected motor winding. rise from zero to full following the sine function.
3. Verification of the resolution These values are stored and called up by the program
It is assumed that the application requires a resolution controlling the chopper driver. The rotor target position is
of 9° angular. determined by the vector sum of the torques generated in
phase A and B:
The selected motor AM1524 has a step angle of 15° which
means that the motor is not suitable directly. It can be
operated either in half-step, which reduces the step angle MA = k · IA = k · Io · cos ϕ
to 7,5°, or in micro stepping. With micro stepping, the
resolution can be increased even higher whereas the pre- MB = k · IB = k · Io · sin ϕ
cision is reduced because the error angle without load of
the motor (expressed in % of a full-step) remains the same where M is the motor torque, k is the torque constant
independently from the number of micro-steps the motor and Io the nominal phase current.
is operated.
For the motor without load the position error is the same
For that reason the most common solution for adapting
in full, half or microstep mode and depends on distortions
the motor resolution to the application requirements is
of the sinusoidal motor torque function due to detent
the use of a gearhead or a lead-screw where linear motion
torque, saturation or construction details (hence on the
is required.
actual rotor position), as well as on the accuracy of the
phase current values.
General application notes
4. Verification in the application
In principle each stepper motor can be operated in
Any layout based on such considerations has to be verified
three modes: full step (one or two phases on), half step
in the final application under real conditions.
or microstep.
Please make sure that all load parameters are taken into
Holding torque is the same for each mode as long as dis- account during this test.
sipated power (I2R losses) is the same. The theory is best
presented on a basic motor model with two phases and
one pair of poles where mechanical and electrical angle
are equal.
245
Stepper Motors
Two phase
2 6
3
7
4
5
8
Stepper Motor
10
1 Retaining ring
2 Washer
3 PCB
4 Ball bearing
11
5 Rear cover / stator
6 Coil, Phase A
7 Inner stator 9
Stepper Motors
8 Rotor
9 Magnets 13
10 Shaft
4
11 Housing
12 Coil, Phase B
13 Front cover / stator
12
Features Benefits
2
PRECIstep® stepper motors are two phase multi-polar ■ Cost effective positioning drive without 1
an encoder
motors with permanent magnets. The use of rare-earth
■ High power density
magnets provides an exceptionally high power to volume
■ Long operational lifetimes
ratio. Precise, open-loop, speed control can be achieved
■ Wide operational temperature range
with the application of full step, half step, or micro-
stepping electronics. ■ Speed range up to 16 000 rpm using a current
mode chopper driver
The rotor consists of an injection moulded plastic support ■ Possibility of full step, half step and microstep operation
and magnets which are assembled in a 10 or 12 pole
configuration depending on the motor type. The large
magnet volume helps to achieve a very high torque
density. The use of high power rare-earth magnets also
enhances the available temperature range of the motors Product Code
from extremely low temperatures up to 180 °C as a
special configuration. The stator consists of two discrete
phase coils which are positioned on either side of the
rotor. The inner and outer stator assemblies provide the
necessary radial magnetic field.
AM1524 Motor series

2R Bearing type A M 1 5 2 4 - 2 R - V- 1 2 - 1 5 0 - 5 7
V-12-150 Coil type
57 Motor version
246
Stepper Motors
Two phase with Disc Magnet
1
4
2
Stepper Motor
6
1 Retaining ring
2 PCB
3 Rear cover / stator
4 Coil
Stepper Motors
5 Housing 7
6 Sleeve
8
7 Disc Magnet
8 Shaft
9 Front cover
9
10 Sintered bearing
10
Features Benefits
The rotor consists of a thin magnetic disc. The low rotor ■ Extremely low rotor inertia
inertia allows for highly dynamic acceleration. The rotor ■ High power density
disc is precisely magnetized with 10 pole pairs which ■ Long operational lifetimes
helps the motor achieve a very high angular accuracy. ■ Wide operational temperature range
The stator consists of four coils, two per phase, which ■ Ideally suited for micro-stepping applications
are located on one side of the rotor disc and provide the
axial magnetic field.
Special executions with additional rotating back-iron

are available for exceptionally precise micro-stepping
performance.
Product Code
ADM1220 Motor series

A D M 1 2 20 - 2 R - V 2 - 0 1
2R Bearing type
V2 Coil type
01 Motor version
247
Stepper Motors 0,2 mNm
ADM0620-2R-ww-ee
ww = V3 V6
Voltage Current Voltage Current Drive mode
1 Nominal voltage 3 – 6 – V DC
2 Nominal current per phase (both phases ON) – 0,075 – 0,04 A
3 Phase resistance (at 20°C) 30 120 Ω

4 Phase inductance (1kHz) 3,0 10,5 mH
5 Back-EMF amplitude 0,6 1,1 V/k step/s
6 Holding torque 1) (at nominal current in both phases) 0,2 mNm

7 Holding torque 1) (at twice the nominal current) 0,28 mNm
8 Step angle (full step) 18 degree

9 Angular accuracy 2) ±5 % of full step
10 Residual torque 0,04 mNm
11 Rotor inertia 0,7 .10-9 kgm2
12 Resonance frequency (at no load) 170 Hz
13 Electrical time constant 0,09 ms
14 Ambient temperature range –35 ... +70 °C

15 Winding temperature tolerated, max. 130 °C
16 Thermal resistance winding-ambient air 165 °C/W
Stepper Motors
17 Thermal time constant 120 s

(standard)
19 Shaft load, max.:
– radial (3 mm from bearing) 0,3 N
– axial 0,5 N
20 Shaft play, max.:

– radial (0,2N) 20 µm
– axial (0,2N) 50 µm
21 Isolation test voltage 200 V DC
22 Weight 1,4 g
1) with bipolar driver

2) 2 phases ON, balanced phase currents
3) Curves measured with a load inertia of 8 ·10-9 kgm2
4) Testing the motor at lower supply voltages in current mode will result in a decrease in torque at higher speed, even with the same current setting
Torque Torque
(mNm) (mNm)
0,16 0,16
ADM0620-V3-ee ADM0620-V3-ee, CW
0,14 2-phase ON, 3,3V 0,14 2-phase ON, 0.075A, 15V
CCW
0,12 0,12
1 2 3 4
0,10 0,10 Phase A + – – +
0,08 0,08
0,06 Phase B + + – –
0,06
0,04 0,04
0,02 0,02
+ A –
0 0 1 2
0 3000 6000 9000 12000 15000 Speed (rpm) 0 3000 6000 9000 12000 15000 Speed (rpm)
1000 2000 3000 4000 5000 (Step/s) 1000 2000 3000 4000 5000 (Step/s)
+
nt f
ace vi
e
3
ro
w
F
B
Voltage mode (V) 3) Current mode (A) 3) 4) CCW Rotor CW
Driver AD VL M1S Driver AD CM M1S 4
–
248
Dimensional drawing
-0,007
ø1-0,011
0
ø6 -0,03 ø5 -0,05
0 -0,002
ø0,8 -0,006 Solder tag PCB
-0,03
4,3 ±0,05 M4,5x0,5 ø1,75 -0,05
1 4
Z.12 m=0,12 Round PCB
x=+0,2
DIN 58400
Flexprint
Molex FPC 52745,
4 circuits, 0,5 mm pitch,
0,4 ±0,05 Thickness 0,3 mm
+0,2 50 ±5
1,9 -0,05 ø5,2 ±0,05
3,5 0,7 9,45 ±0,2 5,15 ±0,2 5,15 ±0,2
1 4 4 1
25,5 ±5
ADM0620
Stepper Motors
Front face view Rear shaft Front shaft for Gearhead 06/1 Connector
2,5 ±0,05
Molex 51021-400
Combinations
Drive Electronics Encoders Stepper Motors Gearheads / Lead screws
AD VL M_S ADM0620 06/1

AD CM M_S Lead screws M1,2 - M1,6
Ordering information
Example: ADM0620-2R-V2-01
Motor type Bearings (rr) Winding (ww) Motor execution (ee)

ADM = Motor design
06 = Motor diameter (mm) Special lubricant Only front With double Front output
20 = Steps per revolution options available output shaft output shaft shaft
ADM0620 -2R (2 ball bearings) -V2 -01 (Round PCB) -00 (Round PCB) Plain shaft
-V3 -05 (Round PCB) -06 (Round PCB) Pinion 06/1
-V6 -21 (Round PCB) -20 (Round PCB) Shaft for lead screw M1,2
-23 (Round PCB) -22 (Round PCB) Shaft for lead screw M1,6
-11 (Solder tag PCB) -10 (Solder tag PCB) Plain Shaft
-15 (Solder tag PCB) -16 (Solder tag PCB) Pinion 06/1
-26 (Solder tag PCB) -25 (Solder tag PCB) Shaft for lead screw M1,2
-28 (Solder tag PCB) -27 (Solder tag PCB) Shaft for lead screw M1,6
-43 (Flexprint) -42 (Flexprint) Plain Shaft
-47 (Flexprint) -48 (Flexprint) Pinion 06/1
-67 (Flexprint) -66 (Flexprint) Shaft for lead screw M1,2
-69 (Flexprint) -68 (Flexprint) Shaft for lead screw M1,6
249
AM0820-ww-ee
ww = V-3-18 V-5-56 A-0,225-7
Voltage Current Voltage Current Voltage Current Drive mode
1 Nominal voltage 3 – 5 – 2 – V DC
2 Nominal current per phase (both phases ON) – 0,15 – 0,08 – 0,225 A
3 Phase resistance (at 20°C) 18 56 7,3 Ω

4 Phase inductance (1kHz) 3,9 12,6 1,4 mH
5 Back-EMF amplitude 1,3 2,4 0,8 V/k step/s

7 Holding torque 1) (at twice the nominal current) 1 mNm

9 Angular accuracy 2) ± 10 % of full step

Stepper Motors
18 Shaft bearings sintered bronze sleeves ball bearings, preloaded

(standard) (optional)
– radial (3 mm from bearing) 0,3 3,0 N
– axial 0,2 1,5 N

– radial (0,2N) 15 12 µm
– axial (0,2N) 140 ~0 µm
22 Weight 3,3 g

Torque Torque
(mNm) (mNm)
0,50 0,50 CW
AM0820-V3-ee AM0820-A-0.225-7
2-phase ON, 3,3V 2-phase ON, 0.225A, 15V CCW
0,40 0,40
1 2 3 4
Phase A + – – +
0,30 0,30
0,20 0,20 Phase B + + – –
0,10 0,10
+ A –
0 0 1 2
0 1500 3000 4500 6000 Speed (rpm) 0 3000 9000 15000 Speed (rpm)
500 1000 1500 2000 (Step/s) 1000 3000 5000 (Step/s)
+
nt f
ace vi
e
3
ro
w
F
B
–
250
Dimensional drawing
0 0 0 -0,007 -0,03 -0,04

ø7,55 -0,12 ø8 -0,06 ø6 -0,012 ø1 -0,011 ø2,34 -0,05 ø1,93 -0,06
Z.12 m=0,16 Z.11 m=0,14
M5,5x0,5 x=+0,2 x=+0,3
DIN 58400 DIN 58400
0
0,4 -0,05
+0,2 4x Ø 0.7x0.6mm
1,9 -0,05
gold plated bores
2,15
3,5 0,8 13,7 ±0,2 6 ±0,3 5,15 ±0,2 5,15 ±0,2
AM0820
Stepper Motors
Front face view Rear shaft Front shaft for Gearhead 08/1 for Gearheads 08/2, 08/3
Combinations
AD VL M_S AM0820 08/1

AD CM M_S 08/2
08/3*
10/1
Lead screws M1,2 - M1,6
Lead screws M2 - M2,5 - M3
* Zero Backlash Gearheads
Example: AM0820-2R-V-3-18-08

AM = Motor design
AM0820 - (sleeve bearings) -V-3-18 -01 -00 Plain shaft
-2R (2 ball bearings) -V-5-56 -08 -09 Pinion 08/1
-A-0,225-7 -10 -11 Pinion 10/1
-12 -13 Pinion 08/2, 08/3
-21 -20 Shaft for lead screw M1,2
-23 -22 Shaft for lead screw M2 - M2,5 - M3
-25 -24 Shaft for lead screw M1,6
251
AM1020-ww-ee
ww = V-3-16 V-6-65 V-12-250 A-0,25-8
Voltage Current Voltage Current Voltage Current Voltage Current Drive mode
1 Nominal voltage 3 – 6 – 12 – 2 – V DC
2 Nominal current per phase (both phases ON) – 0,18 – 0,09 – 0,045 – 0,25 A
3 Phase resistance (at 20°C) 16 65 250 8 Ω

4 Phase inductance (1kHz) 5,2 21,4 80,1 2,4 mH
5 Back-EMF amplitude 2,6 5,3 10,5 1,8 V/k step/s


11 Rotor inertia 9 .10-9 kgm2

Stepper Motors
18 Shaft bearings sintered sleeve bearings ball bearings, preloaded

– axial 0,3 3,0 N

– radial (0,2N) 15 12 µm
– axial (0,2N) 150 ~0 µm
22 Weight 5,5 g

Torque Torque
(mNm) (mNm)
1,00 1,50 CW
AM1020-V3-16-ee AM1020-A-0,25-8-ee
2-phase ON, 3V 2-phase ON, 0.25A, 12V CCW
0,80 1,20
1 2 3 4
Phase A + – – +
0,60 0,90
0,40 0,60 Phase B + + – –
0,20 0,30
+ A –
0 0 1 2
0 1500 3000 4500 Speed (rpm) 0 4500 9000 13500 18000 Speed (rpm)
500 1000 1500 (Step/s) 1500 3000 4500 6000 (Step/s)
+
nt f
ace vi
e
3
ro
w
F
B
–
252
Dimensional drawing
0 0 0 -0,007 -0,04 -0,01

ø9,5 -0,12 ø10 -0,07 ø6 -0,012 ø1,2 -0,011 ø2,92 -0,06 ø2,38 -0,03
Z.12 m=0,2 Z.9 m=0,2
M5,5x0,5 x=+0,2 x=+0,35
DIN 58400 DIN 58400
0
0,4 -0,05
+0,08
1,9 0 2,1 4x Ø 0.75x0.6mm
gold plated bores
2,15 5,15 ±0,2 5,15 ±0,2
5,7 1,7 15,8 ±0,2 6,5 ±0,2
AM1020
Stepper Motors
Front face view Rear shaft Front shaft for Gearhead 10/1 for Gearhead 12/3, 12/5
Combinations
AD VL M_S AE 30B19 AM1020 10/1

AD CM M_S 12/3
12/5*
Lead screws M1,2 M1,6
Example: AM1020-2R-V-3-16-08

AM = Motor design
AM1020 - (sleeve bearings) -V-3-16 -01 -00 Plain shaft
-2R (2 ball bearings) -V-6-65 -08 -09 Pinion 10/1
-V-12-250 -10 -11 Pinion 12/5
-A-0,25-8 -12 Plain shaft, Rear = 3,7mm for AE 30B19
-13 Pinion 10/1, Rear = 3,7mm for AE 30B19
-14 Pinion 12/5, Rear = 3,7mm for AE 30B19
-21 -20 Plain shaft for lead screw M1,2
-23 -22 Plain shaft for lead screw M2 - M2,5
-25 -24 Plain shaft for lead screw M1,6
253
ADM1220-ww-ee
ww = V2 V3 V6 V12
3 Phase resistance (at 20°C) 5,4 13 48 164 Ω




Stepper Motors

– axial 0,5 3,0 N

– radial (0,2N) 15 12 µm
– axial (0,2N) ~0 ~0 µm
22 Weight 9 g

Torque Torque
(mNm) (mNm)
1,6 2,0 CW
ADM1220-V3-ee ADM1220-V2-ee
2-phase ON, 3.3V 2-phase ON, 0.3A, 18V CCW
1,2 1,5 1 2 3 4
Phase A + – – +
0,8 1,0
Phase B + + – –
0,4 0,5
+ A –
0 0 1 2
250 500 750 1000 (Steps/s) 1000 2000 3000 (Step/s) +
nt f
ace vi
e
3
ro
w
F
B
–
254
Dimensional drawing
0 0 -0,007 -0,04 -0,010 -0,04 Round PCB

ø11,2 ø12 -0,07 ø6 -0,05 ø1,5 -0,011 ø2,92 -0,06 ø2,38 -0,030 ø3,65 -0,06
DIN 58400 DIN 58400 DIN 58400
M5,5x0,5 m=0,2 m=0,2 m=0,25 A+ B+
z=12
x=+0,2
z=9 z=12 5,8
x=+0,35 x=+0,2 B- A-
(4x) ø0,75x0,55 4,8

gold plated bores
0
0,4 -0,05
1,9 ±0,05 Solder tag PCB

+0,2
2,15 -0,05 3,85
3,3 0,7 17,4 ±0,2 6 ±0,2 5,2 ±0,2 5,15 ±0,2 6,9 ±0,2
(4x) ø1,20
(4x) ø0,60
ADM1220
Stepper Motors
Front face view Rear shaft Front shaft for Gearhead for Gearheads for Gearhead
10/1 12/3, 12/5 12/4
Combinations
AD VL M_S ADM1220 10/1

AD VM M_S 12/3
AD CM M_S 12/4
12/5*
Example: ADM1220-2R-V2-01

ADM = Motor design
ADM1220 - (sleeve bearings) -V2 -01 (Round PCB) -00 (Round PCB) Plain shaft
-2R (2 ball bearings) -V3 -05 (Round PCB) -06 (Round PCB) Pinion 10/1
-V6 -07 (Round PCB) -08 (Round PCB) Pinion 12/3, 12/5
-23 (Round PCB) -22 (Round PCB) Plain shaft for lead screw M2 - M2,5 - M3
-21 (Solder tag PCB) -20 (Solder tag PCB) Plain shaft
-27 (Solder tag PCB) -26 (Solder tag PCB) Pinion 12/3, 12/5
-43 (Solder tag PCB) -42 (Solder tag PCB) Plain shaft for lead screw M2 - M2,5 - M3
255
microstepping motor (low residual torque), PRECIstep® Technology
ADM1220S-ww-ee
ww = V2 V3 V6 V12
3 Phase resistance (at 20°C) 5,4 13 48 164 Ω

4 Phase inductance (1kHz) 1,3 3,5 13 57 mH



Stepper Motors

– axial 0,5 3,0 N

– radial (0,2N) 15 12 µm
– axial (0,2N) ~0 ~0 µm
22 Weight 9 g

Torque Torque
(mNm) (mNm)
1,6 2,0 CW
ADM1220S-V3-ee ADM1220S-V2-ee
2-phase ON, 3.3V 2-phase ON, 0.3A, 18V CCW
1,2 1,5 1 2 3 4
Phase A + – – +
0,8 1,0
Phase B + + – –
0,4 0,5
+ A –
0 0 1 2
250 500 750 1000 (Steps/s) 1000 2000 3000 (Step/s) +
nt f
ace vi
e
3
ro
w
F
B
–
256
Dimensional drawing
0 0 -0,007 -0,04 -0,010 -0,04 Round PCB

ø11,2 ø12 -0,07 ø6 -0,05 ø1,5 -0,011 ø2,92 -0,06 ø2,38 -0,030 ø3,65 -0,06
DIN 58400 DIN 58400 DIN 58400
M5,5x0,5 m=0,2 m=0,2 m=0,25 A+ B+
z=12
x=+0,2
z=9 z=12 5,8
x=+0,35 x=+0,2 B- A-
(4x) ø0,75x0,55 4,8

gold plated bores
0
0,4 -0,05
1,9 ±0,05 Solder tag PCB

+0,2
2,15 -0,05 3,85
3,3 0,7 17,4 ±0,2 6 ±0,2 5,2 ±0,2 5,15 ±0,2 6,9 ±0,2
(4x) ø1,20
(4x) ø0,60
ADM1220S
Stepper Motors
Front face view Rear shaft Front shaft for Gearhead for Gearheads for Gearhead
10/1 12/3, 12/5 12/4
Combinations
AD VL M_S ADM1220S 10/1

AD VM M_S 12/3
AD CM M_S 12/4
12/5*
Example: ADM1220S-2R-V2-51

ADM = Motor design
ADM1220S - (sleeve bearings) -V2 -51 (Round PCB) -50 (Round PCB) Plain shaft
-2R (2 ball bearings) -V3 -55 (Round PCB) -56 (Round PCB) Pinion 10/1
-V6 -57 (Round PCB) -58 (Round PCB) Pinion 12/3, 12/5
-83 (Round PCB) -82 (Round PCB) Plain shaft for lead screw M2 - M2,5 - M3
-31 (Solder tag PCB) -30 (Solder tag PCB) Plain shaft
-37 (Solder tag PCB) -36 (Solder tag PCB) Pinion 12/3, 12/5
257
AM1524-ww-ee
ww = V-6-35 V-12-150 A-0,25-12,5 A-0,45-3,6
1 Nominal voltage 6 – 12 – 3,5 – 2 – V DC
3 Phase resistance (at 20°C) 35 138 12,5 3,6 Ω




Stepper Motors

– axial 0,5 2,0 N

– radial (0,2N) 15 12 µm
– axial (0,2N) 150 ~0 µm
22 Weight 12 g

Torque Power Torque Power

(mNm) (W) (mNm) (W)
AM1524-V-6-35-ee AM1524-A-0,25-12,5-ee
CW
2-phase ON, 6V Mechanical Power (W) 2-phase ON, 0.25A, 12V CCW
3 0,3 3 1,5 1 2 3 4
Phase A + – – +
Torque Start/Stop (mNm)
2 0,2 2 1
Phase B + + – –
1 0,1 Torque Slew rate (mNm) 1 0,5
+ A –
0 0 1 2
0 1000 2000 3000 4000 Speed (rpm) 0 5000 10000 15000 20000 Speed (rpm)
400 800 1200 1600 (Step/s) 2000 4000 6000 8000 (Step/s) +
nt f
ace vi
e
3
ro
w
F
B
Driver AD VM M1S Driver AD CM M1S 4
–
258
Dimensional drawing
Round PCB
B
0 -0,007 0
ø14,5 ø15 -0,07 ø1,5 -0,011 ø2,38 -0,045
2,54
0 Z=9 m=0,2
1
° 60 ø6 -0,018
A
60
x=+0,35
°
DIN 58400
4x Ø 0.85x0.6mm
gold plated bores
ø10 ±0,05
Solder tag PCB

º
80 4x ø0,7
0
4x M1,6 x 1,5 max. 1 -0,05 1 2,1
4
10
B
7 1,2 ±0,2 16,5 ±0,2 7,7±0,2 4,3 ±0,2
A
1
2,54
AM1524 8,5
Stepper Motors
Front face view Rear shaft Front shaft for Gearheads 10
15/5, 15/8
Combinations
AD VL M_S AE 23B8 AM1524 15A

AD VM M_S 15/5
AD CM M_S 15/8*
16/7
Example: AM1524-2R-V-6-35-57

AM = Motor design
AM1524 - (sleeve bearings) -V-3-10 * -55 (Round PCB) -54 (Round PCB) Plain shaft, L=7,5 mm for gearhead 16/7
-2R (2 ball bearings) -V-6-35 -57 (Round PCB) -56 (Round PCB) Pinion 15/5, 15/8
-V-12-150 -70 (Round PCB) -71 (Round PCB) Plain shaft, L=4,3 mm for gearhead 15A
-V-24-590 * -83 (Round PCB) -82 (Round PCB) Plain shaft for lead screw M2 - M2,5 - M3
-A-0,25-12,5 -05 (Solder tag PCB) -04 (Solder tag PCB) Plain shaft, L=7,5 mm for gearhead 16/7
-A-0,45-3,6 -07 (Solder tag PCB) -06 (Solder tag PCB) Pinion 15/5, 15/8
-72 (Solder tag PCB) -73 (Solder tag PCB) Plain shaft, L=4,3 mm for gearhead 15A
-04-0904 Idem -04 & for encoder AE23B8
* Non-standard windings, for data please inquire with your point of sales
259
Stepper Motors 22 mNm
AM2224-ww-ee
ww = AV-0,9 AV-4,8 AV-18 V-12-75
1 Nominal voltage 1,4 – 3 – 6 – 12 – V DC
3 Phase resistance (at 20°C) 0,9 4,8 18 75 Ω

6 Holding torque 1) (at nominal current in both phases) 22 mNm


10 Residual torque 2 mNm

Stepper Motors

(standard with 2 mm shaft) (optional)
– axial 0,5 4,0 N

– radial (0,2N) 30 15 µm
– axial (0,2N) 200 ~0 µm
22 Weight 43 g

Torque Torque
(mNm) (mNm)
20 20 CW
AM2224-V-12-75-ee AM2224-AV-4,8-ee
16 16
1 2 3 4
12 12 Phase A + – – +
8 8 Phase B + + – –
4 4
+ A –
0 0 1 2
0 500 1000 1500 Speed (rpm) 0 5000 10000 15000 Speed (rpm)
200 400 600 (Step/s) 2000 4000 6000 (Step/s)
+
nt f
ace vi
e
3
ro
w
F
B
–
260
Dimensional drawing
0 0 -0,007 -0,04
ø22 -0,08 ø7 -0,022 ø2 -0,011 ø4,35 -0,06
z=12 m=0,3
120°
x=+0,25
DIN 867
B A
60°
4 1
60°
M2 x 2,5 (4x) max. 1 ±0,05 6,4 2,54
1,8 ±0,2 2,1 8,1 ±0,2 7,62
ø12 7 ±0,2 27,6 ±0,2 8,1 ±0,2
AM2224
Stepper Motors
Front face view Rear shaft Front shaft for Gearheads
22/2, 22/5
Combinations
AD VM M_S PE 22-120 AM2224 22E

AD CM M_S 22EKV
22/2
22/5*
23/1
Example: AM2224-2R-AV-18-10

AM = Motor design
AM2224 - (sleeve bearings) -AV-0,9 -10 -11 Plain shaft, L=8,1 mm for gearhead 23/1
-2R (2 ball bearings) -AV-4,8 -12 -13 Plain shaft, L=6,6 mm for gearhead 22E
-AV-18 -14 -15 Pinion 22/2, 22/5
-V-12-75 -16 Plain shaft for 23/1, encoder PE22-120
-V-24-290 * -17 Plain shaft for 22E, encoder PE22-120
-18 Pinion 22/2, 22/5, encoder PE22-120
261
Stepper Motors 22 mNm
AM2224-R3-ww-ee
ww = AV-0,9 AV-4,8 AV-18 V-12-75
1 Nominal voltage 1,4 – 3 – 6 – 12 – V DC
3 Phase resistance (at 20°C) 0,9 4,8 18 75 Ω

6 Holding torque 1) (at nominal current in both phases) 22 mNm


10 Residual torque 2 mNm

Stepper Motors

(standard with 3 mm shaft)
– radial (3 mm from bearing) 20,0 N
– axial 4,0 N

– radial (0,2N) 15 µm
– axial (0,2N) ~0 µm
22 Weight 50,5 g

Torque Torque
(mNm) (mNm)
20 20 CW
AM2224-V-12-75-ee AM2224-AV-4,8-ee
16 16
1 2 3 4
12 12 Phase A + – – +
8 8 Phase B + + – –
4 4
+ A –
0 0 1 2
0 500 1000 1500 Speed (rpm) 0 5000 10000 15000 Speed (rpm)
200 400 600 (Step/s) 2000 4000 6000 (Step/s)
+
nt f
ace vi
e
3
ro
w
F
B
–
262
Dimensional drawing
0 0 -0,007
ø22 -0,08 ø10 -0,007 ø3 -0,011
120°
B A
4 1
60°
M2 x 3 (4x) max. 60° 1 2,54

2,2 ±0,2 2,5 7,62
ø17 7 ±0,2 30,8 ±0,2 12,5 ±0,2
AM2224-R3
Stepper Motors
Front face view Rear shaft Front shaft
Combinations
AD VM M_S PE22-120 AM2224-R3 Lead screws M3

AD CM M_S
Example: AM2224-R3-AV-18-31

AM = Motor design
AM2224 -R3 (2 ball bearings) -AV-0,9 -30 -31 Plain shaft
-AV-4,8 -85 -84 Plain shaft for lead screw M3
-AV-18 -36 Plain shaft for encoder PE22-120
-V-12-75 -86 Plain shaft for lead screw M3, PE22-120
-V-24-290 *
263
Lead Screw
Linear actuation for positioning tasks For combination with
Stepper Motors: ADM0620, AM0820, AM1020
Series M1,2 x 0,25 x L1

Nominal diameter 1,2 mm
Diameter over the flanks (min./max.) 0,998 / 1,018 mm
Pitch 0,25 mm
Precision (per pitch) < 0,5 µm
Material 316L
Force (N) Force (N)

0,50 2,0
In combination with In combination with
ADM0620 Voltage Mode (Pull) AM0820
0,40 1,6
Voltage Mode (Push)
0,30 1,2
Current Mode (Pull)
0,20 0,8
Current Mode (Push)
0,10 0,4
0 0
0 10 20 30 40 50 60 Speed (mm/s) 0 10 20 30 40 50 60 Speed (mm/s)
Stepper Motors
800 1600 2400 3200 4000 4800 Speed (Step/s) 800 1600 2400 3200 4000 4800 Speed (Step/s)
Force
5,00
In combination with
AM1020
4,00
3,00
2,00
1,00
0
0 10 20 30 40 50 60 Speed (mm/s)
800 1600 2400 3200 4000 4800 Speed (Step/s)
Note: the thrust curves include already a safety factor for the use of the stepper motor.
Ordering information L1 (mm) = 7,5 15 Custom

Order code (no bearing tip) M1,2x0,25x7,5 M1,2x0,25x15 M1,2x0,25xL1*
Order code (with bearing tip) – – –
* For custom length, please inquire with your point of sales
ADM0620
AM0820 Optional: nut
AM1020 2.8000.08.351
M 1,2 x 0,25 6H
A 0,15 A
L1
L2 ±0,2 (L2 = L1 + 2,3)
264
Lead Screw
Stepper Motors: ADM0620, AM0820, AM1020

Pitch 0,35 mm
Material 316L
Force (N) Force (N)

0,40 1,60
ADM0620 Voltage Mode (Pull) AM0820
0,30 1,20
Voltage Mode (Push)
0,20 Current Mode (Pull) 0,80
0,10 Current Mode (Push) 0,40
0 0
0 14 28 42 56 70 84 Speed (mm/s) 0 14 28 42 56 70 84 Speed (mm/s)
Stepper Motors
Force (N)
4,00
In combination with
AM1020
3,00
2,00
1,00
0
0 14 28 42 56 70 84 Speed (mm/s)
800 1600 2400 3200 4000 4800 Speed (Step/s)
Ordering information L1 (mm) = 7,5 15 25 Custom

Order code (no bearing tip) M1,6x0,35x7,5 M1,6x0,35x15 – M1,6x0,35xL1*
Order code (with bearing tip) – M1,6x0,35x15T M1,6x0,35x25T M1,6x0,35xL1*T
ADM0620 ADM0620
AM0820 Optional: nut AM0820 Optional: ball bearing
AM1020 2.8000.90.510 AM1020 2.8000.08.401
M 1,6 x 0,35 6H
-0,008
A 0,15 A ø1 -0,015
0,00
1 -0,05
L1 L1
L2 ±0,2 (L2 = L1 + 2,3) L2 ±0,2 (L2 = L1 + 2,3)
Version with bearing tip
265
Lead Screw
Stepper Motors: AM0820, AM1020, ADM1220,
PRECIstep® Technology ADM1220S, AM1524
Series M2 x 0,2 x L1
Pitch 0,2 mm
Material 316L
Force (N) Force (N)

1,2 3,00
AM0820 Voltage Mode (Pull) AM1020
1,0 2,50
0,8 Voltage Mode (Push) 2,00
0,4 1,00
Current Mode (Push)
0,2 0,50
0 0
0 10 20 30 40 50 Speed (mm/s) 0 10 20 30 40 50 Speed (mm/s)
Stepper Motors
1000 2000 3000 4000 5000 Speed (Step/s) 1000 2000 3000 4000 5000 Speed (Step/s)
Force (N) Force (N)

3,50 8,0
3,00 ADM1220, ADM1220S AM1524
6,0
2,50
2,00
4,0
1,50
1,00 2,0
0,50
0 0
0 20 40 60 80 Speed (mm/s) 0 20 40 60 80 Speed (mm/s)
2000 4000 6000 8000 Speed (Step/s) 2400 4800 7200 9600 Speed (Step/s)

Order code (no bearing tip) M2x0,2x7,5 M2x0,2x15 M2x0,2x25 M2x0,2xL1*
Order code (with bearing tip) – M2x0,2x15T M2x0,2x25T M2x0,2xL1*T
AM0820 AM0820
AM1020 AM1020
ADM1220 ADM1220
ADM1220S Optional: nut ADM1220S Optional: ball bearing
AM1524 2.8000.08.353 AM1524 2.8000.10.401
M 2,0 x 0,2 6H
-0,008
A 0,15 A ø1,2 -0,015
0,00
1,8 -0,05
L1 L1
L2 ±0,2 (L2 = L1 + 2,3) L2 ±0,2 (L2 = L1 + 2,3)
266
Lead Screw
PRECIstep® Technology ADM1220S, AM1524

Pitch 0,25 mm
Material 316L
Force (N) Force (N)

1,0 2,50
0,8 2,00
Voltage Mode (Push)
0,6 1,50
Current Mode (Pull)
0,4 1,00
Current Mode (Push)
0,2 0,50
0 0
0 12,5 25 37,5 50 62,5 75 Speed (mm/s) 0 12,5 25 37,5 50 62,5 75 Speed (mm/s)
Stepper Motors
Force (N) Force (N)

3,00 8,0
ADM1220, ADM1220S AM1524
2,50
6,0
2,00
1,50 4,0
1,00
2,0
0,50
0 0
0 25 50 75 100 125 Speed (mm/s) 0 25 50 75 100 125 150 Speed (mm/s)
2000 4000 6000 8000 10000 Speed (Step/s) 2400 4800 7200 9600 12000 14400 Speed (Step/s)

Order code (no bearing tip) M2,5x0,25x7,5 M2,5x0,25x15 M2,5x0,25x25 M2,5x0,25xL1*
Order code (with bearing tip) – M2,5x0,25x15T M2,5x0,25x25T M2,5x0,25xL1*T
AM0820 AM0820
AM1020 AM1020
ADM1220 ADM1220
ADM1220S Optional: nut ADM1220S Optional: ball bearing
AM1524 2.8000.90.511 AM1524 2.8000.10.401
M 2,5 x 0,25 6H
-0,008
A 0,15 A ø1,2 -0,015
0,00
1,8 -0,05
L1 L1
L2 ±0,2 (L2 = L1 + 2,3) L2 ±0,2 (L2 = L1 + 2,3)
267
Lead Screw
PRECIstep® Technology ADM1220S, AM1524, AM2224-R3
Series M3 x 0,5 x L1
Pitch 0,5 mm
Material 316L
Force (N) Force (N)

2,00 6,0
5,0
1,50
Voltage Mode (Push) 4,0
2,0
0,50 Current Mode (Push)
1,0
0 0
0 20 40 60 80 100 120 Speed (mm/s) 0 50 100 150 200 Speed (mm/s)
Stepper Motors
800 1600 2400 3200 4000 4800 Speed (Step/s) 2400 4800 7200 9600 Speed (Step/s)
Force (N) Force (N)

2,50 30
ADM1220, ADM1220S AM2224-R3
25
2,00
20
1,50
15
1,00
10
0,50 5
0 0
0 40 80 120 160 200 Speed (mm/s) 0 25 50 75 100 125 150 Speed (mm/s)
1600 3200 4800 6400 8000 Speed (Step/s) 1200 2400 3600 4800 6000 7200 Speed (Step/s)
Ordering information L1 (mm) = 15 25 Custom

Order code (no bearing tip) M3x0,5x15 M3x0,5x25 M3x0,5xL1*
Order code (with bearing tip) M3x0,5x15T M3x0,5x25T M3x0,5xL1*T
AM0820 AM0820
AM1020 AM1020
ADM1220 ADM1220
ADM1220S ADM1220S
AM1524 Optional: nut AM1524 Optional: ball bearing
AM2224-R3 2.8000.15.340 AM2224-R3 2.8000.22.450
M 3 x 0,5 6H
-0,008
A 0,15 A ø2,0 -0,015
0,00
2,5 -0,05
L1 L1
L2 ±0,2 (L2 = L1 + 2,3) L2 ±0,2 (L2 = L1 + 2,3)
268
Lead Screw
Optional nuts and bearings
Options
For M1,2 x 0,25 Lead screws
Scale 2:1
5,2
3,0 1,1
ø4,50 M1,20 x 0,25

ø2,8
1,7 ±0,1
== 1,40
Nut Part No. 2.8000.08.351, Material CuAl10Ni5Fe4

Scale 2:1
6,2
3,6 1,3
ø5,00 M1,60 x 0,35
Stepper Motors
0,000 0,000
ø3,2 1,0 - 0,007 3,0 - 0,007
2,0 ±0,1
== 0,00
1,50 1,0 - 0,04
Nut Part No. 2.8000.90.510, Material CuAl10Ni5Fe4 Bearing for leadscrew tip Part No. 2.8000.08.401

Scale 2:1
7,0
4,0 1,5
ø6,00 M2,00 x 0,2

0,000 0,000
ø3,6 1,2 - 0,007 4,0 - 0,007
2,2 ±0,1
== 0,00
1,60 1,8 - 0,04
7,5 Scale 2:1
4,5 1,5
ø6,50
M2,50 x 0,25
0,000 0,000
ø4,00 1,2 - 0,007 4,0 - 0,007
2,2 ±0,1
== 0,00
1,60 1,8 - 0,04

7,5 Scale 2:1
4,5 1,5
ø7,00
M3,00 x 0,5 0,000 0,000
ø4,5 2,0 - 0,007 6,0 - 0,007
2,5 ±0,1
== 0,00
1,75 2,5 - 0,04
269
Linear DC-Servomotors
WE CREATE MOTION
Linear DC-Servomotors – QUICKSHAFT® Technology Page
NEW LM 0830 ... 01 with analog Hall Sensors 1,03 N 278 – 279
WE CREATE MOTION
Force constant kF [N/A]

The constant corresponding to the relationship between
Linear DC-Servomotors the motor force delivered and current consumption.
with Analog Hall Sensors
QUICKSHAFT® Technology Terminal resistance, phase-phase R [ ] ±12%
The resistance measured between two motor phases.
This value is directly influenced by the coil temperature
Series LM 1247 ... 01 (temperature coefficient: α 22 = 0,004 K-1).
LM 1247– 020–01 0
1 Continuous force 1) Fe max. 3,6 Terminal inductance, phase-phase L [µH]
2 Peak force 1) 2) Fp max. 10,7
3 Continuous current 1) Ie max. 0,55
The inductance measured between two phases at 1 kHz.
4 Peak current 1) 2) Ip max. 1,66
Stroke length smax. [mm]
5 Back-EMF constant kE 5,25
6 Force constant 3) kF 6,43 The maximum stroke length of the moving cylinder rod.
Repeatability [µm]
Notes
N t on ttechnical
h i ld data
t The maximum measured difference when repeating several
times the same movement under the same conditions.
All values at 22 °C.
Precision [µm]
Continuous force Fe max. [N] The maximum positioning error. This value corresponds to
The maximum force delivered by the motor at the thermal the maximum difference between the set position and the
limit in continuous duty operation. exact measured position of the system.
DC-Servomotors
Acceleration ae max. [m/s2]
Fe max. = kF · Ie max.
Linear
The maximum no-load acceleration from standstill.
Peak force Fp max. [N] Fe max.
ae max. = –––––
The maximum force delivered by the motor at the mm
thermal limit in intermittent duty operation (max. 1 s,
10% duty cycle). Speed ve max. [m/s]
The maximum no-load speed from standstill, considering
Fp max. = kF · Ip max. a triangular speed profile and maximum stroke length.
Continuous current Ie max. [A] ve max. = ae max. · s max.

The maximum motor current consumption at the thermal
limit in continuous duty operation. Thermal resistance Rth 1 / Rth 2 [K/W]
Rth1 corresponds to the value between coil and housing.
T125 – T22 2 Rth2 corresponds to the value between housing and
Ie max. = ––––––––––––––––––––––––––––––––––––– · –––
R · (1 + 22 · (T125 – T22 )) · (Rth 1 + 0,45·R th 2 ) 3 ambient air.
The listed values refer to a motor totally surrounded by air.
Peak current Ip max. [A] Rth2 can be reduced with a heat sink and/or forced air cooling.
The maximum motor current consumption at the
thermal limit in intermittent duty operation (max. 1 s, Thermal time constant τ w1 / τ w2 [s]
10% duty cycle). The thermal time constant of the coil and housing,
respectively.
Back-EMF constant kE [V/m/s]
The constant corresponding to the relationship between Operating temperature range [°C]
the induced voltage in the motor phases and the linear The minimum and maximum permissible operating
motion speed. temperature values of the motors.
2 · kF Rod weight mm [g]

kE = ——––
6 The weight of the rod (cylinder with magnets).
Total weight mt [g]
The total weight of the linear DC-Servomotor.
LM1247-01_front.indd 1 09.03.10 11:31
273
Magnetic pitch τ m [mm] where:

The distance between two equal poles.
Fe : Continuous force delivered by motor [N]
Rod bearings
The material and type of bearings. Fext : External force [N]
Housing material Ff : Friction force Ff = m · g · ⋅ cos ( ) [N]

The material of the motor housing.
Fx : Parallel force Fx = m · g · sin ( ) [N]
Direction of movement m: Total mass [kg]
The direction of movement is reversible, determined by
the control electronics. g: Gravity acceleration [m/s2]
a: Acceleration [m/s2]
Force calculation
To move a mass on a slope, the motor needs to deliver
a force to accelerate the load and overcome all forces Speed profiles
opposing the movement. Shifting any load from point A to point B is subject to the
laws of kinematics.
Fext Equations of a uniform straight-line movement and
uniformly accelerated movement allow definition of the
various speed vs. time profiles.
DC-Servomotors
Fe Prior to calculating the continuous duty force delivered by

Linear
m the motor, a speed profile representing the various load

movements needs to be defined.
Ff
Fg Fy Triangular speed profile

The triangular speed profile simply consists of an accelera-
Fx tion and a deceleration time.
Speed (m/s)
The sum of forces shown in above figure has to be equal to:
t The shaded area equals
the movement length
ΣF=m·a [N] during time t.
Entering the various forces in this equation it follows that:

t/2 t/2 Time (s)
Fe - Fext - Ff - Fx = m · a [N]
1 1 v2
Displacement: s = ___ · v · t = ___ · a · t 2 = ____ [m]
2 4 a
s a·t
Speed: v= 2· ___
= ________ = a·s [m/s]
t 2
s v v2
Acceleration: a=4· = 2 · ____ = ____
____
[m/s2]
t2 t s
274
Trapezoidal speed profile Speed (m/s)
The trapezoidal speed profile, acceleration, speed and
deceleration, allow simple calculation and represent
typical real application cases.
2
1 3 Time (s)
Speed (m/s)
t1 = td /3 t2 = td /3 t3 = td /3
4
t The shaded area equals td = 100 ms t4 = 100 ms
the movement length
during time t.
Unit 1 2 3 4
s (displacement) m 0,005 0,01 0,005 0

v (speed) m/s 0 ... 0,3 0,3 0,3 ... 0 0
t/3 t/3 t/3 Time (s) a (acceleration) m/s2 9,0 0 –9,0 0
t (time) s 0,033 0,033 0,033 0,100
2 1 v2 Calculation example
Displacement: s = · v · t = ______ · a · t 2 = 2 · ____
___ [m] Speed and acceleration of part 1
3 4,5 a
s 20 · 10-3
vmax. = 1,5 · ___ = 1,5 · _________________
= 0,3 m/s
s a·t a·s t 100 · 10-3
DC-Servomotors
Speed: v = 1,5 · ___ = ________ = _________
[m/s]
Linear
t 3 2 s 20 · 10-3
a = 4,5 · ___ = 4,5 · ____________________
= 9 m/s2
s v v 2 t2 (100 · 10-3) 2
Acceleration: a = 4,5 · ___ = 3 · ___ = 2 · ____ [m/s2]
t2 t s Force definition
Assuming a load of 500 g and a friction coefficient of 0,2,
the following forces result:
How to select a linear DC-Servomotor Forward Backward
Force Unit Symbol 1 2 3 4 1 2 3 4
This section describes a step-by-step procedure to select a Friction N Ff 0,94 0,94 0,94 -0,94 0,94 0,94 0,94 0,94
linear DC-Servomotor. Parallel N Fx 1,71 1,71 1,71 1,71 -1,71 -1,71 -1,71 -1,71
Speed profile definition Acceleration N Fa 4,5 0 -4,5 0 4,5 0 -4,5 0
To start, it is necessary to define the speed profile of the Total N Ft 7,15 2,65 -1,85 0,77 3,73 -0,77 -5,27 -0,77
load movements.
Movement characteristics are the first issues to be con- Calculation example
sidered. Which is the maximum speed? How fast should Friction and acceleration forces of part 1
the mass be accelerated? Which is the length of movement Ff = m · g · μ · cos (∝) = 0,5 · 10 · 0,2 · cos (20º) = 0,94 N
the mass needs to achieve? How long is the rest time?
Fa = m · a = 0,5 · 9 = 4,5 N = 4,5 N
Should the movement parameters not be clearly defin-
ed, it is recommended to use a triangular or trapezoidal
Motor selection
profile.
Now that the forces of the three parts of the profile
Lets assume a load of 500 g that needs to be moved are known, requested peak and continuous forces can
20 mm in 100 ms on a slope having a rising angle of 20° be calculated in function of the time of each part.
considering a trapezoidal speed profile.
The peak force is the highest one achieved during the
motion cycle.
Fp = max. ( | 7,15 | , | 2,65 | , | -1,85 | , | 0,77 | , | 3,73 | , | -0,77 | , | -5,27 | , | -0,77 | ) = 7,15 N
275
The continuous force is represented by the expression: Motor characteristic curves

Motion profile:
Σ (t · Ft2 ) Trapezoidal (t1 = t2 = t3), back and forth
Fe = _______________
= ...
2 · Σt Motor characteristic curves of the linear DC-Servomotor
with the following parameters:
2 2
0,033 · 7,15 + 0,033 · 2,65 + 0,033 · (–1,85) + 0,1 · 0,77
2 2 Displacement distance: 20 mm
2 2 2 2
+ 0,033 · 3,73 + 0,033 · ( –0,77) + 0,033 · (–5,27) + 0,1 · (–0,77) Friction coefficient: 0,2
Fe = ________________________________________________________________________________________
= 2,98 N
2 · (0,033 + 0,033 + 0,033 + 0,1) Slope angle: 20°
Rest time: 0,1 s

With these two values it is now possible to select the
suitable motor for the application.
Load [kg] External force [N]
Linearer DC-Servomotor LM 1247–020–01
smax. = 20 mm ; Fe max = 3,09 N ; Fp max. = 9,26 N 2,5 2,5
2,0 2,0
Coil winding temperature calculation
DC-Servomotors
To obtain the coil winding temperature, the continuous

Linear
motor current needs to be calculated. 1,5 1,5
For this example, considering a force constant kF equal

to 6,43 N/A, gives the result: 1,0 1,0
F e 2,98
Ie = = _________ = 0,46 A
_____ 0,5 0,5
kf 6,43
0
0 0,05 0,10 0,15 0,20 0,25 0,30 Speed
With an electrical resistance of 13,17 , a total thermal [m/s]
resistance of 26,2 °C / W (Rth1 + Rth2) and a reduced ther- LM 1247–020–01
mal resistance Rth2 by 55% (0,45 · Rth2), the resulting coil

Load curve
temperature is:
Allows knowing the maximum applicable load for a given
speed with 0 N external force.
3 ) 2· ( 1 – α22 · T22) + T22
R · (Rth1 + 0,45 · Rth2) · (Ie · _____
2 The graph shows that a maximum load ( ) of 0,87 kg can
Tc (I) = = ...
______________________________________________________________________________
be applied at a speed of 0,11 m/s.
1 – α22 · R · ( Rth1 + 0,45 · Rth2) · (Ie · ) 3
_____ 2
2
External force curve
Allows knowing the maximum applicable external force
3 ) · ( 1 - 0,0038 · 22) + 22
2 for a given speed with a load of 0,5 kg.
13,17 · (8,1 + 0,45 · 18,1) · (0,46 · _____
Tc (I) = 2 = 113,5 °C
_____________________________________________________________________________________________ The graph shows that the max. achievable speed ( )
3 2 without external forces, but with a load of 0,5 kg is 0,31 m/s.
1 – 0,0038 · 13,17 ( 8,1 + 0,45 · 18,1) · (0,46 · ) _____
2 Therefore, the maximum applicable external force ( )
at a speed of 0,3 m/s is 0,5 N.
The external peak force ( ) is achieved at a speed
of 0,17 m/s, corresponding to a maximum applicable
external force of 2,27 N.
276
QUICKSHAFT© Technology
1 7
2
8
Linear DC-Servomotor
1 Sleeve bearings
4
2 Bearing support 5
3 Coil 6
4 Housing
9
5 PCB
6 Hall sensors
7 Lead wires and connector
8 Cover
DC-Servomotors
9 Forcer rod
Linear
Features Benefits
QUICKSHAFT® combines the speed and robustness of ■ High dynamics
a pneumatic system with the flexibility and reliability ■ Excellent force to volume ratio
features of an electro-mechanical linear motor. ■ No residual force present
The innovative design with a 3-phase self-supporting ■ Non-magnetic steel housing
coil and non-magnetic steel housing offers outstand- ■ Compact and robust construction
ing performance. ■ No lubrication required
■ Simple installation and configuration
The absence of residual static force and the excellent
relationship between the linear force and current
make these motors ideal for use in micro-positioning
applications. Position control of the QUICKSHAFT®
Linear DC-Servomotor is made possible by the built-in
Product Code
Hall sensors.
Performance lifetime of the QUICKSHAFT® Linear DC-
Servomotors is mainly influenced by the wear of the
sleeve bearings, which depends on operating speed
and applied load of the cylinder rod.
LM Linear Motor
L M 12 4 7 – 0 2 0 – 0 1
12 Motor width [mm]
020 Stroke length [mm]
01 Sensors type: linear
277
Linear DC-Servomotors 1,03 N
with Analog Hall Sensors For combination with
Motion Controllers:
QUICKSHAFT® Technology MCLM 3003/06 S, MCLM 3003/06 C
Series LM 0830 ... 01

LM 0830– 015–01 040–01
1 Continuous force 1) Fe max. 1,03 N
2 Peak force 1) 2) Fp max. 2,74 N
3 Continuous current 1) Ie max. 0,53 A
4 Peak current 1) 2) Ip max. 1,41 A
5 Back-EMF constant kE 1,58 V/m/s

6 Force constant 3) kF 1,94 N/A

9 Stroke length smax. 15 40 mm

10 Repeatability 4) 40 40 µm
11 Precision 4) 120 140 µm
12 Acceleration 5) ae max. 206,9 147,8 m/s2

13 Speed 5) 6) ve max. 1,8 2,4 m/s

17 Rod weight 7) mm 5 7 g
18 Total weight 7) mt 15 17 g
19 Magnetic pitch om 12 mm
DC-Servomotors
20 Rod bearings polymer sleeves

Linear
21 Housing material metal, non-magnetic

22 Direction of movement electronically reversible
2) for max. 1 second with a duty cycle of 10%
3) with sine wave commutation
4) typical values with integrated linear Hall sensors and Motion Controller MCLM 3003/06 S/C.
The values depend on conditions of use

5) theorical value, referring only to the motor
6) with a triangular speed profile and the max. stroke
7) rounded value, for reference only
Notes: These motors are for operation with DC-voltage < 50 V DC.
The given values are for free standing motors.
The mounting with magnetic conductive metal can influence the characteristics of the motor.
Caution: Presence of strong magnetic fields. Static sensitive device.
Load [kg] External force [N] Trapezoidal motion profile (t1 = t2 = t3)
Displacement distance: 15 mm
Friction coefficient: 0,2
0,60 1,2 Slope angle: 0°
Rest time: 0,1 s
0,50 1,0
0,40 0,8
Load: The max. permissible load at
0,30 a given speed with an
0,6
external force of 0 N
0,20 0,4
External force: The max. permissible
0,10 0,2 external force at a given
speed with a load of:
0 - 0,035 Kg
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 Speed [m/s]
- 0,05 Kg
LM 0830–015–01 - 0,1 Kg
278
Linear DC-Servomotor LM 0830
Insert the rod with

123456
0
ref. number as 5,6 -0,1
indicated - by the
side of the connector. 0
4,5 ±0,07 27 -0,1 4x M1,2 1,2 deep, non-magnetic screws recommended
1 8
6 ±0,5 0,3 ±0,03 4 ±0,3
80 ±1
ø6,8 (ø4)
4
12
123456
0 0
8 -0,05 M1,6 2,5 deep 1,5 30 -0,05 1,5 M1,6 2,5 deep
L1 ±0,5
DC-Servomotors
Linear
Linear DC-Servomotors Stroke Rod length
Series mm L1 ±0,5 mm
0
LM 0830–015–01 – 7,5 +7,5 58
LM 0830–040–01 – 20 +20 82
Note: Single rod available on request.
Options
Flexboard adapter (part no. L08.90.02), size 18 x 23 x 6 mm

Cable with connector (part no. L12.09.01), 200 mm length ± 10 mm, 8 conductors

Motor Flexboard Cable for connection Recommended Flexboard
flexboard adapter with Motion Controller connector 8 circuits; 0,5mm pitch
Molex - ZIF connector,
Nr. 52746
8
1 8
Connection
No. Function
+5V +5V +5V
6 Hall sensor C
1 Phase C
7 Hall sensor B
2 Phase B
8 Hall sensor A
N S 3 Phase A
+5V 5 Logic supply +5V
Three-phase coil winding 4 Logic GND
with delta connection
279
Motion Controllers:
QUICKSHAFT® Technology MCLM 3003 S/C, MCLM 3006 S/C
Series LM 1247 ... 01

LM 1247– 020–01 040–01 060–01 080–01 100–01 120–01


9 Stroke length smax. 20 40 60 80 100 120 mm

10 Repeatability 4) 40 40 40 40 40 40 µm
11 Precision 4) 120 140 160 180 200 220 µm
12 Acceleration 5) ae max. 198,0 148,5 127,3 101,8 91,4 82,9 m/s2

13 Speed 5) 6) ve max. 2,0 2,4 2,8 2,9 3,0 3,2 m/s

17 Rod weight 7) mm 18 24 28 35 39 43 g
18 Total weight 7) mt 57 63 67 74 78 82 g
DC-Servomotors

Linear


2,00 4,0 Friction coefficient: 0,2
Slope angle: 0°
1,75 3,5 Rest time: 0,1 s
1,50 3,0
1,25 2,5
1,00 2,0 a given speed with an
0,75 1,5
0,50 1,0 External force: The max. permissible
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 Speed [m/s] - 0,1 Kg
- 0,2 Kg
LM 1247–020–01 - 0,5 Kg
280
Insert the rod with

123456
+0
indicated - by the
side of the connector.
+0
43,5 -0,1 4x M1,6 2 deep, non-magnetic screws recommended
ø12,4 (ø6,31)
7,4
19,9
123456
M2 3 deep M2 3 deep
0 0
12,5 -0,05 1,3 46,8 -0,05 1,3
L1 ±0,5
DC-Servomotors
Linear
0
LM 1247–020–01 – 10 +10 82
LM 1247–040–01 – 20 +20 109
LM 1247–060–01 – 30 +30 127
LM 1247–080–01 – 40 +40 154
LM 1247–100–01 – 50 +50 172
LM 1247–120–01 – 60 +60 190
Cable
Single wires, material PVC
7
1 2 Recommended
3 4
5 6 connector
7 8 Molex - Nr. 51110-1060
9 10
Connection
PIN Function Colour
10 N.C. purple
9 N.C. white
+5V +5V +5V 6 Hall sensor C grey
1 Phase C yellow
7 Phase B orange
N S 8 Phase A brown
+5V 3 Logic supply +5V red
Three-phase coil winding 4 Logic GND black
281
for sin/cos control
QUICKSHAFT® Technology
Series LM 1247 ... 02

LM 1247– 020–02 040–02 060–02 080–02 100–02 120–02


9 Stroke length smax. 20 40 60 80 100 120 mm

10 Repeatability 4) 80 80 80 80 80 80 µm
11 Precision 4) 200 220 240 260 280 300 µm
12 Acceleration 5) ae max. 198,0 148,5 127,3 101,8 91,4 82,9 m/s2

13 Speed 5) 6) ve max. 2,0 2,4 2,8 2,9 3,0 3,2 m/s

17 Rod weight 7) mm 18 24 28 35 39 43 g
18 Total weight 7) mt 57 63 67 74 78 82 g
DC-Servomotors

Linear

4) typical values with integrated linear Hall sensors (sin/cos) and Motion Controller Elmo "Whistle" SOL-WHI2.5/60I01.

For more information about drive electronics, please contact your local sales representative.
Slope angle: 0°
1,75 3,5 Rest time: 0,1 s
1,50 3,0
1,25 2,5
0,75 1,5
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 Speed [m/s] - 0,1 Kg
- 0,2 Kg
LM 1247–020–02 - 0,5 Kg
282
Insert the rod with

123456
+0
indicated - by the
+0
43,5 -0,1 4x M1,6 2 deep, non-magnetic screws recommended
ø12,4 (ø6,31)
7,4
19,9
123456
M2 3 deep M2 3 deep
0 0
12,5 -0,05 1,3 46,8 -0,05 1,3
L1 ±0,5
DC-Servomotors
Linear
0
LM 1247–020–02 – 10 +10 82
LM 1247–040–02 – 20 +20 109
LM 1247–060–02 – 30 +30 127
LM 1247–080–02 – 40 +40 154
LM 1247–100–02 – 50 +50 172
LM 1247–120–02 – 60 +60 190
Cable
7
1 2 Recommended
3 4
5 6 connector
7 8 Molex - Nr. 51110-1060
9 10
Connection
PIN Function Colour
10 N.C. purple
2 Sin + green
+5V +5V 5 Sin - blue
8 Phase A brown
6 Cos + grey
9 Cos - white
7 Phase B orange
N S 1 Phase C yellow
283
Motion Controllers:
QUICKSHAFT® Technology MCLM 3003 S/C, MCLM 3006 S/C
Series LM 2070 ... 01

LM 2070– 040–01 080–01 120–01 160–01 220–01


9 Stroke length smax. 40 80 120 160 220 mm

10 Repeatability 4) 60 60 60 60 80 µm
11 Precision 4) 200 300 400 500 600 µm
12 Acceleration 5) ae max. 93,9 65,7 54,8 46,0 36,8 m/s2

13 Speed 5) 6) ve max. 1,9 2,3 2,6 2,7 2,8 m/s

17 Rod weight 7) mm 98 140 168 200 250 g

18 Total weight 7) mt 236 278 306 338 388 g
DC-Servomotors

Linear


Slope angle: 0°
4,5 9,00 Rest time: 0,1 s
4,0 8,00
3,5 7,00
3,0 6,00 Load: The max. permissible load at
2,0 4,00 external force of 0 N
1,5 3,00
1,0 External force: The max. permissible
2,00
external force at a given
0,5 1,00 speed with a load of:
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 Speed [m/s] - 0,5 Kg
- 1,0 Kg
LM 2070–040–01 - 2,0 Kg
284
Scale reduced
Insert the rod with +0

123456
ref. number as 15 -0,1

indicated - by the
+0
65 -0,1 4x M2,5 3 deep, non-magnetic screws recommended
ø19,9 (ø12)
8,1
28,1
1 23 4 5 6
M4 8 deep M4 8 deep
0 0
20 -0,05 2 70 -0,05 2
L1 ±0,5
DC-Servomotors
Linear
0
LM 2070-040-01 - 20 + 20 134
LM 2070-080-01 - 40 + 40 182
LM 2070-120-01 - 60 + 60 218
LM 2070-160-01 - 80 + 80 254
LM 2070-220-01 - 110 + 110 314
Cable
7
1 2 Recommended
3 4
5 6 connector
7 8 Molex - Nr. 51110-1060
9 10
Connection
PIN Function Colour
10 N.C. purple
9 N.C. white
+5V +5V +5V 6 Hall sensor C grey
1 Phase C yellow
7 Phase B orange
N S 8 Phase A brown
285
for sin/cos control
QUICKSHAFT® Technology
Series LM 2070 ... 02

LM 2070– 040–02 080–02 120–02 160–02 220–02


9 Stroke length smax. 40 80 120 160 220 mm

10 Repeatability 4) 100 100 100 100 120 µm
11 Precision 4) 500 600 700 800 900 µm
12 Acceleration 5) ae max. 93,9 65,7 54,8 46,0 36,8 m/s2

13 Speed 5) 6) ve max. 1,9 2,3 2,6 2,7 2,8 m/s

17 Rod weight 7) mm 98 140 168 200 250 g

18 Total weight 7) mt 236 278 306 338 388 g
DC-Servomotors

Linear

4) typical values with integrated linear Hall sensors (sin/cos) and Motion Controller Elmo "Whistle" SOL-WHI2.5/60I01.

For more information about drive electronics, please contact your local sales representative.
4,5 9,00 Slope angle: 0°
Rest time: 0,1 s
4,0 8,00
3,5 7,00
3,0 6,00 Load: The max. permissible load at
2,0 4,00 external force of 0 N
1,5 3,00
external force at a given
0,5 1,00 speed with a load of:
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0 - 0,5 Kg
Speed [m/s]
- 1,0 Kg
LM 2070–040–02 - 2,0 Kg
286
Scale reduced
Insert the rod with +0

123456
ref. number as 15 -0,1

indicated - by the
+0
65 -0,1 4x M2,5 3 deep, non-magnetic screws recommended
ø19,9 (ø12)
8,1
28,1
1 23 4 5 6
M4 8 deep M4 8 deep
0 0
20 -0,05 2 70 -0,05 2
L1 ±0,5
DC-Servomotors
Linear
0
LM 2070-040-02 - 20 + 20 134
LM 2070-080-02 - 40 + 40 182
LM 2070-120-02 - 60 + 60 218
LM 2070-160-02 - 80 + 80 254
LM 2070-220-02 - 110 + 110 314
Cable
7
1 2 Recommended
3 4
5 6 connector
7 8 Molex - Nr. 51110-1060
9 10
Connection
PIN Function Colour
10 N.C. purple
2 Sin + green
+5V +5V 5 Sin - blue
8 Phase A brown
6 Cos + grey
9 Cos - white
7 Phase B orange
N S 1 Phase C yellow
287
Precision Gearheads
WE CREATE MOTION
Präzisionsgetriebe
Precision Gearheads Seitte
Seite
Page
08/2 Spur Gearheads 15 mNm 298
08/3 Spur Gearheads, zero backlash 15 mNm 299
12/5 Spur Gearheads, zero backlash 0,03 Nm 303
13A Planetary Gearheads 0,18 Nm 304
16A Spur Gearheads 0,03 Nm 310
22E Planetary Gearheads 0,6 Nm 316
NEW 22EKV Planetary Gearheads 1,2 Nm 317
22F Planetary Gearheads 1,0 Nm 318
38A Planetary Gearheads 20 Nm 331
WE CREATE MOTION
Precision Gearheads
General information Input speed

The recommended maximum input speed for continuous
Life performance
operation serves as a guideline. It is possible to operate
The operational lifetime of a reduction gearhead and
the gearhead at higher speeds. However, to obtain
motor combination is determined by:
optimum life performance in applications that require con-
■ Input speed tinuous operation and long life, the recommended speed
■ Output torque should be considered.
■ Operating conditions Ball bearings
■ Environment and Integration into other systems Ratings on load and lifetime, if not stated, are according
Since a multitude of parameters prevail in any application, to the information from the ball bearing manufacturers.
it is nearly impossible to state the actual lifetime that can Operating temperature range
be expected from a specific type of gearhead or motor- Standard range as listed on the data sheets.
gearhead combination. A number of options to the Special executions for extended temperature range
standard reduction gearheads are available to increase available on request.
life performance: ball bearings, all metal gears, reinforced
lubrication etc. Reduction ratio
The listed ratios are nominal values only, the exact ratio
Bearings – Lubrication for each reduction gearhead can be calculated by means of
Gearheads are available with a range of bearings to meet the stage ratio applicable for each type.
various shaft loading requirements: sintered sleeve bear-
Output torque
ings, ball bearings and ceramic bearings. Where indicated,
Continuous operation.
ball bearings are preloaded with spring washers of limited
The continuous torque provides the maximum load pos-
force to avoid excessive current consumption.
sible applied to the output shaft; exceeding this value will
A higher axial shaft load or shaft pressfit force than speci- reduce the service life.
fied in the data sheets will neutralise the preload on the
Gearheads
Intermittent operation.
Precision
ball bearings.
The intermittent torque value may be applied for a short
The satellite gears in the 38/1-2 Series Planetary Gearheads period. It should be for short intervals only and not exceed
are individually supported on sintered sleeve bearings. 5% of the continuous duty cycle.
In the 44/1 Series, the satellite gears are individually sup-
ported on needle or ball bearings. Direction of rotation, reversible
All gearheads are designed for clockwise and counter-
All bearings are lubricated for life. Relubrication is not
clockwise rotation. The indication refers to the direction
necessary and not recommended. The use of non-approved
of rotation as seen from the shaft end, with the motor
lubricants on or around the gearheads or motors can
running in a clockwise direction.
negatively influence the function and life expectancy.
The standard lubrication of the reduction gears is such as Backlash
to provide optimum life performance at minimum cur- Backlash is defined by the amount by which the width
rent consumption at no-load conditions. For extended life of a tooth space exceeds the width of the engaging tooth
performance, all metal gears and heavy duty lubrication on the pitch circle. Backlash is not to be confused with
are available. Specially lubricated gearheads are available elasticity or torsional stiffness of the system.
for operation at extended temperature environments and The general purpose of backlash is to prevent gears from
under vacuum. jamming when making contact on both sides of their teeth
simultaneously. A small amount of backlash is desirable
Notes on technical data to provide for lubricant space and differential expansion
between gear components. The backlash is measured on
Unspecified tolerances
the output shaft, at the last geartrain stage.
Tolerances in accordance with ISO 2768 medium.
≤ 6 = ± 0,1 mm
≤ 30 = ± 0,2 mm
≤ 120 = ± 0,3 mm
291
Precision Gearheads
Zero Backlash Gearheads How to select a reduction gearhead

The spur gearheads, series 08/3, 12/5, 15/8, 16/8 and 22/5,
with dual pass geartrains feature zero backlash when pre- This section gives an example of a step-by-step procedure
loaded with a FAULHABER DC-Micromotor. on how to select a reduction gearhead.
Preloaded gearheads result in a slight reduction in overall
Application data
efficiency and load capability.
The basic data required for any given application are:
Due to manufacturing tolerances, the preloaded gear-
Required torque M [mNm]
heads could present higher and irregular internal friction Required speed n [rpm]
torque resulting in higher and variable current consump- Duty cycle δ [%]
Available space, max. diameter/length [mm]
tion in the motor. Shaft load radial/axial [N]
However, the unusual design of the FAULHABER zero
backlash gearheads offers, with some compromise, an The assumed application data for the selected example are:
excellent and unique product for many low torque, Output torque M = 120 mNm
high precision postioning applications. Speed n = 30 rpm
Duty cycle δ = 100%
The preloading, especially with a small reduction ratios, Space dimensions, max. diameter = 18 mm
is very sensitive. This operation is achieved after a defined length = 60 mm
Shaft load radial = 20 N
burn-in in both directions of rotation. For this reason, axial = 4N
gearheads with pre-loaded zero backlash are only available
To simplify the calculation in this example, the duty cycle is
when factory assembled to the motor.
assumed to be continuous operation.
The true zero backlash properties are maintained with
new gearheads only. Depending on the application, a slight Preselection
backlash could appear with usage when the gears start A reduction gearhead which has a continuous output
wearing. If the wearing is not excessive, a new preload torque larger than the one required in the application
could be considered to return to the original zero backlash is selected from the catalogue.
properties. If the required torque load is for intermittent use, the
Gearheads
Precision
selection is based on the output torque for intermittent

Assembly instructions operation.
It is strongly recommended to have the motors and The shaft load, frame size and overall length with the
gearheads factory assembled and tested. This will assure motor must also meet the minimum requirements.
perfect matching and lowest current consumption. The product selected for this application is the planetary
The assembly of spur and hybrid gearheads with motors gearhead, type 16/7.
requires running the motor at very low speed to ensure
Output torque, continuous operation Mmax. = 300 mNm
the correct engagement of the gears without damage. Recommended max. input speed for
– Continuous operation n ≤ 5 000 rpm
The planetary gearheads must not be assembled with – Shaft load, max. radial ≤ 30 N
the motor running. The motor pinion must be matched axial ≤5N
with the planetary input-stage gears to avoid misalign-
Calculation of the reduction ratio
ment before the motor is secured to the gearhead.
To calculate the theoretical reduction ratio, the recom-
When face mounting any gearhead, care must be taken mended input speed for continuous operation is divided
not to exceed the specified screw depth. Driving screws by the required output speed.
beyond this point will damage the gearhead. Gearheads
with metal housing can be mounted using a radial set Recommended max. input speed
iN =
required output speed
screw.
From the gearhead data sheet, a reduction ratio is selected
which is equal to or less than the calculated one.
For this example, the reduction ratio selected is 159 : 1.
292
Calculation of the input speed ninput
ninput = n · i [rpm]
ninput = 30 · 159 = 4 770 rpm
Calculation of the input torque Minput
M · 100
Minput = ––––––– [mNm]
i·
The efficiency of this gearhead is 60%, consequently:
Minput = 120 · 100

–––––––– = 1,26 mNm
159 · 60
The values of
Input speed ninput = 4 770 rpm
and
Input torque Minput = 1,26 mNm
are related to the motor calculation.
The motor suitable for the gearhead selected must be

capable of producing at least two times the input torque
needed.
For this example, the DC-Micromotor type 1624 E 024 S
supplied with 14 V DC will produce the required speed and
torque.
For practical applications, the calculation of the ideal
Gearheads
Precision
motor-gearhead drive is not always possible.
Detailed values on torque and speed are usually not
clearly defined.
It is recommended to select suitable components based
on a first estimation, and then test the units in the applica-
tion by varying the supply voltage until the required speed
and torque are obtained.
Recording the applied voltage and current at the point of
operation, along with the type numbers of the test assem-
bly, we can help you to select the ideal motor-gearhead.
The success of your product will depend on the best
possible selection being made!
For confirmation of your selection and peace of mind,
please contact our sales engineers.
293
Precision Gearheads
Planetary Gearheads 1
Planetary Gearhead 7
1 Motor flange
2 Screws 8
3 Washer
9
4 Satellite gears
10
5 Planet carrier
6 Sun gear
7 Satellite gear shafts
11
8 Output shaft
9 Washer
10 Sintered bearing
11 Housing / ring gear 10
12 Retaining ring 9
12
Features Benefits
Gearheads
Precision
Their robust construction make the planetary gearheads, ■ Available in all plastic or metal versions
in combination with FAULHABER DC-Micromotors, ideal ■ Use of high performance plastic and ceramic materials
for high torque, high performance applications. ■ Available with a variety of shaft bearings including
sintered, ceramic, and ball bearings
In most cases, the geartrain of the input stage is made of
plastic to keep noise levels as low as possible at higher ■ Modified versions for extended temperature and special
environmental conditions are available
RPM‘s. All steel input gears as well as a modified lubri-
■ Custom modifications available
cation are available for applications requiring very high
torque, vacuum, or higher temperature compatability.
For applications requiring medium to high torque

FAULHABER offers planetary gearheads constructed of
high performance plastics. They are ideal solutions for
applications where low weight and high torque density Product Code
play a decisive role. The gearhead is mounted to the
motor with a threaded flange to ensure a solid fit.
All metal planetary

26 Outer diameter [mm]
gearhead series 12/4 2 6 A 6 4 :1
A Version
64:1 Reduction ratio
294
Precision Gearheads
Spur Gearheads
3
4
5
6
Spur Gearhead
8
1 Housing
2 Screws
2
3 End plate
4 Intermediate plate
9
5 Gear wheel
6 Sleeve
7 Dowel pin 7
8 Output shaft
10
9 Front cover
11
10 Spacer ring
12
11 Ball bearing
13
12 Spring washer 14
13 Washer
14 Retaining ring
Features gear passes to each other and locking them in place on
Gearheads
Precision
A wide range of high quality spur gearheads are avail- the motor pinion gear. They are ideal for positioning
able to compliment FAULHABER DC-Micromotors. applications with a very high resolution and moderate
The all metal or plastic input-stage geartrain assures torque. Zero backlash gearheads can only be delivered
extremely quiet running. The precise construction of the preloaded from the factory.
gearhead causes very low current consumption in the
motor, giving greater efficiency. The gearhead is sleeve Benefits
mounted on the motor, providing a seamless in-line fit. ■ Available in a wide variety of reduction ratios
The FAULHABER Spur Gearheads are ideal for high including very high ratios
precision, low torque and low noise applications. ■ Zero backlash versions are available
■ Available with a variety of shaft bearings including
Zero Backlash Spur Gearhead sintered, ceramic, and ball bearings
1
1 Motor pinion
2 Dual-pass geartrain
Product Code
input stage
3 Zero backlash preloaded
engagement
2 3 3 2
FAULHABER offers a special version of a spur gearhead

with zero backlash. These gearheads consist of a dual pass
spur geartrain with all metal gears. The backlash is reduc- 22 Outer diameter [mm]
/5 Version 2 2 /5 3 7 7 :1
ed to a minimum by counter-rotating the two individual 377:1 Reduction ratio
295
Planetary Gearheads 25 mNm
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 06/1
06/1 06/1K
Housing material steel steel
Geartrain material steel steel
– continuous operation 8 000 rpm 8 000 rpm
Backlash, at no-load ≤3° ≤3°
Bearings on output shaft sintered bearings ball bearings
Shaft load, max.:
– radial (3,5 mm from mounting face) ≤ 0,5 N ≤5N
– axial ≤ 0,5 N ≤3N
Shaft press fit force, max. ≤ 3,5 N ≤5N
Shaft play
– radial (3,5 mm from mounting face) ≤ 0,04 mm ≤ 0,05 mm
– axial ≤ 0,1 mm ≤ 0,05 mm
Operating temperature range - 30 ... + 100 °C - 30 ... + 100 °C
Specifications
Number of gear stages 1 2 3 4 5 6
Continuous torque mNm 25 25 25 25 25 25
Intermittent torque mNm 35 35 35 35 35 35
Weight without motor, ca. g 2 2,8 3,4 4 4,4 5
Efficiency, max. % 90 80 70 60 55 48
Direction of rotation, drive to output = = = = = =
Reduction ratio 4:1 16:1 64:1 256:1 1 024:1 4 096:1

(exact)
L2 [mm] = length without motor 9,2 11,9 14,6 17,3 20,0 22,7
L1 [mm] = length with motor 0615C...S 24,2 26,9 29,6 32,3 35,0 37,7
0620C...B 29,2 31,9 34,6 37,3 40,0 42,7
ADM0620...-05 18,7 21,4 24,1 26,8 29,5 32,2
Gearheads
Precision

Example of combination with 0615...S.
0 +0,02 -0,002 0 -0,002

ø6 -0,05 ø3 +0,01 ø1 -0,008 ø4 -0,008 ø1,5 -0,008
0 0
0,8 -0,03 1,3 -0,03
2 3
2,8 ±0,2 4,1 ±0,2
0,5 4 4,9
L2 ±0,25 4,5 ±0,2 5,4 ±0,2
L1 ±0,5
06/1 06/1 K
(L1, L2 = + 1)
296
Planetary Gearheads 60 mNm
DC-Micromotors
Stepper Motors
Series 08/1
08/1 08/1K
Housing material metal metal
Shaft load, max.:
– axial ≤1N ≤3N
Shaft press fit force, max. ≤5N ≤5N
Shaft play
– axial ≤ 0,1 mm ≤ 0,05 mm
Specifications
Weight without motor, ca. g 2,9 3,8 4,6 5,4 6,3 7,1
Efficiency, max. % 90 80 70 60 55 48
Reduction ratio 4:1 16:1 64:1 256:1 1 024:1 4 096:1

(exact)
L1 [mm] = length with motor 0816P...S 25,6 28,3 31,0 33,7 36,4 39,1
AM0820...-08 23,3 26,0 28,7 31,4 34,1 36,8
Gearheads
Precision

Example of combination with 0816...S.
0 +0,012 -0,002 0
ø8 -0,05 ø4 +0,004 ø1,5 -0,008 ø4 -0,008
0
1,3 -0,03
3
3,93 ±0,2 4,15 ±0,2
L2 ±0,25 1
L1 ±0,5 5,90 ±0,2
08/1 08/1 K
297
Spur Gearheads 15 mNm
DC-Micromotors
Stepper Motors
Series 08/2
08/2 08/2K
Geartrain material metal metal
Shaft load, max.:
Shaft press fit force, max. ≤5N ≤5N
Shaft play
– axial ≤ 0,1 mm ≤ 0,05 mm
Specifications
Number of gear stages 2 3 4 5 6 7 8 9
Continuous torque mNm 15 15 15 15 15 15 15 15
Intermittent torque mNm 25 25 25 25 25 25 25 25
Weight without motor, ca. g 3,2 3,4 3,6 3,8 4 4,2 4,4 4,6
Efficiency, max. % 94 90 86 81 77 74 70 66
Direction of rotation, drive to output = ≠ = ≠ = ≠ = ≠
Reduction ratio 1) 4:1 9,4:1 21,9:1 51,2:1 120:1 279:1 650:1 1 518:1
(rounded)
L2 [mm] = length without motor 12,0 13,4 15,2 17,0 18,8 20,6 22,4 24,2
L1 [mm] = length with motor 0816D...S 28,0 29,4 31,2 33,0 34,8 36,6 38,4 40,2
AM0820...-12 25,7 27,1 28,9 30,7 32,5 34,3 36,1 37,9
Gearheads
Precision
1)
Orientation with respect to motor For more combinations see table.

terminals not defined Example of combination with 0816...S.
2x +0,012 -0,002 0
M1,2 x1,7 deep ø8 ±0,05 ø4 +0,004 ø1,5 -0,008 ø4 -0,008
0
1,3 -0,03
5,8
3
3,9 ±0,2 4,1 ±0,2
L2 ±0,2 1
L1 ±0,5 5,9 ±0,2
08/2 08/2 K
298
Spur Gearheads 15 mNm
Zero Backlash For combination with
DC-Micromotors
Stepper Motors
Series 08/3
08/3
Housing material metal
Backlash, at no-load 0°
Bearings on output shaft ball bearings
Shaft load, max.:
– radial (4,5 mm from mounting face) ≤5N
– axial ≤3N
Shaft play
Specifications
Number of gear stages 6 7 8 9
Continuous torque mNm 15 15 15 15
Intermittent torque mNm 25 25 25 25
Weight without motor, ca. g 4,5 4,9 5,3 5,7
Efficiency, max. - - - -
Direction of rotation, drive to output = ≠ = ≠
Reduction ratio 1) 120:1 279:1 650:1 1 518:1

(rounded)
L2 [mm] = length without motor 18,8 20,6 22,4 24,2

L1 [mm] = length with motor 0816D...S 34,8 36,6 38,4 40,2
AM0820...-12 32,5 34,3 36,1 37,9
Gearheads
Precision
1)

2x 0 -0,002
M1,2 x1,7 deep ø8 ±0,05 ø4 -0,008 ø1,5 -0,008
0
1,3 -0,03
5,8
3
4,1 ±0,2
L2 ±0,2 1
L1 ±0,5 5,9 ±0,2
08/3
299
Planetary Gearheads 0,1 Nm
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 10/1
10/1 10/1K
Bearings on output shaft sintered bearings ball bearings, preloaded
Shaft load, max.:
– radial (5 mm from mounting face) ≤1N ≤7N
Shaft press fit force, max. ≤ 10 N ≤5N
Shaft play
– radial (5 mm from mounting face) ≤ 0,04 mm ≤ 0,02 mm
– axial ≤ 0,1 mm = 0 mm
Specifications
Weight without motor, ca. g 6 7 8 10 11 13
Efficiency, max. % 90 80 70 60 55 48
Reduction ratio 4:1 16:1 64:1 256:1 1 024:1 4 096:1

(exact)
L1 [mm] = length with motor 1016M...G 25,4 28,5 31,6 34,7 37,8 40,9
1024M...S 33,4 36,5 39,6 42,7 45,8 48,9
1219M...G 28,4 31,5 34,6 37,7 40,8 43,9
1224M...S 33,9 37,0 40,1 43,2 46,3 49,4
1224M...SR 33,9 37,0 40,1 43,2 46,3 49,4
1226M...B 35,7 38,8 41,9 45,0 48,1 51,2
ADM1220...-05 27,2 30,3 33,4 36,5 39,6 42,7
Gearheads
Precision
ADM1220S...-55 27,2 30,3 33,4 36,5 39,6 42,7

AM0820...-10 23,4 26,5 29,6 32,7 35,8 38,9
AM1020...-08 25,5 28,6 31,7 34,8 37,9 41,0

Example of combination with 1016...G.
0 +0,023 0 0 -0,006
ø10 -0,05 ø4 +0,015 ø2 -0,010 ø5 -0,008 ø2 -0,012
0
1,8 -0,03
4
5 ±0,2 5,6 ±0,2
L2 ±0,2 6,3
L1 ±0,5 7,3 ±0,2
10/1 10/1 K
(L1, L2 = + 1)
300
Spur Gearheads 0,03 Nm
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 12/3
12/3 12/3K
Shaft load, max.:
– radial (4,5 mm from mounting face) ≤3N ≤5N
– axial ≤2N ≤ 10 N
Shaft press fit force, max. ≤ 10 N ≤ 10 N
Shaft play
– axial ≤ 0,1 mm ≤ 0,05 mm
Specifications
Number of gear stages 3 4 5 6 7 8 9 10 11
Continuous torque mNm 6 8 10 20 30 30 30 30 30
Intermittent torque mNm 100 100 100 100 100 100 100 100 100
Weight without motor, ca. g 9 10 11 12 13 14 15 16 17
Efficiency, max. % 90 86 81 77 74 70 66 63 60
Direction of rotation, drive to output ≠ = ≠ = ≠ = ≠ = ≠
Reduction ratio 1) 9,17:1 20,6:1 46,4:1 104,4:1 235:1 529:1 1 190:1 2 677:1 6 023:1
(rounded)
L2 [mm] = length without motor 15,4 17,5 19,6 21,7 23,8 25,9 28,0 30,1 32,2
L1 [mm] = length with motor 1016E...G 31,1 33,2 35,3 37,4 39,5 41,6 43,7 45,8 47,9
1024E...S 39,1 41,2 43,3 45,4 47,5 49,6 51,7 53,8 55,9
1219E...G 34,1 36,2 38,3 40,4 42,5 44,6 46,7 48,8 50,9
1224E...S 39,6 41,7 43,8 45,9 48,0 50,1 52,2 54,3 56,4
1224E...SR 39,6 41,7 43,8 45,9 48,0 50,1 52,2 54,3 56,4
1226E...B 41,4 43,5 45,6 47,7 49,8 51,9 54,0 56,1 58,2
ADM1220...-07 32,9 35,0 37,1 39,2 41,3 43,4 45,5 47,6 49,7
Gearheads
Precision
ADM1220S...-57 32,9 35,0 37,1 39,2 41,3 43,4 45,5 47,6 49,7
1)
Note: Reduction ratios from 13 552:1 to 154 368:1 are available on request.

Example of combination with 1219...G.
0 0
ø12 ±0,05 ø10,88 ø12 -0,1 1,8 -0,05
0 0 -0,006
ø6 -0,012 ø2 -0,010 ø2 -0,012
4,5
0,9 ±0,05
0 5,9 ±0,2
0,5 -0,05
2,1 ±0,05
L2 ±0,2
L1 ±0,5 7,6 ±0,2
12/3 12/3 K
(L1, L2 = + 1)
301
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 12/4
12/4 12/4K
Shaft load, max.:
– radial (6 mm from mounting face) ≤4N ≤ 20 N
Shaft play
– axial ≤ 0,1 mm = 0 mm
Specifications
Number of gear stages 1 2 3 4 5
Continuous torque mNm 300 300 300 300 300
Intermittent torque mNm 450 450 450 450 450
Weight without motor, ca. g 12 15 18 21 24
Efficiency, max. % 90 80 70 60 55
Direction of rotation, drive to output = = = = =
Reduction ratio 4:1 16:1 64:1 256:1 1 024:1

(exact)
L2 [mm] = length without motor 15,1 19,7 24,3 28,9 33,5

L1 [mm] = length with motor 1024A...S 38,8 43,4 48,0 52,6 57,2
1224A...S 39,3 43,9 48,5 53,1 57,7
1224A...SR 39,3 43,9 48,5 53,1 57,7
1226A...B 41,1 45,7 50,3 54,9 59,5
ADM1220...-09 32,6 37,2 41,8 46,4 51,0
ADM1220S...-59 32,6 37,2 41,8 46,4 51,0
Gearheads
Precision

terminals not defined Example of combination with 1224...SR.
2x +0,023 -0,006 0
M2 2 deep ø12 ±0,1 ø6 +0,015 ø3 -0,012 ø6 -0,008
0
2,8 -0,05
9,5
6 ±0,1
7,3 ±0,3 8 ±0,3
L2 ±0,3 9 ±0,3
L1 ±0,8 10 ±0,3
12/4 12/4 K
302
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 12/5
12/5
Bearings on output shaft ball bearings, preloaded
Shaft load, max.:
– radial (4,5 mm from mounting face) ≤5N
– axial ≤5N
Shaft press fit force, max. ≤ 10 N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. - - - - -
Direction of rotation, drive to output ≠ = ≠ = ≠
Reduction ratio 1) 69,2:1 161:1 377:1 879:1 2 050:1

(rounded)

L1 [mm] = length with motor 1024E...S 42,4 44,5 46,6 48,7 50,8
1224E...S 42,9 45,0 47,1 49,2 51,3
1224E...SR 42,9 45,0 47,1 49,2 51,3
1226E...B 44,7 46,8 48,9 51,0 53,1
ADM1220...-07 36,2 38,3 40,4 42,5 44,6
ADM1220S...-57 36,2 38,3 40,4 42,5 44,6
AM1020...-10 34,5 36,6 38,7 40,8 42,9
Gearheads
Precision
1)

2x +0,2 0 -0,006
M1,6 2,7 deep ø12 -0,1 ø5 -0,008 ø2 -0,012
0
1,8 -0,05
8,5
4,5
0,5
L2 ±0,2 5,5 ±0,3
L1 ±0,5 7,6 ±0,2
12/5
303
DC-Micromotors
Series 13A
13A 13AC 13AK
Housing material plastic/aluminium plastic/aluminium plastic/aluminium
Geartrain material plastic plastic plastic
– continuous operation 5 000 rpm 5 000 rpm 5 000 rpm
Backlash, at no-load ≤4° ≤4° ≤4°
Bearings on output shaft sintered bearings ceramic bearings ball bearings
Shaft load, max.:
– radial (5 mm from mounting face) ≤3N ≤ 10 N ≤ 15 N
– axial ≤1N ≤2N ≤5N
Shaft press fit force, max. ≤ 10 N ≤ 10 N ≤ 10 N
Shaft play
– radial (5 mm from mounting face) ≤ 0,06 mm ≤ 0,08 mm ≤ 0,09 mm
– axial ≤ 0,25 mm ≤ 0,25 mm ≤ 0,25 mm
Operating temperature range - 30 ... + 65 °C - 20 ... + 85 °C - 30 ... + 85 °C
Specifications
Continuous torque mNm 100 100 150 180
Intermittent torque mNm 150 150 180 220
Weight without motor, ca. g 5 5 5 6
Efficiency, max. % 80 72 64 55
Direction of rotation, drive to output = = = =
Reduction ratio 1) 16:1 50:1 158:1 497:1

(rounded) 64:1 201:1 632:1
256:1 805:1
1 024:1

L1 [mm] = length with motor 1319C...SR 38,0 41,2 44,4 47,6
1331C...SR 50,0 53,2 56,4 59,6
1336C...C 53,8 57,0 60,2 63,4
Gearheads
Precision
1)

Vibrational load of up to 5 g at frequencies up to 500 Hz will not limit the function of the motor-gearhead combinations.

2x 0 0 -0,006
M2 3,5 deep ø13 -0,3 ø7 -0,05 ø3 -0,012
9,5
0
1 -0,1
L2 ±0,15 10 ±0,3
L1 ±0,4 12,6 ±0,3
13A, 13AC, 13AK
304
DC-Micromotors
Series 14/1
14/1
Shaft load, max.:
– radial (6,5 mm from mounting face) ≤ 20 N
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 90 80 70 60 55 50
Reduction ratio 1) 3,71:1 9,7:1 43:1 94:1 415:1 2 608:1

(rounded) 14:1 66:1 112:1 592:1 4 365:1
134:1 989:1 5 647:1
159:1 1 526:1
190:1
246:1
L1 [mm] = length with motor 1319T...SR 34,1 38,2 42,4 46,5 50,6 54,7
1331T...SR 45,9 50,0 54,2 58,3 62,4 66,5
1336U...C 50,9 55,0 59,2 63,3 67,4 71,5
Gearheads
Precision
1)

2x
0 -0,006
M1,6 2,5 deep ø14 ±0,1 ø6 -0,008 ø3 -0,012
0
2,8 -0,02
9,5
6
8,1 ±0,3
L2 ±0,3 9 ±0,3
L1 ±0,5 10 ±0,3
14/1
305
DC-Micromotors
Stepper Motors
Series 15A
15A 15AC 15AK
Housing material plastic plastic plastic
Shaft load, max.:
Shaft play
– axial ≤ 0,25 mm ≤ 0,25 mm ≤ 0,25 mm
Specifications
Weight without motor, ca. g 4 5 5 5 6 6 6 7
Efficiency, max. % 87 78 68 67 62 55 52 49
Direction of rotation, drive to output = = = = = = = =
Reduction ratio 1) Code B 2) 14:1 52:1 249:1 896:1 3 225:1

(rounded) 19:1 69:1
Code A 2) 5,33:1 28:1 102:1 152:1 369:1 1 327:1 2 913:1 4 778:1
546:1 1 966:1 4 315:1 7 078:1
809:1 10 486:1
15 534:1
23 014:1
L2 [mm] = length without motor 3) 14,1 17,7 21,3 21,3 24,9 28,5 28,5 32,1
L1 [mm] = length with motor 1516A/B...SR 29,9 33,5 37,1 37,1 40,7 44,3 44,3 47,9
1524A/B...SR 37,9 41,5 45,1 45,1 48,7 52,3 52,3 55,9
1624A/B...S 37,9 41,5 45,1 45,1 48,7 52,3 52,3 55,9
Gearheads
Precision
1717A/B...SR 31,1 34,7 38,3 38,3 41,9 45,5 45,5 49,1

1724A/B...SR 38,1 41,7 45,3 45,3 48,9 52,5 52,5 56,1
AM1524...-70 30,6 34,2 37,8 37,8 41,4 45,0 45,0 48,6
1)
2)
Example of ordering information: 1516 B 012 SR + 15A 19:1, not for AM1524.
3)
L2 + 0,7 mm, in combination with 1516A/B...SR and 1524A/B...SR.

terminals not defined Example of combination with 1516...SR.
2x 0 0 -0,005
M2 4 deep ø15 -0,3 ø7 -0,05 ø6 ø3 -0,012
2x ø1,48
4 deep
0
ø11 1 -0,1
L2 ±0,5 10 ±0,3
L1 ±0,8 12,6 ±0,3
15A, 15AC, 15AK
306
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 15/5
15/5
Geartrain material plastic/steel
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 81 73 66 66 59 59 53 53 48
Direction of rotation, drive to output = ≠ = = ≠ ≠ = = ≠
Reduction ratio 1) 6,3:1 22:1 76:1 141:1 262:1 485:1 900:1 1 670:1 3 101:1
(rounded) 11,8:1 41:1
L1 [mm] = length with motor 1319E...SR 32,5 36,2 38,3 38,3 40,4 40,4 42,5 42,5 44,6
1331E...SR 44,5 48,2 50,3 50,3 52,4 52,4 54,5 54,5 56,6
1516E...S 29,1 32,8 34,9 34,9 37,0 37,0 39,1 39,1 41,2
1516E...SR 29,1 32,8 34,9 34,9 37,0 37,0 39,1 39,1 41,2
1524E...SR 37,1 40,8 42,9 42,9 45,0 45,0 47,1 47,1 49,2
1524E...BSL 37,5 41,2 43,3 43,3 45,4 45,4 47,5 47,5 49,6
1536E...BSL 49,9 53,6 55,7 55,7 57,8 57,8 59,9 59,9 62,0
Gearheads
Precision
AM1524...-57 30,1 33,8 35,9 35,9 38,0 38,0 40,1 40,1 42,2
1)

2x -0,016 0 -0,006
M2 3 deep ø16 ±0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
2x
ø14,5 2,8 -0,02
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
15/5
307
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 15/5 S
15/5 S
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 81 73 66 66 59 59 53 53 48
Reduction ratio 1) 6,3:1 22:1 76:1 141:1 262:1 485:1 900:1 1 670:1 3 101:1
(rounded) 11,8:1 41:1
L1 [mm] = length with motor 1319E...SR 32,5 36,2 38,3 38,3 40,4 40,4 42,5 42,5 44,6
1331E...SR 44,5 48,2 50,3 50,3 52,4 52,4 54,5 54,5 56,6
1516E...S 29,1 32,8 34,9 34,9 37,0 37,0 39,1 39,1 41,2
1516E...SR 29,1 32,8 34,9 34,9 37,0 37,0 39,1 39,1 41,2
1524E...SR 37,1 40,8 42,9 42,9 45,0 45,0 47,1 47,1 49,2
1524E...BSL 37,5 41,2 43,3 43,3 45,4 45,4 47,5 47,5 49,6
1536E...BSL 49,9 53,6 55,7 55,7 57,8 57,8 59,9 59,9 62,0
Gearheads
Precision
AM1524...-57 30,1 33,8 35,9 35,9 38,0 38,0 40,1 40,1 42,2
1)
The gearheads as S-type have all steel gears and heavy duty lubricant for extended lifetime performance.

2x -0,016 0 -0,006
M2 3 deep ø16 ±0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
2x
ø14,5 2,8 -0,02
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
15/5 S
308
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 15/8
15/8
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. - - - - - -
Direction of rotation, drive to output = = ≠ ≠ = =
Reduction ratio 1) 76:1 141:1 262:1 485:1 900:1 1 670:1

(rounded)
L1 [mm] = length with motor 1516E...SR 34,9 34,9 37,0 37,0 39,1 39,1
1524E...SR 42,9 42,9 45,0 45,0 47,1 47,1
1524E...BSL 43,3 43,3 45,4 45,4 47,5 47,5
1536E...BSL 55,7 55,7 57,8 57,8 59,9 59,9
AM1524...-57 35,9 35,9 38,0 38,0 40,1 40,1
Gearheads
Precision
1)

2x +0,2 -0,016 0 -0,006
M2 3 deep ø16 -0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
ø14,5 2,8 -0,02
2x
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
15/8
309
DC-Micromotors
Series 16A
16A 16AC 16AK
Geartrain material metal metal metal
Shaft load, max.:
– radial (5 mm from mounting face) ≤2N ≤6N ≤ 10 N
Shaft play
– axial ≤ 0,25 mm ≤ 0,25 mm ≤ 0,25 mm
Specifications
Efficiency, max. % 81 73 73 66 66 59 53 48
Direction of rotation, drive to output = ≠ ≠ = = ≠ = ≠
Reduction ratio 1) 11,9:1 22:1 41:1 76:1 141:1 262:1 900:1 3 101:1
(rounded) 485:1 1 670:1 5 752:1
L2 [mm] = length without motor 9,2 11,0 11,0 12,8 12,8 14,5 16,3 18,0
L1 [mm] = length with motor 1516E...S 25,0 26,8 26,8 28,6 28,6 30,3 32,1 33,8
1516E...SR 25,0 26,8 26,8 28,6 28,6 30,3 32,1 33,8
1524E...SR 33,0 34,8 34,8 36,6 36,6 38,3 40,1 41,8
1624E...S 33,0 34,8 34,8 36,6 36,6 38,3 40,1 41,8
1717E...SR 26,2 28,0 28,0 29,8 29,8 31,5 33,3 35,0
1724E...SR 33,0 34,8 34,8 36,6 36,6 38,3 40,1 41,8
Gearheads
Precision
1)

2x 0 0 -0,006
M2 4 deep ø16 -0,3 ø7 -0,05 ø2 -0,012
ø3,5
11
10 0,1 1,1 6 ±0,3

0
L2 ±0,5 3 -0,1
L1 ±0,8 10,1 ±0,3
16A, 16AC, 16AK
310
DC-Micromotors
Series 16/5
16/5
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 81 73 66 66 59 59 53 53 48
Reduction ratio 1) 6,3:1 22:1 76:1 141:1 262:1 485:1 900:1 1 670:1 3 101:1
(rounded) 11,8:1 41:1
L1 [mm] = length with motor 1624E...S 37,1 40,8 42,9 42,9 45,0 45,0 47,1 47,1 49,2
Gearheads
Precision
1)

2x -0,016 0 -0,006
M2 3 deep ø17 ±0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
2x
ø14,5 2,8 -0,02
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
16/5
311
DC-Micromotors
Series 16/5 S
16/5 S
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 81 73 66 66 59 59 53 53 48
Reduction ratio 1) 6,3:1 22:1 76:1 141:1 262:1 485:1 900:1 1 670:1 3 101:1
(rounded) 11,8:1 41:1
L1 [mm] = length with motor 1624E...S 37,1 40,8 42,9 42,9 45,0 45,0 47,1 47,1 49,2
Gearheads
Precision
1)
The gearheads as S-type have all steel gears and heavy duty lubricant for extended lifetime performance.

2x -0,016 0 -0,006
M2 3 deep ø17 ±0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
2x
ø14,5 2,8 -0,02
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
16/5 S
312
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 16/7
16/7
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. % 90 80 70 60 55 50
Reduction ratio 1) 3,71:1 9,7:1 43:1 94:1 415:1 2 608:1

(rounded) 14:1 66:1 112:1 592:1 4 365:1
134:1 989:1 5 647:1
159:1 1 526:1
190:1
246:1
L1 [mm] = length with motor 1516T...SR 32,8 37,0 41,1 45,2 49,3 53,4
1524T...SR 40,8 45,0 49,1 53,2 57,3 61,4
1624T...S 40,8 45,0 49,1 53,2 57,3 61,4
Gearheads
Precision
1717T...SR 34,0 38,2 42,3 46,4 50,5 54,6
1724T...SR 41,0 45,2 49,3 53,4 57,5 61,6
1727U...C 44,2 48,4 52,5 56,6 60,7 64,8
1524U...BSL 41,2 45,4 49,5 53,6 57,7 61,8
1536U...BSL 53,6 57,8 61,9 66,0 70,1 74,2
1628T...B 45,0 49,2 53,3 57,4 61,5 65,6
AM1524...-55 33,5 37,7 41,8 45,9 50,0 54,1
1)

2x 0 -0,006
M2 3 deep ø16 ±0,1 ø7 -0,015 ø3 -0,012
0
2,8 -0,02
10,92
6,7 4,3 ±0,2
12,2 ±0,3
L2 ±0,3 13,2 ±0,3
L1 ±0,5 14,2 ±0,3
16/7
313
DC-Micromotors
Series 16/8
16/8
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. - - - - - -
Direction of rotation, drive to output = = ≠ ≠ = =
Reduction ratio 1) 76:1 141:1 262:1 485:1 900:1 1 670:1

(rounded)
L1 [mm] = length with motor 1624E...S 42,9 42,9 45,0 45,0 47,1 47,1
Gearheads
Precision
1)

2x +0,2 -0,016 0 -0,006
M2 3 deep ø17 -0,1 ø16 -0,043 ø7 -0,015 ø3 -0,012
0
ø14,5 2,8 -0,02
2x
2-56UNC
3 deep
6,7 4,3 ±0,2

2 ±0,3
ø10,92 11,9 ±0,3
1,5
L2 ±0,3 12,7 ±0,3
L1 ±0,5 14,2 ±0,3
16/8
314
DC-Micromotors
Brushless DC-Motors
Series 20/1
20/1
Housing material steel
Shaft load, max.:
– axial ≤ 20 N
Shaft play
– axial = 0 mm
Specifications
Number of gear stages 1 2 2 3 3 4 5
Continuous torque mNm 500 500 500 500 500 500 500
Intermittent torque mNm 700 700 700 700 700 700 700
Weight without motor, ca. g 28 38 38 48 48 58 68
Efficiency, max. % 88 80 80 70 70 60 55
Direction of rotation, drive to output = = = = = = =
Reduction ratio 1) 3,71:1 9,7:1 23:1 43:1 86:1 112:1 415:1

(rounded) 14:1 66:1 134:1 592:1
159:1 989:1
190:1 1 526:1
246:1
L2 [mm] = length without motor 2) 18,4 23,5 23,5 28,6 28,6 33,7 38,8
L1 [mm] = length with motor 1727U...C 45,6 50,7 50,7 55,8 55,8 60,9 66,0
2224U...SR 42,6 47,7 47,7 52,8 52,8 57,9 63,0
2230U...S 48,4 53,5 53,5 58,6 58,6 63,7 68,8
2232U...SR 50,6 55,7 55,7 60,8 60,8 65,9 71,0
2233U...S 51,0 56,1 56,1 61,2 61,2 66,3 71,4
Gearheads
Precision
2036U...B 54,4 59,5 59,5 64,6 64,6 69,7 74,8
2057S...B 77,3 82,4 87,9 87,5 93,0 92,6 97,7
2232U...BSL 54,5 59,6 59,6 64,7 64,7 69,8 74,9
2248U...BSL 70,1 75,2 75,2 80,3 80,3 85,4 90,5
1)
2)
L2 + 1,9 mm or 7,4 mm, in combination with 2057S...B.

terminals not defined Example of combination with 2036...B.
3x 0 -0,01
M2,5 3 deep ø20 ±0,1 ø9 -0,01 ø4 -0,018
0
ø6 3,5 -0,05
3x 120
+0,2
8 0
10,75 ±0,3
ø14 L2 ±0,3 1,2
L1 ±0,8 14,3 ±0,3

20/1
315
DC-Micromotors
Stepper Motors
Series 22E
22E 22EC 22EK
Shaft load, max.:
Shaft play
– axial ≤ 0,25 mm ≤ 0,25 mm ≤ 0,25 mm
Specifications
Intermittent torque mNm 400 600 800 800 1 000 1 000 1 000 1 000
Efficiency, max. % 78 69 67 62 61 60 55 49

(rounded)
Code A 2) 28:1 102:1 152:1 369:1 546:1 1 327:1 4 778:1
809:1 1 966:1 7 078:1
2 913:1 10 486:1
4 315:1 15 534:1
23 014:1
2230F/R...S 57,1 62,1 62,1 67,1 67,1 67,1 72,1 77,1
2232A/B...SR 59,3 64,3 64,3 69,3 69,3 69,3 74,3 79,3
Gearheads
Precision
2233A/B...S 59,7 64,7 64,7 69,7 69,7 69,7 74,7 79,7

AM2224...-12 54,7 59,7 59,7 64,7 64,7 64,7 69,7 74,7
1)
2)
Example of ordering information: 2224 B 012 SR + 22E 19:1, not for AM2224.
3)

0 0 -0,005
3x M3 4 deep ø22 -0,3 ø12 -0,05 ø4 -0,012
ø7
3x120
ø17
10 ±0,3
0
1-0,1
3x
ø2,05 7 deep L2 ±0,5 12,6 ±0,3
L1 ±0,8
22E, 22EC, 22EK
316
DC-Micromotors
Stepper Motors
Series 22EKV
22EKV
Geartrain material plastic/metal/ceramic
Shaft load, max.:
– radial (5 mm from mounting face) ≤ 50 N
– axial ≤5N
Shaft play
– radial (5 mm from mounting face) ≤ 0,07 mm
Specifications
Continuous torque Nm 0,4 0,6 0,8 0,8 1 1,2 1,2 1,2
Intermittent torque Nm 0,8 1,2 1,6 1,6 2 2 2 2
Efficiency, max. % 77 68 68 61 61 61 53 47

(rounded)
Code A 2) 28:1 102:1 152:1 369:1 546:1 1 327:1 4 778:1
809:1 1 966:1 7 078:1
2 913:1 10 486:1
4 315:1 15 534:1
23 014:1
2230F/R...S 57,1 62,1 62,1 67,1 67,1 67,1 72,1 77,1
2232A/B...SR 59,3 64,3 64,3 69,3 69,3 69,3 74,3 79,3
Gearheads
Precision
2233A/B...S 59,7 64,7 64,7 69,7 69,7 69,7 74,7 79,7
AM2224...-12 54,7 59,7 59,7 64,7 64,7 64,7 69,7 74,7
1)
2)
Example of ordering information: 2224 B 012SR + 22EKV 19:1, not for AM2224.
3)

0 0 -0,005
3x M3 4 deep ø22 -0,3 ø12 -0,05 ø4 -0,012
ø6,5
3x120
ø17
10 ±0,3
0
1-0,1
3x
ø2,05 7 deep L2 ±0,5 12,6 ±0,3
L1 ±0,8
22EKV
317
Planetary Gearheads 1 Nm
DC-Micromotors
Brushless DC-Motors
Series 22F
22F
Backlash, at no-load ≤ 3,5 °
Shaft load, max.:
– axial ≤ 100 N
Shaft play
Specifications
Reduction ratio 1) 4:1 14:1 51:1 189:1

(rounded) 16:1 59:1 218:1
19:1 68:1 252:1
25:1 71:1 264:1
93:1 292:1
100:1 305:1
107:1 344:1
130:1
169:1

L1 [mm] = length with motor 2224U...SR 50,8 59,0 67,1 75,3
Gearheads
Precision
2232U...SR 58,8 67,0 75,1 83,3

2237S...CXR 63,6 71,8 79,9 88,1
2342S...CR 68,6 76,8 84,9 93,1
2232S...BX4(S) 60,4 68,6 76,7 84,9
2250S...BX4(S) 78,4 86,6 94,7 102,9
1)

terminals not defined Example of combination with 2232...BX4.
3x 0 0 0
M3 4 deep ø22 -0,15 ø12 -0,015 ø4 -0,012
0
3,5 -0,1
6x 60° ø17 ø19
8
10
L2 ±0,5 1,1
3x
M2 4 L1 ±0,8 13 ±0,5
22F
318
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 22/2
22/2 22/2K
Shaft load, max.:
Shaft play
– axial ≤ 0,2 mm = 0 mm
Specifications
Efficiency, max. % 90 86 81 73 66 59 53 48 43
Direction of rotation, drive to output = ≠ = ≠ = ≠ = ≠ =
Reduction ratio 1) 3,1:1 9,7:1 17,2:1 54,6:1 173:1 548:1 1 734:1 5 490:1 17 386:1
(rounded) 5,4:1 30,7:1 97,3:1 308:1 975:1 3 088:1 9 780:1 30 969:1
L1 [mm] = length with motor 2224R...SR 45,4 50,0 53,6 56,5 59,4 62,3 65,2 68,1 71,0
2230A/B...S 51,2 55,8 59,4 62,3 65,2 68,1 71,0 73,9 76,8
2232U...SR 53,4 58,0 61,6 64,5 67,4 70,3 73,2 76,1 79,0
2233F/R...S 54,0 58,6 62,2 65,1 68,0 70,9 73,8 76,7 79,6
2232U...BSL 57,3 61,9 65,5 68,4 71,3 74,2 77,1 80,0 82,9
2248U...BSL 72,9 77,5 81,1 84,0 86,9 89,8 92,7 95,6 98,5
AM2224...-14 48,8 53,4 57,0 59,9 62,8 65,7 68,6 71,5 74,4
Gearheads
Precision
1)

0
3x M2 4 deep ø23,8 ±0,1 ø20,63 ±0,1 ø23,8 ±0,1 ø20,63 -0,013
0
ø12,7 -0,011 øA
3x 120
3x120 10,2 ±0,3

1,4 10,9 ±0,3
3x 0 0
4-40UNC 1,6 -0,05 1,6 -0,05
4 deep
L2 ±0,3
ø16
L1 ±0,5 12,5 ±0,3
22/2 22/2K
ø A = 4 -0,008 ø A = 4 -0,010 / -0,018 (L1, L2 = + 2,1)
319
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 22/5
22/5
Shaft load, max.:
– axial ≤5N
Shaft play
– axial = 0 mm
Specifications
Efficiency, max. - - - - -
Direction of rotation, drive to output ≠ = ≠ = ≠
Reduction ratio 1) 69,2:1 161:1 377:1 879:1 2 050:1

(rounded)

L1 [mm] = length with motor 2224R...SR 57,8 61,6 66,5 70,3 75,2
2230A/B...S 63,6 67,4 72,3 76,1 81,0
2232U...SR 65,8 69,6 74,5 78,3 83,2
2233F/R...S 66,2 70,0 74,9 78,7 83,6
2232U...BSL 69,7 73,5 78,4 82,2 87,1
2248U...BSL 85,3 89,1 94,0 97,8 102,7
AM2224...-14 61,3 65,1 70,0 73,8 78,7
Gearheads
Precision
1)

3x M2 4 deep 0
ø23,8 ±0,1 ø12 -0,011
-0,006
ø4 -0,014
3x 120
10,2 ±0,3
22,5
ø16 L2 ±0,3 2
L1 ±0,5 13,2 ±0,3

22/5
320
DC-Micromotors
Brushless DC-Motors
Series 22/7
22/7
Shaft load, max.:
– axial ≤ 150 N
Shaft play
Specifications
Efficiency, max. % 88 80 70 60 55
Reduction ratio 1) 3,71:1 9,7:1 43:1 94:1 415:1

(rounded) 14:1 66:1 112:1 592:1
134:1 989:1
159:1 1 526:1
190:1
246:1
L2 [mm] = length without motor 2) 27,9 34,1 40,3 46,4 52,6

L1 [mm] = length with motor 2224U...SR 48,2 54,4 60,6 66,7 72,9
2230U...S 54,0 60,2 66,4 72,5 78,7
2232U...SR 56,2 62,4 68,6 74,7 80,9
Gearheads
Precision
2233U...S 56,6 62,8 69,0 75,1 81,3
2237S...CXR 64,9 71,1 77,3 83,4 89,6
2342S...CR 69,9 76,1 82,3 88,4 94,6
2232S...BSL 60,3 66,5 72,7 78,8 85,0
2232S...BX4(S) 61,7 67,9 74,1 80,2 86,4
2248S...BSL 75,9 82,1 88,3 94,4 100,6
2250S...BX4(S) 79,7 85,9 92,1 98,2 104,4
2444S...B 71,9 78,1 84,3 90,4 96,6
1)
2)
L2 - 3,9 mm, in combination with 2224U...SR, 2230U...S, 2232U...SR and 2233U...S.
Note: Reduction ratio 3,71:1 with motor types 2224U...SR, 2230U...S, 2232U...SR and 2233U...S shall be ordered as 22/7 3,71:1 - K288.
Orientation with respect to For more combinations see table.

motor terminals not defined Example of combination with 2233...S.
0 -0,010
3x M2 4 deep ø22 ±0,1 ø15 -0,018 ø6 -0,018
0
5,4 -0,05
3x120
10
ø19 L2 ±0,3 1
L1 ±0,8 16 ±0,3
22/7
321
DC-Micromotors
Brushless DC-Motors
Stepper Motors
Series 23/1
23/1
Shaft load, max.:
– axial ≤ 150 N
Shaft play
Specifications
Efficiency, max. % 88 80 70 60 55
Reduction ratio 1) 3,71:1 9,7:1 43:1 94:1 415:1

(rounded) 14:1 66:1 112:1 592:1
134:1 989:1
159:1 1 526:1
190:1
246:1
L2 [mm] = length without motor 2) 27,9 34,1 40,3 46,4 52,6

L1 [mm] = length with motor 2224U...SR 48,2 54,4 60,6 66,7 72,9
2230U...S 54,0 60,2 66,4 72,5 78,7
2232U...SR 56,2 62,4 68,6 74,7 80,9
Gearheads
Precision
2233U...S 56,6 62,8 69,0 75,1 81,3

2237S...CXR 64,9 71,1 77,3 83,4 89,6
2342S...CR 69,9 76,1 82,3 88,4 94,6
2057S...B 84,9 91,1 97,3 103,4 109,6
2232S...BSL 60,3 66,5 72,7 78,8 85,0
2248S...BSL 75,9 82,1 88,3 94,4 100,6
2444S...B 71,9 78,1 84,3 90,4 96,6
AM2224...-10 55,5 61,7 67,9 74,0 80,2
1)
2)
Note: Reduction ratio 3,71:1 with motor types 2224U...SR, 2230U...S, 2232U...SR and 2233U...S shall be ordered as 23/1 3,71:1 - K288.

terminals not defined Example of combination with 2342...CR.
0 -0,010
3x M2 4 deep ø23 ±0,1 ø15 -0,018 ø6 -0,018
3x 120 0
5,4 -0,05
10
ø19 L2 ±0,3 1
L1 ±0,8 16 ±0,3
23/1
322
DC-Micromotors
Brushless DC-Motors
Series 26A
26A 26AK
Housing material plastic plastic
Geartrain material plastic plastic
Shaft load, max.:
– axial ≤4N ≤ 15 N
Shaft press fit force, max. ≤ 20 N ≤ 20 N
Shaft play
– axial ≤ 0,25 mm ≤ 0,25 mm
Specifications
Continuous torque mNm 300 300 750 800 900 1 000
Intermittent torque mNm 500 600 1 100 1 200 1 400 1 500
Efficiency, max. % 81 81 73 73 64 64
Reduction ratio 1) 13:1 16:1 40:1 50:1 124:1 158:1

(rounded) 64:1 201:1
256:1
L1 [mm] = length with motor 2232U...SR 67,4 67,4 73,2 73,2 79,0 79,0
2237S...CXR 69,7 69,7 75,5 75,5 81,3 81,3
2342S...CR 74,7 74,7 80,5 80,5 86,3 86,3
2642W...CR 74,7 74,7 80,5 80,5 86,3 86,3
2642W...CXR 74,7 74,7 80,5 80,5 86,3 86,3
2657W...CR 89,7 89,7 95,5 95,5 101,3 101,3
2657W...CXR 89,7 89,7 95,5 95,5 101,3 101,3
Gearheads
Precision
2232S...BX4(S) 66,5 66,5 72,3 72,3 78,1 78,1
2250S...BX4(S) 84,5 84,5 90,3 90,3 96,1 96,1
1)

0 +0,03 -0,006
4x M3 5 deep ø26 -0,5 ø13 -0,005 ø6 -0,012
ø20
1 ±0,15
4x ø2,46 7 deep L2 ±0,3 14,1 ±0,3

L1 ±0,8 17 ±0,3
26A, 26AK
323
DC-Micromotors
Brushless DC-Motors
Series 26/1
26/1
Shaft load, max.:
– axial ≤ 100 N
Shaft play
Specifications
Continuous torque Nm 1,1 0,3 1 1,5 2,5 3,5 3,5
Intermittent torque Nm 2,3 0,4 1,2 1,8 3,5 4,5 4,5
Efficiency, max. % 88 80 70 70 60 60 55
Reduction ratio 1) 3,71:1 14:1 43:1 66:1 134:1 159:1 415:1

(rounded) 246:1 592:1
989:1
1 526:1
L2 [mm] = length without motor 28,4 36,4 44,4 44,4 52,4 52,4 60,5
L1 [mm] = length with motor 2342S...CR 70,4 78,4 86,4 86,4 94,4 94,4 102,5
2642W...CR 70,4 78,4 86,4 86,4 94,4 94,4 102,5
2642W...CXR 70,4 78,4 86,4 86,4 94,4 94,4 102,5
2657W...CR 85,4 93,4 101,4 101,4 109,4 109,4 117,5
2657W...CXR 85,4 93,4 101,4 101,4 109,4 109,4 117,5
Gearheads
Precision
2232S...BSL 60,8 68,8 76,8 76,8 84,8 84,8 92,9

2248S...BSL 76,4 84,4 92,4 92,4 100,4 100,4 108,5
2444S...B 72,4 80,4 88,4 88,4 96,4 96,4 104,5
1)

0 0
4x M3 4 deep
ø26 ±0,1 ø13 -0,008 ø5 -0,008
0
4,5 -0,1
12
ø20 L2 ±0,3 2
L1 ±0,8 17 ±0,3
26/1
324
DC-Micromotors
Brushless DC-Motors
Series 26/1 S
26/1 S
Shaft load, max.:
– axial ≤ 100 N
Shaft play
Specifications
Continuous torque Nm 3,5 3,5 3,5 3,5
Intermittent torque Nm 4,5 4,5 4,5 4,5
Reduction ratio 1) 9,7:1 43:1 134:1 415:1

(rounded) 14:1 66:1 159:1 592:1
23:1 86:1 246:1 989:1
1 526:1

L1 [mm] = length with motor 2342S...CR 78,4 86,4 94,4 102,5
2642W...CR 78,4 86,4 94,4 102,5
2642W...CXR 78,4 86,4 94,4 102,5
2657W...CR 93,4 101,4 109,4 117,5
2657W...CXR 93,4 101,4 109,4 117,5
Gearheads
Precision
2232S...BSL 68,8 76,8 84,8 92,9
2248S...BSL 84,4 92,4 100,4 108,5
2444S...B 80,4 88,4 96,4 104,5
1)
Note: The gearheads as S-type have all steel gears and heavy duty lubricant for extended lifetime performance.

0 0
4x M3 4 deep
ø26 ±0,1 ø13 -0,008 ø5 -0,008
0
4,5 -0,1
12
ø20 L2 ±0,3 2
L1 ±0,8 17 ±0,3
26/1 S
325
DC-Micromotors
Brushless DC-Motors
Series 30/1
30/1
Shaft load, max.:
– axial ≤ 150 N
Shaft play
Specifications
Continuous torque Nm 1,5 0,35 1,2 1,8 3,5 4,5 4,5
Intermittent torque Nm 3 0,5 1,6 2,4 4,5 6 6
Efficiency, max. % 88 80 70 70 60 60 55
Reduction ratio 1) 3,71:1 14:1 43:1 66:1 134:1 159:1 415:1

(rounded) 246:1 592:1
989:1
1 526:1
L2 [mm] = length without motor 2) 27,1 35,1 43,1 43,1 51,2 51,2 59,2
L1 [mm] = length with motor 2342S...CR 69,1 77,1 85,1 85,1 93,2 93,2 101,2
2642W...CR 69,1 77,1 85,1 85,1 93,2 93,2 101,2
2642W...CXR 69,1 77,1 85,1 85,1 93,2 93,2 101,2
2657W...CR 84,1 92,1 100,1 100,1 108,2 108,2 116,2
2657W...CXR 84,1 92,1 100,1 100,1 108,2 108,2 116,2
Gearheads
Precision
3557K...CS 85,5 93,5 101,5 101,5 109,6 109,6 117,6

2232S...BSL 59,5 67,5 75,5 75,5 83,6 83,6 91,6
2248S...BSL 75,1 83,1 91,1 91,1 99,2 99,2 107,2
2444S...B 71,1 79,1 87,1 87,1 95,2 95,2 103,2
3056K...B 84,5 92,5 100,5 100,5 108,6 108,6 116,6
3242G...BX4 71,3 79,3 87,3 87,3 95,4 95,4 103,4
3268G...BX4 97,3 105,3 113,3 113,3 121,4 121,4 129,4
3564K...B 92,5 100,5 108,5 108,5 116,6 116,6 124,6
1)
2)
L2 + 1,4 mm, in combination with 3056K...B, 3557K...CS and 3564K...B.

0 -0,008
4x M3 4 deep ø30 ±0,1 ø18 -0,018 ø8 -0,017
0
7 -0,1
10
L2 ±0,3 4
ø26 L1 ±0,8 20,6 ±0,3

30/1
326
DC-Micromotors
Brushless DC-Motors
Series 30/1 S
30/1 S
Shaft load, max.:
– axial ≤ 150 N
Shaft play
Specifications
Intermittent torque Nm 6 6 6 6
Reduction ratio 1) 9,7:1 43:1 134:1 415:1

(rounded) 14:1 66:1 159:1 592:1
23:1 86:1 246:1 989:1
1 526:1
L2 [mm] = length without motor 2) 35,1 43,1 51,2 59,2

L1 [mm] = length with motor 2342S...CR 77,1 85,1 93,2 101,2
2642W...CR 77,1 85,1 93,2 101,2
2642W...CXR 77,1 85,1 93,2 101,2
2657W...CR 92,1 100,1 108,2 116,2
2657W...CXR 92,1 100,1 108,2 116,2
Gearheads
Precision
3557K...CS 93,5 101,5 109,6 117,6
2232S...BSL 67,5 75,5 83,6 91,6
2248S...BSL 83,1 91,1 99,2 107,2
2444S...B 79,1 87,1 95,2 103,2
3056K...B 92,5 100,5 108,6 116,6
3242G...BX4 79,3 87,3 95,4 103,4
3268G...BX4 105,3 113,3 121,4 129,4
3564K...B 100,5 108,5 116,6 124,6
1)
2)
L2 + 1,4 mm, in combination with 3056K...B, 3557K...CS and 3564K...B.

0 -0,008
4x M3 4 deep ø30 ±0,1 ø18 -0,018 ø8 -0,017
0
7 -0,1
10
L2 ±0,3 4
ø26 L1 ±0,8 20,6 ±0,3

30/1 S
327
DC-Micromotors
Brushless DC-Motors
Series 32A
32A
Shaft load, max.:
– axial ≤ 30 N
Shaft play
Specifications
Reduction ratio 1) 4:1 14:1 68:1 344:1

(rounded) 7:1 19:1 93:1 626:1
25:1 124:1 1 140:1
29:1 169:1 2 076:1
46:1 236:1
308:1

L1 [mm] = length with motor 2642W...CR 79,8 89,3 98,8 108,4
2642W...CXR 79,8 89,3 98,8 108,4
2657W...CR 94,8 104,3 113,8 123,4
Gearheads
Precision
2657W...CXR 94,8 104,3 113,8 123,4

3242G...CR 79,8 89,3 98,8 108,4
3257G...CR 94,8 104,3 113,8 123,4
3242G...BX4 82,0 91,5 101,0 110,6
3268G...BX4 108,0 117,5 127,0 136,6
1)

0 -0,004
4x M3 4 deep ø32 ±0,2 ø20 -0,033 ø6 -0,012
15
L2 ±0,8 3
ø26 L1 ±1,5 20 ±0,8
32A
328
DC-Micromotors
Brushless DC-Motors
Series 32/3
32/3
Shaft load, max.:
– axial ≤ 200 N
Shaft play
Specifications
Continuous torque Nm 4,2 0,4 1,4 2 4 4,9 5,8 7 7
Intermittent torque Nm 5,3 0,6 1,9 2,6 5,2 6,5 8 10 10
Efficiency, max. % 88 80 70 70 60 60 60 55 55
Direction of rotation, drive to output = = = = = = = = =
Reduction ratio 1) 3,71:1 14:1 43:1 66:1 134:1 159:1 246:1 415:1 1 526:1
(rounded) 592:1
989:1
L1 [mm] = length with motor 3242G...CR 75,9 83,6 91,4 91,4 99,2 99,2 99,2 107,0 107,0
3257G...CR 90,9 98,6 106,4 106,4 114,2 114,2 114,2 122,0 122,0
3557K...CS 90,9 98,6 106,4 106,4 114,2 114,2 114,2 122,0 122,0
3242G...BX4 78,1 85,8 93,6 93,6 101,4 101,4 101,4 109,2 109,2
3268G...BX4 104,1 111,8 119,6 119,6 127,4 127,4 127,4 135,2 135,2
3564K...B 97,9 105,6 113,4 113,4 121,2 121,2 121,2 129,0 129,0
Gearheads
Precision
1)

terminals not defined Example of combination with 3242...CR. 0 0
4x M3 4 deep ø32 ±0,1 ø17 -0,008 ø8 -0,015
+0,1
7,4 0
15 ±0,2
0
L2 ±0,3 2 -0,3
ø26 L1 ±0,8 20,5 ±0,3

32/3
329
DC-Micromotors
Brushless DC-Motors
Series 32/3 S
32/3 S
Shaft load, max.:
– axial ≤ 200 N
Shaft play
Specifications
Continuous torque Nm 7 7 7 7 7
Intermittent torque Nm 10 10 10 10 10
Efficiency, max. % 80 70 60 55 55
Reduction ratio 1) 14:1 43:1 134:1 415:1 1 526:1

(rounded) 23:1 66:1 159:1 592:1
86:1 246:1 989:1

L1 [mm] = length with motor 3242G...CR 83,6 91,4 99,2 107,0 107,0
3257G...CR 98,6 106,4 114,2 122,0 122,0
3557K...CS 98,6 106,4 114,2 122,0 122,0
3242G...BX4 85,8 93,6 101,4 109,2 109,2
3268G...BX4 111,8 119,6 127,4 135,2 135,2
3564K...B 105,6 113,4 121,2 129,0 129,0
Gearheads
Precision
1)

terminals not defined Example of combination with 3242...CR. 0 0
4x M3 4 deep ø32 ±0,1 ø17 -0,008 ø8 -0,015
+0,1
7,4 0
15 ±0,2
0
L2 ±0,3 2 -0,3
ø26 L1 ±0,8 20,5 ±0,3

32/3 S
330
DC-Micromotors
Brushless DC-Motors
Series 38A
38A
Backlash, at no-load ≤ 0,6 °
Shaft load, max.:
– axial ≤ 200 N
Shaft play
Specifications
Continuous torque Nm 6 20 18 20 18 20 18
Intermittent torque Nm 9,6 32 29 32 29 32 29
Efficiency, max. % 96 94 94 90 90 80 80
Reduction ratio 4:1 12:1 25:1 36:1 200:1 240:1 1 600:1

(exact) 5:1 16:1 45:1 360:1
20:1 60:1 480:1
80:1 800:1
100:1
120:1
160:1
L2 [mm] = length without motor 42,2 55,0 55,0 67,6 67,6 80,2 80,2
L1 [mm] = length with motor 3242G...CR 78,8 91,6 91,6 104,2 104,2 116,8 116,8
3257G...CR 93,8 106,6 106,6 119,2 119,2 131,8 131,8
3557K...CS 99,2 112,0 112,0 124,6 124,6 137,2 137,2
Gearheads
Precision
3863H...C 113,6 126,4 126,4 139,0 139,0 151,6 151,6
3564K...B 106,2 119,0 119,0 131,6 131,6 144,2 144,2
4490H...B 139,6 152,4 152,4 165,0 165,0 177,6 177,6
4490H...BS 139,6 152,4 152,4 165,0 165,0 177,6 177,6
Orientation with respect to motor For more combinations see table. Scale reduced
terminals not defined Example of combination with 3863...C.
0 0
4x M3 5 deep ø38 -0,2 ø26 -0,021 ø10 -0,015
ø0,3 A A
Flat key
DIN 6885
A3x3x18
DIN 332-DS
M3 9 deep
23 ±0,2
2 ±0,2 2,5 ±0,2
ø31 L2
L1 ±1 26 ±0,3
38A
331
DC-Micromotors
Brushless DC-Motors
Series 38/1
38/1
Shaft load, max.:
– axial ≤ 300 N
Shaft play
Specifications
Continuous torque Nm 6 0,4 1,4 2,2 4,5 5,3 8,2 10
Intermittent torque Nm 8 0,6 1,9 2,9 6 7 11 15
Efficiency, max. % 88 80 70 70 60 60 60 55
Reduction ratio 1) 3,71:1 14:1 43:1 66:1 134:1 159:1 246:1 415:1
(rounded) 592:1
989:1
1 526:1
L1 [mm] = length with motor 3242G...CR 74,3 82,1 89,9 89,9 97,7 97,7 97,7 105,5
3257G...CR 89,3 97,1 104,9 104,9 112,7 112,7 112,7 120,5
3557K...CS 89,3 97,1 104,9 104,9 112,7 112,7 112,7 120,5
3863A...C 91,3 99,1 106,9 106,9 114,7 114,7 114,7 122,5
3056K...B 88,3 96,1 103,9 103,9 111,7 111,7 111,7 119,5
Gearheads
Precision
3242G...BX4 76,5 84,3 92,1 92,1 99,9 99,9 99,9 107,7

3268G...BX4 102,5 110,3 118,1 118,1 125,9 125,9 125,9 133,7
3564K...B 96,3 104,1 111,9 111,9 119,7 119,7 119,7 127,5
1)
2)
L2 - 5 mm, in combination with 3863A...C.
terminals not defined Example of combination with 3557...CS.
0
4x ø4,5 ø38 ±0,05 ø25 -0,021
0
ø8 -0,015
0
7,5 -0,1
15 ±0,2
5
ø50 L2 ±0,5 3
ø57 L1 ±0,8 21,5 ±0,3
38/1
332
DC-Micromotors
Brushless DC-Motors
Series 38/1 S
38/1 S
Shaft load, max.:
– axial ≤ 300 N
Shaft play
Specifications
Continuous torque Nm 10 10 10 10
Reduction ratio 1) 14:1 43:1 134:1 415:1

(rounded) 66:1 159:1 592:1
246:1 989:1
1 526:1

L1 [mm] = length with motor 3242G...CR 82,1 89,9 97,7 105,5
3257G...CR 97,1 104,9 112,7 120,5
3557K...CS 97,1 104,9 112,7 120,5
3863A...C 99,1 106,9 114,7 122,5
3056K...B 96,1 103,9 111,7 119,5
Gearheads
Precision
3242G...BX4 84,3 92,1 99,9 107,7
3268G...BX4 110,3 118,1 125,9 133,7
3564K...B 104,1 111,9 119,7 127,5
1)
2)
0
4x ø4,5 ø38 ±0,05 ø25 -0,021
0
ø8 -0,015
0
7,5 -0,1
15 ±0,2
5
ø50 L2 ±0,5 3
ø57 L1 ±0,8 21,5 ±0,3
38/1 S
333
DC-Micromotors
Brushless DC-Motors
Series 38/2
38/2
Shaft load, max.:
– axial ≤ 300 N
Shaft play
Specifications
Continuous torque Nm 6 0,4 1,4 2,2 4,5 5,3 8,2 10
Intermittent torque Nm 8 0,6 1,9 2,9 6 7 11 15
Efficiency, max. % 88 80 70 70 60 60 60 55
Reduction ratio 1) 3,71:1 14:1 43:1 66:1 134:1 159:1 246:1 415:1
(rounded) 592:1
989:1
1 526:1
L1 [mm] = length with motor 3242G...CR 74,3 82,1 89,9 89,9 97,7 97,7 97,7 105,5
3257G...CR 89,3 97,1 104,9 104,9 112,7 112,7 112,7 120,5
3557K...CS 89,3 97,1 104,9 104,9 112,7 112,7 112,7 120,5
3863A...C 91,3 99,1 106,9 106,9 114,7 114,7 114,7 122,5
3056K...B 88,3 96,1 103,9 103,9 111,7 111,7 111,7 119,5
Gearheads
Precision
3242G...BX4 76,5 84,3 92,1 92,1 99,9 99,9 99,9 107,7

3268G...BX4 102,5 110,3 118,1 118,1 125,9 125,9 125,9 133,7
3564K...B 96,3 104,1 111,9 111,9 119,7 119,7 119,7 127,5
1)
2)
0
4x M3 5 deep ø38 ±0,05 ø25 -0,021
0
ø8 -0,015
0
7,5 -0,1
15 ±0,2
ø31 L2 ±0,5 3
L1 ±0,8 21,5 ±0,3
38/2
334
DC-Micromotors
Brushless DC-Motors
Series 38/2 S
38/2 S
Shaft load, max.:
– axial ≤ 300 N
Shaft play
Specifications
Continuous torque Nm 10 10 10 10
Reduction ratio 1) 14:1 43:1 134:1 415:1

(rounded) 66:1 159:1 592:1
246:1 989:1
1 526:1

L1 [mm] = length with motor 3242G...CR 82,1 89,9 97,7 105,5
3257G...CR 97,1 104,9 112,7 120,5
3557K...CS 97,1 104,9 112,7 120,5
3863A...C 99,1 106,9 114,7 122,5
3056K...B 96,1 103,9 111,7 119,5
Gearheads
Precision
3242G...BX4 84,3 92,1 99,9 107,7
3268G...BX4 110,3 118,1 125,9 133,7
3564K...B 104,1 111,9 119,7 127,5
1)
2)
0
4x M3 5 deep ø38 ±0,05 ø25 -0,021
0
ø8 -0,015
0
7,5 -0,1
15 ±0,2
ø31 L2 ±0,5 3
L1 ±0,8 21,5 ±0,3
38/2 S
335
DC-Micromotors
Brushless DC-Motors
Series 38/3
38/3
Housing material plastic/metal
Bearings on output shaft sintered bearings
Shaft load, max.:
– axial ≤ 30 N
Shaft play
Specifications
Continuous torque mNm 75 150 225 325 450 600 800 1 000 1 200
Intermittent torque mNm 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000 2 000
Weight without motor, ca. 1) g 66 71 71 79 79 85 85 92 92
Efficiency, max. % 81 73 73 66 66 59 59 53 53
Direction of rotation, drive to output = ≠ ≠ = = ≠ ≠ = =
Reduction ratio 2) 5,42:1 10,3:1 18,2:1 34,7:1 61,1:1 116:1 205:1 391:1 689:1
(rounded)
L2 [mm] = length without motor 3) 23,8 23,8 23,8 29,8 29,8 29,8 29,8 32,9 32,9
L1 [mm] = length with motor 2224U...SR 43,5 43,5 43,5 49,5 49,5 49,5 49,5 52,6 52,6
2230U...S 49,3 49,3 49,3 55,3 55,3 55,3 55,3 58,4 58,4
2232U...SR 51,5 51,5 51,5 57,5 57,5 57,5 57,5 60,6 60,6
2233U...S 51,9 51,9 51,9 57,9 57,9 57,9 57,9 61,0 61,0
2342S...CR 65,8 65,8 65,8 71,8 71,8 71,8 71,8 74,9 74,9
2232S...BSL 56,2 56,2 56,2 62,2 62,2 62,2 62,2 65,3 65,3
2248S...BSL 71,8 71,8 71,8 77,8 77,8 77,8 77,8 80,9 80,9
Gearheads
Precision
2444S...B 67,8 67,8 67,8 73,8 73,8 73,8 73,8 76,9 76,9
1)
Type 38/3… - K700 with square flange has an additional weight of 17 g.
2)
3)
Note: Reduction ratios from 586:1 and 1034:1 are available on request.
Scale reduced
Example of combination with 2342...CR.
ø38,1 38,1 22 ±0,5
3x 4x 6,5
M4 8 deep ø2,6
12
+0,02 +0
ø12 –0,02 ø6 –0,02 5,5 7
3x 120 2,0
L2 ±0,3
ø29,7 30,5 L1 ±0,5
38/3 ... -K 700 38/3
with flange
336
DC-Micromotors
Brushless DC-Motors
Series 44/1
44/1
Shaft load, max.:
– axial ≤ 350 N
Shaft play
– axial = 0 mm
Specifications
Continuous torque Nm 16 16 16 16 16
Intermittent torque Nm 20 20 20 20 20
Efficiency, max. % 90 80 70 65 60
Reduction ratio 1) 4,8:1 23:1 111:1 531:1 2 548:1

(rounded)

L1 [mm] = length with motor 3863H...C 126,2 141,8 157,2 172,6 188,0
4490H...B 152,2 167,8 183,2 198,6 214,0
4490H...BS 152,2 167,8 183,2 198,6 214,0
Gearheads
Precision
1)
Scale reduced
terminals not defined Example of combination with 4490...B.
0 0
4x M4 8/10,8 deep ø44 ±0,1 ø28 -0,021 ø10 -0,022
M4
Flat key
DIN 6885-A
4x4x18
ø5
3,3 ±0,3
L2 ±0,5 2 8 2,8 ±0,15
ø35 L1 ±0,8 26 ±0,3 Mounting holes
scale 1:1
44/1
337
Encoders
WE CREATE MOTION
Encoders – 2 Channel Page
PA2-50 optical 345 – 347
PA2-100 optical 348 – 350
IE2-16 magnetic 351
IE2-400 magnetic 352
NEW IE2-1024 magnetic 353 – 361
30B magnetic 362 – 363
20B, 21B magnetic 364 – 365
AE 30B19 magnetic 366
AE 23B8 magnetic 367
PE22-120 optical 368
Encoders – 3 Channel Page

HXM3-64 magnetic 369 – 370
HEM3-256-W magnetic 371 – 373
IE3-1024 magnetic 374 – 375
IE3-1024L magnetic, Line Driver 376 – 377
HEDS, HEDM 55x0 optical 378
HEDL 5540 optical, Line Driver 379 – 381
40B optical, Line Driver 382 – 383
Encoders
Output current, max. (l OUT)

Indicates the maximum allowable load current at the
signal outputs.
Encoders
Puls width (P)
Optical Encoders with Line Driver
Width of the output signal in electrical degrees (°e) of
the channels A and B. The value corresponds to one full
period, or 360°e at channel A or B.
Series 40B Index pulse width (P0)
40B
Lines per revolution N 1 000 Indicates the width of the index pulse signal in electrical
Signal output, square wave 2 + 1 index an
Supply voltage V CC 4,5 ... 5,5 degrees.
Current consumption, max. (VCC = 5 V DC) I CC 100
Pulse width P 180 ± 18 Tolerance ∆P0:
P0
Notes on technical data ΔP0 = 90° – 180°
P *
Lines per revolution (N)
The number of incremental encoder pulses per revolution Phase shift, channel A to B (⌽)
per channel. The phase shift in electrical degrees between the fol-
The output signal is a quadrature signal which means that lowing edge of output channel A and the leading edge
both the leading and following edge, or flank, can be of output channel B.
evaluated. For example, an encoder with two channels Phase shift tolerance (∆⌽)
and 256 lines per revolution has 1024 edges, or flanks per Indicates the allowable position error, in electrical degrees,
revolution. between the following edge of channel A to the leading
Output signal edge of channel B.
The number of output channels. For example, the IE3
encoders offer 2 channels, A and B, plus an 1 additional Φ
ΔΦ = 90° – 180°
index channel. P *
Signal period (C)

P The total period, measured in electrical degrees of one
Amplitude
pulse on channel A or B.
Encoders
A Typically one period is 360 °e.

Φ
C
B P
Po
Amplitude
A
I
Direction of Rotation Φ
S S S S
tr tf
Supply Voltage (UDD)
Defines the range of supply voltage necessary for the B
encoder to function properly.
Current consumption, typical (IDD) Direction of Rotation

Indicates the typical current consumption of the encoder
at the given supply voltage.
40B front.indd 1
340 11.03.10 11:09
Logic state width (S)
The distance measured in electrical degrees (°e) between
two neighbouring signal edges, for example the leading
edge of signal A to the leading edge of signal B.
Typically this has a value of 90 °e.
Signal rise/fall time, typical (tr/tf)

Corresponds to the slope of the rising and falling signal
edges.
Frequency range (f)

Indicates the maximum encoder frequency. The maximum
achievable motor speed can be derived using the follow-
ing formula.
60 . f
n=
N
Inertia of the code disc (J)

Indicates the additional inertial load due on the motor
due to the code wheel.
Operating temperature range
Indicates the minimum and maximum allowable
temperature range for encoder operation.
Test speed
The speed at which the encoder specifications were
measured.
Line Driver
This is an integrated signal amplifier in the encoder that
makes it possible to send the encoder signals through
Encoders
much longer connection cables. It is a differential
signal with complementary signals to all channels which
eliminates sensitivity to ambient electrical noise.
341
Optical Encoders
6
Optical Encoder
1 Output shaft
2 Motor
3 Code wheel
4 Adapter flange
5 Encoder PCB
6 End cap 7
7 Flex cable
Features Benefits
Optical encoders use a continuous infrared light source ■ Very low current
transmitting through a low-inertia multi-section rotor disk consumption
which is fitted directly on the motor rear end shaft. ■ Precise signal resolution
The unit thus generates two output signals with a 90° ■ Ideal for low voltage
Encoders
battery operation
phase shift.
■ Insensitive to magnetic
In optoreflective encoders, the light source is sent interference
and reflected back or alternately absorbed to create the ■ Extremely light and compact
necessary phase shifted pulse.
Product Code
PA Encoder series
2 Number of Channels
PA 2 - 5 0
50 Resolution
342
Integrated Encoders
1
4 7
DC-Micromotor
with integrated Encoder 5
8
1 Shaft
2 Coil
3 Commutator
4 DC-Micromotor
5 Magnet wheel
6 Brush cover
7 Brushes
8 Flat cable
9
9 Encoder PCB
10 End cap
Features Benefits
10
Series IE2 encoders consist of a rotormounted magnetic ■ Highly compact design
toothed ring and a special hybrid circuit. ■ High resolution up to 4096 steps per revolution
The magnetic field differences between the tip and base (corresponding to an angular resolution of 0,18°)
of each tooth are converted into electrical signals by a ■ No pull-up resistors across outputs because no
Encoders
open-collector outputs
sensor integrated into the circuit.
■ Symmetrical pulse edges, CMOS- and TTL -compatible
This signal is then processed by a proprietary circuit.
■ Low power consumption
The output consists of two 90°-offset square-wave signals
■ Available in many combinations
with up to 1024 pulses.
The encoder is integrated into the SR-Series motors, in-

creasing its length by a mere 1,4 mm and as built-on option
for DC-Micromotors and brushless DC-Servomotors.
Product Code
IE Incremental Encoder
IE 2 – 1024
1024 Resolution
343
Magnetic Encoders
Single Chip
1
Magnetic Encoder
Single Chip 7
1 Screws
2 Rear cover
3 Encoder PCB
8
4 Encoder flange
5 Screws
6 Motor flange
7 Sensor magnet
8 Motor Serie CR/CXR
Features Benefits
FAULHABER IE3 encoders are designed with a diametri- ■ Compact modular system
cally magnetized code wheel which is pressed onto the ■ A wide range of resolutions are available
motor shaft and provides the axial magnetic field to the ■ Index channel
encoder electronics. The electronics contain all the ■ Line Drivers are available
Encoders
necessary functions of an encoder including Hall sensors, ■ Standardized encoder outuputs

interpolation, and driver. The Hall sensors sensed the ■ Ideal for combination with FAULHABER
rotational position of the sensor magnet and the signal is Motion Controllers and Speed Controllers
interpolated to provide a high resolution position signal. ■ Custom modifications including custom resolution,
index position and index pulse width are possible
The encoder signal is a two channel quadrature output
with a 90 °e phase shift between channels.
A third channel provides a single index pulse per revolu-
tion. These encoders are available as attachable kits Product Code
or preassembled to FAULHABER DC-Motors with graphite
commutation, or as integrated assemblies for many
FAULHABER Brushless DC-Servomotors.
IE Incremental Encoder
IE 3 – 1 0 2 4 L
1024 Resolution
L with integrated Line Driver
344
Encoders
Optical Encoders Features:
50 Lines per revolution
2 Channels
Digital output
Series PA2 – 50
PA2 – 50
Supply voltage (ripple < 100 mVp-p) VCC 2,7 ... 3,3 V DC
Current consumption, typical (VCC = 3 V DC) I CC 8,5 mA
Current output, per channel I out – 1 ... 8 mA
Pulse width P 180 ± 50 °e
Phase shift, channel A to B \ 90 ± 45 °e
Logic state width S 90 ± 50 °e
Cycle C 360 ± 36 °e
Signal rise/fall time, typical (CLOAD = 25 pF) tr/tf 0,3 / 0,1 +s
Frequency range 1) f up to 35 kHz
Inertia of code disc J 0,02 gcm2
1)
Velocity (rpm) = f (Hz) x 60/N
Encoder number lines
of channels per revolution for combination with:
PA2-50 2 50 DC-Micromotors serie

¬ 0615 ... S 2) , 0816 ... S
«

« Brushless DC-Servomotor serie
® 0620 ... B 2)
Note: Lines per revolution refers to pre-quadrature resolution and equals the cycles per revolution
2)
Channel B Leads channel A
Features
These incremental shaft encoders in combination with the The supply voltage for the encoder and the Micromotor as well as
DC-Micromotors and Brushless DC-Servomotors are designed for both the output signals are interfaced with a flexible printed circuit (FPC).
indication and control of both shaft velocity and direction of rotation
as well as for positioning. Details for the DC-Micromotors and Brushless DC-Servomotors and
suitable reduction gearheads are on separate catalog pages.
An all-in-one emitter and detector chip transmits and receives LED
Encoders
light reflected off a low inertia reflective disc providing two channels An optional interface board with suitable connector is also available
with 90° phase shift. on request.

Output signals Output circuit Pin Function
with clockwise rotation as seen from the shaft end 1 Motor + *
2 Vcc
C 2 V CC 3 Channel A
C
4 Channel B
5 GND
S S S S P 6 Motor - *
Amplitude
Amplitude
tr tf Channel A/B * Note: Brushless motors have

Channel A 3,4 separate motor leads.
Channel A
Φ
5 GND 4,50
P S S S S 0,20
tr tf
Channel B
Channel B 6 4 6 1
Φ
0,3 ±0,03 3,50
Rotation Rotation
Connector
Molex 52745
0615 ... S / 0620 ... B 0816 ... S grid 0,5 mm
FPC / FFC, 6-conductors
345
DC-Micromotor 0615 N ... S - K1655 with encoder PA2-50
0 0
ø6 ±0,03 ø5 -0,018 ø1,5 -0,03
ø6 A M4,5x0,5 ø0,07 A
0,04
6
2,1
4,2 1,9
4,5
0,4
24,75 ±1,5
2,15 2,1
3,5 15 5,15 ±0,3

6 4
0,3 ±0,03 6 1
19,2 ±0,35
PA2-50 + 0615 N
Brushless DC-Servomotor 0620 K ... B - K1719 with encoder PA2-50

0 -0,009
ø6 ±0,03 ø5 -0,018 ø1,0 -0,012
ø6 A ø0,05 A
M4,5x0,5
0,02
6
2,1
4,2 1,9
4,5
0,4
24,75 ±1,5
16,8 5,15 ±0,3
3,5
6 4 Encoder connector
24 ±0,35 6 1
Encoder connector
2x0,3 ±0,03
Encoders
4,5 Motor connector

Motor connector
1 8
PA2-50 + 0620 K
0 0
ø8 ±0,03 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
6
1,9
0,4
2,15 2,10
16 5,15 ±0,3
24,75 ±1,5 23,8 ±0,35
PA2-50 + 0816 N
346
Encoders
Optional interface board
11,2 3,6
J2 J1 PA2–50 Flexboard
J1 connector
J2
9,1
4,3
9,1 2
Interface board PA2–50 Connector

Part No.: D100315100 J1 – Solder Pads
J2 – Molex 52475-0690
347
Encoders
2 Channels
Digital output
Series PA2 – 100

PA2 – 100
Supply voltage VCC 2,7 ... 3,3 V DC
Current consumption, typical (V CC = 3 V DC) I CC 8 mA
Cycle C 360 ± 30 °e
Signal rise/fall time, typical (CLOAD = 50 pF) tr/tf 0,1 / 0,1 +s
Operating temperature range -25 ... +85 °C
1)
Encoder number lines for combination with:
of channels per revolution DC-Micromotors series
PA2-100 2 100 ¬ 1016 ... G

«
1024 ... S
«
® 1224 ... SR
Features
These incremental shaft encoders in combination with the The supply voltage for the encoder and the Micromotor as well as
DC-Micromotors are designed for both indication and control of both the output signals are interfaced with a flexible printed circuit (FPC).
shaft velocity and direction of rotation as well as for positioning.
Details for the DC-Micromotors and suitable reduction gearheads are
An all-in-one emitter and detector chip transmits and receives LED on separate catalog pages.
light reflected off a low inertia reflective disc providing two channels
Encoders
with 90° phase shift. An optional interface board with suitable connector is also available
on request.

with clockwise rotation as seen from the shaft end 1 Motor +
2 Motor +
3 VCC
C 2 V CC 4 Channel A
5 Channel B
6 GND
P 7 Motor -
8 Motor -
Amplitude
Channel A 3,4 Channel A/B

0,20
Φ
5 GND
S S S S
tr tf 6 4
Channel B 8 1
0,3 ±0,03 4,50
Connector
Rotation Molex 52745
grid 0,5 mm
348
DC-Micromotor 1016 N ... G - K1752 with encoder PA2-100
0 0
ø10 ±0,03 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
8
1
1,9
0,4
2,15 2,1
15,7 5,15 ±0,3
24,75 ±1,5 23,5 ±0,35
PA2-100 + 1016 N
0 0
ø10 ±0,03 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
8
1
1,9
0,4
2,15 2,1
23,7 5,15 ±0,3
24,75 ±1,5 31,5 ±0,35
Encoders
PA2-100 + 1024 N
DC-Micromotor 1224 N ... SR - K1752 with encoder PA2-100
0 0
ø12 ±0,03 ø6 -0,018 ø1,5 -0,03
A ø0,07 A
0,04
M5,5x0,5
1
1,9
0,4
2,15 2,1
22 5,15 ±0,3
24,75 ±1,5 31,05 ±0,35
PA2-100 + 1224 N
349
Encoders
21 9
J2 J1
PA2–100 Flexboard
6,2
connector
J2
25,4
J1
4,3 10,1 2
25,4 10
Interface board PA2–100 Connector

Part No.: D100308900 J1 – Molex 52745-0896
J2 – Phoenix 1725711
350
Encoders
Magnetic Encoders Features:
2 Channels
Digital output
Series IE2 – 16
IE2 – 16
Supply voltage V DD 4 ... 18 V DC
Current consumption, typical (VDD = 12 V DC) I DD typ. 6, max. 12 mA
Output current, max. admissible I OUT 15 mA
Phase shift, channel A to B 2) \ 90 ± 45 °e
Frequency range 1), up to f 7 kHz
1)
2)
Tested at 2 kHz
Encoder type number lines
of channels per revolution in combination with:
IE2 – 16 2 16 DC-Micromotors
1336 … C,
1516 … SR, 1524 … SR,
1717 … SR, 1724 … SR, 1727 … C,
2224 … SR, 2232 … SR, 2342 … CR,
2642 … CR, 2657 … CR,
3242 … CR, 3257 … CR, 3863 … C
Features
These incremental shaft encoders in combination with the FAULHABER Solid state Hall sensors and a low inertia magnetic disc provide two
DC-Micromotors are used for the indication and control of both shaft channels with 90° phase shift.
velocity and direction of rotation as well as for positioning.
The encoder is integrated in the DC-Micromotors SR-Series and the two channel output signals are interfaced through a ribbon cable
extends the overall length by only 1,4 mm! with connector.
Encoders
Details for the DC-Micromotors and suitable reduction gearheads
are on separate catalogue pages.

with clockwise rotation as seen 1 Motor – *
from the shaft end 2 Motor + *
3 GND
4 VDD
4 5 channel B
P
6 channel A
Amplitude
V DD
Channel A
PVC-Ribbon cable
6k8
150 ±10
1
** 6 conductors 0,09 mm2

5/6
\ Channel A/B *Note: The terminal resistance
of all motors with precious
metal commutation is increased
3 by approx. 0.4 , and the max.
GND
6,1 allowable motor current in
Channel B combination is 1A. Motors with
12,2 graphite commutation and
Rotation brushless motors have separate
642 motor leads and higher motor
531 current is allowed.
Admissible deviation of phase shift: ** An additional external pull-up resistor
can be added to improve the rise time. Connector
\
6\ = 90° – * 180° ≤ 45° Caution: IOUT max. 15 mA must not DIN-41651
P
be exceeded! grid 2,54 mm
351
Encoders
50 to 400 Lines per revolution
2 Channels
Digital output
Series IE2 – 400

IE2 – 50 IE2 – 100 IE2 – 200 IE2 – 400
Lines per revolution N 50 100 200 400
Supply voltage V DD 4,5 … 5,5 V DC
Current consumption, typical (VDD = 5 V DC) I DD typ. 6, max. 12 mA
Output current, max. 1) I OUT 5 mA
Frequency range 2), up to f 20 40 80 160 kHz
1)
V DD = 5 V DC: Low logic level < 0,5 V, high logic level > 4,5 V: CMOS and TTL compatible
2)
Encoder number lines per revolution
of channels in combination with:
IE2 – 50 2 50 ¬ DC-Micromotors
IE2 – 100 2 100 « 1319 ... SR,
IE2 – 200 2 200
1331 ... SR
«
IE2 – 400 2 400 ®
Features
These incremental shaft encoders in combination with the FAULHABER The supply voltage for the encoder and the DC-Micromotor as well
DC-Micromotors are used for the indication and control of both shaft as the two channel output signals are interfaced through a ribbon
velocity and direction of rotation as well as for positioning. cable with connector.
The encoder is integrated in the DC-Micromotors SR-Series and Details for the DC-Micromotors and suitable reduction gearheads
extends the overall length by only 1,7 mm! are on separate catalogue pages.
Encoders
Hybrid circuits with sensors and a low inertia magnetic disc provide
two channels with 90° phase shift.

3 GND
P
4 VDD
5 channel B
Amplitude
4 V DD 6 channel A
Channel A
PVC-Ribbon cable
150 ±10 6 conductors 0,09 mm2
\ 5/6 Channel A/B
* Note: The terminal resistance
by approx. 0.4 , and the max.
Channel B
3 GND 6,1 allowable motor current in
combination is 1A. Motors
12,2 with graphite commutation
Rotation have separate motor leads
642 and higher motor current is
531 allowed.
Admissible deviation of phase shift:
\ Connector
6\ = 90° – * 180° ≤ 45° DIN-41651
P
grid 2,54 mm
352
Encoders
64 to 1 024 Lines per revolution
2 Channels
Digital output
Series IE2 – 1 024

IE2 – 64 IE2 – 128 IE2 – 256 IE2 – 512 IE2 – 1 024
Lines per revolution N 64 128 256 512 1 024
Supply voltage V DD 4,5 … 5,5 V DC
Current consumption, typical (VDD = 5 V DC) I DD typ. 6, max. 12 typ. 8,5 mA
Frequency range 2), up to f 20 40 80 160 300 kHz
Inertia of code disc 3) J 0,09 gcm2
1)
2)
3)
For the brushless DC-Servomotors 1628 ... B, 2036 ... B and 2444 ... B the inertia of code disc is J = 0,14 gcm2
IE2 – 64 2 64 DC-Micromotors
IE2 – 128 2 128 1336 … C,
IE2 – 256 2 256 1516 … SR, 1524 … SR,
IE2 – 512 2 512 1717 … SR, 1724 … SR, 1727 … C,
IE2 – 1 024 2 1 024 2224 … SR, 2232 … SR, 2342 … CR,
2642 … CR, 2657 … CR,
3242 … CR, 3257 … CR, 3863 … C
1628 … B, 2036 … B, 2057 ... B,
2444 … B
Features
These incremental shaft encoders in combination with the FAULHABER Hybrid circuits with sensors and a low inertia magnetic disc provide
DC-Micromotors and Brushless DC-Servomotors are used for the two channels with 90° phase shift.
indication and control of both shaft velocity and direction of rotation
as well as for positioning.
as the two channel output signals are interfaced through a ribbon
The encoder is integrated in the DC-Micromotors SR-Series and cable with connector.
Encoders
extends the overall length by only 1,4 mm. Built-on option for
DC-Micromotors and Brushless DC-Servomotors.
are on separate catalogue pages.

3 GND
P
4 VDD
5 channel B
Amplitude
4 V DD 6 channel A
Channel A
PVC-Ribbon cable
150 ±10 6 conductors 0,09 mm2
\ 5/6 Channel A/B
*Note: The terminal resistance
by approx. 0.4 , and the max.
Channel B
3 GND 6,1 allowable motor current in
combination is 1A. Motors with
12,2 graphite commutation and
Rotation brushless motors have separate
642 motor leads and higher motor
531 current is allowed.
Admissible deviation of phase shift:
\ Connector
6\ = 90° – * 180° ≤ 45° DIN-41651
P
grid 2,54 mm
353
DC-Micromotor 1319 T ... SR with Encoder IE2 – 50 ... 400
0 0 -0,004
ø13 -0,052 ø6 -0,05 ø1,5 -0,009
A ø0,05 A
0,02
11
2,7 1
150 ±10
19,2 8,1 ±0,3
DC-Micromotor 1331 T ... SR with encoder IE2 – 50 ... 400
0 0 -0,004
ø13 -0,052 ø6 -0,05 ø1,5 -0,009
A ø0,05 A
ø3,5 0,02
11
2,7 1
150 ±10
31,2 8,1 ±0,3

Encoders
354
DC-Micromotor 1336 U ... C - 123 with Encoder IE2 – 16 ... 1 024
Orientation with respect to cable not defined
-0,004
2x
M1,6 1,5 deep ø15,5 ø13 -0,05 ø6 -0,02 ø2 -0,009
ø0,3 A
A ø0,05 A
0,02
ø10
Material PTFE
Single wires 0,24 mm2 1
16,5 8 ±0,3 150 ±10
red +
47,5 ±0,5
black –
±1
5,5
DC-Micromotor 1516 T ... SR with Encoder IE2 – 16 ... 1 024

6x 0 0 -0,004
M1,6 1,4 deep ø15 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
0,02
ø10 13,3
2,4 1
6x 60 150 ±10
15,8 8,1 ±0,3
Encoders

6x 0 0 -0,004
M1,6 1,4 deep ø15 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
0,02
ø10 13,3
2,4 1
6x 60 150 ±10
23,8 8,1 ±0,3
355

6x 0 0 -0,004
M1,6 1,6 deep ø15,9 ø17 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
ø3,5 0,02
ø10 13,3
6x 60 2,4 1
2 2,1 6 ±0,3 150 ±10
17 8,1 ±0,3

6x 0 0 -0,004
M1,6 1,6 deep ø15,9 ø17 -0,052 ø6 -0,05 ø1,5 -0,009
ø0,3 A
A ø0,05 A
ø3,5 0,02
ø10 13,3
6x 60 2,4 1
2 2,1 150 ±10
6 ±0,3
24 8,1 ±0,3
Encoders
DC-Micromotor 1727 U ... C - 123 with Encoder IE2 – 16 ... 1 024

6x -0,004
ø0,3 A
M1,6 2,5 deep ø15,5 ø17 -0,1 ø6 -0,015 ø2 -0,009
A ø0,05 A
0,02
ø10
6x 60
Material PTFE 1
Single wires 0,24 mm2 150 ±10
30 ±0,5 8 ±0,4
red + black – 38,2 ±1,3
±1
5,5
356
DC-Micromotor 2224 U ... SR with Encoder IE2 – 16 ... 1 024

6x 0 0 -0,004
ø0,3 A M2 3,7 deep ø22 -0,062 ø7 -0,05 ø2 -0,009 ø14,9
A ø0,05 A
0,02
ø12 13,3
6x 60 2,4 1 150 ±10

24,2 8,1 ±0,3
DC-Micromotor 2232 U ... SR with Encoder IE2 – 16 ... 1 024

6x 0 0 -0,004
ø0,3 A M2 3,7 deep ø22 -0,062 ø7 -0,05 ø2 -0,009 ø14,9
A ø0,05 A
0,02
ø12 13,3
6x 60 2,4 1 150 ±10

32,2 8,1 ±0,3
Encoders
DC-Micromotor 2342 S ... CR with Encoder IE2 – 16 ... 1 024
Orientation with respect to cable not defined Scale reduced
6x -0,006
M2 2,5 deep ø15,5 ø23 ø10 -0,015 ø3 -0,010
ø0,3 A
A ø0,05 A
0,02
ø17
6x 60
Material PTFE 1
Single wires 150 ±10
0,38 mm2 45 ±0,5 12,2 ±0,4
red + black –
53,7 ±1,5
1±
5,5
357
DC-Micromotor 2642 W ... CR with Encoder IE2 16 – 1 024
3x 0 0 -0,006
M2 3 deep ø15,5 ø26 -0,1 ø10 -0,015 ø4 -0,010
ø0,3 A
A ø0,05 A
ø6,5 0,02
ø17
6x 60 1
3x
M3 3 deep 150 ±10
ø0,3 A 2,4 ±0,15 10 ±0,3
Material PTFE
Single wires 46,3 ±1 12,4 ±0,3
0,38 mm2
red + black – 54,5 ±1
1±
5,5
DC-Micromotor 2657 W ... CR with Encoder IE2 16 – 1 024

Scale reduced
3x 0 0 -0,006
M2 4 deep ø15,5 ø26 -0,1 ø10 -0,015 ø4 -0,010
ø0,3 A
A ø0,05 A
ø6,5 0,02
ø17
6x 60 1
3x
M3 4 deep 150 ±10
ø0,3 A 2,4 ±0,15 10±0,3
Material PTFE
Single wires
0,38 mm2
61,3 ±1 12,4±0,3
red + 69,5 ±1
Encoders
black –
1±
5,5
358
DC-Micromotor 3242 G ... CR with Encoder IE2 16 – 1 024
6x 0 0 -0,006
M3 3 deep ø15,5 ø32 -0,1 ø16 -0,015 ø5 -0,010
ø0,3 A
A ø8 ø0,05 A
0,02
ø22
1,5
6x60 3 ±0,15 150 ±10
10±0,3
Material PTFE
Single wires 0,38 mm2 46,3 ±1 13 ±0,3
black – red + 55 ±1
1±
5,5
DC-Micromotor 3257 G ... CR with Encoder IE2 16 – 1 024

6x 0 0 -0,006
M3 3 deep ø15,5 ø32 -0,1 ø16 -0,015 ø5 -0,010
ø0,3 A
A ø8 ø0,05 A
0,02
ø22
1,5
6x60 3 150 ±10
±0,15 10±0,3
Material PTFE
Single wires 0,38 mm2
61,3 ±1 13 ±0,3
Encoders
black – red + 70 ±1
± 1
5,5
DC-Micromotor 3863 H ... C - 2016 with Encoder IE2 16 – 1 024

0
Scale reduced
6x 0 -0,004
M3 3 deep ø16 ø 38 -0,1 ø16 -0,02 ø 6 -0,010
ø0,3 A
A ø0,04 A
0,02
ø22
1,5 150 ±10

6x 60
2,2 22,8
64 25 ±0,3
77,8 ±0,5
359
Brushless DC-Servomotor 1628 T ... B - K313 with Encoder IE2 – 64 ... 1 024
0 -0,004
M1,6 2 deep ø16 ±0,1 ø6 -0,005 ø1,5 -0,008
A ø0,05 A
0,02
ø10
3x 120 1 7,1 ±0,3

150 ±10
10,8 28 8,1 ±0,3
(38,8)
For details on the cable connection see the motor data sheet
Brushless DC-Servomotor 2036 U ... B - K313 with with Encoder IE2 – 64 ... 1 024
0 -0,004
M2 2,5 deep ø16 ø20 ±0,1 ø6 -0,005 ø2 -0,008
A ø0,05 A
3x120 0,02
ø12
1 7,1 ±0,3 150 ±10

10,8 36 8,1 ±0,3
(46,8)
Encoders
Brushless DC-Servomotor 2057 S ... B - K313 with with Encoder IE2 – 64 ... 1 024
3x M2 2,5 deep 0 -0,004

ø16 ø20 ±0,1 ø9 -0,005 ø3 -0,008
3x M2 2 deep
A ø0,05 A
3x120 0,02
ø12 ø17
3x 120
1
9 ±0,3 150 ±10
10,8 57,5 10 ±0,3
(68,3)
360
Brushless DC-Servomotor 2444 S ... B - K313 with with Encoder IE2 – 64 ... 1 024
0 -0,004
M2 3 deep ø16 ø24 ±0,1 ø10 -0,006 ø3 -0,008
A ø0,05 A
0,02
3x120
ø17
1 11,6 ±0,3 150 ±10
10,8 44 12,6 ±0,3

(54,8)
Encoders
361
Encoders
2 Channels
Digital output
Series 30B
30B
Supply voltage VCC 4,5 ... 5,5 V DC
Current consumption, typical (VCC = 5 V DC) ICC 5 mA
Cycle C 360 ± 30 °e
Signal rise/fall time, typical tr/tf 5 / 0,2 µs
Frequency range 1) f up to 7,2 kHz
1)
Encoder type number lines in combination
of channels per revolution with DC-Micromotors
30B19 2 10 1016, 1024

30B20 2 10 1219
30B18 2 10 1336
30B201 2 10 1224
Features
DC-Micromotors are designed for the indication and control of both as the two channel output signals are interfaced with a 150 mm
shaft velocity and direction of rotation as well as for positioning. ribbon cable and a connector.
Solid state Hall sensors and a low inertia magnetic disc provide two Details for the DC-Micromotors and suitable reduction gearheads
channels with 90° phase shift. are on separate catalogue pages.
Encoders
C Connectors
P
2 1 1
2
Amplitude
Channel A 12,2
6 5 17 6 5
2 V CC
6,1
10K
Φ 6
3/4 Channel A/B
S S S S
tr
Standard 10P Option 6P
tf
5 GND (Panduit 050-010-455) (DIN-41651 grid 2,54 mm)
Channel B
Pin Function
1 Motor +
2 VCC
Rotation 3 Channel A
4 Channel B
Output signals Output circuit 5 GND
with clockwise rotation as seen 6 Motor –
7 –
from the shaft end 8 – Ribbon cable
Encoders 30B19, 30B20 channel A leads B 9 – PVC - 6 conductors
10 –
Encoders 30B18 channel B leads A 0,09 mm2 / 28 AWG
362
DC-Micromotors 1016 N ... G - K380, 1024 N ... S - K380 with Encoder 30B19
0 0
ø10 ±0,06 ø10 ±0,03 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
Ribbon cable
length 150 ±10
0,4
L2 1,9
2,15 2,1
L1 5,15 ±0,3
Motor type L1 L2
1016 27,2 13,5
1024 35,2 13,5
DC-Micromotors 1219 N ... G - K380 with Encoder 30B20 and 1224 N ... S - K380 with Encoder 30B201
0 0
ø12 ±0,06 ø12 ±0,03 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
Ribbon cable
length 150 ±10
0,4
L2 1,9
2,15 2,1
L1 5,15 ±0,3
Encoders
Motor type L1 L2
1219 30,2 13,5
1224 33,7 11,7
DC-Micromotor 1336 U ... C - 123 with Encoder 30B18
2x 0 0 -0,004
M1,6 1,5 deep ø11 ø13,9 ø13 -0,05 ø 6 -0,02 ø2 -0,009
ø0,3 A
A ø0,05 A
ø 3,5
0,02
Ribbon cable
ø10 length 150 ±10
1
6 2 6 ±0,3
16,3 8 ±0,3
49,5 ±0,5
363
Encoders
15 or 16 Lines per revolution
2 Channels
Digital output
Series 20B, 21B

20B 21B
Lines per revolution N 15 16
Signal output, square wave 2 2 channels
Supply voltage V CC 4,5 ... 5,5 4,5 ... 5,5 V DC
Current consumption, typical (V CC = 5 V DC) I CC 5 5 mA
Pulse width P 180 ± 45 180 ± 45 °e
Phase shift, channel A to B \ 90 ± 45 90 ± 45 °e
Logic state width S 90 ± 45 90 ± 45 °e
Cycle C 360 ± 30 360 ± 30 °e
Signal rise/fall time, typical tr/tf 5 / 0,2 5 / 0,2 µs
Frequency range 1) f up to 7,2 up to 7,2 kHz
Inertia of code disc J 0,2 0,2 gcm2
Operating temperature range – 20 ... + 85 – 20 ... + 85 °C
1)
Encoder type number lines per revolution in combination with DC-Micromotors
of channels 20B 21B and DC-Motor-Tacho units
20B3 21B3 2 15 16 free standing for independent use

20B18 21B18 2 15 16 series 1336
Features
DC-Micromotors are designed for the indication and control of both as the two channel output signals are interfaced with a 150 mm
shaft velocity and direction of rotation as well as for positioning. ribbon cable and a 10-pin connector.
Solid state Hall sensors and a low inertia magnetic disc provide two Details for the DC-Micromotors and suitable reduction gearheads
channels with 90° phase shift. are on separate catalogue pages.
Encoders
C Connectors
P
2 1 1
2
Amplitude
Channel A 12,2
6 5 17 6 5
2 V CC
6,1
10K
Φ 6
3/4 Channel A/B
S S S S
Standard 10P Option 6P
tr tf
5 GND (Panduit 050-010-455) (DIN-41651 grid 2,54 mm)
Channel B
Pin Function
1 Motor +
2 VCC
Rotation 3 Channel A
4 Channel B
Output signals 5 GND
with clockwise rotation as seen 6 Motor –
7 –
from the shaft end Output circuit 8 – Ribbon cable
Encoders 20B channel A leads B 9 – PVC - 6 conductors
10 –
Encoders 21B channel B leads A 0,09 mm2 / 28 AWG
364
Encoders 20B3, 21B3 free standing, with ball bearings
to cable not defined
2x -0,016 0
M2 3 deep ø17 ø14,5 ø16 -0,043 ø7 -0,015
2x
0 -0,006
2-56UNC 2,8 -0,02 ø3 -0,012
3 deep
ø10,92
6,7 4,3 ±0,2

2 ±0,3
Ribbon cable 11,9 ±0,3
length 150 ±10 1,5
12,7 ±0,3
17,4 ±0,5 14,2 ±0,3
DC-Micromotor 1336 U ... C - 123 with Encoders 20B18, 21B18
2x 0 0 -0,004
M1,6 1,5 deep ø16 ø13 -0,05 ø 6 -0,02 ø2 -0,009
ø0,3 A
A ø0,05 A
ø 3,5 0,02
ø10
Ribbon cable
length 150 ±10
1
2 6 ±0,3
24,5 26,2
Encoders
(50,7) 8 ±0,3
365
Encoders
Magnetic Encoders For combination with:
Stepper Motor: AM1020
Series AE 30B19
AE 30B19
Supply voltage V CC 4,5 … 5,5 V DC

Pulse width P 180 ±45 °e
Phase shift, channel A to B 90 ±45 °e
Logic state width S 90 ±45 °e
Cycle C 360 ±30 °e
Signal rise/fall time, typical tr / tf 5 / 0,2 µs

Inertia of code disc J 9 ·10-9 kgm2
Operating temperature range –20 … +85 °C
Features / Output signals / Circuit diagram

These incremental shaft encoders are designed
for indication and control of shaft velocity and direc- Output signals Circuit diagram
tion of rotation as well as for position verification.
C
Solid state Hall sensors and a low inertia magnetic P
disc provide two channels with 90° phase shift. 6 V CC
Amplitude
Channel A
The supply voltages for the encoder and the stepper
10K
motor as well as the two channel output signals are
interfaced through a individual lead wires with 125 mm
in length with an 8-pin connector. 4/5 Channel A/B
S S S S
tr tf
Details for the stepper motors and suitable reduction
gearheads are on the coresponding data sheets. Channel B 3 GND
Rotation Reccomendation:
Please use a latch to capture
Valid for clockwise rotation, seen from the shaft end. the outputs.
Encoders
0 0 -0,007
Cable connection ø10 -0,05 ø6 -0,012 ø1,2 -0,011
Pin Function Colour M5,5 x 0,5
1 Motor Phase A + black
2 Motor Phase B – orange
3 GND green
4 Channel B red
5 Channel A violet 0
0,4 -0,05
6 Vcc yellow +0,08
7 Motor Phase A – white 1,9 0
1 8
8 Motor Phase B + blue 2,15
23 ±0,2 6,5 ±0,2
Connector type: JST#08ZR-3H
Receptacle type: (not supplied)
Top entry: B8B-ZR
Individual lead wires,
Side entry: S8B-ZR
AWG30, length 125 mm. AE 30B19
366
Encoders
Magnetic Encoders For combination with:
Stepper Motor: AM1524
Series AE 23B8
AE 23B8
Supply voltage V CC 5 … 15 V DC
Cycle C 360 ±30 °e
Signal rise/fall time, typical tr / tf 5 / 0,2 µs


These incremental shaft encoders are designed
for indication and control of shaft velocity and direc- Output signals Circuit diagram
tion of rotation as well as for position verification.
C
Solid state Hall sensors and a low inertia magnetic P
disc provide two channels with 90° phase shift. 3 V CC
Amplitude
Channel A
The supply voltages for the encoder and the stepper
10K
motor as well as the two channel output signals are
interfaced through a cable and 10-pin connector.
4/5 Channel A/B
S S S S
tr tf
gearheads are on the corresponding data sheets.
Channel B 6 GND
Rotation Recommendation:
Encoders
Cable connection 0 -0,02 0 -0,007

ø16 -0,05 ø15 -0,07 ø6 -0,018 ø1,5 -0,011
Pin Function
1 Motor Phase B –
2 Motor Phase B +
3 Vcc
4 Channel A
5 Channel B 7 8
6 GND 5 6
3 4
7 Motor Phase A – 1 2 0
8 Motor Phase A + 1 -0,05
28 ±0,2 7,5 ±0,2
Connector type Panduit 050-010-455
Ribbon cable, 120 mm - PVC
8 conductors - 0,09 mm2
AE 23B8
367
Encoders
Optical Encoders For combination with:
Stepper Motor: AM2224, AM2224-R3
Series PE 22–120
PE 22–120
Supply voltage V CC 4,5 … 5,5 V DC

Cycle C 360 ±30 °e
Signal rise/fall time, typical tr / tf 0,5 / 0,1 µs

These incremental shaft encoders in combination

with two phases stepper motors are designed for Output signals Circuit diagram
indication and control of both, shaft velocity
and direction of rotation as well as for position C
verification. P
5 V CC
Amplitude
The encoder is integrated in the Stepper Motors Channel A
2,7K
and extends the overall length by only 11 mm.
The supply voltage for the encoder and the stepper 7/8 Channel A/B
motors as well as the two channel output signals S S S S
are interfaced through a ribbon cable with tr tf
connector.
Channel B 6 GND
gearheads are on the corresponding data sheets.
Rotation Recommendation:
Encoders
-0,02
ø22 -0,08
Cable connection
Pin Function
1 Motor Phase A +
2 Motor Phase A –
3 Motor Phase B +
4 Motor Phase B –
5 Vcc
6 GND
7 Channel A 11
8 Channel B
9 N.C. 40,85 (AM2224-R3)
10 N.C. 37,80 (AM2224)
Connector type FCI serie 71600-010LF 1 9

Ribbon cable, 180 mm - PVC 2 10
PE 22–120
368
Encoders
16, 32, 64 Lines per revolution
3 Channels
Digital output
Series HXM3-64
HXM3-64
Supply voltage 1) VCC 4,5 ... 5,5 V DC
Current consumption, typical (VCC = 5 V DC) I CC 9 mA
Cycle C 360 ± 30 °e
Signal rise/fall time, typical (CLOAD = 50 pF) tr/tf 60 / 60 +s
Rotational speed up to n max. 30 000 rpm
Inertia of code disc 1) J 0,02 gcm2
1)
No additional inertia for series 0620...B
of channels per revolution in combination with:
HXM3-64 3 64 ¬ DC-Micromotors
« 0615...S

« Brushless DC-Servomotors
® 0620...B
Features
These incremental shaft encoders in combination with the Encoder is programmable by user to 16, 32, and 64 lines per
FAULHABER DC-Micromotors and Brushless DC-Servomotors are revolution by setting the CFG2 pin to high, open, or ground
designed for indication and control of both shaft velocity and respectively. The input power must be cycled off and on to change
direction of rotation as well as for positioning. the settings.
Solid state sensors and a low inertia magnetic disc provide two Please note: Velocity (rpm) = f (Hz) x 60/N
Encoders
channels with 90° phase shift and one index channel. Details for the DC-Micromotors and suitable reduction gearheads
are on separate catalog pages.
as the output signals are interfaced with a flexible printed circuit An optional interface board with suitable connector is also available
(FPC) to a 8-pin ZIF connector. on request.

with clockwise rotation as seen from the shaft end 1 Motor + *
2 VDD
C 3 Channel Z
4 Channel A
P 5 Channel B
Amplitude
S S S S 6 Cfg2
2 V DD 7 GND
tr tf 8 Motor – *
* Note: Brushless motors have
separate motor leads.
Channel A 3/4/5 Channel A/B/Z

4,22
Φ
0,12
Channel B
7 GND
6 4
1 8
0,3 ±0,03 4,50
Channel Z
Connector
Rotation Molex 52745, grid 0,5 mm
369
DC-Micromotor 0615 N ... S - K1707 with Encoder HXM3-64
0 0
ø6 ±0,03 ø5 -0,018 ø1,5 -0,03
ø6 A M4,5x0,5 ø0,07 A
0,04
6
0,1 0,4
4,2 4,4 1,9
2,15 2,1 25±1
0,3 15 5,15 ±0,3
6 4,5 19,4 ±0,3 4
1 8
HXM3-64+0615N
Brushless DC-Servomotor 0620 K ... B - K1674 with Encoder HXM3-64
0 0
ø6 ±0,03 ø5 -0,018 ø1,5 -0,03
ø6 A ø0,07 A
M4,5x0,5
0,04
4,2 25±1
6 4,5 4
0,4 80±1
8
1
2,7 1,9
1,5 1,8
9
5 4 15 5,15 ±0,3
Encoders
21,5 ±0,03
HXM3-64+0620K
21 9
J2 J1 HXM3-64 Flexboard
6,2 connector
J2
25,4
J1
4,3 10,1 2
25,4 10
Interface board HXM3-64 Connector

Part No. D100308900 J1 – Molex 52745-0896
J2 – Phoenix 1725711
370
Encoders
32, 64, 128, 256 Lines per revolution
3 Channels
Digital output
Series HEM3-256-W
HEM3-256-W
Supply voltage 1) VDD 3,0 ... 3,6 V DC
Supply voltage 2) VDD 4,5 ... 5,5 V DC
Current consumption, typical (V DD = 3,3 or 5 V DC) I DD 16 mA
Output current, max. 3) (V DD = 3,3 / 5 V DC) I OUT 2/4 mA
Signal rise/fall time, max (CLOAD = 50 pF) tr/tf 0,1 / 0,1 +s
Rotational speed up to n max. 30 000 rpm
1)
V DD = 3,3 V DC: Connect pins 3 and 4 to 3,3 V DC
2)
V DD = 5 V DC: Connect pin 3 to 5 V DC, do not connect pin 4
3)
of channels per revolution for combination with:
HEM3-032-W 3 32 DC-Micromotors series
HEM3-064-W 3 64 ¬ 0816 ... S
«
HEM3-128-W 3 128 1016 ... G, 1024 ... S
«
HEM3-256-W 3 256 ® 1224 ... SR
Features
These incremental shaft encoders in combination with the The supply voltage for the encoder and the DC-Micromotor as well
FAULHABER DC-Micromotors are designed for indication and as the output signals are interfaced with discrete wires and an 8-pin
control of both shaft velocity and direction of rotation as well Molex crimp style connector.
as for positioning.
Solid state sensors and a low inertia magnetic disc provide two chan-
are on separate catalog pages.
nels with 90° phase shift and one index channel.
Encoders
The nominal supply voltage for the encoder is selectable and either
3,3 VDC or 5,0 VDC.

with clockwise rotation as seen from the shaft end 1 Motor –
2 GND
3 UDD 5V
C 4 UDD 3,3V
5 Channel A
Amplitude
P 4 UDD 3,3V
S S S S 6 Channel B
7 Index
tr tf
8 Motor +
5/6/7 Channel A/B/I
Channel A
) 2 GND
175 ±25
Channel B
Wire: Tefzel 30 AWG
MIL-W-227459/32
Channel I 1 8
Connector
Molex 51021-0800
Rotation grid 1,25 mm
371
DC-Micromotor 0816 N ... S - K1707 with Encoder HEM3-XXX-W
+0,19 0 0
ø8 -0,10 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
0,4 175 ±25

1,9
2,15 2,1
16 5,15 ±0,3
8 1 1 8
8,5 ±0,3
HEM3-XXX-W+0816N
DC-Micromotor 1016 N ... G - K1707 with Encoder HEM3-XXX-W
0 0
ø10 ±0,1 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
0,4 175 ±25

1,9
2,15 2,1
15,7 5,15 ±0,3
8 1 1 8
8,5 ±0,3
Encoders
HEM3-XXX-W+1016N
DC-Micromotor 1024 N ... S - K1707 with Encoder HEM3-XXX-W
0 0
ø10 ±0,1 ø6 -0,018 ø1,5 -0,03
A M5,5x0,5 ø0,07 A
0,04
0,4 175 ±25

1,9
2,15 2,1
23,7 5,15 ±0,3
8 1 1 8
8,5 ±0,3
HEM3-XXX-W+1024N
372
DC-Micromotor 1224 N ... SR - K1707 with Encoder HEM3-XXX-W
0 0
ø12 ±0,1 ø6 -0,018 ø1,5 -0,03
A ø0,07 A
0,04
M5,5x0,5
175 ±25
0,4
1,9
2,15 2,1
8 1 22 5,15 ±0,3 1 8
9,1 ±0,3
HEM3-XXX-W+1224N
Encoders
373
Encoders
3 Channels
Digital output
Series IE3 – 1 024

IE3 – 32 IE3 – 64 IE3 – 128 IE3 – 256 IE3 – 512 IE3 – 1 024
Signal output, square wave 2+1 index channels
Supply voltage U DD 4,5 … 5,5 V DC
Current consumption, typical 2) I DD typ. 16, max. 23 mA
4) at 5 000 rpm
IE3 – 32 2+1 32 ¬ DC-Micromotors

IE3 – 64 2+1 64 « 2342 ... CR, 2642 ... CR, 2657 ... CR,
«
IE3 – 128 2+1 128 « 3242 ... CR, 3257 ... CR,
IE3 – 256 2+1 256 « 2237 ... CXR, 2642 ... CXR, 2657 ... CXR
IE3 – 512 2+1 512
IE3 – 1 024 2+1 1 024 « Brushless DC-Servomotors
«
« 2444 ... B, 3056 ... B, 3564 ... B,
® 4490 ... B, 4490 ... BS
Features
These incremental shaft encoders in combination with the FAULHABER The encoder is available in a variety of different resolutions and is
DC-Micromotors are used for the indication and control of both shaft suitable for speed control and positioning applications.
velocity and direction of rotation as well as for positioning. The motor and encoder are connected via separate ribbon cables.
A permanent magnet on the shaft creates a moving magnetic field

which is captured using a single-chip angular sensor and further Options
processed. At the encoder outputs, two 90° phase-shifted rectangular Connector variants (Option no.: 3807)
signals are available with up to 1 024 impulses and an index impulse AWG 28 / PVC ribbon cable (6-conductors),
Encoders
per motor revolution. with connector PicoBlade (pitch 1,25 mm) 6 1

Resolutions from 1 - 127 lines per revolution
are available by request.
Output signals Output circuit Connection Encoder

with clockwise rotation as seen No. Function
from the shaft end 1 n.c.
2 Channel I (Index)
P
3 GND Enc
Amplitude
4 UDD Enc
A UDD Enc 5 Channel B
Φ 6 Channel A
A, B, I
B
Po
GND Enc 2 ±0,5
6 1
I
Caution:
Rotation
Incorrect lead connection will damage the motor
Admissible deviation of phase shift: electronics!
When using the encoder at low temperature it
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75° is important to keep the cable unmoved.
P * P *
374
DC-Micromotors 23xx ... CR up to 32xx ... CR and 22xx up to 26xx ... CXR with encoder IE3 – 32 ... 1 024
M 1:1
<22
180 ±10
Motor type L1
2237 52,5
2 ±0,5
2342 60,5
L1 6 1
2642 60,5
PVC ribbon cable 2657 75,5
6x AWG 28, 1,27 mm
3242 60,5
3257 75,5
Brushless DC-Servomotors 2444 ... B -K1838, 3056 ... B -K1838, 3564 ... B -K1838 and 4490 ... B/BS -K1838 with encoder IE3 – 32 ... 1 024
M 1:1
<22
180 ±10
2 ±0,5
L1 6 1 Motor type L1
Encoders
6x AWG 28, 1,27 mm 3056 67,2
3564 75,2
4490 100,2
375
Encoders
Magnetic Encoders with Line Driver Features:
3 Channels + complementary outputs
Digital output
Series IE3 – 1 024 L

IE3 – 32 L IE3 – 64 L IE3 – 128 L IE3 – 256 L IE3 – 512 L IE3 – 1 024 L
Signal output, square wave 2+1 index and complementary outputs channels
Supply voltage U DD 4,5 … 5,5 V DC
Current consumption, typical 2) I DD typ. 17, max. 25 mA
3) at 5 000 rpm

IE3 – 32 L 2+1 32 ¬ DC-Micromotors

IE3 – 64 L 2+1 64 « 2342 ... CR, 2642 ... CR, 2657 ... CR,
IE3 – 128 L 2+1 128
« 3242 ... CR, 3257 ... CR,
«
IE3 – 256 L 2+1 256 « 2237 ... CXR, 2642 ... CXR, 2657 ... CXR
IE3 – 512 L 2+1 512
IE3 – 1 024 L 2+1 1 024 « Brushless DC-Servomotors
« 2444 ... B, 3056 ... B, 3564 ... B,
«
® 4490 ... B, 4490 ... BS
Features
These incremental encoders have 3 output channels, in combination The line driver amplifies the encoder signal which means that long
with the FAULHABER DC-Micromotors are used for the indication and cables can be used without signal degradation.
control of both shaft velocity and direction of rotation as well as for Differential signal outputs must be decoded by the appropriate
positioning. receiver module.
A permanent magnet on the shaft creates a moving magnetic field The motor and encoder are connected via separate ribbon cables.
which is captured using a single-chip angular sensor and further
processed. At the encoder outputs, two 90° phase-shifted rectangular Options
signals are available with up to 1 024 impulses and an index impulse Connector variants (Option no.: 3806)
Encoders
per motor revolution. AWG 28 / PVC ribbon cable (10-conductors),

The Line Driver version has differential signal outputs (TIA-422). with connector DIN-41651 (pitch 2,54 mm)
Differential signals reduce ambient interference and are suitable for Resolutions from 1 - 127 lines per revolution 10 2
applications with high ambient interference. are available by request. 9 1
Output signals Output circuit Connection Encoder

with clockwise rotation as seen No. Function
from the shaft end A
1 n.c.
P 2 UDD Enc
A 3 GND Enc
Amplitude
A 4 n.c.
B 5 Channel A
A
6 Channel A
Φ B 7 Channel B
B
I 8 Channel B
9 Channel I (Index)
B
Po I 10 Channel I (Index)
I
UDD Enc 2 ±0,5
I GND Enc 1 10
Caution:
Rotation Incorrect lead connection will damage the motor
Admissible deviation of phase shift / Index pulse: electronics!
When using the encoder at low temperature it
\ Po
6\ = 90° – 180° 75° 6Po = 90° – 180° 75° is important to keep the cable unmoved.
P * P *
376
DC-Micromotors 23xx ... CR up to 32xx ... CR and 22xx up to 26xx ... CXR with encoder IE3 – 32 ... 1 024 L
M 1:1
<22
155 ±10
Motor Type L1
2237 52,5
2342 60,5
L1 2 ±0,5 2642 60,5
1 10 2657 75,5
10x AWG 28, 1,27 mm 3257 75,5
Brushless DC-Servomotors 2444 ... B -K1838, 3056 ... B -K1838, 3564 ... B -K1838 and 4490 ... B/BS -K1838 with encoder IE3 – 32 ... 1 024 L
M 1:1
<22
155 ±10
L1 2 ±0,5 Motor Type L1
Encoders
1 10 2444 55,2
3056 67,2
PVC ribbon cable
10x AWG 28, 1,27 mm 3564 75,2
4490 100,2
377
Encoders
100 to 1024 Lines per revolution
2 or 3 Channels
Digital output
Series 5500, 5540

HEDS 5500 HEDS 5540 HEDM 5500
Lines per revolution N 100 - 500 100 - 500 1 000 -1 024
Signal output, square wave 2 2+1 index 2 channels
Supply voltage V CC 4,5 ... 5,5 V DC
Current consumption, typical (VCC = 5 V DC) I CC 17 57 57 mA
Pulse width P 180 ± 45 180 ± 35 180 ± 45 °e
Phase shift, channel A to B \ 90 ± 20 90 ± 15 90 ± 15 °e
Logic state width S 90 ± 45 90 ± 35 90 ± 45 °e
Cycle C 360 ± 5,5 360 ± 5,5 360 ± 7,5 °e
Signal rise/fall time, typical tr/tf 0,25 / 0,25 µs
Frequency range 1) f up to 100 up to 100 2) up to 100 kHz
1)
2)
HEDS 5540 requires pull-up resistors of 2,7 k1 between pins 2, 3, 5 and 4 (V CC)
of channels per revolution For combination with:
HEDS 5500 C 2 100 ¬ DC-Micromotors and DC-Motor-Tachos

HEDS 5500 A 2 500 « Series
HEDS 5540 C 2+1 100 « 2230, 2233, 2251
HEDS 5540 A 2+1 500 « 2342
HEDM 5500 B 2 1 000 « 2642, 2657
HEDM 5500 J 2 1 024 3242, 3257, 3557, 3863
«
«
« brushless DC-Servomotors
« Series
® 2036, 2057, 2444, 3056, 3564
Interlocking connector options: extension cables 300 mm length, on request.
Features
These incremental shaft encoders in combination with the The single 5 volt supply and the two or three channel digital output
DC-Micromotors and brushless DC-Servomotors are designed signals are interfaced with a 5-pin connector.
for the indication and control of both shaft velocity and direction
of rotation as well as for positioning. Motors with ball bearings are recommended for continuous operation
at low and high speeds and for elevated radial shaft load.
A LED source and lens system transmits collimated light through
Encoders
a low inertia metal disc to give two channels with 90° phase shift. Details for the Motors and suitable reduction gearheads are on
separate catalogue pages.

C
P
S1 S2 S3 S4 Pin Function
Amplitude
2,4V
R = 2,7 k
0,4V
\ Ch. B
Ch. A
Vcc 5 Channel B
4 VCC
2,4V
Ch. A 3 Channel A
0,4V 2 Channel I (Index)
t1 Ch. B
Ch. I 1 GND
t2
GND
2,4V
0,4V
Ch. I
P0
Connector
Rotation suggested connectors
Output signals HEDS, HEDM Connection diagram AMP 103686-4/640442-5,
with clockwise rotation as seen HEDS 5540 requires Molex 2695/2759
from the shaft end pull-up resistors FCI 65039-032 / 4825x-000
378
Encoders
Optical Encoders with Line Driver Features:
3 Channels + complementary outputs
Digital output
Line driver
Series 5540
HEDL 5540
Signal output, square wave 2+1 index and complementary outputs channels
Current consumption, typical (VCC = 5 V DC) I CC 57 mA
Index pulse width PO 90 ± 35 °e
Cycle C 360 ± 5,5 °e
1)
of channels per revolution For combination with:
HEDL 5540 A 2+1 500 DC-Micromotors and DC-Motor-Tachos

Series
2230, 2233, 2251
2342
2642, 2657
3242, 3257, 3557, 3863
brushless DC-Servomotors
Series
2036, 2057, 2444, 3056, 3564
The housing dimensions of the HEDL encoder are the same as the HEDS/HEDM encoders, but there is a ribbon cable instead of plain connector pins.
Suggested Line Receivers: AM26LS32, SN75175, MC3486
Features
These incremental shaft encoders in combination with the The single 5 volt supply and the digital output signals are interfaced
DC-Micromotors and Brushless DC-Servomotors are designed with a connector.
for the indication and control of both shaft velocity and direction
of rotation as well as for positioning. The line driver offers enhanced performance when the encoder is used
in noisy environments, or when it is required to drive long distances.
A LED source and lens system transmits collimated light through
Encoders
a low inertia metal disc to give two channels with 90° phase shift. Motor with ball bearings are recommended for continuous operation
at low and high speeds and for elevated radial shaft load.
The index pulse is synchronized with the channel B.
Each encoder channel provides complementary output signals. Details for the motors and suitable reduction gearheads are on
separate catalogue pages.
C
A
Pin Function
P
Amplitude
A No. function
Ch. A 1 N.C.
A
2 Vcc (+5V)
B 3 GND
4 N.C.
B 5 A
Ch. A
\ B 6 A
483 ±13 7 B
I 8 B
Ch. B I 9 I (index
Ch. B I 10 I (index)
Po PVC-Ribbon cable
VCC VCC
10 conductors 0,09 mm2
Ch. I
G
Ch. I
GND GND 10 8 6 4 2
9 7531
Rotation
Output signals HEDL 5540 Connection diagram Connector
with clockwise rotation as seen DIN-41651
from the shaft end grid 2,54 mm
379
scale reduced
Orientation with respect to the motor lead
wires and encoder terminals not defined
0 0 -0,004
6x
M2 4 deep ø25 -0,1 ø22 -0,052 ø2 -0,009
ø0,3 A ø0,05 A
0
ø7 -0,05 0,02
A
ø12
41,1
6x60 Lead wires

length 150 ±10
10,5 PTFE–0,24mm2
18,3 L2 1
30 (L1) 8,1 ±0,3 Motor type L1 L2
2230 52,8 34,5
Encoders HEDS 5500, 5540 2233 55,6 37,3
with DC-Micromotors 2230, 2233
scale reduced
Orientation with respect to the motor lead
wires and encoder terminals not defined 0 -0,006
ø23 -0,1 ø3 -0,010
0 0 -0,006
6x M3 ø32 -0,1 ø16 -0,015 ø5 -0,010
3x 0 0 -0,006
M2 3 deep ø26 -0,1 ø10 -0,015 ø4 -0,010
ø0,3 A
A ø0,05 A
ø8 0,02
ø6,5
ø22
ø17
41,1
6x 60
Lead wires 1,5
length 150 ±10
PTFE-0,38mm2 1 Motor type L1 L2
12,2 ±0,4 2342 63,8 45,5
Encoders
3x L2
M3 3 deep 18,3 13 ±0,3 2642 64,8 46,5
ø0,3 A
30 (L1) 12,4±0,3 2657 79,8 61,5
3242 65,3 47,0
Encoders HEDS 5500, 5540
3257 80,3 62,0
with DC-Micromotors 2342, 2642, 2657, 3242, 3257
Orientation with respect to the motor lead Orientation with respect to the motor scale reduced
wires and encoder terminals not defined and encoder terminals not defined
6x 0 0 -0,004
0 -0,004
8x
M2 3,5 deep ø37 ø35 -0,1 ø16 -0,018 ø4 -0,010 M3 3 deep ø30 ø 38 -0,1 ø 16 -0,02 ø 6 -0,010
ø0,3 A ø0,3 A
A A ø0,04 A
ø0,04 A
0,02 0,02
26,1 26,1
Lead wires 1,4 6x 60

8x45 length 150 ±10 22,8
PTFE-0,38mm2
ø22 18,3 19 43,5 ø22 18,3 64 1,5
30 (80,8) 13,8 ±0,3 53,7 ±1 (86,1) 25 ±0,3
Encoders HEDS 5500, 5540 Encoders HEDS 5500, 5540

with DC-Micromotor 3557 with DC-Micromotor 3863
380
scale reduced
0 0 -0,004 0 0 -0,006
M2 2,5 deep ø25 -0,1 ø20 ±0,1 ø6 -0,005 ø2 -0,008 3x M2 2 deep ø25 -0,1 ø20 ±0,1 ø9 -0,005 ø3 -0,010
A ø0,05 A A ø0,05 A
3x 120 0,02 0,02
3x120
ø12 ø12 ø17

41,1 41,1
3x 120
Lead wires Lead wires
length 300 ±15 length 300 ±15
18,3 10,5 28,0 1 3x M2 2,5 deep 18,3 10,5 47,0 1

30 (56,8) 8,1 ±0,3 30 75,8 10 ±0,3

with Brushless DC-Servomotor 2036 U ... B - K312 with Brushless DC-Servomotor 2057 S ... B - K312
scale reduced
3x -0,004
M2 3 deep ø30 ø26 ø24 ±0,1 ø10 -0,006 ø3 -0,008 M2 5 deep ø30 0,1
0
ø13 -0,005 ø4
+0,003
- 0,002
A ø0,05 A A ø0,05 A
3x120 0,02 0,02
ø17 4x 90 ø19
41,1 41,1
Lead wires
length 300 ±15 Lead wires
45 length 300 ±15 1,4 12,6 ±0,3
18,3 8 36 1 30 18,3 57,8 14 ±0,3

30 64,9 12,6 ±0,3
Encoders
with Brushless DC-Servomotor 2444 S ... B - K312 with Brushless DC-Servomotor 3056 K ... B - K312
scale reduced
0 +0,003
M2 3,5 deep ø35 0,1 ø16 -0,008 ø4 -0,002
A ø0,05 A
0,02
4x 90 ø22
41,1
45 Lead wires
length 300 ±15 1,4 12,6 ±0,3
30 18,3 65,8 14 ±0,3
Encoders HEDS 5500, 5540

with Brushless DC-Servomotor 3564 K ... B - K312
381
Encoders
Optical Encoders with Line Driver Features:
1 000 Lines per revolution
3 Channels + complementary signals
Digital output
Line driver
Series 40B
40B
Lines per revolution N 1 000
Signal output, square wave 2 + 1 index and complementary signals channels
Current consumption, max. (VCC = 5 V DC) I CC 100 mA
Index pulse width PO 180 ± 36 °e
EMC radiated emission EN 50081–2
Protection classification IP54
1)
Encoder type number lines For combination with brushless DC-Servomotors
of channels per revolution
40B27 - 1000/3 2+1 1 000 Series 4490
Suggested Line Receivers: AM26LS32, SN75175, MC3486
Features
Designed for industrial environments, this high-performance The single 5 volt supply and the digital output signals are interfaced
incremental shaft encoder in combination with the Brushless with a shielded cable.
DC-Servomotors is for the indication and control of both shaft
velocity and direction of rotation as well as for positioning. The line driver offers enhanced performance when the encoder is
used in noisy environment, or when it is required to operate over
A LED source and lens system transmits collimated light through long cables.
Encoders
a low inertia disc to give two channels with 90° phase shift.
Details for the Brushless DC-Servomotors and suitable reduction gear-
The index pulse is synchronized with the channel B. heads are on separate catalogue pages.
Each encoder channel provides complementary output signals.
P
Amplitude
Ch. A
R = 10 k
Ch. A
Φ Ch. A / B / I
Ch. B Vcc
Ch. B
GND
Po
Ch. A / B / I
Ch. I R = 10 k
Ch. I
Rotation
Output signals Connection diagram

with clockwise rotation as seen Recommended pull-up and pull-down
from the shaft end resistors for best signal quality
382
Brushless DC-Servomotor 4490 H ... B - K1300, 4490 H ... BS - K1300 with Encoder 40B
6x
M3 5/6,5 deep ø44 ±0,1
0
ø16 -0,02
+0,003
ø6 -0,002 Scale reduced
A ø0,08 A
0,04
ø22
62
1,5 23,5 ±0,3
13 20,3 9 9
44,3 76,5 25 ±0,3 46
Connection informations
Cables
Shielded cables, PVC insulation, black
Length 300 mm ± 15mm
Motor power
Encoder signals
Motor logic
Encoder signals Motor power Motor logic

Function Colour Function Colour Function Colour
VCC red Phase A brown Hall sensor A green
GND black Phase B orange Hall sensor B blue
A green Phase C yellow Hall sensor C grey
A red / black Logical supply +5V red
Encoders
B orange GND Logical black
B white / black
I white
I blue
383
Servo Components
WE CREATE MOTION
Brakes Page
MBZ magnetic 387
DC-Tachogenerators and DC-Motor-Tacho Combinations Page

2225 DC-Tachogenerator 388 – 389
WE CREATE MOTION
386
Brakes
Electromagnetically Released System For combination with
DC-Micromotors:
2342, 2642, 2657, 3242, 3257, 3557, 3863
Brushless DC-Servomotors:
2444, 3056, 3564, 4490
Series MBZ
MBZ 12 V 22 V 24 V
Nominal coil data at 20° C
Supply voltage (DC) ±10% UN 12 22 24 Volt
Resistance R 24 81 96 1
Current A 0,50 0,27 0,25 A
Power P2 max. 6 6 6 W
Mechanical response times 1)

Coupling time 13 ms
Disconnection time 27 ms
Static torque rating 2) 400 mNm

Moment of inertia 10 gcm2
Max. permissible speed 16 000 rpm
Temperature range: 3)
Operating temperature – 5… + 120 °C
Storage temperature – 25… + 55 °C
Weight 50 g
1)
Depending on the requirements, a Switch-off voltage-limitation function can be applied using an anti-parallel diode, varistor or other.
However, this will influence the brake switching time.
2)
Under dry operation conditions, absolutely oil-free.
3)
Non condensing atmosphere.
Features
The brakes are designed as DC operated permanentmagnet single- Full product description
surface brakes characterised by the fact that the braking effect is Examples:
produced by a permanentmagnetic field (electromagnetically released
system). This means that the required braking force is generated when 3242G024CR MBZ22V
voltage is removed.
In order to neutralise the braking effect, the permanentmagnetic field
is counteracted by an opposing electromagnetic field.
The brakes are intended only for use as holding brakes (unsuitable for
braking rotating motor shaft).
Orientation with respect to terminals not defined scale reduced Servo Components
6x -0,006
ø0,3 A
M3 3 deep ø17 ø28,5 ø31,9 ø32 -0,1 ø16 -0,015 ø5 -0,010
A ø0,05 A
0,02
ø22
6x60° Brake leads,

single wires 0,14 mm2
orange black Motor leads PTFE,
length 415 ±25 mm
single wires 0,38 mm2 1,5
red + / blue –
length 150 ±10 mm
10,5 11,8 10 ±0,3
±1
5,5
72,5 ±2 13 ±0,3
MBZ with combination example 3242G...CR
387
DC-Tachogenerators
Series 2225
2225 U 4,3 G9
EMF constant kE 4,3 mV/rpm
41,1 mV/rad/s
Tolerance of EMF constant ±1 %
Load resistance RL ≥ 25 k1
Recommended max. speed:
– for continuous operation ne max. 5 000 rpm
Current, max. recommended limited by the load resistance
Terminal resistance R 260 1

Ripple, peak-peak, typical 7 %
Ripple, frequency, cycles 10 per turn
Linearity, without load ...
between 500 rpm and 5 000 rpm ± 0,2 %
Reversion error ± 0,2 %
Temperature coefficient of EMF 0,02 %/°C

Temperature coefficient of armature resistance 0,4 %/°C
Rotor inductance L 7 000 µH
Commutator segments 5 gold alloy
Operating temperature range:

– standard – 30 ... + 85 °C
– optional – 30 ... + 125 °C
Shaft bearings sintered bronze sleeves ball bearings ball bearings, preloaded
Shaft load max.: (standard) (optional) (optional)
– axial at 3 000 rpm 0,2 0,8 0,8 N
Shaft play:
– radial ≤ 0,03 0,015 0,015 mm
– axial ≤ 0,2 0,2 0 mm
Weight 45 61 61 g
Housing material steel, zinc galvanized and passivated
Polarity + on plus pole if shaft is driven in clockwise direction
Servo Components
Design Advantages
These tachogenerators feature the patented skew wound ironless This unique design exhibits the following advantages:
rotors (System FAULHABER®).
Q excellent commutation signal
Commutation system Q linear speed/back-EMF characteristics
Commutator and brushes are made of high quality gold alloy and Q high efficiency
provide a minimized but constant contact resistance as well as Q low armature inertia
insensibility to changes in environment. Q smooth running
Q extreme low starting friction – even after long standstill
388
Dimensional drawings
Orientation with respect to generator
4x 0 -0,004
M2 4 deep ø20 ø22 -0,052 ø21,7 ø2 -0,009
ø0,3 A
0 ø0,05 A
ø7 -0,05 0,02
ø13
A
ø3,5 2
6x 60 2,4 3,8 10,6 3,8

ø12 1 1
4 2,1 6 ±0,3
24,6 8,1 ±0,3
2225 U 4,3 G9
Servo Components
389
DC-Motor-Tacho Combinations 1,5 mNm
Gearheads:
15A, 16A, 16/5, 16/7, 16/8
Series 1841 … S
Characteristics of the DC-Motor-Tacho Combination
Series mechanical time moment of angular frequency weight
constant inertia acceleration response
om J _ max.
1841 T 006 S 001 G 27 ms 0,85 gcm2 41 · 103 rad s-2 2 150 Hz 44 g
The characteristics of the DC-Micromotor, Series 1624 … S regarding these combination, see on respective datasheet.
DC-Tachogenerator 001 G
EMF constant KE 1,0 mV/rpm
9,55 mV/rad s-1
Load resistance RL ≥ 20 kΩ
Operating speed, max. continuous ne max. ≤ 5 000 rpm
Terminal resistance R 210 Ω

Ripple frequency, cycles 14 per turn
Linearity, without load,
between 500 and 5 000 rpm ± 0,2 %
Temperature coefficient of EMF 0,02 % / °C
Temperature coefficient of armature resistance 0,4 % / °C

Polarity dependent on direction of rotation
Features
Mono-axis design Commutation system
Motor and tachogenerator feature the patented skew wound The commutators and brushes are made of high quality precious
ironless rotors (System FAULHABER®). metal alloy and provide a minimized but constant contact resistance
The mono-axis design with the two commutator systems, facing as well as insensibility to changes in environment.
each other in a patented arrangement, mounted on a single solid
shaft, has excellent torsion characteristics and the highest frequency Operating temperature ranges:
response possible. Motor-Tacho, standard –30 … + 85 °C
Motor-Tacho, optional –30 … + 125 °C
Rotor, max. permissible + 125 °C
Servo Components
Orientation with respect to Motor-Tacho terminals not defined

0 0 -0,004 Tacho (+)
6x ø1,3 3 deep
ø0,3 A
ø15,8 ø18 ø16 -0,043 ø15,8 ø6 -0,05 ø1,5 -0,009 blue
for M1,6
A ø0,05 A
ø15 ø3,5 0,02
45±1
ø10
Motor (–) Motor (+)
black red
2,2 Tacho (–)
6x 60
white
13,9 1
1 ~24,3 6 ±0,3
41,4 ±0,5 8,1 ±0,3 45±1
1841 T ... S 001 G
390
DC-Motor-Tacho Combinations 3 mNm
Gearheads:
20/1, 22E, 22EKV, 22/2, 22/5, 23/1, 38/3
Series 2251 … S
Characteristics of the DC-Motor-Tacho Combination
Series mechanical time moment of angular frequency weight
constant inertia acceleration response
om J _ max.
2251 U 4,5 S 1,5 G 16 ms 3,48 gcm2 52 · 103 rad s-2 1 500 Hz 91 g
2251 U 006 S 1,5 G 15 ms 2,60 gcm2 56 · 103 rad s-2 1 500 Hz 91 g
The characteristics of the DC-Micromotor, Series 2233 … S regarding these combination, see on respective datasheet.
DC-Tachogenerator 1,5 G
EMF constant KE 1,5 mV/rpm
14,325 mV/rad s-1
Load resistance RL ≥ 25 kΩ
Operating speed, max. continuous ne max. ≤ 5 000 rpm
Terminal resistance R 260 Ω

Ripple frequency, cycles 14 per turn
Linearity, without load,
between 500 and 5 000 rpm ± 0,2 %
Temperature coefficient of EMF 0,02 % / °C
Temperature coefficient of armature resistance 0,4 % / °C

Polarity dependent on direction of rotation
Features
Mono-axis design Commutation system
Motor and tachogenerator feature the patented skew wound The commutators and brushes are made of high quality precious
ironless rotors (System FAULHABER®). metal alloy and provide a minimized but constant contact resistance
The mono-axis design with the two commutator systems, facing as well as insensibility to changes in environment.
each other in a patented arrangement, mounted on a single solid
shaft, has excellent torsion characteristics and the highest frequency Operating temperature ranges:
response possible. Motor-Tacho, standard –30 … + 85 °C
Motor-Tacho, optional –30 … + 125 °C
Rotor, max. permissible + 125 °C
Orientation with respect to Motor-Tacho terminals not defined Servo Components
6x -0,04 0 -0,004 Tacho (+)

M2 4 deep ø22 -0,07 ø22 -0,052 ø21,7 ø2 -0,009
blue
ø0,3 A
0 ø0,05 A
ø15 ø7 -0,05 0,02
A
ø3,5
Motor (–) Motor (+)
black red
ø12 45±1
2
Tacho (–)
1 2,4 white
6x 60
1
~33,3 6 ±0,3
51,6 ±0,5 8,1 ±0,3 45±1
2251 U … S 1,5 G
391
Drive Electronics
W C
WE CREATE
REAT
RE ATE
AT E MOTION
MOTI
MO TION
TI ON
Speed Controller Page
SC 1801 P/S/F for DC and Brushless Motors 1A 394 – 395

SC 2402 P for DC and Brushless Motors 2A 396 – 397
SC 2804 S for DC and Brushless Motors 4A 398 – 399
NEW SC 5004 P for DC and Brushless Motors 4A 400 – 401
NEW SC 5008 S for DC and Brushless Motors 8A 402 – 403
SC Function description Speed Controller 404 – 407
BLD 7010 for Brushless Motors 10 A 408 – 409
BLD 05002 S for Brushless Motors 0,25 A 410
AD…M1S for Stepper Motors 411
AD…M3S for Stepper Motors 412
Motion Controller Page

MCDC 3003 S/C for DC-Micromotors 3A 414 – 415
MCDC 3006 S/C for DC-Micromotors 6A 416 – 417
MCBL 3003 S/C for Brushless Motors 3A 418 – 419
MCBL 3006 S/C for Brushless Motors 6A 420 – 421
MCLM 3003 S/C for Linear Motors 3A 422 – 423
MCLM 3006 S/C for Linear Motors 6A 424 – 425
MC Function/RS232 description MC and RS232 interface 426 – 427
MC Function/CAN description MC and CAN interface 428 – 429
MCDC 5004 for DC-Micromotors 4A 430 – 431
MCBL 5004 for Brushless Motors 4A 432 – 433
Accessories Page
6501.0009x USB Programming Board 434
6501.00088 Programming Board 435
6501.00065 Adapter Board 436
6501.00113 Adapter Board BX4 CxD 437
Speed Controller
2-Quadrant PWM For combination with:
DC-Micromotors and
configurable via PC Brushless DC-Servomotors
Series SC 1801
SC 1801 P SC 1801 F SC 1801 S
Power supply for electronic UP 4,0 ... 18 4,0 ... 18 4,0 ... 18 V DC
Power supply for motor Umot 1,8 ... 18 1,8 ... 18 1,8 ... 18 V DC
Max. continuous output current 1) Idauer 1 1 1 A
Max. peak output current Imax 2 2 2 A
Total standby current Iel max 0,018 0,018 0,018 A
Input/output (partially free configurable) 3 3 3
Tightening torque, terminal strip - 0,12 ... 0,15 0,12 ... 0,15 Nm
Weight 4 10 12 g
PWM switching frequency fPWM 96 (24) kHz

Efficiency d 95 %
Speed range BL motors with Hall sensors 500 ... 100 000 2) rpm
Speed range DC motors with encoder 100 ... 30 000 2) rpm
Resolution of encoder with DC motors 65 535 inc./rev.

Storage temperature – 25 ... + 85 °C

2) speed depend on supply voltage, load, motor type and software.
Versions
Version
Speed Controller Option Motor Sensor Type Set speed value Speed at Part No. Conformity
Type specification 1) Unsoll =10 V
SC 1801 S 3530 BL Hall sensors (digital)3) 0 ... 10 V 30 000 rpm 6500.01377 CE
SC 1801 S 3531 DC Incremental encoder 2) 0 ... 10 V 10 000 rpm 6500.01393 CE
SC 1801 F 3533 BL sensorless (high speed) 0 ... 10 V 40 000 rpm 6500.01378 CE
SC 1801 P 3530 BL Hall sensors (digital) 3) 0 ... 10 V 30 000 rpm 6500.01379
SC 1801 P 3531 DC Incremental encoder 2) 0 ... 10 V 10 000 rpm 6500.01394
SC 1801 S 3980 BL Absolute encoder 0 ... 10 V 30 000 rpm 6500.01435
SC 1801 P 3980 BL Absolute encoder 0 ... 10 V 30 000 rpm 6500.01440
SC 1801 F 3980 BL Absolute encoder 0 ... 10 V 50 000 rpm 6500.01441
SC 1801 S 4289 BL Hall sensors (analog) 3) 0 ... 10 V 40 000 rpm 6500.01475
SC 1801 P 4289 BL Hall sensors (analog) 3) 0 ... 10 V 40 000 rpm 6500.01476
SC 1801 F 4289 BL Hall sensors (analog) 3) 0 ... 10 V 40 000 rpm 6500.01477
1) The velocity range can be configured by software. Versions with PWM and other configurations are available on request.
2) preset value is 512 lines
3) Factory pre-configured for 2 pole motors. For operation with 4 pole motors the speed controller must be reconfigured
with the software “Faulhaber Motion Manager”.
Accessories
Motor for SC 1801 S
Type Part No.
Programming adapter Starterkit 6501.00088
Programming adapter 6501.00097
Motor connector adapter 0620 ... B BL 6501.00083
Drive Electronics
penny-motor BL 6501.00090
BX4 BL 6501.00085
Encoder adapter IE2 DC 6501.00084
HEDS DC 6501.00001
394
Dimensional drawing and connection information SC 1801 S
M 1:1
34 <14 Connection
Pin Function
(2x) ø2,2 8 1 UP
2 Umot
3 GND
9 4 Unsoll
5 DIR
6
RM 2,54 6 FG
17,78 25 9 Mot C
(7x2,54) 10 Mot B
11 Mot A
1 16 12 SGND
13 VCC
15,25 14 Sens C
(6x2,54) 13,2 15 Sens B
16 Sens A
SC 1801 S
Dimensional drawing and connection information SC 1801 P

M 1:1
Connection
32 ±0,4 Pin Function
22,86 <14 1 UP
2 Umot
3 GND
9 4 Unsoll
RM 2,54 5 DIR
6 6 FG
23 ±0,4 9 Mot C
10 Mot B
11 Mot A
1 16 0,635 12 SGND
13 VCC
6,6 ±0,5 14 Sens C
15 Sens B
16 Sens A
SC 1801 P
Dimensional drawing and connection information SC 1801 F

M 1:1
Connection
34 <14
Pin Function
Drive Electronics
(2x) ø2,2 8 1 UP
2 Umot
3 GND
9 4 Unsoll
11 5 DIR
6
RM 2,54 6 FG
17,78 9 25 9 Mot C
(7x2,54) 10 Mot B
16 11 Mot A
1
12 SGND
13 VCC
15,25 14 Sens C
(6x2,54) 13,2 15 Sens B
16 Sens A
Connector Information
LIF-Connector
SC 1801 F 3-pole and 8-pole
395
Speed Controller
DC-Micromotors and
Series SC 2402
SC 2402 P
Power supply for electronic UP 5 ... 24 V DC
Power supply for motor Umot 0 ... 24 V DC
Total standby current Iel max 0,03 A
Input/output (partially free configurable) 5
Weight 14 g

Efficiency d 95 %


Versions
Version
Speed Controller Option Motor Sensor Type Set speed value Speed at Part No.
SC 2402 P 3530 BL Hall sensors (digital)3) 0 ... 10 V 20 000 rpm 6500.01381
SC 2402 P 3980 BL Absolute encoder 0 ... 10 V 20 000 rpm 6500.01439
2) preset value is 512 lines.
Drive Electronics
396
Scale reduced
Connection
Pin Function
<23 1 UP
2 Umot
8 9 3 GND
RM 5,08
4 Unsoll
5 DIR
6 FG
38,1 ±0,5 7 IO 2
8 IO 1
9 Mot C
10 Mot B
16 11 Mot A
1 0,635 12 SGND
56,6 ±0,5 13 VCC
14 Sens C
62,5 ±0,5 6,6 ±0,5 15 Sens B
16 Sens A
SC 2402 P
Drive Electronics
397
Speed Controller
DC-Micromotors and
Series SC 2804
SC 2804 S
Total standby current Iel max 0,03 A
Tightening torque, terminal strip 0,5 ... 0,6 Nm

Weight 160 g

Efficiency d 95 %


Versions
Version
Speed Controller Option Motor Sensor Type Set speed value Speed at Part No. Conformity
SC 2804 S 3530 BL Hall sensors (digital)3) 0 ... 10 V 20 000 rpm 6500.01390 CE
SC 2804 S 3531 DC Incremental encoder 2) 0 ... 10 V 10 000 rpm 6500.01391 CE
SC 2804 S 3980 BL Absolute encoder 0 ... 10 V 20 000 rpm 6500.01438
Accessories
Motor- for SC 2804 S
typ Part No.
Motor connector adapter 5 mm » 2,54 mm 6501.00087
Drive Electronics
BX4 BL 6501.00086
HEDS DC 6501.00001
398
Scale reduced
(4x) 3,6 (5x) ø3,5
Connection
Pin Function
1 UP
2 Umot
8 9
3 GND
RM 5 4 Unsoll
5 DIR
6 FG
40 50 58 7 IO 2
8 IO 1
9 Mot C
10 Mot B
1 16 11 Mot A
12 SGND
13 VCC
14 Sens C
18 3 ±0,2
15 Sens B
50 16 Sens A
65 22 ±0,3
Drive Electronics
399
Speed Controller
DC-Micromotors and
Series SC 5004
SC 5004 P
Total standby current Iel max 100 mA
Weight 14 g

Efficiency d 95 %


Versions
Version
SC 5004 P 3530 BL Hall sensors (digital)3) 0 ... 10 V 20 000 rpm 6500.01481
Drive Electronics
400
Scale reduced
Connection
Pin Function
<23 1 UP
2 Umot
8 9 3 GND
RM 5,08
4 Unsoll
5 DIR
6 FG
38,1 ±0 7 IO 2
8 IO 1
9 Mot C
10 Mot B
16 11 Mot A
1 0,635 12 SGND
56,6 ±0,5 13 VCC
14 Sens C
62,5 ±0,5 6,6 ±0,5 15 Sens B
16 Sens A
SC 5004 P
Drive Electronics
401
Speed Controller
DC-Micromotors and
Series SC 5008
SC 5008 S
Total standby current Iel max 100 mA
Tightening torque, terminal strip 0,5 ... 0,6 Nm

Weight 160 g

Efficiency d 95 %


Versions
Version
SC 5008 S 3530 BL Hall sensors (digital)3) 0 ... 10 V 20 000 rpm 6500.01480
SC 5008 S 3531 DC Incremental encoder 2) 0 ... 10 V 10 000 rpm 6500.01482
Accessories
Motor- for SC 5008 S
typ Part No.
Motor connector adapter 5 mm » 2,54 mm 6501.00087
Drive Electronics
BX4 BL 6501.00086
HEDS DC 6501.00001
402
Scale reduced
(4x) 3,6 (5x) ø3,5
Connection
Pin Function
1 UP
2 Umot
8 9
3 GND
RM 5 4 Unsoll
5 DIR
6 FG
40 50 58 7 IO 2
8 IO 1
9 Mot C
10 Mot B
1 16 11 Mot A
12 SGND
13 VCC
14 Sens C
18 3 ±0,2
15 Sens B
50 16 Sens A
65 22 ±0,3
Drive Electronics
403
SC Function
Speed Controller
General description BL Motors with absolute encoder
The Speed Controllers are suitable for both Brushless DC-Servomotors This mode can only be used with the appropriate hardware. In this
(BL motors) and DC Micromotors (DC motors). With a few exceptions, configuration the encoder provides rotor position data as an abso-
they cover the entire range of FAULHABER GROUP motors. lute signal. This data is used for both motor commutation and speed
Main features: control. Due to the very high resolution of the encoder signal, the
speed range of the motor can be limited.
The Speed Controllers are very flexible. With a programming
adapter and the “FAULHABER Motion Manager“ software, they DC motors with encoders
can be freely configured by the customer. In the configuration of DC motors with encoders, the motors are
Depending on the configuration, either a BL motor or a DC mo- operated with controlled revs. An incremental decoder is required as
tor with appropriate sensors for rotation speed measurement an actual-revs transmitter.
can be operated.
DC motors without encoders
The Speed Controllers are designed as velocity controller. Regula-
tion is effected via a PI regulator. In the configuration of DC motors without sensors, the motors are
operated with controlled revs, the actual-revs value being registered
Operation without sensors is possible, the revs being determined either via the retroactive generator voltage (EMC), or via IxR com-
by evaluating the retroactive generator voltage (EMC). pensation, depending on the load. This type of operation must be
Common to all the Speed Controllers is a current limiter that lim- tuned to the type of motor being used.
its the maximum motor current in the case of excessive thermal
loading. In the standard configuration, this current limiter is set In addition to the above, further parameters can be altered using
at the factory to the maximum permitted value for the respec- the “FAULHABER Motion Manager“ software:
tive Speed Controller. Regulator parameters
Standard variants Output current limitation
To allow prompt operability without programming adapter and soft- Fixed revs
ware, the Speed Controllers are delivered in various standard variants. Encoder resolution
The variants of each type of controller can be flexibly reconfigured.
Revs set-point specification via analog or PWM signal
Configuration by the customer Maximum revs or speed range
All Controllers can be configured to one of the operating modes
listed below, using a programming adapter and the “FAULHABER Areas of use
Motion Manager“ software: The low wiring effort and the compact construction of the Speed
Controllers allows them to be used in a wide variety of applications.
BL motors with digital or analog Hall sensors The flexible connection capabilities open up a wide area of use in all
In the configuration of BL motors with Hall sensors, the motors are fields, for example in distributed automation-technology systems,
operated with controlled revs, the signals of the Hall sensors being handling and tooling machines, or pumps.
used for switching and determining the actual revs.
Note
BL motors without Hall sensors (operation without sensors)
Instruction manuals dealing with installation and commissioning of
In this configuration, no Hall sensors are used. Instead, the retroactive the Speed Controllers are included in delivery.
EMC of the motor is used for switching and for controlling the revs.
Not all speed controllers are suitable for all modes.
Detailed information on each operation mode are found in the Data
sheets.
Connection diagram
Power supply Adapter board for FAULHABER DC-Micromotor

PC with USB- or encoder (optional) with encoder
RS232 interface
RS232 zero modem
Drive Electronics
or USB cable
or
Programming FAULHABER Brushless

adapter (optional) Speed Controller DC-Servomotor with
M
otio
Hall sensors
er
nM ag
an
404
Series SC 1801, SC 2804
Description of connections (Motor-dependent) DC motor BL motor BL motor with AES
Connection “Mot A“, “Mot B“, “Mot C“:

– Motor connection Mot A Mot + Phase A Phase A
Mot B Mot - Phase B Phase B
Mot C reserved Phase C Phase C
Connection “Sens A“, “Sens B“, “Sens C“:

– Sensor input Sens A reserved Hall sensor A DATA
Sens B encoder canal A Hall sensor B CS
Sens C encoder canal B Hall sensor C CLK
f 400 kHz
Connection information (general)
Connection “UP”: UP power supply electronic
Connection “Umot”: Umot power supply motor coil
Connection “GND”: ground
Connection “Unsoll”: Uin = 0 ... 10 V / > 10 V ... max. UP 1) (standard version)

– analog input set speed value Uin < 0,15 V motor stops
Uin > 0,3 V (0,5 V) 2) motor starts
– digital input PWM for set speed value 500 ... 18 000 Hz
duty cycle d = 0% motor stopped
d = 50% half of maximum speed
d = 100% maximum speed
input resistance Rin 5 k1
signal level PLC 7,5 ... Up high
0 ... 2 low
signal level TTL 3) 2,8 ... Up high
0 ... 0,5 low
Connection “DIR”:
– analog input direction of rotation to ground or level < 0,5 V counterclockwise
level > 3,0 V clockwise
input resistance Rin 10 k1
Connection “FG”: max. UP / 15 mA open collector with pull-up resistor 4)

– fault output switched through to GND no error
– frequency output (BL motor only) 1, 3, (6) 2) lines per revolution
Connection “IO1“, “IO2”: n.c. reserved
Connection “VCC ”:
output voltage 5 V DC for external use
max. output current for SC 1801 ... » ICC = 25 mA
SC 2402 P » ICC = 20 mA
SC 2804 S » ICC = 30 mA
SC 5004 P » ICC = 100 mA
SC 5008 S » ICC = 100 mA
Connection “SGND“: signal ground

Drive Electronics
1) > 10 V for set speed value not defined.

2) Data in parentheses apply to BL motors operating without sensors.
3) Not available for SC 5004 / SC 5008
4) 22 kΩ (SC 1801, SC 2402, SC 2804)
47 kΩ (SC 5004, SC 5008)
An additional external pull-up resistor can be added to improve the rise time.
Caution: Iout max. 15 mA must not be exceeded.
405
Circuit diagram - brushless with Hall sensors (Option 3530)
Digital output Electronic supply Motor supply
FG 22k UP Umot
Protection function:
Overtemperature
3 Phase Phase A brown
PWM MOSFET Phase B orange
Power BL Motor
n soll PI-velocity Ua block
Phase C yellow
commutator
amplifier
controller
Setpoint input
Unsoll Hallsensor A green
0 ... 10 V Armature
ϕ(t) Hallsensor B blue
Speed position
calculation calculation Hallsensor C grey
Rotational DIR Evaluation
rotational
I ist Vcc red
direction input direction I2t-current 5V-Control
+5V
limitation
RS
Microcontroller SGND black
GND
Connection diagramm supply unit
Configuration Full Drive Controlled operation Speed Controller
(IO 1) Mot C
(IO 2) Mot B
Programming adapter
FG SC 1801 Mot A
(optional)
DIR SC 2402 SGND
SC 2804
Unsoll VCC
SC 5004
z.B. 0 ...10 V
GND Sens C
z.B. 5 ...18 V SC 5008
Umot Sens B
12 V 12 V UP Sens A
Rev controller Rev set-point specification

via parameter Umot via parameter Unsoll
Connection diagram operation mode DC-Micromotor with encoder
Speed Controller
(IO 1) Mot C
Drive Electronics
(IO 2) Mot B Motor – DC Motor

DC-Motor
with encoder
FG SC 1801 Mot A Motor +
DIR SC 2402 SGND GND
SC 2804
Unsoll VCC +5V (Versorgung)
(supply)
SC 5004
GND Sens C Kanal B
SC 5008
Umot Sens B Kanal A
UP Sens A
406
Connection diagram operation mode BL motor with Hall Sensors
Speed Controller
(IO 1) Mot C Phase C

(IO 2) Mot B Phase B BL Motor
BL-Motor
with Hall
FG SC 1801 Mot A Phase A sensors

SC 2804
Unsoll VCC +5V (Versorgung)
(supply)
SC 5004
GND Sens C Hall C
SC 5008
Umot Sens B Hall B
UP Sens A Hall A
Connection diagram operation mode BL motor with AES
Speed Controller

(IO 2) Mot B Phase B BL Motor
BL-Motor
with absolute
FG Mot A Phase A encoder

SC 2402
Unsoll VCC +5V (supply)
(Versorgung)
SC 2804
GND Sens C Hall
CLK C
Umot Sens B Hall

CS B
UP Sens A Hall
DATAA
Connection diagram operation mode DC and BL motor sensorless
Speed Controller

Drive Electronics
(IO 2) Mot B Motor – DC-Motor

DC Motor Phase B BL-Motor
sensorless sensorless
FG Mot A Motor + Phase A
DIR SC 1801 SGND
SC 2402
Unsoll VCC
SC 2804
GND Sens C
Umot Sens B
UP Sens A
407
Servo Amplifier
Series BLD 7010

BLD 7010-SC4P
Power supply 11 ÷ 70 V DC
Switching frequency 49 kHz
Continuous output current @ TA = 22°C 10 A
Peak current limit 20 A
Analog input command: 1)

– Voltage range ± 10 V DC
Logic input:
– Encoder TTL
– Encoder frequency 100 kHz
– Enable 8 - 30 V DC
Output voltage for external use:

– Positive (max. 20 mA) +15 V DC
(max. 100 mA) +5 V DC
– Negative (max. 20 mA) –15 V DC
Maximum controllable speed with Hall Sensor 2) 5 000 / 40 000 rpm

Minimum controllable speed with Hall Sensor 3) 250 / 2 000 rpm
Maximum controllable speed with Encoder (with 1 000 lines per revolution) 2) 1 250 / 10 000 rpm
Minimum controllable speed with Encoder 3) 5 / 40 rpm
External inductance 4) 100 ÷ 300 µH
Temperature range:
– Operating temperature –10 ... + 45 °C
– Storage temperature –40 ... + 80 °C
Dimension and Weight:

– Dimensions (L x W x H) 180 x 100 x 40 mm
– Weight 650 g
1)
Analog input command may be set by an external potentiometer or an external voltage.
2)
The maximum controllable speed depends on the power supply, the motor type, the load and the feedback.
3)
The minimum controllable speed depends on the motor type, the load and the feedback.
4)
The appropriate value depends on the operating cycle and working conditions. An external inductance from 100 to 300 µH
can be use to reduce the temperature of the motor series 4490 ... B.
Note: The Servo Amplifier is supplied with an operating instruction manual for installation and start-up.
General description
The Servo Amplifier BLD 7010 is a powerful 4-Quadrant PWM Features:
Controller with electronic commutation for our three-phase
brushless DC-Servomotors with Hall sensors. Operation from a single supply source
4-Quadrant PWM
Operating modes: Efficiency 95%
Excellent linearity
Drive Electronics
Torque / current control User friendly

Speed control by Encoder Torque / current control
Speed control by Hall sensors Speed control
Bandwidth of current control 2,5 kHz
The required operation mode is selected by setting jumpers.
The Servo Amplifier is protected against over current, overheat and Full product description:
short-circuit of the motor connections against each other and to the
Servo Amplifiers Brushless DC-Servomotors Encoders
power supply.
BLD 7010-SC4P 4490 H 024 B
Advanced technology design with power MOSFET assure high efficency
BLD 7010-SC4P 4490 H 036 B
of up to 95%.
BLD 7010-SC4P 4490 H 048 B
The robust controller design and screw terminals assure simple and
easy installation and safe operation.
BLD 7010-SC4P 4490 H 024 B - K 1300 40B27 - 1000/3
The solid aluminium case offers several mounting possibilities to allow
BLD 7010-SC4P 4490 H 036 B - K 1300 40B27 - 1000/3
easy system integration.
BLD 7010-SC4P 4490 H 048 B - K 1300 40B27 - 1000/3
408
Block diagram of the Servo Amplifier BLD 7010 for speed control with Hall sensor feedback
Pin Connector A
brown
1 Phase A
orange
2 Phase B
yellow
3 Phase C
+
4 + VCC
– Power supply 11 – 70 V DC
5 Power GND
Brushless
DC-Servomotor
Pin Connector B Pin Connector C

red
6 + 5 V, 100 mA 14 + 15 V, 20 mA
7 Encoder A 15 GND signal
8 Encoder B 16 – 15 V, 20 mA
GND signal
black
9 17 + Set value
Hall sensor A
green
10 18 – Set value
Hall sensor B
blue
11 19 Monitor n
Hall sensor C
grey
12 20 Monitor I
13 Enable 21 Ready / Error
Block diagram of the Servo Amplifier BLD 7010 for speed control with Encoder feedback
Pin Connector A
brown
1 Phase A
orange
2 Phase B
yellow
3 Phase C
+
4 + VCC
– Power supply 11 – 70 V DC
5 Power GND
Brushless
Encoder DC-Servomotor
Pin Connector B Pin Connector C

6 + 5 V, 100 mA 14 + 15 V, 20 mA
7 Encoder A 15 GND signal
8 Encoder B 16 – 15 V, 20 mA
9 GND signal 17 + Set value
green
10 Hall sensor A 18 – Set value
Hall sensor B
blue
11 19 Monitor n
Hall sensor C
grey
12 20 Monitor I
13 Enable black 21 Ready / Error
red
Dimensional drawing
2,8 Scale reduced
1,4 4 x ø 4,5 Mounting holes
Drive Electronics
C B
82 100 90
Connection
Function
12 12 6 20 10 A Motor and power supply
24 140 B Hall signals and encoder
C Logical
40 170
409
Servo Amplifier
Synchronous Drive For combination with
Brushless DC-Micromotors:
penny-motor® Technology 0206, 0308, 0515, 1202
Brushless DC-Gearmotors:
1307, 1309
Series BLD 05002 S

BLD 05002 S
Power supply 2,7 ... 5,5 V DC
PWM switching frequency 500 kHz
Continuous output current @ TA = 22°C 250 mA
Total standby current 15 mA
Steps per revolution with pole-pair 1 (0206, 0308, 0515) 48

Steps per revolution with pole-pair 4 (1202, 1307, 1309) 192
Temperature range:
– Operating temperature 0 ... +70 °C
– Storage temperature –20 ... +80 °C

– Dimension (L x W x H) 10,2 x 10,2 x 2,8 mm
– Weight 0,6 g
Note: The Servo Amplifier is supplied with an operating instruction manual for installation and start-up.
A Test board with adjustable oscillator and integrated motor mounts is available separately.
General Information
The Series BLD 05002 S is an electronics with sine form output At Vm < 0,8 V the PWM outputs are deactivated (the motor is
voltage for synchronous micromotors. switched off). A current regulation is not provided.
The motor voltage is set with an analogous control voltage at input The circuit is set-up as plug-in hybrid component for DIL-8 socket.
"Vm". It is calculated from the supply voltage Vcc and the voltage at
Vm to:
VMotor = (Vm - Vcc / 2) · 0,707
A suitable range for Vm is Vcc / 2 to Vcc.
The setting of speed is done with an external clock signal at the

digital input "Clk". It is calculated from the number of pole pairs p
and the clock frequency fclk to:
n = fclk / (48 · p)
The direction of rotation of the motor can be reversed with the
digital input "Dir".
Dimensional drawing
Scale enlarged
Actual size
2,54
8 ø0,5
Drive Electronics
7,62 10,2 ±0,5

Connection
Pin Description
1 Vm
2 Clk
3 Dir
1
4 GND
10,2 ±0,5 3 ±0,2 2,8 ±0,5 5 Phase A
6 Phase B
7 Phase C
BLD 05002 S 8 Vcc
410
Drive Electronics
for Stepper Motors For combination with:
PRECIstep 2-Phase Stepper Motors
Series AD xx M1S
xx = VL VM CM
Voltage Mode Voltage Mode Current Mode
Power supply voltage:
- min. 3 6 10 V DC
- max. 14 24 28 V DC
Power supply current 14 14 13 mA

Output current, max. (for each phase) 500 mA
Logic input level:

- low 0 ... 0,6 V DC
- high 1,6 ... 14 1,6 ... 24 1,6 ... 24 V DC
Direction of rotation CW / CCW

Step modes full step / half step
Operating temperature range 0 ... +70 ºC

Weight 22 g
Dimensions 76,3 x 53,5 76,3 x 53,5 83,2 x 53,5 mm
General description
The Drivers Series AD VL M1S, AD VM M1S and AD CM M1S have
been designed for safe and simple operation for evaluation of all
PRECIstep motors from ø6 to 22 mm.
The AD xx M1S versions are controlled by an external clock signal and

a direction bit.
Voltage Mode Drivers Current Mode Drivers

These drivers allow operating a step motor at low supply voltage These drivers have an integrated phase current control circuit (chopper).
(for example batteries). The motor phase current is not controlled by The supply voltage can be selected much higher which increases the
the driver. For that reason you need to use these drivers at the nominal motor performance at higher operational speed.
voltage of the selected motor in voltage mode.
Please refer to the current mode performance curve in the motor
Please refer to the voltage mode performance curve in the motor datasheet to know the torque of the motor at your operational speed.
datasheet to know the torque of the motor at your operational speed.
This driver must be used above 10 V DC. It is recommended to use a
These drivers are recommended for all application operating below higher voltage for increased performance.
10 V DC.
Dimensional drawing
Scale reduced
4 x ø2,7 4 x ø2,7
Busy
V+
Busy
V+
Drive Electronics
GND
GND
OP O
OPO
F/H
4
F/H
DIR
4
MOTOR
DIR
MOTOR
1
48 53,5 48 53,5
1
1
COMMAND
COMMAND
1 Motor 4
1 Motor 4
34 5
012
67
8 9A
EF
B CD
12
12
14,2 52 14,2 52
76,3 Thickness: max. 12 mm 83,2 Thickness: max. 12 mm
AD VL M1S, AD VM M1S AD CM M1S

For Pin-Out of the command connector, please refer to page 2
411
Drive Electronics
for Stepper Motors For combination with:
PRECIstep 2-Phase Stepper Motors
Series AD xx M3S
The driver extension board, plugged into the M1S versions Velocity profile example M3S
described on page 1, transforms the basic stepper motor driver
Speed (rpm)
with pulse and direction control into a stand-alone speed control
driver AD xx M3S. The following control parameters can be set
by the user by on board potentiometers:
START STOP
pull-in speed 6000
maximum speed
acceleration rate
deceleration rate 4500
To execute the set speed profile, please refer to the graph, the
control of START; STOP and DIR signals are sufficient.
3000
All other functions and settings remain identi-cal with the M1S
versions.
1500
The frequency range for the AD VM and AD VL is from 10 to
2000 Hz and for the AD CM from 10 to 6000 Hz.
0
0 1 2 3 4 5 6 7 8 9 10 Time (s)
Pin I/O Function Description M1 M3

1 I OPO Full-step; 1-phase ON (wave) x x
2 I FS/HS Full Step/Half Step mode switch x x
3 I CCW/CW Sense of rotation switch, default = CW x x
4 I CLK External clock input x x
5 I RUN Starts the clock generator x
6 I STOP Stops the clock generator x
7 I STB Current Standby x x
8 O BUSY Output = low when clock is active x
9 I BOOST Current boost x x
10 N VCC +5V power supply x x
11 N GND Ground potential ≥ 0 Volt x x
12* I VCO External control voltage for the oscillator x
O HOME Active when Phase A is commutated with positive current x
*Pin 12 can be switched as Input or output as described. Please refer to User Manual.
Dimensional drawing
Scale reduced
V+
Busy
Busy
Drive Electronics
FMIN FMIN
V+
GND
Acc Acc
GND
OP O OP O
4
F/H F/H
FMAX FMAX
MOTOR
DIR Dec DIR Dec

4
MOTOR
1
1
53,5 53,5
1
1
STOP STOP
COMMAND
COMMAND
1 Motor 4
1 Motor 4
RUN RUN
ADJ VCO CK ADJ VCO CK

A B A B A B A B
12
12
76,3 83,2
Thickness: max. 22 mm Thickness: max. 22 mm
AD VL M3S, AD VM M3S AD CM M3S
412
Notes
413
Drive Electronics
Motion Controller
DC-Micromotors
with RS232 or CAN interface
Series MCDC 3003 S/C

MCDC 3003 S/C
Power supply UB 12 ... 30 V DC
PWM switching frequency fPWM 78,12 kHz
Efficiency d 95 %
Speed range 5 ... 30 000 rpm
Scanning rate N 100 µs
External encoder resolution ) 65 535 inc./rev.

Program memory:
– memory size 3,3 kWord
– Number of instructions ca. 1 000 instructions

Storage temperature – 25... + 85 °C
Housing material without housing
Weight 18 g
1)
at 22°C ambient temperature
Connection communication:
Interface RS232 / CAN
Communication profile Faulhaber - ASCII / CAN
Max. transfer speed rate RS232 115 200 baud
Max. transfer speed rate CAN 1 Mbit/s
Connection “AGND”:
– analog ground analog GND
– digital input external encoder channel B
Rln 10 k1
f ≤ 400 kHz
Connection “Fault”:
– digital input Rln 100 k1
– digital output (open collector) U ≤ UB V
I ≤ 30 mA
clear switched to GND
set high-impedance
fault output no error switched to GND
error high-impedance
Connection “Anln”: “AGND” as GND

– analog input set speed value UIn ± 10 V
– digital input PWM set speed value f 100 ... 2 000 Hz
T 50% 0 rpm
external encoder channel A
f ≤ 400 kHz
step frequency input f ≤ 400 kHz
Rln 5 k1
Drive Electronics
Connection “+24V”: UB 12 … 30 V DC
Connection “3. In”:

– electronic supply voltage 2) UB 12 … 30 V DC


2)
Separate supply is optionally available (Option no. 2993).
414
Connection “Mot -”, “Mot +”:
Motor connection Mot - Motor -
Mot + Motor +
UOut 0 … UB V
Connection “Ch A”, “Ch B”:

Encoder input CH A encoder channel A
CH B encoder channel B
Integrated pullup resistance + 5V R 2,2 k1
f ) 400 kHz
Connection “SGND”:
Signal GND signal ground
Connection “+5V”:
Output voltage for external use 1) UOut 5 V DC
Load current IOut ) 60 mA
1)
E.g. encoder
Digital inputs general information

- PLC, default high 12,5 … UB V
low 0…7 V
- TTL high 3,5 … UB V

low 0 … 0,5 V
The signal level (PLC or TTL) of the digital inputs can be set over the interface (see instruction manual).
Dimensional drawing and connection information MCDC 3003 S/C

Scale reduced 4x 1,5 x45° 7x5 (35 ±0,5)
8 1 Connection
Pin Function
Drive Electronics
1 5. In
2 4. In
3 Ch A
4 Ch B
43,8 ±0,1 56,6 ±0,5 62,5 ±0,5
5 + 5V
6 SGND
4x
ø4,5 ±0,2 7 Mot +
8 Mot –
ø1,3 9 TxD / CAN_H
10 RxD / CAN_L
9 16 11 AGND
12 Fault
10,55 ±0,5 33 ±0,5 13 AnIn
Max. recommended current
1,85 ±0,5 38 ±0,5 for continuous operation: 3A 14 + 24V
8,6 ±0,5 39,8 ±0,5 (at 22 °C ambient temperature) 15 GND
CAUTION: Thermal shutdown is 16 3. In
NOT guaranteed!
415
Motion Controller
DC-Micromotors
with RS232 or CAN interface
Series MCDC 3006 S/C

MCDC 3006 S/C
Efficiency d 95 %
External encoder resolution ) 65 535 inc./rev.

Program memory:

Storage temperature – 25... + 85 °C
Housing material zinc, black coated
Weight 160 g
1)
Rln 10 k1
f ≤ 400 kHz
I ≤ 30 mA
set high-impedance

T 50% 0 rpm
f ≤ 400 kHz
Rln 5 k1
Drive Electronics



2)
416
Connection “Mot -”, “Mot +”:
Motor connection Mot - Motor -
Mot + Motor +
UOut 0 … UB V
Connection “Ch A”, “Ch B”:

Encoder input CH A encoder channel A
CH B encoder channel B
Integrated pullup resistance + 5V R 2,2 k1
f ) 400 kHz
Signal GND signal ground
Output voltage for external use 1) UOut 5 V DC
1)
E.g. encoder
D-SUB-connector information MCDC 3006 S MCDC 3006 C

Connection D-SUB-connector: RS232 CAN
Pin 2 RxD CAN-L
Pin 3 TxD GND
Pin 5 GND -
Pin 7 - CAN-H

low 0…7 V

low 0 … 0,5 V
Dimensional drawing and connection information MCDC 3006 S/C

Scale reduced Motor connection
(5x) ø3,5 (4x) 3,6 No. Function
M1 5. In
(7x) 5 ±0,3 M2 4. In
M3 Ch A
Drive Electronics
M4 Ch B
V1 M8
M5 + 5V
M6 SGND
M7 Mot +
1 M8 Mot –
40 50 58
9
Supply connection
No. Function
V1 TxD / CAN_H
V8 M1 V2 RxD / CAN_L
V3 AGND
V4 Fault
18 3 ±0,2 V5 AnIn
22 ±0,3 V6 + 24V
50
V7 GND
65 27,5 ±0,5 V8 3. In
417
Motion Controller
with RS232 or CAN interface with analog Hall sensors
Series MCBL 3003 S/C

MCBL 3003 S/C
Efficiency d 95 %
Encoder resolution with Hall Sensors ) 3 000 inc./rev.

Resolution with external encoder ) 65 535 inc./rev.
Program memory:

Weight 18 g
1)
Rln 10 k1
f ≤ 400 kHz
I ≤ 30 mA
set high-impedance
signal output f ≤2 kHz
resolution 1...255 inc./rev.

T 50% 0 rpm
f ≤ 400 kHz
Drive Electronics
Rln 5 k1

2)
418
Connection “Ph A”, “Ph B”, “Ph C”:
Motor connection Ph A Phase A brown 1)
Ph B Phase B orange 1)
Ph C Phase C yellow 1)
UOut 0 … UB V
Connection “Hall A”, “Hall B”, “Hall C”:

Hall sensor input Hall A Hall sensor A green 1)
Hall B Hall sensor B blue 1)
Hall C Hall sensor C grey 1)
UIn ≤5 V
Signal GND Signal ground black 1)
Output voltage for external use 2) UOut 5 red 1) V DC
1)
Color identification for brushless DC-Servomotor
2)
E.g. Hall sensor

low 0…7 V

low 0 … 0,5 V
Dimensional drawing and connection information for MCBL 3003 S/C

8 1 Connection
Pin Function
Drive Electronics
1 Ph C
2 Hall A
3 + 5V
4 SGND
43,8 ±0,1 56,6 ±0,5 62,5 ±0,5 5 Hall B
6 Hall C
4x 7 Ph B
ø4,5 ±0,2
8 Ph A
9 TxD / CAN_H
ø1,3
10 RxD / CAN_L
9 16 11 AGND
12 Fault
10,55 ±0,5 33 ±0,5 Max. recommended current 13 AnIn
NOT guaranteed!
419
Motion Controller
with RS232 or CAN interface with analog Hall sensors
Series MCBL 3006 S/C

MCBL 3006 S/C
Efficiency d 95 %
Encoder resolution with Hall Sensors ) 3 000 inc./rev.

Resolution with external encoder ) 65 535 inc./rev.
Program memory:

Weight 160 g
1)
Rln 10 k1
f ≤ 400 kHz
I ≤ 30 mA
set high-impedance
resolution 1...255 inc./rev.

T 50% 0 rpm
f ≤ 400 kHz
Drive Electronics
Rln 5 k1

2)
420
Connection “Ph A”, “Ph B”, “Ph C”:
Motor connection Ph A Phase A brown 1)
Ph B Phase B orange 1)
Ph C Phase C yellow 1)
UOut 0 … UB V
Connection “Hall A”, “Hall B”, “Hall C”:

Hall sensor input Hall A Hall sensor A green 1)
Hall B Hall sensor B blue 1)
Hall C Hall sensor C grey 1)
UIn ≤5 V
1)
Color identification for brushless DC-Servomotor
2)
E.g. Hall sensor
D-SUB-connector information MCBL 3006 S MCBL 3006 C

Pin 2 RxD CAN-L
Pin 3 TxD GND
Pin 5 GND -
Pin 7 - CAN-H

low 0…7 V

low 0 … 0,5 V
Dimensional drawing and connection information MCBL 3006 S/C

M1 Ph C
(7x) 5 ±0,3 M2 Hall A
M3 + 5V
Drive Electronics
M4 SGND
V1 M8
M5 Hall B
M6 Hall C
M7 Ph B
1 M8 Ph A
40 50 58
9
Supply connection
No. Function
V1 TxD / CAN_H
V3 AGND
V4 Fault
18 3 ±0,2 V5 AnIn
22 ±0,3 V6 + 24V
50
V7 GND
65 27,5 ±0,5 V8 3. In
421
Motion Controller
with RS232 or CAN interface with Hall sensors
Series MCLM 3003 S/C

MCLM 3003S/C
Efficiency d 95 %
Speed range 2) 2 ... 10 000 mm/s
Encoder resolution with Hall Sensors 3) ) 3 000 inc./om

Resolution with external encoder 3) ) 65 535 inc./mm
Program memory:
– Number of instructions approx. 1 000 instructions

Weight 18 g
1)
2)
Speed in the range 1 ... 5 mm/s may have fluctuations due to the motor type, load characteristics and controller parameters
3)
om is the magnetic pitch of the linear motor
Rln 10 k1
f ≤ 400 kHz
I ≤ 30 mA
set high-impedance
resolution 1...255 inc./om

– analog input set position value UIn ± 10 V
– digital input external encoder channel A
f ≤ 400 kHz
Drive Electronics
Rln 5 k1

4)
422
Phase connection “A”, “B”, “C”:
A Phase A brown 1)
B Phase B orange 1)
C Phase C yellow 1)
UOut 0 … UB V
Hall Sensor connection “A”, “B”, “C”:

A Hall Sensor A green 1)
B Hall Sensor B blue 1)
C Hall Sensor C grey 1)
UIn ≤5 V
1)
Colour identification for linear DC-Servomotor
2)
E.g. Hall sensor

low 0…7 V

low 0 … 0,5 V
Dimensional drawing and connection information MCLM 3003 S/C

8 1 Connection
Pin Function
Drive Electronics
1 Ph C
2 Hall A
3 + 5V
4 SGND
43,8 ±0,1 56,6 ±0,5 62,5 ±0,5
5 Hall B
6 Hall C
4x
ø4,5 ±0,2 7 Ph B
8 Ph A
ø1,3 9 TxD / CAN_H
10 RxD / CAN_L
9 16 11 AGND
12 Fault
10,55 ±0,5 33 ±0,5 Max. recommended current 13 AnIn
NOT guaranteed!
423
Motion Controller
with RS232 or CAN interface with Hall sensors
Series MCLM 3006 S/C

MCLM 3006 S/C
Efficiency d 95 %
Speed range 2) 2 ... 10 000 mm/s
Encoder resolution with Hall Sensors 3) ) 3 000 inc./om

Resolution with external encoder 3) ) 65 535 inc./mm
Program memory:
– Number of instructions approx. 1 000 instructions

Weight 160 g
1)
2)
Speed in the range 1 ... 5 mm/s may have fluctuations due to the motor type, load characteristics and controller parameters
3)
om is the magnetic pitch of the linear motor
Rln 10 k1
f ≤ 400 kHz
I ≤ 30 mA
set high-impedance
resolution 1...255 inc./om

– analog input set position value UIn ± 10 V
– digital input external encoder channel A
f ≤ 400 kHz
Drive Electronics
Rln 5 k1

4)
424
Phase connection “A”, “B”, “C”:
A Phase A brown 1)
B Phase B orange 1)
C Phase C yellow 1)
UOut 0 … UB V
Hall Sensor connection “A”, “B”, “C”:

A Hall Sensor A green 1)
B Hall Sensor B blue 1)
C Hall Sensor C grey 1)
UIn ≤5 V
1)
Colour identification for linear DC-Servomotor
2)
E.g. Hall sensor
D-SUB-connector information MCLM 3006 S MCLM 3006 C

Pin 2 RxD CAN-L
Pin 3 TxD GND
Pin 5 GND -
Pin 7 - CAN-H

low 0…7 V

low 0 … 0,5 V
Dimensional drawing and connection information for MCLM 3006 S/C

M1 Ph C
(7x) 5 ±0,3 M2 Hall A
M3 + 5V
Drive Electronics
M4 SGND
V1 M8
M5 Hall B
M6 Hall C
M7 Ph B
1 M8 Ph A
40 50 58
9
Supply connection
No. Function
V1 TxD / CAN_H
V3 AGND
V4 Fault
18 3 ±0,2 V5 AnIn
V6 + 24V
50 22 ±0,3
V7 GND
65 27,5 ±0,5 V8 3. In
425
MC Function / RS232
General description
FAULHABER Motion Controllers are available as external electronic The interface also offers the option of querying online operating
controls to be used in combination with DC-Micromotors, Brushless data and values. The RS232 interface also allows the operation of
DC-Servomotors and Linear DC-Servomotors or, if already integrated, several networked drives on one control.
with Brushless DC-Servomotors in the form of motion control systems.
Motion control is thus possible for the majority of motors from a Sensor interfaces (position and speed sensors, depending on motor type)
diameter of 6 mm upward. The integrated systems reduce the amount Analog Hall signals
of space required. At the same time, their wiring requirements are Three analog Hall signals, offset by 120°, for motor position and
minimal, which helps to simplify installation. speed in the case of Brushless DC-Motors and Linear DC-Servomotors
Incremental encoders
Operating modes Incremental encoders for motor position and speed in the case of
Speed control DC-Micromotors and as additional sensors for Brushless DC-Motors
PI speed control, even for demanding synchronization requirements Absolute encoders
Positioning DC-Servomotors with an AES Encoder
For moving to defined positions with a high level of resolution.
With a PD Controller, the dynamic response can be adjusted to suit RS232 Programming / Configuration
the application. Reference and limit switches are evaluated by An extensive ASCII command set is available for programming and
means of various homing modes. operation. This can be preset from the PC, e.g. via any Windows
Speed profiles terminal program or via any other control computer.
Acceleration ramps, deceleration ramps and maximum velocity In addition, even complex processes can be created from these com-
can also be defined for each section. As a result, even complex mands and stored in the drive. Once programmed as a stepper motor,
profiles can be implemented quickly and effectively. electronic gear or as a speed or position controller via the analogue
Current control input, the drive can be operated independently of the RS232 interface.
Protects the drive by limiting the motor current to the set peak
current. The current is limited to the continuous current by the "Faulhaber Motion Manager" software is available for Windows
integrated I²t monitoring if required. operating systems. It considerably simplifies operation and configura-
Protective functions
- Protection against ESD Options
- Overload protection for the electronic circuitry and the motor Separate supply of power to the motor and electronic actuator is
- Self-protection against overheating optional (important for safety-relevant applications), in which case
- Overvoltage protection in generator mode no third input is required. Depending on the controller, additional
programming adaptors and connection aids are available. The modes
Extended operating modes and parameters can be specially preconfigured on request
- Stepper motor mode
- Gearing mode Notes
- Position control to analog set point Motion Controllers and Motion Control Systems are accompanied by
- Operation as servo amplifier in voltage adjuster mode a device manual for installation and putting into operation.
- Torque/force controller using variable set current input A communication and function manual and the "Faulhaber Motion
Manager" software are available on request and on the Internet at
Interfaces - Discrete I/O www.faulhaber.com.
Setpoint input
Depending on the operating mode, setpoints can be input via the
serial port, via an analog voltage value, a PWM signal or a
quadrature signal.
Error output (Open Collector)
This can also be used as a digital input for the evaluation of
reference switches or for specifying direction of rotation.
RS232 interface
For connection to a PC with a transmission rate of up to 115 kbaud.
The information can be stored in the integrated memory (FLASH).
Connection diagram
Adapter for DC-Micromotor
encoder (optional) with encoder
PC witch RS232 interface
Drive Electronics
Motion Controller Or Brushless or Linear DC-Servomotor

RS232 zero with Hall sensors
modem cable
Or Brushless DC-Servomotor with

Adapter (optional) integrated Motion Controller
M
otio
er
nM ag
an
426
+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit
PWM Motor + M7
Overvoltage MOSFET
Ua Motor – M8
Evaluation
n ist 5V-Control
V8 Input 3 +5V
Limit switch ϕ(t)
calculation
AGND limit switch
V2 RXD RS232 I2t I ist
Current
RS232 { PCPC TXD
RXD
V1 TXD
Communication
and configurations
module
limiting
RS Signal GND M6
GND
V7

+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit Δϕ Phase A M8 brown
Overvoltage 3 Phase
controller
Evaluation
n ist
V8 Input 3 Hall sensor A M2 green
Example: input 3 Speed
V5 Analog calculation Position
Hall sensor B M5 blue
AGND limit switch
RS232 2 I ist VCC M3 red
V2 RXD I t Current 5V-Control
PC RXD Communication
RS232 { PC TXD V1 TXD and configurations
module
limiting
RS
+5V
Signal GND M4 black
GND
V7

+ 24V DC
2,7k
LED
Fault UB
Drive Electronics
output
Protection:
10k
Overtemperature
Current limit
Δϕ
Overvoltage 3 Phase MOSFET
Phase A
PWM Phase B
Power Motor
Sine wave
commutator
amplifier Phase C
Example: n ist
Analog
Limit switch + Evaluation Speed
input _ calculation Hall sensor A
limit ϕ(t) Armature
Evaluation input 3
2
RS232 I t Current I ist
RXD
PC TXD Communication limiting
RS232 { PC RXD TXD
and configurations RS
module
GND GND
427
MC Function / CAN
General description
FAULHABER Motion Controllers are available as external electronic Sensor interfaces (position and speed sensors, depending on motor type)
controls to be used in combination with DC-Micromotors, Brushless Analog Hall signals
DC-Servomotors and Linear DC-Servomotors or, if already integrated, Three analog Hall signals, offset by 120°, for motor position and
with Brushless DC-Servomotors in the form of motion control systems. speed in the case of Brushless DC-Motors and Linear DC-Servomotors
Motion control is thus possible for the majority of motors from a Incremental encoders
diameter of 6 mm upward. The integrated systems reduce the amount Incremental encoders for motor position and speed in the case of
of space required. At the same time, their wiring requirements are DC-Micromotors and as additional sensors for Brushless DC-Motors
minimal, which helps to simplify installation. Absolute encoders
Operating modes DC-Servomotors with an AES Encoder
Speed control
PI speed control, even for demanding synchronization requirements CAN Programming / Configuration
Positioning FAULHABER Motion Controllers support the CANopen communication
For moving to defined positions with a high level of resolution. profile under DS301 V4.02 in accordance with the CiA specification
With a PD Controller, the dynamic response can be adjusted to suit for slave devices with the following services:
the application. Reference and limit switches are evaluated by - 1 Server SDO
means of various homing modes. - 3 transmit PDOs, 3 receive PDOs
- Static PDO mapping
Speed profiles - NMT with node guarding
Acceleration ramps, deceleration ramps and maximum velocity - Emergency Object
can also be defined for each section. As a result, even complex
profiles can be implemented quickly and effectively. The transfer rate and node no. are set via the network in accordance
with the LSS protocol conforming to DSP305 V1.11, and automatic
Current control baud rate detection is also implemented. In addition, all the functions
Protects the drive by limiting the motor current to the set peak and parameters of the drive unit can be easily activated via a special
current. The current is limited to the continuous current by the FAULHABER PDO channel.
integrated I²t monitoring if required.
Protective functions As regards the CiA device profile for Motion Controllers (CiA 402),
- Protection against ESD the following are supported:
- Overload protection for the electronic circuitry and the motor - Profile Position Mode and Position Control Function
- Self-protection against overheating - Homing Mode
- Overvoltage protection in generator mode - Profile Velocity Mode
Extended operating modes Also, for each Faulhaber command there is an appropriate CAN frame
- Stepper motor mode available on the PDO channel, with which the CAN unit can be
- Gearing mode operated in the same way as the serial variant and the extended
- Position control to analog set point operating modes can be supported.
- Operation as servo amplifier in voltage adjuster mode "Faulhaber Motion Manager" software is available for Windows
- Torque/force controller using variable set current input operating systems. It considerably simplifies operation and configura-
Interfaces - Discrete I/O Options
Setpoint input Separate supply of power to the motor and electronic actuator is
Depending on the operating mode, setpoints can be input via the optional (important for safety-relevant applications), in which case
serial port, via an analog voltage value, a PWM signal or a no third input is required. Depending on the controller, additional
quadrature signal. programming adaptors and connection aids are available. The modes
Error output (Open Collector) and parameters can be specially preconfigured on request
This can also be used as a digital input for the evaluation of Notes
reference switches or for specifying direction of rotation. Motion Controllers and Motion Control Systems are accompanied by
CANopen interface a device manual for installation and putting into operation.
For integration into a CAN network with transfer rates of up A communication and function manual and the "Faulhaber Motion
to 1 Mbit/s. Via the CAN interface a number of drives can be Manager" software are available on request and on the Internet at
networked and operated on a higher-level control. www.faulhaber.com.
Connection diagram
PC with CAN interface e.g. 2 x Motion DC-Micromotor with encoder
Controller MCBL 3006 C and adapter (optional)
Node o
Drive Electronics
Node n Brushless or Linear DC-Servomotor

Node p with Hall sensors
M
otio
er
nM ag
an
Note
The “FAULHABER Motion manager” Up to 127 CANopen
software supports at the moment all devices (nodes) can be Node q
CAN interface of the company IXXAT. connected.
Extensions for CAN interfaces of other e.g. digital inputs or a
manufacturers are possible. drive circuit. External resistor on the last node must be set
428
+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit
PWM Motor + M7
Overvoltage MOSFET
Ua Motor – M8
Evaluation
n ist 5V-Control
V8 Input 3 +5V
Limit switch ϕ(t)
calculation
AGND limit switch
V2 CAN_L CANopen I 2 t Current I ist
CAN_L Communication
CANopen
{ CAN_H V1 CAN_H and configurations
module
limiting
RS Signal GND M6
GND
V7

+ 24V DC
2,7k
LED
V4 V6
Fault UB
output
Protection:
Overtemperature
10k Current limit ∆ϕ Phase A M8 brown
Overvoltage 3 Phase
controller
Evaluation n ist
V8 Input 3 Speed Hall sensor A M2 green
Example: input 3
V5 Analog calculation Position Hall sensor B M5 blue
AGND limit switch
CANopen 2 I ist VCC M3 red
V2 CAN_L I t Current 5V-Control
Communication
CANopen { CAN_H
CAN_L
V1 CAN_H and configurations
module
limiting
RS
+5V
Signal GND M4 black
GND
V7

+ 24V DC
2,7k
LED
Fault UB
Drive Electronics
output Protection:
10k
Overtemperature
Current limit
Δϕ
Overvoltage 3 Phase Phase A
PWM MOSFET
Power Phase B
Sine wave Motor
commutator
amplifier Phase C
Analog n ist
Example:
input + Evaluation Speed
Limit switch _ limit calculation Hall sensor A
ϕ(t) Armature
Evaluation input 3
2
CANopen I t Current I ist
CAN_L
CAN_L Communication limiting
Interface CAN-Bus { CAN_H
CAN_H and configurations RS
module
GND GND
429
Motion Controller
DC-Micromotors
Series MCDC 5004

MCDC 5004
Electrical data Power supply 12 ÷ 50 V DC
PWM frequency 20 kHz
Max. continuous motor current 4 A
Max. peak motor current 10 A
Max. incremental encoder frequency 200 kHz
Software Scanning time positioning loop 500 µs

Number of programs per 50 lines 15
Number of indexes (acceleration, speed, position) 50
Input Function (function start from digital input) 8
Inputs for binary coded program selection 4
Output Function (status to digital output) 8
Home Function (sequence to search for zero point) 1
IMT (Intelligent Motion Tuning) WINMOTION®
Communication Serial interfaces RS232/485
Fieldbus (integrated standard) RS485easy
Status display 7 – Segment Display
Application create/save WINMOTION®
Firmware update WINMOTION®
Temperature rating Operating temperature 0 ... + 55 °C

Storage temperature - 20 ... + 80 °C
General description
The MCDC 5004 is a very compact Motion Controller which comprises Programming with WINMOTION®
a PWM servo amplifier and is ideal for the control of our DC-Micromotors. WINMOTION® the new graphic operator interface is for the parameter
Technology set-up and start-up of the Motion Controller. The clear organization with
The Motion Controller is based on a fast, efficient 32 bit microcomputer intuitive operator guidance permits start-up without the user manual.
system. This made it possible to integrate all motor control functions
If WINMOTION® is run on
into the software, thus resulting in high dynamics, exact positioning and
a Windows computer it
quiet running, regardless of the motor type used. The Motion Controller
automatically searches the
remains further open and flexible for future requirements. By means of
existing interfaces for the
simple firmware downloads the investment remains protected.
connected Motion Controller.
The well thought out design and the consistent application out in SMD
technology has lead to very compact dimensions. Furthermore the type of
Motion Controller, the
Application field installed firmware and the
Together with rapid motor positioning 12 digital inputs and 8 digital state of the most important
outputs are available to the user. Home function, start indexes or whole functional units is identi-
program sequences can be directly assigned to the digital input. The fied and indicated directly.
devices are fully functional with a simple 24V DC supply.
An efficient command-set simplifies the combining of additional
This provides a broad operational area within all ranges of automation
computer or PLC systems. The proven, included field bus RS485easy
e.g. handling and loading machines, laboratory equipment, medical
permits efficient multi axis operation without an additional protocol
instruments, x-y tables, robots and automation systems in the chemical
expenditure like other field bus systems.
and food industry etc.
Control and Interfaces

Analogue input command RS232 or RS485 serial interface
To digitally control the motor speed in all Programming and set-up is performed
4 quadrants via a potentiometer directly using a simple ASCII terminal via RS232 or,
connected to the driver input or via an for safer data transmission, RS485.
external analogue voltage ±10 or 0-10 V DC.
Drive Electronics
Digital Input / Output Multi-axis operation

Operates the Motion Controller in standalone Using the newly-developed RS485 easy-Bus,
mode. The 12 input programs or single com- up to 32 motion controllers can be addressed HOST
mands are controlled directly by input line. and operated from a host computer.
In another mode it is possible to code 4 inputs
in binary to select 15 different programs.
Stepper motor emulation

The motor is operated as a stepper
motor by means of a pulse and
direction digital signal.
The step angle is set via software
using the encoder pulses.
Pulse
CW/CCW
430
User interface WINMOTION®
The new Motion Controller from FAULHABER can be understood Set-up
practically without the user manual, on account of the new intuitively Open and clearly structured, with simple adjustment via slide bar
guided user interface WINMOTION®. For the user this means a fast and or direct numeric input. The CONTROL SETTINGS parameter can be
problem-free start-up, test phase and integration. calculated automatically using Intelligent Motion Tuning (IMT).
In demanding applications, the optimal closed loop parameter can
be calculated with the Intelligent Motion Tuning (IMT) automatically
including the external mechanical arrangement.
Additionally 12 digital inputs and 8 digital outputs are at the user’s
disposal.
Home function, start indexes or whole program sequences can be
directly assigned to the digital input. The devices are fully functional
with a simple 24V DC supply.
Using the efficient test functions the Motion Controller can be started
and executed in an easy way, including the motor and mechanical
components. While the test is running the parameters are adjustable
and the results are directly evident.
Maximum and limit ranges are also simply and quickly apparent.
This saves development time and makes efficient and precise accept-
ance trials possible.
Tuning
Intelligent Motion Tuning (IMT) looks automatically for the optimal
parameter values regarding dynamics and precision.
Application In order to do this motor combined with the external mechanical
The desired application is simple, and can be arranged via mouse-click. components are set into motion.
For each program line command an appropriate option appears as a By means of a step function response of the controlled system the
pull down menu. parameters are calculated and optimised automatically.
The program is arranged line for line, the pre-defined movements Furthermore, programmed movements can be graphically shown and
(INDEX) remain at all times in the field of vision. examined for accuracy over various test distances.
Dimensional drawing and connector information

Scale reduced
1 2 3 4 5
Drive Electronics
MCDC 5004
Connection
112 98 82 Function
1 Motor
2 Power supply
MCDC 5004 3 Encoder 1)
4 Input for special function
5 Digital Input / Output
2 x ø 5,5
3 12,5
1)
Line driver encoders
5,5
for noisy environments
150 25 or long distances
can be used.
Weight 360 g
431
Motion Controller
Series MCBL 5004

MCBL 5004
Electrical data Power supply 12 ÷ 50 V DC
PWM frequency 20 kHz
Max. continuous motor current 4 A
Max. peak motor current 10 A
Max. incremental encoder frequency 200 kHz
Software Scanning time positioning loop 500 µs

Number of programs per 50 lines 15
Number of indexes (acceleration, speed, position) 50
Input Function (function start from digital input) 8
Inputs for binary coded program selection 4
Output Function (status to digital output) 8
Home Function (sequence to search for zero point) 1
IMT (Intelligent Motion Tuning) WINMOTION®
Communication Serial interfaces RS232/485
Fieldbus (integrated standard) RS485easy
Status display 7 – Segment Display
Application create/save WINMOTION®
Firmware update WINMOTION®
Temperature rating Operating temperature 0 ... + 55 °C

Storage temperature - 20 ... + 80 °C
General description
The MCBL 5004 is a very compact Motion Controller which comprises a PWM Programming with WINMOTION®
servo amplifier and is ideal for the control of our brushless DC-Servomotors. WINMOTION® the new graphic operator interface is for the parameter
set-up and start-up of the Motion Controller. The clear organization with
Technology intuitive operator guidance permits start-up without the user manual.
The Motion Controller is based on a fast, efficient 32 bit microcomputer
system. This made it possible to integrate all motor control functions If WINMOTION® is run on
into the software, thus resulting in high dynamics, exact positioning and a Windows computer it
quiet running, regardless of the motor type used. The Motion Controller automatically searches the
remains further open and flexible for future requirements. By means of existing interfaces for the
simple firmware downloads the investment remains protected. connected Motion Controller.
The well thought out design and the consistent application out in SMD
Furthermore the type of
technology has lead to very compact dimensions.
Motion Controller, the
Application field installed firmware and the
Together with rapid motor positioning 12 digital inputs and 8 digital state of the most important
outputs are available to the user. Home function, start indexes or whole functional units is identi-
program sequences can be directly assigned to the digital input. The fied and indicated directly.
devices are fully functional with a simple 24V DC supply.
An efficient command-set simplifies the combining of additional
This provides a broad operational area within all ranges of automation computer or PLC systems. The proven, included field bus RS485easy
e.g. handling and loading machines, laboratory equipment, medical permits efficient multi axis operation without an additional protocol
instruments, x-y tables, robots and automation systems in the chemical expenditure like other field bus systems.
and food industry etc.
Control and Interfaces

Analogue input command RS232 or RS485 serial interface
To digitally control the motor speed in all Programming and set-up is performed
4 quadrants via a potentiometer directly using a simple ASCII terminal via RS232 or,
connected to the driver input or via an for safer data transmission, RS485.
external analogue voltage ±10 or 0-10 V DC.
Drive Electronics
Digital Input / Output Multi-axis operation

Operates the Motion Controller in standalone Using the newly-developed RS485 easy-Bus,
mode. The 12 input programs or single com- up to 32 motion controllers can be addressed HOST
mands are controlled directly by input line. and operated from a host computer.
In another mode it is possible to code 4 inputs
in binary to select 15 different programs.
Stepper motor emulation

The motor is operated as a stepper
motor by means of a pulse and
direction digital signal.
The step angle is set via software
using the encoder pulses.
Pulse
CW/CCW
432
Series
The new Motion Controller from FAULHABER can be understood Set-up
practically without the user manual, on account of the new intuitively Open and clearly structured, with simple adjustment via slide bar
guided user interface WINMOTION®. For the user this means a fast and or direct numeric input. The CONTROL SETTINGS parameter can be
problem-free start-up, test phase and integration. calculated automatically using Intelligent Motion Tuning (IMT).
In demanding applications, the optimal closed loop parameter can
be calculated with the Intelligent Motion Tuning (IMT) automatically
including the external mechanical arrangement.
Additionally 12 digital inputs and 8 digital outputs are at the user’s
disposal.
Home function, start indexes or whole program sequences can be
directly assigned to the digital input. The devices are fully functional
with a simple 24V DC supply.
Using the efficient test functions the Motion Controller can be started
and executed in an easy way, including the motor and mechanical
components. While the test is running the parameters are adjustable
and the results are directly evident.
Maximum and limit ranges are also simply and quickly apparent.
This saves development time and makes efficient and precise accept-
ance trials possible.
Tuning
Intelligent Motion Tuning (IMT) looks automatically for the optimal
parameter values regarding dynamics and precision.
Application In order to do this motor combined with the external mechanical
The desired application is simple, and can be arranged via mouse-click. components are set into motion.
For each program line command an appropriate option appears as a By means of a step function response of the controlled system the
pull down menu. parameters are calculated and optimised automatically.
The program is arranged line for line, the pre-defined movements Furthermore, programmed movements can be graphically shown and
(INDEX) remain at all times in the field of vision. examined for accuracy over various test distances.
Dimensional drawing and connector information

Scale reduced
1 2 3 4 5
Drive Electronics
MCBL 5004
Connection
112 98 82 Function
1 Motor
2 Power supply
MCBL 5004 3 Encoder 1) and Hall sensors
4 Input for special function
5 Digital Input / Output
2 x ø 5,5
3 12,5
1)
Line driver encoders for
5,5
noisy environments or
150 25 long distances can be used.
Weight 360 g
433
Accessories
USB Programming Board For combination with
Speed Controller:
SC 1801 S / F, SC 2804 S, SC 5008 S
Part No.: 6501.0009x

6501.00096 and 6501.00097
Power supply for electronics Uelo 5 ... 30 V
Power supply for motor Umot 0 ... 30 V
Current consumption of electronics Iel 20 mA
Temperature range:
– Operating temperature 0 … + 65 °C
Dimensions and weight:

– Dimensions (L x B x H) 55 x 48 x 18 mm
– Weight 35 g
General information
Standard programming board for configuration and changes of Driver installation
the operating modes for Speed Controller series SC 1801 S / F, SC The driver is included in the setup package of FAULHABER Motion
2804 S and SC 5008 S. Manager (from version 4.2), which can be downloaded from the
Automatic parameter download in connection with FAULHABER FAULHABER internet site www.faulhaber.com/MotionManager.
Motion Manager (from version 4.2) via USB interface. For detailed informations to install the driver please see instruction
Immediate test operation after successful data transfer within the manual of SC programming board USB.
customers application is feasible.
The programming board is to be operated via an USB interface.
Therefore the installation of a special USB driver is required.
Connection diagram
Power supply
FAULHABER Motor
For the customer's
application
USB interface
Speed Controller
M
otio
er
nM ag
an
Dimensional drawing and connection information

Connection
47
No. Function
X1 Customer interface
1 Up
8 9 2 Umot
Drive Electronics
3 GND
4 Unsoll
11 5 DIR
6 FG
X2 7 IO2
X2
47 40 X1 8 IO1
16
X2 Controller interface
9 IO1
10 IO2
11 FG
1 16
12 DIR
13 Unsoll
14 GND
USB interface 15 Umot
16 Up
6501.00096 6501.00097
434
Accessories
Programming Board For combination with
Speed Controller:
SC 1801, SC 2402, SC 2804, SC 5004 , SC 5008
1525...BRC, 3153...BRC,
2232...BX4 SC, 2232...BX4S SC, 2250...BX4 SC,
2250...BX4S SC, 3242...BX4 SC, 3268...BX4 SC
Part No.: 6501.00088
6501.00088
Power supply for electronics Uelo 3,5 ... 30 V
Power supply for motor Umot 0 ... 30 V
Current consumption of electronics Iel 0,1 A
Temperature range:
– Operating temperature 0 … + 65 °C
Dimensions and weight:

– Dimensions (L x B x H) 80 x 65 x 31 mm
– Weight 45 g
General information
Description of connectors / controls: JP10 Jumper for selection of the source for Unsoll. Closed: Unsoll
X1 Terminals for power supplies adjustable with P1.
Pin 1: GND Ground connection of power supply / supplies S1 Switch for setting the operating mode
Pin 2: Uelo Power supply for electronics PROG mode = software update
Pin 3: Umot Power supply for motor winding MOT mode = motor operation
X2, X3, X6, X10 Terminals for motor / motor controller S2 Switch for setting the direction of rotation of the motor
Pin 1: UP Power supply for motor electronics S3 Switch for switching the power supply UP for the
Pin 2: Umot Power supply for motor winding electronics on / off
Pin 3: GND Power supply negative pole
Pin 4: Unsoll Output for nominal speed setting 0...10V P1 P1 is used to set Unsoll from 0 ...10V. JP10 must be closed. The
Pin 5: DIR Output for direction of rotation setting power supply UP must be at least 10,5V.
Pin 6: FG Input for speed signal from motor controller LED 1 Indicates the adapter board is ready for operation
X5 RS232 connector, may optionally be used instead of X9 in LED 2 Indicates the external controller status.
PROG mode for programming ON = ready for operation, OFF = error
X9 USB connector, may optionally be used instead of X5 in PROG Start-up
mode for programming
- Connect operating voltage to X1. Use alternatively joint or separate
JP1 Jumper can be removed and connected to an amperemeter for operating voltage for electronics and motor.
motor current measurement at Umot. Note: Pay attention to correct setting of JP3.
JP3 Jumper to separate power supply for electronics and motor Pay attention to minimum/maximum values for Umot and Uelo.
1-2: UP = Umot » Joint power supply to electronics and motor - S3 in position OFF; JP1 and JP10 closed.
winding via terminal Umot - Connect motor/motor controller to X2, X3, X6 or X10.
2-3: UP = Uelo » Power supply to electronics via separate - For PROG mode, connect to a Windows PC at X5 (null modem cable)
terminal Uelo (separate power supply for electronics and or X9 (USB connection cable type B).
motor winding). Power supply for adapter board also via - LED 1 and LED 2 lights up after power-on for Umot or Umot and Uelo.
the terminal selected for UP Driver installation:
JP9 Connector for external signal for Unsoll, e.g. PWM signal for If the adapter board is to be operated via the USB connector X9, a
speed setting. Note: JP10 must then be removed. special USB driver must be installed if using Windows XP (further
details on request).

scale reduced Connection information PROG mode
No. Function Settings
X1 JP3 JP1 LED 1 Ready for operation S1 PROG
LED 2 Status external controller S2 RIGHT
Terminals S3 OFF
Drive Electronics
UP = Umot Imot
Motoranschlüsse
X1 Power supply P1 0V
2 1
GND
Uelo
Umot
2,54 FG X2, X3, X6, X10 Connector for JP1 Closed

DIR
3
motor or SC controller JP10 Closed

UP = Uelo Unsoll
X6
1
6
M09
GND
X5 RS232 connector
LED2 Umot
X9 USB connector, type B
X5
UP
RS232
Power
X3 MOT mode
1
on
OK
Jumpers
1
1
LED1 X2 JP1 Motor current measurement Settings

9
5
JP3 Separation of UP from Umot S1 MOT

Unsoll Int. JP9 JP9 Unsoll external input signal S2 RIGHT or LEFT
Ext. JP10 Unsoll int. setting with P1 S3 OFF - ON
X9 X10
USB
Switches P1 0V ... 10V

MOT LEFT OFF
S1 Operating mode JP1 Opt. current measurement
2
1
PROG RIGHT ON
Mode DIR 0V Unsoll 10V UP
S2 Direction of motor rotation JP10 Select source for Unsoll
S3 Power switch on / off
Potentiometer
P1 Unsoll setting
S1 S2 P1 JP10 S3
435
Accessories
Adapter board For combination with
Brushless DC-Servomotos with
integrated Motion Controller:
3242 ... BX4 CS/CC, 3268 ... BX4 CS/CC,
3564 ... B CS/CC
Part No.: 6501.00065

6501.00065
Temperature range:
– Operating temperature − 10 … + 65 °C

– Dimension (L x B x H) 64 x 44,5 x 13,8 mm
– Weight 29,5 g
Note: The board has installation feet for 35 mm mounting rails.

All switches are in the “OFF” position in the as-delivered condition. These switches must be set accordingly depending on the application.
General information
The adapter board is used to connect Brushless DC-Servomotors with integrated Connection
Motion Controller and a serial RS232 or CAN interface. Pin Connection X1 Pin Connection X2 Wires
The different operating modes can be selected using the 6 DIP switches. 1 3. In 1 RS-232 TxD green
A Brushless DC-Servomotor with integrated Motion Controller can be connected 2 GND 2 RS-232 RxD yellow
to each adapter board. 3 +24V 3 AGND grey
4 An In 4 Fault white
Description of DIP switch (S1) settings 5 Fault 5 An In brown
6 AGND 6 +24V pink
1: Fault ON Pull-up resistor with LED connected to adapter board. 7 GND blue
OFF Open collector 8 3. In red
2: Term ON 120 1 terminating resistor for the final node in the

at RS232 operation 1) at CAN operation 1)
CAN network connected to the adapter board.
OFF Terminating resistor not connected Pin Connection X3 Pin Connection X3
2 RS-232 / RxD 2 CAN_L
3: CAN 1) ON Operation with CAN interface 3 RS-232 / TxD 3 GND
OFF Deactivated 5 GND 7 CAN_H
4: RS232 1) ON Operation with RS232 interface

OFF Deactivated LED Status
5: NETMODE ON Pull-down resistor (10 k 1) for RS232 wiring connected.
LED illuminates no error
This may only be connected to a node in the RS232 network. fault output switched to GND
OFF Deactivated
LED does not illuminate error
6: AGND ON AGND and GND interconnected. fault output high-impedance
OFF AGND and GND disconnected (with separate ground).
1)
The pin assignments of X3 depend on the position of switches 3 and 4 of DIP switch S1.

Scale reduced
64 ±0,5 13,8 ±0,5
6 X1 1
Drive Electronics
FAULT
LED
OFF 9
X3
44,5 ±0,5 S1
ON 1
6 .... 1 Connection
4x ø 4,5 Nr. Function
X1 Supply connector; I/O
X2 Motor connector
3 X3 RS-232 / CAN
1 X2 8
3,75 56,5 ±0,5 TS 35 Typ Wago 209-188 Nr. Switch
for top hat rail mounting S1 DIP-switch (6 switches)
6501.00065
436
Accessories
Adapter board BX4 CxD For combination with
Brushless DC-Servomotos with
integrated Motion Controller:
2232...BX4 CSD / CCD, 2250...BX4 CSD / CCD
Part No.: 6501.00113

6501.00113
Temperature range:
– Operating temperature − 10 … + 65 °C

– Dimension (L x B x H) 60 x 50 x 15 mm
– Weight 30 g
Note: All switches are in the “OFF” position in the as-delivered condition. These switches must be set accordingly depending on the application.
General information
The adapter board is used to connect Brushless DC-Servomotors with integrated Connection
Motion Controller and a serial RS232 or CAN interface. Pin Connection X1 Pin Connection X2
The different operating modes can be selected using the 6 DIP switches. 1 3. In 1 3. In
A Brushless DC-Servomotor with integrated Motion Controller can be connected 2 +24V 2 +24V
to each adapter board. 3 GND 3 GND
4 An In 4 An In
Description of DIP switch (S1) settings 5 AGND 5 AGND
6 Fault 6 Fault
1: Fault ON Pull-up resistor with LED connected to adapter board. 7 RS-232 RxD / CAN-L 7 RS-232 RxD / CAN-L
OFF Open collector 8 RS-232 TxD / CAN-H 8 RS-232 TxD / CAN-H
9 n.c.
2: Term ON 120 1 terminating resistor for the final node in the
10 n.c.
CAN network connected to the adapter board.
OFF Terminating resistor not connected at RS232 operation 1) at CAN operation 1)
Pin Connection X3 Pin Connection X3
3: CAN 1)
ON Operation with CAN interface
2 RS-232 / RxD 2 CAN_L
OFF Deactivated
3 RS-232 / TxD 3 GND
4: RS232 1) ON Operation with RS232 interface 5 GND 7 CAN_H
OFF Deactivated
5: NETMODE ON Pull-down resistor (2,2 k 1) for RS232 wiring connected.
This may only be connected to a node in the RS232 network. Pin Connection X4 LED Status
OFF Deactivated 1 +24V
LED illuminates
2 GND
6: AGND ON AGND and GND interconnected. no error
3 An In fault output switched
OFF AGND and GND disconnected (with separate ground).
4 AGND to GND
5 Fault LED does not illuminate
6 3. In error
fault output
high-impedance
1)
The pin assignments of X3 depend on the position of switches 3 and 4 of DIP switch S1.

Scale reduced
X3
Drive Electronics
9 6
5 1
6
1 OFF S1 ON
1
60 ±0,5 LED
FAULT
X4 2 Connection
X2
1 Nr. Function
6 X1, X2 Motor connector
3,75 X3 RS232 / CAN
1
2 X1 X4 Supply connector; I/O
4x ø 4,0
Nr. Switch
50 ±0,5
S1 DIP-switch (6 switches)
6501.00113
437
FAULHABER worldwide
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Drive Electronics
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WE CREATE MOTION
438
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DFF_KAT_04-2011_EN_7300
Your local contact
2011 – 2012
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Miniature Drive Systems: Dr. Fritz Faulhaber GMBH & Co. KG

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Miniature Drive Systems

Your local contact

www.faulhaber.com WE CREATE MOTION EN

AR ARGENTINA FR FRANCE NO NORWAY

Brushless DC-Motors Brushless DC-Micromotors, Brushless DC-Servomotors 76 – 219

Motion Control Systems Brushless DC-Servomotors 220 – 239

Stepper Motors Stepper Motors 240 – 269

Linear DC-Servomotors Linear DC-Servomotors 270 – 287

Precision Gearheads Precision Gearheads 288 – 337

Encoders Encoders – 2 Channel 338 – 383

Servo Components Brakes 384 – 391

Drive Electronics Speed Controller 392 – 437

The success story of the „FAULHABER“ brand

Some of Dr. Faulhaber sen. Today, the tradition of

Drive Electronics Motor with integrated Encoder Precision Gearhead

CONSULTING AND CONCEPT

Moving in new directions

In each of its dedicated research and develop-

From the idea, to the prototype, and through to

FAULHABER miniature and micro drive systems

Through decades of research and development

Our globalized network of state-of-the-art

Efﬁcient and effective

PROCESSES AND PRODUCTION

Decades of drive systems applications know-how

We provide a strong basis for your

FAULHABER‘s service portfolio ranges from

This close partnership in the creation of custom

Medical & Laboratory Instrumentation Factory Automation Industrial Machinery

For FAULHABER, quality assurance is not just

A clearly deﬁned quality system supports our

The reduction of CO2 emissions and the respon-

FAULHABER is doing its part through the con-

FAULHABER maintains a high standard of

The most recent addition to the

Introduction Brushless DC-Servomotors

Flat DC-Micromotors and DC-Gearmotors Page

1506 … SR Precious Metal Commutation 0,3 mNm 64

The lifetime, depending on the application type, may DC-Micromotors

should not be higher than one third of the stall current.

No-load current Io [A] ±50%

Back-EMF constant kE [mV/rpm] 63,2 % of

Torque constant kM [mNm/A] Operating temperature range [°C]

Direction of rotation Duty cycle δ = 100 %

Recommended values Preselection

This DC-Micromotor will be a good ﬁrst choice to test in

Performance characteristics at nominal voltage (24 V DC)

MH = 25,70 (0,351 – 0,005) = 8,91 mNm

Mopt. = 10,70 · 0,13 = 1,18 mNm

It is now possible to make a graphic presentation and

Output power, max. P2 max. Efﬁciency at the operating point

Motor characteristic curves

3,0 0,5 10 000

2,690 0,3 6 000

FAULHABER precious metal commutated motors range

tional lifetimes. ■ Light and compact

FAULHABER motors with graphite brushes range in size

Series 0615 ... S