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    Sigma Handbook Wastage

    Uploaded by

    ardeshir yarakzadeh
    This document provides estimated percentage losses for coating steel surfaces depending on factors like the type of surface, application method, and condition of the existing coating. It estimates higher losses for bare steel receiving initial coats compared to coated steel receiving subsequent coats. Losses range from 20-85% depending on the surface type (large, small, or framework), application method (spray, roller, etc.), and condition (new blast-cleaned or old/due for maintenance). The document also provides a formula and example for calculating the quantity of paint needed for a job based on the area, dry film thickness, volume solids, and estimated losses.

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    Sigma Handbook Wastage

    Uploaded by

    ardeshir yarakzadeh
    44 views1 page
    This document provides estimated percentage losses for coating steel surfaces depending on factors like the type of surface, application method, and condition of the existing coating. It estimates higher losses for bare steel receiving initial coats compared to coated steel receiving subsequent coats. Losses range from 20-85% depending on the surface type (large, small, or framework), application method (spray, roller, etc.), and condition (new blast-cleaned or old/due for maintenance). The document also provides a formula and example for calculating the quantity of paint needed for a job based on the area, dry film thickness, volume solids, and estimated losses.

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    Sigma handbook wastage

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    This document provides estimated percentage losses for coating steel surfaces depending on factors like the type of surface, application method, and condition of the existing coating. It estimates higher losses for bare steel receiving initial coats compared to coated steel receiving subsequent coats. Losses range from 20-85% depending on the surface type (large, small, or framework), application method (spray, roller, etc.), and condition (new blast-cleaned or old/due for maintenance). The document also provides a formula and example for calculating the quantity of paint needed for a job based on the area, dry film thickness, volume solids, and estimated losses.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    44 views1 page

    Sigma Handbook Wastage

    Uploaded by

    ardeshir yarakzadeh
    This document provides estimated percentage losses for coating steel surfaces depending on factors like the type of surface, application method, and condition of the existing coating. It estimates higher losses for bare steel receiving initial coats compared to coated steel receiving subsequent coats. Losses range from 20-85% depending on the surface type (large, small, or framework), application method (spray, roller, etc.), and condition (new blast-cleaned or old/due for maintenance). The document also provides a formula and example for calculating the quantity of paint needed for a job based on the area, dry film thickness, volume solids, and estimated losses.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    INFORMATION

    EXPLANATION TO PRODUCT DATA SHEETS 1411

    July 2007

    ESTIMATED LOSSES IN PERCENTAGES


    ALL FIGURES ± 10 DEPENDING ON CIRCUMSTANCES (AS GUIDE ONLY)

    BARE STEEL/FIRST COAT 4) COATED STEEL/NEXT COAT


    NEW OLD NEW OLD
    Type of surface and blast-cleaned derusted including due for
    application method A-B-C C St 3 / D shop primer maintenance
    ISO-Sa2½ ISO-Sa2½
    inside outside inside outside inside outside inside outside
    LARGE 1) airless spray 30 40 40 50 25 35 35 45
    air-spray 40 50 50 60 35 45 45 55
    roller 35 35 40 40 30 30 40 40
    SMALL 2) airless spray 45 55 55 65 40 50 50 60
    air-spray 50 60 65 65 45 55 60 60
    roller-brush 25 25 25 30 20 20 30 30
    FRAME- airless spray 85 85 85 85 85 85 85 85
    WORK 3) brush 20 20 20 20 20 20 30 30

    1) LARGE SURFACES : hull, decks, deckhouses, tanks, holds


    2) SMALL SURFACES : masts, water ways, machinery, structural steel and complex structures
    3) FRAMEWORK : ladders, piping and railings
    4) PRIMERS : consumption of first coat is always higher than for subsequent coats because of the steel profile

    Estimation of volume of paint necessary for a paint job can be calculated from:
    10 x A x DFT = Q
    VS x (100-W) EXAMPLE
    Q = quantity in litre Q = to be calculated
    A = area in m² A = 1000 m²
    DFT = dry film thickness DFT = 100 µm
    VS = % volume solids (see data sheet) VS = 50%
    W = estimated losses (see table) W = 40%
    10 x 1000 x 100
    Q = = 333 ltr.
    50 x (100-40)

    page 6/8

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