JCS-33A Safety Precautions: Instruction Manual Micro-Computer Based Digital Indicating Controller

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INSTRUCTION MANUAL

Micro-computer based digital indicating controller JCS-33A


No.JCS31E7 2004.07
To prevent accidents arising from the misuse of this controller, please ensure the operator receives this manual.

SAFETY PRECAUTIONS
• To ensure safe and correct use, thoroughly read and understand this manual before using this instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring equipment. Verify
correct usage after consulting purpose of use with our agency or main office. (Never use this instrument for
medical purposes with which human lives are involved.)
• External protection devices such as protection equipment against excessive temperature rise, etc. must be
installed, as malfunction of this product could result in serious damage to the system or injury to personnel.
Also proper periodic maintenance is required.
• This instrument must be used under the conditions and environment described in this manual. Shinko Technos
Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the instrument being used
under conditions not otherwise stated in this manual.
Caution with respect to Export Trade Control Ordinance
To avoid this instrument from being used as a component in, or as being utilized in the manufacture of weapons
of mass destruction (i.e. military applications, military equipment, etc.), please investigate the end users and the
final use of this instrument. In the case of resale, ensure that this instrument is not illegally exported.

Caution
• This instrument should be used according to the specifications described in the manual.
If it is not used according to the specifications, it may malfunction or cause fire.
• Be sure to follow the warnings, cautions and notices. Not doing so could cause serious injury or malfunction.
• Specifications of the JCS-33A and the contents of this instruction manual are subject to change without notice.
• This instrument is designed to be installed in a control panel. If it is not, measures must be taken to ensure
that the operator cannot touch power terminals or other high voltage sections.
• Be sure to turn the power supplied to the instrument OFF before cleaning this instrument.
• Use a soft, dry cloth when cleaning the instrument.
(Alcohol based substances may cause tarnishing or defacement of the unit.)
• As the display section is vulnerable, do not strike or scratch it with a hard object.
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
• Shinko Technos CO., LTD. is not liable for any damages or secondary damages incurred as a result of
using this product, including any indirect damages.
1. Model name
1.1 Model name
JCS–3 3 , Series name: JCS-33A (W48 x H48 x D95mm)
Control action 3 PID
A1 A Alarm action can be selected by keypad. *1
R Relay contact: 1a
OUT1
S Non-contact voltage (for SSR drive): 12+2 0 V DC
(Control output 1)
A DC current: 4 to 20mA DC
Input M Multi-range *2
Supply voltage 1 24V AC/DC *3
A2 Alarm 2 (A2) *1
W (5A) CT rated current: 5A
W (10A) CT rated current: 10A
Heater burnout alarm
W (20A) CT rated current: 20A
W (50A) CT rated current: 50A
DT OUT2 (Heating/Cooling Non-contact relay
Option control output)
C5 Serial communication (RS-485)
SM SV1/SV2 external selection
LA Loop break alarm
BK Color Black
TC Terminal cover
*1: Alarm actions (9 types and No alarm action) and Energized/Deenergized can be selected by keypad.
*2: Thermocouple, RTD, DC current, and DC voltage can be selected by key operation.
*3: Supply voltage 100 to 240V AC is standard. When ordering 24V AC/DC, enter “1” after the input code.
1.2 How to read the model name label (Model name label) (e.g.)
Model name labels are attached (1) JCS-33A-R/M Relay contact output/Multi-range input
to the case and the inner assembly. (2) A2 Alarm 2 (A2) output
For Heater burnout alarm output, W(20A) Heater burnout alarm output (20A)
CT rated current is written in the
(3) No.
bracket.
(1): Model name (2): Option, supply voltage (“1” is entered only for 24V AC/DC)
(3): Serial number (Only on inner assembly)
1
2. Name and functions of the sections
(1) PV display: Indicates the input value with a red LED.
(2) SV display: Indicates the setting value with a green LED.
(3) SV1 indicator: A green LED lights up when SV1 is indicated
(5) on the SV display.
(1) (4) SV2 indicator: A yellow LED lights up when SV2 is indicated
(6)
on the SV display.
(2) (5) OUT1 indicator: When OUT1 or heating output is ON,
(7)
a green LED lights up. (For A/ type,
(8) it flashes corresponding to the manipulated
(3)
(9) variable in a 0.25 second cycle)
(4) (6) OUT2 indicator: When OUT2 (option DT) is ON, a yellow
(10) LED lights up.
(7) A1 indicator : When A1 output is ON, a red LED lights up.
(8) EVT indicator: When Event output (option: A2, LA or W)
(11) (12) (13) (14) is ON, a red LED lights up.
(9) AT indicator : When auto-tuning or auto-reset is being
(Fig. 2-1) performed, a yellow LED flashes.

(10) TX/RX indicator : A yellow LED flashes during serial communication output (transmitting).
(11) Increase key ( ) : Increases the numeric value.
(12) Decrease key ( ) : Decreases the numeric value.
(13) Mode key ( ) : Selects the setting mode or registers the setting value.
(By pressing the Mode key, the setting value or selected value can be registered)
(14) OUT/OFF key ( ) : The control output ON/OFF function or Auto/Manual control function can be
switched. (To cancel the control output ON/OFF function, press the
OUT/OFF key again for approx. 1 second.)

Notice
When setting the specifications and functions of this controller, connect terminals 1 and 2 for power
source first, then set them referring to Chapter “5. Setup” before performing “3. Mounting to control panel”
and “4. Wiring connection”.

3. Mounting to control panel


3.1 Site selection
This instrument is intended to be used under the following environmental conditions
(IEC61010-1): Overvoltage category , Pollution degree 2
Ensure the mounting location corresponds to the following conditions:
• A minimum of dust, and an absence of corrosive gases
• No flammable, explosive gases
• Few mechanical vibrations or shocks
• No exposure to direct sunlight, an ambient temperature of 0 to 50 (32 to 122 )
that does not change rapidly
• An ambient non-condensing humidity of 35 to 85%RH
• No large capacity electromagnetic switches or cables through which large current is flowing
• No water, oil or chemicals or where the vapors of these substances can come into direct
contact with the controller

3.2 External dimensions


Screw type mounting bracket
Gasket
59.7
44.5

48 11.5 95

(Fig. 3.2-1)
2
3.3 Panel cutout

+0.5
0
Lateral close mounting

45
75

n: Number of units mounted


n x 48-3 +0.5

45 +0.5
0

0
Caution: If lateral close mounting is used for the
controller, IP66 specification will not be fulfilled.
(Fig. 3.3-1)
+0.5
45 0

3.4 CT (Current transformer) external dimension

CTL-6S (for 5A, 10A, 20A) CTL-12-S36-10L1 (for 50A)


(Fig. 3.4-1)
3.5 Mounting
Mount the controller vertically to ensure it adheres to the Dust-proof/Drip-proof specification (IP66).
Mountable panel thickness: Within 1 to 15mm
Insert the controller from the front side of the panel.
Attach the mounting brackets by the holes at the top and bottom of the case and secure the controller
in place with the screws.

(Fig.3.5-1)

Warning
As the case is made of resin, do not use excessive force while screwing in the
mounting bracket, or the case or screw type mounting bracket could be damaged.
The torque is approximately 0.12N•m.

4. Wiring connection
Warning
Turn the power supply to the instrument off before wiring or checking.
Working or touching the terminal with the power switched on may result in severe injury
or death due to Electric Shock.

3
• OUT1 : Control output 1 (Heating output)
• OUT2 : Control output 2 (Cooling output)
• A1 : Alarm 1 output
• EVT : Event output (A2 output, Heater
burnout alarm output, Loop break
alarm output)
• CT : CT input
• SV2 : Main setting 2 (SV2)
• RS-485 : Serial communication (RS-485)
• TC : Thermocouple
• RTD : Resistance temperature detector
• DC : DC current, DC voltage

(Fig. 4-1)

Notice
• The terminal block of the JCS-33A is designed to be wired from the left side.
The lead wire must be inserted from the left side of the terminal, and fastened by the
terminal screw.
• Dotted lines show options.
• Use a thermocouple and compensating lead wire that correspond to the sensor input
specification of this controller.
• Use the 3-wire RTD which corresponds to the input specification of this controller.
• This controller does not have built-in power switch, circuit breaker or fuse. Therefore, it is
necessary to install them in the circuit near the external controller.
(Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A)
• When using a 24V AC/DC for the power source, do not confuse the polarity when it is
DC.
• When using a relay contact output type, externally use a relay according to the capacity of
the load to protect the built-in relay contact.
• When wiring, keep input wires (thermocouple, RTD, etc.) away from AC sources or load
wires to avoid external interference.
• Do not apply a commercial power source to the sensor connected to the input terminal nor
allow the power source to come into contact with the sensor.

Lead wire solderless terminal


Use a solderless terminal with an isolation sleeve in which an M3 screw fits as shown below.
The torque is approximately 0.6N•m to 1.0N•m.
Solderless Manufacturer Model name Tightening torque
terminal
Nichifu Terminal Industries CO.,LTD. 1.25Y-3
Y type
Japan Solderless Terminal MFG CO.,LTD. VD1.25-B3A 0.6N•m
Nichifu Terminal Industries CO.,LTD. 1.25-3 Max. 1.0N•m
Round type
Japan Solderless Terminal MFG CO.,LTD. V1.25-3
3.2mm 3.2mm
5.8mm or less
5.8mm or less

(Fig. 4-2) (11)


CT input Terminal
(12)
Option: Heater burnout alarm
Power
(1) This alarm is not available for detecting heater current supply
CT
under phase control.
(2) Use the current transformer (CT) provided, and pass one
lead wire of the heater circuit into the hole of the CT.
(3) When wiring, keep the CT wire away from AC sources
or load wires to avoid the external interference.
Heater (Fig. 4-3)
4
5. Setup
Wire the power terminals only. After the power is turned on, the sensor input characters and temperature
unit are indicated on the PV display and the input range high limit value is indicated on the SV display for
approximately 3 seconds. (Table 5-1)
(If any other value is set during the scaling high limit setting, the set value is indicated on the SV display)
During this time, all outputs and the LED indicators are in OFF status.
Control will then start and the input value will be indicated on the PV display and main setting value (SV)
will be indicated on the SV display. (While control output OFF function is working, is indicated on
the PV display.)
(Table 5-1)
Sensor input
PV display SV display PV display SV display
K

J
R
S
B
E
T
N
PL-
C (W/Re5-26)
Pt100

JPt100

4 to 20mA DC * * 50 shunt resistor


0 to 20mA DC * (sold separately) must
0 to 1V DC Scaling high Scaling high be installed between
0 to 5V DC limit value limit value
1 to 5V DC input terminals.
0 to 10V DC

5.2 Main setting mode


Character Name, Function, Setting range Default value
SV1 0
• Sets SV1.
• Setting range: SV low limit to SV high limit
SV2 0
• Sets SV2.
• Available only when the option SM is applied.
• Setting range: SV low limit to SV high limit

5.3 Sub setting mode


Character Name, Function, Setting range Default value
AT setting/Auto-reset setting
• Designates auto-tuning Performance or auto-reset Performance.
• If the auto-tuning is cancelled during the process, P, I and D values revert to the former
value at which AT is performed.
• When auto-tuning has not finished after 4 hours, it is cancelled automatically.
• Auto-reset is cancelled in approximately 4 minutes.
OUT1 proportional band setting 10
• Sets the proportional band for OUT1.
• OUT1 becomes ON/OFF action when set to 0 or 0.0
• 0 to 1000 (2000 ), 0.0 to 999.9 ( ) or 0.0 to 100.0%
OUT2 proportional band setting 1.0 times
• Sets the proportional band for OUT2.
• OUT2 becomes ON/OFF action when OUT1 proportional band is set to 0 or 0.0.
• Not available if option DT is not added or if OUT1 is ON/OFF action.
• 0.0 to 10.0 times (multiplying factor to OUT1 proportional band)

5
5.1 Operation flowchart Alarm 1 (A1) setting procedure [Numbers (1) to (5) are
indicated on the flowchart.]
Outline of operation procedure (1) [A1 action selection]: Select an alarm type.
Operation before running [If an alarm type except for is selected, items (2) to (5)
[Step 1 Initial setting] : Set Input type, Alarm action type, control action, are indicated and they can be set if necessary.]
etc. in Auxiliary function setting mode 2. (2) [A1 action Energized/Deenergized selection]: Select Alarm 1 contact
output ON (Energized: ) or OFF (Deenergized: ).
(3) [A1 hysteresis setting]: Set A1 hysteresis.
[Step 2 Sub setting mode]: Set PID values and Alarm setting values in the
(4) [A1 action delayed timer setting]: Set A1 action delayed time.
Sub setting mode.
(If input enters alarm action range and setting time has passed,
the alarm is activated.)
[Step 3 Auxiliary function setting mode 1]: Set Setting value Lock, SV high limit
(5) [A1 setting]: Set action point of A1 output.
and SV low limit in Auxiliary function setting mode 1
(If Step 3 is not necessary, skip this step.). [Note] If an alarm action is changed, the alarm setting value
[Step 4 Main setting mode]: Set SV (desired value) in the Main setting mode. becomes 0 (0.0). Therefore it is necessary to reset it.

Running
Press the key.
Control output OFF function or Output manipulated variable
PV/SV display
Auto/Manual control function Press (MV) indication
(OUT/OFF) key Press the key
for approx. 1s. for approx. 3s.

Press the key. Press the key while holding down the key. Press the for approx. 3s while holding down .
[Main setting mode] [Sub setting mode] [Auxiliary function setting mode 1]
SV1 (Desired value) AT/Auto-reset • If AT is cancelled during the process, Setting value Lock • Make a selection with the ,
PV SV
Set value setting PID values revert to previous value. selection keys.
PV SV
Selected • Auto-reset is automatically cancelled PV SV
• If Lock 1 or Lock 2 is designated,
value in 4 minutes.
SV2 (Desired value) Selected AT or Auto-reset does not work.
PV SV • Be sure to designate Lock 3 when
Set value • Set the value with the , keys. value
OUT1 proportional
band • ON/OFF action when set to 0 or 0.0 using Serial communication.
PV SV
Reverts to PV/SV display. Set value
SV high limit setting
OUT2 proportional • Set the value with the , keys. PV SV • Set the value with , keys.
Set value
band • Available when Heating/Cooling
PV SV
Set value
control (OUT2) is added
Explanation of the key SV low limit setting
PV SV • Set the value with , keys.
: If the key is • Set the value with the , keys. Set value
Integral time setting • PD action when set to 0, and auto-
pressed, the set value is
saved, and the controller PV SV
Set value reset can be performed.
Sensor correction
proceeds to the next setting PV SV • Set the value with , keys.
Set value
item. • Set the value with the , keys.
Derivative time setting • Setting the value to 0 disables the
PV SV function.
Set value Communication protocol • Make a selection with , keys.
PV SV
Selected • Not available for indication
value
ARW setting • Set the value with , keys.
PV SV
Set value • Available for PID action
Instrument number
PV SV • Set the value with , keys.
OUT1 proportional • Set the value with , keys. Set value
cycle setting • Not available for DC current output or
PV SV when OUT1 is ON/OFF action
Set value
Communication speed
SV
PV Selected • Make a selection with , keys.
OUT2 proportional • Set the value with , keys. value
cycle setting • Not available when OUT2 is ON/OFF
PV SV
Set value
action
• Make a selection with , keys.
Parity selection • Not available if is selected
• Set the value with , keys.
A1 setting • Not available if is selected PV SV
Selected during Communication protocol
(5)
PV SV during A1 action selection value selection
Set value

• Set the value with , keys.


A2 setting • Set the value with , keys.
• Not available if is selected
Stop bit selection • Not available if is selected
PV SV
Set value
during A2 action selection
during Communication protocol
PV SV
Set value selection
Heater burnout alarm • Set the value with , keys.
PV SV
. Set value • OFF when set to 0.0

Reverts to the PV/SV display.


Loop break alarm time • Set the value with , keys.
PV SV
Set value • Available only when option LA is added.

Setting items with dotted lines are optional


Loop break alarm span • Set the value with , keys.
PV SV
Set value • Available only when option LA is added. and they appear only when the options are
added.

Reverts to the PV/SV display.


6
Integral time setting 200 seconds
• Sets integral time for OUT1.
• Setting the value to 0 disables the function.
• Not available when OUT1 is ON/OFF action.
• Auto-reset can be performed when PD is control action (I=0).
• Setting range: 0 to 1000 seconds
Derivative time setting 50 seconds
• Sets derivative time for OUT1.
• Setting the value to 0 disables the function.
• Not available when OUT1 is ON/OFF action.
• Setting range: 0 to 300 seconds
ARW setting 50%
• Sets ARW for OUT1.
• Available only when PID is the control action.
• Setting range: 0 to 100%
OUT1 proportional cycle setting 30 seconds or
• Sets proportional cycle for OUT1. 3 seconds
• Not available when OUT1 is DC current output type or ON/OFF action.
• Setting range: 1 to 120 seconds
OUT2 proportional cycle setting 3 seconds
• Sets proportional cycle for OUT2.
• Not available if the option DT is not applied or when OUT2 is ON/OFF action.
• Setting range: 1 to 120 seconds
A1 setting 0
• Sets action point for A1 output.
• Not available if No alarm action is selected during A1 action selection
• Refer to (Table 5.3-1).
A2 setting 0
• Sets action point for A2 output.
• Not available if option A2 is not applied or if No alarm action is
selected during A2 action selection.
• Refer to (Table 5.3-1).
. , Heater burnout alarm setting 0.0A
• Sets the heater current value for Heater burnout alarm.
XX.X • Self-holding is not available for the alarm output.
indicated • Available only when the option W is added.
in turn • Rating 5A : 0.0 to 5.0A Rating 10A: 0.0 to 10.0A
Rating 20A: 0.0 to 20.0A Rating 50A: 0.0 to 50.0A
Loop break alarm action time setting 0 minutes
• Sets the time to assess the Loop break alarm.
• Available only when the option LA is applied.
• Setting range: 0 to 200 minutes
Loop break alarm action span setting 0
• Sets the temperature to assess the Loop break alarm.
• Available only when the option LA is applied.
• Setting range: 0 to 150 ( ), 0.0 to 150.0 ( ) or 0 to 1500

(Table 5.3-1)
Alarm action Setting range
High limit alarm – (Input span) to input span ( ) *1
Low limit alarm – (Input span) to input span ( ) *1
High/Low limits alarm 0 to input span ( ) *1
High/Low limit range alarm 0 to input span ( ) *1
Process high alarm Input range low limit value to input range high limit value *2
Process low alarm Input range low limit value to input range high limit value *2
High limit alarm with standby – (Input span) to input span ( ) *1
Low limit alarm with standby – (Input span) to input span ( ) *1
High/Low limits alarm with standby 0 to input span ( ) *1

• When input has a decimal point, the negative lower limit value is –199.9, and the positive upper limit
value is 999.9.
• All alarm actions except process value alarms are deviation setting from the main setting.
*1: For DC input, the input span is the same as the scaling span.
*2: For DC input, input range low (or high) limit value is the same as scaling low (or high) limit value.
7
Input type (character indication) and range Alarm action type
K –200 to 1370 : K –320 to 2500 : High limit alarm: The alarm action is deviation setting from the SV. The alarm is activated
–199.9 to 400.0 : –199.9 to 750.0 : if the input value reaches the high limit setting value. Character indication:
J –200 to 1000 : J –320 to 1800 : Low limit alarm: The alarm action is deviation setting from the SV. The alarm is activated
R 0 to 1760 : R 0 to 3200 : if the input value goes under the low limit setting value. Character indication:
S 0 to 1760 : S 0 to 3200 : High/Low limits alarm: Combines High limit and Low limit alarm actions. When input value
B 0 to 1820 : B 0 to 3300 :
reaches high limit setting value or goes under the low limit setting value, the alarm
E –200 to 800 : E –320 to 1500 :
T –199.9 to 400.0 : T –199.9 to 750.0 : is activated. Character indication:
N –200 to 1300 : N –320 to 2300 : High/Low limit range alarm: When input value is between the high limit setting value and low
PL- 0 to 1390 : PL- 0 to 2500 : limit setting value, the alarm is activated. Character indication:
C(W/Re5-26) 0 to 2315 : C(W/Re5-26) 0 to 4200 : Process value alarm: Within the scale range of the controller, alarm action points can be set
Pt100 –199.9 to 850.0 : Pt100 –199.9 to 999.9 : at random and if the input reaches the randomly set action point, the alarm is
JPt100 –199.9 to 500.0 : JPt100 –199.9 to 900.0 : activated.
Pt100 –200 to 850 : Pt100 –300 to 1500 : Character indication: Process high alarm , Process low alarm
JPt100 –200 to 500 : JPt100 –300 to 900 : Alarm with standby function: When the power to the controller is turned on, even if the input
enters the alarm action range, the alarm is not activated. (If the controller is
4 to 20mA DC –1999 to 9999:
allowed to keep running, once the input exceeds the alarm action point, the
0 to 20mA DC –1999 to 9999:
standby function will be released.)
0 to 1V DC –1999 to 9999:
Character indication:
0 to 5V DC –1999 to 9999:
High limit alarm with standby :
1 to 5V DC –1999 to 9999:
Low limit alarm with standby :
0 to 10V DC –1999 to 9999:
High/Low limits alarm with standby :

Press the key for approx. 3s while holding down A1 action selection • Make a selection with the , keys.
(1) PV SV
the and keys. Selected • Default value:
value
[Auxiliary function setting mode 2]
Input type selection • Make a selection with the , keys.
PV SV
Selected • Default value: A2 action selection • Make a selection with the , keys.
PV SV
value Selected • Available when A2 is added
value

Scaling high limit • Set the value with the , keys.


PV SV A1 action Energized/ • Make a selection with the , keys.
Set value • Available for DC current, DC voltage input (2)
Deenergized setting • Not available if is selected in A1 action
PV SV
Selected selection
value
Scaling low limit • Set the value with the , keys.
PV SV
Set value • Available for DC current , DC voltage input
A2 action Energized/ • Make a selection with the , keys.
Deenergized setting • Not available if is selected in A2 action
PV SV
Decimal point place • Make a selection with the , keys. Selected selection
PV SV value
Selected • Available for DC current, DC voltage input
value
A1 hysteresis setting • Set the value with the , keys.
(3) PV SV • Not available if is selected in A1 action
PV filter time Set value
selection
constant setting • Set the value with the , keys.
PV SV
Set value
A2 hysteresis setting • Set the value with the , keys.
PV SV
Set value
• Not available if is selected in A2 action
selection
OUT1 high limit • Set the value with the , keys.
PV SV
Set value • Not available for ON/OFF action
A1 action delayed • Set the value with the , keys.
(4) timer setting • Not available if is selected in A1 action
PV SV
Set value selection
OUT1 low limit • Set the value with the , keys.
PV SV
Set value • Not available for ON/OFF action
A2 action delayed • Set the value with the , keys.
timer setting • Not available if is selected in A2 action
OUT1 ON/OFF action PV SV
Set value selection
• Set the value with the , keys.
hysteresis
PV SV • Not available for ON/OFF action
Set value Direct/Reverse control • Make a selection with the , keys.
PV SV
Selected • Default value:
value
OUT2 action mode • Make a selection with the , keys.
PV SV Selected
• Available if Heat/Cool control (OUT2) is added
value AT bias setting • Set the value with the , keys.
PV SV
Set value • Available for thermocouple, RTD input
OUT2 high limit setting • Set the value with the , keys.
PV SV SVTC bias setting • Set the value with the , keys.
Set value • Available if Heat/Cool control (OUT2) is added
PV SV
Set value • Available only when option C5 is added.

OUT2 low limit setting • Set the value with the , keys. SV2 indication selection • Make a selection with the , keys.
SV
PV SV
Set value • Available if Heat/Cool control (OUT2) is added PV Selected
value • Available only when option SM is added.

Overlap/Dead band • Set the value with the , keys. Output status selection • Make a selection with the , keys.
setting when input abnormal • Available only when input is DC current and DC
PV SV
• Available only when Heat/Cool control (OUT2) is SV
Set value PV
Selected voltage with DC current output.
added value

OUT/OFF key function


OUT2 ON/OFF action • Set the value with , keys. PV SV • Make a selection with the , keys.
Selected
hysteresis setting • Available only when Heat/Cool control (OUT2) is value
PV SV
Set value added

8 Reverts to the PV/SV display.


5.4 Auxiliary function setting mode 1
Character Name, Function, Setting range Default value
Setting value lock selection Unlock
• Locks the setting values to prevent setting errors.
The setting item to be locked depends on the designation.
• When Lock 1 or Lock 2 is designated, PID Auto- tuning and Auto-reset cannot be
carried out.
• Be sure to select Lock 3 when changing the setting value frequently via
communication function considering the life of non-volatile memory.
• (Unlock): All setting values can be changed.
(Lock 1): None of the setting values can be changed.
(Lock 2): Only main setting value can be changed.
(Lock 3): All setting values except for Input type selection can be changed.
However, changed values revert to their former value after power is turned off
because they are not saved in the non-volatile memory.
Do not change any setting item in Auxiliary function setting mode 2.
If any item in Auxiliary function setting mode 2 is changed, it will affect other
setting items such as the SV and Alarm setting.
SV high limit setting Input range
• Sets the SV high limit. high limit value
• Setting range: SV low limit to input range high limit value
or SV low limit to scaling high limit value
SV low limit setting Input range
• Sets the SV low limit. low limit value
• Setting range: Input range low limit value to SV high limit
or scaling low limit value to SV high limit
Sensor correction setting 0.0
• Sets the correction value for the sensor.
• Setting range: –100.0 to 100.0 ( ), or –1000 to 1000
Communication protocol selection Shinko protocol
• Selects communication protocol.
• Available only when the option C5 is applied.
• Shinko protocol: ,Modbus ASCII mode: ,Modbus RTU mode:
Instrument number setting 0
• Sets the instrument number individually to each instrument when communicating
by connecting plural instruments in serial communication.
• Available only when option C5 is added.
• Setting range: 0 to 95
Communication speed selection 9600bps
• Selects a communication speed equal to that of the host computer.
• Available only when option [C5] is added.
• 2400bps: , 4800bps: , 9600bps: , 19200bps:
Parity selection Even parity
• Selects the parity.
• Not available when the option C5 is not added or when Shinko protocol is selected
in the Communication protocol selection.
• No parity: , Even parity: , Odd parity:
Stop bit selection 1
• Selects the stop bit.
• Not available when option C5 is not added or when Shinko protocol is selected
in the Communication protocol selection.
• Setting range: 1, 2

5.5 Auxiliary function setting mode 2


Character Name, Function, Setting range Default value
Input type selection K
• The input type can be selected from thermocouple (10 types), (–200 to 1370 )
RTD (2 types), DC current (2 types) and DC voltage (4 types), and the unit /
can be selected as well.
• When changing the input from DC voltage to other inputs, remove the sensor
connected to this controller first, then change for the input. If the input is changed
with the sensor connected, the input circuit may be broken.
K –200 to 1370 : K –320 to 2500 :
–199.9 to 400.0 : –199.9 to 750.0 :
J –200 to 1000 : J –320 to 1800 :
R 0 to 1760 : R 0 to 3200 :
9
S 0 to 1760 : S 0 to 3200 :
B 0 to 1820 : B 0 to 3300 :
E –200 to 800 : E –320 to 1500 :
T –199.9 to 400.0 : T –199.9 to 750.0 :
N –200 to 1300 : N –320 to 2300 :
PL- 0 to 1390 : PL- 0 to 2500 :
C (W/Re5-26) 0 to 2315 : C (W/Re5-26) 0 to 4200 :
Pt100 –199.9 to 850.0 : Pt100 –199.9 to 999.9 :
JPt100 –199.9 to 500.0 : JPt100 –199.9 to 900.0 :
Pt100 –200 to 850 : Pt100 –300 to 1500 :
JPt100 –200 to 500 : JPt100 –300 to 900 :
4 to 20mA –1999 to 9999:
0 to 20mA –1999 to 9999:
0 to 1V –1999 to 9999:
0 to 5V –1999 to 9999:
1 to 5V –1999 to 9999:
0 to 10V –1999 to 9999:
Scaling high limit setting 9999
• Sets scaling high limit value.
• Available only for DC inputs
• Setting range: Scaling low limit value to input range high limit value
Scaling low limit setting –1999
• Sets scaling low limit value.
• Available only for DC inputs
• Setting range: Input range low limit value to scaling high limit value
Decimal point place selection No decimal point
• Selects decimal point place.
• Available only for DC inputs
• No decimal point: 1 digit after decimal point:
2 digits after decimal point: 3 digits after decimal point:
PV filter time constant setting 0.0 seconds
• Sets PV filter time constant. (If the value is set too large, it affects control result due to
the delay of response)
• Setting range: 0.0 to 10.0 seconds
OUT1 high limit setting 100%
• Sets the high limit value of OUT1.
• Not available when OUT1 is ON/OFF action
• Setting range: OUT1 low limit value to 105%
(Setting greater than 100% is effective to DC current output type)
OUT1 low limit setting 0%
• Sets the low limit value of OUT1.
Not available when OUT1 is ON/OFF action.
• Setting range: –5% to OUT1 high limit value
(Setting less than 0% is effective to DC current output type)
OUT1 ON/OFF action hysteresis setting 1.0
• Sets ON/OFF action hysteresis for OUT1.
• Available only when OUT1 is ON/OFF action
• Setting range: 0.1 to 100.0 ( ), or 1 to 1000
OUT2 action mode selection Air cooling
• Selects OUT2 action from air, oil and water coolings.
• Not available when the option DT is not added or when OUT2 is ON/OFF action
• Air cooling: , oil cooling: , water cooling:
OUT2 high limit setting 100%
• Sets the high limit value of OUT2.
• Not available when the option DT is not added or when OUT2 is ON/OFF action
• Setting range: OUT2 low limit value to 105%
(Setting greater than 100% is effective to DC current output type)
OUT2 low limit setting 0%
• Sets the low limit value of OUT2.
• Not available when the option DT is not added or when OUT2 is ON/OFF action
• Setting range: –5% to OUT2 high limit value
(Setting less than 0% is effective to DC current output type)

10
Overlap band/Dead band setting 0
• Sets the overlap band or dead band for OUT1 and OUT2.
+ setting value: Dead band, – setting value: Overlap band
• Available only when the option DT is added
• Setting range: –100.0 to 100.0 ( ), or 1 to 1000
OUT2 ON/OFF action hysteresis setting 1.0
• Sets ON/OFF action hysteresis for OUT2.
• Available only when the option DT is added
• Setting range: 0.1 to 100.0 ( ), or 1 to 1000
A1 action selection No alarm action
• Selects an action for A1.
No alarm action : Process high alarm :
High limit alarm : Process low alarm :
Low limit alarm : High limit alarm with standby :
H/L limits alarm : Low limit alarm with standby :
H/L limit range alarm: H/L limits alarm with standby :
A2 action selection No alarm action
• Selects an action for A2.
• Available only when alarm A2 is added
• Action selection and default value are the same as those of A1 action selection.
A1 action Energized/Deenergized selection Energized
• Selects Energized/Deenergized for A1.
• Not available if No alarm action is selected in A1 action selection
• Energized: Deenergized:
A2 action Energized/Deenergized selection Energized
• Selects Energized/Deenergized for A2.
• Not available if alarm A2 is not added or if No alarm action is selected during
A2 action selection
• Action selection and default value are the same as those of A1 action
Energized/Deenergized selection.
A1 hysteresis setting 1.0
• Sets hysteresis for A1.
• Not available if No alarm action is selected in A1 action selection
• Setting range: 0.1 to 100.0 ( ), or 1 to 1000
A2 hysteresis setting 1.0
• Sets hysteresis for A2.
• Not available if alarm A2 is not added or if No alarm action is selected during
A2 action selection
• Setting range: 0.1 to 100.0 ( ),or 1 to 1000
A1 action delayed timer setting 0 seconds
• Sets action delayed timer for A1.
When setting time has passed after the input enters the alarm output range,
the alarm is activated.
• Not available if No alarm action is selected in A1 action selection
• Setting range: 0 to 9999 seconds
A2 action delayed timer setting 0 seconds
• Sets action delayed timer for A2.
When setting time has passed after the input enters the alarm output range,
the alarm is activated.
• Not available if alarm A2 is not added or if No alarm action is selected during
A2 action selection
• Setting range: 0 to 9999 seconds
Direct/ Reverse action selection Reverse (Heating)
• Selects Reverse (Heating) or Direct (Cooling) action. action
• Reverse (Heating): Direct (Cooling):
AT bias setting 20
• Sets bias value during PID auto-tuning.
• Not available for DC inputs
• Setting range: 0 to 50 (0 to 100 ) or 0.0 to 50.0 (0.0 to100.0 )
SVTC bias setting 0
• Control desired value adds SVTC bias value to the value received by the SVTC
command.
• Available only when option C5 is added
• Converted value of 20% of the rated value or 20% of the scaling range

11
SV2 indication selection No indication
• Selects whether SV2 setting item is indicated or not.
• Available only when the option SM is added.
• (No indication), (Indication)
Output status selection when input abnormal Output OFF
• Selects whether OUT1 is turned OFF or not when DC input is in overscale or
underscale.
• Available only for DC current output type with DC input
• (Output OFF), (Output ON)
OUT/OFF key function selection OUT/OFF function
• Selects whether OUT/OFF key is used for control output OUT/OFF function
or for Auto/Manual control function.
• (OUT/OFF function), (Auto/Manual control function)
Sensor correction function
This corrects the input value from the sensor. When a sensor cannot be set at a location where
control is desired, the sensor measuring temperature may deviate from the temperature in the
controlled location. When controlling with plural controllers, sometimes the temperatures measured
(input value) do not concur with the same setting value due to difference in sensor accuracy or
dispersion of load capacities. In such a case, the control can be set at the desired temperature by
adjusting the input value of sensors.
Energized/Deenergized
When [alarm action energized] is selected, the alarm output (between terminals 3-4, or 3-5)
is conducted (ON) while the alarm output indicator is lit.
The alarm output is not conducted (OFF) while the alarm output indicator is not lit.
When [alarm action deenergized] is selected, the alarm output (between terminals 3-4, or 3-5) is not
conducted (OFF) while the alarm output indicator is lit.
The alarm output is conducted (ON) while the alarm output indicator is not lit.
High limit alarm (when Energized is set) High limit alarm (when Deenergized is set)
A1 hysteresis A1 hysteresis

ON ON

OFF OFF
SV setting + A1 set point SV setting + A1 set point
(Fig. 5.5-1) (Fig. 5.5-2)
5.6 Auto/Manual control function
Name, Functions
Auto/Manual control function
• If Auto/Manual control function is selected in the OUT/OFF key function selection, Automatic or
Manual control function can be switched by pressing the key in the PV/SV display mode.
If control action is switched from automatic to manual or vice versa, balanceless-bumpless
function works to prevent sudden change of manipulated variable.
When automatic control is switched to manual control, the 1st dot from the right on the SV display
flashes, and the output manipulated variable (MV) can be increased or decreased by pressing
or key to perform the control.
By pressing the key again, the mode reverts to the PV/SV display mode (automatic control).
(Whenever the power to the controller is turned on, automatic control starts.)
5.7 Control output OFF function
Character Name, Functions
Control output OFF function
• A function to pause the control action or turn the control output of the unused
instrument of the plural units OFF even if the power to the instrument is supplied.
[ ] is indicated on the PV display while the function is working.
• Once the control output OFF function is enabled, the function cannot be released
even if the power to the instrument is turned OFF and ON again.
To cancel the function, press the key again for approx. 1 second.
5.8 Output manipulated variable (MV) indication
Name, functions
Output manipulated variable indication
• In the PV/SV display mode, press the key for approx. 3 seconds.
Keep pressing the key until the output manipulated variable appears, though the main
setting mode appears temporarily during the process.
(The SV display indicates output manipulated variable and the decimal point flashes at a cycle of
every 0.5 second). If the key is pressed again, the mode reverts to the PV/SV display.

12
6. Running
After the controller has been mounted to the control panel and wiring is completed, it can be started
in the following manner.
(1) Switch power supply to the JCS-33A ON.
Switch power supply to the JCS-33A ON.
• For approx. 3s after the power is switched ON, the sensor input character and the temperature unit
are indicated on the PV display and input range high limit value is indicated on the SV display. See
(Table 5-1). (If any other value has been set in the scaling high limit setting, the set value is indicated on
the SV display.) During this time, all outputs and LED indicators are in OFF status.
• After that, control starts indicating input value on the PV display, and main setting value on the SV display.
• While the Control output OFF function is working, is indicated on the PV display.
(2) Input each setting value. Input each setting value, referring to “5. Setup”.
(3) Turn the load circuit power ON.
Starts the control action so as to keep the controlled object at the main setting value.
7. Action explanation
7.1 OUT1 action
Heating (Reverse) action Cooling (Direct) action

Proportional band Proportional band


ON ON
Control
action
OFF OFF

SV setting SV setting

6 6 6 6 6 6
Relay contact
output 7 7 7 7 7 7

Cycle action is performed according to deviation Cycle action is performed according to deviation

+ 6 + 6 + 6 + 6 + 6 + 6
Non-contact 12V DC 12/0V DC 0V DC 0V DC 0/12V DC 12V DC
voltage output 7 7 7 7 7 7
Cycle action is performed according to deviation Cycle action is performed according to deviation

+ 6 + 6 + 6 + 6 + 6 + 6
DC current 20mA DC 20 to 4mA DC 4mA DC 4mA DC 4 to 20mA DC 20mA DC
output 7 7 7 7 7 7
Changes continuously according to deviation Changes continuously according to deviation

Indication
(OUT1) Green
Lit Unlit Unlit Lit

part : Acts ON or OFF.

7.2 EVT (Heater burnout alarm) action


ON
3 3
Output
OFF
Alarm action
5 5
Setting
Small Large Indication
Load current
Lit Unlit

7.3 OUT1 ON/OFF action


Heating (Reverse) action Cooling (Direct)action

Hysteresis Hysteresis

ON ON
Control
action
OFF OFF

SV setting SV setting
6 6 6 6
Relay contact
output
7 7 7 7

+ 6 + 6 + 6 + 6
Non-contact
12V DC 0V DC 0V DC 12V DC
voltage output
7 7 7 7

+ 6 + 6 + 6 + 6
DC current
20mA DC 4mA DC 4mA DC 20mA DC
output
7 7 7 7

Indication
(OUT1) Green
Lit Unlit Unlit Lit

part: Acts ON or OFF.

13
7.4 Temperature alarm action
High limit alarm Low limit alarm High/Low limits alarm
A1 hysteresis A1 hysteresis A1 hysteresis

ON ON ON
Alarm
action

OFF OFF OFF


A1 set point SV + A1 set point A1 set point SV A1 set point A1 set point SV A1 set point
setting setting setting
High/Low limit range alarm Process high alarm Process low alarm
A1 hysteresis A1 hysteresis A1 hysteresis

ON ON ON
Alarm
action
OFF OFF OFF
A1 set point SV A1 set point A1 set point A1 set point
setting
High limit alarm with standby Low limit alarm with standby High/Low limit alarm with standby
A1 hysteresis A1 hysteresis A1 hysteresis : Standby functions
in this section.
ON ON ON
Alarm A1 indicator lights up when
action A1output terminals 3 and 4
OFF OFF OFF are connected,and goes out
A1 set point SV
setting
+ A1 set point A1 set point SV
setting
+ A1 set point A1 set point SV
setting
A1 set point when they are disconnected.
7.5 OUT2 (Heating/Cooling control) action
Heating P-band (Cooling P-band)
ON ON
Control Heaing (Cooling
action action action)
OFF OFF
SV setting
6 6 6
Relay contact
output (OUT1) 7 7 7
Cycle action is performed according to deviation.
+ 6 + 6 + 6
Non-contact 12V DC 12/0V DC 0V DC
voltage output - 7 - 7 - 7
(OUT1) Cycle action is performed according to deviation.
+ 6 + 6 + 6
DC current 20mA DC 20 to 4mA DC 4mA DC
output (OUT1) - 7 - 7 - 7
Changes continuously according to deviation.
3 3 3
Non-contact
relay output
5 5 5
(OUT2)
Cycle action is performed according to deviation. : Acts ON (lit) or OFF (unlit).
Indication
(OUT1) Green : Represents Heating control action.
Lit Unlit
Indication : Represents Cooling control action.
(OUT2) Yellow Unlit Lit

7.6 OUT2 (Heating/Cooling control) action (When setting Dead band)


Heating P-band Dead band (Cooling P-band)
ON ON
Heatng (Cooling
Control action
action action)
OFF OFF
SV setting
6 6 6
Relay contact
output (OUT1) 7 7 7
Cycle action is performed according to deviation.
+ 6 + 6 + 6
Non-contact
12V DC 12/0V DC 0V DC
voltage output
(OUT1) - 7 - 7 - 7
Cycle action is performed according to deviation.
+ 6 + 6 + 6
DC current
20mA DC 20 to 4mA DC 4mA DC
output (OUT1)
- 7 - 7 - 7
Changes continuously according to deviation.
: Acts ON (lit)
3 3 3 or OFF (unlit).
Non-contact
relay output
5 5
: Represents
5
(OUT2)
Cycle action is performed according to deviation. Heating control
Indication
action.
(OUT1) Green Lit Unlit : Represents
Cooling control
Indication action.
(OUT2) Yellow Lit
Unlit
14
7.7 OUT2 (Heating/Cooling control) action (When setting Overlap band)
Heating P-band

Cooling P-band
Overlap
ON band ON
Control action Heating (Cooling
action action)

OFF OFF
SV setting
6 6 6
Relay contact
output (OUT1) 7 7 7
Cycle action is performed according to deviation.

Non-contact 3 3 3
relay output
(OUT2) 5 5 5
Cycle action is performed according to deviation.
Indication
: Acts ON (lit) or OFF (unlit).
(OUT1) Green Lit Unlit
: Represents Heating control action.
Indication
(OUT2) Yellow
: Represents Cooling control action.
Unlit Lit

8. PID auto-tuning of this controller


In order to set each value of P, I, D and ARW automatically, the auto-tuning process should be made to
fluctuate to obtain an optimal value. One of 3 types of fluctuation below is automatically selected.
(1) In the case of a large difference between the setting value and processing temperature
as the temperature is rising
When AT bias is set to 20 , the AT process will fluctuate at the temperature 20 lower than the setting
value.
Temperature 20 lower than
the setting value (1) Calculating PID constant
Setting value
(4) (2) PID constant calculated
(3) Controlled by the PID constant
set by auto-tuning.
Temperature
(4) AT bias value

Time
AT starting point

(1) (2) (3)


(2) When the control is stable or when control temperature is within ±20 of setting value.
The AT process will fluctuate around the setting value.

Setting value
(1) Calculating PID constant
(2) PID constant calculated
Temperature (3) Controlled by the PID constant
set by auto-tuning.
Time
AT starting point

(1) (2) (3)


(3) In the case of a large difference between the setting value and processing temperature
as the temperature is falling
When AT bias is set to 20 , the AT process will fluctuate at the temperature 20 higher than the
setting value. Temperature 20 higher than
the setting value
(1) Calculating PID constant
Temperature
(2) PID constant calculated
(4) (3) Controlled by the PID constant
Setting value set by auto-tuning.
(4) AT bias value

Time
AT starting point

(1) (2) (3)


15
9. Specifications
9.1 Standard specifications
Mounting method : Flush
Setting method : Input system using membrane sheet key
Display PV display : Red LED 4 digits, character size 10.2 x 4.9 mm (H x W)
SV display : Green LED 4 digits, character size 8.8 x 4.9 mm (H x W)
Accuracy (Setting and Indication):
Thermocouple : Within 0.2% of each input span 1digit, or within 2 (4 ),
whichever is greater
However R, S inputs, 0 to 200 (400 ): Within 6 (12 )
B input, 0 to 300 (600 ): Accuracy is not guaranteed
K, J, E, T, N inputs, less than 0 (32 ): Within 0.4% of input span 1digit
RTD : Within 0.1% of each input span 1digit, or
within 1 (2 ), whichever is greater
DC current : Within 0.2% of each input span 1digit
DC voltage : Within 0.2% of each input span 1digit
Input sampling period : 0.25 seconds
Input Thermocouple : K, J, R, S, B, E, T, N, PL- , C(W/Re5-26) External resistance, 100 or less
(However, B input: External resistance, 40 or less)
RTD : Pt100, JPt100, 3-wire system
Allowable input lead wire resistance (10 or less per wire)
DC current : 0 to 20mA DC, 4 to 20mA DC
Input impedance: 50 [50 shunt resistor (sold separately) must be
installed between input terminals.] Allowable input current, 50mA or less
DC voltage : 0 to 1V DC Input impedance (1M or greater)
Allowable input voltage (5V or less)
Allowable signal source resistance (2k or less)
: 0 to 5V DC, 1 to 5V DC, 0 to 10V DC Input impedance (100k or greater)
Allowable input voltage (15V or less)
Allowable signal source resistance (100 or less)
OUT1 output
Relay contact : 1a, Control capacity 3A 250V AC (resistive load)
1A 250V AC (inductive load cosø=0.4)
Electrical life, 100,000 times
Non-contact voltage (For SSR drive): 12+20V DC maximum 40mA (short-circuit protected)
DC current : 4 to 20mA DC, Load resistance, maximum 550
A1 output
Action : ON/OFF action
Hysteresis : 0.1 to 100.0 ( ), or 1 to 1000
Output : Relay contact 1a
Control capacity, 3A 250V AC (resistive load)
Electrical life, 100,000 times
Control action
PID action (with auto-tuning function)
PI action: When derivative time is set to 0
PD action (with auto reset function): When integral time is set to 0
P action (with auto reset function): When derivative and integral times are set to 0.
ON/OFF action: When proportional band is set to 0 or 0.0
OUT1 proportional band : 0 to 1000 (2000 ), 0.0 to 999.9 ( ) or 0.0 to 100.0%
(ON/OFF action when set to 0 or 0.0)
Integral time : 0 to 1000s (OFF when set to 0)
Derivative time : 0 to 300s (OFF when set to 0)
OUT1 proportional cycle : 1 to 120s (Not available for DC current output type)
ARW : 0 to 100%
OUT1 ON/OFF action hysteresis: 0.1 to 100.0 ( ), or 1 to 1000
OUT1 high limit setting : 0 to 100% (DC current output type: –5 to 105%)
OUT1 low limit setting : 0 to 100% (DC current output type: –5 to 105%)
Circuit isolation configuration Isolated

1 11 6
Power
Power CT
supply
OUT1
input
2 12 7

3 13 8
A1
13
SV2
Commu-
14 ・ Input 9
nication
4 14
15
CPU 10

5 EVT (A2, LA, W) or OUT2 (DT)


When OUT1 is non-contact voltage output or DC current output, OUT1 and Communication are not
isolated, and OUT1 and SV2 are not isolated, and isolation test must not be carried out between them.
16
Isolation resistance : 10M or greater at 500V DC
Dielectric strength : 1.5kV AC for 1minute between input terminal and power terminal
1.5kV AC for 1minute between output terminal and power terminal
Supply voltage : 100 to 240V AC 50/60Hz, 24V AC/DC 50/60Hz
Allowable voltage fluctuation: 100 to 240V AC: 85 to 264V AC, 24V AC/DC: 20 to 28V AC/DC
Power consumption : Approx. 8VA
Ambient temperature : 0 to 50 (32 to 122 )
Ambient humidity : 35 to 85%RH (no condensation)
Weight : Approx. 200g
External dimension : 48 x 48 x 95mm (W x H x D)
Material : Flame resistant resin (Case)
Color : Light gray (Case)
Attached functions : [Setting value lock], [Sensor correction], [Auto/manual control selection],
[Input abnormality indication]
Output status
Output status OUT1 OUT2
selection Contents and
when input Indication Direct action Reverse action Direct action Reverse action
abnormal
Overscale ON (20mA) or ON or
Measured value OUT1 high OUT2 high limit
OFF (4mA) or OFF or
has exceeded limit value value
OUT1 low limit OUT2 low limit
Indication range OFF (4mA) or OFF or
value value
high limit value. OUT1 low OUT2 low limit
" " flashes. limit value value
Underscale ON (20mA) or ON or
Measured value OUT1 high limit OUT2 high limit
OFF (4mA) or OFF or
has dropped below value value
OUT1 low OUT2 low limit
Indication range low OFF (4mA) or OFF or
limit value value
limit value. OUT1 low limit OUT2 low limit
" " flashes. value value
Only for DC input and DC current output type, [Output status selection when input abnormal] is
available. For other inputs and outputs except for DC input and DC current output, the output status
will be the same one as when OFF is selected during [Output status selection when input abnormal].
For manual control, the preset manipulated variable (MV) is outputted.
Thermocouple and RTD input
Input Input range Indication range Control range
–199.9 to 400.0 –199.9 to 450.0 –205.0 to 450.0
K,T
–199.9 to 750.0 –199.9 to 850.0 –209.0 to 850.0
–199.9 to 850.0 –199.9 to 900.0 –210.0 to 900.0
–200 to 850 –210 to 900 –210 to 900
Pt100
–199.9 to 999.9 –199.9 to 999.9 –211.0 to 1099.9
–300 to 1500 –318 to 1600 –318 to 1600
–199.9 to 500.0 –199.9 to 550.0 –206.0 to 550.0
–200 to 500 –207 to 550 –207 to 550
JPt100
–199.9 to 900.0 –199.9 to 999.9 –211.0 to 999.9
–300 to 900 –312 to 1000 –312 to 1000
Indication range and Control range for thermocouple inputs other than the above:
Input range low limit value –50 (100 ) to Input range high limit value +50 (100 )
DC input
Indication range: [Scaling low limit value–Scaling span x 1%] to [Scaling high limit value +Scaling
span x 10%]
However, “ ” or “ ” flashes when a range of –1999 to 9999 is
exceeded.
Control range: [Scaling low limit value–Scaling span x 1%] to [Scaling high limit value +Scaling
span x 10%]
DC input disconnection: When DC input is disconnected, PV display flashes “ ” for 4 to 20mA
DC and 1 to 5V DC inputs, and “ ” for 0 to 1V DC input. For 0 to 20mA DC, 0 to 5V DC and 0 to
10V DC inputs, the PV display indicates the corresponding value with which 0mA or 0V is inputted.
17
[Burnout]
When the thermocouple or RTD input is burnt out, OUT1 and OUT2 are turned off (for DC current
output type, OUT1 low limit value, OUT2 low limit value) and PV display flashes “ ”.
[Self-diagnosis]
The CPU is monitored by a watchdog timer, and when any abnormal status is found on the
CPU, the controller is switched to warm-up status.
[Automatic cold junction temperature compensation] (Only thermocouple input type)
This detects the temperature at the connecting terminal between the thermocouple and the instrument,
and always maintains at the same status as when the reference junction is located at 0 (32 ).
[Power failure countermeasure]
The setting data is backed up in the non-volatile IC memory.
[Warm-up indication]
After the power supply to the instrument is turned on, the sensor input character and temperature
unit are indicated on the PV display and rated scale high limit value is indicated on the SV display
for 3 seconds.
For DC current and voltage input, the scaling high limit value is indicated.
Accessories: Screw type mounting bracket 1 set,
Instruction manual 1 copy
CT (Current transformer) CTL-6S 1 piece(for rating 5A, 10A, 20A)
CTL-12-S36-10L1 1 piece (for rating 50A)

9.2 Optional specifications


Alarm 2 (A2) (Option code: A2)
The output terminals are common for options [W], [LA] and [A2].
Action : ON/OFF action
Hysteresis : 0.1 to 100.0 ( ), or 1 to 1000
Output : Relay contact 1a
Control capacity, 3A 250V AC (Resistive load)
Electrical life, 100,000 times
Loop break alarm (Option code: LA)
When MV (manipulated variable) is maximum or minimum and when the PV does not change as much
as the preset span within the Loop break alarm assessment time, the alarm is activated.
This also detects the breaking status on the loop such as heater burnout, sensor burnout or actuator
trouble.
The output terminals are common for options [W], [A2] and [LA].
Setting range : Loop break alarm action time, 0 to 200minutes
Loop break alarm action span, 0 to 150 ( ), 0.0 to 150.0 ( ), 0 to 1500
Output : Relay contact 1a
Control capacity, 3A 250V AC (Resistive load)
Electrical life, 100,000 times
Heater burnout alarm (including sensor burnout alarm) (Option code: W)
Monitors heater current with CT (current transformer), and detects burnout.
The output terminals are common for options [LA], [A2] and [W].
This option cannot be applied to DC current output type.
Rating : 5A [W(5A)], 10A [W(10A)], 20A [W(20A)], 50A [W(50A)] (Must be specified)
Setting range : 5A [W(5A)], 0.0 to 5.0A (Off when set to 0.0)
10A [W(10A)], 0.0 to 10.0A (Off when set to 0.0)
20A [W(20A)], 0.0 to 20.0A (Off when set to 0.0)
50A [W(50A)], 0.0 to 50.0A (Off when set to 0.0)
Setting accuracy : Within 5% of the rated value
Action : ON/OFF action
Output : Relay contact, 1a
Control capacity, 3A 250V AC (resistive load)
Electrical life, 100,000 times
Heating/Cooling control (Option code: DT)
The specification of Heating side is the same as that of OUT1.
OUT2 proportional band : 0.0 to 10.0 times OUT1 proportional band (ON/OFF action when set to 0.0)
OUT2 integral time : The same as that of OUT1.
OUT2 derivative time : The same as that of OUT1.
OUT2 proportional cycle: 1 to 120 seconds
Overlap band/Dead band setting range:
Thermocouple, RTD input: –100.0 to 100.0 ( )
DC current, DC voltage input: –1000 to 1000 (The placement of the decimal point follows the
selection)
Output: Non-contact relay output, 0.3A 250V AC
Cooling action mode selection function:
One cooling action can be selected from Air cooling (linear characteristic), Oil cooling (1.5th power of
the linear characteristic) and Water cooling (2nd power of the linear characteristic) by keypad operation.

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Serial communication (Option code: C5)
When this option is added, the option [SM] cannot be added with it.
The following operations can be carried out from the external computer.
(1) Reading and setting of the main setting value, PID values and each setting value
(2) Reading of the input value and action status (3) Change of the functions
Cable length : Maximum communication distance 1.2km
Cable resistance: Within 50 (Terminator is not necessary or 120 or
greater on one side.)
Communication interface : Based on EIA RS-485
Communication method : Half-duplex communication start-stop synchronous
Communication speed : 2400, 4800, 9600, 19200bps (Selectable by keypad)
Parity : Even, Odd and No (Selectable by keypad)
Stop bit : 1 and 2 (Selectable by key)
Communication protocol : Shinko protocol, Modbus RTU, Modbus ASCII (Selectable by keypad)
Number of units connectable : Maximum 31 units to 1 host computer
Communication error detection : Double detection by parity and checksum
Digital external setting : The SV from the programmable controller (with the option SVTC) can be
digitally transmitted to the JCS-33A (with the option C5).
(The Setting value lock of the JCS-33A must be set to Lock 3)
When the data from the programmable controller is out of the SV high limit or low limit value,
the JCS-33A ignores the value, and performs the control with the former value.
The control desired value adds SVTC bias value to the value received by the SVTC command.
Shinko communication converter IF-300-C5 is not available for Modbus protocol.
SV1/SV2 external selection (Option code: SM)
SV1 or SV2 can be selected by the external contact.
When this option is added, the option [C5] cannot be added with it.
Contact Open between 13-14: SV1, Contact Closed between 13-14: SV2
Contact current: 6mA
Color Black (Option code: BK) Front panel frame and case: Black
Terminal cover (Option code: TC): Electrical shock protection terminal cover
10. Troubleshooting
If any malfunctions occur, refer to the following items after checking the power supply to the controller.
10.1 Indication
Problem Presumed cause and solution
PV display is indicating [ ]. • Control output OFF function is working.
Press the key for approx. 1 second to release the function.
[ ] is flashing on the PV • Thermocouple, RTD or DC voltage (0 to 1V DC) is burnt out.
Change each sensor.
display.
How to check whether the sensor is burnt out
[Thermocouple]
If the input terminal of the instrument is shorted, and if a value
around room temperature is indicated, the instrument is likely to
be operating normally, however, the sensor may be burnt out.
[RTD]
If approx. 100 of resistance is connected to the input terminals
between A-B of the instrument and between B-B is shorted, and
if approximate 0 (32 ) is indicated, the instrument is likely to
be operating normally, however, the sensor may be burnt out.
[DC voltage (0 to 1V DC)]
If the input terminal of the instrument is shorted, and if scaling low
limit value is indicated, the instrument is likely to be operating
normally, however, the signal wire may be burnt out.
• Check whether the input terminals of thermocouple, RTD or DC voltage
(0 to 1V DC) are securely mounted to the instrument input terminal.
Connect the sensor terminals to the instrument input terminals securely.
[ ] is flashing on the PV • Check whether input signal source for DC voltage (1 to 5V DC) or
display. DC current (4 to 20mA DC) is disconnected.
How to check whether the input signal wire is disconnected
[DC voltage (1 to 5V DC)]
If the input to the input terminals of the instrument is 1V DC and
if scaling low limit value is indicated, the instrument is likely to be
operating normally, however, the signal wire may be disconnected.
[DC current (4 to 20mA DC)]
If the input to the input terminals of the instrument is 4mA DC and
if scaling low limit value is indicated, the instrument is likely to be
operating normally, however, the signal wire may be disconnected.
• Check whether input signal wire for DC voltage (1 to 5V DC) or DC current
(4 to 20mA DC) is securely connected to the instrument input terminals.
• Check if polarity of thermocouple or compensating lead wire is correct.
• Check whether codes (A, B, B) of RTD agree with the instrument terminals.
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The PV display keeps indicating • Check whether the input signal source for DC voltage (0 to 5V DC,
the value which was set during 0 to 10V DC) and DC current (0 to 20mA DC) is disconnected.
Scaling low limit setting. How to check whether the input signal wire is disconnected
[DC voltage (0 to 5V DC, 0 to 10V DC)]
If the input to the input terminals of the instrument is 1V DC and if
the value corresponding to 1V DC is indicated, the instrument is
likely to be operating normally, however, the signal wire may be
disconnected.
[DC current (0 to 20mA DC)]
If the input to the input terminals of the instrument is 1mA DC and
if the value corresponding to 1mA DC is indicated, the instrument
is likely to be operating normally, however, the signal wire may be
disconnected.
• Check whether the input lead wire terminals for DC voltage (0 to 5V
DC, 0 to 10V DC) or DC current (0 to 20mA DC) are securely
mounted to the instrument input terminals.
The indication of PV display is • Check whether sensor input or temperature unit ( or ) is correct.
abnormal or unstable. Select the sensor input and temperature unit ( or ) properly.
• Sensor correcting value is unsuitable. Set it to a suitable value.
• Check whether the specification of the sensor is correct.
• AC leaks into the sensor circuit. Use an ungrounded type sensor.
• There may be equipment that interferes with or makes noise near
the controller.
Keep equipment that interferes with or makes noise away from the
controller.
The PV display is indicating • Internal memory is defective.
[ ]. Contact our agency or us.
10.2 Key operation
Problem Presumed cause and solution
• Unable to set the SV, P, I, D, • Setting value lock (Lock 1 or Lock 2) is designated.
proportional cycle or alarm Release the lock designation.
setting • During PID auto-tuning or auto-reset.
• The values do not change by In the case of PID auto-tuning, cancel auto-tuning.
, keys. It takes approximately 4 minutes until auto-reset is finished.
The setting indication does not • SV high or low limit value in Auxiliary function setting mode 1 may
change in the input range even if be set at the point where the value does not change.
the , keys are pressed, Set it to a suitable value while in the Auxiliary function setting
and unable to set the value. mode 1.
10.3 Control
Problem Presumed cause and solution
Temperature does not rise. • Sensor is out of order. Replace the sensor.
• Check whether the Sensor or control output terminals are securely
mounted to the instrument input terminals.
Ensure that the sensor or control output terminals are mounted to
the instrument input terminals securely.
• Check whether the wiring of sensor or control output terminals is
correct.
The control output remains in an • OUT1 or OUT2 low limit value is set to 100% or greater
ON status. in Auxiliary function setting mode 2.
Set it to a suitable value.
The control output remains in an • OUT1 or OUT2 high limit value is set to 0% or less in
OFF status. Auxiliary function setting mode 2.
Set it to a suitable value.
• If you have any inquiries, please consult our agency or the shop where you purchased the unit.

SHINKO TECHNOS CO.,LTD.


OVERSEAS DIVISION
Reg. Office : 1-2-48, Ina, Minoo, Osaka, Japan
Mail Address : P.O.Box 17, Minoo, Osaka, Japan
URL : http://www.shinko-technos.co.jp Tel : 81-72-721-2781
E-mail : overseas@shinko-technos.co.jp Fax: 81-72-724-1760
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