Service Manual HDD - HED009 - 012
Service Manual HDD - HED009 - 012
Service Manual HDD - HED009 - 012
REFRIGERANT
Version: 1
LIST OF EFFECTIVE PAGES
Note: Changes in the pages are indicated by a “Revision#” in the footer of each effected page
(when none indicates no changes in the relevant page). All pages in the following list represent
effected/ non effected pages divided by chapters.
Title ....................... 1
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2-1 - 2-5 ................ 1
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6-1 - 6-4 ................ 1
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12-1-12-7 .............. 1
13-1-13-10 ............ 1
14.......................... 1
15.......................... 1
Appendix -A ...........1
*Due to constant improvements please note that the data on this service manual can be modified with out notice.
**Photos are not contractual
A SM HDDHED 1-A.1 GB
TABLE OF CONTENTS
Table of Contents
1. INTRODUCTION ...................................................................................................1-1
SM HDDHED 1-A.1 GB i
INTRODUCTION
1. INTRODUCTION
1.1 General
HDD/HED series is a monosplit DCI inverter air conditioner designed for residential buildings.
The ODU YDD009/012 product is a DC inverter outdoor with high technology. By using DC compressor
sine wave torque control technology, this product provides more comfort and economical operating.
The IDU HDD/HED-009/012 is a high-wall mounted type indoor with modern apperance.
1.4 Control
The microprocessor indoor controller, and an infrared remote control, supplied as standard, provide complete
operating function and programming.
Remote control RC 8:
► Compact and economically design, it offers excellent user comfort.
► Combining modern design with high technology, the RC8 remote control offers powerful functions of real
considering of user comfort and energy saving of air-conditioner.
For detail of functions, please refer to Appendix
1.5 Outdoor Unit
The outdoor units can be installed as floor or wall mounted units by using a wall supporting
bracket. The metal sheets are protected by anti- corrosion paint work allowing long life
resistance. All outdoor units are pre-charged. For further information please refer to the Product
Data Sheet, Chapter 2.
It includes :
• Compressor mounted in a soundproofed compartment :
• Axial fan.
• Outdoor coil with hydrophilic louver fins for RC units.
• Outlet air fan grill.
• Interconnecting wiring terminal block.
AWAU-YDD009-H11
√
AWAU-YDD012-H11
√
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.
(1) Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units) and EN 14511.
(2) Airflow in ducted units; at nominal external static pressure.
(3) Sound power in ducted units is measured at air discharge.
(4) Sound pressure level measured at 1 meter distance from unit.
3. RATING CONDITIONS
Rating conditions in accordance with ISO 5151 and ISO 13253 (for ducted units).
Cooling:
Indoor: 27oC DB 19oC WB
Outdoor: 35 oC DB
Heating:
Indoor: 20oC DB
Outdoor: 7oC DB 6oC WB
3.1.1 R410A
Indoor Outdoor
Upper limit 32oC DB 23oC WB 46oC DB
Cooling
Lower limit 21oC DB 15oC WB 10oC DB
Upper limit 27oC DB 24oC DB 18oC WB
Heating
Lower limit 10oC DB -15oC DB -16oC WB
Voltage 1-PH 50Hz / 198 – 264 V
4. OUTLINE DIMENSIONS
4.1 Indoor Unit: HDD009, HDD012, HED009, HED012
5. PERFORMANCE DATA
5.1 HDD009, HED009
5.1.1 Cooling Capacity (kW) – Run Mode
230[V] : Indoor Fan at High Speed.
LEGEND
1.20
1.10
Capacity Ratio
1.00
0.90
0.80
0.70
0.60
0.50
20 25 30 35 40 45
LEGEND
1.10
Capacity Ration
1.00
0.90
0.80
0.70
0.60
0.50
-15 -10 -5 0 5 10 15
1400
Indoor
1300
Suction Pressure [kPa]
DB/WB
1200
22/15
1100
24/17
1000
27/19
900
29/21
800
32/23
700
600
500
10 15 20 25 30 35 40 45
Outdoor DB Temperature
6.00
5.50
5.00
Input Current [A]
22/15
4.50 24/17
4.00 27/19
3.50 29/21
3.00 32/23
2.50
2.00
10 15 20 25 30 35 40 45
Outdoor DB Temperature
5.1.5.2 Heating
Discharge Pressure [kPa]
4000
3750
3500 Indoor DB
3250 15
3000
2750 20
2500 25
2250
2000
1750
1500
-15 -10 -5 0 5 10 15
Outdoor WB Temperature
7.00
6.50
6.00
Input Current [A]
Indoor DB
5.50 15
5.00 20
4.50 25
4.00
3.50
3.00
-15 -10 -5 0 5 10 15
Outdoor WB Temperature
TC 80 - 110 % of nominal
-10 - 20
SC 80 - 105 % of nominal
(protection range)
PI 25 - 50 % of nominal
TC 3.33 3.55 3.77 3.99 4.21
25
SC 2.37 2.42 2.46 2.51 2.56
PI 0.90 0.91 0.93 0.95 0.96
TC 3.17 3.39 3.61 3.83 4.05
30 SC 2.31 2.36 2.41 2.45 2.50
PI 1.00 1.02 1.04 1.05 1.07
TC 3.01 3.23 3.45 3.67 3.88
35 SC 2.25 2.30 2.35 2.39 2.44
PI 1.11 1.12 1.14 1.16 1.17
TC 2.85 3.07 3.29 3.51 3.72
40
SC 2.19 2.24 2.29 2.33 2.38
PI 1.21 1.23 1.24 1.26 1.28
TC 2.66 2.88 3.10 3.31 3.53
46
SC 2.12 2.17 2.21 2.26 2.31
PI 1.34 1.35 1.37 1.39 1.40
LEGEND
1.10
Capacity Ration
1.00
0.90
0.80
0.70
0.60
0.50
-15 -10 -5 0 5 10 15
LEGEND
1.20
1.10
Capacity Ratio
1.00
0.90
0.80
0.70
0.60
0.50
20 25 30 35 40 45
1400
Indoor
1300
Suction Pressure [kPa]
DB/WB
1200
22/15
1100
24/17
1000
27/19
900
29/21
800
32/23
700
600
500
10 15 20 25 30 35 40 45
Outdoor DB Temperature
6.00
5.50
5.00
Input Current [A]
22/15
4.50 24/17
4.00 27/19
3.50 29/21
3.00 32/23
2.50
2.00
10 15 20 25 30 35 40 45
Outdoor DB Temperature
5.2.5.2 Heating
1400
Indoor
1300
Suction Pressure [kPa]
DB/WB
1200
22/15
1100
24/17
1000
27/19
900
29/21
800
32/23
700
600
500
10 15 20 25 30 35 40 45
Outdoor DB Temperature
6.00
5.50
5.00
Input Current [A]
22/15
4.50 24/17
4.00 27/19
3.50 29/21
3.00 32/23
2.50
2.00
10 15 20 25 30 35 40 45
Outdoor DB Temperature
-70NC -70NC
-60NC -60NC
-50NC -50NC
-40NC -40NC
-30NC -30NC
APPROXIMATE APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
CONTINUOUS
-20NC CONTINUOUS
-20NC
NOISE NOISE
Fig.2
-60NC -60NC
-50NC -50NC
-40NC -40NC
-30NC -30NC
APPROXIMATE APPROXIMATE
THRESHOLD OF THRESHOLD OF
HEARING FOR HEARING FOR
CONTINUOUS
-20NC CONTINUOUS
-20NC
NOISE NOISE
7. ELECTRICAL DATA
7.1 Single Phase Units
MODEL YDD009 YDD012
To indoor
Power Supply
1PH / 220-240V / 50Hz
Max Current, A 6.8 7.8
Circuit Breaker,A 16.0 16.0
Power Supply Wiring No. X Cross
3x1.5 mm2 3x1.5 mm2
Section mm2
Interconnecting Cable RC
4x1.5 mm2 4x1.5 mm2
Model No. X Cross Section mm2
NOTE
Power wiring cord should comply with local lows and electrical regulations requirements.
8. WIRING DIAGRAMS
8.1 Indoor Units: HDD009, HDD012, HED009, HED012
9. REFRIGERATION DIAGRAMS
9.1 HDD009 / HED009 // YDD009
TUBE (Inch)
¼” ⅜” ½” ⅝” ¾”
TORQUE (Nm)
Flare Nuts 11-13 40-45 60-65 70-75 80-85
Valve Cap 13-20 13-20 18-25 18-25 40-50
Service Port Cap 11-13 11-13 11-13 11-13 11-13
1. Valve Protection Cap-end
2. Refrigerant Valve Port (use Allen wrench to open/close)
3. Valve Protection Cap
4. Refrigerant Valve
5. Service Port Cap
6. Flare Nut
7. Unit Back Side
8. Copper Tube
When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the
When
suction theline
outdoor
at theunit is installed
lowest point above
of the the
riserindoor
. unit an oil trap is required every 5m along the suction
line at the lowest point of the riser. Incase the
In case the indoor unit is installed above the outdoor,indoor unit is no
installed
trap isabove the outdoor, no trap is
required.
required.
11 CONTROL SYSTEM
11.1 Electronic Control
11.1.1 Abbreviations
Abbreviation Definition
A/C Air Condition
BMS Building Management System
PWR System Power
CTT Compressor Top Temperature sensor
DCI DC Inverter
EEV Electronic Expansion Valve
HE Heating Element
HMI Human Machine Interface
HST Heat Sink Temperature sensor
Hz Hertz (1/sec) – electrical frequency
ICT Indoor Coil Temperature (RT2) sensor
IDU Indoor Unit
MCU Micro Controller Unit
OAT Outdoor Air Temperature sensor
OCT ODU Coil Temperature sensor
ODU Outdoor Unit
OFAN Outdoor Fan
PFC Power Factor Corrector
RAC Residential A/C
RAT Room Air Temperature sensor
RC Reverse Cycle (Heat Pump)
RCT Remote Control Temperature sensor
RGT Return Gas Temperature sensor
RPS Rounds per second (mechanical speed)
RV Reverse Valve
SB,STBY Stand By
SUCT Compressor Suction Temperature sensor
S/W Software
TBD To Be Defined
TMR Timer
11.1.2 System Operation Concept
The control function is divided between indoor and outdoor unit controllers. Outdoor unit is the system
‘Master’, requesting the indoor unit for cooling/heating capacity supply. The indoor unit is the system
‘Slave’ and it must supply the required capacity unless it enters into a protection mode avoiding it
from supplying the requested capacity.
Target frequency is transferred via indoor to outdoor communication, and the caculation is based on
room temperature and set point temperature.
11.1.3 Compressor Frequency Control
The Compressor Frequency Control is based on the PI scheme.
When starting the compressor, or when conditions are varied due to the change of the room
condition, the frequency must be initialized according to the ΔD value of the indoor unit and the Q
value of the indoor unit.
Q value: Indoor unit output determined from indoor unit capacity, air flow rate and other factors.
1. P control
Calculate ΔD value in each sampling time (20 seconds), and adjust the frequency according to its
difference from the frequency previously calculated.
2. I control
If the operating frequency is not change more than a certain fixed time, adjust the frequency up
and down according to the ΔD value.
Obtaining the fixed ΔD value
In high/ medium/ low indoor fan user setting, unit will operate fan in selected speed.
In AutoFan user setting, fan speed will be adjusted automatically according to the difference
between actual room temperature(RAT) and user set point temperature(SPT).
RAT
SPT
SPT-2
IFAN ON
In AutoFan user setting, fan speed will be adjusted automatically according to the SPT and RAT,
rerfer to 11.1.4
RV
ON
RAT
SPT
SPT-2
The swing is available only when the swing function is set and the indoor fan is running.
The louver swing can also be set between L and B, between A and C, between B and D.
Press CLEAN button in Cool or Dry mode, and the will be shown on remote control.
Under clean function, the indoor fan will continue operation for 10 min at low speed after the unit is
turned OFF.
SPT+3
SPT+2
SPT+1
SPT
SPT
SPT-1
SPT-2
SPT-3
1hr 1hr 1hr
Press either Sleep button or ON/OFF button can cancel the Sleep function.
Sleep function will not be available in Auto mode or Fan mode.
11.10 I-Feel function
I-Feel function maintains the room temperature by comparing the RCT on remote control.
Pressing IFEEL button will enable the I-Feel function. will be shown on remote control.
Under I-Feel funtion, remote control sends I-Feel data every 10 min to IDU controller. If the IDU
controller does not received I-Feel data after 11 min. I-Feel function will be interrupted and then the
AC will work according to RAT on the IDU.
I-Feel function can not be remembered after power failure.
11.11 Protections
There are 4 protection codes.
Normal (Norm) – unit operate normally.
Stop Rise (SR) – compressor frequency can not be raised but does not have to be decreased.
HzDown – Compressor frequency is reduced by 2Hz/s (For 9k/12k, temperature protection is
4Hz/60s)
Stop Compressor (SC) – Compressor is stopped.
During cooling operation, the signals being sent from the indoor unit allow the operating frequency
limitation and then prevent freezing of the indoor heat exchanger.
If the unit stops as such protection for 6 times, it can not resume running automatically and display
malfunction, it can resume by pressing ON/OFF.
During heating operation, the signals being sent from the indoor unit allow the operating frequency
limitation and prevent abnormal high pressure.
If the unit stops as such protection for 6 times, it can not resume running automatically and display
malfunction, it can resume by pressing ON/OFF.
Compressor will stop when CTT reaches certain value(see folowing table)
If the unit stops as such protection for 6 times, it can not resume running automatically and display
malfunction, it can resume by pressing ON/OFF.
Detect an input current by the CT during the compressor is running, and set the frequency upper
limit from such input current. In case of heat pump model, this control is the upper limit control
function of the frequency which takes priority of the lower limit of four way valve activating
compensation.
Detail
Compressor will stop when AC current reaches 14.0A for continuesly 2.5s.
If the unit stops as such protection for 6 times, it can not resume running automatically and display
malfunction, it can resume by pressing ON/OFF.
Deicing interval time is changed as a function of deicing time. If deicing time is shorter than former
deicing time, the deicing interval time will be increased. If deicing time is longer than former deicing
time, the deicing interval time will be decreased.
11.11.5.2 Deicing Protection Procedure
RUN INDICATOR 1. Lights up when the Air Conditioner is connected to power and the
mode is STBY.
2. When the unit is turned on remotely, the RUN LED goes out while
the current setting running mode is displayed
Unit ON/OFF Button Short pressing(Less than 5s) : Unit will swich between Auto mode and
STBY. System will select the COOL/HEAT/FAN mode automatically and
temperature/Fan speed settings can not be changed.
Long pressing (5~10s): System will enter into Force cooling operating
140
130
120
110
100
90
Resistance(Kohm)
80
70
60
50
40
30
20
10
0
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Temperature(C)
Resistance(Kohm)
Temperature(C)
11.15.3 CTT
RAT/OAT R-T chart
140
130
120
110
100
90
Resistance(Kohm)
80
70
60
50
40
30
20
10
0
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
Temperature(C)
12 TROUBLESHOOTING
12.1 ELECTRICAL & CONTROL TROUBLESHOOTING
12.1.1 Precautions before Performing Inspection or Repair
Be cautious during installation and maintenance. Do operation following the regulations to avoid
electric shock and casualty or even death due to drop from high attitude.
*Dynamic maintenance is the maintenance during energization of the unit. Before dynamic
maintenance, check the electricity and ensure that there is ground wire on the site. Check if
there is electricity on the housing and connection copper pipe of the air conditioner with voltage
tester. After ensure insulation place and the safety, the maintenance can be performed.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off the
power. At time such as when the circuit board is to be replaced, place the circuit board assembly
in a vertical position. Normally,diagnose troubles according to the trouble diagnosis procedure as
described below.(Refer to the check points in servicing written on the wiring diagrams attached
to the indoor/outdoor units.)
12.1.2 Confirmation
12.1.2.1 Confirmation of Power Supply Confirm that the power breaker operates(ON) normally;
12.1.2.2 Confirmation of Power Voltage Confirm that power voltage is AC220~240V +/-10%. If
power voltage is not in this range, the unit may not operate normally.
12.1.3 Judgment by Indoor/Outdoor Unit Diagnostics
If the malfunction still exists 4min later after stop of unit due to compressor protection, error code
will be directly displayed though indoor display. In other situations, error code can be displayed by
pressing LIGHT button 6 times within 4s.
APPENDIX A
INSTALLATION AND OPERATION MANUAL
► OPERATING MANUAL HDD/HED009-012