Lumber Rack Plans

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created by Jaime Costiglio 10/25/20 jaimecostiglio.

com

Supplies:

• 1 – 3/4” plywood sheet


• 13 – 2x4x8 studs
• 4 – 4” locking wheels
• 2 ½” wood screws
• 2” wood screws
• 1 5/8” wafer head screws
• 2 – ¾” conduit x 10’ long
• 20 – 7/8” rubber caps

Cut List:

• 1 – ¾” plywood 31” x 96” (bottom shelf)


• 1 – ¾” plywood 17” x 96” (top shelf)
• 2 – 2x4 @ 96” (base frame long sides)
• 5 – 2x4 @ 28” (base frame short sides and cross supports)
• 4 – 2x4 @ 96” (walls top and bottom)
• 10 – 2x4 @ 48” (walls)
• 20 – ¾” conduit @ 15”l (supports)
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 1: Attach long sides to short side using 2 ½” countersunk wood screws.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 2: Attach cross supports to long side using 2 ½” countersunk wood screws.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 3: Attach wheels at corners using 1 5/8” wafer head screws.


created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 4: Flip frame over and attach bottom shelf using 2” countersunk wood screws. Set aside.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 5: To make walls attach vertical studs to top and bottom plate using 2 ½’ countersunk wood screws.

Make 2 – see Step 5 continued prior to assembling the interior wall.


created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 5 continued: Prior to assembling the interior wall predrill 1” diameter holes about 2” deep, beveled 10
degrees.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 6: Attach exterior wall to base frame flush to edge using 2 ½” countersunk wood screws.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 7: Attach interior wall to base frame using 2 ½” countersunk wood screws.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 8: Attach top shelf to walls top plate using 2 ½” countersunk wood screws. If desired cut 2 diagonal
supports at 45 degree miter both ends not parallel and attach using 2” countersunk wood screws.
created by Jaime Costiglio 10/25/20 jaimecostiglio.com

Step 9: Insert conduit pipes into predrilled holes. Cover exposed conduit end with rubber caps.

Sand and enjoy.

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