Manual of HF-525Plus and Ecoview9 Plus (F40 - Rev2.0)

Technical Publication
Document NO: SYSTEM-007-KOR (Rev.2.0)
Radiographic X-ray system
HF-525 Plus (Single Phase)

Ecoview9 Plus (Three Phases)
[ Installation, Operation and Service Manual ] [0909-4]
EcoRay Co., Ltd.

[57248] #714~716, ForHu B/D, 58, Wangsimni-ro, Seongdong-gu, Seoul, KOREA
Phone : +82 70 7510 3400, Fax : +82 70 8630 3420
Tel)+82 70 7510 3405 Fax)+82 70 8630 3420

Obelis
Bd. General Washis 53-1030 Brussels – Belgium
Seongdong-gu, Seoul, KOREA, 04778
Tel)+32 2 732 5954 Fax)+32 2 732 6003
Phone: +82 613923251 / Fax: +82 613925266. www.eco-ray.co.kr
EcoRay Co., Ltd.

[57248] 전라남도 장성군 남면 나노산단5로 60-10
HF 525Plus Installation, Operation and Service Manual
CONTENTS
1. About This Manual _____________________________________________________________________________ 4
1.1 Revision History _________________________________________________________________________________________ 5

1.2 Safety instructions ______________________________________________________________________________________ 5
2. Introduction _____________________________________________________________________________________ 5
2.1 Intended Use ____________________________________________________________________________________________ 7

2.2 Features _________________________________________________________________________________________________ 7
2.3 Contraindications to the use of X-rays _________________________________________________________________ 7
2.4 Options__________________________________________________________________________________________________ 7
2.5 X-ray protective equipment ____________________________________________________________________________ 8
2.6 Classification of Equipment _____________________________________________________________________________ 8
2.7 Essential Performance __________________________________________________________________________________ 8
2.8 Intended Patient Population ____________________________________________________________________________ 9
2.9 Operator Profile _________________________________________________________________________________________ 9
2.10 Symbols marked on HF 525Plus ____________________________________________________________________ 10
3. Safety __________________________________________________________________________________________ 11
3.1 General safety _________________________________________________________________________________________ 11

3.2 Safety from Explosion or Electric Shock ______________________________________________________________ 12
3.3 Risk of collision _______________________________________________________________________________________ 12
3.4 Radiation Safety ______________________________________________________________________________________ 12
3.5 Radiation Protection __________________________________________________________________________________ 13
3.6 Electromagnetic compatibility ________________________________________________________________________ 13
3.7 Disposal _______________________________________________________________________________________________ 14
3.8 Service information ___________________________________________________________________________________ 14
3.9 Service Life ____________________________________________________________________________________________ 14
4. System Description ____________________________________________________________________________ 15
4.1 X-ray system __________________________________________________________________________________________ 15

4.2 Generator _____________________________________________________________________________________________ 16
4.3 Console _______________________________________________________________________________________________ 17
4.4 Tube stand ____________________________________________________________________________________________ 18
4.5 Handle ________________________________________________________________________________________________ 19
4.6 Collimator _____________________________________________________________________________________________ 20
4.7 Table Bucky ___________________________________________________________________________________________ 21
4.8 Wall Bucky stand ______________________________________________________________________________________ 22
4.9 Ceiling Tube Support (Option) _______________________________________________________________________ 23
2
Technical Publication Document NO: SYSTEM-007-KOR (Ver.2.0)
4.10 Hand Switch _________________________________________________________________________________________ 24

4.11 Label _________________________________________________________________________________________________ 25
5. Installation _____________________________________________________________________________________ 27
5.1 Conditions for installation ____________________________________________________________________________ 27

5.2 Equipment Dimensions _______________________________________________________________________________ 28
5.3 Preparations for installation __________________________________________________________________________ 34
5.4 Unpacking _____________________________________________________________________________________________ 35
5.5 Electrical requirements ________________________________________________________________________________ 37
5.6 Wiring Connection of main devices. _________________________________________________________________ 38
5.7 Checking Fuse capacity of main parts. _______________________________________________________________ 39
5.8 Pre-installation checks ________________________________________________________________________________ 39
5.9 Installation of Generator ______________________________________________________________________________ 42
5.10 Installation of Tube stand ___________________________________________________________________________ 77
5.11 Installation of Ceiling tube support _________________________________________________________________ 95
5.12 Installation of Table Bucky __________________________________________________________________________ 129
5.13 Installation of Wall Bucky Stand ____________________________________________________________________ 137
5.14 Checking System Cable Wiring & Check Picture __________________________________________________ 144
6 Calibration ____________________________________________________________________________________ 146
6.1 Generator Calibration ________________________________________________________________________________ 146

6.2 Installation of calibration software program ________________________________________________________ 151
6.3 Preparations for the calibration _____________________________________________________________________ 153
6.4 Program execution for calibration ___________________________________________________________________ 154
6.5 Program functions ___________________________________________________________________________________ 157
6.6 Calibration of radiography ___________________________________________________________________________ 161
6.7 Sequence of calibration for radiographic mode ____________________________________________________ 166
7. Introduction and Using Method _____________________________________________________________ 169
7.1 Introduction __________________________________________________________________________________________ 169

7.2 How to use Generator _______________________________________________________________________________ 170
7.3 Tube Stand’s Handle bar use ________________________________________________________________________ 188
8 Starting and Shutting Down the System ____________________________________________________ 1913
8.1 Ready to operate ________________________________________________________________________________________

8.2 Normal Device Operation _______________________________________________________________________________
8.3 EMERGENCY Switch Operation __________________________________________________________________________
9 Specification __________________________________________________________________________________ 197
3
9.1 Operator's Console ______________________________________________________________________________________

9.2 Generator ________________________________________________________________________________________________
9.3 X-ray Tube _______________________________________________________________________________________________
9.4 Tube Stand _______________________________________________________________________________________________
9.5 High Voltage cable ______________________________________________________________________________________
9.6 Collimator ________________________________________________________________________________________________
9.7 Table Bucky ______________________________________________________________________________________________
9.8 Wall Bucky Stand ________________________________________________________________________________________
9.9 Ceiling Tube Support (Optional) _________________________________________________________________________
9.10 DAP(Dose Area Product) meter (Optional) _____________________________________________________________
9.11 AEC (Automatic Exposure control) Chamber Optional) ________________________________________________
10 Maintenance ________________________________________________________________________________ 203
10.1 An Overview ____________________________________________________________________________________________

10.2 Maintenance Schedule _________________________________________________________________________________
10.3 Maintenance and Qualification of Engineer ___________________________________________________________
10.4 Periodic Maintenance Procedures ______________________________________________________________________
10.5 Cleaning Device ________________________________________________________________________________________
10.6 Check list and How to do Maintenance _______________________________________________________________
10.7 Main Spare Parts List ___________________________________________________________________________________
11 Error Code __________________________________________________________________________________ 207
11.1 Error Type, Display and Error state _________________________________________________________________ 207
12 Fixing Broken Device ________________________________________________________________________ 208
12.1 Introduction ____________________________________________________________________________________________

12.2 Tools for Maintenance __________________________________________________________________________________
12.3 Error type and display ______________________________________________________________________________ 208
12.4 Trouble Shooting ___________________________________________________________________________________ 213
12.5 Handle Bar (XR7-HANDLE Board) __________________________________________________________________ 237
12.6 Troubleshooting for Table Bucky (SMS-BT-4) ______________________________________________________ 238
Appendix 1 EMC – Manufacturer’s Declaration ________________________________________________ 239

Appendix 2 Anatomical Programming Radiographic __________________________________________ 243
4
1. About This Manual

This manual is designed to enable owners and operators of any member of the EcoRay to operate
the systems described herein safely and efficiently.
Scope of validity of this manual

HF 525 Plus Software version (Ver1.0) or higher.
All illustrations in this manual are exemplary only, and may differ from the actual situation.
The present Operating Instructions describe a system with maximum configuration. The system
configuration chosen by you may not contain all options and functions described here.
Separate operating instructions

For this system options, separate operating instructions may be available. They are supplied with
the system, provided that the system configuration includes the respective option. You will find a
corresponding reference to those operating instructions in the relevant sections of this document.
5
1.1 Revision History
Each page of the document has revision letter at the bottom of the page. The revision letter
identifies the document’s update level.
The revision history of this document is summarized in the table below.
Element Format Example

Rev. 1.0 2017-06-30 Release version
Rev. 1.1 2017-12-30 Calibration added
Rev 2.0 2018-09-23 EAR changed
1.2 Safety instructions
The present document does not constitute a complete catalog of all safety measures necessary for
the operation of the respective medical equipment, since special operating conditions may require
further measures. However, it does contain instructions which must be observed in order to ensure
the personal safety of operating staff and patients as well as to avoid damage to property. These
instructions are highlighted as follows:
DANGER ▶
Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING▶
Warning indicates a hazardous situation which, if not avoided, may result in death or serious injury.
CAUTION▶
Caution indicates a hazardous situation which, if not avoided, may result in minor or moderate
injury.
NOTE▶
Notes are merely informative. Additional useful information and hints are provided for the
operator here.
6
2. Introduction
This equipment is general radiography x-ray system and it was controlled by high frequency type.
This equipment is consisting of x-ray tube, tube stand, wall bucky stand, patient table, x-ray
generator. Also, it has accessories with hand switch for X-ray exposure.
2.1 Intended Use

The HF 525Plus is intended for use diagnosing human beings and could get good regulations by
controlled digital value by microprocessor, by a qualified/trained doctor or technician on both
adult and pediatric subjects for taking diagnostic radiographic exposures of body parts.
2.2 Features
This equipment is used in x-ray room for general radiography purpose and it has features as
follows.
 High frequency inverter type x-ray generator, it could get stability x-ray output and low
voltage ripple.
 Dual focal X-ray Tube with high level heating unit to get more good image and high
value x-ray output.
 Robust structure and smooth movement structure.
 Low dose Collimator
 Overheating sensor and Protection circuit for X-ray tube.
2.3 Contraindications to the use of X-rays

The exposure of humans to ionizing radiation must always be medically justified. Especially on
pregnant women, children and adolescents this procedure should be used with caution or be
avoided altogether. However, the final decision lies with the attending physician or attending
surgeon.
2.4 Options
The present Operating Instructions describe a system with maximum configuration. The system
configuration chosen by you may not contain all options and functions described here.
7
2.5 X-ray protective equipment

We recommend that you use the following X-ray protective equipment:
 X-ray protective apron

 X-ray protective eyewear
 Thyroid collar
 X-ray protective gloves
2.6 Classification of Equipment

This system is classified as follows, based on safety standards for electrical medical equipment.
Protection Method against Electric Shock

Class I
Degree of Protection against Electric Shock

Type B applied part (Table Bucky – Table Top, Wall Bucky Stand – Bucky device)
Operation Mode
Continual operation with intermittent loading
Degree of Protection against Liquid Ingress

Ordinary equipment (Foot switch IP68)
Use in Flammable Atmosphere

Not to be used in presence of flammable an aesthetic gas
2.7 Essential Performance
ESSENTIAL PERFORMANCE requirements according to IEC 60601-2-54

Accuracy of LOADING FACTORS
Reproducibility of the RADIATION output
Imaging performance
8
2.8 Intended Patient Population
Item Details
Age No limitation
Sex No limitation
Healthy Except for pregnant women
Except for patients who get an implantable pace makers or implantable
defibrillators transplant.
Nationality No limitation
Patient state Not relevant, unless patient is agitated
2.9 Operator Profile
Item Details
Age Age that person can obtain the license of Radiologic Technologist or a
license equal to it.
Sex No limitation
Nationality No limitation
Education Radiologic Technologist or person who has a license equal to it.
Knowledge Radiologic Technologist or person who has a license equal to it.
Language Can read and understand English.
Experience Necessary.
Every operator needs to take training for operating the equipment
before using the equipment.
Permissible Corrected visibility is over 0.7 in the decimal number.
impairments To be unimpaired in extremities and trunk
Others Over 140 cm tall.
Person who can confirm the safety by looking ahead of the equipment
9
2.10 Symbols marked on HF 525Plus
Symbol Description
EU-Consult instructions for Use: This symbol means read manuals or descriptions
from manufacture.
EU-Warning or Caution:
This symbol indicates hazard.
High Voltage Caution:

This symbol means high voltage parts included.
Radiation Warning:
This symbols indicates radiation warning.
Protective earth:
This symbols means protective earth.
Serial Number:
This symbol means serial number of product.
EU-Representatives information: The manufacturer’s EU representative

information shows with this symbol.
Made Date:
The made date of the product shows with this symbol.
Manufacturer information:
The manufacturer’s information shows with this symbol.
10
3. Safety
3.1 General safety
WARNING▶
You must be familiar with the contents of the present operating instructions in order to be able to
operate the system as intended. Read and understand the present operating instructions before
operating the system.
It is important to observe all directions, safety instructions and warnings!
WARNING▶
The responsibility for management of use and maintenance of medical equipment lies in a user.
WARNING▶
Never modify the equipment! Please contact our service agency if it is necessary to modify the
device.
Operation
Only properly trained personnel are allowed to operate the system.
Assembly and service

Only authorized personnel are allowed to assemble the system and to provide technical service.
The necessary qualifications can only be obtained by attending a training course provided by the
manufacturer.
WARNING▶
Never use the system if you suspect any electrical or radiation-generating components to be
defective or if the system exhibits unexpected malfunctions!
WARNING▶
Always be sure that audible and visual communication between the operator and patient are
established throughout the entire examination. If necessary, communication must be maintained
through technical means, for instance, an intercom.
11
3.2 Safety from Explosion or Electric Shock
WARNING▶
Do not use the system in an atmosphere containing combustible gas. The system is not an AP
device. Its use in an atmosphere containing combustible gas carries the risk of fire or explosion.
WARNING▶
Do not use disinfectant sprays that are flammable or could cause an explosion. The vapor from a
disinfectant spray may ignite, causing life-threatening or serious injuries and damage to the
system.
WARNING▶
Connect the power cord plug to a 3-pin grounded socket.
3.3 Risk of collision
WARNING▶
Ensure that there are no persons and objects in the range of the tube assembly movement.
WARNING▶
Ensure that the patient does not use the control grip as a handle.
3.4 Radiation Safety

The system produces X-rays. If you do not observe the safety measures and precautions required
by your local radiation protection regulatory body, these X-rays can be hazardous both to
operating staff and other persons.
Maximum Permissible Dose (MPD)

Many kinds of researches on effects or influences about X-radiation provide basics about
maximum permissible dose. These research results were used for ICRP to recommend Maximum
Permissible Dose but it is hard to define exactly and it is updated from time to time with new
research result. For occupational exposures, the ICRP 60 recommends that the MPD accumulated
shall not exceed the following limits:
 Annual effective dose 50 mSv

 Annual dose for the lens of the eye 150 mSv
 Annual dose for all other parts of body 500 mSv
12
WARNING▶
The system is intended for procedures where the skin dose may be so high that there is a risk of
deterministic effects, even if the system is used as intended.
WARNING▶
The system may only be operated by personnel who has undergone radiological training.
WARNING▶
The relevant radiation protection regulations of the country of installation must be observed.
WARNING▶
In order to avoid unintentional radiation, the foot switch must be hung up on the foot switch
support when the system is switched on, but not in use.
WARNING▶
Always be aware that any material brought into the path of radiation between the patient and the
image receptor (e.g. film) will have a negative influence on the image quality as well as on the
patient dose.
3.5 Radiation Protection

Protection of staff
Staff members who stay within the radiation controlled area must wear X- Protection of staff ray
protective clothing.
Protection of the patient

To minimize the radiation burden of the patient, you must keep the source/skin Distance as large
as possible.
WARNING▶
When you initiate radiation and no live image is displayed although all necessary settings have
definitely been made, please contact your after-sales service center!
3.6 Electromagnetic compatibility
Medical electrical equipment requires special precautionary measures with respect to EMC and
must be installed and put into service in accordance with the EMC guidelines contained in the
accompanying documents.
Portable and mobile RF communications equipment may interfere with medical electrical
equipment.
13
All operating modes of the system have been considered in the EMC tests. There are no
exceptions to the rules.
Only conductors, connecting cables and accessories that are specified by the manufacturer may be
used.
WARNING▶
Using components other than those specified may result in increased electromagnetic emissions or
reduced electromagnetic immunity.
3.7 Disposal
The meaning of the symbol on the product, its accessory or packaging

indicates that this product shall not be treated as household waste. Please,
dispose of this equipment at your applicable collection point for the recycling
of electrical & electronic equipment waste. In the European Union and Other
European countries which there are separate collection systems for used
electrical and electronic product. By ensuring the correct disposal of this
product, you will help prevent potentially hazardous to the environment and to
human health, which could otherwise be caused by unsuitable waste handling
of this product. The recycling of materials will help conserve natural resources, please do not
therefore dispose of your old electrical and electronic equipment with your household waste. For
more detailed information about recycling of this product, please contact your local city office,
your household waste disposal service or the shop where you purchased the product.
3.8 Service information

Technical support and purchase of accessories are available at below contacts.
EcoRay Co., Ltd.

TEL: (+82)-61-392-3251
FAX: (+82)-61-392-5266
e-mail: info@ecoray.kr
Homepage: www.ecoray.kr
3.9 Service Life

The system's service life is 7 years, and is limited to systems that receive the prescribed
maintenance checks.
14
4. System Description
4.1 X-ray system
NO Function Function Description
1 Generator X-ray control by OP console
2 Generator’s Console Display of X-ray parameter, generator operational condition
Maintain position of X-ray tube (left & right, back & forth,
3 Tube Support Unit
rotation)
4 Table Bucky The device where a patient can lay on for examinations.
5 Wall Bucky Stand The device can take images from patient’s standing position.
15
4.2 Generator
1 Main CPU Board X-ray Control by OP console’s data
2 AEC Board Automatically controls X-ray Radiation Time
3 Filament Board Control Tube Filament & IGBTby Main CPU’s signal
4 HVT Generating high voltage and supply to X-ray tube.
5 GC Board Connect to Tube, Table, Upright stand, etc. with Outside Device
Main Capacitor’s Control and Charge & Discharge by Main CPU’s

6 Charge & Discharge Board
Signal
16
4.3 Console
Top view
Rear view

1 Power ON/Off On/Off Switch for Supplying Power to Generator
2 Reset Switch If Device brakes, Resets Error Condition at Main CPU
3 Display Operation Display LED lamp for Generator’s Operating condition
Display Pre-saved X-ray Radiation, and also Display Generator’s
4 LCD Display
Operating Condition
5 APR Select Saved Data (Patient’s Body Part) from OP Console
Select AEC function and control sensitivity for filtering X-ray and
6 AEC FUNCTION
control Chamber’s Location
Control X-Ray Exposure
7 Switch Controls for KV, mA, mAs, Time
Condition
8 X-Ray Shot Switch For X-Ray radiation, Ready, X-Ray Exposure Switch
9 DR signal port Using for Manual trigger type
10 DAP meter port Connecting with DAP meter
11 PC port Port, Connecting with PC
12 Hand switch Connector with Handle bar
13 MiO Port Communication Port for Generator MiO board
14 SUB port Port, Connecting with Handle Bar
17
4.4 Tube stand
1 Floor rail Stand can move from left to right (right to left) – longitudinal way
2 Stand Holding a tube and traveling Up/Down vertical way
3 X-Ray Tube Where the X-ray does comes out
4 LCD Display Displaying X-ray tube rotation angle and X-ray parameters.
5 Collimator Determine X-ray exposure area.
18
4.5 Handle

Generally it’s goniometer. In case of LCD option, it displays Tube’s Rotation
1 Handle bar Screen
Angle, and Controls KV, mA, sec
Electrical Magnetic Functional Switch and can operate Low, High, Lock, All Lock,
2 Lock Switch
etc.
3 Handle Use to moving Tube Device
4 Tube X-ray Generation Tube
5 Collimator Control X-ray Exposure Focal Spot
19
4.6 Collimator
■ Function of Collimator
√ X-ray irradiation angle is adjusted by manual.
√ Function and description of Collimator is as below.
1 X-ray EXP circle Connecting to X-ray tube Window through a bracket
2 Knob (x axis) Changing shutter position for x direction

3 Knob (y axis) Changing shutter position for y direction
4 Lamp button ON/OFF button for Lamp
20
4.7 Table Bucky

■ 4-Way
1 Table top The plate where a patient can lay down for X-ray examination
2 Bucky device Detector can travel longitudinal way for adjustment
■ 6-Way
1 Table top The plate where a patient can lay down for X-ray examination
2 Bucky device Detector can travel longitudinal way for adjustment

Height of Table Top Controls by patient’s condition for X-ray
3 Lift
examination.
21
4.8 Wall Bucky stand
1 Bucky device Device can move Up/Down with built-in Detector
2 Base plate Stand Bucky can be fixed with this plate into the floor.
3 Duct port Required cables come into the duct port.
4 Stand Holding a tube and traveling Up/Down vertical way
22
4.9 Ceiling Tube Support (Option)

1 X-axis Rail Moving Rail Can Move Forward and Backward for Wagon
2 Wagon Moving Column Upward and Downward and attach X-ray Tube
3 Column This Column Moving X-ray Tube Device to Upward and to Downward
Electrical Magnetic Function, and Display Tube’s Rotator Angle, and
4 Handle bar
Display X-Ray Exposure Condition Changing
5 X-ray tube X-ray Generation Tube
23
4.10 Hand Switch

The HF525 Plus is equipped with a hand switch.
Radiation is initiated either with the hand switch.
24
4.11 Label
4.11.1 Location
The Label Attached at Main Parts’ Designated Location.
√ Generator Part
√ Machinery Part
25
4.11.2 Label Description

Company Name, Device Model, Input Voltage, Rated Current, Serial Number, Manufacture Date,
Address for European Representative, and Address for Manufacturer is on the Label.
√ Generator Part
√ Machinery Part
26
5. Installation of HF 525Plus
5.1 Conditions for installation
Use environment
Ambient environment: 10℃ to 35℃
Relative humidity : 10% to 70% (no dew condition)
Atmospheric pressure: 800hPa to 1060hPa
Storage environment (without a package for transport and storage)

Ambient environment: -10℃ to 60℃
Relative humidity :10% to 90% (no dew condition)
Transportation and Storage environment

Ambient temperature: -10℃ to 40℃
(The upper bound of the temperature is allowed up to 50℃ only for the period of less than one
month.)
Relative humidity: 10% to 60%
Power Supply
AC power System: Single phase AC
Frequency: 50/60Hz
Standard voltages: 230V.
Voltage variation range:±10% of standard voltages
Supply capacity: 60kVA(Change)
Supply Impedance: 100, 110, 120 V: 1.0Ω or less
200, 220, 230, 240 V: 4.0Ω or less
Earth terminal: Earth resistance of 100Ω or less
27
5.2 Equipment Dimensions (It’s subject to change without notice)
5.2.1 Generator
√ Physical characteristics
Size (Unit: mm) deviation ±10% Weight (Unit: Kg)

Item
Length Width Height deviation ±5 Kg
Console 420 330 110 1
Generator
600 570 470 105
(Including HVT)
√ Dimension (unit: mm)
28
5.2.2 Tube Stand


Configurations
Length Width Height Deviation ±5 Kg
Floor Rail 2800 580 120
Stand 860 240 2,200
It could be changeable by X-ray room size
√ From Floor to Tube Focal spot’s Minimum SID: 400mm or Less.

√ From Floor to Tube Focal spot’s Maximum SID: 1900mm or Less.
√ Moving Distance for Tube Device from up and from down: 1500mm or Less.
29
5.2.3 Table Bucky (4-Way)

■ Table

Composition
Table Bucky 2,200 800 700 140
■ Bucky device
Size (Unit: mm) deviation ±10%

Weight (Unit: Kg)
Composition Distance between Table top, Moving Distance
Deviation ±5 Kg
Detector from left to right
Bucky device Max. 80 or Less 400 60
30
5.2.4 Table Bucky (6-Way)

■ Table (6-way)
Composition
Table Bucky 2,200 800 500~840 240
√ From Floor to Table Top Minimum SID: 500mm or Less.

√ From Floor to Table Top Maximum SID: 840mm or Less.
√ Table Bucky’s upward and downward moving distance: 340mm or Less.
■ Bucky device
Size (Unit: mm) deviation ±10%
Weight (Unit: Kg)
Composition Distance From Table top and Moving Distance from
Deviation ±5 Kg
Detector Left to Right
Bucky device Max. 80 or Less 400 60
31
5.2.5 Wall Bucky stand

■ Wall stand

Composition
Min. SID Max. SID Height Deviation ±5 Kg
Wall Bucky stand 400 1900 2100 240
■ Bucky device

Composition
Distance From Table Top To Detector Deviation ±5 Kg
Bucky device Max. 80 or Less 60
32
5.2.6 Ceiling tube support unit (Option)

Composition
X-axis Rail 3,500 70 100

Rail
Y-axis Rail 630 3,000 120
Wagon 860 755 2360
It could be changeable by X-ray room size
√ Moving Distance, Tube Device from Upward(Max) to Downward(Min): 1500mm or Less.
33
5.3 Preparations for installation
When installing the unit, prepare the following tools:

√ Screw drivers and Philips screw drivers
√ Hexagonal bar L-type spanners: No. 2.5～1
√ Nipper
√ Pliers
√ Level
√ Tester
√ Cutter
√ Waste cloth
√ Alligator clip
√ Alcohol for cleaning
√ Oscilloscope
√ Radiation meter
√ Electric Drill and assorted bits set.
√ Electric lift in case of ceiling suspended tube stand
√ Grinder in case of ceiling suspended tube stand
√ Electric drill in case of ceiling suspended tube stand
√ Hammder drill in case of ceiling suspended tube stand
34
5.4 Unpacking
Unpack as like below images.
√ Inspect the pack for evidence of shipping damage. If there is evidence of shipping damage, note
this in the event that a damage claim is justified.
√ Remove the wooden covers and set aside.
NOTE ▶
Open the pack carefully. sharp tools may damage the contens.
● Carefully lift the equipment from the pallet.
CATION ▶
One person should not attempt to lift or move this assembly without proper equipment or
assistance.
35
● Inspect for internal and external shipping damage.

● Remove and unpack the each unit.
● Unpack the manuals and any other paperwork that may be packed with the units.
● Keep the shipping containers. In case of shipping damage, place the unit back in its shipping
pack and notify the carrier and the customer support department.
● Make sure that the following items are contained:

√ X-ray generator & High voltage transformer
√ HVT & x-ray tube
√ Console & Console bracket
√ Operation & Service manual
√ Tube Stand
√ Floor rail
√ High voltage cable
√ Handle
√ Bucky Table
√ Wall Bucky Stand
√ Weight balances for Tube Stand & Wall bucky stand.
36
5.5 Electrical requirements

■ This generator contains advanced circuitry which will maintain the selected X-ray values during
irregular input voltage condition. If input voltage condition is over or less, then could not get a
good X-ray radiation and have a good electric facility to be supplied with good regulation
condition.
■ Supply specific electric power to the system.

√ Do not under size distribution transformer.
√ Insure the suitable electric facility for the system.
■ Generator Power line requirements.

√ Power line voltage variation must not exceed ± 10%.
√ Maximum line regulation for the maximum kVA demand is 10%.
Model HF 525Plus
Input Power Max. 60 kVA
Input Voltage Single-phase, 230V
■ Recommended wire size

√ Correct sizing of the feeder wire is critical to proper generator operation.
√ Wire size is depend on the kW rating of the generator, line voltage and the distance from the
generator and electric circuit breaker.
√ Minimum wire size from generator and electric circuit breaker.
Wire size
Generator Line Voltage
7.5 m 15 m 30 m
60 kVA 208-240 VAC 35 mm2 70 mm2 120 mm2
√ Apparent resistance of supply mains should be below 0.15ohm.
37
5.6 Wiring Connection of main devices.
5.6.1 Main wiring connection

Cable length
No Q’ty Function Remarks
(Unit: m)
Cable 1 1 Depends on room Three phase power(380VAC) Connect line with indicated
Cable 2 1 15 Signal line Connect generator with console
Cable 3 1 9 Power, Tube Stator line Connect generator with handle bar
Cable 4 1 1 Tube Stator Power Including temperature relay signal
Cable 5 1 9 Power Assembled with handle bar
Cable 6 1 5 Power and Signal Assembled with Table Bucky
Cable 7 1 9 Power and Signal Assembled with Wall Bucky
Cable 8 Variable Depends on room AEC communication cable Connectable Table Bucky with Wall Bucky
Cable 9 1 pair Depends on room High Voltage Cable Connect H/V transformer with X-ray tube
Cable 10 1 pair Depends on room DAP communication cable Connect generator with DAP
NOTE ☞
Refer to the wire size. Use recommended line and ground wires size in the instruction about ELECTRICITY.
And ground terminal is located in beside of generator main fuse.
38
5.7 Fuse capacity of main parts.
No Fuse Name Position Capacity Quantity
1 F1,F2 Main Fuse 500V, 63A 2
2 F3,F4 Trans Fuse 250V, 15A 2
3 F701 MiO Board 250V, 10A 1
4 F901 MiO Board 250V, 3.15A 1
5 F801 CnD Board 250V, 10A 1
6 F501 FnD Board 250V, 3.15A 1
7 F701 GC Board 250V, 20A 1
8 F700,F704,F705,F708 GC Board 250V, 5A 4
9 F702,F703,F706 GC Board 250V, 3.15A 3
10 F707 GC Board 250V, 10A 1
5.7.1 Inter connection and grounding requirements.
■ Main line of the generator must be connecting with main electric circuit breaker.
√ 415VAC 100A circuit breaker must be used.
√ Connected external device with generator must have electric circuit breaker or fuse.
√ Ground terminal of the generator must be grounded with ground line of the main power line.
√ Use recommended ground wire size by local regulation.
5.8 Pre-installation checks

5.8.1 An Overview
This installation depends on generator’s type and configuration and must be installed by
instruction of this manual.
5.8.2 Pre-installation checks points

■ Before installation, engineer must check and notice as follows.
√ Check input voltage, temperature, humidity of installation place.
√ Read and understand installation manual before installation.
√ Install X-ray system with patient safety first.
39
■ Prior to beginning installation, it is recommended to inspect the site and verify that the X-Ray
room complies with Pre-installation requirements, such as:
√ Incoming line of X-ray room (Voltage etc.)
√ Main circuit breaker
√ Conduits.
√ Space requirements. (Unit: mm)
5.8.3 Tools and Testers.
■ Described installation tools and test equipments are necessary and could be changeable
installation method by optional items and then engineer should prepare tools and tester in
needed.
√ Standard and generally tools and tester set used by engineer.
(Multi meter, Screwdriver, Nipper, Long nose, Wrench set, Solder wire, Soldering iron, Hex
Wrench)
√ Electric Drill and assorted bits set.
√ Grinding machine for cutting steel.
√ Cleaning things for parts.
√ kV meter
√ mA meter
√ Radiation Dose meter
√ Operation & Installation Manual
40
5.8.4 Precaution when connecting electric power.

■ First, check the input voltage with tester and then connect the power cable with circuit breaker.
■ The input power must be single phase 230V AC and could check voltage with tester.
CATION ▶
Only qualified (must trained by EcoRay) engineer could install this X-ray system!
41
5.9 Installation of Generator
5.9.1 Appearance
■ Console
■ Generator (Front)
■ Generator (Side)
42
5.9.2 Consist of Main Parts

■ X-ray console connector Composition, Console (Back)
■ X-ray control Front
■ HVT (High Voltage Transformer)’s Upper Side
43
■ X-ray control Upper Side
5.9.3 Function of Main Parts
■ Console
√ Membrane Switches: Select and control functions.
√ Console PCB: Control each function after receive signal from Membrane switches.
√ External terminal: Connect Console PCB with Generator Main CPU.
■ Generator
√ Communication Cable: Signal cable which connects Console PCB with Generator Main CPU.
√ Filament driver Board: Control PCB for driver circuit of Tube Filament.
√ Charge & Discharge Board: Control PCB for charging and discharging condition of Condenser.
√ Mio Board: Main PCB assembled Microprocessor.
√ Emergency Stop switch: Power off the electric power quickly in emergency situation.
√ FET Block: Semiconductor switch unit for high voltage to control input and output power to be
supplied High Voltage Transformer.
√ High Voltage Transformer: It is a kind of transformer that supply high voltage to the X-ray tube
after received voltage from generator and boost voltage with Maximum 150,000V.
√ Socket Receptacle: Connecting socket for High Voltage Cable
44
5.9.4 Unpacking
● X-ray generator was packed with one carton box to move and install it efficiently.
● Check X-ray generator external condition (damaged or not) after unpacking.
● If generator was damaged, stop installation and notify this fact to carrier and distributor
immediately.
● One X-ray generator, one communication cable and one hand switch were packed in inside of
carton box.
● After unpacking, have to check all parts are exactly same as like order and do not dump any of
packing parts such as envelope, box, documents until confirmation is completely.
45
5.9.5 Start Installation
Installation procedure of X-ray generator
● Check serial no on the attached label with enveloped certificate’s serial no.
● Remove the generator cabinet.(Remove bolts beside of generator cover)
● Check external condition and internal cable wiring condition. If damage parts are found, order
that parts immediately to distributor to prevent delayed installation.
● Move the generator to the installation position. (At least, two adults are required to move this
generator)
● If released connector is found, should connect it in the installation site.
● Connect cables by wiring diagram. (Refer to Wiring diagram)
● Check cable wiring condition again after wiring.
● Connect main electric power after checking wiring.
● Must check input voltage with tester before connect it with generator.
● Power ON the circuit breaker after checking input voltage.
● Check input voltage of each part.
● Check functions after Power ON of Console.
● Engineer never leave installation site until installation is completely finished.
WARNING▶
Two adults are required to remove generator from the wooden pallet.
WARNING▶
Never use re-connected communication cable after cutting!
46
5.9.5.1 Consist of External Devices
5.9.5.2 Images after installation
47
5.9.5.3 Generator Terminal for External Devices

■ Power Input Terminal & External Devices
√ Input Power Connecting
√ External Devices Connecting
48
5.9.5.4 Manufacturer’s Instructions

● Prepare receptacle socket of high voltage transformer that will be installed and high voltage
cable. (High voltage cable must be handling with always clean condition)
● Apply enough insulation silicon to the entire of surface of Cable plug (High voltage transformer)
and near of the pin. (Put approximately 1cm of Insulation silicon into the High Voltage
Transformer receptacle socket.)
● Fix cable nut with firmly after connecting of high voltage cable with high voltage Transformer.
● Apply enough insulation silicon to the entire of surface of Cable plug (X-ray tube) and near of
the pin.
● Connect opposite side of high voltage cable to the X-ray tube receptacle socket.
● Fix cable nut with firmly after connecting of high voltage cable with X-ray tube.
WARNING ▶
High voltage cable wiring must be done in dryness place without humidity.
5.9.5.5 Power Cable Connection

● The power cable of this generator must be connected correctly with main circuit breaker.
● The power cable size is depends on generator’s model and power cable length.
● Cut the cable to the appropriate length and remove insulation from both ends of the Power and
ground wires.
● Connect power cable to the generator main fuse terminal.
● Connect opposite side of cable to the main circuit breaker.
● Turn ON the main circuit breaker when input voltage for generator is correct, and push the
Power On switch if want to run X-ray generator.
● Main power will be supplied to the generator if main circuit breaker is not off, turn off the main
circuit breaker to disconnect electric power completely.
CAUTION ▶
After wiring, adjust circuit for voltage level sensor for CnD Board.
49
5.9.5.6 Connect High Voltage Transformer with X-ray Tube
■ Connecting HVT’s Anode, Cathode and Tube Anode, Cathode by HV Cable.

■ Connecting Cable Between GC Board’s CON703 and X-Ray Tube Anode Stator.
● Checking GC board CON703’s PIN

PIN CON703 NOTES 참 고
1 Stator COMMON
2 NC
3 Stator Main
4 NC SC (Stator COMMON Coil )
5 EMG (Emergency switch) Using 1, 11 Pin GC board
6 NC CON703
7 AC 0V SM (Stator Main Coil) Connector Supply
8 AC 24V Using 3 Pin Electricity to
9 GND Anode stator’s
10 GND SS (Stator Shift Coil) Moving Coil and
11 Stator COMMON Using 13 Pin connecting with
12 NC Tube Anode
13 Stator Shift Temperature relay Stator
14 NC Using 19, 20Pin
15 EMG (Emergency switch)

16 NC
17 DC 0V
50
18 DC 24V
19 Temperature relay
20 Temperature relay
● Checking X-Ray Tube Anode Side’s Composition
● Connecting Cable between X-Ray Tube Anode Sided and GC Board CON703
GC board의 P805
NO X-Ray Tube Anode Side
PIN NO P805 Wiring
1 SM
2 NC 1,6 PIN Stator Main 2. Stator Main
3 SS
4 NC
5 SC 3. 8 PIN Stator Start 3. Stator Start
6 SM
7 NC
8 SS
5, 10 PIN Stator COMMON 1. Stator COMMON
9 NC
10 SC
51
WARNING ▶
X-ray tube Anode Stator wiring is must correctly with recommended by X-ray tube manufacturer.
Never connect terminal No.1 to No. 5 and No. 6. The terminal pins of the high voltage cable are
extremely delicate and easily damaged. And then, handle them with very carefully.
■ Connecting HV Cable between HVT’s Anode, Cathode and X-Ray Tube’s Anode, Cathode
● Before Connecting HV Cable, and Always Closing Receptacle socket for Getting Dirt.
● Removing Receptacle socket Cover for Connecting HV Cable.
● Applying Enough Insulation silicon oil at the End of HV Cable.
52
● Inserting HV Cable Plug to Receptacle socket.
● After Fastening HV Cable Plug nut and Using Wrench Volt, Completely Fastening HV Cable Plug.
WARNING ▶
The terminal pins of the high voltage cable are extremely delicate and easily damaged. And then,
handle them with very carefully.
WARNING ▶
Always Maintaining Clean for HV Cable Plug and Receptacle socket, and have a caution for
sticking with Dirt
.
WARNING ▶
After Inserting HV Cable Plug to Receptacle socket, and completely fastening Ring nut and
Wrench volt, if by Faulty Connection of Socket, It Can Cause HV Leakage for Broken Device.
53
5.9.5.7 X-Ray Console Cable Connection
(1) Console I/O Board’s Composition
(2) Console Backside ,and Console I/O Board’s Connector is shown below .
54
(3) Starting to Put Cable
■ Connecting MiO Port

● RS232 is LAN Port and Connected by Communication Cable.
● Connecting Generator MiO Board P101 and CONSOLE I/O Board P231 (MiO Port).
NOTE ▶
RS232 (Communication Cable) is connecting Generator MiO board P101 before to delivery from a
factory
55
■ Connecting Console’s SUB Port (Option)

● RS232 (Port) is connecting with Communication Cable.
● Tube Stand’s Handle Bar connects Board P609 and CONSOLE I/O Board’s P225 (SUB Port).
NOTE ▶
Applying when using LCD type Handle Bar, and RS232’s communication cable is attached to Tube
stand before to delivery from a factory.
56
● Handle Bar Board’s Composition is shown below.
■ Connecting DAP Port (Option)

● RS232 (port) and connecting to communication cable.
● DAP meter is assembled at the end of Collimator.
● Connecting DAP meter and CONSOLE Board’s P228 (SUB)
NOTE ▶
DAP meter is Optional, and using DAP meter, and provide separate installation Manual.
57
■ Install ting AEC chamber (Option)

● RS232 (port) and connect by communication cable.
● AEC Chamber Control board can connect Three Chamber, and is composed of Table, Upright
stand, Auxiliary.
● Checking AEC Chamber Attachment
58
● AEC Chamber Control board’s Block Diagram
● AEC Chamber Setting

From (AEC) Chamber’S Pre-amplifier To signal to AEC Board, must be Negative. Chamber Signal is
different from different manufacturers, so need to check before device Installation.
● RS232 (port), and connect to AEC Chamber & AEC Chamber control board’s P801, P802, P803.
Connector Pin composition is shown below.
P801’s Composition of Connector Pin (FOR Auxiliary)
PIN Signal NOTES REFERENCE

1 NC
P801, P802, P803’s Pin
2 Field Ⅱ
Composition is same
3 Field Ⅰ
and, AEC Chamber’s
4 Reset Reset / exposure
Auxiliary Signal and
5 AEC3 stop Output signal ramp
P801, Table Signal,
6 Field Ⅲ
P803, Upright stand
7 AEC3 -VDC -12V
Signal, and P802 Signal
8 AEC3 +VDC +12V
all Connected.
9 GND Shield
P802 Connector Pin Composition (FOR Table)

1 NC
P801, P802, P803’s Pin
2 Field Ⅱ
Composition is same
3 Field Ⅰ
P801, Table Signal,
6 Field Ⅲ
P803, Upright stand
7 AEC1 -VDC -12V
8 AEC1 +VDC +12V
all Connected.
9 GND Shield
59
P802 Connector Pin Composition (FOR Upright stand)
1 NC
P801, P802, P803’s Pin
2 Field Ⅱ
Composition is same
3 Field Ⅰ
P801, Table Signal,
6 Field Ⅲ
P803, Upright stand
7 AEC2 -VDC -12V
8 AEC2 +VDC +12V
all Connected.
9 GND Shield
5.9.5.8 AEC Chamber & Control board’s Control Method
NOTE ▶
AEC is Option, and AEC Chamber’s User / Installation Manual is provided Separately.
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(3) Finishing Cable and Setup the Console

■ Entering by Setup mode
● X-Ray Console’s Reset Switch (Picture 1) and Power On Switch (Picture 2) are pushed
simultaneously and enter OP console.
■ “PC, DAP and SUB Set”’s Set Up (Function)
● Entering by System setting mode, and pushing “Data Changing Switch” (Picture 1), and entering
by “PC, DAP and SUB Set” (Picture 6).
● Pushing “KV Up & Down Switch” (Picture 4) to set up PC(Picture 6).
● Pushing “mA Up & Down Switch” (Picture 3) to set up DAP(Picture 6).
● Pushing “Sec Up & Down Switch” (Picture 2) to set up DAP(Picture 6).
● Changed Data can saved using Memory “M” Switch (Picture 5) and pushed until “Beep” ends.
(Buzzer occurs 10 seconds).
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5.9.6 Setup & Demo mode

5.9.6.1 Setup mode
Setup mode is composed of Tube selection, Generator Limit, System setting, Console,
Communication, AEC, Tube Calibration, etc.
(1) X-Ray Console’s Reset Switch (Picture 1) and Power On Switch (Picture 2) are pushed
simultaneously and enter OP console.
(2) Setup menu is to enter by Setup mode and changing to different function Switch. Setup
Menu’s choice is to Enter Setup mode and Operate by pushing switch
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● For Set up’s Main Function
NO Console’s Switch Name Explaining Setup Function

1 KV, mA Control Switch Changing Setup Value
2 Data Changing Switch Changing Setup Value
3 Tube Focal Changing Switch At Setup, choose Focal Size
4 Bucky Position Selecting Switch At Setup, choose Bucky Type
5 Data Saving Switch After Setup change, saved data
(2) Finishing Set up mode
● Finishing Setup mode by pushing “Power Off” switch (Picture 1).
63
5.9.6.2 Demo mode

Demo mode is for exhibition such as, demonstrating generator’s function, and normally used
without installation of generator usage.
(1) X-Ray Console’s Reset Switch (Picture 1) and Power On Switch (Picture 2) Are Pushed Together
to Enter Setup Mode.
(2) Entering Setup mode, and Operating “Power ON” Switch to Enter Demo mode.
(3) Entered Demo mode’s Console is shown as Below.
64
5.9.7 Generator Setup Method
5.9.7.1 Default mA Setting

Default mA Setting Function is “ON”, and is displayed at LCD Display to set up, and the Default is
200mA, and Data can be changed with necessity.
● Entering by Default mA Setup menu, pushing “KV Up & Down Switch” (Picture 1), and set up
Default mA Value.
65
5.9.7.2 System Setting

System Setting Function is for Tube model, Tube rotor, ㎾ Limit, ㎸ Limit, mA Limit, mAs Limit,
Bucky type, Over load parameter, Ready time, Focal, AEC, Exposure type’s set up, Data can be
changed with necessity.
■ Tube model and Rotor set

(1) Set up Generator’s Tube model.
● Entering by System setting mode, and pushing “Changing Data Switch” (Picture 1), and entering
by “Tube model and Rotor set” mode (Picture 5).
● Entering by Mode, the Screen shows Tube 1 as Default.
● HF 525Plus is for Tube 1 Device, and Tube 1 cannot be changed.
● Pushing “KV Up & Down Switch” (Picture 3), and set up to entering by Tube1 mode and make a
selection of Tube model (Picture 5).
(2) Set up Tube Rotor Speed

● Pushing “mA Up & Down Switch” (Picture 2), and according to Tube, and set up Rotor Speed
(Picture 5).
● Set up Data is saved by pushing “Memory Switch” (Picture 3), and pushed until “Beep” ends.
● At Delivery from a factory, the Default Data is shown below.
Device Default Setting Up Data
Tube model E7239X
Tube Rotor speed Low
66
■ ㎾ Limit set
(1) Setting Up Small focal’s ㎾
by “Kw Limit set” mode (Picture 4)
● Pushing “SEC Up & Down Switch” (Picture 2), and set up to entering by KW (Picture 4).
(2) Set up Large focal’s kW

● When Setting Large focal’s KW Up, pushing Large focal Selection Switch (Picture 5). If setting up
Large focal’s KW, pushing Large Focal Selection Switch (Picture 5).
● Pushing “SEC Up & Down Switch” (Picture 2), and set up KW (Picture 4).

Small focal Limit 20㎾
Large focal Limit 40㎾
67
■ KV Range set
(1) Set up Small focal’s Minimum and Maximum KV
by “Kw Range set” mode (Picture 5)
● Entering by Mode, the Window / Screen shows Tube 1 as Default.
● Pushing “KV Up & Down Switch” (Picture 3) to set up KV min (Picture 5).
● Pushing “mA Up & Down Switch” (Picture 2) to set up KV max. (Picture 5).
(2) Set up Large focal’s Maximum and Minimum kW.

● Large focal’s KW, pushing Large Focal Selection Switch (Picture 6).

KV min. 40
Small focal Limit
KV max. 125
KV min. 40
Large focal Limit
KV max. 125
68
■ mA Range set
(1) Set up Small focal’s Minimum and Maximum mA
by “mA Range set” mode (Picture 5)
(2) Set up Large focal’s Maximum and Minimum mA.

● Large focal’s mA, pushing Large Focal Selection Switch (Picture 6).
mA min. 10
Small focal Limit
mA max. 100
mA min. 125
Large focal Limit
mA max. 500
69
■ mAs Limit set

(1) Set up Small focal’s Minimum and Maximum mAs
by “mAs Limit set” mode (Picture 4)

● Pushing “Sec Up & Down Switch” (Picture 2) to set up mAs Limit. (Picture4).
(2) Set up Large focal’s Maximum and Minimum mAs.

● Large focal’s mA, Pushing Large Focal Selection Switch (Picture 5).
● Pushing “Sec Up & Down Switch” (Picture 2) to set up mAs Limit. (Picture 4).
Small focal mAs Limit 300
Large focal mAs Limit 500
70
■ Bucky type set

(1) Set up Table Bucky’s Bucky type, Set, and Time.
●. Entering by System setting mode, and pushing “Changing Data Switch” (Picture 1), and entering
by “Bucky Type set” mode (Picture7)
● Pushing “F2” Switch (Picture6) and set up Table Bucky (Picture 7).
● Pushing “KV Up & Down Switch” (Picture 4) to set up Bucky Operation Type such as Spring and
Motor, etc. (Picture7).
● Pushing “mA Up & Down Switch” (Picture 3) to set up Bucky’s Operating Condition. (Picture7).
● Pushing “Sec Up & Down Switch” (Picture 2) to set up Bucky’s Exposure Delay time. (Picture7).
(2) Set up Wall Bucky Stand, Wall Bucky Stand‘s Bucky type, Set, Time.
● “Pushing “F2” Switch (Picture6) and set up Table Bucky (Picture 7).
● Pushing “KV Up & Down Switch” (Picture 4) to set up Bucky Operation Type such as Spring and
Motor, etc. (Picture7).
● Pushing “mA Up & Down Switch” (Picture 3) to set up Bucky’s Operating Condition. (Picture7).
● Pushing “Sec Up & Down Switch” (Picture 2) to set up Bucky’s Exposure Delay time. (Picture7).
71

Table Bucky ON
Bucky Function
Wall Bucky Stand ON
Table Bucky Spring
Bucky Type
Wall Bucky Stand Spring
Exposure Delay time Table Bucky 200
(msec) Wall Bucky Stand 200
■ Over Load Parameter set
by “Over Load Parameter set” mode (Picture4)
● “Pushing “KV Up & Down Switch” (Picture 2) to set up Over Load Parameter. (Picture 4).
Over Load Parameter 080
NOTE ▶
Over Load Parameter (Set up Pupose), Ecoray tested this parameter data numerous time, so should
not be changed.
72
■ Ready time set
by “Ready time set” mode (Picture4)
● Pushing “mA Up & Down Switch” (Picture 2) to set up Ready time. (Picture 5).

Device Default로 Setting Up Data
Ready time 2000
NOTE ▶
Ready time Set up (Purpose), Ecoray tested this parameter data numerous time, so should not be
changed.
73
■ Focal Edge set

(1) Set up Small Focal’s Focal Edge..
by “Focal Edge set” mode (Picture4)
●.Entering by Mode, the Window / Screen shows Tube 1 as Default.
●. Pushing “mA Up & Down Switch” Switch (Picture2) and set up Small focal’s Focal Edge (Picture
4).
(2) Set up Large focal’s Focal Edge.

● Large focal’s Focal Edge, Pushing Large Focal Selection Switch (Picture 5).
● Pushing “Sec Up & Down Switch” (Picture 2) to set up Ready Time. (Picture 5)
● Pushing “mA Up & Down Switch” (Picture 2) to set up Large focal에’s Focal Edge (그림4)
Menu Default Setting Up Data
Small focal Focal Edge 100
Large focal Focal Edge 125
74
■ AEC & ABC set

(1) Set up AEC Function.
●. Entering by System setting mode, and pushing “Changing Data Switch” (Picture 1), and entering
by “AEC and ABC set” mode (Picture 1)
● Pushing “KV Up & Down Switch” (Picture2) to set up AEC (Picture 4).
(2) ABC mode does not support HF 525Plus
■ R&F REMOTE mode set

R&F REMOTE mode does not support HF 525Plus
■ Pulse mode set

Pulse mode does not support HF 525Plus.
75
■ 1ST Ready Expo set
by “AEC and ABC set” mode (Picture 4)
● Pushing “mA Up & Down Switch” (Picture2) to select Exposure Type (Picture 4).
● Buzzer occurs 10 seconds).
● Ready and Exposure Switch Operation is shown below.
Menu Default Set Up Data
Normal mode Operating Ready Switch, and then Operating X-Ray Switch, Exposure Type
Operating Ready and Exposure Switch at the same time, and shot X-Ray
1step exposure mode
Type.
Pushing Switch once and “ON” (Ready), and pushing the Switch one more
Foot mode
time and “On” and X-ray exposure type

Menu Default Set Up Data
Ready, Exposure type Normal mode
76
5.10 Installation of Tube stand

5.10.1 Appearance
■ Floor Rail
■ Stand
77
■ Floor Rail & Stand
■ Handle Bar & Tube Arm
78
5.10.3 Function of Main Parts

■ Stand
√ Column: Device helps the X-ray tube travelling up & down.
√ Vertical move device: holding X-ray tube and to be connected to Tube Stand to support up &
down travel.
√ Stand base: holding Tube Stand and to be connected to Floor rail for longitudinal travel.
√ Floor rail: supports Tube stand to move longitudinal way.
■ Handle Bar
√ Handle: The device has a Angle display panel, emergency PWR-off button, electromagnetic
lockup buttons and user holding handles for X-ray tube position control.
√ X-ray tube device: where it has X-ray tube, Handle Bar and collimator assembled.
√ Tube Arm: Helping X-ray tube rotation from Handle Bar.
√ Electromagnetic lockup device for vertical travel: Helping X-ray tube up/down travel from
Handle Bar.
5.10.4 Unpacking
● The different devices are packed in several boxes for convenient and efficient transportation and
installation.
● Check if all the devices are well condition after unpacked.
● In case any of the devices are broken or missed, please contact your local agent or manufacturer
quickly.
● They are packed as a set of Stand, a set of Handle Bar, a set of balance weight and a set of Floor
rail.
● Do not scrap the packing boxes, envelops or inside papers before you make sure all about the
contents.
CAUTION ▶
It is necessary to have 2 or more people to move and install the Tube Stand devices.
79
Installation procedure of Tube Stand

● Check if the serial No. on the label is match with the serial No. on the quality certificate.
● During the unpacking, check if all the devices are in well condition, especially at cables. In case
any broken or damaged parts, please contact your local agent for replacements.
● Bring the devices to the installation place. (Do not assemble the devices in advanced) 2 or more
people are needed to move them because the devices are very heavy.
● Fix (install) the Floor rail on a right position.
● Connect Tube Stand into Floor rail through the Stand base.
● Press down the tube head (tube arm) to the level where you can put the holding pin. It is
necessary to pull it down without weight balance.
● Put the holding pins around the balance weight box position.
● Then install X-ray tube, Handle Bar and collimator.
● And put balance weights into the tube stand (in the empty space of balance weights). The
balance weights are very heavy, so please be careful when you move them into the space.
● Check the cable connections and make them tight if necessary.
● Make all the cable connections according to the cable diagram.
● Check if all the connections are correct.
● If the cable & wire connections are O.K, put main AC input power to the Generator. (Check AC
input power level before you make Power ON)
● One person holds the X-ray tube and the other removes the holding pin at behind of Tube
Stand.
● Check if the weight balance is O.K, if the balance is not perfect, add or remove the weight
balances.
● PWR ON and check if electromagnetic lockup functions are all O.K – test it from Handle Bar.
● The engineers should stay in the room until the installation works are all over.
80
5.10.5.1 Floor rail installation

● Place the rail on the floor – check the location carefully before you fix it.
● And position it at the correct point.
● Check vertical & horizontal balance by the measurement kit. (please see the photo) – please
put something below the bottom side of rail in order to make correct balance.
● Once the balance is O.K, install tube stand on the floor rail and assemble the tube & collimator..
Then check the balance again on tube itself.
● When all the rest parts are installed correctly, put anchor bolt holes and fix the rail with Wedge
Anchor bolts.
81
5.10.5.2 Stand installation.

● Put the Stand on the floor rail carrier (please see the photo below)
● Fix the Stand into Carrier with fixing bolts.
CAUTION ▶
3 persons are required to do this job.
82
5.10.5.3 X-ray tube assembly
● Locate the Tube Arm to appropriate position for X-ray tube assembly.
● Put X-ray tube on Tube York– at this time, please insert weight balance plates into behind of
Tube Stand.
● Open the rear cover of Stand, put weight balance plates to make perfect balance for Tube arm.
● The weight is increasing when you put X-ray tube and collimator.
CAUTION ▶
Attention : the weight balance plates are very heavy, so please be careful when you handle the
plates. And the plate should not escape from the lack.
Once the weight balance work is correct, please close the rear cover.
83
● Assemble the collimator and Tube head side wiring.
84
5.10.5.4 Understanding Wiring

■ Checking Tube Stand’s Connector TS-IO-1 Connector & Generator GC Board’s P850, P976’s
Wiring Cable.
Upper Side, Generator

PIN NO
P805 (Rotor) P976
1 SM AC21V
2 NC AC 0V (COM)
3 SS ??
4 NC AC21V
5 SC AC 0V (COM)
6 SM NC
7 NC NC
8 SS NC
9 NC NC
10 SC Emergency SW
11 Emergency SW
12 NC
13 Tube Temp. SW
14 Tube Temp. SW
15 Door SW
16 Door SW
17 GND
18 GND
85
■ Checking Tube Stand’s Handle bar Connector TS-HD-IO-2 Connector & Generator MiO
Board’sP804’s Wiring Cable.

PIN NO
P805 (Rotor) P976
1 SM AC21V
2 NC AC 0V (COM)
3 SS ??
4 NC AC21V
5 SC AC 0V (COM)
6 SM NC
7 NC NC
8 SS NC
9 NC NC
10 SC Emergency SW
11 Emergency SW
12 NC
13 Tube Temp. SW
14 Tube Temp. SW
15 Door SW
16 Door SW
17 GND
18 GND
86
5.10.5.5 Wiring Tube Stand and Generator
■ Picture 1: Wiring cables from Tube Stand’s Connector TS-IO-1 Connector to Generator GC
Board’s P850, P976.
■ Picture 2: Wiring Cables from Tube Stand’s Handle bar Connector to TS-HD-IO-2 Connector and
Generator MiO Board’s P804.
87
5.10.5.6 Handle bar (LCD module) Cable connection

● There are ports like Generator cable, Angle sensor port, Power port.
● Connect LCD Module first.
● Make correct wiring to LCD Module.
No.1: P609 in Handle Bar PCB goes to OP console SUB port.

No.2: P901 in Handle Bar PCB goes to Handle Bar Power board AC1.
No.3: P703 in Handle Bar PCB goes to P907 on Stand Lock board.
No.4: P601 in Handle Bar goes to Angle sensor.
88
● Make correct wiring to LCD Module.
89
5.10.5.7 Lock cabling

● Locker are Up/ Down, Front/Rear, Left/Right, Column Rotation, Tube Rotation Lock.
● Please pay your attention to the Lock board location – see below photo.
● Make correct cabling for Tube Rotation Lock, Front/Rear Lock.
90
(1) Complete the wiring between A and B.
No.1: Connection between AC3 (Handle Bar Power) and P914 on Stand Lock Board.
No.2: Connection between P910 on Lock board and Front/Rear Lock.
No.3: Connection between P913 in Stand Lock Board and Tube Rotation Lock.
91
● Up/ Down, Left/Right Lock cablings.
(1) Make wiring through Connecting hole lead line.
No.1: Connection between P911 on Stand Lock Board and Left/Right Lock.
No.2:Connection between P915 on Stand Lock Board and Up/ Down Lock.
92
5.10.5.8 Tube anode side wiring

●The tube anode side has cablings for Anode Stator, Lock power, Collimator power, Tube
Temperature Switch.
● Tube Anode side is consist of following points (see below photo).
● Make proper wiring on Tube Anode side.
No.1: Tube Anode side cables must go to Generator GC Board P976
93
■ Wiring Cable, Generator GC board & Collimator.
P976 of GC Board
Anode side of X-ray Tube
(Upper side of Generator)
1 Stator Com (SC1) 1 Stator Com (SC1)
2 Stator Main(SM1) 2 Stator Main(SM1)
94
5.11 Installation of Ceiling tube support
5.11.1 Appearance
■ Side
■ Front
95
■ Wagon
■ Handle Bar & Tube Arm
Functions of main components
96
■ Wagon
√ Carry the device to the right position.
√ Make the horizontal & vertical balance.
√ When the balance is good, fix the position with anchor bolts. Before you do this, make sure if
table center and Bucky Stand (Wall bucky) center should be match.
√ Fix the device with Wedge Anchor bolt..
■ Rail
√ Cassette Tray locates cassette
√ Cassette holder is a fixture that does not move the cassette.
√ Grid is a lattice to get rid of scattered X-ray.
√ Oscillator moves grid right and left.
√ Ion Chamber controls exposure time automatically.
■ Handle Bar
√ Handle: The device has a Angle display panel, emergency PWR-off button, electromagnetic
lockup buttons and user holding handles for X-ray tube position control.
√ X-ray tube device: where it has X-ray tube, Handle Bar and collimator assembled.
√ Tube Arm: Helping X-ray tube rotation from Handle Bar.
√ Electromagnetic lockup device for vertical travel: Helping X-ray tube up/down travel from
Handle Bar.
97
5.11.3 Unpacking
● The different devices are packed in several boxes for convenient and efficient transportation and
installation.
● Check if all the devices are well condition after unpacked.
● In case any of the devices are broken or missed, please contact your local agent or manufacturer
quickly.
● They are packed as a set of Stand, a set of Handle Bar, a set of balance weight and a set of Floor
rail.
● Do not scrap the packing boxes, envelops or inside papers before you make sure all about the
contents.
CAUTION ▶
It is necessary to have 2 or more people to move and install the Tube Stand devices.
98
Installation procedure of Ceiling tube support
● Check if the serial No. on the label is match with the serial No. on the quality certificate.
● During the unpacking, check if all the devices are in well condition, especially at cables. In case
any broken or damaged parts, please contact your local agent for replacements.
● Bring the devices to the installation place. (Do not assemble the devices in advanced) 2 or more
people are needed to move them because the devices are very heavy.
● Fix (install) the ceiling rail.
● Insert Ceiling Tube Support column unit to the ceiling rail.
● Press down the tube head (tube arm) to the easy wiring position and pull out the holding pin to
the fixing position. (Located upper side of Column unit)
● Then install X-ray tube, Handle Bar and collimator.
● Check the cable connections and make them tight if necessary.
● Make all the cable connections according to the cable diagram.
● If the cable & wire connections are O.K, put main AC input power to the Generator. (Check AC
input power level before you make Power ON)
● One person holds the X-ray tube and the other removes the holding pin at behind of Tube
Stand.
● Check if the weight balance is O.K, if the balance is not perfect, add or remove the weight
balances.
● PWR ON and check if electromagnetic lockup functions are all O.K – test it from Handle Bar.
● The engineers should stay in the room until the installation works are all over.
WARNING ▶
Pull out holding pin of Column unit to the fixing position before installation, and after installation,
release the holding pin to be used.
99
5.11.4.1 Installation procedure of Ceiling frame for Long rail

● Parts for ceiling suspended tube stand will be offered below.
Long Rail covers Holding brackets
Lower rails (Short rails)
Long rails
● The bracket is connected between long rails and ceiling supporter. Ceiling supporter must be
strong enough to hold entire Long rail, short rail and tube stand which is usually over 200kg.
Mostly, ceiling support hangs from the main building structures some of which are main steel
beam on the building, thick concrete, and so on. The static position and hardness is very
important!! (see photo below)
NOTE ▶
ECORAY does not provide this ceiling supporter like u-pin profiler !!!
100
● Check each location like this drawing.
● 2 Holding Brackets should be slid into the Long Rail first and pins of holding brackets are
inserted into holes of ceiling supporter. Presicely measure the distance of bracket pins before
installation of ceiling supporter like U Pin Profiler.
Holding brackets are connected with long rails.
Measure the length of each pin’s distance
101
● Typically, U shape of steel beam (U Pin Profiler) is used as ceiling supporter, and L/Right side of
U shape of steel beam will be united with weight bearing structure on the ceiling. Before
installation of U Pin Profiler, an installer has to make 6 holes on the U Pin Profiler, which are
going to match with the pins from Holding Bracket. If Left side of U Pin Profiler will be
connected with the ceiling, the holes should be made on Right side of U Pin Profiler.
Cf 1) Hole distances of ceiling supporter in case Long rail is 4,000mm
750 mm 300 mm
4000 mm
Cf 2) Hole distances of ceiling supporter in case Long rail is 3,500mm
675 mm 200 mm
3500 mm
NOTE ▶
Important to match the distance between brackets’ pins with the distance between holes from
ceiling supporter like u-pin profiler !!!
102
● Moreover, it is also very fundamental to have right distance between two U Pin Profilers because
Long Rails covers that are connected with each Long Rails after. If the distance between each U
Pin Profiler is wrong, an installer will meet the problem with installation of Long Rail cover after
installation of two Long Rails. Generally, the distance between each U Pin Profilers is 198 cm.
Ceiling
The distance between each U Pin

profiler (198cm) which is same as long
rail cover.
103
5.11.4.2 Long rail (X-axis) Installation

● Long rails with brackets are installed at ceiling supporter by nut and washers.
Ceiling supporter
NOTE ▶
One Long Rail has a stopper, and another does not have.
The Long Rail with the stopper should face with the way LCD screen of Tube head face at.
Stopper
104
5.11.4.3 Lower rail (Y-axis) Installation

● Check and compare long rail width distance and short rail width.
● Measuring at short rail, you can check from the outside of bearings.
● If there is any deviation, just adjust it by moving short rail bearing plate position.
105
● Install Short rail (lower rail) into Long rail (upper rail) – insert the bearing into the slot.
● When you insert the rail, please pay your attention to Main bearing (bigger one, upper side) and
Guide bearing (lower side smaller one).
106
5.11.4.4 LONG rail (X-axis) Cover assembly
● Install stoppers at each end of rails. (Total 4 stoppers)
● Check and verify the stopper position again
● Cover close.
107
5.11.4.5 Wagon (ceiling unit) installation
● Remove Short rail stoppers from the rails.

● And insert ceiling unit into the slot.. (Bearing docking)
CAUTION ▶
This ceiling unit is very heavy (over 150kg), so you need a specialized lift.
Be careful not to have any safety issue – possible to meet accident during the lift because the unit
must be installed at overhead height..!!!
108
5.11.4.6 X-ray tube assembly

● Once the Wagon is installed at lower rail well, please put the tube on the position. You need to
make careful attention for cable connections.
● Unscrew the bolts on Wagon Column.
● Install Tube holder into the Wagon Column.
109
110
● Spring balance (yellow color module) pin check
● Make Spring Balance pin position at LOCK FREE
111
● At Lock free condition, you can scroll the column down to appropriated height for tube
assembly.
● And when the height is fixed, lock it up to hold it at the position.
112
● Remove upper Yoke – this will be installed again with Tube later.
● Check balance of this tube holder.
● If balance needs to be adjusted, please unscrew the side bolts and shift the holder for perfect
balance. (and join the bolts tight when the balance it good)
113
● When the balance is good, put Tube on the position and cover the upper Yoke then join the
tube angle fixing bolts.
114
● Turn the tube up-side down to install lower cover.
● And fix the bottom cover.
115
● Check the collimator components like bolts and plates. (Please see the photo below).
● Before collimator module installation, please put AL filter first and bracket then insert collimator
ring with screws.
● Now put collimator on it and join the bolts to fix it.
● Collimator is on the position now. (Turn the tube to normal position)
116

■Checking the Wiring from Tube Stand’s Connector TS-IO-1 Connector to Generator GC Board’s
P850, P976.

PIN NO
P805 (Rotor) P976
1 SM AC21V
2 NC AC 0V (COM)
3 SS ??
4 NC AC21V
5 SC AC 0V (COM)
6 SM NC
7 NC NC
8 SS NC
9 NC NC
10 SC Emergency SW
11 Emergency SW
12 NC
13 Tube Temp. SW
14 Tube Temp. SW
15 Door SW
16 Door SW
17 GND
18 GND
117
■ Checking the wiring from Tube Stand’s Handle bar Connector TS-HD-IO-2 Connector to
Generator MiO Board.

PIN NO
P805 (Rotor) P976
1 SM AC21V
2 NC AC 0V (COM)
3 SS ??
4 NC AC21V
5 SC AC 0V (COM)
6 SM NC
7 NC NC
8 SS NC
9 NC NC
10 SC Emergency SW
11 Emergency SW
12 NC
13 Tube Temp. SW
14 Tube Temp. SW
15 Door SW
16 Door SW
17 GND
18 GND
118
5.11.4.8 Understanding Wiring Tube Stand and Generator

■ Wiring Generator GC board and Handle bar.
P976 of GC Board
Anode side of X-ray Tube
(Upper side of Generator)
1 Stator Com (SC1) 1 Stator Com (SC1)
2 Stator Main(SM1) 2 Stator Main(SM1)
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
119
5.11.4.9 Cabling Ceiling

● First connect Power cable and Bucky signal cab
No.1: Ceiling powerl is coming from Generator GC Board P976
● Wiring Upright stand and Generator GC Board’s P807.
120
● Check and prepare for communication cable, magnetic lock cables well like the photo below.
● Tube Anode side cables to be prepared.
121
● Make correct wire position on anode side. (The location of each wire is important!!)
● Prepare Handle Bar wires and connect them on positions.
122
● Tube Anode side cables to be prepared.
● Close the cover when the cabling is completed.

● Generator cable and console Sub connector.
123
● Handle Bar Cabling and Tube anode cabling and its order.
(1) Use Bracket 1 for cabling
(2) Use Bracket 2 for cabling.
124
5.11.4.10 Cover assembly

● Cable guide sub assembly
125
● BAND Connection
126
● Wagon Cover close

√ Install bracket for rear cover. (Wagon rear side)
√ Install front side cover bracket. (Front Wagon)
√ And join the bolts on the brackets.
√ Now install plastic cover for Front and Rear ones.
127
128
5.12 Installation of Table Bucky

5.12.1 Appearance
■ Table
■ Bucky Device
129
■ Table
■ Bucky Device
130
5.12.3 Consist of Main Part
■ Table
√ Bucky device restrains scattered X-ray.
√ Foot switch controls upper table which is fixed with electromagnet.
√ Fixture plate settles the product on the floor after the installation.
√ Patient lays down on the upper table which made with easy-radioactivity-penetrate material.
■ Bucky device
5.12.4 Unpacking
● Product is packed as one package to make easy its transportation and installation.
● Check any damage of the product after the unpacking.
● If any damage is found, stop the installation, user should inform about the damage to the
forwarder and the representative
● User should confirm every device is same as it ordered, do not dump any package, box,
document and other contents until completion of confirmation.
CAUTION ▶
At least 4 people work together to move tube stand for installation.
131
Installation procedure of Table Bucky

● Identify a label on the product with serial number of test report that included in package.
● If user finds out any harm of damage on external appearance or internal wiring, user should
order immediately substitutes to prevent delay of installation.
● Move the table to the place where it would install.
(At least 4 adults move the Table Bucky, or a lift is required.)
● Disconnected while transportation could be connected while its installation.
● Wiring according to wiring diagram.
● Reconfirmation after wiring.
● Supply a main power after wiring reconfirmation. (Voltage should be checked)
● Check function of electromagnet and centering signal by foot switch.
● Engineer should be remaining the work place until the installation would be completed.
5.12.5.1 Position Table Bucky
1. Patient table should make a bar level with a tube stand.
2. At least 25cm remains between tube stand and patient table.

3. Start wiring
4. Turn on the collimator light after check distance of two
devices.
5. Make sure that patient table and tube stand are even level
with moving tube stand right and left.
(The light should remain the center of the patient table.)
132
1. After horizontal confirmation, user fix the table.
(See the picture)
2. Fixture of patient table is performed for certain.
(See the below picture)
1 2 3
133
■ Checking the Wiring to Table Bucky Board’s TCON2 Connector and Generator GC Board’s P807.

IN NO
P807
1 AC 0V
2 AC 23V
3 NC
4 NC
5 NC
6 Bucky COM
7 Bucky OUT
8 AC 220V
9 AV 220V COM
10 GND
134
5.12.5.3 Wiring Table Bucky
Power supply
● Power supplies from generator and it should be pre-check its voltage with voltage meter.
● The power supplied to tube stand is 24VDC and the voltage could be checked with voltage
meter.
Wiring check of Table Bucky

● Check the wiring with generator is same with wiring diagram.
● Supplying power to the Table Bucky after checking the voltage.
● Switch on the console
● Check operation of electromagnet with switches of handle bar.
No.1: Table Bucky signal is coming from Generator GC Board P976
135
● Wiring Table Bucky Board and Generator GC Board.
136
5.13 Installation of Wall Bucky Stand

5.13.1 Appearance
■ Stand
■ Bucky Device
137
■ Table
■ Bucky Device
138
5.13.3 Consist of Main Part
■ Stand
√ Bucky device: Bucky is a device that moves the grid while x-ray is being taken.
√ Electro-magnetic fixing switch: Use this device when you move bucky device up and down
√ Anchor: use this device when you fix equipment to floor.
■ Bucky device
5.13.4 Unpacking
● Wall Bucky is packed not to need to assemble again for efficient delivery and installations
● Upon receipt of the product, inspect if there is any damage.
● If damage is found, notify the carrier or his agent immediately.
● Don’t waste documents, box and development that are inside of box until you confirm that all
parts are o.k.
CAUTION ▶
At least 4 people work together to move tube stand for installation.
● Identify a label on the product with serial number of test report that included in package.
● If user finds out any harm of damage on external appearance or internal wiring, user should
order immediately substitutes to prevent delay of installation.
● Move the table to the place where it would install.
(At least 2 adults move the Wall Bucky Stand or a lift is required.)
● Disconnected while transportation could be connected while its installation.
● Wiring according to wiring diagram.
● Reconfirmation after wiring.
● Supply a main power after wiring reconfirmation. (Voltage should be checked)
● Check function of electromagnet and centering signal by foot switch.
● Engineer should be remaining the work place until the installation would be completed.
139
5.13.4.1 Position Table Bucky
Fixing
device 1. Move Wall Bucky to installation site
2. The floor must be flat

devi 3. Wall Bucky must be horizontal and vertical with wall
WallWall 4. Fix anchor to floor after installation
wall
Bucky\\ stan
floor
5. Turn collimator lamp
6. Collimator light must be located on Wall Bucky center
7. Move tube support device left and right and Wall Bucky not
to move
Collimator light out of center of Wall Bucky
1 2 3
140
■ Checking wiring to Table Bucky Board’s TCON2 Connector and Generator GC Board’s P807.

IN NO
P807
1 AC 0V
2 AC 23V
3 NC
4 NC
5 NC
6 Bucky COM
7 Bucky OUT
8 AC 220V
9 AV 220V COM
10 GND
141
5.13.4.5 Cabling Wall Bucky Stand
● Power input
√ Power is supplied by generator and check the voltage with voltmeter before supplying power
√ Input power at Wall Bucky is 24VDC and the voltage could be checked voltmeter
● Wall Bucky wiring check and input power check

√ Wiring connected with exterior device must be same with circuit diagram
√ Supply power after checking voltage
√ Console switch On
√ Press handle bar switch and check the condition of electro-magnet
No.1: Table Bucky signal is coming from Generator GC Board P807
142
● Wiring Upright stand & Generator GC Board’s P807.
143
5.14 System Cable Wiring Check
X-ray Tube
ECO-XR5-HANDLE Board
(Handle bar of Tube Support)
Electromagnetic lock for Tube rotation

ECO-XR5-GC Board
(Upper side of
Generator)
WARNING ▶
If do not use Door and EMG functions, then never remove the attached pin of tube support
connector pin (Door and EMG). If needs these functions, use these pin connectors.
144
X-Axis Bracket
Y-Axis Bracket
Upright Sensor Tube Device
Bracket
Upright Downward
Bucky Table Connector Box
Position Sensor Bracket
145
6 Calibration
6.1 Generator Calibration
6.1.1 Overview
This Generator calibration must be performed only by the calibration software program of Ecoray.
Characteristics of calibration software program

● The calibration software program is operated on PC.
● It has functions for changing X-ray exposure parameters (e.g. kV, mA and selection of X ray tube)
and can be saved.
6.1.2 Tool and equipments for calibration

Calibration requires the following tool and equipments.
● Calibration software program of Ecoray (CD)
● Digital Voltmeter (DVM)
● X-ray kVp meter
● X-ray mA meter
● X-ray exposure time meter
● Radiation Dose meter
● Aluminum HVL attenuators for HVL measurements
● Others for equipments for calibration
6.1.3 Check before calibration start

● Power input (Supply mains)
● Protective earth condition
● Tool and equipments for calibration
● Selected X-ray tube model, type reference of the per
146
6.1.4 When to do calibration
When to do What to do Remarks
After product installation, Calibration for X-ray

Refer to the chapter 4
including relocation exposure parameters
Periodic testing for

maintenance Calibration for X-ray
Refer to the chapter 4
(Every six months or as exposure parameters
required)
Replacement or repair of Calibration for X-ray

Refer to the chapter 4 and 6
critical components exposure parameters
6.1.5 Critical Components that could affects the product performance

Replacement or repair of critical components requires a calibration for X-ray exposure parameters.
Critical components are the followings:

● X-Ray tube assembly
● D-evo-FIT-MiO Board
● D-evo FIT -CnD Board
● D-evo FIT -FnD Board
● Transformers of high voltage
● High voltage cables
6.1.6 Installation of “USB to RS232 Converter Driver”

Specifications
● Identification: USB to RS232 Converter
● Confirmation of PC specifications
√ System: Pentium MMX 200MHz or higher
√ Operating System: Windows XP Service Pack2 or higher
√ USB Interface: USB 2.0 or higher (USB 2.0 recommended)
● The software for RS232 Driver is available on the website and the installation method refers to a
manual which is accompanied the RS232 Converter.
147
Installation
● Turn on PC.
● Click “My Computer” icon from the wallpaper on PC to execute “Properties”.
● Click “Properties”.
● Click “Hardware”, then click “OK”.
148
● Click “Device Manager”, then click “OK”.
● Click “Communications Port(COM1)”, then click “Port Settings”.
● Check the selected values.
149
● Click “Advanced”, then click “OK”.
● On the displayed “Advanced Setting for COM1”, select “Use FIFO buffers(requires 16550
compatible UART)”.
● Select a suitable one from COM1 to COM5, then click “OK”.
● Installation of “USB to RS232 Converter Driver” is finished
NOTE▶
If you do not select a one from COM1 to COM5, this program would not operate.
150
6.2 Installation of calibration software program
6.2.1 Specifications
● Identification: ECO-GEN-CALIBRATION-PC-M
● Confirmation of PC specifications
√ System: Pentium MMX 200MHz or higher
√ Operating System: Windows XP Service Pack2 or higher
√ USB Interface: USB 2.0 or higher (USB 2.0 recommended)
6.2.2 Installation
● Turn on PC.
● Insert the CD for calibration software program into PC.
● Click “My Computer” icon from the wallpaper.
● On the “Devices with Removable Storage” pane, double click “EcoRay Calibrate”.
● On the “Calibrate” pane, copy “Calibrate”.

● Move the “Calibrate” on the wallpaper.
151
● On the wallpaper, double click “Calibrate”.

● On the “Calibrate” pane, double click “Setup” file.
● On the “Setup” pane, click “auto run” file.
● Click “OK” button.
Installation of calibration software program is finished.
152
6.3 Preparations for the calibration

6.3.1 PC
● Specifications: Refer to 7.1
6.3.2 USB cable for “USB to RS232 Converter”

● This USB cable is generally available
6.3.3 Gender for the connection of generator

● This gender is made by Ecoray.
6.3.4 Connection of the communication cable

● Connection between the RS232 Port and USB Port of PC.
153
6.4 Program execution for calibration

6.4.1 Program execution of “Ecoray_Calibrator”
● On the wallpaper, double click “Calibrate”.
● On the “Calibrate” pane, click “Program”.
154
● On the “Program” pane, click “Ecoray_Calibrator” file.
● Then, it will be displayed as the following:
155
6.4.2 Selection of the communication port

● Click “Port Check”, and confirm that the selected communication port is a suitable one from
COM1 to COM5.
● If the communication port is selected in normal range, click “Power ON”.
● Execute “Operation & Setup Part”
No. Functions Description of functions
1 Port Check Confirm setting for communication
2 Communication
Confirm the selected communication port
Port Check
3 Communication
Display the communication signal between PC and program
signal Check
4 Power ON Supply power to generator, when “Power ON”
NOTE▶
If the communication port is not selected in normal range, “Power ON” button will not operate.
156
6.4.3 Reselection of the communication port

● If the communication port is not selected in normal range, change the selection of “USB to
RS232 Converter”.
● The change the selection: Refer to 6.7
● Confirm the setting between PC and calibration program.
6.5 Program functions
Operation, Setup, Calibration Window Part
157
6.5.1 Operation Part

● Possible select X-ray exposure parameters (e.g. kV, mA and selection of X-ray tube).
Saving and output the calibration data.

1 Saving data
(This function is only used in the manufacturing process)
Selection of communication Selection of communication port between PC and

2
port calibration program.
Selection of the location and anode stator of X-ray tube.

Selection of X-ray tube
3 Indication of the current state for ready, exposure and
functions
overload.
Indication of X-ray exposure Selection and indication of kV, mA and exposure time for
4
parameters fluoroscopy.
5 Selection of other functions Selection of bucky, AEC, MC and focal spot.
Indication of X-ray exposure Selection and indication of kV, mA and exposure time for
6
parameters radiography.
158
6.5.2 Setup Part

● Possible select the capacity of generator and the filament preheat voltage.
7 Selection of bucky function Selection of each bucky operating mode.
8 Indication of product failure Indication of product failure and description.
Indication of identification for calibration data and number of X-ray

9 Indication of data No.
exposures.
Selection of filament preheat
10 Selection of filament preheat voltage for “small or large filament”
voltage
Selection of capacity of
11 Selection of minimum or maximum value for “kV and mA”
generator
12 Shoe calibration window Program execution for calibration window part
159
6.5.3 Calibration Window Part

● Adjustment, indication and saving data of kV, mA.
Indication of X-ray Indication of the location and focal spot of X-ray tube which
1
tube, focal spot is selected on the setup part.
Indication of the kV range which is selected on the setup
2 Indication of kV
part.
Indication of the mA range which is selected on the setup
3 Indication of mA
part.
Indication of the mA range which is inputted on the data
4 Indication of data
input window.
5 Data up-load Input data of the Mio CPU into calibration program.
Indication of X-ray
6 Indication of kV, mA for fluoroscopy.
exposure parameters
Selection of other
7 Selection of filament focal, calibration On/Off, X-ray tube.
functions
8 Data input window Input kV, mA for calibration.
160
6.6 Calibration of radiography

6.6.1 Power ON
● Execute “Power ON” (see No 1of the above fig).

● Then, it indicates 52 of data signal (input/output) address number (see No 2 of the above fig).
● Automatic start to “Operation Part & Setup Part”.
6.6.2 Selection of capacity of generator
● Select min. and max. kV on the “Small Focal (S.kV)” (see No 1of the above fig).
● Select min. and max. kV on the “Large Focal (L.KV)” (see No 1of the above fig).
● Select min. and max. mA on the “Small Focal (S.mA)” (see No 2of the above fig).
● Select min. and max. mA on the “Large Focal (L.mA)” (see No 2of the above fig).
● Select filament preheat voltage for small and large focal spot (see No 3of the above fig).
NOTE▶
It is recommended that the filament preheat voltage selected by the manufacture does not
change.
161
● Click “Store” for saving input data (see No 4of the above fig).
NOTE▶
Using the stored data of MiO Board (Main Input & Output Board) of generator, it can execute
“Calibration Window Part” directly on “Show Calibration Window” without any selection of capacity
of generator.
6.6.3 Indication of calibration Data
● The “S/N” indicates year, month and identification for calibration data(see No 1of the above fig).
The identification is assigned in regular sequence.
Identificatio
Yea Mont
●The indication of “No 2” is only used in the manufacturing process (see No 2of the above fig).
●The “Slice” indicates the number of X-ray exposures (see No 3of the above fig).
●The “HV, BC” indicates the DAC values of kV and mA (see No 4of the above fig). HV means kV of
the DAC and BC means mA of the DAC.
●The “kV, mA” indicates the detected values of kV and mA on a high voltage Tans former (see No
5of the above fig). It is detected by a detection circuit.
●The indication of “No 6” indicates the fixed 4.1 for calibration (see No 6of the above fig).
●The “Reset” is only used in the manufacturing process (see No 7of the above fig).
●The indication of “No 8” indicates the firmware version of MiO board (see No 8of the above fig)
● MiO board means a “Main Input & Output Board” of generator
NOTE▶
The “Store” indicates the function for saving data (see No 9of the above fig).
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6.6.4 System Check
● The indication of “No 1” indicates the state of product (see No 1of the above fig).
● When the failure is detected, red indicator is lighting.
● When the red indicator is lighting, do not operating X-ray exposure.

● When the red indicator is lighting, reset PC and power of generator
● After reset, the red indicator is lighting still, it needs to repair.

● The indication of “No 2” indicates the state of other components and functions (see No 2of the
above fig). When it is connected in normal, green indicator is lighting. When it is not connected
in normal, red indicator is lighting.
6.6.5 Program execution for calibration
● Click “Show Calibration Window”(see No 1of the above fig).
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● Click “Calibration On/Off”(see No 1of the above fig).

● The “System State” indicates “Now Data Access” (see No 5 of the above fig).
● When it indicates“Now Data Access”, the calibration data of MiO board move to a calibration
program of PC automatically (see No 5of the above fig).
● Note: MiO board means a “Main Input & Output Board” of generator
● When this calibration data has been moved, data table indicates the calibration data (see No 7of
the above fig).
● Select a suitable X-ray tube and focal spot (see No 2of the above fig).
● Check the selected X-ray tube and focal spot (see No 6of the above fig).
● The ““Data Clear” and “Current Focal Load” are only used in the manufacturing process (see No
3 of the above fig).
● Click “Store” for saving input data (see No 4 of the above fig).
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6.6.6 Start calibration

● Install equipments for calibration. (Refer 3 of this chapter)
● Execute “Calibration window”.
6.6.7 Selection of X-ray tube and small focal

● Select a suitable X-ray tube and small focal.
● Check the selected of focal (see No 2 of the above fig).
● Click the No 5 related to No 4 for min. kV and No 3 for min. mA (see No 3, 4, 5 of the above
fig).
● When click the No 5, the colume changes to yellow colour. (see No 5 of the above fig).
● Check the selected data (see No 6 of the above fig).
● Execute “X-ray exposure”.
● Note: Under pushing “Ctrl” on keyboard for “Ready”, pushing “X” on keyboard for “X-ray
exposure”
● Check the detected kV and mA (see No 6 of the above fig).
● On the “ADJ”, change data (see No 6 of the above fig).
● Click “Enter” on keyboard.
● When the detected kV and mA are not incorrect, execute “X-ray exposure” again and change
data.
● Click “Enter” on keyboard.
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6.7 Sequence of calibration for radiographic mode

6.7.1 Selection of kV, mA for calibration
● kV: 40, 60, 80, 100, 125
● Small focal: 10, 25, 50, 75, 100mA
● Large Focal: 150mA
6.7.2 Sequence of calibration for small focal

Sequence of calibration, in case of small focal at 40 kV
● Select 40 kV→ Select 10mA → Execute “X-ray exposure”→ Check the measured dose on the
meter → Change data, if necessary→ Click “Enter” on keyboard
For sequence of calibration At 60, 80, 100, 125, 150 kV, perform the same sequence at 40 kV.
Click “Store” for saving data.
For sequence of calibration at 60, 80, 100, 125, 150 kV, perform the same sequence at 40 kV.
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6.7.3 Sequence of calibration for large focal

Sequence of calibration, in case of large focal at 40 kV
For sequence of calibration at 60, 80, 100, 125, 150 kV, perform the same sequence at 40 kV.
6.7.4 Flow diagram for sequence of calibration
6.7.5 Confirmation of dose after calibration
● Execute “Operation Part”.

● The “No 1” indicates X-ray exposure parameters (kV, mA and exposure time) for radiography (see
No 1of the above fig).
● The “No 2” indicates adjustable kV (see No 2of the above fig).
● The “No 3” indicates adjustable mA (see No 3of the above fig).
● The “No 4” indicates adjustable mAs (see No 4of the above fig).
● The “No 5” indicates selectable function for msec and mAs (see No 5of the above fig).
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● Select “Small or Large” on “Focal Spot” (see No 1of the above fig).
● Select “Radio or Fluor” on

● “Tube Select” (see No 1of the above fig).
NOTE▶
Under pushing “Ctrl” on keyboard for “Ready”, pushing “X” on keyboard for “X-ray exposure”
● Check the measured kV, mA on the meter.
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7. Introduction and Using Method

7.1 Introduction
7.1.1 An Overview
● This HF-525Plus manual contains of operation, safety and specification of this X-ray system.
● This X-ray system was developed by high frequency inverter circuit base.
● This X-ray system was designed for suitable for diagnosing human being with radiation.
● This X-ray system was designed to control radiation with digital method and calibrated radiation
before delivery could checkable by radiation meter.
● This X-ray system was designed to do self diagnostic by electric circuit and program and
therefore, it’s easy to check the system’s condition and it indicates the type of trouble on the
display.
7.1.2 Special Features

● This X-ray system use high frequency inverter type system.
● This X-ray system have APR (Anatomical Programming Radiographic) and AEC (Automatic
Exposure control– Optional item).
● Maximum voltage is 125kVp.
● Maximum power consumption is 40kw.
● Maximum output frequency is 40kHz.
● This X-ray system has an APR function in basic and it could save exposure condition in advance
and could use it easily when exposure.
● APR function is changeable by operator’s need.
● This X-ray system has a self diagnosing function by electric circuit and program and could check
system condition when trouble occurred.
● This X-ray system has a protection function that limit operation when abnormal voltage supplied
to system.
● This X-ray system has an X-ray tube stator’s protection function that it checks tube stator
condition by electrical sensing and if tube stator condition is abnormal, limits x-ray exposure.
● This X-ray system has an X-ray tube Filament’s protection function that it checks tube filament
current condition by electrical sensing and it tube filament condition is abnormal, limits x-ray
exposure.
● This X-ray system has a High voltage Feed Back circuit to check high voltage condition and
could archive good exposure dose reproducibility.
● This X-ray system has a circuit to control inrush current when radiation exposed and it makes
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system stabilized.
● This X-ray system has quick rise time as 1mSec and could have good radiation efficiency.
● DAP (Dose Area Product) : this optional item can be installed at the edge of collimator to read
actual dose amount from Tube. The value appears in OP console as uGy, cGy, dGy, Gy unit.
7.2 How to use Generator

7.2.1 Main functions of OP console.
■ Top view
■ Rear view
1 Power ON/Off On or Off the generator.

Resets error condition when it appears. (the errors come from
2 Reset Switch
main CPU)
3 Rotor condition display Shows Tube Rotation condition (Low or High Speed)
4 APR selection button Patient body part selection to recall saved data of X-ray dose.
5 AEC selection button AEC ON/Off and chamber selection / density control
6 X-ray exposure amount Adjust KV, mA, mAs, Time (Up/Down)
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control
7 Ready, X-Ray button Make X-ray Ready & EXP
8 LCD Display Displays X-ray exposure amount and generator status.
9 DR port Provides trigger signal from this port – to detectors
10 DAP port Connecting port to DAP
11 PC port Signal port to PC
12 SUB port Connecting port to HandleBar PCB
13 MIO Board port Connecting port to Generator Mio board
14 Hand switch port Connect Hand switch here.
7.2.2 Main Power connection

■ Main power connection
● Connect main power cables to room circuit breaker.
● Main input to Generator is single phase 230VAC 50/60Hz.
7.2.3 Power ON
● Make sure the Standby LED is ON. (See the pic below, normal status is Orange color)
● Press ON button to turn on the generator.
● When Power ON button is press, Standby LED is flickering for 20 sec and finally LED on with
green light.
NOTE▶
During the 20 sec, generator makes self-test by its own program sequence.
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CAUTION▶
DR PC workstation power does not belong to X-ray generator, and it has to be organized
separately.
● System starts self-initialization after power ON. And it checks internal condition of generator
and produces errors on OP console if any defect or abnormality found.
● When the generator is normal, it gets to system ready condition.
● Following is the console display condition when it is ready.
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7.2.4 Membrane Key display and functions
No. Name Icon Function
Power ON.
1 Power ON / Off Switch
Power off.
Make the generator RESET when any error stop or

2 Reset Switch
abnormal display is appeared.
Anode Speed = Low Speed

3 Dual Rotor Speed
Anode Speed = High Speed
4 X-Ray Exposure status Displays Ready, X-Ray condition to shoot .
Tube Filament = at Large Focus.
5 Tube Filament display
Tube Filament = at Small Focus.
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Recall patients’ body parts from CPU Memory in

6 APR selection where it has X-ray exposure data for Skull, Chest,
Abdomen, Hand, Foot, Aux etc.
Can select if you will use DAP function or not. (LED

7 DAP Chamber ON/Off
on is function selected. LED off = no use).
8 AEC button ON/Off button of AEC.
Can select one or two or all chamber sensors. (LED

9 Chamber selection field.
ON = activated)
Can adjust sensitivity of AEC sensors, and this

Chamber sensitivity
10 sensitivity of AEC appears as Density value from -8
control (= density)
to +8.
When APR data is changed, you can save the data

(kV, mA, mAs) with this button to that point of
11 Data Memory Switch
memory. Press it for 3~4 sec as long as you hear
the beep sound.
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Adjust kV value here. (from 40 to 125) changing fast

12 KV control
with FAST key together.
Adjust mA value here (from 10 to max. 1000mA)

13 mA control
Max. mA is different from generator specification.
Time/mAs control Adjust Time or mAs value to increase/decrease.
14
Time / mAs display

Determine the display of time (msec) or mAs value.
(selectable button)
Making X-ray Ready (Prep) – this makes the Tube

filament ready and anode rotating.
The LED turns green when it is completely ready for
EXP..
15 Ready, X-Ray button
Making X-Ray shoot (EXP) as long as you hold the
button. The yellow LED light goes on during
radiation.
16 Setup menu selection Can select each menu (function) in Console setup.
17 Function keys Body size selectable (S, M, L, Aux) in APR.
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Select Bucky location like NO Bucky, Table Bucky,

Wall Bucky Stand.
Sub body part selection in APR
Select direction of exam in APR (AP, PA, LAT and

OBL)
7.2.5 How to use APR (Anatomical Programmable Radiography) function.

APR supports easy and quick operation when users make patients studies. When APR selected, the
programmed kV, mA, mAs value appear immediately for quick study completion. And users can
change the set values. (total combination is over 288)
NOTE▶
Users can change APR set values.
■ How to use buttons
● No.1
(1) select body part (main parts : Skull, Chest, Spine, Abdomen, Hand, Foot, Aux)
(2) body parts appear as icons, and selected part will have LED ON.
● No.2
(1) Select body type (body size) : S, M, L, Aux. and F1 key can change as following different types.
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Icon Function
Small (or thin)
Medium size
Large size (adults)
Extra selection (if required, please program it)
● No.3
(1) Sub body part selection.
(2) Main body part should be selected first.
(3) F3 can change to select, and icons are appearing on the screen.
Icon Function
Select ‘Skull’ in top menu, and press F3 to fix it at Skull

then the selected body part appears on LCD screen.
When the main body part (Skull) is selected, press F3 to

find ‘Mandible’ and the icon appears on LCD screen.
When the main body part (Skull) is selected, press F3 to

find ‘Nasal’ and the icon appears on LCD screen.
Select ‘Skull’ in top menu, and press F3 to fix it at

‘AUX1’ then the selected body part appears on LCD
screen.
AUX1 is the category that users can program additional
desired parameters for APR.
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● No.4
(1) Direction for exam.
(2) This will define the radiation direction for making proper images. The selectable directions are
AP, PA, LAT, OBL.
(3) F4 key can change for selection. (as below table)
Icon Function
Select ‘Chest’ in top menu, and press F3 to fix it at Chest then

the selected body part appears on LCD screen.
When the main body part (Chest) is selected, press F3 to find

‘Shoulder’ and the icon appears on LCD screen.
When the main body part (Chest) is selected, press F3 to find

‘Sternum view’ and the icon appears on LCD screen.
Select ‘Chest’ in top menu, and press F3 to fix it at ‘AUX2’ then

the selected body part appears on LCD screen.
AUX2 is the category that users can program additional desired
parameters for APR.
(5) After selection of main category ‘Spine’ and select sub category with 4 parts as below.
Icon Function
With Spine selected, press F3 to select at ‘C-Spine’ then its

body part appears on LCD screen.
With Spine selected, press F3 to select ‘L-Spine’ then the body

part will appear on LCD screen.
With Spine selected, press F3 to select ‘T-Spine’ then the body

part will appear on LCD screen..
With Spine selected, press F3 to select ‘AUX3’ then the body

part will appear on LCD screen. AUX3 is an additional program
bank where users can put extra desired parameters for APR.
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(5) After selection of main category ‘Abdomen’ and select sub category with 4 parts as below.
Icon Function
With Abdomen selected, press F3 to select at ‘Abdomen’

then its body part appears on LCD screen.
With Abdomen selected, press F3 to select at ‘Pelvis’ then

its body part appears on LCD screen.
With Abdomen selected, press F3 to select at ‘Hop None’

then its body part appears on LCD screen.
With Abdomen selected, press F3 to select ‘AUX4’ then

the body part will appear on LCD screen. AUX4 is an
additional program bank where users can put extra
desired parameters for APR.
(6) After selection of main category ‘Hand’ and select sub category with 4 parts as below.
Icon Function
With Hand selected, press F3 to select at ‘Hand’ then its

With Hand selected, press F3 to select at ‘Elbow’ then its

With Hand selected, press F3 to select at ‘Forearm’ then

its body part appears on LCD screen
With Hand selected, press F3 to select at ‘Femur’ then

its body part appears on LCD screen .
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(6) After selection of main category ‘Foot’ and select sub category with 4 parts as below..
Icon Function
With Foot selected, press F3 to select at ‘Foot’ then its

With Foot selected, press F3 to select at ‘Ankle’ then its

With Foot selected, press F3 to select at ‘Tibia’ then its

With Foot selected, press F3 to select at ‘Knee’ then its

● Pic 4
(1) Select Exposure Direction (Body direction).
(2) 4 directions are selectable - AP, PA, LAT, OBL.
(3) F4 key can change the direction, the icon displays on LCD screen.
(4) Followings are directions to select.
Icon Function
Anterior to Posterior
Lateral position
Oblique way.
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7.2.6 How to select Bucky

Bucky is selectable from OP console as Table Bucky, Stand Bucky.
■ How to select
● No.1
(1) Select desired Bucky.
(2) Two Buckys are selectable, Table Bucky, Wall Bucky Stand.
(3) F2 can help the selection.
Icon Function
Table Bucky
Wall Bucky Stand
NOTE▶
The definition of Bucky timing can be programmed in Console Setup mode. (Engineer mode only)
■ Cassette Tray
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● Grid
(1) There is a Grid inside of Bucky device for removing scattering radiation.
● AEC Chamber (Optional)

(1) AEC chamber is in the bucky device – for Automatic Exposure Control.
● Cassette tray
(1) Bucky device is locked by EMB (electromagnetic breaker) when the system is power ON. You can
release it by a button beside of bucky handle. (press it for release)
(2) Put a cassette into the tray and it accepts cassettes as big as 8 x 10” ~ 17 x 17”.
(3) Lock the lever to join the cassette into the tray hard.
(4) Release the switch on Table bucky handle to move the entire bucky device from right to left (or
from left to right).
(4) When you take out the cassette, open the tray out and release the lever to make the cassette free.
NOTE▶
Console Setup tells how to activate Bucky device.
See Chapter 5 for Generator Setup.
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7.2.7 How to save desired X-Ray value set

The X-ray value set can be saved to each Bucky (Table Bucky, Stand Bucky).
X-Ray set is composed of kV, mA, sec and the values are appearing on LCD screen.
■ How to make it. (see pic)
● No.1
(1) Adjust kV (from 40 to 125).
(2) Up/down button can change it.
● No.2
(1) mA changeable from 10~500mA and up/down buttons are for adjustment. (No.3).
● No.4
(1) X-Ray Exposure Time adjustment available from 1~6300msec.
(2) mAs or msec display mode is selectable.
7.2.8 AEC function (Optional)

AEC (Automatic Exposure Control) controls the length of exposure time automatically and the AEC
chamber is connected to Generator AEC board..
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■ Buttons to operate.
NOTE▶
Console SETUP mode can define the AEC function details. (only Eng mode)
● No.1
(1) AEC ON/OFF (activate or deactivate it) .
(2) The button’s LED is ON when activated.
● No.2
(1) Select chamber (sensor) activation, there are 3 sensors in each AEC chamber and the buttons
can select each sensor ON/OFF. (the selected and activated sensor LED is ON)
(2) One press will activate it and another press will deactivate.
Icon Function
Left sensor button
Right sensor button
Center sensor button
● No.3
(1) Can define AEC Chamber sensitivity with total 16 steps. (-8 ~ +8)
(2) -8 will produce brighter image and +8 will show darker images.
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7.2.9 DAP (Dose Area Product) - (Optional)

DAP function shows produced dose value from Tube. It displays on console screen after X-ray
exposure.
■ Buttons and screen display
NOTE▶
DAP setup is available in Setup mode (Eng mode) that Chap.5 introduces .
● No.1
(1) DAP ON or OFF button, LED is ON when activated. (another press will deactivate it)
● No.2
(1) Dose value will appear when DAP is activated (the value is not appearing if there is no DAP
sensor is installed)
(2) The value of DAP appears as uGy, cGy, dGy, Gy. (selectable in Setup mode)
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7.2.10 System condition display

Users can find generator condition where it stays and console shows tube limits, power status and
operation status through LED lamps.
■ Buttons
● No.1
(1) Shows setup condition of console.
(2) If X-ray set is over the limitation, Over Load LED will light ON (red) and the generator does not
produce.
(3) When Over Load is activated and users should change X-ray parameters lower till the LED light
goes off.
● No.2
(1) Shows Power status of Generator.
(2) When power is engaged normally, Standby LED shows orange color light ON.
NOTE▶
If Standby LED is off, check main input power of the room.
And when the power is confirmed and stable, Standby LED will come back then turn of generator
ON again
During power ON, Standby LED will flicker till the booting is completed.
(3) When Generator is ready use, Standby LED turns Green..

(6) When generator is in trouble with power, Standby LED turns ‘yellow’ and LCD screen will alert
186
with error message.

(7) Users can make Reset and try to power ON the generator again.
NOTE▶
When LCD screen shows error continuously, verify the input power again.
7.2.12 X-ray Exposure

During radiation is activated, OP console produces beep sound and EXP LED lamp is ON. (to alert
the radiation to users)
● While the X-ray is being irradiated, the console's Ready, X-Ray operation indicator lamp (Figure 1)
lights up and a beep sound to inform the user that the X-ray is being exposed.
● The X-ray irradiation switch (Figure 3, 4) is at the bottom of the console.
● The console's Ready, X-Ray switch and also a separate hand switch can expose the X-ray, and the
hand switch is connected to the console.
● To activate X-Ray shooting, press the Ready switch (Figure 4) on the console and after about 1
second, the Ready indicator light (Figure 1) lights up in yellow and the Ready button without
releasing, press the X-Ray switch (Figure 3) simultaneously to take an X-ray.
CAUTION ▶
If you press the Ready switch (Figure 4) on the console and then release the Ready switch (Figure
4) while the Ready is in progress, X-ray shooting will stop. So, be careful to press both Ready and
X-ray buttons at the same time without releasing your hand.
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7.3 How to use Tube Stand LCD Handle bar - (Optional)

7.3.1 LCD display window on Handle bar
The LCD display on the Handle Bar displays the X-ray irradiation condition set in the X-ray console
and the rotation angle of the X-ray tube.
■ How to use
● Figure1
(1) It shows the operation status of Ready and X-Ray in console.
(2) When Ready is running on the console, the Ready icon lights up green (Figure 1).
● Figure2
(1) Displays the angle of rotation of the X-ray tube.
(2) When you rotate the Handle bar, the angle of rotation is indicated by a number in the LCD
display window (Figure 2).
● Figure3
(1) It shows the operation status of Ready and X-Ray in console.
(2) When X-Ray is running on the console, the Ready icon lights up yellow (Figure 1).
● Figure4
(1) KV, mA, sec (Figure 4), and the X-ray irradiation conditions are operated in conjunction with the
console.
(2) When the KV, mA, sec (Figure 4) is adjusted, the changed X-ray irradiation conditions are
displayed numerically in the LCD Display (Figure 5).
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7.3.2 Handle bar

The Handle bar is a device that moves the X-ray tube device to the position where the patient is
to be taken. It consists of an X-ray tube, an LCD display window, a lock operation switch, and a
handle.
■ How to use
● Figure1
(1) The LCD display (Figure 1) displays the X-ray irradiation condition set in the X-ray console and
the rotation angle of the X-ray tube. (See LCD display window of 7.3.1 Handle bar)
● Figure2
(1) An electron tube where X-rays are generated (Figure 2).
(2) The X-ray tube is connected to the HVT and supplies high-voltage power to generate the X-ray.
● Figure3
(1) HF-525 Plus’ Tube Stand and Ceiling are fixed by electromagnet.
(2) These buttons are front, back, left, right and all lock switch buttons (Figure 3) of Tube Stand
and Ceiling Unit. When the switch is "Off", it is in the LOCK state and when the switch is "ON",
it is in the LOCK Free State.
(3) The lock switch (Figure 3) is in the LOCK state before the switch operation and in the LOCK
Free State when the switch is in operation.
● Figure4
(1) This is the Tube Stand and Ceiling Device handlebar.
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● Figure5
(1) This is a device for controlling the X-ray irradiation area.
● Figure6
(1) HF-525 Plus’ Tube Stand and Ceiling are fixed by electromagnet.
(2) These buttons are front, back, left, right and all lock switch buttons (Figure 3) of Tube Stand
and Ceiling Unit. When the switch is "Off", it is in the LOCK state and when the switch is "ON",
it is in the LOCK Free State.
(3) The lock switch (Figure 6) is in the LOCK state before the switch operation, and the LOCK Free
State when the switch is in operation.
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7.3.3 Collimator
The collimator is a device that adjusts the X-ray to expose only the part of the patient's body that
is absolutely necessary to prevent the patient from being unnecessarily exposed to the X-ray when
the X-ray is taken. The configuration of the collimator consists of an X-ray emitter, an X-axis
diaphragm, a Y-axis diaphragm, a lamp operation switch, and a DAP meter.
■ How to use
● Figure1
(1) This is connected to the emission of the X-ray tube.
● Figure2
(1) Turn this aperture knob to adjust the irradiated area of the X-ray.
(2) Adjust the Y-axis knob (Figure 2), hold the knob (Figure 2) and turn it clockwise to increase the
irradiation area. Turn it counterclockwise to reduce the irradiation area.
● Figure3
(1) Before the X-ray irradiation, the lamp is operated as a method for confirming the X-ray
irradiation area, and it is the lamp operation switch (Figure 3).
(2) The operation of this collimator lamp is "ON" by pressing the operation switch (Figure 3). The
lamp operation is "ON" for 30 seconds after the switch operation and automatically "Off" after
30 seconds.
● Figure4 (Optional)
(1) When the DAP meter (Figure 4) is applied, it is fixed at the end of the collimator.
● Figure5
(1) Turn this aperture to adjust the irradiated area of the X-ray.
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(2) Adjust the X-axis knob (Figure 5), hold the knob (Figure 5) and turn it clockwise to increase the
irradiation area and counterclockwise to reduce the irradiation area.
■ Collimator operation
● Allow the X-ray to enter the Bucky of the Table Bucky and Wall Bucky Stand with the collimator
in a vertical position.
● Collimator movement
(1) Move the tube stand to the patient's X-ray exposure point.
(2) The minimum distance between the Tube Focal and Detector surface should be at least 100 cm.
(3) The distance between the Tube Focal and the patient should be as long as possible.
● Collimator Lamp operation

(1) Press the Lamp operation switch.
(2) The lamp goes off automatically after about 30 seconds after the switch is turned on.
(3) Adjust the X-ray irradiation area by adjusting the X and Y axis knobs while the lamp is on.
(4) If the Lamp is turned off while adjusting the X-ray irradiation area, press the Lamp operation
switch to turn the Lamp ON again.
(5) After adjusting the X-ray irradiation area, press the X-ray Exposure switch to take an X-ray.
NOTE▶
Even with X-Ray shooting with the Collimator Lamp on, there is no problem of X-Ray exposure.
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8 Starting and Shutting Down the System

8.1 Preparing for the X-ray System Operation
■ Check the voltage to be supplied to the X-ray system.
■ Connect the power to the X-ray system.
■ The following should be checked before X-ray system operation.
√ Check the capacity, grounding and overload status of the circuit breaker.
√ Check the power cable connection
√ Check the radiation shielding facilities of the radiation room and wear appropriate radiation
protective clothing if necessary.
8.2 Normal X-ray system operation

8.2.1 Power On
■ Check the Standby lamp on the console. (Normal: Yellow lamp lights)
■ On the console, press the Power Switch to"ON" the power.
■ The Standby lamp on the console flashes yellow and green.

■ While the Standby lamp is flashing, the generator operation status is automatically checked by
the program and is executed for about 20 seconds.
■ When the X-ray system is in operation, the operation status is displayed on the LCD display as
shown below.
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8.2.2 Power Off

■ To turn off the X-ray system, press the Power Switch on the console to Power “Off”.
■ Activating the console's Power “Off” switch will stop the x-ray system operation at the same
time.
▶ CAUTION
Before Power "Off, if not saved the patient data and image information will be lost, so you must
save the data before Power "Off".
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8.3 EMERGENCY Switch operation

8.3.1 Power Off
■ In case of emergency, press the Emergency switch on the side of the Table Buckle to shut off
the power.
● If an emergency occurs during system operation, turn off the power by pressing the Emergency
switch attached to the side of the Table Buckle.
● When the Emergency Switch is "Off" in the console, the Waiting Lamp Switch is "Off".
● When the Waiting Lamp Switch is "Off", the x-ray system cannot be operated.
● To operate the X-ray system, the Emergency switch should be restored to the normal state and
the "Off" Switch Waiting Lamp should be turned on.
195
8.3.2 EMERGENCY STOP Function Test
● Before using the X-ray system, check the EMERGENCY Switch status and check whether the
power is normally shut off when operating the EMERGENCY Switch.
● Operating sequence of EMERGENCY Switch

√ Press the EMERGENCY Switch to shut off the power.
√ Check the Standby Lamp and Waiting Lamp on the console are lit.
√ After operating the EMERGENCY switch, check the X-ray system power is off.
√ Operate the console’ s Power ON Switch more than three times.
√ Check the X-ray system does not operate after the Console’ Power “On”
√ Turn the EMERGENCY switch clockwise to operate the x-ray system normally.
√ Check whether the x-ray system is activated after the console "Power On".
√ Check that the console's Standby Lamp is on. (Normal: yellow)

√ Check if the Waiting Lamp turns off when the console's power is "ON". (Normal: Off)
√ If the power of the console is "ON", check if the Standby Lamp lights up in yellow and green
and lights in green. (Normal: green light)
196
9 Specification
9.1 Operator's Console
Type Microprocessor control & Digital display
Indication meter kV, mA, mAs or msec
mA setting 10mA to 500mA (±5%)
kV setting 40kV to 125KV (±5%)
Time setting 10msec ~ 6.3sec
Anatomical mode (APR) 288 preset anatomical programs
Console Mount Desk top or Wall-mount bracket style
Dimension Approx. 420 x 330 x 110mm
Weight Approx. 1kg
9.2 Generator
Model F40 F32

Power consumption 40kW 32kW
Power supply 230V, 50/60Hz, Single phase
kV range 40~125KV
mA range (Max) 500 400
Time range 10msec ~ 6.3sec
Maximum output 500mA/80kV, 400mA/80kV,
(at 100msec) 320mA/125kV 250mA/125kV
Automatic Line
±10%
Compensation
Interval time After
1minute at 80KV, 900mA, 100msec.
Exposure
Reproducibility Coefficient of Variation: kV < 0.005, Time < 0.005, mAs < 0.01
kV<±(1%+1kV), mA<±(3%+1mA), Time<±(1%+0.5ms),
Accuracy
mAs<±(3%+0.1mAs)
Self-diagnosing
Over load, Error code display
function
High Voltage
Full Bridge circuit rectification type
Transformer type
Weight Approx. 130kg
197
9.3 X-ray Tube
Type Rotating anode x-ray tube assembly
Model E7239X
Nominal Tube Voltage 40 to 125kVp Max. (Radiographic)
Anode heat storage 140,000HU
Nominal Focal Spot Value Small: 1.0mm, Large: 2.0mm
Construction Rhenium-Tungsten faced Molybdenum
Target angle 16°
Permanent filtration 0.9mmAl/75KV IEC 60522/2003
Weight Approx. 16Kg
*For additional information, see the IFU of the X-ray Tube.
9.4 Tube Stand
Type Floor standing type or Floor to Ceiling mounted type
Transverse travel Approx. 2000mm
Vertical travel Approx. 1,500mm (400~1900mm above floor)
Lateral travel tube arm (Option) Approx. 260mm
Rotation range of vertical column ±180°
Rotation range of horizontal x-ray

±180°
beam
Floor rail size Approx. 2,800mm long
Power supply 24V AC
Lock Electro-magnetic brake system
Weight Approx. 157kg (Except floor rail)
9.5 High Voltage cable
Length 6 M - Adjustable
Maximum permit voltage 150kVp
198
9.6 Collimator
Adjustable with manual control knobs, exclusive use for

Application
radiography
Power supply 24V AC
Maximum voltage 150kVp
Lamp LED lamp 24V AC 150W
Inherent Filtration 1.5mm Al
Added Filtration 0.8mm Al
Maximum X-ray Field size Below 5cm x 5cm at SID 100cm
Minimum X-ray Field size Below 35cm x 35cm at SID 65cm
Light projection More than 160lux at SID 100Cm
Lamp timer Approx. 30sec (Push button type)
Weight Approx. 5Kg
9.7 Table Bucky (4-Way)
Type Wide 4 way floating table top
Compatible cassette sizes inch 8"x 10"∼17"x17"
Longitudinal table top movement Approx. ±150mm
Transverse table top movement Approx. ±400mm
Movement of Bucky Device Approx. 400mm
Maximum load of tabletop Approx. 250kg
Grid specification Ratio: 10:1, 103lines/inch
X-ray IMAGE RECEPTOR Film cassette OR DR Detector
Cassette loading From front side
Tabletop locking Electromagnetic lock by optical sensor
Dimension Approx. 2,200 x 800 x 690mm
Weight 140Kg
Power supply 24V AC
SID Under 80mm (Distance between detector and table top)
199
9.8 Table Bucky (6-Way, Optional)
Type Wide 6 way floating table top
UP & Down movement Approx. 555~892mm
Longitudinal table top movement Approx. ±150mm
Transverse table top movement Approx. ±400mm
Movement of Bucky Device Approx. 400mm
Maximum load of tabletop Approx. 250kg
Cassette loading From front side
Tabletop locking Electromagnetic lock by optical sensor
Dimension Approx. 2,200 x 800 x 555~892mm
Weight 140Kg
Power supply 24V AC
SID Under 80mm (Distance between detector and table top)
9.9 Wall Bucky Stand
Cassette loading From right or left side (decided at installation)
Bucky vertical lock Electromagnetic lock by push button
Vertical Travel Approx. 1,500mm (400mm ~ 1,900mm above floor)
Dimension Approx. 2100mm (H)
Weight Approx. 155Kg
Power supply 24V AC
Under 50mm
SID
(Distance between Director and Wall Bucky exterior)
200
9.10 Ceiling Tube Support (Optional)
Type Ceiling-mounted overhead suspension tube support system
Rail size Up rail: 630mm x 3,000mm, Bellow rail: 3,500mm x 1,700mm
Vertical travel Approx. 1,200mm
Transverse travel Approx. 2,100mm - Different by room & rail size
Longitudinal travel Approx. 3,500mm - Different by room & rail size
Rotation range of tube arm ±180°
Rotation range of column ±180°
Rotation range of tube handle ±90°
Power supply 24V AC
Tube positioning (Roll and Yaw) Clutch brake
Longitudinal, transverse lock Electromagnetic lock and release
Counterbalance system Spring balancer
SID Over 100㎝ (Distance between director and tube focal)
Minimum ceiling height Approx. 2,700mm
Weight Approx. 135kg (without rail)
9.11 DAP(Dose Area Product) meter (Optional)
Reproducibility* DAP: < 2 %
DAP: ± 8 %
Energy dependence
related to 100 kV according to IEC 60580 from 40 to 150 kV
DAP rate Minimum: 0.01 μGym2/s Maximum: 3 000.00 μGy m2/s
DAP rate resolution 0.1 or 0.01 μGym2/s
DAP rate Linearity < 1 μGym2/s 5%, ≥ 1 μGym2/s 2%
DAP range Minimum: 0.1 μGym2, Maximum: 99999999.99 μGym2
DAP resolution 0.1 or 0.01 μGym2
Dose rate: Minimum: 200 μGy/s, Maximum: 600 μGy/s
Irradiation time resolution 0.5 ms
DC power supply 15 –
Attenuation equivalent < 0.5 mm Al
*For additional information, see the IFU of the DAP meter.
201
9.12 AEC (Automatic Exposure control) Chamber (Optional)
Number of measuring fields 3

X-ray tube kV range 40 to 150 kV
Exposure time range ≤ 4 ms to 5 s
Typical sensitivity at 80 kV, total filtration 25 mm
1.3 x 10-9 A/μGy/s
Aluminum
Sensitivity tolerance from measuring chamber to
≤ ± 25%
measuring chamber
Sensitivity tolerance between
≤ 10%
measuring fields
Degrees of protection CLASS I , Ordinary equipment (IPX0)
Dose range 0.1 to 100 μGy
Operating voltage ± 12 VDC +/-5% to ± 15 VDC +/-5%
Zero – offset Automatic before exposure
Housing material Phenolic
Weight 950 g
202
10 Maintenance
10.1 An Overview
HF-525 Plus requires maintenance of the X-ray system regularly and periodically to maintain the
performance and functionality of the X-ray system. Therefore, users of X-ray system should prepare X-ray
system maintenance plan and execute X-ray system maintenance regularly and periodically.
10.2 Maintenance Schedule

X-ray system maintenance should be carried out regularly and periodically according to the inspection
items.
More than once

Division Inspection items Checker
Daily Monthly yearly
Check the external surface condition of X-ray system

User ○
(damaged, broken part)
Check the operating status of the console display User ○

Appearance
Check cable status (pressed, twisted, broken) User ○
Check the operation status of various switches User ○
Check the operation of the generator (noise, X-ray

○
dose, etc.)
Operating Check the Generator for performance and
User ○
Status operational status
Main wire check of working part of Ceiling, Tube
○
Stand, Wall Bucky stand
Radiation Referral to the Inspection according to
Carry out periodic inspections according to radiation
Periodic appropriate safety management
safety management regulations
Inspection inspection agency regulations
Check whether the x-ray usage condition of the Referral to the Inspection according to
radiation room conforms to the safety management appropriate safety management
Environment regulations inspection agency regulations
Check for risk factors for the patient User ○
203
10.3 Maintenance Engineer Qualifications

The service of this X-ray system should be carried out by a skilled engineer with technical training.
10.4 Periodic Maintenance Procedures

■ Occasional Check
If the X-ray system malfunctions, contact a distributor or manufacturer for service.
■ Regular Check
Follow the X-ray system maintenance plan. Inspection should be carried out by a skilled engineer
who has been trained in technical training, asking the dealer or the manufacturer for inspection.
10.5 X-ray system cleaning

10.5.1 X-ray system Exterior Cleaning
■ X-ray system exterior cleaning is done by the X-ray system user.
■ Use a dry cloth to clean the exterior of the X-ray system.
■ Do not use chemicals when cleaning the exterior of the X-ray system.
■ If there is moisture on the exterior of the X-ray system, remove the water immediately with a
dry cloth.
■ When cleaning the exterior of the X-ray system, care must be taken not to scratch the X-ray
system.
10.5.2 X-ray system Interior Cleaning

■ X-ray system exterior cleaning is done by Service Engineer.
■ To clean the inside of the X-ray system, be sure to turn off the power before cleaning.
■ Do not use cloths or chemicals when cleaning inside of the X-ray system.
10.6 Checklists and Check methods

10.6.1 Wire Check
■ Check periodically at your own (user) risk.
■ Tube Stand, Wall Bucky Stand, Ceiling, etc. Check the connection, fixing state, and wire
condition.
■ Check the appearance of the wires.
10.6.2 Cable Check

■ Check cables by Service Engineer.
■ Check whether the connection and fixing status of various cables are normal.
■ Check the appearance of the cables.
204
10.6.3 Console and Handle Bar Check

■ Check the Console and Handle Bar by Service Engineer.
■ Check the wiring and operation status of the console Hand Switch.
■ Adjust the X-ray exposure conditions on the console and check the operation status.
■ After setting the X-ray irradiation condition to overload condition, check the display such as
Overload, Error message or warning.
■ Confirm that X-ray is normally generated according to the X-ray irradiation condition set in the
console.
■ Check the switch operation on the console.
■ Check that the signal is normal with PC, DAP, AEC, DR SW connected to the console.
10.6.4 HVT(High voltage transformer) Check

■ Check HVT by Service Engineer.
■ Check for water marks around the HVT.
■ Check wiring condition and ground wire fixing status on HVT.
■ Check for signs of oil leaks on the HVT.
■ If any signs of oil leaks are found on the HVT, check the tank for cracks, etc. and check the oil
level. (Normal: oil level within 15 mm of the upper surface of the HVT)
■ If any signs of oil leaks are found on the HVT, clean it with a dry cloth.
■ Check the tightness of the bushing and receptacle of the HVT high-voltage cable.
■ Remove the high voltage cable from the HVT and check the high voltage cable bushing
condition. If the bushing is bad, wipe the bushing with a dry cloth and apply silicone oil to the
receptacle.
10.6.5 Generator Check

■ Check the generator by Service Engineer.
■ Check for signs of moisture around the generator.
■ Check the supplied voltage to the generator.
■ Check the supplied voltage to the main board.
■ Check the internal parts of the generator and check for noise, heat, and smell.
■ Check the assembled parts of the generator.
■ Check the condition of wiring and ground wire fixed to the generator.
■ Check the tightness of the cable wired to the generator.
■ Clean the inside of the generator with a dry cloth, a brush, or an air compressor.
10.6.6 X-Ray Tube Check

■ Check the X-ray Tube by Service Engineer.
205
■ Make sure there are no water marks around the X-ray tube.
■ Check wiring condition and ground wire fixing condition on X-Ray Tube.
■ Check the X-Ray Tube for signs of oil leakage.
■ If any trace of oil is found on the X-ray tube, check the tube housing for cracks.
■ If any signs of oil leakage are found on the X-ray tube, clean it with a dry cloth.
■ Check the tightness of the bushing and receptacle of the high-voltage cable.
■ Remove the high-voltage cable and check the high-voltage cable bushing. If the bushing is bad,
wipe the bushing with a dry cloth and apply silicone oil to the receptacle.
■ Check operation and noise level of Tube Anode Rotor.
10.7 Main parts list

Main parts for Service are as below. For other parts please contact our customer service team.
After ordering
Quantity
Division Application of parts Part Model Factory
(Number)
shipment date
Generator F40-CONT 1set Within 2 weeks
HVT F40-HVT 1 Within 2 weeks
Main IO Control Board XR7-MiO 1 Within 2 weeks
Generator Filament & IGBT Drive Board XR7-FnD 1 Within 2 weeks
IGBT Module
Charge & Discharge Board XR7-CND 1 Within 2 weeks
General Connecting Board XR7-GCB 1 Within 2 weeks
Console IO Control Board XR7-CONS 1 Within 2 weeks
Console Membrane F40-CONS SW 1 Within 2 weeks
Hand Switch ECO-HD-SWITCH 1 Within 2 weeks
206
11 Error Code
11.1 Error Type, Display and Error state
No Error type Cause
1. Charging to Main Capacity is not normal.
Charge Circuit
1 2. Input voltage is out of boundary. (Too high or too low)
problem
(Standard input voltage: Single phase, 230VAC ±10%)
Tube stator 1. Cable connection to Tube stator is wrong.
2
Circuit problem 2. XR7-MiO in Stator circuit is out of order.
1. Tube Filament circuit connection is wrong.
Tube Filament
3 2. Filament circuit is out of order.
Circuit problem
3. Tube Filament is short.
HV-DRV-OLP (XR7-FnD) signal or
Over current to IGBT Driver IC may
circuit is wrong.
occur the error.
(See circuit diagram)
IGBT-OCP (XR7-FnD) signal or

Over current to IGBT Module may
circuit is wrong. (See circuit
Generator occur the error
diagram)
4 Protection
DRV-PWR-UVP (XR7-FnD) signal
Circuit problem Voltage from the IGBT Driver IC is
or circuit is wrong.
lower than standard.
(See circuit diagram)
FIL-OCP (XR7-FnD) signal or circuit

Over current on the Tube Filament
is wrong. (See circuit diagram)
1. Wrong connection of communication cable.

Communication
5 2. Communication circuit in the Main board or Console board is out of
program
order.
1. Wrong connection of communication cable.
6 AEC problem 2. Wrong cable connection between AEC Board and Ion Chamber.
3. AEC Board or Ion Chamber is out of order.
Irregular
1. Actual exposure time is shorter than set time.
7 Exposure Time
2. Exposure switch is bad condition.
problem
207
12 Troubleshooting
12.1 Introduction
HF-525 Plus monitors the Generator fault status in real-time electrical circuit and sends the fault
information to the Console when the X-ray system fails display the fault information on the
display window. The fault status is organized by Error Code and provides a solution to repair X-
ray system user or service person in order to easily solve the faulty part of X-ray system.
12.2 Repair Tools
The basic tools and measuring equipment required for troubleshooting are listed below.
Additional tools and measuring equipment should be prepared according to the fault condition.
● Basic and common measuring equipment and installation tools used by engineers (For example,
a Multi meter, a driver, a ripper, a long rose, a range set, a lead, a soldering iron, a hexagon
range set, etc.)
● Tools to clean parts
● Tube voltage meter (kV meter).
● Tube current meter (mA meter).
● Radiation dose meter (Radiation Dose meter).
● Service manual 1 booklet
12.3 Error type and display
12.3.1. Error type 1: Displayed E r r C r F P at kVp, mA, Time section
Tube Refer to XR7-FnD Circuit

Charge Filament Commu AEC Exposure
Stator
Circuit Circuit Filament nication Circuit time
Circuit HV-DRV IGBT-OCP DRV-PER
error error - OLP error error error
error
To be checked
To be checked Normal Normal Normal
(Any one of 4 is possibly faulty)
12.3.2 Error type 2: Displayed E r r C r F at kVp, mA, Time section
Refer to XR7-FnD Circuit

Tube
Charge Filament Commu AEC
Stator Exposure
Circuit Circuit IGBT- DRV- Filament nication Circuit
Circuit HV-DRV time error
error error OCP PER - OLP error error
error
To be checked Normal Normal Normal Normal
208
12.3.3 Error type 3: Displayed E r r C r P at kVp, mA, Time section

Stator Exposure
Circuit Circuit Filament nication Circuit
Circuit HV-DRV IGBT-OCP DRV-PER time error
error error - OLP error error
error
To be checked
To be checked Normal Normal Normal Normal
12.3.4 Error type 4: Displayed E r r C r at kVp, mA, Time section

Stator Exposure
error
To be checked Normal Normal Normal Normal Normal
12.3.5 Error type 5: Displayed E r r C FP at kVp, mA, Time section

Stator Exposure
error
To be To be To be checked
Normal Normal Normal Normal
checked checked (Any one of 4 is possibly faulty)
12.3.6 Error type 6: Displayed E r r C F at kVp, mA, Time section

Stator Exposure
error
To be To be
Normal Normal Normal Normal Normal
checked checked
12.3.7 Error type 7: Displayed E r r C P at kVp, mA, Time section

Stator Exposure
error
To be To be checked
checked (Any one of 4 is possibly faulty)
209
12.3.8 Error type 8: Displayed E r r CHA at kVp, mA, Time section

Stator Exposure
error
To be
Normal Normal Normal Normal Normal Normal
checked
12.3.9.Error type 9: Displayed E r r r FP at kVp, mA, Time section

Stator Exposure
error
To be checked
Normal To be checked Normal Normal Normal
12.3.10 Error type 10: Displayed E r r r F at kVp, mA, Time section

Stator Exposure
error
Normal To be checked Normal Normal Normal Normal
12.3.11 Error type 11: Displayed E r r r P at kVp, mA, Time section

Stator Exposure
error
To be To be checked
12.3.12 Error type 12: Displayed E r r roto at kVp, mA, Time section

Stator Exposure
error
To be
checked
210
12.3.13 Error type 13: Displayed E r r FP at kVp, mA, Time section

Stator Exposure
error
To be To be checked
12.3.14 Error type 14: Displayed E r r FILA at kVp, mA, Time section

Stator Exposure
error
To be
checked
12.3.15 Error type 15: Displayed E r r 232 at kVp, mA, Time section

Stator Exposure
error
To be
checked
12.3.16 Error type 16: Displayed E r r AEC at kVp, mA, Time section

Stator Exposure
error
To be
checked
12.3.17 Error type 17: Displayed E r r SEC at kVp, mA, Time section

Stator Exposure
error
To be
checked
211
12.3.18 Error type 18: Displayed E r r Pro----O at kVp, mA, Time section

Stator Exposure
error
To be
Normal Normal Normal Normal Normal Normal Normal Normal Normal
checked
12.3.19 Error type 19: Displayed E r r Pro--I-- at kVp, mA, Time section

Stator Exposure
error
To be
checked
12.3.20 Error type 20: Displayed E r r Pro---P- at kVp, mA, Time section

Stator Exposure
error
To be
checked
12.3.21 Error type 21: Displayed E r r Pro----F at kVp, mA, Time section

Stator Exposure
error
To be
checked
212
12.4 Trouble Shooting

12.4.1 Charge & Discharge circuit error (Check XR7-CnD Board)
1) Consist of part
LED (D817) LED (D816)
Connect (P805)
Fuse (F801)
Connect (P803)
Connect (P802)
Connect (P804)
Relay (RLY802)
L.Volt(VR801),C.Volt(VR802)
Test Point (TP802,803,804,805)
L.Volt(SW801),C.Volt(SW802) Power Relay (RLY801)
213
2) Check Procedures 1
(1) Board Name: XR7-CnD
(2) Functions: This board controls charge/discharge of Main Condenser.
(3) Followings are the check procedures for XR7-CnD board when charge/discharge trouble.
Under normal condition Under defective How to maintain
Provide main input power to 1. Check Connector (P802) condition.

generator and check if LED No light at LED
2. Check voltage TP803 (GND) with
(817) is ON. (D817)
*Before the power ON at the TP804 (5V) (Normal: DC 5V ±0.2V)
console. 3. Check voltage TP803 (GND) with
TP805 (12V).
(Normal: DC 12V ±0.2V)
Console Power ON.
Standby lamp 1. Check P803 connecting condition,
flickering then and check voltage (Normal: 230VAC)

2. Check fuse condition (F801)
Standby lamp is flickering of turns green and
3. Check lighting condition (D816)
Console error code
(Normal: Green)
(CHA Err)
4. Check P805 connecting condition,
displayed.
and check voltage
Standby lamp turned to (Normal: 1 with 4 ->310VDC±10V)
green and FND display goes 5. Check P802 connecting condition.
enabled.. 6. Check voltage TP803 (GND) with

TP804 (5V). (Normal: DC 5V±0.2V)
7. Check voltage TP803 (GND) with
In case of Relay TP805 (12V).
(RLY801, 802) do (Normal: DC12V ±0.2V)
not work 8. Check relay (RLY801) working

Operating is ready
condition. (Normal: it works if push
correctly, check
the “ON” button on the console, it
the frequency at
will be stop if main condenser
Test point (TP802,
charged by 90%)
803) and make 9. Check relay (RLY802) working
Frequency adjusting method
sure if it is 75kHz condition. (Normal: If RLY801 stops,
described at
or not. RLY802 works at once)
charging/discharging part
214
(4) Board Name: XR7-CnD

(5) Functions: This board controls charge/discharge of Main Condenser.
(6) Adjust frequency between Test point TP803 and TP802.
OP console Power On. In order to readjust input power freq.

1. Check it in pushing L.Volt (SW801)
condition.
2. Connect tester leads TP803 (GND)
Check L.Volt (SW801), C.Volt
with TP802 (75kHz)
(SW802) of CnD board. Freq. readjustment
3. Check frequency.
4. Fix frequency to 75kHz with VR801
(L.Volt) (Tolerance: 75kHz ±0.5kHz)
1. L.Volt (SW801): input 5. With PSU: 76~78kHz.
power frequency selector. (Tolerance: ±1kHz )
2. C.Volt (SW802): Charging
power frequency selector.

Readjust input power frequency and
Check Charging freq.
then check charging power frequency.
Check input power freq.

(Check it in pushing L.Volt In order to adjust charging power freq..
(SW801) condition) 1. Check it in pushing C.Volt (SW802)
1. Connect tester leads condition.
TP803 (GND) with TP802 2. Connect tester leads TP803 (GND)
(75kHz) Freq. readjustment with TP802 (75kHz)
2. Check frequency. 3. Check frequency.
3. Normal: 75kHz 4. Fix frequency to 75kHz with VR802
(76 ~ 78kHz in using PSU) (C.Volt) (Tolerance: 75kHz ±0.5kHz)
5. With PSU: 76~78kHz.
(Tolerance: ±1kHz )
Check charging power freq.
(Check it in pushing C.Volt
(SW802) condition)
1. Connect tester leads Readjust input power frequency and
TP803 (GND) with TP802 then check charging power frequency.
(75kHz)
2. Check frequency.
3. Normal: 75kHz
(76 ~ 78kHz in using PSU)
1. Readjust charging power frequency and then check input power
and charging frequency.
2. Power off with console and check frequency after power ON
with console.
215
12.4.2 Tube Stator Circuit error (Check XR7-Mio Board)

1) Consist of part
Variable Resistor(VR702)
Diode(D707,709)
Test Point(TP106)
Connector(P706)
Test Point(TP105)
Test Point(TP109) Transformer(T701,702)
Test Point(TP109)
Test Point(TP110) Fuse(F701)
Test Point(TP111) Connector(P702)
Connector(P901)
LED(D906,911,912 Fuse(F901)
)
2) Consist of Tube Stator Temperature Relay
Tube Anode Socket Receptacle
Anode Stator wiring terminal
Anode Stator Coil terminal
M: Main wiring of X-ray tube stator.

A: Assistance wiring of X-ray tube stator.
NC: Not use
ET: Earth
Note! Never connect terminal 1 to terminal 5 or 6.
216
3) Check procedure
(1) Board Name: XR7-Mio Board
(2) Functions: Controlling generator including Tube Stator movement.
(3) Under the tube stator trouble, check tube stator wiring condition and then check XR7-Mio Board and
check points are as follows;
Provide main power to generator 1. Check the cable connection between

HFG and X-ray tube.
and Power ON at console
2. Check the Connector (P901) and
voltage on it -- 230VAC is normal
3. Check the Fuse (F901, F701).
4. Measure the voltage output between
Test point (TP109) and Test point
Press ‘Ready’ button on OP
(TP105) Normal: 0.5VDC. (Check
console. voltage in pushing Ready button)
5. If above voltage is abnormal (TP105),
adjust VR701 to fix it at 0.5VDC.
6. Measure the voltage between Test
point (TP109) and Test point (TP106).
Ready lamp lightening of No Ready lamp 0.5VDC is normal.
console light on of console (Check voltage in pushing Ready
button)
7. In case the voltage output (TP106) is
abnormal, adjust VR702 to fix it at
0.5VDC.
Functioning well
If you still have
the same problem

Contact service dept. (No LED light ON
in Korea with Ready)
217
12.4.3 Tube Filament Circuit error (Check XR7-FnD Board)
1) Consist of part
XR7-FnD
2) High Voltage Cable
Measuring method and Procedure

- Must power off before checking X-ray tube filament short condition.
- Remove Cathode ( - ) from the high voltage transformer.
- Check resistance value C with S or C with L of cable plug.
- If short condition, resistance value could not check.
218
3) Check procedure
(1) Board Name: XR7-FnDBoard
(2) Functions: Controlling Tube Filament
(3) Under Tube Filament circuit trouble, check high voltage and wiring condition of circuit and then
check XR7-FnD board.
Turn on the Main power and 1. Check Connector (P501) and measure
the voltage on it; 230VAC is normal
then turn on the Console
2. Check Fuse (F501).
3. Fix the Relay (RL501) position and check
LED (D516, 517, 518)
its functioning. Normal: Relay working.
ECO-XR5-FnD (Driver Board) Not lighting
4. Measure the voltage between Heat sink
Normal: All LED lighted
LED (D516, 517, 518) (U406) and Test point (M5V) Normal:
with green
5VDC ±0.1V
Set exposure values (U406) and KA324 (U518 pin 4); 12VDC
±0.1V is normal
(U406) and KA324 (U518 pin 11); -
Error when Ready 12VDC ±0.1V is normal
Push the “Ready” button
7. In case above voltages are not good,
check input PWR of ECO-XR5-MiO
(Main Board).
8. Fix the Connector (P403) well.
X-ray switch could use after
Ready lamp lightening.

1. Check HV cables. (Anode, Cathode
directions and contact condition)
2. Tube Focal LED lightening check.
3. Check cable connections between
Could use system after repair
Connector (P401) and HV Transformer.
4. Fix the RL401 Relay of focal change, and
check its functioning (Normal: Relay On -
7. Voltage checks before Ready between Heat sink (U406) and > Large, Relay off -> Small)
Resistor (R426). (Normal: approx.RMS 0.8VDC ±0.1V and voltage 5. Voltage check between Connector (P401)
is difference at each mA with Ready condition) pin 3 and pin 4 before Ready at Small
8. Before pressing Ready, measure the voltage between Heat sink focus. (Normal: 35VDC ±2V)
(U406) and KA39 3(U519 pin3) (Normal: 1VDC ±0.1V and this is 6. Voltage check between Connector (P401)
different at each mA under Ready condition) pin 2 & 4 before Ready at Large focus.
(Normal: 35VDC ±2V)
219
12.4.4 IGBT Device signal and Protection circuit trouble (Check XR7-FnD Board)
1) Consist of part
220
2) Check procedure
(1) Board Name: XR7-FnD Board
(2) Functions: Controlling IGBT and Tube Filament
(3) Check high voltage cable, filament short condition of X-ray tube, wiring condition of circuit when
IGBT Device signal and protection circuit trouble and then check XR7-FnD Board condition as bellows.
Set exposure value 1. Power OFF before the circuit check.

2. Check resistance value between P502 pin 1 & 2, and check
Diode voltage on Driver board.
(Detection point is same and measure it at Power OFF status
only)
(Normal: resistance -> 1 ㏀ ± 50Ω,
Push the Ready button
Diode voltage -> 0.7VDC ± 0.1V)
3. Measure the resistance between P502 pin 3 & 4 and voltage
at Diode in Power OFF condition.
Error (Normal: Resistance -> 1㏀ ± 50Ω,
comes Diode voltage -> 0.7VDC ± 0.1V)
4. Measure resistance value between P503 pin 1 & 2 and Diode
Push the X-ray button when X-
voltage under Power OFF status.
ray (Normal: Resistance -> 1㏀ ± 50Ω,
exposure
5. Measure resistance between P503 pin 3 & 4 and Diode
voltage at Power OFF status.
(Normal: Resistance
X-ray exposure is OK
221
12.4.5 HV-DRV-OLP trouble or Error Pro O- - - error (XR7-FnD Board)
1) Consist of PCB
2) Check procedure about Board

(3) Check wiring condition of XR7-FnD Board and check waveforms at the HV-DRV-OLP check point with
oscilloscope when IGBT Device signal and protection circuit trouble and checked waveforms are as
follows.
Error code display Normal waveform Abnormal waveform
Displayed on console
(Error Pro o---)
222
12.4.6 IGBT_OCP trouble or Error Pro - I- - error (XR7-FnD Board)
1) Consist of PCB
2) Check procedure about Board

(3) Check wiring condition of XR7-FnD Board and then check IGBT_OCP trouble when IGBT Device signal
and protection circuit trouble. Check procedure is as follows.
Normal Operation Under defective How to check and repair
1. Fix the Connector (P504) (connected to

Set exposure value
IGBT current sensor)
2. Detect waveform between U519 pin 7 and
Heat sink (U406).

Error comes
when X-Ray 3. If the waveform is nor normal, adjust
Push Ready button
exposure VR502 to make proper waveform.
4. This setting is always completed in factory,
so do not adjust VR502 except educated
engineers.
Push X-ray button
5. In case IGBT_OCP circuit is out of order,
please change IGBT or call Service center.
X-ray exposure is done
223
12.4.7 IGBT_OCP trouble or Error Pro - I- - error (XR7-FnD Board)
1) Consist of PCB
2) Check procedure
(3) Check wiring condition of XR7-FnD Board and check IGBT_OCP trouble when IGBT Device signal and
protection circuit troubles. And check procedures are as follows.
Error code display Normal waveform Abnormal waveform
Displayed on console
(Error Pro -I--)
224
12.4.8 DRV _ PWR _ UVP trouble or Error Pro - - P – error (XR7-FnD Board)
1) Consist of PCB
2) Check procedure
(3) Check wiring condition of XR7-FnD Board and the check IGBT_OCP trouble when IGBT Device signal
and protection circuit trouble. And check procedures are as follows.
1. LED light ON check at D516, 517, 518

Set exposure value
(Normal: All LEDs are light ON)
2. Fix the Connector (P501) and check
voltage (normal : 220VAC)

Error comes
when X-ray 3. Check the Fuse (F501).
Push Ready button
exposure 4. Fix the Relay (RL501) and check its
functioning (normal: Relay working with
lamp ON)
5. Measure the voltage between Test point

Push X-ray button
(TP500, 501) (normal: 18VDC ±0.2V)
6. If above voltage is not O.K, adjust VR501
to meet the proper range at 18VDC.
7. In case there is no voltage out, check the

Resistor (R502).
225
12.4.9 DRV _ PWR _ UVP trouble or Error Pro --P- error (XR7-FnD Board)
1) Consist of PCB.
2) Check procedure
(3) Check wiring condition of XR7-FnD Board and then check IGBT _ OCP troubles when IGBT Device
signal and protection circuit troubles. And check procedures are as follows.
226
Error comes when X-ray

Set exposure value exposure 8. See next page about repair
Set exposure value 9. Check voltage between Heat sink (U504) and
Diode Cathode (D504) (Normal: 18VDC ±0.3V)
10. Check voltage between Heat sink (U504) and

Error comes
Diode Anode (D505) (Normal: -13VDC ±0.3V)
Push Ready button when X-ray
exposure 11. Check voltage between Heat sink (U504) and
Resister (R526) (Normal: 15VDC ±0.3V)

Push X-ray button 13. Check voltage between Heat sink (U506) and
X-ray exposure is done 15. Check voltage between Heat sink (U506) and
227
12.4.10 FIL _ OCP trouble or Error Pro - - F - error (XR7-FnD Board)
1) Consist of PCB
2) Check procedure
(3) Check wiring condition of XR7-FnD Board and then check FIL _ OCP trouble when IGBT Device signals
and protection circuit trouble. And check procedures are as follows.
Set exposure value 1. The function of FIL_OCP is to protect tube

focal spots.
2. Check voltage between Test point (TP402)
and Heat sink (U406)
Error comes
(Normal: 3.6VDC ±0.1V)
Push Ready button when X-ray
exposure 3. If the voltage is not O.K, adjust VR402 to
fix the correct voltage.
4. It is strongly recommended that VR402
is strictly prohibited from uneducated
persons. (Keeping factory setting is very
Push X-ray button important)
5. In case FIL_OCP circuit is defective, X-ray
tube or Driver board should be replaced.
Call to Service center for the further
actions.
228
12.4.11 Communication error between generator and console or Err 232 error
(XR7-Mio Board & XR7-CON Board)
1) Consist of PCB
2) Check procedure
(1) Board Name: XR7-Mio Boar and XR7-CON Board
(2) Functions: Communication transfer between generator and console.
(3) Check communication cable condition when communication problem between console and XR7-MiO
Board. And check procedures are as follows.
1. Communication cable connection check.

Turn ON power of console
2. LED (D107, 108) light check. Normal: D107 flickering
when parameters are being set (green light)
Abnormal: D108 light ON (Red color)
3. LED (D906, 911, 912) check. Normal: D906 light on
Self-diagnosing automatically by Err 232 appeared before Power On .D911, 912 light ON after Power ON.
Abnormal: No LED light ON after Power ON.
program on the console 4. Connector (P901) checks and measures the voltage.
(Normal: 230VAC)
5. Check the Fuse (F901)
6. Check voltage between Test point (TP109) and Test
point (TP110) (Normal: 7.5VDC ± 0.1V)
System is ready to work
7. If the voltage (TP110) is not correct, adjust VR901 to
fix it at 7.5VDC.
8. Check voltage between Test point (TP109) and Test
point (TP111) (Normal: 15VDC ± 0.1V)
Err 232 appeared 9. In case the voltage from TP111 is wrong, adjust
Set exposure value VR902 to fix it at 15VDC.
on the console 10. Check RX signal between MAX232 (U101) pin 13 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform)
11. Check TX signal between MAX232 (U101) pin 14 and
Test point (TP109). Normal: see the next page
(Oscilloscope waveform) 229
X-ray exposure
12.4.12 Error AEC error (XR7-MiO Boar and XR7-CON Board)
1) Connect part
2) Check procedure
(1) Check Ion Chamber connector condition.
(2) Chamber position and Bucky position must be same. (Same position)
(3) Check Number flickering or not on the Time display of console after X-ray exposure with ‘beep’
sound (3 times).
(Normal: Changed normal display condition after Number flickering on the Time display)
230
3) Consist of part 1
4) Check procedure 1
(1) Board Name: XR7-CON Board
(2) Functions: Controlling Ion Chamber
(3) Check communication cable condition and then check circuit when communication troubles occurred
between console and XR7-MiO Board and Ion Chamber. And check procedures are as follows.
Turn ON power of console 1. Check communication cable wiring condition (Console

with X-ray generator)
2. Fix the Connector (CCON7).
Self-diagnosing automatically by Err AEC comes
on the display 3. Fix the Connector (CCON6).
program
4. Fix the Connector (PCON1).
5. Check LED lighting (LED2, D1, D2)
Normal: LED (D1, D2) light ON.
System is ready to be used.
6. Check the voltage between Connector (PCON1) pin 1
& 4. Normal: 7.5VDC ±0.2V
7. Check the voltage of Capacitor (C21)-both ends
Select AEC function
Normal: 7.5VDC ±0.1V
8. Check the voltage of Capacitor (C21)-both ends
Normal: 5VDC ±0.1V
Set exposure value
X-ray exposure
231
(1) Board Name: ECO-AEC Board
(3) Check communication condition when communication trouble occurred between input/output signal
of Ion Chamber and circuit error. And check procedures are as follows.
Turn ON power of console 1. Check communication cable wiring condition between

OP console and AEC board.
2. Check the Connector (CCON1).
Self-diagnosing automatically by Err AEC comes
program 3. Check Connector (CCON3, 4).
on the display
4. Check the console and Connector (CON4) cable
connections.
5. Check LED (D1, D2, LED31, LED91) lighting condition.
System is ready to be used.
Normal: LED (D1, D2, LED31, LED91) light ON
6. Check LED (LED21) lighting condition.
Normal: LED21 flickers during data communication.
Select AEC function 7. Check voltage U91 (Heat sink. GND) with TP91
Normal: 12VDC ±0.5V
8. Check voltage U91 (Heat sink. GND) with TP53
Set exposure value
Normal: 5VDC ±0.3V
9. Check voltage U91 (Heat sink. GND) with No.11 of
U51. Normal: -12VDC ±0.5V
X-ray exposure
10. Check voltage U91 (Heat sink. GND) with TP92
Normal: 5VDC ±0.3V
232
233
(1) Board Name: XR7-MiO Board
Turn ON power of console 1. Check communication cable between OP console and

Connector (P101).
2. Check cable connection between ECO-AEC
Self-diagnosing automatically by (AEC Board) and Connector (P102).

Err AEC comes
program 3. Check LED (D107, 108)
on the display Normal: D107 flickers during data setting (green)
Abnormal: D108 light ON (Red)
4. Check LED (D906, 911, 912)
Normal: D906 lights ON before Power On
System is ready to be used. D911, 912 light ON after Power On
Abnormal: No LED light ON after Power On
5. Check the Connector (P901) and voltage.
(Normal: 230VAC)
Select AEC function 6. Check the Fuse (F901)
7. Measure the voltage Test point (TP109) and
Test point (TP110)
(Normal: 7.5VDC ±0.1V)
Set exposure value
8. In case the TP110 voltage is not normal, adjust VR901
to fix 7.5VDC.
9. Measure the voltage Test point (TP109) and Test point
(TP111)
X-ray exposure
(Normal: 15VDC ±0.1V)
10. In case Test point (TP111) voltage is not normal,
adjust VR902 to meet 15VDC.
234
9) Consist of working signal
1. Ready ON
2. X-ray exposure ON
3. Ion chamber reset
Test point (Q4 collector) &
U91 (Heat sink) – GND
4. X-ray ON
After ion chamber reset,
automatic exposure after
230mSec.
5. X-ray exposure signal
TP51 (AEC input) & U91
(Heat sink) –GND
6. Exposure stop
TP32 (stop) & U91 (Heat
sink) – GND
7. Exposure stop
Test point (stop) & U91
(Heat sink) - GND
235
10) Followings are standard sensitivity value by program.
Sensitivity range Value from Test point(DC Out) & Test point(U91.Heat sink)-GND
Sensitivity switch in OP console (Density) is operated from -8 to
-8 ~ +8 +8, and the voltage between Test point(DC Out) & Test point U91
(Heat sink)-GND will move from -1.5V to -9.5V (deviation: ±0.1V)
12.4.13 Error SEC error (XR7-CON Board)
1. Error type: Caused by XR7-CON (Console Board) trouble, Membrane switch trouble, Hand switch
trouble
1. Refer to clause 4 of 4.1.3.12 about XR7-CON Board checking
2. Check hand switch working condition.
3. Check membrane switch condition.
4. The error comes when you release the exposure switch earlier than set exposure time, which it
is not a failure.
236
12.5 Handle Bar (XR7-HANDLE Board)

12.5.1 Compositions
Rectification diode D1 Fuse F1, F2
P6 Connector (ECO-XR5-GC Board in HFG)

12.5.2 How to check and verify
(1) Board name: XR7-GC Board
(2) Function: Transmit and receive the signal & voltage of external devices to HFG.
(3) Followings are check sequence when XR7-GC Board is out of order
Normal Function Faulty status Failure details and trouble shooting
Handle Bar functioning at Maintain Handle Bar PCB 1. ECO-XR5-HANDLE Board F1, F2 fuse check
Tube stand (ECO-XR5-HANDLE) 2. ECO-XR5-HANDLE Board D1 rectification
diode check
3. Input power check on ECO-XR5-HANDLE
Board P6 Connector
4. ECO-XR5-HANDLE Board P8 wire
connection check (disconnected or not)
5. SMS-GC-340 Board function check
Check HFG external

Electromagnetic 1. ECO-XR5-HANDLE Board F1, F2 fuse check
interface board
functioning 2. ECO-XR5-HANDLE Board D1 rectification
(ECO-XR5-GC Board)
diode check
3. ECO-XR5-HANDLE Board’s P6 Connector
input power check
4. ECO-XR5-HANDLE Board P8 wire
connection check (if disconnected or not)

Repair
Normal functioning 5. SMS-GC-340 Board function check
completed
237
12.6 Troubleshooting for Table Bucky (SMS-BT-4)

12.6.1 Device composition
12.6.2 How to check (1)

(1) Board name: ECO-TABLE-BUCKY Board
(2) Function: Control electromagnet of table and operate bucky device
(3) Check points of ECO-TABLE-BUCKY Board are as below
Normal working breakdown Breakdown details and trouble shooting
Operate table bucky Fixture of 1. Check the fuse of TF1, TF2 of ECO-
(sensor location : electromagnet is TABLE-BUKCY
bottom of the product)) not unlocked 2. Check rectifying diode of BD2 of ECO-
TABLE-BUCKY
3. Check input power into TCON2
Connector of ECO-TABLE-BUCKY Board
Select Bucky on the Console 4. Check operation of ECO-XR5-GC Board
Select Ready on the console Grid is not 1. Check voltage of bucky device while
moving bucky operation.
2. Check bucky signal of ECO-XR5-GC
Board
Select Ready on the console After repair
238
Appendix 1 EMC – Manufacturer’s Declaration
Electromagnetic Emission
HF-525 PLUS is manufactured to be used in the electromagnetic environment designated in the below
table. The user of HF-525 PLUS should check whether the equipment is used in such an environment.
Emission Test Compliance Electromagnetic Environment - Guide
HF-525 PLUS uses RF energy only for internal

functions. As a result, RF emission is very low and
RF emission – CISPR11 Group 1
does not interfere with surrounding electronic
devices.
RF emission - CISPR11 Class A
Harmonic wave emission HF-525 PLUS is adequate for use in all facilities,
Class A
IEC 61000-3-2 and easily utilizes the low voltage power supply
provided to residential facilities and buildings.
Voltage variations / Flicker
Adequate
emission IEC6100-3-3
Electromagnetic Susceptibility
IEC 60601 Electromagnetic Environment -

Susceptibility Test Compliance Level
Test Level Guide
The flooring should be wood,

Electrostatic concrete, or ceramic tile. If the
± 6 kV Contact ± 6 kV
Discharge (ESD) floor is covered with synthetic
± 8 kV Stand-by ± 8 kV
IEC 61000-4-2 materials, the relative humidity
should be over 30%.
The quality of the main power
Electrical Transient ± 2 kV (for power supply ± 2 kV
supply should be equivalent to
/ Burst line)
that of commercial or hospital
IEC 61000-4-4 ± 1 kV (for I/O line) ± 1 kV
settings.
239

± 1 kV
Surge ± 1 kV (line-line) supply should be equivalent to
IEC 61000-4-5 ± 2 kV (line-earth) that of commercial or hospital
± 2 kV
settings.
<5 % UT
(>95 % drop, if UT)
0.5 cycle Comply with all
supply should be equivalent to
Voltage dip of 40 % UT test levels.
that of commercial or hospital
power supply line, (60 % drop, if UT) Prevent shut-down
settings.
short-duration 5 cycles and return to pre-
If the HF-525 PLUS is to be
interruption and 70 % UT interference state
operated without a sufficient main
voltage variations (30 % drop, if UT) after manipulation
power supply, it is better to
IEC 61000-4-11 25 cycles by operator.
provide the appropriate power
<5 % UT (Power-on switch)
using UPS or battery.
(>95 % drop, if UT)
5 seconds
Power frequency Power frequency magnetic field

(50/60 Hz) 3 A/m should conform to general use or
3 A/m
magnetic field 50Hz and 60Hz the equivalent to that of a general
IEC 61000-4-8 hospital environment.
NOTE: UT is the voltage of AC main power before the test level is applied
Electromagnetic Susceptibility
Susceptibility IEC 60601 Test Compliance Electromagnetic Environment - Guide
Test Level Level
Portable and mobile RF communication

equipment must not be used from a distance
closer than the recommended separation
distance, which is determined by an equation
that calculates the distance from all parts of HF-
525 PLUS (including the cables) to the
transmission frequency.
Conductivity RF 3 Vrms 3 Vrms [V1] Recommended separation distance

IEC 61000-4-6 150 kHz to 80
MHz
240
Radioactivity RF 3 V/m [E1]

IEC 61000-4-3 3 V/m
80MHz to 800 MHz
80 MHz to 2.5 GHz
800MHz to 2,5 GHz
P is the maximum rated output (W) of the

transmitter according to its manufacturer, and d
is the recommended separation distance (m).
The field intensitya from fixed RF transmitter that
is detected by measuring electromagnetic waves
should be lower than the compliance standard in
each frequency range b.
There may be interference near equipment with
the mark below.
Note 1: A higher frequency range is applied from 80 MHz and 800 MHz.
Note 2: This guideline does not apply to all situations since electromagnetic waves are affected by the
absorption and reflection of buildings, objects, and people.
a The field intensity from fixed transmitters, such as radio (portable, wireless), telephone, base radio
station on ground, amateur radio, AM and FM radio broadcast and TV broadcast, cannot theoretically be
forecasted accurately. Electromagnetic locations should be measured to evaluate the electromagnetic
environment produced by fixed RF transmitters. If the intensity of the field measured at the location of
HF-525 PLUS exceeds the permissible RF level, HF-525 PLUS must be checked for normal operation. If HF-
525 PLUS exhibits abnormal performance, additional action, such as relocating or redirecting the
equipment, is required.
b The field intensity for frequency of 150 kHz - 80 MHz should be less than 3 V/m.
Recommended separation distance between

portable and mobile RF communication device and X1 & T1
HF-525 PLUS is manufactured to be used in an electromagnetic environment where radioactive RF is

controlled. Customers and users of HF-525 PLUS may prevent electromagnetic wave interference by
maintaining the minimum distance between portable and mobile RF communication devices (transmitters)
and the HF-525 PLUS as recommended below by the maximum output of communication devices.
241
Separation distance depending on transmitter frequency

Maximum rated output
M
of transmitter
W 150 kHz - 80 MHz 80 MHz - 800 MHz 800 MHz - 2,5 GHz
0.01 0.117 0.117 0.233

0.1 0.369 0.369 0.738
1 1.167 1.167 2.333
10 3.689 3.689 7.379
100 11.667 11.667 23.333
For transmitters with a maximum rated output not mentioned above, the recommended separation
distance (m) may be calculated using the equation for transmitter frequency. In this case, P is the
maximum rated output (W) of the transmitter according to its manufacturer.
Note 1: A higher frequency range is applied from 80 MHz and 800 MHz.
Note 2: This guideline does not apply to all situations since electromagnetic waves are affected by
absorption and reflection of buildings, objects, and people.
242
Appendix 2 Anatomical Programming Radiographic
Icon Function
Small body size.
X-Ray Exposure position kV mA mSec mAs

AP 66 320 20 6.4
Skull LAT 80 320 55 17.6
OBL 75 320 40 12.8
AP 64 320 35 11.2
Mandible LAT 74 320 55 17.6
OBL 70 320 40 12.8
AP 68 320 35 11.2
Nasal LAT 74 320 50 16
OBL 68 320 40 12.8
AP 70 320 60 19.2
Chest LAT 70 320 50 16
OBL 66 320 40 12.8
AP 64 320 40 12.8
Shoulder LAT 64 320 35 11.2
OBL 64 320 25 8
AP 60 320 30 9.6
Sternum View LAT 50 320 4 1.28
OBL 48 320 7 2.24
AP 66 320 50 16
C-Spine LAT 66 320 40 12.8
OBL 62 320 35 11.2
AP 72 320 80 25.6
L-Spine LAT 80 320 120 38.4
OBL 72 320 90 28.8
AP 67 320 50 16
T-Spine LAT 78 320 60 19.2
OBL 70 320 50 16
AP 70 320 50 16
Abdomen
LAT 76 320 70 22.4
243
OBL 70 320 55 17.6

AP 72 320 70 22.4
Pelvis LAT 76 320 100 32
OBL 70 320 85 27.2
AP 66 320 20 6.4
Hip Bone LAT 80 320 55 17.6
OBL 75 320 40 12.8

AP 41 320 3 0.96
Hand LAT 42 320 3 0.96
OBL 40 320 3 0.96
AP 46 320 7 2.24
Elbow LAT 49 320 8 2.56
OBL 44 320 7 2.24
AP 47 320 7 2.24
Forearm LAT 49 320 7 2.24
OBL 45 320 7 2.24
AP 46 320 10 3.2
Foot LAT 51 320 10 3.2
OBL 46 320 10 3.2
AP 52 320 11 3.52
Ankle LAT 55 320 11 3.52
OBL 52 320 11 3.52
AP 54 320 17 5.44
Tibia LAT 57 320 17 5.44
OBL 53 320 17 5.44
AP 47 320 7 2.24
Femur LAT 49 320 8 2.56
OBL 45 320 7 2.24
AP 55 320 17 5.44
Knee LAT 59 320 17 5.44
OBL 54 320 17 5.44
AP 72 320 35 11.2
Aux1 LAT 80 320 70 22.4
OBL 72 320 55 17.6
AP 72 320 35 11.2
Aux2
LAT 80 320 70 22.4
244
OBL 72 320 55 17.6

AP 72 320 35 11.2
Aux3 LAT 80 320 70 22.4
OBL 72 320 55 17.6
AP 72 320 35 11.2
Aux4 LAT 80 320 70 22.4
OBL 72 320 55 17.6
Icon Function
Medium body size of adult in APR
AP 70 320 30 9.6
Skull LAT 80 320 55 17.6
OBL 70 320 50 16
AP 68 320 40 12.8
OBL 72 320 50 16
AP 72 320 35 11.2
Nasal LAT 74 320 50 16
OBL 72 320 40 12.8
AP 72 320 80 25.6
Chest LAT 70 320 50 16
OBL 68 320 50 16
AP 66 320 50 16
OBL 66 320 30 9.6
AP 62 320 35 11.2
OBL 50 320 7 2.24
AP 68 320 55 17.6
C-Spine LAT 66 320 40 12.8
OBL 64 320 35 11.2
AP 74 320 85 27.2
L-Spine
LAT 80 320 120 38.4
245
OBL 76 320 100 32

AP 70 320 55 17.6
T-Spine LAT 78 320 60 19.2
OBL 72 320 55 17.6
AP 72 320 55 17.6
Abdomen LAT 76 320 70 22.4
OBL 72 320 60 19.2
AP 76 320 70 22.4
Pelvis LAT 76 320 100 32
OBL 72 320 100 32
AP 70 320 30 9.6
Hip Bone LAT 80 320 55 17.6
OBL 70 320 50 16
AP 42 320 3 0.96
Hand LAT 42 320 3 0.96
OBL 42 320 3 0.96
AP 48 320 8 2.56
Elbow LAT 49 320 8 2.56
OBL 46 320 8 2.56
AP 48 320 7 2.24
OBL 47 320 7 2.24
AP 50 320 10 3.2
Foot LAT 51 320 10 3.2
OBL 48 320 10 3.2
AP 54 320 11 3.52
Ankle LAT 55 320 11 3.52
OBL 55 320 11 3.52
AP 56 320 17 5.44
Tibia LAT 57 320 17 5.44
OBL 55 320 17 5.44
AP 48 320 8 2.56
Femur LAT 49 320 8 2.56
OBL 47 320 8 2.56
Knee AP 58 320 17 5.44
246
LAT 59 320 17 5.44

OBL 56 320 17 5.44
AP 76 320 40 12.8
Aux1 LAT 80 320 70 22.4
OBL 77 320 60 19.2
AP 76 320 40 12.8
Aux2 LAT 80 320 70 22.4
OBL 77 320 60 19.2
AP 76 320 40 12.8
Aux3 LAT 80 320 70 22.4
OBL 77 320 60 19.2
AP 76 320 40 12.8
Aux4 LAT 80 320 70 22.4

OBL 77 320 60 19.2
Icon Function
Big body size of APR.

AP 76 320 40 12.8
Skull LAT 84 320 40 12.8
OBL 80 320 50 16
AP 72 320 50 16
OBL 74 320 50 16
AP 74 320 50 16
Nasal LAT 76 320 50 16
OBL 74 320 50 16
AP 74 320 80 25.6
Chest LAT 74 320 60 19.2
OBL 71 320 50 16
AP 70 320 55 17.6
OBL 72 320 30 9.6
AP 66 320 40 12.8
Sternum View
LAT 54 320 6 1.92
247
OBL 53 320 7 2.24

AP 70 320 60 19.2
C-Spine LAT 71 320 40 12.8
OBL 70 320 35 11.2
AP 76 320 120 38.4
L-Spine LAT 82 320 150 48
OBL 78 320 130 41.6
AP 72 320 70 22.4
T-Spine LAT 80 320 90 28.8
OBL 76 320 60 19.2
AP 74 320 60 19.2
Abdomen LAT 80 320 95 30.4
OBL 78 320 60 19.2
AP 77 320 85 27.2
Pelvis LAT 80 320 100 32
OBL 76 320 110 35.2
AP 76 320 40 12.8
Hip Bone LAT 84 320 40 12.8
OBL 80 320 50 16
kV mA mSec mAs
AP 42 320 3 0.96
Hand LAT 43 320 4 1.28
OBL 44 320 3 0.96
AP 49 320 8 2.56
Elbow LAT 51 320 8 2.56
OBL 48 320 8 2.56
AP 49 320 7 2.24
OBL 48 320 7 2.24
AP 42 320 3 0.96
Foot LAT 43 320 4 1.28
OBL 44 320 3 0.96
AP 55 320 11 3.52
Ankle LAT 57 320 11 3.52
OBL 55 320 11 3.52
AP 57 320 17 5.44
Tibia LAT 59 320 17 5.44
OBL 56 320 17 5.44
248
AP 49 320 8 2.56
Femur LAT 53 320 8 2.56
OBL 48 320 8 2.56
AP 60 320 17 5.44
Knee LAT 61 320 17 5.44
OBL 57 320 17 5.44
AP 78 320 55 17.6
Aux1 LAT 83 320 70 22.4
OBL 78 320 60 19.2
AP 78 320 55 17.6
Aux2 LAT 83 320 70 22.4
OBL 78 320 60 19.2
AP 78 320 55 17.6
Aux3 LAT 83 320 70 22.4
OBL 78 320 60 19.2
AP 78 320 55 17.6
Aux4 LAT 83 320 70 22.4
OBL 78 320 60 19.2
Icon Function
Extra set for APR (Auxiliary)
kV mA mSec mAs
AP 66 320 20 6.4
Skull LAT 74 320 55 17.6
OBL 75 320 40 12.8
AP 64 320 35 11.2
Mandible LAT 71 320 50 16
OBL 70 320 40 12.8
AP 68 320 35 11.2
Nasal LAT 71 320 40 12.8
OBL 68 320 40 12.8
AP 70 320 60 19.2
Chest LAT 67 320 50 16
OBL 66 320 40 12.8
Shoulder AP 64 320 40 12.8
249
LAT 61 320 35 11.2

OBL 64 320 25 8
AP 60 320 30 9.6
OBL 48 320 7 2.24
AP 66 320 50 16
C-Spine LAT 64 320 35 11.2
OBL 62 320 35 11.2
AP 72 320 80 25.6
L-Spine LAT 78 320 110 35.2
OBL 72 320 90 28.8
AP 67 320 50 16
T-Spine LAT 76 320 55 17.6
OBL 70 320 50 16
AP 70 320 50 16
Abdomen LAT 74 320 60 19.2
OBL 70 320 55 17.6
AP 72 320 70 22.4
Pelvis LAT 74 320 95 30.4
OBL 70 320 85 27.2
AP 66 320 20 6.4
Hip Bone LAT 74 320 55 17.6

OBL 75 320 40 12.8
kV mA mSec mAs
AP 41 320 3 0.96
Hand LAT 40 320 3 0.96
OBL 40 320 3 0.96
AP 46 320 7 2.24
Elbow LAT 47 320 7 2.24
OBL 44 320 7 2.24
AP 47 320 7 2.24
OBL 45 320 7 2.24
AP 46 320 10 3.2
Foot LAT 49 320 10 3.2
OBL 46 320 10 3.2
250
AP 52 320 11 3.52
Ankle LAT 53 320 11 3.52
OBL 52 320 11 3.52
AP 54 320 17 5.44
Tibia LAT 54 320 17 5.44
OBL 53 320 17 5.44
AP 47 320 7 2.24
Femur LAT 47 320 7 2.24
OBL 45 320 7 2.24
AP 55 320 17 5.44
Knee LAT 55 320 17 5.44
OBL 54 320 17 5.44
AP 72 320 35 11.2
Aux1 LAT 74 320 70 22.4
OBL 54 320 17 5.44
AP 72 320 35 11.2
Aux2 LAT 74 320 70 22.4
OBL 54 320 17 5.44
AP 72 320 40 12.8
Aux3 LAT 74 320 70 22.4
OBL 54 320 17 5.44
AP 72 320 35 11.2
Aux4 LAT 74 320 70 22.4
OBL 54 320 17 5.44
251

Manual of HF-525Plus and Ecoview9 Plus (F40 - Rev2.0)

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Technical Publication

Document NO: SYSTEM-007-KOR (Rev.2.0)

Radiographic X-ray system

HF-525 Plus (Single Phase)

EcoRay Co., Ltd.

Phone : +82 70 7510 3400, Fax : +82 70 8630 3420

Tel)+82 70 7510 3405 Fax)+82 70 8630 3420

Phone: +82 613923251 / Fax: +82 613925266. www.eco-ray.co.kr

EcoRay Co., Ltd.

1. About This Manual _____________________________________________________________________________ 4

1.1 Revision History _________________________________________________________________________________________ 5

2.1 Intended Use ____________________________________________________________________________________________ 7

3.1 General safety _________________________________________________________________________________________ 11

4. System Description ____________________________________________________________________________ 15

4.1 X-ray system __________________________________________________________________________________________ 15

4.10 Hand Switch _________________________________________________________________________________________ 24

5.1 Conditions for installation ____________________________________________________________________________ 27

6 Calibration ____________________________________________________________________________________ 146

6.1 Generator Calibration ________________________________________________________________________________ 146

7. Introduction and Using Method _____________________________________________________________ 169

7.1 Introduction __________________________________________________________________________________________ 169

8 Starting and Shutting Down the System ____________________________________________________ 1913

8.1 Ready to operate ________________________________________________________________________________________

9 Specification __________________________________________________________________________________ 197

9.1 Operator's Console ______________________________________________________________________________________

10 Maintenance ________________________________________________________________________________ 203

10.1 An Overview ____________________________________________________________________________________________

11 Error Code __________________________________________________________________________________ 207

11.1 Error Type, Display and Error state _________________________________________________________________ 207

12 Fixing Broken Device ________________________________________________________________________ 208

12.1 Introduction ____________________________________________________________________________________________

Appendix 1 EMC – Manufacturer’s Declaration ________________________________________________ 239

1. About This Manual

Scope of validity of this manual

Separate operating instructions

1.1 Revision History

Element Format Example

1.2 Safety instructions

2.1 Intended Use

2.3 Contraindications to the use of X-rays

2.5 X-ray protective equipment

 X-ray protective apron

2.6 Classification of Equipment

Protection Method against Electric Shock

Degree of Protection against Electric Shock

Degree of Protection against Liquid Ingress

Use in Flammable Atmosphere

2.7 Essential Performance

ESSENTIAL PERFORMANCE requirements according to IEC 60601-2-54

2.8 Intended Patient Population

2.9 Operator Profile

2.10 Symbols marked on HF 525Plus

High Voltage Caution:

EU-Representatives information: The manufacturer’s EU representative

Assembly and service

3.2 Safety from Explosion or Electric Shock

3.3 Risk of collision

3.4 Radiation Safety

Maximum Permissible Dose (MPD)