Kirloskar Green Power Ideas: Life Enriching Package 600 Kva Silent Genset

KIRLOSKAR GREEN POWER IDEAS
LIFE ENRICHING PACKAGE 600 KVA SILENT GENSET

WHAT'S IN
1. Introduction
2. Product Specifications
3. Product Features
4. The Cutting Edge
5. Technical Data sheet
6. Altitude/ Temperature capability
7. Installation Layouts
KG 600 WS
a. General Assembly Drawing
b. Foundation drawing
8. Service Network
Page-1
INTRODUCTION
Kirloskar Engines - The driving force behind the Nation
< ‘Kirloskar’- The brand with rich engineering heritage for over 100 years.
< Active population of over two million engines worldwide.
< Annual manufacturing volumes exceeding 180,000 engines for range

between 3hp to 8000hp.
< Dominant market presence in power generation, construction, earthmoving,

material handling and tractor engine segment.
< Prestigious ISO 9001 certification for Quality Management System since 1992
& ISO 14001 certification for Environment Management System since 1999.
Kirloskar Green Power Facts
< Kirloskar Gen-Sets are market leaders in the Indian Market with full range
KG 600 WS
from 2.5 kVA to 600 kVA and 1.6 MW to 5.1 MW.
< More than 30,000 Gen-sets all over the country help run the Indian Cellular
Telecom Network.
< More than 15,000 Gen-sets deployed along the Indian Borders, helping the
Defence Organizations.
< Large number of Satisfied Customers from Manufacturing, Software,

Construction, Infrastructure sector in 320 kVA to 600 kVA range.
Page-2
2. PRODUCT SPECIFICATIONS
GENSET
Genset Model KG 600 WS
KVA Rating at 0.8 P.F kVA 600*
Voltage V 415
Frequency Hz 50
Phase 3
Power Factor 0.8
Overall Dimensions (with canopy) mm 5700 L X 2150 W X 3690
Approximate Dry Weight (with canopy) Kg 7000
Genset Static load Kg 7150
Dynamic load Kg 4370
Rated speed RPM 1500
Method of Starting 24V, Electric
Governing class (ISO 8528) G3
Overload capability (for 1 hr in 12 hrs operation) % 10
KG 600 WS
Fuel consumption at 75% load Ltrs/hr 93.38**
Lube Oil Consumption at 75% load Ltrs/hr 0.12***
Lube oil change period hr 250
Alternator efficiency at 75% load % 94.1
DG set Noise level at 1m (with canopy) dB(A) 73.5
* Prime rating available with varying loads for unlimited number of hours.
**Considering Specific gravity of diesel as 0.845 (+5% tolerance applicable as per ISO 3046)
***Average value, subject to use of recommended K-oil as lubricating oil.
In view of continuous product up-gradation, above specifications are subject to change without prior notice
Page-3
3. PRODUCT FEATURES
Engine Features:
< Rugged design to meet toughest operating conditions.
< High grade cast iron cylinder block and cylinder heads.
< Centrifugally cast Liners with controlled plateau honing for
quick ring bedding and excellent oil control.
< Forged steel crank shaft with induction hardening & cam shaft with
carburised heat treatment.
< Aluminum alloy pistons with 3 ring pack, controlled profile and
open dish type combustion chamber.
< Forged and shot-peened steel Connecting rods, with split cap design
and 2 bolt fixing.
< Valves with wear resistant material and stellite armoured face.
< Valve stem seals for excellent oil control.
KG 600 WS
< Heavy duty Turbo charger fully matched for varying load conditions.
< Spray lubrication for valve tappet, cam profile and pistons by nozzles
to provide efficient cooling and lubrication.
< Modular construction with individual cylinder heads, no external
piping and easy serviceability.
Genset Features:
< Excellent transient response for sudden loading. Most ideal for
AMF application.
< State-of-art Engine and Genset monitoring system includes safety control
for low coolant level in radiator and high canopy temperature.
< Compact and aesthetically superior canopy design.
Page-4
4. THE CUTTING EDGE

< Lowest Fuel and Lub oil Consumption in its class, over the normal
operating range.
< Flat SFC curve from 50 to 100% load, gives unmatched fuel economy and
lowest operating costs.
< Eco-Friendly product complying with CPCB noise and emission norms
(noise and emission values lower than CPCB limits).
Parameter CPCB Limits KOEL: 6K12TA SR1

Nox (g/kW-h) 9.2 6.96
CO (g/kW-h) 3.5 0.73
HC (g/kW-h) 1.3 0.17
PM (g/kW-h) 0.3 0.182
Smoke (Light Absorption 0.7 0.32
-1
coefficient) m
Average Sound level at 1m 75 73.7
KG 600 WS
with canopy dB(A)
0
< No Deration up to 45 C ambient temperature and 1400 m altitude.
< Electronic governor integral with fuel system, providing capability for
isochronous governing and paralleling operations (critical for IT & other
industries).
< Lowest Weight to power ratio of 2.18 for Engine.
< Warranty of two years/5000 normal operating hrs, whichever is earlier*
< Round the clock 24x7 service through an extensive nation wide network of :
< 13 KOEL field service offices.
< 190+ authorized service dealership locations, service centers.
< Factory trained service professionals.
< Nine Free service checks during warranty period.*
Page-5
5. TECHNICAL DATA SHEET

ENGINE DATA
Engine model 12K22TA
Rated output (prime power rating as per ISO 3046) kW ( hp) 532 ( 723 )
No. of cylinder No. 12
Engine configuration (Inline / V type) V
Operating cycle 4 stroke DI
Displacement Ltrs 21.93
Bore X Stroke mm 128 x 142
Aspiration Turbocharged & After Cooled
Compression Ratio 15:1
Piston speed m/s 7.1
2
Brake Mean Effective Pressure (BMEP) kg/cm 19.79
Firing order 1-12-5-8-3-10-6-7-2-11-4-9
Overall dimension (Length x Width x Height) mm 1717x 1389 x 1288
Block loading capacity (as per ISO 8528) % 42
Engine weight (Dry weight of bare engine) kg 1575
KG 600 WS
Starting system 24V, Electric
FUEL SYSTEM
Type Inline Bosch FIP and Bosch
DLLA injectors
Static Injection timing Deg BTDC 13 +/-1.5
Injectors hole Nos. X Size mm 4 X 0.4
Fuel oil HSD IS 1460
Fuel Filter type Spin-on type
Filtration capacity µm 5
Fuel transfer line restriction (maximum allowable) kPa 30
Fuel return line restriction (maximum allowable) kPa 27
Fuel transfer pump pressure kpa 172
Max lift of fuel transfer pump m 2.13
2
Nozzle injection pressure kg/cm 285
Specific Fuel Consumption at
50% load 148*
75% load ( g/hp-h) 147*
100% load 147*
* +5% tolerance applicable as per ISO 3046 (Contd…)
Page-6

LUBE OIL SYSTEM
Recommended lube oil K-Oil
Lube oil pump Gear type pump
Lub oil sump capacity Ltrs 40
Lub oil system capacity Ltrs 44
Angularity Limit of oil sump Deg Front end down – 20
0
Front end up – 200

Side to side tilt – 150
2
Lub oil Pressure range at rated load kg/cm 3.5 - 6
Lub oil filter type Full flow: cartridge type
Lub oil pump flow rate Ltrs/min 187
Lube Oil Consumption at 100% load Ltrs/hr 0.12
COOLING SYSTEM
Type of cooling Fresh water forced circulation
Engine coolant flow rate Ltrs/min 342
Coolant pressure kg/cm2 2.14
KG 600 WS
Radiator Cooled:
Qty of coolant (Engine) Ltrs 23
Qty of coolant (Radiator) Ltrs 80
Total qty of coolant (including pipings) Ltrs 113
Qty of K-Cool super plus required Ltrs 28.5
Cooling/Ventilation Air flow through canopy m3/min 730
3
Combustion Air inlet flow m /min 38
3
Total Fresh Air required m /min 768
Heat Exchanger cooled:
Qty of coolant (HE + CAC + pipings) Ltrs 65
Raw water Flow rate across Heat exchanger Ltrs/min 370
Raw water Flow rate across CAC Ltrs/min 210
2
Raw water pressure kg/cm 2.0
Ventilation Air Flow required to carry out radiated 3
m /min 730
heat in case of Acoustic enclosure installations
Operating Temperature range of the Thermostat Deg C 79 - 94
Maximum Coolant temp allowed Deg C 103
(Contd…)
Page-7

HEAT REJECTION DETAILS
Heat Rejection to coolant kW 227
Heat Rejection to CAC kW 105
Heat Rejection to exhaust kW 441
Heat Rejection from engine surface kW 62.4
AIR INTAKE SYSTEM
Intake filter type Dry
Max permissible air intake restriction (element mm of H2O 500 (4.9)
discard limit) (kPa)
Intake manifold pressure kPa 173
Maximum Intake manifold temperature Deg C 88
EXHAUST SYSTEM
Exhaust silencer type Residential/ Hospital grade
Exhaust noise level (with Silencer) @ 1m dB(A) < 75
Max. Permissible exhaust back pressure mm of H2O 680 (50)
(mm of Hg)
Exhaust gas flow m3/min 117.5
Exhaust gas temperature (Max ) Deg C 600
Exhaust Smoke level at 100% load Bosch units 1.0
Min exhaust gas pipe size (per bank) mm 100 *
KG 600 WS
GOVERNER DATA
Type Electronic: Integral with FIP
& Isochronous capability
Whether adjustable droop provided Yes
Transient speed increase for sudden 100% decrease
of load % < 10
Transient speed decrease for permissible sudden
increase of load % < 10
Recovery time sec <8
Speed raise / lower from panel provided Yes
VALVE MECHANISM
Type Over-head valves
Valve clearance at cold: Inlet / Exhaust mm 0.25 / 0.35
Valve Timing: Inlet open / Inlet close Deg o
24 BTDC / 36 ABDC
o
Exhaust open / exhaust close Deg 63 BBDC / 27o ATDC

o
OTHER INFORMATION
Maximum time to start from cold & attain rated
Speed & ready to take load Sec 5
Overload capacity 10% for 1 hr in 12 hrs of
%
Operation
* Dia of pipe will vary with total length of exhaust piping and number of exhaust bends reqd for
installation. Refer KOEL for details. (Contd…)
Page-8

ALTERNATOR DATA
Model No KG 600 S 62S
Specification 600 kVA, 3 ph, 415 V, 0.8 PF
Insulation class H
Time permitted to build up rated voltage Sec <5
Permissible voltage dip % 21.1
Rating of biggest 4 pole motor to be started DOL
with permissible voltage dip, when the
generator is :
Unloaded kW 75
50% loaded kW 75
80% loaded kW 25
Short circuit withstand time Sec 10
Short circuit ratio 0.4
Overload withstand capacity % Min 150% for 15 sec
TYPE OF COOLING
Cooling system of alternator Air
Temp. rise of armature winding Deg C 125
KG 600 WS
Temp. rise of field winding Deg C 125
Heating time constant min 60
Cooling time constant min 150
Heat Rejection from alternator kW 28.8
3
Alternator Air Flow m /min 54
ALTERNATOR EFFICIENCY
at 100% MCR & rated P.F % 94.0
EXCITER
Type of excitation Brush Less
Capacity in kW kW 0.168
Operating voltage & current V&I 40 / 4.2
AVR
Type of AVR R-448
Mounting of AVR Inside Terminal Box
Voltage regulation % +/- 1
Response time mili sec 300
Voltage of operation V 100
Range of voltage adjustment % +/-5
In view of continuous product up-gradation, specifications given in Technical data sheet are subject
to change without prior notice.
Page-9
6. ALTITUDE/ TEMPERATURE CAPABILITY
Ambient Temp Deg C 20 30 38 45
Altitude in meters 2400 2100 1500 1400
Above table gives various altitudes at which full rated output is available at
corresponding ambient temperatures.
For site conditions other than stated above, contact KOEL for available
power output.
KG 600 WS
Page-10
a) General Assembly Layout of Generating Set with Acoustic Enclosure:
7. INSTALLATION LAYOUTS

(Contd...)
NOTES :-
1. OUTER DIMENSION -5700(L)x2150(W)x3690(H).
2. DOOR HINGES - OUTSIDE.
3. PAINT - POWDER COATING FOR ALL CANOPY PANELS KOEL GREEN (IVORY) Drawing No.: KV2.3001.00.00
4. KOEL APPROVED MINERAL WOOL.
5. CANOPY TOP, BASE PEPSI BLUE - POWDER COATED.
KG 600 WS
Page-11
b) Foundation drawing

KVA RATING CANOPY BASE AREA OF FOUNDATION CANOPY AND
DIMENSIONS FOUNDATION DEPTH (MM) GENSET WEIGHT
L1 X W 1 (mm) L X W (mm)
320 6000 X 2000 6620 X 2620 200 6100 KG
400 4900 X 2100 5520 X 2720 200 6400 KG
500 4900 X 2100 5520 X 2720 200 6750 KG
600 5100 X 2150 5720 X 2770 200 7000 KG
NOTES:
1) FOUNDATION TO BE MADE ON A GOOD PREPARED
SURFACE WITH SOIL STRATA BEARING CAPACITY
ADEQUATE TO SUPPORT THE WEIGHT OF GENSET AND
FOUNDATION. REFER CHART FOR SOIL STRENGTH.
NATURE OF LOAD SAFE BEARING

BEARING MATERIAL CAPACITY KG/SQ. M.
HARD ROCK GRANITE 2,44,100 - 9,76,400
MEDIUM ROCK SHELL 97,600 - 1,46,400
HARD PAN 78,100 - 97,600
SOFT ROCK 48,800 - 58,600
HARD CLAY 39,000 - 48,800
GRAVEL AND COARSE SAND 39,000 - 48,800
LOOSE, MEDIUM, COARSE
29,300 - 39,000
AND COMPACTED FINE SAND
MEDIUM CLAY 19,500 - 39,000
LOOSE FINE SAND 9,750 - 39,500
SOFT CLAY 9,750
2) USE CONCRETE OF M25 OR M30 GRADE (COMPRESSIVE

STRENGTH 250 TO 300 KG/CM).
3) DEPTH OF CONCRETE 200 MM.
4) CONCRETE TO BE REINFORCED WITH STEEL BARS
OF 6 TO 8 mm DIAMETER.
Drawing No.: KV2.3001.50.00

KG 600 WS
Page-12
8. SERVICE NETWORK
: North Zone
: East Zone
: West Zone
: South Zone
Jammu & Kashmir : Factory, Training & Service Centre

Shrinagar
Leh Z : Zonal Office
Anantnag
Jammu A : Area Office
Damtal
Himachal Pradesh
Punjab Mandi : Service Dealer
Ludhiana
A Chandigadh
Uttaranchal : Service Dealer Branch
Patiala Dehradun
Karnal Ut
Panipat tar
Pr l
Haryana ae ha
Hissar sh ac
un h
Bikaner Faridabad DELHI
Z
Nepal Ar ades
Ajmer
Muradabad
Kathmandu
Pr
Noida Barelly
Rajastan Gurgoan Gawahati
A Jaipur Gaziabad Lucknow
A A Assam Nagaland
Jodpur Alwar Kanpur Gorakhpur Patna
Jodpur Agra
Gwalior Meghalaya
ur
Bhilwara Allahabad Varanasi Bihar
nip
Udaipur
Kota Dhanbad
ura
Rajnagar
Ma
Satna Jharkhand Burdwan
Trip
Kesariyji
Gujrat A
Bhopal Madhya Pradesh Ranchi Asansol
KG 600 WS
Ahmadabad Pakur West Bengal
Rajkot Mizoram
Indore Jabalpur Jamshedpur Siliguri
Ankleshwar A
Baroda Chattisgarh Rourkela Z
Jamnagar
Surat Sambalpur
Bhavnagar
A
KOLKATA
Silvassa Akola Nagpur Raipur
Nashik Bhuvneshwar
Orissa
Angul
Maharashtra Aurangabad Balasore
Thane A Latur Andhra
MUMBAI Z Pandharpur Pradesh
Panvel
Pune Warangal Vishakhapattanam
Solapur A
Kolhapur Secundarabad Rajamundri
Gulbarga Hyderabad
Chiplun Vijaywada
Karantaka
Cuddapah
Goa Nellore
Dharwad Ananthapur
Kurnool
Hubli Tirupati
Maganlore A
Z CHENNAI Andaman
Baganlore Port Blair
Islands
Salem Pondicherry
Kerala Mysore Dindigul
Calicut
Erode Karur
Ernakulam
A Tirupur Karaikkal
Kochi Coimbatore Tamilnadu
Lakshadweep Idukki Trichy
Tirunelveli
Sivakashi
Mudurai
Trivandrum Tuticorin
Nicobar
Nagarcoil Islands
Page-13
Name Designation Mobile
-----------------------------------------------------------------------------------------------
Mr. Ravichandrakumar. R – Director – 9841018485
Mr. Bhaskaran. S – Manager – Projects – 9841819845
Mr. Keerthivasan. N – Manager – Admin – 9841819844
Mr. Saravanan. K – Manager – Service – 9841018495
ATLANTIS ENGINEERING INDIA (P) LTD.

New No. 2/3, Old No. 4, Bashyam Layout Main Road,
Ganesh Nagar, Chennai - 600 088.
Tele Fax: 044 - 2244 4134 / 2244 4135 / 2255 1698.
Mobile: +91 - 98410 18485.
Email: atlantisengg@dataone.in
Url: www.atlantisengg.in
WHAT'S IN
1. Introduction
3. Product Features
4. The Cutting Edge
KG 320 WS
8. Service Network
Page-1
INTRODUCTION


KG 320 WS
Telecom Network.

Page-2
GENSET
Voltage V 415
Frequency Hz 50
Phase 3
Power Factor 0.8
KG 320 WS
Page-3
3. PRODUCT FEATURES
Engine Features:
and 2 bolt fixing.
KG 320 WS
Genset Features:
AMF application.
Page-4
4. THE CUTTING EDGE

<Lowest Fuel and Lub oil Consumption in its class, over the normal operating
range.

Nox (g/kW-h) 9.2 8.04
CO (g/kW-h) 3.5 0.55
HC (g/kW-h) 1.3 0.22
PM (g/kW-h) 0.3 0.163
-1
coefficient) m
KG 320 WS
with canopy dB(A)
0
industries).
*Refer warranty document for Terms and conditions
Page-5

LUBE OIL SYSTEM
Lub oil system capacity Ltrs 25.5
0
2
COOLING SYSTEM
KG 320 WS
Radiator Cooled:
Qty of K-Cool super plus required Ltrs 18
3
Combustion Air inlet flow m /min 19.3
3
Total Fresh Air required m /min 528.3
2
m /min 500
(Contd…)
Page-7

Heat Rejection from engine surface kW 29
AIR INTAKE SYSTEM
EXHAUST SYSTEM
(mm of Hg)
KG 320 WS
GOVERNER DATA
of load % < 10
VALVE MECHANISM
18 BTDC / 34 ABDC
o

o
OTHER INFORMATION
%
Operation
* Dia of pipe will vary with total length of exhaust piping and number of exhaust bends reqd for installation.
Refer KOEL for details. (Contd…)
Page-8

ALTERNATOR DATA
Model No KG 320S 52S
Insulation class H
generator is :
Unloaded kW 37
50% loaded kW 37
80% loaded kW 16
TYPE OF COOLING
KG 320 WS
3
Alternator Air Flow m /min 25.8
at 100% MCR & rated P.F % 93
EXCITER
AVR
Type of AVR R-448
Page-9
power output.
KG 320 WS
Page-10
KOEL/AE/LEP/KG600WS/FEB 06/00

(Contd...)
NOTES :-
3. PAINT - POWDER COATING FOR ALL CANOPY PANELS KOEL GREEN (IVORY)
4. KOEL APPROVED MINERAL WOOL. Drawing No.: KL6.3001.00.00
KG 320
600 WS
Page-11

320 6000 X 2000 6620 X 2620 200 6100 KG
400 4900 X 2100 5520 X 2720 200 6400 KG
500 4900 X 2100 5520 X 2720 200 6750 KG
600 5100 X 2150 5720 X 2770 200 7000 KG
NOTES:

HARD PAN 78,100 - 97,600
SOFT ROCK 48,800 - 58,600
HARD CLAY 39,000 - 48,800
29,300 - 39,000
MEDIUM CLAY 19,500 - 39,000
SOFT CLAY 9,750

KG 320 WS
Page-12
8. SERVICE NETWORK
: North Zone
: East Zone
: West Zone
: South Zone

Shrinagar
Anantnag
Damtal
Himachal Pradesh
Ludhiana
A Chandigadh
Patiala Dehradun
Karnal Ut
Panipat tar
Pr l
Haryana ae ha
Hissar sh ac
un h
Z
Nepal Ar ades
Ajmer
Muradabad
Kathmandu
Pr
Noida Barelly
A A Assam Nagaland
Jodpur Agra
Gwalior Meghalaya
ur
nip
Udaipur
Kota Dhanbad
ura
Rajnagar
Ma
Trip
Kesariyji
Gujrat A
KG 320 WS
Rajkot Mizoram
Ankleshwar A
Jamnagar
Surat Sambalpur
Bhavnagar
A
KOLKATA
Nashik Bhuvneshwar
Orissa
Angul
Panvel
Solapur A
Gulbarga Hyderabad
Chiplun Vijaywada
Karantaka
Cuddapah
Goa Nellore
Dharwad Ananthapur
Kurnool
Hubli Tirupati
Maganlore A
Z CHENNAI Andaman
Islands
Salem Pondicherry
Calicut
Erode Karur
Ernakulam
A Tirupur Karaikkal
Tirunelveli
Sivakashi
Mudurai
Nicobar
Nagarcoil Islands
Page-13
-----------------------------------------------------------------------------------------------

Tele Fax: 044 - 2244 4134 / 2244 4135 / 2255 1698.
Mobile: +91 - 98410 18485.
WHAT'S IN
1. Introduction
3. Product Features
4. The Cutting Edge
KG 400 WS
8. Service Network
Page-1
INTRODUCTION


KG 400 WS
Telecom Network.

Page-2
GENSET
Voltage V 415
Frequency Hz 50
Phase 3
Power Factor 0.8
KG 400 WS
Page-3
3. PRODUCT FEATURES
Engine Features:
and 2 bolt fixing.
KG 400 WS
Genset Features:
AMF application.
Page-4
4. THE CUTTING EDGE

operating range.

Nox (g/kW-h) 9.2 6.96
CO (g/kW-h) 3.5 0.73
HC (g/kW-h) 1.3 0.17
PM (g/kW-h) 0.3 0.182
-1
coefficient) m
KG 400 WS
with canopy dB(A)
0
industries).
Page-5

ENGINE DATA
Engine model 8K15TA
Rated output (prime power rating as per ISO 3046) kW (hp) 363 ( 494 )
2
Firing order 1-5-7-2-6-3-4-8
Overall dimension (Length x Width x Height) mm 1484 x 1389 x 1161
Block loading capacity (as per ISO 8528) % 41.5
KG 400 WS
Starting system 24 V, Electric
FUEL SYSTEM
DLLA injectors
Static Injection timing Deg BTDC 13 +/- 1.5
Injectors hole Nos. X Size mm 4 x 0.4
2
50% load 148*
75% load ( g/hp-h) 147*
100% load 147*
Page-6

LUBE OIL SYSTEM
0

2
COOLING SYSTEM
KG 400 WS
Radiator Cooled:
Qty of K-Cool super plus required Ltrs 24
3
3
2
m /min 500
(Contd…)
Page-7

Heat Rejection from engine surface kW 38.1
AIR INTAKE SYSTEM
EXHAUST SYSTEM
(mm of Hg)
KG 400 WS
GOVERNER DATA
of load % < 10
VALVE MECHANISM
24 BTDC / 36 ABDC
o

o
OTHER INFORMATION
%
Operation
Page-8

ALTERNATOR DATA
Model No KG 400 S 52M
Insulation class H
Permissible voltage dip % 20
generator is :
Unloaded kW 45
50% loaded kW 45
80% loaded kW 20
TYPE OF COOLING
KG 400 WS
3
EXCITER
AVR
Type of AVR R-448
Page-9
power output.
KG 400 WS
Page-10
KOEL/AE/LEP/KG600WS/FEB 06/00

(Contd...)
NOTES :-
4. KOEL APPROVED MINERAL WOOL. Drawing No.: KV8.3001.00.00
KG 600
400 WS
Page-11

320 6000 X 2000 6620 X 2620 200 6100 KG
400 4900 X 2100 5520 X 2720 200 6400 KG
500 4900 X 2100 5520 X 2720 200 6750 KG
600 5100 X 2150 5720 X 2770 200 7000 KG
NOTES:

HARD PAN 78,100 - 97,600
SOFT ROCK 48,800 - 58,600
HARD CLAY 39,000 - 48,800
29,300 - 39,000
MEDIUM CLAY 19,500 - 39,000
SOFT CLAY 9,750

KG 400 WS
Page-12
8. SERVICE NETWORK
: North Zone
: East Zone
: West Zone
: South Zone

Shrinagar
Anantnag
Damtal
Himachal Pradesh
Ludhiana
A Chandigadh
Patiala Dehradun
Karnal Ut
Panipat tar
Pr l
Haryana ae ha
Hissar sh ac
un h
Z
Nepal Ar ades
Ajmer
Muradabad
Kathmandu
Pr
Noida Barelly
A A Assam Nagaland
Jodpur Agra
Gwalior Meghalaya
ur
nip
Udaipur
Kota Dhanbad
ura
Rajnagar
Ma
Trip
Kesariyji
Gujrat A
KG 400 WS
Rajkot Mizoram
Ankleshwar A
Jamnagar
Surat Sambalpur
Bhavnagar
A
KOLKATA
Nashik Bhuvneshwar
Orissa
Angul
Panvel
Solapur A
Gulbarga Hyderabad
Chiplun Vijaywada
Karantaka
Cuddapah
Goa Nellore
Dharwad Ananthapur
Kurnool
Hubli Tirupati
Maganlore A
Z CHENNAI Andaman
Islands
Salem Pondicherry
Calicut
Erode Karur
Ernakulam
A Tirupur Karaikkal
Tirunelveli
Sivakashi
Mudurai
Nicobar
Nagarcoil Islands
Page-13
-----------------------------------------------------------------------------------------------

Tele Fax: 044 - 2244 4134 / 2244 4135 / 2255 1698.
Mobile: +91 - 98410 18485.
WHAT'S IN
1. Introduction
3. Product Features
4. The Cutting Edge
KG 500 WS
8. Service Network
Page-1
INTRODUCTION


KG 500 WS
Telecom Network.

Page-2
GENSET
Voltage V 415
Frequency Hz 50
Phase 3
Power Factor 0.8
KG 500 WS
Page-3
3. PRODUCT FEATURES
Engine Features:
and 2 bolt fixing.
KG 500 WS
Genset Features:
AMF application.
Page-4
4. THE CUTTING EDGE

operating range.

Nox (g/kW-h) 9.2 6.96
CO (g/kW-h) 3.5 0.73
HC (g/kW-h) 1.3 0.17
PM (g/kW-h) 0.3 0.182
-1
coefficient) m
KG 500 WS
with canopy dB(A)
0
industries).
Page-5

ENGINE DATA
Engine model 10K18TA
Rated output (prime power rating as per ISO 3046) kW (hp) 443 ( 602 )
2
Firing order 1-6-5-10-2-7-3-8-4-9
Overall dimension (Length x Width x Height) mm 1557 x 1389 x 1248
Block loading capacity (as per ISO 8528) % 42
KG 500 WS
Starting system 24V, Electric
FUEL SYSTEM
DLLA injectors
Static Injection timing Deg BTDC 13 +/-1.5
Injectors hole Nos. X Size mm 4 X 0.4
2
50% load 148*
75% load ( g/hp-h) 147*
100% load 147*
Page-6

LUBE OIL SYSTEM
Lube oil pump G Rotor pump
0
Lub oil Pressure range at rated load kg/cm2 3.5 - 6
COOLING SYSTEM
KG 500 WS
Radiator Cooled:
Qty of K-Cool super plus required Ltrs 23.5
3
3
2
m /min 645
(Contd…)
Page-7

Heat Rejection from engine surface kW 51
AIR INTAKE SYSTEM
EXHAUST SYSTEM
(mm of Hg)
KG 500 WS
GOVERNER DATA
of load % < 10
VALVE MECHANISM
24 BTDC / 36 ABDC
o

o
OTHER INFORMATION
%
Operation
Page-8

ALTERNATOR DATA
Model No KG 500 S 52L
Insulation class H
generator is :
Unloaded kW 55
50% loaded kW 55
80% loaded kW 22.5
TYPE OF COOLING
KG 500 WS
Heat Rejection from alternator kW 24
3
EXCITER
AVR
Type of AVR R-448
Page-9
power output.
KG 500 WS
Page-10

NOTES :-
(Contd...)

4. KOEL APPROVED MINERAL WOOL.
5. CANOPY TOP, BASE PEPSI BLUE - POWDER COATED. Drawing No.: KV0.3001.00.00
KG 600
500 WS
Page-11

320 6000 X 2000 6620 X 2620 200 6100 KG
400 4900 X 2100 5520 X 2720 200 6400 KG
500 4900 X 2100 5520 X 2720 200 6750 KG
600 5100 X 2150 5720 X 2770 200 7000 KG
NOTES:

HARD PAN 78,100 - 97,600
SOFT ROCK 48,800 - 58,600
HARD CLAY 39,000 - 48,800
29,300 - 39,000
MEDIUM CLAY 19,500 - 39,000
SOFT CLAY 9,750

KG 500 WS
Page-12
8. SERVICE NETWORK
: North Zone
: East Zone
: West Zone
: South Zone

Shrinagar
Anantnag
Damtal
Himachal Pradesh
Ludhiana
A Chandigadh
Patiala Dehradun
Karnal Ut
Panipat tar
Pr l
Haryana ae ha
Hissar sh ac
un h
Z
Nepal Ar ades
Ajmer
Muradabad
Kathmandu
Pr
Noida Barelly
A A Assam Nagaland
Jodpur Agra
Gwalior Meghalaya
ur
nip
Udaipur
Kota Dhanbad
ura
Rajnagar
Ma
Trip
Kesariyji
Gujrat A
KG 500 WS
Rajkot Mizoram
Ankleshwar A
Jamnagar
Surat Sambalpur
Bhavnagar
A
KOLKATA
Nashik Bhuvneshwar
Orissa
Angul
Panvel
Solapur A
Gulbarga Hyderabad
Chiplun Vijaywada
Karantaka
Cuddapah
Goa Nellore
Dharwad Ananthapur
Kurnool
Hubli Tirupati
Maganlore A
Z CHENNAI Andaman
Islands
Salem Pondicherry
Calicut
Erode Karur
Ernakulam
A Tirupur Karaikkal
Tirunelveli
Sivakashi
Mudurai
Nicobar
Nagarcoil Islands
Page-13
-----------------------------------------------------------------------------------------------

Tele Fax: 044 - 2244 4134 / 2244 4135 / 2255 1698.
Mobile: +91 - 98410 18485.

Kirloskar Green Power Ideas: Life Enriching Package 600 Kva Silent Genset

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KIRLOSKAR GREEN POWER IDEAS

LIFE ENRICHING PACKAGE 600 KVA SILENT GENSET

4. The Cutting Edge

5. Technical Data sheet

6. Altitude/ Temperature capability

< Active population of over two million engines worldwide.

< Annual manufacturing volumes exceeding 180,000 engines for range

< Dominant market presence in power generation, construction, earthmoving,

Kirloskar Green Power Facts

< Large number of Satisfied Customers from Manufacturing, Software,

4. THE CUTTING EDGE

Parameter CPCB Limits KOEL: 6K12TA SR1

5. TECHNICAL DATA SHEET

* +5% tolerance applicable as per ISO 3046 (Contd…)

5. TECHNICAL DATA SHEET

Front end up – 200

5. TECHNICAL DATA SHEET

Exhaust open / exhaust close Deg 63 BBDC / 27o ATDC

5. TECHNICAL DATA SHEET

6. ALTITUDE/ TEMPERATURE CAPABILITY

Ambient Temp Deg C 20 30 38 45

Altitude in meters 2400 2100 1500 1400