S1.2S S1.5S S1.2S IL S1.5S IL S1.2S SL S1.5S Il S1.2S S1.5S (C442)

S1.2S S1.5S S1.2S IL S1.5S IL S1.
2S
SL S1.5S IL
S1.2S S1.5S
(C442)
1699700 ©2009 HYSTER COMPANY

06/2009
UNIT CODE C442
06/2009 EUROPE
SECTIONS
1 FRAME/DRIVE UNIT
2 OPERATOR COMPARTMENT
3 ELECTRICAL SYSTEM
4 LOAD WHEEL
5 HYDRAULIC SYSTEM
6 MAST-TWO STAGE FULL FREE-LIFT
7 MAST-THREE STAGE FULL FREE-LIFT
8 CARRIAGE
9 OPTIONS
10 NUMERICAL INDEX
This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE C442
06/2009 EUROPE
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ARTICULATED SHAFT
S/N C442X01500C ↔ S/N C442X01667D ................................................................................................. 1-22
S/N C442X01668D → ................................................................................................................................ 1-24
B
BATTERY COMPARTMENT
LATERAL BATTERY REM .......................................................................................................................... 1-8
VERTICAL BATTERY REM ........................................................................................................................ 1-6
BATTERY ROLLER TRUCK ........................................................................................................................... 9-30
C
CARRIAGE OPTION
FEM FORKS ............................................................................................................................................... 8-2
CASTER WHEEL ............................................................................................................................................ 1-32
CONTROL BOX
PROPORTIONAL ........................................................................................................................................ 1-12
COVERS ......................................................................................................................................................... 1-2
D
DISTRIBUTOR ................................................................................................................................................ 5-2
INITIAL LIFT VERSION ............................................................................................................................... 5-4
SINGLE AUXILIARY ................................................................................................................................... 5-6
DRIVE UNIT
ELECTRICAL STEERING ........................................................................................................................... 1-14
MECHANICAL STEERING (S/N C442X01500C ↔ S/N C442X01680D) .................................................. 9-2
E
ELECTROMAGNETIC BRAKE ....................................................................................................................... 1-28
ELECTRONIC SYSTEM .................................................................................................................................. 3-2
F
FIXED REAR PROTECTION
WITH FIXED PLATFORM ........................................................................................................................... 9-24
WITH FOLDABLE PLATFORM ................................................................................................................... 9-22
FIXED SIDE PROTECTION
FORK 2 STAGE
FFL .............................................................................................................................................................. 6-14
HI VI ............................................................................................................................................................ 6-10
FORK 3 STAGE
FFL .............................................................................................................................................................. 7-10
H
HYDRAULIC CYLINDER
2 STAGE ..................................................................................................................................................... 5-22
3 STAGE ..................................................................................................................................................... 5-24
HYDRAULIC HOSE AND FITTINGS ............................................................................................................... 5-18
©2009 HYSTER COMPANY See Service Manual i

for service procedures.
UNIT CODE C442
EUROPE 06/2009
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
HYDRAULIC SYSTEM .................................................................................................................................... 5-8
DOUBLE AUXILIARY - 2 STG HI-VI ........................................................................................................... 5-16
SINGLE AUXILIARY - 2 STG HI-VI ............................................................................................................. 5-12
SINGLE AUXILIARY - 3 STG FFL .............................................................................................................. 5-14
K
KEY PAD ......................................................................................................................................................... 9-28
L
LABELS AND DECALS ................................................................................................................................... 1-4
LOAD WHEELS ............................................................................................................................................... 4-2
FOR "IL" VERSION ..................................................................................................................................... 4-4
FOR STRADDLE VERSION ....................................................................................................................... 4-6
M
MAST 2 STAGE
FFL .............................................................................................................................................................. 6-8
HI VI - DOUBLE AUXILIARY ....................................................................................................................... 6-6
HI-VI ............................................................................................................................................................ 6-2
HI-VI - SINGLE AUXILIARY ........................................................................................................................ 6-4
MAST 3 STAGE
FFL .............................................................................................................................................................. 7-2
FFL - SINGLE AUXILIARY .......................................................................................................................... 7-6
O
OPERATOR PLATFORM
S/N C442X01500C ↔ S/N C442X01717D ................................................................................................. 2-2
S/N C442X01718D → ................................................................................................................................ 2-4
COLD STORAGE (S/N C442X01500C ↔ S/N C442X01717D) ................................................................. 9-12
COLD STORAGE (S/N C442X01718D →) ................................................................................................ 9-14
P
PAPER HOLDER ............................................................................................................................................ 9-26
POWER CABLES DIAGRAM .......................................................................................................................... 3-4
S
SIDE GATES ................................................................................................................................................... 2-6
STEERING
ELECTRIC ................................................................................................................................................... 1-10
MECHANICAL (S/N C442X01500C ↔ S/N C442X01680D) ...................................................................... 9-8
STEERING CONTROL UNIT
S/N C442X01500C ↔ S/N C442X01662D ................................................................................................. 1-18
S/N C442X01663D → ................................................................................................................................ 1-20
T
TIE RODS
ONLY FOR "IL" VERSION .......................................................................................................................... 1-30
TRACTION MOTOR ........................................................................................................................................ 1-26
ii See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C442
06/2009 EUROPE
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
W
WIRE HARNESS DIAGRAM
"IL" VERSION ONLY ................................................................................................................................... 3-8
ELECTRIC STEERING ............................................................................................................................... 3-6
WIRE NET ....................................................................................................................................................... 9-16
©2009 HYSTER COMPANY See Service Manual iii

UNIT CODE C442
EUROPE 06/2009
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
iv See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C442
06/2009 EUROPE
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
©2009 HYSTER COMPANY See Service Manual v

UNIT CODE C442
EUROPE 06/2009
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 10-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.
vi See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C442
06/2009 EUROPE
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
©2009 HYSTER COMPANY See Service Manual vii

UNIT CODE C442
EUROPE 06/2009
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 1566978
Service Manual (Complete)......................................................................................................... 1567003
Parts Manual............................................................................................................................... 1699700
viii See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C442
06/2009 EUROPE
1 FRAME/DRIVE UNIT
UNIT CODE C442
06/2009 EUROPE
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
ARTICULATED SHAFT
S/N C442X01500C ↔ S/N C442X01667D ................................................................................................. 1-22
S/N C442X01668D → ................................................................................................................................ 1-24
BATTERY COMPARTMENT
LATERAL BATTERY REM .......................................................................................................................... 1-8
VERTICAL BATTERY REM ........................................................................................................................ 1-6
CASTER WHEEL ............................................................................................................................................ 1-32
CONTROL BOX
PROPORTIONAL ........................................................................................................................................ 1-12
COVERS ......................................................................................................................................................... 1-2
DRIVE UNIT
ELECTRICAL STEERING ........................................................................................................................... 1-14
ELECTROMAGNETIC BRAKE ....................................................................................................................... 1-28
LABELS AND DECALS ................................................................................................................................... 1-4
STEERING
ELECTRIC ................................................................................................................................................... 1-10
S/N C442X01500C ↔ S/N C442X01662D ................................................................................................. 1-18
S/N C442X01663D → ................................................................................................................................ 1-20
TIE RODS
ONLY FOR "IL" VERSION .......................................................................................................................... 1-30
TRACTION MOTOR ........................................................................................................................................ 1-26
©2009 HYSTER COMPANY See Service Manual 1-1

UNIT CODE C442
EUROPE 06/2009
COVERS (FIGURE 1-1)
1-2 See Service Manual ©2009 HYSTER COMPANY

UNIT CODE C442
06/2009 EUROPE
COVERS
ITEM PART NO. DESCRIPTION QTY
1 1591022 Cover with sidegates .......................................................................................... 1
1 1593273 Cover without sidegates ..................................................................................... 1
2 1593749 Cover .................................................................................................................. 1
3 1598574 Cover .................................................................................................................. 1
4 1593755 Steel Plate .......................................................................................................... 1
5 1608782 Screw .................................................................................................................. 2
6 1608780 Washer ............................................................................................................... 8
7 1585574 Nut ...................................................................................................................... 8
8 1569777 Handle ................................................................................................................ 1
9 1587878 Screw .................................................................................................................. 6
10 2076906 Locknut ............................................................................................................... 2
11 1595773 Capscrew ............................................................................................................ 2
12 1608240 Washer ............................................................................................................... 2
13 1580617 Washer ............................................................................................................... 2

UNIT CODE C442
EUROPE 06/2009
LABELS AND DECALS (FIGURE 1-2)

UNIT CODE C442
06/2009 EUROPE
LABELS AND DECALS

1 1466605 Label (LH Switch Functions) ............................................................................... 1
2 1466602 Label ................................................................................................................... 1
3 1466604 Label (RH Switch Functions) .............................................................................. 1
4 1598571 Label ................................................................................................................... 1
5 1594816 Label ................................................................................................................... 1
6 2792743 Label ................................................................................................................... 2
7 2792747 Label ................................................................................................................... 1
8 2054440 Label (Pinch Point) ............................................................................................. 2
9 2770775 Label (Snowflake) ............................................................................................... 1
10 2302743 Label (Hyster) ..................................................................................................... 2
11 2793761 Label ................................................................................................................... 2
12 2792746 Label (Lifting Hook) ............................................................................................. 2
13 1606674 Label (Warranty) English .................................................................................... 1
13 1619955 Label (Warranty) Brazilian .................................................................................. 1
13 1606675 Label (Warranty) Czech ...................................................................................... 1
13 1606676 Label (Warranty) Danish ..................................................................................... 1
13 1606677 Label (Warranty) Dutch ....................................................................................... 1
13 1606678 Label (Warranty) Estonian .................................................................................. 1
13 1606679 Label (Warranty) Finnish .................................................................................... 1
13 1606680 Label (Warranty) French ..................................................................................... 1
13 1606681 Label (Warranty) German ................................................................................... 1
13 1606682 Label (Warranty) Greek ...................................................................................... 1
13 1606683 Label (Warranty) Hungarian ............................................................................... 1
13 1606684 Label (Warranty) Icelandic .................................................................................. 1
13 1606685 Label (Warranty) Italian ...................................................................................... 1
13 1606686 Label (Warranty) Latvian .................................................................................... 1
13 1606687 Label (Warranty) Lithuanian ............................................................................... 1
13 1606688 Label (Warranty) Norwegian ............................................................................... 1
13 1606689 Label (Warranty) Polish ...................................................................................... 1
13 1606690 Label (Warranty) Portuguese .............................................................................. 1
13 1606691 Label (Warranty) Romanian ................................................................................ 1
13 1606692 Label (Warranty) Russian ................................................................................... 1
13 1606693 Label (Warranty) Slovakian ................................................................................ 1
13 1606694 Label (Warranty) Slovenian ................................................................................ 1
13 1606695 Label (Warranty) Spanish ................................................................................... 1
13 1606696 Label (Warranty) Swedish .................................................................................. 1
13 1606697 Label (Warranty) Turkish .................................................................................... 1
13 1606698 Label (Warranty) Croatian .................................................................................. 1
14 a 1627749 Label ................................................................................................................... 1
FOOTNOTES:
a available for electric steering only

UNIT CODE C442
EUROPE 06/2009
BATTERY COMPARTMENT (FIGURE 1-3)

VERTICAL BATTERY REM

1 2039133 Screw .................................................................................................................. 2
2 2792729 Washer ............................................................................................................... 2
3 2794487 Battery ................................................................................................................ 2
4 2770999 Locknut ............................................................................................................... 2

UNIT CODE C442
06/2009 EUROPE
NOTES

UNIT CODE C442
EUROPE 06/2009
BATTERY COMPARTMENT (FIGURE 1-4)

LATERAL BATTERY REM

UNIT CODE C442
06/2009 EUROPE
BATTERY COMPARTMENT
LATERAL BATTERY REM
KEY:
A: standard version
B: straddle version
QTY
ITEM PART NO. DESCRIPTION A B
1 2795513 Key ............................................................................................................. 1 1
2 1473937 Plate ........................................................................................................... 1 1
3 302399 Nut .............................................................................................................. 2 2
4 2795483 Washer ....................................................................................................... 2 2
5 2770378 Shock Absorber .......................................................................................... 2 2
6 2771046 Pin .............................................................................................................. 4 5
7 2794679 Bearing ....................................................................................................... 8 10
8 2771045 Pin .............................................................................................................. 4 5
9 2795488 Washer ....................................................................................................... 8 10
10 54123 Snap Ring .................................................................................................. 8 10
11 2771039 Support ....................................................................................................... 1 1
12 2771412 Hook ........................................................................................................... 1 1
13 2042669 Locknut ....................................................................................................... 1 1
14 2771411 Spring ......................................................................................................... 1 1
15 2042668 Washer ....................................................................................................... 2 2
16 2795502 Bumper ....................................................................................................... 1 1
17 2771484 Clamp ......................................................................................................... .. 2
18 2794111 Screw ......................................................................................................... .. 2
19 2795483 Washer ....................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
STEERING (FIGURE 1-5)

ELECTRIC

UNIT CODE C442
06/2009 EUROPE
STEERING
ELECTRIC

1 302044 Screw .................................................................................................................. 2
2 2770989 Guard .................................................................................................................. 1
3 2794114 Support ............................................................................................................... 1
4 293727 Capscrew ............................................................................................................ 2
5 1578832 Knob ................................................................................................................... 1
6 58924 Snap Ring ........................................................................................................... 1
7 1578846 Flange ................................................................................................................. 1
8 293797 Capscrew ............................................................................................................ 4
9 1551430 Plate .................................................................................................................... 1
10 296150 Capscrew ............................................................................................................ 2
11 1359482 E-Ring ................................................................................................................. 2
12 2780709 Bushing ............................................................................................................... 2
13 2770970 Gas Spring .......................................................................................................... 1
14 293762 Capscrew ............................................................................................................ 2
15 1551431 Bumper ............................................................................................................... 1
16 1474013 Steering .............................................................................................................. 1
17 2791987 Bushing ............................................................................................................... 2
18 2791931 Washer ............................................................................................................... 2
19 2792053 Pin ....................................................................................................................... 2
20 2794748 Spring ................................................................................................................. 1
21 1584709 Capscrew ............................................................................................................ 9
22 302401 Locknut ............................................................................................................... 1
23 2794280 Plate .................................................................................................................... 2
24 1579831 Steel Plate .......................................................................................................... 100
25 1578792 Support ............................................................................................................... 1
26 1646793 Support ............................................................................................................... 1
27 1194252 Snap Ring ........................................................................................................... 1
28 124600 Ball Bearing ........................................................................................................ 1
29 1578789 Flange ................................................................................................................. 1
30 302365 Dowel .................................................................................................................. 2
31 1556313 Ball Bearing ........................................................................................................ 2
32 1564354 Bar ...................................................................................................................... 1
33 1578790 Bushing ............................................................................................................... 1
34 1646794 Steel Tube .......................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
CONTROL BOX (FIGURE 1-6)

PROPORTIONAL

UNIT CODE C442
06/2009 EUROPE
CONTROL BOX
PROPORTIONAL

1 1589955 Steering .............................................................................................................. 1
2 1467778 Tiller Head (Lower) ......................................................................................... 1
3 1464908 Cover .............................................................................................................. 1
4 293797 Capscrew ....................................................................................................... 3
5 320157 Washer ........................................................................................................... 2
6 292681 Lockwasher .................................................................................................... 2
7 136681 Capscrew ....................................................................................................... 2
8 1606011 Steering .......................................................................................................... 1
9 1467779 Cover (Belly Switch) ................................................................................... 1
10 1531075 Spring ......................................................................................................... 1
11 1594946 Switch ......................................................................................................... 1
12 1499660 Capscrew ................................................................................................... 2
13 320152 Washer ....................................................................................................... 2
14 1466607 Spring ......................................................................................................... 1
15 1583757 Tiller Head .................................................................................................. 1
16 1606015 Printed Circuit Board .................................................................................. 1
17 1466935 Camshaft .................................................................................................... 1
18 1594131 Spring ......................................................................................................... 1
19 1466595 Bushing ...................................................................................................... 2
20 1594945 Switch ......................................................................................................... 1
21 1504943 Switch Asm ................................................................................................ 2
22 1498102 Microswitch ............................................................................................ 1
23 1581352 Cover ..................................................................................................... 1
24 1503735 Button .................................................................................................... 1
25 1464907 Cover .......................................................................................................... 1
26 1466606 Spring ......................................................................................................... 1
27 1581353 Cover ..................................................................................................... 1
28 1498103 Switch ......................................................................................................... 2

UNIT CODE C442
EUROPE 06/2009
DRIVE UNIT (FIGURE 1-7)

ELECTRICAL STEERING

UNIT CODE C442
06/2009 EUROPE
DRIVE UNIT
ELECTRICAL STEERING

1 1534179 Plug ................................................................................................................ 1
2 1479432 Seal ................................................................................................................ 1
3 1606770 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 4
8 1540818 Housing .......................................................................................................... 1
9 1497280 Plug ................................................................................................................ 1
10 1497282 Gasket ............................................................................................................ 1
11 1534188 Bearing ........................................................................................................... 1
12 1534189 Plate ............................................................................................................... 1
13 1534190 Bolt ................................................................................................................. 14
14 1534191 Bushing .......................................................................................................... 2
15 1534287 Housing .......................................................................................................... 1
16 1534193 Cover .............................................................................................................. 1
17 1479433 Plug ................................................................................................................ 1
18 1534194 Washer ........................................................................................................... 1
19 1540819 Gear ............................................................................................................... 1
20 296027 Capscrew ....................................................................................................... 4
21 296010 Capscrew ....................................................................................................... 2
22 136718 Capscrew ....................................................................................................... 2
23 1578655 Gear ............................................................................................................... 1
24 2072196 Master Drive Unit ................................................................................................ 1
25 1527921 Wheel d254x125 92Sh ....................................................................................... 1
25 1570483 Wheel And Tire d254x90 92Sh ........................................................................... 1
25 1570489 Wheel And Tire d254x90 75Sh Grip ................................................................... 1
25 1570480 Wheel d254x90 92Sh Antistatic .......................................................................... 1
25 c 1624324 Wheel d254x125 92Sh Grip ................................................................................ 1
25 c 1624536 Wheel d254x90 92Sh Grip .................................................................................. 1
26 1343502 Capscrew ............................................................................................................ 5
27 1511732 Lockwasher ......................................................................................................... 5
28 1532376 Capscrew ............................................................................................................ 4
29 320163 Washer ............................................................................................................... 4
30 320157 Washer ............................................................................................................... 8
31 296022 Capscrew ............................................................................................................ 4
32 296164 Capscrew ............................................................................................................ 2
33 2794280 Plate .................................................................................................................... 3
34 136749 Screw .................................................................................................................. 3
35 136681 Capscrew ............................................................................................................ 1
36 1512421 Washer ............................................................................................................... 1
37 292500 Capscrew ............................................................................................................ 1
38 1534277 Gear ............................................................................................................... 1
39 1534198 Bearing ........................................................................................................... 1
40 1534220 Wheel Shaft .................................................................................................... 1
41 1534221 Cover .............................................................................................................. 1
42 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
43 1534222 Bearing ........................................................................................................... 1
44 1556282 Shim (4 mm) ................................................................................................... 100

UNIT CODE C442
EUROPE 06/2009
DRIVE UNIT
ELECTRICAL STEERING

44 1556283 Shim (4.050 mm) ............................................................................................ 100
44 1556284 Shim (4,100 mm) ............................................................................................ 100
44 1534223 Shim (4,150 mm) ............................................................................................ 100
44 1534224 Shim (4,175 mm) ............................................................................................ 100
44 1534225 Shim (4,200 mm) ............................................................................................ 100
44 1534226 Shim (4,225 mm) ............................................................................................ 100
44 1534227 Shim (4,250 mm) ............................................................................................ 100
44 1534228 Shim (4,275 mm) ............................................................................................ 100
44 1534229 Shim (4,300 mm) ............................................................................................ 100
44 1534230 Shim (4,325 mm) ............................................................................................ 100
44 1534231 Shim (4,350 mm) ............................................................................................ 100
44 1534232 Shim (4,375 mm) ............................................................................................ 100
44 1534233 Shim (4,400 mm) ............................................................................................ 100
44 1534234 Shim (4,450 mm) ............................................................................................ 100
44 1534235 Shim (4,500 mm) ............................................................................................ 100
44 1534236 Shim (4,550 mm) ............................................................................................ 100
45 a 1534219 Bevel Gear and Pinion Set ............................................................................. 1
45 c 1617536 Kit-Gear .......................................................................................................... 1
46 1534248 Spacer ............................................................................................................ 1
47 1554114 Nut .................................................................................................................. 1
48 1534249 Bearing ........................................................................................................... 1
49 1534210 Shim (1,803 mm) ............................................................................................ 100
49 1534211 Shim (1,854 mm) ............................................................................................ 100
49 1534212 Shim (1,905 mm) ............................................................................................ 100
49 1534213 Shim (1,956 mm) ............................................................................................ 100
49 1534214 Shim (2,007 mm) ............................................................................................ 100
49 1534215 Shim (2,057 mm) ............................................................................................ 100
49 1534216 Shim (2,108 mm) ............................................................................................ 100
49 1534218 Shim (2,159 mm) ............................................................................................ 100
49 1556285 Shim (2,20 mm) .............................................................................................. 100
49 1556286 Shim (2,25 mm) .............................................................................................. 100
49 1556287 Shim (2,30 mm) .............................................................................................. 100
50 1534290 Bearing ........................................................................................................... 2
51 1534278 Gear ............................................................................................................... 1
52 1554108 Nut .................................................................................................................. 1
53 1534202 Shim (1,02 mm) .............................................................................................. 100
53 1534203 Shim (1,092 mm) ............................................................................................ 100
53 1534204 Shim (1,194 mm) ............................................................................................ 100
53 1534205 Shim (1,219 mm) ............................................................................................ 100
53 1534206 Shim (1,246 mm) ............................................................................................ 100
53 1534207 Shim (1,26 mm) .............................................................................................. 100
53 1534208 Shim (1,27 mm) .............................................................................................. 100
53 1534209 Shim (1,295 mm) ............................................................................................ 100
54 1534291 Spacer ............................................................................................................ 1
55 1534237 Shim (0,90 mm) .............................................................................................. 100
55 1534238 Shim (0,950 mm) ............................................................................................ 100
55 1534239 Shim (1,00 mm) .............................................................................................. 100
55 1534240 Shim (1,05 mm) .............................................................................................. 100
55 1534241 Shim (1,10 mm) .............................................................................................. 100
55 1534242 Shim (1,20 mm) .............................................................................................. 100

UNIT CODE C442
06/2009 EUROPE
DRIVE UNIT
ELECTRICAL STEERING

55 1534243 Shim (1,22 mm) .............................................................................................. 100
55 1534244 Shim (1,24 mm) .............................................................................................. 100
55 1534245 Shim (1,26 mm) .............................................................................................. 100
55 1534246 Shim (1,28 mm) .............................................................................................. 100
55 1534247 Shim (1,30 mm) .............................................................................................. 100
56 1585772 Brake Assy size 10 ............................................................................................. 1
56 1585774 Brake Assy size 12 ............................................................................................. 1
57 2074725 Traction Motor ..................................................................................................... 1
58 b 2074727 Motor ................................................................................................................... 1
58 d 2095442 Motor ................................................................................................................... 1
FOOTNOTES:
a S/N C442X01500C ↔ S/N C442X01557C c S/N C442X01558C →
b S/N C442X01500C ↔ S/N C442X01662D d S/N C442X01663D →

UNIT CODE C442
EUROPE 06/2009
STEERING CONTROL UNIT (FIGURE 1-8)

(S/N C442X01500C ↔ S/N C442X01662D)

UNIT CODE C442
06/2009 EUROPE

(S/N C442X01500C ↔ S/N C442X01662D)

1 2074727 Motor ................................................................................................................... 1
2 1606429 Electric Motor ................................................................................................. 1
3 55468 O-Ring ............................................................................................................ 1
4 1606428 Gear Asm ....................................................................................................... 1
5 293795 Capscrew ....................................................................................................... 1
6 320156 Washer ........................................................................................................... 1
7 1609611 Key ................................................................................................................. 1

UNIT CODE C442
EUROPE 06/2009
STEERING CONTROL UNIT (FIGURE 1-9)

(S/N C442X01663D →)

UNIT CODE C442
06/2009 EUROPE

(S/N C442X01663D →)

1 1609611 Key ...................................................................................................................... 1
2 1653992 Electric Motor ...................................................................................................... 1
3 3060935 O-Ring ................................................................................................................ 1
4 1618331 Gearbox .............................................................................................................. 1
5 296005 Capscrew ............................................................................................................ 1
6 293779 Lockwasher ......................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
ARTICULATED SHAFT (FIGURE 1-10)

(S/N C442X01500C ↔ S/N C442X01667D)

UNIT CODE C442
06/2009 EUROPE
ARTICULATED SHAFT
(S/N C442X01500C ↔ S/N C442X01667D)

2 2793254 Key ...................................................................................................................... 2
3 1587531 Gear .................................................................................................................... 1
4 1587635 Steel Tube .......................................................................................................... 1
5 142118 Snap Ring ........................................................................................................... 4
6 1584709 Capscrew ............................................................................................................ 5
7 142117 Ball Bearing ........................................................................................................ 4
8 1587548 Support ............................................................................................................... 1
9 12929 Snap Ring ........................................................................................................... 4
10 1586746 Pin ....................................................................................................................... 2
11 302452 Roll Pin ............................................................................................................... 2
12 1587889 Shaft ................................................................................................................... 1
12 a 1587888 Shaft ................................................................................................................... 1
13 1586745 Gear .................................................................................................................... 1
FOOTNOTES:
a For "SL" version only

UNIT CODE C442
EUROPE 06/2009
ARTICULATED SHAFT (FIGURE 1-11)

(S/N C442X01668D →)

UNIT CODE C442
06/2009 EUROPE
ARTICULATED SHAFT
(S/N C442X01668D →)

2 2793254 Key ...................................................................................................................... 2
3 1587531 Gear .................................................................................................................... 1
4 1587635 Steel Tube .......................................................................................................... 1
5 142118 Snap Ring ........................................................................................................... 4
6 1584709 Capscrew ............................................................................................................ 4
7 142117 Ball Bearing ........................................................................................................ 4
8 1609616 Casting ................................................................................................................ 1
9 12929 Snap Ring ........................................................................................................... 4
10 1586746 Pin ....................................................................................................................... 2
11 302452 Roll Pin ............................................................................................................... 2
12 1587889 Shaft ................................................................................................................... 1
12 a 1587888 Shaft ................................................................................................................... 1
13 1586745 Gear .................................................................................................................... 1
14 1609619 Casting ................................................................................................................ 1
15 132861 Capscrew ............................................................................................................ 1
16 329069 Nut ...................................................................................................................... 2
17 296015 Capscrew ............................................................................................................ 1
FOOTNOTES:
a For "SL" version only

UNIT CODE C442
EUROPE 06/2009
TRACTION MOTOR (FIGURE 1-12)

UNIT CODE C442
06/2009 EUROPE
TRACTION MOTOR
1 2074725 Traction Motor ..................................................................................................... 1
2 1595707 Flange ............................................................................................................ 1
3 1595710 Armature ......................................................................................................... 1
4 58908 Snap Ring .................................................................................................. 1
5 12929 Snap Ring .................................................................................................. 2
6 1595711 Kit-Screw ........................................................................................................ 1
7 292681 Lockwasher ................................................................................................ 7
8 1595712 Flange ............................................................................................................ 1
9 2787341 Terminal (4 Way) ........................................................................................ 1
10 1595713 Terminal Board ............................................................................................... 1
11 302037 Screw ......................................................................................................... 2
12 1595714 Stator .............................................................................................................. 1
13 292654 Nut .............................................................................................................. 6
14 2787345 Terminal (2 Way) ........................................................................................ 1
15 a 1706797 Snap Ring ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

UNIT CODE C442
EUROPE 06/2009
ELECTROMAGNETIC BRAKE (FIGURE 1-13)

UNIT CODE C442
06/2009 EUROPE
ELECTROMAGNETIC BRAKE
1 a 1585772 Brake Assy size 10 ............................................................................................. 1
1 1585774 Brake Assy size 12 ............................................................................................. 1
2 296002 Capscrew ....................................................................................................... 3
3 320156 Washer ........................................................................................................... 3
4 a 2790046 Magnetic Brake size 10 .................................................................................. 1
4 2790372 Magnetic Brake size 12 .................................................................................. 1
5 a 3151211 Hub size 10 .................................................................................................... 1
5 1540849 Hub size 12 .................................................................................................... 1
6 a 1585778 Brake Disk size 10 .......................................................................................... 1
6 2060878 Brake Disk size 12 .......................................................................................... 1
7 a 1585794 Brake Disk size 10 .............................................................................................. 1
7 1538398 Brake Disk size 12 .............................................................................................. 1
8 a 1585784 Seal size 10 ........................................................................................................ 1
8 1537484 Seal size 12 ........................................................................................................ 1
9 a 1585788 Cap size 10 ......................................................................................................... 1
9 1585790 Cap size 12 ......................................................................................................... 1
FOOTNOTES:
a Not available for S1.2S IL

UNIT CODE C442
EUROPE 06/2009
TIE RODS (FIGURE 1-14)

ONLY FOR "IL" VERSION

UNIT CODE C442
06/2009 EUROPE
TIE RODS
ONLY FOR "IL" VERSION

1 2771207 Rod End .............................................................................................................. 1
2 2771213 Rod ..................................................................................................................... 2
3 2790367 Bushing ............................................................................................................... 4
4 302456 Roll Pin ............................................................................................................... 3
5 2790462 Fitting .................................................................................................................. 8
6 2771214 Pin ....................................................................................................................... 2
7 2790366 Bushing ............................................................................................................... 4
8 2771215 Pin ....................................................................................................................... 2
9 2771219 Rod End .............................................................................................................. 1
10 2792376 Nut ...................................................................................................................... 2
11 2770908 Pin ....................................................................................................................... 2
12 1492327 Rod L=950mm .................................................................................................... 2
12 2770911 Rod L=770mm .................................................................................................... 2
13 302455 Metric Pin ............................................................................................................ 2
14 1520615 Bushing ............................................................................................................... 4
15 2792069 Pin ....................................................................................................................... 2
16 2770977 Pin ....................................................................................................................... 1
17 2792344 Bushing ............................................................................................................... 2
18 1601910 Distributor ........................................................................................................... 2
19 2795493 Screw .................................................................................................................. 2
20 1519109 Pin ....................................................................................................................... 2
21 2792246 Bushing ............................................................................................................... 2
22 1520621 Lever ................................................................................................................... 1
23 1610477 Clip ...................................................................................................................... 2
24 2790454 Pin ....................................................................................................................... 2
25 2791999 Fitting .................................................................................................................. 1

UNIT CODE C442
EUROPE 06/2009
CASTER WHEEL (FIGURE 1-15)

UNIT CODE C442
06/2009 EUROPE
CASTER WHEEL
1 1573924 Caster ................................................................................................................. 1
2 2053147 Capscrew ....................................................................................................... 1
3 2053146 Spacer ............................................................................................................ 1
4 2053143 Bearing ........................................................................................................... 1
5 1599501 Plate ............................................................................................................... 1
6 1599566 Support ........................................................................................................... 1
7 292600 Nut .................................................................................................................. 1
8 194723 Ball Bearing ................................................................................................ 2
9 1599508 Wheel ......................................................................................................... 1
10 1599509 Bushing ...................................................................................................... 1
11 1599507 Caster Wheel .................................................................................................. 1
12 1599510 Bushing .......................................................................................................... 2
13 1599511 Capscrew ....................................................................................................... 1
14 a 1597748 Plate .................................................................................................................... 1
15 a 2792356 Spacer ................................................................................................................ 2
16 a 2077735 Shim 1 mm .......................................................................................................... 2
16 a 2077736 Shim .................................................................................................................... 2
17 a 1584709 Capscrew ............................................................................................................ 8
FOOTNOTES:
a Only for standard and "IL"

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
2 OPERATOR COMPARTMENT
UNIT CODE C442
06/2009 EUROPE
SECTION 2
OPERATOR COMPARTMENT
DESCRIPTION PAGE
OPERATOR PLATFORM
S/N C442X01500C ↔ S/N C442X01717D ................................................................................................. 2-2
S/N C442X01718D → ................................................................................................................................ 2-4
SIDE GATES ................................................................................................................................................... 2-6

UNIT CODE C442
EUROPE 06/2009
OPERATOR PLATFORM (FIGURE 2-1)

(S/N C442X01500C ↔ S/N C442X01717D)

UNIT CODE C442
06/2009 EUROPE
OPERATOR PLATFORM
(S/N C442X01500C ↔ S/N C442X01717D)

1 1585029 Running Board .................................................................................................... 1
2 1568105 Running Board .................................................................................................... 1
3 1585024 Running Board .................................................................................................... 1
4 296167 Capscrew ............................................................................................................ 4
5 1585574 Nut ...................................................................................................................... 4
6 292566 Capscrew ............................................................................................................ 2
7 1555957 Bushing ............................................................................................................... 2
8 2792246 Bushing ............................................................................................................... 2
9 292600 Nut ...................................................................................................................... 2
10 296160 Capscrew ............................................................................................................ 2
11 320156 Washer ............................................................................................................... 5
12 302399 Nut ...................................................................................................................... 2
13 2795483 Washer ............................................................................................................... 2
14 1564757 Steel Tube .......................................................................................................... 3
15 2780709 Bushing ............................................................................................................... 4
16 1367822 Capscrew ............................................................................................................ 1
17 2770970 Gas Spring .......................................................................................................... 2
18 292503 Capscrew ............................................................................................................ 1
19 1584746 Support ............................................................................................................... 1
20 1584709 Capscrew ............................................................................................................ 2
21 2790121 Bushing ............................................................................................................... 2
22 320166 Washer ............................................................................................................... 2
23 1601870 Spring ................................................................................................................. 1
24 320162 Washer ............................................................................................................... 2
26 1584684 Steel Plate .......................................................................................................... 2
27 302402 Locknut ............................................................................................................... 2
28 815801 Capscrew ............................................................................................................ 4
29 815597 Nut ...................................................................................................................... 2
30 2794114 Support ............................................................................................................... 2
31 2039023 Wire Harness ...................................................................................................... 2
32 1601871 Spring ................................................................................................................. 1

UNIT CODE C442
EUROPE 06/2009

(S/N C442X01718D →)

UNIT CODE C442
06/2009 EUROPE
OPERATOR PLATFORM
(S/N C442X01718D →)

1 1585029 Running Board .................................................................................................... 1
2 1568105 Running Board .................................................................................................... 1
3 1585024 Running Board .................................................................................................... 1
4 296167 Capscrew ............................................................................................................ 4
5 1585574 Nut ...................................................................................................................... 4
6 1639805 Screw .................................................................................................................. 2
7 1555957 Bushing ............................................................................................................... 2
8 2792246 Bushing ............................................................................................................... 2
9 292600 Nut ...................................................................................................................... 2
10 296160 Capscrew ............................................................................................................ 2
11 320156 Washer ............................................................................................................... 5
12 302399 Nut ...................................................................................................................... 2
13 2795483 Washer ............................................................................................................... 2
14 1564757 Steel Tube .......................................................................................................... 3
15 2780709 Bushing ............................................................................................................... 4
16 1367822 Capscrew ............................................................................................................ 1
17 2770970 Gas Spring .......................................................................................................... 2
18 292503 Capscrew ............................................................................................................ 1
19 1584746 Support ............................................................................................................... 1
20 1584709 Capscrew ............................................................................................................ 2
21 1627276 Bushing ............................................................................................................... 2
22 320166 Washer ............................................................................................................... 2
23 1601870 Spring ................................................................................................................. 1
24 320162 Washer ............................................................................................................... 2
25 1627335 Pin ....................................................................................................................... 2
26 1584684 Steel Plate .......................................................................................................... 2
27 302402 Locknut ............................................................................................................... 2
28 815801 Capscrew ............................................................................................................ 4
29 815597 Nut ...................................................................................................................... 2
30 2794114 Support ............................................................................................................... 2
31 2039023 Wire Harness ...................................................................................................... 2
32 1601871 Spring ................................................................................................................. 1
33 1627268 Pin ....................................................................................................................... 2
34 1627497 Pin ....................................................................................................................... 2
35 1633957 Bushing ............................................................................................................... 2
36 1627495 Roller .................................................................................................................. 2
37 1627785 Clip ...................................................................................................................... 2
38 2791942 Grease Fitting ..................................................................................................... 4
39 a 1646806 Spacer ................................................................................................................ 1
FOOTNOTES:
a For "IL" version only

UNIT CODE C442
EUROPE 06/2009
SIDE GATES (FIGURE 2-3)

UNIT CODE C442
06/2009 EUROPE
SIDE GATES
1 1566977 Guard .................................................................................................................. 2
2 302376 Dowel .................................................................................................................. 2
3 39377 O-Ring ................................................................................................................ 2
4 1637753 Bushing ............................................................................................................... 4
5 1585697 Guard .................................................................................................................. 1
6 296159 Capscrew ............................................................................................................ 8
7 1585341 Shim .................................................................................................................... 4
8 1537477 Plate .................................................................................................................... 4
9 1588300 Support ............................................................................................................... 1
10 1587876 Gas Spring .......................................................................................................... 2
11 1588375 Support ............................................................................................................... 1
12 1384659 Capscrew ............................................................................................................ 6

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
3 ELECTRICAL SYSTEM
UNIT CODE C442
06/2009 EUROPE
SECTION 3
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRONIC SYSTEM .................................................................................................................................. 3-2

POWER CABLES DIAGRAM .......................................................................................................................... 3-4
"IL" VERSION ONLY ................................................................................................................................... 3-8
ELECTRIC STEERING ............................................................................................................................... 3-6

UNIT CODE C442
EUROPE 06/2009
ELECTRONIC SYSTEM (FIGURE 3-1)

UNIT CODE C442
06/2009 EUROPE
ELECTRONIC SYSTEM
1 1479153 Emergency Disconnect Switch ........................................................................... 1
2 296010 Capscrew ............................................................................................................ 2
3 1593566 Protector ............................................................................................................. 1
4 296203 Capscrew ............................................................................................................ 2
5 1585769 Plate .................................................................................................................... 1
6 1508103 Cage Nut ............................................................................................................. 2
7 1571838 Screw .................................................................................................................. 1
8 2794280 Plate .................................................................................................................... 1
9 302400 Nut ...................................................................................................................... 5
10 1589460 Protector ............................................................................................................. 1
11 1585807 Steel Plate .......................................................................................................... 1
12 1588509 Screw .................................................................................................................. 4
13 1585542 Support ............................................................................................................... 1
14 1569468 Controller ............................................................................................................ 1
15 2081156 Controller mechanical steering ........................................................................... 1
15 b 2081157 Controller electric steering .................................................................................. 1
15 a 2081158 Controller electric steering .................................................................................. 1
16 293759 Screw .................................................................................................................. 4
17 320155 Washer ............................................................................................................... 5
18 2780616 Cushion ............................................................................................................... 1
19 1563976 Rubber Cover electric steering only .................................................................... 1
20 1563975 Switch Paddle electric steering only ................................................................... 1
21 370648 Fuse (20 Amp) .................................................................................................... 1
22 1613300 Fan optional ........................................................................................................ 1
23 1588252 Support ............................................................................................................... 1
24 1563934 Buzzer optional ................................................................................................... 1
25 302398 Locknut ............................................................................................................... 2
26 1625698 Horn .................................................................................................................... 1
27 302244 Capscrew ............................................................................................................ 3
28 316834 Nut ...................................................................................................................... 14
29 1473619 Vibration Damper ................................................................................................ 5
30 320156 Washer ............................................................................................................... 6
31 2082896 Cable .................................................................................................................. 1
FOOTNOTES:
a For "IL" version only b For standard and "straddle" version only

UNIT CODE C442
EUROPE 06/2009
POWER CABLES DIAGRAM (FIGURE 3-2)

UNIT CODE C442
06/2009 EUROPE
POWER CABLES DIAGRAM

1 2079101 Power Cable ....................................................................................................... 1
2 2079102 Power Cable ....................................................................................................... 1
3 2075469 Power Cable ....................................................................................................... 1
4 2091131 Wire For mechanical steering only ..................................................................... 1
4 2072968 Wire For electrical steering standard .................................................................. 1
4 2072192 Wire Harness For "IL" version only ..................................................................... 1
5 2075426 Power Cable For electrical steering only ............................................................ 1
6 2079095 Cable .................................................................................................................. 1
7 2075439 Harness .............................................................................................................. 1
8 2075416 Battery Connector ............................................................................................... 1
9 2075467 Battery Connector ............................................................................................... 1
10 2075468 Power Cable ....................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
WIRE HARNESS DIAGRAM (FIGURE 3-3)

ELECTRIC STEERING

UNIT CODE C442
06/2009 EUROPE

ELECTRIC STEERING

1 2795819 Ignition Key ......................................................................................................... 1
2 2794973 Key ...................................................................................................................... 1
3 2075572 MDI ..................................................................................................................... 1
4 2075438 Harness .............................................................................................................. 1
5 2041665 Sensor ................................................................................................................ 1
6 1564356 Sensor standard version ..................................................................................... 1
6 1627077 Sensor (Cold Storage/Arctic) .............................................................................. 1
7 2075439 Harness .............................................................................................................. 1
8 2039023 Wire Harness ...................................................................................................... 6
9 2072193 Wire Harness ...................................................................................................... 1
10 2087695 Wire cold store version only ................................................................................ 1
11 2075908 Harness .............................................................................................................. 1
12 2078942 Wire Harness ...................................................................................................... 1
13 370647 Fuse (10 Amp) .................................................................................................... 1
14 1589277 Fuse .................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009

"IL" VERSION ONLY

UNIT CODE C442
06/2009 EUROPE

"IL" VERSION ONLY

1 2795819 Ignition Key ......................................................................................................... 1
2 2794973 Key ...................................................................................................................... 1
3 2075572 MDI ..................................................................................................................... 1
4 2075438 Harness .............................................................................................................. 1
5 2041665 Sensor ................................................................................................................ 1
6 1564356 Sensor standard version ..................................................................................... 1
6 1627077 Sensor (Cold Storage/Arctic) .............................................................................. 1
7 2075439 Harness .............................................................................................................. 1
8 2039023 Wire Harness ...................................................................................................... 7
9 2072193 Wire Harness ...................................................................................................... 1
10 2087695 Wire cold store version only ................................................................................ 1
11 2075437 Wire Harness ...................................................................................................... 1
12 2075908 Harness .............................................................................................................. 1
13 370647 Fuse (10 Amp) .................................................................................................... 1
14 1589277 Fuse .................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009

SINGLE AUXILIARY

UNIT CODE C442
06/2009 EUROPE

SINGLE AUXILIARY

1 2075437 Wire Harness ...................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
4 LOAD WHEEL
UNIT CODE C442
06/2009 EUROPE
SECTION 4
LOAD WHEEL
DESCRIPTION PAGE
LOAD WHEELS ............................................................................................................................................... 4-2

FOR "IL" VERSION ..................................................................................................................................... 4-4
FOR STRADDLE VERSION ....................................................................................................................... 4-6

UNIT CODE C442
EUROPE 06/2009
LOAD WHEELS (FIGURE 4-1)

UNIT CODE C442
06/2009 EUROPE
LOAD WHEELS
1 1530185 Roller .................................................................................................................. 4
2 2793240 Bushing ............................................................................................................... 4
3 2790462 Fitting .................................................................................................................. 4
4 2781516 Pin ....................................................................................................................... 4
5 2781514 Plate .................................................................................................................... 2
6 302456 Roll Pin ............................................................................................................... 4
7 1530205 Roller .............................................................................................................. 1
8 1530204 Roller .............................................................................................................. 1
9 3041219 Seal ................................................................................................................ 2
10 194723 Ball Bearing .................................................................................................... 2
11 1530189 Roller .............................................................................................................. 2
12 2781515 Plate .................................................................................................................... 2
13 296252 Capscrew ............................................................................................................ 4
14 2770370 Pin ....................................................................................................................... 2

UNIT CODE C442
EUROPE 06/2009

FOR "IL" VERSION

UNIT CODE C442
06/2009 EUROPE
LOAD WHEELS
FOR "IL" VERSION

1 1530185 Roller .................................................................................................................. 4
2 2790121 Bushing ............................................................................................................... 4
3 2790462 Fitting .................................................................................................................. 4
4 2781516 Pin ....................................................................................................................... 4
5 887012 Dowel .................................................................................................................. 4
6 2790117 Plate .................................................................................................................... 2
7 1530205 Roller .............................................................................................................. 1
8 1530204 Roller .............................................................................................................. 1
9 3041219 Seal ................................................................................................................ 2
10 194723 Ball Bearing .................................................................................................... 2
11 1530189 Roller .............................................................................................................. 2
12 2790118 Plate .................................................................................................................... 2
13 296252 Capscrew ............................................................................................................ 4

UNIT CODE C442
EUROPE 06/2009

FOR STRADDLE VERSION

UNIT CODE C442
06/2009 EUROPE
LOAD WHEELS
FOR STRADDLE VERSION

1 2798230 Roller .................................................................................................................. 4
2 2791913 Bearing ............................................................................................................... 8
3 2790752 Washer ............................................................................................................... 8
4 2798282 Pin ....................................................................................................................... 4
5 2790454 Pin ....................................................................................................................... 4

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
5 HYDRAULIC SYSTEM
UNIT CODE C442
06/2009 EUROPE
SECTION 5
HYDRAULIC SYSTEM
DESCRIPTION PAGE
DISTRIBUTOR ................................................................................................................................................ 5-2

HYDRAULIC CYLINDER
2 STAGE ..................................................................................................................................................... 5-22
3 STAGE ..................................................................................................................................................... 5-24
HYDRAULIC HOSE AND FITTINGS ............................................................................................................... 5-18
HYDRAULIC SYSTEM .................................................................................................................................... 5-8
DOUBLE AUXILIARY - 2 STG HI-VI ........................................................................................................... 5-16
SINGLE AUXILIARY - 2 STG HI-VI ............................................................................................................. 5-12
SINGLE AUXILIARY - 3 STG FFL .............................................................................................................. 5-14

UNIT CODE C442
EUROPE 06/2009
DISTRIBUTOR (FIGURE 5-1)

UNIT CODE C442
06/2009 EUROPE
DISTRIBUTOR
1 1586972 Pump And Motor ................................................................................................. 1
2 2770785 Pump And Motor ................................................................................................. 1
3 2770786 Brush .................................................................................................................. 1
4 1150086 Bearing ............................................................................................................... 1
5 1495150 Coupling .............................................................................................................. 1
6 a 355866 Valve ................................................................................................................... 1
7 1600405 Flow Valve .......................................................................................................... 1
8 1600299 Valve ................................................................................................................... 1
9 a 1600404 Adapter ............................................................................................................... 1
10 1470170 Relief Valve ......................................................................................................... 1
11 a 2310204 O-Ring ................................................................................................................ 1
12 1600303 Pump .................................................................................................................. 1
13 1600794 Tube Assy ........................................................................................................... 1
14 355859 Strainer ............................................................................................................... 1
15 1600294 Reservoir ............................................................................................................ 1
16 1503997 Tube Assy ........................................................................................................... 1
17 1503998 Hyd Oil Fill Cap ................................................................................................... 1
FOOTNOTES:
a Adapter kit composed by item 6 + item 11

UNIT CODE C442
EUROPE 06/2009

INITIAL LIFT VERSION

UNIT CODE C442
06/2009 EUROPE
DISTRIBUTOR

1 1571786 Pump And Motor ................................................................................................. 1
2 2770785 Pump And Motor ............................................................................................ 1
3 2770786 Brush .............................................................................................................. 1
4 1150086 Bearing ........................................................................................................... 1
5 1600304 Coupling ......................................................................................................... 1
6 a 355866 Valve .............................................................................................................. 1
7 1600297 Flow Valve ...................................................................................................... 1
8 a 1600296 Adapter ........................................................................................................... 1
9 1470170 Relief Valve .................................................................................................... 1
10 1637886 O-Ring ............................................................................................................ 2
11 a 2310204 O-Ring ............................................................................................................ 1
12 1600303 Pump .............................................................................................................. 1
13 1600794 Tube Assy ...................................................................................................... 1
14 355859 Strainer ........................................................................................................... 1
15 1600294 Reservoir ........................................................................................................ 1
16 1503997 Tube Assy ...................................................................................................... 1
17 1503998 Hyd Oil Fill Cap .............................................................................................. 1
18 1600298 Manifold .......................................................................................................... 1
19 1600299 Valve .......................................................................................................... 1
20 1485359 Relief Valve ................................................................................................ 1
21 1600301 Valve .......................................................................................................... 1
22 1600302 Valve .......................................................................................................... 1
23 1600300 Valve .......................................................................................................... 1
24 1556294 Key ............................................................................................................. 1
FOOTNOTES:
a Adapter kit composed by item 6 + item 11

UNIT CODE C442
EUROPE 06/2009

SINGLE AUXILIARY

UNIT CODE C442
06/2009 EUROPE
DISTRIBUTOR
SINGLE AUXILIARY

1 a 1605276 Hydraulic Motor ................................................................................................... 1
2 2770785 Pump And Motor ............................................................................................ 1
3 2770786 Brush .............................................................................................................. 1
4 1600304 Coupling ......................................................................................................... 1
5 355866 Valve .............................................................................................................. 1
6 1600297 Flow Valve ...................................................................................................... 1
7 1637742 Adapter ........................................................................................................... 1
8 1470170 Relief Valve .................................................................................................... 1
9 1637886 O-Ring ............................................................................................................ 2
10 2310204 O-Ring ............................................................................................................ 1
11 1600303 Pump .............................................................................................................. 1
12 1600794 Tube Assy ...................................................................................................... 1
13 355859 Strainer ........................................................................................................... 1
14 1600294 Reservoir ........................................................................................................ 1
15 1503997 Tube Assy ...................................................................................................... 1
16 1503998 Hyd Oil Fill Cap .............................................................................................. 1
17 1623235 Manifold .......................................................................................................... 1
18 1600299 Valve .......................................................................................................... 1
19 1600301 Valve .......................................................................................................... 1
20 355866 Valve .......................................................................................................... 1
21 1556294 Key ............................................................................................................. 1
22 1623237 Check Valve ............................................................................................... 1
23 1623236 Valve .......................................................................................................... 1
FOOTNOTES:
a Only for Standard version only

UNIT CODE C442
EUROPE 06/2009
HYDRAULIC SYSTEM (FIGURE 5-4)

UNIT CODE C442
06/2009 EUROPE
HYDRAULIC SYSTEM
1 2771445 Hose Assy ........................................................................................................... 1
2 320165 Washer ............................................................................................................... 1
3 16447 Fitting .................................................................................................................. 1
4 a 2080170 Hose Assy ........................................................................................................... 1
4 b 2078755 Hose Assy ........................................................................................................... 1
5 2770679 Support ............................................................................................................... 2
6 2798780 Fitting .................................................................................................................. 1
7 16883 Fitting .................................................................................................................. 1
8 1570227 Plate .................................................................................................................... 1
9 2797987 Vibration Ring ..................................................................................................... 4
10 2794619 Spacer ................................................................................................................ 2
11 2795489 Washer ............................................................................................................... 2
12 292515 Capscrew ............................................................................................................ 2
13 1586972 Pump And Motor ................................................................................................. 1
FOOTNOTES:
a For standard version only b For Straddle version only

UNIT CODE C442
EUROPE 06/2009


UNIT CODE C442
06/2009 EUROPE
HYDRAULIC SYSTEM

1 2074575 Kit-Seal ............................................................................................................... 1
2 1569917 Pin ....................................................................................................................... 1
3 39373 O-Ring ................................................................................................................ 1
4 2074624 Cylinder Assy ...................................................................................................... 1
5 296034 Capscrew ............................................................................................................ 1
6 2771445 Hose Assy ........................................................................................................... 1
7 320165 Washer ............................................................................................................... 2
8 16447 Fitting .................................................................................................................. 2
9 2080170 Hose Assy ........................................................................................................... 1
10 2080166 Hose Assy ........................................................................................................... 1
11 2770679 Support ............................................................................................................... 2
12 1570227 Plate .................................................................................................................... 2
13 292515 Capscrew ............................................................................................................ 2
14 2795489 Washer ............................................................................................................... 2
15 2797987 Vibration Ring ..................................................................................................... 4
16 2794619 Spacer ................................................................................................................ 2
17 2771444 Hose Assy ........................................................................................................... 1
18 2798663 Fitting .................................................................................................................. 1
19 2798780 Fitting .................................................................................................................. 1
20 16883 Fitting .................................................................................................................. 2
21 2799670 Fitting .................................................................................................................. 1
22 1571786 Pump And Motor ................................................................................................. 1

UNIT CODE C442
EUROPE 06/2009

SINGLE AUXILIARY — 2 STG HI-VI

UNIT CODE C442
06/2009 EUROPE
HYDRAULIC SYSTEM
SINGLE AUXILIARY – 2 STG HI-VI

1 1510853 Hydraulic Hose Asm h3=2768mm ...................................................................... 1
1 1510855 High Pressure Hyd Hose h3=3168mm ............................................................... 1
2 320165 Washer ............................................................................................................... 2
3 16447 Fitting .................................................................................................................. 2
5 2770679 Support ............................................................................................................... 1
6 2799182 Union .................................................................................................................. 2
7 16883 Fitting .................................................................................................................. 2
8 1570227 Plate .................................................................................................................... 1
9 2797987 Vibration Ring ..................................................................................................... 4
10 2794619 Spacer ................................................................................................................ 2
11 2795489 Washer ............................................................................................................... 2
12 292515 Capscrew ............................................................................................................ 2
13 2048027 Hose Clamp ........................................................................................................ 1
14 293797 Capscrew ............................................................................................................ 1

UNIT CODE C442
EUROPE 06/2009

SINGLE AUXILIARY — 3 STG FFL

UNIT CODE C442
06/2009 EUROPE
HYDRAULIC SYSTEM
SINGLE AUXILIARY – 3 STG FFL

2 320165 Washer ............................................................................................................... 4
3 16447 Fitting .................................................................................................................. 4
5 2770679 Support ............................................................................................................... 2
6 2799182 Union .................................................................................................................. 2
7 16883 Fitting .................................................................................................................. 2
8 1570227 Plate .................................................................................................................... 1
9 2797987 Vibration Ring ..................................................................................................... 4
10 2794619 Spacer ................................................................................................................ 2
11 2795489 Washer ............................................................................................................... 2
12 292515 Capscrew ............................................................................................................ 2
13 2048027 Hose Clamp ........................................................................................................ 1
14 293797 Capscrew ............................................................................................................ 1

UNIT CODE C442
EUROPE 06/2009

DOUBLE AUXILIARY — 2 STG HI-VI

UNIT CODE C442
06/2009 EUROPE
HYDRAULIC SYSTEM
DOUBLE AUXILIARY – 2 STG HI-VI

2 320165 Washer ............................................................................................................... 4
3 16447 Fitting .................................................................................................................. 4
5 2770679 Support ............................................................................................................... 2
6 2799182 Union .................................................................................................................. 4
7 16883 Fitting .................................................................................................................. 4
8 1570227 Plate .................................................................................................................... 1
9 2797987 Vibration Ring ..................................................................................................... 4
10 2794619 Spacer ................................................................................................................ 2
11 2795489 Washer ............................................................................................................... 2
12 292515 Capscrew ............................................................................................................ 2
13 2048027 Hose Clamp ........................................................................................................ 2
14 293797 Capscrew ............................................................................................................ 2

UNIT CODE C442
EUROPE 06/2009
HYDRAULIC HOSE AND FITTINGS (FIGURE 5-9)

UNIT CODE C442
06/2009 EUROPE
HYDRAULIC HOSE AND FITTINGS

1 2798663 Fitting For mast 2STG ........................................................................................ 2
1 2798663 Fitting For mast 3STG ........................................................................................ 3
2 2798661 Fitting .................................................................................................................. 2
3 2770686 Tube Assy ........................................................................................................... 1
4 14560 Fitting .................................................................................................................. 1
5 2770690 Hydraulic Tube .................................................................................................... 1
6 16447 Fitting .................................................................................................................. 2
8 17319 Sleeve ................................................................................................................. 1
9 17218 Fitting .................................................................................................................. 1
10 2770687 Hydraulic Tube h3=4028mm .............................................................................. 1
11 1501136 Seal ..................................................................................................................... 2
12 2796401 Hose Failure Valve Body .................................................................................... 2
13 2046591 Hyd Pipe Ftg ....................................................................................................... 2
14 2780095 Fitting .................................................................................................................. 2
15 1499004 Tube Assy ........................................................................................................... 1
16 1499006 Tube Assy h3=2603mm ...................................................................................... 1
16 1499009 Tube Assy h3=2803mm ...................................................................................... 1
16 1499011 Tube Assy h3=3003mm ...................................................................................... 1
16 1499013 Tube Assy h3=3203mm ...................................................................................... 1
16 1499014 Tube Assy h3=3403mm ...................................................................................... 1
16 1499015 Tube Assy h3=3603mm ...................................................................................... 1
16 1499016 Tube Assy h3=4003mm ...................................................................................... 1
17 1499272 Tube Assy ........................................................................................................... 1
18 a 2080170 Hose Assy ........................................................................................................... 1
18 b 2078755 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a For standard version only b For straddle version only

UNIT CODE C442
EUROPE 06/2009
HYDRAULIC HOSE AND FITTINGS (FIGURE 5-10)


UNIT CODE C442
06/2009 EUROPE
HYDRAULIC HOSE AND FITTINGS

KEY:
A: Mast 2STG HiVi
B: Mast 2STG FFL
C: Mast 3STG FFL
QTY
ITEM PART NO. DESCRIPTION A B C
1 2798663 Fitting ................................................................................................. 4 5 5
2 2798661 Fitting ................................................................................................. 2 1 1
3 2770686 Tube Assy ......................................................................................... 1 1 1
4 14560 Fitting ................................................................................................. 1 1 1
5 2770690 Hydraulic Tube .................................................................................. 1 1 1
6 16447 Fitting ................................................................................................. 1 1 2
7 2770680 Hydraulic Hose Asm h3=4028mm ..................................................... 1 1 1
8 17319 Sleeve ............................................................................................... 1 1 1
9 17218 Fitting ................................................................................................. 1 1 1
10 2770687 Hydraulic Tube h3=4028mm ............................................................. 1 1 1
11 1501136 Seal ................................................................................................... 2 2 2
12 2796401 Hose Failure Valve Body ................................................................... 2 2 2
13 2046591 Hyd Pipe Ftg ...................................................................................... 2 2 2
14 2780095 Fitting ................................................................................................. 2 2 2
15 1499004 Tube Assy ......................................................................................... 1 1 1
16 1499006 Tube Assy h3=2603mm .................................................................... 1 1 1
16 1499009 Tube Assy h3=2803mm .................................................................... 1 1 1
16 1499011 Tube Assy h3=3003mm .................................................................... 1 1 1
16 1499013 Tube Assy h3=3203mm .................................................................... 1 1 1
16 1499014 Tube Assy h3=3403mm .................................................................... 1 1 1
16 1499015 Tube Assy h3=3603mm .................................................................... 1 1 1
16 1499016 Tube Assy h3=4003mm .................................................................... 1 1 1
17 1499272 Tube Assy ......................................................................................... 1 1 1
18 2771445 Hose Assy ......................................................................................... 1 1 1

UNIT CODE C442
EUROPE 06/2009
HYDRAULIC CYLINDER (FIGURE 5-11)

2 STAGE

1 2043282 Cylinder Assy h3=1650mm ................................................................................. 2
2 2041531 Kit-Seal ............................................................................................................... 1
3 893268 Flow Valve .......................................................................................................... 2
4 2771468 Strap ................................................................................................................... 1
5 2041532 Kit-Seal ............................................................................................................... 1
7 893278 Flow Valve .......................................................................................................... 1
8 2771467 Plate .................................................................................................................... 1
9 893262 Gland .................................................................................................................. 1
UNIT CODE C442
06/2009 EUROPE

11 1501134 Kit-Seal ............................................................................................................... 2
12 2794114 Support ............................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
HYDRAULIC CYLINDER (FIGURE 5-12)

3 STAGE

1 2794114 Support ............................................................................................................... 1
2 2041531 Kit-Seal ............................................................................................................... 1
3 893268 Flow Valve .......................................................................................................... 2
5 2041532 Kit-Seal ............................................................................................................... 1
7 893278 Flow Valve .......................................................................................................... 1
8 1355409 Gland .................................................................................................................. 1
9 2771468 Strap ................................................................................................................... 1
10 2771467 Plate .................................................................................................................... 1

UNIT CODE C442
06/2009 EUROPE
6 MAST-TWO STAGE FULL FREE-LIFT

UNIT CODE C442
06/2009 EUROPE
SECTION 6
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK 2 STAGE
FFL .............................................................................................................................................................. 6-14
HI VI ............................................................................................................................................................ 6-10
MAST 2 STAGE
FFL .............................................................................................................................................................. 6-8
HI VI - DOUBLE AUXILIARY ....................................................................................................................... 6-6
HI-VI ............................................................................................................................................................ 6-2
HI-VI - SINGLE AUXILIARY ........................................................................................................................ 6-4

UNIT CODE C442
EUROPE 06/2009
MAST 2 STAGE (FIGURE 6-1)

HI-VI

UNIT CODE C442
06/2009 EUROPE
MAST 2 STAGE
HI-VI

1 1485418 Leaf Chain - Fixed Length h3=1650mm ............................................................. 2
1 1468056 Chain h3=2768mm ............................................................................................. 2
1 1468057 Chain h3=2968mm ............................................................................................. 2
1 1468058 Chain h3=3168mm ............................................................................................. 2
2 2790663 Pulley .................................................................................................................. 2
3 2793383 Washer ............................................................................................................... 4
4 1465597 Pin ....................................................................................................................... 2
5 15262 Cotter Pin ............................................................................................................ 2
6 2794102 Screw .................................................................................................................. 6
7 292680 Washer ............................................................................................................... 6
8 2793850 Pin ....................................................................................................................... 2
9 15201 Cotter Pin ............................................................................................................ 12
10 2793851 Anchor ................................................................................................................ 2
11 302404 Locknut ............................................................................................................... 2
12 2770277 Bracket (LH) ........................................................................................................ 1
13 296075 Capscrew ............................................................................................................ 2
14 292685 Lockwasher ......................................................................................................... 2
15 310433 Pin ....................................................................................................................... 2
16 304522 Snap Ring ........................................................................................................... 2
17 2770157 Brace .................................................................................................................. 2
18 302399 Nut ...................................................................................................................... 2
19 2770276 Bracket (RH) ....................................................................................................... 1
20 320156 Washer ............................................................................................................... 2
21 2794101 Damper ............................................................................................................... 2
22 293796 Capscrew ............................................................................................................ 2
23 131357 Snap Ring ........................................................................................................... 2
24 320169 Washer ............................................................................................................... 100
25 2791951 Seal ..................................................................................................................... 2
26 58901 Snap Ring ........................................................................................................... 6
27 1363272 Load Roller ......................................................................................................... 6
28 129387 Shim (0.508 mm) ................................................................................................ 100
29 131716 Shim (0,508 mm) ................................................................................................ 100
30 104506 O-Ring ................................................................................................................ 2
31 1466403 Bearing Strip ....................................................................................................... 2

UNIT CODE C442
EUROPE 06/2009

HI-VI — SINGLE AUXILIARY

UNIT CODE C442
06/2009 EUROPE
MAST 2 STAGE
HI-VI – SINGLE AUXILIARY

1 1468056 Chain h3=2768mm ............................................................................................. 2
1 1468057 Chain h3=2968mm ............................................................................................. 2
1 1468058 Chain h3=3168mm ............................................................................................. 2
2 2790663 Pulley .................................................................................................................. 2
3 2793383 Washer ............................................................................................................... 2
4 1465597 Pin ....................................................................................................................... 1
5 15262 Cotter Pin ............................................................................................................ 2
6 2794102 Screw .................................................................................................................. 6
7 292680 Washer ............................................................................................................... 6
8 2793850 Pin ....................................................................................................................... 2
9 15201 Cotter Pin ............................................................................................................ 12
10 2793851 Anchor ................................................................................................................ 2
11 302404 Locknut ............................................................................................................... 2
12 2770277 Bracket (LH) ........................................................................................................ 1
13 296075 Capscrew ............................................................................................................ 2
14 292685 Lockwasher ......................................................................................................... 2
15 310433 Pin ....................................................................................................................... 2
16 304522 Snap Ring ........................................................................................................... 2
17 2770157 Brace .................................................................................................................. 2
18 302399 Nut ...................................................................................................................... 2
19 2770276 Bracket (RH) ....................................................................................................... 1
20 320156 Washer ............................................................................................................... 2
21 2794101 Damper ............................................................................................................... 2
22 293796 Capscrew ............................................................................................................ 2
23 131357 Snap Ring ........................................................................................................... 2
24 320169 Washer ............................................................................................................... 100
25 2791951 Seal ..................................................................................................................... 2
26 58901 Snap Ring ........................................................................................................... 6
27 1363272 Load Roller ......................................................................................................... 6
28 129387 Shim (0.508 mm) ................................................................................................ 100
29 131716 Shim (0,508 mm) ................................................................................................ 100
30 104506 O-Ring ................................................................................................................ 2
31 215212 Wear Strip ........................................................................................................... 2
32 1507065 Spacer ................................................................................................................ 2
33 1507062 Pulley .................................................................................................................. 1
34 58908 Snap Ring ........................................................................................................... 1
35 1507061 Pin ....................................................................................................................... 1
36 246001 Capscrew ............................................................................................................ 1
37 320161 Washer ............................................................................................................... 1
38 302402 Locknut ............................................................................................................... 1
39 1507063 Support ............................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009

HI VI — DOUBLE AUXILIARY

UNIT CODE C442
06/2009 EUROPE
MAST 2 STAGE
HI VI – DOUBLE AUXILIARY

1 1468056 Chain h3=2768mm ............................................................................................. 2
1 1468057 Chain h3=2968mm ............................................................................................. 2
1 1468058 Chain h3=3168mm ............................................................................................. 2
2 2790663 Pulley .................................................................................................................. 2
3 2793383 Washer ............................................................................................................... 2
4 1465597 Pin ....................................................................................................................... 1
5 15262 Cotter Pin ............................................................................................................ 2
6 2794102 Screw .................................................................................................................. 6
7 292680 Washer ............................................................................................................... 6
8 2793850 Pin ....................................................................................................................... 2
9 15201 Cotter Pin ............................................................................................................ 12
10 2793851 Anchor ................................................................................................................ 2
11 302404 Locknut ............................................................................................................... 2
12 2770277 Bracket (LH) ........................................................................................................ 1
13 296075 Capscrew ............................................................................................................ 2
14 292685 Lockwasher ......................................................................................................... 2
15 310433 Pin ....................................................................................................................... 2
16 304522 Snap Ring ........................................................................................................... 2
17 2770157 Brace .................................................................................................................. 2
18 302399 Nut ...................................................................................................................... 2
19 2770276 Bracket (RH) ....................................................................................................... 1
20 320156 Washer ............................................................................................................... 2
21 2794101 Damper ............................................................................................................... 2
22 293796 Capscrew ............................................................................................................ 2
23 131357 Snap Ring ........................................................................................................... 2
24 320169 Washer ............................................................................................................... 100
25 2791951 Seal ..................................................................................................................... 2
26 58901 Snap Ring ........................................................................................................... 6
27 1363272 Load Roller ......................................................................................................... 6
28 129387 Shim (0.508 mm) ................................................................................................ 100
29 131716 Shim (0,508 mm) ................................................................................................ 100
30 104506 O-Ring ................................................................................................................ 2
31 215212 Wear Strip ........................................................................................................... 2
32 1507065 Spacer ................................................................................................................ 4
33 1507062 Pulley .................................................................................................................. 2
34 58908 Snap Ring ........................................................................................................... 2
35 1507061 Pin ....................................................................................................................... 2
36 246001 Capscrew ............................................................................................................ 2
37 320161 Washer ............................................................................................................... 2
38 302402 Locknut ............................................................................................................... 2
39 1507063 Support ............................................................................................................... 1
40 1507069 Support ............................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009

FFL

UNIT CODE C442
06/2009 EUROPE
MAST 2 STAGE
FFL

1 215212 Wear Strip ........................................................................................................... 4
2 104506 O-Ring ................................................................................................................ 2
3 131716 Shim (0,508 mm) ................................................................................................ 100
4 2770277 Bracket (LH) ........................................................................................................ 1
5 2770135 Bracket ................................................................................................................ 1
6 136681 Capscrew ............................................................................................................ 2
7 320157 Washer ............................................................................................................... 2
8 58908 Snap Ring ........................................................................................................... 2
9 2793383 Washer ............................................................................................................... 5
10 2790663 Pulley .................................................................................................................. 2
11 2770149 Sheave ................................................................................................................ 1
12 2770126 Bracket ................................................................................................................ 1
13 2794102 Screw .................................................................................................................. 8
14 320156 Washer ............................................................................................................... 6
15 2795455 Rubber Pad ......................................................................................................... 1
17 2793850 Pin ....................................................................................................................... 4
18 2793851 Anchor ................................................................................................................ 4
19 302404 Locknut ............................................................................................................... 4
20 15201 Cotter Pin ............................................................................................................ 8
21 296075 Capscrew ............................................................................................................ 2
22 320165 Washer ............................................................................................................... 2
23 131357 Snap Ring ........................................................................................................... 3
24 320169 Washer ............................................................................................................... 6
25 2791951 Seal ..................................................................................................................... 2
26 307260 Ring .................................................................................................................... 3
27 310433 Pin ....................................................................................................................... 3
28 2770157 Brace .................................................................................................................. 2
29 302399 Nut ...................................................................................................................... 2
30 2770276 Bracket (RH) ....................................................................................................... 1
31 320156 Washer ............................................................................................................... 2
32 2794101 Damper ............................................................................................................... 2
33 293796 Capscrew ............................................................................................................ 2
34 58901 Snap Ring ........................................................................................................... 8
35 1363272 Load Roller ......................................................................................................... 8
36 129387 Shim (0.508 mm) ................................................................................................ 100

UNIT CODE C442
EUROPE 06/2009
FORK 2 STAGE (FIGURE 6-5)

HI VI

UNIT CODE C442
06/2009 EUROPE

UNIT CODE C442
EUROPE 06/2009
FORK 2 STAGE
HI VI

1 a 1492372 Fork ..................................................................................................................... 1
1 1464121 Carriage 570x65 L=1160mm .............................................................................. 1
1 b 1475422 Fork 570x65 L=1160mm ..................................................................................... 1
1 1464125 Carriage 570x55 L=1160mm .............................................................................. 1
1 1464129 Carriage 570x65 L=980mm ................................................................................ 1
1 1484045 Fork 680x65 L=1160mm ..................................................................................... 1
1 1484047 Carriage 680x55 L=1160mm .............................................................................. 1
1 1484049 Carriage 680x65 L=980mm ................................................................................ 1
2 58901 Snap Ring ........................................................................................................... 6
3 1363272 Load Roller ......................................................................................................... 6
4 129387 Shim (0.508 mm) ................................................................................................ 100
5 1609012 Load Backrest ..................................................................................................... 1
6 296184 HCE 1002 Cpscr ................................................................................................. 4
7 320161 Washer ............................................................................................................... 8
8 316837 Nut ...................................................................................................................... 4
FOOTNOTES:
a For S1.2S only b For S1.5S IL only

UNIT CODE C442
06/2009 EUROPE
NOTES

UNIT CODE C442
EUROPE 06/2009

FFL

UNIT CODE C442
06/2009 EUROPE
FORK 2 STAGE
FFL

1 1498086 Fork 570x65 L=1160mm ..................................................................................... 1
1 b 1502386 Carriage 570x65 L=1160mm .............................................................................. 1
1 1498088 Fork 570x55 L=1160mm ..................................................................................... 1
1 a 1502387 Carriage 570x55 L=1160mm .............................................................................. 1
1 1498087 Fork 570x65 L=980mm ....................................................................................... 1
2 58901 Snap Ring ........................................................................................................... 4
3 1363272 Load Roller ......................................................................................................... 4
4 129387 Shim (0.508 mm) ................................................................................................ 100
5 1609012 Load Backrest ..................................................................................................... 1
6 296184 HCE 1002 Cpscr ................................................................................................. 4
7 320161 Washer ............................................................................................................... 8
8 316837 Nut ...................................................................................................................... 4
FOOTNOTES:
a For IL only b For S1.5S IL only

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
7 MAST-THREE STAGE FULL FREE-LIFT

UNIT CODE C442
06/2009 EUROPE
SECTION 7
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FORK 3 STAGE
FFL .............................................................................................................................................................. 7-10
MAST 3 STAGE
FFL .............................................................................................................................................................. 7-2
FFL - SINGLE AUXILIARY .......................................................................................................................... 7-6

UNIT CODE C442
EUROPE 06/2009

FFL

UNIT CODE C442
06/2009 EUROPE

UNIT CODE C442
EUROPE 06/2009
MAST 3 STAGE
FFL

1 131716 Shim (0,508 mm) ................................................................................................ 100
2 215212 Wear Strip ........................................................................................................... 4
3 104506 O-Ring ................................................................................................................ 4
4 58901 Snap Ring ........................................................................................................... 8
5 1363272 Load Roller ......................................................................................................... 8
6 129387 Shim (0.508 mm) ................................................................................................ 100
7 2770277 Bracket (LH) ........................................................................................................ 1
8 2770135 Bracket ................................................................................................................ 1
9 2770149 Sheave ................................................................................................................ 1
10 2790663 Pulley .................................................................................................................. 4
11 2793383 Washer ............................................................................................................... 100
12 58908 Snap Ring ........................................................................................................... 2
13 292681 Lockwasher ......................................................................................................... 2
14 287851 Capscrew ............................................................................................................ 2
15 292680 Washer ............................................................................................................... 8
16 292500 Capscrew ............................................................................................................ 8
17 2770126 Bracket ................................................................................................................ 1
18 2795455 Rubber Pad ......................................................................................................... 3
20 2793850 Pin ....................................................................................................................... 8
21 15201 Cotter Pin ............................................................................................................ 24
22 2793851 Anchor ................................................................................................................ 8
23 302404 Locknut ............................................................................................................... 8
24 293686 Capscrew ............................................................................................................ 2
25 292685 Lockwasher ......................................................................................................... 2
26 310433 Pin ....................................................................................................................... 3
27 304522 Snap Ring ........................................................................................................... 3
28 2770157 Brace .................................................................................................................. 2
29 302399 Nut ...................................................................................................................... 2
30 2770276 Bracket (RH) ....................................................................................................... 1
31 320156 Washer ............................................................................................................... 100
32 2794101 Damper ............................................................................................................... 2
33 293796 Capscrew ............................................................................................................ 2
34 131357 Snap Ring ........................................................................................................... 3
35 320169 Washer ............................................................................................................... 100
36 2791951 Seal ..................................................................................................................... 3
37 1465597 Pin ....................................................................................................................... 1
38 292533 Capscrew ............................................................................................................ 1
39 1360534 Stubshaft ............................................................................................................. 1
40 292683 Lockwasher ......................................................................................................... 1
41 1343989 Hose Sheave ...................................................................................................... 1
42 1465598 Pin ....................................................................................................................... 1
43 15261 Cotter Pin ............................................................................................................ 2
44 1468056 Chain h3=4028mm ............................................................................................. 2
44 1468057 Chain h3=4328mm ............................................................................................. 2
44 1468058 Chain h3=4628mm ............................................................................................. 2

UNIT CODE C442
06/2009 EUROPE
MAST 3 STAGE
FFL


UNIT CODE C442
EUROPE 06/2009

FFL — SINGLE AUXILIARY

UNIT CODE C442
06/2009 EUROPE
MAST 3 STAGE
FFL – SINGLE AUXILIARY

1 131716 Shim (0,508 mm) ................................................................................................ 100
2 215212 Wear Strip ........................................................................................................... 4
3 104506 O-Ring ................................................................................................................ 4
4 58901 Snap Ring ........................................................................................................... 8
5 1363272 Load Roller ......................................................................................................... 8
6 129387 Shim (0.508 mm) ................................................................................................ 100
7 2770277 Bracket (LH) ........................................................................................................ 1
8 1625202 Bracket ................................................................................................................ 1
9 1625199 Sheave ................................................................................................................ 1
10 2790663 Pulley .................................................................................................................. 4
11 2793383 Washer ............................................................................................................... 100
12 58908 Snap Ring ........................................................................................................... 2
13 292681 Lockwasher ......................................................................................................... 1
14 287851 Capscrew ............................................................................................................ 1
15 292680 Washer ............................................................................................................... 8
16 292500 Capscrew ............................................................................................................ 8
17 2770126 Bracket ................................................................................................................ 1
18 2795455 Rubber Pad ......................................................................................................... 3
20 2793850 Pin ....................................................................................................................... 8
21 15201 Cotter Pin ............................................................................................................ 24
22 2793851 Anchor ................................................................................................................ 8
23 302404 Locknut ............................................................................................................... 8
24 293686 Capscrew ............................................................................................................ 2
25 292685 Lockwasher ......................................................................................................... 2
26 310433 Pin ....................................................................................................................... 3
27 304522 Snap Ring ........................................................................................................... 3
28 2770157 Brace .................................................................................................................. 2
29 302399 Nut ...................................................................................................................... 2
30 2770276 Bracket (RH) ....................................................................................................... 1
31 320156 Washer ............................................................................................................... 100
32 2794101 Damper ............................................................................................................... 2
33 293796 Capscrew ............................................................................................................ 2
34 131357 Snap Ring ........................................................................................................... 3
35 320169 Washer ............................................................................................................... 100
36 2791951 Seal ..................................................................................................................... 3
37 1507061 Pin ....................................................................................................................... 1
38 292533 Capscrew ............................................................................................................ 1
39 1360534 Stubshaft ............................................................................................................. 1
40 292683 Lockwasher ......................................................................................................... 1
41 1343989 Hose Sheave ...................................................................................................... 1
42 1465598 Pin ....................................................................................................................... 1
43 15261 Cotter Pin ............................................................................................................ 2
44 1468056 Chain h3=4028mm ............................................................................................. 2
44 1468057 Chain h3=4328mm ............................................................................................. 2
44 1468058 Chain h3=4628mm ............................................................................................. 2

UNIT CODE C442
EUROPE 06/2009
MAST 3 STAGE
FFL – SINGLE AUXILIARY

45 1507065 Spacer ................................................................................................................ 1
46 1507062 Pulley .................................................................................................................. 2
47 1625200 Bushing ............................................................................................................... 1
48 296047 HCE-1004 Cpscr ................................................................................................. 1
49 320157 Washer ............................................................................................................... 1
50 296166 Capscrew ............................................................................................................ 2
51 246001 Capscrew ............................................................................................................ 1
52 320156 Washer ............................................................................................................... 1
53 302402 Locknut ............................................................................................................... 1
54 1507063 Support ............................................................................................................... 1

UNIT CODE C442
06/2009 EUROPE
NOTES

UNIT CODE C442
EUROPE 06/2009

FFL

UNIT CODE C442
06/2009 EUROPE
FORK 3 STAGE
FFL

1 1464122 Carriage 570X65 L=1160mm ............................................................................. 1
1 b 1475423 Fork 570x65 L=1160mm ..................................................................................... 1
1 1464126 Carriage 570x55 L=1160mm .............................................................................. 1
1 a 1475641 Fork 570x55 L=1160mm ..................................................................................... 1
1 1464130 Carriage 570x65 L=980mm ................................................................................ 1
1 1484046 Fork 680x65 L=1160mm ..................................................................................... 1
1 1484048 Carriage 680x55 L=1160mm .............................................................................. 1
1 1484050 Carriage 680x65 L=980mm ................................................................................ 1
2 58901 Snap Ring ........................................................................................................... 4
3 1363272 Load Roller ......................................................................................................... 4
4 129387 Shim (0.508 mm) ................................................................................................ 100
5 1609012 Load Backrest ..................................................................................................... 1
6 296184 HCE 1002 Cpscr ................................................................................................. 4
7 320161 Washer ............................................................................................................... 8
8 316837 Nut ...................................................................................................................... 4
FOOTNOTES:
a For IL only b For S1.5S IL only

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
8 CARRIAGE
UNIT CODE C442
06/2009 EUROPE
SECTION 8
CARRIAGE
DESCRIPTION PAGE
CARRIAGE OPTION
FEM FORKS ............................................................................................................................................... 8-2

UNIT CODE C442
EUROPE 06/2009
CARRIAGE OPTION (FIGURE 8-1)

FEM FORKS

UNIT CODE C442
06/2009 EUROPE
CARRIAGE OPTION
FEM FORKS

1 2785647 Fork ..................................................................................................................... 2
1 2785646 Fork ..................................................................................................................... 2
1 2781616 Fork ..................................................................................................................... 2
2 58901 Snap Ring 2 Stage Hi Vi ..................................................................................... 6
2 58901 Snap Ring 3 Stage FFL ...................................................................................... 4
3 1363272 Load Roller 2 Stage Hi Vi ................................................................................... 6
3 1363272 Load Roller 3 Stage FFL ..................................................................................... 4
4 1484052 Fork Right Side L=1200mm ................................................................................ 1
4 1484054 Fork Right Side L=1000mm ................................................................................ 1
5 1483361 Load Backrest H=800mm ................................................................................... 1
5 1483362 Load Backrest H=1000mm ................................................................................. 1
5 1483363 Load Backrest H=1200mm ................................................................................. 1
6 296181 Capscrew ............................................................................................................ 4
7 320161 Washer ............................................................................................................... 8
8 1611530 Steel Plate .......................................................................................................... 2
9 129387 Shim (0.508 mm) ................................................................................................ 100
10 1484051 Fork Letf Side L=1200mm .................................................................................. 1
10 1484053 Fork Left Side L=1000mm .................................................................................. 1
11 2771230 Carriage 2 Stage Hi Vi H=800mm ...................................................................... 1
11 2771232 Carriage 2 Stage Hi Vi H=1000mm .................................................................... 1
11 2771234 Carriage 2 Stage Hi Vi H=1200mm .................................................................... 1
12 2785864 Lever ................................................................................................................... 2
13 1501230 Carriage 2 Stage FFL H=800mm ....................................................................... 1
13 1501231 Carriage 2 Stage FFL H=1000mm ..................................................................... 1
13 2771231 Carriage 3 Stage FFL H=800mm ....................................................................... 1
14 2771486 Lever ................................................................................................................... 2

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
9 OPTIONS
UNIT CODE C442
06/2009 EUROPE
SECTION 9
OPTIONS
DESCRIPTION PAGE
BATTERY ROLLER TRUCK ........................................................................................................................... 9-30

DRIVE UNIT
KEY PAD ......................................................................................................................................................... 9-28
OPERATOR PLATFORM
COLD STORAGE (S/N C442X01500C ↔ S/N C442X01717D) ................................................................. 9-12
COLD STORAGE (S/N C442X01718D →) ................................................................................................ 9-14
PAPER HOLDER ............................................................................................................................................ 9-26
STEERING
MECHANICAL (S/N C442X01500C ↔ S/N C442X01680D) ...................................................................... 9-8
TRACTION MOTOR
WIRE NET ....................................................................................................................................................... 9-16

UNIT CODE C442
EUROPE 06/2009
DRIVE UNIT (FIGURE 9-1)

MECHANICAL STEERING (S/N C442X01500C ↔ S/N C442X01680D)

UNIT CODE C442
06/2009 EUROPE
DRIVE UNIT

1 1534179 Plug ................................................................................................................ 1
2 1479432 Seal ................................................................................................................ 1
3 1534286 Support ........................................................................................................... 1
4 1534181 Bushing .......................................................................................................... 4
5 1534182 Bearing ........................................................................................................... 2
6 1534183 Gasket ............................................................................................................ 1
7 1534186 Bolt ................................................................................................................. 4
8 1534184 Housing .......................................................................................................... 1
9 1534188 Bearing ........................................................................................................... 1
10 1534189 Plate ............................................................................................................... 1
11 1534190 Bolt ................................................................................................................. 14
12 1534191 Bushing .......................................................................................................... 2
13 1534287 Housing .......................................................................................................... 1
14 1534193 Cover .............................................................................................................. 1
15 1479433 Plug ................................................................................................................ 1
16 1534194 Washer ........................................................................................................... 1
17 1534277 Gear ............................................................................................................... 1
18 1534198 Bearing ........................................................................................................... 1
19 1534199 Nut .................................................................................................................. 1
20 1534278 Gear ............................................................................................................... 1
21 1534290 Bearing ........................................................................................................... 2
22 1534202 Shim (1,02 mm) .............................................................................................. 100
22 1534203 Shim (1,092 mm) ............................................................................................ 100
22 1534204 Shim (1,194 mm) ............................................................................................ 100
22 1534205 Shim (1,219 mm) ............................................................................................ 100
22 1534206 Shim (1,246 mm) ............................................................................................ 100
22 1534207 Shim (1,26 mm) .............................................................................................. 100
22 1534208 Shim (1,27 mm) .............................................................................................. 100
22 1534209 Shim (1,295 mm) ............................................................................................ 100
23 1534291 Spacer ............................................................................................................ 1
24 1534210 Shim (1,803 mm) ............................................................................................ 100
24 1534211 Shim (1,854 mm) ............................................................................................ 100
24 1534212 Shim (1,905 mm) ............................................................................................ 100
24 1534213 Shim (1,956 mm) ............................................................................................ 100
24 1534214 Shim (2,007 mm) ............................................................................................ 100
24 1534215 Shim (2,057 mm) ............................................................................................ 100
24 1534216 Shim (2,108 mm) ............................................................................................ 100
24 1534218 Shim (2,159 mm) ............................................................................................ 100
25 1534219 Bevel Gear and Pinion Set ............................................................................. 1
25 a 1617536 Kit-Gear .......................................................................................................... 1
26 1534220 Wheel Shaft .................................................................................................... 1
27 1534221 Cover .............................................................................................................. 1
28 1497284 Sealing Ring (Wheel Shaft) ............................................................................ 1
29 1534222 Bearing ........................................................................................................... 1
30 1534223 Shim (4,150 mm) ............................................................................................ 100
30 1534224 Shim (4,175 mm) ............................................................................................ 100
30 1534225 Shim (4,200 mm) ............................................................................................ 100
30 1534226 Shim (4,225 mm) ............................................................................................ 100
30 1534227 Shim (4,250 mm) ............................................................................................ 100
30 1534228 Shim (4,275 mm) ............................................................................................ 100

UNIT CODE C442
EUROPE 06/2009
DRIVE UNIT

30 1534229 Shim (4,300 mm) ............................................................................................ 100
30 1534230 Shim (4,325 mm) ............................................................................................ 100
30 1534231 Shim (4,350 mm) ............................................................................................ 100
30 1534232 Shim (4,375 mm) ............................................................................................ 100
30 1534233 Shim (4,400 mm) ............................................................................................ 100
30 1534234 Shim (4,450 mm) ............................................................................................ 100
30 1534235 Shim (4,500 mm) ............................................................................................ 100
30 1534236 Shim (4,550 mm) ............................................................................................ 100
31 1519014 Nut .................................................................................................................. 1
32 1534249 Bearing ........................................................................................................... 1
33 1534237 Shim (0,90 mm) .............................................................................................. 100
33 1534238 Shim (0,950 mm) ............................................................................................ 100
33 1534239 Shim (1,00 mm) .............................................................................................. 100
33 1534240 Shim (1,05 mm) .............................................................................................. 100
33 1534241 Shim (1,10 mm) .............................................................................................. 100
33 1534242 Shim (1,20 mm) .............................................................................................. 100
33 1534243 Shim (1,22 mm) .............................................................................................. 100
33 1534244 Shim (1,24 mm) .............................................................................................. 100
33 1534245 Shim (1,26 mm) .............................................................................................. 100
33 1534246 Shim (1,28 mm) .............................................................................................. 100
33 1534247 Shim (1,30 mm) .............................................................................................. 100
34 1534248 Spacer ............................................................................................................ 1
35 1497280 Plug ................................................................................................................ 1
36 1497282 Gasket ............................................................................................................ 1
37 2045188 Master Drive Unit ................................................................................................ 1
38 1527921 Wheel d254x125 92Sh ....................................................................................... 1
38 1570489 Wheel And Tire d254x90 75Sh Grip ................................................................... 1
38 1570480 Wheel d254x90 92Sh Antistatic .......................................................................... 1
38 a 1624324 Wheel d254x125 92Sh Grip ................................................................................ 1
38 a 1624536 Wheel d254x90 92Sh Grip .................................................................................. 1
39 1343502 Capscrew ............................................................................................................ 5
40 1511732 Lockwasher ......................................................................................................... 5
41 320163 Washer ............................................................................................................... 4
42 1532376 Capscrew ............................................................................................................ 4
43 296164 Capscrew ............................................................................................................ 2
44 2794280 Plate .................................................................................................................... 3
45 296016 Capscrew ............................................................................................................ 4
46 320157 Washer ............................................................................................................... 4
47 1601126 Support ............................................................................................................... 1
48 296034 Capscrew ............................................................................................................ 2
49 302401 Locknut ............................................................................................................... 2
FOOTNOTES:
a S/N C442X01558C ↔ S/N C442X01680D

UNIT CODE C442
06/2009 EUROPE
NOTES

UNIT CODE C442
EUROPE 06/2009
TRACTION MOTOR (FIGURE 9-2)


UNIT CODE C442
06/2009 EUROPE
TRACTION MOTOR

1 2074726 Motor ................................................................................................................... 1
2 1606727 Flange ............................................................................................................ 1
3 1606728 Armature ......................................................................................................... 1
4 12929 Snap Ring .................................................................................................. 3
5 1606856 Screw -Kit (4 pieces) ...................................................................................... 1
6 292680 Washer ....................................................................................................... 4
7 1606731 Brake Flange .................................................................................................. 1
8 2787341 Terminal (4 Way) ........................................................................................ 1
9 1606730 Terminal Board ............................................................................................... 1
10 302037 Screw ......................................................................................................... 2
11 1606729 Housing .......................................................................................................... 1
12 292654 Nut .............................................................................................................. 6
13 292681 Lockwasher ................................................................................................ 3
14 2787345 Terminal (2 Way) ........................................................................................ 1

UNIT CODE C442
EUROPE 06/2009
STEERING (FIGURE 9-3)

MECHANICAL (S/N C442X01500C ↔ S/N C442X01680D)

UNIT CODE C442
06/2009 EUROPE
STEERING
MECHANICAL (S/N C442X01500C ↔ S/N C442X01680D)

1 1551430 Plate .................................................................................................................... 1
2 296150 Capscrew ............................................................................................................ 2
3 1359482 E-Ring ................................................................................................................. 2
4 2780709 Bushing ............................................................................................................... 2
5 2770970 Gas Spring .......................................................................................................... 1
6 1474013 Steering .............................................................................................................. 1
7 2791987 Bushing ............................................................................................................... 2
8 2791931 Washer ............................................................................................................... 2
9 2792053 Pin ....................................................................................................................... 2
10 2794748 Spring ................................................................................................................. 1
11 142117 Ball Bearing ........................................................................................................ 2
12 12929 Snap Ring ........................................................................................................... 1
13 1601853 Support ............................................................................................................... 1
14 1601268 Support ............................................................................................................... 1
15 1603336 Chain .................................................................................................................. 1
16 1602139 Pin ....................................................................................................................... 2
17 329069 Nut ...................................................................................................................... 4
18 1601911 Support ............................................................................................................... 1
19 58924 Snap Ring ........................................................................................................... 1
20 1556313 Ball Bearing ........................................................................................................ 2
21 1537477 Plate .................................................................................................................... 2
22 293762 Capscrew ............................................................................................................ 6
23 1597639 Support ............................................................................................................... 1
24 1584709 Capscrew ............................................................................................................ 8
25 1551431 Bumper ............................................................................................................... 1
26 1601905 Knob ................................................................................................................... 1
27 2794114 Support ............................................................................................................... 1
28 293727 Capscrew ............................................................................................................ 2
29 302044 Screw .................................................................................................................. 2
30 2770989 Guard .................................................................................................................. 1
31 293797 Capscrew ............................................................................................................ 4
32 2790538 Link ..................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009


UNIT CODE C442
06/2009 EUROPE


1 2795819 Ignition Key ......................................................................................................... 1
2 2794973 Key ...................................................................................................................... 1
3 2075572 MDI ..................................................................................................................... 1
4 2075438 Harness .............................................................................................................. 1
5 2041665 Sensor ................................................................................................................ 1
6 2039023 Wire Harness ...................................................................................................... 7
7 2075439 Harness .............................................................................................................. 1
8 2079325 Wire Harness ...................................................................................................... 2
9 2088144 Wire Harness ...................................................................................................... 1
10 370647 Fuse (10 Amp) .................................................................................................... 1
11 1589277 Fuse .................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009

COLD STORAGE (S/N C442X01500C ↔ S/N C442X01717D)

UNIT CODE C442
06/2009 EUROPE
OPERATOR PLATFORM
COLD STORAGE (S/N C442X01500C ↔ S/N C442X01717D)

1 1585029 Running Board .................................................................................................... 1
2 1566751 Running Board .................................................................................................... 1
3 292566 Capscrew ............................................................................................................ 2
4 1555957 Bushing ............................................................................................................... 2
5 2792246 Bushing ............................................................................................................... 2
6 292600 Nut ...................................................................................................................... 2
7 296160 Capscrew ............................................................................................................ 2
8 320156 Washer ............................................................................................................... 5
9 302399 Nut ...................................................................................................................... 2
10 2795483 Washer ............................................................................................................... 2
11 1564757 Steel Tube .......................................................................................................... 3
12 2780709 Bushing ............................................................................................................... 4
13 1367822 Capscrew ............................................................................................................ 1
14 2770970 Gas Spring .......................................................................................................... 2
15 292503 Capscrew ............................................................................................................ 1
16 1584746 Support ............................................................................................................... 1
17 1584709 Capscrew ............................................................................................................ 2
18 2790121 Bushing ............................................................................................................... 2
19 320166 Washer ............................................................................................................... 2
20 1601870 Spring ................................................................................................................. 1
21 320162 Washer ............................................................................................................... 2
22 1583946 Pin ....................................................................................................................... 2
23 1584684 Steel Plate .......................................................................................................... 2
24 302402 Locknut ............................................................................................................... 2
25 815801 Capscrew ............................................................................................................ 4
26 815597 Nut ...................................................................................................................... 2
27 2794114 Support ............................................................................................................... 2
28 2039023 Wire Harness ...................................................................................................... 2
29 1601871 Spring ................................................................................................................. 1

UNIT CODE C442
EUROPE 06/2009

COLD STORAGE (S/N C442X01718D →)

UNIT CODE C442
06/2009 EUROPE
OPERATOR PLATFORM
COLD STORAGE (S/N C442X01718D →)

1 1585029 Running Board .................................................................................................... 1
2 1566751 Running Board .................................................................................................... 1
3 1639805 Screw .................................................................................................................. 2
4 1555957 Bushing ............................................................................................................... 2
5 2792246 Bushing ............................................................................................................... 2
6 292600 Nut ...................................................................................................................... 2
7 296160 Capscrew ............................................................................................................ 2
8 320156 Washer ............................................................................................................... 5
9 302399 Nut ...................................................................................................................... 2
10 2795483 Washer ............................................................................................................... 2
11 1564757 Steel Tube .......................................................................................................... 3
12 2780709 Bushing ............................................................................................................... 4
13 1367822 Capscrew ............................................................................................................ 1
14 2770970 Gas Spring .......................................................................................................... 2
15 292503 Capscrew ............................................................................................................ 1
16 1584746 Support ............................................................................................................... 1
17 1584709 Capscrew ............................................................................................................ 2
18 1627276 Bushing ............................................................................................................... 2
19 320166 Washer ............................................................................................................... 2
20 1601870 Spring ................................................................................................................. 1
21 320162 Washer ............................................................................................................... 2
22 1627335 Pin ....................................................................................................................... 2
23 1584684 Steel Plate .......................................................................................................... 2
24 302402 Locknut ............................................................................................................... 2
25 815801 Capscrew ............................................................................................................ 4
26 815597 Nut ...................................................................................................................... 2
27 2794114 Support ............................................................................................................... 2
28 2039023 Wire Harness ...................................................................................................... 2
29 1601871 Spring ................................................................................................................. 1
30 2791942 Grease Fitting ..................................................................................................... 4
31 1627785 Clip ...................................................................................................................... 2
32 1627268 Pin ....................................................................................................................... 2
33 1627497 Pin ....................................................................................................................... 2
34 1633957 Bushing ............................................................................................................... 2
35 1627495 Roller .................................................................................................................. 2

UNIT CODE C442
EUROPE 06/2009
WIRE NET (FIGURE 9-7)

UNIT CODE C442
06/2009 EUROPE
WIRE NET
1 1477506 Guard h3=2603mm ............................................................................................. 1
1 1477506 Guard h3=2768mm ............................................................................................. 1
1 1477509 Guard h3=2803mm ............................................................................................. 1
1 1477509 Guard h3=2968mm ............................................................................................. 1
1 1477510 Guard h3=3003mm ............................................................................................. 1
1 1477510 Guard h3=3168mm ............................................................................................. 1
1 1477510 Guard h3=3203mm ............................................................................................. 1
1 1477510 Guard h3=3368mm ............................................................................................. 1
1 2770443 Guard h3=3403mm ............................................................................................. 1
1 2770444 Guard h3=3603mm ............................................................................................. 1
1 2770444 Guard h3=3768mm ............................................................................................. 1
1 2770444 Guard h3=4003mm ............................................................................................. 1
1 1477506 Guard h3=4028mm ............................................................................................. 1
1 2770444 Guard h3=4168mm ............................................................................................. 1
1 1477509 Guard h3=4328mm ............................................................................................. 1
1 1477510 Guard h3=4628mm ............................................................................................. 1
2 2792005 Clip ...................................................................................................................... 100
3 2794227 Nut ...................................................................................................................... 100
4 2794102 Screw .................................................................................................................. 100
5 2770761 Guard h3=2603mm ............................................................................................. 1
5 2770761 Guard h3=2768mm ............................................................................................. 1
5 2770762 Guard h3=2803mm ............................................................................................. 1
5 2770762 Guard h3=2968mm ............................................................................................. 1
5 2770763 Guard h3=3003mm ............................................................................................. 1
5 2770763 Guard h3=3168mm ............................................................................................. 1
5 2770763 Guard h3=3203mm ............................................................................................. 1
5 2770763 Guard h3=3368mm ............................................................................................. 1
5 2770764 Guard h3=3403mm ............................................................................................. 1
5 2770765 Guard h3=3603mm ............................................................................................. 1
5 2770765 Guard h3=3768mm ............................................................................................. 1
5 2770766 Guard h3=4003mm ............................................................................................. 1
5 1478709 Guard h3=4028mm ............................................................................................. 1
5 2770765 Guard h3=4168mm ............................................................................................. 1
5 1478710 Guard h3=4328mm ............................................................................................. 1
5 1478711 Guard h3=4628mm ............................................................................................. 1
6 2794227 Nut ...................................................................................................................... 6
7 1466588 Spacer ................................................................................................................ 6
8 320156 Washer ............................................................................................................... 6
9 302048 Screw .................................................................................................................. 6

UNIT CODE C442
EUROPE 06/2009
FIXED SIDE PROTECTION (FIGURE 9-8)

WITH FOLDABLE PLATFORM

UNIT CODE C442
06/2009 EUROPE


1 1595785 Frame ................................................................................................................. 1
2 2770825 Screw .................................................................................................................. 4
3 1594944 Cushion ............................................................................................................... 2
4 2794748 Spring ................................................................................................................. 1
5 296157 Capscrew ............................................................................................................ 2

UNIT CODE C442
EUROPE 06/2009
FIXED SIDE PROTECTION (FIGURE 9-9)

WITH FIXED PLATFORM

UNIT CODE C442
06/2009 EUROPE

WITH FIXED PLATFORM

1 1595789 Frame ................................................................................................................. 1
2 1581226 Support ............................................................................................................... 1
3 1594944 Cushion ............................................................................................................... 2
4 1584709 Capscrew ............................................................................................................ 2
5 2770825 Screw .................................................................................................................. 4
6 296173 Capscrew ............................................................................................................ 2
7 296159 Capscrew ............................................................................................................ 4
8 136692 Nut ...................................................................................................................... 4
9 302399 Nut ...................................................................................................................... 4
10 302401 Locknut ............................................................................................................... 2
11 1538046 Spring ................................................................................................................. 2
12 2794280 Plate .................................................................................................................... 1
13 1581222 Support ............................................................................................................... 1
14 1594540 Spring ................................................................................................................. 4
15 1581225 Compression Spring ........................................................................................... 4
16 293638 Capscrew ............................................................................................................ 4
17 1563403 Plate .................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
FIXED REAR PROTECTION (FIGURE 9-10)


UNIT CODE C442
06/2009 EUROPE


1 1595769 Frame ................................................................................................................. 1
2 1594944 Cushion ............................................................................................................... 2
3 2770825 Screw .................................................................................................................. 4

UNIT CODE C442
EUROPE 06/2009
FIXED REAR PROTECTION (FIGURE 9-11)

WITH FIXED PLATFORM

UNIT CODE C442
06/2009 EUROPE

WITH FIXED PLATFORM

1 1595772 Frame ................................................................................................................. 1
2 1594944 Cushion ............................................................................................................... 2
3 1581749 Support ............................................................................................................... 1
4 2770825 Screw .................................................................................................................. 4
5 1584709 Capscrew ............................................................................................................ 2
6 296173 Capscrew ............................................................................................................ 2
7 136692 Nut ...................................................................................................................... 4
8 296159 Capscrew ............................................................................................................ 4
9 1538046 Spring ................................................................................................................. 2
10 302399 Nut ...................................................................................................................... 4
11 302401 Locknut ............................................................................................................... 2
12 2794280 Plate .................................................................................................................... 1
13 293638 Capscrew ............................................................................................................ 4
14 1581225 Compression Spring ........................................................................................... 4
15 1594540 Spring ................................................................................................................. 4
16 1581224 Support ............................................................................................................... 1
17 1563403 Plate .................................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
PAPER HOLDER (FIGURE 9-12)

UNIT CODE C442
06/2009 EUROPE
PAPER HOLDER
1 1591813 Support ............................................................................................................... 1
2 1591815 Support ........................................................................................................... 1
3 1600226 Clip ............................................................................................................. 1
4 296010 Capscrew ....................................................................................................... 2
5 320158 Washer ........................................................................................................... 2
6 1585574 Nut .................................................................................................................. 2
7 302400 Nut .................................................................................................................. 2
8 320157 Washer ........................................................................................................... 2
9 1593325 Steel Plate ...................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
KEY PAD (FIGURE 9-13)

UNIT CODE C442
06/2009 EUROPE
KEY PAD
1 1636852 Control Panel ...................................................................................................... 1

UNIT CODE C442
EUROPE 06/2009
BATTERY ROLLER TRUCK (FIGURE 9-14)

UNIT CODE C442
06/2009 EUROPE
BATTERY ROLLER TRUCK

1 1566433 Battery Tray ........................................................................................................ 1
2 1557631 Spacer ............................................................................................................ 4
3 296243 Capscrew ....................................................................................................... 8
4 2790442 Roller .............................................................................................................. 8
5 2796348 Holder ............................................................................................................. 16
6 287851 Capscrew ....................................................................................................... 16
7 287854 Capscrew ....................................................................................................... 8
8 320160 Washer ........................................................................................................... 10
9 302401 Locknut ........................................................................................................... 2
10 2794531 Plate ............................................................................................................... 2
11 2042664 Screw ............................................................................................................. 4
12 2794533 Nut .................................................................................................................. 4
13 1557624 Roller .............................................................................................................. 1
14 2771397 Plate ............................................................................................................... 1
15 136749 Screw ............................................................................................................. 2
16 320157 Washer ........................................................................................................... 2
17 302400 Nut .................................................................................................................. 2

UNIT CODE C442
EUROPE 06/2009
NOTES

UNIT CODE C442
06/2009 EUROPE
10 NUMERICAL INDEX
UNIT CODE C442
06/2009 EUROPE
SECTION 10
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
12929 1-23 9 58908 1-27 4 142118 1-23 5 7-7 13

1-25 9 6-5 34 1-25 5 9-7 13
1-27 5 6-7 34 194723 1-33 8 292683 7-4 40
9-7 4 6-9 8 4-3 10 7-7 40
9-9 12 7-4 12 4-5 10 292685 6-3 14
14560 5-19 4 7-7 12 215212 6-5 31 6-5 14
5-21 4 58924 1-11 6 6-7 31 6-7 14
15201 6-3 9 9-9 19 6-9 1 7-4 25
6-5 9 104506 6-3 30 7-4 2 7-7 25
6-7 9 6-5 30 7-7 2 293638 9-21 16
6-9 20 6-7 30 246001 6-5 36 9-25 13
7-4 21 6-9 2 6-7 36 293686 7-4 24
7-7 21 7-4 3 7-8 51 7-7 24
15261 7-4 43 7-7 3 287851 7-4 14 293727 1-11 4
7-7 43 124600 1-11 28 7-7 14 9-9 28
15262 6-3 5 129387 6-3 28 9-31 6 293759 3-3 16
6-5 5 6-5 28 287854 9-31 7 293762 1-11 14
6-7 5 6-7 28 292500 1-15 37 9-9 22
16447 5-9 3 6-9 36 7-4 16 293779 1-21 6
5-11 8 6-12 4 7-7 16 293795 1-19 5
5-13 3 6-15 4 292503 2-3 18 293796 6-3 22
5-15 3 7-4 6 2-5 18 6-5 22
5-17 3 7-7 6 9-13 15 6-7 22
5-19 6 7-11 4 9-15 15 6-9 33
5-21 6 8-3 9 292515 5-9 12 7-4 33
16883 5-9 7 131357 6-3 23 5-11 13 7-7 33
5-11 20 6-5 23 5-13 12 293797 1-11 8
5-13 7 6-7 23 5-15 12 1-13 4
5-15 7 6-9 23 5-17 12 5-13 14
5-17 7 7-4 34 292533 7-4 38 5-15 14
17218 5-19 9 7-7 34 7-7 38 5-17 14
5-21 9 131716 6-3 29 292566 2-3 6 9-9 31
17319 5-19 8 6-5 29 9-13 3 296002 1-29 2
5-21 8 6-7 29 292600 1-33 7 296005 1-21 5
39373 5-11 3 6-9 3 2-3 9 296010 1-15 21
39377 2-7 3 7-4 1 2-5 9 3-3 2
54123 1-9 10 7-7 1 9-13 6 9-27 4
55468 1-19 3 132861 1-25 15 9-15 6 296015 1-25 17
58901 6-3 26 136681 1-13 7 292654 1-27 13 296016 9-4 45
6-5 26 1-15 35 9-7 12 296022 1-15 31
6-7 26 6-9 6 292680 6-3 7 296027 1-15 20
6-9 34 136692 9-21 8 6-5 7 296034 5-11 5
6-12 2 9-25 7 6-7 7 9-4 48
6-15 2 136718 1-15 22 7-4 15 296047 7-8 48
7-4 4 136749 1-15 34 7-7 15 296075 6-3 13
7-7 4 9-31 15 9-7 6 6-5 13
7-11 2 142117 1-23 7 292681 1-13 6 6-7 13
8-3 2 1-25 7 1-27 7 6-9 21
8-3 2 9-9 11 7-4 13 296150 1-11 10

UNIT CODE C442
EUROPE 06/2009
NUMERICAL INDEX (continued)

9-9 2 9-25 11 9-15 8 815597 2-3 29

296157 9-19 5 9-31 9 9-17 8 2-5 29
296159 2-7 6 302402 2-3 27 320157 1-13 5 9-13 26
9-21 7 2-5 27 1-15 30 9-15 26
9-25 8 6-5 38 6-9 7 815801 2-3 28
296160 2-3 10 6-7 38 7-8 49 2-5 28
2-5 10 7-8 53 9-4 46 9-13 25
9-13 7 9-13 24 9-27 8 9-15 25
9-15 7 9-15 24 9-31 16 887012 4-5 5
296164 1-15 32 302404 6-3 11 320158 9-27 5 893262 5-22 9
9-4 43 6-5 11 320160 9-31 8 893268 5-22 3
296166 7-8 50 6-7 11 320161 6-5 37 5-24 3
296167 2-3 4 6-9 19 6-7 37 893278 5-22 7
2-5 4 7-4 23 6-12 7 5-24 7
296173 9-21 6 7-7 23 6-15 7 1150086 5-3 4
9-25 6 302452 1-23 11 7-11 7 5-5 4
296181 8-3 6 1-25 11 8-3 7 1194252 1-11 27
296184 6-12 6 302455 1-31 13 320162 2-3 24 1343502 1-15 26
6-15 6 302456 1-31 4 2-5 24 9-4 39
7-11 6 4-3 6 9-13 21 1343989 7-4 41
296203 3-3 4 304522 6-3 16 9-15 21 7-7 41
296243 9-31 3 6-5 16 320163 1-15 29 1355409 5-24 8
296252 4-3 13 6-7 16 9-4 41 1359482 1-11 11
4-5 13 7-4 27 320165 5-9 2 9-9 3
302037 1-27 11 7-7 27 5-11 7 1360534 7-4 39
9-7 10 307260 6-9 26 5-13 2 7-7 39
302044 1-11 1 310433 6-3 15 5-15 2 1363272 6-3 27
9-9 29 6-5 15 5-17 2 6-5 27
302048 9-17 9 6-7 15 6-9 22 6-7 27
302244 3-3 27 6-9 27 320166 2-3 22 6-9 35
302365 1-11 30 7-4 26 2-5 22 6-12 3
302376 2-7 2 7-7 26 9-13 19 6-15 3
302398 3-3 25 316834 3-3 28 9-15 19 7-4 5
302399 1-9 3 316837 6-12 8 320169 6-3 24 7-7 5
2-3 12 6-15 8 6-5 24 7-11 3
2-5 12 7-11 8 6-7 24 8-3 3
6-3 18 320152 1-13 13 6-9 24 8-3 3
6-5 18 320155 3-3 17 7-4 35 1367822 2-3 16
6-7 18 320156 1-19 6 7-7 35 2-5 16
6-9 29 1-29 3 329069 1-25 16 9-13 13
7-4 29 2-3 11 9-9 17 9-15 13
7-7 29 2-5 11 355859 5-3 14 1384659 2-7 12
9-13 9 3-3 30 5-5 14 1464121 6-12 1
9-15 9 6-3 20 5-7 13 1464122 7-11 1
9-21 9 6-5 20 355866 5-3 6 1464125 6-12 1
9-25 10 6-7 20 5-5 6 1464126 7-11 1
302400 3-3 9 6-9 14 5-7 5 1464129 6-12 1
9-27 7 6-9 31 5-7 20 1464130 7-11 1
9-31 17 7-4 31 370647 3-7 13 1464907 1-13 25
302401 1-11 22 7-7 31 3-9 13 1464908 1-13 3
9-4 49 7-8 52 9-11 10 1465597 6-3 4
9-21 10 9-13 8 370648 3-3 21 6-5 4
UNIT CODE C442
06/2009 EUROPE

6-7 4 6-5 1 1484053 8-3 10 1501230 8-3 13

7-4 37 6-7 1 1484054 8-3 4 1501231 8-3 13
1465598 7-4 42 1470170 5-3 10 1485359 5-5 20 1501232 8-3 13
7-7 42 5-5 9 1485418 6-3 1 1502386 6-15 1
1466403 6-3 31 5-7 8 6-3 1 1502387 6-15 1
1466588 9-17 7 1473619 3-3 29 6-5 1 1503735 1-13 24
1466595 1-13 19 1473937 1-9 2 6-5 1 1503997 5-3 16
1466602 1-5 2 1474013 1-11 16 6-7 1 5-5 16
1466604 1-5 3 9-9 6 6-7 1 5-7 15
1466605 1-5 1 1475422 6-12 1 1492327 1-31 12 1503998 5-3 17
1466606 1-13 26 1475423 7-11 1 1492372 6-12 1 5-5 17
1466607 1-13 14 1475641 7-11 1 1494404 5-22 10 5-7 16
1466935 1-13 17 1477506 9-17 1 1494405 5-23 10 1504943 1-13 21
1467778 1-13 2 9-17 1 1494406 5-23 10 1507061 6-5 35
1467779 1-13 9 9-17 1 1494407 5-23 10 6-7 35
1468051 6-9 16 1477509 9-17 1 1494408 5-23 10 7-7 37
7-4 19 9-17 1 1494409 5-23 10 1507062 6-5 33
7-7 19 9-17 1 1494410 5-23 10 6-7 33
1468052 6-9 16 1477510 9-17 1 1495150 5-3 5 7-8 46
7-4 19 9-17 1 1497280 1-15 9 1507063 6-5 39
7-7 19 9-17 1 9-4 35 6-7 39
1468053 6-9 16 9-17 1 1497282 1-15 10 7-8 54
7-4 19 9-17 1 9-4 36 1507065 6-5 32
7-7 19 1478709 9-17 5 1497284 1-15 42 6-7 32
1468054 6-9 16 1478710 9-17 5 9-3 28 7-8 45
7-4 19 1478711 9-17 5 1498086 6-15 1 1507069 6-7 40
7-7 19 1479153 3-3 1 1498087 6-15 1 1508103 3-3 6
1468055 6-9 16 1479432 1-15 2 1498088 6-15 1 1510853 5-13 1
1468056 6-3 1 9-3 2 1498102 1-13 22 5-17 1
6-5 1 1479433 1-15 17 1498103 1-13 28 1510854 5-13 1
6-7 1 9-3 15 1499004 5-19 15 5-17 1
7-4 44 1482411 7-5 44 5-21 15 1510855 5-13 1
7-7 44 7-8 44 1499006 5-19 16 5-17 1
1468057 6-3 1 1482412 6-9 16 5-21 16 1510856 5-13 1
6-5 1 7-4 19 1499009 5-19 16 5-17 1
6-7 1 7-7 19 5-21 16 1510857 5-13 1
7-4 44 1482413 6-9 16 1499011 5-19 16 5-17 1
7-7 44 1482585 5-19 10 5-21 16 1510858 5-13 1
1468058 6-3 1 1482586 5-19 10 1499013 5-19 16 5-17 1
6-5 1 1482602 5-19 7 5-21 16 1510859 5-13 1
6-7 1 1482606 5-19 7 1499014 5-19 16 5-17 1
7-4 44 1483361 8-3 5 5-21 16 1510918 5-15 15
7-7 44 1483362 8-3 5 1499015 5-19 16 1510919 5-15 15
1468059 6-3 1 1483363 8-3 5 5-21 16 1510920 5-15 15
6-5 1 1484045 6-12 1 1499016 5-19 16 1510921 5-15 15
6-7 1 1484046 7-11 1 5-21 16 1510922 5-15 15
7-5 44 1484047 6-12 1 1499272 5-19 17 1510923 5-15 15
7-8 44 1484048 7-11 1 5-21 17 1510924 5-15 15
1468060 6-3 1 1484049 6-12 1 1499660 1-13 12 1510933 5-15 1
6-5 1 1484050 7-11 1 1501134 5-23 11 1510934 5-15 1
6-7 1 1484051 8-3 10 1501136 5-19 11 1510935 5-15 1
1468061 6-3 1 1484052 8-3 4 5-21 11 1510936 5-15 1
UNIT CODE C442
EUROPE 06/2009

1510937 5-15 1 9-3 22 9-4 30 1537484 1-29 8

1510938 5-15 1 1534204 1-16 53 1534231 1-16 44 1538046 9-21 11
1510939 5-15 1 9-3 22 9-4 30 9-25 9
1511732 1-15 27 1534205 1-16 53 1534232 1-16 44 1538398 1-29 7
9-4 40 9-3 22 9-4 30 1540818 1-15 8
1512421 1-15 36 1534206 1-16 53 1534233 1-16 44 1540819 1-15 19
1519014 9-4 31 9-3 22 9-4 30 1540849 1-29 5
1519109 1-31 20 1534207 1-16 53 1534234 1-16 44 1551430 1-11 9
1520615 1-31 14 9-3 22 9-4 30 9-9 1
1520621 1-31 22 1534208 1-16 53 1534235 1-16 44 1551431 1-11 15
1527921 1-15 25 9-3 22 9-4 30 9-9 25
9-4 38 1534209 1-16 53 1534236 1-16 44 1554108 1-16 52
1530185 4-3 1 9-3 22 9-4 30 1554114 1-16 47
4-5 1 1534210 1-16 49 1534237 1-16 55 1555957 2-3 7
1530189 4-3 11 9-3 24 9-4 33 2-5 7
4-5 11 1534211 1-16 49 1534238 1-16 55 9-13 4
1530204 4-3 8 9-3 24 9-4 33 9-15 4
4-5 8 1534212 1-16 49 1534239 1-16 55 1556282 1-15 44
1530205 4-3 7 9-3 24 9-4 33 1556283 1-16 44
4-5 7 1534213 1-16 49 1534240 1-16 55 1556284 1-16 44
1531075 1-13 10 9-3 24 9-4 33 1556285 1-16 49
1532376 1-15 28 1534214 1-16 49 1534241 1-16 55 1556286 1-16 49
9-4 42 9-3 24 9-4 33 1556287 1-16 49
1534179 1-15 1 1534215 1-16 49 1534242 1-16 55 1556294 5-5 24
9-3 1 9-3 24 9-4 33 5-7 21
1534181 1-15 4 1534216 1-16 49 1534243 1-17 55 1556313 1-11 31
9-3 4 9-3 24 9-4 33 9-9 20
1534182 1-15 5 1534218 1-16 49 1534244 1-17 55 1557624 9-31 13
9-3 5 9-3 24 9-4 33 1557631 9-31 2
1534183 1-15 6 1534219 1-16 45 1534245 1-17 55 1563403 9-21 17
9-3 6 9-3 25 9-4 33 9-25 17
1534184 9-3 8 1534220 1-15 40 1534246 1-17 55 1563934 3-3 24
1534186 1-15 7 9-3 26 9-4 33 1563975 3-3 20
9-3 7 1534221 1-15 41 1534247 1-17 55 1563976 3-3 19
1534188 1-15 11 9-3 27 9-4 33 1564354 1-11 32
9-3 9 1534222 1-15 43 1534248 1-16 46 1564356 3-7 6
1534189 1-15 12 9-3 29 9-4 34 3-9 6
9-3 10 1534223 1-16 44 1534249 1-16 48 1564757 2-3 14
1534190 1-15 13 9-3 30 9-4 32 2-5 14
9-3 11 1534224 1-16 44 1534277 1-15 38 9-13 11
1534191 1-15 14 9-3 30 9-3 17 9-15 11
9-3 12 1534225 1-16 44 1534278 1-16 51 1566433 9-31 1
1534193 1-15 16 9-3 30 9-3 20 1566751 9-13 2
9-3 14 1534226 1-16 44 1534286 9-3 3 9-15 2
1534194 1-15 18 9-3 30 1534287 1-15 15 1566977 2-7 1
9-3 16 1534227 1-16 44 9-3 13 1568105 2-3 2
1534198 1-15 39 9-3 30 1534290 1-16 50 2-5 2
9-3 18 1534228 1-16 44 9-3 21 1569468 3-3 14
1534199 9-3 19 9-3 30 1534291 1-16 54 1569777 1-3 8
1534202 1-16 53 1534229 1-16 44 9-3 23 1569917 5-11 2
9-3 22 9-4 30 1537477 2-7 8 1570227 5-9 8
1534203 1-16 53 1534230 1-16 44 9-9 21 5-11 12
UNIT CODE C442
06/2009 EUROPE

5-13 8 1585024 2-3 3 1591815 9-27 2 1600302 5-5 22

5-15 8 2-5 3 1593273 1-3 1 1600303 5-3 12
5-17 8 1585029 2-3 1 1593325 9-27 9 5-5 12
1570480 1-15 25 2-5 1 1593566 3-3 3 5-7 11
9-4 38 9-13 1 1593749 1-3 2 1600304 5-5 5
1570483 1-15 25 9-15 1 1593755 1-3 4 5-7 4
9-4 38 1585341 2-7 7 1594131 1-13 18 1600404 5-3 9
1570485 1-15 25 1585542 3-3 13 1594540 9-21 14 1600405 5-3 7
9-4 38 1585574 1-3 7 9-25 15 1600794 5-3 13
1570489 1-15 25 2-3 5 1594816 1-5 5 5-5 13
9-4 38 2-5 5 1594944 9-19 3 5-7 12
1571786 5-5 1 9-27 6 9-21 3 1601126 9-4 47
5-11 22 1585697 2-7 5 9-23 2 1601268 9-9 14
1571838 3-3 7 1585769 3-3 5 9-25 2 1601853 9-9 13
1573924 1-33 1 1585772 1-17 56 1594945 1-13 20 1601870 2-3 23
1578655 1-15 23 1-29 1 1594946 1-13 11 2-5 23
1578789 1-11 29 1585774 1-17 56 1595707 1-27 2 9-13 20
1578790 1-11 33 1-29 1 1595710 1-27 3 9-15 20
1578792 1-11 25 1585778 1-29 6 1595711 1-27 6 1601871 2-3 32
1578832 1-11 5 1585784 1-29 8 1595712 1-27 8 2-5 32
1578846 1-11 7 1585788 1-29 9 1595713 1-27 10 9-13 29
1579831 1-11 24 1585790 1-29 9 1595714 1-27 12 9-15 29
1580617 1-3 13 1585794 1-29 7 1595769 9-23 1 1601905 9-9 26
1581222 9-21 13 1585807 3-3 11 1595772 9-25 1 1601910 1-31 18
1581224 9-25 16 1586745 1-23 13 1595773 1-3 11 1601911 9-9 18
1581225 9-21 15 1-25 13 1595785 9-19 1 1602139 9-9 16
9-25 14 1586746 1-23 10 1595789 9-21 1 1603336 9-9 15
1581226 9-21 2 1-25 10 1597639 9-9 23 1605276 5-7 1
1581352 1-13 23 1586972 5-3 1 1597748 1-33 14 1606011 1-13 8
1581353 1-13 27 5-9 13 1598571 1-5 4 1606015 1-13 16
1581749 9-25 3 1587531 1-23 3 1598574 1-3 3 1606428 1-19 4
1583757 1-13 15 1-25 3 1599501 1-33 5 1606429 1-19 2
1583946 9-13 22 1587548 1-23 8 1599507 1-33 11 1606674 1-5 13
1584684 2-3 26 1587635 1-23 4 1599508 1-33 9 1606675 1-5 13
2-5 26 1-25 4 1599509 1-33 10 1606676 1-5 13
9-13 23 1587876 2-7 10 1599510 1-33 12 1606677 1-5 13
9-15 23 1587878 1-3 9 1599511 1-33 13 1606678 1-5 13
1584709 1-11 21 1587888 1-23 12 1599566 1-33 6 1606679 1-5 13
1-23 6 1-25 12 1600226 9-27 3 1606680 1-5 13
1-25 6 1587889 1-23 12 1600294 5-3 15 1606681 1-5 13
1-33 17 1-25 12 5-5 15 1606682 1-5 13
2-3 20 1588252 3-3 23 5-7 14 1606683 1-5 13
2-5 20 1588300 2-7 9 1600296 5-5 8 1606684 1-5 13
9-9 24 1588375 2-7 11 1600297 5-5 7 1606685 1-5 13
9-13 17 1588509 3-3 12 5-7 6 1606686 1-5 13
9-15 17 1589277 3-7 14 1600298 5-5 18 1606687 1-5 13
9-21 4 3-9 14 1600299 5-3 8 1606688 1-5 13
9-25 5 9-11 11 5-5 19 1606689 1-5 13
1584746 2-3 19 1589460 3-3 10 5-7 18 1606690 1-5 13
2-5 19 1589955 1-13 1 1600300 5-5 23 1606691 1-5 13
9-13 16 1591022 1-3 1 1600301 5-5 21 1606692 1-5 13
9-15 16 1591813 9-27 1 5-7 19 1606693 1-5 13
UNIT CODE C442
EUROPE 06/2009

1606694 1-5 13 1627749 1-5 14 2042266 5-24 4 3-9 12

1606695 1-5 13 1627785 2-5 37 2042267 5-24 4 2076906 1-3 10
1606696 1-5 13 9-15 31 2042268 5-24 4 2077735 1-33 16
1606697 1-5 13 1633957 2-5 35 2042338 5-22 6 2077736 1-33 16
1606698 1-5 13 9-15 34 5-24 6 2078755 5-9 4
1606727 9-7 2 1636852 9-29 1 2042348 5-22 6 5-19 18
1606728 9-7 3 1637742 5-7 7 5-24 6 2078942 3-7 12
1606729 9-7 11 1637753 2-7 4 2042664 9-31 11 2079095 3-5 6
1606730 9-7 9 1637886 5-5 10 2042668 1-9 15 2079101 3-5 1
1606731 9-7 7 5-7 9 2042669 1-9 13 2079102 3-5 2
1606770 1-15 3 1639805 2-5 6 2043282 5-22 1 2079325 9-11 8
1606856 9-7 5 9-15 3 2045188 9-4 37 2080166 5-11 10
1608240 1-3 12 1646793 1-11 26 2046591 5-19 13 2080170 5-9 4
1608780 1-3 6 1646794 1-11 34 5-21 13 5-11 9
1608782 1-3 5 1646806 2-5 39 2048027 5-13 13 5-19 18
1609012 6-12 5 1653992 1-21 2 5-15 13 2080177 5-22 1
6-15 5 1706797 1-27 15 5-17 13 2081156 3-3 15
7-11 5 2039023 2-3 31 2053143 1-33 4 2081157 3-3 15
1609611 1-19 7 2-5 31 2053146 1-33 3 2081158 3-3 15
1-21 1 3-7 8 2053147 1-33 2 2082896 3-3 31
1609616 1-25 8 3-9 8 2054440 1-5 8 2086519 5-13 4
1609619 1-25 14 9-11 6 2060878 1-29 6 5-15 4
1610477 1-31 23 9-13 28 2072192 3-5 4 5-17 4
1611530 8-3 8 9-15 28 2072193 3-7 9 2086881 5-13 4
1613300 3-3 22 2039133 1-6 1 3-9 9 5-15 4
1617536 1-16 45 2039139 5-22 6 2072196 1-15 24 5-17 4
9-3 25 5-24 6 2072968 3-5 4 2086882 5-13 4
1618331 1-21 4 2039140 5-22 6 2074575 5-11 1 5-15 4
1619955 1-5 13 5-24 6 2074624 5-11 4 5-17 4
1623235 5-7 17 2039141 5-22 6 2074725 1-17 57 2086883 5-13 4
1623236 5-7 23 5-24 6 1-27 1 5-15 4
1623237 5-7 22 2039142 5-22 6 2074726 9-7 1 5-17 4
1624324 1-15 25 5-24 6 2074727 1-17 58 2086884 5-13 4
9-4 38 2039143 5-22 6 1-19 1 5-15 4
1624536 1-15 25 5-24 6 2075416 3-5 8 5-17 4
9-4 38 2039178 5-22 1 2075426 3-5 5 2086885 5-13 4
1625199 7-7 9 5-24 4 2075437 3-9 11 5-15 4
1625200 7-8 47 2039179 5-22 1 3-11 1 5-17 4
1625202 7-7 8 5-24 4 2075438 3-7 4 2086886 5-13 4
1625698 3-3 26 2039180 5-22 1 3-9 4 5-15 4
1627077 3-7 6 5-24 4 9-11 4 5-17 4
3-9 6 2039181 5-22 1 2075439 3-5 7 2087695 3-7 10
1627268 2-5 33 2039182 5-22 1 3-7 7 3-9 10
9-15 32 2039183 5-22 1 3-9 7 2088144 9-11 9
1627276 2-5 21 2041531 5-22 2 9-11 7 2091131 3-5 4
9-15 18 5-24 2 2075467 3-5 9 2095442 1-17 58
1627335 2-5 25 2041532 5-22 5 2075468 3-5 10 2302743 1-5 10
9-15 22 5-24 5 2075469 3-5 3 2310204 5-3 11
1627495 2-5 36 2041665 3-7 5 2075572 3-7 3 5-5 11
9-15 35 3-9 5 3-9 3 5-7 10
1627497 2-5 34 9-11 5 9-11 3 2770126 6-9 12
9-15 33 2042265 5-24 4 2075908 3-7 11 7-4 17
UNIT CODE C442
06/2009 EUROPE

7-7 17 9-17 5 2771444 5-11 17 7-7 10

2770135 6-9 5 2770762 9-17 5 2771445 5-9 1 2790752 4-7 3
7-4 8 9-17 5 5-11 6 2791913 4-7 2
2770149 6-9 11 2770763 9-17 5 5-21 18 2791931 1-11 18
7-4 9 9-17 5 2771467 5-22 8 9-9 8
2770157 6-3 17 9-17 5 5-24 10 2791942 2-5 38
6-5 17 9-17 5 2771468 5-22 4 9-15 30
6-7 17 2770764 9-17 5 5-24 9 2791951 6-3 25
6-9 28 2770765 9-17 5 2771484 1-9 17 6-5 25
7-4 28 9-17 5 2771486 8-3 14 6-7 25
7-7 28 9-17 5 2780095 5-19 14 6-9 25
2770276 6-3 19 2770766 9-17 5 5-21 14 7-4 36
6-5 19 2770775 1-5 9 2780616 3-3 18 7-7 36
6-7 19 2770785 5-3 2 2780709 1-11 12 2791987 1-11 17
6-9 30 5-5 2 2-3 15 9-9 7
7-4 30 5-7 2 2-5 15 2791999 1-31 25
7-7 30 2770786 5-3 3 9-9 4 2792005 9-17 2
2770277 6-3 12 5-5 3 9-13 12 2792053 1-11 19
6-5 12 5-7 3 9-15 12 9-9 9
6-7 12 2770825 9-19 2 2781514 4-3 5 2792069 1-31 15
6-9 4 9-21 5 2781515 4-3 12 2792246 1-31 21
7-4 7 9-23 3 2781516 4-3 4 2-3 8
7-7 7 9-25 4 4-5 4 2-5 8
2770370 4-3 14 2770908 1-31 11 2781616 8-3 1 9-13 5
2770378 1-9 5 2770911 1-31 12 2785646 8-3 1 9-15 5
2770443 9-17 1 2770970 1-11 13 2785647 8-3 1 2792344 1-31 17
2770444 9-17 1 2-3 17 2785864 8-3 12 2792356 1-33 15
9-17 1 2-5 17 2787341 1-27 9 2792376 1-31 10
9-17 1 9-9 5 9-7 8 2792729 1-6 2
9-17 1 9-13 14 2787345 1-27 14 2792743 1-5 6
2770679 5-9 5 9-15 14 9-7 14 2792746 1-5 12
5-11 11 2770977 1-31 16 2790046 1-29 4 2792747 1-5 7
5-13 5 2770989 1-11 2 2790117 4-5 6 2793240 4-3 2
5-15 5 9-9 30 2790118 4-5 12 2793254 1-23 2
5-17 5 2770999 1-6 4 2790121 2-3 21 1-25 2
2770680 5-19 7 2771039 1-9 11 4-5 2 2793383 6-3 3
5-21 7 2771045 1-9 8 9-13 18 6-5 3
2770681 5-19 7 2771046 1-9 6 2790366 1-31 7 6-7 3
5-21 7 2771207 1-31 1 2790367 1-31 3 6-9 9
2770682 5-19 7 2771213 1-31 2 2790372 1-29 4 7-4 11
5-21 7 2771214 1-31 6 2790442 9-31 4 7-7 11
2770686 5-19 3 2771215 1-31 8 2790454 1-31 24 2793761 1-5 11
5-21 3 2771219 1-31 9 4-7 5 2793850 6-3 8
2770687 5-19 10 2771230 8-3 11 2790462 1-31 5 6-5 8
5-21 10 2771231 8-3 13 4-3 3 6-7 8
2770688 5-19 10 2771232 8-3 11 4-5 3 6-9 17
5-21 10 2771233 8-3 13 2790538 9-9 32 7-4 20
2770689 5-19 10 2771234 8-3 11 2790663 6-3 2 7-7 20
5-21 10 2771235 8-3 13 6-5 2 2793851 6-3 10
2770690 5-19 5 2771397 9-31 14 6-7 2 6-5 10
5-21 5 2771411 1-9 14 6-9 10 6-7 10
2770761 9-17 5 2771412 1-9 12 7-4 10 6-9 18
UNIT CODE C442
EUROPE 06/2009

7-4 22 9-17 6 7-4 18 2797987 5-9 9

7-7 22 2794280 1-11 23 7-7 18 5-11 15
2794101 6-3 21 1-15 33 2795483 1-9 4 5-13 9
6-5 21 3-3 8 1-9 19 5-15 9
6-7 21 9-4 44 2-3 13 5-17 9
6-9 32 9-21 12 2-5 13 2798230 4-7 1
7-4 32 9-25 12 9-13 10 2798282 4-7 4
7-7 32 2794487 1-6 3 9-15 10 2798661 5-19 2
2794102 6-3 6 2794531 9-31 10 2795488 1-9 9 5-21 2
6-5 6 2794533 9-31 12 2795489 5-9 11 2798663 5-11 18
6-7 6 2794619 5-9 10 5-11 14 5-19 1
6-9 13 5-11 16 5-13 11 5-19 1
9-17 4 5-13 10 5-15 11 5-21 1
2794111 1-9 18 5-15 10 5-17 11 2798780 5-9 6
2794114 1-11 3 5-17 10 2795493 1-31 19 5-11 19
2-3 30 2794679 1-9 7 2795502 1-9 16 2799182 5-13 6
2-5 30 2794748 1-11 20 2795513 1-9 1 5-15 6
5-23 12 9-9 10 2795819 3-7 1 5-17 6
5-24 1 9-19 4 3-9 1 2799670 5-11 21
9-9 27 2794973 3-7 2 9-11 1 3041219 4-3 9
9-13 27 3-9 2 2796348 9-31 5 4-5 9
9-15 27 9-11 2 2796401 5-19 12 3060935 1-21 3
2794227 9-17 3 2795455 6-9 15 5-21 12 3151211 1-29 5


S1.2S S1.5S S1.2S IL S1.5S IL S1.2S SL S1.5S Il S1.2S S1.5S (C442)

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1699700 ©2009 HYSTER COMPANY

6 MAST-TWO STAGE FULL FREE-LIFT

7 MAST-THREE STAGE FULL FREE-LIFT

©2009 HYSTER COMPANY See Service Manual i

TABLE OF CONTENTS (continued)

ii See Service Manual ©2009 HYSTER COMPANY

TABLE OF CONTENTS (continued)

©2009 HYSTER COMPANY See Service Manual iii

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

iv See Service Manual ©2009 HYSTER COMPANY

HOW TO USE THE ILLUSTRATED PARTS MANUAL

©2009 HYSTER COMPANY See Service Manual v

HOW TO FIND THE DESIRED PART NUMBER

vi See Service Manual ©2009 HYSTER COMPANY

IDENTIFICATION OF TRUCK SERIAL NUMBERS

©2009 HYSTER COMPANY See Service Manual vii

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1566978

Service Manual (Complete)......................................................................................................... 1567003

Parts Manual............................................................................................................................... 1699700

viii See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-1

COVERS (FIGURE 1-1)

1-2 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-3

LABELS AND DECALS (FIGURE 1-2)

1-4 See Service Manual ©2009 HYSTER COMPANY

LABELS AND DECALS

©2009 HYSTER COMPANY See Service Manual 1-5

BATTERY COMPARTMENT (FIGURE 1-3)

ITEM PART NO. DESCRIPTION QTY

1-6 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-7

BATTERY COMPARTMENT (FIGURE 1-4)

1-8 See Service Manual ©2009 HYSTER COMPANY

©2009 HYSTER COMPANY See Service Manual 1-9

STEERING (FIGURE 1-5)

1-10 See Service Manual ©2009 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-11

CONTROL BOX (FIGURE 1-6)

1-12 See Service Manual ©2009 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-13

DRIVE UNIT (FIGURE 1-7)

1-14 See Service Manual ©2009 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-15

ITEM PART NO. DESCRIPTION QTY

1-16 See Service Manual ©2009 HYSTER COMPANY

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-17

STEERING CONTROL UNIT (FIGURE 1-8)

1-18 See Service Manual ©2009 HYSTER COMPANY

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

©2009 HYSTER COMPANY See Service Manual 1-19