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    GRSM 00 Cons PL 015 Rev.2 Pipeline Tie in Procedure

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    Agus Supriadi
    This document provides welding procedures for golden joints on a gas transmission pipeline project from Gresik to Semarang, Indonesia. It outlines the project details, defines key terms, and describes methodology for tie-in preparation and welding, including material requirements, weld preparation, welding processes, inspection, and safety. The pipeline will be built in two stages to transport gas from Gresik and Cepu to destinations in Gresik, Semarang, and Tambak Lorok.

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    © All Rights Reserved
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    GRSM 00 Cons PL 015 Rev.2 Pipeline Tie in Procedure

    Uploaded by

    Agus Supriadi
    61 views7 pages
    This document provides welding procedures for golden joints on a gas transmission pipeline project from Gresik to Semarang, Indonesia. It outlines the project details, defines key terms, and describes methodology for tie-in preparation and welding, including material requirements, weld preparation, welding processes, inspection, and safety. The pipeline will be built in two stages to transport gas from Gresik and Cepu to destinations in Gresik, Semarang, and Tambak Lorok.

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    Grsm 00 Cons Pl 015 Rev.2 Pipeline Tie in Procedure

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    This document provides welding procedures for golden joints on a gas transmission pipeline project from Gresik to Semarang, Indonesia. It outlines the project details, defines key terms, and describes methodology for tie-in preparation and welding, including material requirements, weld preparation, welding processes, inspection, and safety. The pipeline will be built in two stages to transport gas from Gresik and Cepu to destinations in Gresik, Semarang, and Tambak Lorok.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    61 views7 pages

    GRSM 00 Cons PL 015 Rev.2 Pipeline Tie in Procedure

    Uploaded by

    Agus Supriadi
    This document provides welding procedures for golden joints on a gas transmission pipeline project from Gresik to Semarang, Indonesia. It outlines the project details, defines key terms, and describes methodology for tie-in preparation and welding, including material requirements, weld preparation, welding processes, inspection, and safety. The pipeline will be built in two stages to transport gas from Gresik and Cepu to destinations in Gresik, Semarang, and Tambak Lorok.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    CONTRACT NO:

    CONSTRUCTION SP-203/PG0300/2014-SO

    DOCUMENT NO.
    13 Pages
    GRSM-00-CONS-PL-015

    JASA PERANCANGAN, PENGADAAN DAN KONSTRUKSI


    PEMBANGUNAN PIPA TRANSMISI GAS DARI GRESIK - SEMARANG

    GENERAL REQUIREMENT FOR GOLDEN WELDING

    A 05/04/2017 Issued for Review IBW ICH ALI

    BY CHECK APPD APPD APPD

    REV DATE DESCRIPTION


    KONSORSIUM WIKA– PMC PERTAGAS
    RABANA–KELSRI
    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 1 of 13

    REVISION TABLE

    REVISION REVISION REVISION


    PAGE PAGE ATTACHMENT
    A B C 0 1 2 3 A B C 0 1 2 3 A B C 0 1 2 3
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13

    RECORD OF REVISION
    Rev No Section Page Comment Implemented Explanation
    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 2 of 13

    (Y/N)
    A

    TABLE OF CONTENTS
    1. INTRODUCTION................................................................................................................. 3
    1.1 PROJECT OVERVIEW........................................................................................................3
    1.2 SCOPE............................................................................................................................4
    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 3 of 13

    2. DEFINITION........................................................................................................................ 4
    3. REFERENCES CODES AND STANDARD..........................................................................5
    4. METHODOLOGY................................................................................................................ 5
    4.1 TIE-IN DEFINITION.............................................................................................................5
    4.2 PREPARATION TIE IN WELDING.........................................................................................6
    4.3 EXECUTION......................................................................................................................6
    4.3.1 General...............................................................................................................6
    4.3.2 Material and Consumables.................................................................................7
    4.3.3 Weld Preparation................................................................................................7
    4.4 WELDING PERFORMANCE.................................................................................................8
    4.4.1 General...............................................................................................................8
    4.4.2 Root Pass...........................................................................................................8
    4.4.3 Hot Pass.............................................................................................................9
    4.4.4 Filler and Final Pass...........................................................................................9
    4.4.5 Welding Repair...................................................................................................9
    4.4.6 Pup Pieces..........................................................................................................9
    4.4.7 Tie-In.................................................................................................................. 9
    4.5 WELDING NUMBERING SYSTEM......................................................................................10
    4.5 TIE-IN RECORD...............................................................................................................10
    4.6 GOLDEN JOINT...............................................................................................................10
    4.7 HEALTH, SAFETY, AND ENVIRONMENT.............................................................................10
    5 INSPECTION &TESTING..................................................................................................11
    5.1 VISUAL INSPECTION.......................................................................................................11
    5.2 WELD REPAIRS.............................................................................................................11
    6 ATTACHMENT:................................................................................................................. 12
    ATTACHMENT 1 : REPORT FORM WELDING TIE-IN.................................................................12

    1. INTRODUCTION

    1.1 Project Overview


    Gresik Semarang Gas Transmission Pipeline Project will be operated in 2 stage, as follow :
    a. Stage 1, feed gas from Gresik will transported to Tambak Lorok, Semarang region area (30
    MMSCFD).
    b. Stage 2, feed Gas From cepu will be transported to 2 (two) different destination
    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 4 of 13

     To Gresik (66 MMSCFD).


     To Tambak Lorok Semarang Region (144 MMSCFD).
    Gresik-Semarang Gas Transmission Pipeline Project is built by PT. Pertamina Gas
    (PERTAGAS).
    The pipeline is approximately 267 km, 28 inches onshore pipeline, from tie-in point located at
    existing GRE Pig Receiver Station at Gresik to New Onshore Receiving Facility, which is
    located at Tambak Lorok, Semarang Region.
    This Project is Stage 1, Project from Gresik to Semarang.

    1.2 Scope
    The purpose of this procedure describes the general requirement for golden welds
    application on pipe spools with butt weld connection weld for the gas pipeline transmission
    project owned by PT Pertamina Gas from Gresik –Semarang.
    2. DEFINITION

    PROJECT  Jasa Perancangan, Pengadaan dan Konstruksi


    PipaTransmisi Gas Dari Gresik - Semarang
    COMPANY  PT. Pertamina Gas (Pertagas) as an owner of the
    PROJECT
    CONSULTANT  PT. Bintang Persada Abadi (BPA) appointed by
    COMPANY as their project management consultant.
    CONTRACTOR  KONSORSIUM WIKA-RABANA-KELSRI (referred as
    KWRK)
    MITRA KERJA  The Party(s) that carry out all or part of the design,
    procurement, installation and testing of the systems as
    specified by Contractor, refer to Permanaker Trans RI No.
    19 Thn 2012
    VENDOR/SUPPLIER  A company providing specific materials or services
    required for the construction of the Facility
    MIGAS /  Representatives from the Indonesian Government, which
    DEPNAKERTRANS RI is responsible for issuing licenses and permits for the
    Facilities.
    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 5 of 13

    3. REFERENCES CODES AND STANDARD

    API 5L : Specification For Line Pipe


    ASME B31.3 : Process Piping
    ASME B 31.8 : Gas Transmission and Distribution Piping System
    ASME V : Non Destructive Examination Procedure
    WPS/PQR : Welding Procedure Specification /
    Procedure Qualification Report
    GRSM-00-CONS-PL-005 : Pipeline Fit-Up and Welding Procedure
    ASTM A370 :Standard Test Method and Definition for
    mechanical Testing of Steel Product
    ISO 13920 : General Tolerances for Welded Construction

    4. GENERAL
    Implementation of the strategy is necessary due to development in the field where hydrotest
    Being good very Economical Technical and Time.

    5. GOLDEN WELD APPLICATION


    a. Preliminary check: DWG no, material, line number, thickness, joint identification, and
    approved WPS.

    b. In-Process Examination
    The applicator welding inspector shall inspect and monitor the following task, before, during
    and after welding of golden weld.

     Joint preparation and cleanliness


    JASA PERANCANGAN PENGADAAN DAN KONSTRUKSI
    PEMBANGUNAN PIPA TRANSMISI GAS DARI
    GRESIK - SEMARANG
    Date:
    PROCEDURE FOR GOLDEN JOINT 05/04/2017
    GRSM-00-PIP-GEN-R-01 Rev. A
    WELDING Page 6 of 13

     Fit-up, joint clearance and internal alignment prior to joining


     Variables specified by the joining procedure including filler material, electrode
     Slag removal and weld condition between passes
     Appearance of finished joints.

    6. NDE FOR GOLDEN WELD


    a. Visual examination
    Visual examination shall be performed in accordance with the BPV code, Section V, Article 9.
    Records of individual visual examinations are required.

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