Pre-Form Stair Installation Guide
Pre-Form Stair Installation Guide
Pre-Form Stair Installation Guide
INSTALLATION
GUIDE
INSTALL
ISSUE?
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STAIR STORAGE
CRANE UNLOADING
ENSURE
TINES REACH
OPPOSITE
SIDE OF
FLIGHT
FORKLIFT UNLOADING
INTERNAL MOUNT
There will be a RED sticker on the side of the stair flight showing the correct
orientation of the way the bracket is to be installed.
The handrail bracket comes with two dome head bolts, these will be fitted from
the outside of the stair flight through the pre-cut square holes in the stringer,
thread first.
Holding the dome head bolts in position from the outside, slide the handrail
bracket over the threaded ends of the bolts on the inside of the stair flight (tabs
pointing down the flight), and thread the nuts on loosely.
Slide the handrail into the handrail brackets, and then tighten the nuts.
EXTERNAL MOUNT
There will be a YELLOW sticker on the side of the stair flight, showing the
correct orientation of the way the bracket is to be installed.
The handrail bracket comes with a U bolt & nuts. The U bolt is to be fitted from
the inside of the stair flight, with the threaded ends of the U bolt protruding
through the pre-drilled holes in the stair stringer.
Slide the bracket over the threaded ends of the U bolt from the outside (tabs
pointing down the flight), and thread the nuts on loosely.
Slide the handrail into the handrail brackets, and then tighten the nuts.
3 RAIL – the standard choice for handrails in fire WALL MOUNT – fixed to the dividing, or outer concrete
stair applications. Placed into position prior to or masonry wall of your stairwell, using Fast Tread
installation and core fill, they provide immediate proprietary mounting brackets. Installed after core fill,
edge protection. they provide a clean, attractive finish to the stairwell.
SINGLE RAIL – a single continuous handrail fixed VERTICAL PICKET – the most aesthetic choice,
to the stairs with posts into brackets, used when and ideal for non-enclosed fire stairs, egress stairs,
dividing or outer walls don’t exist, as an alternative and public access stairs, they’re also placed into
to wall-mounted handrails. position prior to installation and core fill, providing
This rail comes with a mid rail for safe access prior immediate edge protection.
to the wall being finished and is capped off at
each end at the time of finishing.
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FCON
2
STAIR FLIGHT SET
1350
UP
STAIR PRESS
FCON
BAL13
3050
1000
350
SFL. 23.100
SFL. 20.992
SFL. 35.700
340023
340023
FCON
7
7
1350
UP
1025
7
7
1105 600
1990 300 910 300 650 200 1650 2750 1990 300
FCON
3
2700 x 1600 STRETCHER TURNING ZONE
1350
UP
STAIR PRESS
FCON
BAL13
SFL. 25.200
3050
1000
350
SFL. 39.950
SFL. 27.300
340023
340023
FCON
BAL13
7
1350
UP
1025
7
7
1125 640
250 1740 300
910 300 650 200 1650 2750 1990 300
G
G
H
SFL 27.300
LEVEL 3
SFL 31.500
LEVEL 4
SFL 35.700
LEVEL 5
SFL 39.950
LEVEL 6
FCON
4200 2. Refer to the For Construction Fast Tread® Shop Drawings and
4200 4200 4250
G
Flight Parameters Starter Flight Intermediate Flight 250
risers 12@175 = 2100
TICK TICK
lower landing thickness 280
upper landing thickness 180 341.0
throat thickness 180
width of stair 1350
291.0
340022
Slab
Slab
SIT ON SIT ON
long axis rebar 7No N16 SLAB? SOFFIT?
short axis rebar N12 @300 50.0
concrete volume 1.89 m3
Finish RL. see table
180.0
ON HOLD
11@250 = 2750
SFL 29.400
SFL 25.200
SFL 33.600
SFL 37.825
PT30
PT30
PT30
1654-031
1654-032
1654-026
1654-030
1654-027
1654-029
12@175 = 2100
3. Subtract the Formwork Set Back Dimension from the Landing dimension and this
will provide you with your landing formwork length, for example 1650-341 = 1309mm.
18
H
0.0
FCON
4. SIZES:
KEY PLAN
NORTH POINT
REV
9
8
6
5
4
2
1
SCREW FIX.
WELDED, TO BE COLD GALV PAINTED. DO NOT SLEEVE & GRUB
WALL
THICKNESS
ANNOTATIONS
FORMWORK LANDING
SETBACK FORMWORK
LENGT
DESCRIPTION
341 1304
top of TOLERANCE Start RL. see table
conc. 5.0
280.0
FORMPLY
CHK DWN
SC LM
SC LM
SC LM
SS LM
SS LM
AB LM
AB LM
AB CH
AF CH
A1
BEARERS 5
1654-027 Stair 04 L3 27300 L3.1 29400 Y None External 3 rail External
STAIR
Approved: FORMWORK Project No 1654 Site Address Pacific Hwy Hamlyn Tce Wyong Flight: Y
PROPS
Copyright © 2019 by FTI Group Pty Ltd All rights reserved. No part of this drawing/ design/detail may be reproduced, distributed, or transmitted in any form or by any means,
Metsquare Pty Ltd Installation Notes
Read and understand installation manual before installation
Install By concrete formworker
including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of FTI Group Pty Ltd. No drawing produced by FTI Group Install Handrails at the correct height (900mm from tread nosing)
Check all bolts are tight
Pty Ltd may be used by any party other than FTI Group Pty Ltd for the manufacture of the drawn product herein . For permission requests write to FTI Group Pty Ltd. R
5. Measure from the wall to the nosing of the last riser and ensure that the
measurement reflects the same measurement on your project Architectural
or Structural drawings.
WALL RISER
6. When the stair flight is in the correct position fix it in position through the
holes in the landing connection angles, see below:
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NOTE: Please consult your project/formwork engineer to ensure the flights are propped and
installed according to the project & their required specifications. Also, please consult your
project/formwork engineer with regards to formwork prop stripping.
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The vibrator should not be plunged into the stair as this may cause damage.
Once the stair flight treads are trowelled off to your desired finish, using a wet
sponge clean off all the excess concrete splatter from all surfaces including the
face of the risers, the inside and outside of the stringers, and the handrail.
Fast Tread stairs should be cleaned at the time of the concrete pour. Fast Tread
does not recommend any grinding or acid washing of the stairs or handrails, as
this causes potential corrosion.
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Date: __________________________________________________________________________
Signed: _________________________________________________________________________
Name: _________________________________________________________________________
Comments: _____________________________________________________________________
______________________________________________________________________________
The above is to ensure the safety of site personnel and efficient completion of site works.
Sites that are not ready and prepared, as set out above, upon arrival of
the Fast Tread site works team will attract a $450.00 call out charge.
Should you have any queries, please don’t hesitate to contact us on 1300 751 701 or 0437 209 747.
FAST TREAD®
WARRANTY & INSTALLATION CERTIFICATE
Date:
Client:
Project:
Fast Tread hereby certifies and warrants that the Fast Tread® preformed stairs and handrail products
have been undertaken in a good and workman like manner and meet the requirements of the Building
Code of Australia and relevant Australian Standards, including:
This warranty applies to the internal application within a building of the Fast Tread® preformed stairs and
handrails, where they are not exposed to the elements. The warranty does not apply to the same
products in an external environment, where they are exposed to the elements.
This warranty applies for 5 years from the date of completion of the handrail bends, or in the case of
supply only of the stairs, from the date of manufacture of the stairs.
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