DCC LineTensionControl en V4 3 1
DCC LineTensionControl en V4 3 1
DCC LineTensionControl en V4 3 1
Note The Application Examples are not binding and do not claim to be complete
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Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These Application Examples do not
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described in this Application Example shall be excluded. Such an exclusion shall
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Table of contents
Warranty and liability ................................................................................................... 2
1 Application description ..................................................................................... 5
2 Solution............................................................................................................... 6
2.1 Overview............................................................................................... 6
2.2 Hardware and software components ................................................... 8
3 Fundamentals .................................................................................................. 10
3.1 Control modes .................................................................................... 10
3.1.1 Indirect tension control (open-loop tension control) ........................... 10
3.1.2 Tension control with torque correction ............................................... 12
3.1.3 Tension control with speed correction ................................................ 14
3.1.4 Dancer roll position control with speed correction ............................. 15
3.1.5 draw control ........................................................................................ 17
3.2 Line Tension Controller application functions .................................... 18
3.2.1 Inertia compensation (acceleration precontrol) .................................. 18
3.2.2 Friction compensation ........................................................................ 18
3.2.3 Tension operation ............................................................................... 18
3.2.4 Maneuvering and jogging ................................................................... 19
3.2.5 Synchronizing and stopping ............................................................... 19
3.2.6 Material web velocity ramp-function generator .................................. 19
Copyright © Siemens AG 2019 All rights reserved
1 Application description
Introduction
The standard application is intended for all users of SINAMICS S120 that wish to
simply and quickly implement tension control functionality.
The standard line tension control application for SINAMICS based on DCC enables
a precise tension control of a web, for example in case of film/foil plants, printing
machines, coating machines, coil line tension controllers for wire-drawing machines
and textile machines. Typically, there are a couple of tension zones and tension
drives that take part in one machine.
Copyright © Siemens AG 2019 All rights reserved
2 Solution
2.1 Overview
Schematic
The following diagram shows the most important components of the solution, using
the SINAMICS S120 Booksize drive system as example:
Fig. 2-1
DRIVE-CLiQ
tension motor
Configuration
This application is used to control rotating equipment for line tension control of a
material web (film, paper, wire, foil, etc.)
The "Line Tension Control" application processes the signals that are necessary for
controlling the line tension control axis, such as speed and torque.
The "Line Tension Control" application comprises drive control blocks (DCBs),
which, from the system variables, generate setpoints for the line tension control
axis. These system variables include material velocity and acceleration, selected
control mode, possibly dancer roll actual position or tension actual value.
Depending on the closed-loop control mode, these setpoints are speed setpoints,
torque limits and torque setpoints.
Benefits
The solution described here offers you the following advantages
• Time and cost-saving when engineering the function
• Can be expanded to include customized functions using open DCC charts
• Independent of any higher-level control system
• Relieves a higher-level control system
• Can be used on various versions of the SINAMICS series such as SINAMICS
DCM, SINAMICS S120 and S150, SINAMICS G130 and G150
Functional scope
• Different control techniques can be applied, e.g. direct tension control through
speed correction, torque limiting and indirect tension control as well as draw
control.
• Bumpless changeover from the speed controller (the tension controller acts on
the torque limits) or speed correction technique (tension controller acts on the
speed setpoint) can be selected
• Adaptation of tension controller and speed controller
• Inertia compensation (acceleration precontrol) as a function of the tension roll
moment of inertia
• Tension transducer or dancer roll as measuring system
• Optional use as machine ramp-function generator with rounding
Boundary conditions
This application does not contain a description of
• Basic commissioning of the SINAMICS drive system
• Configuring using the DCC Editor
It is assumed that readers have basic knowledge of these topics.
Copyright © Siemens AG 2019 All rights reserved
NOTICE LAcycCom
The LAcycCom library must be implemented for the LMCSINA_Line
Tension ControllerFB function!
1 For SINAMICS S120, several instances of the line tension control application can be run on
one CU320-2. A maximum of 1500 blocks and 1500 @-parameters may be configured in DCC
SINAMICS with the CU320-2 module on SINAMICS S120, S150, G130 and G150. The DCC
line tension control contains 277 blocks and 224 parameters. The required CPU time depends
on the application functions used and must be taken into consideration when dimensioning the
system. The CPU time required for the individual execution groups is provided in Chapter 3.3
Notes regarding CPU time requirement.
3 Fundamentals
Fig. 3-1
Vweb
M+
F
Vset n+
speed
setpoint nact controller Iact
Vweb
+
-+ -+
current
J
controller
Over control
Kp-Adaption
Fset
Fset
Friction torque +
dn/dt
D_TR
Moment of inertia
Indirect tension control is very frequently used because expensive sensors for
higher-level control loops are not required. This technique must be able to operate
without any tension feedback. As a consequence it places the highest demands on
the torque setpoint processing and the torque precision2 of the drive.
Indirect tension control is based on the physical interrelationship between torque
and material web tension. The motor torque is changed as a function of the
diameter of the roll being wound - so that the setpoint tension (reference tension) is
obtained.
A tension controller is not used, but instead the tension setpoint is multiplied by the
radius - and the result is directly entered as torque limit value. The speed controller
is operated at its limits (overcontrolled) so that it is working at the calculated torque
limits. When considered in more detail, it really involves open-loop torque control.
What is important is that friction and accelerating torques are precisely
compensated, so that the precontrol torque setpoint provides the required material
tension as closely as possible.
For this control mode, it must be ensured that the mechanical losses are kept as
low as possible. This means no worm gearboxes, no open intermediate ratios, for
herringbone gearing - the direction of rotation towards the arrow - the lowest
possible loss differences between a warm and cold gearbox.
Copyright © Siemens AG 2019 All rights reserved
Fig. 3-2
Vweb
Fac
M+
t F
Vset n+
Nip location
Tension
motor
Vweb Fact
J controller
Kp-Adaption
Diameter tension roll
Fset
Fset +
Tension controller
-+ Friction torque +
dn/dt
D_TR
Moment of inertia
For tension control with torque correction, using a static measuring device, the
system tension is measured, and is compared with the tension setpoint as
measured variable. The tension controller output then corrects the torque limiting.
The tension control is used if the accuracy of the open-loop torque control is no
longer sufficient. This can be the case if a high torque control range is required, or
if disturbing variables act on the line tension controller.
The material tension is directly sensed by the tension transducer. Its output signal
is proportional to the tension, and is fed to the tension controller as actual value
signal. This means that the tension controller becomes active, and directly controls
the tension of the material web. Just the same as for indirect tension control, the
speed controller in the drive operates overcontrolled. The drive is at one of the two
torque limits, and is controlled via these. The correction value from the tension
controller acts on these torque limits. Supplementary torque setpoints from the
inertia compensation (acceleration precontrol) and the friction characteristic are
also interconnected to the torque limits.
With this technique, no intervention is required in the material web, as is the case
for a dancer roll. However, there is no storage function for the material being
wound.
Fig. 3-3
Vweb
Fact
F M+
Vset n+
Nip location
Tension
motor
Vweb Fact
setpoint nact Speed controller Iact
- -
+ + +
current
Copyright © Siemens AG 2019 All rights reserved
J controller
Kp-Adaption
Diameter tension roll
Fset
Fset
Tension
controller
-+ Friction torque +
dn/dt
D_TR
Moment of inertia
For tension control with speed correction, using a static measuring device, the
system tension is measured, and is compared with the tension setpoint as
measured variable. The tension controller output then corrects the setpoint speed.
The special type of tension control is generally employed for elastic materials; it
places especially high demands on the quality of the actual signal from the tension
measuring device. Contrary to tension control with torque correction, the tension
controller must be significantly faster as the precontrol alone does not result in a
stable Line Tension Control behavior.
Also with this control mode, a tension transducer measures the tension, which is
sent to the tension controller as actual value. However, in this case, the tension
controller output acts as velocity correction value on the speed controller.
Acceleration torque, friction torque and tension are precontrolled. This control
mode with tension transducer has no storage function for the material being
wound.
Generally, this control mode is only suitable for elastic web materials; otherwise;
otherwise direct tension control with tension transducer via torque limits is the
preferred choice.
Fig. 3-4
Vweb
M+
F
Vset n+
Vweb Sact
setpoint nact Speed controller Iact
- -
+ + +
current
Copyright © Siemens AG 2019 All rights reserved
J controller
Kp-Adaption
Diameter tension roll
Sset
Sset
Position
controller
-+ Friction torque +
dn/dt
D_TR
Moment of inertia
A dancer roll is used for the dancer roll position control - a position-controlled
measuring system. The dancer roll position is determined using a suitable position
transducer/sensor and compared with the position setpoint. The tension is only
determined by the dancer roll. If the tension changes, then the position of the
dancer roll also changes. By changing the speed of the line tension controller, the
dancer roll position control corrects this position shift. Brief speed fluctuations
influence the dancer roll position, however they hardly impact the system tension.
This applies as long as the dancer roll does not move to the end positions.
The dancer roll position control has the advantage that brief tension changes are
compensated by the material storage function of the dancer roll. However, the
mechanical arrangement has to be incorporated in the path of the material web.
The dancer roll position control limits are predominantly defined by the mechanical
design of the dancer roll and its associated dynamics.
The material web is routed over the dancer roll. The dancer roll tries to deflect the
material with a defined force. The dancer roll deflection (dancer roll position) is
determined using a potentiometer, e.g. a field plate potentiometer; this is a
measure of the material tension.
The material tension depends on the restoring force of the dancer roll suspension.
The tension actual value is further influenced by the physical arrangement
(distance to other reversing rolls that possibly exist) and the weight of the dancer
roll itself. However, with an appropriately intelligent design, these effects can be
eliminated or minimized.
The dancer roll controller (as higher-level controller to the speed controller)
corrects the dancer roll position actual value to match the position setpoint (e.g. the
dancer roll center position). The position controller inputs a velocity correction
setpoint to the speed controller.
Generally, the position setpoint is not externally entered, but is parameterized as
fixed value.
Using a dancer roll as actual value sensor has the advantage that the dancer roll
(when the stroke is selected high enough) can be simultaneously used as storage
system for the material itself. As a consequence, it is already a "tension controller".
Although dancer roll controls are relatively complex to implement, they provide an
unbeatable control response.
Copyright © Siemens AG 2019 All rights reserved
VBahn
M+
F
Fset n+
J controller
Draw factor +
Kp-Adaption
1
Friction torque +
dn/dt
D_TR
Moment of inertia
With this control mode, the Line Tension Controller is operated with closed-loop
speed control. The material web tension is specified by the velocity deviation
between the tension drive and a second tension segment.
As a result of the velocity deviation, the material will be strechted and thereby the
tension will be established.
The tension control drive will be controlled by the web velocity plus draw factor,
friction and inertia of the tension roll will be precontrolled.
the recording.
Tension operation can only be selected in the operating (run) mode and only when
a web break signal is not present. It is only enabled when the drive signals that it is
operational and is internally deactivated when stopping. If the tension operation is
inhibited, the Line Tension Controller is in web operation.
The application offers maneuvering and jogging functionality. For instance, the
maneuvering input can be connected to an analog input and allows the internal
material web velocity setpoint to be influenced based on a percentage. Two types
of influence are possible:
• The material web setpoint is multiplied by the maneuvering setpoint
• The material web setpoint is added to the maneuvering setpoint
Both maneuvering types can be combined.
The jogging mode is selected using the "Jog" signal. The jogging mode can only be
selected when the tension mode is deactivated. A jog setpoint (material web
velocity setpoint) can be directly entered via the interface - or one of two fixed jog
setpoints selected. A basic ramp-function generator is available for the jog
setpoints.
Maneuvering is not possible in the jog mode.
NOTE If jog mode is deselected, the drive switches to web operation, so a present web
setpoint will be effective, particularly during operation as velocity master. A
standstill will be set by the concurrent deselection of both jog setpoints or when
jog mode is deselected and no web setpoint- or actual value will be provided.
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Stopping the Line Tension Controller can be selected for the web length braking
and as a directly controllable function. To achieve this, the actual web velocity is
ramped-down to zero along an adjustable ramp. As standard, the tension controller
enable is withdrawn
Using the ramp-function generator for the web velocity it is possible to use the Line
Tension Controller drive as central machine ramp-function generator. In this case,
the output setpoint of the web velocity ramp-function generator should be
transferred to the nip position, i.e. the drive upstream of a Line Tension Controller
or the drive downstream of an unline tension controller.
A ramp-function generator with rounding is available.
It is possible to set a final value for the material web length, and the system is then
automatically braked at this point. At the start of braking, which is obtained from the
selected braking ramp and the actual web velocity, the Line Tension Controller
changes from tension operation into material web operation and stops in a
controlled fashion when the setpoint web length is reached.
Note From the start of braking, the Line Tension Controller brakes with closed-loop
velocity control; this must be taken into account at the associated coordinated
drives.
Web length braking is purely open-loop controlled braking - and is not position
controlled. Small deviations from the setpoint are therefore unavoidable as a
result of the sampling times of the function and the system deviation from the
setpoint.
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Web break detection is active when tension control is activated. The web break
detection function varies depending on the control mode and is appropriately
configured for the particular control mode.
A web break is detected when an adjustable dancer roll end position is violated.
When the web breaks, the dancer roll drops to its lower stop. The position
controller goes to its limit. The speed controller controls the circumferential velocity
of the drive to maintain the specified web velocity setpoint plus the output limit of
the position controller.
Indirect tension control
A web break is detected when an adjustable minimum torque is fallen below, or if
the speed controller intervenes (the drive then no longer operates at the torque
limit).
In the case of a web break, the speed controller intervenes (becomes operational)
and controls the circumferential velocity of the drive to maintain the specified web
velocity setpoint plus the selected overcontrol value.
draw control
A web break cannot be internally detected for draw control.
• For an OFF 1, the motor is braked down to zero speed via the ramp-
function generator and the pulses are then inhibited.
• For an OFF 2, the converter is immediately shut down. The motor coasts
down or the mechanical brake is activated
• For an OFF 3, the motor is braked along a parameterizable quick stop
ramp and the pulses are then inhibited.
NOTICE If an OFF3 is used in conjunction with closed-loop tension control via the
torque limits, for SINAMICS S and G, parameter p1551 should be
interconnected to r899.5 so that after selecting OFF 3, the full, enabled
torque is available for braking!
For an OFF1, it is mandatory that tension operation is withdrawn
(deselected).
For SINAMICS DCM, for OFF1 and OFF3, it is mandatory that tension
operation is withdrawn (deselected). For an OFF1 a standstill has to be
selected – then the ramp down time of the Material web velocity ramp-
function generator is effective.
Copyright © Siemens AG 2019 All rights reserved
CAUTION In normal operation, the Line Tension Controller runs in synchronism with
the material web velocity. As a consequence, the standard switch-off
modes result in a loss of coordination, which can result in a web break or
the formation of material loops.
• For the Line Tension Control application it is also possible to brake the
Line Tension Controller along a ramp referred to the material web
velocity; this is described under the synchronizing and stopping function.
Generally, it is necessary to stop the line tension controller, coordinated with the
drives connected through the material web. In this case it is sufficient to brake the
drive that specifies the material web velocity for the line tension controller, i.e. the
drive of the nip position. The Line Tension Controlleris then braked in a
coordinated fashion (e.g with tension control), and can be shut down when the
machine comes to a standstill.
CAUTION When the Line Tension Controller operates as web velocity master, then
coordinated stopping can only be implemented using the Line Tension
Controller control word.
• Setpoint computer: The speed and torque setpoints, which are always
required, are computed in this execution group.
• Control unit: The control of the internal functions is computed in this
execution group, this is always required.
• Tension - dancer roll controller: This execution group is required for all
control techniques, with the exception of the indirect tension control.
• Web break detection: In this execution group, the web break monitoring is
computed; if monitoring is not required or this is realized externally, then
the execution group can be set to "do not calculate".
• Length calculator: The material length that has already been wound, the
braking distance calculation for the web length braking and part of the
diameter calculation by counting the number of layers are computed in this
execution group.
Note Especially for low sampling times, the CPU time utilization (monitoring parameter
r9976) of the Control Unit should be observed; if necessary, the application
modules should be processed in a slower sampling time.
The following CPU times are required for standard sampling times in conjunction
with a CU320-2 and firmware version 4.8:
Table 3-1
Execution group Standard CPU time Own selection
sampling requirement
time %
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ms
Setpoint computer 4 5.2
Control unit 4 3.2
Tension - dancer roll controller 4 1.9
Web break detection 4 1.3
Length calculator 4 0.7
The blocks and @ parameters in the DCC charts take up memory in the drive
device. A maximum of 1500 blocks and 1500 @-parameters may be configured in
DCC SINAMICS with the CU320-2 module on SINAMICS S120, S150, G130 and
G150. Without any modifications, based on the number of blocks and parameters
of the Line Tension Control application, a maximum of 3 Line Tension Controll axes
are possible on a SINAMICS S120 drive device.
Table 3-2
Execution group Sampling time CPU time
ms requirement
%
Setpoint computer 4 5.2
Control unit 4 3,2
Tension - dancer roll controller 4 1.9
Web break detection 4 1.3
Length calculator Do not calculate 0
TOTAL: 11.6
Table 3-3
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Note The CPU time required can be scaled by adapting the sampling times. For
example, by changing the sampling time from 4ms to 8ms, the required CPU
time can be halved.
The basic drive system utilization can be calculated using the Sizer tool. The
required CPU time of the Line Tension Control application must still be
additionally made available.
D V
J2
J1
Mb
F
n1 n2
M
gearbox (i = n1 / n2)
V 1
n=
D min
F D N mm
Mw =
2000 i 1
F V Nm / min
Pw =
2000 i 1
n1 D nmax mm / min
i= =
n2 1000 Vmax m / min
4 mm kg mm
4
m
J= D 2
= b D
8 10 6 32 1012 dm3
J2
J1 =
i2
J load
J F = J Motor + J gearbox +
i2
mm kg mm 4
Jv =
b
D (
4
− D 4
Kern )
Copyright © Siemens AG 2019 All rights reserved
32 1012 i 2 dm3
(9) Acceleration torque referred to the motor shaft [Nm] for acceleration time tb
100 i V
Mb = (J f + J v )
3 D tb
i V 10 i 2 v V
Pb = Mb = (J f + J v )
30 D 9 D2 tb
9549 PN
MN =
nN
Tension power Pw :
F bd V
PW = s kW
60 10 3
b = operating width in mm
d = operating thickness in mm
V = material web velocity in m/min
Fs = specific material tension in N/(mm 2 material cross-sectional area)
Pull Push
tension tension
Copyright © Siemens AG 2019 All rights reserved
v+ n>0 v+ n>0
n+ n+
M+ M-
The tension in front of the roll The tension behind the roll will be
will be controlled. controlled.
Note The signs shown are obtained when the motor is rotating clockwise and for a
positive web velocity from the left to the right.
NOTE If case of a direct reversion of the line tension controller, the control bits have to
be kept, then it is recommended to reverse with a positive and negative web
velocity setpoint.
Fig. 4-2
3The execution groups "Setpointcomputer" and "Controlunit" are always required; the execution
groups "tensiondancercontroller" not for indirect tension control - the execution groups "Web
breakdetection" and "Lengthcalculator" only if this functionality is required.
For drive systems with control module CU320-2, sampling times of 4ms are recommended; this
corresponds to the standard setting of the cycles of the execution group "BEFORE speed
setpoint channel" for servo, or "BEFORE basic positioner" for servo and vector (this
execution group is available independent of whether the basic positioner function module is
activated).
For the SINAMICS DCM drive system, sampling times of 8ms or 16ms are recommended.
The Line Tension Control application always operates with absolute physical
variables, so that complex normalization (scaling) of input and output variables is
not necessary. Several setpoints for the application should be entered as
normalized (percentage) values. For these parameters, the corresponding
reference values are described in the parameter list.
NOTICE Several r parameters, which are provided as connector outputs, are only
available as absolute physical variable. These signals are not suitable for
interconnection to the communication.
As first step for setting up the necessary interface parameters, the execution of the
script delivered with the application is recommended.
The parameters marked in the recommendations list with 5 - as well as optionally
the standard interconnection for communication with a higher-level control - can be
Copyright © Siemens AG 2019 All rights reserved
Fig. 4-4
• In the dialog that opens, select the appropriate script and click on "Execute"
Fig. 4-5
Copyright © Siemens AG 2019 All rights reserved
With this variant you must import the script into every project where you wish to
use it. However, the script remains integrated in the project, even when archiving
and transferring. As a consequence, this variant makes sense if you wish to
execute your own project-specific supplements at this script.
To do this, proceed as follows:
• Insert a script folder at the project level
Fig. 4-6
Copyright © Siemens AG 2019 All rights reserved
Fig. 4-8
Copyright © Siemens AG 2019 All rights reserved
1 (DCM)
4
p23150 BI: Operation mode (1=pull; 0
0=push)
4
p23153 BI: Jogging mode 0
4
p23154 BI: Jogging, bit0 0
4
p23155 BI: Jogging, bit1 0
4
p23156 BI: Web/tension operation 0
4
p23160 BI: Enable tension operation 0
unsynchronized
4
p23161 BI: Line Tension Controller as 0
velocity master
4
p23162 BI: Ramp stop velocity master 1
p23163 BI: Fast stop velocity master 1 4
4 These control bits can also be specified via p22100 as complete control word.
5These parameters can be automatically interconnected by executing the script file saved in the
application.
It is only permissible to change the gearbox ratio when the Line Tension
Controller drive pulses are inhibited. If this is not done, then internal speed
and torque setpoints are immediately changed. This can result in severe
DANGER injury and machine damage.
The application does not prevent a change from being made in operation!
For indirect tension control, the following values must be additionally adapted.
Adjustable parameters that can be used to optimize the function can be taken from
the function diagrams and the parameter list.
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
The following values must be adapted for dancer roll control. The table does not
list all of the parameters that may be necessary for optimization. Other parameters
can be taken from the function diagrams and the parameter list.
Table 4-4
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The following values must be adapted for tension control with torque correction.
The table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 4-5
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22403 Tension controller base Kp torque 0.100
control [m]
p22404 Tension/position controller, 0.000
integral action time [ms]
Copyright © Siemens AG 2019 All rights reserved
For tension control with speed correction, the following values must be
adapted. The table does not list all of the parameters that may be necessary for
optimization. Other parameters can be taken from the function diagrams and the
parameter list.
Table 4-6
Parameter Description Factory Recommendation Own
no. setting assignment
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22402 Tension controller base Kp speed 0.10
correction control [m/(min*Nm)]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [m/min]
Copyright © Siemens AG 2019 All rights reserved
The following parameters must be set for draw control. The table does not list all
of the parameters that may be necessary for optimization. Other parameters can
be taken from the function diagrams and the parameter list.
Table 4-7
Parameter Description Factory Recommendation Own
no. setting assignmen
t
p21920 Draw factor, Fixed value/scaling 0.0
p21921 CI: Scaling Draw factor [%] 100%
p21925 Ramp-up time, draw factor [ms] 100 ms
p21926 Ramp-down time, draw factor [ms] 100 ms
The following values must be adapted for the moment of inertia precontrol. The
table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 4-8
Parameter Description Factory Recommendation Own
Copyright © Siemens AG 2019 All rights reserved
Table 4-9
Parameter Description Factory Recommendation Own
no. setting assignment
p22853 CI: Setpoint friction compensation 0 r52171
for adaptation torque limit
p23105 Usage with SINAMICS DCM 0 1
The following values must be adapted for the web break monitoring. The table
does not list all of the parameters that may be necessary for optimization. Other
parameters can be taken from the function diagrams and the parameter list.
Table 4-10
Parameter Description Factory Recommendation Own
no. setting assignment
p22900 Fixed value, minimum tension web 0.500
breakage monitoring [N]
p22901 Minimum tension, web breakage 0
monitoring variable [%]
p22903 Hysteresis, minimum tension web 0.020
breakage monitoring [N]
p22910 Fixed value, web break monitoring 0.000
function, dancer roll end position
[LU]
p22911 Web break monitoring, dancer roll 0
end position variable [LU]
p22913 Hysteresis, dancer roll end 0.000
position web break monitoring
function [LU]
p22921
Copyright © Siemens AG 2019 All rights reserved
Line Tension Controller with direct tension control and tension transducer: Checking the
tension precontrol
• Thread the material web and appropriately clamp,
• Set the tension controller limits to 0
• Activate the tension control at standstill,
• The precontrol must set the required tension actual value, otherwise the
scalings should be checked,
• Now select the ".dcc" file with the DCC plans in the directory with the unpacked
application and click on "Open" to import them.
Figure 5-2
Copyright © Siemens AG 2019 All rights reserved
6 The plans "01_Control_unit" and "02_Setpoint_computer must always be calculated, the plan
"03_Tension_dancer_control" not with indirect tension control, the plan
"04_Web_break_detection" and "05_Web_length_calculator " only if this functionality is needed.
For drive systems with control module CU320-2, clock cycles of 4ms are recommended, this
corresponds to the clock cycle "BEFORE speed setpoint channel" for servo or "BEFORE
basic positioner" for servo and vector (this clock cycle is available independently of the
activated function module basic positioner).
Sampling times of 8ms or 16ms are recommended for the SINAMICS DCM drive system.
The Line Tension Control application always operates with absolute physical
variables, so that complex normalization (scaling) of input and output variables is
not necessary. Several setpoints for the application should be entered as
normalized (percentage) values. For these parameters, the corresponding
reference values are described in the parameter list.
NOTICE Several r parameters, which are provided as connector outputs, are only
available as absolute physical variable. These signals are not suitable for
interconnection to the communication.
The first step is to set the necessary interface parameters; the necessary
parameters are described below.
Copyright © Siemens AG 2019 All rights reserved
NOTE Supplied scripts and the project assistant cannot be used during commissioning
with Startdrive.
1 (DCM)
7
p23150 BI: Operation mode (1=pull; 0
0=push)
7
p23153 BI: Jogging mode 0
7
p23154 BI: Jogging, bit0 0
7
p23155 BI: Jogging, bit1 0
7
p23156 BI: Web/tension operation 0
7
p23160 BI: Enable tension operation 0
unsynchronized
7
p23161 BI: Line Tension Controller as 0
velocity master
7
p23162 BI: Ramp stop velocity master 1
p23163 BI: Fast stop velocity master 1 7
7 These control bits can also be specified via p22100 as complete control word.
It is only permissible to change the gearbox ratio when the Line Tension
Controller drive pulses are inhibited. If this is not done, then internal speed
and torque setpoints are immediately changed. This can result in severe
DANGER injury and machine damage.
The application does not prevent a change from being made in operation!
For indirect tension control, the following values must be additionally adapted.
Adjustable parameters that can be used to optimize the function can be taken from
the function diagrams and the parameter list.
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
The following values must be adapted for dancer roll control. The table does not
list all of the parameters that may be necessary for optimization. Other parameters
can be taken from the function diagrams and the parameter list.
Table 5-4
Copyright © Siemens AG 2019 All rights reserved
The following values must be adapted for tension control with torque correction.
The table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 5-5
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22403 Tension controller base Kp torque 0.100
control [m]
p22404 Tension/position controller, 0.000
integral action time [ms]
Copyright © Siemens AG 2019 All rights reserved
For tension control with speed correction, the following values must be
adapted. The table does not list all of the parameters that may be necessary for
optimization. Other parameters can be taken from the function diagrams and the
parameter list.
Table 5-6
Parameter Description Factory Recommendation Own
no. setting assignment
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22402 Tension controller base Kp speed 0.10
correction control [m/(min*Nm)]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [m/min]
Copyright © Siemens AG 2019 All rights reserved
The following parameters must be set for draw control. The table does not list all
of the parameters that may be necessary for optimization. Other parameters can
be taken from the function diagrams and the parameter list.
Table 5-7
Parameter Description Factory Recommendation Own
no. setting assignmen
t
p21920 Draw factor, Fixed value/scaling 0.0
p21921 CI: Scaling Draw factor [%] 100%
p21925 Ramp-up time, draw factor [ms] 100 ms
p21926 Ramp-down time, draw factor [ms] 100 ms
The following values must be adapted for the moment of inertia precontrol. The
table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 5-8
Parameter Description Factory Recommendation Own
Copyright © Siemens AG 2019 All rights reserved
Table 5-9
Parameter Description Factory Recommendation Own
no. setting assignment
p22853 CI: Setpoint friction compensation 0 r52171
for adaptation torque limit
p23105 Usage with SINAMICS DCM 0 1
The following values must be adapted for the web break monitoring. The table
does not list all of the parameters that may be necessary for optimization. Other
parameters can be taken from the function diagrams and the parameter list.
Table 5-10
Parameter Description Factory Recommendation Own
no. setting assignment
p22900 Fixed value, minimum tension web 0.500
breakage monitoring [N]
p22901 Minimum tension, web breakage 0
monitoring variable [%]
p22903 Hysteresis, minimum tension web 0.020
breakage monitoring [N]
p22910 Fixed value, web break monitoring 0.000
function, dancer roll end position
[LU]
p22911 Web break monitoring, dancer roll 0
end position variable [LU]
p22913 Hysteresis, dancer roll end 0.000
position web break monitoring
function [LU]
p22921
Copyright © Siemens AG 2019 All rights reserved
Line Tension Controller with direct tension control and tension transducer: Checking the
tension precontrol
• Thread the material web and appropriately clamp,
• Set the tension controller limits to 0
• Activate the tension control at standstill,
• The precontrol must set the required tension actual value, otherwise the
scalings should be checked,
6 SIMATIC S7 block
"LMCSINA_LineTensionControlFB"
Fig. 6-1
Copyright © Siemens AG 2019 All rights reserved
6.1 Function
FB LMCSINA_LineTensionControlFB can be used to control the application from
an S7-1200/1500. The controller performs the following functions:
• Reads in control bits, setpoints and actual values - and transfers them to
SINAMICS
• Receives status bits and actual values from SINAMICS and makes them
available within SIMATIC S7.
• Selects the operating mode, and transfers the technology setpoints and actual
values corresponding to the operating mode.
6.2 Interface
The following table shows the interface between drive and higher level controller from drive side. The interface is adapted for use with the
standard block LMCSINA_LineTensionControlFB, but can be also the base for other control variants. The shown interface can be
comfortably set up using the applications own script file.
Table 6-1 Receive data
Parameter Name Interconnection Comment
(Connector/Binector)
p840[0] BI: ON / OFF (OFF1) r2090.0 Control word 1 (STW1) ON / OFF (OFF1)
p844[0] BI: No coast-down / coast-down (OFF2) signal source r2090.1 No coast-down / coast-down (OFF2)
1 signal source 1
p848[0] BI: No Quick Stop / Quick Stop (OFF3) signal source r2090.2 No Quick Stop / Quick Stop (OFF3)
1 signal source 1
p852[0] BI: Enable operation/inhibit operation r2090.3 Enable operation/inhibit operation
p1140[0] BI: Enable ramp-function generator/inhibit ramp- r2090.4 Enable ramp-function generator/inhibit
function generator ramp-function generator
p1141[0] BI: Continue ramp-function generator/freeze ramp- r2090.5 Continue ramp-function
function generator generator/freeze ramp-function
generator
p1142[0] BI: Enable setpoint/inhibit setpoint r2090.6 Enable setpoint/inhibit setpoint
p2103[0] BI: 1. Acknowledge faults r2090.7 1. Acknowledge faults
r2090.8 --
r2090.9 --
p854[0] BI: Control by PLC/no control by PLC r2090.10 Control by PLC/no control by PLC
p1113[0] BI: Setpoint inversion r2090.11 Setpoint inversion
r2090.12
p1035[0] BI: Motorized potentiometer setpoint raise r2090.13 Motorized potentiometer setpoint raise
p1036[0] BI: Motorized potentiometer lower setpoint r2090.14 Motorized potentiometer lower setpoint
r2090.15 --
r2092.2
p23153 BI: Jogging mode r2092.3 Jogging mode
p23154 BI: Jogging, bit0 r2092.4 Jogging, bit0
p23155 BI: Jogging, bit1 r2092.5 Jogging, bit1
p23156 BI: Web/tension operation r2092.6 Web/tension operation
p23160 BI: Enable tension operation unsynchronized r2092.10 Enable tension operation
unsynchronized
p23161 BI: tension drive as speed master r2092.11 Tension drive as speed master
p23162 BI: ramp stop speed master r2092.12 ramp stop speed master
p23163 BI: fast stop speed master r2092.13 fast stop speed master
r2092.14
r2092.15
p820[0] BI: Drive Data Set selection DDS bit 0 r2093.0 Control word 2 (STW2) Drive Data Set selection DDS bit 0
p821[0] BI: Drive Data Set selection DDS bit 1 r2093.1 Drive Data Set selection DDS bit 1
DCC Line Tension Control
Entry ID: 49972266, V4.3.1, 03/2019 63
Copyright © Siemens AG 2019 All rights reserved
Web/tension operation
Jogging mode
Web break
Position/tension controller at upper
limit
Position/tension controller at the lower
limit
Web velocity caught up
Web velocity stopped
Speead actual value greater than zero
Stopping after web length braking
active
p2081[0] Binector-connector converter status word 1 r51.0 Status word 2 (ZSW2) via DDS effective bit 0
Binector-connector DDS effective bit 1
p2081[1] r51.1
converter (description see
p2081[2] r51.2 list manual) DDS effective bit 2
p2081[3] r51.3 DDS effective bit 3
p2081[4] r51.4 DDS effective bit 4
p2081[5] r2139.11 Alarm class bit 0
Tension control.
jog1 IN Bool Jogging mode
The jog mode is activated if one of the inputs is
controlled with 1, and if no tension or web
jog2 IN Bool
operation is active.
Also see bits 3,4 and 5 in the Control Word Line
Tension Control
webVelocity IN Real Web velocity setpoint or actual value [m/s]
tensionSetpoint IN Real Tension setpoint [N]
positionSetpoint IN Real Setpoint for the dancer roll position [LU]
tensionActualValue IN Real Tension actual value [N]
positionActualValue IN Real Actual dancer roll position [LU]
w.o.: (write only) These parameters must be set and are written to the drive on
initialization.
r.o.: (read only) On initialization, these parameters are read out of the drive - and it
is not permissible that they are subsequently changed.
Table 6-5
Number Cause
7010 Block is in the initialization step; parameters are acyclically read and written
to
7011 Block is in the operating state
7999 Block has detected an error
8 w.o.: "write only" This parameter is written to the drive with acyclic communication.
9 r.o.: "read only" This parameter is read from the drive with acyclic communication.
Number Cause
Control Configuration: Parameters of
LMCSINA_typeTensionControlConfigData
8701 Stop is only possible if the tension Controller is the velocity master
Copyright © Siemens AG 2019 All rights reserved
Figure 6-2
Copyright © Siemens AG 2019 All rights reserved
A GSDML file has to be created to integrate the drive into TIA Portal. For this
purpose, please follow the instructions of the application example ‘SINAMICS G/S:
Generating GSDML files for S120, S150, G130, G150’: It can be found at this link:
https://support.industry.siemens.com/cs/ww/en/view/92022677
Please follow the instructions of the documentation of the application example till
chapter 3.3.2.
Figure 6-3
Here, you can also find the hardware ID, which you must specify in the block
configuration data.
You have to download the library LMCSINA from the SIOS and save it anywhere to
your computer. Afterwards, follow the instructions of this document and not the
instructions of the LMCSINA documentation.
LMCSINA:
https://support.industry.siemens.com/cs/ww/en/view/109479491
After the download, you have to unpack the ‘LMCSINA library.zip’.
Now, you have to open TIA Portal and retrieve the library under the tab ‘Global
libraries’. The tab can be found at the right hand side of the monitor.
Figure 6-4
Now you have to search for the unpacked file and open ‘LMCSINA.zal13’.
Figure 6-5
Afterwards, you have to choose a folder in which the library will be retrieved.
Copyright © Siemens AG 2019 All rights reserved
Note Elements do not have to be copied from the Necessary components directory, as
these elements can be taken from library LAcycCom
Fig. 6-6
Download the library and save it to anywhere on your computer. Then unpack the
‘LAcycCom’.zip file.
Open the TIA Portal and the tab ‘Globla libraries’. Open now the library ‘LAcycCom’
by ‘open library’ and select the file ‘LAcycCom.al13’ from the unpacked folder.
Figure 6-7
Figure 6-8
Copyright © Siemens AG 2019 All rights reserved
The call can be made in every cyclic OB, typically in OB1 main. Call the program
block ‘LMCSINA_LineTensionControlFB’ in one of the networks of an OB.
Interconnect the required inputs and outputs of LMCSINA_LineTensionControlFB.
The configuration data DB ‘LMCSINA_TensionControlConfigDB’ under ‘Program
blocks’ must be interconnected to input "lineTensionControlConfig" of the
LMCSINA_FB. The easiest way is to drag & drop the DB.
Copyright © Siemens AG 2019 All rights reserved
Figure 6-9
6.3.6 Parameterization
block. Further information about the data block is described in Table 6-4.
Insert your values in the column ‘Start value’.
Figure 6-11
• The ‘driveObjectId’ is the drive object number of the tension drive. The
drive object number can be displayed in STARTER under ‘drive unit’ →
‘tension drive’ → ‘communication’ → ‘Telegram configuration’. In the
second column, the drive object number is displayed.
Figure 6-12
Figure 6-13
Copyright © Siemens AG 2019 All rights reserved
6.3.7 Notes
After the start of the assistant, some masks will be shown, one after another. They
are like a guideline for the commissioning. All sensible control- , set- and actual
signals will be displayed. The most important parameters of the application are
interconnected automatically by the assistant. The assistant supports the
commissioning of the most important parameters, but maybe it does not cover all
necessary parameter configurations. Besides the commissioning assistant, the
projectassistant has another function – the diagnosis. Some functional sheets were
Copyright © Siemens AG 2019 All rights reserved
programmed which show in principle the function diagrams (9.1). These diagrams
are interactive. That means, it is possible to adjust setpoints which will be adopted
into the project. In addition, the diagnostic pages show actual values of the
application, if the drive is in online mode. Besides the pages for the control
techniques, there are pages for drive notifications and the control and status words
of the line tension controller.
7.2 Requirements
In order to use the projectassistant, a STARTER version V4.4.0 or newer must be
installed.
The assistant is programmed with Microsoft Excel 2010, so the functions are only
guaranteed for an equal or newer version of Excel.
7.3 Instruction
7.3.1 General settings
At first, the file has to be unpacked. Afterwards, the excel document can be
opened. Accept the safety warnings by clicking ‘activate content’ in order to
activate the macros of the assistant.
Please accept the warranty and liabilities in order to use the assistant. There the
language can be adjusted:
Figure 7-1
Afterwards, the project overview will be shown. There, the settings for the assistant
will be done.
Copyright © Siemens AG 2019 All rights reserved
Figure 7-2
Figure 7-3
After the correct project path is found, the assistant scans the project. All available
drive units and drives will be displayed under the project settings in small cards. In
addition, the text fields for the project path and project name will be filled in. The
following example contains a drive unit with two drives:
Figure 7-4
Copyright © Siemens AG 2019 All rights reserved
In order to start the commissioning of the application, please select the drive, which
will get the Line Tension Controllerfunctionalities. For this purpose, click on one of
the found drives in the cards.
If theres is no Line Tension Controllerdcc plan available on the drive, a window will
be opened, which will handle the import of the Line Tension Control DCC plan.
Figure 7-5
If you click the button ‘>’, the import will be started. Please be patient, the import
takes some seconds.
If there is already a Line Tension Control DCC plan available on the drive, or is just
importet by the assistant, a window will be opened which handles the Line Tension
Controllercontrol technique. You have to select your preferred control technique.
The description below may help you.
Figure 7-6
Copyright © Siemens AG 2019 All rights reserved
You confirm the choice by click on the button ‘>’. Therefore you get to the next
menu. Subsequent, the type of communication must be selected. If a SIMATIC S7
1200/1500 with the SIMATIC block ‘LMCSINA_LineTensionControlFB’ (chapter 6)
is used, choose the S7-FB (Siemens control system) type of communication. If you
don’t use a Siemens control system, then you have to choose ‘free configuration’.
Figure 7-7
If you use a free configuration, you have to interconnect the control word 1 of the
drive with the help of the assistant. In addition, you have to interconnect the control
Copyright © Siemens AG 2019 All rights reserved
Figure 7-8
Either the Line Tension Controller gets the velocity setpoint material web from the
nip location or the Line Tension Controller is speed master and forces the web
velocity of the nip location. Then the gearbox ratio must be set:
Figure 7-9
Copyright © Siemens AG 2019 All rights reserved
Now follow the control technique specific diagnostic pages unitl you get to the last
window:
Figure 7-10
If you want to adopt the settings into your STARTER project, click ‘Yes’ or if you
want to drop the settings, click ‘Cancel’.
If you confirm with ‘Yes’ then all of the parameters will be interconnected.
Afterwards. a download to target system is possible, if you have already set the
PG/PC interface correctly. Then you get back to the projectoverview.
In order to start the diagnosis of a drive, please choose a drive for the diagnosis in
the projectoverview.
Figure 7-11
Copyright © Siemens AG 2019 All rights reserved
Afterwards, you can activate the diagnostic pages. There are links to each page
wich will activate the preferred page. On each page, there are buttons to change
the drive to online mode or offline mode. In online mode, the actual values will be
shown.
If the projectassistant creates an error message, please save the excel document
and restart the assistant.
NOTE All settings of the parameters are saved internally in Excel. Only at the end of the
commissioning of the assistant, all parameter settings will be adopted to your
STARTER project. If you close the assistant while using it, you have to go
through the whole assistant again.
Please click the button “Notify” and then the project assistant will be opened. After
a few seconds, the following message will be shown:
Please click onto “Read-Write” and the Project assistant will be available with all its
functionalities.
Copyright © Siemens AG 2019 All rights reserved
Status word r23202 can be signaled back to the higher-level automation system.
14 Only for operation as velocity master, then instead of the web velocity actual value
9 Program description
9.1 Function diagrams
9.1.1 Overview function diagrams
Copyright © Siemens AG 2019 All rights reserved
normalization web vweb [m/mi n] vset [m/mi n] nset [1/mi n] nset [%] p1155 Mset
03/2019
p21521
r2700
speed actual value
p21520 nact
r63
normalization torque
gear ratio load revolutions
p21550 (1) p22650
r2703
gear ratio motor revolutions M_limit upper
p21551 (1) p22802
tension setpoint r1534
fixed [N]
scaling torque limit upper
p22100 (10 N)
M scal_ob [%] p1552
tension setpoint variable [%] r22804
< >0
p22101 Fset [N] M set [Nm] scaling torque limit lower
(0)
=0 M scal_unt [%] p1554
r22805
M_limit lower
normalization tension setpoint (maximum tension)
[N] p22803
p22103 (10.000 N) r1535 friction +
supplementary torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027
inertia pre
control
92
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1000 -
Overview indirect tension control (p21510 = 0) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
normalization speed
03/2019
r63
gear ratio load revolutions
p21550 (1)
inertia pre
DCC application control Basic functionality
93
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1001 -
Overview dancer position control with speed correction (p21510 = 1) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
normalization speed
03/2019
r63
inertia pre
DCC application control Basic functionality
94
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1002 -
Overview direct tension control with speed correction (p21510 = 2) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
normalization speed
03/2019
r63
normalization torque
gear ratio load revolutions
p21550 (1) p22650
r2703
gear ratio motor revolutions M_limit upper
p21551 (1) p22802
tension setpoint r1534
fixed [N]
scaling torque limit upper
p22100 (10 N)
M scal_ob [%] p1552
tension setpoint variable [%] r22804
< >0 M set [Nm]
p22101 Fset [N] scaling torque limit lower
(0) +
=0 M scal_unt [%] p1554
r22805
M_limit lower
p22803
tension controller Kp [m] r1535 friction +
normalization tension setpoint (maximum tension)
p22403 (0.100 m)
[N]
p22103 (10.000 N)
inertia pre
DCC application control Basic functionality
95
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1003 -
Overview direct tension control with correction of torque limits (p21510 = 3) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
03/2019
p21920 (0.0) Diameter tension
roll [m] p21570
(0.250 m) Speed actual value
CI: scaling draw factor [%] 1 p21520
p21921 (100 %)
r63
friction +
Normalization torque
p22650
r2703
Additional torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027
inertia pre
DCC application control Basic functionality
96
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1004 -
Overview draw- control (p21510 = 4) 20.06.18 V04.03 SINAMICS
9 Program description
p21000[1]
Control Unit
From status word 1 = dancer roll control with speed correction BO: Indirect
p23150
03/2019
r23212 BO: Tension control with
p23100 tension transducer and n correction
(r899) BO: Tension control with tension
p23153 r23213 transducer and M correction
Jogging mode
(0) CI: Status word, faults,
alarms from the drive r23214 BO: draw control
p23154
Jogging, bit 0 p23101
(0)
(r2139)
r23215 CO: Actual technique effective
p23155
Jogging, bit 1
(0) CI: Status word, speed BO: speed correction
controller from the drive r23220
Web / tension p23156 control active
operation p23102
(0) BO: torque limit
(r1407) r23221
correction control active
CI: Status word monitoring
1 from the drive
p23103 Sequence control, tensCtrl application
(r2197)
98
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1010 -
Control technique and sequence control 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[5]
ControlUnit
Status word, tensCtrl
Bit Nr. Status word, tensCtrl r23202
0 1 = Pull [LTC1010.4]
1 reserved [LTC1010.4]
03/2019
4 reserved [LTC1030.7]
5 reserved [LTC110x.7]
6 reserved [LTC110x.7]
7 reserved [LTC110x.7]
8 reserved [LTC110x.7]
99
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1020 -
Status word, tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[1]
ControlUnit
STW tensCtrl
[LTC1010.4]tension operation
Enable jogging [LTC1020.3]
STW tensCtrl &
[LTC1010.4]
jogging
[LTC1110.1]
03/2019
ation un synchronized p22400 (1000 ms)
SW sequence control
[LTC1010.4] operation enabled
[LTC1010.4] ZSW cl-loop ct rl.
Magnetizing completed & T 0 Enable tension /
Usage with
1 position controller [LTC1200.2]
[LTC1010.4]
SINAMICS DCM
[LTC1020.4] SW tensCtrl
web break
SW sequence control
no coast down & S Q
[LTC1010.4]
SW sequence control Stop active [LTC1110.3]
no fast stop & R Q
Tension operation [LTC1020.4]
[LTC1111.6]
[LTC1310.1]
[LTC1115x.2]
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL Function diagram
100
.vsd
-LTC1030 -
Sequence control, tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[0]
setpointcomputer
1 r21890
03/2019
braking active ]
Maneuvering input, multiplicative [%]
p21830 <1> 0
0
(1) +
r21950 Velocity setpoint,
Maneuvering input, additive[%] 1 before correction [m/min]
1
p21840 <1> [LTC1115.1
(0) Ramp-up time, Ramp-down time, ]
Jog setpoint [ms] Jog setpoint [ms]
00 p21640 (500ms) p21641 (500ms)
Normalization, material web velocity 0
[LTC110x.3] 01
Jogging, fixed setpoint 1 [m/min]
p21636 (10.000)
Jogging, fixed setpoint 2 [m/min] 10
Jogging, setpoint input [%]
p21637 (-10.000)
p21902
11
(0)
00
Jogging Bit 1 0
[LTC1010.2]
Enable jogging
[LTC1030.7]
101
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1110 -
Setpoint Computer Part 1 (Speed setpoint calculation) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
<1> If tensCtrl is used as speed master, the internal setpoint for web
linespeed setpoint
11 speed is used for the diameter calculation
[LTC1020.4]
release
<2> tension operation is deactivated when Stop is selected,
if a fixed web velocity is set and this value is also used as
speed setpoint for the speed master, p23160 has to be set
to
as speed master velocity, stop [ms]] velocity, fast stop [ms] When the tensCtrl is set as speed master, r21870 shows the
[LTC1010.2]fast stop
1
1
03/2019
speed master 0 1
102
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1111 -
Setpoint Computer Part 2 (Speed setpoint calculation; Master; Stop) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
[LTC1010.5] p21000[0]
speed correction setpointcomputer
control active
Fixed overcontrol
setpoint Overcontrol setpoint [m/min] Ramp-up time, speed overcontrol for
[m/min] [LTC1010.2
r21802 tension operation ON [ms]
p21800 (20.000) ]
Tension controller p21810 (100 ms)
as speed master
<>0
p21801 0 0
0 0
(0) 0
=0
Overcontrol setpoint
1 1
Normalization,
[LTC110x.3] material web velocity
03/2019
tension control
[LTC1200.8] r22411 [LTC1030.7]
CO: Tension/position controller,
Multiplier setpoint channel [1/m]
sum controller output [m/min] [LTC110x.7]
r21752
r21950 + r21952
103
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1115 -
Setpoint Computer Part 3 (Speed setpoint calculation) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[0]
setpointcomputer
Normalization,
tension setpoints
[LTC1150.1]
Tension setpoint, Ramp-up time, Ramp-down time, [LTC1400.1]
03/2019
0 function generator
1
[N]
[LTC1150.1]
p22105 & +
Increase tension (0)
p22104 t
Tension setpoint,
(0)
jogging
p22106
–
Decrease tension (0)
&
SET SET_VAL
Enable tension /
[LTC1030.7]
position controller
104
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1120 -
Setpoint Computer Part 4 (tension setpoint) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[2]
TensionDancerContr
Normalization,
position setpoints
[LTC1150.1]
Position setpoint, Ramp-up time, Ramp-down time,
03/2019
1 generator [LU]
[LTC1150.6]
-1
p22205 & +
Position setpoint,
(0)
increase
p22204 t
Position setpoint,
(0)
jogging
p22206
–
Postion setpoint,
(0)
&
decrease SET SET_VAL
Enable tension /
[LTC1030.7]
position controller
105
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1130 -
Setpoint Computer Part 5 (position setpoint) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[2]
TensionDancerContr
03/2019
tension actual value [ms]
Normalization, p22301 (0.000 ms) [LTC1010.5] r23211
tension setpoints Tension actual value, smoothed [N]
[LTC1120.7] Tension/position
r22302 [LTC1120.4] controller, actual
Zugistwert [%] value [N; LU]
p22300 r22415
0
(0) Tension/position
controller actual value
1
[LTC1200.1]
106
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1160 -
Setpoint Computer Part 7 (actual value conditioning) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
[LTC110x.7]) 23 4
03/2019
··· p22501 (-10.000) speed correction
p22478 Adaption Point X10 [m] (0.000 m) [m/min]
p22479 Adaption Point Y10 (1.000) r22511
Tension/position controller,
effective Kp
r22410 Tension/position controller,
Position controller base Kp integral action time [ms] Tension/position
[m/(min·LU)] p22404 (10000 ms) controller,
Tension/position controller, PI component sum controller
p22401 (0.001 m/(min*LU)) Tension/position Tension/position <2>
controller controller, actual r22412 output
[LTC1010.4] setpoint [N; LU] value [N; LU] Kp Tn [m/min]
Y
+ r22411
r22414 r22415
Tension/position controller,
tension/ position + + differential time constant [ms] +
[LTC1150.7] Yintegral component
controller setpoint - p22409 (0.000 ms)
- error variable tension/ r22413
[LTC1160.7] tension/ position YE error variable
controller actual value position controller Tension/position
EN IH IS IC r22416 1 controller,
tension/ position D component
[LTC1030.7] adjustment error variable
controller enable
hold tension/position controller, p22407 dancer position controller [%] 0
p21704 (0%) 0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D
controller integral component (0) component p22408 (0)
tension/position controller p22405 adjustment dancer adjustment dancer
as I controller (0) position differentiation [%] Position controller output value [%]
output value dancer p21705 (0%)
p21700 (0%)
position differentiation
r21703
+ r21706
107
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1200 -
dancer roll control with speed correction (p21510 = 1) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
[LTC110x.7]) 23 4
03/2019
··· p22501 (-10.000) speed correction
p22478 Adaption Point X10 [m] (0.000 m) [m/min]
p22479 Adaption Point Y10 (1.000) r22511
Tension/position controller,
effective Kp
r22410 Tension/position controller,
Tension controller base Kp integral action time [ms] Tension/position
the speed correction control p22404 (10000 ms) controller,
Tension/position controller, PI component sum controller
p22402 (0.010 m/(min*N)) Tension/position Tension/position <2>
controller controller, actual r22412 output
[LTC1010.4] setpoint [N; LU] value [N; LU] Kp Tn [m/min]
Y
+ r22411
r22414 r22415
Tension/position controller,
tension/ position + + differential time constant [ms] +
[LTC1150.7] Yintegral component
controller setpoint - p22409 (0.000 ms)
- error variable tension/ r22413
[LTC1160.7] tension/ position YE error variable
controller actual value position controller Tension/position
EN IH IS IC r22416 1 controller,
tension/ position D component
[LTC1030.7]
controller enable
hold tension/position controller, p22407 0
0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D
controller integral component (0) component p22408 (0)
tension/position controller p22405
as I controller (0)
<2> the integral time is internal limited to the sampling time of the execution group
as minimum value, a deactivation of the integral part can only be done by means of p22406
108
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1201 -
direct tension control with tension transducer and speed correction (p21510 = 2) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[2]
TensionDancerContr
Adaption, Point X1 [m] <1> Adaption, Point Y10
p22460 (0) ... p22479 (1.000)
y 10
y10 gear factor [LTC1310.7]
Tension/position controller 9
<1> the limits set for the tension controller
source Kp adaptation <1>
8 refer to the wound roll
x y
(21750) x1 x Normalization, torque [Nm]
03/2019
CI: Scal. Tension ctrl. p22508 Min control [Nm]
upper limit torque control [%] (1) r22512
<1> p22460 Adaption, Point X1 [m] (0.000 m)
p22461 Adaption, Point Y1 (1.000)
··· Tension controller, lower limit value -1
p22478 Adaption, Point X10 [m] (0.000 m) torque control [ [Nm] lower limit
p22479 Adaption, Point Y10 (1.000) p22503 (-10.000 Nm) torque
CI: Scal. Tension ctrl. p22509 Max control [Nm]
Tension/position controller, lower limit
(1) r22513
effective Kp torque control [%]
r22410
Tension controller,
base Kp torque control [m]
p22403 (0.100 m) Tension/position controller,
[LTC1010.4] integral action time [ms] Tension/position
p22404 (10000 ms) Tension/position controller, PI component controller,
Tension/position Tension/position <2>
controller controller, actual r22412 sum controller output
setpoint [N; LU] value [N; LU] Kp Tn [Nm; min-1]
r22414 r22415 Y
+ r22411
Tension / position + + Tension/position controller, +
[LTC1150.7] Yintegral component differential time constant D component [ms]
controller setpoint -
- error variable tension/ p22409 (0.000 ms)
YE error variable r22413
position controller
[LTC1160.7]Tension / position EN IH IS IC r22416 Tension/position controller,
controller actual value 1 D component
Tension / position
[LTC1030.7]
controller Enable 0
Hold tension/position controller, p22407 0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D component
controller integral component (0) p22408 (0)
<2> the integral time is internal limited to the sampling time of the execution group
Tension/position controller p22405
as minimum value, a deactivation of the integral part can only be done by
as I controller (0) means of p21756
109
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1202 -
direct tension control with tension transducer and correction of the torque limits (p21510 = 3) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[0]
setpointcomputer
03/2019
speed setpoint for <1> r22025
inertia pre-control Acceleration actual value, motor [rad·s-2]
0
<2>
r22026 Torque setpoint,
r21522 inertia calculation [Nm]
1
Motor speed, actual value [rpm]
[LTC1100.3]
Speed actual value
change limit ramp-
down time [ms]
p22024 (100.000 ms)
<1> an average value is generated over the number of selected cycles N, depending
on the selected sampling time T A this results in a filtering of the speed actual
value for frequencies:
k
fk = with k=1, 2, ....
N TA
<2> The ramp-up and ramp-down times only act as limit on the
effective ramp-of the actual value - therefore avoiding steps
(jumps) in the acceleration actual value that is formed by
differentiating the speed actual value,
110
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1300 -
Torque of inertia tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[0]
setpointcomputer
Tension/position controller,
03/2019
1
speed correction control active
[LTC1010.5]
111
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1310 -
Calculation, torque limits, part 1 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[0]
setpointcomputer
03/2019
p22650 Normalization, torque [Nm] [LTC 1320] (r22805)
(r2703) [LTC1400.1] only needed for DC_CTRL
Upper torque limit from the drive <1> 0 Upper torque limit
100% scaling effective, normalized
p22802 0
1 <2>
(0) r22804
1
100%
1
100% web operation
0
[LTC1020.5]
Torque setpoint,
1
referred to the motor [Nm]
tension Operation mode PULL
r22601 Ramp-up time, torque limit for speed correction
operation
[LTC 1310] tension operation ON [ms] [LTC1030.7] control active
[LTC1010.
p22710 (100 ms)
<4> tension operation & 5]
[LTC1020.5]
Lower torque limit from the drive <1> 0
100%
p22803
0 Upper torque limit
(0)
1 0 scaling effective, normalized
100% r22805 <2>
1
100%
1
<1> Recommendation:
SERVO: p22802=r1534 and p22803=r1535
VECTOR: p22802=r1520 and p21819=r1521
DC_CTRL: p21818=p22803=1 (100%)
<2> Recommendation:
SERVO, VECTOR: p1552=r22804 and p1554=r22805
DC_CTRL: without friction and inertia compensation p50605.0=r22804 and p50606=r22805, ot herwise not relevant, see <3>
<3> Recommendation:
SERVO, VECTOR: not relevant
DC_CTRL: p50605=r22854 and p50606=r22855 if friction and/or inertia precontrol is used
<4> The ramp-up time is referred to the difference present at the input values; it is only used to bumplessly changeover between tension and web operation; after the set time, a ramp is no
no longer effective,
112
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1320 -
Calculation, torque limits, part 2 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
03/2019
Web break monitoring,
Web breakage monitoring, effective dancer roll
dancer roll upper end position variable [LU]
<>0 upper end position [LU]
p22914
r22915
(0)
=0
1 2 3 4 5 6 7 8
113
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1400 -
Web break detection 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[4]
WebBreakDetection
p22935
(0)
BI: Enable pre-control monitoring
114
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1401 -
Pre-control monitoring 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved
p21000[5]
LengthCalculator
3,4·1038
l
Material web length, absolute [m]
S SV 0
03/2019
BI: Reset material web calculator p23061
(0)
Ta
Fixed value, web length braking [m] +
p23050 >
- = SET
(Q=1) Q
<
m/mi n
Calculated braking distance web length calculator [m]
m/s r23052
ms
115
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1500 -
Material web calculator / web length braking 20.06.18 V04.03 SINAMICS
9 Program description
r21501 Internal ID
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p21525 CI: Velocity setpoint material web (setpoint/actual value nip position)
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
integer value via the communication. In this case, the standard interconnection of parameter p21559 must
also be changed from r21553 to r21557.
Note: Transfer of the value from p21551 via r21553 is set as default setting in this parameter. If the gearbox ratio
is entered via the communication, then the connector of the receive word cannot be correctly set in
p21559 - but must be interconnected in p21555. After conversion in r21557, the value is again returned -
and p21559 can be interconnected with r21557.
Note: The value is always effective, even when changing the overcontrol setpoint value - both when ramping up
as well as when ramping down. The maximum effective time is 1000x the sampling time, which is set for
the "Setpoint computer" execution group. The calculation is only correct if the set sampling time of the
setpoint computer is read using a power on.
p21855 CI: Scaling ramp-up/-down time ramp function generator web velocity
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
(p21510/p21512=1,2).
p22022 Speed actual value smoothing for inertia pre-control, number of cycles
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
too noisy, parameters p22022, p22023 and p22024 should be adapted - or a value of 0 at input p22021
should be selected to derive the speed setpoint value.
Description: Sets the signal source to control the "Increase position setpoint" signal.
Value: 0 the position setpoint is not increased.
1 the position setpoint is increased corresponding to the ramp-up time set in p22209 (in the
positive range), or corresponding to the ramp-down set in p22210 (in the negative range)
Dependency: see also: p22204, p22206, p22209, p22210
Note: The selection is only effective if motorized potentiometer operation is enabled using the signal at p22204 -
and at the same time, there is not a high signal at p22206 (decrease position setpoint). When motorized
potentiometer operation is selected, if high signals are available at p22205 (increase position setpoint) as
well as at p22206 (decrease position setpoint), then the position setpoint remains constant.
Note: This value, in conjunction with p22353, is used to normalize the incremental position actual value from
p22351. The value of the signal from p22351 is divided by p22353 - and then multiplied by p22352.
The parameter is not relevant for p22355 = 0.
modes. The value is referred to the line tension control axis. A maximum evaluation is made with respect
to the value at p22509.
p22504 CI: Scal. Tens./Pos ctr. up. Limit. diam.dep. speed corr. ctrl. [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p22505 CI: Scal. Tens./Pos ctr. low. Limit. diam.dep. speed corr. ctrl. [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p22508 CI: Scal. Tension ctrl. upper limit torque control [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p22509 CI: Scal. Tension ctrl. lower limit torque control [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Note: The value at p22509 is used, referred to the negated normalization value of the torque (p21806), as upper
limit of the tension controller. The value is only of significance for torque correction control.
A maximum evaluation is made with the fixed limit value, which is set using p22503.
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Recommendation: This connector output should be interconnected to the scaling factor of the lower torque limit or the
negative torque limit:
▪ SERVO, VECTOR: p1552
▪ DC_CTRL: p50606.0 (only if no friction and acceleration compensation
is used)
Dependency: see also: p222650, p22851, p22852, p22853, p22855
p22852 CI: Moment of inertia compensation setpoint for adaptation torque limit
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Description: Sets the signal source for the acceleration torque of the application.
Recommendation: To correctly calculate the scaling of the torque limit, which is transferred to the drive, the acceleration
torque of the application, determined from the moment of inertia calculation, must be interconnected here:
▪ SERVO: not relevant
▪ VECTOR: not relevant
▪ DC_CTRL: r22027
Note: For SINAMICS DCM, the torque limit refers to the total torque including the friction compensation and
supplementary torques; this is the reason that the friction torque and the acceleration torque must be
taken into account in the torque limit.
p22910 Fixed value, web break monitoring, dancer roll lower end position [LU]
Copyright © Siemens AG 2019 All rights reserved
p22911 CI: Web breakage monitoring, dancer roll lower end position variable [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
r22912 Web break monitoring function, effective dancer roll lower end position [LU]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p22913 Fixed value, web break monitoring, dancer roll upper end position [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
parameter. Parameter p22914 can be used if the dancer roll end position should be entered as PZD. In
this particular case, p22913 = 0 must be entered.
For dancer roll control with speed correction control, the dancer roll end position is monitored.
p22914 CI: Web breakage monitoring, dancer roll upper end position variable [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
r22915 Web break monitoring function, effective dancer roll upper end position [LU]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Parameter p22922 can be used if the minimum torque should be entered as PZD. In this particular case,
p22921 = 0 must be entered.
The minimum torque is monitored for indirect tension control and p22930=1. In addition, the effectiveness
of the speed controller overcontrol is monitored.
p22936 Pre-control monit., max motor speed in the other dir. of rotation [rpm]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1401
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
p23055 BI: Enable braking after reaching the web length setpoint
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Braking is no longer possible if the enable signal is issued only after the point at which braking should start
has been passed.
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23150 does not
influence the application control.
and M correction
Dependency: see also: p21510, p21511, r213215
Note: DC_CTRL: The value must be interconnected with parameter p50354 ("Blocking
protection signal source").
SERVO, VECTOR: The value is not relevant for the functionality.
F51050 Upper torque limit from the drive is either not interconnected or zero
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The signal set in p21808 or p21796 is zero, so that when normalizing the number is divided by zero.
Remedy Set the signal source for p21808.
F51051 Lower torque limit from the drive is either not interconnected or zero
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The signal set in p21809 or p21796 is zero, so that when normalizing the number is divided by zero.
Remedy Set the signal source for p21809.
F51056 The actual speed exceeds the limit value in the incorrect direction of rotation
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The actual speed exceeds the limit value for the incorrect direction of rotation set in p21846.
From the Line Tension Controllertype and the winding configuration, a direction of rotation is obtained that
is no longer obtained when considering the sign of the actual speed - and therefore the set limit value has
been exceeded. This is caused either by an actual web tension that is either too low or too high - or
incorrect compensation of the supplementary torque (friction and moment of inertia precontrol).
Remedy Increase the tension setpoint or reduce the opposing tension (line tension controller) or reduce the tension
setpoint or increase the opposing tension (unline tension controller) if the fault occurs in the steady-state;
also check the actual diameter and the friction compensation, and if necessary correct. For nuisance
tripping as a result of dynamic operations, check the inertia compensation.
9.3.2 Alarms
10 Appendix
10.1 References
This list does not claim to be complete and only provides a selection of suitable
references.
Table 10-1
Topic
/1/ SINAMICS technical documentation
https://support.industry.siemens.com/cs/ww/en/view/108993276
/2/ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/view/49972266
mailto: tech.team.motioncontrol@siemens.com
10.3 History
Changes to the application
Table 10-2
Version Date Change
1.0 03/2011 First edition
1.0.1 06/2013 Bug fixes
V4.2.2 11/2017 Line tension control was created, based on the DCC winder
application V4.2.1