DCC LineTensionControl en V4 3 1

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Application Line

Tension Control with


DCC
Siemens
SINAMICS S120, S150, G130, G150, DCM Industry
Online
https://support.industry.siemens.com/cs/ww/en/view/49972266 Support
Warranty and liability

Warranty and liability

Note The Application Examples are not binding and do not claim to be complete
regarding the circuits shown, equipping and any eventuality. The Application
Examples do not represent customer-specific solutions. They are only intended
to provide support for typical applications. You are responsible for ensuring that
the described products are used correctly. These Application Examples do not
relieve you of the responsibility to use safe practices in application, installation,
operation and maintenance. When using these Application Examples, you
recognize that we cannot be made liable for any damage/claims beyond the
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Application Examples at any time without prior notice.
If there are any deviations between the recommendations provided in these
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contents of the other documents have priority.

We do not accept any liability for the information contained in this document.
Any claims against us – based on whatever legal reason – resulting from the use of
the examples, information, programs, engineering and performance data etc.,
described in this Application Example shall be excluded. Such an exclusion shall
not apply in the case of mandatory liability, e.g. under the German Product Liability
Act (“Produkthaftungsgesetz”), in case of intent, gross negligence, or injury of life,
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(“wesentliche Vertragspflichten”). The damages for a breach of a substantial
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Any form of duplication or distribution of these Application Examples or excerpts
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Table of contents

Table of contents
Warranty and liability ................................................................................................... 2
1 Application description ..................................................................................... 5
2 Solution............................................................................................................... 6
2.1 Overview............................................................................................... 6
2.2 Hardware and software components ................................................... 8
3 Fundamentals .................................................................................................. 10
3.1 Control modes .................................................................................... 10
3.1.1 Indirect tension control (open-loop tension control) ........................... 10
3.1.2 Tension control with torque correction ............................................... 12
3.1.3 Tension control with speed correction ................................................ 14
3.1.4 Dancer roll position control with speed correction ............................. 15
3.1.5 draw control ........................................................................................ 17
3.2 Line Tension Controller application functions .................................... 18
3.2.1 Inertia compensation (acceleration precontrol) .................................. 18
3.2.2 Friction compensation ........................................................................ 18
3.2.3 Tension operation ............................................................................... 18
3.2.4 Maneuvering and jogging ................................................................... 19
3.2.5 Synchronizing and stopping ............................................................... 19
3.2.6 Material web velocity ramp-function generator .................................. 19
Copyright © Siemens AG 2019 All rights reserved

3.2.7 Web length braking ............................................................................ 20


3.2.8 Web break detection .......................................................................... 21
3.2.9 Quick stop .......................................................................................... 22
3.2.10 Execution groups ................................................................................ 23
3.3 Notes regarding CPU time requirement ............................................. 24
3.3.1 Notes regarding the use of SINAMICS S120 ..................................... 24
3.3.2 Configuration example with SINAMICS S120 .................................... 25
3.4 Small collection of formula ................................................................. 26
3.5 Power and torque ............................................................................... 28
3.6 Defining the signs ............................................................................... 29
3.7 Selecting a motor ............................................................................... 30
3.8 Dimensioning the gearbox.................................................................. 30
3.9 Selecting the drive device .................................................................. 30
4 Commissioning with Starter ........................................................................... 31
4.1 Preconditions ...................................................................................... 31
4.2 Setting sampling times ....................................................................... 33
4.3 Settings for the Line Tension Control ................................................. 34
4.3.1 Normalization ..................................................................................... 34
4.3.2 Interface adjustment ........................................................................... 34
5 Commissioning with Startdrive ...................................................................... 48
5.1 Preconditions ...................................................................................... 48
5.2 Setting the sampling times ................................................................. 49
5.3 Settings for the Line Tension Control ................................................. 50
5.3.1 Normalization ..................................................................................... 50
5.3.2 Interface adjustment ........................................................................... 50
6 SIMATIC S7 block "LMCSINA_LineTensionControlFB" .............................. 61
6.1 Function .............................................................................................. 61
6.2 Interface.............................................................................................. 62
6.2.1 Configuration data DB ........................................................................ 70
6.2.2 Value overview for the status output .................................................. 71
6.3 Integration into the project .................................................................. 73

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Table of contents

6.3.1 In case of utilisation PROFINET ........................................................ 73


6.3.2 In case of utilisation PROFIBUS ........................................................ 73
6.3.3 Installation of the library LMCSINA .................................................... 74
6.3.4 Installation of the library LAcycCom ................................................... 75
6.3.5 Call of the program blocks.................................................................. 77
6.3.6 Parameterization ................................................................................ 78
6.3.7 Notes .................................................................................................. 79
7 Projectassistant Line Tension Control .......................................................... 80
7.1 Functions and targets ......................................................................... 80
7.2 Requirements ..................................................................................... 80
7.3 Instruction ........................................................................................... 80
7.3.1 General settings ................................................................................. 80
7.3.2 Commissioning support ...................................................................... 82
7.3.3 Diagnostic pages ................................................................................ 86
7.4 Notes for utilization ............................................................................. 86
8 Using the application ...................................................................................... 88
8.1 Control word Line Tension Control ..................................................... 88
8.2 Status word Line Tension Control ...................................................... 88
8.3 Line Tension Controller interface to the automation system .............. 90
9 Program description ........................................................................................ 91
9.1 Function diagrams .............................................................................. 91
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9.1.1 Overview function diagrams ............................................................... 91


9.1.2 Function diagrams for the Line Tension Control application .............. 97
9.2 Parameter description ...................................................................... 116
9.3 Faults and alarms ............................................................................. 169
9.3.1 Faults ................................................................................................ 169
9.3.2 Alarms .............................................................................................. 170
10 Appendix ........................................................................................................ 171
10.1 References ....................................................................................... 171
10.2 Contact person ................................................................................. 171
10.3 History .............................................................................................. 171

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1 Application description

1 Application description
Introduction
The standard application is intended for all users of SINAMICS S120 that wish to
simply and quickly implement tension control functionality.

The standard line tension control application for SINAMICS based on DCC enables
a precise tension control of a web, for example in case of film/foil plants, printing
machines, coating machines, coil line tension controllers for wire-drawing machines
and textile machines. Typically, there are a couple of tension zones and tension
drives that take part in one machine.
Copyright © Siemens AG 2019 All rights reserved

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2 Solution

2 Solution
2.1 Overview
Schematic
The following diagram shows the most important components of the solution, using
the SINAMICS S120 Booksize drive system as example:

Fig. 2-1
DRIVE-CLiQ

Drive line-up with


Control Unit CU320-2
Infeed Module
Motor Modules and optional
actual value monitoring for
web velocity. position or
tension actual value
Copyright © Siemens AG 2019 All rights reserved

tension motor

Configuration
This application is used to control rotating equipment for line tension control of a
material web (film, paper, wire, foil, etc.)
The "Line Tension Control" application processes the signals that are necessary for
controlling the line tension control axis, such as speed and torque.
The "Line Tension Control" application comprises drive control blocks (DCBs),
which, from the system variables, generate setpoints for the line tension control
axis. These system variables include material velocity and acceleration, selected
control mode, possibly dancer roll actual position or tension actual value.
Depending on the closed-loop control mode, these setpoints are speed setpoints,
torque limits and torque setpoints.

Benefits
The solution described here offers you the following advantages
• Time and cost-saving when engineering the function
• Can be expanded to include customized functions using open DCC charts
• Independent of any higher-level control system
• Relieves a higher-level control system
• Can be used on various versions of the SINAMICS series such as SINAMICS
DCM, SINAMICS S120 and S150, SINAMICS G130 and G150

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2 Solution

Functional scope
• Different control techniques can be applied, e.g. direct tension control through
speed correction, torque limiting and indirect tension control as well as draw
control.
• Bumpless changeover from the speed controller (the tension controller acts on
the torque limits) or speed correction technique (tension controller acts on the
speed setpoint) can be selected
• Adaptation of tension controller and speed controller
• Inertia compensation (acceleration precontrol) as a function of the tension roll
moment of inertia
• Tension transducer or dancer roll as measuring system
• Optional use as machine ramp-function generator with rounding

Boundary conditions
This application does not contain a description of
• Basic commissioning of the SINAMICS drive system
• Configuring using the DCC Editor
It is assumed that readers have basic knowledge of these topics.
Copyright © Siemens AG 2019 All rights reserved

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2 Solution

2.2 Hardware and software components


Hardware components

CU320-2 Control unit for SINAMICS S1 and G from firmware version V4.5
HF1 with DCB library TPdcblib_SINAMICS_4_5.3.0[5.0]
or

CU310-2 Control unit for SINAMICS S from firmware version V4.5 HF1
with DCB library TPdcblib_SINAMICS_4_5.3.0[5.0]
or
– SINAMICS DCM from firmware version V1.3.x with
TPdcblib_SINAMICS_4_4.3.0[9.0]
• When controlled by SIMATIC S7 "LMCSINA_LineTensionControlFB"
block
– SIMATIC S7-1200 or S7-1500 CPU

Standard software components


• Commissioning tool Starter from V5.1.1.0 with installed DCC
or
• Commissioning tool Startdrive from V15.1 (SINAMICS firmware from V5.2
Copyright © Siemens AG 2019 All rights reserved

required) with installed DCC


• required engineering license "SINAMICS DCC combo V15" for the use of:
– SINAMICS DCC V15.1 with Startdrive V15.1
– SINAMICS DCC V3.3 for STARTER V5.3 (with parallel installed Startdrive)
MLFB 6SL3070-4FA01-0XA5 (DVD with USB stick) or MLFB 6SL3070-4FA01-
0XG5 (Download)
• When controlled by SIMATIC S7 "LMCSINA_LineTensionControlFB"
block
– STEP 7 V13 SP1 UPD 5 or new
– SIMATIC library "Library Motion Control SINAMICS" – LMCSINA (
https://support.industry.siemens.com/cs/ww/en/view/109479491)
– Library for acyclic communication with SINAMICS for SIMATIC
S7-1200/S7-1500 LAcycCom
(https://support.industry.siemens.com/cs/ww/en/view/109479553)

NOTICE LAcycCom
The LAcycCom library must be implemented for the LMCSINA_Line
Tension ControllerFB function!

1 For SINAMICS S120, several instances of the line tension control application can be run on
one CU320-2. A maximum of 1500 blocks and 1500 @-parameters may be configured in DCC
SINAMICS with the CU320-2 module on SINAMICS S120, S150, G130 and G150. The DCC
line tension control contains 277 blocks and 224 parameters. The required CPU time depends
on the application functions used and must be taken into consideration when dimensioning the
system. The CPU time required for the individual execution groups is provided in Chapter 3.3
Notes regarding CPU time requirement.

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2 Solution

Sample files and projects


The following list contains all of the files that are used for the application.
Table 2-1
Component Note
49972266_Software_DCC_ This zipped file contains
LineTensionControl_V4_3_1.zip necessary software components.
49972266 This document.
_DCC_LineTensionControl_en_V4_3_1.pdf
Copyright © Siemens AG 2019 All rights reserved

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3 Fundamentals

3 Fundamentals

3.1 Control modes


5 control techniques are predominantly used for line tension controllers:

3.1.1 Indirect tension control (open-loop tension control)

Fig. 3-1

Vweb

M+
F
Vset n+

Nip location Tension


motor
Copyright © Siemens AG 2019 All rights reserved

speed
setpoint nact controller Iact
Vweb
+
-+ -+
current
J
controller
Over control
Kp-Adaption

Diameter tension roll

Fset
Fset

Friction torque +
dn/dt

D_TR
Moment of inertia

Indirect tension control is very frequently used because expensive sensors for
higher-level control loops are not required. This technique must be able to operate
without any tension feedback. As a consequence it places the highest demands on
the torque setpoint processing and the torque precision2 of the drive.
Indirect tension control is based on the physical interrelationship between torque
and material web tension. The motor torque is changed as a function of the
diameter of the roll being wound - so that the setpoint tension (reference tension) is
obtained.

2 Associated data is provided in the catalog in the Chapter, System description,

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3 Fundamentals

A tension controller is not used, but instead the tension setpoint is multiplied by the
radius - and the result is directly entered as torque limit value. The speed controller
is operated at its limits (overcontrolled) so that it is working at the calculated torque
limits. When considered in more detail, it really involves open-loop torque control.
What is important is that friction and accelerating torques are precisely
compensated, so that the precontrol torque setpoint provides the required material
tension as closely as possible.
For this control mode, it must be ensured that the mechanical losses are kept as
low as possible. This means no worm gearboxes, no open intermediate ratios, for
herringbone gearing - the direction of rotation towards the arrow - the lowest
possible loss differences between a warm and cold gearbox.
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3 Fundamentals

3.1.2 Tension control with torque correction

Fig. 3-2

Vweb

Fac
M+
t F
Vset n+

Nip location

Tension
motor

Vweb Fact

setpoint Over control nact Speed controller Iact


- -
+ + +
current
Copyright © Siemens AG 2019 All rights reserved

J controller
Kp-Adaption
Diameter tension roll

Fset
Fset +

Tension controller
-+ Friction torque +
dn/dt

D_TR
Moment of inertia

For tension control with torque correction, using a static measuring device, the
system tension is measured, and is compared with the tension setpoint as
measured variable. The tension controller output then corrects the torque limiting.
The tension control is used if the accuracy of the open-loop torque control is no
longer sufficient. This can be the case if a high torque control range is required, or
if disturbing variables act on the line tension controller.
The material tension is directly sensed by the tension transducer. Its output signal
is proportional to the tension, and is fed to the tension controller as actual value
signal. This means that the tension controller becomes active, and directly controls
the tension of the material web. Just the same as for indirect tension control, the
speed controller in the drive operates overcontrolled. The drive is at one of the two
torque limits, and is controlled via these. The correction value from the tension
controller acts on these torque limits. Supplementary torque setpoints from the
inertia compensation (acceleration precontrol) and the friction characteristic are
also interconnected to the torque limits.
With this technique, no intervention is required in the material web, as is the case
for a dancer roll. However, there is no storage function for the material being
wound.

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3 Fundamentals

As a result of the closed-loop control structure, a precontrol arm is obtained, which


is identical to the indirect tension control technique. As a consequence, this
technique is also stable even for very weak tension controller settings.
Copyright © Siemens AG 2019 All rights reserved

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3 Fundamentals

3.1.3 Tension control with speed correction

Fig. 3-3

Vweb

Fact
F M+
Vset n+

Nip location

Tension
motor

Vweb Fact
setpoint nact Speed controller Iact
- -
+ + +
current
Copyright © Siemens AG 2019 All rights reserved

J controller
Kp-Adaption
Diameter tension roll

Fset
Fset

Tension
controller
-+ Friction torque +
dn/dt

D_TR
Moment of inertia

For tension control with speed correction, using a static measuring device, the
system tension is measured, and is compared with the tension setpoint as
measured variable. The tension controller output then corrects the setpoint speed.
The special type of tension control is generally employed for elastic materials; it
places especially high demands on the quality of the actual signal from the tension
measuring device. Contrary to tension control with torque correction, the tension
controller must be significantly faster as the precontrol alone does not result in a
stable Line Tension Control behavior.
Also with this control mode, a tension transducer measures the tension, which is
sent to the tension controller as actual value. However, in this case, the tension
controller output acts as velocity correction value on the speed controller.
Acceleration torque, friction torque and tension are precontrolled. This control
mode with tension transducer has no storage function for the material being
wound.
Generally, this control mode is only suitable for elastic web materials; otherwise;
otherwise direct tension control with tension transducer via torque limits is the
preferred choice.

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3 Fundamentals

3.1.4 Dancer roll position control with speed correction

Fig. 3-4

Vweb

M+
F
Vset n+

Nip location Tension


Sact motor

Vweb Sact
setpoint nact Speed controller Iact
- -
+ + +
current
Copyright © Siemens AG 2019 All rights reserved

J controller
Kp-Adaption
Diameter tension roll

Sset
Sset

Position
controller
-+ Friction torque +
dn/dt

D_TR
Moment of inertia

A dancer roll is used for the dancer roll position control - a position-controlled
measuring system. The dancer roll position is determined using a suitable position
transducer/sensor and compared with the position setpoint. The tension is only
determined by the dancer roll. If the tension changes, then the position of the
dancer roll also changes. By changing the speed of the line tension controller, the
dancer roll position control corrects this position shift. Brief speed fluctuations
influence the dancer roll position, however they hardly impact the system tension.
This applies as long as the dancer roll does not move to the end positions.
The dancer roll position control has the advantage that brief tension changes are
compensated by the material storage function of the dancer roll. However, the
mechanical arrangement has to be incorporated in the path of the material web.
The dancer roll position control limits are predominantly defined by the mechanical
design of the dancer roll and its associated dynamics.
The material web is routed over the dancer roll. The dancer roll tries to deflect the
material with a defined force. The dancer roll deflection (dancer roll position) is
determined using a potentiometer, e.g. a field plate potentiometer; this is a
measure of the material tension.

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3 Fundamentals

The material tension depends on the restoring force of the dancer roll suspension.
The tension actual value is further influenced by the physical arrangement
(distance to other reversing rolls that possibly exist) and the weight of the dancer
roll itself. However, with an appropriately intelligent design, these effects can be
eliminated or minimized.
The dancer roll controller (as higher-level controller to the speed controller)
corrects the dancer roll position actual value to match the position setpoint (e.g. the
dancer roll center position). The position controller inputs a velocity correction
setpoint to the speed controller.
Generally, the position setpoint is not externally entered, but is parameterized as
fixed value.
Using a dancer roll as actual value sensor has the advantage that the dancer roll
(when the stroke is selected high enough) can be simultaneously used as storage
system for the material itself. As a consequence, it is already a "tension controller".
Although dancer roll controls are relatively complex to implement, they provide an
unbeatable control response.
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3 Fundamentals

3.1.5 draw control

Fig. 3-5draw control

VBahn

M+
F
Fset n+

Nip location Tension


motor

setpoint nact Speed controller Iact


- -
Vset X + +
current
Copyright © Siemens AG 2019 All rights reserved

J controller
Draw factor +
Kp-Adaption
1

Diameter tension roll

Friction torque +
dn/dt

D_TR
Moment of inertia

With this control mode, the Line Tension Controller is operated with closed-loop
speed control. The material web tension is specified by the velocity deviation
between the tension drive and a second tension segment.

As a result of the velocity deviation, the material will be strechted and thereby the
tension will be established.

The velocity deviation is defined by the draw factor.

The draw control mode is used if no additional measuring system is available or


required.

The tension control drive will be controlled by the web velocity plus draw factor,
friction and inertia of the tension roll will be precontrolled.

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3 Fundamentals

3.2 Line Tension Controller application functions


3.2.1 Inertia compensation (acceleration precontrol)

While accelerating and decelerating the material, a compensation torque, resulting


from the diameter of the tension roll, can be entered into the drive in order to more
dynamically respond to velocity changes.
The inertia compensation function (acceleration precontrol) avoids tension
fluctuations when the velocity changes. This precontrol is required, especially for
indirect tension control, but also for tension control using a tension transducer.
Inertia compensation (acceleration precontrol) is calibrated when commissioning
the system.

3.2.2 Friction compensation

Friction losses are compensated using a parameterizable polygon function with 10


interpolation points. These interpolation points must be determined when
commissioning the system. For SINAMICS, these can be automatically recorded.
In order to obtain a correct sign of the friction compensation even at standstill, the
r22050 connector is available. From a firmware version V5.1 or higher it can be
used for interconnection with p3848. This calculates the friction based on the
speed setpoint (without override). The interconnection may only take place after
Copyright © Siemens AG 2019 All rights reserved

the recording.

3.2.3 Tension operation

Tension operation can only be selected in the operating (run) mode and only when
a web break signal is not present. It is only enabled when the drive signals that it is
operational and is internally deactivated when stopping. If the tension operation is
inhibited, the Line Tension Controller is in web operation.

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3 Fundamentals

3.2.4 Maneuvering and jogging

The application offers maneuvering and jogging functionality. For instance, the
maneuvering input can be connected to an analog input and allows the internal
material web velocity setpoint to be influenced based on a percentage. Two types
of influence are possible:
• The material web setpoint is multiplied by the maneuvering setpoint
• The material web setpoint is added to the maneuvering setpoint
Both maneuvering types can be combined.
The jogging mode is selected using the "Jog" signal. The jogging mode can only be
selected when the tension mode is deactivated. A jog setpoint (material web
velocity setpoint) can be directly entered via the interface - or one of two fixed jog
setpoints selected. A basic ramp-function generator is available for the jog
setpoints.
Maneuvering is not possible in the jog mode.

NOTE If jog mode is deselected, the drive switches to web operation, so a present web
setpoint will be effective, particularly during operation as velocity master. A
standstill will be set by the concurrent deselection of both jog setpoints or when
jog mode is deselected and no web setpoint- or actual value will be provided.
Copyright © Siemens AG 2019 All rights reserved

3.2.5 Synchronizing and stopping

Stopping the Line Tension Controller can be selected for the web length braking
and as a directly controllable function. To achieve this, the actual web velocity is
ramped-down to zero along an adjustable ramp. As standard, the tension controller
enable is withdrawn

3.2.6 Material web velocity ramp-function generator

Using the ramp-function generator for the web velocity it is possible to use the Line
Tension Controller drive as central machine ramp-function generator. In this case,
the output setpoint of the web velocity ramp-function generator should be
transferred to the nip position, i.e. the drive upstream of a Line Tension Controller
or the drive downstream of an unline tension controller.
A ramp-function generator with rounding is available.

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3 Fundamentals

3.2.7 Web length braking

It is possible to set a final value for the material web length, and the system is then
automatically braked at this point. At the start of braking, which is obtained from the
selected braking ramp and the actual web velocity, the Line Tension Controller
changes from tension operation into material web operation and stops in a
controlled fashion when the setpoint web length is reached.

Note From the start of braking, the Line Tension Controller brakes with closed-loop
velocity control; this must be taken into account at the associated coordinated
drives.
Web length braking is purely open-loop controlled braking - and is not position
controlled. Small deviations from the setpoint are therefore unavoidable as a
result of the sampling times of the function and the system deviation from the
setpoint.
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3 Fundamentals

3.2.8 Web break detection

Web break detection is active when tension control is activated. The web break
detection function varies depending on the control mode and is appropriately
configured for the particular control mode.

Direct closed-loop tension control with tension transducer and torque


limiting
A web break is detected when an adjustable minimum tension is fallen below, or if
the speed controller intervenes (the drive then no longer operates at the torque
limit).
In the case of a web break, the speed controller intervenes (becomes operational)
and controls the circumferential velocity of the drive to maintain the specified web
velocity setpoint plus the selected overcontrol value.
Direct closed-loop tension control with tension transducer and speed
correction
A web break is detected when an adjustable minimum tension is fallen below.
In the case of a web break, the speed controller intervenes (becomes operational)
and controls the circumferential velocity of the drive to maintain the specified web
velocity setpoint plus the output limit of the tension controller.
Direct closed-loop tension control with dancer roll and speed correction
Copyright © Siemens AG 2019 All rights reserved

A web break is detected when an adjustable dancer roll end position is violated.
When the web breaks, the dancer roll drops to its lower stop. The position
controller goes to its limit. The speed controller controls the circumferential velocity
of the drive to maintain the specified web velocity setpoint plus the output limit of
the position controller.
Indirect tension control
A web break is detected when an adjustable minimum torque is fallen below, or if
the speed controller intervenes (the drive then no longer operates at the torque
limit).
In the case of a web break, the speed controller intervenes (becomes operational)
and controls the circumferential velocity of the drive to maintain the specified web
velocity setpoint plus the selected overcontrol value.
draw control
A web break cannot be internally detected for draw control.

After a web break has been detected


• tension operation is deactivated, and
• the tension controller enable is withdrawn

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3.2.9 Quick stop

As standard, SINAMICS converters have three switch-off modes.

• For an OFF 1, the motor is braked down to zero speed via the ramp-
function generator and the pulses are then inhibited.
• For an OFF 2, the converter is immediately shut down. The motor coasts
down or the mechanical brake is activated
• For an OFF 3, the motor is braked along a parameterizable quick stop
ramp and the pulses are then inhibited.

NOTICE If an OFF3 is used in conjunction with closed-loop tension control via the
torque limits, for SINAMICS S and G, parameter p1551 should be
interconnected to r899.5 so that after selecting OFF 3, the full, enabled
torque is available for braking!
For an OFF1, it is mandatory that tension operation is withdrawn
(deselected).
For SINAMICS DCM, for OFF1 and OFF3, it is mandatory that tension
operation is withdrawn (deselected). For an OFF1 a standstill has to be
selected – then the ramp down time of the Material web velocity ramp-
function generator is effective.
Copyright © Siemens AG 2019 All rights reserved

CAUTION In normal operation, the Line Tension Controller runs in synchronism with
the material web velocity. As a consequence, the standard switch-off
modes result in a loss of coordination, which can result in a web break or
the formation of material loops.

• For the Line Tension Control application it is also possible to brake the
Line Tension Controller along a ramp referred to the material web
velocity; this is described under the synchronizing and stopping function.
Generally, it is necessary to stop the line tension controller, coordinated with the
drives connected through the material web. In this case it is sufficient to brake the
drive that specifies the material web velocity for the line tension controller, i.e. the
drive of the nip position. The Line Tension Controlleris then braked in a
coordinated fashion (e.g with tension control), and can be shut down when the
machine comes to a standstill.

CAUTION When the Line Tension Controller operates as web velocity master, then
coordinated stopping can only be implemented using the Line Tension
Controller control word.

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3 Fundamentals

3.2.10 Execution groups

Several execution groups are available to run the application:


Fig. 3-6
Copyright © Siemens AG 2019 All rights reserved

• Setpoint computer: The speed and torque setpoints, which are always
required, are computed in this execution group.
• Control unit: The control of the internal functions is computed in this
execution group, this is always required.
• Tension - dancer roll controller: This execution group is required for all
control techniques, with the exception of the indirect tension control.
• Web break detection: In this execution group, the web break monitoring is
computed; if monitoring is not required or this is realized externally, then
the execution group can be set to "do not calculate".
• Length calculator: The material length that has already been wound, the
braking distance calculation for the web length braking and part of the
diameter calculation by counting the number of layers are computed in this
execution group.

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3 Fundamentals

3.3 Notes regarding CPU time requirement


The Control Unit is subject to different utilization levels depending on the drive
device configuration and the activated execution groups of the Line Tension
Control application.

Note Especially for low sampling times, the CPU time utilization (monitoring parameter
r9976) of the Control Unit should be observed; if necessary, the application
modules should be processed in a slower sampling time.

3.3.1 Notes regarding the use of SINAMICS S120

The following CPU times are required for standard sampling times in conjunction
with a CU320-2 and firmware version 4.8:

Table 3-1
Execution group Standard CPU time Own selection
sampling requirement
time %
Copyright © Siemens AG 2019 All rights reserved

ms
Setpoint computer 4 5.2
Control unit 4 3.2
Tension - dancer roll controller 4 1.9
Web break detection 4 1.3
Length calculator 4 0.7

The blocks and @ parameters in the DCC charts take up memory in the drive
device. A maximum of 1500 blocks and 1500 @-parameters may be configured in
DCC SINAMICS with the CU320-2 module on SINAMICS S120, S150, G130 and
G150. Without any modifications, based on the number of blocks and parameters
of the Line Tension Control application, a maximum of 3 Line Tension Controll axes
are possible on a SINAMICS S120 drive device.

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3 Fundamentals

3.3.2 Configuration example with SINAMICS S120

Basic Line Tension Controller with indirect tension control:

Table 3-2
Execution group Sampling time CPU time
ms requirement
%
Setpoint computer 4 5.2
Control unit 4 3,2
Tension - dancer roll controller 4 1.9
Web break detection 4 1.3
Length calculator Do not calculate 0
TOTAL: 11.6

Sophisticated Line Tension Controller with dancer roll control:

Table 3-3
Copyright © Siemens AG 2019 All rights reserved

Execution group Sampling time CPU time


ms requirement
%
Setpoint computer 4 5.2
Control unit 4 3.2
Tension - dancer roll controller 4 1.9
Web break detection 4 1.3
Length calculator 4 0.7
TOTAL: 12.3

Note The CPU time required can be scaled by adapting the sampling times. For
example, by changing the sampling time from 4ms to 8ms, the required CPU
time can be halved.
The basic drive system utilization can be calculated using the Sizer tool. The
required CPU time of the Line Tension Control application must still be
additionally made available.

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3 Fundamentals

3.4 Small collection of formula

D V

J2
J1
Mb
F
n1 n2

M
gearbox (i = n1 / n2)

(1) Speed [rpm]:


Copyright © Siemens AG 2019 All rights reserved

V  1 
n=
D    min 

(2) Tension torque referred to the motor shaft [Nm]:

F  D  N  mm 
Mw =
2000  i  1 

(3) Tension power [kW]:

F  V  Nm / min 
Pw =
2000  i  1 

(4) Gearbox ratio, max motor speed/max. sleeve speed:

n1   D  nmax  mm / min 
i= =
n2 1000  Vmax  m / min 

(5) Moment of inertia, solid cylinder [kg m 2]:

 4  mm  kg  mm 
4
m
J=  D 2
=  b    D  
8  10 6 32  1012  dm3 

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3 Fundamentals

(6) Moment of inertia reduction through the gearbox:

J2
J1 =
i2

(7) Fixed moment of inertia [kg m 2]


as a result of the Line Tension Controller parts that do not change (motor, gearbox and
Line Tension Controller roll) referred to the motor shaft

J load
J F = J Motor + J gearbox +
i2

(8) Variable moment of inertia [kg m 2]

 mm  kg  mm 4 
Jv =
b
 D (
4
− D 4
Kern  ) 
Copyright © Siemens AG 2019 All rights reserved

32  1012  i 2  dm3 

(9) Acceleration torque referred to the motor shaft [Nm] for acceleration time tb

100  i V
Mb =  (J f + J v )
3  D tb

(10) Acceleration power [kW]

i V 10  i 2  v V
Pb =  Mb =   (J f + J v )
30  D 9  D2 tb

(11) Rated motor torque [Nm]

9549  PN
MN =
nN

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3 Fundamentals

Formula symbols used and dimensions


b = Material width [mm]
d = Material thickness [mm]
D = diameter tension roll [mm]
F = Tension [N]
i = Gearbox ratio (see (5))
J = Moment of inertia [kgm 2]
JF = Fixed moment of inertia resulting from the Line Tension Controller
(Motor, gearbox + Line Tension Controller roll (referred to the motor shaft [kgm 2]
Jgearbox = Gearbox moment of inertia referred to the motor shaft [kgm 2]
JMotor = Motor moment of inertia [kgm 2]
m = Weight [kg]
Mw = Winding torque referred to the motor shaft [Nm]
Mb = Acceleration torque referred to the motor shaft [Nm]
MN = Rated motor torque [Nm] (see (13))
n = Speed [rpm]
nmax = Maximum motor speed [rpm] (no load speed at maximum field weakening)
nN = Rated motor speed at rated voltage and rated motor Field current [rpm]
Pb = Acceleration power [kW]
PM = Motor power required [kW]
Copyright © Siemens AG 2019 All rights reserved

PN = Rated motor power [kW]


Pw = Tension power [kW]

= Specific weight [kg/dm 3]
tb = Acceleration time [s]
th = Acceleration time of the web velocity from 0 to Vmax [s]
V = Web velocity [m/min]
Vmax = Maximum web velocity [m/min]
V = Velocity difference [m/min]

3.5 Power and torque


The power required for tension control is constant.

Tension power Pw :
F bd V
PW = s kW
60  10 3
b = operating width in mm
d = operating thickness in mm
V = material web velocity in m/min
Fs = specific material tension in N/(mm 2 material cross-sectional area)

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3.6 Defining the signs


The values for the tension setpoint and the tension actual value have to be
positive. The remaining signs result from the following table.
For the operation, the following operation modes are possible, maybe the direction
of rotation has to be changed, to match these arrangements.
The table shows the definitions of the signs of speed, torque and velocity during
different operation modes.

Pull Push

tension tension
Copyright © Siemens AG 2019 All rights reserved

v+ n>0 v+ n>0
n+ n+

M+ M-

The tension in front of the roll The tension behind the roll will be
will be controlled. controlled.

Note The signs shown are obtained when the motor is rotating clockwise and for a
positive web velocity from the left to the right.

NOTE If case of a direct reversion of the line tension controller, the control bits have to
be kept, then it is recommended to reverse with a positive and negative web
velocity setpoint.

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3.7 Selecting a motor


The standard Line Tension Control application with DCC is suitable for
synchronous, induction and DC motors - without any differences in the control
response of the application's own control.
When selecting motors, we recommend that you observe the following points:

• An actual value encoder integrated in the motor


• A good field weakening behavior permits a favorable motor to be selected
and dimensioned
• Forced ventilation integrated in the motor as standard ensures adequate
cooling at low speeds and high torques. At field weakening speeds, no
increased noise as a result of fans when compared to non-ventilated
machines.

Refer to the Sizer engineering program for engineering information on


Note
synchronous, induction and DC motors.
Copyright © Siemens AG 2019 All rights reserved

3.8 Dimensioning the gearbox


The gearboxes are dimensioned together with the machine builder (OEM).

3.9 Selecting the drive device


The drive is selected and dimensioned using the Sizer tool.

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4 Commissioning with Starter


4.1 Preconditions
• In order to start the commissioning, continue with the projectassistant (chapter
7) or follow the subsequent steps:
• Closed-loop speed control has been optimized
• Tension transducers have been calibrated
• The control sense of the dancer roll has been checked
• The design and dimensioning has been roughly checked
• A STARTER project has been created
• Unzip the zipped project file with the application on your computer in any
directory
• In your Starter project, right-click on the Line Tension Control drive and in the
shortcut menu, select "Expert > Import object"
Fig. 4-1
Copyright © Siemens AG 2019 All rights reserved

• In the directory with the unzipped application, select file


"LineTensionControl.xml" to import the DCC chart.

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Fig. 4-2

• Acknowledge the dialog with "OK"


Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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4.2 Setting sampling times


• In STARTER, in the shortcut menu for the DCC chart of the Line Tension
Control application, set the sampling times for the required execution groups 3:
Fig. 4-3
Copyright © Siemens AG 2019 All rights reserved

3The execution groups "Setpointcomputer" and "Controlunit" are always required; the execution
groups "tensiondancercontroller" not for indirect tension control - the execution groups "Web
breakdetection" and "Lengthcalculator" only if this functionality is required.
For drive systems with control module CU320-2, sampling times of 4ms are recommended; this
corresponds to the standard setting of the cycles of the execution group "BEFORE speed
setpoint channel" for servo, or "BEFORE basic positioner" for servo and vector (this
execution group is available independent of whether the basic positioner function module is
activated).
For the SINAMICS DCM drive system, sampling times of 8ms or 16ms are recommended.

DCC Line Tension Control


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4.3 Settings for the Line Tension Control


4.3.1 Normalization

The Line Tension Control application always operates with absolute physical
variables, so that complex normalization (scaling) of input and output variables is
not necessary. Several setpoints for the application should be entered as
normalized (percentage) values. For these parameters, the corresponding
reference values are described in the parameter list.

NOTICE Several r parameters, which are provided as connector outputs, are only
available as absolute physical variable. These signals are not suitable for
interconnection to the communication.

4.3.2 Interface adjustment

As first step for setting up the necessary interface parameters, the execution of the
script delivered with the application is recommended.
The parameters marked in the recommendations list with 5 - as well as optionally
the standard interconnection for communication with a higher-level control - can be
Copyright © Siemens AG 2019 All rights reserved

interconnected using this application's own script file.


Additional necessary parameters and settings are described subsequent to this
chapter.
You can use the script file supplied, either integrated in Starter (from Starter
version V4.4.1.0) - or in the project itself.

Script integrated in Starter


With this variant, the script is available in all drive projects with the appropriate
device versions. However, in this case, the script is not archived with the project.
This variant makes sense if you wish to frequently commission similar projects
using an unchanged script.
To do this, proceed as follows:
• Copy the script file provided (*.txt) into the installation directory of Starter in the
following folder structure (here as example, for S120 with "C:\Program Files" as
installation folder):
„C:\Program Files (x86)\Siemens\Step7\U7umc\data\scripts\
device_configurations\v4.7\SINAMICS_S120“
• The archived scripts can now be selected in the configuration screen form of
the drive via "Configuration scripts":

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Fig. 4-4

• In the dialog that opens, select the appropriate script and click on "Execute"
Fig. 4-5
Copyright © Siemens AG 2019 All rights reserved

• Follow the instructions provided by the script

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Using the script integrated in the project

With this variant you must import the script into every project where you wish to
use it. However, the script remains integrated in the project, even when archiving
and transferring. As a consequence, this variant makes sense if you wish to
execute your own project-specific supplements at this script.
To do this, proceed as follows:
• Insert a script folder at the project level

Fig. 4-6
Copyright © Siemens AG 2019 All rights reserved

• Import the interconnection script (*.xml)


Fig. 4-7

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• "Accept and execute" the script

Fig. 4-8
Copyright © Siemens AG 2019 All rights reserved

• Follow the instructions provided by the script

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The following parameters should be set independently of the required closed-loop


control technique. Recommendations are given as far as possible. The
interconnected value can be entered in the last column. The recommended value
should be set for values, whose last column is grayed out.
Table 4-1
Parameter Description Factory Recommendation Own
no. setting assignment
p21510 Fixed control modes 0
5
p21520 CI: Speed actual value motor 0 r63
encoder
p21521 CI: Normalization, speed [rpm] r2700 r2700
p21525 CI: Velocity setpoint material web 0
(setpoint/actual value nip position)
p21526 Normalization, material web 30 m/min
velocity
p21570 Diameter tension roll 0.250 m
CI: Upper torque limit from the 5
p22802 0 r1534 (servo)
drive p1520 (vector)
1 (DCM)
5
p22803 CI: Lower torque limit from the 0 r1535 (servo)
drive p1521 (vector)
Copyright © Siemens AG 2019 All rights reserved

1 (DCM)
4
p23150 BI: Operation mode (1=pull; 0
0=push)
4
p23153 BI: Jogging mode 0
4
p23154 BI: Jogging, bit0 0
4
p23155 BI: Jogging, bit1 0
4
p23156 BI: Web/tension operation 0
4
p23160 BI: Enable tension operation 0
unsynchronized
4
p23161 BI: Line Tension Controller as 0
velocity master
4
p23162 BI: Ramp stop velocity master 1
p23163 BI: Fast stop velocity master 1 4

p23200 CI: Control word Line Tension r23170 r23170 transfers


Control application the states of
p23150 to p23163
p22650 CI: Normalization, torque [Nm] r2703 r2703
p1155 CI: Speed controller, speed 0 r21953 5
(SERVO, setpoint 1
VECTOR)
p50634 CI: Ramp-function generator 0 r21953
(DCM) limiting after RFG input signal
5
p1545 BI: Activates travel to fixed stop 0 r23222
(SERVO,
VECTOR) Stall protection activation signal
p50354 source 0 r23223
(DCM)

4 These control bits can also be specified via p22100 as complete control word.

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Parameter Description Factory Recommendation Own


no. setting assignment
5
p1552 CI: Torque limit, upper scaling 0 r22804
(SERVO, without offset
VECTOR)
p50605 CI: Torque limiting signal source 0 r22854
(DCM) for positive torque limit
p1554 CI: Torque limit, upper scaling 0 r22805 5
(SERVO, without offset
VECTOR)
p50606 CI: Torque limiting signal source 0 r22855
(DCM) for negative torque limit
Copyright © Siemens AG 2019 All rights reserved

5These parameters can be automatically interconnected by executing the script file saved in the
application.

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The following parameters must be adapted when a gearbox is being used.


Table 4-2
Parameter Description Factory Recommendation Own
no. setting assignment
p21550 Gear factor load revolutions 1
p21551 Gear factor motor revolutions 1
If different gearbox ratios are required, then these values can be entered as integer
double word number via the communication; the following adaptation is required to
do this:
Table 4-3
Parameter Description Factory Recommendation Own
no. setting assignment
p21554 CI: Gear factor load revolutions 0
variable
p21555 CI: Gear factor motor revolutions 0
variable
p21556 CI: Gear factor load revolutions r21552 r21556
p21557 CI: Gear factor motor revolutions r21553 r21557
Copyright © Siemens AG 2019 All rights reserved

It is only permissible to change the gearbox ratio when the Line Tension
Controller drive pulses are inhibited. If this is not done, then internal speed
and torque setpoints are immediately changed. This can result in severe
DANGER injury and machine damage.
The application does not prevent a change from being made in operation!

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For indirect tension control, the following values must be additionally adapted.
Adjustable parameters that can be used to optimize the function can be taken from
the function diagrams and the parameter list.
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]

The following values must be adapted for dancer roll control. The table does not
list all of the parameters that may be necessary for optimization. Other parameters
can be taken from the function diagrams and the parameter list.
Table 4-4
Copyright © Siemens AG 2019 All rights reserved

Parameter Description Factory Recommendation Own


no. setting assignment
p22200 Position setpoint fixed [LU] 10.000
p22201 CI: Position setpoint variable [%] 0
p22203 Normalization, position setpoint 10.000
(maximum position value) [LU]
p22350 CI: Position actual value, 0
normalized [%]
p22351 CI: Position actual value, dancer 0
roll [Inc]
p22352 Position actual value conditioning, 1.000
dancer roll numerator [LU]
p22353 Position actual value conditioning, 1.000
dancer roll denominator [Inc]
p22355 BI: Position actual value input (1= 0
value in LU; 0= normalized)
p22401 Position controller base Kp 0.001
[rpm*LU]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [rpm]
p22501 Tension/pos. controller lower limit -10.000
speed correction control [rpm]

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The following values must be adapted for tension control with torque correction.
The table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 4-5
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22403 Tension controller base Kp torque 0.100
control [m]
p22404 Tension/position controller, 0.000
integral action time [ms]
Copyright © Siemens AG 2019 All rights reserved

p22409 Tension position controller, 0.000


differential time constant D
component [ms]
p22502 Tension/pos. controller upper limit 10.000
speed for torque control [Nm]
p22503 Tension/pos. controller lower limit -10.000
speed for torque control [Nm]

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For tension control with speed correction, the following values must be
adapted. The table does not list all of the parameters that may be necessary for
optimization. Other parameters can be taken from the function diagrams and the
parameter list.
Table 4-6
Parameter Description Factory Recommendation Own
no. setting assignment
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22402 Tension controller base Kp speed 0.10
correction control [m/(min*Nm)]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [m/min]
Copyright © Siemens AG 2019 All rights reserved

p22501 Tension/pos. controller lower limit -10.000


speed correction control [m/min]

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The following parameters must be set for draw control. The table does not list all
of the parameters that may be necessary for optimization. Other parameters can
be taken from the function diagrams and the parameter list.

Table 4-7
Parameter Description Factory Recommendation Own
no. setting assignmen
t
p21920 Draw factor, Fixed value/scaling 0.0
p21921 CI: Scaling Draw factor [%] 100%
p21925 Ramp-up time, draw factor [ms] 100 ms
p21926 Ramp-down time, draw factor [ms] 100 ms

The following values must be adapted for the moment of inertia precontrol. The
table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.

Table 4-8
Parameter Description Factory Recommendation Own
Copyright © Siemens AG 2019 All rights reserved

no. setting assignment


p22005 Fixed value/scaling offset moment 0.000
of inertia [Nms^2, kgm^2]
p22011 Constant mass moment of inertia 1
[%]
p1513 CI: Additional torque 2 0 r22027
(SERVO,
VECTOR)
p50501 CI: Torque limiting signal source 0 r22027
(DCM) for additional torque setpoint

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The following values must be adapted for SINAMICS DCM.

Table 4-9
Parameter Description Factory Recommendation Own
no. setting assignment
p22853 CI: Setpoint friction compensation 0 r52171
for adaptation torque limit
p23105 Usage with SINAMICS DCM 0 1

Note For SINAMICS DCM ensure the correct setting of p2003.


Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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The following values must be adapted for the web break monitoring. The table
does not list all of the parameters that may be necessary for optimization. Other
parameters can be taken from the function diagrams and the parameter list.

Table 4-10
Parameter Description Factory Recommendation Own
no. setting assignment
p22900 Fixed value, minimum tension web 0.500
breakage monitoring [N]
p22901 Minimum tension, web breakage 0
monitoring variable [%]
p22903 Hysteresis, minimum tension web 0.020
breakage monitoring [N]
p22910 Fixed value, web break monitoring 0.000
function, dancer roll end position
[LU]
p22911 Web break monitoring, dancer roll 0
end position variable [LU]
p22913 Hysteresis, dancer roll end 0.000
position web break monitoring
function [LU]
p22921
Copyright © Siemens AG 2019 All rights reserved

Fixed value, web break 0.000


monitoring, minimum torque [Nm]
p22922 Web break monitoring, minimum 0
torque variable [%]
p22924 Hysteresis, minimum torque web 0.000
break monitoring function [Nm]
p22940 Web break signal, delay time (ms) 3.000.000

DCC Line Tension Control


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4 Commissioning with Starter

Calibrating the velocity


• Measure the diameter of the tension roll and enter as diameter tension roll
(p21570),
• Enter the material web velocity setpoint (approximately 20% of Vmax) from the
machine ramp-function generator of the higher-level control system,
• Measure the velocity using a handheld tachometer,
• If required, adapt the web velocity scaling/normalization (p21526),
• Check at maximum velocity,

Setting the friction characteristic


For SINAMICS S and G:
• In STARTER at the Line Tension Control drive, under functions, open the
screen form for the friction characteristic,
• Change to the "Plot friction characteristic" tab,
• Fetch the master control and plot the friction characteristic,
• as of firmware version V5.1 or higher interconnect r22050 with p3848 in
order to control the friction depending on the setpoint, so that a correct sign
of the compensation can be ensured even during tension control at
standstill. The interconnection may only take place after the recording. For
VECTOR, additionally set p3844 = 0.
Copyright © Siemens AG 2019 All rights reserved

• activate the friction characteristic with p3842,


For SINAMICS DCM:
• Using p50051=28, select plot friction characteristic,

Acceleration compensation: moment of inertia


• Operate the Line Tension Controllerin closed-loop speed control (web
operation),
• Friction characteristic active,
• Accelerate and decelerate the Line Tension Controller along the machine
ramp,
• The speed controller output must be minimum,
• Otherwise: Adapt the value for moment of inertia,

Line Tension Controller with direct tension control and tension transducer: Checking the
tension precontrol
• Thread the material web and appropriately clamp,
• Set the tension controller limits to 0
• Activate the tension control at standstill,
• The precontrol must set the required tension actual value, otherwise the
scalings should be checked,

Commissioning the tension control for direct tension control


• Start with very slow controller settings, and limited tension controller output,
• The tension controller output should never be more than 5-7% of the reference
value, otherwise, check the precontrol,
• Optimize the tension controller by applying setpoint steps,

DCC Line Tension Control


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5 Commissioning with Startdrive

5 Commissioning with Startdrive


5.1 Preconditions
• SINAMICS S120 from FW 5.2 with Startdrive 15.1 and Option package DCC
V15.1
• Optimized speed controller
• Tension load cells calibrated
• Sense of control dancer controlled
• Roughly check design
• Startdrive project created
• Extract the software package with the application on your computer into any
directory.
• In your project, right-click on the plan folder of the drive on which you want to
use the application and select "Import Drive Control Chart(s)" from the context
menu.
Figure 5-1
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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5 Commissioning with Startdrive

• Now select the ".dcc" file with the DCC plans in the directory with the unpacked
application and click on "Open" to import them.
Figure 5-2
Copyright © Siemens AG 2019 All rights reserved

5.2 Setting the sampling times


• In the plan folder you can now set the sampling times of the individual
functions via the item “Chart sequence & sampling interval”6:
Figure 5-3

6 The plans "01_Control_unit" and "02_Setpoint_computer must always be calculated, the plan
"03_Tension_dancer_control" not with indirect tension control, the plan
"04_Web_break_detection" and "05_Web_length_calculator " only if this functionality is needed.
For drive systems with control module CU320-2, clock cycles of 4ms are recommended, this
corresponds to the clock cycle "BEFORE speed setpoint channel" for servo or "BEFORE
basic positioner" for servo and vector (this clock cycle is available independently of the
activated function module basic positioner).
Sampling times of 8ms or 16ms are recommended for the SINAMICS DCM drive system.

DCC Line Tension Control


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5 Commissioning with Startdrive

5.3 Settings for the Line Tension Control


5.3.1 Normalization

The Line Tension Control application always operates with absolute physical
variables, so that complex normalization (scaling) of input and output variables is
not necessary. Several setpoints for the application should be entered as
normalized (percentage) values. For these parameters, the corresponding
reference values are described in the parameter list.

NOTICE Several r parameters, which are provided as connector outputs, are only
available as absolute physical variable. These signals are not suitable for
interconnection to the communication.

5.3.2 Interface adjustment

The first step is to set the necessary interface parameters; the necessary
parameters are described below.
Copyright © Siemens AG 2019 All rights reserved

NOTE Supplied scripts and the project assistant cannot be used during commissioning
with Startdrive.

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5 Commissioning with Startdrive

The following parameters should be set independently of the required closed-loop


control technique. Recommendations are given as far as possible. The
interconnected value can be entered in the last column. The recommended value
should be set for values, whose last column is grayed out.
Table 5-1
Parameter Description Factory Recommendation Own
no. setting assignment
p21510 Fixed control modes 0
p21520 CI: Speed actual value motor 0 r63
encoder
p21521 CI: Normalization, speed [rpm] r2700 r2700
p21525 CI: Velocity setpoint material web 0
(setpoint/actual value nip position)
p21526 Normalization, material web 30 m/min
velocity
p21570 Diameter tension roll 0.250 m
p22802 CI: Upper torque limit from the 0 r1534 (servo)
drive p1520 (vector)
1 (DCM)
p22803 CI: Lower torque limit from the 0 r1535 (servo)
drive p1521 (vector)
Copyright © Siemens AG 2019 All rights reserved

1 (DCM)
7
p23150 BI: Operation mode (1=pull; 0
0=push)
7
p23153 BI: Jogging mode 0
7
p23154 BI: Jogging, bit0 0
7
p23155 BI: Jogging, bit1 0
7
p23156 BI: Web/tension operation 0
7
p23160 BI: Enable tension operation 0
unsynchronized
7
p23161 BI: Line Tension Controller as 0
velocity master
7
p23162 BI: Ramp stop velocity master 1
p23163 BI: Fast stop velocity master 1 7

p23200 CI: Control word Line Tension r23170 r23170 transfers


Control application the states of
p23150 to p23163
p22650 CI: Normalization, torque [Nm] r2703 r2703
p1155 CI: Speed controller, speed 0 r21953
(SERVO, setpoint 1
VECTOR)
p50634 CI: Ramp-function generator 0 r21953
(DCM) limiting after RFG input signal
p1545 BI: Activates travel to fixed stop 0 r23222
(SERVO,
VECTOR) Stall protection activation signal
p50354 source 0 r23223
(DCM)

7 These control bits can also be specified via p22100 as complete control word.

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Parameter Description Factory Recommendation Own


no. setting assignment
p1552 CI: Torque limit, upper scaling 0 r22804
(SERVO, without offset
VECTOR)
p50605 CI: Torque limiting signal source 0 r22854
(DCM) for positive torque limit
p1554 CI: Torque limit, upper scaling 0 r22805
(SERVO, without offset
VECTOR)
p50606 CI: Torque limiting signal source 0 r22855
(DCM) for negative torque limit
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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5 Commissioning with Startdrive

The following parameters must be adapted when a gearbox is being used.


Table 5-2
Parameter Description Factory Recommendation Own
no. setting assignment
p21550 Gear factor load revolutions 1
p21551 Gear factor motor revolutions 1
If different gearbox ratios are required, then these values can be entered as integer
double word number via the communication; the following adaptation is required to
do this:
Table 5-3
Parameter Description Factory Recommendation Own
no. setting assignment
p21554 CI: Gear factor load revolutions 0
variable
p21555 CI: Gear factor motor revolutions 0
variable
p21556 CI: Gear factor load revolutions r21552 r21556
p21557 CI: Gear factor motor revolutions r21553 r21557
Copyright © Siemens AG 2019 All rights reserved

It is only permissible to change the gearbox ratio when the Line Tension
Controller drive pulses are inhibited. If this is not done, then internal speed
and torque setpoints are immediately changed. This can result in severe
DANGER injury and machine damage.
The application does not prevent a change from being made in operation!

DCC Line Tension Control


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For indirect tension control, the following values must be additionally adapted.
Adjustable parameters that can be used to optimize the function can be taken from
the function diagrams and the parameter list.
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]

The following values must be adapted for dancer roll control. The table does not
list all of the parameters that may be necessary for optimization. Other parameters
can be taken from the function diagrams and the parameter list.
Table 5-4
Copyright © Siemens AG 2019 All rights reserved

Parameter Description Factory Recommendation Own


no. setting assignment
p22200 Position setpoint fixed [LU] 10.000
p22201 CI: Position setpoint variable [%] 0
p22203 Normalization, position setpoint 10.000
(maximum position value) [LU]
p22350 CI: Position actual value, 0
normalized [%]
p22351 CI: Position actual value, dancer 0
roll [Inc]
p22352 Position actual value conditioning, 1.000
dancer roll numerator [LU]
p22353 Position actual value conditioning, 1.000
dancer roll denominator [Inc]
p22355 BI: Position actual value input (1= 0
value in LU; 0= normalized)
p22401 Position controller base Kp 0.001
[rpm*LU]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [rpm]
p22501 Tension/pos. controller lower limit -10.000
speed correction control [rpm]

DCC Line Tension Control


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5 Commissioning with Startdrive

The following values must be adapted for tension control with torque correction.
The table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.
Table 5-5
Parameter Description Factory Recommendation Own
no. setting assignment
p21800 Fixed overcontrol setpoint [m/min; 20.000
rpm]
p21801 CI: Overcontrol setpoint 0 For variable input
of the overcontrol
via p21801,
p21800 must be
set =0
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22403 Tension controller base Kp torque 0.100
control [m]
p22404 Tension/position controller, 0.000
integral action time [ms]
Copyright © Siemens AG 2019 All rights reserved

p22409 Tension position controller, 0.000


differential time constant D
component [ms]
p22502 Tension/pos. controller upper limit 10.000
speed for torque control [Nm]
p22503 Tension/pos. controller lower limit -10.000
speed for torque control [Nm]

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5 Commissioning with Startdrive

For tension control with speed correction, the following values must be
adapted. The table does not list all of the parameters that may be necessary for
optimization. Other parameters can be taken from the function diagrams and the
parameter list.
Table 5-6
Parameter Description Factory Recommendation Own
no. setting assignment
p22100 Tension setpoint fixed [N] 10.000
p22101 CI: Variable tension setpoint [%] 0
p22103 Normalization, tension setpoints 10.000
(maximum tension) [N]
p22300 CI: Tension actual value [%] 0
p22402 Tension controller base Kp speed 0.10
correction control [m/(min*Nm)]
p22404 Tension/position controller, 0.000
integral action time [ms]
p22409 Tension position controller, 0.000
differential time constant D
component [ms]
p22500 Tension/pos. controller upper limit 10.000
speed correction control [m/min]
Copyright © Siemens AG 2019 All rights reserved

p22501 Tension/pos. controller lower limit -10.000


speed correction control [m/min]

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The following parameters must be set for draw control. The table does not list all
of the parameters that may be necessary for optimization. Other parameters can
be taken from the function diagrams and the parameter list.

Table 5-7
Parameter Description Factory Recommendation Own
no. setting assignmen
t
p21920 Draw factor, Fixed value/scaling 0.0
p21921 CI: Scaling Draw factor [%] 100%
p21925 Ramp-up time, draw factor [ms] 100 ms
p21926 Ramp-down time, draw factor [ms] 100 ms

The following values must be adapted for the moment of inertia precontrol. The
table does not list all of the parameters that may be necessary for optimization.
Other parameters can be taken from the function diagrams and the parameter list.

Table 5-8
Parameter Description Factory Recommendation Own
Copyright © Siemens AG 2019 All rights reserved

no. setting assignment


p22005 Fixed value/scaling offset moment 0.000
of inertia [Nms^2, kgm^2]
p22011 Constant mass moment of inertia 1
[%]
p1513 CI: Additional torque 2 0 r22027
(SERVO,
VECTOR)
p50501 CI: Torque limiting signal source 0 r22027
(DCM) for additional torque setpoint

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5 Commissioning with Startdrive

The following values must be adapted for SINAMICS DCM.

Table 5-9
Parameter Description Factory Recommendation Own
no. setting assignment
p22853 CI: Setpoint friction compensation 0 r52171
for adaptation torque limit
p23105 Usage with SINAMICS DCM 0 1

Note For SINAMICS DCM ensure the correct setting of p2003.


Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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5 Commissioning with Startdrive

The following values must be adapted for the web break monitoring. The table
does not list all of the parameters that may be necessary for optimization. Other
parameters can be taken from the function diagrams and the parameter list.

Table 5-10
Parameter Description Factory Recommendation Own
no. setting assignment
p22900 Fixed value, minimum tension web 0.500
breakage monitoring [N]
p22901 Minimum tension, web breakage 0
monitoring variable [%]
p22903 Hysteresis, minimum tension web 0.020
breakage monitoring [N]
p22910 Fixed value, web break monitoring 0.000
function, dancer roll end position
[LU]
p22911 Web break monitoring, dancer roll 0
end position variable [LU]
p22913 Hysteresis, dancer roll end 0.000
position web break monitoring
function [LU]
p22921
Copyright © Siemens AG 2019 All rights reserved

Fixed value, web break 0.000


monitoring, minimum torque [Nm]
p22922 Web break monitoring, minimum 0
torque variable [%]
p22924 Hysteresis, minimum torque web 0.000
break monitoring function [Nm]
p22940 Web break signal, delay time (ms) 3.000.000

DCC Line Tension Control


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5 Commissioning with Startdrive

Calibrating the velocity


• Measure the diameter of the tension roll and enter as diameter tension roll
(p21570),
• Enter the material web velocity setpoint (approximately 20% of Vmax) from the
machine ramp-function generator of the higher-level control system,
• Measure the velocity using a handheld tachometer,
• If required, adapt the web velocity scaling/normalization (p21526),
• Check at maximum velocity,

Setting the friction characteristic


For SINAMICS S and G:
• In STARTER at the Line Tension Control drive, under functions, open the
screen form for the friction characteristic,
• Change to the "Plot friction characteristic" tab,
• Fetch the master control and plot the friction characteristic,
• as of firmware version V5.1 or higher interconnect r22050 with p3848 in
order to control the friction depending on the setpoint, so that a correct sign
of the compensation can be ensured even during tension control at
standstill. The interconnection may only take place after the recording. For
VECTOR, additionally set p3844 = 0.
Copyright © Siemens AG 2019 All rights reserved

• activate the friction characteristic with p3842,


For SINAMICS DCM:
• Using p50051=28, select plot friction characteristic,

Acceleration compensation: moment of inertia


• Operate the Line Tension Controllerin closed-loop speed control (web
operation),
• Friction characteristic active,
• Accelerate and decelerate the Line Tension Controller along the machine
ramp,
• The speed controller output must be minimum,
• Otherwise: Adapt the value for moment of inertia,

Line Tension Controller with direct tension control and tension transducer: Checking the
tension precontrol
• Thread the material web and appropriately clamp,
• Set the tension controller limits to 0
• Activate the tension control at standstill,
• The precontrol must set the required tension actual value, otherwise the
scalings should be checked,

Commissioning the tension control for direct tension control


• Start with very slow controller settings, and limited tension controller output,
• The tension controller output should never be more than 5-7% of the reference
value, otherwise, check the precontrol,
Optimize the tension controller by applying setpoint steps,

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

6 SIMATIC S7 block
"LMCSINA_LineTensionControlFB"
Fig. 6-1
Copyright © Siemens AG 2019 All rights reserved

6.1 Function
FB LMCSINA_LineTensionControlFB can be used to control the application from
an S7-1200/1500. The controller performs the following functions:
• Reads in control bits, setpoints and actual values - and transfers them to
SINAMICS
• Receives status bits and actual values from SINAMICS and makes them
available within SIMATIC S7.
• Selects the operating mode, and transfers the technology setpoints and actual
values corresponding to the operating mode.

DCC Line Tension Control


Article ID: 49972266, V4.3.1, 03/2019 61
Copyright © Siemens AG 2019 All rights reserved

6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

6.2 Interface

The following table shows the interface between drive and higher level controller from drive side. The interface is adapted for use with the
standard block LMCSINA_LineTensionControlFB, but can be also the base for other control variants. The shown interface can be
comfortably set up using the applications own script file.
Table 6-1 Receive data
Parameter Name Interconnection Comment
(Connector/Binector)
p840[0] BI: ON / OFF (OFF1) r2090.0 Control word 1 (STW1) ON / OFF (OFF1)
p844[0] BI: No coast-down / coast-down (OFF2) signal source r2090.1 No coast-down / coast-down (OFF2)
1 signal source 1
p848[0] BI: No Quick Stop / Quick Stop (OFF3) signal source r2090.2 No Quick Stop / Quick Stop (OFF3)
1 signal source 1
p852[0] BI: Enable operation/inhibit operation r2090.3 Enable operation/inhibit operation
p1140[0] BI: Enable ramp-function generator/inhibit ramp- r2090.4 Enable ramp-function generator/inhibit
function generator ramp-function generator
p1141[0] BI: Continue ramp-function generator/freeze ramp- r2090.5 Continue ramp-function
function generator generator/freeze ramp-function
generator
p1142[0] BI: Enable setpoint/inhibit setpoint r2090.6 Enable setpoint/inhibit setpoint
p2103[0] BI: 1. Acknowledge faults r2090.7 1. Acknowledge faults
r2090.8 --
r2090.9 --
p854[0] BI: Control by PLC/no control by PLC r2090.10 Control by PLC/no control by PLC
p1113[0] BI: Setpoint inversion r2090.11 Setpoint inversion
r2090.12
p1035[0] BI: Motorized potentiometer setpoint raise r2090.13 Motorized potentiometer setpoint raise
p1036[0] BI: Motorized potentiometer lower setpoint r2090.14 Motorized potentiometer lower setpoint
r2090.15 --

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Copyright © Siemens AG 2019 All rights reserved

6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Parameter Name Interconnection Comment


(Connector/Binector)
p21525 CI: Velocity setpoint material web (setpoint/actual r2050[1] optional interconnection:
value nip position)
• as actual value: winder follows the nip position velocity
(interconnection only if the actual value cannot be
interconnected internal in the drive per bico – nip position is
not a drive object at the same drive)
• as setpoint: winder must be velocity master and the nip
position must get it setpoint from the winder
or
winder is operated in v- constant control
p23150 BI: Operation mode (1=pull; 0=push) r2092.0 Control word line tension Operation mode (1=pull; 0=push)
control

r2092.2
p23153 BI: Jogging mode r2092.3 Jogging mode
p23154 BI: Jogging, bit0 r2092.4 Jogging, bit0
p23155 BI: Jogging, bit1 r2092.5 Jogging, bit1
p23156 BI: Web/tension operation r2092.6 Web/tension operation

p23160 BI: Enable tension operation unsynchronized r2092.10 Enable tension operation
unsynchronized
p23161 BI: tension drive as speed master r2092.11 Tension drive as speed master
p23162 BI: ramp stop speed master r2092.12 ramp stop speed master
p23163 BI: fast stop speed master r2092.13 fast stop speed master
r2092.14
r2092.15
p820[0] BI: Drive Data Set selection DDS bit 0 r2093.0 Control word 2 (STW2) Drive Data Set selection DDS bit 0
p821[0] BI: Drive Data Set selection DDS bit 1 r2093.1 Drive Data Set selection DDS bit 1
DCC Line Tension Control
Entry ID: 49972266, V4.3.1, 03/2019 63
Copyright © Siemens AG 2019 All rights reserved

6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Parameter Name Interconnection Comment


(Connector/Binector)
p822[0] BI: Drive Data Set selection DDS bit 2 r2093.2 Drive Data Set selection DDS bit 2
p823[0] BI: Drive Data Set selection DDS bit 3 r2093.3 Drive Data Set selection DDS bit 3
p824[0] BI: Drive Data Set selection DDS bit 4 r2093.4 Drive Data Set selection DDS bit 4
r2093.5
r2093.6
p897 BI: Parking axis selection r2093.7 Parking axis selection
r2093.8
r2093.9
r2093.10
p828[0] BI: Motor changeover feedback signal r2093.11 Motor changeover feedback signal
p2045 CI: PB/PN clock synchronous controller sign-of-life r2050[3] optional interconnection:
signal source Connector input for the sign-of-life of
the clock synchronous
PROFIBUS/PROFINET controller.
The sign-of-life is expected at bits 12
to 15. Bits 0 to 11 are not evaluated.
The sign-of-life signal is received in
PZD4 (control word 2) from the
controller.
p22101 CI: Tension setpoint, variable [%] r2050[4] Interconnection of the variable Tension setpoint for indirect tension
control and tension control with tension transducer.
Prerequisite: p22100 Tension setpoint, fixed [N] = 0
p22201 CI: Position setpoint, variable [%] r2050[4] Interconnection of the variable position setpoint for dancer position
control.
Prerequisite: p22200 Position setpoint, fixed [LU] = 0
p22300 CI: Tension actual value [%] r2050[5] optional interconnection:
Direct interconnection of the tension actual value to the drive (e.g. via
analogue input) is recommended, the interconnection via the higher
level controller should be used in exceptional cases only.
p22350 CI: Position actual value, normalized [%] r2050[5] optional interconnection:

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Parameter Name Interconnection Comment


(Connector/Binector)
Direct interconnection of the position actual value to the drive (e.g.
via analogue input) is recommended, the interconnection via the
higher level controller should be used in exceptional cases only.
p21512 CI: Control technique selection r2050[7] Control technique selection

Tabel 6-2 Send data


Parameter Name Interconnection Comment
(Connector/Binector)
p2051[0] CI: IF1 PROFIdrive PZD send word, PZD 1 r2089[0] Status word 1 (ZSW1) is interconnected via Binector-connector
converter
p2080[0] Binector-connector converter status word 1 r899.0 Status word 1 (ZSW1) via Ready for switch on
Binector-connector Ready
p2080[1] r899.1
converter (description see
p2080[2] r899.2 list manual) Operation enabled
p2080[3] r2139.3 Fault present
p2080[4] r899.4 No coasting active
p2080[5] r899.5 No Quick Stop active
p2080[6] r899.6 Switching on inhibited active
p2080[7] r2139.7 Alarm present
p2080[8] r2197.7 Speed setpoint - actual value deviation
in tolerance t_off
p2080[9] r899.9 Control request
p2080[10] r2199.1 f or n comparison value reached or
exceeded
p2080[11] r1407.7 Torque limit reached
p2080[12] r899.12 Open holding brake
p2080[13] r2135.14 Alarm motor overtemperature
p2080[14] r2197.3 n_act >= 0

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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Parameter Name Interconnection Comment


(Connector/Binector)
p2080[15] r2135.15 Alarm power unit thermal overload
p2051[1] CI: IF1 PROFIdrive PZD send word, PZD 2 r63[0} Speed actual value, Unsmoothed
p2051[2] CI: IF1 PROFIdrive PZD send word, PZD 3 r23202 Status word, tension drive Operation mode

Web/tension operation
Jogging mode

Web break
Position/tension controller at upper
limit
Position/tension controller at the lower
limit
Web velocity caught up
Web velocity stopped
Speead actual value greater than zero
Stopping after web length braking
active
p2081[0] Binector-connector converter status word 1 r51.0 Status word 2 (ZSW2) via DDS effective bit 0
Binector-connector DDS effective bit 1
p2081[1] r51.1
converter (description see
p2081[2] r51.2 list manual) DDS effective bit 2
p2081[3] r51.3 DDS effective bit 3
p2081[4] r51.4 DDS effective bit 4
p2081[5] r2139.11 Alarm class bit 0

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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Parameter Name Interconnection Comment


(Connector/Binector)
p2081[6] r2139.12 Alarm class bit 1
p2081[7] r896.0 Parking axis active
p2081[8] r1406.8 Travel to fixed stop
p2081[9]
p2081[10] r899.11 Pulses enabled
p2081[11] r835.0 Motor changeover active
p2081[12]
p2081[13]
p2081[14]
p2081[15]
p2051[5] CI: IF1 PROFIdrive PZD send word, PZD 6 r22303 Tension actual value, smoothed [%]
p2051[6] CI: IF1 PROFIdrive PZD send word, PZD 7 r22358 Position actual value, smooth, actual [%]
p2051[7] CI: IF1 PROFIdrive PZD send word, PZD 8 r80[0] Torque actual value, Unsmoothed
p2051[8] CI: IF1 PROFIdrive PZD send word, PZD 9 r23215 Actual technique effective
p2051[9] CI: IF1 PROFIdrive PZD send word, PZD 10 r21891 velocity setpoint velocity master incl. jogging [%]
For operation as velocity master, this value is the setpoint for the nip
position.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 67
6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Table 6-3: Inputs and outputs of LMCSINA_LineTensionControlFB


Name P Data Comment
type type
enable IN Bool Block enable
FALSE: FB without any function
TRUE: FB enabled
tensionOperation IN Bool Enables the tension control
FALSE: The tension control is inhibited
TRUE: The tension control is activated
Also see bit 6 in the Control word line tension
control
ackError IN Bool FB "Line Tension Control" and SINAMICS errors
are acknowledged with a rising edge
enableLineTensionController IN Bool FALSE= the tension drive/motor is shutdown
with the configured stopMode (seeTable 6-4)
TRUE= the tension drive/motor is switched on
halt IN Bool The line tension drive is stopped corresponding
to the parameterization of haltMode (see Table
6-4).
FALSE: Normal operation
TRUE: The line tension controller is stopped
(only if masterOperation = TRUE, see Table 6-4)
See also bits 12 and 13 in the Control Word Line
Copyright © Siemens AG 2019 All rights reserved

Tension control.
jog1 IN Bool Jogging mode
The jog mode is activated if one of the inputs is
controlled with 1, and if no tension or web
jog2 IN Bool
operation is active.
Also see bits 3,4 and 5 in the Control Word Line
Tension Control
webVelocity IN Real Web velocity setpoint or actual value [m/s]
tensionSetpoint IN Real Tension setpoint [N]
positionSetpoint IN Real Setpoint for the dancer roll position [LU]
tensionActualValue IN Real Tension actual value [N]
positionActualValue IN Real Actual dancer roll position [LU]

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Name P Data Comment


type type
valid OUT Bool FALSE: Output values are not valid.
TRUE: Output values are valid.
busy OUT Bool FALSE: FB is not processed, or an error has
occurred
TRUE: FB is being processed
error OUT Bool FALSE: No errors are present.
TRUE: an error has occurred, the cause is
output at status
status OUT Word Status of the FB Line Tension Control
See also Value overview for the status output
actualControlTechnique OUT Int Active control mode
0: Indirect tension control
1: Dancer roll control with speed correction
2: Direct closed-loop tension control with tension
transducer and speed correction
3: Direct closed-loop tension control with tension
transducer and correction of the torque
limits
4: draw control
axisEnabled OUT Bool FALSE: Tension drive is switched off
Copyright © Siemens AG 2019 All rights reserved

TRUE: Tension drive is switched on


(Bit 2 in drive status word STW1)
axisError OUT Bool FALSE: No drive fault
TRUE: Drive fault
(Bit 3 in drive status word STW1)
tensionOperationActive OUT Bool TRUE: Tension operation active
webOperationActive OUT Bool TRUE: Web operation active
jogOperationActive OUT Bool TRUE: Jogging active
internalLimitActive OUT Bool TRUE: An internal value was limited
Status Word TensionControl bit 10 or 11 =
TRUE
webBreakDetected OUT Bool TRUE: Web break detected
statusWordLineTensionControl OUT Word Status word functions
ler
statusWordDriveSTW1 OUT Word Status word drive ZSW1
actualSpeedDrive OUT Real Actual motor speed [rpm]
actualSpeedWeb OUT Real Actual web velocity [m/s]
actualTension OUT Real Actual tension [N]
actualPosition OUT Real Actual dancer roll position [LU]
actualTorque OUT Real Actual motor torque [Nm]
lineTensionControlConfig IN_O "LMCSIN Configuration data of the FB Line Tension
UT A_typeLi Control
neTensio See Table 6-4
nControl
ConfigDa
ta"

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

6.2.1 Configuration data DB

Table 6-4: Line Tension Control Configuration: Parameters of LMCSINA_typeTensionControlConfigData


Name Type Comment
operationMode Bool Selects the operation mode
FALSE: push
TRUE: pull
See also Bit 0 in the control word
controlTechniqueLineTensionControl Int Selects the closed-loop control
mode
0: Indirect tension control
1: Dancer roll control with speed
correction
2: Direct closed-loop tension control
with tension transducer and
speed correction
3: Direct closed-loop tension control
with tension transducer and
correction of the torque limits
4: draw control
stopMode Int 0: Normal stop
1: Quick stop
2: Coast down
Copyright © Siemens AG 2019 All rights reserved

haltMode Bool FALSE: Normal stop


TRUE: Quick stop
masterOperation Bool FALSE: Tension drive receives web
velocity setpoint from the nip
position
TRUE: Tension drive is the velocity
master, and specifies the web
velocity for the nip position
hardwareId HW_IO Hardware ID of the telegram to the
winder drive.
This ID is shown in Devices &
Networks, see Figure 6-3
driveObjectId Int Drive Objekt number of the drive
DO
You can find this ID in STARTER in
the telegram configuration

DCC Line Tension Control


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Name Type Comment


acyclicData “typeAcyclicData” Data which is aligned with the drive
when acyclic communication is
initialized.
w.o.8 p21900
JogFixedSetpoint1 Real Jog, fixed setpoint 1 [m/min]
w.o. p21901
JogFixedSetpoint2 Real Jog, fixed setpoint 2 [m/min]
r.o.9 p21526
Normalization, material web velocity
normWebVelocity Real [m/min]
r.o. p22203
Normalization, position setpoints
normPosition Real (maximum position value) [LU]
r.o. p22103
Normalization, tension setpoints
normTension Real (maximum tension) [N]
r.o. p2003
normTorque Real Reference torque
r.o. p2000
normSpeed Real Reference speed
Copyright © Siemens AG 2019 All rights reserved

w.o.: (write only) These parameters must be set and are written to the drive on
initialization.

r.o.: (read only) On initialization, these parameters are read out of the drive - and it
is not permissible that they are subsequently changed.

6.2.2 Value overview for the status output

Table 6-5
Number Cause

7000 Block is not enabled


7001 Block is being run for the first time after being enabled

7010 Block is in the initialization step; parameters are acyclically read and written
to
7011 Block is in the operating state
7999 Block has detected an error

8270 Acyclic communication not possible


8600 Error DPRD_DAT
8610 Error DPWR_DAT
8630 Acyclic communication error
8700 Illegal control mode requested
See controlTechniqueLineTensionConrol in Table 6-4: Line Tension

8 w.o.: "write only" This parameter is written to the drive with acyclic communication.
9 r.o.: "read only" This parameter is read from the drive with acyclic communication.

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Number Cause
Control Configuration: Parameters of
LMCSINA_typeTensionControlConfigData
8701 Stop is only possible if the tension Controller is the velocity master
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 72
6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

6.3 Integration into the project


At first, you have to set up the telegram configuration correctly. For this
purpose, you have to open the project in STARTER and select the tab
“communication” → “telegram configuration” of the drive unit. Please adjust 16 for
input data length and 16 for output data length for the tension drive.

Figure 6-2
Copyright © Siemens AG 2019 All rights reserved

Afterwards, click onto “save project and compile changes”.

6.3.1 In case of utilisation PROFINET

If you use a drive with PROFINET:

A GSDML file has to be created to integrate the drive into TIA Portal. For this
purpose, please follow the instructions of the application example ‘SINAMICS G/S:
Generating GSDML files for S120, S150, G130, G150’: It can be found at this link:

https://support.industry.siemens.com/cs/ww/en/view/92022677

Please follow the instructions of the documentation of the application example till
chapter 3.3.2.

6.3.2 In case of utilisation PROFIBUS

If you use a drive with PROFIBUS:


Open the project in TIA Portal and the ‘network view’. In the ‘Hardware catalog’
under ‘Other field devices’ → ‘PROFIBUS DP’ → ‘PROFIBUS DP’ → ‘Drives’ →
‘SIEMENS AG → ‘SINAMICS’ select your drive and drag & drop it into your project.
Afterwards connect the drive to the PLC. Then switch to the ‘Device view’ of your
drive. Activate the hardware catalog and the tab ‘Submodules’and select a ‘Free
telegram, PZD-16/16’ and add it to your drive:

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 73
6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Figure 6-3

Here, you can also find the hardware ID, which you must specify in the block
configuration data.

6.3.3 Installation of the library LMCSINA


Copyright © Siemens AG 2019 All rights reserved

You have to download the library LMCSINA from the SIOS and save it anywhere to
your computer. Afterwards, follow the instructions of this document and not the
instructions of the LMCSINA documentation.

LMCSINA:
https://support.industry.siemens.com/cs/ww/en/view/109479491
After the download, you have to unpack the ‘LMCSINA library.zip’.
Now, you have to open TIA Portal and retrieve the library under the tab ‘Global
libraries’. The tab can be found at the right hand side of the monitor.

Figure 6-4

Now you have to search for the unpacked file and open ‘LMCSINA.zal13’.

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Figure 6-5

Afterwards, you have to choose a folder in which the library will be retrieved.
Copyright © Siemens AG 2019 All rights reserved

At this point, you have to copy (drag & drop):

• the folder LMCSINA_LineTensionControl/LMCSINA_Types into the folder


‘PLC data types’ of your project
• the folder LMCSINA_LineTensionControl/LMCSINA_Blocks into the folder
‘Program blocks’ of your project

Note Elements do not have to be copied from the Necessary components directory, as
these elements can be taken from library LAcycCom

Fig. 6-6

6.3.4 Installation of the library LAcycCom

The library for acyclic communication with SINAMICS for SIMATIC


S7-1200/S7-1500
(https://support.industry.siemens.com/cs/ww/en/view/109479553) should be
integrated into the project.

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Download the library and save it to anywhere on your computer. Then unpack the
‘LAcycCom’.zip file.

Open the TIA Portal and the tab ‘Globla libraries’. Open now the library ‘LAcycCom’
by ‘open library’ and select the file ‘LAcycCom.al13’ from the unpacked folder.

Figure 6-7

Figure 6-8
Copyright © Siemens AG 2019 All rights reserved

Copy now „LAcycCom“ →“Master Copies“ → „00_Resource Management“ → „S7-


1200/S7-1500“ the whole folder „LAcycCom_Blocks“ by Drag & Drop into your
project under „Program blocks“.
Copy now „LAcycCom“ →“ Master Copies “ → „00_Resource Management“ →
„S7-1200/S7-1500“ the whole folder „LAcycCom_Tags“ by Drag & Drop into your
project under „PLC tags“.

Copy now „LAcycCom“ →“ Master Copies “ → „00_Resource Management“ →


„S7-1200/S7-1500“ the whole folder „LAcycCom_Types“ by Drag & Drop into your
project under „PLC data types “.

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Copy now „LAcycCom“ →“ Master Copies “ → „01_Drives“ → „S7-1200/S7-1500“


→ „LAcycCom_Blocks“the whole folder „PROFIdrive“ by Drag & Drop into your
project under „Program blocks“.

Copy now „LAcycCom“ →“ Master Copies “ → „01_Drives“ → „S7-1200/S7-


1500“the whole folder „LAcycCom_Tags“ by Drag & Drop into your project under
„PLC tags“.

Copy now „LAcycCom“ →“ Master Copies “ → „01_Drives“ → „S7-1200/S7-


1500“the whole folder „LAcycCom_Types“ by Drag & Drop into your project under
„PLC data types“.

6.3.5 Call of the program blocks

The call can be made in every cyclic OB, typically in OB1 main. Call the program
block ‘LMCSINA_LineTensionControlFB’ in one of the networks of an OB.
Interconnect the required inputs and outputs of LMCSINA_LineTensionControlFB.
The configuration data DB ‘LMCSINA_TensionControlConfigDB’ under ‘Program
blocks’ must be interconnected to input "lineTensionControlConfig" of the
LMCSINA_FB. The easiest way is to drag & drop the DB.
Copyright © Siemens AG 2019 All rights reserved

Figure 6-9

In an additional network, you have to interconnect as follows:

• Call the function blocks (FB) ‘LAcycCom_ResourceManager’,


‘LAcycCom_ReadDriveParams’ und ‘LAcycCom_WriteDriveParams’.
• Interconnect the data block ‘LAcycCom_RequestBuffer’ to the input
‘requestBuffer’ of each function block by drag & drop
• Interconnect ‘statAcyclicData’ from the instance data block of
LMCSINA_LineTensionControlFB_DB to the input ‘dataset’ of
‘LAcycCom_ReadDriveParams’ and ‘LAcycCom_WriteDriveParams’.
• Enable the function block ‘LAcycCom_ResourceManager’ at the input
‘enable’ by setting enable = true.

DCC Line Tension Control


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6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Now your network should look as follows:


Figure 6-10

6.3.6 Parameterization

Parameterization is realized in a DB named


‘LMCINA_LineTensionControlConfigDB’, which is interconnected to the input
‘lineTensionControlConfig’ of the LMCSINA_LineTensionControlFB. Open now the
data block ‘LMCSINA_TensionControlConfigDB’ under ‘Program blocks’ →
‘LMCSINA_TensionControlConfigDB’. There, you have to parametrize the data
Copyright © Siemens AG 2019 All rights reserved

block. Further information about the data block is described in Table 6-4.
Insert your values in the column ‘Start value’.

Notes to some data blocks variables:


• The ‘hardwareId’ is the hardware identifier of the PZD-16/16 telegram. It
can be displayed in TIA Portal. Open the Device view and click on free
telegram PZD-16/16. Under ‘Properties → ‘hardware identifier’ the correct
value is displayed.

Figure 6-11

• The ‘driveObjectId’ is the drive object number of the tension drive. The
drive object number can be displayed in STARTER under ‘drive unit’ →
‘tension drive’ → ‘communication’ → ‘Telegram configuration’. In the
second column, the drive object number is displayed.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 78
6 SIMATIC S7 block "LMCSINA_LineTensionControlFB"

Figure 6-12

In the following Figure, the data block configuration is shown. (example of a


configruation):

Figure 6-13
Copyright © Siemens AG 2019 All rights reserved

Now, you can compile and save your project.


In order to start the communication between control system and drive, the input
‘enable’ of the LMCSINA_LineTensionControlFB must be released.

6.3.7 Notes

Please consider that all inputs of the LMCSINA_LineTensionControlFB and the


LMCSINA_TensionControlConfigDB must be interconnected correctly.

Please consider the status of the LMCSINA_LineTensionControlFB. You can trace


the status of the function block at the output ‘status. The corresponding codes are
displayed in Table 6-5.’

DCC Line Tension Control


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7 Projectassistant Line Tension Control

7 Projectassistant Line Tension Control


7.1 Functions and targets
The projectassistant is developed to support and simplify the commissioning of the
application ‘Line Tension Control' with DCC. The assistant replaces almost the
configuration of the parameters in the expert list of the STARTER. For example, a
Line Tension Control DCC plan can be imported automatically by the assistant. All
sensible parameters for the commissioning will be offered. If the SIMATIC block
‘LMCSINA_LineTensionControlFB’ (chapter 6) is used, the commissioning will be
even easier because the control words of the drive and the Line Tension Control
control word and some Line Tension Control parameters will be interconnected
automatically. The associated telegram configuration is also interconnected by the
assistant.

After the start of the assistant, some masks will be shown, one after another. They
are like a guideline for the commissioning. All sensible control- , set- and actual
signals will be displayed. The most important parameters of the application are
interconnected automatically by the assistant. The assistant supports the
commissioning of the most important parameters, but maybe it does not cover all
necessary parameter configurations. Besides the commissioning assistant, the
projectassistant has another function – the diagnosis. Some functional sheets were
Copyright © Siemens AG 2019 All rights reserved

programmed which show in principle the function diagrams (9.1). These diagrams
are interactive. That means, it is possible to adjust setpoints which will be adopted
into the project. In addition, the diagnostic pages show actual values of the
application, if the drive is in online mode. Besides the pages for the control
techniques, there are pages for drive notifications and the control and status words
of the line tension controller.

7.2 Requirements
In order to use the projectassistant, a STARTER version V4.4.0 or newer must be
installed.

The assistant is based on a hardware configuration of the basic system. That


means, the hardware must be commissioned with basic functions. The STARTER
project can be stored anywhere on the computer. The project assistant establishes
a connection to that project and reads in all drive units, terminalboards and terminal
modules.

The assistant is programmed with Microsoft Excel 2010, so the functions are only
guaranteed for an equal or newer version of Excel.

A commissioning of a Line Tension Controller with SINAMICS DCM is not


supported.

7.3 Instruction
7.3.1 General settings

At first, the file has to be unpacked. Afterwards, the excel document can be
opened. Accept the safety warnings by clicking ‘activate content’ in order to
activate the macros of the assistant.

DCC Line Tension Control


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7 Projectassistant Line Tension Control

Please accept the warranty and liabilities in order to use the assistant. There the
language can be adjusted:
Figure 7-1

Afterwards, the project overview will be shown. There, the settings for the assistant
will be done.
Copyright © Siemens AG 2019 All rights reserved

• The language can be adjusted


• the connection to the STARTER project can be established, which contains the
hardware configuration for this purpose, click on the button: ‘search for a Line
Tension Controller project’.

Figure 7-2

Subsequent, a filebrowser will be opened. There, the project must be selected:

Figure 7-3

DCC Line Tension Control


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7 Projectassistant Line Tension Control

After the correct project path is found, the assistant scans the project. All available
drive units and drives will be displayed under the project settings in small cards. In
addition, the text fields for the project path and project name will be filled in. The
following example contains a drive unit with two drives:

Figure 7-4
Copyright © Siemens AG 2019 All rights reserved

7.3.2 Commissioning support

In order to start the commissioning of the application, please select the drive, which
will get the Line Tension Controllerfunctionalities. For this purpose, click on one of
the found drives in the cards.

If theres is no Line Tension Controllerdcc plan available on the drive, a window will
be opened, which will handle the import of the Line Tension Control DCC plan.
Figure 7-5

DCC Line Tension Control


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7 Projectassistant Line Tension Control

If you click the button ‘>’, the import will be started. Please be patient, the import
takes some seconds.

If there is already a Line Tension Control DCC plan available on the drive, or is just
importet by the assistant, a window will be opened which handles the Line Tension
Controllercontrol technique. You have to select your preferred control technique.
The description below may help you.

Figure 7-6
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


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7 Projectassistant Line Tension Control

You confirm the choice by click on the button ‘>’. Therefore you get to the next
menu. Subsequent, the type of communication must be selected. If a SIMATIC S7
1200/1500 with the SIMATIC block ‘LMCSINA_LineTensionControlFB’ (chapter 6)
is used, choose the S7-FB (Siemens control system) type of communication. If you
don’t use a Siemens control system, then you have to choose ‘free configuration’.

Figure 7-7

If you use a free configuration, you have to interconnect the control word 1 of the
drive with the help of the assistant. In addition, you have to interconnect the control
Copyright © Siemens AG 2019 All rights reserved

word of the line tension controller, too.

Afterwards, you have to adjust the velocity setpoint material web.

Figure 7-8

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 84
7 Projectassistant Line Tension Control

Either the Line Tension Controller gets the velocity setpoint material web from the
nip location or the Line Tension Controller is speed master and forces the web
velocity of the nip location. Then the gearbox ratio must be set:

Figure 7-9
Copyright © Siemens AG 2019 All rights reserved

Now follow the control technique specific diagnostic pages unitl you get to the last
window:

Figure 7-10

If you want to adopt the settings into your STARTER project, click ‘Yes’ or if you
want to drop the settings, click ‘Cancel’.

If you confirm with ‘Yes’ then all of the parameters will be interconnected.
Afterwards. a download to target system is possible, if you have already set the
PG/PC interface correctly. Then you get back to the projectoverview.

DCC Line Tension Control


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7 Projectassistant Line Tension Control

7.3.3 Diagnostic pages

In order to start the diagnosis of a drive, please choose a drive for the diagnosis in
the projectoverview.

Figure 7-11
Copyright © Siemens AG 2019 All rights reserved

Afterwards, you can activate the diagnostic pages. There are links to each page
wich will activate the preferred page. On each page, there are buttons to change
the drive to online mode or offline mode. In online mode, the actual values will be
shown.

7.4 Notes for utilization


The projectassistant supports the commissioning of the parameters. Sometimes
you have to do further interconnections in the expert list of the Line Tension Control
drive in STARTER. It is recommended that you create a STARTER project with the
basic hardware functions, then you set up the SIMATIC program block and at last,
you start the projectassistant to set up all Line Tension Controllerparameters.

If the projectassistant creates an error message, please save the excel document
and restart the assistant.

NOTE All settings of the parameters are saved internally in Excel. Only at the end of the
commissioning of the assistant, all parameter settings will be adopted to your
STARTER project. If you close the assistant while using it, you have to go
through the whole assistant again.

If the following error message occurs:

DCC Line Tension Control


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7 Projectassistant Line Tension Control

Please click the button “Notify” and then the project assistant will be opened. After
a few seconds, the following message will be shown:

Please click onto “Read-Write” and the Project assistant will be available with all its
functionalities.
Copyright © Siemens AG 2019 All rights reserved

NOTICE A commissioning of a Line Tension Controller with SINAMICS DCM


is not supported.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 87
8 Using the application

8 Using the application


8.1 Control word Line Tension Control
Bit Line Tension Controller control Value 0 Value 1
word
Bit 00 Operation mode Push Pull
Bit 01 n.a. n.a. n.a.
Bit 02 n.a. n.a. n.a.
Bit 03 Jogging mode No jogging Jogging mode
Bit 04 Jogging bit 0 Bit 0 Bit 1
0 0 No jogging
1 0 Jog, fixed setpoint 1
Bit 05 Jogging bit 1 active
0 1 Jog, fixed setpoint 2
active
1 1 Jog setpoint input
p21902 (connector input)
active
Bit 06 Web/tension operation Web velocity control Web tension control
Copyright © Siemens AG 2019 All rights reserved

(speed controlled)10 active10


Bit 07 n.a. n.a. n.a.
Bit 08 n.a. n.a. n.a.
Bit 09 n.a. n.a. n.a.
Bit 10 Enable tension operation Web velocity control Web tension control also
unsynchronized (speed controlled) when active when stopping
stopping
Bit 11 Line Tension Controller as velocity Web velocity is generated Web velocity setpoint is
master by the nip position generated by the line
tension controller. This
must be interconnected
to the nip position as
setpoint.
Bit 12 Ramp stop velocity master Internal Line Tension Normal operation
Controllerramp-function
generator is ramped
down
Bit 13 Fast stop velocity master Internal Line Tension Normal operation
Controllerramp-function
generator is ramped
down along the quick
stop ramp
Bit 14 n.a. n.a. n.a.
Bit 15 n.a. n.a. n.a.

8.2 Status word Line Tension Control


Bit Line Tension Controller status Value 0 Value 1
word
Bit 00 Operation mode Push pull

10 not relevant for v-constant control

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 88
8 Using the application

Bit Line Tension Controller status Value 0 Value 1


word
Bit 01 n.a. n.a. n.a.
Bit 02 Web/tension operation Web velocity control Web tension control
(speed controlled)
Bit 03 Jogging mode - Jogging mode
Bit 04 n.a. n.a. n.a.
Bit 05 n.a. n.a. n.a.
Bit 06 n.a. n.a. n.a.
Bit 07 n.a. n.a. n.a.
Bit 08 n.a. n.a. n.a.
Bit 09 Web break - Web break detected
Bit 10 Position/tension controller at upper - The output of the
limit position/tension controller
is limited to the maximum
value
Bit 11 Position/tension controller at the - The output of the
lower limit position/tension controller
is limited to the minimum
value
Bit 12 Web velocity caught up - Web velocity is internally
Copyright © Siemens AG 2019 All rights reserved

evaluated with 100%


Bit 13 Web velocity stopped - Web velocity is internally
evaluated with 0%
Bit 14 Speead actual value greater than - Speead actual value
zero greater than zero
Bit 15 Stopping after web length braking - Stopping was activated in
active order to reach the
selected web length

Status word r23202 can be signaled back to the higher-level automation system.

DCC Line Tension Control


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8 Using the application

8.3 Line Tension Controller interface to the automation


system
The application requires the following inputs to be made:
• Control word (in function diagram LTC1010)
• Tension setpoint (in function diagram LTC1120)
• Tension actual value11 (in function diagram LTC1160)
• Position setpoint12 (in function diagram LTC1130)
• Position actual value12 (in function diagram LTC1160)
• Web velocity actual value (ramp) (in function diagram LTC1111)
• Maneuvering value (when required) (in function diagram LTC1110)
• Jog setpoint (in function diagram LTC1110)
• Velocity actual value web tachometer (in function diagram LTC110X) 13
• Web velocity setpoint (in function diagram LTC1111)14
Copyright © Siemens AG 2019 All rights reserved

11 Only for tension control with measurement transducer


12 Only for dancer roll control

14 Only for operation as velocity master, then instead of the web velocity actual value

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 90
9 Program description

9 Program description
9.1 Function diagrams
9.1.1 Overview function diagrams
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 91
Copyright © Siemens AG 2019 All rights reserved

velocity material web [%] overcontrol


p21525 fixed setpoint [m/min]
p21800 (20,00 m/min) M_max upper
speed- p1520
speed setpoint 1

DCC Line Tension Control


controller
9 Program description

normalization web vweb [m/mi n] vset [m/mi n] nset [1/mi n] nset [%] p1155 Mset

Entry ID: 49972266, V4.3.1,


velocity [m/min] + r21953 + +
p21526 (30,00 m/min) travel to fixed stop -
Diameter tension p1545
roll [m] p21570 r23222 M_max lower
(0.250 m) Dact [m] normalization speed p1521

03/2019
p21521
r2700
speed actual value
p21520 nact
r63
normalization torque
gear ratio load revolutions
p21550 (1) p22650
r2703
gear ratio motor revolutions M_limit upper
p21551 (1) p22802
tension setpoint r1534
fixed [N]
scaling torque limit upper
p22100 (10 N)
M scal_ob [%] p1552
tension setpoint variable [%] r22804
< >0
p22101 Fset [N] M set [Nm] scaling torque limit lower
(0)
=0 M scal_unt [%] p1554
r22805
M_limit lower
normalization tension setpoint (maximum tension)
[N] p22803
p22103 (10.000 N) r1535 friction +

supplementary torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027

inertia pre
control

DCC application Basic functionality

92
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1000 -
Overview indirect tension control (p21510 = 0) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

velocity material web [%]


p21525
speed-
speed setpoint 1
nset controller
normalization web vweb [m/mi n] vset [m/mi n] [1/mi n] nset [%] p1155 Mset
velocity [m/min] + r21953 + +
p21526 (30,00 m/min) -
Diameter tension
roll [m] p21570

DCC Line Tension Control


(0.250 m)
9 Program description

normalization speed

Entry ID: 49972266, V4.3.1,


p21521
r2700
speed actual value
p21520

03/2019
r63
gear ratio load revolutions
p21550 (1)

gear ratio motor revolutions


p21551 (1)
position setpoint
fixed [LU] position controller Kp [m/(min*LU)]
p22200 (10.000) p22401 (0.001 m/(min*LU))
position setpoint variable [%]
< >0
p22201 sset [LU] vReg_Aus [m/mi n]
(0)
+
=0 -
position controller
integral time [ms]
normalization position setpoint (maximum position value) p22404 (10000 ms)
[LU]
p22203 (10.000 LU) friction +
position actual value input in LU
position actual value p22355 (0)
normalized [%]
p22350 sact [%] 0
(0) sact [LU]
position actual value conditioning
dancer denominator [Inc] normalization torque
1
p22353 (1) p22650
position actual value conditioning
dancer numerator [LU] r2703
p22351 sact [INC] p22352 (1)
(0) supplementary torque 2
position actual value dancer [INC] M set_in ertia [Nm] M set_in ertia [%] p1513
r22027

inertia pre
DCC application control Basic functionality

93
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1001 -
Overview dancer position control with speed correction (p21510 = 1) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

velocity material web [%]


p21525
speed-
speed setpoint 1
nset controller
normalization web vweb [m/mi n] vset [m/mi n] [1/mi n] nset [%] p1155 Mset
velocity [m/min] + r21953 + +
p21526 (30,00 m/min) -
Diameter tension
roll [m] p21570

DCC Line Tension Control


(0.250 m)
9 Program description

normalization speed

Entry ID: 49972266, V4.3.1,


p21521
r2700
speed actual value
p21520 nact

03/2019
r63

gear ratio load revolutions


p21550 (1)

gear ratio motor revolutions


p21551 (1)
tension setpoint
fixed [N]
p22100 (10 N)

tension setpoint variable [%]


< >0
p22101 Fset [N]
(0)
=0

tension controller Kp [m/(min·N)] friction +


normalization tension setpoint (maximum tension)
p22402 (0.010 m/(min·N))
[N]
p22103 (10.000 N)
vReg_Aus [m/mi n]
tension actual value [%]
+
-
p22300 Fact [N] normalization torque
(0) tension controller p22650
integral time [ms] r2703
p22404 (10000 ms)
supplementary torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027

inertia pre
DCC application control Basic functionality

94
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1002 -
Overview direct tension control with speed correction (p21510 = 2) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

velocity material web [%] overcontrol


p21525 fixed setpoin [m/min]
p21800 (20,00 m/min) M_max upper
speed- p1520
speed setpoint 1
controller
normalization web vweb [m/mi n] vset [m/mi n] nset [1/mi n] nset [%] p1155 Mset
velocity [m/min] + r21953 + +
p21526 (30,00 m/min) travel to fixed stop -
Diameter tension p1545
roll [m] p21570 r23222 M_max lower

DCC Line Tension Control


(0.250 m) p1521
9 Program description

normalization speed

Entry ID: 49972266, V4.3.1,


p21521
r2700
speed actual value
p21520 nact

03/2019
r63
normalization torque
gear ratio load revolutions
p21550 (1) p22650
r2703
gear ratio motor revolutions M_limit upper
p21551 (1) p22802
tension setpoint r1534
fixed [N]
scaling torque limit upper
p22100 (10 N)
M scal_ob [%] p1552
tension setpoint variable [%] r22804
< >0 M set [Nm]
p22101 Fset [N] scaling torque limit lower
(0) +
=0 M scal_unt [%] p1554
r22805
M_limit lower
p22803
tension controller Kp [m] r1535 friction +
normalization tension setpoint (maximum tension)
p22403 (0.100 m)
[N]
p22103 (10.000 N)

tension actual value [%]


+
-
p22300 Fact [N]
(0) tension controller
integral time [ms]
p22404 (10000 ms)
supplementary torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027

inertia pre
DCC application control Basic functionality

95
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1003 -
Overview direct tension control with correction of torque limits (p21510 = 3) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

velocity material web [%]


p21525

Vset incl. Draw factor Speed setpoint 1 Speed-


[m/min]
nset controller
vweb [m/mi n] Vsetl [m/mi n] [1/mi n] nset [%] p1155 Mset
r21953 + +
-
normalization web Normalization speed

DCC Line Tension Control


velocity [m/min] p21521
9 Program description

p21526 (30,00 m/min)


r2700

Entry ID: 49972266, V4.3.1,


Draw factor
+

03/2019
p21920 (0.0) Diameter tension
roll [m] p21570
(0.250 m) Speed actual value
CI: scaling draw factor [%] 1 p21520
p21921 (100 %)
r63

gear ratio load revolutions


p21550 (1)

gear ratio motor revolutions


p21551 (1)

friction +

Normalization torque
p22650
r2703

Additional torque 2
M set_in ertia [Nm] M set_in ertia [%] p1513
r22027

inertia pre
DCC application control Basic functionality

96
1 2 3 4 5 6 7 8
DO: SERVO Overview Function diagram
-LTC1004 -
Overview draw- control (p21510 = 4) 20.06.18 V04.03 SINAMICS
9 Program description

9.1.2 Function diagrams for the Line Tension Control application


Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 97
Copyright © Siemens AG 2019 All rights reserved

p21000[1]
Control Unit

CI: Control technique


CO: Control technique selection
Control technique selection internal p21512 Select control technique
fix selection r21511 (r21511) (the selection is accepted if no „operation“ signal is A51060 alarm „Value for control
p21510 (0) present) technique p21600 not permitted“ <1>

DCC Line Tension Control


0 = indirect tension control
9 Program description

From status word 1 = dancer roll control with speed correction BO: Indirect
p23150

Entry ID: 49972266, V4.3.1,


Operation mode <2> sequence control 2 = direct tension control, speed correction r23210
(0) tension control
„operation enabled“ 3 = direct tension control, correction of the torque
[LTC1010.5]
limits BO: Dancer roll control
4 = draw control
r23211
with speed correction
CI: Status word from the drive

03/2019
r23212 BO: Tension control with
p23100 tension transducer and n correction
(r899) BO: Tension control with tension
p23153 r23213 transducer and M correction
Jogging mode
(0) CI: Status word, faults,
alarms from the drive r23214 BO: draw control
p23154
Jogging, bit 0 p23101
(0)
(r2139)
r23215 CO: Actual technique effective
p23155
Jogging, bit 1
(0) CI: Status word, speed BO: speed correction
controller from the drive r23220
Web / tension p23156 control active
operation p23102
(0) BO: torque limit
(r1407) r23221
correction control active
CI: Status word monitoring
1 from the drive
p23103 Sequence control, tensCtrl application
(r2197)

CI: Status word closed


loop control from drive
Enable tension
p23160 <3> p23104
operation
(0) (r56) <1> The value of p21510/p21512 exceeds the permissible
unsynchronized
range, internally, a valid control technique is
tensCtrl as p23161 selected
velocity master (0) CI: Control word,
CO: Control word tensCtrl application <2> Operation mode, 1= Pull, 0 = Push
ramp stop p23162 tensCtrl internal p23200
velocity master (1) r23170 (r23170) <3> tension operation is deactivated when „Stop“ is
selected, if this is unwanted this functionality can
be deactivated
fast stop p23163
Usage with
velocity master (1)
SINAMICS DCM
p23105 (0) [LTC1030]

98
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1010 -
Control technique and sequence control 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[5]
ControlUnit
Status word, tensCtrl
Bit Nr. Status word, tensCtrl r23202

0 1 = Pull [LTC1010.4]

1 reserved [LTC1010.4]

DCC Line Tension Control


9 Program description

2 1 = tension operation [LTC1030.7]

Entry ID: 49972266, V4.3.1,


3 1 = jogging operation [LTC1030.7]

03/2019
4 reserved [LTC1030.7]

5 reserved [LTC110x.7]

6 reserved [LTC110x.7]

7 reserved [LTC110x.7]

8 reserved [LTC110x.7]

9 1 = web break [LTC1400.8]

10 Position / tension controller at the upper limit [LTC1200.8]

11 Position / tension controller at the lower limit [LTC1200.8]

12 web setpoint synchronized [LTC1110.4]

13 web setpoint stopped [LTC1110.4]

14 n_act >= 0 [LTC1010.4]

15 stop after web length braking active [LTC1500.7]

99
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1020 -
Status word, tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[1]
ControlUnit

STW tensCtrl
[LTC1010.4]tension operation
Enable jogging [LTC1020.3]
STW tensCtrl &
[LTC1010.4]
jogging
[LTC1110.1]

DCC Line Tension Control


9 Program description

Web velocity synchronized r21870

Entry ID: 49972266, V4.3.1,


[LTC1010.4] tensCtrl as speed
master 1
[LTC1010.4] Tension / position controller on
Enable tension oper- delay time [ms]

03/2019
ation un synchronized p22400 (1000 ms)
SW sequence control
[LTC1010.4] operation enabled
[LTC1010.4] ZSW cl-loop ct rl.
Magnetizing completed & T 0 Enable tension /
Usage with
1 position controller [LTC1200.2]
[LTC1010.4]
SINAMICS DCM
[LTC1020.4] SW tensCtrl
web break

SW sequence control
no coast down & S Q
[LTC1010.4]
SW sequence control Stop active [LTC1110.3]
no fast stop & R Q
Tension operation [LTC1020.4]
[LTC1111.6]
[LTC1310.1]

[LTC1115x.2]

1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL Function diagram

100
.vsd
-LTC1030 -
Sequence control, tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[0]
setpointcomputer

tensCtrl as speed master

Material web velocity,


actual [m/min]
0 [LTC1111.8
[LTC111x.3] r21527
CO: velocity setpoint
] RFG velocity master [%]

DCC Line Tension Control


100%
9 Program description

1 r21890

Entry ID: 49972266, V4.3.1,


Stop after web length [LTC1020.4

03/2019
braking active ]
Maneuvering input, multiplicative [%]
p21830 <1> 0
0
(1) +
r21950 Velocity setpoint,
Maneuvering input, additive[%] 1 before correction [m/min]
1
p21840 <1> [LTC1115.1
(0) Ramp-up time, Ramp-down time, ]
Jog setpoint [ms] Jog setpoint [ms]
00 p21640 (500ms) p21641 (500ms)
Normalization, material web velocity 0
[LTC110x.3] 01
Jogging, fixed setpoint 1 [m/min]
p21636 (10.000)
Jogging, fixed setpoint 2 [m/min] 10
Jogging, setpoint input [%]
p21637 (-10.000)
p21902
11
(0)

CO: velocity setpoint velocity


+ r21891
Jogging Bit 0 master incl. jogging [%]
1
[LTC1010.2]

00
Jogging Bit 1 0
[LTC1010.2]
Enable jogging
[LTC1030.7]

<1> If maneuvering is not used, parameter p21840 must be


interconnected with a fixed value 0% and p21830 must be
interconnected with a fixed value 100% (factory setting)

<2> not available in V4.0

101
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1110 -
Setpoint Computer Part 1 (Speed setpoint calculation) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

BI: Synchronize/stop web setpoint


[ 0 = synchr.; 1 = stop] p21000[3]
p21000[0]
p21850 setpointcomputer
Sollwertrechner
(0)

<1> If tensCtrl is used as speed master, the internal setpoint for web
linespeed setpoint
11 speed is used for the diameter calculation
[LTC1020.4]
release
<2> tension operation is deactivated when Stop is selected,
if a fixed web velocity is set and this value is also used as
speed setpoint for the speed master, p23160 has to be set

DCC Line Tension Control


[LTC1010.2] tensCtrl Ramp-down time, web Ramp-down time, web
9 Program description

to
as speed master velocity, stop [ms]] velocity, fast stop [ms] When the tensCtrl is set as speed master, r21870 shows the

Entry ID: 49972266, V4.3.1,


[LTC1604.7
p21857 (5000ms) p21858 (2500ms) reaching of the upper velocity limit, r21871 the reaching of the
& ]
[LTC1010.2] ramp lower velocity limit.
stop speed master
1

[LTC1010.2]fast stop
1
1

03/2019
speed master 0 1

Ramp-up time, web velocity Smoothing time ramp


CI: Scaling ramp-up/ catch up [ms] p21856 (5000ms) function generator
ramp-down time rampp21855 web velocity [ms]
function generator (0) p21859 (200ms)
web velocity

CI: Velocity set- 0 y


100 %
point material web p21525 0
RUT RDT [LTC1010.2]
(setpoint/actual (0) Web velocity ramp function
value nip position) 1 x BO: Web velocity synchronized
0% <2>
<1> 1 generator r21870
BO: Web velocity stopped
r21527 y r21871
CO: Motor speed, actual value [rpm] [LTC1010.2]
[LTC110x.3] r21522 CO: Material web
velocity, actual [m/min]
[LTC110x.1]
CO: Multiplier setpoint channel [1/m]
[LTC110x.7] r21752

Normalization, material web


[LTC110x.3] velocity
dy/dt ST ST ST ST ST ST ST ST

[LTC1030.7] St op active CO: velocity


RFG follow up t setpoint RFG
when external stop y velocity
master [%]
0
100% y x r21890
Tup_eff Tdn_eff
upper limit velocity master [%]
p21880 (2.0 200%) 1 [LTC1110.3
0 ]
0%
lower limit velocity master [%]
p21881 (-2.0 -200%) 1

102
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1111 -
Setpoint Computer Part 2 (Speed setpoint calculation; Master; Stop) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

[LTC1010.5] p21000[0]
speed correction setpointcomputer
control active
Fixed overcontrol
setpoint Overcontrol setpoint [m/min] Ramp-up time, speed overcontrol for
[m/min] [LTC1010.2
r21802 tension operation ON [ms]
p21800 (20.000) ]
Tension controller p21810 (100 ms)
as speed master
<>0
p21801 0 0
0 0
(0) 0
=0

DCC Line Tension Control


9 Program description

Overcontrol setpoint
1 1

Entry ID: 49972266, V4.3.1,


0
1 1

Normalization,
[LTC110x.3] material web velocity

03/2019
tension control
[LTC1200.8] r22411 [LTC1030.7]
CO: Tension/position controller,
Multiplier setpoint channel [1/m]
sum controller output [m/min] [LTC110x.7]
r21752

Velocity setpoint incl.


draw factor [m/min]
r21951 Speed setpoint after
correction [rpm]

r21950 + r21952

Velocity setpoint, before correction [m/min] Draw


[LTC1010.7]
[LTC1110.7] control
[LTC1030.7]
Tension
& Normalization,
control [LTC110x.3] r21953
speed
Speed setpoint to the
0 tensCtrl drive <1>
1.0
Draw factor r22050
p21920 (0.0) + 1 Speed setpoint for friction
characteristic <2>
speed setpoint for
CI: scaling draw factor [%] 1
inertia precontrol
p21921 (100 %)
<1> recommended connection: SERVO, VECTOR: p1155
DC_CTRL: p50634
<2> recommended connection: SERVO, VECTOR: p3848
Note: This connection has to be done after the recording of the friction characteristic, for VECTOR set p3844=0 additionally!

103
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1115 -
Setpoint Computer Part 3 (Speed setpoint calculation) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[0]
setpointcomputer

Normalization,
tension setpoints
[LTC1150.1]
Tension setpoint, Ramp-up time, Ramp-down time, [LTC1400.1]

DCC Line Tension Control


fixed [N] tension setpoint [ms] tension setpoint [ms]
9 Program description

CO: Tension setpoint after


p22100 (10 N) p22109 (5000 ms) p22110 (5000 ms)

Entry ID: 49972266, V4.3.1,


Tension setpoint [N] the ramp-function generator [N]
Tension setpoint, variable [%] r22102 r22111
<>0
p22101 0 Tension setpoint
(0) x y after the ramp-
=0

03/2019
0 function generator
1
[N]
[LTC1150.1]

Normalization, tension setpoints (maximum tension) [N] t


p22103 (10.000 N)

p22105 & +
Increase tension (0)

p22104 t
Tension setpoint,
(0)
jogging
p22106

Decrease tension (0)
&
SET SET_VAL

Enable tension /
[LTC1030.7]
position controller

Setting value RFG p22107


[LTC1160.4] tension setpoint [N] (22302)

104
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1120 -
Setpoint Computer Part 4 (tension setpoint) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[2]
TensionDancerContr

Normalization,
position setpoints
[LTC1150.1]
Position setpoint, Ramp-up time, Ramp-down time,

DCC Line Tension Control


fixed [LU] position setpoint [ms] position setpoint [ms]
9 Program description

CO:Position setpoint after


p22200 (10.000) p22209 (5000 ms) p22210 (5000 ms)

Entry ID: 49972266, V4.3.1,


Position setpoint [LU] the ramp-function generator [LU]
Position setpoint, variable [%] r22202 r22211
<>0
p22201 0
(0) Position setpoint
=0 x y after ramp-function

03/2019
1 generator [LU]
[LTC1150.6]

-1

Normalization, position setpoints (maximum position value) [LU] t


p22203 (10.000 LU)

p22205 & +
Position setpoint,
(0)
increase
p22204 t
Position setpoint,
(0)
jogging
p22206

Postion setpoint,
(0)
&
decrease SET SET_VAL

Enable tension /
[LTC1030.7]
position controller

Setting value RFG p22207


[LTC1160.7] position setpoint [LU] (22357)

105
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1130 -
Setpoint Computer Part 5 (position setpoint) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[2]
TensionDancerContr

DCC Line Tension Control


9 Program description

Entry ID: 49972266, V4.3.1,


Smoothing time, Dancer roll control with
n correction

03/2019
tension actual value [ms]
Normalization, p22301 (0.000 ms) [LTC1010.5] r23211
tension setpoints Tension actual value, smoothed [N]
[LTC1120.7] Tension/position
r22302 [LTC1120.4] controller, actual
Zugistwert [%] value [N; LU]
p22300 r22415
0
(0) Tension/position
controller actual value
1
[LTC1200.1]

Normalization, Position actual value input Smoothing time,


position setpoints (1=value in LU; 0=normalized) position actual value [ms]
[LTC1130.7]
p22355 (0) p22356 (0 ms)
Position actual value, normalized [%]
p22350
0 Position actual value, smooth, actual [LU]
(0)
Position actual value conditioning, r22357 [LTC1130.4]
dancer roll denominator [Inc]
1
Position actual value p22353 (1)
conditioning, dancer roll
numerator [LU]
p22351 p22352 (1) Position actual value, dancer roll [LU]
(0)
r22354
Position actual value, dancer roll [INC]

106
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1160 -
Setpoint Computer Part 7 (actual value conditioning) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

Adaption, Point X1 [m] <1> Adaption, Point Y10


p22460 (0) p22479 (1.000) CI: Scal. Tens./Pos ctr. p21000[2]
... up. Limit. diam.dep. p22504 TensionDancerContr
speed corr. ctrl. [%] (1)
y upper limit Min
10 speed correction
y10
9 [m/min] upper limit
Tension/position controller speed correction
source Kp adaptation Normalization, material web velocity p22500 (10.000)
8 [m/min]
p22450 7 -1 r22510
x y
(21750) x1 x
(calculated 5 x10
6

DCC Line Tension Control


diameter
9 Program description

[LTC110x.7]) 23 4

Entry ID: 49972266, V4.3.1,


CI: Scal. Tens./Pos ctr. p22505
low. Limit. diam.dep. (1)
speed corr. ctrl. [%] lower limit
<1> p22460 Adaption Point X1 [m] (0.000 m)
Max
speed correction
p22461 Adaption Point Y1 (1.000) [m/min] lower limit

03/2019
··· p22501 (-10.000) speed correction
p22478 Adaption Point X10 [m] (0.000 m) [m/min]
p22479 Adaption Point Y10 (1.000) r22511

Tension/position controller,
effective Kp
r22410 Tension/position controller,
Position controller base Kp integral action time [ms] Tension/position
[m/(min·LU)] p22404 (10000 ms) controller,
Tension/position controller, PI component sum controller
p22401 (0.001 m/(min*LU)) Tension/position Tension/position <2>
controller controller, actual r22412 output
[LTC1010.4] setpoint [N; LU] value [N; LU] Kp Tn [m/min]
Y
+ r22411
r22414 r22415
Tension/position controller,
tension/ position + + differential time constant [ms] +
[LTC1150.7] Yintegral component
controller setpoint - p22409 (0.000 ms)
- error variable tension/ r22413
[LTC1160.7] tension/ position YE error variable
controller actual value position controller Tension/position
EN IH IS IC r22416 1 controller,
tension/ position D component
[LTC1030.7] adjustment error variable
controller enable
hold tension/position controller, p22407 dancer position controller [%] 0
p21704 (0%) 0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D
controller integral component (0) component p22408 (0)
tension/position controller p22405 adjustment dancer adjustment dancer
as I controller (0) position differentiation [%] Position controller output value [%]
output value dancer p21705 (0%)
p21700 (0%)
position differentiation
r21703
+ r21706

CO: sum velocity adjustment


derivative action time smoothing time D-computer in dancer position control
dancer position [ms] dancer position differentiation [ms]
p21701 (20 ms) p21702 (10 ms) <2> the integral time is internal limited to the sampling time of the execution group
as minimum value, a deactivation of the integral part can only be done by means of p22406

107
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1200 -
dancer roll control with speed correction (p21510 = 1) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

Adaption, Point X1 [m] <1> Adaption, Point Y10


p22460 (0) p22479 (1.000) CI: Scal. Tens./Pos ctr. p21000[2]
... up. Limit. diam.dep. p22504 TensionDancerContr
speed corr. ctrl. [%] (1)
y upper limit Min
10 speed correction
y10
9 [m/min] upper limit
Tension/position controller speed correction
source Kp adaptation Normalization, material web velocity p22500 (10.000)
8 [m/min]
p22450 7 -1 r22510
x y
(21750) x1 x
(calculated 5 x10
6

DCC Line Tension Control


diameter
9 Program description

[LTC110x.7]) 23 4

Entry ID: 49972266, V4.3.1,


CI: Scal. Tens./Pos ctr. p22505
low. Limit. diam.dep. (1)
speed corr. ctrl. [%] lower limit
<1> p22460 Adaption Point X1 [m] (0.000 m)
Max
speed correction
p22461 Adaption Point Y1 (1.000) [m/min] lower limit

03/2019
··· p22501 (-10.000) speed correction
p22478 Adaption Point X10 [m] (0.000 m) [m/min]
p22479 Adaption Point Y10 (1.000) r22511

Tension/position controller,
effective Kp
r22410 Tension/position controller,
Tension controller base Kp integral action time [ms] Tension/position
the speed correction control p22404 (10000 ms) controller,
Tension/position controller, PI component sum controller
p22402 (0.010 m/(min*N)) Tension/position Tension/position <2>
controller controller, actual r22412 output
[LTC1010.4] setpoint [N; LU] value [N; LU] Kp Tn [m/min]
Y
+ r22411
r22414 r22415
Tension/position controller,
tension/ position + + differential time constant [ms] +
[LTC1150.7] Yintegral component
controller setpoint - p22409 (0.000 ms)
- error variable tension/ r22413
[LTC1160.7] tension/ position YE error variable
controller actual value position controller Tension/position
EN IH IS IC r22416 1 controller,
tension/ position D component
[LTC1030.7]
controller enable
hold tension/position controller, p22407 0
0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D
controller integral component (0) component p22408 (0)
tension/position controller p22405
as I controller (0)

<2> the integral time is internal limited to the sampling time of the execution group
as minimum value, a deactivation of the integral part can only be done by means of p22406

108
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1201 -
direct tension control with tension transducer and speed correction (p21510 = 2) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[2]
TensionDancerContr
Adaption, Point X1 [m] <1> Adaption, Point Y10
p22460 (0) ... p22479 (1.000)

y 10
y10 gear factor [LTC1310.7]
Tension/position controller 9
<1> the limits set for the tension controller
source Kp adaptation <1>
8 refer to the wound roll

DCC Line Tension Control


p22450 7
9 Program description

x y
(21750) x1 x Normalization, torque [Nm]

Entry ID: 49972266, V4.3.1,


(Berechneter 5 x10
Durchmesser 6
Tension controller, upper limit
[LTC110x.7]) 23 4 value torque control [Nm]
p22502 (10.000 Nm) upper limit
torque

03/2019
CI: Scal. Tension ctrl. p22508 Min control [Nm]
upper limit torque control [%] (1) r22512
<1> p22460 Adaption, Point X1 [m] (0.000 m)
p22461 Adaption, Point Y1 (1.000)
··· Tension controller, lower limit value -1
p22478 Adaption, Point X10 [m] (0.000 m) torque control [ [Nm] lower limit
p22479 Adaption, Point Y10 (1.000) p22503 (-10.000 Nm) torque
CI: Scal. Tension ctrl. p22509 Max control [Nm]
Tension/position controller, lower limit
(1) r22513
effective Kp torque control [%]
r22410

Tension controller,
base Kp torque control [m]
p22403 (0.100 m) Tension/position controller,
[LTC1010.4] integral action time [ms] Tension/position
p22404 (10000 ms) Tension/position controller, PI component controller,
Tension/position Tension/position <2>
controller controller, actual r22412 sum controller output
setpoint [N; LU] value [N; LU] Kp Tn [Nm; min-1]
r22414 r22415 Y
+ r22411
Tension / position + + Tension/position controller, +
[LTC1150.7] Yintegral component differential time constant D component [ms]
controller setpoint -
- error variable tension/ p22409 (0.000 ms)
YE error variable r22413
position controller
[LTC1160.7]Tension / position EN IH IS IC r22416 Tension/position controller,
controller actual value 1 D component
Tension / position
[LTC1030.7]
controller Enable 0
Hold tension/position controller, p22407 0
integral component (0)
Reset tension/position p22406 Tension/position controller, enable D component
controller integral component (0) p22408 (0)
<2> the integral time is internal limited to the sampling time of the execution group
Tension/position controller p22405
as minimum value, a deactivation of the integral part can only be done by
as I controller (0) means of p21756

109
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1202 -
direct tension control with tension transducer and correction of the torque limits (p21510 = 3) 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[0]
setpointcomputer

DCC Line Tension Control


9 Program description

Entry ID: 49972266, V4.3.1,


selector speed Speed actual value smoothing Speed actual value
inertia pre-control for inertia pre-control change limit,
p22021 number of cycles ramp-up time [ms]
[LTC1110.6] p22022 (10) p22023 (100.000 ms)
(0)

03/2019
speed setpoint for <1> r22025
inertia pre-control Acceleration actual value, motor [rad·s-2]
0
<2>
r22026 Torque setpoint,
r21522 inertia calculation [Nm]
1
Motor speed, actual value [rpm]
[LTC1100.3]
Speed actual value
change limit ramp-
down time [ms]
p22024 (100.000 ms)

Fixed value mass


inertia [kgm2] Offset, mass moment of inertia, effective [kgm2]
p22005
r22017
Offset, mass moment of inertia [%]
p22011
Torque setpoint,
(1) r22027
inertia normalized
Normalization,
torque [Nm]

<1> an average value is generated over the number of selected cycles N, depending
on the selected sampling time T A this results in a filtering of the speed actual
value for frequencies:
k
fk = with k=1, 2, ....
N  TA

<2> The ramp-up and ramp-down times only act as limit on the
effective ramp-of the actual value - therefore avoiding steps
(jumps) in the acceleration actual value that is formed by
differentiating the speed actual value,

110
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1300 -
Torque of inertia tensCtrl 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[0]
setpointcomputer

Tension setpoint after ramp function generator [N]


Torque setpoint,
[LTC1150.7] r22295
referred to the tension roll [Nm]
0,5
r22600 Torque setpoint,
[LTC110x.7] diameter tension roll [m] referred to the motor [Nm]
+
r21750 r22601 [LTC 1320]

DCC Line Tension Control


+
9 Program description

Tension/position controller,

Entry ID: 49972266, V4.3.1,


sum controller output [Nm]
0
[LTC1200.8] r22411

Indirect tension control 0


1
r23210

03/2019
1
speed correction control active
[LTC1010.5]

CI: Gear factor,


p21554 DI
load revolutions CO: Gear factor,
(0) r21556
variable REA L load revolutions variable
CI: Gear factor, p21555 DI
CO: Gear factor,
motor revolutions (0) r21557
REA L motor revolutions variable
variable
CI: Gear factor,
CO: Gear factor,
load revolutions
load revolutions fixed value
p21558
Gear factor, load revolutions
r21552 r21552
p21550 (1)
CI: Gear factor, x
CO: Gear factor, gear factor
motor revolutions y
motor revolutions fixed value [LTC110x.3]
p21559
Gear factor, motor revolutions [LTC1202.6]
r21553 r21553
p21551 (1)

111
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1310 -
Calculation, torque limits, part 1 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[0]
setpointcomputer

CI: Upper torque limit setpoint


without compensation torques p22850
[LTC
(r22804)
1320.8]

CI: Moment of inertia compensation CO: Effective upper torque limit,


setpoint for adaptation torque limit p22852 normalized with adaptation
[LTC
(r22027) + r22854 <3>
1300.8]

DCC Line Tension Control


9 Program description

CI: Setpoint friction compensation + CO: Effective lower torque limit,

Entry ID: 49972266, V4.3.1,


for adaptation torque limit p22853 normalized with adaptation
(0) + r22855 <3>

CI: Lower torque limit setpoint


Normalization, torque [Nm]
without compensation torques p22851

03/2019
p22650 Normalization, torque [Nm] [LTC 1320] (r22805)
(r2703) [LTC1400.1] only needed for DC_CTRL

Upper torque limit from the drive <1> 0 Upper torque limit
100% scaling effective, normalized
p22802 0
1 <2>
(0) r22804
1
100%
1
100% web operation
0
[LTC1020.5]
Torque setpoint,
1
referred to the motor [Nm]
tension Operation mode PULL
r22601 Ramp-up time, torque limit for speed correction
operation
[LTC 1310] tension operation ON [ms] [LTC1030.7] control active
[LTC1010.
p22710 (100 ms)
<4> tension operation & 5]
[LTC1020.5]
Lower torque limit from the drive <1> 0
100%
p22803
0 Upper torque limit
(0)
1 0 scaling effective, normalized
100% r22805 <2>
1
100%
1
<1> Recommendation:
SERVO: p22802=r1534 and p22803=r1535
VECTOR: p22802=r1520 and p21819=r1521
DC_CTRL: p21818=p22803=1 (100%)

<2> Recommendation:
SERVO, VECTOR: p1552=r22804 and p1554=r22805
DC_CTRL: without friction and inertia compensation p50605.0=r22804 and p50606=r22805, ot herwise not relevant, see <3>

<3> Recommendation:
SERVO, VECTOR: not relevant
DC_CTRL: p50605=r22854 and p50606=r22855 if friction and/or inertia precontrol is used

<4> The ramp-up time is referred to the difference present at the input values; it is only used to bumplessly changeover between tension and web operation; after the set time, a ramp is no
no longer effective,

112
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1320 -
Calculation, torque limits, part 2 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

Fixed value, minimum tension


web breakage monitoring [N] p21000[4]
p22900 (0.500 N) WebBreakDetection
Hysteresis, minimum tension
Minimum tension, web web breakage monitoring [N] Effective minimum tension,
breakage monitoring variable [%] p22903 (0.000 N) web breakage monitoring [N]
<>0
p22901
r22902
(0)
=0
[LTC1120.7]
Normalization, Tension control with tension
transducer and n correction
tension setpoints &
[LTC1010.5] r23212
[LTC1160.4] r22302
1

DCC Line Tension Control


9 Program description

Tension actual value, smoothed [N] [LTC1010.5] r23213

Entry ID: 49972266, V4.3.1,


Tension control with tension
Tension control with tension transducer transducer and M correction

Fixed value, web break mon.


dancer roll upper end pos. [LU]
p22910 (0.000 LU)

03/2019
Web break monitoring,
Web breakage monitoring, effective dancer roll
dancer roll upper end position variable [LU]
<>0 upper end position [LU]
p22914
r22915
(0)
=0

Position actual value


[LTC1160.7] r22402 1
Fixed value, web break mon. smooth [LU]
dancer roll lower end pos.
[LU]p22910 (0.000 LU)
Web break monitoring,
Web breakage monitoring, effective dancer roll
dancer roll lower end position variable [LU]
<>0 lower end position [LU] &
p22911 [LTC1010.5] r23211
r22912
(0)
=0 Dancer roll control
dancer r oll control with speed correction
Fixed value, web break
monitoring, minimum torque [Nm]
p22921 (0.000 Nm)
Web break signal, delay time (ms)]
Web break monitoring, Web break monitoring function,
p22940 (3000.000 ms)
minimum torque variable [%] effective minimum torque [Nm]
<>0
p22922 1
r22923
(0)
=0 Web break monitoring function,
T 0
torque monitoring ON & Web break [LTC1020.4]
Torque actual value, motor p22930
p22920 (0)
(0) & & [LTC1010.4]
SW speed controller
1 SW drive
torque limit reached operation
[LTC1010.4] enabled
Normalization, torque [Nm] CW tensCtrl
[LTC1010.5] r23210
[LTC1320.3] tension
Hysteresis, minimum torque web indirect tension operation
break monitoring function [Nm] control [LTC1010.4]
Indirect tension control p22924 (0.000 Nm)

1 2 3 4 5 6 7 8

113
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1400 -
Web break detection 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[4]
WebBreakDetection

DCC Line Tension Control


9 Program description

Entry ID: 49972266, V4.3.1,


03/2019
Pre-control monitoring, max motor speed in the other direction
of rotation [rpm]
p22936 (5.000 U/min)

Motor speed, actual value [rpm]


r21522 F51056 fault
&
precontrol
[LTC110x.3]

p22935
(0)
BI: Enable pre-control monitoring

114
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1401 -
Pre-control monitoring 20.06.18 V04.03 SINAMICS
Copyright © Siemens AG 2019 All rights reserved

p21000[5]
LengthCalculator

Material web Material web length, relative [%]


length normalization [m] r23002
p23001 (1000)

3,4·1038
l
Material web length, absolute [m]

DCC Line Tension Control


9 Program description

Material web velocity, actual value r23000


r21527
[m/min]

Entry ID: 49972266, V4.3.1,


[LTC110x.3]

S SV 0

03/2019
BI: Reset material web calculator p23061
(0)

Material web calculator, p23060


setting value [%] (0)

Ta
Fixed value, web length braking [m] +
p23050 >
- = SET
(Q=1) Q
<

Setpoint web length p23051 RESET


Q
braking, variable [%] (1) (Q=0)
stop after web length
Enable braking after reaching p23055
& braking active
the web length setpoint (0) [LTC1020.2]
0,5

m/mi n
Calculated braking distance web length calculator [m]
m/s r23052

ms

Ramp-down time, web


velocity, stop [ms]
[LTC1111.4]

115
1 2 3 4 5 6 7 8
Zugregelung_DCC_V4_3_0_en
DO: SERVO, VECTOR, DC_CTRL .vsd Function diagram
-LTC1500 -
Material web calculator / web length braking 20.06.18 V04.03 SINAMICS
9 Program description

9.2 Parameter description


Line Tension Control application parameters
r21500 Software version, Line Tension Control application
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the software version of the DCC Line Tension Control application.

r21501 ID number of the application


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the ID number of the application, as in Siemens Industry Online Support.
Copyright © Siemens AG 2019 All rights reserved

r21501 Internal ID
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the internal ID of the application. For Siemens internal use only.

p21510 Contrl.techn.fix (0=Indir.; 1=Dancer; 2=Tens.n-cor; 3=Tens.M-cor; 4=Draw)


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 4 0
Description: Selects the required control mode for Line Tension Controlleroperation.
Value: 0 Indirect tension control
1 Dancer roll control with speed correction
2 Direct closed-loop tension control with tension transducer and speed correction
3 Direct closed-loop tension control with tension transducer and correction of the torque limits
4 draw control
Dependency: see also: r21511, p21512, r23210, r23211, r23212, r23213, r23215, r23220, r23221
Note: Only values from 0 to 4 are permissible; if values outside this range are entered, then Alarm A51060
indicates that internally the value is limited to a valid value. Further, changing the value of p21510 only
becomes effective if the drive does not output a ready signal. With the application, switching over the
control mode in operation is not possible; a new mode can only be accepted when the system is switched
off. The currently active control mode is indicated with r23215. The value is output as connector r21511 -
and in the factory setting is interconnected to p21512.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 116
9 Program description

r21511 CO: Control technique selection internal


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: This value returns the control mode set in p21510 as a value, which is interconnected in the standard
setting with p21512.
Dependency: see also: p21510, p21512

p21512 CI: Control technique selection


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r21511
Description: Sets the signal source for specifying the control mode.
Value: 0 Indirect tension control
1 Dancer roll control with speed correction
2 Direct closed-loop tension control with tension transducer and speed correction
3 Direct closed-loop tension control with tension transducer and correction of the torque limits
4 draw control
Copyright © Siemens AG 2019 All rights reserved

Dependency: see also: p21510, r21511


Note: Only values from 0 to 4 are permissible; if values outside this range are entered, then Alarm A51060
indicates that internally the value is limited to a valid value. Further, changing the value at p21512 only
becomes effective if the drive does not output a ready signal. With the application, switching over the
control mode in operation is not possible; a new mode can only be accepted when the system is switched
off. The currently active control mode is indicated with r23215.
The control mode can also be specified from an external control system by removing the standard
interconnection.

p21520 CI: Speed actual value, motor encoder


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r0061[0]
Description: Sets the signal source for the speed actual value of the motor encoder for the Line Tension Control drive.
Recommendation: Interconnected with r63 of the Line Tension Control drive,
Note: The motor encoder speed actual value is used to calculate the diameter and to calculate the inertia
compensation (acceleration precontrol).

p21521 CI: Normalization, speed [rpm]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r2700
Description: Sets the signal source for the reference speed.
Recommendation: Interconnected with r2700 of the Line Tension Control drive; this means that the numerical value of the
reference speed (with unit) is available for the DCC application.
Note: Fault F51055 is output as long as this signal source is not interconnected. If the reference value is
missing, then a division by zero occurs when calculating the speed setpoint value.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 117
9 Program description

r21522 CO: Motor speed, actual value [rpm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual motor shaft speed.

p21525 CI: Velocity setpoint material web (setpoint/actual value nip position)
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Sets the signal source for the velocity actual value of the nip position - or the velocity setpoint of the
material web for operation as web velocity master.
Recommendation: Generally, this value is the output from a central machine ramp-function generator. When using a setpoint
value it must be ensured that the drive speed controller, which is closest to the Line Tension
Controllerregarding the material web, is optimized so that it accurately follows the setpoint.
When interconnecting a speed actual value (e.g. a web tachometer of an upstream drive), then under
certain circumstances, smoothing may be required.
If the Line Tension Controlleris used as a velocity master, then the setpoint for the web velocity ramp-
Copyright © Siemens AG 2019 All rights reserved

function generator is interconnected here.


Dependency: See also: p21526, p23161
Note: The web velocity actual value is used to calculate the diameter and generate the speed setpoint. The
value of the interconnected signal is scaled using p21526.

p21526 Normalization, material web velocity [m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 -3.40E+38 30.000
Description: Sets the normalization (scaling) for the actual web velocity.
Dependency: See also: p21525
Note: This value has an influence on the correct calculation of the diameter actual value.

r21527 CO: Material web velocity, actual [m/min]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the normalized (scaled) web velocity or the setpoint value in m/min.
Dependency: See also: p21525, p21526

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 118
9 Program description

p21550 Gear factor, load revolutions, fixed value


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 1.000
Description: Sets the load revolutions for the gearbox ratio between the motor shaft and wound roll shaft for a fixed
gearbox ratio. The value is output at r21552 as connector for interconnection with p21558.

p21551 Gear factor, motor revolutions, fixed value


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 1.000
Description: Sets the motor revolutions for the gearbox ratio between the motor shaft and wound roll shaft for a fixed
gearbox ratio. The value is output at r21553 as connector for interconnection with p21559.

r21552 CO: Gear factor, load revolutions fixed value internal


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
Copyright © Siemens AG 2019 All rights reserved

DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Output of the fixed value set in p21550 as connector.
Dependency: see also: p21550, p21558
Note: Using the parameter, it is possible to enter the number of load revolutions for the gear ratio via p21550 as
fixed value. In the factory setting, this is already interconnected with p21558.

r21553 CO: Gear factor, motor revolutions fixed value internal


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Output of the fixed value set in p21551 as connector.
Dependency: see also: p21551, p21559
Note: Using the parameter, it is possible to enter the number of load revolutions for the gear ratio via p21551 as
fixed value. In the factory setting, this is already interconnected with p21559.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 119
9 Program description

p21554 CI: Gear factor, load revolutions variable


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the number of load revolutions of the gearbox ratio.
Dependency: see also: r21556, p21558
Note: Using this parameter, it is possible to enter the number of load revolutions for the gear ratio as double
integer value via the communication. In this case, the standard interconnection of parameter p21558 must
also be changed from r21552 to r21556.

p21555 CI: Gear factor, motor revolutions variable


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the number of motor revolutions of the gearbox ratio.
Dependency: see also: r21557, p21559
Note: Using this parameter, it is possible to enter the number of motor revolutions for the gear ratio as double
Copyright © Siemens AG 2019 All rights reserved

integer value via the communication. In this case, the standard interconnection of parameter p21559 must
also be changed from r21553 to r21557.

r21556 CO: Gear factor, load revolutions variable


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Outputs the gearbox ratio transferred via p21554 as REAL connector.
Dependency: see also: p21554, p21558
Note: Using this parameter, it is possible to enter the number of load revolutions for the gear ratio as double
integer value via the communication at p21558. In this case, the standard interconnection of parameter
p21558 must also be changed from r21552 to r21556.

r21557 CO: Gear factor, motor revolutions variable


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Outputs the gearbox ratio transferred via p21555 as REAL connector.
Dependency: see also: p21555, p21559
Note: Using this parameter, it is possible to enter the number of motor revolutions for the gear ratio as double
integer value at p21559 via the communication. In this case, the standard interconnection of parameter
p21559 must also be changed from r21553 to r21557.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 120
9 Program description

p21558 CI: Gear factor, load revolutions


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r21552
Description: Sets the signal source for the number of load revolutions of the gearbox ratio.
Dependency: see also: p21550, p21554, r21552, r21556
Note: Transfer of the value from p21550 via r21552 is set as default setting in this parameter. If the gearbox ratio
is entered via the communication, then the connector of the receive word cannot be correctly set in
p21558 - but must be interconnected in p21554. After conversion in r21556, the value is again returned -
and p21558 can be interconnected with r21556.

p21559 CI: Gear factor, motor revolutions


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r21553
Description: Sets the signal source for the number of motor revolutions of the gearbox ratio.
Dependency: see also: p21551, p21555, r21553, r21557
Copyright © Siemens AG 2019 All rights reserved

Note: Transfer of the value from p21551 via r21553 is set as default setting in this parameter. If the gearbox ratio
is entered via the communication, then the connector of the receive word cannot be correctly set in
p21559 - but must be interconnected in p21555. After conversion in r21557, the value is again returned -
and p21559 can be interconnected with r21557.

p21570 Diameter tension roll [m]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 3.40E+38 0.250
Description: Sets the diameter of the tension roll.
p21613 Speed limit value [rpm]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 3.40E+38 0.000
Description: Sets the speed limit value
Dependency:
Note:

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 121
9 Program description

r21752 CO: Multiplier setpoint channel [1/m]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC110X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the multiplier for the setpoint channel calculated by the diameter computer. This value is used to
calculate the wound roll setpoint velocity.
Note: This value already takes into account a possibly existing gearbox.

p21800 Fixed overcontrol setpoint [m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 20.000
Description: Sets a fixed setpoint value for the speed controller overcontrol.
Recommendation: For indirect tension control and for direct tension control with tension transducer and correction of the
torque limits, the speed controller is overcontrolled, so that to the drive always operates at the torque limit.
This also means that when the web breaks, it is ensured that the Line Tension Controlleris only faster than
the web setpoint velocity by the amount of the overcontrol.
The value must be set high enough so that for a correctly set speed controller, for tension control, the drive
Copyright © Siemens AG 2019 All rights reserved

always reaches the torque limit.


By setting a value of zero, connector input p21801 is activated, which permits a variable input, e.g. via
PZD.
Dependency: see also: r21802, p21815
Note: The value is not relevant for control modes with speed correction. The unit depends on the setting at
p21815; the value has unit m/min when selecting the diameter-dependent overcontrol.

p21801 CI: Overcontrol setpoint


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the overcontrol setpoint.
Recommendation: If variable overcontrol is required, then a connector can be interconnected here to enter the overcontrol
value. The value should be entered referred to the reference speed or the normalization (scaling) of the
web velocity.
Dependency: see also: p21800, p21802
Note: The value that is transferred to p21801 is only effective if p21800 is set = 0. The reference value depends
on the setting at p21815; when selecting the diameter-dependent overcontrol, the transferred value refers
to the normalization variable of the web velocity as a percentage.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 122
9 Program description

r21802 CO: Overcontrol setpoint [m/min]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the effective overcontrol setpoint values for the speed controller.
Dependency: see also: p21800, p21801, p21815
Note: If p21800 is set ≠ 0, then this value becomes effective, and is displayed in r21802. For p21800 = 0, the
value of the connector, which is interconnected at p21801 is effective, and this value can be read at
r21802.

p21810 Ramp-up time, speed overcontrol for tension operation ON [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 100.000
Description: Sets the ramp-up time for the overcontrol setpoint of the speed controller.
Recommendation: In order to avoid the wound roll suddenly tightening when tension operation is enabled, a ramp-up time for
the overcontrol setpoint can be defined here.
Copyright © Siemens AG 2019 All rights reserved

Note: The value is always effective, even when changing the overcontrol setpoint value - both when ramping up
as well as when ramping down. The maximum effective time is 1000x the sampling time, which is set for
the "Setpoint computer" execution group. The calculation is only correct if the set sampling time of the
setpoint computer is read using a power on.

p21830 CI: Maneuvering input multiplicative [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 1
Description: Sets the signal source of the multiplication value for maneuvering.
Recommendation: If maneuvering is not required, then the interconnection with 1 (100% fixed value) can be kept.
Note: The value is multiplied by the web velocity, which means that it can be influenced.

p21840 CI: Maneuvering input, additive [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 1
Description: Sets the signal source of the additive value for maneuvering.
Recommendation: If maneuvering is not required, then the interconnection with 0 (0% fixed value) can be kept.
Dependency: see also: p21526
Note: The value is multiplied by the normalization of the web velocity, and is then added to the actual web
velocity.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 123
9 Program description

p21850 BI: Synchronize/stop web setpoint [ 0 = synchr.; 1 = stop]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for catching up (synchronizing) to the web velocity or stopping the web velocity.
Dependency: see also: p21856, p21857
Note: Stopping is realized when enabling reverse winding after a splice - as well as for web length braking.

p21855 CI: Scaling ramp-up/-down time ramp function generator web velocity
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 1
Description: Sets the signal source for the adaptation of the ramp-up and ramp-down time of the velocity ramp-function
generator.
Note: Using this scaling, the ramp-up time in p21856 - and the ramp-down time in p21857 can be scaled using
an external signal.
Copyright © Siemens AG 2019 All rights reserved

p21856 Ramp-up time, web velocity catch up [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-up time for catching up/synchronizing the web with the actual web velocity - or for ramping-
up to the web velocity setpoint for operation as velocity master.
Note: The set time is maintained independent of the normalization (scaling) or fluctuations of the input value.
The ramp-up time is referred to the normalization value of the web velocity p21526.
The ramp-up time is scaled using p21855.

p21857 Ramp-down time, web velocity, stop [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-down time for stopping the web - or for ramping-down to the web velocity setpoint for
operation as velocity master.
Note: The set time is maintained independent of the normalization (scaling) or fluctuations of the input value.
The ramp-down time is referred to the normalization value of the web velocity p21526.
The ramp-down time is scaled using p21855.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 124
9 Program description

p21858 Ramp-down time, web velocity, fast stop [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 2500.000
Description: Sets the ramp-down time for stopping the web for a quick stop.
Note: The set time is maintained independent of the normalization (scaling) or fluctuations of the input value.
The ramp-down time is referred to the normalization value of the web velocity p21526.
The ramp-down time is scaled using p21855.

p21859 Smoothing time ramp function generator web velocity [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 200.000
Description: Sets the smoothing time for the ramp-up and ramp-down of the web velocity.
Note: The set time is maintained independent of the normalization (scaling) or fluctuations of the input value.
The smoothing time is referred to the normalization value of the web velocity p21526.
Smoothing is effective for smoothing times greater than zero.
Copyright © Siemens AG 2019 All rights reserved

r21870 BO: Web velocity synchronized


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 -
Description: Feedback signal that the ramp-up to the web velocity setpoint was successful.

r21871 BO: Web velocity stopped


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 -
Description: Feedback signal that the web velocity setpoint was set to zero.

p21880 upper limit velocity master [%]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 2.0
Description: Sets the upper velocity limit for the web velocity ramp-function generator when operated as velocity master
The value is referred to the web velocity normalization p21526 (2.0 ≙ 200%)
Note: The value limits the setpoint input for operation as web velocity master.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 125
9 Program description

p21881 lower limit velocity master [%]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 -2.0
Description: Sets the lower velocity limit for the web velocity ramp-function generator when operated as velocity master
The value is referred to the web velocity normalization p21526 (-2.0 ≙ -200%)
Note: The value limits the setpoint input for operation as web velocity master.

r21890 CO: velocity setpoint RFG velocity master [%]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual web velocity setpoint at the output of the web velocity ramp-function generator.
Note: If the Line Tension Controlleris operated as velocity master, then this value is used as setpoint for other
drives in the machine. Maneuvering and jogging are not taken into account in the value of r21890.

r21891 CO: velocity setpoint velocity master incl. jogging [%]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual web velocity setpoint at the output of the web velocity ramp-function generator or the
ramp-function generator output for jogging.
Note: If the Line Tension Controlleris operated as velocity master, then this value is used as setpoint for other
drives in the machine. Jogging is taken into account in the value of r21891; maneuvering is not taken into
account.

p21900 Jogging, fixed setpoint 1 [m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the fixed setpoint 1 for jogging.
Note: The value becomes active when enabling jogging in the Line Tension Controllercontrol word, if jogging, bit
0 = 1 and jogging, bit 1 = 0 are preselected. Maneuvering is not possible when jogging.

p21901 Jogging, fixed setpoint 2 [m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 -10.000
Description: Sets the fixed setpoint 2 for jogging.
Note: The value becomes active when enabling jogging in the Line Tension Controllercontrol word, if jogging, bit
0 = 0 and jogging, bit 1 = 1 are preselected. Maneuvering is not possible when jogging.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 126
9 Program description

p21902 CI: Jogging, setpoint input [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the jog setpoint.
Recommendation: This parameter can be interconnected with a PZD, if a variable jog velocity is required. The connector
value refers to the normalization of the web velocity (p21526).
Dependency: see also: p21526
Note: The value becomes active when enabling jogging in the Line Tension Controllercontrol word, if jogging, bit
0 = 1 and jogging, bit 1 = 1 are preselected. Maneuvering is not possible when jogging.

p21903 Ramp-up time, jog setpoint [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-up time for jogging the web velocity.
Note: The set time refers to the normalization of the web velocity.
Copyright © Siemens AG 2019 All rights reserved

p21904 Ramp-down time, jog setpoint [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1110
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-down time for jogging the web velocity.
Note: The set time refers to the normalization of the web velocity.

p21920 Draw factor, Fixed value/scaling


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the draw factor for the draw control mode
Note: A value of 1.0 will always be added

p21921 CI: Scaling Draw factor [%]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the draw factor scaling for the draw control mode
Note: The effective draw factor is p21920 * p21921

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 127
9 Program description

p21925 Ramp-up time, draw factor [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the ramp up time for the draw factor
Note: The effective draw factor will be given through a ramp function generator

p21926 Ramp-down time, draw factor [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the ramp down time for the draw factor
Note: The effective draw factor will be given through a ramp function generator

r21930 CO: draw factor, actual effective


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Copyright © Siemens AG 2019 All rights reserved

Data type: Dyn. index: - Func. diagram: - LTC1115


P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Displays the effective draw factor
Note: Only active in draw control mode

r21950 CO: Velocity setpoint, before correction [m/min]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1111
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the velocity setpoint before correction by the closed-loop control or overcontrol.
Note: Displays the velocity setpoint in m/min, as value from the web velocity and maneuvering value - or as a
result of the selected jog mode.

r21952 CO: Speed setpoint after correction [rpm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the corrected speed setpoint value.
Note: The value already contains the correction value from the speed correction control and/or the speed
overcontrol setpoint.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 128
9 Program description

r21953 CO: Speed setpoint to the Line Tension Control drive


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the normalized speed setpoint value for the Line Tension Control drive.
Recommendation: Generally, the connector should be interconnected with the speed setpoint of the Line Tension Control
drive:
▪ SERVO, VECTOR: p1155
▪ DC_CTRL: p50634
Dependency: see also: p21511
Note: This value is used as speed setpoint source for the Line Tension Control drive; it is appropriately
normalized (scaled) using the reference speed interconnected in p21521 - and is interconnected with the
speed setpoint of the drive object. A speed setpoint after the drive ramp-function generator should be
selected.

p22005 Fixed value/scaling constant mass moment of inertia [Nms^2, kgm^2]


SERVO, VECTOR, Can be changed: - U,T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


Copyright © Siemens AG 2019 All rights reserved

-3.40E+38 3.40E+38 0.000


Description: Sets the fixed value for the constant moment of inertia to calculate the moment of inertia of the roll being
wound. This corresponds to the fixed moment of inertia.
Dependency: see also: p22011
Note: Using this parameter, the constant moment of inertia can be entered as fixed value. If the constant
moment of inertia is to be interconnected using PZD, then this can be realized using p22011. In this
particular case, p22011 acts as scaling for p22005.
The value provides the total static moment of inertia referred to the motor side.
p22011 CI: mass moment of inertia [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 1
Description: Sets the signal source for scaling the constant moment of inertia to calculate the moment of inertia of the
roll being wound.
Dependency: see also: p22005
Note: Using this parameter, the constant moment of inertia can be entered as PZD. In this particular case,
p22011 acts as scaling for p22005.
The value provides the total static moment of inertia referred to the motor side.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 129
9 Program description

r22017 CO: Effective constant mass moment of inertia [Nms^2, kgm^2]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Displays the effective constant moment of inertia for calculating the moment of inertia of the roll being
wound.
Dependency: see also: p22005, p22011
Note: The effective constant moment of inertia is displayed here for checking purposes depending on
parameters p22005 and p22011.
p22021 BI: selector speed inertia pre-control [0=nset; 1=nactual]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to switch over the speed value, which is derived for the moment of inertia
precontrol.
Note: The acceleration actual value required for the moment of inertia precontrol, can be formed from the speed
setpoint, which is determined from the web velocity and actual speed, or from the speed actual value. The
speed actual value can only be applied in exceptional cases, and only for techniques with speed correction
Copyright © Siemens AG 2019 All rights reserved

(p21510/p21512=1,2).

p22022 Speed actual value smoothing for inertia pre-control, number of cycles
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


1 1000 10
Description: Number of sampling cycles over which an average value generation of the speed actual value takes place.
Note: An average value is generated over the number of set cycles; this filters the speed actual value depending
on the set sampling time (see execution groups) for frequencies:
k
fk = with k=1, 2, ......
p22002  Samplingti me

p22023 Speed actual value change limiting, ramp-up time [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 100.000
Description: Sets the ramp-up time for the limiting ramp-function generator of the velocity to derive the acceleration.
Dependency: see also: p21521
Note: The time only acts to limit the active ramp-up of the speed value, therefore avoiding steps/jumps in the
acceleration value, which would otherwise occur as a differentiation of the raw value. The ramp-up time is
referred to the drive reference speed.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 130
9 Program description

p22024 Speed actual value change limiting, ramp-up time [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 100.000
Description: Sets the ramp-down time for the limiting ramp-function generator of the velocity to derive the acceleration.
Dependency: see also: p21521
Note: The time only acts to limit the active ramp-down of the speed value, therefore avoiding steps/jumps in the
acceleration value, which would otherwise occur as a differentiation of the raw value. The ramp-down time
is referred to the drive reference speed.

r22025 CO: Acceleration actual value, motor [rad/s²]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual motor acceleration
Dependency: see also: p22021, p22022, p22023, p22024
Note: For a signal value at p22021 equal to 1, acceleration is determined from the actual speed. If this signal is
Copyright © Siemens AG 2019 All rights reserved

too noisy, parameters p22022, p22023 and p22024 should be adapted - or a value of 0 at input p22021
should be selected to derive the speed setpoint value.

r22026 CO: Torque setpoint, inertia calculation [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the torque setpoint value, which was calculated from the moment of inertia calculation as
precontrol value.

r22027 CO: Torque setpoint, inertia calculation normalized


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1300
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the torque setpoint value from the moment of inertia calculation, normalized to the reference
torque.
Recommendation: This value can be interconnected as additional torque to the Line Tension Control drive; and serves to
precontrol the torque for acceleration or deceleration of the variable moment of inertia of the line tension
controller.
Dependency: see also: p22650

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 131
9 Program description

r22050 CO: Speed setpoint for friction characteristic


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - WI1115
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Current speed setpoint for friction compensation.
Recommendation: This value can be interconnected at p3848 as input variable for the friction characteristic to the winder
drive. The connection may only be made after the friction characteristic has been recorded. For a new
recording of the friction characteristic, set p3848 = r63.
Dependency: see also: with VECTOR additionally p3844 = 0 must be set

p22100 Tension setpoint, fixed [N]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the fixed setpoint value for the tension setpoint.
Value: 0 The value of the signal at p22101 is effective instead of from p22100
≠0 The set value is effective.
Copyright © Siemens AG 2019 All rights reserved

Dependency: see also: p22101, r22102


Note: Using this parameter, the tension setpoint can be entered as fixed value. If the setpoint is to be
interconnected using PZD, then this can be realized using p22101. In this particular case, p22100 must be
set = 0.
Negative tension setpoint values are not effective!

p22101 CI: Tension setpoint, variable [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the tension setpoint.
Dependency: see also: p22100, r22102, p22103
Note: Using this parameter, the tension setpoint can be entered as PZD. In this particular case, p22100 must be
set = 0. The value should be specified, referred to the normalization value of torque p22103, i.e. as a % of
the maximum torque.
Negative tension setpoint values are not effective!

r22102 Tension setpoint [N]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the tension setpoint value in front of the ramp-function generator.
Dependency: see also: p22100, p22101, p22103
Note: The value depends on the settings in p22100, p22101 and p22103. If p22100≠0, then this value applies.
For p22100=0, the value of connector at p22101 - multiplied by normalization value p22103 - applies.
Although negative setpoint values are displayed here, they are not effective!

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 132
9 Program description

p22103 Normalization, tension setpoints (maximum tension) [N]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the maximum tension, which simultaneously serves as normalization for tension setpoint p22101.

p22104 BI: Tension setpoint, jogging


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for controlling the jog function (raise/lower) of the tension ramp-function generator.
Value: 0 The tension ramp-function generator operates as normal ramp-function generator; the output is
tracked, integrating to the input,
1 The tension ramp-function generator operates as motorized potentiometer
Note: The switchover between ramp-function generator operation and motorized potentiometer is bumpless.

p22105 BI: Increase tension


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to control the "Increase tension setpoint" command.
Value: 0 The tension setpoint is not increased
1 The tension setpoint is increased corresponding to the ramp-up time set in p22110
Dependency: see also: p22104, p22106, p22109, p22110
Note: The selection is only effective if motorized potentiometer operation is enabled using the signal at p22104 -
and at the same time, there is not a high signal at p22106 (decrease tension). When motorized
potentiometer operation is selected, if high signals are available at p22105 (increase tension) as well as at
p22106 (decrease tension), then the tension setpoint remains constant.

p22106 BI: Decrease tension


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Sets the signal source to control the "Reduce tension setpoint" command.
Value: 0 The tension setpoint is not reduced
1 The tension setpoint is decreased corresponding to the ramp-down time set in p22111
Dependency: see also: p22104, p22105, p22109, p22110
Note: The selection is only effective if motorized potentiometer operation is enabled using the signal at p22104 -
and at the same time, there is not a high signal at p22105 (increase tension). When motorized
potentiometer operation is selected, if high signals are available at p22105 (increase tension) as well as at
p22106 (decrease tension), then the tension setpoint remains constant.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 133
9 Program description

p22107 CI: Setting value RFG tension setpoint [N]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r22302
Description: Sets the signal source for the setting value of the ramp-function generator of the tension setpoint.
Dependency: The ramp-function generator is set to the value of the interconnected signal source if the drive is not
operational.
Note: The tension actual value is the default interconnection in order to facilitate soft starting.

p22109 Ramp-up time, tension setpoint [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-up time of the ramp-function generator of the tension setpoint.
Note: The value is active in ramp-function generator operation as well as in motorized potentiometer operation.

p22110 Ramp-down time, tension setpoint [ms]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-down time of the ramp-function generator of the tension setpoint.
Note: The value is active in ramp-function generator operation as well as in motorized potentiometer operation.

r22111 CO: Tension setpoint after the ramp-function generator [N]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1120
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the tension setpoint value after the ramp-function generator.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 134
9 Program description

p22200 Position setpoint, fixed [LU]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the fixed value for the position setpoint.
Recommendation: This parameter is used if the setpoint position for the dancer roll should be fixed at a specific value.
Dependency: see also: p22201, r22202
Note: Using this parameter, the position setpoint can be entered as fixed value. If the position setpoint is to be
interconnected using PZD, then this can be realized using p22201. In this particular case, p22200 must be
set = 0.

p22201 CI: Position setpoint, variable [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the position setpoint.
Recommendation: This parameter is used if the setpoint position for the dancer roll should be varied.
Copyright © Siemens AG 2019 All rights reserved

Dependency: see also: p22200, r22202, p22203


Note: Using this parameter, the position setpoint can be entered as PZD. In this particular case, p22200 must be
set = 0. The connector is evaluated using normalization factor p22203.

r22202 Position setpoint [LU]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the active position setpoint in front of the ramp-function generator.
Dependency: see also: p22200, p22201, p22203
Note: Depending on parameters p22200 and p22201, the active position setpoint is displayed here for checking
purposes. For p22200 = 0, this is the value of the connector interconnected using p22201, normalized
using p22203; otherwise the value of p22200 ≠ 0 is active.
Limiting active as a result of p22203 is not taken into account in p22202!

p22202 Normalization, position setpoints (maximum position value) [LU]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the maximum value of the position setpoint. This is used to simultaneously normalize the position
setpoint and actual value, if these are interconnected as percentage variables.
Note: The value of p22203 is used to normalize the position value entered as percentage variable - and
additionally as limit value for the ramp-function generator for the position setpoint. The value acts directly
as upper limit, and with negative sign, as negative limit for the position setpoint ramp-function generator.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 135
9 Program description

p22204 BI: Position setpoint, jogging


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to enable the motorized potentiometer function of the position setpoint ramp-
function generator.
Value: 0 The position setpoint ramp-function generator operates as normal integrating ramp-function
generator; the output tracks the input, integrating,
1 The position setpoint ramp-function generator operates as motorized potentiometer - and the
position setpoint can be increased or decreased using the signals interconnected in p22205 and
p22206.
Dependency: see also: p22205, p22206
Note: The switchover between ramp-function generator operation and motorized potentiometer is bumpless.

p22205 BI: Position setpoint, increase


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Copyright © Siemens AG 2019 All rights reserved

Description: Sets the signal source to control the "Increase position setpoint" signal.
Value: 0 the position setpoint is not increased.
1 the position setpoint is increased corresponding to the ramp-up time set in p22209 (in the
positive range), or corresponding to the ramp-down set in p22210 (in the negative range)
Dependency: see also: p22204, p22206, p22209, p22210
Note: The selection is only effective if motorized potentiometer operation is enabled using the signal at p22204 -
and at the same time, there is not a high signal at p22206 (decrease position setpoint). When motorized
potentiometer operation is selected, if high signals are available at p22205 (increase position setpoint) as
well as at p22206 (decrease position setpoint), then the position setpoint remains constant.

p22206 BI: Postion setpoint, decrease


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to control the "Decrease position setpoint" signal.
Value: 0 the position setpoint is not decreased.
1 the position setpoint is decreased corresponding to the ramp-down time set in p22210 (in the
positive range), or corresponding to the ramp-up set in p22209 (in the negative range)
Dependency: see also: p22204, p22205, p22209, p22210
Note: The selection is only effective if motorized potentiometer operation is enabled using the signal at p22204 -
and at the same time, there is not a high signal at p22205 (increase position setpoint). When motorized
potentiometer operation is selected, if high signals are available at p22205 (increase position setpoint) as
well as at p22206 (decrease position setpoint), then the position setpoint remains constant.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 136
9 Program description

p22207 CI: Setting value RFG position setpoint [LU]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r22357
Description: Sets the signal source for the setting value of the ramp-function generator of the position setpoint.
Dependency: The ramp-function generator is set to the value of the interconnected signal source if the drive is not
operational.
Note: The position actual value is the default interconnection in order to facilitate soft starting.

p22209 Ramp-up time, position setpoint [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-up time of the ramp-function generator of the position setpoint.
Note: The value is active in ramp-function generator operation as well as in motorized potentiometer operation.

p22210 Ramp-down time, position setpoint [ms]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 5000.000
Description: Sets the ramp-down time of the ramp-function generator of the position setpoint.
Note: The value is active in ramp-function generator operation as well as in motorized potentiometer operation.

r22211 CO:tension setpoint after the ramp-function generator [N]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1130
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the tension setpoint value after the ramp-function generator.
r22295 CO: Adapted setpoint [N]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1150
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the setpoint value adapted by the winding hardness characteristic.
Dependency: see also: p22253
Note: The value is displayed independent of the activation of the winding hardness characteristic.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 137
9 Program description

p22300 CI: Tension actual value [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the tension actual value.
Dependency: see also: p22103
Note: The value of the signal in p22300 is evaluated with the normalization of the tension setpoint p22103.

p22301 Smoothing time, tension actual value [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the smoothing time for the tension actual value.

r22302 CO: Tension actual value, smoothed [N]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Copyright © Siemens AG 2019 All rights reserved

Data type: Dyn. index: - Func. diagram: - LTC1160


P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the smoothed tension actual value as absolute value in Newton.

r22303 CO: Tension actual value, smoothed [%]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Dependency: see also: p22103
Description: Displays the smoothed tension actual value as normalized value in %. The reference value is p22103.

p22350 CI: Position actual value, normalized [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the position actual value as referred value.
Dependency: see also: p22203, p22355
Note: The position actual value signal can be interconnected here, if this is available as percentage value
referred to the normalization of the position value (p22203).
The parameter is not relevant for p22355 = 1.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 138
9 Program description

p22351 CI: Position actual value, dancer roll [INC]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for position actual value as incremental value.
Dependency: see also: p22355
Note: The position actual value signal can be interconnected here, if the value is available as incremental value.
This value is converted into Length Units (LU) as a result of the evaluation using parameters p22352 and
p22353.
The parameter is not relevant for p22355 = 0.

p22352 Position actual value conditioning, dancer roll numerator [LU]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 1.000
Description: Sets the numerator for the actual value calculation when using the position setpoint at p21744.
Dependency: see also: p22355
Copyright © Siemens AG 2019 All rights reserved

Note: This value, in conjunction with p22353, is used to normalize the incremental position actual value from
p22351. The value of the signal from p22351 is divided by p22353 - and then multiplied by p22352.
The parameter is not relevant for p22355 = 0.

p22353 Position actual value conditioning, dancer roll denominator [Inc]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 1.000
Description: Sets the denominator for the actual value calculation when using the position setpoint at p21744.
Dependency: see also: p22355
Note: This value, in conjunction with p22353, is used to normalize the incremental position actual value from
p22351. The value of the signal from p22351 is divided by p22353 - and then multiplied by p22352.
The parameter is not relevant for p22355 = 0.

r22354 CO: Position actual value, dancer roll [LU]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the position actual value after processing.
Dependency: see also: p22351, p22352, p22353, p22355
Note: The value indicates the position actual value from processing the value at p22351 using evaluation factors
p22352 and p22353. When entering a position value via p22350 and p22355 = 0, then the displayed value
is not relevant.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 139
9 Program description

p22355 BI: Position actual value input (1=value in LU; 0=normalized)


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to select the source of the position actual value.
Value: 0 the position actual value is interconnected as normalized value with p22350,
1 the position actual value is interconnected as incremental value with p22351 and can be
evaluated with p22352 and p22353,
Dependency: see also: p22354

p22356 Smoothing time, position actual value [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the smoothing time for the position actual value.

r22357 CO: Position actual value, smooth, actual [LU]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the smoothed position actual value as absolute value in Length Units (LU).

r22358 CO: Position actual value, smooth, actual [%]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1160
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Dependency: see also: p22203
Description: Displays the smoothed position actual value as normalized value in %. The reference value is p22203.

p22400 Tension/position controller ON delay time [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1030
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 1000.000
Description: Sets the switch-on delay between tension operation enable and tension/position controller enable.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 140
9 Program description

p22401 Position controller base Kp [m/(min*LU)]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1200
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.001
Description: Sets the base Kp of the position controller.
Note: Negative values can be used to invert the control sense if the maximum deflection of the dancer roll is at
the lowest position actual value.
However, in this case, web break detection using the maximum dancer roll position is not possible.

p22402 Tension controller base Kp the speed correction control [m/(min*N)]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1201
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.10
Description: Sets the base Kp of the tension controller for speed correction control.
Note: Negative values are not permissible and can result in undesirable response of the application.

p22403 Tension controller, base Kp torque control [m]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1203
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.100
Description: Sets the base Kp of the tension controller for torque control.
Note: Negative values are not permissible and can result in undesirable response of the application.

p22404 Tension/position controller, integral action time [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Setting for the integral-action time of the tension and position controller.
Dependency: see also: p22405, p22406
Note: Internally, the value is limited to the sampling time as lowest value, i.e. it can only be deactivated using
p22406=1.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 141
9 Program description

p22405 BI: Tension/position controller as I controller


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 0
Description: Sets the signal source for switching over the tension/position controller from PI control to I control.
Value: 0 the tension/position controller operates with P component,
1 the P component is deactivated,
Dependency: see also: p22406, p22407
Note: If the value of the input changes, a step occurs at the controller output with the magnitude of the system
deviation multiplied by the Kp factor corresponding to the control mode.

p22406 BI: Reset tension/position controller integral component


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 0
Description: Sets the signal source to reset the I component.
Value: 0 the I component is calculated and limited when the controller limit is reached,
Copyright © Siemens AG 2019 All rights reserved

1 the I component is reset to zero,


Dependency: see also: p22408
Note: Setting the integral component causes a jump at the controller output with the magnitude of the actual
integral component value. Reset is dominant over holding the I component (p22407). It is possible to
implement a pure P controller by permanently entering the setting command. For instance this can make
sense for speed correction controls.

p22407 BI: Hold tension/position controller, integral component


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 0
Description: Sets the signal source for holding the integral component.
Value: 0 the integral component is not held,
1 the integral component is held,
Dependency: see also: p22406
Note: When selecting/deselecting the "Hold integral component" signal, no steps occur at the controller output.
The signal has a lower priority than the "Reset integral component" signal.

p22408 BI: Tension/position controller, enable D component


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 0
Description: Sets the signal source to enable the D component.
Value: 0 the controller operates as P, PI - or P controller without D component,
1 the controller operates with D component,
Note: This parameter can be used to enable the D component of the tension/position controller are; as a
consequence a step, with the magnitude of the D component, occurs at the controller output (r22413).

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 142
9 Program description

p22409 Tension/position controller, differential time constant D component [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the differentiating time constant for the D component of the tension/position controller.
Dependency: see also: p22408, r22413

r22410 CO: Tension/position controller, effective Kp


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the effective Kp factor for the tension/speed controller.
Dependency: see also: p22401, p22402, p22403, p22450 to p22479
Note: The active Kp depends on the selected control mode (p22401, p22402 and p22403) on the adaptation
characteristic (p22450 bis p22479).

r22411 CO: Tension/position controller, sum controller output [Nm; m/min]


Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the controller output value.
Note: The value shows the effective output of the tension/position controller. This value depends on the
controller settings (P, I, PI, PID etc.).

r22412 CO: Tension/position controller, PI component


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the PI component of the tension/position controller
Note: The value shows the effective output of the tension/position controller that is obtained as a result of the
controller settings.

r22413 CO: Tension/position controller, D component


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the D component of the tension/position controller
Dependency: see also: p22408
Note: The value shows the D component of the tension/position controller. The value depends on whether the D
component is enabled. The D component is only active if a high signal is present at p22408.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 143
9 Program description

r22414 Tension/position controllers setpoint [N; LU]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the effective setpoint value for the tension/speed controller.

r22415 Tension/position controller, actual value [N; LU]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual value for the tension/speed controller.

r22416 error variable tension/position controller


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1200
P-Group: - Units group: - Unit selection: -
Copyright © Siemens AG 2019 All rights reserved

Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the actual system deviation of the tension or position controller

p22450 CI: Tension/position controller source Kp adaptation


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r21545
Description: Sets the signal source for the input value of the tension/position controller
Recommendation: Generally, the tension/position controller is adapted using the actual diameter. This also corresponds to
the factory setting.
Note: If signals other than the actual diameter are used, then for the parameters for the X coordinates of the
adaptation characteristic (p22460 to p22478), the unit [m] should be ignored for the parameters. Then,
possible normalization when entering the interpolation points should be observed, depending on whether a
connector from the application is interconnected - or a connector from the standard functionality of the
drive. Connectors from the Line Tension Control application are absolute values corresponding to the
specified unit or normalized variables. Interconnections to basis connectors of the drive are always
normalized using reference parameters (100% corresponds to a value of 1.000 for points on the
characteristic).

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 144
9 Program description

p22460...478 Adaption, point X1 [m] to point X10 [m]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1200
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the X value for the first point of the adaptation characteristic.
Dependency: see also: p22450
Note: If signals other than the actual diameter are used, then for the parameters for the X coordinates of the
adaptation characteristic (p22460 to p22478), the unit [m] should be ignored for the parameters. Then,
possible normalization when entering the interpolation points should be observed, depending on whether a
connector from the application is interconnected - or a connector from the standard functionality of the
drive. Connectors from the Line Tension Control application are absolute values corresponding to the
specified unit or normalized variables. Interconnections to basis connectors of the drive are always
normalized using reference parameters (100% corresponds to a value of 1.000 for points on the
characteristic).
The values must be assigned in ascending order. If interpolation points are not required, then the following
interpolation points must be parameterized with identical values

p22461...479 Adaption, point Y1 to point Y10


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1200
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Copyright © Siemens AG 2019 All rights reserved

Min Max Factory setting


-3.40E+38 3.40E+38 1.000
Description: Sets the Y value for the first point of the adaptation characteristic.
Dependency: see also: p22450
Note: The adaptation factor for the interpolation point of the tension/position controller characteristic is defined in
this value. This represents a multiplication factor for the Kp of the position controller The resulting Kp can
then be read at r22410.
The values must be assigned in ascending order. If interpolation points are not required, then the following
interpolation points must be parameterized with identical values

p22500 Tension/pos. controller, upper limit speed correction [m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Sets the upper speed limit/value of the tension/position controller.
Dependency: see also: p22504
Note: This value represents the upper limit value of the tension/position controller for speed correction control .

p22501 Tension/pos. controller, lower limit speed correction [ m/min]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 -10.000
Description: Sets the lower speed limit/value of the tension/position controller.
Dependency: see also: p22505
Note: This value represents the lower limit value of the tension/position controller for speed correction control .

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 145
9 Program description

p22502 Tension controller, upper limit value torque control [Nm]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 10.000
Description: Setting the upper torque limit of the tension controller.
Dependency: see also: p22508
Note: This value represents the upper limit value of the tension controller in the torque-controlled operating
modes. The value is referred to the line tension control axis. A minimum evaluation is made with respect to
the value at p22508.

p22503 Tension controller, lower limit value torque control [Nm]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 -10.000
Description: Setting the lower torque limit of the tension controller.
Dependency: see also: p22509
Note: This value represents the lower limit value of the tension controller in the torque-controlled operating
Copyright © Siemens AG 2019 All rights reserved

modes. The value is referred to the line tension control axis. A maximum evaluation is made with respect
to the value at p22509.

p22504 CI: Scal. Tens./Pos ctr. up. Limit. diam.dep. speed corr. ctrl. [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 100 %
Description: Sets the signal source for the variable upper limit of the tension or position controller for diameter-
dependent speed correction control.
Dependency: see also: p21815, p22500
Note: The value at p22504 is used, referred to the normalization value of the web velocity (p21526), as upper
limit of the tension or position controller. The value is only of significance for speed correction control - and
when the speed correction controller intervenes as a function of the diameter.
A minimum evaluation is made with the fixed limit value, which is set using p22500.

p22505 CI: Scal. Tens./Pos ctr. low. Limit. diam.dep. speed corr. ctrl. [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 100 %
Description: Sets the signal source for the variable lower limit of the tension or position controller for diameter-
dependent speed correction control.
Dependency: see also: 22501
Note: The value at p22505 is used, referred to the negated normalization value of the web velocity (p21526), as
lower limit of the tension or position controller. The value is only of significance for speed correction control
- and when the speed correction controller intervenes as a function of the diameter.
A maximum evaluation is made with the fixed limit value, which is set using p22501.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 146
9 Program description

p22508 CI: Scal. Tension ctrl. upper limit torque control [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 100 %
Description: Sets the signal source for the variable upper limit of the tension or position controller for direct speed
correction control.
Dependency: see also: p22502
Note: The value at p22508 is used, referred to the negated normalization value of the torque (p22650), as upper
limit of the tension controller. The value is only of significance for torque correction control.
A minimum evaluation is made with the fixed limit value, which is set using p22502.

p22509 CI: Scal. Tension ctrl. lower limit torque control [%]
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 100 %
Description: Sets the signal source for the variable lower limit of the tension controller for torque control.
Dependency: see also: p22503
Copyright © Siemens AG 2019 All rights reserved

Note: The value at p22509 is used, referred to the negated normalization value of the torque (p21806), as upper
limit of the tension controller. The value is only of significance for torque correction control.
A maximum evaluation is made with the fixed limit value, which is set using p22503.

r22510 upper limit speed correction [rpm; m/min]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the upper limit value of the position/tension controller for speed correction control.

r22511 lower limit speed correction [rpm; m/min]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC120X
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the lower limit value of the position/tension controller for speed correction control.

r22512 upper limit torque control [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the upper limit value of the tension controller for torque control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 147
9 Program description

r22513 lower limit torque control [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1202
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the lower limit value of the tension controller for torque control.

r22600 CO: Torque setpoint, referred to the wound roll [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the torque setpoint referred to the line tension control axis.
Note: The value represents the torque setpoint referred to the line tension control axis. It is obtained from the
precontrol based on the tension setpoint and actual diameter, and (only for tension control via torque
correction) the tension controller output.

r22601 CO: Torque setpoint, referred to the motor [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
Copyright © Siemens AG 2019 All rights reserved

DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the torque setpoint referred to the motor shaft.
Note: The value shows the torque setpoint referred to the motor.

p22650 CI: Normalization, torque [Nm]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r2703
Description: Sets the signal source for the reference torque.
Recommendation: The interconnection should be established with r2703 of the Line Tension Control drive.
Note: If a normalized value is not interconnected, then fault F51050 is output.

p22710 Ramp-up time, torque limit for tension operation ON [ms]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 100.000
Description: Sets the acceleration time (or deceleration time) of the torque setpoint values when switching over
between tension and web operation.
Note: The set ramp-up time is only effective when switching over from tension to web operation and vice versa;
not when changing the setpoint. This time is also effective as ramp-down time when reducing the value.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 148
9 Program description

r22800 CO: upper torque limit, tension/web operation setpoint [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the currently effective upper torque limit value.

r22801 CO: lower torque limit, tension/web operation setpoint [Nm]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1310
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the currently effective lower torque limit value.

p22802 CI: Upper torque limit from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Copyright © Siemens AG 2019 All rights reserved

Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the upper torque limit of the drive.
Recommendation: To correctly convert the scaling of the torque limit, which is transferred to the drive, here, the upper torque
limit of the drive must be interconnected before scaling:
▪ SERVO: r1534
▪ VECTOR: p1520
▪ DC_CTRL: 1
Note: For SINAMICS DCM, the torque limit is referred to the reference torque, so that a value of 100% must be
entered here.
It should be checked as to whether the p2303 setting is correct.

p22803 CI: Lower torque limit from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the lower torque limit of the drive.
Recommendation: To correctly convert the scaling of the torque limit, which is transferred to the drive, here, the lower torque
limit of the drive must be interconnected before scaling:
▪ SERVO: r1535
▪ VECTOR: p1521
DC_CTRL: 1
Note: For SINAMICS DCM, the torque limit is referred to the reference torque, so that a value of 100% must be
entered here.
It should be checked as to whether the p2303 setting is correct.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 149
9 Program description

r22804 CO: Upper torque limit scaling effective, normalized


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the upper torque limit after normalization using the reference torque.
Recommendation: This connector output should be interconnected to the scaling factor of the upper torque limit or the
positive torque limit
▪ SERVO, VECTOR: p1552
▪ DC_CTRL: p50605.0 (only if no friction and acceleration compensation
is used)
Dependency: see also: p22650, p22850, p22852, p22853, p22854

r22805 CO: Lower torque limit scaling effective, normalized


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the lower torque limit after normalization using the reference torque.
Copyright © Siemens AG 2019 All rights reserved

Recommendation: This connector output should be interconnected to the scaling factor of the lower torque limit or the
negative torque limit:
▪ SERVO, VECTOR: p1552
▪ DC_CTRL: p50606.0 (only if no friction and acceleration compensation
is used)
Dependency: see also: p222650, p22851, p22852, p22853, p22855

p22850 CI: Upper torque limit setpoint without compensation torques


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r22804
Description: Sets the signal source for the upper torque limit of the application.
Recommendation: To correctly calculate the scaling of the torque limit, which is transferred to the drive, here, the upper
torque limit of the application must be interconnected without compensation torque:
▪ SERVO: not relevant
▪ VECTOR: not relevant
▪ DC_CTRL: r22804
Note: For SINAMICS DCM, the torque limit refers to the total torque including the friction compensation and
supplementary torques; this is the reason that the friction torque and the acceleration torque must be
taken into account in the torque limit.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 150
9 Program description

p22851 CI: Lower torque limit setpoint without compensation torques


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r22805
Description: Sets the signal source for the lower torque limit of the application.
Recommendation: To correctly calculate the scaling of the torque limit, which is transferred to the drive, here, the lower
torque limit of the application must be interconnected without compensation torque:
▪ SERVO: not relevant
▪ VECTOR: not relevant
▪ DC_CTRL: r22805
Note: For SINAMICS DCM, the torque limit refers to the total torque including the friction compensation and
supplementary torques; this is the reason that the friction torque and the acceleration torque must be
taken into account in the torque limit.

p22852 CI: Moment of inertia compensation setpoint for adaptation torque limit
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r22027
Copyright © Siemens AG 2019 All rights reserved

Description: Sets the signal source for the acceleration torque of the application.
Recommendation: To correctly calculate the scaling of the torque limit, which is transferred to the drive, the acceleration
torque of the application, determined from the moment of inertia calculation, must be interconnected here:
▪ SERVO: not relevant
▪ VECTOR: not relevant
▪ DC_CTRL: r22027
Note: For SINAMICS DCM, the torque limit refers to the total torque including the friction compensation and
supplementary torques; this is the reason that the friction torque and the acceleration torque must be
taken into account in the torque limit.

p22853 CI: Setpoint friction compensation for adaptation torque limit


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the friction torque of the drive.
Recommendation: To correctly calculate the scaling of the torque limit, which is transferred to the drive, the friction torque
from the friction characteristic of the drive, must be interconnected here:
▪ SERVO: not relevant
▪ VECTOR: not relevant
▪ DC_CTRL: r52171
Note: For SINAMICS DCM, the torque limit refers to the total torque including the friction compensation and
supplementary torques; this is the reason that the friction torque and the acceleration torque must be
taken into account in the torque limit.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 151
9 Program description

r22854 CO: Effective upper torque limit, normalized with adaptation


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the upper torque limit after normalization using the reference torque. Also includes the friction
and acceleration torques
Recommendation: This connector output should be interconnected to the positive torque limit:
▪ SERVO, VECTOR: not relevant
▪ DC_CTRL: p50605.0
Dependency: see also: p22650, p22804

r22855 CO: Effective lower torque limit, normalized with adaptation


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1320
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the lower torque limit after normalization using the reference torque. Also includes the friction and
acceleration torques
Recommendation: This connector output should be interconnected to the negative torque limit:
Copyright © Siemens AG 2019 All rights reserved

▪ SERVO, VECTOR: not relevant


▪ DC_CTRL: p50606.0
Dependency: see also: p22650, p22804

p22900 Fixed value, minimum tension web breakage monitoring [N]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.500
Description: Sets the fixed value for the minimum tension of the web break monitoring.
Dependency: see also: p22901, r22902
Note: The minimum tension for the web break monitoring can be entered as fixed value using this parameter.
Parameter p22901 can be used if the torque limit is entered as PZD. In this particular case, p22900 = 0
must be entered.
For tension control with measuring transducer, the minimum tension is monitored for the speed correction
control as well as for the torque correction control.

p22901 CI: Minimum tension, web breakage monitoring variable [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the minimum tension of the web break monitoring.
Dependency: see also: p22900, r22902
Note: The minimum tension for the web break monitoring can be entered as PZD using this parameter. In this
particular case, p22900 = 0 must be entered.
For tension control with measuring transducer, the minimum tension is monitored for the speed correction
control as well as for the torque correction control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 152
9 Program description

r22902 Effective minimum tension, web breakage monitoring [N]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the active minimum tension for the web break monitoring.
Dependency: see also: p22900, p22901
Note: Depending on parameters p22900 and p22901, the active minimum tension value for the web break
monitoring is displayed here for checking purposes. For p22900 = 0, this is the value of the connector that
is interconnected in p22901; otherwise, the value of p22900 ≠ 0 is active.

p22903 Hysteresis, minimum tension web breakage monitoring [N]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.020
Description: Sets the hysteresis for the minimum tension monitoring of the web break monitoring.

p22910 Fixed value, web break monitoring, dancer roll lower end position [LU]
Copyright © Siemens AG 2019 All rights reserved

SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1


DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-2147483647 2147483647 0
Description: Sets the fixed value for the dancer roll lower end position for web break monitoring.
Dependency: see also: p22911, r22912
Note: The dancer roll end position for the web break monitoring can be entered as fixed value using this
parameter. Parameter p22911 can be used if the dancer roll end position should be entered as PZD. In
this particular case, p22910 = 0 must be entered.
For dancer roll control with speed correction control, the dancer roll end position is monitored.

p22911 CI: Web breakage monitoring, dancer roll lower end position variable [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the dancer roll lower end position for web break monitoring.
Dependency: see also: p22910, r22912
Note: The dancer roll end position for the web break monitoring can be entered as PZD using this parameter. In
this particular case, p22910 = 0 must be entered.
For dancer roll control with speed correction control, the dancer roll end position is monitored.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 153
9 Program description

r22912 Web break monitoring function, effective dancer roll lower end position [LU]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the active dancer roll lower end position for web break monitoring.
Dependency: see also: p22910, p22911
Note: The active dancer roll end position of the web break monitoring is displayed here for checking purposes
depending on parameters p22910 and p22911. For p22910 = 0, this is the value of the connector that is
interconnected in p22911; otherwise, the value of p22910 ≠ 0 is active.

p22913 Fixed value, web break monitoring, dancer roll upper end position [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- 2147483647 2147483647 2147483647
Description: Sets the fixed value for the dancer roll upper end position for web break monitoring.
Dependency: see also: p22914, r22915
Note: The dancer roll end position for the web break monitoring can be entered as fixed value using this
Copyright © Siemens AG 2019 All rights reserved

parameter. Parameter p22914 can be used if the dancer roll end position should be entered as PZD. In
this particular case, p22913 = 0 must be entered.
For dancer roll control with speed correction control, the dancer roll end position is monitored.

p22914 CI: Web breakage monitoring, dancer roll upper end position variable [LU]
SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the dancer roll upper end position for web break monitoring.
Dependency: see also: p22913, r22915
Note: The dancer roll end position for the web break monitoring can be entered as PZD using this parameter. In
this particular case, p22913 = 0 must be entered.
For dancer roll control with speed correction control, the dancer roll end position is monitored.

r22915 Web break monitoring function, effective dancer roll upper end position [LU]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the active dancer roll upper end position for web break monitoring.
Dependency: see also: p22913, p22914
Note: The active dancer roll end position of the web break monitoring is displayed here for checking purposes
depending on parameters p22913 and p22914. For p22913 = 0, this is the value of the connector that is
interconnected in p22914; otherwise, the value of p22913 ≠ 0 is active.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 154
9 Program description

p22920 CI: Torque actual value, motor


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the torque actual value of the Line Tension Control drive.
Recommendation: Connector r31 (torque actual value smoothed with 100ms) or r80 (torque actual value without smoothing)
should be interconnected here.
Note: The torque actual value of the Line Tension Control drive is required for web break monitoring for indirect
tension control. In addition, the effectiveness of the speed controller overcontrol is monitored.

p22921 Fixed value, web break monitoring, minimum torque [Nm]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0.000
Description: Sets the fixed value for the minimum torque of the web break monitoring.
Dependency: see also: p22922, r22923, p22930
Note: The minimum torque for the web break monitoring can be entered as fixed value using this parameter.
Copyright © Siemens AG 2019 All rights reserved

Parameter p22922 can be used if the minimum torque should be entered as PZD. In this particular case,
p22921 = 0 must be entered.
The minimum torque is monitored for indirect tension control and p22930=1. In addition, the effectiveness
of the speed controller overcontrol is monitored.

p22922 CI: Web break monitoring, minimum torque variable [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the minimum torque of the web break monitoring.
Dependency: see also: p22921, r22923, p22930
Note: The minimum torque for the web break monitoring can be entered as PZD using this parameter. In this
particular case, p22921 = 0 must be set.
The minimum torque is monitored for indirect tension control and p22930=1. In addition, the effectiveness
of the speed controller overcontrol is monitored.

r22923 Web break monitoring function, effective minimum torque [Nm]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Displays the active minimum torque for the web break monitoring.
Dependency: see also: p22921, p22922, p22930
Note: The effective minimum torque of the web break monitoring is displayed here for checking purposes
depending on p22921 and p22922. For p22921 = 0, this is the value of the connector that is
interconnected in p22922, otherwise the value of p22921 ≠ 0 is active.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 155
9 Program description

p22924 Hysteresis, minimum torque web break monitoring function [Nm]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


-3.40E+38 3.40E+38 0
Description: Sets the hysteresis for the minimum torque monitoring of the web break monitoring.

r22930 BI: Web break monitoring function, torque monitoring ON


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to activate the torque monitoring of the web break monitoring.
Dependency: see also: p22921, p22922, r22923, p22924
Note: For indirect tension control, this parameter can be used to activate torque monitoring. The torque is then
monitored against a minimum torque (with respect to the motor in a no-torque condition). The monitoring
function can also respond without the web having broken for applications with high friction and
acceleration torques in relation to the torque, which is required to establish tension. If torque monitoring is
deactivated, then for indirect tension control, web break monitoring is exclusively realized using the active
Copyright © Siemens AG 2019 All rights reserved

overcontrol of the speed controller.

p22935 BI: Enable pre-control monitoring


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1401
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source to activate the precontrol monitoring.
Dependency: see also: p22936
Note: For control techniques where the torque limits are corrected, if the torque precontrol is incorrectly set
(friction and moment of inertia precontrol), then the drive can accelerate in the wrong direction. In this
particular case, the system can respond with a fault (F51056) by activating the precontrol monitoring.
Monitoring is only active for tension operation.

p22936 Pre-control monit., max motor speed in the other dir. of rotation [rpm]
SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1401
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the absolute value of the motor speed in the opposite direction where precontrol monitoring initiates a
fault.
Dependency: see also: p22935
Note: For control techniques where the torque limits are corrected, if the torque precontrol is incorrectly set
(friction and moment of inertia precontrol), then the drive can accelerate in the wrong direction. Here, the
absolute value of the maximum speed is set that the drive may rotate in the opposite direction regarding
the Line Tension Controllercontrol. It is not permissible that a negative value is parameterized!

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 156
9 Program description

p22940 Web break signal, delay time (ms)


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1400
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 3.40E+38 3000.000
Description: Sets the switch-on delay for the web break signal.
Note: A delay time longer than zero must be set in order that the web break monitoring does not immediately
response when enabling tension operation.

r22300 CO: Material web length, absolute [m]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Displays the actual value of the material web length that has been determined.
Dependency: see also: p223001
Note: The actual material web length is determined from the web velocity actual value, taking into account jog
and maneuvering setpoints. Further, a setpoint can be entered for the material web length so that the
system can brake at the material web actual value.
Copyright © Siemens AG 2019 All rights reserved

p23001 Material web length normalization [m]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the normalized value of the material web length.
Dependency: see also: r23002
Note: This value is used to normalize the relative material web length, which is provided using r23002. If the
value from r23002 is to be transferred via a communication channel, then the value of p23001 must be
selected so that relative material web length to be transferred lies in the range
-200% ≤ r23002 ≤ 199.99%.

r23002 CO: Material web length, relative [%]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Displays the actual value of the material web referred to the normalization value of p23001.
Dependency: see also: p23001
Note: This value is used to normalize the relative material web length, which is provided using r23002. If the
value from r23002 is to be transferred via a communication channel, then the value of p23001 must be
selected so that relative material web length to be transferred lies in the range
-200% ≤ r23002 ≤ 199.99%.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 157
9 Program description

p23050 Fixed value, web length braking [m]


SERVO, VECTOR, Can be changed: - U, T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the fixed value at which the web length braking should stop.
Dependency: see also: p21857, p21859, p23051, p23052, p23055
Note: When web length braking is enabled (p23055) the Line Tension Controllerautomatically stops at the
specified value. The absolute value of the web length to be reached is obtained from fixed value p23050,
multiplied by the variable setpoint of the web length braking. The stopping ramp corresponds to the ramp
that is set using parameters p21857 and p21859. In conjunction with the actual web velocity, the braking
ramp time results in a braking travel, which can be read in p23052. When reaching the point where braking
should start (p23050*p23051-p23052), the actual web velocity is frozen and then stopped; tension control
enable is inhibited in order that the web length setpoint can be reached with the best possible accuracy.
The web length setpoint is only reached with restricted accuracy as a result of the runtime of the set
execution groups. The braking ramp can be rounded.

p23051 CI: Setpoint web length braking, variable [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1
Copyright © Siemens AG 2019 All rights reserved

Min Max Factory setting


- - 0
Description: Sets the signal source for the variable setpoint of the web length for automatic braking.
Dependency: see also: p21857, p21859, p23050, p23052, p23055
Note: When web length braking is enabled (p23055) the Line Tension Controllerautomatically stops at the
specified value. The absolute value of the web length to be reached is obtained from fixed value p23050,
multiplied by the variable setpoint of the web length braking. The stopping ramp corresponds to the ramp
that is set using parameters p21857 and p21859. In conjunction with the actual web velocity, the braking
ramp time results in a braking travel, which can be read in p23052. When reaching the point where braking
should start (p23050*p23051-p23052), the actual web velocity is frozen and then stopped; tension control
enable is inhibited in order that the web length setpoint can be reached with the best possible accuracy.
The web length setpoint is only reached with restricted accuracy as a result of the runtime of the set
execution groups. The braking ramp can be rounded.

r23052 Calculated braking distance web length calculator [m]


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Displays the calculated braking travel; this is obtained from the actual web velocity and the stopping ramp
that has been set.
Dependency: see also: p21857, p21859, p23050, p23051, p23055
Note: When web length braking is enabled (p23055) the Line Tension Controllerautomatically stops at the
specified value. The absolute value of the web length to be reached is obtained from fixed value p23050,
multiplied by the variable setpoint of the web length braking. The stopping ramp corresponds to the ramp
that is set using parameters p21857 and p21859. In conjunction with the actual web velocity, the braking
ramp time results in a braking travel, which can be read in p23052. When reaching the point where braking
should start (p23050*p23051-p23052), the actual web velocity is frozen and then stopped; tension control
enable is inhibited in order that the web length setpoint can be reached with the best possible accuracy.
The web length setpoint is only reached with restricted accuracy as a result of the runtime of the set
execution groups. The braking ramp can be rounded.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 158
9 Program description

p23055 BI: Enable braking after reaching the web length setpoint
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Enables braking at the web length setpoint.
Dependency: see also: p23050, p23051, p23052
Note: When web length braking is enabled (p23055) the Line Tension Controllerautomatically stops at the
specified value. The absolute value of the web length to be reached is obtained from fixed value p23050,
multiplied by the variable setpoint of the web length braking. The stopping ramp corresponds to the ramp
that is set using parameters p21857 and p21859. In conjunction with the actual web velocity, the braking
ramp time results in a braking travel, which can be read in p23052. When reaching the point where braking
should start (p23050*p23051-p23052), the actual web velocity is frozen and then stopped; tension control
enable is inhibited in order that the web length setpoint can be reached with the best possible accuracy.
The web length setpoint is only reached with restricted accuracy as a result of the runtime of the set
execution groups. The braking ramp can be rounded.

Braking is no longer possible if the enable signal is issued only after the point at which braking should start
has been passed.

p23060 CI: Material web calculator, setting value [%]


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
Copyright © Siemens AG 2019 All rights reserved

P-Group: - Units group: - Unit selection: -


Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the setting value of the material web calculator.
Dependency: see also: r23000, p23001, p223061
Note: When setting the material web calculator using p23061, then this is set to the value of the source at
p23060 - as a percentage referred to normalization value p23001.

p23061 BI: Reset material web calculator


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1500
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the request to set the material web calculator.
Dependency: see also: r23000, p23001, p23060
Note: When setting the material web calculator using p23061, then this is set to the value of the source at
p23060 - as a percentage referred to normalization value p23001.

p23100 CI: Status word from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r0899
Description: Sets the signal source for the "status word sequence control" of the Line Tension Control drive.
Recommendation: r899 of the drive object should be interconnected here.
Note: This interconnection is required for the application's own sequence control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 159
9 Program description

p23101 CI: Status word, faults, alarms from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r2139
Description: Sets the signal source for the "status word faults alarms 1" of the Line Tension Control drive.
Recommendation: r2139 of the drive object should be interconnected here.
Note: This interconnection is required for the application's own sequence control.

p23102 CI: Status word, speed controller from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r1407
Description: Sets the signal source for the "status word speed controller" of the Line Tension Control drive.
Recommendation: r1407 of the drive object should be interconnected here.
Note: This interconnection is required for the application's own sequence control.
Copyright © Siemens AG 2019 All rights reserved

p23103 CI: Status word monitoring 1 from the drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r2197
Description: Sets the signal source for the "status word monitoring functions 1" of the Line Tension Control drive.
Recommendation: r2197 of the drive object should be interconnected here.
Note: This interconnection is required for the application's own sequence control.

p23104 CI: Status word closed loop control from drive


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r56
Description: Sets the signal source for the "status word monitoring functions 1" of the Line Tension Control drive.
Recommendation: r56 of the drive object should be interconnected here.
Note: This interconnection is required for the application's own sequence control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 160
9 Program description

p23105 Usage with SINAMICS DCM


SERVO, VECTOR, Can be changed: - U,T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


0 1 0
Description: Setting if the application is used with SINAMICS DCM.
Note: Using the application with SINAMICS drives for AC motors, the operation is only enabled with fiished
motor magnetization (this signal is always active for permanent magnet motors). Using SINAMICS DCM
this interlock is not necessary and bypassed with this parameter.

p23150 BI: Operation mode (1=Pull; 0=Push)


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the "Line Tension Controller operation mode" control bit of the Line Tension
Control control word.
Value: 0 Push
1 Pull
Dependency: see also: r23170, p23200
Copyright © Siemens AG 2019 All rights reserved

Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23150 does not
influence the application control.

p23153 BI: Jogging mode


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the “Jogging mode" control bit of the Line Tension Controllercontrol word.
Value: 0 no jogging
1 Jogging mode
Dependency: see also: r23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23153 does not
influence the application control.

p23154 BI: Jogging, bit0


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the “Jogging bit0" control bit of the Line Tension Controllercontrol word.
Value: 0 bit0, inactive
1 Bit0, active
Dependency: see also: p23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23154 does not
influence the application control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 161
9 Program description

p23155 BI: Jogging, bit1


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the “Jogging bit1" control bit of the Line Tension Controllercontrol word.
Value: 0 Bit1 active
1 Bit1 active
Dependency: see also: p23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23155 does not
influence the application control.

p23156 BI: Web/tension operation


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the “Web/tension operation" control bit of the Line Tension Controllercontrol
word.
Copyright © Siemens AG 2019 All rights reserved

Value: 0 Web operation


1 Tension operation
Dependency: see also: r23170, p23160, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23156 does not
influence the application control.
p23160 BI: Enable tension operation unsynchronized
SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the second signal source for the "tension operation" control bit of the Line Tension Controllercontrol
word.
Value: 0 automatic web operation
1 tension operation - also when stopping
Dependency: see also: r23156, r23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23160 does not
influence the application control.
For a value of zero, when the web velocity setpoint is internally ramped down to zero, then the system
switches from tension to web operation. The reason for this is that when the setpoint is internally ramped
down to zero (i.e. the Line Tension Controlleris in the process of stopping to reach the set web length
value), the Line Tension Controllerno longer follows the external web velocity setpoint - and therefore
loses its reference to the machine velocity.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 162
9 Program description

p23161 BI: Line Tension Controller as velocity master


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the "Line Tension Controller as velocity master" control bit.
Value: 0 Line Tension Controller receives web velocity setpoint from the nip position
1 Line Tension Controller is the velocity master, and specifies the web velocity for the nip position
Dependency: see also: r23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Control control word can also be entered as word. In this case, the value from p23161 does not
influence the application control.

p23162 BI: ramp stop velocity master


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the "normal stop velocity master" control bit.
Copyright © Siemens AG 2019 All rights reserved

Value: 0 Ramp stop velocity master


1 Line Tension Controller follows web velocity setpoint
Dependency: see also: r23170, p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23162 does not
influence the application control.

p23163 BI: fast stop velocity master


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - 0
Description: Sets the signal source for the "normal stop velocity master" control bit.
Value: 0 Fast stop velocity master
1 Line Tension Controller follows web velocity setpoint
Dependency: see also: p23200
Note: The set signal is only active, if connector r23170 is interconnected in p23200. Using p23200, the Line
Tension Controllercontrol word can also be entered as word. In this case, the value from p23163 does not
influence the application control.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 163
9 Program description

r23170 CO: Control word Line Tension Controllerinternal


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the Line Tension Controllercontrol word generated from control bits p23150 to p23163.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Operation mode Pull Push LTC1010
01 Reserved Reserved Reserved - -
02 Reserved Reserved - Inactive -
03 Jogging mode Active Inactive LTC1010
04 Jogging bit 0 Active Inactive LTC1010
05 Jogging bit 1 Active Web operation LTC1010
06 Web/tension operation Tension operation Inactive LTC1010
07 Reserved Reserved Reserved LTC1010
08 Reserved Reserved Reserved LTC1010
09 Reserved Reserved Reserved LTC1010
10 Enable tension operation unsynchronized Tension operation Inactive LTC1010
11 Line Tension Controller as velocity master w/o sync. Normal stop LTC1010
12 Ramp stop velocity master Active Quick stop LTC1010
13 Fast stop velocity master No normal stop - LTC1010
14 Reserved No quick stop - -
15 Reserved -
-
Copyright © Siemens AG 2019 All rights reserved

p23200 CI: Control word, Line Tension Control application


SERVO, VECTOR, Can be changed: - T Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - r23170
Description: Sets the signal source for the Line Tension Controllercontrol word.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Operation mode Pull Push LTC1010
01 Reserved Reserved Reserved - LTC1010
02 Reserved Reserved - Inactive -
03 Jogging mode Active Inactive LTC1010
04 Jogging bit 0 Active Inactive LTC1010
05 Jogging bit 1 Active Web operation LTC1010
06 Web/tension operation Tension operation Inactive LTC1010
07 Reserved Reserved Reserved LTC1010
08 Reserved Reserved Reserved LTC1010
09 Reserved Reserved Reserved LTC1010
10 Enable tension operation unsynchronized Tension operation Inactive LTC1010
11 Line Tension Controller as velocity master w/o sync. Normal stop LTC1010
12 Ramp stop velocity master Active Quick stop LTC1010
13 Fast stop velocity master No normal stop - LTC1010
14 Reserved No quick stop - -
15 Reserved - -
-
Recommendation: As default, r23170 is interconnected here so that the Line Tension Controllercontrol can be realized using
parameters p23150 to p23163.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 164
9 Program description

r23202 CO: Status word, line tension controller


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1020
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the status word of the Line Tension Control application.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Operation mode Pull Push LTC1020
01 Reserved Reserved Reserved - LTC1020
02 Reserved Reserved - Inactive LTC1020
03 Jogging mode Active Inactive LTC1020
04 Jogging bit 0 Active Inactive LTC1020
05 Jogging bit 1 Active Web operation LTC1020
06 Web/tension operation Tension operation Inactive LTC1020
07 Reserved Reserved Reserved LTC1020
08 Reserved Reserved Reserved LTC1020
09 Reserved Reserved Reserved LTC1020
10 Enable tension operation unsynchronized Tension operation Inactive LTC1020
11 Line Tension Controller as velocity master w/o sync. Normal stop LTC1020
12 Ramp stop velocity master Active Quick stop
13 Fast stop velocity master No normal stop -
14 Reserved No quick stop -
15 Reserved -
-
Copyright © Siemens AG 2019 All rights reserved

r23210 BO: Indirect tension control


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether indirect tension control was activated
Bit array: Bit Signal name 1 signal 0 signal FP
00 Indirect tension control Activated Deactivated LTC1010
Dependency: see also: p21510, p21511, r213215

r23211 BO: Dancer roll control with speed correction


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether dancer roll control with speed correction was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Dancer roll control with speed correction Activated Deactivated LTC1010
Dependency: see also: p21510, p21511, r213215

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 165
9 Program description

r23212 BO: Tension control with tension transducer and n correction


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether tension control with tension transducer and speed correction was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Tension control with tension transducer Activated Deactivated LTC1010
and speed correction
Dependency: see also: p21510, p21511, r213215

r23213 BO: Tension control with tension transducer and M correction


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether tension control with tension transducer and torque correction was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Tension control with tension transducer Activated Deactivated LTC1010
Copyright © Siemens AG 2019 All rights reserved

and M correction
Dependency: see also: p21510, p21511, r213215

r23214 BO: draw-control


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether v constant control was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 draw control Activated Deactivated LTC1010
Dependency: see also: p21510, p21511, r213215

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 166
9 Program description

r23215 CO: Actual technique effective


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the currently effective control technique.
Value: 0 Indirect tension control
1 Dancer roll control with speed correction
2 Direct closed-loop tension control with tension transducer and speed correction
3 Direct closed-loop tension control with tension transducer and correction of the torque limits
4 draw control
Dependency: see also: p21510, p21511
Note: The currently active control technique of the Line Tension Control application is displayed here. As
standard, the value corresponds to the selection made using p21510/p21511. The currently active control
technique can be different if p21510 or the value at P21511 were changed in the operation state (run). In
this case, by withdrawing the operating enable for the line tension control axis, the selected control
technique can be activated. If, in p21510 an illegal value was entered, or if the value at p21511 has an
illegal value, then this is corrected to be in the permissible range, and the resulting technique is then
displayed here.

r23220 BO: speed correction control active


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
Copyright © Siemens AG 2019 All rights reserved

P-Group: - Units group: - Unit selection: -


Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether a control technique with speed correction was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Speed correction control active Activated Deactivated LTC1010
Dependency: see also: p21510, p21511, r213215
Note: This bit is activated, also when draw control is active.

r23221 BO: torque limit correction control active


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: - LTC1010
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays whether a control technique with correction of the torque limits was activated.
Bit array: Bit Signal name 1 signal 0 signal FP
00 Torque correction control active Activated Deactivated LTC1010
Dependency: see also: p21510, p21511, r213215
Note: This bit is activated, also when indirect tension control is active.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 167
9 Program description

r23222 BO: Closed-loop torque control and tension operation


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the state "Torque control and tension operation" active.
Value: 0 No torque control and/or no tension operation active
1 A torque-controlled technique is active, and tension operation is selected and active
Recommendation: SERVO, VECTOR: The value must be interconnected with parameter p1545 ("Activates travel to a
fixed stop").
DC_CTRL: The value is not relevant for the functionality.

r23223 BO: Enable blocking diagnostics (DCM)


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays the enable signal for the blocking diagnostics.
Value: 0 A torque-controlled technique is active, and tension operation is selected and active
1 No torque control and/or no tension operation active
Copyright © Siemens AG 2019 All rights reserved

Note: DC_CTRL: The value must be interconnected with parameter p50354 ("Blocking
protection signal source").
SERVO, VECTOR: The value is not relevant for the functionality.

r23224 BO: motor speed < threshold value (p21613)


SERVO, VECTOR, Can be changed: - Calculated: - Access level: 1
DC_CTRL
Data type: Dyn. index: - Func. diagram: -
P-Group: - Units group: - Unit selection: -
Not for motor type: - Expert list: 1

Min Max Factory setting


- - -
Description: Displays that the minimum speed in p21613 has been fallen below.
Value: 0 The actual Line Tension Controllermotor speed is higher than p21613
1 The actual Line Tension Controllermotor speed is less than p21613
Note: In the factory setting, the output is linked with the continuous transfer of the diameter sensor value
p21682, as a plausibility check is no longer possible at speeds close to zero.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 168
9 Program description

9.3 Faults and alarms


9.3.1 Faults

F51050 Upper torque limit from the drive is either not interconnected or zero
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The signal set in p21808 or p21796 is zero, so that when normalizing the number is divided by zero.
Remedy Set the signal source for p21808.

F51051 Lower torque limit from the drive is either not interconnected or zero
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The signal set in p21809 or p21796 is zero, so that when normalizing the number is divided by zero.
Remedy Set the signal source for p21809.

F51055 Normalization, the speed is either not interconnected or zero


Copyright © Siemens AG 2019 All rights reserved

Drive object: SERVO, VECTOR, DC_CTRL


Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The signal set in p21511 is zero, so that when normalizing the number is divided by zero.
Remedy Set the signal source for p21511.

F51056 The actual speed exceeds the limit value in the incorrect direction of rotation
Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The actual speed exceeds the limit value for the incorrect direction of rotation set in p21846.
From the Line Tension Controllertype and the winding configuration, a direction of rotation is obtained that
is no longer obtained when considering the sign of the actual speed - and therefore the set limit value has
been exceeded. This is caused either by an actual web tension that is either too low or too high - or
incorrect compensation of the supplementary torque (friction and moment of inertia precontrol).
Remedy Increase the tension setpoint or reduce the opposing tension (line tension controller) or reduce the tension
setpoint or increase the opposing tension (unline tension controller) if the fault occurs in the steady-state;
also check the actual diameter and the friction compensation, and if necessary correct. For nuisance
tripping as a result of dynamic operations, check the inertia compensation.

F51057 Diameter calculation using the layer counter not possible


Drive object: SERVO, VECTOR, DC_CTRL
Response: OFF2
Acknowledgment: IMMEDIATELY
Cause: The currently set material thickness (defined using parameters p21529 and p21530) is zero, and the
diameter calculation using the layer counter is activated (p21540=1).
Remedy Deselect the diameter calculation using the layer counter - or set a correct material thickness.

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 169
9 Program description

9.3.2 Alarms

A51060 An invalid control technique was selected


Drive object: SERVO, VECTOR, DC_CTRL
Response: NONE
Acknowledgment: NONE
Cause: The control technique set in p21600 or entered using p22201 is not valid.
Remedy Set a valid value for the control technique in p21600 - or correct what is entered using p22201.

A51061 Web break detected


Drive object: SERVO, VECTOR, DC_CTRL
Response: NONE
Acknowledgment: NONE
Cause: The web break monitoring has detected a web break.
Remedy Resolve the web break, or check the faulty monitoring and correct.
Copyright © Siemens AG 2019 All rights reserved

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 170
10 Appendix

10 Appendix
10.1 References
This list does not claim to be complete and only provides a selection of suitable
references.
Table 10-1
Topic
/1/ SINAMICS technical documentation
https://support.industry.siemens.com/cs/ww/en/view/108993276
/2/ Link to this entry page of this application example
https://support.industry.siemens.com/cs/ww/en/view/49972266

10.2 Contact person


Siemens AG
Digital Factory
DF FA PMA APC
Frauenauracher Strasse 80
D-91056 Erlangen, Germany
Copyright © Siemens AG 2019 All rights reserved

mailto: tech.team.motioncontrol@siemens.com

10.3 History
Changes to the application
Table 10-2
Version Date Change
1.0 03/2011 First edition
1.0.1 06/2013 Bug fixes
V4.2.2 11/2017 Line tension control was created, based on the DCC winder
application V4.2.1

Documentation revised completely

Simatic FB LMCSINA_LineTensionControlFB added

Projectassistent to simplify the commissioning added


4.3 06/2018 Friction compensation: new connector for a sign correct
friction compensation dependent on the speed setpoint ( and
not actual value anymore)
4.3.1 03/2019 Adding Startdrive commissioning to the documentation, no
functional changes or bug fixes in the application

DCC Line Tension Control


Entry ID: 49972266, V4.3.1, 03/2019 171

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