Assembly Solutions

2 | Assembly Solutions

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TABLE OF CONTENTS
Threadlocking 4
Prevent fastener loosening and seizure

6
Thread sealing
Prevent leaks – air, hydraulic pipe joints

8
Gasketing
Prevent flange leaks – oil, transmission, coolant
10
Retaining
Prevent backlash – keyway wallow, spun bearings, shaft
misalignment, wear, corrosion 12
INSTANT Bonding
Bond dissimilar parts quickly and easily
14
STRUCTURAL Bonding
Bond structural assemblies and repair damaged parts
16

FLEXIBLE BONDING AND SEALING

Bond and seal parts that experience movement 18
Anti-Seize
Prevent rust,
Lubricants
corrosion, galling or seizing on metal parts in
extreme environments
CLEANING 20
Clean and degrease parts and work surfaces

mould release agents 22

Release rubber and composites with ease while molding

23
light cure adhesives
Bond parts quickly using UV / visible light

24
loctite® equipment solutions
Dispensing systems and consumables

25
loctite® pre-applied solutions
Precoated dry-to-touch assembly solutions

NEW PRODUCTS 26
SOLUTIONS TO COMMON ASSEMBLY CHALLENGES 28
PRODUCT ORDERING INFORMATION 30
4 | Assembly Solutions

Threadlocking
Locking of threaded fasteners
»» Prevents loosening from shock and vibration
»» Single component – clean and easy to apply
»» Can be used on various sizes of fasteners – reduces inventory costs
»» fills gap between threads and unitizes the assembly
»» Stops rust and corrosion

Are the parts already assembled?

Helpful Hints: Yes

• Clean parts with LOCTITE® SF 7070 ODC-Free Cleaner and Degreaser before applying the adhesive.
• If the threadlocker will be applied below 5°C, pre-treat with LOCTITE® 7649 Primer N. Wicking – Green
• If the parts were in contact with aqueous washing solutions or cutting fluids that leave a protective layer on the
surface, wash with hot water before use.

HENKEL SOLUTIONS LOCTITE® 290

Fastener Size 1/16“ to 1/2" (M2 to M12)

Strength High

Cure Time (Fixture/Full Strength)* 20 min./24 hr.

Breakaway/Prevail Torque (N.m) 10/29

Temperature Resistance for Continuous Service 150°C

50 ml bottle - 531724
Package Size & IDH
250 ml bottle - 848069

* Typical value @ 22°C

Additional Products

Strength/ Breakaway/Prevail
Name Features
Color Torque (N.m)

Removable grade, Recommended for locking

LOCTITE® 220 wicking, for small pre-assembled fasteners,
Low - Blue 9/19 threads of 1/4“ (M6) or i.e. instrumentation screws,
smaller electrical connectors, and set
screws. Also seals porosities in
LOCTITE® 270 Fasteners up to 3/4"
High - Red 26/36 welds and metal parts.
(M20)

LOCTITE® 271 Fasteners up to 1" (Up

High - Red 28/31 to M25)

LOCTITE® 272 High - High Temp up to Use LOCTITE® Primer to:

22/24
Orange 11/2" (M36)
LOCTITE® Primers

1. Activate inactive surfaces.

2. Speed cure times for faster
return to service.
3. Speed curing through larger
gaps and deep threads.
4. Substantially speed cure
times on cold parts.
5. Act as a cleaning agent.
 Assembly Solutions | 5

No

What strength do you require?

Low – Purple Medium - Blue High – Red Permanent - Red

Oil tolerant

LOCTITE® 222 LOCTITE® 243 LOCTITE® 263 LOCTITE® 277

Up to 1/4" (Up to M6) 1/4“ to 3/4“ (M6 to M20) Up to 1“ For large bolts > 7/8“ (>20mm)

Low Medium High Permanent

10 min./24 hr. 10 min./24 hr. 10 min./24 hr. 60 min./24 hr.

6/3 20/7 32/32 31/31

150°C 180°C 180°C 150°C

10 ml bottle - 1427418
50 ml bottle - 848063 50 ml bottle - 1367282 50 ml bottle - 1367281 50 ml bottle - 531723
250 ml bottle - 848062 250 ml bottle - 531707 250 ml bottle - 1511183 250 ml bottle - 531722
1 litre bottle - 833788

Recommended for low strength With improved oil tolerance, Engineered to cure consistently High strength adhesive for
threadlocking of adjustment LOCTITE® 243 Threadlocker is on a variety of metals, despite locking and sealing large bolts
screws, countersunk head effective on all types of metal minor surface contaminants. and studs 1“ (25 mm) or larger in
screws, and set screws; on threaded fasteners. Prevents Works on steel, stainless steel diameter. Heat may be required
collars, pulleys, tool holders, and loosening on vibrating parts and most plated fasteners. to weaken bond before parts
controllers. Also for low strength such as pump, motor mounting Tolerates thread lubrication, anti- can be disassembled.
metals such as aluminum or bolts, gear boxes, or presses. corrosion and protection fluids.
brass. Removable with hand tools. Heat required for removal.

Package Size & Primer is optional with:

Name Color Viscosity Base On-Part Life Dry Time IDH Active surfaces: Brass, copper,
7649 Primer N Clear/Green 2 Acetone 30 days 30 to 70 100 ml - 849297 bronze, iron, soft steel, nickel.
seconds
Primer is required with:
Inactive surfaces: Aluminum,
7471 Primer T Amber 2 Acetone/ 7 days 30 to 70 100 ml - 849296 stainless steel, magnesium, zinc,
Isopropanol seconds black oxide, cadmium, titanium,
and others.
6 | Assembly Solutions

Thread sealing
»» Liquids ensure complete contact between threads for a 100% seal
»» Liquids will not creep, shrink, shred or block systems (including filters)
»» Disassembly can be achieved easily with basic hand tools
»» Replaces tapes and pastes

Are the parts metal or plastic?

Helpful Hints: Plastic and/

• If the sealant (LOCTITE® 545 Thread Sealant, LOCTITE® 565 Thread Sealant, LOCTITE® 567 Thread Sealant, or or Metal
LOCTITE® 561 Pipe Sealant) will be applied below 5°C, pre-treat with LOCTITE® 7649 Primer N.
• All parts must be clean and dry before sealing - use LOCTITE® SF 7070 ODC-Free Cleaner and Degreaser.

Cord

HENKEL SOLUTIONS LOCTITE® 55

Description Cord

Maximum Thread Size 4" (10.16 cm)

Temperature Resistance 150°C

2
Maximum Pressure Resistance (N/mm )/Cure Time 10,000 psi (68.9)/instant

Substrate to be Sealed Metal, Plastic or Both

Instant Low Pressure Seal Yes

Package Size & IDH 150 metres - 1752446

Additional Products

Name Features

LOCTITE® 572 Easy application by hand. Slow curing. For use on construction pipe sealing.

Can be safely applied on metal

LOCTITE® 545 Low strength, fast curing for hydraulic / Pneumatic fittings.
and plastic threaded fittings.
Potable water: NSF/ANSI 61 UL
Listed and Ceritified to CSA
International. **
 Assembly Solutions | 7

Metal parts

Are the threads fine or coarse?

Fine Coarse

LOCTITE® 542
LOCTITE® 565 LOCTITE® 567 LOCTITE® 577
(Hydraulic & Pneumatic)

Brown Liquid White to off White Paste White Paste Yellow Paste

Up to 3/4" (1.90 cm) Up to 2" (5.08 cm) 3“ (7.62 cm) Up to 3“ (7.62 cm)

150°C 150°C 250°C 180°C

10,000 psi (68.9)/24 hrs. 10,000 psi (68.9)/72 hrs. 10,000 psi (68.9)/72 hrs. 10,000 psi (68.9)/72 hrs.

Metal Metal Stainless Steel, Aluminum Metal

No Yes Yes No

50 ml bottle - 848735 50 ml bottle - 1751917 50 ml bottle - 2146962 50 ml tottle tube - 2121780

250 ml bottle - 848736 250 ml bottle - 1752552 250 ml bottle - 2146695 250 ml tottle tube - 2121367

Recommended for fine threaded A general-purpose instant Withstands temperatures to Medium strength, general
fittings as used in hydraulic and sealant for tapered and straight/ 204°C with excellent solvent purpose sealant for use on
pneumatic installations and tapered fittings. resistance. Locks and seals coarse, threaded components.
small fittings in general. Carries tapered pipe threads and
German DVGW approval fittings, including high pressure
(NG-5146 AR 0855) Meets BS applications. Disassembles with
6956 type A for sealing gas hand tools.
fittings. **

** All approvals are region specific. Please contact your Henkel Sales Representative for further information.
8 | Assembly Solutions

Gasketing
Sealing and Flanges
»» No shimming effect – controlled tolerances, no need for re-torquing
»» Fill all voids – reduce the need for a fine surface finish of flanges
»» Parts can be disassembled easily even after extended service
»» Resists high pressure when fully cured

Does the existing gasket need to be used as a shim?

Helpful Hints:
• If there are traces of old gasket left on the parts to be sealed, clean with
LOCTITE® SF 790 Chisel Gasket Remover.
• All parts must be clean and dry before sealing – use LOCTITE® SF 7070 ODC-
Free Cleaner and Degreaser.
• Anaerobic products cure between metal surfaces with the absence of air.

Rigid

HENKEL SOLUTIONS LOCTITE® 510 LOCTITE® 518

Color Pink Red

Gasket Type Formed-in-place Formed-in-place

Gap Fill 0.010" (0.25 mm) 0.010" (0.25 mm)

Cure Method Anaerobic Anaerobic

Fixture/Cure Time N.A./24 hrs. N.A./24 hrs.

Temperature Resistance
204°C/N.A. 150°C/N.A.
(Continuous/Intermittent)

Instant Seal Excellent Excellent

Water/Glycol Resistance Excellent Excellent

50ml tottle tube - 848390 50ml tottle tube - 2118119

Package Size & IDH 250ml tottle tube - 848731 250ml tottle tube - 2118117
300ml cartridge - 910888 250ml cartridge - 2136699

Additional Products

Name Features

LOCTITE® 515 Gasket For flexible applications.

Cure speed: Unprimed - 1 to 12 hours.
Eliminator Flange Sealant Primed - 15 minutes to 2 hours.

LOCTITE® 790 Chisel Solvent. Dry time: Leave on surface for 5 to

Gasket Remover 10 minutes. Wipe/scrape clean.
High temperature. Product has Recommended for use on rigid
Designed for high temperature resistance a temperature range to 204°C iron, steel and aluminum flanges.
LOCTITE® SI 5920 and electrical insulating applications. with excellent solvent Spray LOCTITE® SF 7649 Primer N
Temperature resistance upto 360°C. and chemical resistance. Makes on only one surface.
or dresses gaskets in rigid
assemblies. Eliminates gasket
compression set.
 Assembly Solutions | 9

No

Are you sealing a rigid or a stamped flange?

Stamped

LOCTITE® 574 LOCTITE® SI 587 LOCTITE® SI 596 LOCTITE® SI 5900

Red Blue Red Black

Formed-in-place Formed-in-place Formed-in-place Formed-in-place

0.010“ (0.25 mm) 0.250" (6.35 mm) 0.250" (6.35 mm) 0.240" (6 mm)

Anaerobic Moisture (RTV) Moisture (RTV) Moisture (RTV)

N.A./24 hrs. 50 min. (Skin formation) 50 min. (Skin formation) 20 min. (Skin formation)

150°C/N.A. 204°C/250°C 316°C 204°C/N.A.

Excellent Excellent Excellent Excellent

Excellent Excellent Excellent Excellent

50ml tottle tube - 848739 95g tube - 1266356

300ml cartridge - 317667 300ml cartridge - 1257126
250ml tottle tube - 848734 300ml cartridge - 1246389

Recommended for sealing rigid All types of flanges including High temperature silicone Superior flexibility, withstand
& semi-rigid metal flanges. Fast stamped sheet metal. Designed sealant makes the repair of high relative joint movement.
curing. Gives instant sealing. for superior bonding properties industrial furnaces, ovens, High adhesion, gives instant seal.
to oil contaminated metals. boilers, exhaust stacks, high Low odor, Low volaticity, Non-
temperature stacks, ducting corrosive.
and heating elements.
10 | Assembly Solutions

Retaining
Securing Cylindrical Assemblies
»» Bond non-threaded cylindrical metal assemblies
»» High and moderate strength products – can carry high loads and eliminate fretting
»» Fill all voids – prevent corrosion
»» Reduce the need for close tolerances
»» 100% contact – load and stress are distributed evenly over the joint

Is the assembly badly worn?

Helpful Hints:
Yes - Gaps up to
• If the retaining compound will be applied below 5°C, pre-treat with LOCTITE® 7649 Primer N. 0.020" (0.5 mm)
• All parts must be clean and dry before sealing – use LOCTITE® SF 7070 ODC-Free Cleaner and Degreaser.
• If the parts have been in contact with washing or cutting fluids containing nitrates, wash with hot water.

HENKEL SOLUTIONS LOCTITE® 660

Strength Required High

Shear Strength (N/mm2) 3,335 psi (23)

Diametrical Clearance Up to 0.020" (0.5 mm)

Temperature Resistance 150°C

Cure Time (Setup/Full Strength) 20 min./24 hr.

Package Size & IDH 50ml bottle - 1752417

Additional Products

Name Features

Gives best resistance to dynamic, axial and radial loads. Recommended for retaining
LOCTITE® 680
shafts, gears, pulleys, and similar cylindrical parts.

Particularly suitable for applications where temperature resistance up to 200°C is Used for repairing worn coaxial
LOCTITE® 620 parts without remachining;
required. Requires heat cure to achieve temperature resistance.
enables reuse of worn bearing
For close-fitting parts (gap up to 0.1 mm) with light contamination. Typical applications seats, keys, splines, tapers, or for
LOCTITE® 603
include retaining roller bearings or oil impregnated bushings into housings. retaining shims.
 Assembly Solutions | 11

No - Gaps to 0.015" (0.25 mm)

Do you require low, medium or high strength?

Low Strength Medium Strength High Strength

High Viscosity Low Viscosity

LOCTITE® 641 LOCTITE® 609 LOCTITE® 638 LOCTITE® 648

Low Medium High High

1,700 psi (11.7) 2,300 psi (15.8) 4,200 psi (29) 4,480 psi (31)

Up to 0.006'' (0.15 mm) Up to 0.005" (0.1 mm) Up to 0.01" (0.25 mm) Up to 0.006" (0.15 mm)

150°C 150°C 180°C 180°C

20 min./24 hr. 10 min./24 hr. 15 min./24 hr. 10 min./24 hr.

50ml bottle - 848752 50ml bottle - 848744 50ml bottle - 1865160 50ml bottle - 1865163
250ml bottle - 848750 250ml bottle - 848745 250ml bottle - 1865048 250ml bottle - 1865164

A controlled strength retaining Recommended for parts Maximum strength. For use Press Fit/High Strength/Rapid
compound that is ideal for that will need subsequent where high dynamic force or Cure. Offers high temperature
cylindrical parts that require dismantling, i.e. retention of cyclic loading is expected. Offers performance and oil tolerance.
disassembly. bearings onto shafts and into high temperature performance
housings. and oil tolerance.
12 | Assembly Solutions

Instant Bonding
»» assemble parts quickly and easily
»» pepair broken parts
»» bond dissimilar parts

What is the bonding application requirement?

Porous / absorbent material

HENKEL SOLUTIONS LOCTITE® 401

Fixture Time 15 sec.

Gap Fill (mm) 0.12

Temperature Resistance 120°C

2
Shear Strength, psi (N/mm ) 3200 (22)

Viscosity (cP) 110

20g bottle - 1669715

Package Size & IDH
1litre bottle - 833784

Additional Products

Name Features Gap Fill (mm)

LOCTITE® 480 Suitable for close-fitting parts 0.15

LOCTITE® 430 Metal bonder for close fitting parts 0.12 Surface insensitive instant
adhesive for difficult-to-bond,
LOCTITE® 420 Wicking type plastic bonder 0.05 porous surfaces such as wood,
paper, leather or fabric.
 Assembly Solutions | 13

Bonding rubber, plastic, metal - instant bonding

Plastics / Rubber Metal parts General Purpose

(EPDM)

LOCTITE® 454 LOCTITE® 406 LOCTITE® 415 LOCTITE® 495

15 sec. 15 sec. 30 sec. 20 sec.

0.25 0.10 0.20 0.10

120°C 120°C 80°C 120°C

3200 (22) 3200 (22) 3600 (25) 2750 (19)

Gel 20 1500 45

20g bottle - 1752383 20g bottle - 848003

20g bottle - 1669713 20g bottle - 1669711
300g cartridge - 88525 500gm bottle - 849230

Surface insensitive gel. Bonds Particularly suited for bonding High viscocity adhesive A general purpose adhesive
porous & absorbent surfaces. rubbers & plastics. A must offering maximum adhesion designed to bond rubber,
Non-dripping, particularly for every tool box for general to metals. Ideal for bonding metal & plastic parts.
suited for overhead maintenance & repair. Makes small metal parts for general
applications. O-rings instantly. Wicking maintenance.
viscosity for tight bond lines.
14 | Assembly Solutions

Structural Bonding
»» Eliminates or significantly reduces costly mechanical fastening methods such as
rivets, screws and welds
»» Ideal for quick repairs and structural assemblies
»» Excellent resistance to severe environmental conditions
»» Bonds dissimilar materials, such as metal to plastic
»» Fills large gaps between parts

what is the bonding application requirement?

HENKEL SOLUTIONS LOCTITE® AA 324

Color Amber

Viscosity (cP) 17000 cP

Mix Ratio NA

Fixture Time 5 min.

Cure Time 24 hours

Temperature Resistance 175°C

Shear Strength 2700 psi

50ml bottle - 847577

Package Size & IDH
250ml bottle - 847578

Additional Products

Name Features

LOCTITE® AA 326 Fast fixture (within 1 minute).

LOCTITE® AA 330 General purpose.

LOCTITE® AA 331 Ultra fast fixture. Acid free.

Surface insensitive instant
adhesive for difficult-to-
bond, porous surfaces such
as wood, paper, leather or
fabric. Suitable for small
gap. Specially formulated
for toughness and impact
strength. Use with LOCTITE®
7075 activator.
 Assembly Solutions | 15

metal multiple
substrate

LOCTITE® AA H 3151 LOCTITE® EA E-214HP LOCTITE® EA E-120HP LOCTITE® EA E-30CL

Light Yellow Light Grey Amber Clear

70000 cP Paste 30000 cP 10000 cP

1:1 NA 2:1 2:1

90 mins NA 180 mins > 180 mins

24 hours 2 hours 24 hours 24 hours

120°C 150°C 120°C 120°C

3780 psi 4820 psi 4300 psi 3100 psi

400ml cartridge - 1751922 300ml cartridge - 1617847 400ml - 1752564 50ml syringe - 1752546

Suitable for bonding a wide A one component acid An amber, non-sag, aerospace An ultra-clear, low viscosity,
variety of plastic and metal free, heat cure epoxy with grade epoxy with an extended impact resistant epoxy
substrates without the use high strength, temperature open time to allow for the with a 30-minute work life.
of additional primer. Offers resistance, non sag and non adjustment of large parts. An excellent glass bonder.
extended work life. corrosive. Exhibits exceptional chemical
resistance.
16 | Assembly Solutions

FLEXIBLE BONDING AND SEALING

»» Bond and seal parts that experience movement, such as vibration, impact,
thermo expansion/contraction, etc
»» Suited for indoor and outdoor applications that require resistance to heat, humidity,
temperature swings and UV light

is the requirement to seal the substrate or bond them together?

Sealing

General Purpose

HENKEL SOLUTIONS TEROSON® MS 930

Colour Black, White, Grey

Hardness [Shore A] 30

Skin formation time [min] 18

Tensile strength [MPa] 1.0

Elongation at break [%] 250

Service temperature range [°C] -50°C to +80°C

310ml cartridge white-1656499

Package Size & IDH 310ml cartridge grey-1656500
310ml cartridge black-1845185

 Soft-elastic
 Multi purpose
 UV & weathering
resistance
 Good adhesion to wide
variety of substrates
 100% sealing
 Assembly Solutions | 17

Bonding

Medium Strength General Purpose 2K Rapid Cure Windshield Bonding

TEROSON® MS 935 TEROSON® MS 939 TEROSON® MS 9399 TEROSON® PU 8590

Black, White,
Black, White, Grey Black, White, Grey Black
Off-White, Grey

50 55 55 60

8 5 35 25

2.8 3.0 3.0 8.0

230 250 150 400

-40°C to 100°C -40°C to 100°C -40°C to 100°C -40°C to 90°C

570ml sausage white-212653

310ml cartridge(N/M)-1574002
290ml cartridge black-1940293 290ml cartridge grey-1846007 400ml white - 2048329
310ml kit - 1574212
570ml sausage black-1752515

 Good paintability  Very versatile across  Fast curing  Short setting time leads to
 Environmental substrates  High initial strength faster turn around
resistance  UL Listing  Good sag resistance  Excellent UV resistance
 Easy smoothing for electrical  Independent from air / (retains elasticity even after
 Elastic sealant equipment humidity aging)
adhesive  Excellent bonding and sealing  Good UV and environmental  Higher reliability due to
even without primer resistance 100% bonding of substrates
 Good environment & UV  Excellent strength of
resistance bonding on multiple
 Paintable substrates
 Solvent - free composition
 Used with Teroson PU 8517H
Primer
18 | Assembly Solutions

Anti-Seize Lubricants
»» Protect against rust, corrosion, seizing and galling
»» Provide lubrication in extreme environments

What type of Anti-Seize do you require?

Up to 871°C

LOCTITE® LB 8150 Silver

HENKEL SOLUTIONS Grade Anti-Seize

Color Silver

Solid Lubricating Agent Graphite/Aluminum

Torque Coefficient* 0.18

Temperature Range -30°C to +900°C

Metal-Free No

Package Size & IDH 500g jar - 833783

* K value on steel nuts and bolts

Additional Products

Name Max Temp Features

LOCTITE® LB 8700 Extreme Pressure

399˚C MOS2 based thread lubricant
Resistant Lubricant

Recommended for maximum lubricity at low speeds, high loads,

LOCTITE® LB 8012 Low Friction Lubricant 399˚C
Metal free formulation

Heavy duty, temperature

resistant, petroleum
based lubricant
compound fortified with
graphite and metallic
flake. Inert and will not
evaporate or harden in
extreme cold or heat.
For use in assemblies up
to 871°C. ABS Approved.
Tested to Mil-PRF-907E.
CFIA Approved. **
 Assembly Solutions | 19

metal-free Incidental Water

General Purpose
Application Food Contact Resistant

Up to 982°C Up to 1315°C
No No No
l l l
Meta Meta Meta
LOCTITE® LB 8023
LOCTITE® LB 8008 C5-A LOCTITE® LB 771 LOCTITE® LB 8009 LOCTITE® LB 8014
Marine Grade
Copper Anti-Seize Nickel Anti-Seize Heavy Duty Anti-Seize Food Grade Anti-Seize
Anti-Seize

Copper Silver Black White Black

Graphite/Calcium
Copper/Graphite Nickel/Graphite White Lubricating Solids Calcium Sulfonate
Fluoride

0.16 0.13 0.16 0.13 0.18

-29°C to +982°C -29°C to +1,315°C -29°C to +1,315°C -29°C to +399°C -29°C to +1,315°C

No No Yes Yes Yes

1 lb - 1751851 8 oz - 299175
1 lb - 1751842 1 lb - 1751839 2 lb - 1751942
2 lb - 1751889 16 oz - 1752448

Exclusive formula Copper-free. Metal free. Prevents seizure, galling, Formulated to protect
suspends copper and Recommended for Excellent lubricity. and friction in stainless assemblies exposed
graphite in a high quality stainless steel and Provides outstanding steel and other metal directly or indirectly to
grease. Protects metal other metal fittings. For lubrication to all metal parts up to 399°C. NSF fresh and salt water,
parts from rust, preventing corrosion, including stainless steel, H1 rated for incidental this anti-seize works
corrosion, galling, and seizing, and galling aluminum and soft food contact. ** especially well in high
seizing at temperatures in harsh, chemical metals up to 1315°C. humidity conditions. It has
to 982°C. Tested to environments, and excellent lubricity, superior
Mil-PRF-907E. CFIA temperatures to 1315°C. water washout spray
Approved. ** ABS Approved. ** resistance, and prevents
galvanic corrosion. ABS
Approved.**

** All approvals are region specific. Please contact your Henkel Sales Representative for further information.
20 | Assembly Solutions

Cleaning
»» Clean and degrease work surfaces, parts and hands

what type of cleaner do you require?

general purpose

HENKEL SOLUTIONS LOCTITE® SF 7061

KB Values N.A.

Package Size & IDH 100ml can - 849292

Solvent based (acetone)

general parts cleaner,
evaporates very fast,
removing dirt, resins, lacquer,
oils and greases from metals.
Recommended for pre
assembly cleaning.
 Assembly Solutions | 21

Gasket Removing BIODEGRADABLE degreaser

LOCTITE® SF 7840
LOCTITE® SF 790 LOCTITE® SF 7070 LOCTITE® SF 7611
Natural Blue Biodegradable
Chisel Gasket Remover ODC-Free Cleaner & Degreaser Pro Strength Parts Cleaner
Cleaner & Degreaser

Greater than 200 N.A. 34 132

510g aerosol can - 1751840 5litre bottle - 789065 150g bottle - 1423361
19oz aerosol can - 1752427
510g bottle - 1409698 20litre bucket - 789705 425g bottle - 1423327

Removes gaskets from any type Biodegradable, all-purpose, A non-aqueous, hydrocarbon- Aggressively penetrates,
of assembly in 10 to 15 minutes. industrial strength, based solvent designed for dissolves, and removes oil and
Prepares metal parts for new concentrated cleaner and cleaning and degreasing grease from parts. Dries quickly
gaskets, eliminating scraping degreaser. Can be economically surfaces to be bonded with with no residue. Contains no
and sanding. Works on wood; diluted with water. Formulated adhesives, as well as for general ODCs.
non-corrosive on aluminum. Not for wipe down, pressure purpose industrial cleaning.
for use with plastics, Linoleum, spraying, ad immersion cleaing Safe on aluminum, rubber, and
or synthetic fibers. processes at room temperature most plastics, and will not cause
or heated. Non-flammable and flash rusting on water-sensitive
non-toxic. Contains no ODCs. parts. Dries residue-free.
Contains no ozone-depleting
compounds (ODCs).
22 | Assembly Solutions

mould release agents

»» Easy to apply, rapid cure
»» no contaminating transfer
»» multiple releases
»» minimal mould build-up
»» high thermal stability

frekote mould release agents

solvent based water based

FRP release Rubber release Rubber release

HENKEL SOLUTIONS LOCTITE® FREKOTE® 770-NC LOCTITE® FREKOTE® R-120 LOCTITE® FREKOTE® R-220

Description Quick curing Ready to use Highly filled elastomers

Cast
Compression Molding
Difficult molding application,
Lay-up
Moulding Process Compression Transfer especially for high aspect ratio
RTM
parts
Vacuum Bagging
Filament Winding

Application Temperature 15°C - 60°C 60°C - 204°C 60°C - 205°C

25 minutes at 60°C or 25 minutes at 60°C or

Cure at room temperature for
Cure Time and Temperature 10 minutes at 93°C or 10 minutes at 93°C or
5-10 minutes
4 minutes at 150°C 4 minutes at 150°C

Package Size & IDH 1 gal drum - 416032 20 litre - 1661893 5 gal - 2007063

Versatile release agent which A water-based, semi-permanent Offers excellent release and slip
provides high slip where release agent for rubber properties and is recommended
mould geometry problems are molding. Capable of releasing all for the most demanding rubber
encountered. It cures rapidly at natural and synthetic polymers molding applications, such as
RT to give a high gloss finish to including some thermoplastic EPDM rubber, and will also
the moulded parts. It is a low urethanes. release thermoplastic urethanes
odour, clear fast evaporating and solid polyurethane cast
solution that can be used with elastomers.
FRP composites, epoxies,
polyester resins, vinyl resins and
thermoplastics.
 Assembly Solutions | 23

light cure adhesives

»» Cures in seconds when exposed to uv / visible light
sources
»» single component - easy to use
»» excellent bond strengths to plastic and glass
»» dual cure formulations for curing where light
cannot reach

light cure adhesives

medical
glass bonding general purpose
application

HENKEL SOLUTIONS LOCTITE® AA 349 LOCTITE® AA 352 LOCTITE® AA 3081

Appearance Clarity / Color Clear Light Amber Clear

Cure Type Ultraviolet Ultraviolet, heat, activator Ultraviolet

Glass, metal,
Key Substrates Glass, metal Glass, metal
some thermoplastics

Viscosity cP (Brookfield, 25°C) 9500 19,500 100

Elongation at break, % 300 290 7.6

Shore Hardness D 70 D 60 D 74

Temperature Range -54°C to 150°C -54°C to 150°C -54°C to 150°C

50ml - 1751830 50ml - 847579

Package Size & IDH 1 litre - 1752409
1 litre - 1751833 250ml - 848070

A medium viscosity adhesive A high viscosity adhesive that A low viscosity, UV cure adhesive
that bonds & seals glass to glass, creates a tough, flexible bond that has excellent adhesion
or glass to metal components. resistant to vibration and shock. to glass, metal & certain
Electrical properties of the Effective on a wide range of thermoplastics. ISO 10993
material makes it suitable for materials. Cures in minutes using compliant.
potting and tacking. an activator, UV light or both.
24 | Assembly Solutions

loctite® equipment
solutions
»» Precision dispensing
»» eliminates waste
»» increased productivity due to automation

Since 1971, Henkel Corporation has designed, built and integrated high-quality equipment solutions.
From simple handheld devices to fully automated systems, Henkel offers a complete line of standard
off-the-shelf LOCTITE® brand dispensing and light curing equipment, which can be integrated easily
into your manufacturing process.

From water-thin liquids to high-viscosity pastes, LOCTITE® brand equipment is capable of dispensing
and curing a wide variety of adhesives, sealants and other industrial fluids.
In addition to our standard line of equipment, Henkel offers a number of resources to support your
dispensing needs:
• Custom Equipment Systems – We can modify any LOCTITE® brand standard system or customize a
system to meet your specific assembly needs.
• Equipment Website – Locate details on LOCTITE® brand standard and custom equipment, parts and
accessories, and equipment services. To learn more about our equipment, visit www.equipment.loctite.com or contact your Henkel Sales Representative.
• Adhesive and Sealant Specialists – Henkel Adhesive and Sealant Specialists are available across the continent to personally assist you with new assembly challenges
or to help you re-engineer an existing application for improved performance and cost savings using LOCTITE® brand products.

LOCTITE® EQUIPMENT RANGE

DISPENSING SYSTEM CONSUMMABLES MOTION CONTROL LIGHT CURE
1. Adhesive Bottles 1. High Precision Stainless Steel 1. Benchtop Robot 1. Led light curing devices
2. Pneumatic Syringe Dispense Tips 2. Gantry Robot 2. Led flood systems
3. Tube bonding 2. Tapered Dispense Tips 3. SCARA Robot 3. Wand systems
4. Controllers and reservoirs 3. General-Purpose Dispense Tips 4. Rotary Dispense System 4. Cure chambers & flood systems
5. Hand held, soft pack and cartridge 4. Flexible Dispense Tips 5. Mounting hardware and guarding 5. Cure conveyors
6. Volumetric dispensing - single 5. Cartridge Accessories enclosures 6. High intensity light sources
component, two component 6. LOCTITE® Brand Static Mix Nozzles 7. Assurecure® system
7. Handheld applicators, valves & Accessories 8. Light meters
8. Hotmelt dispenser 7. LOCTITE® Brand Syringe
9. Anaerobic dispenser Accessories
10. Dispense monitoring system 8. LOCTITE® Brand Spare Parts

Static Mix Tip Integrated Semi Automatic Dispenser LOCTITE® H/Held 300 ml Cartridge Disp

IDH - 720173 IDH - 1390321 / 1390322 + 318654 IDH - 88632

Mix nozzles for 50 ml to 400 ml For low to high viscosity dispensing For elastic adhesives and sealants dispensing

Desktop Servo Robot 331 Peristaltic Handpump Digital Syringe System

IDH - 1931030 IDH - 88631 IDH - 88633

Integrated solution for accurate dispensing Ergonomical design for controlled dispensing No mess - no wastage, precision dispensing
 Assembly Solutions | 25

loctite® pre-applied
solutions
»» THE EFFICIENT & RELIABLE WAY TO LOCK & SEAL THREADED
PARTS

Products with a pedigree

In addition, every product in LOCTITE‘s Pre-Applied range of coatings is
For over 50 years the LOCTITE® brand has been at the leading edge of securing
environmentally friendly.
threaded fasteners with adhesives. This has led LOCTITE ® becoming the
number one brand for sealing and locking threaded components worldwide
For the Dri-Loc® and Dri-Seal® products manufacturing, application and the
and is widely accepted as being best method to ensure component security
drying process are all water based and are free of organic solvents. They are all
& reliability.
brightly coloured which enables easy inspection and identification of different
grades.
Now, threaded parts can be pre-coated with a solvent free locking medium that
is dry-to-touch and will only cure on assembly ensuring clean, efficient & user
LOCTITE® Pre-Applied Centres have fully automatic coating machines, which
friendly assembly. LOCTITE® offers a complete range of Dri-Seal®, Dri-Loc® and
allow almost any size or shape, of a bolt, screw, stud, plug, nut etc. to be coated.
Anti-Seize Pre-Applied coatings, for locking and/or sealing threaded parts. This
Any pre-treated component can be reused after disassembly by applying the
means that there is no longer a need to apply adhesives, sealants, or any other
appropriate liquid LOCTITE® threadlocking or threadsealing product.
locking or sealing device during assembly.

LOCTITE® Pre-Applied products have many benefits such as:

• Vibration resistant - resulting in equipment reliability
• Dry to touch coating - ease of handling
• Ease of automation - higher speed of assembly
• Guaranteed quality - trusted by leading automotive OEMs worldwide
• Any fastener becomes a self locking / self sealing fastener
• Reduced component costs and assembly time

When to use LOCTITE® Dri-Loc®, Dri-Seal® and Anti-Seize

Dri-Loc® Dri-Seal® / Vibra Seal® Anti-Seize
is a locking adhesive which provides excellent is used to permanently seal tapered and parallel is a pre-applied high temperature, antigalling,
resistance to vibration loosening on any threads. It gives excellent torque tension thread lubricant that is dry to touch. For use on
threaded fastener including nuts. The adhesive (lubricating) characteristics to aid assembly. applications such as exhaust manifold bolts, and
is activated during assembly and cures to form It gives an instant seal and prevents leakage catalytic converter. Once applied, the part can
a tough polymer that eliminates movement whilst allowing disassembly. be reused up to five times.
between the threads and provides a total seal.

Dri-Loc® Dri-Seal® Anti-Seize

Name Features Name Features Name Features

204 Highest Strength 5061 General Purpose Dry-to-touch Anti-Seize

Anti-gally
516 Big Thread 17015
High Temperature resistance
upto 650°C
26 | Assembly Solutions

Loctite hy 4090 structural

hybrid adhesive

Henkel’s innovative technology delivers the strength of a

structural adhesive with the speed of an instant adhesive
LOCTITE HY 4090 structural hybrid adhesive is an innovative hybrid technology that provides the bond strength
and speed that you need to solve your design and assembly challenges. With the strength of a structural
adhesive and the speed of an instant adhesive, LOCTITE HY 4090 offers both performance and versatility.

This powerful combination provides impact resistance, high strength bonding on a variety of substrates and excellent chemical
resistance – making LOCTITE HY 4090 the essential adhesive solution. LOCTITE HY 4090 opens the door to new applications and
new solutions.
Some of many key benefits of LOCTITE® 4090:
• Strength of a structural adhesive • Gap filling up to 5 mm
• Speed of an instant adhesive • Suitable for a variety of substrates, including
• Impact and vibration resistance metals, most plastics and rubbers

• Temperature resistance up to 150°C

Technical Data Properties of cured material

Slightly cloudy Lap shear strength, Steel (grit blasted) 17 N/mm2

Color
to light yellow ISO  4587, Aluminum (etched) 13 N/mm2
after 24 hours, 22°C Polycarbonate 6.9 N/mm2
Appearance High viscosity gel
High gap fill Up to 5 mm depending on bond geometry
Mix ratio
1:1
(volume) Temperature resistance -40°C to 150°C

Working time 3 to 5 min. Chemical resistance Very good chemical/solvent resistance

 Assembly Solutions | 27

LOCTITE® EA E-30 HV

High Performance Potting & Bonding Epoxy Compound

Features

Excellent electrical
Excellent thermal insulation
Fast fixture strength
resistance Great choice for
3X-8X increase in
Reliable performance electrical insulation
production 4 hrs
in extreme conditions application
fixture time
even upto 180°C Dialectical strength of
19.2 KV/mm

PROPERTIES LOCTITE® EA E-30 HV CONVENTIONAL SOLUTION

Temperature Resistance (intermittent) 180°C 120°C

Dielectrical Strength KV/mm 19.2 17.3

Fixture Time 4 hours 6 hours

Substrate versality

GLASS PLASTIC OPTICAL FIBER METAL CERAMIC

28 | Assembly Solutions

solutions to common assembly

challenges
»» LOCTITE® engineering adhesives and sealants are designed to offer you more
reliability and cost-savings over conventional assembly methods.

THREADLOCKING
Traditional Method Problem LOCTITE® Solution
LOCKNUTS • Double cost. • Locks single nut.
• Requires extra space. • Uses standard parts.
• Corrodes in place. • Seals against corrosion.
• Time consuming to assemble. • Fast assembly.

SPRING WASHERS • Not an effective locking system. • Completely vibration proof.

• Can damage contact faces. • No damage, No corrosion.
• Large inventory. • One bottle size for all size threads.

NYLON INSERTS • On-torque needed. • Low on-torque.

• Ineffective under severe vibration. • Effective on adverse conditions.
• Requires good access. • Easy to apply.
• Should not be re-used. • Allows parts to be re-used.
TAB WASHERS / SPLIT PINS • Difficult production use. • Apply manually or automatically.
• Expensive. • Uses standard parts.
• Special design required.

THREAD SEALING
Traditional Method Problem LOCTITE® Solution
TAPES • Shredding clogs pipes. • Unused sealant flushed away.
• Manual application only. • Automation possible.
• Elbow alignment. • Seals/locks in any position.
• Overtightening causes damage. • Vibration proof.
• Poor vibration resistance.
PASTES • Creeping/shrinkage. • Sealed for life.
• Poor chemical resistance. • Resists most solvents.
• Poor vibration resistance. • Vibration proof.

'O' RINGS • Large inventory needed. • Universal products.

• Easily damaged. • No parts to handle.
• Special joint design. • Uses standard parts.

CONE FITTINGS • Costly machining. • Use standard parts.

• Easily damaged. • Use with damaged cone fitting to ensure
complete seal.
 Assembly Solutions | 29

GASKETING
Traditional Method Problem LOCTITE® Solution
PRE-FORMED MATERIALS • Relaxation. • Constant seal / no re-torquing.
• Re-torquing. • Total seal.
• Corrosion/fretting. • Automation possible.
• Manual application.
• Large inventory.
'O' RINGS • Manual application. • Automation possible.
• Extra machining operation. • Standard parts used.
• Large inventory. • No parts to handle.
• Low inventory
SEALING COMPOUNDS • Often solvent based. • Solvent-free.
• Can cause clogging. • Unused adhesive flushed away.
• Re-torquing. • No relaxation.
• Messy. • Accurate application.
CUTTING PAPER GASKETS • Time consuming. • Little preparation.
• Operator skill. • Easy to apply.
• Inconsistent performance. • Constant performance.

RETAINING
Traditional Method Problem LOCTITE® Solution
PRESS FIT • High stress. • Load spread over joint.
• Fretting possible. • Can use lighter parts.
• Assembly equipment required. • Hand assembly possible.
• Relaxed tolerances.
GRUB SCREWS • Poor metal to metal contact. • 100% contact.
• Low torque transmission. • Total surface contact creates high torque
• Extra machining. capability.
• Basic machining.
KEYS • Prone to backlash and chattering. • No movement/fretting eliminated.
• Costly to produce. • One adhesive suits many applications.
• Accurate machining. • Allows relaxed tolerances.

SPLINES • Costly machining. • Basic machining

• Special design • Normal parts.
• Prone to wear. • No movement / fretting.

PINS • High stress concentration. • Distributed stress.

• Prone to backlash. • No movement / fretting.
• Costly machining. • No extra work.
30 | Assembly Solutions

product ordering
information
Product Name IDH No. Pkg. Size Page Product Name IDH No. Pkg. Size Page
LOCTITE 222 THREADLOCKER 848062 250 ml bottle 5 LOCTITE AA 324 STRUCTURAL ADHESIVE 847578 250ml bottle 14

LOCTITE 222 THREADLOCKER 848063 50 ml bottle 5 LOCTITE AA 324 STRUCTURAL ADHESIVE 847577 50ml bottle 14

LOCTITE 243 THREADLOCKER 531707 250 ml bottle 5 LOCTITE AA H 3151 STRUCTURAL ADHESIVE 1751922 400ml cartridge 15

LOCTITE 243 THREADLOCKER 1367282 50 ml bottle 5 LOCTITE AA H 3151 STRUCTURAL ADHESIVE 398434 50ml cartridge 15

LOCTITE 243 THREADLOCKER 1427418 10 ml bottle 5 LOCTITE EA E-214HP 1617847 300ml cartridge 15

LOCTITE 243 THREADLOCKER 833788 1 litre bottle 5 LOCTITE EA E-120HP 1752564 400ml 15

LOCTITE 263 THREADLOCKER 1511183 250 ml bottle 5 LOCTITE EA E-30CL 1752546 50ml syringe 15

LOCTITE 263 THREADLOCKER 1367281 50 ml bottle 5 LOCTITE LB 771 NICKEL ANTI-SEIZE 1751839 1 lb 19

LOCTITE 277 THREADLOCKER 531722 250 ml bottle 5 LOCTITE LB 8009 HEAVY DUTY ANTI-SEIZE 1751851 510gm 19

LOCTITE 277 THREADLOCKER 531723 50 ml bottle 5 LOCTITE LB 8014 FOODGRADE ANTI-SEIZE 1751942 2 lb 19

LOCTITE 290 THREADLOCKER 848069 250 ml bottle 4 LOCTITE LB 8023 MARINE GRADE ANTI-SEIZE 1752448 16 oz 19

LOCTITE 290 THREADLOCKER 531724 50 ml bottle 4 LOCTITE LB 8150 SILVER ANTI-SEIZE 833783 500g jar 18

LOCTITE 401 INSTANT ADHESIVE 1669715 20g bottle 12 LOCTITE MR 5408 BELT DRESSING & CONDITIONER 1752531 12 oz 23

LOCTITE 401 INSTANT ADHESIVE 833784 1litre bottle 12 LOCTITE SF 7061 SURFACE CLEANER 849292 100ml aerosol can 20

LOCTITE 406 INSTANT ADHESIVE 1669713 20g bottle 13 LOCTITE SF 7070 ODC-FREE CLEANER AND DEGREASER 1522516 10litre bucket 21

LOCTITE 415 INSTANT ADHESIVE 848003 20g bottle 13 LOCTITE SF 7070 ODC-FREE CLEANER AND DEGREASER 1423361 150g bottle 21

LOCTITE 415 INSTANT ADHESIVE 849230 500gm bottle 13 LOCTITE SF 7070 ODC-FREE CLEANER AND DEGREASER 1423327 425g bottle 21

LOCTITE 454 INSTANT ADHESIVE 1752383 20g bottle 13 LOCTITE SF 7611 PRO STRENGTH PARTS CLEANER 1752427 19oz aerosol can 21

LOCTITE 454 INSTANT ADHESIVE 88525 300g cartridge 13 LOCTITE SF 7840 NATURAL BLUE 789705 20litre bucket 21

LOCTITE 495 INSTANT ADHESIVE 1669711 20g bottle 13 LOCTITE SF 7840 NATURAL BLUE 789065 5litre bottle 21

LOCTITE 510 FLANGE SEALANT 910888 300ml cartridge 8 LOCTITE SF 790 CHISEL GASKET REMOVER 1751840 510g aerosol can 21

LOCTITE 510 FLANGE SEALANT 848731 250ml tottle tube 8 LOCTITE SF 790 CHISEL GASKET REMOVER 1409698 510g bottle 21

LOCTITE 510 FLANGE SEALANT 848390 50ml tottle tube 8 LOCTITE SI 587 BLUE 1266356 95g tube 9

LOCTITE 518 FLANGE SEALANT 2118117 250ml tottle tube 8 LOCTITE SI 587 1246389 300ml cartridge 9

LOCTITE 518 FLANGE SEALANT 2118119 50ml tottle tube 8 LOCTITE SI 5900 1257126 300ml cartridge 9

LOCTITE 542 THREAD SEALANT 848736 250 ml bottle 7 LOCTITE SI 596 HIGH TEMP RED SILICONE 317667 300ml cartridge 9

LOCTITE 542 THREAD SEALANT 848735 50 ml bottle 7 TEROSON MS 930 BLACK 1845185 310ml cartridge black color 16

LOCTITE 55 PIPE SEALING CORD 1752446 150 metres 6 TEROSON MS 930 GREY 1656500 310ml cartridge grey color 16

LOCTITE 565 THREAD SEALANT 1752552 250 ml bottle 7 TEROSON MS 930 WHITE 1656499 310ml cartridge white color 16

LOCTITE 565 THREAD SEALANT 1751917 50 ml bottle 7 TEROSON MS 935 BLACK 1940293 290ml cartridge black color 17

LOCTITE 567 THREAD SEALANT 1752545 250 ml bottle 7 TEROSON MS 9399 2048329 400ml white 17

LOCTITE 567 THREAD SEALANT 1752537 50 ml bottle 7 TEROSON MS 939 BLACK 1752515 570ml sausage black color 17

LOCTITE 574 FLANGE SEALANT 848734 250ml tottle tube 9 TEROSON MS 939 GREY 1846007 290ml cartridge grey color 17

LOCTITE 574 FLANGE SEALANT 848739 50ml tottle tube 9 TEROSON MS 939 WHITE 212653 570ml sausage white color 17

LOCTITE 577 THREAD SEALANT 2121367 250 ml tottle tube 7 TEROSON PU 8590 1574002 310ml cartridge 17

LOCTITE 577 THREAD SEALANT 2121780 50 ml tottle tube 7 TEROSON PU 8590 1574212 310ml kit 17

LOCTITE 609 RETAINER 848745 250ml bottle 11 LOCTITE FREKOTE 770-NC 416032 1 gal drum 22

LOCTITE 609 RETAINER 848744 50ml bottle 11 LOCTITE FREKOTE R-120 1661893 20 litre 22

LOCTITE 638 RETAINER 1865048 250ml bottle 11 LOCTITE FREKOTE R-220 2007063 5 gal 22

LOCTITE 638 RETAINER 1865160 50ml bottle 11 LOCTITE AA 349 LIGHT CURING ADHESIVE 1751830 50ml bottle 23

LOCTITE 641 RETAINER 848750 250ml bottle 11 LOCTITE AA 349 LIGHT CURING ADHESIVE 1751833 1 litre bottle 23

LOCTITE 641 RETAINER 848752 50ml bottle 11 LOCTITE AA 352 STRUCTURAL ADHESIVE 847579 50ml bottle 23

LOCTITE 648 RETAINER 1865164 250ml bottle 11 LOCTITE AA 352 STRUCTURAL ADHESIVE 848070 250ml bottle 23

LOCTITE 648 RETAINER 1865163 50ml bottle 11 LOCTITE AA 3081 LIGHT CURING ADHESIVE 1752409 1 litre bottle 23

LOCTITE 660 RETAINER 1752417 50ml bottle 10

Henkel Adhesives Technologies India Private Limited

Mumbai
Corporate Office Chennai
10th Floor, Kesar Solitaire, Arunodayam, No. 14 & 16,
Plot No. 5, Sector - 19, Sanpada, Raman Street, North Boag Road,
Navi Mumbai - 400 705, T. Nagar, Chennai - 600 017,
Maharashtra, India Tamil Nadu, India
Phone : +91 22 3929 6600 Phone : +91 44 3354 6123

Pune Delhi
Survey No. 234, 235 and 245, 74, Industrial Corporation,
Phase 1, Hinjewadi, Mehrauli Gurgaon road,
Pune - 411 057, Gurgaon - 122 001,
Maharashtra, India Haryana, India
Phone : +91 20 3980 3100 Phone: +91 124 300 5200

Factory
D3/D4, MIDC Industrial Estate,
Jejuri - 412 303. Pune District,
Maharashtra, India
Phone : +91 211 530 0017

www.henkel.in
www.loctite.in
www.loctite-success.in
www.linkedin.com/company/henkel-adhesives

® All trademarks, except where otherwise noted, are the properties of or used under licence by Henkel.
© Copyright 2017. Henkel. All rights reserved. IN-0768-AG/Assembly Solutions/0717