GCC SERIES

When you need GCC 55

General Specifications
Genset Model GCC 55 Fuel Diesel
Stand By Power kVA / kW 55 / 44 Stand By Ampers Amp. 79
Prime Power kVA / kW 50 / 40 Prime Ampers Amp. 72
Continuous Power kVA / kW 35 / 28 Continuous Ampers Amp. 51
Engine Brand CUMMINS Engine Model S3.8G6
Alternator Brand GENPOWER Alternator Model GNP180LXA
Speed rpm 1500 Frequency Hz 50
Voltage V 231 / 400 Power Factor Cos φ 0,8
Cooling System Water Cooled Usage Type Automatic / Manual

Genset Rating Classifications

The below ratings represent the engine performance capabilities to conditions specified in ISO 8528/1, ISO 3046/1:1986, BS 5514/1.

CONTINUOUS POWER RATING - COP

COP is the power that the engine can continue to use under the prescribed speed and the specified environment condition in the normal maintenance period
stipulated in the manufacturing plant. And continuous power is applicable for supplying utility power at a constant 100% load for an unlimited number of hours
per year. No overload capability is available for this rating.

LIMITED TIME RUNNIG POWER - LTP

Gensets with a limited-time power rating are designed to operate at a maximum of 500 hours per year, although they can effectively manage an average load
factor of up to 100 percent.

PRIME POWER RATING - PRP

PRP is available for unlimited hours per year in variable load application. Variable load should not exceed an average of 70% of the Prime Power rating during
any operating period of 24 hours. The Total operating time at 100% Prime Power shall not exceed 500 hours per year. A 10% overload capability is available for
a period of 1 hour within a 12 hours period of operation. Total operating time at the 10% overload power shall not exceed 25 hours per year.

STAND BY POWER (EMERGENCY) RATING - ESP

ESP is applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. A standby rated
engine should be sized for a maximum of a 70% average load factor and 200 hours of operation per year. This includes less than 25 hours per year at the
Standby Power rating.

PAY ATTENTION to the points below in picking and using the generator

* Generators can work on Continuous power at 70% of Prime power value if only all maintenances are done on time with original spare parts and high
quality oils that manufacturer advice.

* Generators should not operate below 50% of prime power value. In such a case, the engine will burn excessive oil and eventually have irreparable damage.

* If your need is 1000 kVA or above, you should prefer synchronic systems with 2-3 generators with failure back up and simultaneous aging.

* These points will provide advantage for you with purchasing and operating the generator.
environment friendly DIESEL ENGINE

Engine Technical Specifications

Technical Parameters

Number Of Cylinders 4 Gross Engine Power kW 53

Configuration Vertical, in line Net Engine Power kW 49
Aspiration Turbo Charged Fan and belt Power Consumption kW 2,5
Combustion System Direct injection Other Power Loss kW 1,2
Compression Ratio 19.1:1 Mean Effective Pressure kPa 1531
Bore mm 97 Intake Air Flow m ³ /min. 2,43
Stroke mm 128 Exhaust Temperature Limit ºC 420
Displacement L 3,8 Exhaust Flow m ³ /h 213
Governing Type Mechanic Heat Rejection To Ambient (Radiated ) kW 8,6
Governing Class G2 Mean Piston Speed m/s 5,1
Rotation Counterclockwise Cooling Fan Air Flow m ³/h 2796
Firing order 1-3-4-2 Typical Generator Output Power kVA 55
Emission Tier II Generator Efficiency % 88,5

Electrical System Heat Rejection

Voltage V 12 Energy In Fuel (Heat Of Combustion) kW 136

Starter kW 3,2 Gross Heat To Power kW 53
Alternator Output Ampers A 25 Energy To Coolant And Lubricating Oil kW 33,7
Alternator Output Voltage V 14 Energy To Exhaust kW 39,5
Batteries Capacity Ah 55 Heat To Radiation kW 9,6

Fuel Consumption Cooling System

Standby - Load 100% (L/h) 14,3 Radiator Type 50⁰C Tropical

Prime - Load 100% (L/h) 12,7 Total Coolant Capacity L 13
Prime - Load 75% (L/h) 9,7 Max. Perm. Coolant Outlet Temperature ºC 103
Prime - Load %50 (L/h) 6,6 Max. Perm. Flow Resis. (Cool. System And Piping) bar 0,5
Max. Temperature Of Coolant Warning ºC 95
Note:The density of diesel is 0.835 kg/L Max. Temperature Of Coolant Shutdown ºC 98
Thermostat operation temperature- Initial Open ºC 68
Fuel specification: BS 2869: Part 2 1998 Class A2 or ASTM D975 D2 Diesel. Thermostat operation temperature- Full Open ºC 72
Delivery Of Coolant Pump m³/h 1,6
The fuel must be clean and without water Min. Pressure Before Coolant Pump bar 0,15
Radiator Face area m² 0,26
Lubrication System Rows Row 2
Matrix Density Per/Inch 15.5
Total System L 11 Material Aluminum
Minimum Oil Level L 9
Width Of Matrix mm 440
Nominal Motor Operating Temperature ºC 40 Height Of Matrix 590
mm
Lubricating Oil Pressure bar 5
Pressure Cap Setting kPa 90
Relief Valve Opens kPa 352 Estimated Cooling Air Flow Reserve 0,125
kPa
Oil, Fuel Consumption Ratio kW/h - gr <0.3
Engine Pre Heater Tube (with Circulation Pump) W 1500
Normal Oil Temperature ºC 110

Recommendation: SAE 15W40 to API CI4 Viscosity Lubricating oil,

mono-grade or multi-grade oil
Fan

Diameter mm 400
Drive Ratio 1,25:1
Number Of Blades 8
Material Plastic
Type Blowing

Filters

Air Filter Dry Type, replaceable

Fuel Filter With water seperator
Oil Filter Element type, particulate trap
 ALTERNATOR
legend of power CANOPY & BASE FRAME

Alternator Technical Specifications

Technical Parameters

Insulation Class H Field Control system Self excited

Winding Pitch 2/3 - (N° 6) A.V.R. Model Standard SX460
Wires 12 Voltage Regulation % ±1
Protection IP 23 Sustained Short-Circuit Current 10 sec 300% (3 IN)
Altitude m 1000 Total Harmonic (*) TGH / THC % <5
Overspeed rpm 2250 Wave Form : NEMA = TIF - (*) < 50
Air Flow m³/sec 0.095 Wave Form : I.E.C. = THF - (*) % <2
Bearing Drive N/A - Bearing Non - Drive Bearing 6306-2RZ
Rotor Winding 100% Copper Stator Winding 100% Copper

(*) Total harmonic content line to line, at no load or full rated linear and balanced load

Specifications
Frequency- Hz 50
Standard: Genpower / GNP180LXA - Optionally: Leroy Somer / TAL042G & Stamford / UC224D - S1L2-R1 Power Factor- CosQ 0,8
Duty Continuous Stand By
Ambient C° 40°C 27°C
Class/Temp. Rise C° H / 125° K H / 163° K
Series Star (V) V 380/220 400/231 415/240 1 Phase 380/220 400/231 415/240 1 Phase
Parallel Star (V) V 190/110 200/115 208/120 220 190/110 200/115 208/120 220
Series Delta (V) V 220 230 240 230 220 230 240 230
kVA 50 50 52 33 55 55 57 36
Output Power
kW 40 40 42 26 44 44 46 29

Genpower sychron alternators are produced according to TSE 60034-1; IEC 60034-22; GB755; BS4999-5000; NEMA MG 1.22 standards

Sound Proof Canopy Specifications

General Specifications
Special and registered Genpower Design Special and registered Genpower Color
A1 quality DKP / HRU /Galvanized Steel Delicate Cut on Automatic Punch and Laser bench
Sensitive twist on automatic Press Brake Sensitive welding on robotic welding bench
Spray system chemical cleaning in 11 pools with nano technology before painting Robotic painting with electrostatic powder paint
Provide homogeniety on 280 meters of conveyor line Drying and stabilizing on 200°C ovens
Glasswool isolation with A1 quality material with -50/+500C temperature durability Special covering over glass wool
Hinges, locks, bolts, nuts made from rustproof material 1500 hour salt test (accredited laboratory certificated)
Temperature tests for different environments Best sound level (in dBA)
Cable exit connectors and conduits Lifting and carrying equipments
Emergency stop button High quality weatherstrips and shock absorbers
Radiator water filling cap Internal and/or external exhaust mufflers (silencers)

Base Frame (Chasis) Specifications

General Specifications
Special and registered Genpower Design Special and registered Genpower Color
A1 quality DKP / HRU /Galvanized Steel Delicate Cut on Automatic Punch and Laser bench
Sensitive twist on automatic Press Brake Sensitive welding on robotic welding bench
Spray system chemical cleaning in 11 pools with nano technology before painting Robotic painting with electrostatic powder paint
Provide homogeniety on 280 meters of conveyor line Drying and stabilizing on 200°C ovens
Standart fuel tank is in the chasis (external tank is used for some models) Impermeability test for fuel tank with special equipments
Fuel level gauge Fuel filling cap
Fuel drain cap Fuel inlet and return records
Lifting and carrying equipments Vibration absorbing and vacuumed feet under chasis
time to restart CONTROL PANEL & MODULE

Control Panel Specifications

General Specifications
Powder painted steel pannel with lockable door Control module - backlit LCD screen 128x64 pixels
Emergency stop button Battery charger
ATS (automatic transfer panel) - optional (internal and/or external) Circuit breaker - optional (internal and/or external)
Load output terminal System protection MCB's
Control relays Terminal Blocks

Control Module Technical Parameters

Brand GENPOWER Model Trans-MIDIAMF.232.GP
Dimensions 120mm x 94mm Protection Class IP65 from the front
Weight 260 gr. Environmental conditions 2000 meters above sea level
Ambient Humidity 90% max. Ambient temperature -20 ° C to + 70 ° C
DC Battery Supply Voltage 8 - 32 V Battery Voltage Measurement 8 - 32 V
Network Frequency 5 - 99,9 Hz Mains Voltage Measurement 3 - 300 V Phase-Neutral, 5 - 99.9 Hz
Generator Voltage Measurement 3 - 300 V Generator Frequency 5 - 99.9 Hz
Current Transformer Secondary 5A Working Period Continuous
Charge Alternator Voltage Measurement 8 - 32 V Charge Alternator Excitation 210mA & 12V, 105mA & 24V Nominal 2.5W
Communication Interface RS-232 Analog Sender Measurement 0 - 1300ohm
Generator contactor Relay Output 5A & 250V Mains contactor Relay Output 5A & 250V
Solenoid Transistor Outputs 1A with DC supply Start Transistor Outputs 1A with DC supply
Configurable-3 Transistor Outputs 1A with DC supply Configurable-4 Transistor Outputs 1A with DC supply

Control Module Functions

Mains Voltage Level Control Generator Voltage Level Control
Network Frequency Level Control Generator Frequency Level Control
Engine Operating Option Control Generator Current Level Control
Engine Stop Option Control Generator Power Level Control
Engine Speed (RPM) level Control Generator Work Schedule and Timing Control
Battery Voltage Options Control Oil Pressure Controllers Control
Check Engine Maintenance Times Overheat Control
Keeping error records of past events. Mains, Generator ATS control.
Communication interfaces GPRS, GSM Ethernet, USB, RS232, RS485
Analog Modem Modbus and SNMP
Selectable protection alarm / shutdown Easy Parameter Setting via control module or computer
Configurable analog inputs and outputs Configurable programmable digital inputs and outputs
3 phase Generator protections 3 phase AMF function
- High / low voltage - High / low frequency
- High / low frequency - High / low voltage
- Current / voltage asymmetry - High / low water temperature
- Overcurrent / overload - High / low load
Working Hour Alarm Horn
Ground Leakage Heater Tube Thermostat control
Engine Speed, Oil Pressure, Water Temperature, Hours of Operation, Battery Voltage Display Single-Phase or Three-Phase, Phase Selection
Generator, Voltage, Current, Frequency, Phase Sequence, Earthing Display Network, Voltage, Frequency Display

Control Module Alerts

Emergency Stop Malfunction Low Generator Voltage Low Water Temperature Charge Alternator Error
High Generator Voltage High Generator Frequency Heat Sensor Broken Unbalanced Load
Low Generator Frequency Phase Sequence Error Reverse Power Maintenance Time Alarm
Low Load Overload Start Error Low Speed
Over Current Low Water Level (Optional) Stop Error High speed
Unbalanced Current Low Oil Pressure High Battery Voltage High Oil Temperature (Optional)
Oil Sensor Broken High Water Temperature Low Battery Voltage
Magnetic Pickup Error Low Fuel Level (Optional) Electronic Canbus Errors (ECU Engines)
 GENERAL DIMENSIONS
beyond the lines SPECIAL PRODUCTS & CERTIFICATES

General Dimensions

Open Type Generator Dimensions Canopy Type Generator Dimensions

Width mm 622 Width mm 960

Length mm 1425 Length mm 2260
Height mm 1329 Height mm 1470
Weight (Net) Kg 832 Weight (Net) Kg 1000
Fuel Tank Capacity L 58 Fuel Tank Capacity L 100

Special Products / Non - Standardized

Synchronised Systems Generators - with Trailer Generators - with Heavy Oil Engines
Scada Systems Medium Voltage - MV Generators Generators - with Natural Gas Engines
Mobile Systems - On Trucks and Bus High Voltage - HV Generators Generators - with Biogas Engines
Light Towers IP44-IP54 Class Generators Generators - with Dual Fuel Engines
Welding Machines - Generators Marine Generators Generators - with LPG Engines
High Frequency Generators - 100-200-400-800-1000 Hz Dual Generators UPS Systems
Variable speed Generators Direct Current - DC Generators Electrical Forflift / 0,5 - 3,5 Tons
Super Silent Canopy Power Plants Diesel Forklift / 1 -7,5 Tons
Ground Power Unit Generators - Mobile or Stationary Cogeneration Systems Automatic Voltage Stabilizers / 1-5000 kVA
Trigeneration Systems

Quality Documents & Certificates

ISO 9001 - 2015 Certificate ISO 14001 - 2015 Certificate
OHSAS 18001 - 2007 Certificate TSE 8528 - 4 Certificate
TSE 8528 - 8 Certificate TSE 8528 - 5 Certificate
Trademark Registration Certificate Industrial Registry Certificate
Capacity Report (32400 Units / Year) Certificate of Competency for After Sales Services
Made in Turkey Certificate- For Generator/ 1 - 5000 kVA Certificate of Manufacturing Competence
Made in Turkey Certificate-For Alternator/ 1-5000kVA TSE- Service Adequacy Certificate
Made in Turkey Certificate- For Engine/1-5000 kW 2014/30/EU Electromagnetic Compatibility Directive
2006/42/EC Machinery Directive EN 60204-1,2018 Certificate
EN ISO 12100:2010 Certificate EN ISO 14120:2015 Certificate
EN 349:1993+A1:2008 Certificate CE Certificate - EN ISO 17050-1,2004
EN 61000-6-2,2019 Certificate TS EN ISO 4628-3 Certificate
TS EN ISO 9227 Certificate TS EN ISO 4628-8 Certificate
TS EN ISO 4628-5 Certificate TS EN 60034 - 1 Certificate
EAC - GOST Certificate/ For Diesel Generators and parts TS EN ISO 4628-4 Certificate
EAC - GOST Certificate/ For Gasoline Generators and parts TS EN ISO 2409 Certificate
EN ISO 8528-13,2016 Certificate AB-0547-T Certificate
EN ISO 13857:2008 Certificate EN 61000-6-4,2007/A1:2011 Certificate
Coatchem- Türkak 1500 hours Corrosion Durability Test Certificate TS 9620 EN ISO 4628-2 Certificate

CE Certificate - 2000/14/AT - 2000/14 EC (CE 2195- Noise Emission in the Environment by Equipment for use Outdoors)
all around the world GLOBAL BRAND

world's biggest generator factory

Factory Address
ASO II. Industrial Zone
2010 Street No: 18
06909 Temelli-Sincan/Ankara, Turkey
Tel/ Fax: +90(312) 641 32 22 - 641 32 32
info@genpower.com.tr
genpower@genpower.com.tr

Your life power

www.genpower.com.tr

GENPOWER RESERVES THE RIGHT TO CHANGE THE CATALOGUES, PRODUCTS, MODELS AND TECHNICAL SPECIFICATIONS