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WARNING
•Always turn off the input power supply before wiring terminals.
•After turning OFF the main circuit power supply, do not touch the circuit
components until the “CHARGE” LED off.
•Never connect the main circuit terminals U/T1, V/T2, W/T3 to AC main power
supply.
CAUTION
•When mounting units in an enclosure, install a fan or other cooling device to keep
the intake air temperature below 45ºC.
•Do not perform a withstand voltage test to the inverter.
•All the parameters of the inverter have been preset at the factory. Do not change
the settings unnecessarily.
This inverter has gone thorough all the demanding tests at the factory before
shipment. After unpacking, check for the following:
1. Verify the model numbers with the purchase order sheet and/or packing slip.
2. Do not install any inverter that is damaged in any way or missing parts.
3. Do not install or operate any inverter that has no QC marking.
Contact our representative, if you find any irregularities mentioned above.
■ Inverter nameplate:
INVERTER MODEL
MODEL JNTMBGBB0001AZS - 1
440V CLASS INVERTER
INPUT AC 3PH 380-460V 50/60Hz INPUT SPECIFICATION
OUTPUT AC 3PH 0-460V 2.2KVA 2.6A OUTPUT SPECIFICATION
JNTMBGBB0001AZ S 1
ENGLISH DISPLAY
7200MA AND MANUAL
SERIES UL INFORMATION
- :STANDARD TYPE
U :UL/CUL STANDARD
ENCLOSURE AND MOUNTING
BB:ENCLOSED,WALL-MOUNTED HARDWARE INFORMATION
TYPE (NEMA-1) - :STANDARD TYPE
S :220V/440V, 1/2HP COMPACT SIZE TYPE
A :220V/440V 7.5/10HP VER 2 TYPE
MAX. APPLICABLE MOTOR
CAPACITY(HP)
0001: 1HP RATED VOLTAGE
~
~
JK :200 ~ 230V
7R50: 7.5HP AZ:380 ~ 460V
~
~
0020: 20HP
ambient
temperature
-10 ~ + 40 ℃
30 mm
min. 30 mm 120 mm
50 mm min. AIR
min.
min.
CAUTION
Caution
1. Do not remove or attach the LCD digital operator, mount or remove the front cover
using methods other than those described above, otherwise the inverter may break or
malfunction due to imperfect contact.
2. Never hang the front cover on side of the inverter with the LCD digital operator
attached to the front cover, otherwise imperfect contact may result.
Caution
1. After turning OFF the main circuit power supply, do not touch the circuit
components or change any circuit components before the “CHARGE” lamps
extinguished. (It indicates that there is still some charge in the capacitor).
2. Never do wiring work or take apart the connectors in the inverter while the power
is still on.
3. Never connect the inverter output U/T1, V/T2, W/T3 to the AC source.
4. Always connect the ground lead E to ground.
5. Never apply high voltage test directly to the components within the inverter. (The
semiconductor devices are vulnerable to high voltage shock.)
6. The CMOS IC on the control board is vulnerable to ESD. Do not try to touch the
control board.
7. If Sn-03 is 7,9,11 (2-wire mode) or is 8,10,12 (3-wire mode), except parameter
settings of Sn-01 and Sn-02, the other parameter settings will return to their initial
settings at factory. If the inverter is initially operated in 3-wire mode (Sn-03=
8,10,12), the motor will rotate in CCW sense after setting changed to 2-wire mode.
(Sn-03= 7,9,11). Be sure that the terminals 1 and 2 are OPEN so as not to harmful
to personal or cause any potential damage to machines.
Caution
1.Determine the wire size for the main circuit so that the line voltage drop is within
2% of the rated voltage. If there is the possibility of excessive voltage drop due to
wire length, use a larger wire (larger diameter) suitable to the required length
Line voltage drop(V) = 3 × wire resistance(Ω/km) × wire length(m) × current(A) × 10 -3
2.If the length of the cable wire between the inverter and the motor exceeds 30m, use
a lower carrier frequency for PWM (adjust the parameter Cn-34). Refer to Page 56.
■ 7200MA inverter
7200MA .Input power supply can be connected to any terminal
inverter R/L1, S/L2, T/L3 on the terminal block. The phase
sequence of input power supply is irrelevant to phase
sequence.
.Please connect the ground terminal E to the site ground
securely.
Zero phase
■ Zero phase core
core .Install the zero phase corer to eliminate noise transmitted
between the power line and the inverter.
.Please refer to the selection guide “1.9 Peripheral device”
on page 25
.
■ Induction Motor
Induction .If one inverter is to drive more than one motors, the
motor
inverter’s rated current should be much greater than the
sum of total current of motors while in operation.
.The inverter and the motor should connect to the ground
separately.
Braking Resistor
B1/P B2
NFB MC
R/L1 U/T1
Main Ckt S/L2 V/T2
Power Supply T/L3 W/T3 IM
E
Grounding Lead
(<100 Ω)
FWD/STOP 1 FWD ("Close":FWD) Analog AO1
Output 1
REV/STOP 2 REV ("Close":REV) Analog AO2 Analog Monitor 1, 2
Output 2 (DC 0 ~ 10 V)
External Fault 3 Eb GND
Fault RESET 4 RESET
Multi-Step
5
Factory Preset
Speed Ref.1
Multi-Step 6
Speed Red.2
Multi-Function
Jogging 7 Contact Input
RA
Acc. & Dec.
Switch 8 Multi-Function Contact Output
RB
SC (DG) 250V AC, <1A
Digital signal Common 30V DC, <1A
RC
E Shield Sheath
EXTERNAL FREQUENCY
Braking Resistor
B1/P B2
NFB MC
R/L1 U/T1
Main Ckt S/L2 V/T2
Power Supply T/L3 W/T3 IM
E
Grounding Lead
(<100 Ω)
FWD/STOP 1 FWD ("Close":FWD) AO1
Analog
Output 1
REV/STOP 2 REV ("Close":REV) AO2
Analog Analog Monitor 1, 2
Output 2 (DC 0 ~ 10 V)
External Fault 3 Eb GND
Fault RESET 4 RESET
Multi-Step
5
Factory Preset
Speed Ref.1
Multi-Step 6
Speed Red.2
Multi-Function
Jogging 7 Contact Input
RA
Acc. & Dec.
Switch 8 Multi-Function Contact Output
RB
SC 250V AC, <1A
Digital signal Common 30V DC, <1A
RC
E Shield Sheath
2kΩ, 1/2W
EXTERNAL FREQUENCY
TP1
EXTERNAL PG IP12
DC VOLTAGE IG12 OPEN
IP12
PULL UP
PG INPUT A(+)
(A PHASE) A(-)
10
Braking Resistor
B1/P B2
NFB MC
R/L1 U/T1
Main Ckt S/L2 V/T2
Power Supply T/L3 W/T3 IM
E
Grounding Lead
(<100 Ω)
TP1
EXTERNAL PG IP12
DC VOLTAGE IG12 OPEN S(+)
IP12 RS-485 Port
PULL UP S(-)
PG INPUT A(+)
(A PHASE) A(-)
11
12
13
•Use the control circuit terminals VIN, AIN according the setting of Sn-24.
•The MAX. Output current at terminal (+15V or +12V) is 20mA.
•The multi-function analog output terminals AO1, AO2 is a dedicated output for a
frequency meter, ammeter, etc. Do not use these 2 analog outputs for feedback
control or any other control purpose.
14
Table 3 220V and 440V class applicable wire size and connector
7200MA model Wire size (mm2)
Applicable Rated Ground
Power
Power Rating
Rated
current
Main
connection
Control NFB*4 MCB*4
supply KVA circuit*2 wire*3
(HP)*1 (A) wire E (G)
1HP 2 4.8 2∼5.5 2∼5.5 0.5∼2 TO-50EC(15A) CN-11
220V
2HP 2.7 6.4 2∼5.5 3.5∼5.5 0.5∼2 TO-50EC(20A) CN-11
1φ 3φ
3HP 4 9.6 3.5∼5.5 3.5∼5.5 0.5∼2 TO-50EC(20A) CN-11
5.4HP 7.5 17.5 5.5 5.5 0.5∼2 TO-50EC(30A) CN-16
7.5HP 10.1 24 8 5.5∼8 0.5∼2 TO-100S(50A) CN-18
220V
10HP 13.7 32 8 5.5∼8 0.5∼2 TO-100S(60A) CN-25
3φ
15HP 20.6 48 22 8 0.5∼2 TO-100S(100A) CN-50
20HP 27.4 64 30 8 0.5∼2 TO-100S(100A) CN-65
1HP 2.2 2.6 2∼5.5 2∼5.5 0.5∼2 TO-50EC(15A) CN-11
2HP 3.4 4 2∼5.5 3.5∼5.5 0.5∼2 TO-50EC(15A) CN-11
3HP 4.1 4.8 2∼5.5 3.5∼5.5 0.5∼2 TO-50EC(15A) CN-11
440V 5.4HP 7.5 8.7 2∼5.5 3.5∼5.5 0.5∼2 TO-50EC(15A) CN-18
3φ 7.5HP 10.3 12 3∼5.5 3.5∼5.5 0.5∼2 TO-50EC(20A) CN-18
10HP 12.3 15 5.5 5.5 0.5∼2 TO-50EC(30A) CN-25
15HP 20.6 24 8∼14 8 0.5∼2 TO-50EC(30A) CN-25
20HP 27.4 32 8∼14 8 0.5∼2 TO-100S(50A) CN-35
Connect to shield
sheath terminal E Do not
Insulated with tape connect here
Fig. 3 Processing the ends of twisted-pair cables
When the digital multi-function output terminals connect serially to an external
relay, an anti-parallel freewheeling diode should be applied at both ends of relay, as
shown below.
50 mA max. 48V max.
free-wheeling diode
(100V, >100mA)
16
•Determine the wire size for the main circuit so that the line voltage drop is within
2% of the rated voltage. (If there is the possibility of excessive voltage drop, use a
larger wire suitable to the required length)
• Installing an AC reactor
If the inverter is connected to a large-capacity power source (600kVA or more),
install an optional AC reactor on the input side of the inverter. This also improves
the power factor on the power supply side.
•If the cable between the inverter and the motor is long, the high-frequency leakage
current will increase, causing the inverter output current to increase as well. This
may affect peripheral devices. To prevent this, adjust the carrier frequency, as
shown below:
17
18
Function
Feedback Control, Simple PLC function, 2 Analog Output Port
Control
Overcurrent
Motor Overload
Electronic Overload Curve Protection
Protection
Inverter Overload
Stopped if above 150% Rated Current for 1 Min.
Protection
Overvoltage Stop if VDC≧410V (220 Class) or VDC≧820V (440 Class)
Undervoltage Stop if VDC≦200V (220 Class) or VDC≦400V (440 Class)
Momentary Power Loss
≧15ms, stop otherwise
Ride-Through time
Overheat Protection Protected by Thermistor
Grounding Protection Protection by DC Current Sensor
Charge Indication (LED) Lit when the DC Bus Voltage Above 50V
Mechanical Construction Enclosed, Wall-Mounted Type (NEMA-1)
Cooling Forced*1 Forced Forced*1 Forced
*1 *1 *1 *1
Weight (kg) 2.29 2.29 4.25 4.25 5.73 5.73 10.5 10.5 2.29 2.29 4.25 4.25 5.73 5.73 10.5 10.5
19
•JNTMBGBB □□□□AZS-1
•JNTMBGBB □□□□ JKSU1
•JNTMBGBB □□□□AZSU1
H1
H
H2
Mounting External
Max. applicable Dimension (mm) Dimension (mm) Approx. mass
Voltage
motor output (HP) N.W. (kg)
W H H2 d W1 H1 D
220V 1
122 207 5 M5 132 217 143.5 2.29
1φ /3φ 2
440V 1
122 207 5 M5 132 217 143.5 2.29
3φ 2
Mounting External
Max. applicable Dimension (mm) Dimension (mm) Approx. mass
Voltage
motor output (HP) N.W. (kg)
W H H2 d W1 H1 D
220V
3
1φ /3φ 126 266 6.8 M6 140 279.5 176.5 4.25
5.4
220V
7.5
3φ 192 286 7 M6 211.2 300 215 5.73
10
3
126 266 6.8 M6 140 279.5 176.5 4.25
440V 5.4
3φ 7.5
192 286 7 M6 211.2 300 215 5.73
10
20
H1
MountingH
H2 External
Max. applicable Dimension (mm) Dimension (mm) Approx. mass
Voltage
motor output (HP) N.W. (kg)
W H H2 d W1 H1 D
220V 15
245 340 10 M6 265 360 225 10.5
3φ 20
440V 15
245 340 10 M6 265 360 225 10.5
3φ 20
21
22
Note: The AC reactors are applied only to input side. Do not apply it to output side.
23
L3
L3
L3
40 2 −φ 6.5
LOAD
LOAD
LINE
LINE
L2
L2
L2
L2
80 100 50
4 − φ 6.5
L1
L1
L1
L1
PE
PE
PE
PE
60 70
-10
-20
-30
-40
1 2 3 4 5
10 10 10 10 10
Interference Frequency (kHz)
PRGM
DRIVE DSPL
EDIT
JOG ENTER
FWD
REV RESET
RUN STOP
Note: All the line wire of U/T1, V/T2, W/T3 phase must pass through the same
zero-phase core in the same winding sense.
25
7200MA
R
E
V
R
E
F
S
E
Q
D
I
G
I
T
A
L
O
P
E
R
A
T
O
R
J
N
E
P
-
3
1
P D
R R
G I
M V
D
S
P
L
E
E N
D T
I
T E
J
O
G
R
F R
W E
D V
R
E
S
E
T
R
U
N
S
T
O
P
26
All 7200MA have the digital LCD digital operator. Moreover, an analog operator
as JNEP-16 (shown in fig. 9) is also available and can be connected through wire as
a portable operator. The wiring diagram is shown below.
B1/P B2
BREAKER
R/L1 R/L1 7200MA U/T1
S/L2 S/L2 V/T2 IM
T/L3 T/L3 W/T3
FWD RUN
1
STOP RA Multi-Function
RB Contact Output
250V AC, max. 1A
RC 30V DC, max. 1A
SC
Analog Operator
(JNEP-16)
27
28
RUN
STOP
ON Blink OFF
29
PRGM
PRGM mode DRIVE DRIVE mode *1
DSPL DSPL
Frequency reference
An-□ □ monitor set
value displayed
DSPL DSPL
DSPL DSPL
DSPL
DSPL *3
DSPL + RESET
Sn-□ □ monitor
DSPL
Cn-□ □ monitor
*1 When the inverter is powered up, the inverter system immediately enters into
PRGM
DRIVE mode. Press the DRIVE key, the system will switch into PRGM mode.
PRGM
If the fault occurs, press the DRIVE key and enter into DRIVE mode to monitor
the corresponding Un-□□ contents. If a fault occurs in the DRIVE mode, the
corresponding fault will be displayed. Press the RESET key and reset the fault.
*2 The monitored items will be displayed according to the settings of Bn-12 and Bn-13.
*3 When in the DRIVE mode, press the DSPL key and RESET key, the setting
values of Sn- and Cn-□□ will only be displayed for monitoring but not for
changing or setting.
30
Parameters Description
An-□□ Frequency command
Bn-□□ Parameter groups can be changed during running
Sn-□□ System parameter groups (can be changes only after stop)
Cn-□□ Control parameter groups (can be changed only after stop)
The parameter setting of Sn-03 (operation status) will determine if the setting
value of different parameter groups are allowed to be changed or only to be
monitored, as shown below:
1 An Bn,(Sn,Cn) *2 An Bn,Sn,Cn
*1:Factory setting
*2:When in DRIVE mode, the parameter group Sn-, Cn- can only be monitored if
the RESET key and the DSPL key are to be pressed simultaneously.
After a few trial and adjustment, the setting value Sn-03 is set to be “1” so as not
be modified again.
31
Note:
Before operation: Control parameter Cn-01 value must be set as the
input AC voltage value. For example, Cn-01=380 if
AC input voltage is 380.
This example will explain the operating of 7200MA according to the following time
chart.
■ OPERATION MODE
(1) (2) (3) (4) (5) (6) FWD (7) (8)
60 Hz
STOP
■ Example of operation
32
33
*1 The monitor contents can be selected by the setting of Bn-12 and Bn-13
34
35
Bn-16= 01.00
Bn-16 PID Detection Gain 0.01∼10.00 0.01 1.00
PID Cmd. Gain
PID PID Proportional Bn-17= 01.00
Bn-17 0.01∼10.00 0.01 1.00 42
Control Gain PID P_gain
Bn-18= 10.00s
Bn-18 PID integral time 0.00∼100.00s 0.01s 10.00s
PID I_Time
36
37
Cn-02
Control circuit terminals 5 ~ 8
Open :select the 1st sector Acc./Dec. time
(Parameters Bn-01, Bn-02 set)
Close :select the 2nd sector ACC/DEC time
(Parameters Bn-03, Bn-04 set)
Bn-03 Bn-04
Fig. 11 Acceleration and Deceleration time
Note :
1. To set the S-curve characteristics function, please refer to page 59.
2. The S-curve characteristic times can be set respectively for beginning-accel.
end-accel., beginning-decel., and end-decel. through the parameters setting of
Cn-41∼Cn-44.
38
torque
decrease
Base frequency
Fig. 13 Adjust the auto torque boost gain Bn-11 to increase the output torque.
•If the driven motor capacity is less than the inverter capacity (Max. applicable
motor capacity), raise the setting.
•If the motor generates excessive oscillation, lower the setting.
39
Table 8
Monitoring Monitoring
Setting Setting
contents contents
Bn-12= 01 Freq.Cmd. Bn-13= 01 Freq.Cmd.
Bn-12= 02 O/P Freq. Bn-13= 02 O/P Freq.
Bn-12= 03 O/P I Bn-13= 03 O/P I
Bn-12= 04 O/P V Bn-13= 04 O/P V
Bn-12= 05 DC Volt Bn-13= 05 DC Volt
Bn-12= 06 Term. VIN Bn-13= 06 Term. VIN
Bn-12= 07 Term. AIN Bn-13= 07 Term. AIN
Bn-12= 08 Term. AUX Bn-13= 08 Term. AUX
Bn-12= 09 ~ Output(AO1) Bn-13= 09 ~ Output(AO1)
Bn-12= 10 ~ Output(AO2) Bn-13= 10 ~ Output(AO1)
Bn-12= 11 I/P Term Bn-13= 11 I/P Term
Bn-12= 12 O/P Term Bn-13= 12 O/P Term
Bn-12= 13 Sp. FBK Bn-13= 13 Sp. FBK
Bn-12= 14 Sp. Compen. Bn-13= 14 Sp. Compen.
Bn-12= 15 PID I/P Bn-13= 15 PID I/P
Bn-12= 16 PID O/P(Un-16) Bn-13= 16 PID O/P(Un-16)
Bn-12= 17 PID O/P(Un-17) Bn-13= 17 PID O/P(Un-17)
Bn-12= 18 Motor Sp. Bn-13= 18 Motor Sp.
40
41
(P)
Bn-18
(I) Deviation
(D)
t
20 ms
Fig. 15 Response of PID control for STEP-shape (deviation) input
•Deviation = Target value-Detected value ×Bn-16.
•P’s control output = deviation ×Bn-17.
• I’s control output will increase with time and the output will be equal to the
deviation after time specified by parameter Bn-18
The parameter Cn-55 will prevent the calculated value of the integral control (with
the integral time Bn-18) in the PID control from exceeding the fixed amount.
Bn-19
•D’s control output = difference × ( )
5 m sec
Note : The enable PID function, parameter Sn-64 must be set to 1
42
Run command
43
44
45
*1 These are for a 220V class inverter. Value(*1) for a 440V class inverter is double.
*2 These are for a 220V class inverter. Value(*2) for a 440V class inverter is double.
*3 The setting range is 10% ~200% of the inverter rated current.
*4 The factory setting values will vary based upon the inverter capacity selection (Sn-01)
value. In this case, the setting is for 4-pole, 220V, 60Hz, 1Hp TECO standard induction
motors.
46
Cn-03 220V
Cn-03
Cn-06 (Cn-08=Cn-06)
Cn-08 13
0 0
Cn-07 Cn-05 Cn-04 Cn-02 Freq. 1.5 Hz 60 Hz Freq.
(Cn-07=Cn-05) (Cn-04=Cn-02)
47
Load torque
f1 f2
smaller load larger load
speed
Cn-02
Cn-11
Cn-04
Cn-11
Cn-04 Cn-02
49
Cn-17 Cn-16
DC injection braking at start DC injection braking at stop
100%
Cn-18
Cn-19
50
Cn-23
Cn-21
Cn - 20 ≥ Cn - 21 ≥ Cn - 22
Cn-22 Cn-23
Cn-23
•Operation is prohibited within the jump frequency range, but changes during
acceleration and deceleration are smooth with no jump. To disable this function,
set the jump frequency 1∼3 (Cn-20∼Cn-22) to 0.0Hz.
•For the jump frequency 1∼3 (Cn-20∼Cn-22), set the center frequency to be jumped.
•Be sure to set the jump so that Cn-20 ≥ Cn-21 ≥ Cn-22. If not, a message “Jump
frequency setting error” is displayed. For Cn-23, set the jump frequency
bandwidth. If Cn-23 is set as 0.0Hz, the jump frequency function is disabled.
51
Cn-25 Cn-26
Time Time
Output Output
frequency frequency Deceleration time
upon Bn-02, Bn-04
52
Table 9
Cn-28 setting Setting/Displayed contents
0 0.01Hz unit.
1 0.01% unit. (Max. output frequency is 100%)
rpm unit. (Cn-28 sets the motor poles.)
2∼39
rpm = 120 ×frequency command (Hz) / Cn-28
Set the decimal point position using the value of the fifth digit.
Setting Display Displayed examples
100% speed will be displayed 0200
00040∼09999 XXXX
→Cn-28= 00200
100% speed will be displayed 200.0
00040∼39999 10000∼19999 XXX.X →Cn-28= 12000
60% speed will be displayed 120.0
100% speed will be displayed 65.00
20000∼29999 XX.XX →Cn-28= 26500
60% speed will be displayed 39.00
100% speed will be displayed 2.555
30000∼39999 X.XXX
→Cn-28= 32555
53
54
Cn-32 Hysteresis
width 5%
Overtorque
detection ON ON
signal
Cn-33 Cn-33
55
Output frequency
Min baseblock time
voltage at speech search
retuen to voltage at
ouput voltage normal operation
56
Note : 1. The speed search operation will be disabled if the speed search command is
enacted from the Max. frequency and the setting frequency. (I.e., Sn-25=20,
Sn-26=21 and multi-function input terminals g, h is used at the same time).
2. Make sure that the FWD/REV command must be performed after or at the
same time with the speed search command. A typical operation sequence is
shown below.
Ry1
Speed search command
Ry1 Ry2
RWD/REV run command
3. When the speed search and DC injection braking are set, set the Min.
baseblock time (Cn-37). For the Min. baseblock time, set the time long
enough to allow the motor’s residual voltage to dissipate. If an overcurrent
is detected when starting a speed search or DC injection braking, raise the
setting Cn-37 to prevent a fault from occurring. As a result, the Cn-37
setting cannot be set too small.
57
Run ON OFF
command
Output
frequency
S2 S3
S1 Cn-42 Cn-43
S4
Fig. 28 S curve
•After the S-curve time is set, the final acceleration and deceleration time will be as
follows:
(Cn-41) + (Cn-42)
• Acc. time = selected Acc. Time 1 (or 2) +
2
(Cn-43) + (Cn-44)
• Dec. time = selected Dec. Time 1 (or 2) +
2
58
Cn-49 Cn-50
Cn-47 Cn-48
Output Output
frequency frequency
0% 100 % 0% 100 %
Fig 29
(45)ASR Upper Bound (Cn-51)
(46)ASR Lower Bound (Cn-52)
•These settings of Cn-51 and Cn-52 will limit the ASR range. See Fig. 44 on page 86.
(47)Excessive Speed Deviation Detection Level (Cn-53)
•This parameter set the level of detecting PG speed deviation. The value of Cn-02 is
referred as 100%, the default unit setting is 1%.
(48)Overspeed Detection Level (Cn-54)
•Set this parameter for detecting overspeed. The value of Cn-02 is referred as 100%,
the default unit setting is 1%. Please refer setting of Sn-43 on page 96.
59
Id
Lm R2
s
s : slip
61
62
63
64
65
66
Auto_Run Mode
Sn-57 Operation Sn-57= 0 0
Selection13 Auto_Run Stop
Auto_Run Mode
Sn-58 Operation Sn-58= 0 0
Selection14 Auto_Run Stop
Auto_Run Mode
Sn-59 Operation Sn-59= 0 0
Selection15 Auto_Run Stop
Auto_Run Mode
Sn-60 Operation Sn-60= 0 0
Selection16 Auto_Run Stop
*1 The default setting will depend upon the different inverter capacity.
*2 Sensorless vector control will be available soon in all UL type 7200MA inverters.
67
68
69
‡
High Staring Torque
50Hz 00 50Hz 16.1
14.8
High 15.4
(08)
7.9 Starting 09 8.1
(Hz) 8.0 (Hz)
0 1.3 2.5 50 Torque 0 1.3 2.5 50
(V) (V)
General Purpose
(03) (12)
Variable
Torque 1
04 (05) (13)
55
50Hz 38.5 120Hz 13
Variable (04) 14.8
7.9
Torque 2
05 7.1 7.9
(Hz) (Hz)
0 1.3 25 50 0 1.5 3 60 120
(V) (V)
220 220
Variable
Torque 3
06 (07) (14)
55
60Hz 38.5 180Hz 14
Variable (06) 14.8
7.9
Torque 4
07 7.1 7.9
(Hz) (Hz)
0 1.5 30 60 0 1.5 3 60 180
* These values are for the 220V class; double the values for 440V class inverters.
† Consider the following items as the conditions for selecting a V/f pattern.
They must be suitable for
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
‡ Select high starting torque only in the following conditions. Normally, the
selection is not required.
(1) The power cable length is long [492ft (150m) and above].
(2) Voltage drop at startup is large.
(3) AC reactor is inserted at the input side or output side of the inverter.
(4) A motor with capacity smaller than the maximum applicable inverter capacity
is used.
70
‡
High Staring Torque
50Hz 00 50Hz 15.2
14
High 14.6
(08)
7.5 Starting 09 7.7
(Hz) 7.6 (Hz)
0 1.3 2.5 50 Torque 0 1.3 2.5 50
(V) (V)
General Purpose
(03) (12)
Variable
Torque 1
04 (05) (13)
55
50Hz 38.5 120Hz 13
Variable (04) 14
7.5
Torque 2
05 6.8 7.5
(Hz) (Hz)
0 1.3 25 50 0 1.5 3 60 120
(V) (V)
220 220
Variable
Torque 3
06 (07) (14)
55
60Hz 38.5 180Hz 14
Variable (06) 14
7.5
Torque 4
07 6.8 7.5
(Hz) (Hz)
0 1.5 30 60 0 1.5 3 60 180
* These values are for the 220V class; double the values for 440V class inverters.
† Consider the following items as the conditions for selecting a V/f pattern.
They must be suitable for
(1) The voltage and frequency characteristic of motor.
(2) The maximum speed of motor.
‡ Select high starting torque only in the following conditions. Normally, the
selection if not required.
(1) The power cable length is long [492ft (150m) and above].
(2) Voltage drop at startup is large.
(3) AC reactor is inserted at the input side or output side of the inverter.
(4) A motor with capacity smaller than the maximum applicable inverter capacity
is used.
71
Setting Function
0 Deceleration to stop
1 Coast to stop
2 DC braking stop: Stops faster than coast to stop, without regenerative
operation.
3 Coast to stop with timer: Run sources are disregarded during decel. time.
72
73
Deceleration time
Run Source (T1 time)
ON OFF ON OFF ON
(Bn-02 or
Bn-04)
Output
frequency
been pressed.
= 1: Change output frequency through the ( / ) key. The
frequency command can be recalled even restarting the inverter if the
EDIT
key has been pressed at that time.
ENTER
5V
Output Frequency
0 Cn-04 Cn-04
40 (Output frequency at Max. output voltage)
75
time
76
Frequency command
(external terminal) t
DC injection
braking (20% Max.) t
5.5
Cold Start
3.5
Hot Start
Motor Load Current (%)
100% 150% 200% (Cn-09 = 100%)
78
(a) (b)
Fig. 40 2-wire mode connection diagram
Note:1. For the other setting value (except “00”, “01”), the external operation mode is
defaulted as 2-wire mode and no self-sustaining function. (that is, the inverter
will stop when contact c and d are not close.)。
2. Under the 2-wire mode, the error message “Freq. Comm. Error” will be
displayed in the digital operator when terminal c and d are both ON at the
same time, the inverter will stop. After the above case cleared, the inverter
will return normal.
80
ON OFF
FWD-REV 1
OFF ON
Multi-speed 5
OFF ON
Multi-speed 6
OFF ON
Multi-speed 7
OFF ON
JOG 8
Fig. 41 Time chart for multi-step speed and jog command
*1 When the parameter Sn-05= 0, the reference command is input by the setting of An-01.
Instead, when the parameter Sn-05= 1, the reference command is input from analog
command through the terminal VIN and AIN.
*2 If the parameter Sn-29= 0, the auxiliary frequency (the 2nd step frequency setting:
AUX frequency) is input from the AUX terminal. If the parameter Sn-29 ≠ 0, the 2nd
step frequency setting is determined by the parameter of An-02.
81
output
frqquency
HOLD HOLD
82
83
Output
frequency
DC braking
DC braking Min. Output freq. DC braking start freq.
84
85
upper limit
output freq.
lower limit
D1 H U H D H U H D D1 H U U1 H D D1 H
U = UP (ACC) status U1 = bounded from upper_limit while ACC
D = DOWN (DEC) status D1 = bounded from lower_limit while DEC
H = HOLD (Constant) status
86
06 Scaling of ACC/DEC time(TK) Acc&Dec Coeff Real ACC/DEC time= ACC/DEC time (Bn-0~24) / TK
According to analog input voltage (0∼10V), change
the level of DC injection current (0-100%).
07 DC injection braking DC Brakin current
(inverter rated current=100%, the setting of DC
injection current Cn-15 is disabled )
According to analog input voltage (1.5V∼10V), change
Stall prevention level
08 Run Still Level the level of stall prevention during running (30%∼200%)
during running
(inverter rated current=100%, the setting Cn-26 is disabled.)
Multi-function analog input (terminal AUX) used as
PID control reference
09 PID Command PID control reference input (0~10V). Please refer to
input
“PID CONTROL BLOCK DIAGRAM” on page 42.
Change the frequency command lower-limit (0-100%)
value according to the then analog input voltage (0~10V)
(Max. output frequency (Cn-02) corresponds to the
Frequency command
10 Freq. Cmd. Low Bound 100% analog output. The actual lower-limit is
lower limit
determined by the maximum of Cn-19 and the value
corresponding to the multi-function analog input
terminal).
Set the jump frequency 4, according to analog input
11 Jump frequency setting4 Freq Jump 4 voltage (0~10V), while Cn-20~Cn-23 can be used to set
the jump frequency 1~3 and their jump frequency width.
RS-485 communication The analog value of AUX (0-1024/0-10V) can be read
12 Comm. Control
application through RS-485 communication.
87
FGAIN
1.00
0%
0V 10V 0V 0V 10V
Multi-function Analog Input Multi-function Analog Input
(3) Sn-29 = 02 (4) Sn-29 = 03
10% 10%
FBAIS1
FBAIS2
0%
0V 5V 10V
0% -10%
0V 10V
Multi-function Analog Input Multi-function Analog Input
(5) Sn-29 = 04 (6) Sn-29 = 05
Detection Level
200% 100%
Overtorque
0% VBAIS 0%
0V 10V 0V 10V
Multi-function Analog Input Multi-function Analog Input
(7) Sn-29 = 06 (8) Sn-29 = 07
10 100%
DC Braking
Coefficient
Reduction
Current
1
0%
0V 1V 10V 0V 10V
Multi-function Analog Input Multi-function Analog Input
ACC/DEC Time (Bn-01~04)
Real ACC/DEC Time =
Reduction Coefficient (TK)
Frequency 4
100%
Lower Limit
100%
Jump
0% 0%
0V 10V 0V 10V
Multi-function Analog Input Multi-function Analog Input
(13) Sn-29=12 : For RS-485 communication use. The analog value of AUX (0-
1024/0-10V) can be read through RS-485 communication. (Please refer to
‘7200MA RS-485 MODBUS/PROFIBUS Application Manual’)
88
89
90
91
input terminal
5 ~ 8
output terminal
ON delay OFF delay
(Bn-37) (Bn-38)
92
93
95
An-04
20 Hz
20s 25s 30s 40s
(Bn-21) (Bn-22) (Bn-23) (Bn-24)
(B) Periodic Running (Sn-44=2, 5)
The inverter will repeat the same cycle periodically.
For example :
Sn-44 = 2
An-01∼16, Bn-21∼36, Sn-45-60 : same setting as the example (A)
Freq. An-03 An-03
50 Hz
An-02 An-02
30 Hz
An-01 An-01
15 Hz
An-04 An-04
20 Hz
20s 25s 30s 40s 20s 25s 30s 40s
(Bn-21) (Bn-22) (Bn-23) (Bn-24) (Bn-21) (Bn-22) (Bn-23) (Bn-24)
96
An-01
15 Hz
•Sn-44 = 1~3 : If the inverter stops and re-starts again, it will continue running from
the unfinished step, according to the setting of Sn-44.
= 4~6 : If the inverter stops and re-starts again, it will begin a new cycle and
continue running according to the setting of Sn-44.
Sn-44 1~3 4~6
Run Run
Command run stop Command run stop run
run
Output Frequency
Output
Output Frequency
Frequency begin a new cycle
97
98
*1 *2
Sensorless Control
1. Set Sn-67 = 1 for sensorless vector control.
2. Set Sn-66 = 1 for autotuning.
*1. Sensorless Vector Control will be available soon in all UL type 7200MA
inverters.
*2. For output frequency less than 1.5Hz in sensorless vector control, set Sn-02=15
and then change Cn-07 to required frequency.
99
Input terminal 1
Input terminal 2
Input Terminal Un-11= 00000000 Input terminal 3
Un-11 - -
Status I/P Term. Status Input terminal 4
Input terminal 5
Input terminal 6
Input terminal 7
Input terminal 8
00000000 0: OPEN
1: CLOSE
Relay Contact
RA-RC (or R1A-R1C)
Photo-Contact
Output Terminal Un-12= 00000000 DO1-DOG
Un-12 - -
Status O/P Term. Status Photo-Contact
DO2-DOG(or R2A-R2C)
Reserved
Reserved
Reserved
Reserved
Reserved
100
101
103
4.1 General
The 7200MA have the protective and warning self-diagnostic functions. If fault
occurs, the fault code is displayed on the digital operator. The fault contact output
(RA-RB-RC or R1A-R1B-R1C, DO1, DO2 or R2A-R2C) operates, and the inverter
shut off to stop the motor. If warning occurs, the digital operator will display the
warning code. However, the fault-contact output does not operate. (except some
certain cases, see page on ‘Warning and Self-Diagnosis Functions’). The digital
operator will return to its previous status when the above warning is clear.
•When a fault has occurred, refer to the following table to identify and to clear the
cause of the fault.
•Use one of the following methods to reset the fault after restarting the inverter.
1. Stop the inverter.
2. Switch the fault reset input at terminal f signal or press the RESET key on the
digital operator.
3. Turn off the main circuit power supply and turn on again.
104
Fault The main circuit DC voltage becomes lower than the low voltage Operation
DC Volt. Low detection level (Cn-34).
Fault The inverter output current becomes approx. 200% and above the Operation
Over Current inverter rated current.
Fault A ground fault occurs at the inverter output side and the ground-fault Operation
Ground Fault current exceeds approx. 50% of the inverter rated current.
Fault The main circuit DC voltage becomes excessive because of Operation
Over Voltage regeneration energy caused by motor decelerating.
Fault The temperature of the cooling fin reaches the detection level. Operation
Over Heat
Fault Motor overload is detected by the electronic thermal relay. Operation
Motor Over Load (motor protection)
Fault The electronic thermal sensor detects inverter overload while the Operation
Inverter Over Load output current exceeds 112% of rated value. (inverter protection)
Fault Over torque is detected while the output current is larger than or Operation
Over Torque equal to the setting of Cn-26. (machine protection)
Fault External fault signal e
Ext. Fault3
Fault External fault signal g
Ext. Fault5
Fault External fault signal h Operation
Ext. Fault6
Fault External fault signal i
Ext. Fault7
Fault External fault signal j
Ext. Fault8
Fault EEPROM fault
Inverter EEPROM EEPROM (BCC, no.) is bad.
Operation
Fault A/D converter (inside the CPU) fault
Inverter A/D
Fault Excessive PG speed fault Operation
PG Over Sp.
Fault PG is open-circuit Operation
PG Open
Fault
Sp.Deviat Over Excessive speed deviation Operation
105
• Fault input of external signal e, g, h, i and j. • Identify the fault signal using Un-11.
• Improper setting of ASR parameter or over-speed • Check the parameters of ASR and the
protection level. protection level.
• The PG wiring is not properly connected or open- • Check the PG wiring.
circuit.
• Improper setting of ASR parameter or speed • Check parameters of ASR and speed deviation
deviation level. level.
•External noise •Check the parameter setting, including Sn-01, Sn-02.
•Excessive vibration or impact Communication wire •Check if the comm. wire is not properly contacted.
•Not properly contacted •Restart, if fault remains, please contact to us.
106
(blinking) External B.B. signal (terminal e) is input (The inverter stops and the
Alarm motors stops without braking) No operation
B.B.
Improper inverter capacity (Sn-01) setting. No operation
Upload Error Data incorrect during Communication from the operator to the No operation
inverter.
Download Error Data incorrect during Communication from the inverter to the No operation
operator.
Alarm Motor parameter autotuning error No operation
Auto Tun-Error
107
• External B.B. signal is input. • After external BB signal is removed, execute the
speed search of the inverter.
• Inverter KVA setting error. • Set proper KVA value. Be aware of the
difference of 220V and 440V
• The value of Sn-25~Sn-28 is not in ascending order (Ex. • Set these values by order (the value of Sn-25
Sn-25= 05, Sn-28= 02, those are improper setting). must be smaller than those of Sn-26, 27, 28)
•Set speed search command of 21 and 22 simultaneously. • Command 21 and 22 can not be set on two multi-
function-input contacts simultaneously.
• The values of Cn-02~Cn-08 do not satisfy • Change the settings.
Fmax ≥ FA ≥ FB ≥ Fmin.
• Upper limit and lower limit setting is incorrect. • Change the settings.
• Improper ASR parameter setting or over-torque • Check the ASR parameter and over-torque
protection level. protection level.
• The circuit of PG is not properly connected or open- • Check the wiring of PG.
circuit.
• Improper ASR parameter setting or over-torque • Check the ASR parameter and over-torque
protection level. protection level.
• Bad communication during operator and inverter. • Check if the connector is not properly connected.
•The connector is not properly connected.
• Operator EEPROM error. • Disable load function of operator.
• Replace the operator.
• Incorrect inverter data format • Download the data to the operator again.
• Communication noise. • Check if the connector is not properly connected.
• Communication noise • Check if the connector is not properly connected.
• Inverter capacity and motor rating are not properly matched. • Correct the inverter/motor capacity ratio, wiring
• The wiring between inverter and motor is disconnected. cable and motor load.
• Motor load unbalance.
108
109
Time
Output After
To rapidly stabilize the control conditions
even when overshooting occurs, shorten the
Before
integral time (I) and lengthen the derivative
time (D).
Time
Time
Before
If oscillation cycle is short and approx. the
Output
same as the derivative time (D) setting, it
After means that the derivative operation is
strong. The oscillation will be reduced as
the derivative time (D) is shortened. If even
setting the derivative time (D) to 0.00
Time cannot reduce oscillation, then either
decrease the proportional gain (P) or raise
the PID primary delay time constant.
110
Target Primary
PID Frequency
Delay
Command
Feedback
Bn-16
signal
Note : 1. A target signal may come from digital operator, PS-485 port or multi-
function analog input terminal-AUX setting. (upon Sn-05 setting).
2. The detected signal can be input either from terminal VIN (Sn-24=0,
voltage command 0~10V) or from terminal AIN (Sn-24=1, current
command 4~20mA).
3. If the target signal is from the terminal AUX, please use the wiring as
below: (Sn-05=01, Sn-29=09)
+15V
0 ~ +10V
AUX (Sn-29 = 09 for PID target)
0 ~ +10V
VIN Ref. Com. (Sn-24=0)
4 ~ 20 mA (PID feedback)
AIN Ref. Com. (Sn-24=1)
GND
4. Please refer to page 42, 43 for more details about PID use.
111
Power Supply
AC 200~240V (L) +12V 1
50/60 Hz 2
(N) 3
0V P
FG 4
7200 MA M1
S(+) RS-485
S(-) P
CONTROLLER
E 220Ω
7200 MA M2
S(+) Tx Rx
S(-) P DATA(+) RS-232
DATA(-) Rx Tx
E CONTROLLER
RS-485/RS-232
conversion CKT
7200 MA M31
220Ω
S(+)
S(-) P
E
7200 MA M2 MA-SP
TB1 TB2
1 1
2 P
3 2
S(+) 4
S(-) P 5 3
DC24V
114
1∼ 8
24VG
1∼ 8
NPN
24VG
(b) SOURCE type input interface : The short pin of TP2 set to SINK position.
•Transistor (Open-collector) used for operation signal
TP2
SOURCE
SINK
24V
1∼ 8
1∼ 8
24VG
115
1 DB9
connector
6
116
1. Disconnect the motor load and make sure that the wiring between the inverter
and the motor is suitable. Check the class difference of inverter capacity and
motor rating is less than 2 class or equal.
PRGM
2. Switch to PRGM operation mode by pressing the LCD Digital Operator DRIVE
key.
3. Key in motor rated voltage data to Cn-03 (Max. Output Voltage) and the motor
rated frequency to Cn-04 (Max. voltage frequency) according to the motor’s
nameplate.
4. Enable the Autotuning function by setting Sn-66=1.
PRGM
5. Switch to DRIVE operation mode by pressing the DRIVE key, then run the
inverter by pressing the RUN key.
6. The inverter system immediately enters into the autotuning operation, while
complete (normally, about 25 seconds), the inverter return to stopped condition.
Press the STOP key to stop the parameter autotuning operation while
abnormality occurs during autotuning operation.
7. Finally, press the STOP key to return the system to normal operation mode.
The value of motor parameter will be automatically stored in these parameters
Cn-57 (motor line-to-line resistance R1), Cn-58 (motor rotor equivalent
resistance R2), Cn-59 (motor leakage inductance Ls) and Cn-60 (mutual
inductance Lm).
117
1. Make sure the inverter capacity and motor rating is suitable matched. Used the
AUTOTUNE feature to identify and store the motor parameters in the first time
sensorless vector operation after installation, and key in the motor rated voltage
data onto Cn-03 and the motor rated frequency onto Cn-04 according to the
motor nameplate.
2. Enable the sensorless vector control mode by setting Sn-67=1.
3. Increase the setting Cn-57 to increase the generating torque at low speed.
Decrease the setting Cn-57 to reduce the generating torque to avoid over current
trip at low speed.
4. Adjust the setting Cn-61 if the speed accuracy need to improve. When the actual
speed is low, increase the set value and when the actual speed is high, decrease
the set value.
5. If the motor speed is not stable or the load inertia is too large, increase the
Cn-40 (slip compensation primary delay time) setting.
If the speed response is slow, decrease the setting of Cn-40.
118
119
120
121
123
Common details
Item
Constant Torque Quadratic Torque
Output Overload 150% for 60s 110% for 60s
Operation Ambient
-10°C ~ 40°C -10°C ~ 40°C
Temperature
Allowable Voltage
-15% ~ +10% -15% ~ +10%
Fluctuation
Output Frequency 0.5Hz ~ 400Hz 0.5Hz ~ 400Hz
V/f curve Depend on parameter setting Quadratic (or Cubic) Torque
125
Total Heat Loss 83 108 136 239 307 373 630 816
Inverter Capacity kVA 2.2 3.4 4.1 7.5 10.3 12.3 20.6 27.4
Total Heat Loss 77 103 116 167 211 281 426 595
126