Dkg-119 Manual and Remote Start Unit

DKG-119 User Manual V-27 (23.08.
2013)
DKG-119 MANUAL AND

REMOTE START UNIT
FEATURES
True RMS measurements 3 level password protection

Engine control Programmable parameters
Generator protection All parameters field adjustable
Built in alarms and warning Return to factory settings enabled
Dual genset mutual standby operation Logic level serial port
Load shedding, dummy load Firmware downloadable from serial port
Gas engine support Free MS-Windows Remote monitoring
Engine idle speed control SW:
1 phase genset voltage inputs -monitoring and control
1 phase genset CT inputs - download of parameters
Engine oil pressure measurement GSM-SMS sending in case of alarm
Engine coolant temperature Modem call in case of alarm
measurement MODBUS communication
Fuel level measurement 128x64 graphic LCD display
Genset active power measurement Triple language support
Genset power factor measurement Customer logo display capability
Engine rpm display Configurable analogue inputs: 3
Remote Start operation available Configurable digital inputs: 5
Mains simulation input Configurable digital outputs: 2
Engine Idle speed control Total digital outputs: 4
Periodic maintenance request Survives cranking dropouts
Engine hours counter Sealed front panel
Event logging with complete Plug-in connection system for easy
measurement values replacement
Stores last 100 events Dimensions (96x96x53mm)
Statistical counters
DKG-119 User Manual V-27 (23.08.2013)
TABLE OF CONTENTS
Section
1. INSTALLATION
1.1. Introduction to the Control Panel
1.2. Mounting the Unit
1.3. Wiring the Unit
2. INPUTS AND OUTPUTS
3. DISPLAYS
3.1. Led Displays
3.2. Language Selection
3.3. Digital Display
4. ALARMS AND WARNINGS
5. MODES OF OPERATION
6. OTHER FEATURES
6.1. Remote start operation
6.2. Sender type selection
6.3. Engine heating operation
6.4. Engine Idle Speed Operation
6.5. Engine Block Heater
6.6. Fuel Pump Control
6.7. Mains Simulation (Disable Start)
6.8. Delayed Mains Simulation, Battery Charging
6.9. Dual Genset Mutual Standby Operation
6.10. Periodic Service Request Monitoring
6.11. Engine Hours Meter
6.12. Display of Software Version
6.13. SMS message sending
6.14. Remote Monitoring and Programming
6.15. External Control of the Unit
6.16. Resuming to factory set parameters
6.17. Gas engine fuel solenoid control
6.18. Load Shedding / Dummy Load
6.19. Fuel Theft / Fuelling Messages
6.20. Firmware Update
6.21. Engine Control Mode
6.22. Dual Voltage and Frequency
6.23. Single Phase Operation
7. MODBUS COMMUNICATION
8. EVENT LOGGING
9. STATISTICAL COUNTERS
10. MAINTENANCE
11. PROGRAMMING
12. TROUBLESHOOTING
13. DECLARATION OF CONFORMITY
14. TECHNICAL SPECIFICATIONS
15. CONNECTION DIAGRAM
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DKG-119 User Manual V-27 (23.08.2013)
1. INSTALLATION
1.1 Introduction to the Control Panel
The unit is a control and protection panel used in gensets. It shows the measured values on its
displays. The unit is designed to provide user friendliness for both the installer and the user.
Programming is usually unnecessary, as the factory settings have been carefully selected to fit most
applications. However programmable parameters allow the complete control over the generating set.
Programmed parameters are stored in a Non Volatile Memory and thus all information is retained even
in the event of complete loss of power.
The measured parameters are:
Mains voltage phase L1 to neutral

Mains voltage phase L1-L2
Gen voltage phase L1 to neutral
Gen current phase L1
Gen frequency
Engine speed (rpm)
Gen phase L1 KW
Gen phase L1 cos
Battery voltage,
Coolant temperature
Oil pressure
Fuel level
Gen frequency
Mains frequency
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DKG-119 User Manual V-27 (23.08.2013)
1.2 Mounting the Unit
The unit is designed for panel mounting. The user should not be able to access parts of the
unit other than the front panel.
Mount the unit on a flat, vertical surface. The unit fits into a standard panel meter opening of
92x92 millimeters. Before mounting, remove the mounting brackets and connectors from the unit, then
pass the unit through the mounting opening. The unit will be maintained in its position by the mounting
brackets spring.
Engine body must be grounded for correct operation

of the unit, otherwise incorrect voltage and frequency
measurements may occur.
The output of the current transformers shall be 5 Amperes. The input current rating of the current
transformers may be selected as needed (between 10/5 and 9000/5 amps). Current transformer outputs
shall be connected by separate cable pairs from each transformer, to related inputs. Never use common
terminals or grounding. The power rating of the transformer should be at least 5 VA. It is recommended to
use 1% precision transformers.
If analogue senders (e.g. temperature, oil pressure or fuel level) are connected to the unit, it is not
possible to use auxiliary displays, otherwise the unit may be damaged. If temperature or oil pressure or
fuel level displays are already present on the generator control panel, do not connect the senders to the
unit. The unit is factory programmed for VDO type senders. However different types of senders are
selectable via programming menu. Please check the programming section.
The programmable digital inputs are compatible with both ‘normally open’ and ‘normally
closed’ contacts, switching either to BAT- or BAT+.
The charge alternator connection terminal provides also the excitation current, thus it is not
necessary to use an external charge lamp.
1.3 Wiring the Unit
WARNING: THE UNIT IS NOT FUSED.

Use external fuses for Mains phases: L1,L2,L3, Generator
phase: L1, Battery positive: BAT(+).
Install the fuses as nearly as possible to the unit in a
place easily accessible for the user.
The fuse rating should be 6 Amps.
WARNING: ELECTRICITY CAN KILL

ALWAYS disconnect the power BEFORE connecting
the unit.The fuse rating should be 6 Amps.
1) ALWAYS remove the plug connectors when inserting wires
with a screwdriver.
2) An appropriate and readily accessible set of disconnection devices
(e.g. automatic fuses) MUST be provided as part of the installation.
3) The building mains supply MUST incorporate appropriate
short-circuit backup protection (e.g. a fuse or circuit breaker) of
High Breaking Capacity (HBC, at least 1500A).
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DKG-119 User Manual V-27 (23.08.2013)
2. INPUTS AND OUTPUTS

RS-232 SERIAL PORT: This connector provides serial data input and output for various purposes like
remote monitoring and remote programming.
EXTENSION CONNECTOR: This connector is intended for the connection to output extension modules.
The optional relay extension module provides 8 programmable 16A relay outputs. The unit allows the use
of up to 2 I/O extension modules.
Term Function Technical data Description

1 -
2 -
3 -
4 -
5 -
6 LOW OIL PRESSURE Digital inputs These inputs have programmable
characteristics selected via the program
7 HIGH TEMP menu. Each input may be driven by a
8 EMERGENCY STOP ‘normally closed’ or ‘normally open’ contact,
9 SPARE-2 switching either battery+ or battery-. The effect
10 SPARE-1 of the switch is also selectable from a list. See
PROGRAMMING section for more details.
11 GENERATOR NEUTRAL Input, 0-300V-AC Neutral terminal for the generator phase.
12 GEN-L1 Generator phase Connect the generator phase to this input. The
inputs, 0-300V-AC generator phase voltage upper and lower
limits are programmable.
13 GENERATOR CONTACTOR Relay output, 16A-AC This output provides energy to the generator
contactor. If the generator phase do not have
acceptable voltage or frequency, the
generator contactor will be de-energized. In
order to provide extra security, the normally
closed contact of the mains contactor should
be serially connected to this output.
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DKG-119 User Manual V-27 (23.08.2013)
Term Function Technical data Description

14 BATTERY POSITIVE +12 or 24VDC The positive terminal of the DC Supply shall
be connected to this terminal. The unit
operates on both 12V and 24V battery
systems.
15 MAGNETIC PICKUP Inputs, 1-30V Connect the magnetic pickup signal to these
16 MAGNETIC PICKUP 0-10KHz inputs.
17 GROUND O VDC Power supply negative connection.
18 CURR_1+ Current transformer Connect the generator current transformer
inputs, 5A-AC terminals to these inputs. Do not connect the
19 CURR_1- same current transformer to other instruments
otherwise a unit fault will occur. Connect each
terminal of the transformer to the unit’s related
terminal. Do not use common terminals. Do
not use grounding. Correct polarity of
connection is vital. If the measured power is
negative, then change the polarity of the
current transformer. The secondary winding
rating shall be 5 Amperes. (For ex. 200/5
Amps).
20 FUEL LEVEL SENDER Input, 0-5000 ohms Analogue fuel level sender connection. Do not
connect the sender to other devices. The input
has programmable resistor value and
connects to various senders.
21 COOLANT TEMP. SENDER Input, 0-5000 ohms Analogue high temperature sender
connection. Do not connect the sender to
other devices. The input has programmable
characteristics and connects to any kind of
sender.
22 OIL PRESSURE SENDER Input, 0-5000 ohms Analogue oil pressure sender connection. Do
not connect the sender to other devices. The
input has programmable characteristics and
connects to any kind of sender.
23 CHARGE Input and output Connect the charge alternator’s D+ terminal to
this terminal. This terminal will supply the
excitation current and measure the voltage of
the charge alternator.
24 FUEL RELAY Output 1A/28VDC This relay is used for fuel solenoid control.
25 START RELAY Output 1A/28VDC This relay controls the engine cranking.
26 RELAY-1 (ALARM RELAY) Output 1A/28VDC This relay has programmable function,
selectable from a list.
27 RELAY-2 (STOP RELAY) Output 1A/28VDC This relay has programmable function,
selectable from a list.
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DKG-119 User Manual V-27 (23.08.2013)
3. DISPLAYS
3.1 Led Displays
The unit has 5 LEDs, divided in 2 groups:

-Group_1: Operating mode: This group indicates the genset function.
-Group_2: Warnings and alarms: This group indicates the existence of abnormal conditions
encountered during operation.
Function Color Description

RUN Yellow It turns on when the related operation mode is
selected. One of these LEDs is always on and
OFF Yellow indicates which operation mode is selected.
If the operation of the genset is disabled by the
AUTO Yellow weekly operation schedule, then the AUTO led will
flash.
ALARM Red If a fault condition resulting to the engine shutdown
has occurred , the alarm led turns on steadily. If a
warning condition occurs, this led will flash. Alarms
work on a first occurring basis. The occurrence of a
fault will disable other faults of lower or equal priority.
SERVICE REQUEST Red Engine periodic maintenance request indicator. It
turns on when the preset engine hours or time
duration after previous service has elapsed.
3.2 Language Selection
The unit is able to display information in 3 languages. Language selection is made through
program parameter CONTROLLER CONFIGURATION > LANGUAGE SELECTION. Below selections
are available:
0: English language
1: Turkish language (spanish language on some models)
2: Chinese language
3: ask selection at power-up
If language is set to 3, below screen will come at power on:
Left / Up / Down arrow pushbuttons will select the screen language. The language will be asked
everytime power is turned on.
With language selections of 0,1,2 this screen will not appear and the selected language is
enabled.
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3.3 Digital Display
The unit has a graphical 128x64 pixel LCD display. It shows:

-Measured parameters,
-The company logo,
-The alarm list
-Software version,
-Statistical counters,
-Event records,
-Program parameters.
Navigation between different screens is made with the ◄MENU and MENU► buttons. Each
depression of the MENU► button switches the display to the next screen. Each depression of the
◄MENU button switches the display to the previous screen.
During operation, the unit will switch automatically between different screens, displaying
always the most important parameters for the current operating status.
If an alarm, loaddump or warning occurs during operation, in other then programming mode,
the display will automatically switch to ALARM LIST position.
If there is more than one alarm, the next alarm is displayed by pressing the ◄MENU or
MENU► buttons. Thus all existing alarms can be scanned. ‘END OF ALARM LIST’ will be displayed
when there is no more alarm to display.
As long as alarms are not muted, only the ALARM LIST is displayed. In order to mute alarms
and enable display navigation, long-press ◄MENU(ALARM MUTE) button first.
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Screen Description Contents

1 Genset parameters Genset status
Engine rpm, Genset Frequency
Genset Current L1, Genset Volts L1
Genset power factor, Genset Active Power (KW)
2 Engine parameters Genset status
Oil Pressure, Engine rpm
Coolant Temperature, Battery Voltage
Fuel Level,
3 Complete Genset Genset status
parameters Engine rpm, Genset Frequency,
Genset Volts L1, Oil Pressure
Genset Current L1, Coolant Temperature
Genset Active Power (KW), Fuel Level
Genset power factor, Battery Voltage
4 Graphical Genset Genset status
parameters Genset Volts L1
Genset Current L1
Genset Active Power (%), Genset Frequency
Oil Pressure
Coolant Temperature
Fuel Level
5 Company Logo
6 Alarm List If no alarm exists, ‘END OF ALARM LIST’ will be displayed.

Existing alarms, load_dumps, warnings will be displayed as
one screen for each entry. Switching to the next entry will be
made with the ▼ button.
7 Software Version Operating software version.
8 Statistical Counters 1 / 3 Engine Hours Run
Total Genset Active Power (KW-h)
9 Statistical Counters 2/ 3 Engine Hours to Service
Time to Service
10 Statistical Counters 3 / 3 Total Engine Cranks
Total Engine Runs
11 Event Records The unit provides information about last 100 events, starting
from the most recent one.
Please review chapter 10 for detailed information about event
logging.
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DKG-119 User Manual V-27 (23.08.2013)
4. ALARMS AND WARNINGS
Alarms indicate an abnormal situation in the generating set are divided into 3 priority levels:
1- ALARMS: These are the most important fault conditions and cause:
- The ALARM led to be on steadily,
- The genset contactor to be released immediately,
- The engine to be stopped immediately,
- The Horn, Alarm, Alarm+Load_dump and Alarm+Load_dump+Warning digital
outputs to operate, (if selected via programming menu)
2- LOAD_DUMPS: These fault conditions cause:

- The ALARM led to flash,
- The genset contactor to be released immediately,
- The engine to be stopped after Cooldown period,
- The Horn, Alarm+Load_dump and Alarm+Load_dump+Warning digital outputs to
operate, (if selected via programming menu)
3- WARNINGS: These conditions cause:

- The WARNING led to be on steadily,
- The Horn and Alarm+Load_dump+Warning digital outputs to operate, (if selected
via programming menu)
If the ALARM MUTE button is long pressed, the Horn output will be deactivated; however
the existing alarms will persist and disable the operation of the genset.
Alarms operate in a first occurring basis:

-If an alarm is present, following alarms, load_dumps and warnings will not be accepted,
-If a load_dump is present, following load_dumps and warnings will not be accepted,
-If a warning is present, following warnings will not be accepted.
Alarms may be of LATCHING type following programming. For latching alarms, even if the alarm
condition is removed, the alarms will stay on and disable the operation of the genset. The existing alarms
may be canceled by pressing one of the operating mode buttons (TEST / OFF / AUTO).
Most of the alarms have programmable trip levels. See the programming chapter for adjustable
alarm limits.
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LOW OIL PRESSURE: Set if a signal is detected at the Low Oil Pressure Switch input or the oil
pressure value measured from the sender is below the programmed limit. Warning and alarm limits are
separately programmable for the oil pressure sender input. This fault will be monitored with Holdoff
Timer delay after the engine is running. Also if the oil pressure switch is open at the beginning of a start
attempt, then the engine will not be started and “Oil Pressure Exists!” information is displayed. When
the oil pressure switch closes, normal operation will be resumed.
HIGH TEMPERATURE: Set if a signal is detected at the High Temperature Switch input or the coolant
temperature value measured from the sender is above the programmed limit. Warning and alarm limits
are separately programmable for the temperature sender input.
LOW TEMPERATURE (warning) : Set if the coolant temperature value measured from the sender is
blow the Engine Heating Temperature limit.
LOW FUEL: Set if the the fuel level measured from the sender is below the programmed limit. Warning
and alarm limits are separately programmable for the fuel level sender input.
EMERGENCY STOP: Set if a signal is detected at the emergency stop input.
SPARE-1 / SPARE-2: Set if a signal is detected from the related spare fault input.
LOW SPEED / HIGH SPEED: Set if the generator frequency is outside programmed limits. These faults
will be monitored with Holdoff Timer delay after the engine is running. Low and high limits for warning
and alarm are separately programmable. Another high frequency shutdown limit which is 12% above the
high limit is always monitored and stops the engine immediately.
START FAIL (alarm): Set if the engine is not running after programmed number of start attempts.
STOP FAIL (warning): Set if the engine has not stopped before the expiration of the Stop Timer.
OVERLOAD (load_dump): Set if the genset phase current goes over the Overcurrent Limit for
Overload Timer. If the current goes below the limit before expiration of the timer then no alarm will be set.
EXCESS POWER (load_dump): Set if the genset phase power (KW) supplied to the load goes over the
Excess Power limit for Overload Timer. If the power goes below the limit before expiration of the timer
then no alarm will be set.
GENSET LOW VOLTAGE: Set if any of the generator phase voltages goes outside programmed limits
for Overload Timer. This fault will be monitored with holdoff timer delay after the engine is running.
GENSET HIGH VOLTAGE: Set if any of the generator phase voltages goes outside programmed limits
for Overload Timer. This fault will be monitored with holdoff timer delay after the engine is running.
LOW BATTERY VOLTAGE (warning): Set if the battery voltage goes below the programmed limit.
During engine cranking this fault is not monitored.
HIGH BATTERY VOLTAGE: Set if the battery voltage goes above programmed limits. Both warning and
alarm levels for high battery voltage are programmable.
CHARGE: Set if a charge alternator failure (or broken belt) occurs. This fault condition may result to a
warning or alarm following programming.
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5. MODES OF OPERATION
The modes of operation are selected by pushing the front panel keys. Changing the operation
mode while the genset is running will result into a behavior suitable for the new operating mode. For
example, if the AUTO mode is selected when genset is running at RUN mode, if mains phase voltages
are present then the genset will stop.
STOP: In this mode, the engine will be stopped.
AUTO: It is used for automatic genset operation. If the REMOTE START signal arrives, the diesel will be
started for programmed times after the preheat timer. When the engine runs, the crank relay will be
immediately deactivated. The engine will run without load during engine heating period. After this, if
alternator phase voltages and frequency are within limits, then the unit will wait for the generator contactor
period and the generator contactor will be energized.
When the REMOTE START signal is removed the engine will continue to run for the mains waiting period.
At the end of this period the generator contactor function is deactivated.If a cooldown period is given, the
generator will continue to run during cooldown period. At the end of the period, the fuel solenoid will be
de-energized and the diesel will stop. The unit will be ready for the next REMOTE START cycle.
RUN: It is used to test the generator without REMOTE START signal. The engine will run unless another
mode is selected. To stop the engine, select AUTO or STOP mode.
6. OTHER FEATURES
6.1 Remote Start Operation
The unit offers the possibility of REMOTE START mode of operation. Any digital input may be
assigned as Remote Start Input using Input Function Select program parameters.
The REMOTE START signal may be a NO or NC contact, switching to either battery positive or
battery negative. These selections are made using programming menu.
It is also necessary to set the ACTION program parameter of the related input to 3 in order to
prevent any alarm from this input.
In this mode the mains phases are not monitored. If the REMOTE START signal is present
then the mains will be supposed to fail, inversely if the REMOTE START signal is absent, then mains
voltages will be supposed to be present.
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DKG-119 User Manual V-27 (23.08.2013)
6.2 Sender type Selection
The unit has the ability to adapt to any type of oil pressure and temperature senders. The
commonly used standard sender characteristics are recorded in memory and selectable from a list.
However non standard senders may also be used by entering their characteristics to the table.
Oil Pressure Sender Type Selection:

Selectable sender types are:
0: Sender characteristics are defined in Sender Characteristics table.
1: VDO 0-7 bars (10-180 ohms)
2: VDO 0-10 bars (10-180 ohms)
3: DATCON 0-7 bars (240-33 ohms)
Temperature Sender Selection:

Selectable sender types are:
0: Sender characteristics are defined in Sender Characteristics table.
1: VDO
2: DATCON DAH type
3: DATCON DAL type
Fuel Level Sender Selection:

The Fuel Level Sender Ohms is also programmable.
6.3 Engine Heating Operation
Especially on engines without a body heater, or with a failing one, it may be desired that the
genset should not take the load before reaching a suitable temperature. The unit offers 2 different
ways of engine heating.
1. Timer controlled heating:

This operation mode is selected when the Engine Heating Method parameter is set to 0. In this
mode, the engine will run during parameter Engine Heating Timer, and then the genset will take the
load.
2. Timer and temperature controlled heating:

This operation mode is selected when the Engine Heating Method parameter is set to 1. In this
mode, at first the engine will run during parameter Engine Heating Timer, then it will continue to run
until the measured coolant temperature reaches the limit defined in parameter Engine Heating
Temperature. When the requested temperature is reached, the load will be transferred to the genset.
This operation mode may be used as a backup to the engine body heater. If the engine body is warm
the heating will be skipped.
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6.4 Engine Idle Speed Operation
It may be required that the engine runs at the idle speed for a programmed duration for engine
heating and cooldown. The idle operation duration is adjusted with the parameter Idle Speed Timer.
The idle speed will be set by the governor control unit of the engine.
Any of the spare relay outputs may be assigned as IDLE output using Relay Definition
program parameters. Also relays on an extension module may be assigned to this function.
The Idle speed operation is performed both in engine start-up and cool-down sequences.
Speed and voltage protections are disabled during idle speed operation.
6.5 Engine Block Heater
The unit is able to provide a relay output in order to drive the block heater resistor.
The temperature reference is the coolant temperature measured from the the analog sender
input.
The block heater relay function may be assigned to spare relays using Relay Definition
The engine body temperature limit is adjusted using the parameter Engine Heating
Temperature. The same parameter is used for engine heating operation.
The relay will become active if the body temperature falls to 4 degrees below the limit set by
Engine Heating Temperature. It turns off when the body temperature exceeds Engine Heating
Temperature.
6.6 Fuel Pump Control
The unit is able to provide a relay output in order to drive the fuel pump motor. The fuel pump
is used in order to transfer fuel from the large capacity main tank (if exists) to the genset daily tank
which is generally integrated in the chassis and has a limited capacity.
The fuel level reference is measured through the analog fuel level sender. When the
measured fuel level falls below Fuel Pump Low Limit parameter, the fuel pump relay output will
operate. When the fuel level reaches Fuel Pump High Limit parameter, the relay will turn off. Thus
the chassis fuel tank level will be always kept between Fuel Pump Low Limit and Fuel Pump High
Limit parameters.
The fuel pump relay function may be assigned to spare relays using Relay Definition program
parameters. Also relays on an extension module may be assigned to this function.
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6.7 Mains Simulation (Disable Start)
The unit offers an optional SIMULATE MAINS signal input. Any digital input may be assigned
as Simulate Mains using Input Function Select program parameters.
prevent any alarms generated from this input.
The SIMULATE MAINS signal may be a NO or NC contact, switching to either battery positive or
battery negative. These selections are made using the programming menu.
If the Simulate Mains input is defined and the input signal is active, the mains phases are not
monitored and supposed to be inside limits. This will prevent the genset from starting even in case of a
mains failure. If the genset is running when the signal is applied, then usual Mains Waiting and
Cooldown cycles will be performed before engine stop. When the SIMULATE MAINS signal is present,
the front panels mimic diagram’s mains LEDs will reflect the mains voltages as present.
When the signal is passive, the unit will revert to normal operation and monitor the mains
voltage status.
The REMOTE START operation overrides SIMULATE

MAINS and FORCE TO START operations.
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6.8 Delayed Mains Simulation, Battery Charging
The Delayed Mains Simulation feature is used in battery backed up telecom systems where
batteries are able to supply the load during a certain period. The genset is requested to run only when
battery voltage drops below the critical level. Once the engine runs, the rectifier system starts charging
the batteries and the battery voltage goes up immediately. Thus the engine should continue to run a
programmed period for effective charging. The critical battery voltage level will be detected by an
external unit which provides the digital Simulate Mains signal for the genset control unit.
The unit offers an optional SIMULATE MAINS signal input. Any digital input may be assigned
as Simulate Mains using Input Function Select program parameters.
The SIMULATE MAINS signal may be a NO or NC contact, switching to either battery positive or
battery negative. These selections are made using the programming menu.
If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active
when the genset is not feeding the load, the mains phases are not monitored and supposed to be
inside limits. This will prevent the genset from starting when the simulate mains signal is present
(batteries charged). The genset will start when mains voltages are out of limits and the simulate mains
signal not present.
If the genset is running when the signal is applied, then MAINS SIMULATION will be
prevented during Flashing Relay Timer program parameter. After this, usual Mains Waiting and
Cooldown cycles will be performed before engine stop. When the SIMULATE MAINS signal is present,
the front panels mimic diagram’s mains LEDs will reflect the mains voltages as present.
When the signal is passive, the unit will revert to normal operation and monitor the mains
voltage status.
The REMOTE START operation overrides DELAYED

SIMULATE MAINS operation. When both parameters
“Remote Start Operation” and “Delayed Simulate
Mains” are set then REMOTE START operation mode is
performed.
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6.9 Dual Genset Mutual Standby Operation
Dual genset intermittent operation consists of regular switching of the load between 2 gensets.
The use of 2 gensets instead of one is due either to safety purposes in case of a genset failure or to a
continuous operation requesting service stops.
The running period for each genset is adjustable using Flashing Relay Timer program
parameter. If the time is adjusted as 0 hours, it will be actually set to 2 minutes for faster testing
purposes.
A flashing relay output function is provided, based on the parameter Flashing Relay Timer.
Each time the period programmed using Flashing Relay Timer elapses, the relay output will change
position.
The flashing relay function may be assigned to spare relays using Relay Definition program
parameters. Also relays on an extension module may be assigned to this function.
The dual genset intermittent operation uses also the Mains Simulation feature. Please review
chapter 6.7 for a detailed explanation of this feature.
Priority In Dual Genset Mutual Standby Operation:

It may be required that the dual genset system starts the same genset at every mains failure.
This is achieved using the PRIORITY input.
Any digital input may be assigned as Priority using Input Function Select program
parameters.
The Priority signal may be a NO or NC contact, switching to either battery positive or battery
negative. These selections are made using the programming menu.
If a Priority input is defined, then the system will work in priority mode. If the priority signal is
applied, the unit will become master after each mains failure. If the priority signal is not applied, then
the unit will become the slave one and the other genset will start.
Please contact DATAKOM for a complete application

manual.
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DKG-119 User Manual V-27 (23.08.2013)
6.10 Periodic Service Request Monitoring

The periodic maintenance is basically carried out after a given engine hours (for example 200
hours), but even if this amount of engine hours is not fulfilled, it is performed after a given time limit (for
example 12 months).
The SERVICE REQUEST led has no effect on the

genset operation.
The unit has both programmable engine hours and maintenance time limit. The engine hours is
programmable with 50-hour steps, the time limit is programmable with 1 month steps. If any of the
programmed values is zero, this means that the parameter will not be used. For example a maintenance
period of 0 months indicates that the unit will request maintenance only based on engine hours, there will
be no time limit. If the engine hours is also selected as 0 hours this will mean that the SERVICE
REQUEST function will be inoperative.
When the engine hours OR the time limit is over, the SERVICE REQUEST warning will occur and
the display will switch to the ALARM LIST.
The service request relay function may be assigned to spare relays using Relay Definition
To reset the service period, press together the ALARM

MUTE and OFF keys for 5 seconds.
The remaining engine hours and the remaining time limit are kept stored in a non-volatile memory
and are not affected from power supply failures.
The time and engine hours to service are displayed in the STATISTICAL COUNTERS menu.
6.11 Engine Hour Meter

The unit features a non-erasable incremental engine hour meter. The hour meter information is
kept in a non-volatile memory and is not affected from power supply failures.
6.12 Software Version Display

Some additional features are installed within consecutive software releases. In order to be
sure of the validity of the status of the unit, the software version needs to be known.
The software version number represents the operating software version of the unit.
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6.13 SMS Message Sending
The GSM SMS sending is activated by setting the SMS Enable program parameter to 1.
If SMS Enable or MODBUS Address parameters are

different from zero, the local PC connection will not work.
When a fault condition occurs, the unit will compose an SMS message and will send it to up to 6
phone numbers.
The unit is also able to send SMS messages in below conditions, without creating a visible alarm
or warning:
Mains Fail, Mains Restored (enabled via SMS on Mains Change program parameter)
Fuel Theft, Fuelling (enabled by setting the Fuel Consumption / Hour parameter to other than 0)
When SMS sending is in progress, an (SMS) icon will appear at the upper right corner of the
screen.
The maximum number of alarms transmitted in a SMS message is 4. This limitation is due to the
maximum length of an SMS message which is 160 characters.
A sample GSM SMS message is given below:
DKGxxx <SITE-ID>
STOP :LOW OIL PRESSURE SW.
END OF ALARM LIST
The first line of the message carries information about the unit type and the site identity string.
This line is intended for the identification of the genset sending the SMS message.
Each following line will give one fault information. The message will always be terminated by the
“END OF ALARM LIST” string.
When the message is sent, the existing alarms will be masked, causing the audible alarm relay to
release and preventing consecutive GSM SMS messages. Any new upcoming alarm will result in a new
GSM SMS message. The new message will indicate all existing alarms, even masked ones.
A logic level to RS-232 converter is necessary

in order to connect the unit to modem.
The necessary GSM modem cable will be supplied by DATAKOM. This is the same cable as
PSTN (land) modems.
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DKG-119 User Manual V-27 (23.08.2013)
6.14 Remote Monitoring and Programming
Thanks to its logic level serial port, the unit offers the remote monitoring and programming
feature.

The remote monitoring and programming PC software is called RAINBOW and may be
downloaded from www.datakom.com.tr internet site with password login.
The modem, SMS and Modbus modes are not compatible with the local PC connection. Modem
Enable, SMS Enable and MODBUS Address program parameters should be set to 0 before
connection.
The RAINBOW software allows the visualization and recording of all measured parameters.
The recorded parameters may then be analyzed graphically and printed. The software also allows the
programming of the unit and the storage of the program parameters to PC or the downloading of
stored parameters from PC to the unit.
For PCs without a serial port, below USB to serial adapters are tested and approved :
DIGITUS USB 2.0 TO RS-232 ADAPTER (PRODUCT CODE: DA70146 REV 1.1)
DIGITUS USB 1.1 TO RS-232 ADAPTER (PRODUCT CODE: DA70145 REV 1.1)
FLEXY USB 1.1 TO SERIAL ADAPTER (PRODUCT CODE BF-810)
CASECOM USB TO SERIAL CONVERTER (MODEL: RS-01)
The necessary PC connection cable will be supplied by DATAKOM. The cable length should
not be over 3 meters.
6.15 External Control of the Unit
The unit offers total external control through programmable digital inputs. Each digital input may
be programmed for below functions:
- Force OFF mode
- Force AUTO mode
- Force TEST mode
- Force LOAD TEST mode
- Disable Auto Start
- Force to Start
- Fault Reset
- Alarm Mute
- Panel Lock
External mode select signals have priority on mode buttons of the unit. If the mode is selected by
external signal, it is impossible to change this mode with front panel keys. However if the external mode
select signal is removed, the unit will revert to the last selected mode via pushbuttons.
It is also possible to lock the front panel completely for remote command.
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DKG-119 User Manual V-27 (23.08.2013)
6.16 Resuming to factory set parameters
In order to resume to the factory set parameter values:

-hold pressed the OFF, LAMP TEST and ALARM MUTE buttons for 5 seconds,
-“RETURN TO FACTORY SET” will be displayed
-immediately press and hold pressed the ALARM MUTE button for 5 seconds
-factory set values will be reprogrammed to the parameter memory.
It is not possible to restore user parameters.
6.17 Gas Engine Fuel Solenoid Control
The unit provides a special function for the fuel solenoid control of a gas engine.
The fuel solenoid of a gas engine is different from a diesel engine. It should be opened after
the cranking has been started and should be closed between crank cycles. The delay between the
crank start and solenoid opening is adjusted using the Gas Solenoid Delay program parameter.
The gas engine fuel solenoid relay function may be assigned to spare relays using Relay
Definition program parameters. Also relays on an extension module may be assigned to this function.
6.18 Load Shedding / Dummy Load
The load shedding feature consists on the disconnection of the least crucial loads when the
genset power approaches to its limits. These loads will be supplied again when the genset power falls
below the programmed limit. The internal Load Shedding function is always active. Any of the auxiliary
relays may be used as the load shedding output.
The dummy load function consists on the connection of a dummy load if the total genset load
is below a limit and to disconnection of the dummy load when the total power exceeds another limit.
The dummy load function is the inverse of the load shedding function, thus the same output may be
used for both purposes.
The parameters used in Load Shedding feature are in the Electrical Parameters Group:
Load Shedding Low Limit: If the genset active power output goes below this limit, then the Load
Shedding relay will be deactivated.
Load Shedding High Limit: If the genset active power output goes above this limit, then the Load
Shedding relay will be activated.
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DKG-119 User Manual V-27 (23.08.2013)
6.19 Fuel Theft / Fuelling Messages
The unit is able to send SMS messages in fuel theft or fuelling conditions.
These SMS messages are sent without creating visible fault condition.
These features are enabled by setting the program parameter Engine Parameters > Fuel
Consumption / Hour to a value other than 0%.
The Fuel Consumption / Hour parameter should be set to a value clearly greater than the
maximum fuel consumption of the engine.
If the fuel level measured from the sender input is decreased more than this parameter in 1
hour period, then a FUEL THEFT sms message is sent to programmed telephone numbers.
If the fuel level measured from the sender input is increased more than this parameter in 1
hour period, then a FUELLING sms message is sent to programmed telephone numbers.
6.20 Firmware Update
The unit offers possibility of updating the firmware in the field. The firmware is updated through
the logic level serial port using Rainbow or a special DOS program.

The unit will go to firmware download mode with a special command from the PC program. In
download mode, the display of the unit will show “DL-V1.00”
During firmware update process, the progress is visible through a completion bar on the
screen.
The firmware update operation will take around 3 minutes.
After completion of the update a special command will set back the unit to normal operation
mode.
6.21 Engine Control Mode

In engine control mode, the unit is supposed to control an engine without alternator.
The engine control mode is activated by a program parameter in the Controller

Configuration group.
When the Engine Control Mode is activated:
-the unit will not display genset AC parameters (volts, amps, kW and pf).
-genset voltage and frequency protections are disabled. However engine rpm protections will
be active.
It is strongly recommended to enter correct low

Daha
and high rpm limit values in order to enable engine
mümk
speed protection.
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DKG-119 User Manual V-27 (23.08.2013)
6.22 Dual Voltage and Frequency
The unit offers 2 sets of voltage and frequency protection limit values. The user is allowed to
switch between these 2 sets anytime.
This feature is especially usefull in dual voltage or frequency gensets for easy switching
between 2 operating conditions.
The switching to the second set of limit values can be done in 2 ways:
-by setting the program parameter Secondary Volt/Freq to 1
-with digital input signal
Thus the user has full flexibility for manual or external switching.
If switching is done with digital input signal, one of digital inputs has to be defined as “2nd Volt-
Freq Select” using “INPUT FUNCTION SELECT“ program group.
Below parameters are available for second voltage-frequency selection:

Mains Low Voltage Limit Genset Low Voltage Shutdown Limit
Mains High Voltage Limit Genset Low Voltage Warning Limit
Mains Low Frequency Limit Genset High Voltage Warning Limit
Mains High Frequency Limit Genset High Voltage Shutdown Limit
Genset Low Frequency Shutdown Limit
Genset Low Frequency Warning Limit
Genset High Frequency Warning Limit
Genset High Frequency Shutdown Limit
Genset Low RPM Shutdown Limit
Genset Low RPM Warning Limit
Genset High RPM Warning Limit
Genset High RPM Shutdown Limit
6.23 Single Phase Operation
If the unit is used in a single phase electrical network, it is advised t set the Single Phase
Enable program parameter in CONTROLLER CONFIGURATION group to 1.
When Single Phase Enable is set to 1, then the unit will measure electrical parameters only
on phases L1 of genset and mains.
Voltage and overcurrent checks will be performed on phases L1 only.
Phases L2 and L3 parameters, as well as phase-to-phase voltages are removed from display
screens.
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7. MODBUS COMMUNICATION
The unit offers the possibility of MODBUS communication via its logic level serial port.

The connection to the MODBUS master may be done in 3 ways:

1) RS232 connection using directly the RS232 port provided.
2) RS422/485 connection using external RS422/485 converter.
3) Modem connection using external modem.
The MODBUS mode is activated by assigning a controller address to the unit using MODBUS
Address program parameter. The possible address range is 1 to 144. Setting the address to 0 will
disable the MODBUS mode and allow communication under RAINBOW protocol.
The MODBUS properties of the unit are:
-Data transfer mode: RTU
-Serial data: 9600 bps, 8 bit data, no parity, 1 bit stop
-Supported functions:
-Function 3 (Read multiple registers)
-Function 6 (Write single register)
Detailed description about the MODBUS protocol is found in the document “Modicon Modbus
Protocol Reference Guide”. The web address is: www.modbus.org/docs/PI_MBUS_300.pdf
Below is a limited shortlist of readable registers. For the detailed Modbus Application
Manual and a complete list of registers please contact DATAKOM.
ADDRESS R/ DATA COEFFICIENT DESCRIPTION

(hex) W SIZE
0003 R 16bit x1 Genset Phase L1 voltage
0006 R 16bit x1 Genset Phase L1 current
0013 R 16bit x10 Genset frequency
0016-0017 R 32bit x256 Genset active power: this 24 bit signed register holds
the genset active power multiplied by 256. Least
significant 16 bits are in the register 0016h. Most
significant 8 bits are in the LSB of the register 0017h.
0018 R 8bit x100 Power factor multiplied by 100 (signed byte). Negative
values indicate a capacitive power factor.
002A R 16bit x1 Engine speed (rpm)
002B R 16bit x10 Oil pressure in bars.
002C R 16bit x1 Coolant temperature in degrees C.
002D R 16bit x1 Fuel level as %
002F R 16bit x10 Battery voltage
003D R 8bit - Operating mode
bit_4: auto mode
bit_5: stop mode
bit_6: run mode
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DKG-119 User Manual V-27 (23.08.2013)
8. EVENT LOGGING
The unit keeps record of the last 100 events in order to supply information for the service
personal.
The genset status information and a comprehensive set of measured values are stored within
the event memory.
Events are stored in a circular memory. This means that a new coming event will erase the
oldest recorded event. The events are always displayed starting from the most recent one.
Events are kept in a non-volatile memory and are not affected from power failures.
In the event display mode, each depression of the ◄MENU button switches the display to the
next page of the current event. After the last page of the current event, the first page of the previous
event is displayed.
Each depression of the MENU►button switches the display to the previous page of the
current event. After the first page of the current event, the last page of the next event is displayed.
To exit event record pages please hold pressed A logi

MENU or MENU►buttons. in ord
Each event is displayed in 3 pages. Event and page numbers are shown at the top right corner of the
display. Events are numbered starting from 1, number 1 being the latest one. Pages are listed from A
to D.
Event sources are:

-Shutdown alarms, Load dump alarms, Warnings
-Operating mode change (STOP, AUTO, RUN)
-Periodic records.
Event record contents are:

Event type (alarms, mode change, periodic, etc…)
Genset operating mode (STOP, AUTO, RUN)
Genset operation status (mains ok, running, cooldown etc…)
Genset phase voltage L1
Genset phase current L1
Genset frequency
Genset active power (KW)
Genset power factor
Engine rpm
Oil pressure
Coolant temperature
Fuel level
Battery voltage
Digital input statuses
Charge input status
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DKG-119 User Manual V-27 (23.08.2013)
9. STATISTICAL COUNTERS
The unit provides a set of non resettable incremental counters for statistical purposes.
The counters consist on:

-total engine hours
-total genset KWh
-engine hours to service
-time to service
-total engine cranks
-total genset runs
These counters are kept in a non-volatile memory and are not affected from power failures.
10. MAINTENANCE
DO NOT OPEN THE UNIT !

There are NO serviceable parts inside the unit.
Wipe the unit, if necessary with a soft damp cloth. Do not use chemical agents
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DKG-119 User Manual V-27 (23.08.2013)
11. PROGRAMMING
The program mode is used to program timers, operational limits and the configuration of the unit.
To enter the program mode, press together ◄MENU and MENU►buttons for 1 second.
The program mode is only allowed if the PROGRAM LOCK input is left open. If this input is tied to
GROUND, the program value modification will be disabled to prevent unauthorized intervention. It is
advised to keep the PROGRAM LOCK input tied to GROUND.
When the program mode is entered, below password entry screen will be displayed.
A 4 digit password must be entered using ▼, ▲ , MENU►and ◄MENU buttons.

The unit stores 3 different passwords. Each password allows access to a different level of
program parameters.
The password level-1 allows access to field adjusted parameters. The level-2 allows access to
factory setup. The password level-3 is reserved to Datakom and allows access to calibration
parameters.
The password level-1 is factory set to ‘1234’. A logi

The password level-2 is factory set to ‘9876’. in ord
Passwords can only be modified through Rainbow program.

The program mode will not affect the operation of the unit. Thus programs may be modified
anytime, even while the genset is running.
The program mode is driven with a two level menu system. The top menu consists on program
groups and each group consists of various program parameters.
When program mode is entered, a list of available groups will be displayed. Navigation
between different groups are made with ▼and ▲buttons. Selected group is shown in reverse video
(blue on white). In order to enter inside a group, please press MENU►button. In order to exit from the
group to the main list please press ◄MENU button.
Navigation inside a group is made also with ▼and ▲buttons. A list of available parameters
will be displayed. Selected parameter is shown in reverse video (blue on white). In order
display/change the value of this parameter, please press MENU►button. Parameter value may be
increased and decreased with ▼and ▲buttons. If these keys are hold pressed, the program value will
be increased/decreased by steps of 10. When a program parameter is modified, it is automatically
saved in memory. If MENU►button is pressed, next parameter will be displayed. If ◄MENU button is
pressed, then the list of parameters in this group will be displayed.
Program parameters are kept in a non-volatile memory and are not affected from power
failures.
To exit the program mode press one of the mode selection keys. If no button is pressed
during 1 minute the program mode will be cancelled automatically.
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DKG-119 User Manual V-27 (23.08.2013)
Program Group: Controller Configuration

Parameter Definition, Unit Factory Description
(Password Level) Set
This parameter is used to set LCD contrast. Adjust
(1) LCD Contrast - 22
for the best viewing angle.
0: English language selected.
1: Turkish language selected. This language may
depend on the country where the unit is intended to
(2) Language - 0 be used.
2: Chinese language selected
3: The unit will ask for manual language selection at
power-on.
0: Use primary voltage/frequency limits
(2) Secondary Volt/Freq - 0
1: Use secondary voltage/frequency limits
0: 3-phase system
(2) Single phase Enable - 0
1: Single phase system
0: Display Line to Neutral voltages as default
(2) Line-to-Line Voltages - 0
1: Display Line to Line voltages as default
This parameter selects the screen which is displayed
during genset on load operation.
0: screen 3 electrical, large characters
(1) Genset Default Display - 0 1: screen 4 engine parameters, large characters
2: screen 5 maximum information, small characters
3: screen 6 analog power-meter
Details of each screen are explained in chapter 3.2
0: Genset control
(2) Engine Control Only - 0
1: Engine control (no alternator
This parameter defines the delay after the engine
(2) Fault Holdoff Timer sec 12
runs and before the fault monitoring is enabled.
This is the period during which the ALARM relay is
(1) Alarm Relay Timer sec 60 active. If the period is set to 0, this will mean that the
period is unlimited.
0: continuous
(1) Intermittent Alarm Relay - 0
1: intermittent (turns on and off every second)
0: The charge input generates CHARGE FAIL
(2) Charge Alternator warning, and does not stop the engine.
- 0
Shutdown 1: The charge input generates CHARGE FAIL alarm,
and stops the engine.
0: In RUN mode, the load will not be transferred to
(1) Emergency Backup the genset even if the mains fail.
- 0
Operation 1: In RUN mode, the load will be transferred to the
genset if the mains fail.
(2) Enable Delayed Simulate 0: Delayed simulate mains not enabled
- 0
Mains 1: Delayed simulate mains enabled
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DKG-119 User Manual V-27 (23.08.2013)
Program Group: Controller Configuration (continued)

0: SMS not enabled
(2) SMS Enable - 0
1: SMS enabled
0: RAINBOW communication protocol.
(2) MODBUS Address - 0 1-144: MODBUS communication. This parameter is
also the MODBUS controller address of the unit.
0: oil pressure display in bars
(1) Oil Pressure in psi - 0
1: oil pressure display in psi
0: temperature display in degrees C
(1) Temperature in °F - 0
1: temperature display in degrees F
Delayed Simulate Mains Operation: max genset
running time after Simulate Mains signal disappears.
(2) Flashing Relay Timer hours 0 Dual Genset Systems: flashing relay toggle timer.
Please contact DATAKOM for dual genset mutual
stanby operation.
This parameter provides the mains and genset
voltage limits with a hysteresis feature in order to
prevent faulty decisions.
For example, when the mains are present, the mains
(2) Hysteresis Voltage V 8
voltage low limit will be used as the programmed low
limit. When the mains fail, the low limit will be
incremented by this value. It is advised to set this
value to 8 volts.
This parameter is used in the conversion of the
(2) RPM from genset genset frequency to engine rpm.
- 1
frequency 0: read rpm from the optional MPU input
1: convert frequency to rpm (using crank teeth count)
This is the number of pulses generated by the
magnetic pickup sensing unit in one turn of the
flywheel.
(2) Crank Teeth Count - 30 This parameter is also used in the conversion of the
genset frequency to engine rpm. The frequency in Hz
is multiplied with this parameter during conversion to
rpm.
This parameter controls SMS sending when mains
voltages status is changed. No warning is generated.
(2) SMS on Mains Change - 0
0: no SMS when mains failed or restored
1: SMS sent when mains failed or restored
If the fuel level measured from the sender input falls
(2) Fuel Pump Low Limit % 20 below this level, then the FUEL PUMP function will
become active.
If the fuel level measured from the sender input goes
(2) Fuel Pump High Limit % 80 above this level, then the FUEL PUMP function will
become passive.
0: no effect
(2) Oil pressure sender fault
- 0 1:warning
effect
2:loaddump
0: no effect
(2) Coolant temp sender
- 0 1:warning
fault effect
2:loaddump
0: no effect
(2) Fuel level sender fault
- 0 1:warning
effect
2:loaddump
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DKG-119 User Manual V-27 (23.08.2013)
Program Group: Electrical Parameters

(2) Current Transformer This is the rated value of the current transformer.
A 500
Ratio The secondary of the transformer will be 5 Amps.
If the current goes above this limit, during Overload
Timeout then a Overcurrent Load Dump alarm will be
(2) Overcurrent Limit A 0
generated. If this parameter is 0 then Overcurrent check
is disabled.
If this parameter is set to 1, then the power read from
(2) Power x 3 - 0
the genset phase will be displayed as multiplied by 3.
If the active power goes above this limit, during
Overload Timeout then an Excess Power Load Dump
(2) Excess Power Limit KW 0
alarm will be generated. If this parameter is 0 then
Excess Power check is disabled.
This is the period between the current or active power go
over the limits and OVERCURRENT or EXCESS
POWER Load Dump alarms occur.
This is also the period between the frequency goes out
(2) Overload Timeout sec 5 of the limits and OVERSPEED or UNDERSPEED alarms
occur.
This is also the period between the genset voltage goes
out of the limits and HIGH VOLTAGE or LOW
VOLTAGE alarms occur.
If one of the generator phase voltages goes under this
(2) Genset Voltage Low
V 170 limit when feeding the load, this will generate a GENSET
Limit
LOW VOLTAGE alarm and the engine will stop.
If one of the generator phase voltages goes over this
(2) Genset Voltage High
Limit
HIGH VOLTAGE alarm and the engine will stop.
(2) Low Battery Voltage If the battery voltage falls below this limit, this will
V 9.0
Warning generate a LOW BATTERY warning.
(2) High Battery Voltage If the battery voltage goes over this limit, this will
V 31.0
Warning generate a HIGH BATTERY warning.
If the battery voltage goes over this limit, this will
(2) High Battery Voltage
V 33.0 generate a HIGH BATTERY shutdown alarm and the
Shutdown
engine will stop.
This is the time between the mains voltages entered
(1) Mains Waiting Timer min 0.5 within the limits and the generator contactor is
deactivated.
This is the period after the mains contactor has been
(2) Genset Contactor Timer sec 1 deactivated and before the generator contactor has been
activated.
This is the period after the generator contactor has been
(2) Mains Contactor Timer sec 1 deactivated and before the mains contactor has been
activated.
If the genset power is negative and goes above this
(2) Reverse power warning
KW 0 limit then a REVERSE POWER warning will be
limit
generated.
If the genset power is negative and goes above this
(2) Reverse power
KW 0 limit then a REVERSE POWER loaddump will be
loaddumpg limit
generated.
(2) Load Shedding Low If the genset power goes below this limit then the load
KW 0
Limit shedding relay will be deactivated.
(2) Load Shedding High If the genset power goes above this limit then the load
KW 0
Limit shedding relay will be activated.
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Program Group: Electrical Parameters

When secondary volt/freq limits are active:
If the current goes above this limit, during the period
(2) 2nd Overcurrent Limit A 0 defined in Overload Timeout then a Overcurrent Load
Dump alarm will be generated.
If this parameter is 0 then Overcurrent check is disabled.
(1) 2nd Mains Voltage Low If one of the mains phases goes under this limit, it
V 84
Limit means that the mains are off and it starts the transfer
to the genset in AUTO mode.
(1) 2nd Mains Voltage High If one of the mains phases goes over this limit, it
V 136
Limit means that the mains are off and it starts the transfer
to the genset in AUTO mode.
(2) 2nd Mains Frequency If the mains frequency goes under this limit, it means
Hz 55
Low Limit that the mains are off and it starts the transfer to the
genset in AUTO mode.
(2) 2nd Mains Frequency If the mains frequency goes above this limit, it means
Hz 65
High Limit that the mains are off and it starts the transfer to the
genset in AUTO mode.
If one of the generator phase voltages goes under this
(2) 2nd Genset Low Voltage
Shutdown Limit
LOW VOLTAGE shutdown alarm and the engine will
stop.
(2) 2nd Genset Low Voltage If one of the generator phase voltages goes under this
V 94
Warning Limit limit when feeding the load, this will generate a GENSET
LOW VOLTAGE warning.
(2) 2nd Genset High Voltage If one of the generator phase voltages goes above this
V 130
Warning Limit limit when feeding the load, this will generate a GENSET
HIGH VOLTAGE warning.
(2) 2nd Genset High Voltage If one of the generator phase voltages goes over this
V 136
Shutdown Limit limit when feeding the load, this will generate a GENSET
HIGH VOLTAGE alarm and the engine will stop.
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Program Group: Engine Parameters

Parameter Definition, Factory
Unit Description
(2) Low Frequency If the genset frequency goes under this limit, a GENSET
Hz 30
Shutdown LOW SPEED alarm is generated and the engine stops.
If the genset frequency goes under this limit, a GENSET
(1) Low Frequency Warning Hz 35
LOW SPEED warning is generated.
If the genset frequency goes over this limit, a GENSET
(1) High Frequency Warning Hz 54
HIGH SPEED warning is generated.
(2) High Frequency If the genset frequency goes over this limit, a GENSET
Hz 55
Shutdown HIGH SPEED alarm is generated and the engine stops.
If the oil pressure measured from the analog input
(1) Low Oil Pressure
bar 1.4 falls below this limit, this will generate a LOW OIL
Warning
PRESSURE SENDER warning.
If the oil pressure measured from the analog input
(2) Low Oil Pressure falls below this limit, this will generate a LOW OIL
bar 1.0
Shutdown PRESSURE SENDER alarm is generated and the
engine stops.
If the coolant temperature measured from the analog
(1) High Temperature
°C 95 input goes over this limit, this will generate a HIGH
Warning
TEMPERATURE SENDER warning.
f the coolant temperature measured from the analog
(2) High Temperature input goes over this limit, this will generate a HIGH
°C 98
Shutdown TEMPERATURE SENDER alarm and the engine will
stop.
This parameter selects the oil pressure sender type.
0: Non standard sender. The sender characteristics
are defined in Sender Characteristics table.
1: VDO 0-7 bars (10-180 ohms)
2: VDO 0-10 bars (10-180 ohms)
(2) Oil Pressure Sender type - 1
This parameter selects the temperature sender type:
0: The sender characteristics are defined in Sender
(2) Coolant Temp. Sender Characteristics table.
- 1
Type 1: VDO
2: DATCON DAH type
3: DATCON DAL type
If it is requested that the engine runs without load until
reaching a certain temperature, this parameter defines
(2) Engine Heating
°C 0 the temperature.
Temperature
If the coolant temperature falls below this parameter,
an Engine Low Temperature warning will occur.
This is the time between the mains fails and the fuel
solenoid turns on before starting the genset. It
(2) Engine Start Delay sec 0
prevents unwanted genset operation in battery
backed-up loads.
This is the time after the fuel solenoid is energized
and before the genset is started. During this period
(2) Preheat Timer sec 1
the PREHEAT relay output is energized (if assigned
by Relay Definitions)
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DKG-119 User Manual V-27 (23.08.2013)
Program Group: Engine Parameters (continued)

This is the maximum start period. Starting will be
(2) Crank Timer sec 10 automatically cancelled if the genset fires before the
timer.
(2) Wait Between Starts sec 10 This is the waiting period between two start attempts.
This is the period used for engine heating following
(1) Engine Heating Timer sec 4
the program parameter.
This is the period that the generator runs for cooling
(1) Cooldown Timer min 1.0
purpose after the load is transferred to mains.
This is the maximum time duration for the engine to
stop. During this period the STOP relay output is
(1) Stop Solenoid Timer sec 10 energized (if assigned by Relay Definitions). If the
genset has not stopped after this period, a FAIL TO
STOP warning occurs.
(2) Number of Starts - 3 This is the maximum number of start attempts.
This is the control delay of CHOKE output.
The choke output is activated together with the crank
(2) Choke Timer sec 5
output. It is released after this delay or when engine
runs (whichever occurs first).
This parameter defines the engine heating method.
The genset will not take the load before engine
heating is completed.
(2) Engine Heating Method - 0 0: engine is heated during Engine Heating Timer.
1: engine is heated until the coolant temperature
reaches the Engine Heating Temperature and at
least during the Engine Heating Timer.
The SERVICE REQUEST led indicator will turn on
after this quantity of engine hours from the last
(1) Service Engine Hours hour 50 service. If the period is set to ‘0’ no SERVICE
REQUEST will be generated depending on engine
hours.
The SERVICE REQUEST led indicator will turn on
mont after this amount of time from the last service. If the
(1) Service Period 6
h period is set to ‘0’ no SERVICE REQUEST will be
indicated depending on time.
When the engine runs, the Idle output relay function
(2) Idle Speed Timer sec 0
will be active during this timer.
The gas solenoid of the gas engine will be opened
(2) Gas Solenoid Delay sec 5
after this delay during cranking.
If the fuel level measured from the analog input falls
(1) Low Fuel Warning % 20 below this limit, a LOW FUEL LEVEL SENDER
warning is generated.
the fuel level measured from the analog input falls
(2) Low Fuel Shutdown % 10 below this limit, a LOW FUEL LEVEL SENDER
shutdown alarm is generated and the engine stops.
This parameter is the threshold for sending FUEL
THEFT and FUELLING sms messages.
(2) Fuel Consumption per If this parameter is set to 0, then no Fuel Theft and
% 0
Hour Fuelling sms messages will be sent.
If SMS is required, set this parameter to a value
above the hourly fuel consumption of the genset.
Fuel level sender max resistance. 180 ohms and 300
(2) Fuel Level sender Ohms ohms 180
ohms senders are common.
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DKG-119 User Manual V-27 (23.08.2013)
Program Group: Engine Parameters (continued)

When the genset frequency reaches this limit, the
(3) Crank Cut Frequency Hz 10.0 engine is supposed running and the crank output will
release.
0: no crank stop with oil pressure
(2) Crank Stop with Oil
- 0 1: cranking is stopped when oil presure switch is open
Pressure
or the oil pressure measured is above shutdown limit.
0: no crank stop with charge input
(2) Crank Stop with Charge - 0 1: cranking is stopped when the charge alternator
voltage is established.
If the engine speed goes under this limit, a GENSET
(2) Low rpm Shutdown rpm 0
LOW SPEED alarm is generated and the engine stops.
If the engine speed goes under this limit, a GENSET
(2) Low rpm Warning rpm 0
If the engine speed goes over this limit, a GENSET
(2) High rpm Warning rpm 0
(2) High rpm Shutdown rpm 0 HIGH SPEED alarm is generated and the engine
stops.
If the coolant temp is above this limit then the fan relay
(2) Fan turn-on temp °C 90
function will become active.
If the coolant temp is below this limit then the fan relay
(2) Fan turn-off temp °C 80
function will become inactive.
(2) 2nd Low Frequency If the genset frequency goes under this limit, a
Hz 40
Shutdown GENSET LOW SPEED alarm is generated and the
engine stops.
(1) 2nd Low Frequency
Hz 45 If the genset frequency goes under this limit, a
Warning
GENSET LOW SPEED warning is generated.
(1) 2nd High Frequency
Hz 65 If the genset frequency goes over this limit, a GENSET
Warning
(2) 2nd High Frequency If the genset frequency goes over this limit, a GENSET
Hz 69
Shutdown HIGH SPEED alarm is generated and the engine
stops.
(2) 2nd Low rpm Shutdown rpm 0 If the engine speed goes under this limit, a GENSET
LOW SPEED alarm is generated and the engine stops.
(2) 2nd Low rpm Warning rpm 0 If the engine speed goes under this limit, a GENSET
(2) 2nd High rpm Warning rpm 0
(2) 2nd High rpm Shutdown rpm 0
HIGH SPEED alarm is generated and the engine
stops.
- 34 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Sender Characteristics (password level-2)

Parameter Definition Unit Factory Description
Set
Oil Pressure Sender Ohms -1 ohm 10 Oil Pressure Sender point 1, ohm value
Oil Pressure Value -1 bar 0.0 Oil Pressure Sender point 1, bar value
Program Group: Sender Characteristics (password level-2)

Parameter Definition Unit Factory Description
Set
Temperature Sender Ohms -1 ohm 38 Temperature Sender point 1, ohm value
Temperature Value -1 °C 100 Temperature Sender point 1, °C value
- 35 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Input Configuration (Low Oil Pressure Switch)

(password level-2)
Factory
Parameter Definition Unit Description
Set
0: Shutdown (the engine stops immediately)
1: Load Dump (the engine stops after cooldown)
Action 0
2: Warning (the horn relay operates)
3: No operation
0: Always
Sampling 1 1: After holdoff timer
2: When mains present
0: Non latching
Latching 1
1: Latching
0: Normally open
Contact type 0
1: Normally closed
0: Battery negative
Switching 0
1: Battery positive
0: No delay
Response delay 0
1: Delayed (4sec)
Program Group: Input Configuration (High Temperature Switch)

(password level-2)
Factory
Parameter Definition Unit Description
Set
Action 0
3: No operation
0: Always
0: Non latching
Latching 1
1: Latching
0: Normally open
Contact type 0
1: Normally closed
0: Battery negative
Switching 0
1: Battery positive
0: No delay
Response delay 0
1: Delayed (4sec)
- 36 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Input Configuration (Emergency Stop)

(password level-2)
Parameter Definition Unit Fac.Set Description
Action 0
3: No operation
0: Always
0: Non latching
Latching 0
1: Latching
0: Normally open
Contact type 0
1: Normally closed
0: Battery negative
Switching 0
1: Battery positive
0: No delay
Response delay 0
1: Delayed (4sec)
Program Group: Input Configuration (Spare–1 Input)

(password level-2)
Action 2
3: No operation
0: Always
0: Non latching
Latching 0
1: Latching
0: Normally open
Contact type 0
1: Normally closed
0: Battery negative
Switching 0
1: Battery positive
0: No delay
Response delay 0
1: Delayed (4sec)
- 37 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Input Configuration (Remote Start Input)

(password level-2)
Action 3
3: No operation
0: Always
0: Non latching
Latching 0
1: Latching
0: Normally open
Contact type 0
1: Normally closed
0: Battery negative
Switching 0
1: Battery positive
0: No delay
Response delay 0
1: Delayed (4sec)
The parameters below define the functions of relay outputs. The unit has 6 relay outputs. The
fixed function relays are Fuel, Start, Mains Contactor and Generator Contactor. RELAY-1 and RELAY-
2 have programmable functions, selected from a list.
Program Group: Relay Definitions (password level-2)

Relay 01 Definition 1 RELAY-1 function selected from list
Relay 02 Definition 3 RELAY-2 function selected from list
- 38 -
DKG-119 User Manual V-27 (23.08.2013)
The function of a programmable relay output may be selected from the below list.
00 Fuel 32 Oil switch alarm 80 Oil switch warning

01 Alarm 33 Temp switch alarm 81 Temp switch warn.
02 Start 34 - 82 -
03 Stop 35 - 83 -
04 Gen. Contactor 36 Emerg.Stop alarm 84 Emerg Stop warn.
05 - 37 Spare-1 Alarm 85 Spare-1 warning
06 Choke 38 Spare-2 Alarm 86 Spare-2 warning
07 Preheat 39 - 87 -
08 Shutdown alarm 40 Oil sender alarm 88 Oil sender warning
09 Shutdown or 41 Temp sender alarm 89 Temp sender warn.
load_dump alarm 42 Low speed alarm 90 Low speed warning
10 Shutdown or 43 High speed alarm 91 High speed warning
load_dump or warning 44 Low voltage alarm 92 -
11 Automatic ready 45 High voltagealarm 93 Low temp warning
12 - 46 Fail to start alarm 94 Fail to stop warning
13 - 47 Low fuel sender alarm 95 Low fuel sender
14 Load_dump alarm 48 - warning
15 - 49 - 96 Service request
16 - 50 - warning
17 Block Heater 51 High battery voltage 97 -
18 Service Request alarm 98 Low battery warning
19 - 52 Charge fail alarm 99 High battery warning
20 Load Shedding Relay 53 - 100 Charge fail warning
21 Flashing Relay 54 - 101 -
22 Gas Solenoid 55 - 102 -
23 Fuel Pump 56 Oil switch load_dump 103 --
24 - 57 Temp switch 103 --
25 - load_dump 104 Gen Low voltge warn.
26 Idle Speed 58 - 105 Gen High voltge warn.
27 Cooler Fan 59 - 106 Reverse Power warn.
28 2nd volt-frequency 60 Emerg.Stop 107 -
29 Crank 1/2 Selector load_dump 108 -
30 - 61 Spare-1 load_dump 109 -
31 - 62 Spare-2 load_dump 110 -
63 - 111 -
64 Oil sender fail ldd 112 Oil sender fail warn
65 Temp sender fail ldd 113 Temp sender fail warn
66 Fuel Lev sender fail 114 Fuel sender fail warn
ldd 115 -
67 - 116 -
68 - 117 -
69 - 118 -
70 - 119 -
71 -
72 Overcurrent
load_dump
73 Excess power ldd
74 Reverse power ldd
75 -
76 -
77 -
78 -
79 Genset Phase Order
Fail Loaddump
- 39 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Input Function Select (password level-2)

Fact.
Parameter Definition Description
Set
Input 01 Function Select 0 Oil Pressure Switch
Input 02 Function Select 1 High Temp. Switch
Input 03 Function Select 4 Emergency Stop
Input 04 Function Select 11 Spare-1 Input
Input 05 Function Select 18 Remote Start Input
Input Function Select List

Number Description
0 Oil Pressure Switch
1 High Temp. Switch
2 Low Coolant Level switch
3 Rectifier Fail
4 Emergency Stop
5 Alternator High Temp.
6 Door Open
7 Low Fuel Level Switch
8 Earthquake Detector
9 Spare-3 Input
10 Spare-2 Input
11 Spare-1 Input
12 Force AUTO Mode
13 Force OFF Mode
14 Force TEST Mode
15 Force LOAD TEST Mode
16 2nd Volt-Freq Select
17 Priority Input
18 Remote Start Input
19 Disable Auto Start
20 Force to Start
21 Fault Reset
22 Alarm Mute
23 Panel Lock
- 40 -
DKG-119 User Manual V-27 (23.08.2013)
Program Group: Site Id (password level-2)

Parameter Definition Factory Set Description
This is the site Id string sent at the beginning of an
DATAKOM SITE SMS message for the identification of the genset
Site Id String
ID sending the SMS message. Any 20 character long
string may be entered.
Program Group: Modem-1/SMS-1 Telephone Number

(password level-2)
This telephone number buffer accepts up to 16
digits, including the wait charater (“,”) in order to
enable dialing through a pabx.
Modem-1 / SMS-1
---------------- If Modem Enabled: This is the first telephone
telephone number
number used for modem calls.
If Modem Disabled: This is the first SMS telephone
number.
Program Group: Modem-2 / SMS-2 Telephone Number

(password level-2)
This telephone number buffer accepts up to 16
digits, including the wait charater (“,”) in order to
enable dialing through a pabx.
Modem-2 / SMS-2
---------------- If Modem Enabled: This is the second telephone
telephone number
number used for modem calls.
If Modem Disabled: This is the second SMS
telephone number.
Program Group: SMS-3 Telephone Number (password level-2)

SMS-3 telephone number ---------------- This SMS telephone number accepts up to 16 digits.



- 41 -
DKG-119 User Manual V-27 (23.08.2013)
12. TROUBLESHOOTING
AC voltages or frequency displayed on the unit are not correct:
-Check engine body grounding, it is necessary.

-The error margin of the unit is +/- 3 volts.
-If there are faulty measurements only when the engine is running, there may be a faulty charging
alternator or voltage regulator on the engine. Disconnect the charging alternator connection of the
engine and check if the error is removed.
-If there are faulty measurements only when mains are present, then the battery charger may be
failed. Turn off the rectifier fuse and check again.
KW and cosΦ readings are faulty although the Amp readings are correct:
-The current transformer is connected with reverse polarity. Reverse the CT terminals.
When the AC mains fails the unit energizes the fuel solenoid, but does not start and OIL
PRESSURE EXISTS ! message is displayed:
The unit is not supplied with battery (-) voltage at the oil pressure input.
-Oil pressure switch not connected.
-Oil pressure switch connection wire cut.
-Oil pressure switch faulty.
-Oil pressure switch closes too lately. If oil pressure switch closes, the unit will start. Optionally oil
pressure switch may be replaced.
The engine does not run after the first start attempt, then the unit does not start again and OIL
PRESSURE EXISTS ! message is displayed:
-The oil pressure switch closes very lately. As the unit senses an oil pressure, it does not start. When
oil pressure switch closes the unit will start. Optionally the oil pressure switch may be replaced.
- 42 -
DKG-119 User Manual V-27 (23.08.2013)
When the REMOTE START signal arrives, the engine starts to run but the unit gives START
FAIL alarm and then the engine stops:
-The generator phase voltages are not connected to the unit. Measure the AC voltage between
terminals GEN L1 and Generator Neutral at the rear of the unit while the engine is running. A fuse
protecting the generator phases may be failed. A misconnection may be occurred. If everything is OK,
turn all the fuses off, and then turn all the fuses on, starting from the DC supply fuse. Then test the
unit again.
The unit is late to remove engine cranking:
-The generator voltage rises lately. Also the generator remnant voltage is below 20 volts. The unit
removes starting with the generator frequency, and needs at least 20 volts to measure the frequency.
If this situation is to be avoided, the only solution is to add an auxiliary relay. The coil of the relay will
be between BATTERY (-) and charging alternator D+ terminal. The normally closed contact of the
relay will be connected serially to the unit's START output. So the starting will also be removed when
the D+ pulls to battery positive.
The unit is inoperative:
Measure the DC-supply voltage between BAT+ and BAT- terminals at the rear of the unit. If OK, turn
all the fuses off, then turn all the fuses on, starting from the DC supply fuse. Then test the unit again.
Some program parameters are skipped:
These parameters are reserved for factory setting and cannot be modified.
- 43 -
DKG-119 User Manual V-27 (23.08.2013)
13. DECLARATION OF CONFORMITY
The unit conforms to the EU directives

-2006/95/EC (low voltage)
-2004/108/EC (electro-magnetic compatibility)
Norms of reference:
EN 61010 (safety requirements)
EN 61326 (EMC requirements)
The CE mark indicates that this product complies with the European requirements for safety,
health environmental and customer protection.
14. TECHNICAL SPECIFICATIONS
Alternator voltage: 0 to 300 V-AC Phase to Neutral (0 to 520 V-AC Phase to Phase)
Alternator frequency: 0-100 Hz.
Current input range: 0.1 – 6 A AC
Voltage burden: < 0.1VA per phase
Current burden: < 0.5VA per phase @ 5A AC
Accuracy:
Voltage: 2.0%+1digit
Current: 2.0%+1 digit
Frequency: 0.5%+1 digit
Power(kW,kVAr): 3.0%+2digit
Power factor: 3.0%+2digit
DC Supply range: 9.0 VDC to 30.0 VDC
Cranking dropouts: survives 0 V for 100ms
Typical stand-by current consumption: 100 mADC.
Maximum current consumption: 130 mADC.
Digital outputs: 1A @ 28 VDC. Protected semiconductor outputs.
Charge alternator excitation current: min 150 mADC @ 10 to 30 VDC.
Current inputs: from current transformers, .../5A. Max load 0.7VA per phase.
Digital inputs: input voltage 0 - 30 VDC. Internally connected to battery positive via 4700 ohm resistor.
Analog inputs: Resistor input 0 to 5000 ohms connected to the battery negative. Sources 10 mA when
closed to battery negative.
Measurement category: CAT III
Air category: Pollution degree II
Communication port: logic levels. 9600 bauds, no parity, 1 stop bit.
Operating temperature range: -20C to +70C (-4 ºF to +158 ºF)
Storage temperature range: -40C to +80C (-40 ºF to +176 ºF)
Maximum humidity: 95%, non-condensing
Dimensions: 96x96x53mm (WxHxD)
Panel Cut-out dimensions: 92x92mm minimum.
Weight: 150 g (approx.)
Case material: High temperature, self extinguishing ABS/PC (UL94-V0)
IP protection: IP65 from front panel, IP30 from the rear
- 44 -
DKG-119 User Manual V-27 (23.08.2013)
15. CONNECTION DIAGRAM
DATAKOM Electronics Ltd.

Tel: +90-216-466 84 60 Fax: +90-216-364 65 65 e-mail: datakom@datakom.com.tr http: www.datakom.com.tr
- 45 -

Dkg-119 Manual and Remote Start Unit

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DKG-119 User Manual V-27 (23.08.

DKG-119 MANUAL AND

True RMS measurements 3 level password protection

1.1 Introduction to the Control Panel

The measured parameters are:

Mains voltage phase L1 to neutral

1.2 Mounting the Unit

Engine body must be grounded for correct operation

1.3 Wiring the Unit

WARNING: THE UNIT IS NOT FUSED.

WARNING: ELECTRICITY CAN KILL

2. INPUTS AND OUTPUTS

Term Function Technical data Description

Term Function Technical data Description

3.1 Led Displays

The unit has 5 LEDs, divided in 2 groups:

Function Color Description

3.2 Language Selection

3.3 Digital Display

The unit has a graphical 128x64 pixel LCD display. It shows:

Screen Description Contents

6 Alarm List If no alarm exists, ‘END OF ALARM LIST’ will be displayed.

4. ALARMS AND WARNINGS

2- LOAD_DUMPS: These fault conditions cause:

3- WARNINGS: These conditions cause:

Alarms operate in a first occurring basis:

STOP: In this mode, the engine will be stopped.

6.1 Remote Start Operation

6.2 Sender type Selection

Oil Pressure Sender Type Selection:

Temperature Sender Selection:

Fuel Level Sender Selection:

6.3 Engine Heating Operation

1. Timer controlled heating:

2. Timer and temperature controlled heating:

6.4 Engine Idle Speed Operation

6.5 Engine Block Heater

6.6 Fuel Pump Control

6.7 Mains Simulation (Disable Start)

The REMOTE START operation overrides SIMULATE

6.8 Delayed Mains Simulation, Battery Charging

The REMOTE START operation overrides DELAYED

6.9 Dual Genset Mutual Standby Operation

Priority In Dual Genset Mutual Standby Operation:

Please contact DATAKOM for a complete application

6.10 Periodic Service Request Monitoring

The SERVICE REQUEST led has no effect on the

To reset the service period, press together the ALARM

6.11 Engine Hour Meter

6.12 Software Version Display

6.13 SMS Message Sending

If SMS Enable or MODBUS Address parameters are

A sample GSM SMS message is given below:

A logic level to RS-232 converter is necessary

6.14 Remote Monitoring and Programming

A logic level to RS-232 converter is necessary

6.15 External Control of the Unit

6.16 Resuming to factory set parameters

In order to resume to the factory set parameter values: