CAT Seals

CAT SEALS
®
TABLE OF CONTENTS
CAT® SEALS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Product Design Review. . . . . . . . . . . . . . . . . . . . . . . . . . .5
Design Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cat Duo-Cone™ Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cat Duo-Cone Seals Tools. . . . . . . . . . . . . . . . . . . . . . . 20
Cat Duo-Cone Seals Installation. . . . . . . . . . . . . . . . . . 25
Cat Heavy Duty Dual Face Seals. . . . . . . . . . . . . . . . . . 28
Cat Heavy Duty Dual Face Seals Installation. . . . . . . 33
Application Data Sheets. . . . . . . . . . . . . . . . . . . . . . . . . 35
3
INTRODUCTION
Metal Face Seals
For more than 60 years industrial original equipment Cat Seals Features
manufacturers and equipment users have turned to • Corrosion-resistant seal rings
Cat® Seals to protect their components from extreme, • Precision machined, self-renewing sealing surfaces
abrasive, and corrosive environments. Caterpillar is • Minimum face load variations
the leading manufacturer of metal face seals providing • Special seal and load ring materials to match
the best solutions for tough applications. Cat Seals application requirements
innovative designs and engineering protect a broad
range of equipment and machinery working in adverse Rotating speed, lubrication, temperature, and differential
conditions such as mud, rock, sand, chemicals, water, pressure are factors to consider when determining seal
heat and cold. face loads. Cat Seals provide good performance across
a wide range of face loads, therefore, compensating for
Cat Seals are proven to provide long service life with considerable assembly tolerance buildup, misalignment,
low maintenance resulting in increased equipment and wear.
up time, productivity and customer satisfaction.

Caterpillar offers Cat Duo-Cone and Heavy Duty
Long Life
Extensive laboratory and field testing has confirmed Cat
Dual Face seals. Both designs use various elastomeric
Seals last much longer than other radial lip seals. Used
load rings and various seal ring material. Cat Duo-Cone
for decades by manufacturers of heavy construction
seals require less space radially and Heavy Duty Dual
equipment, Cat Seals have reached over 30,000 hours of
Face seals require less space axially in a housing. Cat
operation without maintenance, in some applications. As
Duo-Cone seals incorporate a round toric while Cat
wear occurs, machined metal seal faces are automatically
Heavy Duty Dual Face seals have a trapezoidal Belleville
and continually renewed.
Washer.

Protecting Products Problem Solver
Cat Seals provide protection for internal working The high cost of equipment downtime requires the
components like bearings and gears in abrasive best quality seal available. Cat Seals provide superior
applications and permit the use of oil as a lubricant performance in extreme applications where lubricant
instead of grease resulting in less friction and longer life. retention and the ability to keep out damaging and/or
In most applications, the lubricant installed at the factory abrasive materials are essential. Construction, mining,
is permanent with no periodic lubrication or adjustment industrial, forestry, petrochemical, paper, agriculture,
required. sewage treatment, landfill, and many more applications
are all examples where Cat Seals have improved bearing
Unscheduled equipment down time is very costly. protection and overall performance.
Cat Seals provide superior performance in extreme
applications where lubricant retention and protection
from damaging surroundings is essential. Years of proven
Application Engineering
Caterpillar Engineers are available to understand and
field experience has shown Cat Seals provide long life
analyze your sealing requirements, work with your
in many applications. Manufacturers in a variety of
engineering department, and recommend the Cat seal
industries have utilized Cat Seals in their equipment for
that will best meet your needs. You need only complete an
decades.
application data sheet (found at www.cat.com/cat-seals)

and provide drawings of the area containing the seal.
Design
The design of a Cat seal compensates for many
manufacturing and operating variables. Two metal
sealing rings float in position; two elastomeric torics or
Belleville washers exert uniform pressure to accurately
position the metal rings and serve as the static seal
between the housing and the seal ring. The load rings
also transmits the turning torque from the drive housing
to the seal ring.
4
Product Design Review
Seal Ring Materials
Caterpillar offers the widest choice of seal ring and elastomeric material options in the industry. The materials have been
engineered to excel in the many different applications in which Cat Seals are integrated.

For further information on any seal ring material please consult Caterpillar at catseals@cat.com

Shown below is a general comparison between seal ring materials available.
C6 Stellite NiHard Formed Forged
Material Nickel-Alloy Iron-Alloy Iron-Alloy SAE 1074 SAE 52100
Process Cast Cast Cast Stamped Forged
Wear Life High High Low/Medium Low Low
Corrosion Resistance High Medium/High Low/Medium Medium Low
Scoring Resistance High Low Medium/High Low Low

C6
C6 was developed for applications that require high speed and superior corrosion resistance. This alloy offers greater
speed capabilities over Stellite with higher resistance to scoring, wear, and corrosion. The C6 alloy is available only from
Caterpillar. It is the material of choice around the world in large diameter wheel applications.

Stellite
Stellite has been designed for the harshest operating environments where abrasive and corrosive elements are present.
Stellite’s formulation is iron based with a high alloy content designed to provide better corrosion resistance. Stellite cast
seals are typically found in applications frequently exposed to abrasive and corrosive conditions with moderate rotational
speeds. Typical applications include crawler tractor final drives and various undercarriage applications.

NiHard
NiHard is another iron based casting alloy offered by Caterpillar. Pressure velocity characteristics are slightly greater
than Stellite, but wear life and corrosion resistance have shown to be less, in tests conducted by Caterpillar. Typical
applications would include undercarriage and final drive applications where corrosion resistance is not essential, but seal
surface speeds prohibit the use of Stellite.

Formed (Cat Duo-Cone only)
Formed seals were developed for applications that do not require the high levels of corrosion and abrasion resistance, but
the versatility of a face seal is desired. Formed seals are used extensively in axle, winch, and
final drive applications. Formed seals are interchangeable with cast seal retainers, provide similar load and speed
capability as the Stellite seals, at a significantly lower cost.

Forged
Forged seals are available on a limited basis from Caterpillar. These seals have been used successfully on
undercarriage applications where minor wear is present and seal cost is critical.

Consult Caterpillar for additional details at catseals@cat.com
5
Load Ring Materials
Several load ring materials are available to meet a variety of application requirements. The most common materials are
Nitrile and silicone, while fluoroelastomer (FKM) and Hydrogenated Nitrile (HNBR) are available for more specialized
applications. The table below provides a brief comparison between Cat Seals load ring options.
Nitrile LT-NBR Silicone HNBR FKM
Min Temp. (oC/oF) -17/1 -35/-31 -55/-67 -40/-40 -7/20
Max Temp. (oC/oF) 100/212 100/212 150/302 135/275 160/320
Tear Resistance Medium Medium Low High Medium
Abrasion Resistance Medium Medium Low High Medium
Oil Resistance Medium Medium Low High Superior
Water Resistance Superior Superior Superior Superior Medium

Nitrile (NBR)
Nitrile is compatible with most mineral-based lubricant oils and offers the maximum resistance to abrasion. It is the most
common load ring material choice and is used in most standard axle, final drive, and undercarriage applications.

Low-Temperature Nitrile (LT-NBR)
Low-temperature Nitrile was specifically developed for highly abrasive, low-temperature applications. Typical applications
include undercarriage idlers, rollers and final drives.

Silicone
Silicone uses are extreme high (wet disc brake systems) or extreme low (arctic environment) temperature applications.

Hydrogenated Nitrile (HNBR)
Hydrogenated Nitrile is a Nitrile-based material and has very similar abrasion resistance characteristics to standard
Nitrile, but Hydrogenated Nitrile has better temperature resistance to permanent deformation.

Fluoroelastomer (FKM)
FKM is a fluoroelastomer and is typically used where extremely high temperatures are a concern and low temperatures
are never a problem.

Consult Caterpillar when researching your seal load ring options at catseals@cat.com
6
Seal Group Size (Class) Options
Seals are available in various radial cross sections with toric sections from 4.30 to 16.00 mm (0.170” to 0.630”). Always
specify the largest toric/seal group section that can be accommodated in the housing design envelope. Larger section
torics will accommodate greater deflection and are less sensitive to tolerances and environmental effects. The table
shown below gives a brief summary of available design options.

Class Toric Size Seal Ramp Housing Ramp Common Application
(mm) Angle (o) Angle (o)
A 4.30 20 15 Specialized
B 6.22 15 10 Small Axles and Wheels
C 9.47 8/15/20 10 Undercarriage
D 12.70 8/15/20 10 Large Axles, Wheels, Final Drives
K BW Load Ring Square Bore Square Bore All Applications
L 16.00 15 10 Large Wheels

Class A - 4.30mm (0.17”)
Cat Duo-Cone seals utilizing the 4.30 mm cross-section toric ring have very limited applications. They are used in small
diameter applications with extreme axial and radial spacial and tolerance constraints (e.g. cartridge pins). Seals of this
type have very little end play capability.

Class B - 6.22mm (0.24”)
Cat Duo-Cone seals with 6.22 mm cross section toric rings are typically used in small axle or rock bit applications. They
are used where sealing is needed in extreme environments, but where there is insufficient space to put a larger (and more
typical) cross section Cat Duo-Cone seal. While these seals do have some end play capability, they have less than seals
utilizing larger cross section load rings.

Class C - 9.47mm (0.37”)
9.47 mm cross-section Cat Duo-Cone seals are typically used in moving undercarriages for crawler tractor and excavator
applications. These seals have good end play capability. Seals are available with 8o, 15o, and 20o seal ramps to serve
different operating environments.

Class D - 12.70mm (0.50”)
This style Cat Duo-Cone seal is very common in axle, wheel, and final drive applications in construction and earth moving
equipment. These seals have very good end play capability. Seals are available with both 8o, 15o, and 20o seal ramps for
optimized performance in your application.

Class L - 16.00mm (0.63”)
Currently, the largest cross section toric ring offered by Caterpillar, the 16.0 mm cross section diameter Cat Duo-Cone seal
is for the largest of sealing applications.

Class K - Cat Heavy Duty Dual Faced Seals
The Cat Heavy Duty Dual Faced Seal uses a square bore housing design and a Belleville Washer load ring to provide
loads to the metal seal faces. This seal is designed for demanding environments and is available in many sizes. Because
of the design, there is no rolling of the loading member. This seal type is used in a wide variety of products, including
undercarriage, axles, final drives, gear boxes, wheels, etc.

Contact Caterpillar with your seal class questions at catseals@cat.com
7
Cat Duo-Cone Seal Ramp Angles
A unique feature of Cat Duo-Cone seals is the changing of sealing ramp angles to tailor the seal to various operating
environments. Below is a brief summary of the purpose of various ramp angles.

8o Seal Ramp
Cat Duo-Cone seals with 8o seal ramps were originally developed for applications that are exposed to high-pressure
differentials and external pressure, such as “Mud Packing”. This design offers increased toric retention and a more linear
face load profile over its range of operation. The 8o Cat Duo-Cone seal is available in both cast alloy and formed steel
designs. Formed Cat Duo-Cone seals are interchangeable with cast Cat Duo-Cone seal retainers.

15o Seal Ramp
The 15o Cat Duo-Cone seal is the most common design offered by Caterpillar. This sealing design offers resistance to
internal operating pressure and is most commonly used in final drive, axle, and wheel applications.

20o Seal Ramp
Similar to the 15o seal design in that it resists internal pressures. The 20o design produces less compression on the toric
and because of its bore requirements being shallow, requiring less room axially in its application, the 20o seal ramp is
commonly found in undercarriage applications.
Contact Caterpillar with your seal questions at catseals@cat.com
8
Design Information
Load Deflection F ormed seals are more flexible than cast seals and as a
The combination of the seal ring flange thickness and gage result will produce a different wear pattern than cast rings.
diameter or Heavy Duty Dual Faced Seals neck diameter Typically, formed seals wear in an axial rather than radial
and elastomeric materials dictate the allowable operating direction, as depicted in figure 2, due to their increased
conditions the seal can be used in. The sealing system, flexibility.
the nominal Duo-Cone gap between housings or HDDF Figure 2
operating range and axial tolerance stack will ensure the Development of a
seal will perform. The Cat seal options are based on those Wear Lip in these two areas
makes it necessary to Location of
operating conditions. Caterpillar Engineering should install a new seal. Wear Lip
be consulted at catseals@cat.com for proper seal
selection and design.

Speed Capability
The face load required to keep the metal seal rings in
contact is related to the targeted speed of the application.
Many factors influence this relationship, including seal Lubricant Requirements
ring material, seal ring diameter, operating temperature, Cat Seals are a mechanical face sealing technology that
lubricant viscosity, differential pressure across the load require lubrication. Oil lubricant should be used with all Cat
rings and action of centrifugal force on the load ring. Seals. Mineral base oils ranging from 10WT to 90WT are
commonly used, depending on temperature requirements.
In low speed applications or with light lubricants,
face pressures are generally increased to ensure seal In some slow rotating or oscillating applications, certain
ability. The same is true when seals are exposed to types of grease may be used, but mineral base oils are
high differential pressures and/or large end play or always preferred.
deflections. Lower face loads are specified for applications
producing high rotational speeds or high ambient outside Contact Caterpillar for additional information at
temperatures. catseals@cat.com

High speeds produce high temperatures which deteriorates Oil not only provides lubrication to the sealing faces,
lubricant and changes the properties of the elastomer load but also serves to cool the seal rings. Lubricants are
rings. Depending on the cavity design, high speeds can recommended to cover a minimum of one third of the
centrifuge lubricant away from the seal face. All conditions sealing surface, depending on the diameter of the seal,
can contribute to adverse sealing effects. Consult to properly lubricate and cool the rings. Cat Seals work
Caterpillar at catseals@cat.com when selecting face best in clean, closed systems. To allow adequate volume
load to ensure appropriate design target for your for thermal expansion, non-vented cavities should not be
desired speed. filled more than 90% full. Maximum care should be taken to
ensure lube cavities are clean at assembly – free from dirt,
scale and other foreign materials.
Seal Wear Measurement
Cast Cat Seals automatically compensate for wear. The
mating faces form a contact band approximately 0.5 (0.02“)
to 1.0 mm (0.04”) wide that retains the oil lubricant and
seals out all foreign material. As wear occurs, the contact
band will widen slightly and migrate inward until the inside
diameter is reached. As depicted in figure 1, the cast seals
wear down the tapered surface.
New

Figure 1

New Partially Worn
9
Design Information
Lubricant Viscosities for Ambient Supplying Quality
(Outside) Temperature Ranges We know quality is important to you and we take pride
in supplying our customers highly reliable and durable
Oil Viscosity C
o
C
o
F
o o
F
min max min max products. The manufacturing quality of Cat Seals is ensured
by our ISO 9001: 2008 accreditation.
10W -30 0 -22 +32

30W -20 +25 -4 +77
40W* -10 +40 +14 +104 Testing
50W 0 +50 +32 +122 Caterpillar laboratories are equipped with the latest
80W90** -20 +40 -4 +104 technologies and testing procedures for development and
85W140** -10 +50 +14 +122 validation of new seal designs. Contact Caterpillar for
testing options at catseals@cat.com
* Commercially available CD/TD-2 oils that meets requirements
** EP gear lubricants should not be used with seals having silicone torics. Consult
with Caterpillar before specifying an API GL-5 or MIL-L-2105C type lubricant. Reliability Testing
Reliability testing is used for evaluating the operating
NOTE: Arctic Lubricants – For operation with ambient temperatures below –20oC conditions of the specific seal application including the
(-4oF), use oils with base stocks that have low temperature flow capabilities. Use
oils with a CD/TO-2 rating. If the application requires API GL-5 gear oil, use the EP following: seal face loads, internal operating temperatures,
synthetic gear lubricants that are available. Low temperature lubricants are not internal operating pressures, rotational speeds, etc. and
recommended for temperatures above 0oC (+32oF). When operating temperatures evaluate the performance of the seal to determine a metal
reach 0oC, the oil should be changed to one of the lubricants indicated above.

seal ring material’s resistance to failure. This test method
also determines the maximum speed at which the seal
Specialty Seals group can perform.
Caterpillar not only offers “off-the-shelf” designs – our
team is also available to work with your engineers to design
customized or application specific Cat Seals. Whether Load Testing
developing a new seal size or type to fit your application, Load tests evaluate the loading characteristics of the
or integrating a new metal seal or load ring material, elastomeric ring for a given size. This information is used
Caterpillar Engineers have the experience necessary to to determine the load ring compression required to obtain
design, procure and test these concepts then produce optimal loading on the metal seal faces.
them.
Accelerated Wear Tests

Accelerated wear testing employs equipment to evaluate a
Product Comparison seal ring material’s resistance to abrasive wear. Seals are
In most applications, either Cat Duo-Cone or Heavy Duty assembled and submerged in a unique slurry to accelerate
Dual Face seals can be utilized. However, there are specific the wear process. Wear is quantified by the amount of
advantages to both designs. These should be considered movement of the sealing band during the test.
when designing a Cat seal into your application:

Oil Compatibility Testing
Cat Duo-Cone Seal Oil compatibility testing evaluates the effects from
• Requires less room radially in application exposure with the intended system lubricant and
• Very stable in housing prior to final assembly compression level of the system design. This procedure
• Very good end play capability will indicate the rate at which the elastomer will relax
during operation and cause a change in load at the seal
Cat Heavy Duty Dual Face Seal group interface. The test guides Caterpillar Engineers to
• Requires less room axially in application identifying the correct load to design for maximum seal
• Square bore housing cavity design life.
• No assembly tool or lubricant required
Contact Caterpillar Engineering to identify correct oil
compatibility at catseals@cat.com
10
Design Information
A properly installed Cat Seal creates a robust system Mud Packing
performing without premature failure. The following Mud packing is a common issue in environments where the
considerations should be addressed when designing your Cat Seals are continually exposed to dirt and mud. Debris
system. can pack the cavity between the seal housing, seal ring
and load ring. Over time, this can cause the load ring to be
Uneven or Excessive Face Load pushed out of position.
The seal ring is tilted in the retainer or the toric is twisted
result in improper seal installation and can cause uneven Seal guarding and labyrinths can prolong seal life if applied
loads at the seal interface. This uneven loading can result correctly. Poor labyrinth application can trap debris against
in premature failure. the seal and lead to wearing away of the seal housings.

If your application requirements include resistance
Mishandling of Seals to excessive debris, contact Caterpillar at
Mishandling of seals can lead to an immediate leak or catseals@cat.com
premature failure. Failure can occur due to cutting or
tearing of the elastomeric load ring, breakage of the sealing
ring, contamination of the seal face with dirt or lint, etc. Load Ring Abrasion
When assembling Cat Seals, please carefully observe Abrasion of the load ring can occur in applications where
assembly instructions provided by Caterpillar. it is exposed to abrasive conditions like corrosive, dusty,
dirty, sandy, and rocky. Abrasion of the load ring causes
deterioration and tearing of the elastomer, leading to
Internal Pressure Spikes failure. This can be minimized through proper load ring
Cat Seals can withstand a varying amount of system material selection.
pressure, depending on the design. If your application
requirements include pressure capability, consult Consult Caterpillar to discuss your seal load ring
Caterpillar Engineering at catseals@cat.com options at catseals@cat.com

Improper Housing Design
It is critical that the application seal housing conform to the
design information provided by Caterpillar. The relationship
between the seal assembly and its mating component is
essential to the performance of the sealing system.

The Proper Selection of Oil
Improper selection of oil can have an adverse effect on
both the load ring and metal sealing ring. Some oils are
incompatible with elastomers and cause
long-term degradation with exposure, especially when
combined with heat. Improper oil selection can cause
metal seal failure due to galling from inadequate lubrication
flow.

11
Cat Duo-Cone SEALS
RETENTION GROVE DIA.
HOUSING LIP DIA.
OD
ID
SEAL FLANGE
THICKNESS U-GAP
SEAL SEAL
GAGE FACE
HOUSING
DIMENSION TAPER
LIP
SEAL
NECK HOUSING HOUSING
HEIGHT
RADIUS RADIUS GAGE
DIMENSION
RAMP
ANGLE
RETAINING LIP DIA. (AKA: NECK DIA.)
Seal Group Toric Cross Seaction OD (mm) ID (mm) Ring Toric Ramp Angle
386-0992 6.0 51 37.5 Stellite LT-NBR 20

108-6997 6.22 51 38 Forged Nitrile 20
386-0993 7.3 58 43 Stellite LT-NBR 20
386-0994 6.25 58 45 Stellite LT-NBR 19
386-0996 7.5 62 47.5 Stellite LT-NBR 20
8E-5612 6.22 65 51 Stellite Nitrile 15
8E-5610 6.22 65.67 51 Stellite Nitrile 15
8E-5611 6.22 65.67 51 Forged Nitrile 15
386-1000 7.5 70 55.5 Stellite LT-NBR 20
386-1001 7.5 70 56 Stellite LT-NBR 20
386-1006 5.2 73 61 Stellite LT-NBR 20
386-1003 8.4 74 58 Stellite LT-NBR 20
386-1005 6.6 74 60 Stellite LT-NBR 20
108-6996 6.22 74 60 Forged Nitrile 20
136-0296 6.22 74 60 Forged Nitrile 20
473-1457 9.47 77.5 58.02 Stellite LT-NBR 8
386-1011 8.1 78 64 Ni-Hard LT-NBR 17.5
386-1010 9.5 82.5 63.5 Stellite LT-NBR 20
386-1007 9.47 82.55 63.1 Stellite LT-NBR 20
171-5883 9.47 82.55 63.1 Stellite LT-NBR 20
179-1292 9.47 82.55 63.1 Forged Nitrile 20
212-0440 9.47 82.55 63.1 Stellite FKM 20
2M-2858 9.47 82.55 63.1 Stellite Nitrile 20
318-1785 9.47 82.55 63.1 Stellite LT-NBR 20
356-5452 9.47 82.55 63.1 Stellite Nitrile 20
5K-6191 9.47 82.55 63.1 Stellite Silicone 20
8E-1869 9.47 82.55 63.1 Forged Nitrile 20
8E-1868 9.47 82.55 63.5 Stellite Rubber 20
386-1014 7.8 84 69 Stellite LT-NBR 18
386-1013 9.0 85 66 Stellite LT-NBR 20
386-1024 5.3 90 78 Stellite LT-NBR 20
1Z-9354 4.3 87.6 77.5 Stellite Silicone 20
251-3272 4.3 87.6 77.5 Stellite LT-NBR 20
7G-0519 4.3 87.6 77.5 Stellite Nitrile 20
251-3272 4.3 87.6 77.5 Stellite LT Nitrile 20
386-1017 8.0 89 72 Stellite LT-NBR 20
386-1015 9.2 90 71 Stellite LT-NBR 20
386-1028 5.3 90 78 Stellite LT-NBR 20
107-4889 9.47 92 72.52 Stellite Silicone 8
Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com
12
Cat Duo-Cone SEALS

162-7862 9.47 92 72.52 Stellite LT-NBR 8
386-1022 9.2 92 73 Ni-Hard LT-NBR 18
386-1020 9.5 92 73 Ni-Hard LT-NBR 20
320-8917 9.47 92 75.52 Stellite LT-NBR 8
446-6653 9.47 92.05 72.6 Ni-Hard LT-NBR 20
386-1018 9.47 92.08 72.6 Stellite LT-NBR 20
171-5882 9.47 92.08 72.6 Stellite LT-NBR 20
175-7513 9.47 92.08 72.6 C6 Nitrile 20
318-1783 9.47 92.08 72.6 Stellite LT-NBR 20
359-4800 9.47 92.08 72.6 C6 LT-NBR 20
422-1454 9.47 92.08 72.6 C6 LT-NBR 20
4S-8984 9.47 92.08 72.6 Stellite Silicone 20
6V-1915 9.47 92.08 72.6 Stellite Nitrile 20
6Y-0925 9.47 92.08 72.6 Forged Nitrile 20
8E-4535 9.47 92.08 72.6 Stellite Nitrile 20
9W-1059 9.47 92.08 72.6 Stellite Silicone 20
9W-1060 9.47 92.08 72.6 Stellite Nitrile 20
320-8915 9.47 92.08 76.2 Stellite LT-NBR 20
386-1026 9.80 94 75.1 Stellite LT-NBR 20
340-8206 9.47 94.48 75 Forged LT-NBR 20
386-1032 8.0 98 80.1 Stellite LT-NBR 20
386-1034 7.0 98 81.1 Stellite LT-NBR 20
386-1029 9.0 99.5 79.6 Ni-Hard LT-NBR 20
162-7863 9.47 102 82.52 Stellite LT-NBR 8
386-1033 9.47 102 82.52 Stellite LT-NBR 8
9W-8878 9.47 102 82.52 Stellite Silicone 8
386-1036 6.6 103 86 Stellite LT-NBR 20
386-1035 9.47 104.5 85 Stellite LT-NBR 20
216-2957 6.22 104.67 90 Stellite LT-NBR 15
5P-0373 6.22 104.67 90 Stellite Silicone 15
6S-3285 6.22 104.67 90 Stellite Nitrile 15
337-3548 6.22 104.82 89 Stellite LT-NBR 15
386-1047 6.8 106.5 94 Stellite LT-NBR 20
251-3279 4.3 106.6 96.5 Jinsung LT-NBR 20
251-3279 4.3 106.6 96.5 Stellite LT Nitrile 20
252-7909 4.3 106.6 96.5 Jinsung HNBR 20
9P-9663 4.3 106.6 96.5 Jinsung Nitrile 20
386-1037 9.5 108 88 Stellite LT-NBR 20
386-1043 9.2 109 90.5 Ni-Hard LT-NBR 17.5
386-1038 9.5 109 90.5 Stellite LT-NBR 17.5
386-1046 9.0 109 92 Stellite LT-NBR 20
386-1041 9.7 109.5 90.1 Stellite LT-NBR 20
386-1039 9.47 109.53 90.1 Stellite LT-NBR 20
204-6277 9.47 109.53 90.1 Forged Nitrile 20
8E-5029 9.47 109.53 90.1 Forged Nitrile 20
206-9211 9.47 109.55 90.1 Stellite LT-NBR 20
13
Cat Duo-Cone SEALS

434-1920 9.47 109.55 90.1 C6 LT-NBR 20
8S-5656 9.47 109.55 90.1 Stellite Silicone 20
162-7864 9.47 110 90.04 Stellite LT-NBR 8
386-1048 9.5 114 95 Ni-Hard LT-NBR 18
337-3551 6.22 115.82 100 Stellite LT-NBR 15
386-1054 9.5 119 100 Stellite LT-NBR 20
171-5811 9.47 119.08 99.6 Stellite LT-NBR 20
175-8593 9.47 119.08 99.6 Forged LT-NBR 20
206-9212 9.47 119.08 99.6 Stellite LT-NBR 20
273-9595 9.47 119.08 99.6 Stellite Silicone 20
325-3297 9.47 119.08 99.6 Stellite LT-NBR 20
3P-1848 9.47 119.08 99.6 Stellite Silicone 20
5P-7143 9.47 119.08 99.6 Stellite FKM 8
8E-1881 9.47 119.08 99.6 Stellite Nitrile 20
386-1051 9.47 119.08 99.6 Stellite LT-NBR 20
386-1053 9.2 120 100 Stellite LT-NBR 20
386-1059 7.0 121 104 Stellite LT-NBR 20
386-1055 10.3 122 102 Ni-Hard LT-NBR 18
386-1061 9.7 127 109 Ni-Hard LT-NBR 18
386-1063 9.47 131.5 112.05 Stellite LT-NBR 20
148-3533 9.47 131.5 112.05 Stellite LT-NBR 20
434-1922 9.47 131.5 112.05 C6 LT-NBR 20
475-8458 9.47 131.5 112.05 Stellite LT-NBR 20
175-8631 9.47 131.5 112.1 Forged Nitrile 20
386-1060 10.5 132 109 Stellite LT-NBR 20
155-9879 9.47 133 114.02 Stellite LT-NBR 8
386-1066 9.5 137 115 Ni-Hard LT-NBR 20
386-1068 9.7 138.5 120 Stellite LT-NBR 20
272-1012 6.22 139.82 124 Stellite LT-NBR 15
386-1070 7.2 141 124 Ni-Hard LT-NBR 20
252-7907 6.22 141.25 126.5 Stellite HNBR 15
315-1147 6.22 141.25 126.5 Stellite HNBR 15
3S-0303 6.22 141.25 126.5 Stellite Nitrile 15
8L-5519 6.22 141.25 126.5 Stellite Silicone 15
386-1074 9.0 146 127 Ni-Hard LT-NBR 15
6Y-5218 9.47 146 127.07 Formed Silicone 15
6Y-5219 9.47 146 127.07 Formed Nitrile 15
176-5331 9.47 146.05 126.6 Stellite LT-NBR 20
379-8802 9.47 146.05 126.6 C6 LT-NBR 15
5P-7146 9.47 146.05 126.6 Stellite Nitrile 8
14
Cat Duo-Cone SEALS

5P-9121 9.47 146.05 126.6 Stellite Nitrile 15
386-1072 9.47 146.05 126.6 Stellite LT-NBR 20
285-9346 6.22 148.82 133 Stellite LT-NBR 15
386-1077 11.3 152 130 Ni-Hard LT-NBR 20
252-7912 6.22 157 142.3 Stellite HNBR 15
315-1149 6.22 157 142.3 Jinsung HNBR 15
359-4802 6.22 157 142.3 Stellite LT-NBR 15
5K-5288 6.22 157 142.3 Stellite Nitrile 15
5P-0375 6.22 157 142.3 Stellite Silicone 15
337-3554 6.22 159.82 144 Stellite LT-NBR 15
386-1079 12.7 168 146 Stellite LT-NBR 15
386-1087 6.2 168 154 Stellite LT-NBR 15
359-4804 6.22 168.3 153.6 Stellite LT-NBR 15
424-0676 6.22 168.3 153.6 C6 LT-NBR 15
4C-2002 6.22 168.3 153.6 Stellite Silicone 15
5K-1078 6.22 168.3 153.6 Stellite Nitrile 15
8L-5516 6.22 168.3 153.6 Stellite Silicone 15
386-1081 9.2 170 148 Ni-Hard LT-NBR 17.5
386-1082 9.6 170 148 Stellite LT-NBR 15
386-1084 9.2 170 150 Ni-Hard LT-NBR 17.5
176-5332 9.47 171.5 152.05 Stellite LT-NBR 20
372-2638 9.47 171.5 152.05 Stellite LT-NBR 20
6T-8440 12.7 171.7 143.76 Stellite Nitrile 15
6T-9984 12.7 171.7 143.76 Stellite Silicone 15
9W-6717 12.7 171.7 143.76 Forged Nitrile 15
6T-2981 12.7 171.7 147.39 Formed Silicone 15
9G-5311 12.7 171.7 147.39 Formed Nitrile 15
386-1085 11.3 172 150 Stellite LT-NBR 17
386-1088 9.5 173.5 154 Stellite LT-NBR 20
272-6133 6.22 173.82 158 Stellite LT-NBR 15
386-1089 9.1 180 160 Ni-Hard LT-NBR 17.5
386-1090 8.5 183.5 165 Ni-Hard LT-NBR 20
171-5825 9.47 188.5 169.05 Stellite LT-NBR 20
191-6664 12.7 191.26 163.32 C6 Nitrile 15
210-5536 12.7 191.26 163.32 C6 HNBR 15
4C-1494 12.7 191.26 163.32 C6 Silicone 15
9G-5313 12.7 191.26 166.95 Formed Nitrile 15
272-6134 6.22 193.82 178 Stellite LT-NBR 15
15
Cat Duo-Cone SEALS

8E-5322 9.47 199 179.55 Stellite Silicone 15
386-1093 12.7 210 182 Stellite LT-NBR 15
386-1094 8.2 210 191 Stellite LT-NBR 20
460-5369 12.7 210.31 182.37 Ni-Hard Silicone 15
331-7073 12.7 210.31 186 Formed LT-NBR 15
3T-6541 12.7 210.31 186 Formed Silicone 15
9G-5315 12.7 210.31 186 Formed Nitrile 15
386-1095 10.5 215 192 Ni-Hard LT-NBR 20
272-1014 6.22 215.82 200 Stellite LT-NBR 15
380-4914 6.22 215.82 200 Stellite LT-NBR 15
177-6717 6.22 222.5 203.18 C6 Nitrile 15
357-7361 6.22 222.5 208.68 Stellite FKM 15
5N-7639 6.22 222.5 208.68 Stellite Nitrile 15
386-1097 13.0 228.5 200 Stellite LT-NBR 15
386-1099 13.0 234 209 Stellite LT-NBR 14
386-1101 7.70 241.4 218.8 Stellite LT-NBR 15
171-5897 12.7 251.46 223.52 Stellite LT-NBR 15
195-3070 12.7 251.46 223.52 C6 Nitrile 8
210-5535 12.7 251.46 223.52 C6 HNBR 8
213-7509 12.7 251.46 223.52 Ni-Hard Nitrile 15
445-0455 12.7 251.46 223.52 C6 Silicone 8
466-7328 12.7 251.46 223.52 Ni-Hard Silicone 8
469-9174 12.7 251.46 223.52 Ni-Hard Silicone 8
6Y-0859 12.7 251.46 223.52 Stellite Nitrile 8
383-4232 12.7 251.46 227.15 Formed Silicone 8
9G-5317 12.7 251.46 227.15 Formed Nitrile 15
9G-5343 12.7 251.46 227.15 Formed Nitrile 8
9W-5977 12.7 251.46 227.15 Formed Silicone 8
386-1103 12.7 252 223.5 Stellite LT-NBR 15
386-1105 12.0 252 225 Stellite LT-NBR 21
202-3206 12.7 258.58 236.5 Formed Nitrile 15
195-4446 12.7 259.59 231.65 Cast Steel Nitrile 15
200-4059 12.7 259.59 235.28 Formed Nitrile 15
314-4124 12.7 259.59 235.28 Formed Silicone 15
6Y-0520 12.7 259.59 235.28 Formed Silicone 15
309-7664 12.7 264.71 236.77 C6 Silicone 15
386-1109 13.0 276 250 Ni-Hard LT-NBR 15
137-2429 12.7 292.86 264.82 Ni-Hard Nitrile 15
145-8032 12.7 292.86 264.82 Ni-Hard Silicone 15
16
Cat Duo-Cone SEALS

171-5898 12.7 292.86 264.82 Stellite LT-NBR 15
190-0270 12.7 292.86 264.82 Stellite FKM 8
204-6452 12.7 292.86 264.82 Ni-Hard FKM 15
174-4873 12.7 292.86 268.45 Formed LT-NBR 15
9G-5319 12.7 292.86 268.45 Formed Nitrile 15
386-1110 12.7 293 265 Ni-Hard LT-NBR 15
386-1113 12.7 303 275 Stellite LT-NBR 15
386-1114 12.7 314 282 Stellite LT-NBR 15
386-1116 12.7 325 300 Stellite LT-NBR 15
386-1115 12.7 328 300 Stellite LT-NBR 20
446-1424 12.7 328 302 Ni-Hard LT-NBR 15
454-7635 12.7 328 302 Ni-Hard LT-NBR 15
125-5538 12.7 328 303.57 Formed Silicone 15
174-4874 12.7 328 303.57 Formed LT-NBR 15
336-7869 12.7 328 303.57 Formed LT-NBR 15
386-1118 12.7 341 318.5 Stellite LT-NBR 15
386-1117 12.7 345 318 Stellite LT-NBR 15
118-2900 12.7 346.46 318.52 C6 Silicone 8
175-6294 12.7 346.46 318.52 Stellite FKM 15
186-3277 12.7 346.46 318.52 Ni-Hard Silicone 8
190-0271 12.7 346.46 318.52 Stellite FKM 8
191-6128 12.7 346.46 318.52 Jinsung Nitrile 15
373-1647 12.7 346.46 318.52 C6 Silicone 8
383-1597 12.7 346.46 318.52 Stellite LT-NBR 8
417-7857 12.7 346.46 318.52 C6 Nitrile 8
6Y-6275 12.7 346.46 318.52 Stellite Silicone 8
163-7368 12.7 346.46 322.14 Formed LT-NBR 8
207-1571 12.7 346.46 322.14 Formed LT-NBR 15
314-4122 12.7 346.46 322.14 Formed Silicone 8
9G-5321 12.7 346.46 322.14 Formed Nitrile 15
9G-5347 12.7 346.46 322.14 Formed Nitrile 8
166-8815 12.7 347.5 318.52 Ni-Hard Nitrile 15
462-6304 12.7 347.5 318.52 Ni-Hard Silicone 15
386-1119 12.0 368 338 Stellite LT-NBR 15
386-1120 12.9 368 340 Stellite LT-NBR 15
305-7976 12.7 368.75 341.75 C6 Nitrile 20
386-1123 12.7 375 350 Stellite LT-NBR 15
17
Cat Duo-Cone SEALS

386-1124 12.7 381 356 Stellite LT-NBR 15
386-1126 12.7 391 366.5 Stellite LT-NBR 15
255-2272 12.7 394.1 369.77 Formed LT-NBR 15
314-4120 12.7 394.1 369.77 Formed Silicone 15
9G-5323 12.7 394.1 369.77 Formed Nitrile 15
133-0441 12.7 394.46 366.52 C6 HNBR 15
137-2428 12.7 394.46 366.52 Ni-Hard Nitrile 15
149-8434 12.7 394.46 366.52 C6 Silicone 15
155-1388 12.7 394.46 366.52 Ni-Hard Silicone 15
205-9115 12.7 394.46 366.52 Stellite LT-NBR 15
213-4737 12.7 394.46 366.52 Stellite Rubber 15
314-4119 12.7 394.46 366.52 Ni-Hard Silicone 15
341-8543 12.7 394.46 366.52 C6 Silicone 15
6T-4316 12.7 394.46 366.52 C6 Nitrile 15
6Y-6273 12.7 394.46 366.52 Stellite Silicone 8
9G-5349 12.7 394.46 370.05 Formed Nitrile 8
386-1125 12.7 394.5 366.5 Stellite LT-NBR 15
386-1127 12.2 413.5 384 Stellite LT-NBR 15
386-1128 12.2 415 387 Stellite LT-NBR 15
314-4128 12.7 427.2 400.2 C6 Silicone 15
386-1130 13.0 454 429 Stellite LT-NBR 15
386-1131 13.0 454 429 Stellite Viton 15
386-1129 13.0 457 429 Stellite LT-NBR 15
175-6297 12.7 457.2 429.26 Stellite FKM 15
186-6493 12.7 457.2 429.26 Cast Steel Nitrile 15
205-9025 12.7 457.2 429.26 Stellite LT-NBR 15
4D-8960 12.7 457.2 429.26 Stellite Nitrile 15
201-5468 12.7 457.2 430.35 C6 FKM 8
212-2784 12.7 457.2 430.35 C6 Nitrile 8
137-4343 12.7 458.36 429.26 C6 HNBR 15
175-6299 12.7 458.36 429.26 C6 FKM 15
195-3495 12.7 458.36 429.26 C6 Nitrile 15
195-9706 12.7 458.36 429.26 C6 Silicone 15
314-4126 12.7 458.36 429.26 C6 Silicone 15
365-4924 12.7 482.6 454.66 C6 Silicone 15
319-3887 12.7 482.8 454.66 C6 Silicone 15
386-1132 12.7 533.4 503.5 Stellite LT-NBR 15
214-7880 12.7 533.4 505.46 C6 LT-NBR 15
365-4922 12.7 533.4 505.46 C6 Silicone 15
147-5509 12.7 534 505.8 C6 Silicone 15
175-6298 12.7 534 505.8 C6 FKM 15
190-4136 12.7 534 505.8 C6 Silicone 15
297-9546 12.7 534 505.8 C6 Silicone 15
6T-6802 12.7 534 505.8 C6 Nitrile 15
172-5284 12.7 567.94 540 C6 Nitrile 15
18
Cat Duo-Cone SEALS

317-6441 12.7 567.94 540 C6 Silicone 15
365-4920 12.7 567.94 540 C6 Silicone 15
8E-6327 12.7 567.94 540 C6 Silicone 15
459-9259 12.7 623.14 595.2 C6 HNBR 15
147-5510 12.7 700 667.58 C6 Silicone 15
149-7581 12.7 700 667.58 C6 HNBR 15
314-4130 12.7 700 667.58 C6 Silicone 15
433-1348 12.7 700 667.58 C6 Nitrile 15
378-0592 12.7 806.72 773.72 C6 Silicone 15
110-9718 12.7 865 832 C6 Nitrile 16
147-5511 12.7 865 832 C6 Silicone 16
152-9157 12.7 865 832 C6 HNBR 16
314-4132 12.7 865 832 C6 Silicone 16
453-5929 12.7 865.44 832 C6 Silicone 16
422-9076 16.0 939.8 898 C6 Silicone 8
148-6633 16.0 939.8 898.22 C6 HNBR 16
314-4134 16.0 939.8 898.22 C6 Silicone 16
19
Cat Duo-Cone SEALS tools

Seal Groups Seal Ring Toric Cross- Installation Assembled Height
OD (mm) Angle (mm) Section (mm) Tool Nominal +/- Variation
8E-5608 65.67 15 6.22 9U-5985 7.6 1.5

136-0296 74 20 6.22 123-3800 6.1 1.5
161-7247 77.5 8 9.47 179-7208 10.6 1.5
171-5883 82.55 20 9.47 224-9466 9.3 1.5
179-1292 82.55 20 9.47 224-9466 8.87 1.5
212-0440 82.55 20 9.47 224-9466 9.3 1.5
2M-2858 82.55 20 9.47 224-9466 9.3 1.5
356-5452 82.55 20 9.47 224-9466 9.38 1.5
5K-6191 82.55 20 9.47 224-9466 9.3 1.5
9W-5224 82.55 20 9.47 224-9466 8.84 1.5
093-1414 84 20 6.22 123-3801 8.01 1.5
1Z-9354 87.6 20 4.3 TBD 3.5 1
251-3272 87.6 20 4.3 TBD 3.5 1
7G-0519 87.6 20 4.3 TBD 3.5 1
107-4889 92 8 9.47 224-9467 10.6 1.5
162-7862 92 8 9.47 224-9467 10.6 1.5
20-8917 92 8 9.47 224-9467 10.6 1.5
446-6653 92.05 20 9.47 1U-8840 8.88 1.5
171-5882 92.08 20 9.47 1U-8840 8.88 1.5
175-7513 92.08 20 9.47 1U-8840 8.88 1.5
1M-8747 92.08 20 9.47 1U-8840 8.88 1.5
320-8915 92.08 20 9.47 1U-8840 8.88 1.5
359-4800 92.08 20 9.47 1U-8840 8.88 1.5
422-1454 92.08 20 9.47 1U-8840 8.88 1.5
4S-8984 92.08 20 9.47 1U-8840 8.88 1.5
6Y-0925 92.08 20 9.47 1U-8840 8.9 1.5
8E-4535 92.08 20 9.47 1U-8840 8.9 1.5
340-8207 94.5 20 9.47 1U-6145 8.8 1.5
125-3267 102 8 9.47 227-4755 10.6 1.5
162-7863 102 8 9.47 227-4755 10.6 1.5
9W-8878 102 8 9.47 227-4755 10.6 1.5
099-0159 104.4 20 9.47 1U-8850 9.1 1.5
216-2957 104.67 15 6.22 1U-8850 7.6 1.5
5P-0373 104.67 15 6.22 1U-8850 7.6 1.5
6S-3285 104.67 15 6.22 1U-8850 7.6 1.5
251-3279 106.6 20 4.3 306-5147 3.5 1
252-7909 106.6 20 4.3 306-5147 3.5 1
9P-9663 106.6 20 4.3 306-5147 3.5 1
204-6277 109.53 20 9.47 1U-8841 8.9 1.5
9W-2142 109.53 20 9.47 1U-8841 8.88 1.5
1M-8746 109.55 20 9.47 1U-8841 8.68 1.5
206-9211 109.55 20 9.47 1U-8841 8.68 1.5
434-1920 109.55 20 9.47 1U-8841 8.68 1.5
8S-5656 109.55 20 9.47 1U-8841 8.68 1.5
107-9621 110 8 9.47 129-1340 10.6 1.5
162-7864 110 8 9.47 129-1340 10.6 1.5
5P-7143 119.08 8 9.47 1U-8842 8.8 1.5
Contact Caterpillar for proper tool usage at catseals@cat.com
20

096-4254 119.08 20 9.47 1U-8842 8.8 1.5

171-5811 119.08 20 9.47 1U-8842 8.9 1.5
175-8593 119.08 20 9.47 1U-8842 8.88 1.5
1M-8748 119.08 20 9.47 1U-8842 8.7 1.5
206-9212 119.08 20 9.47 1U-8842 8.7 1.5
273-9595 119.08 20 9.47 1U-8842 8.9 1.5
325-3297 119.08 20 9.47 1U-8842 8.7 1.5
3P-1848 119.08 20 9.47 1U-8842 8.7 1.5
9W-2201 119.08 20 9.47 1U-8842 8.9 1
109-0885 131.5 20 9.47 9U-7537 8.9 1.5
133-0513 131.5 20 9.47 9U-7537 8.88 1.5
148-3533 131.5 20 9.47 9U-7537 8.88 1.5
175-8631 131.5 20 9.47 9U-7537 8.88 1.5
434-1922 131.5 20 9.47 9U-7537 8.88 1.5
436-1439 131.5 20 9.47 9U-7537 8.88 1.5
155-9879 133 8 9.47 159-9843 10.6 1.5
161-7525 133 8 9.47 159-9843 10.6 1.5
252-7907 141.25 15 6.22 1U-8699 7.5 1.5
315-1147 141.25 15 6.22 1U-8699 6.9 1.5
3S-0303 141.25 15 6.22 1U-8699 6.5 1.5
8L-5519 141.25 15 6.22 1U-8699 6.9 1.5
6Y-5218 146 15 9.47 1U-8849 8.9 1.5
6Y-5219 146 15 9.47 1U-8849 8.9 1.5
142-1579 146.05 8 9.47 1U-8849 8.8 1.5
5P-7146 146.05 8 9.47 1U-8849 8.8 1.5
379-8802 146.05 15 9.47 1U-8849 8.85 1.5
5P-9121 146.05 15 9.47 1U-8849 8.8 1.5
109-0881 146.05 20 9.47 1U-8849 8.9 1.5
135-9104 146.05 20 9.47 1U-8849 8.9 1.5
151-9446 146.05 20 9.47 1U-8849 8.9 1.5
156-0620 146.05 20 9.47 1U-8849 8.88 1.5
176-5331 146.05 20 9.47 1U-8849 8.88 1.5
211-2211 146.05 20 9.47 1U-8849 8.9 1.5
273-9594 146.05 20 9.47 1U-8849 8.88 1.5
252-7912 157 15 6.22 1U-8698 7.2 1.5
315-1149 157 15 6.22 1U-8698 7.55 1.5
359-4802 157 15 6.22 1U-8698 7.55 1.5
5K-5288 157 15 6.22 1U-8698 7.55 1.5
5P-0375 157 15 6.22 1U-8698 7.55 1.5
337-3554 159.82 15 6.22 1U-8698 6.5 1.5
186-6531 168.3 15 6.22 1U-8697 7.6 1.5
351-9947 168.3 15 6.22 1U-8697 7.55 1.5
359-4804 168.3 15 6.22 1U-8697 7.6 1.5
424-0676 168.3 15 6.22 1U-8697 7.55 1.5
4C-2002 168.3 15 6.22 1U-8697 7.4 1.5
5K-1078 168.3 15 6.22 1U-8697 7.55 1.5
8L-5516 168.3 15 6.22 1U-8697 7.55 1.5
21

109-0868 171.5 20 9.47 4C-6206 8.9 1.5

133-0512 171.5 20 9.47 4C-6206 8.9 1.5
139-6611 171.5 20 9.47 4C-6206 8.9 1.5
151-9447 171.5 20 9.47 4C-6206 8.9 1.5
156-0621 171.5 20 9.47 4C-6206 8.88 1.5
176-5332 171.5 20 9.47 4C-6206 8.88 1.5
372-2638 171.5 20 9.47 4C-6206 8.9 1.5
6T-2981 171.7 15 12.7 1U-6443 11.62 1.5
6T-8440 171.7 15 12.7 1U-6443 11.55 1.5
9G-5311 171.7 15 12.7 1U-6443 11.62 1.5
9W-6717 171.7 15 12.7 1U-6443 11.55 1.5
109-0861 188.5 20 9.47 9U-7538 8.9 1.5
171-5825 188.5 20 9.47 9U-7538 8.88 1.5
9W-7331 191.26 8 12.7 1U-6442 15 1.5
4C-1494 191.26 15 12.7 1U-6441 11.55 1.5
6T-3377 191.26 15 12.7 1U-6441 11.64 1.5
6T-8436 191.26 15 12.7 1U-6441 11.55 1.5
9G-5313 191.26 15 12.7 1U-6441 11.64 1.5
6T-8439 210.31 8 12.7 1U-6440 15 1
331-7073 210.31 15 12.7 1U-6439 11.66 1.5
3T-6541 210.31 15 12.7 1U-6439 11.66 1.5
6T-8438 210.31 15 12.7 1U-6439 11.55 1.5
6T-9986 210.31 15 12.7 1U-6439 11.55 1.5
9G-5315 210.31 15 12.7 1U-6439 11.66 1.5
177-6717 222.5 15 6.22 4C-9527 6.5 1.5
357-7361 222.5 15 6.22 4C-9527 6.5 1.5
5N-7639 222.5 15 6.22 4C-9527 6.5 1.5
195-3070 251.46 8 12.7 1U-6437 15 1.5
326-9200 251.46 8 12.7 1U-6437 15 1.5
383-4232 251.46 8 12.7 1U-6437 15.17 1.5
445-0455 251.46 8 12.7 1U-6437 15 1.5
6Y-0859 251.46 8 12.7 1U-6437 15 1.5
6Y-6277 251.46 8 12.7 1U-6437 15 1.5
9G-5343 251.46 8 12.7 1U-6437 15.17 1.5
9W-5977 251.46 8 12.7 1U-6437 15.17 1.5
171-5897 251.46 15 12.7 1U-6436 11.55 1.5
213-7509 251.46 15 12.7 1U-6436 11.55 1.5
6T-2815 251.46 15 12.7 1U-6436 11.73 1.5
6T-8435 251.46 15 12.7 1U-6436 11.55 1.5
9G-5317 251.46 15 12.7 1U-6436 11.73 1
9W-4650 251.46 15 12.7 1U-6436 11.55 1.5
200-4059 259.59 15 12.7 1U-6438 11.73 1.5
202-3206 259.59 15 12.7 1U-6438 11.73 1.5
314-4124 259.59 15 12.7 1U-6438 11.73 1.5
6Y-0520 259.59 15 12.7 1U-6438 11.73 1.5
9W-4098 259.59 15 12.7 1U-6438 11.55 1.5
381-0705 292.86 8 12.7 1U-6435 15 1.5
22

9W-3732 292.86 8 12.7 1U-6435 15 1.5

137-2429 292.86 15 12.7 1U-6434 11.55 1.5
145-8032 292.86 15 12.7 1U-6434 11.55 1.5
171-5898 292.86 15 12.7 1U-6434 11.55 1.5
1C-9747 292.86 15 12.7 1U-6434 11.77 1.5
3T-9117 292.86 15 12.7 1U-6434 11.77 1.5
6T-8437 292.86 15 12.7 1U-6434 11.55 1.5
9G-5319 292.86 15 12.7 1U-6434 11.77 1.5
9G-5349 292.86 15 12.7 1U-6434 11.77 1.5
9W-4651 292.86 15 12.7 1U-6434 11.55 1.5
9W-5979 310.86 15 12.7 220-5726 11.55 1.5
125-5538 328 15 12.7 173-6703 11.83 1.5
174-4874 328 15 12.7 173-6703 11.83 1.5
336-7869 328 15 12.7 173-6703 11.83 1.5
446-1424 328 15 12.7 173-6703 11.45 1.5
118-2900 346.46 8 12.7 1U-5934 15 1.5
130-6889 346.46 8 12.7 1U-5934 15 1.5
163-7368 346.46 8 12.7 1U-5934 15.17 1.5
186-3277 346.46 8 12.7 1U-5934 15 1.5
314-4122 346.46 8 12.7 1U-5934 15.17 1.5
373-1647 346.46 8 12.7 1U-5934 15 1.5
383-1597 346.46 8 12.7 1U-5934 15 1.5
417-7857 346.46 8 12.7 1U-5934 15 1.5
6Y-0857 346.46 8 12.7 1U-5934 15 1.5
6Y-6275 346.46 8 12.7 1U-5934 15 1.5
9G-5347 346.46 8 12.7 1U-5934 15.17 1.5
9W-5978 346.46 8 12.7 1U-5934 15.17 1.5
207-1571 346.46 15 12.7 1U-5933 11.88 1.5
3T-8500 346.46 15 12.7 1U-5933 11.88 1.5
6T-8434 346.46 15 12.7 1U-5933 11.55 1.5
9G-5321 346.46 15 12.7 1U-5933 11.88 1.5
9W-4652 346.46 15 12.7 1U-5933 11.55 1
166-8815 347.5 15 12.7 1U-5933 11.55 1.5
305-7976 368.75 20 12.7 317-3806 11.4 1.5
255-2272 394.1 15.3 12.7 8T-9206 12.1 1.5
314-4120 394.1 15.3 12.7 8T-9206 12.1 1.5
9G-5323 394.1 15.3 12.7 8T-9206 12.1 1.5
6Y-0855 394.46 8 12.7 8T-7789 15 1.5
6Y-6273 394.46 8 12.7 8T-7789 15 1.5
133-0441 394.46 15 12.7 8T-9206 11.55 1.5
137-2428 394.46 15 12.7 8T-9206 11.55 1.5
149-8434 394.46 15 12.7 8T-9206 11.55 1.5
213-4737 394.46 15 12.7 8T-9206 11.55 1.5
314-4119 394.46 15 12.7 8T-9206 11.55 1.5
341-8543 394.46 15 12.7 8T-9206 11.55 1.5
6T-4316 394.46 15 12.7 8T-9206 11.55 1.5
6T-8433 394.46 15 12.7 8T-9206 11.55 1.5
23

314-4128 427.2 15 12.7 285-8787 11.5 1.5

212-2784 457.2 8 12.7 176-1724 15 1.5
205-9025 457.2 15 12.7 8T-0531 11.55 1.5
4D-8960 457.2 15 12.7 8T-0531 11.55 1.5
137-4343 458.36 15 12.7 8T-0531 11.54 1.5
195-3495 458.36 15 12.7 8T-0531 11.54 1.5
195-9706 458.36 15 12.7 8T-0531 11.54 1.5
314-4126 458.36 15 12.7 8T-0531 11.54 1.5
319-3887 482.6 15 12.7 340-0988 11.55 1.5
365-4924 482.6 15 12.7 340-0988 11.55 1.5
214-7880 533.4 15 12.7 140-7642 11.55 1.5
365-4922 533.4 15 12.7 140-7642 14.55 1.5
147-5509 534 15 12.7 140-7642 14.55 1.5
297-9546 534 15 12.7 140-7642 14.55 1.5
6T-6802 534 15 12.7 140-7642 14.55 1.5
172-5284 567.94 15 12.7 9U-5691 11.55 1.5
365-4920 567.94 15 12.7 9U-5691 11.55 1.5
8E-6327 567.94 15 12.7 9U-5691 11.55 1.5
147-5510 700 15 12.7 4C-6582 13.65 1.5
314-4130 700 15 12.7 4C-6582 13.65 1.5
433-1348 700 15 12.7 4C-6582 13.65 1.5
449-7480 700 15 12.7 4C-6582 13.78 1.5
378-0592 806.72 15 12.7 264-5067 13.78 1.5
314-4132 865 16 12.7 4C-4907 13.89 1.5
314-4134 939.8 16 16.0 149-0974 17.74 2
449-7481 939.8 16 16.0 149-0974 17.74 2
24
Cat Duo-Cone SEALS Installation
Cat Duo-Cone Seal Assembly ake sure the rubber toric is straight on the seal ring and
M
not twisted. Be careful not to nick or cut the torics during
Contents: the assembly, as this can cause leaks.
• (2) Metal Seal Rings
• (2) Elastomeric Toric Rings Put the installation tool onto the metal seal ring and rubber
toric. Lightly dampen the lower half of the rubber toric with
Terminology the appropriate assembly lubricant.

Techniques to dampen the toric include wiping with a lint-

free towel, lubricating using a clean foam brush, or dipping
in a container lined with towels saturated in the assembly
lubricant (as shown).

1. Seal Ring
2. Rubber Toric 6. Seal Ring Face Seal groups with silicone torics can be assembled using
3. Housing Retainer Lip 7. Seal Ring Ramp a freezer to slightly contract the toric rings. Seal groups
4. Housing Ramp 8. Seal Ring Retaining Lip should be placed in a freezer for 5 minutes at -40oC to -18oC
5. Seal Ring Housing 9. Installation Tool prior to installation. Contraction will be sufficient to allow
installation. Groups should warm to room temperature prior
Handling the Seals to further assembly.
The idea is to protect the seal face. The more precausions
taken, the more likely the seals will last in the field.
Approved Assembly Lubricants
• Isopropyl Alcohol*
Housing Preparation • Houghto-Grind 60 CT
The housing components that contact the rubber • Quaker® Solvo Clean 68-RAH
toric rings (3 and 4) must be free from foreign material (oil,
grease, dirt, metal chips, dust or lint particles, etc.) before (*) All applicable safety and disposal guidelines for flammable liquids must be
installing the seal. The housing should be cleaned using a followed.

lint-free wipe and a non-petroleum based solvent. Dry with Note: Do not use Stanosol or any other liquid that leaves an oil film and/or does
a clean wipe. not evaporate quickly.

Remove any foreign material from the rubber torics
(2), the ramps (7) and the lips (8) of both seal rings. Installation Process
This should also be done with a lint-free wipe and a non- With the lower half of the rubber toric still wet, use the
petroleum based solvent. Dry with a clean wipe. installation tool to position the seal ring and the rubber toric
squarely against the application housing (as shown).
9
1 2

Place the rubber torics on the metal seal ring at the bottom
of the seal ring ramp and against the retaining lip.

3

25
For smaller diameter seals, use sudden and even pressure ipe the face of each seal ring using a lint-free wipe.
W
to push the rubber toric under the retaining lip of the No particles of any kind are permissible on the sealing
housing. For larger diameter seals, which will not press in surfaces. (Even a hair can hold the seal faces apart and
with sudden and even pressure, it is acceptable to work the cause a leak)
toric past the retaining lip by starting one side and tapping
the opposite side of the installation tool with a rubber mallet
until it is engaged past the retaining lip of the housing.

Check the assembled height variation (A) in a least four
places, 90o apart, use a caliper, toolmakers’ ruler or any
other calibrated measuring device.
A

Apply a thin film of oil on the entire seal face of one or
The difference in height around the ring must not be more both seals using a lint-free applicator. Oil must not contact
than 1.0 mm. If small adjustments are necessary, do not surfaces other than the sealing face.
push or pull directly on the seal ring. Use the installation
tool to push down and your fingers to pull up uniformly on
the rubber toric and seal ring.
Final Assembly
While completing the final assembly of the unit, make

sure that both housings are in correct alignment and are
The rubber toric can twist if it is not wet all around during
concentric. Slowly bring the two housings together. High
installation or if there are burrs or fins on the retaining lip of
impact can scratch or break the seal components.
the housing. Twists, misalignment, and bulges of the toric 1

(as shown) will result in seal failure. If correct installation is

not obvious, remove the seal from the housing and repeat

process.

The rubber torics must never slip on the ramps of either

the seal ring or the housing. To prevent slippage, allow
5
adequate evaporation time for the lubricant before

proceeding with further assembly.

Once correctly in place, the rubber toric must roll on the

ramp only. The following shows incorrect installations

resulting in cocked seals.

If the rubber toric slips at any location, it will twist, causing

the seal rings to cock. Any wobbling motion of the seal is

an indication of cocked seals and can cause dirt to enter by

pumping mud past the torics.

26
The following examples show the effects of a cocked seal
group.

A B

X Y

The above depicts how the torics have slipped instead of
rolling on the left hand side of the seal. The following shows
the same seal after the bottom half is rotated 180o.

A B
Y X
27
Cat Heavy Duty Dual FaceD SEALS
BORE DIA. / ASSEMBLED GROUP O.D.
O.D. OPERATING
HEIGHT
GROUP
O.D. NECK TO
(FREESTATE) FLANGE
RADIUS
SHAFT DIA.
I.D.
HOUSING
BORE SMALLER O.D. RADIUS
DEPTH

Class K Cat Heavy Duty Dual Faced Seals uses a square bore housing design and a Belleville Washer load ring to provide
loads to the metal seal faces.

Seal Group O.D. (mm) Bore Dia I.D. (mm) Shaft Dia Seal Material Belleville Washer
132-0356 61.6 70.09 +/-.06 46.86 42.88 STELLITE Nitrile
132-0362 61.6 70.09 +/-.06 46.86 42.88 STELLITE LT-NBR
132-0363 61.6 70.09 +/-.06 46.86 42.88 STELLITE LT-NBR
170-3452 61.6 70.09 +/-.06 46.86 42.88 STELLITE LT-NBR
192-0052 65.08 76.26 +/-.06 50.6 46.02 C6 Nitrile
215-6276 65.08 76.26 +/-.06 50.86 46.02 STELLITE LT-NBR
215-6277 65.08 76.26 +/-.06 50.86 46.02 STELLITE LT-NBR
215-6278 65.08 76.26 +/-.06 50.86 46.02 STELLITE LT-NBR
132-0377 73 82.55 +/-.06 58.27 53.98 STELLITE Nitrile
132-0379 73 82.55 +/-.06 58.27 53.98 STELLITE Nitrile
132-0386 86.36 95.54 +/-.06 67.46 63.5 STELLITE LT-NBR
132-0388 86.36 95.54 +/-.06 67.46 63.5 STELLITE LT-NBR
132-0389 86.36 95.54 +/-.06 67.46 63.5 STELLITE LT-NBR
215-6279 86.36 95.54 +/-.06 67.46 63.5 STELLITE LT-NBR
215-6280 86.36 95.54 +/-.06 67.46 63.5 STELLITE LT-NBR
265-5193 90 94.45 +/-.06 76 73.92 STELLITE Nitrile
269-3358 90 94.20 +/-.06 76 73.92 C6 FKM
132-0404 92.48 102.35 +/-.06 73.81 69.85 STELLITE LT-NBR
132-0407 92.48 102.35 +/-.06 73.81 69.85 STELLITE LT-NBR
28
215-6281 92.48 102.35 +/-.06 73.81 69.85 STELLITE LT-NBR
215-6282 92.48 102.35 +/-.06 73.81 69.85 STELLITE LT-NBR
192-0061 92.48 101.54 +/-.06 73.81 69.85 C6 Nitrile
215-6284 98.45 125.81 +/-.06 74.22 59.56 STELLITE LT-NBR
215-6285 98.45 102.28 +0/-.13 74.22 59.56 STELLITE LT-NBR
215-6286 98.45 102.28 +0/-.13 74.22 59.56 STELLITE LT-NBR
215-6287 98.45 102.28 +0/-.13 74.22 59.56 STELLITE LT-NBR
245-4631 100.33 113.70 +/-.06 82.55 77.8 C6 FKM
444-1244 100.33 113.70 +/-.06 82.55 77.8 C6 LT-NBR
253-1727 104 113.00 +/-.05 88 83.5 STELLITE FKM
377-2188 104 113.00 +/-.05 88 83.5 STELLITE LT-NBR
132-0442 112.06 125.81 +/-.06 94.64 88.9 STELLITE LT-NBR
215-6283 112.06 125.81 +/-.06 94.64 88.9 STELLITE LT-NBR
250-4366 112.06 125.20 +/-.06 94.64 88.9 STELLITE FKM
377-2182 112.06 125.20 +/-.06 94.64 88.9 C6 FKM
439-2605 112.06 125.20 +/-.06 94.64 88.9 STELLITE FKM
140-9881 119.46 125.81 +/-.06 94.06 88.9 STELLITE FKM
215-6288 119.46 125.81 +/-.06 94.06 88.9 STELLITE LT-NBR
215-6289 119.46 125.81 +/-.06 94.06 88.9 STELLITE LT-NBR
215-6290 119.46 125.81 +/-.06 94.06 88.9 STELLITE LT-NBR
199-7214 123.83 141.27 +/-.08 104.78 98.42 STELLITE LT-NBR
185-8643 123.83 141.27 +/-.08 104.78 98.42 C6 Nitrile
132-0476 132.84 152.40 +/-.08 114.3 109.53 STELLITE LT-NBR
132-0480 132.84 152.40 +/-.08 114.3 109.53 STELLITE LT-NBR
132-0471 132.84 148.00 +0/-.2 114.3 109.53 STELLITE Nitrile
132-0473 132.84 148.00 +0/-.2 114.3 109.53 STELLITE Nitrile
29
209-4514 132.84 148.00 +/-.2 114.3 109.53 C6 Nitrile
133-0445 142.24 152.40 +/-.08 114.3 109.53 C6 Nitrile
425-1284 142.24 152.40 +/-.08 114.3 109.53 C6 LT-NBR
377-2186 144.4 158.75 +/-.08 126.37 117.48 C6 FKM
205-8684 155.07 171.45 +/-.08 133.35 128.57 STELLITE LT-NBR
205-9682 155.58 162.56 +/-.08 134.37 128.57 C6 FKM
132-0513 162.91 173.02 +/-.13 144.17 140.2 C6 Nitrile
132-0520 167.95 184.19 +/-.04 145.54 142.88 C6 Nitrile
132-0537 195.07 206.25 +/-.08 168.91 161.93 STELLITE FKM
132-0538 195.07 206.25 +/-.08 168.91 161.93 STELLITE LT-NBR
30
132-0544 195.07 206.25 +/-.08 168.91 161.93 STELLITE FKM
132-0551 207.16 218.95 +/-.10 179 171.45 STELLITE Nitrile
132-0555 214.55 238.76 +/-.10 194.18 188.93 STELLITE FKM
132-0560 214.55 238.76 +/-.10 194.18 188.93 STELLITE FKM
174-5432 214.55 238.76 +/-.10 194.18 188.93 Ni-HARD Nitrile
358-0793 214.55 238.76 +/-.10 194.18 188.93 C6 Nitrile
132-0570 229.49 254.00 +/-.10 203.84 198.12 STELLITE FKM
132-0577 229.49 254.00 +/-.10 203.84 198.12 STELLITE FKM
161-4343 229.49 254.00 +/-.10 203.84 198.12 STELLITE FKM
423-6536 245.75 277.14 +/-.13 225.43 220.68 STELLITE LT-NBR
155-8358 261.93 269.88 +/-.08 238.5 236.2 C6 Nitrile
172-1619 261.93 269.88 +/-.08 244.55 240.15 FORMED LT-NBR
31
197-9203 273.05 279.40 +/-.13 241.3 236.52 STELLITE FKM
344-3837 273.05 279.40 +/-.13 241.31 73.92 JINSUNG Nitrile
422-0069 322.58 329.41 +/-.13 283.21 276.23 STELLITE LT-NBR
148-9594 352.43 365.12 +/-.13 320.05 314.96 C6 Nitrile
132-0634 391.16 401.75 +/-.13 355.6 349.25 Ni-HARD Nitrile
132-0635 391.16 401.75 +/-.13 355.6 349.25 Ni-HARD Nitrile
132-0626 391.16 401.75 +/-.13 355.6 349.25 STELLITE FKM
203-0340 391.16 401.75 +/-.13 355.6 349.25 STELLITE FKM
132-0637 413.46 424.05 +/-.13 379.73 374.65 STELLITE FKM
149-3957 458.22 477.01 +/-.15 429.64 426.72 STELLITE Rubber
132-0643 469.9 488.70 +/-.15 441.86 434.98 STELLITE FKM
132-0646 469.9 488.70 +/-.15 441.86 434.98 STELLITE FKM
132-0639 481.33 488.57 +.38/-.13 438.15 431.16 STELLITE Nitrile
139-5949 481.33 488.57 +.38/-.13 441.33 434.98 C6 Nitrile
133-0510 529.5 546.10 +/-.15 491.8 485.78 STELLITE LT-NBR
132-0650 531 546.10 +/-.15 492.9 485.78 Ni-HARD Nitrile
205-9683 531 546.10 +/-.15 492.9 485.78 Ni-HARD FKM
176-1164 531 546.10 +/-.15 497.9 490.78 Ni-HARD Nitrile
132-0654 651.24 682.62 +/-.15 620 606.43 STELLITE FKM
132-0652 782.3 812.80 +/-.15 749.4 736.6 C6 Nitrile
132-0653 782.3 812.80 +/-.15 749.4 736.6 C6 FKM
32
CAT Heavy Duty Dual faceD SealS Installation
Cat Heavy Duty Dual Face Seal I nstallation Process
Install each half seal (Belleville Washer and sealing ring)
Assembly Contents: into the housing by carefully pushing on the seal half until
1. (2) Metal Seal Rings
it is fully seated. Using a non petroleum based solvent
2. (2) Rubber Belleville Washers
(isopropyl alcohol is recommended) on the Belleville

Washer can help ensure the seal slides all the way into the
Service Kit Contents: bore. Check to be sure that the seal is not cocked and that
1. (1) Seal Group the washer is seated evenly at the bottom of the bore. If
2. Installation Instruction the seal is a single barb design, the barbed half goes in the
suspended housing to ensure no movement of the seal half
Field Kit Contents: during the assembly process.
1. (2) Rubber Belleville Washers
Oil Lightly
2. Installation Instructions

Terminology
Push
Belleville Washers

Square Bore
After installing the seal halves into the unit, wipe both metal
sealing faces clean with a lint-free wipe. Apply a thin film of
oil to the sealing faces with a lint free applicator. Oil must
Metal Sealing not contact surfaces other than the sealing faces.
Shaft Ring

Sealing Surface Final Assembly
While completing the final assembly of the unit, make
sure that both housings are in correct alignment and are
concentric. Observe carefully that the rubber rings do not
unseat from the bottom of the housing. Slowly bring the two
Handling the Seals housings together. (High impact can scratch or break the
The idea is to protect the seal face. The more precausions seal components)
taken, the more likely the seals will last in the field.
To set the seals, hold one-half of the assembly stationary
Housing Preparation while rotating the other member a minimum of ten complete
The housing components that contact the Belleville revolutions. This is very important!
Washers must be free from foreign material (oil, grease,
dirt, metal chips, dust or lint particles, etc.) before installing
the seal. The housings should be cleaned using a lint-free
wipe and a non-petroleum base solvent. Dry with a clean
wipe.

Seal rings must be handled with care. Machined seal faces
must not be damaged or scratched. All parts are to be free
of grease, oil, dirt and scale.

Seal Preparation
The Belleville washer should be installed with the inside Neck to
diameter radius in contact with the neck to flange radius of Flange Radius
the seal ring.

33
NOTES
34
APPLICATION DATA SHEET
Company Name____________________________________________________________________________________
Address _ __________________________________________ City___________________________________________
State/Province____________________ Zip / Postal Code ____________ Country________________________________
Contact Name _____________________________________________________________________________________
Telephone__________________________________________ Email _________________________________________
Description of proposed seal application ________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
Action_ __________________________________________________________________________________________
Rotating Oscillating
Normal rotating speed ________________ RPM Angular arc ___________ degrees_ _______________________
Maximum rotating speed ______________ RPM Frequency ____________ cycles / minute___________________
Duration of maximum RPM ____________ minutes Duration of motion ______ seconds________________________
Time to reach maximum RPM __________ seconds_ ________
Sealing System____________________________________________________________________________________
Shaft size or internal component diameter (mm) ________ Is seal exposed to the environment? (mm) _ ______________
Radial tolerance stack (mm) _______________________ Axial tolerance stack ________________________________
Pressure_ __________________________________________
Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) _________________
If pressurized, where is the pressure (inside / outside / both)? _ ______________________________________________
Lubrication_ ______________________________________________________________________________________
Type of lubricant to be used_ _________________________________________________________________________
List other contacting substances to seal (e.g. grease)_ _____________________________________________________
What is the oil level with relation to the shaft centerline? (mm) _______________________________________________
Normal operating temperature °C _______________ Maximum operating temperature °C________________________
Operating Environment______________________________________________________________________________
Prolonged muddy conditions? _ _________________________Description _____________________________________
Prolonged abrasive conditions (e.g. quarry)? ____________ Description _______________________________________
Prolonged high temperatures (above 100°C)?_______________ Prolonged cold temperatures (below 0°C) _ ___________
Other (e.g. landfill) _ ________________________________________________________________________________
Assembly Drawing_ ________________________________________________________________________________
To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint_ ___________________
Gap distance between seals (U-gap) ___________________________________________________________________
To check design for simplicity, ease of assembly, exposure to, and protection from outside environment
Anticipated Annual Volume:____________________________
Year 1:_______________________, Year 2:_______________________, Year 3:_ _______________________________
35
SEAL AREA DATA:
Send data sheet to Caterpillar at catseals@cat.com

36
Company Name____________________________________________________________________________________
Address _ __________________________________________ City___________________________________________
State/Province____________________ Zip / Postal Code ____________ Country________________________________
Contact Name _____________________________________________________________________________________
Telephone__________________________________________ Email _________________________________________
Description of proposed seal application ________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
Action_ __________________________________________________________________________________________
Rotating Oscillating
Normal rotating speed ________________ RPM Angular arc ___________ degrees_ _______________________
Maximum rotating speed ______________ RPM Frequency ____________ cycles / minute___________________
Duration of maximum RPM ____________ minutes Duration of motion ______ seconds________________________
Time to reach maximum RPM __________ seconds_ ________
Sealing System____________________________________________________________________________________
Shaft size or internal component diameter (mm) ________ Is seal exposed to the environment? (mm) _ ______________
Radial tolerance stack (mm) _______________________ Axial tolerance stack ________________________________
Pressure_ __________________________________________
Is oil compartment vented? _______ If no, what is operating pressure (kPa) ______ Maximum (kPa) _________________
If pressurized, where is the pressure (inside / outside / both)? _ ______________________________________________
Lubrication_ ______________________________________________________________________________________
Type of lubricant to be used_ _________________________________________________________________________
List other contacting substances to seal (e.g. grease)_ _____________________________________________________
What is the oil level with relation to the shaft centerline? (mm) _______________________________________________
Normal operating temperature °C _______________ Maximum operating temperature °C________________________
Operating Environment______________________________________________________________________________
Prolonged muddy conditions? _ _________________________Description _____________________________________
Prolonged abrasive conditions (e.g. quarry)? ____________ Description _______________________________________
Prolonged high temperatures (above 100°C)?_______________ Prolonged cold temperatures (below 0°C) _ ___________
Other (e.g. landfill) _ ________________________________________________________________________________
Assembly Drawing_ ________________________________________________________________________________
To determine tolerance stack-up, end play, surface textures, and axial / radial spatial constraint_ ___________________
Gap distance between seals (U-gap) ___________________________________________________________________
To check design for simplicity, ease of assembly, exposure to, and protection from outside environment
Anticipated Annual Volume:____________________________
Year 1:_______________________, Year 2:_______________________, Year 3:_ _______________________________
37
SEAL AREA DATA:
Send data sheet to Caterpillar at catseals@cat.com

38
For more information on Cat Seals
www.cat.com/cat-seals
WEGQ1000 (4/15)
© 2014 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective
logos, “Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product
identity used herein, are trademarks of Caterpillar and may not be used without permission.

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What are Cat Seals used for?

What are Cat Seals used for?

What are some features of Cat Seals?

What are some features of Cat Seals?

CAT SEALS

Product Design Review. . . . . . . . . . . . . . . . . . . . . . . . . . .5

Cat Duo-Cone™ Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cat Duo-Cone Seals Tools. . . . . . . . . . . . . . . . . . . . . . . 20

Cat Duo-Cone Seals Installation. . . . . . . . . . . . . . . . . . 25

Cat Heavy Duty Dual Face Seals. . . . . . . . . . . . . . . . . . 28

Cat Heavy Duty Dual Face Seals Installation. . . . . . . 33

Application Data Sheets. . . . . . . . . . . . . . . . . . . . . . . . . 35

Consult Caterpillar for additional details at catseals@cat.com

Contact Caterpillar with your seal class questions at catseals@cat.com

Contact Caterpillar with your seal questions at catseals@cat.com

New Partially Worn

Accelerated Wear Tests

HOUSING LIP DIA.

RETAINING LIP DIA. (AKA: NECK DIA.)

386-0992 6.0 51 37.5 Stellite LT-NBR 20

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

8E-5608 65.67 15 6.22 9U-5985 7.6 1.5

Contact Caterpillar for proper tool usage at catseals@cat.com

096-4254 119.08 20 9.47 1U-8842 8.8 1.5

Contact Caterpillar for proper tool usage at catseals@cat.com

109-0868 171.5 20 9.47 4C-6206 8.9 1.5

Contact Caterpillar for proper tool usage at catseals@cat.com

9W-3732 292.86 8 12.7 1U-6435 15 1.5

Contact Caterpillar for proper tool usage at catseals@cat.com

314-4128 427.2 15 12.7 285-8787 11.5 1.5

Contact Caterpillar for proper tool usage at catseals@cat.com

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

Contact Caterpillar to determine housing dimensions and custom options at catseals@cat.com

Send data sheet to Caterpillar at catseals@cat.com

Send data sheet to Caterpillar at catseals@cat.com

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